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PN 1000196 - Genie Industries

1. 40434 82210 or 82211 sa or 97763 28174 or 82213 a ene 44981 Hydraulic Tank gt 40434 44255 Side A T 43696 1 82561 gt Hl ritu 1 28171 3 P E PH 43619 Noe O OOOK 822lilor 2 gt 77 a or Ground Controls i 82215 or sao amp Side W 44255 52475 f DTA pem 26 28175 fg ZIX 82561 82809 or SN ALA 82824 Rs ZB 31060 see RES 43696 SZ c 25994 b XX Bs 52431 52967 ZS 2 28160 me ez in IL Wu c 82793 esa fry Ne 72186 a Qe 82809 or AT mY X 3 82824 ALI B eo 82215 or NS 82215 or ad S 52475 524 5 82418 82798 82809 m 82558 g2559 or 82824 97548 72186 52475 or 82824 28164 72818 44981 or97571 97602 g9045 82224 Serial 28174 28174 or 72847 Label 55967 or28235 or28235 Part No 1000196 GS 3384 e GS 3390 GS 4390 GS 5390 81 Operators Manual DECALS Inspection for Decals with Symbols GS 3384 and GS 3390 Determine whether the decals on your machine have words or symbols Use the appropriate inspection to verify that all decals are legible and Third Edition First Printing E TI in place Part No Description Quantity Part No Description Quantity 28158 Label Unleaded 1
2. TI in place Part No Description Quantity Part No Description Quantity 28158 Label Unleaded 1 82476 Danger Electrocution Hazard 2 28159 Label Diesel 1 82487 Label Read the Manual 2 28160 Label LPG 82560 Warning Skin Injection Hazard 1 1 additional with extra LPG tank option 82562 Danger Crushing Hazard 4 PBT label No Smoking 1 82756 Label Tire Pressure High Flotation 4 28174 Label Power to Platform 230V 3 82798 Ground Control Panel 1 28235 Label Power to Platform 115V 3 82810 Danger Max Side Force 1557 N 2 40434 Label Lanyard Anchorage 8 GS 4390 ANSI 43618 Label Directional Arrows 1 82812 Label Read the Service Manual 1 44981 Label Air Line to Platform 2 82819 Danger Max Side Force 1335 N 2 52475 Label Transport Tie down 4 GS 5390 ANSI 52967 Cosmetic 4x4 MEC Eun vA E 680 kg 2 62748 Cosmetic Genie GS 4390 2 82822 Danger Max Capacity 680 kg 2 65061 Cosmetic Genie GS 5390 2 GS 5390 ANSI 72868 Label Engine Tray Prop 1 82824 Label Wheel Load GS 4390 4 82417 Platform Control Panel 1 82825 Label Wheel Load GS 5390 4 82418 Ground Control Panel 1 82924 Caution Component Damage 1 82473 Caution Compartment Access 1 97709 Label HOT 1 82474 Warning Safety Chock 2 97719 Label Safet
3. GS 3384 GS 3390 GS 4390 GS 5390 13 PRE OPERATION INSPECTION Platform entry gate Beacon and alarms if equipped Safety arm Platform extension s Scissor pins and retaining fasteners Platform control joystick Generator if equipped a a m m m m m m Outrigger housings and footpads if equipped Check entire machine for J Cracks in welds or structural components A Dents or damage to machine LJ Be sure that all structural and other critical components are present and all associated fasteners and pins are in place and properly tightened Side rails are installed and rail pins and bolts are fastened Operators Manual Third Edition First Printing Maintenance Observe and Obey MI Only routine maintenance items specified in this manual shall be performed by the operator M Scheduled maintenance inspections shall be completed by qualified service technicians according to the manufacturer s specifications and the requirements specified in the responsibilities manual Maintenance Symbols Legend The following symbols have been used in this manual to help communicate the intent of the instructions When one or more of the symbols appear at the beginning of a maintenance procedure it conveys the meaning below Indicates that tools will be required to performthis procedure Indicates that new parts will be required to performthis procedure Indicates that a c
4. 227 kg Part No 1000196 GS 3384 GS 3390 GS 4390 GS 5390 3 SAFETY RULES Do not raise the platform unless the machine is on a firm level surface Do not depend on the tilt alarm as a level indicator The tilt alarm sounds on the chassis and in the platform when the machine is on a slope a If the tilt alarm sounds Lower the platform Move the machine to a firm level surface If the tilt alarm sounds when the platform is raised use extreme caution to lower the platform Do not alter or disable the limit switches Do not drive over 0 7 mph 1 1 km h with the platform raised Use extreme care and slow speeds while driving the machine in the stowed position across uneven terrain debris unstable or slippery surfaces and near holes and drop offs Operators Manual Third Edition First Printing SAFETY RULES Do not drive the machine on a slope that exceeds the slope and side slope rating of the machine Slope rating applies to machines in the stowed position GS 3384 GS 3390 GS 4390 Maximum slope rating stowed position 50 26 Maximum side slope rating stowed position GS 5390 Maximum slope rating stowed position 50 26 40 22 Maximum side slope rating stowed position 40 22 Note Slope rating is subject to ground conditions and adequate traction Do not use the platform controls to free a platform that is caught snagged or otherwise prevented f
5. LPG select button with indicator light LCD readout screen Genie hoc GS 3384 GS 3390 GS 4390 GS 5390 Platform up button Lift function enable button Backup auxiliary function enable button 20 amp circuit breaker for controls circuit Backup auxiliary down button Hour meter Red Emergency Stop button Part No 1000196 Third Edition First Printing Operators Manual CONTROLS 09 0 Cle S 9 S eO 0 8 0 Er CO O GGoG Platform Controls 1 Outrigger function enable 7 Hornbutton 14 Thumb rocker switch for steer button with indicator light 8 Generator select button with function 2 Outrigger auto level button indicator light 15 Wrist rest 3 Engine start button 9 Machine on incline button 16 Lift function enable button 4 Idle select button with with indicator light Low speed with indicator light indicator light operation for inclines 17 Proportional rocker switch for 5 Gasoline LPG models 10 Green power light outrigger up down and Choke button Red error indicator light platform up down Diesel models Glow 11 Red Emergency Stop button plug button 12 Function enable switch 6 Gasoline LPG models LPG select button with indicator light 13 Proportional control handle for drive function Genie Part No 1000196 GS 3384 GS 3390 GS 4390 GS 5390 11 Operators Manual Third Edition First Prin
6. 82487 Label Read the Manual 2 28159 Label Diesel 1 82560 Warning Skin Injection Hazard 1 28160 Label LPG 82562 Danger Crushing Hazard 4 1 additional aioe LPG tank option 82798 Ground Control Panel 1 BRN babel NS moda 1 82808 Danger Max Capacity 1134 kg 2 28174 Label Power to Platform 230V 3 82809 Label Wheel Load GS 3384 4 Bee eee ae 3 82810 Danger Max Side Force 1557 N ANSI 2 s EAPO E FANYA ANE ho age S 82812 Label Read the Service Manual 1 43618 Label Directional Arrows 1 82824 Label Wheel Load GS 3390 4 44981 Label Air Line to Platform 2 82924 Caution Component Damange 1 52475 Label Transport Tie down 4 97709 Label HOT 1 Seve See 97719 Label Safety Arm 1 72868 Label Engine Tray Prop 1 97753 Cosmetic GS 3390 1 82210 Cosmetic Genie GS 3384 2 82417 Platform Control Panel 1 82418 Ground Control Panel 1 82473 Caution Compartment Access 2 82474 Warning Safety Chock 2 82475 Caution Crushing Hazard 4 82476 Danger Electrocution Hazard 2 Shading indicates decal is hidden from view i e under covers 32 GS 3384 GS 3390 GS 4390 GS 5390 Part No 1000196 Third Edition First Printing Operators Manual DECALS 40434 82210 40434 a 82417 n 43618 40434 82210 28174 or 28235 82810 40434
