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1200 Series Owner`s Manual

1. Amr 122 144 OD 6 120006 Knuckle Wing Style A Frame Knuckle Bolt amp Locknut Kit 3 4 10 x 4 1 2 1204 1205 1206 1305 and 1306 A Frame Knuckle Bolt amp Locknut Kit 5 8 11 x 5 1 2 1405 1406 1505 1506 1507 1605 1606 and 1607 A Frame Bottom Bolt amp Locknut Kit 3 4 10 x 3 1605 1606 and 1607 110029 140004 160000 Titan Implement LLC 423 334 0012 5 n TI 00103 Back Brace Rear Bolt amp Locknut 120009 kit 1 2 13 x 1 1 2 1200 1300 1606 and 1607 Back Brace Rear Bolt amp Locknut Kit 5 8 11 x 2 1405 1406 1505 1506 and 1507 Back Brace 1 4 X 2 X 44 1 2 120008 1204 1205 1206 1305 1306 1606 and 1607 110015 3 8 2 36 1405 110031 406 1505 and 1506 Back Brace 3 8 X 2 X 50 150036 Gan 160001 Back Brace 1 4 X 2 X 43 1605 A Frame Spacer 1 1 2 1204 120007 1205 1206 1305 1306 and 1605 A Frame Spacer 2 3 4 1405 140005 1406 1505 1506 1507 1606 and 1607 1200 1600 Series Rotary Cutters March 2015 14 2 Deck Assembly ots beck Ony wih Decas Gres 1 120016 4 Deck Oniy win Decals Orange 1 120017 4 Deck win Decais vetow 71 C Lote 4 Deck Ony wih Decals Bue 1 ots Deck Ony win Decals Grey 1 120020 Deck Only win Decals Red 1 oi s Deck Ony win Decals Green 1
2. c Cutter Blade Contact Hazard foot To avoid serious injury or death keep away from rotating blades Do not put feet under rotary cutter deck p SAFETY INSTRUCTIONS Fire Hazard AAN Clippings are flammable To reduce the risk of fire Do not operate near fires Keep rotary cutter deck clear of clippings and debris p Fire Extinguisher Carry a fire extinguisher on the tractor at all times Titan Implement LLC 423 334 0012 1 Operate the rotary cutter only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never operate the rotary cutter in darkness or foggy conditions where you cannot clearly see at least 300 feet in front and to the sides of the tractor and rotary cutter Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue operating the cutter 2 Avoid operating the rotary cutter in reverse direction when possible Check to make sure there are no persons behind the rotary cutter and use extreme care when maneuvering in reverse Mow only ata slow ground speed where you can safely operate and control the tractor and cutter 3 Never operate the rotary cutter in an area that you have not inspected and removed debris or foreign material
3. 5 Deck Only win Decals Orangs 1 22 s Deck Ony win Decals vetow 71 L 12002 5 Deck Ony win Decas Bue 1 zs 5 Deck Ony win Decals Grey 1 12002 Deck Ony win Decals Red 1 120027 e Deck Ony win Decals Green 1 12002 6 Deck only win Decals Orangs 1 120023 Deck Ony win Decals vetow 1 120030 6 Deck Only with Decals Blue 120031 6 Deck Only with Decals Grey 1200 1600 Series Rotary Cutters March 2015 58 1300 Series 130002 5 Deck Only with Decas Rea 1 7 130003 5 Deck Only with Decais Green 1 ia 130012 6 Deck Only with Decals Blue 130013 6 Deck Only with Decals Grey un 130009 6 Deck Only with Decals Green _ p Titan Implement LLC 423 334 0012 1400 Series es 5 Deok Ony with 1 ew 5 Desk Ony win Decais Green 1 7 40008 5 Deck with Decals Oranas 1 4009 5 Dek Only with Decais Yelow 1 _ Deok Only win Decais Bue 1 oon 5 Deck Ony win Grey 1 140012 6 Deck Ony with Decals Red 1 es 6 Desk Ony with Decais Green 1 P 140014 6 Deok Only with Decals Orange 1 _ 0 5 Deck Oniy win Decals Yelow 1 140016 6 Deck Ony with Decals Bue 1 140017 6 Deck Ony with Grey 1 5599 Deck Only with Decals Red_ 1 150001 5 Deck Only
4. I TEES AI LLLI mew way S CE rowan Make sure the 3 point hitch pins and retainer clips are good condition Do not use homemade or shop made pins If equipped make sure the slip clutch is functioning properly Inspect the hitch A frame and braces for wear and damage LLLI Titan Implement LLC 45 1200 1600 Series Rotary Cutters 423 334 0012 March 2015 11 11 Troubleshooting 77 PROBLEM CAUSE SOLUTION Uneven cut Excessive ground speed Reduce ground speed Blades worn dull or bent Replace blades Mower not level side to side Adjust Refer to 6 3 Attaching to Tractor on page 33 Improper height adjustment Adjust rotary cutter height Refer to 7 5 Setting the Rotary Cutter on page 34 Low tractor tire pressure on one side Adjust tire pressure Refer to OEM manual Turning too fast Reduce ground speed when turning Tractor tires push grass down Adjust your tractor wheel spacing Refer to OEM manual Damaged cutter pan Repair or replace as necessary Uncut ma
