Service Manual APX 7000 - Carl Valentin Drucksysteme
Contents
1. Figure 11 wm mm NOO A 11 Remove the electronics cover A as described in chapter 5 1 Remove connector E Remove pneumatic tubes from pressure sensors and vacuum sensors F Remove cable D from PCB C Loosen screws B Remove PCB C Install the new PCB C and fix it with screws B Connect cable D with PCB C Insert the pneumatic tubes F Connect the plug connector E with PCB C Take care of the cable marking Install again the electronics cover A NOTICE Do not forget the connecting position for the re installation Service Instructions 08 14 APX 7000 Replacing Components 5 5 Replacing Cylinder WARNING Risk of injury by uncontrolled functions of the applicator gt Disconnect the printer power supply gt gt Close the compressed air supply before the work 1 Remove the cylinder cover see chapter 5 1 2 Disassemble the sensor upper end position A with fastening clamp Remove tubes from cylinder C 3 Unscrew throttling valves B2. uondo an en aye g yl SOd JapuljAo JaeBunid Z SOd ae Bu woo Sajen yoeq Duo CL SOd are DUIODInO onen yoeq Buoy 9 SOd Josuss UNNIBA ZL SOd 1e Buiuo9mo oaea yoeg Bulnoly G SOd OIZZOU uonons WNNIEA SO 19 SN 9 IALA p S d Jre Buiwosui dajea yoeq Bulnoly O SOd JOSUSS SINSSBIgd SOd Jre BuroBino anajen qoeq Bulnoly 6 SOd yoo q JOINqUISIG Z SOY Land YOJIMS AWWIXOId 8 SOd HUN 991495 SOY sai N 1 lt el VA gt id wi E T T T T s L s a A G pue e Bujuado ON SE Man an Gei ul papasu a Tf Crass Ya K i pi H H pi H ase syoyeredeg D T T x 7 0 H vi EU Pl Dunuud Gunedend cl E i PL JO Deen z LAH z LAE sayng LAZ LAU Fand H US0d B L o H SAL L TL L L AE LI in LN Al Lean U Em z z S Ai CL er sod Dead 1 saad AP ene Sand Les y z zail L 2 SAU Z Z vai ii Legd i LVL 8 SOg gt E and gt va Leg pate eae k Buyoe ajqnop gt 3 IS 3 Jepuy ko JaBun d SC CET E zg gt ERP L DUDE z ae umoddns eg ee LW P E Buimojqywinnyen eh SOg ped Figure 24 08 14 Service Instructions 36 APX 7000 08 14 10 Connector Pin Assignment of PCB Connector Pin Assignment of P
3. Button or roll up shirt or jacket sleeves Tie or pin up long hair Y UY Tuck the ends of scarves ties and shawls into your clothing or secure them with non conductive clips 2 DANGER Risk of death from increased flow of current via metals parts which come into contact with the device gt Do not wear clothing with metal parts gt Do not wear jewellery gt DO not wear glasses with a metal frame If a possible danger to your eyes is present wear protective goggles especially in the following cases e when knocking in or knocking out pins and similar parts with a hammer e when using an electric drill e when using spring hooks e when loosening or inserting springs snap rings and gripping rings e when soldering e when using solvents cleaning agents or other chemicals Service Instructions 7 Safety Instructions Protective equipment General safety instructions APX 7000 WARNING Risk of injury in case of missing or faulty protective equipment gt gt After performing maintenance work attach all safety equipment covers safety precautions ground cables etc gt gt Replace faulty parts and those which have become unusable Before mounting the delivered components disconnect the printing system from the power supply and close the shutoff valve at the applicator Couple the applicator to devices using extra low voltage only Before making or undoing connections switch off all de
4. Switch on pressure vacuum Sealing the point E of the vacuum measuring device D Measure the vacuum value If needed set the pressure at the thottling valve C ONO K w Mount again the electronics cover CAUTION Malfunction during the label transfer from the dispensing edge to the pad Vacuum supporting air too low gt Following the pressure measurement re establish the connections and check the tubes for tightness 08 14 Service Instructions 31 Troubleshooting 7 4 Error Indications APX 7000 Error Cause Solution Insufficient vacuum on pad In cyclical operation the control valve vacuum is not controlled Defective applicator PCB No pressure at the output of throttle valve