7. 82808 roe Hydraulic Tank Side 82562 82476 Q 82474 97719 82810 28171 28158 82808 or 28159 Ri 52475 82562 82809 or 82824 82474 82924 82476 52967 28160 82487 72868 82475 82809 or 82824 52475 82473 82418 52475 82798 Serial 97709 Label 82560 82812 82809 or 82824 82809 28174 82475 52475 or82824 52967 or 28235 44981 Part No 1000196 GS 3384 GS 3390 GS 4390 GS 5390 33 Operators Manual DECALS Third Edition First Printing E TI Inspection for Decals with Words PartNo Description Quantity GS 4390 and GS 5390 65281 Notice Max Side Force 2 350 Ibs 1557 N ANSI amp CSA GS 4390 Determine whether the decals on your machine 72186 Caution Crushing Hazard 4 se mte de ede ani T2818 Non Max Capaciy EOD Te 7000 2 in place 72818 Label Test Mode Swtich 1 Gc LEM tt 72847 Notice Tire Specifications 4 Part No Description Quantity High Flotation 25994 Warning Component Damage 1 72853 Danger Improper Use Hazard 1 28158 Label Unleaded 1 72860 Notice Max Side Force 2 28159 Label Diesel 1 300 Ibs 1335 N ANSI amp CSA GS 5390 28160 Label LPG 1 72868 Label Engine Tray Prop 1 1 additional with extra LPG tank option
8. inspection again before going on to the function tests Scheduled maintenance inspections shall be performed by qualified service technicians according to the manufacturer s specifications and the requirements listed in the responsibilities manual Part No 1000196 Third Edition First Printing Operators Manual Pre operation Inspection 1 Be sure that the operators safety and responsibilities manuals are complete legible and in the storage container located in the platform LJ Be sure that all decals are legible and in place See Decals section A Check for engine oil leaks and proper oil level Add oil if needed See Maintenance section Add oil if needed See Maintenance section d Check for engine coolant leaks and proper level of coolant Add coolant if needed See Maintenance section A Check for battery fluid leaks and proper fluid level Add distilled water if needed See Maintenance section Check the following components or areas for damage improperly installed or missing parts and unauthorized modifications Q Electrical components wiring and electrical cables m Hydraulic hoses fittings cylinders and manifolds Fuel and hydraulic tanks Drive motors Wear pads Tires and wheels Engine and related components Limit switches alarms and horn OOi UOUO CO O Nuts bolts and other fasteners Part No 1000196 A Check for hydraulic oil leaks and proper oil level
9. machine Conducta thorough pre operation inspection of the machine and test all functions before each work shift Immediately tag and remove from service a damaged or malfunctioning machine Be sure all maintenance has been performed as specified in this manual and the appropriate Genie service manual Be sure all decals are in place and legible Be sure the operators safety and responsibilities manuals are complete legible and in the storage container located in the platform Crushing Hazards Keep hands and limbs out of scissors Use common sense and planning when operating the machine with the controller from the ground Maintain safe distances between the operator the machine and fixed objects Maintain a firm grasp on the platform rail when removing the rail pins Do not allow the platform guard rails to fall Operators Manual Third Edition First Printing SAFETY RULES Outrigger Safety Tip over Hazards Do not lower the outriggers unless the machine is on a firm surface Avoid drop offs holes unstable or slippery surfaces and other possible hazardous conditions When the auto level function is not being used and the outriggers are being lowered individually the steer end outriggers must be lowered first Do not raise the platform unless the machine is level Do not set the machine up on a surface where it cannot be leveled using only the outriggers Do not raise the platform unless all four o
10. machine stability Sv Do not drive the machine on or near uneven terrain unstable surfaces or other hazardous conditions with the platform raised Part No 1000196 Third Edition First Printing Operators Manual Do not place or attach fixed or overhanging loads to any part of this machine d A o eo e Je ES Q Do not place ladders or scaffolds in the platform or against any part of this machine Do not transport tools and materials unless they are evenly distributed and can be safely handled by person s in the platform Do not use the machine on a moving or mobile surface or vehicle Be sure all tires are in good condition air filled tires are properly inflated and lug nuts are properly tightened Do not use the machine as a crane Do not push the machine or other objects with the platform Do not contact adjacent structures with the platform Part No 1000196 GS 3384 GS 3390 GS 4390 GS 5390 SAFETY RULES Fall Hazards The guard rail system provides fall protection If occupant s of the platform are required to wear personal fall protection equipment PFPE due to job site or employer rules PFPE equipment and its use shall be in accordance with the PFPE manufacturer s instructions and applicable governmental requirements Do not sit stand or climb on the platform guard rails Maintain a firm footing on the platform floor at jl Do not climb down from the
11. 000195 Notice Operating Instructions Platform 1 4 65063 Notice Tire Specifications 34 GS 3384 GS 3390 GS 4390 GS 5390 Shading indicates decal is hidden from view i e under covers Part No 1000196 Third Edition First Printing Operators Manual DECALS 40434 627480r 40434 28176 1000042 44736 65061 52494 28236 1000195 43618 82557 82417 82757 40434 65281 or 72860 or 62748 or 97763 or 65061 97764 28174 or 72816 28235 dani Hydraulic Tank Hen 44255 Side o 65281 or 43696 72860 or or 82561 S 97764 28171 43619 72816 28158 g or 28159 65063 or 72847 nl ai 52475 82561 82824 28175 or 82825 31060 m ps saer 52431 28160 fedos 72868 82793 82824 72186 or 82825 ge 52475 65063 or 72847 mila 52475 d 65063 or 72847 82558 44981 82824 82824 Serial or 82825 52475 97548 72186 or 82825 Label 28164 72818 97602 or 97571 65063 28174 82224 or 72847 52967 or 28235 82559 Part No 1000196 GS 3384 GS 3390 GS 4390 GS 5390 35 Operators Manual DECALS Inspection for Decals with Symbols GS 4390 and GS 5390 Determine whether the decals on your machine have words or symbols Use the appropriate inspection to verify that all decals are legible and Third Edition First Printing E
12. 82224 Label HOT Ford Tier Il Models 1 28164 Notice Hazardous Materials 1 82366 Label Chevron Rykon 1 28171 Label No Smoking 1 82417 Platform Control Panel 1 28174 Label Power to Platform 230V 3 82418 Ground Control Panel 1 28175 Caution Compartment Access 1 82557 Label Platform Controls Location 1 28176 Notice Missing Manuals 1 82558 Warning Skin Injection Hazard 1 28235 Label Power to Platform 115V 3 82559 Notice Annual Inspection 1 28236 Warning Failure To Read 1 82561 Danger Crushing Hazard 2 31060 Danger Do Not Alter Limit Switch 1 82757 Danger Outrigger Safety 1 40434 Label Lanyard Anchorage 8 and Instructions 43618 Label Directional arrows 1 82793 Notice Operating Instructions Ground 1 43619 Label Safety Arm 1 82798 Ground Control Panel 1 43696 Danger Electrocution Hazard 2 82824 Label Wheel Load GS 4390 44255 Danger Crushing Hazard 4 82825 Label Wheel Load GS 5390 4 44736 Danger Tilt Alarm 1 97548 Notice Deutz Engine Specs Tier Il 1 44981 Label Air Line to Platform 2 97571 Notice Ford LRG 425 Eng Spec Tier ll 1 52431 Label Ground Control Panel 1 97602 Warning Explosion Ether 1 52475 Label Transport Tie down 4 97763 a eat 90 Ibs 400 N 2 92494 Caution Crushing Hazard Ralls 1 97764 Notice Max Side Force 90 Ibs 400 N 2 52967 Cosmetic 4x4 2 Australia GS 5390 62748 Cosmetic Genie GS 4390 2 1000042 Danger General Safety Rules 1 65061 Cosmetic Genie GS 5390 2 1
13. Genie Operator s Manual with Maintenance Information Third Edition First Printing Part No 1000196 GS 3384 GS 3390 GS 4390 GS 5390 Operator s Manual Third Edition First Printing Important Read understand and obey these safety rules and operating instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine This manual should be considered a permanent part of your machine and should remain with the machine at all times If you have any questions please call Genie Industries Contents Page Sally croit oe e d s 1 Legend e iain eeu S 9 COntrolS eh odere Imus dte ma 10 Pre operation Inspection ceee 12 Maintenance sarn arnt aea eaii nnns 14 Function Tests ssssseeeeeeem e 17 Workplace Inspection eseeeeeeeeeeeee 21 Operating Instructions eseseeeeeeees 22 Transport and Lifting Instructions 27 DECALS eiie a eee iet deviates 30 Specifications ssssssssseeeenene 38 Contact us Internet http www genielift com e mail techpub genieind com Genie A TEREX COMPANY GS 3384 GS 3390 GS 4390 GS 5390 Copyright 2002 by Genie Industries First Edition First Printing January 2002 Second Edition Third Printing October 2004 Third Edition First Printing August 2005 Genie