5. IMPLEMENT Head and understand the manual This manual provides information and procedures to safely operate and maintain the Rotary Cutter VES Serial Number 0010001 and Up Cut Here to Remove Page Make Copies of This Page Pre Delivery Checklist The Dealer should inform the Purchaser of this product of the Warranty terms provisions and procedures that are applicable The Dealer and Purchaser should review the contents of the Operator s Manual including safety equipment safe operation and maintenance review the Safety Signs on the implement and tractor if necessary and the Purchaser s responsibility to train their operators in safe operation procedures IMPLEMENTS have explained that Deflectors Guards or Shields must be installed and maintained in good repair e DRIVELINES have made certain that all driveline gearbox and other shields in good repair and fastened securely in place to prevent injuries from entanglement or thrown objects MOUNTED IMPLEMENTS I have explained that it is not possible to guard against thrown objects when the cutter is lifted off the ground and that the operator is responsible for watching out for persons in the work area PRE DELIVERY SERVICE CHECK AND ADJUST OR LUBRICATE AS REQUIRED See Operator s Manual for Details Inspection Performed Warranty and Safety Procedures Explained Installation Complete LUBRICATION amp HYDRAULICS CUTTER TO TRACTOR CONN
6. If the rotary cutter is attached to the tractor set the brakes remove the key chock the tractor wheels and block the rotary cutter before working underneath Tighten the lower 3 point arm anti sway mechanism to prevent side to side movement 1200 1600 Series Rotary Cutters March 2015 10 2 Greasing See the diagram for the location of all grease zerks Grease all zerks every fifty hours of operation Use an SAE multipurpose high temperature grease with extreme pressure EP performance Also acceptable is an SAE multipurpose lithium base grease 1 Always use a handheld grease gun for all greasing 2 Wipe grease zerks with a clean cloth before greasing to avoid injecting dirt and grit 3 Apply grease until new grease can be seen coming out of the joint 4 Do not let excess grease collect on or around parts particularly when operating in sandy areas 5 Replace and repair broken grease zerks immediately 6 If any grease zerk will not take grease remove and clean it thoroughly Also clean the lubricant passageway Replace the zerk if necessary 10 3 Gearbox Lubrication The gearbox is filled at the factory and should require no maintenance If there is evidence of leakage the grease level should be checked If required grease should be added until it comes to the proper level Recommended lubricant is 0 Grease Note Make sure the rotary cutter is level when checking the oil in the gearbox Not
7. 5 Year Limited 5 Year Limited 5 Year Limited Warranty Specifications subject to change without notice 1200 1600 Series Rotary Cutters 50 Titan Implement LLC March 2015 423 334 0012 9 35 80 40 80 55 95 EE xm CAT Cutting Capacity 10 Gauge Deck Thickness 10 Gauge 10 Gauge EIE Stump Jumper 5 8 Plate 5 8 Plate 3 4 Plate EL Hitch Yes CAT Yes CAT I Yes CAT II Compatible 5 Year Limited 5 Year Limited 5 Year Limited Warranty Specifications subject to change without notice Titan Implement LLC 51 1200 1600 Series Rotary Cutters 423 334 0012 March 2015 CAT Ill CAT Ill Weiaht 875 Ibs 1205 Ibs 1375 Ibs 9 397 547 kg 624 Cutting 3 3 3 Capacity Deck 8 Channel 8 Channel 8 Channel 5 8 Plate 5 8 Plate 3 4 Plate ome omes omm rem _ Quick Hitch Yes CAT Yes CAT II Yes CAT II Compatible 5 Year Limited 5 Year Limited 5 Year Limited Warranty Specifications subject to change without notice 1200 1600 Series Rotary Cutters 52 Titan Implement LLC March 2015 423 334 0012 12 1 Bolt Torque Torque figures indicated in the charts are used for non greased or non oiled threads and heads unless otherwise specified Therefore do not grease or oil bolts or cap screws unless otherwise specified in this manual When using locking elements increase torque values by 5 The tables shown below give correct torque values for va
