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1.                                                                   Pra     1            RP T           AD  063 0172 877  30 GPM   ITEM DESCRIPTION PART    1 Relief Valve 334 0002 005  2 Outer Assembly  30 GPM  116 0159 683  3 O Ring 219 0000 036  4 Inner Assembly  30         116 0159 430  5 Gasket 219 0000 143  6 3 8  16 Hex Nut 312 1001 037    Note  Accuflow super cooler of  P N 063 0159 837 and  063 0159 546   use Gasket Retainer Kit 117 0171 121   Gaskets only  P N 219 0000 142C and 219 0000 144         23    MAINTENANCE INSTRUCTIONS          ANHYDROUS AMMONIA  Under Pressure   READ CAREFULLY    To avoid serious injury or          1  Review safety requirements 5  Park equipment away from  death  use proper associated with anhydrous ammonia buildings or other hazards   personal protective  amp  ACCU FLOW manual with your 6  Before leaving equipment     NH3 supplier  unattended  always close nurse tank  equipment  Anhydrous 2  Wear goggles  face shield  amp  main valve  close cooler shutoff  ammonia can cause rubber gloves for changing tanks valve  amp  turn          console power         and or making repairs  switch   severe burning  blindness 3  Have five  5  gallons of clean 7  Disconnect nurse tank hose  amp   or death  Understand and water available in case of exposure  thoroughly bleed all system lines  i    3  Flush eyes or skin immediately before starting repairs  see manual    follow instructions before with large quantities of water if ALLOW A MINIMUM OF ONE HOUR  
2.                             I       WELD                 I       BLEED VALVE    PRESSURE GAUGE           EA CHANGER TEMPERATURE GAUGE                                                                                                                                                                                                               CONTROL ON OFF 0 60 PS   gt    E VALVE MANIFOLD GAUGE           F  gt    ES                  w Hos  rj     x7     MANIFOLD  L  L TOOL BAR j T        N APPLICATOR TUBE  3 4  VAPOR HOSE A    LIQUID  APPLICATOR TUBE    STEEL VAPOR TUBE TUBE ORIFICE    TYPICAL SYSTEM    Mounting the Reference associated SCS Console INSTALLATION AND SERVICE  Wheel Drive MANUAL     Speed Sensor    Mounting the Reference associated SCS Console INSTALLATION AND SERVICE  MANUAL     Console and  e Important  Since the Raven ACCU FLOW is capable of   Cabling being installed in conjunction with several different SCS   Consoles  it is necessary to make referrals to the    appropriate SCS Console Installation and Service Manual        Note  Refer to pages 37  44 for specific system cable  diagrams     Battery  Connections    Console  Features    Console  Calibration       CHAPTER       CALCULATION AND OPERATION    Important  Since the Raven ACCU FLOW is capable of  being installed in conjunction with several different SCS  Consoles  it is necessary to make referrals to the  appropriate SCS Console Installation and Service Manual   The following will detail these headlines 
3.                      High Pressure NH  Plumbing Should Be Done With Schedule 80 Pipe And Fittings       DESCRIPTION  1 Cooler Bracket   2 3 8  16 x 1 1 4  Bolt  3 3 8  Lock Washer  4 3 8  16 Hex Nut   5 U Bolt Assembly   6 3 8  EVA Hose   7    Hose Clamp  8 Super Cooler  30 GPM   10 Z Bracket  11 1 2  x 3 4  Hose Barb  12 1 1 4  x 2  Pipe Nipple  13 1 1 4  x 12  Pipe Nipple  14 1 1 4  Elbow  15 3 4  EVA Hose  16 1 4  x 3 8  Hose Barb  17 1 1 2  x 1 1 4  Bushing  18 1 1 2  Muffler Clamp  19 1  Pipe Union Gasket  20 1  Pipe Union  22 1  x 2  Pipe Nipple  23 1  Pipe Cross  24 1  x 5  Pipe Nipple  25 1 2  x 1 1 2  Pipe Nipple    054 0159 118    RAVEN PART     107 0171 063  311 0054 106  313 1000 022  312 1001 037  107 0159 447  214 0001 002  435 3003 002  063 0172 877  107 0171 068  333 0002 011  333 0008 038  333 0008 044  333 0005 006  214 0001 005  333 0002 004  333 0003 019  435 3003 030  219 0000 076  333 0006 004  333 0008 029  333 0004 029  333 0008 033  333 0008 015    ITEM  26  27    DESCRIPTION   1 2  x 1 2  x 1 4  Pipe Tee  Temperature Gauge   1 4  x 2  Pipe Nipple   1 4  Pipe Tee   0 150 PSI Gauge   1 4  Bleed Valve   1  x 8  Pipe Nipple   1  Pipe Cap   1 2  x 2  Pipe Nipple   1  x 1 2  Pipe Elbow   1  Pipe Tee   Fast Valve   1 1 4  Y Strainer   1 1 4  Steel Ball Valve  Ceramic Magnets   Flow Meter  60S   1  x 1 2  Reducing Bushing  1        Pipe Nipple   Vapor Tubes  Not Shown   1 1 2  x 1  Bushing    RAVEN PART     333 0004 009  417 0001 009  333 0008 002  333 0004 
4.          CONTROL CONSOLE  SCS 4400  063 0172 281    PHOENIX 50 KIT  117 0171 164                                                                                                                              PORT B i                 50 RECEIVER           RECEIVER  CABLE 065 0172 914    115 0171 819    4           CDS          SPEED    i CONSOLE  CABLES      I BENI      RADAR POWER CABLE                     12  115 0159 539        PORT A    SPEED EXTENSION CABLES       B    12  115 0159      p      18  118 01712233    24   115 0159 018  297  115 0171 241  34  115 0171 225      E           o  o     000000  EXTENSION CABLES  12 115 0171 319 a  e 24  115 0171 320  SPEED SENSORS  RADAR  RADAR ONLY   063 0172  143  RADAR  KIT M EN Las  117 0159 822 FLOW CABLE       12  115 0171 809       WIDE VARIETY OF WHEEL DRIVE  SPEEDOMETER  AND RADAR ADAPTER CABLING  CONSULT RAVEN  SALES REPRESENTATIVE FOR PART NUMBERS       CONTROL ON OFF FLOW  VALVE VALVE METER    ACCUFLOW KIT  117 0171 161          ACCU FLOW  30         063 0172 991          FL To                                           OPTIONAL PRESSURE SENSOR   422 0000 059   SEE ABOVE FOR CABLING    ON OFF VALVE   063 0172 978                                 X Ob  8          FLOW METER  063 0171 666                   m    063 0172 977                                                                                                                   DIRECTION OF FLOW                  ACCU FLOW SYSTEM WITH SPACE SAVER KIT 117 0159 723       