14. ONS Model GS 4390 Platform dimensions Height working maximum 49 ft 15 1m Platform length x width 150inx72in 3 8mx 1 8m Height platform maximum 43 ft 13 1m Platform extension length 60 in 1 5m Height stowed maximum 115 5 in 2 9m Drive speeds Rails up Stowed maximum 5 mph 8 km h Height stowed maximum 88 75 in 2 9m Rails lowered Platform raised maximum 0 7 mph 1 1 km h 40 fi 39 sec 12 2 m 39 sec Width standard tires 90 in 2 3m Airborne noise emissions 80 dB Width high flotation tires 101 in 2 6m Maximum sound level at normal operating workstations A weighted Length platform retracted 155 25 in 3 9m Models with one extension deck Maximum hydraulic pressure 3500 psi 241 3 bar functions Length platform extended 212 5 in 5 4m Models with one extension deck Tire size standard tires 12 x 21 5 Length platform retracted 156 5 in 3 9m Tire size high flotation tires 33 16LL500 10 ply Models with two extension decks Maximum slope rating Length platform extended 258 5 in 6 6 m stowed position 50 26 Models with two extension decks Maximum side slope rating Length platform retracted 192 in 4 9m stowed position 50 26 Models with outriggers Models with two super decks Note Slope rating is subject to ground conditions and adequate traction Length platform extended 290 5 in 7 4m Models with two super decks Floor loading information Maximum load
15. a Ground clearance 13 in 33 cm Weight See Serial Label Machine weights vary with option configurations Controls Proportional AC outlet in platform standard Note Floor loading information is approximate and does not incorporate different option configurations It should be used only with adequate safety factors Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation 38 GS 3384 GS 3390 GS 4390 GS 5390 Part No 1000196 Third Edition First Printing Operators Manual SPECIFICATIONS Model GS 3390 Platform dimensions Height working maximum 39 ft 12 1m Platform length x width 150inx72in 3 8mx 1 8m Height platform maximum 33 ft 10 1m Platform extension length 60 in 1 5m Height stowed maximum 1051 2 in 2 7m Drive speeds Rails up Stowed maximum 5 mph 8 km h Height stowed maximum 783 4 in 2 0m Rails lowered Platform raised maximum 0 7 mph 1 1 km h 40ft 39 sec 12 2 m 39s Width standard tires 90 in 2 3m Airborne noise emissions 80 dB Length platform retracted 1551 4 in 3 9m Maximum sound level at normal operating workstations Models with one extension deck A weighted Length platform extended 2121 2 in 5 4m Maximum hydraulic pressure 3500 psi 241 3 bar Models with one extension deck functions Length platform retracted 1561 2 in 3 9m Tire s
16. capacity 1500 Ibs 680 kg Tire load maximum 4500 Ibs 2041 kg Maximum wind speed 28 mph 12 5 m s lire contact pressure 125 psi 8 80 kg cm 862 kPa Wheelbase 115 in 2 9m Occupied floor pressure 151 psf 735 kg m Turning radius outside 210 in 5 3m 7 21 kPa Turning radius inside 85 in 2 2m Ground clearence 14 in 36 cm Note Floor loading information is approximate and Weight See Serial Label Machine weights vary with option configurations Controls Proportional AC outlet in platform standard does not incorporate different option configurations It should be used only with adequate safety factors Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation 40 GS 3384 GS 3390 GS 4390 GS 5390 Part No 1000196 Third Edition First Printing Operators Manual SPECIFICATIONS Model GS 5390 Platform dimensions Height working maximum 59 ft 18 2 m Platform length x width 150inx72in 3 8mx 1 8m Height platform maximum 53 ft 16 2m Platform extension length 60 in 1 5m Height stowed maximum 124 in 3 15 m Drive speeds Rails up Stowed maximum 5 mph 8 km h Height stowed maximum 97 25 in 25m Rails lowered Platform raised maximum 0 7 mph 1 1 km h 40 fi 39 sec 12 2 m 39 sec Width standard tires 90 in 2 3m Airborne noise emissions 80 dB Width high flotation ti
17. ch in the direction indicated by the blue arrow O Result The platform should not raise 20 Push and hold the lift function enable button E t 21 Activate the up down rocker y switch in the direction indicated by the blue arrow O Result The platform should raise 22 Push and hold the lift function enable button 23 Activate the up down rocker switch in the direction indicated by the yellow arrow O Result The platform should lower The descent alarm should sound while the platform is lowering Part No 1000196 Third Edition First Printing Operators Manual Testthe Steering Note When performing the steer and drive function tests stand in the platform facing the steer end of the machine 24 Press and hold the function enable switch on the control handle 25 Depress the thumb rocker switch on top of the control handle in the direction identified by the blue triangle on the control panel O Result The steer wheels should turn in the direction that the blue triangle points on the control panel 26 Depress the thumb rocker switch in the direction identified by the yellow triangle on the control panel O Result The steer wheels should turn in the direction that the yellow triangle points on the control panel Part No 1000196 GS 3384 GS 3390 GS 4390 GS 5390 19 FUNCTION TESTS Test Drive and Braking 2 Press and hold the function enable switch on the control handle 28 Slowly mo
18. d be used only with adequate safety factors Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation Part No 1000196 GS 3384 GS 3390 GS 4390 GS 5390 41 California Proposition 65 WARNING The exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Genie North America Phone 425 881 1800 Toll Free USA and Canada 800 536 1800 Fax 425 883 3475 Genie Australia Pty Ltd Phone 61 7 3375 1660 Fax 61 7 3375 1002 Genie Scandinavia Phone 46 31 575100 Fax 46 31 579020 Genie China Phone 86 21 53852570 Fax 86 21 53852569 Genie France Phone 33 0 2 37 26 09 99 Fax 33 0 2 37 26 09 98 Genie Malaysia Phone 65 98 480 775 Fax 65 67 533 544 Genie Iberica Phone 34 93 579 5042 Fax 34 93 579 5059 Genie Germany Phone 49 0 4202 88520 Fax 49 0 4202 8852 20 Genie Japan Phone 81 3 3453 6082 Fax 81 3 3453 6083 Genie Korea Phone 82 25 587 267 Fax 82 25 583 910 Genie U K Phone 44 0 1476 584333 Fax 44 0 1476 584334 Genie Brasil Phone 55 11 41 665 755 Fax 5511 41 665 754 Genie Mexico City Phone 52 55 5666 5242 Fax 52 55 5666 3241 Genie Holland Phone 31 183 581 102 Fax 31 183 581 566
19. e level HE Part No 1000196 GS 3384 GS 3390 GS 4390 GS 5390 29 Operators Manual Third Edition First Printing Decals Inspection for Decals with Words GS 3384 and GS 3390 Determine whether the decals on your machine have words or symbols Use the appropriate inspection to verify that all decals are legible and Part No Description Quantity in place 72853 Danger Improper Use Hazard 1 es 72868 Label Engine Tray Prop 1 PAENG Vesen nan Quantity 52210 Cosmetic Genie GS 3384 2 25994 Caution Component Damage 1 82211 Notice Max Side Force 2 28158 Label Unleaded 1 350 Ibs 1557 N ANSI amp CSA 28159 Label Diesel 1 82213 Notice Max Capacity 2 28160 Label LPG 1 2500 Ibs 1134 kg 1 additional with extra LPG tank option 82215 Notice Tire Specifications 4 28164 Notice Hazardous Materials 1 82224 Label HOT Ford Tier Il Engines 1 28171 Label No Smoking 1 82366 Label Chevron Rykon 1 28174 Label Power to Platform 230V 3 82417 Platform Control Panel 1 28175 Caution Compartment Access 1 82418 Ground Control Panel 1 28176 Notice Missing Manuals 1 82557 Label Platform Controls Location 1 28235 Label Power to Platform 115V 3 82558 Warning Skin Injection Hazard 1 28236 Warning Failure To Read 1 82559 Notice Annua