vacuum or the pressure cannot be adjusted No vacuum at output of vacuum generator Leaking vacuum chain Insufficient vacuum at the pad Suction channels at pad or slide foil clotted Change applicator PCB Adjust and or change the throttle valve Change the sound absorber if it is soiled Change the vacuum generator if it is defect Measuring as described in chapter 7 2 page 30 Check the transmission elements and replace them if necessary Clean the suction channels and or change the slide foil Fault in cylinder movement The condition of valve control is not indicated with the LED at the valve connector Defective applicator PCB No pressure at the outpu
5. injured When incorporating the unit into the overall system make sure that safety precautions are taken so that no one is able to reach into the working area The applicator must be integrated with the Emergency Stop circuit when it is incorporated into the overall machine Service Instructions 08 14 APX 7000 Safety Instructions CAUTION Damages of the plunger rod cylinder tube or the seals caused by lateral forces that affect the plunger rod of the cylinder This can lead to a reduction of lifetime and to leakages up to destruction of the cylinder gt Lateral forces must be avoided necessarily 2 2 Safety Marking CAUTION S There is a risk of injury due to the movement ec of the pad downwards and back up again gt Do not reach into the working area of the pad gt gt Keep hair loose clothing and items of jewellery out of this area gt When incorporating the unit into the overall system safety precautions must be taken so that no one is able to reach into the working area A Risk of crushing due to the movement of the pad Figure 1 08 14 Service Instructions 9 APX 7000 Product Description 3 Product Description 3 1 Applicator Overview A Energy track B B Cover C Locking pin with interlock D Compressed air connector E Cover Figure 2 F Conne
6. whole pattern on the wearing slide foil Punch the hole completely by turning the pin Mount the pad unit B Service Instructions 08 14 APX 7000 08 14 Replacing Components 5 3 Replacing Valves WARNING Risk of injury by uncontrolled functions of the applicator gt Disconnect the printer power supply gt Close the compressed air supply before the work 0 OW gt Figure 10 1 Remove the electronics cover as described in chapter 5 1 2 Remove the pneumatic tubes A from valve G 3 Loosen screws F and remove valve G 4 Loosen plug connectors B 5 Screw together the plug connector B with new valve C 6 Install the new valve C and take care of the correct position of the provided rubber joint Mount the valve C with screws B Insert again the pneumatic tubes A 9 Install the electronics cover E Service Instructions 21 Replacing Components 22 APX 7000 5 4 Replacing PCB T WARNING TN Ommu DI Risk of injury by uncontrolled functions of the applicator gt Disconnect the printer power supply gt gt Close the compressed air supply before the work HTHH A
7. 7 Protective equipment ce ee ee ee eee eee eee 8 Work place cuota atada 7 Service Instructions 39 Index 40 APX 7000 Safety Marking sees eee eee eee eee eee 9 Sensor Labelling position 14 O E E 14 Replacing NEE 24 25 ge e EEN 14 TrOUBIESMOOUING EE 29 IUI E E L 14 Shock absorber refitting sese eee eee eee eee eee 28 T ele 18 Troubleshooting Error indication ii AE AA AAA 32 33 Pressure measurtnmg see ee eee eee eee eee eee eee eee 30 31 Sensor start position see eee eee eee eee eee eee eee 29 U B dale 5 V Valves replacing T 21 W WIRING Pla curiosidad 35 Service Instructions 08 14 CY valentin DRUCKSYSTEME 1509001 Carl Valentin GmbH Neckarstra e 78 86 u 94 78056 Villingen Schwenningen Phone 49 0 7720 9712 0 Fax 49 0 7720 9712 9901 info carl valentin de www carl valentin de