5.         FLOWMETER BODY                               DIRECTION OF FLOW    Use a low pressure  5 psi   34 5 kPa  jet of air thru Flow Meter in  the direction of flow and again in the opposite direction to verify  that the turbine spins freely  If there is drag  loosen the stud on  the bearing hub 1 16 turn until the turbine spins freely     If turbine spins freely and the cables have checked out O K   but  the Flow Meter is not totalizing properly  verify that the sensor is  threaded all the way into the flowmeter body  and the orientation  groove on top of the sensor is parallel with flowmeter body  if  flowmeter still does not totalize  replace Sensor Assembly        30        ACCU FLOW SYSTEM        a    Q          D           amp      3     063 0172 991          TOOL BAR      Y                                                                     NOT SUPPLIED                                                                                         ON OFF CONTROL VALVE REPLACEMENT PARTS             High Pressure NH  Plumbing Should Be Done With Schedule 80 Pipe And Fittings       DESCRIPTION   Cooler Bracket   3 8  16 x 1 3 4  Bolt  3 8  Lock Washer  3 8  16 Hex Nut   U Bolt Assembly   3 8  EVA Hose   Hose Clamp   Super Cooler  30 GPM   Z Bracket   1 2  x 3 4  Hose Barb  1 1 4  x 2  Pipe Nipple  1 1 4  x 12  Pipe Nipple  1 1 4  Elbow   3 4  EVA Hose   1 4  x 3 8  Hose Barb  1 1 2  X 1 1 4  Bushing  1 1 2  Muffler Clamp   1  Pipe Union Gasket  1  Pipe Union   1  x 2  Pipe Nipple
6.     10         thie Console and Cabling essen ae 10  Chapter 3   Calculation and                                                                     11  Battery One CO rn 11  GENSDlE FEatlies mete 11  Console Combat een 11  Calc  lating BOOM CAL sell ae 12              SPEED      u u u m 12  Caleul  ting  METER GAS L Tc c m 12  Calculating VALVE GAES aac 12  Calculating REQUIREDGAPACITY na 13  Console Progno 13  Pre Operational Check Out                         D                                       14  Operational Check DU een 15  Chapter 4   Troubleshooting                                                 u    u                     T T    17  APPENDICES  A  Pressure Temperature Chart 2 22 22 21  B  AGGUSFIOWS UDSFCOOIE   sans 23  C  Accu Flow Troubleshooting Procedure    u    Wanita 27  D  System Capacity Chati serios 29  E  Recommended Emergency Shut Off Rope Installation                                           31  F  Flowmeter Maintenance and Adjustment Procedure                                              33  30 GPMAccu Flow System On Off Control Valve Replacement Parts                               35  30 GPM Accu Flow System Fast Valve Replacement                                                        36  A                37    SYMBOL DEFINITION    GPM   Gallons per minute cm   Centimeters  lit min    Liters per minute dm   Decimeters              Deciliter per minute m   Meter  PSI   Pounds per square inch MPH  Miles per hour  kPa   Kilopascal km   Kilometers      
7.     117 0159 822 FLOW CABLE  12    115 0171 809     WIDE VARIETY OF WHEEL DRIVE  SPEEDOMETER  AND RADAR ADAPTER CABLING  CONSULT RAVEN  SALES REPRESENTATIVE FOR PART NUMBERS     CONTROL NO FLOW ACCUFLOW KIT  VALVE CONNECTION METER 117 0171 162  ACCU FLOW  30         063 0171 157 OPTIONAL PRESSURE SENSOR       422 0000 059        SEE ABOVE FOR CABLING     H zm           l               IRECTON OF FLOW E  FLOW METER      063 0171 666  FAST VALVE  063 0172 979   T     THE ADAPTER CABLES BELOW WILL BE NEEDED TO ADAPT OLD  VERSION OF ACCU FLOW CABLING TO THE NEW STYLE VALVES                CONTROL VALVE  u                 ADAPTER CABLE   x 115 0171 807           10       DA ON OFF VALVE  E EID       E ADAPTER CABLE     115 0171 808  Q 288   1  DIRECTION gr FLOW  ACCU FLOW SYSTEM WITH SPACE SAVER KIT 117 0159 723                FOR 30 GPM ACCU FLOW SYSTEM ONLY        SCS 4400 WITH ACCUFLOW  2 VALVE SYSTEM WITH 2 SECTION VALVES       1442443 QUSS       8             PHOENIX 50 KIT    COMPACT FLASH CARD  256 MB   117 0171 164    524 0002 046 L                    PHOENIX 50 RECEIVER           RECEIVER  CABLE 063 0172 914  115 0171 819                                                                                                                                     1             y      IE    2   SPEED    m CONSOLE CABLES          15  118 0171300   l  RADAR POWER CABLE       1  12  115 0159 539 H TT      m    PORT A I  SPEED  EXTENSION CABLES   CAN ns E  12  115 0159 032 ed  NN ECC A M 
8.     Gallon per acre km h   Kilometers per hour  li ha  Liter per hectare US   Volume per acre  mlha   Mililiter per hectare SI   Volume per hectare  GPK  Gallons per 1 000 sq  ft  TU   Volume per 1 000 sq  ft   mm   Millimeters      Metric numbers   0   1 000 59  ft  numbers    METER CAL CONVERSIONS  To convert the METER CAL number  simply divide the original number  number printed on Flow  Meter label  by the desired conversion factor     Note  Newer flowmeters have the Meter Cal included on the meter cal tag for pounds of actual N   FOR EXAMPLE     GALLONS METER CAL No    METER CAL No  for displays in Fluid Ounces  128    GALLONS METER CAL No    METER CAL No  for displays in Liters  3 785    GALLONS METER CAL No    METER CAL No  for displays in Pounds of actual N  4 22    LITERS METER CAL No    METER CAL No  for displays in kilograms of actual N    506    LIQUID CONVERSIONS   U S  Gallons x 128   Fluid Ounces   U S  Gallons x 3 785   Liters   U S  Gallons x 0 83267   Imperial Gallons  U S  Gallons x 8 34   Pounds  Water   U S  Gallons x 4 22   Pounds of Actual N  Liters x  506   Kilograms of Actual N    LENGTH PRESSURE   1 millimeter  mm    0 039 inch 1 psi   6 89 kPa   1 centimeter  cm    0 393 inch 1 kPa   0 145 psi   1 meter  m    3 281 feet   1 kilometer  km    0 621 mile AREA   1 inch   25 4 millimeters  2 54 centimeters 1 square meter   10 764 square feet   1 mile   1 609 kilometers 1 hectare  ha    2 471 acres  10 000 square    meters  1 acre   0 405 hectare  43 560 
9.    1  Pipe Cross   1  x 5  Pipe Nipple   1 2  x 1 1 2  Pipe Nipple    054 0159 117    RAVEN PART     107 0171 063  311 0054 108  313 1000 022  312 1001 037  107 0159 447  214 0001 002  435 3003 002  063 0172 877  107 0171 068  333 0002 011  333 0008 038  333 0008 044  333 0005 006  214 0001 005  333 0002 004  333 0003 019  435 3003 030  219 0000 076  333 0006 004  333 0008 029  333 0004 029  333 0008 033  333 0008 015    DESCRIPTION   1 2  x 1 2  x 1 4  Pipe Tee  Temperature Gauge   1 4  x 2  Pipe Nipple   1 4  Pipe Tee   0 150 PSI Gauge   1 4  Bleed Valve   1  x 8  Pipe Nipple   1  Pipe Cap   1 2  x 1 4  Pipe Elbow  1 2  x 2  Pipe Nipple   1  x 1 2  Pipe Elbow   1  Pipe Tee   Control Valve   On Off Valve   1 1 4  Y Strainer   1 1 4  Steel Ball Valve  Ceramic Magnets   Flow Meter  60S   1  x 1 2  Reducing Bushing  1  x 3  Pipe Nipple   Vapor Tubes  Not Shown   1 1 2  x 1  Bushing    RAVEN PART    333 0004 009  417 0001 009  333 0008 002  333 0004 001  417 0001 008  334 0001 012  333 0008 034  333 0009 090  333 0005 009  333 0008 016  333 0005 010  333 0004 005  063 0172 977  063 0172 978  333 9000 025  019 0159 245  418 0000 001  063 0171 666  333 0003 094  333 0008 031  214 0002 002  333 0003 020    35    TOOL BAR    36    30 GPM ACCU FLOW SYSTEM  FAST VALVE REPLACEMENT PARTS    063 0171 157    4   0                   N      M                                                  NOT SUPPLIED                                                                                         