20. e operating to prevent hydraulic system damage In extreme cold conditions O F 18 C and below machines should be equipped with optional cold start kits Attempting to start the engine when temperatures are below O F 18 C may require the use of a booster battery Gasoline LPG models In cold conditions 20 F 6 C and below the machine should be started on gasoline and warmed for 2 minutes then switched to LPG Warm engines can be started on LPG Operation From Ground 1 Turn the key switch to ground control 2 Pullout both ground and platform red Emergency Stop buttons to the on position 3 Startthe engine To Position Platform 1 Push and hold the lift function rt enable button 2 Activate the up function or the down function Drive and steer functions are not available from the ground controls Engine Idle Select Select the engine idle rpm by pressing the idle select button There are three settings for engine idle Indicator light off low idle Indicator light blinking high idle activated by any function enable button Indicator light on high idle Operators Manual Third Edition First Printing OPERATING INSTRUCTIONS Operation From Platform 1 Turn the key switch to platform control 2 Pullout both ground and platform red Emergency Stop buttons to the on position 3 Startthe engine To Position Platform 1 Push and hold the lift function enable button 2 Activate
21. h 60 in 1 5m Height stowed maximum 105 5 in 2 7m Drive speeds Rails up Stowed maximum 4 mph 6 4 km h Height stowed maximum 78 75 in 2 0m Rails lowered Platform raised maximum 0 7 mph 1 1 km h 40 fi 39 sec 12 2 m 39 sec Width standard tires 84 in 2 1m Airborne noise emissions 80 dB Length platform retracted 155 25 in 3 9m Maximum sound level at normal operating workstations Models with one extension deck A weighted Length platform extended 212 5 in 5 4m Maximum hydraulic pressure 3500 psi 241 3 bar Models with one extension deck functions Length platform retracted 156 5 in 3 9m Tire size standard tires 10 16 5 NHS Models with two extension decks Tire size high flotation tires 33 16LL500 10 ply Length platform extended 258 5 in 6 6 m Models with two extension decks Maximum slope rating stowed position 5096 26 Length platform retracted 192 in 4 9 m Models with outriggers Maximum side slope rating Models with two super decks stowed position 50 26 Length platform extended 290 5 in 74m Note Slope rating is subject to ground conditions and Models with two super decks adequate traction Maximum load capacity 2500 Ibs 1134 kg Floor loading information Maximum wind speed 28 mph 12 5 m s Tire load maximum 3800 Ibs 1724 kg Wheelbase 113 5 in 29m Tire contact pressure 127 psi 8 91 kg cm 873 kPa Turning radius outside 234 in 5 9m Occupied floor pressure 160 psf 783 kg m Turning radius inside 121 5 in 3 1m 7 68 kP
22. he operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection and function tests again before putting the machine into service 1 Select a test area that is firm level and free of obstruction At the Ground Controls 2 Pulloutthe platform and ground red Emergency Stop buttons to the on position 3 Turn the key switch to ground control O Result The LCD screen will come on and display SYSTEM READY Note In cold climates the LCD readout screen will need to warm up before the display appears 4 Start the engine See Operating Instructions section Test Emergency Stop 5 Pushin the ground red Emergency Stop button to the off position Result The engine should turn off and no functions should operate 6 Pull out the red Emergency Stop button to the on position and restart the engine Operators Manual Third Edition First Printing FUNCTION TESTS Test Up Down Functions and Function Enable The audible warnings on this machine come from the same central alarm The descent alarm sounds at 60 beeps per minute The alarm that goes off when the machine is
23. ift function enable button Raise the platform Result The platform should raise to 30 feet 9 1 m and then stop The platform should not raise above 30 feet 9 1 m unless the outriggers are lowered 35 Drive the machine forward O Result The drive function should not operate 36 Lower the platform If the platform is higher than 12 feet 3 6 m from the ground the outriggers will not lower 37 Push and hold the auto level button 38 Activate the up down rocker switch in the down direction Result The outriggers should extend and level the machine A beep will sound when the machine is level 39 Raise the platform O Result The platform should raise to full height 40 Lower the platform 41 Push and hold the auto level button and raise the outriggers 20 GS 3384 GS 3390 GS 4390 GS 5390 Testthe Tilt Sensor Operation Note Perform this test from the ground with the platform controller Do not stand in the platform 42 Fully lower the platform 43 Drive both wheels on one side onto a 7 inch 18 cm block 44 Raise the platform at least 12 feet 3 6 m O Result The platform should stop and the tilt alarm will sound at 180 beeps per minute The indicator light on the lift function enable button will be red 45 Move the drive control handle in the direction indicated by the blue arrow then move the drive control handle in the direction indicated by the yellow arrow Result The d
24. ily checks will allow the inspector to identify changes in coolant level that might indicate cooling system problems 1 Checkthe fluid level in the radiator Add fluid as needed AWARNING Bodily injury hazard Fluids in the radiator are under pressure and extremely hot Use caution when removing cap and adding fluids 16 GS 3384 GS 3390 GS 4390 GS 5390 Scheduled Maintenance Maintenance performed quarterly annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machine Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service Part No 1000196 Third Edition First Printing Operators Manual Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use Know and understand the function tests before going on to the next section 4 Inspect the workplace 5 Only use the machine as it was intended Part No 1000196 GS 3384 GS 3390 GS 4390 GS 5390 17 Function Tests Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service T
25. is a registered trademark of Genie Industries in the U S A and many other countries GS is a trademark of Genie Industries These machines comply with ANSI SIA 92 6 1999 g Printed on recycled paper 2 Printed in U S A PartNo 1000196 Third Edition First Printing Operators Manual Safety Rules Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury Do Not Operate Unless V You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations Know and understand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended M You read understand and obey the manufacturer s instructions and safety rules safety and operator s manuals and machine decals M You read understand and obey employer s safety rules and worksite regulations M You read understand and obey all applicable governmental regulations M You are properly trained to safely operate the machine Genie Mo Part No 1000196 GS 3384 GS 3390 GS 4390 GS 5390 1 Operators Manual Third Edition First Printing SAFETY RULES Electrocution Hazards This machine is not electrically insulated and will not provide protection from co
26. ize standard tires 12 x 21 5 Models with two extension decks Tire size high flotation tires 33 16LL500 10 ply Length platform extended 2581 2 in 6 6 m Models with two extension decks Maximum slope rating stowed position 5096 26 Length platform retracted 192 in 4 9 m Models with outriggers Maximum side slope rating Models with two super decks stowed position 50 26 Length platform extended 2901 2 in 7 4m Note Slope rating is subject to ground conditions and Models with two super decks adequate traction Maximum load capacity 2500 Ibs 1134 kg Floor loading information Maximum wind speed 28 mph 12 5 m s Tire load maximum 4500 Ibs 2041 kg Wheelbase 115 in 29m Tire contact pressure 125 psi 8 80 kg cm 862 kPa Turning radius outside 210 in 5 3m Occupied floor pressure 151 psf 735 kg m2 Turning radius inside 85 in 2 2 m 7 21 kPa Ground clearance 14 in 36 cm Weight See Serial Label Machine weights vary with option configurations Controls Proportional AC outlet in platform standard Note Floor loading information is approximate and does not incorporate different option configurations It should be used only with adequate safety factors Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation Part No 1000196 GS 3384 GS 3390 GS 4390 GS 5390 39 Operators Manual Third Edition First Printing SPECIFICATI