8. CB R9 Di H RER BS Tap CH nt Hi sg ER QUERZ Gat ae R IR lt En a Te EE AESTAND_ 8113 Se p22 HH ER Go ps C1 gt sta stip NON e x z E gt ST9 1 ST1D ER a LU ko FBS 2 ajmo fala Serer De cs AS 02 co EN DEN HE Fis N T Won STZ TS m O 5 FBS ees mc ell Mm Gm E ELTER Gg mo o 3 Z Te ES Ps Jm D gt agg UH nmo DD co MN STR STs y 7 PE m Lo ER c17 E Ze Hf co 2 N T kb e be no m te sT3 ST4 HH 7 He armo ial EE LT Ge C He z 5 Eg S i m m LL LI RL Y a E S g 29U STI ST2 Sg B Be ECH o CH S GK lo Dik Silke wom ae E 5U m m m u EG E ir OR CH p2 ST12 Zee se eee 9 see se 9 87S Bee we 2 aa 2 sss s OT 26 Figure 25 Service Instructions 37 APX 7000 08 14 Environmentally Friendly Disposal 11 Environmentally Friendly Disposal Manufacturers of B2B equipments are obliged to take back and dispose old equipment which was manufactured after 13 August 2005 In principle these old equipments may not be delivered to communal collecting points They may only be organised used and disposed by the manufacturer Valentin products accordingly labelled can therefore in f
9. D from A B cylinder 19 4 Loosen the counternut H from the cylinder Y piston rod E using a size 10 spanner wrench while holding the coupling 1 with a C size 8 spanner wrench 5 Remove the cylinder piston rod E from the coupling 1 by rotating it 6 Remove the fastening nut G while noting YX P A the fastening position of the cylinder 7 Remove cylinder C from holder F 8 Insert the new cylinder C into the support F and attach it with the fastening nut G Ensure a correct cylinder position 9 Insert the cylinder piston rod E into the coupling 1 by rotating it 10 Attach the cylinder piston rod E with the counternut H while holding the coupling 1 11 Mount the throttling valves B D 12 Mount again the sensor upper end position A and tubes 13 Install again the cylinder cover Figure 12 NOTICE After replacing a cylinder the sensor positions are to be adjusted see chapter 5 6 08 14 Service Instructions 23 Replacing Components APX 7000 5 6 Replacing Sensors at the Cylinder T WARNING Risk of injury by uncontrolled functions of the applicator gt gt Disconnect the printer power supply gt gt Close the compressed air supply before the work Replacing sensor labelling position A E e 1 Remove cylinder cover and electronics cover TT see chapter 5 1 Loosen screws C Remove sensor
10. ction applicator printing system G Service unit Figure 3 08 14 Service Instructions 11 12 Product Description APX 7000 R e Figure A H Stopper Throttling back valve cylinder top J Sensor top end position Stroke cylinder L Shock absober option Throttling back valve cylinder bottom N Sensor bottom end position Pad retainer P Pad Plastic ring R Supporting air tube Service Instructions 08 14 APX 7000 Product Description F IS ESH OTS 7 ASY ASY JA 7 L E A a7 N Figure 5 Valve Quick Apply option Throttle Quick Apply option Throttling valve blowing air Throttling valve vacuum Valve stroke cylinder X Valve blowing air Y Valve vacuum supporting air S Throttling valve supporting air 08 14 Service Instructions 13 Product Description Sensor labelling position Sensor start position Sensor vacuum Sensor pressure 14 APX 7000 3 2 Sensor The impact of the pad on the product and the reaching of the blow off position are detected by means of an inductive proximity switch and a spring mounted cam disc The distance between the cam disc and the inductive proximity switch is used The start position is the upper en
11. d position of cylinder and the position of the pad which takeover the label from printer This position will detected via a Reed sensor in interaction with a magnet mounted inside cylinder The correct transfer of a label will be checked by the vacuum sensor It also checks that there is no longer a label on the pad in case the return movement This sensor is integrated to the APK connection PCB The pressure sensor controls the pressure air This sensor is integrated to the APX connection PCB Service Instructions 08 14 APX 7000 Cylinder Pad Vacuum generator Blow tube Pneumatic maintenance unit Valve block 08 14 Product Description 3 3 Pneumatic A cylinder with stroke of 100 500 mm is used for the transport of labels between the peel off edge of the printer and the labelling position The movement of cylinder is controlled by a control valve on the valve block The speed of movement can be changed by two throttle valves mounted at cylinder The label will be transported by a pad The pad must be appropriate to the size of label During the label transport a vacuum is applied on the pad In operating mode blow on in the lower final position the label is applied by a high pressure The vacuum at the pad is produced by a vacuum generator The vacuum generator is controlled by control valve on the valve block The low pressure can be adjusted by a throttle valve Air is blown from below supportin