10.  422  0000 059  063 0172 978          SEE ABOVE FOR CABLING  En  m m 0 CD    I q  em  MH   E IN  RESTON DE        E  FLOW METER  063 0171 666 063 0172 977          THE ADAPTER CABLES BELOW WILL BE NEEDED TO ADAPT OLD  P VERSION OF ACCU FLOW CABLING TO THE NEW STYLE VALVES     o CONTROL VALVE   Bo ADAPTER CABLE  115 0171 807    Wr     U   SEG ON OFF VALVE            ADAPTER CABLE  C ee    115 0171 808  um                                                                                        DIRECTION OF FLOW    ACCU FLOW SYSTEM WITH SPACE SAVER KIT 117 0159 723   FOR 30 GPM ACCU FLOW SYSTEM ONLY     ON OFF VALVE  065 0172 978  UP TO TWO  ADDITIONAL VALVES     39    SCS 440 WITH ACCUFLOW  FAST VALVE SYSTEM WITH 3 SECTION VALVES    CONTROL CONSOLE  SCS 440  063 0171 183          ALA 304450        Hee RERORE  p CORE                                                                                             PRESA SERO CLE PRESSURE SENSOR CABLE o 0       10  115 0171 152 O  37  115 0171 224 3  115 0171 153 O  44  115 0171 296 30  115 0171 176 CONSOLE CABLE  dr EMS 10  115 0171 085     4 O  9 up  RADAR POWER CABLE     12   115 0159 539 ET  SPEED EXTENSION CABLE  10  115 0171 262  12  115 0159 032  18  115 0171 239  24  115 0159 018  29 115 0171 241  PRESSURE SENSOR  MANIFOLD PRESSURE  sogna  422 0000 059  SEE BELOW FOR LOCATION             ED  EXTENSION CABLES  12  115 0159 856  245  115 0159 857     OPTIONAL CONSOLE  FLOW AND EXTENSION  SPEED SENSORS CABLING AVAILABLE  CONSULT    R
11.  C                                            p    ORECTON OF FLOW                        J ACCU FLOW SYSTEM WITH SPACE SAVER KIT 117 0159 723   FOR 30 GPM ACCU FLOW SYSTEM ONLY           THE ADAPTER CABLES BELOW WILL BE NEEDED TO ADAPT OLD  VERSIONS OF ACCU FLOW CABLING TO THE NEW STYLE VALVES          CONTROL VALVE  ADAPTER CABLE  115 0171 807    ON OFF VALVE  EE           ADAPTER CABLE    115 0171 808                         ON OFF VALVE  063 0172 978  UP TO THREE  ADDITIONAL VALVES    SA RU UA USC    UUU0U0000U000000000000000000000000U0000U000UU0U00U0U00U0U00000000000000000000000000000000000000000    U0000000000000000000000000000000000000000000000000000000000000000000000    RAVENINDUSTRIES    LIMITED WARRANTY    WHATIS COVERED     This warranty covers all defects in workmanship or materials in your Raven Flow Control  Product under normal use  maintenance  and service     HOW LONG IS THE COVERAGE PERIOD     This warranty coverage runs for 12 months from the purchase date of your Raven Flow  Control Product  This warranty coverage applies only to the original owner and is not  transferable     HOW CAN YOU GETSERVICE     Bring the defective part  and proof of date of purchase  to your local dealer  If your  dealer agrees with the warranty claim  he will send the part  and proof of purchase to his  distributor or to Raven for final approval     WHAT WILL RAVEN INDUSTRIES DO     When our inspection proves the warranty claim  we will  at our option  repair or replace  the defe
12.  CABLE  115 0171 808                      SCS 440 WITH ACCUFLOW  2 VALVE SYSTEM WITH 2 SECTION VALVES                   CONTROL CONSOLE  SCS 440  063 0171 183                                                                                                   ae    PRESSURE SENSOR CABLE o     12  115 0171 151 10  115 0171 152     37    115 0171 224 5  115 0171 153 O  44    115 0171 296 30  115 0171 176 CONSOLE CABLE     10  115 0171 085        u  RADAR POWER CABLE       127  115 0159 539  12 VOC  m SPEED EXTENSION CABLE   0  115 0171 262  12  115 0159 032  18  115 0171 239  E 24  115 0159 018  29  115 0171 241  PRESSURE SENSOR  MANIFOLD PRESSURE  54  115 0171 225  422 0000 059  SEE BELOW FOR LOCATION            EXTENSION CABLES  12  115 0159 856  24   115 0159 857     OPTIONAL CONSOLE  FLOW AND EXTENSION  SPEED SENSORS CABLING AVAILABLE  CONSULT A RAVEN  RADAR  RADAR ONLY   053 0172  143 ej SALES REPRESENTATNE F  R PART NUMBERS     RADAR  KIT WITH POWER CABLE   117 0159 822     WIDE VARIETY OF WHEEL DRIVE  SPEEDOMETER     AND RADAR ADAPTER CABLING  CONSULT RAVEN  SALES REPRESENTATIVE FOR PART NUMBERS    1 LN SELE                             B      In    CONTROL ON OFF    ON OFF ON OFF FLOW  VALVE VALVE VALVE VALVE METER    ACCU FLOW KIT  117 0171 161                                                                                                                                                      ACCU FLOW      30         063 0172 991 OPTIONAL PRESSURE SENSOR ON OFF VALVE  CUPS 
13.  FOR 30 GPM ACCU FLOW SYSTEM ONLY                 THE ADAPTER CABLES BELOW WILL BE NEEDED TO ADAPT OLD  VERSIONS OF ACCU FLOW CABLING TO THE NEW STYLE VALVES       m                 CONTROL VALVE  ADAPTER CABLE  115 0171 807    ON OFF VALVE  ADAPTER CABLE  115 0171 808             41    42    SCS 4400 WITH ACCUFLOW  FAST VALVE SYSTEM    COMPACT FLASH CARD  256 MB      524 0002 046       3441141                                                                                           CONTROL CONSOLE  SCS 4400  063 0172 281    PHOENIX 50 KIT  117 0171 164                                                                                                                                                                                                                                                                                                                                                                f 1    PORT B      PHOENIX 50                   RECEIVER  CABLE 96320172314  gt      115 0171 819       3 ADS         I l  a   SPEED        CONSOLE CABLES        BUE      RADAR POWER CABLE       I  12   115 0159 539 j LI    a    END    PORT A    SPEED EXTENSION CABLES CAN      10     115 0171 262         di     0  12  115 0159 032  18  115 0171 239        24   115 0159 018  29    115 0171 241  34  115 0171 225       D     o   000000  EXTENSION CABLES  12  115 0171 319  a 24  115 0171 320  2       _    Mc  a j  SPEED SENSORS     RADAR  RADAR ONLY   063 0172 143  RADAR   KIT n POWER  