8. Always refer to the tractor owner s manual to ensure compatibility and maximum safety The tractor used to operate the cutter must have the m ds as mM owners power capacity to lift pull and operate the Power Take 7 responsibility to make sure any person Off PTO at the cutter s rated speed while traveling at using the rotary cutter especially if it is loaned or rented has been thoroughly trained its proper The tractor must be matched to the weight of the rotary and safe use cutter A minimum of 20 of the combined tractor and equipment weight should be on the front wheels This will ensure adequate stability during transport and Y LL M Train all new users and review instructions annually with existing users operation Be certain only physically able persons will use the Operating the cutter with a tractor that does not meet rotary cutter the following requirements may cause tractor or cutter damage and be a potential danger to the operator and Users who have not read and understood all passersby operating and safety instructions are not qualified to use the rotary cutter Always review the controls section of the tractor operator s manual to be familiar with the location Untrained users expose themselves and bystanders settings and function of the tractor controls Be to possible Serious injury or death familiar with all cont
9. 110015 1105 1406 1505 1506 ua 110016 Tailwheel Adjustment Plate 7 Hole 1405 1406 1505 1506 120002 Tailwheel Tube Tailwheel Tube Bolt amp Locknut Kit Tailwheel Fork Bolt amp Locknut Kit m 10017 472 13 x 2 L7 fraier ON 110020 Bot amp tocn x7 31 150090 Bok amp Locknutkk 18x8 LUE mI a Wheel Bolt Lockwasher amp Locknut 110045 1 Kit 5 16 18 x 3 4 rm 110024 Wheel Hub Standard with Studs 1 150031 Wheel Hub Heavy Duty 1200 1600 Series Rotary Cutters March 2015 60 T 00105 Titan Implement LLC 423 334 0012 14 4 Driveline Assembly 1 00106 Driveline Series 4 960mm Shear 110036 Pin 1204 1205 1305 1405 and 1505 410037 Driveline Series 4 1200mm Shear 1 1206 1306 1406 1506 Driveline Series 4 960mm Slip 120012 Clutch 1204 Driveline Series 4 1200mm Slip 120013 Clutch 1205 1206 1305 1306 1405 1406 1505 and 1506 Driveline Series 6 84H Slip Clutch Heavy Duty 1507 160010 Driveline Series 6 725 Slip Clutch Heavy Duty 1606 and 1607 Titan Implement LLC 61 1200 1600 Series Rotary Cutters 423 334 0012 March 2015 14 5 Gearbox 00071 Gearbox Shear Pin 55 HP 1204 110005 Gearbox Shield Shear Pin 110001 4205 1206 1505 1506 120001 Gearbox Shield Slip Clutch Gearbox Slip Clutch
10. 1200 1600 Series Rotary Cutters March 2015 6 4 Checking the Driveline Length Before operating the rotary cutter make sure the driveline will not bottom out or become disengaged Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly can shorten no more Bottoming out can cause serious damage to the tractor PTO by pushing the PTO into the tractor and through the support bearings or downward onto the PTO shaft breaking it off A broken driveline can cause personal injury 1 Attach the rotary cutter to the tractor 3 point hitch Do not attach the driveline Keep the driveline out of the way of moving parts 2 Raise and lower the rotary cutter to determine the maximum and minimum distance between the tractor PTO shaft and the gearbox input shaft If the distance is too large the driveline will be too short for proper engagement If the distance is too small the driveline may bottom out in operation and damage the rotary cutter or tractor There must be at least six inches of engagement at the rotary cutter s lowest possible point of operation and the driveline must not bottom out when raised to the maximum height possible If the driveline is too short please call your Titan Implement dealer for a longer driveline If the driveline is too long follow the instructions for shortening the driveline 6 5 Shortening the Driveline 1 Move rotary cutter up and down to get the shortest possible d