12. e Measuring 31 7 4 Error Indications sss see eee sese 32 8 Wiring Plan ek ahaaa aba 35 9 Pneumatic PIA aaa 36 10 Connector Pin Assignment of PCB sss sees sse esse esse essere 37 11 Environmentally Friendly Disposal ooconnncccconnocccnnnannnnnnas 38 12 A A a PO a eS nee 39 08 14 Service Instructions 3 APX 7000 08 14 Notes on this Document 1 Notes on this Document 1 1 User Notes This service manual is intended for qualified service and maintenance staff This manual contains information about the applicator APX 7000 Information about operation of the print module can be taken from our operating manual If a problem arises that cannot be solved with help of this service instructions then please contact your responsible dealer 1 2 Instructions Basic information and warning references with the corresponding signal words for the danger level are as follows specified in this manual DANGER identifies an extraordinarily great and immediate danger which could lead to serious injury or even death h WARNING identifies a possible danger would could lead to serious bodily injury or even death if sufficient precautions are not taken CAUTION indicates a potentially dangerous situation which could lead to moderate or light bodily injury or damage to property NOTICE gives you tips They make a working sequence easier or draw attention to important working processes Gives you tips on protecting the environm
13. emove the electronics cover see chapter 5 1 Unscrew the throttling valve C from supportig air holder and screw it at the measuring device E Screw a threaded union B onto the throttling valve position Connect with tubes A C and B D Switch on pressure supporting air If needed set the pressure at the throttling valve C After measuring and setting mount again the throttling valve C at the supporting air holder Mount again the electronics cover CAUTION Malfunction at label takeover from dispenser edge to pad Not enough vacuum air de support gt After the pressure measuring reconnect all connectors and check the interference fit of the tubes Service Instructions 08 14 APX 7000 Troubleshooting 7 3 Vacuum Throttle Pressure Measuring Q NOTICE Use a manometer with a measuring scale to 5 bar for measuring the pressure Measuring point 2 Vacuum KA reference value 0 4 o Figure 22 1 Remove electronics cover see chapter 5 1 N Remove the vacuum tube A from the Y shaped threaded union B Connect the vacuum measuring device D
14. ent Handling instruction Optional accessories special fittings AER Information in the display Service Instructions 5 Notes on this Document Item numbers Cross references to chapters and sections References to other documents APX 7000 1 3 Cross References References to specific items in a figure are marked with item numbers They are identified with parentheses in the text e g 9 If no figure number is provided item numbers in the text always refer to the graphic directly above the text If a reference is made to another graphic the figure number is specified e g 2 in figure 5 For a cross reference to chapters and sections the chapter number and page number are specified e g a reference to this section see chapter 1 3 2 on page 35 References to other documents have the following form See operating manual Service Instructions 08 14 APX 7000 Workplace and method of working Clothing Protective clothing 08 14 Safety Instructions N Safety Instructions 2 1 General Safety Instructions Keep the area around the applicator clean during and after maintenance Work in a safety conscious manner Yu y Store dismantled device parts in a safe place while maintenance is being performed CAUTION The drawing in of items of clothing by moving parts can lead to injuries gt gt f possible do not wear clothing which could be caught by moving device parts