14. 001  417 0001 008  334 0001 012  333 0008 034  333 0009 090  333 0008 016  333 0005 010  333 0004 005  063 0172 979  333 9000 025  019 0159 245  418 0000 001  063 0171 666  333 0003 094  333 0008 031  214 0002 002  333 0003 020    SCS 440 WITH ACCUFLOW  2 VALVE SYSTEM       CONTROL CONSOLE  SCS 440  063 0171  183                               PRESSURE SENSOR CABLE  6  115 0171 235  12  115 0171 151    115 0171 224   44   115 0171 296                     PRESSURE SENSOR CABLE  107  115 0171 152  5  115 0171 153  30   115 0171 176                      RADAR POWER CABLE     12    115 0159 539                         SPEED EXTENSION CABLE      10  115 0171 262    12  115 0159 032    i 18  115 0171 239   24   115 0159 018    29  115 0171 241  PRESSURE SENSOR  MANIFOLD PRESSURE  34  115 0171 225    422 0000 059  SEE BELOW FOR LOCATION                               SPEED SENSORS                                     CONSOLE CABLE  10   115 0171 085    OOOOOO             VEHICLE BATTERY   12 VOC                EXTENSION CABLES    125 115 0159 856  24     115 0159 857       OPTIONAL CONSOLE  FLOW AND EXTENSION                                                                                                                                                    CABLING AVAILABLE  CONSULT A RAVEN  RADAR  RADAR ONLY   063 0172 143      SALES REPRESENTATIVE FOR PART NUMBERS     RADAR  KIT WITH POWER CABLE   117 0159 822     WIDE VARIETY      WHEEL DRIVE  SPEEDOMETER    AND RADAR ADAPTER CABLING  
15. 002 046                     CONTROL CONSOLE  SOS 4400  063 0172 281                                                             SCS 4400 WITH ACCUFLOW  FAST VALVE SYSTEM WITH 3 SECTION VALVES    PHOENIX 50 KIT  117 0171  164    TI  RECEIVER CABLE  115 0171 819                     50                  063 0172 914            RADAR POWER CABLE      12    115 0159 539    10  115 0171 262  12  115 0159 032  18  115 0171 239  24   115 0159 018  29  115 0171 241  34  115 0171 225    AE    EMO       A                      SPEED SENSORS  RADAR  RADAR ONLY   063 0172 143  RADAR  KIT WITH POWER CABLE   117 0159 822       WIDE VARIETY OF WHEEL DRIVE  SPEEDOMETER        H o  o   000000  EXTENSION CABLES    12  115 0171 319  24   115 0171 320                  cima             SPEED  15 0171 299  15 0171 300         PORT A          l        CONSOLE CABLES                                                      FLOW CABLE    E 12   115 0171 802       AND RADAR ADAPTER CABLING  CONSULT RAVEN  SALES REPRESENTATIVE FOR PART NUMBERS       CONTROL  VALVE    ON OFF  VALVE    ACCUFLOW KIT    ON OFF ON OFF FLOW  117 0171 162    VALVE  VALVE METER       m Ts    ACCU FLOW  30 GPM  063 0171 157    OPTIONAL PRESSURE SENSOR                                               422 0000 059   SEE ABOVE FOR CABLING             XR 7                                                  ORECTON OF FLOW  FLOW METER  063 0171 666             FAST VALVE  063 0172 979                O                               44    A    U 
16. 25             CONSOLE CABLE  10     115 0171 085             RADAR  RADAR ONLY   063 0172 143  RADAR  KIT WITH POWER CABLE   117 0159 822                WIDE VARIETY OF WHEEL DRIVE  SPEEDOMETER  AND RADAR ADAPTER CABLING  CONSULT RAVEN          12    115 0159 856  24   115 0159 857                         EXTENSION CABLES    CONTROL CONSOLE  SCS 440  063 0171 183                      OPTIONAL CONSOLE  FLOW AND EXTENSION  CABLING AVAILABLE  CONSULT A RAVEN  SALES REPRESENTATIVE FOR PART NUMBERS       VEHICLE BATTERY   12 VOC                                                                                                    FLOW CABLE  SALES REPRESENTATIVE FOR PART NUMBERS    Bem  ACCU FLOW KIT  117 0171 162  CONTROL     FLON  VALVE CONNECTION METER  ACCU FLOW  20         063  O17 1 157 OPTIONAL PRESSURE SENSOR     422 0000 059   SEE ABOVE FOR CABLING  B I                                  DIRECTION OF FLOW    FLOW METER  063 0171 666                   FAST VALVE  063 0172 979             Oa                                                    ACCU        FLOW SYSTEM WITH SPACE SAVER                               IU                             DIRECTION OF FLOW        FOR 30 GPM ACCU FLOW SYSTEM ONLY          T 117 0159 723                      THE ADAPTER CABLES BELOW WILL BE NEEDED TO ADAPT OLD  VERSIONS OF ACCU FLOW CABLING TO THE NEW STYLE VALVES             Fer  az                                              CONTROL VALVE  ADAPTER CABLE  115 0171 807    ON OFF VALVE  ADAPTER
17. AVEN  RADAR  RADAR ONLY   063 0172 143 SALES REPRESENTATNE FOR PART NUMBERS    RADAR  KIT WITH POWER CABLE   117 0159 822     WIDE VARIETY OF WHEEL DRIVE  SPEEDOMETER                      AND RADAR ADAPTER CABLING  CONSULT RAVEN     SALES REPRESENTATIVE FOR PART NUMBERS         S J un     ACCU FLOW KIT  117 0171 162    CONTROL ON OFF ON OFF ON OFF     FLOW  VALVE VALVE VAVE          METER                               ACCU FLOW  30 GPM  063 0171 157 OPTIONAL PRESSURE SENSOR    ms qu  422 0000 059   0   SEE ABOVE FOR CABLING    dl                  ps ei    RECIEN OF FLOW     FLOW METER    063 0171 666                                           ON OFF VALVE  063 0172 978  UP      THREE  ADDITIONAL VALVES                                                                             FAST VALVE  063 0172 979                         THE ADAPTER CABLES BELOW WILL BE NEEDED TO ADAPT OLD  VERSION OF ACCU FLOW CABLING TO THE NEW STYLE VALVES             s          CONTROL VALVE                         6   PID      ADAPTER CABLE    Kir  0  LIMA    ON OFF VALVE                                                                              ADAPTER CABLE  00 115 0171  808  E RECON OF          3 ACCU FLOW SYSTEM WITH SPACE SAVER KIT 117 0159 723          FOR 30        ACCU FLOW SYSTEM ONLY     SCS 4400 WITH ACCUFLOW  2 VALVE SYSTEM           34414441                                    COMPACT FLASH CARD  256 MB    524 0002 046                                                                      
18. CE AND  ADJUSTMENT PROCEDURE    Important  Perform system bleed procedure prior to  maintenance  see page 24         Remove Flow Meter from tool bar  brush away any debris and  remove any foreign material     Remove the retaining rings carefully  Remove the bearing hub   turbine hub  and turbine from inside Flow Meter housing     Clean the turbine and hubs of metal filings and any other foreign  material  Use pressurized air to blow metal filings and debris out  of both hubs and turbine  Confirm that the turbine blades are not  worn  Hold turbine and bearing hub in your hand and spin  turbine  It should spin freely with very little drag     If bearing hub stud is adjusted or replaced  verify the turbine fit  before reassembling  Put turbine hub and retaining ring in place   Put bearing but with turbine against turbine hub inside the flow   meter housing   Stud keys inside flowmeter housing must be  lined up in the groove on the hub   Put the retaining ring on to  lock bearing hub in place  Spin turbine by blowing on it  Tighten  bearing hub stud until turbine stalls  Loosen the stud 1 3 of a  turn  The turbine should spin freely     33              ORIENTATION  GROOVE                                        END OF SENSOR    ENSOR ASSEMBLY          TURBINE  TURBINE         RETAINING  RING                                                                       a                                                              HUB BEARING  RETAINING RING       STUD BEARING       34    