11. 4 Do not operate the rotary cutter or drive the tractor into material that is burning or areas that recently burnt and may contain hot spots Burning material sparks and coals could be thrown from the rotary cutter to areas of vegetation that might ignite Tire damage can occur when driving over hot material Oil and grease on the tractor and rotary cutter could ignite resulting in equipment destruction Carry a fire extinguisher on the tractor at all times to extinguish possible fires encountered Do not operate the rotary cutter on a tractor with an underframe exhaust 5 When you get to the end of a pass slightly raise the rotary cutter 2 4 before turning Never raise the rotary cutter entirely while the blades are turning If the rotary cutter must be raised higher than 12 from ground level disengage the tractor PTO and wait for all blade rotation to come to a complete stop before proceeding to raise the rotary cutter 1200 1600 Series Rotary Cutters March 2015 6 When turning the angle between the tractor and rotary cutter should not be so great that a clattering of the U joints occurs Sharp turns can cause premature failure of the joints and put pressure on the tractor PTO shaft and could cause extensive mechanical damage to the rotary cutter and tractor 7 Large dense or wet vegetation may need to be cut in two or more passes to achieve a uniform cut In such conditions raise the cutting height to 12
12. 4 3 Safety Signs on page 18 Make sure the rotary cutter is properly mounted to the 3 point hitch Refer to 7 3 Attaching to Tractor on page 99 man Make sure the driveline is w a attached to the tractor PTO E UJ Refer to 6 3 Installation and Removal of Driveline to Tractor PTO on page T 29 Make sure all hardware is properly installed and tightened Refer to 12 1 Bolt Torque on page 53 Check that the blades are sharp Refer to 10 5 Blade Servicing on page 42 Titan Implement LLC 423 334 0012 Initial Setup Checklist prior to using for the first time F Make sure the blade carrier nut is tight and the cotter pin is installed Refer to 10 6 Blade Carrier Removal on page 43 Lubricate all grease zerks and driveline slip joint Refer to 10 2 Greasing on page 42 Make sure all safety shields and guards are properly installed Refer to 6 2 Assembly Procedure on page 24 Check the gearbox grease level Refer to 10 3 Gearbox Lubrication on page 42 Check the tailwheel for damage Make sure the tailwheel support bolts are tight Check the cutting height Adjust if needed Refer to 7 5 1 Setting the Cutting Height on page 34 1200 1600 Series Rotary Cutters March 2015 7 8 7 9 Pre Operation Checklist Although there are no operational restrictions on Before each use of the ro
13. or more on the first pass Then lower the rotary cutter to the desired height and mow the vegetation a second time If possible select a cutting direction that is at a 90 degree angle to the first pass to reduce streaking for a more uniform cut 8 Stay alert and watch for trees low hanging limbs power lines and other overhead obstacles and solid ground objects while you are operating Use care to avoid hitting these items 9 Avoid cutting in reverse Instead disengage the PTO wait for the blades to stop and raise the deck Back up into the area to be cut Lower the deck engage the PTO and cut forward 7 12 Optional Chain Shielding Titan Implement strongly recommends installing the optional chain shielding on all rotary cutters Full chain shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property If the rotary cutter is not equipped with full chain shielding operation must be stopped when anyone comes within 300 feet The shielding is designed to reduce the risk of thrown objects The rotary cutter deck and protective devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet Inspect chain shielding each day of operation and replace any broken or missing chains as required 7 13 Right of Way Roadway Mowing Use doub