15. g air trough a blow tube onto the label in order to support the transfer of the label from the printer to the pad The blow tube is adjustable concerning the blowing direction The supporting air is connected by the magnet valve support air The power of the supporting air can be adjusted by a throttle valve at the valve block The pneumatic maintenance unit is offered as an option for the applicator The important components of the pneumatic maintenance unit are a pressure reducer with manometer a water separator with micro filter and a main connector for compressed air The distribution of the compressed air to the various pneumatic units is made in the valve block On the valve block is mounted the control valve for support air and vacuum with their throttle valves and the control valves for the lift cylinder and blow air Service Instructions 15 Product Description Control valves N N GH N ei O Figure 6 3 way valve K to control the lift cylinder 16 APX 7000 db NOTICE For adjustments of certain applicator functions it is possible to release the control valves in the pneumatic system The control valves are accessible only with dismounted protective covers for electronics and cylinder S TAS 1 Loosen screws N and remove cover for electronics O The compressed air control valves can be controlled manually with i
16. holder D with sensor A Remove screws B GK Remove the screws G in order to loosen the energy track F on one side Detach the T shaped parts 1 hooked together from the U shaped parts H of the energy track see Figure 16 mon WY 7 Pull out the sensor A from the energy track Figure 13 F 8 Remove the plug L of sensor A from PCB K 9 Connect the new sensor A with PCB K 10 Insert the new sensor A in the energy track F 11 Close again the energy track F In order to do so press the T shaped parts I into the U shaped parts H 12 Mount again the energy track F and tighten the screws G 13 Mount the sensor A with screws B at the sensor holder F ji 14 Install the sensor holder D with screws C Figure 14 at the guiding plate E ES i lt b lt gt Ne ry US E d Figure 15 24 Service Instructions 08 14 APX 7000 Replacing Components Replacing sensor start position J 1 Remove cylinder cover and electronics cover see chapter 5 1 Remove sensor plug J from PCB K After loosening the small thread pin remove the start position sensor J from the support and replace it 4 Connect the plug of the new sensor J with PCB K NOTICE After replacing a sensor its new position is to be adjusted see chapter 7 1 page 29 Figure 16 LJ
17. in de Internet www carl valentin de APX 7000 Table of Contents Table of Contents Table of Contents esse sees sees sees sees sees sees awana cr 3 1 Notes on this Document s sssssssssseessseeesssseee essere essere esse esser 5 1 1 User Notes ran arena fas 5 1 22 Et e EE 5 113 Cross Referentes EEN 6 2 Safety Instructions a e aa e aee ea eaaeo a anaa ieina eiae 7 2 1 General Safety Instructions sese eee eee eee 7 2 2 Safety Marking Fehler Textmarke nicht definiert 3 Product Description sss ssssvs esse esse essere esse esse esse ennes 11 3 1 Applicator Oveiew sse ee ee ee eee 11 d O 14 33 ANGU Ma Ii dais 15 4 Maintenance and Cleaning sss ssvessvessvessevesvessvess vesse evere ss 18 4 1 sei EE 18 4 2 SGIEANING WEE 18 5 Replacing Components uuzsussnuannnnonnnnnannnnnnnnnnannnnnannnnnnn 19 5 1 Removing the Covers sese ee ee eee eee 19 5 2 Sticking Slide Foil onto the Pad 20 5 3 Replacing Valves nennen 21 5 4 Replacing DCH cc a a cnn nana 22 5 5 Replacing Cylinder sese sese eee 23 5 6 Replacing Sensors at the Cvlmder eee eee eee ee 24 6 Refitting Options uesuusnsnnnnannnnnnnnnnnnnnnnannnnnannnnnnnnnnannnnn nn 27 A 27 6 2 Shock Abeorber sese eee 28 7 Troubleshooting oomocccnnnnnccnnnncnnnnnncnncnnn rene 29 7 1 Sensor Labelling Position Sensor Start Position 29 7 2 Supporting Air Throttle Pressure Measuring 30 7 3 Vacuum Throttle Pressur