19. CITY     The target application rate which you program into the SCS Console is  in    Pounds Per Acre of Actual N  PPAN      as is most often associated  with NH3     After determining the PPAN application rate  calculate the total pounds  per minute of actual N  PPMN  flow of the system to ensure that the  system capacity is not exceeded  To make this calculation  use the  following formula     PPMN  KPMN  PPAN  KgPh  x MPH  KPH  x Implement Width  inches   cm    5 940   60 000     PPAN  KgPh    Target Application Rate  MPH  KPH    Target Vehicle Speed  Implement Width   Number of Applicator Knives x Spacing  in inches   PPMN   Required Capacity of the System  EXAMPLE   ENGLISH UNITS  METRIC UNITS   PPMN   150 x 5 5 x 480   66 6 KPMN    68  x  10  x  1220    13 8   5 940   60 000     PPMN   67 Pounds Per Minute KPMN   14 Kilograms Per Minute    The maximum capacity of the 30 GPM system is 126 PPMN  57 KPMN    Consult factory if maximum rate is exceeded     Console Reference associated SCS Console INSTALLATION AND SERVICE     MANUAL   Programming             Operational  Check Out    Complete the following pre operational check out before proceeding     1     2     10     11     12     Verify that all hoses  fittings  and mounting bolts are secure     Verify that the SCS Cable Assembly is attached to the connector  on the Flow Meter     Verify that the SCS Cable Assembly is attached to the motorized  Control Valve connector     Turn Console MASTER switch OFF    Open completel
20. CONSULT RAVEN FLOW CABLE     SALES REPRESENTATNE FOR PART NUMBERS So ae          ACCU FLOW KIT  117 0171 161  CONTROL ON OFF FLOW  VALVE VALVE  METER  ACCU FLOW  30 GPM  063 0172 991 OPTIONAL PRESSURE SENSOR ON OFF VALVE   422 0000 059  063 0172 978  o   SEE ABOVE FOR CABLING     LH M   8O  be P 4  Em        Ey  Ly  fORECTION OF FLOW E  FLOW METER 063 0172 977  065 0171 668                   THE ADAPTER CABLES BELOW WILL BE NEEDED TO ADAPT OLD  VERSIONS OF ACCU FLOW CABLING TO THE NEW STYLE VALVES                             CONTROL VALVE                                       ADAPTER CABLE      115 0171 807                                     ON OFF VALVE          ul         E DIRECTION OF FLOW                                   FOR 30 GPM ACCU FLOW SYSTEM ONLY                       ADAPTER CABLE  115 0171  808                                     V    ACCU FLOW SYSTEM WITH SPACE SAVER KIT 117 0159 723    37    38    SCS 440 WITH ACCUFLOW  FAST VALVE SYSTEM    PRESSURE SENSOR CABLE    6  115 0171 235  12  115 0171 151  37  115 0171 224    44   115 0171 296  CE  EN           PRESSURE SENSOR  MANIFOLD PRESSURE     422 0000 059  SEE BELOW FOR LOCATION     SPEED SENSORS    PRESSURE SENSOR CABLE        lt   E IO                                     10     115 0171 152  3  115 0171 153  30  115 0171 176                  RADAR POWER CABLE  12  115 0159 539          SPEED EXTENSION CABLE  107  115 0171 262  12   115 0159 032  15 0171 239  15 0159 018  29    115 0171 241  34   115 0171 2
21. Installation  amp  Service Manual        PRECISION        DISCLAIMER  While every effort has been made to ensure the accuracy of this document  Raven  Industries assumes no responsibility for omissions and errors  Neither is any liability  assumed for damages resulting from the use of information contained herein     Raven Industries shall not be held responsible or liable for the effects of atmospheric  conditions and sunspot activity on the performance of our products     Raven Industries cannot guarantee the accuracy  integrity  continuity  or availability of  the GPS signal from the US Department of Defense NAVSTAR GPS satellites  the  OmniSTAR correction service or the WAAS correction service     Raven Industries accepts no responsibility for the use of the signal for other than the  stated purpose  Raven Industries shall not be responsible or liable for incidental or  consequential damages or a loss of anticipated benefits or profits  work stoppage or  loss or impairment of data arising out of the use or inability to use the Smartrax or any  of its components     Table of Contents    POET DEININON    Dn 2  Chapter 1   Introduction clin aan en nn Bir RE 3  Chapter 2   Installation arma 5  Assembly ofthe Accu Flow System au  ae              5  Mounting of Accu Flow System on Implement                   i 6  Mo  ntingtieMami  folduy u uu u u uu uuu u             LS 7  Final Plumbing of Accu Flow System aussen 8  Mounting Wheel Drive Speed Sensor                            
22. LCD Display Board  Assembly     Problem 9  Speed display    0        Solutions    1  Check Speed Sensor Cable connector and plug on back of  Console for loose pins    2  Clean pins and sockets on Speed Sensor cable connectors    3  If no extension cable is used  replace Speed Sensor Switch  Assembly     Problem 10  Speed inaccurate or unstable  Wheel Drive Speed  Sensor      Solutions    1  Run speed check on hard surface road  If SPEED is accurate   investigate mounting Speed Sensor on different wheel    2  Remove one red magnet and one black magnet from the wheel      Reposition remaining red and black magnets directly across  from each other   Enter a SPEED CAL number in the Console  twice as large as the correct SPEED CAL number  Run speed  check on hard surface road  Remove these two magnets and  replace with other two  Run speed check  If SPEED is  inaccurate with only one set of magnets  replace the bad set  If  SPEED is inaccurate with both sets  replace Speed Sensor  Assembly    NOTE  Re enter original SPEED CAL number after testing is  complete     Problem 11  Rate Reads    0000      Solutions    1  Verify SPEED is registering accurately  If SPEED is zero  refer  to Troubleshooting Problem 10    2  Verify TOTAL VOLUME is registering flow  If not  refer to  Troubleshooting Problem 14     Problem 12  Rate inaccurate or unstable     Solutions    di Verify that all numbers    keyed in    Console are correct  Verify  SPEED is registering accurately  If SPEED is inaccurat