27. jury Yellow without safety alert CAUTION symbol used to indicate the presence of a potentially hazardous situation which if not avoided may result in property damage Green used to indicate operation or maintenance information Part No 1000196 Third Edition First Printing Operators Manual Legend 29 1 Lanyard anchorage point 9 Outrigger housing 15 LPG tank 2 GFCl outlet if equipped 16 Fuel tank behind cover 3 Platform controls 10 me 17 Non steer tire 4 Platform entry gate t ie iwi ten 18 Hydraulic tank behind cover 5 Platform extension lock Vivien EA d 19 Power to platform hidden readout screen handle from view 12 Tilt alarm behind ground 6 Platform guard rails control panel 20 Safety arm hidden from view 7 Manualstorage container 13 Entry ladder 8 Platform extension 14 Steer tire Part No 1000196 GS 3384 GS 3390 GS 4390 GS 5390 9 Operators Manual Third Edition First Printing Controls 7 B E 4 oJ a OO 2 eS STOP 00009 9 A Ground Control Panel 1 Key switch for platform off ground control selection 2 Engine start button 3 Gasoline LPG models Choke button Diesel models Glow plug button Platform down button 5 Idle select button with indicator light 10 11 12 13 14 Gasoline LPG models
28. l Inspection 1 31060 Danger Do Not Alter Limit Switch 1 82561 Danger Crushing Hazard 2 40434 Label Lanyard Anchorage 8 82757 Danger Outrigger Safety 1 43618 Label Directional Arrows 1 and Instructions 43619 Label Safety Arm 1 82793 Notice Operating Instructions Ground 1 43696 Danger Electrocution Hazard 2 82798 Ground Control Panel 1 44255 Danger Crushing Hazard 4 82809 Label Wheel Load GS 3384 4 44736 Danger Tilt Alarm 1 82824 Label Wheel Load GS 3390 4 44981 Label Air Line to Platform 2 97548 Notice Deutz Engine Specs Tier 1 52431 Label Ground Control Panel 1 97571 Notice Ford LRG 425 Eng Spec Tier ll 1 52475 Label Transport Tie down 4 97602 Warning Explosion Ether 1 52494 Caution Crushing Hazard Rails 1 205 Cosmetic Genie GS 3390 1 52967 Cosmetic 4x4 2 97763 Notice Max Side Force 90 Ibs 400 N 2 Australia 72186 Caution Crushing Hazard 4 1000042 General Safety Rules 1 TERM Lapel TASI MOUE Swich 1000195 Notice Operating Instructions Platform 1 72847 Notice Tire Specifications High Flotation 30 GS 3384 GS 3390 GS 4390 GS 5390 Shading indicates decal is hidden from view i e under covers Part No 1000196 Third Edition First Printing Operators Manual 40434 i i or 40434 9775 28176 1000042 DECALS 44736 52494 28236 1000195 43618 or 82557 s 82417 82757
29. lock handle Auxiliary Lowering Atthe Ground Controls Push and hold the lift function enable H button and activate the down function In the event of a power failure use the 2 backup auxiliary lowering function Atthe Platform Controls Push and hold the lift function enable button and activate the up down rocker switch in the down direction Operation From Ground with Controller Maintain safe distances between the operator the machine and fixed objects Be aware of the direction the machine will travel when using the controller Operators Manual Third Edition First Printing OPERATING INSTRUCTIONS Outrigger Operation if equipped 1 Position the machine below the desired work area Note The engine must be running for the outriggers to operate 3 Activate the up down rocker switch in the down direction The outriggers will extend and level the machine A beep will sound when the machine is level t The light turns green on the lift function enable button and on the individual outrigger buttons when all the outriggers are in firm contact with the ground 2 Pushand hold the auto level button The indicator light on the lift function enable button will turn red when one but not all outriggers are down All drive and lift functions are disabled The drive function is disabled while the outriggers are down To control individual outriggers 1 Push and hold one or more outrigger butto
30. ng is subject to ground conditions and adequate traction Part No 1000196 Third Edition First Printing Operators Manual To determine the slope grade Measure the slope with a digital inclinometer OR use the following procedure You will need carpenter s level straight piece of wood at least 3 feet 1 m long tape measure Lay the piece of wood on the slope At the downhill end lay the level on the top edge of the piece of wood and lift the end until the piece of wood is level While holding the piece of wood level measure the distance from the bottom of the piece of wood to the ground Divide the tape measure distance rise by the length of the piece of wood run and multiply by 100 Example run lt gt rise Run 12 ft 144 in 3 6 m Rise 12 in 0 3 m 12 in 144 in 0 083 x 100 8 3 0 3 m 3 6 m 0 083 x 100 8 376 If the slope exceeds the maximum slope or side slope rating then the machine must be winched or transported up or down the slope See Transport and Lifting section Part No 1000196 GS 3384 GS 3390 GS 4390 GS 5390 25 OPERATING INSTRUCTIONS To Extend and Retract Platform 1 Lift the platform extension lock handle to the horizontal position 2 Push the platform extension lock handle to extend the platform to the desired position Do not stand on the platform extension while trying to extend it 3 Lower the platform extension
31. not level sounds at 180 beeps per minute 7 Do not push the lift function f enable button Push and hold 4 the platform up button Result No function should operate 8 Push and hold the lift function enable button Push and hold the platform up button Result The platform should raise 9 Push and hold the lift function enable button Push and hold the platform down button O Result The platform should lower The descent alarm should sound while the platform is lowering Testthe Auxiliary Lowering 10 Push and hold the lift function enable button and raise the platform approximately 2 feet 60 cm 11 Push in the red Emergency Stop button to shut off the engine 12 Pull out the red Emergency Stop button to the on position 13 Push and hold the lift function enable button Push and hold the platform down button O Result The platform should lower 14 Turn the key switch to platform control and restart the engine 18 GS 3384 GS 3390 GS 4390 GS 5390 At the Platform Controls Test Emergency Stop 15 Push in the platform red Emergency Stop button to the off position Result No functions should operate 16 Pull the red Emergency Stop button out to the on position O Result The green power light should come on Testthe Horn 17 Push the horn button Result The horn should sound Test Up Down Functions and Function Enable 18 Start the engine 19 Activate the up down rocker swit
32. ns 2 Activate the outrigger up down rocker switch in the desired direction to level the machine 26 GS 3384 GS 3390 GS 4390 GS 5390 Fall Protection Personal fall protection equipment PFPE is not required when operating this machine If PFPE is required by job site or employer rules the following shall apply All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the manufacturer s instructions After Each Use 1 Select a safe parking location firm level surface clear of obstructions and traffic 2 Lowerthe platform 3 Turn the key switch to the off position and remove the key to secure from unauthorized use 4 Chockthe wheels Part No 1000196 Third Edition First Printing Operators Manual Transport and Lifting Instructions Observe and Obey MI Common sense and planning must be applied to control the movement of the machine when lifting it with a crane or forklift M The transport vehicle must be parked on a level surface M The transport vehicle must be secured to prevent rolling while the machine is being loaded M Be sure the vehicle capacity loading surfaces and chains or straps are sufficient to withstand the machine weight See the serial label for the machine weight I The machine must be on a level surface or secured before releasing the brakes M Do not drive the machine on a slope that exceeds the