18. ion The sensor labelling position shows the activation by a LED integrated in the sensor This LED glows in case of activation MO O Figure 20 1 Loosen the locking ring by loosen the screw A 2 Open the compressed air supply Switch on the printing system and the cylinder is moved to the maximum position upper end position 4 Move the locking ring with sensor B so that the LED at the sensor glows 5 Fix the sensor position by tightening the screw A of locking ring The distance between the sensor E and the cam disc D should be at least 2 mm The printing time of the pad may be adjusted by changing the distance 1 Detach the cam disc D and the counternut C from each other 2 Set the distance between the cam disc D and the sensor top edge 3 Secure the position of the cam disc D with the counternut C Service Instructions 29 Troubleshooting Measuring point 1 Supporting air reference value 1 5 bar 30 APX 7000 7 2 Supporting Air Throttle Pressure Measuring Q NOTICE Use a manometer with a measuring scale to 5 bar for measuring the pressure Figure 21 N NO o P D R
19. nt of this for connecting the support air at the blow tube for the label transfer By pressing switch C the vacuum is switched on and by pressing switch M the supporting air is switched on Figure 7 The absorption may be adjusted by rotating the adjusting screw B at the exhaust throttle of the solenoid valve A In the quick apply menu of the printing system set the desired delay for valve activation in ms Service Instructions 17 Maintenance and Cleaning 18 APX 7000 4 Maintenance and Cleaning 4 1 Tools For Assemblies Tools Size Cylinder plunger Spanner wrench 5 0 mm Throttling valves cylinder 8 0 mm Throttling valve vacuum blowing air 120 mm L connector cam disk 14 0 mm valve block in service unit Lift cylinder 22 0 mm Valve block energy track Hexagon wrench 2 0 mm PCB 2 5 mm Adjustment guiding block 4 0 mm Throttle valves SEENEN 2 5 mm slotted screws Valves on the valve block Crosstip screwdriver PH 0 Sensors labelling sensor sensor start position E Works at PCB Wrist grounding Pressure measurement Manometer EE 5 Cloth soft brush multi purpose cleaner without solvent 4 2 Cleaning CAUTION Abrasive cleaning agents can damage the applicator gt Do not use abrasives or solvents to clean the outer surface of the label printer Clean the outside surfaces with multipurpose cleaner Remove dust particles and label splits with a soft brush o
20. ntegrated switch A C l J M N If the printer is switched on the valve will controlled by electronics and the tamp will hold in the upper end position home position If the valve switched the tamp will move in the lower end position labelling position In normal labelling operation the movement back in the upper end position will start by a signal from labelling sensor Eb NOTICE The switching by hand of this valve has only a result in case of a switched off printer Switching the valve by hand over switch 1 the tamp will move down up to the lowest possible position because no control is made by the sensor Switching the valve by hand over switch A the tamp will move up Service Instructions 08 14 APX 7000 Double 2 way valve L for blowing air Double 2 way valve D for vacuum supporting air 2 way valve A for option Quick Apply 08 14 Product Description In the operation mode Blow on the label will blow up to the product In the operating modes Stamp on and Roll on the blow air is switched on for a short time after each application to avoid contaminations within the vacuum channels For all described functions both valves will be controlled parallel By pressing the keys J or B the blow air is only switched on by one of both internal valves The two internal valves serve the vacuum nozzle for connecting an in this way for creating the negative pressure at the tamp and independe