23. SUPPLIED WITH ACCU FLOW SYSTEM    Mounting the See figures below for various ways to attach your existing manifold s    1  Manifold not included  Attach a 0 60 PSI gauge in one outlet of each  Manifold manifold  Verify that all hose barbs in manifold s  have same orifice  diameter     REMOTE MOUNTED ATTACHED SINGLE  SINGLE MANIFOLD 3    IFOLD    d          i                                                                                                                                                                                                    O gg             4    DUAL MANIFOLD  ATTACHED                                                                         MANIFOLDS MUST  BE MOUNTED AT  SAME HEIGHT                                                       DUAL MANIFOLD  REMOTE TEE                                                                                     ARROWS INDICATE THAT     THESE ITEMS MUST BE     MOUNTED STRAIGHT DOWN                    m m MANIFOLDS MUST  BE MOUNTED AT                                  HEIGHT                                              Final  Plumbing of  Accu Flow  System    To complete the plumbing of the ACCU FLOW system  proceed as  follows     1  Weld the two steel Vapor Tubes provided in the ACCU FLOW kit  to the two center applicator knives as shown in top figure on  page 9    2  Install Flow Meter  RFM 60S  and Control Valve     Helpful Hint  The ON OFF Valve is not used if a Fast  Control Valve is installed     The Plastic motori
24. cC                18  115         0  24    115 1  29  115 0171 241  34  115 0171 225    E  o  o  000000  EXTENSION CABLES  12  115 0171 319  24  115 0171 320  SPEED SENSORS  RADAR  RADAR ONLY   063 0172  143  RADAR  KIT Bonon       117 0188 822 FLOW CABLE    12  115 0171 802    fa  A  a    CONTROL ON OFF ON OFF ON OFF FLOW  VALVE VALVE VALVE VALVE METER       WIDE VARIETY OF WHEEL DRIVE  SPEEDOMETER  AND RADAR ADAPTER CABLING  CONSULT RAVEN  SALES REPRESENTATIVE FOR PART NUMBERS                                  ACCUFLOW KIT  117 0171  161       ACCU FLOW    30 GPM  063 0171 991 OPTIONAL PRESSURE SENSOR     422 0000 059     TA Y    SEE ABOVE FOR CABLING  m m I  a 5 p a    at z  I    ON OFF VALVE  063 0172 978                                     ON OFF_VALVE  063 0172 978  UP TO TWO  ADDITIONAL VALVES                                                                                EN            Ly  RECTION OF FLOW E  FLOW METER  063 0171  666 063 0172 977     THE ADAPTER CABLES BELOW WILL      NEEDED TO ADAPT OLD   D VERSIONS DF ACCU FLOW CABLING TO THE NEW STYLE VALVES                                                       m CONTROL VALVE  o ADAPTER CABLE   115 0171 B07  SRG  0  AH ieee       ADAPTER CABLE    Em 115 0171 808  VI      6340       RECTION      FLOW                                                           ACCU FLOW SYSTEM WITH SPACE SAVER KIT 117 D159 723   FOR 30 GPM ACCU FLOW SYSTEM ONLY     SPEED EXTENSION CABLES              COMPACT FLASH CARD  256 MB      524 0
25. ctive part and pay for return freight     WHAT DOES THIS WARRANTY NOT COVER     Raven Industries will not assume any expense or liability for repairs made outside our plant  without written consent  We are not responsible for damage to any associated equipment  or product and will not be liable for loss of profit or other special damages  The obligation  of this warranty is in lieu of all other warranties  expressed or implied  and no person is  authorized to assume for us any liability  Damages caused by normal wear and tear  misuse   abuse  neglect  accident  or improper installation and maintenance are not covered by this  warranty        00000000000000000000000000000000000000000000000000000000000000000000000000000000000000000010    ZL III a     80 90 LADY             10 910 N d  Jenuew 921495 pue uone  e1su  MO J n22V    R AVE N a PREGISION    Raven Industries Toll Free  U S and Canada  800 243 5435  Flow Controls Division or Outside the U S   1 605 575 0722    P O  Box 5107 Fax 605 331 0426  Sioux Falls  SD 57117 5107 www ravenprecision com  fcdinfoOravenind com       Notice  This document and the information provided are the property of Raven Industries  Inc  and  may only be used as authorized by Raven Industries  Inc  All rights reserved under the copyright laws     
26. e  refer  to Troubleshooting Problem 10    2  In MAN  manual  operation  verify that RATE display holds  constant  If not  refer to Troubleshooting Problem 17    3  Verify plumbing with a maximum of 15  of 1 1 4  hoses and 1 1 4   breakaway     Important  Perform system bleed procedure prior to  maintenance  see page 24    4  Remove any street elbows and replace with a conventional  elbow and nipple     5  Verify that the tank has a high flow valve     Problem 13  Cannot vary rate in manual operation or in AUTO     Solutions    1  Check cabling to motorized Control Valve for breaks    2  Check connections in cabling for cleanliness    3  Verify that there is voltage at the valve connector by placing    MASTER switch ON  RATE 1 RATE 2 MAN switch to MAN  and  POWER switch to ON  Manually operate INC DEC switch to  verify voltage    4  Verify that valve is turning by looking at coupler shaft  If not   replace control valve motor   CAUTION  Bleed system thoroughly prior to disassembling of  system     Problem 14  Total Volume does not register     Solutions    1  Check Flow Meter cable for breaks and shorts  See Console  Installation Manual for test procedure    2  Check internals of Flow Meter  clean and adjust  See Console    Installation Manual for Flow Meter cleaning and adjustment     Important  Perform system bleed procedure prior to  maintenance  see page 24      20    Problem 15  Total Volume Registers Flow Inaccurately     Solutions    1 Verify that arrow on Flow Meter i
27. er than 5 PSI  proceed with Step 6  if not  proceed  with Step 7     6  Clean strainer next to the Heat Exchanger  Check hoses for  deterioration  replace if necessary  Remove all excess hose  length between tank and break away coupler   typically 12 feet    also excess hose between break away coupler and system    typically 3 feet   Verify that break away coupler is 1 1 4   not 1    If correct  proceed to Step 7     27    28    Check Heat Exchanger cooling chamber by removing the vapor  hoses from the steel vapor tubes at applicator knife  Secure  hose end so it can be viewed from vehicle  Drive vehicle a short  distance  1 2 minute   Verify a heavy stream of anhydrous  ammonia vapor is visible from each hose end  If not  disas   semble and clean Heat Exchanger     O FT  Ag        Fra 2    U    O           NU          z        0         207              350    300    290    200    150    90    Manual 4 016 0159 403    APPENDIX    SYSTEM CAPACITY CHART                                                 00    IMPI    300       400 500 600          EM                ENT WIDTH  INCHES     30        COOLER             29    Notes     30    APPENDIX    RECOMMENDED EMERGENCY SHUT OFF    ROPE INSTALLATION    PROVIDED  TO SHUT OFF  HAND VALVE BETWEEN  COOLER AND NURSE    USE SAFETY ROPE  NOT  TANK     T  z  LL       A        a   gt         CE  O     x           lt       lt            O  o   z    IMPLEMENT        Wind Direction       31    Notes     32    APPENDIX    FLOW METER MAINTENAN