33. ntact with or proximity to electrical current 2 e a ee i Maintain safe distances from electrical power lines and apparatus in accordance with applicable governmental regulations and the following chart 7c On v Voltage Minimum Safe Phase to Phase Approach Distance Feet Meters 0 to 300V Avoid Contact 300V to 50KV 10 3 05 50KV to 200KV 15 4 60 200KV to 350KV 20 6 10 350KV to 500KV 25 7 62 500KV to 750KV 35 10 67 750KV to 1000KV 45 13 72 Allow for platform movement electrical line sway or sag and beware of strong or gusty winds Keep away from the machine if it contacts energized power lines Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off 2 GS 3384 GS 3390 GS 4390 GS 5390 Do not operate the machine during lightning or storms Do not use the machine as a ground for welding Tip over Hazards Occupants equipment and materials shall not exceed the maximum platform capacity or the maximum capacity of the platform extension Maximum capacity GS 3384 and GS 3390 Maximum occupants 7 Models with one platform extension Platform retracted 2500 Ibs 1134 kg Platform only 2000 Ibs 907 kg Extension only 500 Ibs 227 kg Extension only 500 Ibs 227 kg Platform only 2000 Ibs 907 kg Models with two platform extensions Platform retracted 2500 Ibs 1134 kg Platform with one extension out 2000 Ib
34. old engine is required before performing this procedure 14 GS 3384 GS 3390 GS 4390 GS 5390 Check the Batteries Proper battery condition is essential to good engine performance and operational safety Improper fluid levels or damaged cables and connections can result in engine component damage and hazardous conditions AWARNING Electrocution hazard Contact with hot or live circuits may result in death or serious injury Remove all rings watches and other jewelry AWARNING Bodily injury hazard Batteries contain acid Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water 1 Puton protective clothing and eye wear 2 Besurethatthe battery cable connections are tight and free of corrosion 3 Besurethatthe battery hold down bars are secure 4 Remove the battery vent caps 5 Check the battery acid level If needed replenish with distilled water to the bottom of the battery fill tube Do not overfill 6 Install the vent caps Part No 1000196 Third Edition First Printing Operators Manual Check the Engine Oil Level Maintaining the proper engine oil level is essential to good engine performance and service life Operating the machine with an improper oil level can damage engine components Check the oil level with the engine off 1 Release the latches on the engine tray and fully slide the engine tray out 2 Inserta 6 in 15 cm screwdri
35. platform when raised Keep the platform floor clear of debris Close the entry gate before operating Do not operate the machine unless the guard rails are properly installed and the entry is secured for operation Operators Manual Third Edition First Printing SAFETY RULES Collision Hazards Be aware of limited sight distance and blind spots when driving or operating sz Be aware of extended platform position s when moving the machine Operators must comply with employer job site and governmental rules regarding use of personal protective equipment Check the work area for overhead obstructions or other possible hazards S 27 Be aware of crushing hazards when grasping the platform guard rail Observe and use color coded direction arrows on the platform controls and platform decal plate for drive and steer functions Do not operate a machine in the path of any crane or moving overhead machinery unless the controls of the crane have been locked out and or precautions have been taken to prevent any potential collision No stunt driving or horseplay while operating a machine 6 GS 3384 GS 3390 GS 4390 GS 5390 Do not lower the platform unless the area below is clear of personnel and obstructions an ed A O ba Limit travel speed according to the condition of the ground surface congestion slope location of personnel and any other factors which may ca
36. res 101 in 2 6m Maximum sound level at normal operating workstations A weighted Length platform retracted 192 in 4 9m Models with one extension deck Maximum hydraulic pressure 3500 psi 241 3 bar functions Length platform extended 23 51 in 5 9m Models with one extension deck Tire size standard tires 12 x 21 5 Length platform retracted 192 in 4 9 m Tire size high flotation tires 33 16LL500 10 ply Models with two extension decks Maximum slope rating Length platform extended 258 5 in 6 6m stowed position 4096 22 Models with two extension decks Maximum side slope rating Length platform retracted 192 in 4 9m stowed position 40 22 Models with outriggers Models with two super decks Note Slope rating is subject to ground conditions and adequate traction Length platform extended 290 5 in 7 4m Models with two super decks Floor Loading Information Maximum load capacity 1500 Ibs 680 kg Tire load maximum 5300 Ibs 2404 kg Maximum wind speed 28 mph 12 5 m s Tire contact pressure 147 psi 10 36 kg cm 1015 kPa Wheelbase 115 in 2 9m Occupied floor pressure 187 psf 912 kg m Turning radius outside 210 in 5 3m 8 95 kPa Turning radius inside 85 in 2 2m Note Floor loading information is approximate and Ground clearance 14 in 36 cm Weight See Serial Label Machine weights vary with option configurations Controls Proportional AC outlet in platform standard does not incorporate different option configurations It shoul
37. rive function should not work in either direction 46 Lower the platform and drive the machine off the block Test Auxiliary Lowering 47 Push and hold the lift function enable button and raise the platform approximately 2 feet 60 cm 48 Push in the red Emergency Stop button to shut off the engine 49 Pull out the red Emergency Stop button to the on position 50 Push and hold the lift function enable button Activate the up down rocker switch in the direction indicated by the yellow arrow Result The platform should lower Part No 1000196 Third Edition First Printing Operators Manual Workplace Inspection Workplace Inspection Be aware of and avoid the following hazardous situations drop offs or holes bumps floor obstructions or debris Do Not Operate Unless sloped surfaces M You learn and practice the principles of safe unstable or slippery surfaces machine operation contained in this operator s manual overhead obstructions and high voltage conductors 1 Avoid hazardous situations hazardous locations 2 Always perform a pre operation inspection inadequate surface support to withstand all load 3 Always perform function tests prior to use forces imposed by the machine 4 Inspectthe workplace wind and weather conditions Know and understand the workplace the presence of unauthorized personnel inspection before going on to the next section other possible unsafe condition