21. num I Figure 17 08 14 Service Instructions 25 APX 7000 Refitting Options 6 Refitting Options WARNING Risk of injury by uncontrolled functions of the applicator gt gt Disconnect the printer power supply gt gt Close the compressed air supply before the work 6 1 Quick Apply gt a lt L 7 IH Figure 18 1 Remove electronics cover see chapter 5 1 2 Mount the option Quick Apply D with screws E at the retaining ledge F Remove blind bolt C Connect the plug of the valve A with the ST9 slot B on the PCB 5 The piping system is established according to the pneumatic diagram see chapter 9 page 36 6 Mount again the electronics cover 08 14 Service Instructions 27 Refitting Options 28 APX 7000 6 2 Shock Absorber NA YA Va Figure 19 1 Remove the cylinder cover see chapter 5 1 Screw the shock absorber G into the cabinet I Secure the position of the shock absorber G with the counternut H 4 Mount again the cylinder cover Service Instructions 08 14 APX 7000 Adjusting sensor start position B Adjusting sensor labelling position E 08 14 Troubleshooting 7 Troubleshooting 7 1 Sensor Labelling Position Sensor Start Posit
22. r Adjust vacuum at throttle valve Adjust the blow tube Adjust pressure of support air via throttle valve support air Adjust switch on delay 08 14 Service Instructions 33 APX 7000 Wiring Plan 8 Wiring Plan i gt I I 2 J An ia f n ECH E ROS CH N Oo ee ee S Figure 23 08 14 Service Instructions 35 APX 7000 Pneumatic Plan Pneumatic Plan 9
23. r a vacuum cleaner The ideal takeover and handling of the label can be achieved by cleaning the surface of slide foil A at regular intervals Service Instructions 08 14 APX 7000 Replacing Components 5 Replacing Components WARNING Risk of injury by uncontrolled functions of the applicator gt Disconnect the printer power supply gt gt Close the compressed air supply before the work 5 1 Removing the Covers Q NOTICE Dismantle the cover to arrive the components installed on the carrier plate Remove cylinder cover 1 Loosen screws B 2 Remove cover A Remove electronics cover 1 Loosen screws D 2 Remove cover C A E e D IN B lt e De S SQ CG N T NS B LL A A C Figure 8 Ed NOTICE Before starting the normal operation mount the covers again 08 14 Service Instructions 19 Replacing Components 20 APX 7000 5 2 Sticking Slide Foil onto the Pad Figure 9 Hin ZS E cs Dismount the pad unit B Remove the slide foil A completely Clear the surface from remains of glue Remove covering foil from the slide foil A Put the slide foil A with its adhesive side onto the pad B Press the slide foil firmly on the pad Cut off overlapping parts of the slide foil A according to the broken line of the pad B Punch the slide foil A on the pad B using the punch pin C appropriate to the
24. t of miniature pressure regulator or the pressure cannot be adjusted No pressure at the output of one of the throttle valves at cylinder or the pressure cannot be adjusted Check the connections Change applicator PCB Adjust and or change the miniature pressure regulator Adjust and or change the throttle valve 32 Service Instructions 08 14 APX 7000 Troubleshooting Error Cause Solution Loss of blow air The valve is not activated The LED at valve does not glow Defective applicator PCB Insufficient pressure at pad with an activated valve Defective pneumatic tubes Change applicator PCB Replace pneumatic tubes Loss of applicator funciton Compressed air failure Defective applicator PCB Check connections Change applicator PCB Loss of support air Permanent error at label transfer via pad Valve is not controlled Defective applicator PCB Insufficient pressure at blow tube with an activated valve Defective pneumatic tubes Defective or wrong adjusted throttle valve Faulty pad position in transfer position to the peel off edge of the printer Insufficient or missing vacuum Support air does not blow exactly the label to the pad Change applicator PCB Change pneumatic tubes Adjust and or change the throttle valve Correct position backward edge of pad approx 1 mm above the peel off edge of printe