28. ge 24     11     If an additive such as N Serve  Dow Chemical   or ACA  Amoco   is used  it may require periodic cleaning of the Flowmeter by  disassembling the Flowmeter  See Appendix F                          TROUBLESHOOTING    Problem 1  No display lights with power ON     Solutions    1  Check fuse on back of Console    2  Check battery connections    3  Check operation of POWER             switch    4  Return Console to your Dealer to replace Processor Board  Assembly     Problem 2  All keyboard lights on at same time    Solution    1  Return Console to your Dealer to replace Face Plate  Subassembly    Problem 3  Adigit cannot be entered via keyboard    Solution    1  Return Console to your Dealer to replace Face Plate  Subassembly    Problem 4  An indicator light on a key will not illuminate    Solution    1  Return Console to your Dealer to replace Face Plate    Subassembly and or Processor Board Assembly     Problem 5  Console displays flashing    CAL    whenever vehicle engine  is started     Solution   1  Check battery voltage and battery connections     Console    Problem 6  Console displays flashing  CAL  whenever master switch  is turned ON or OFF     Solution   1  Check battery voltage and battery connections     Problem 7   TIME  function is inaccurate or drifting     Solution   1  Return Console to Dealer to replace Processor Board Assembly     Problem 8  One display digit has one or more missing segments     Solution   1  Return Console to Dealer to replace 
29. operating or repairing exposed  TO FULLY BLEED SYSTEM  VERIFY   i 4  Stand  up wind  when working NO GAGE PRESSURE PRESENT   equipment  around equipment  BEFORE STARTING           ACCUFLOW SYSTEM BLEED PROCEDURE    Note  This procedure must be completed prior to any repairs or main     tenance    1  Wear use proper personal protective equipment  i e  rubber  gloves  goggles  face shield  long sleeves    2  Verify master switch on console is  OFF  and switch console    power to    OFF        3  Close nurse tank shut off valve and cooler inlet shut off valve    4  Bleed and disconnect the nurse tank supply hose from the  Accuflow system    5  Slowly open the cooler inlet shut off valve  make sure the nurse  tank disconnect coupler does not leak     6  While standing upwind  slowly open cooler bleed valve to full    open  see Typical System figure found on page 9     Allow 60 minutes for system to fully bleed out    Verify that the cooler gauge pressure is zero and the cooler is  not cold to the touch  insure that all NH3 liquid has converted to  vapor      0 N    STORAGE INSTRUCTIONS    Clean inside with Kerosene and coat with a good grade of motor oil at  end of each season     REMOVAL OF SUPER COOLER FROM SYSTEM    1  Perform ACCU FLOW system bleed procedure   2  Remove all external plumbing from Super Cooler   3  Remove Super cooler from bracket mount  4 bolts      24    DISASSEMBLY ASSEMBLY OF SUPER COOLER    1  Clamp Super Cooler in vise with relief valve up    2  Remove f
30. our  4  bolts from base    3  Remove Inner Assembly with a twist pull motion  Use  CAUTION  DO NOT FORCE    4  Clean residue from Inner Assembly and inspect Outer Assembly     Di Replace two  2  O Rings  Lubricate O Rings with brake fluid  when installing and reassembling   6  Assemble in reverse order     25    Notes     26    APPENDIX    ACCU FLOW TROUBLESHOOTING PROCEDURE    Problem  Inaccurate measurements   System indicates more than the amount removed from tank     1  Record operating temperature  operating pressure  and static  tank pressure from Temperature and Pressure gauges on  ACCU FLOW  See page 9 for location of gauges     2  Verify that operating temperatures and pressure point lies to the  left of operating curve  See Pressure Temperature Chart   Appendix A  If to the left of operating curve  clean Flow Meter  and check cables and proceed to Step 4  If not  proceed to Step  3     di Operating temperature and pressure point lies on the operating  curve of the Pressure Temperature Chart  see System Capacity  Chart  Appendix D  to determine the maximum speed allowance  for application  If maximum speed is exceeded  reduce speed   if not  proceed with Step 5     4  Review plumbing of system per recommended procedure  see  figure on page 9   If not similar to drawing  re plumb system  If  plumbed correct  proceed to Step 5     B  Using the static pressure and operating pressure reading  obtained in Step 1  verify that the difference does not exceed 5  PSI  If great
31. s pointing in direction of flow   2  Clean Flow Meter according to Appendix F    3  See Appendix in Console Installation Manual     Problem 16  Motorized Control Valve rotates more than 1 4 turn     Solution   1  Replace motorized Control Valve     Problem 17  Pressure vs  Temp  operating point located in the vapor  area chart     Solutions    1  Verify that the vapor tubes have been affixed to the applicator  knives correctly and that their openings are not plugged    2  Disassemble and clean Heat Exchanger if additives such as    N Serve or ACA are being used  See Appendix B   3  Determine if pressure drop is within limits  See Appendix C      gt          MATO         20       G gt           UV    APPENDIX    PRESSURE TEMPERATURE CHART                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           20  30  40  50  60  70  80  90  100   GAUGE TEMPERATURE   F     e   EXAMPLE FROM PAGE 15    21    Notes     22    APPENDIX       ACCU FLOW SUPER COOLER                   2 PLACES    
32. square feet  1 square mile   640 acres  258 9 hectares                      INTRODUCTION    The Raven ACCU FLOW system is designed to work in conjunction with  Raven SCS Consoles to provide automatic control of anhydrous ammonia  applications  Unlike conventional systems on the market  the ACCU FLOW  system provides continuous and automatic control of anhydrous ammonia  regardless of tank pressure  outside temperature  or vehicle speed  Just set  the application rate and the Console does the rest     The ACCU FLOW system is a complete unit ready to be mounted to your tool  bar or field cultivator     Notes                       Installation    Assembly the ACCU FLOW system  P N 063 0172 991 and  Assembly of 063 0171 157  as shown in the Figures below  All nuts and bolts re     quired for assembly are included   the Accu Flow    Use the teflon gasket provided to eliminate possible leaks in the 1   System union            e    B vr         O  SANE SE  z      8   8     rEg   B    TEFLON 5    GASKET                                                                                                       1                    TOOL BAR                DUAL VALVE SYSTEM                 ori        SEE  MOUNTING THE MANIFOLD    sr       EB i      TEFLON E      GASKET       n TOOL BAR                                                                                                   po                   SINGLE VALVE SYSTEM       30        063 0171 157 SEE  MOUNTING THE MANIFOLD       ITEM NOT 