38. rom normal motion by an adjacent structure All personnel must be removed from the platform before attempting to free the platform using the ground controls Do not push off or pull toward any object outside of the platform Maximum allowable side force ANSI and CSA GS 3384 350 Ibs 1557 N GS 3390 350 Ibs 1557 N GS 4390 350 Ibs 1557 N GS 5390 300 Ibs 1335 N Maximum allowable manual force Australia 90 Ibs 400 N Do not tie the platform to adjacent structures Do not place loads outside the platform perimeter 4 GS 3384 GS 3390 GS 4390 GS 5390 Do not alter or disable machine components that in any way affect safety and stability Do not modify or alter an aerial work platform without prior written permission from the manufacturer Mounting attachments for holding tools or other materials onto the platform toeboards or guard rail system can increase the weight in the platform and the surface area of the platform or the load Do not replace items critical to machine stability with items of different weight or specification Do not raise the platform when wind speeds may exceed 28 mph 12 5 m s If wind speeds exceed 28 mph 12 5 m s when the platform is raised lower the platform and do not continue to operate the machine Do not operate the machine in strong or gusty winds Do not increase the surface area of the platform or the load Increasing the area exposed to the wind will decrease
39. ructions in the operators 4 Inspect the workplace safety and responsibilities manuals That means every new operator should perform a pre operation inspection function tests and a workplace inspection before using the machine 3 Always perform function tests prior to use 5 Only use the machine as it was intended 22 GS 3384 GS 3390 GS 4390 GS 5390 Part No 1000196 Third Edition First Printing Operators Manual Emergency Stop Push in the red Emergency Stop button to the off position at the ground controls or the platform controls to stop all machine functions and turn the engine off Repair any function that operates when either red Emergency Stop button is pushed in Starting the Engine 1 Atthe ground controls turn the key switch to the desired position 2 Besure both ground and platform red Emergency Stop buttons are pulled out to the on position Gasoline LPG models 3 If desired select LPG by pushing the LPG button 4 Pushthe engine start button Diesel models 3 Push and hold the glow plug button for 3 to 5 seconds 4 Pushthe engine start button All models If the engine fails to start after 15 seconds of cranking determine the cause and repair any malfunction Wait 60 seconds before trying to start again Part No 1000196 GS 3384 GS 3390 GS 4390 GS 5390 23 OPERATING INSTRUCTIONS In cold conditions 20 F 6 C and below warm the engine for 5 minutes befor
40. s 5 Only use the machine as it was intended Fundamentals The workplace inspection helps the operator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read and remember the workplace hazards then watch for and avoid them while moving setting up and operating the machine Part No 1000196 GS 3384 GS 3390 GS 4390 GS 5390 21 Operators Manual Third Edition First Printing Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation It is the operator s responsibility to follow all the safety rules and instructions in the operators safety and responsibilities manuals Do Not Operate Unless Using the machine for anything other than lifting personnel along with their tools and materials to M You learn and practice the principles of safe JU an aerial work site is unsafe and dangerous machine operation contained in this operator s manual Only trained and authorized personnel should be 1 Avoid hazardous situations permitted to operate a machine If more than one E operator is expected to use a machine at different 2 Always perform a pre operation inspection times in the same work shift they must all be qualified operators and are all expected to follow all safety rules and inst
41. s 907 kg Platform with two extensions out 1500 Ibs 680 kg Each extension only 500 Ibs 227 kg Coo Platform only 1500 Ibs 680 kg Extension only 500 Ibs 227 kg Extension only 500 Ibs 227 kg Maximum capacity GS 4390 Maximum occupants 7 Models with one platform extension Platform retracted 1500 Ibs 680 kg Platform only 1000 Ibs 454 kg Extension only 500 Ibs 227 kg Extension only 500 Ibs 227 kg Platform only 1000 Ibs 454 kg Part No 1000196 Third Edition First Printing Operators Manual Models with two platform extensions Platform retracted 1500 Ibs 680 kg Platform with one extension out 1000 Ibs 454 kg Platform with two extensions out 500 Ibs 227 kg Each extension only 500 Ibs 227 kg Coo Extension only Platform only 500 Ibs 227 kg 500 Ibs 227 kg Extension only 500 Ibs 227 kg Maximum capacity GS 5390 Maximum occupants ANSI amp CSA 6 Maximum occupants Australia 4 Models with one platform extension Platform retracted 1500 Ibs 680 kg Platform only 1000 Ibs 454 kg Extension only 500 Ibs 227 kg Platform only HEEE 1000 1554 ie Models with two platform extensions Extension only 500 Ibs 227 kg Platform retracted 1500 Ibs 680 kg Platform with one extension out 1000 Ibs 454 kg Platform with two extensions out 500 Ibs 227 kg Each extension only 500 Ibs 227 kg Coo Extension only Platform only 500 Ibs 227 kg 500 Ibs 227 kg Extension only 500 Ibs
42. slope or side slope rating See Driving on a Slope in the Operating Instructions section M If the slope of the transport vehicle bed exceeds the maximum slope rating the machine must be loaded and unloaded using a winch as described Part No 1000196 GS 3384 GS 3390 GS 4390 GS 5390 27 Free wheel Configuration for Winching Chock the wheels to prevent the machine from rolling 2WD models Release the non steer wheel brakes by turning over the torque hub disconnect caps see below 4WD models Release the wheel brakes by turning over all four torque hub disconnect caps see below Be sure the winch line is properly secured to the drive chassis tie points and the path is clear of all obstructions Reverse the procedures described to re engage the brakes Note The pump free wheel valve should always remain closed Disengage Position Engage Position Operators Manual Third Edition First Printing M M 1 TRANSPORT AND LIFTING INSTRUCTIONS Secu ring to Truck or Trailer Use a minimum of four chains or straps for Transit Use chains or straps of ample load capacity Always chock the machine wheels in preparation Turn the key switch to the off position and remove fortransport the key before transporting Retract and secure the extension deck s Inspect the entire machine for loose or unsecured items Use
43. the tie down points on the chassis for anchoring down to the transport surface If the railings have been folded down secure them with straps before transporting 28 GS 3384 GS 3390 GS 4390 GS 5390 Part No 1000196 Third Edition First Printing Operators Manual TRANSPORT AND LIFTING INSTRUCTIONS Center of gravity X Axis Y Axis GS 3384 74 7 in 38 2 in without outriggers 1 8m 97 0 cm GS 3384 75 1 in 37 2 in with outriggers 1 9m 94 5 cm Observe and Obey GS 3390 74 7 in 38 2 in without outriggers 1 8m 97 0 cm M Only qualified riggers should rig and lift the ss O machine GS 3390 75 1 in 37 2 in with outriggers 1 9m 94 5 cm V Be sure the crane capacity loading surfaces 173 9 2 V AA E ees and straps or lines are sufficient to withstand the rates 7 e n Eo n machine weight See serial label E chi iai idi GS 4390 75 1 in 39 8 in with outriggers 1 9m 1 0m Lifting Instructions GS 5390 76 0 in 42 7 in 1 9 m 1 0m Fully lower the platform Be sure the extension decks controls and covers are secure Remove all loose items on the machine Determine the center of gravity of your machine using the table and the picture on this page Attach the rigging only to the designated lifting points on the machine There are two lifting points on each end of the machine XAxis Adjust the rigging to prevent damage to the machine and to keep the machin
44. the up down rocker switch in the desired direction To Steer 1 Press and hold the function enable switch on the controller 2 Turn the steer wheels with the thumb rocker switch located on the top of the control handle To Drive 1 Press and hold the function enable switch on the controller 2 Increase speed Slowly move the control handle off center Decrease speed Slowly move the control handle toward center Stop Return the control handle to center or release the function enable switch Use the color coded direction arrows on the platform controls and on the platform to identify the direction the machine will travel Machine travel speed is restricted when the platform is raised 24 GS 3384 GS 3390 GS 4390 GS 5390 Drive Select Switch Machine on incline symbol Low range operation for inclines Indicator Light On Red sdz If the indicator light is on red push TS in and pull out the red Emergency Stop button to reset the system If the light stays red tag and remove the machine from service Driving on a slope Determine the slope and side slope ratings for the machine and determine the slope grade GS 3384 GS 3390 GS 4390 Maximum slope rating stowed position 50 26 Maximum side slope rating stowed position 50 26 GS 5390 Maximum slope rating stowed position 40 22 Maximum side slope rating stowed position L ELE 40 22 Note Slope rati