25. uture be returned to Carl Valentin GmbH Thereupon old equipment is professionally disposed Thereby Carl Valentin GmbH observes all obligations in the context of old equipment disposal in time and makes therewith the smooth selling of products furthermore possible Please understand that we can only take back equipment that is send free of carriage charges Further information on the WEEE directive is available on our website www carl valentin de Service Instructions 38 APX 7000 08 14 Index 12 Index C CIE ANING BEE 18 Connector pin assignment DCH 37 Cylinder cover remove sese eee eee 19 Cylinder replacing sees eee eee 23 D Document Notes ii AA AE A 5 E Electronics cover removg sese e ee ee e ee 19 Environmentally friendly deposa sese 38 ISIS AA ee dee 5 O Overview appllcator eee eee eee 11 12 13 P Pad Sticking slide To 20 POB TO placita tdci An dd Bd 22 Pneumatic Blow tube 4 na dee 15 Control VAIVES is destin un anne Avast aan gu 16 17 IS T ls 2a Hl a BR 15 MAINTENANCE UNI iii ia iii due 15 PA a sd E Sha kwa aaa dadas 15 Vacuum generator aa wakia kua kai kuwasi wakwa 15 Vale A asa 15 Pneumatic PIA ee nn 36 Pressure measuring Supporting air throttle sees eee eee eee eee eee 20 Vacuum R lt 31 Q Quick Apply reminds see ee e e e ee ee ee 27 H Refit options QUICK EE Eege Ee 27 SNOCK ADSO DE TTT aaa 28 S Safety instructions see ee eee ee 8 Clot iia cia 7 Protective ClOthing AA
26. valentin A DRUCKSYSTEME Service Instructions APX 7000 Quality Tradition Innovation Copyright by Carl Valentin GmbH 799752508 14 Information on the scope of delivery appearance performance dimensions and weight reflect our knowledge at the time of printing We reserve the rights to make modifications All rights including those regarding the translation are reserved No part of this document may be reproduced in any form print photocopy or any other method or edited copied or distributed electronically without written permission from Carl Valentin GmbH Due to the constant further development of our devices discrepancies between manual and device can occur Please check www carl valentin de for the latest update Trademarks All named brands or trademarks are registered brands or registered trademarks of their respective owners and may not be separately labelled lt must not be concluded from the missing labelling that it is not a registered brand or a registered trademark Carl Valentin print modules comply with the following safety guidelines CE EG Low Voltage Directive 2006 95 EC EG Electromagnetic Compatibility Directive 2004 108 EG EG Machinery Directive 2006 42 EG CM valentin DRUCKSYSTEME Carl Valentin GmbH Postfach 3744 78026 Villingen Schwenningen Neckarstra e 78 86 u 94 78056 Villingen Schwenningen Phone 49 0 7720 9712 0 Fax 49 0 7720 9712 9901 E Mail info carl valent
27. vices involved computer printer accessories etc In operation moving parts are easily accessible This applies especially for the zone where the pad is moved between the starting and the labelling position During operation do not reach into that zone and keep long hair loose clothes and jewellery distant Before any manipulations in those areas close the shutoff valve Operate the applicator in a dry environment only and do not get it wet sprayed water mist etc Do not operate the applicator in explosive atmosphere and not in proximity of high voltage power lines Operate the applicator only in an environment protected against abrasive dust swarf and other similar impurity amp NOTICE With the open printing unit due to construction the requirements of EN60950 1 regarding fire protection casing are not fulfilled These must be ensured by the installation into the end device Carry out only the actions described in these operating instructions Any work beyond this may only be performed by epecially trained personnel or service techniciens Unauthorized interference with electronic modules or their software can cause malfunctions Other unauthorized work or modifications to the applicator can endanger operational safety There are warning stickers on the applicator that draw your attention to dangers Therefore the warning stickers are not to be removed as then you and others cannot be aware of dangers and may be
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