33. tch ON  if dual manifold is used  BOOM 1 and  BOOM 2 should be ON   Shut off remaining BOOM switches     b  Drive down field at target speed with MASTER ON OFF switch  OFF to verify SPEED read out on the Console     6  With applicator knives in the ground  place MASTER ON OFF  switch to ON     7  While driving in the field  manually adjust the flow with the  INC DEC switch until target RATE is obtained  The manifold  pressure must be greater than 10 PSI at this time for  proper operation     8  Select automatic mode of operation  the system will now  automatically maintain the target RATE regardless of vehicle  speed  If not  see TROUBLESHOOTING GUIDE  Problem 12     9  After two minutes of operation  record the system temperature  and pressure from the two gauges mounted near the motorized  Control Valve  These readings must be obtained while you are  actually apply the        Readings will be incorrect if the system  is shut off  even momentarily  Find the intersection point of these  two readings on the PRESSURE TEMPERATURE chart in  Appendix A  This point must be located in the NON VAPOR area   above the line   If itis not  see TROUBLESHOOTING GUIDE   Problem 17    EXAMPLE  Pressure reading 70 PSI and temperature reading  40 F  The point where these two readings intersect is the NON   VAPOR area  See Appendix A     10  Clean magnets in Strainer and Magnet Assembly after every 4 or  5 tank loads  at minimum  of NH3     Important  Perform system bleed procedure found on  pa
34. that can be  located in the TABLE OF CONTENTS of the appropriate  Installation and Service Manual     Reference associated SCS Console INSTALLATION AND SERVICE  MANUAL     Reference associated SCS Console INSTALLATION AND SERVICE  MANUAL     Reference associated SCS Console INSTALLATION AND SERVICE  MANUAL     Calculating             CAL     Reference associated SCS Console INSTALLATION AND SERVICE  MANUAL    Implement width   Number of applicators knives x Spacing in inches   cm      Calculating  SPEED CAL     Reference associated SCS Console INSTALLATION AND SERVICE  MANUAL     Calculating    METER CAL     To display application rate in pounds per acre of actual N  PPAN   or  kilograms per hectare of actual N  KgPh   divide original METER CAL by  4 22   506   and use the figure obtained as new METER CAL number   You must round to the nearest 3 digit whole number     EXAMPLE  Assume METER CAL number is 720  190      Pounds  Kilograms   Adjusted Meter Cal   720   170 6     Adjusted Meter Cal   190 375 5  4 22  506    The number to enter for the METER CAL is 171  375   Enter target  application rate in pounds per acre of actual N  PPAN   or kilograms per  hectare of actual N  KgPh      Important  All volumes will be displayed in Pounds  Kg   of Actual N     Calculating  VALVE CAL     Reference associated SCS Console INSTALLATION AND SERVICE  MANUAL     Note  Valve CAL number may need an adjustment to  obtain control particularly at low flow rates     Calculating  REQUIRED CAPA
35. y the Emergency Shut Off Valve    Close all bleed ports    Connect and secure nurse tank hose to implement   Open slightly the nurse tank shut off valve    Inspect the system for leaks  If none  proceed to Step 11     If leaks are present  close the nurse tank shut off valve  Open  bleed port  Refer to Typical System figure on page 9  to exhaust  all NH  in the lines  Allow at least 30 minutes for system to bleed  off  The cooler should not feel cold  Verify that the pressure  gauge reading on the ACCU FLOW system is zero  After all  lines have been completely exhausted  disconnect nurse tank  hose  USE CAUTION   Correct leaks and repeat Steps 7 thru  10     Verify that the pressure gauge reading  if installed  on the  ACCU FLOW system compares to that on the nurse tank  If  not  one of the gauges is defective and should be replaced     Fully open nurse tank shut off valve     IMPORTANT  REVIEW THE SAFETY REQUIREMENTS  ASSOCIATED WITH THE HANDLING AND APPLICATION  OF ANHYDROUS AMMONIA WITH YOUR LOCAL NH   SUPPLIER     Operational  Check Out    After you have completed the PRE OPERATIONAL CHECK OUT  you  are ready to go to the field  To quickly verify that the system is working  properly in the field  complete the following operational check out     1  Verify that the correct Boom Widths  SPEED CAL  METER CAL   VALVE CAL  and RATE CALS have been entered correctly into  the Console    2  Place Console switch to MAN     3  MASTER ON OFF switch positioned to OFF     4  BOOM 1 swi
36. zed Control Valve used on a liquid  system can not be used with NH   You must use the  specially designed motorized Control Valve  This special  NH  Valve can also be used with all other chemicals    i e  herbicides  insecticides  and liquid fertilizer     3  Connect the two 3 4  I D  vapor hoses to the hose barbs in the  sides of the Heat Exchanger  Connect the two hoses to the two  steel vapor tubes     4  Install the 3 8  1 0  Heat Exchanger hose from the hose barb  outlet on the end of the system  to the inlet at the bottom of the  Heat Exchanger  The function of the Heat Exchanger is to  eliminate vapor and to provide liquid ammonia to the Flow Meter  so that it can be accurately measured     5  Verify that all of the orifice openings in the liquid applicator tubes  are unplugged and of the same diameter     6  Verify that all of the applicator hoses are of equal length from  each manifold hose barb to each liquid applicator tube     7  For high flow systems  20 GPM or greater   it is essential that   a  1 1 4  hose is used between the nurse tank and  emergency shut off valve   b  The 1 1 4  hose must be as short as possible  less than  15 feet    C  A 1 1 4  break away coupler must be installed     A high flow tank valve is also recommended  Do not use street  elbows  due to excessive pressure drop      See Figure on page 9 for example     HOSE TO NURSE TANK    BREAK AWAY COUPLER    STRAINER AND    MAGNET ASSEMBLY    ENS  EMERGENCY SHUT OFF VALVE                        
    
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