45. ting Pre operation Inspection Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection Know and understand the pre operation inspection before going on to the next section 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended 12 GS 3384 GS 3390 GS 4390 GS 5390 Fundamentals It is the responsibility of the operator to perform a pre operation inspection and routine maintenance The pre operation inspection is a visual inspection performed by the operator prior to each work shift The inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance procedures are required Only routine maintenance items specified in this manual may be performed by the operator Refer to the list on the next page and check each of the items If damage or any unauthorized variation from factory delivered condition is discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation
46. use collision Bodily Injury Hazard Always operate the machine in a well ventilated area to avoid carbon monoxide poisoning Do not operate the machine with a hydraulic oil or air leak An air leak or hydraulic leak can penetrate and or burn skin Improper contact with components under any cover will cause serious injury Only trained maintenance personnel should access compartments Access by the operator is only advised when performing a pre operation inspection All compartments must remain closed and secured during operation Part No 1000196 Third Edition First Printing Operators Manual Component Damage Hazards Do not use any battery or charger greater than 12V DC to jump start the engine Do not use the machine as a ground for welding Explosion and Fire Hazards Do not start the engine if you smell or detect liquid petroleum gas LPG gasoline diesel fuel or other explosive substances Do not refuel the machine with the engine running Refuel the machine and charge the battery only in an open well ventilated area away from sparks flames and lighted tobacco Do not operate the machine in hazardous locations or locations where potentially flammable or explosive gases or particles may be present Do not spray ether into engines equipped with glow plugs Part No 1000196 GS 3384 GS 3390 GS 4390 GS 5390 7 SAFETY RULES Damaged Machine Hazards Do not use a damaged or malfunctioning
47. utriggers are properly lowered the footpads are in firm contact with the ground and the machine is level Do not adjust the outriggers while the platform is raised Do not drive while the outriggers are lowered Battery Safety Burn Hazards Batteries contain acid Always wear protective clothing and eye wear when working with batteries Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water Explosion Hazard Keep sparks flames and lighted tobacco away from batteries Batteries emit explosive gas Electrocution Hazard Avoid contact with electrical terminals 8 GS 3384 GS 3390 GS 4390 GS 5390 Decal Legend Genie product decals use symbols color coding and signal words to identify the following Safety alert symbol used to alert personnel to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Red to indicate th ADANGER ed used to indicate the presence of an imminently hazardous situation which if not avoided will result in death or serious injury AWARNING Orange used to indicate the presence of a potentially A hazardous situation which if not avoided could result in death or serious injury gt Yellow with safety alert symbol ACAUTION used to indicate the presence of a A potentially hazardous situation which if not avoided may cause minor or moderate in
48. ve the control handle in the direction indicated by the blue arrow on the control panel until the machine begins to move then return the handle to the center position Result The machine should move in the direction that the blue arrow points on the control panel then come to an abrupt stop 29 Press and hold the function enable switch on the control handle 30 Slowly move the control handle in the direction indicated by the yellow arrow on the control panel until the machine begins to move then return the handle to the center position O Result The machine should move in the direction that the yellow arrow points on the control panel then come to an abrupt stop Note The brakes must be able to hold the machine on any slope it is able to climb Test Limited Drive Speed 31 Push and hold the lift function enable button Raise the platform approximately 6 feet 1 83 m from the ground 32 Press and hold the function enable switch on the control handle 33 Slowly move the control handle to the full drive position O Result The maximum achievable drive speed with the platform raised should not exceed 1 03 feet 31 cm per second If the drive speed with the platform raised exceeds 1 03 feet 31 cm per second immediately tag and remove the machine from service Operators Manual Third Edition First Printing FUNCTION TESTS Test the Up Limit Switch and the Outriggers GS 5390 34 Push and hold the l
49. ver or rod into the engine tray lock hole located near the engine tray roller wheels to prevent the engine tray from moving 3 Check the oil level dipstick Add oil as needed Deutz F3L2011 Tier Il Engine 15W 40 5W 30 Oil Type Oil Type cold conditions Ford LRG 425 EFI Engine EPA 2004 Compliant Oil Type 10W 40 Oil Type cold conditions 5W 30 Part No 1000196 MAINTENANCE Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation Improper hydraulic oil levels can damage hydraulic components Daily checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic system problems Perform this procedure with the platform in the stowed position and the engine off 1 Visually inspect the sight gauge located on the side of the hydraulic oil tank Result The hydraulic oil level should be within the top 2 inches 5 cm of the sight gauge 2 Add oil if necessary Do not overfill Hydraulic oil specifications Hydraulic oil type Chevron Rykon Premium MV equivalent GS 3384 GS 3390 GS 4390 GS 5390 15 Operators Manual Third Edition First Printing MAINTENANCE Check the Engine Coolant Level Maintaining the engine coolant at the proper level is essential to engine service life Improper coolant level will affect the engine s cooling capability and damage engine components Da
50. y Arm 1 82475 Caution Crushing Hazard 4 Shading indicates decal is hidden from view C i e under covers 36 GS 3384 GS 3390 GS 4390 GS 5390 Part No 1000196 Third Edition First Printing Operators Manual DECALS 40434 627480r 40434 82487 65061 a 82417 n 43618 40434 62748 or 65061 28174 or 28235 82810 or 82819 3 40434 82820 82820 or 82822 amp Hydraulic Tank gt or 82822 i 44981 Side 82562 40434 82476 82474 97719 Z 82810 28158 or 82819 or 28159 Sag 28171 JB 52475 p uu IUE s 82562 e lt A 82756 M ZY 82474 82824 or 82825 pd IS 82476 82924 po 52967 os 82487 28160 ye EET Y 37 E oA r 2 82475 82756 7 am p l 52475 82824 or 82825 82418 82473 82798 52475 82756 Serial 28174 52475 97709 82756 Label 82812 or 28235 82824 or 82825 82824 82475 28160 or 82825 52967 82560 44981 Part No 1000196 GS 3384 GS 3390 GS 4390 GS 5390 37 Operators Manual Third Edition First Printing Specifications Model GS 3384 Platform dimensions Height working maximum 39 ft 12 1 m Platform length x width 150 inx72in 3 8mx 1 8m Height platform maximum 33 ft 10 1m Platform extension lengt

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