14. 1200 1600 Series Rotary Cutters 22 Titan Implement LLC March 2015 423 334 0012 5 2 Nomenclature 3 TI 00084 L2 eee outer Deck Sid 212 Document Storage Tube o EN Titan Implement LLC 23 1200 1600 Series Rotary Cutters 423 334 0012 March 2015 6 Assembly 6 1 Tools Required 3 Stand the A frame up and remove the 5 8 11 x Tools Required Wrenches 1 2 5 8 3 4 1 1 8 1 3 8 4 1 2 bolt locknut and spacer on the break link 3 8 drive ratchet with extension and 1 2 socket Snap ring pliers For units equipped with shear bolt driveline 6 2 Assembly Procedure 1 Verify that all parts shown are included If any parts are missing contact your Titan Implement dealer 4 Position the back braces on the outside of the break link and reinstall the bolt Be sure the spacer is in place Toas 2 Cut the wires holding the driveline parts to the A frame Set the driveline aside for now 1200 1600 Series Rotary Cutters 24 Titan Implement LLC March 2015 423 334 0012 5 Tighten the bolt sufficiently to eliminate side play 7 Remove the protective cover from the gearbox input but still allow the break link to function shaft Be careful not to lose the snap ring located inside the cover 8 Position the driveline shield on the front of the gearbox and re
15. 17 Flat Type 130003 1505 and 1506 Blade Carrier 3 4 x 29 1 2 1 190029 Football 1507 and 1607 EN 110012 Blade Bolt Washer Nut Kit 1 1 8 110013 Blade Carrier Retainer Kit 1 Fine 1 Thread Nut 1 8 Cotter Pin e reo CuterBlades 5 Te era cuter ades 67 Sold in pairs only Titan Implement LLC 423 334 0012 63 1200 1600 Series Rotary Cutters March 2015 14 7 Optional Chain Guard T H fa a kif d Ah 14 Hh b nib R 44448 5 4 4 4 i 4 Ux 20 243 ui S dee n P FEY w Ys 8979 81337664 Au ee gt 352222225 SU 41 RUNS Be S 1200 1600 Series Rotary Cutters 64 Titan Implement LLC March 2015 423 334 0012 Notes Titan Implement LLC 65 Rotary Cutters 423 334 0012 March 2015 Notes Rotary Cutters 66 Titan Implement LLC March 2015 423 334 0012 TITAN IMPLEMENT LLC P O BOX 649 232 INDUSTRIAL LN DECATUR TENNESSEE 37322 PHONE 423 334 0012 FAX 423 334 0023 WEB www titanimplement com Member of FARM EQUIPMENT MANUFACTURERS Form 1200M Printed USA 4 2015
16. 3 Safety Icon Nomenclature 12 2 31 Personal Protection Important 12 2 3 2 Prohibited Actions 12 2 3 3 Hazard Avoidance 12 2 4 General Safety Instruction 13 29 14 2 6 OSHA Training Requirements 14 2 7 Federal Laws and Regulations 15 28 Sign Off Form 16 2 9 17 2 10 Transporting 17 2 11 Storage sei LP 17 2 12 17 SAFETY SIGNS AND INSTRUCTIONAL LABELS 5 lt 18 3 1 General Information 18 3 2 How to Install Replacement Safety Signs 18 Oo Safety 50 lt 19 3 3 1 Cutter Deck Safety Signs 20 NOMENCLATURE 22 4 1 Description and Intended Use 22 4 1 1 Owner Operator Manual Storage 22 4 2 23 ASSEMBLY iren uox ce c io 24 5 1 Tools Required 24 5 2 Assembly Procedure 24 5 3 Installation and Removal of Driveline fines aera 29 54 Checking the Driveline Length 30 5 5 Shortening the Driveline 30 OPERATION ew ey e aa 31 6 1 User Safety Training 31 6 2 Tractor Requirements 91 6 2 1
17. 55 HP 1204 1 1205 1206 Gearbox Shield Slip Clutch Metal 180028 egy 140000 tun Shear Pin 75 HP 1405 1 0008 Gearbox Shield Slip Clutch Metal 1606 1607 1 140001 Slip Clutch 75 HP 1405 Gearbox Shield Bolts amp Lockwashers Kit 5 16 18 x 1 2 4 each 160009 Kit 1 2 13 x 1 1 2 4 each 1600 Gearbox Slip Clutch 100 HP 1305 130000 1306 1405 1406 1505 1506 1605 1 1606 and 1607 150026 Gearbox Slip Clutch 150 HP 1507 110003 Snap Ring 1 3 8 1 Shear Pin Bolt amp Locknut Kit 1 2 13 x 110007 3 Grade 2 5 each 110008 Gearbox Vent Plug 110009 Gearbox Drain Plug 190001 Retaining Bolt Slip Clutch M ty 1 1 1 1 1 Gearbox Shear Pin 100 HP 1305 110002 1306 1405 1406 Gearbox Shield Bolts amp Lockwashers 1 1 1 1 1 Gearbox Bolt Lockwasher amp Locknut 110004 Kit 5 8 11 x 2 1200 1505 1506 130004 Gearbox Bolt Lockwasher amp Locknut 4 3 Kit 5 8 11 x 3 1300 1505 1506 Gearbox Bolt Lockwasher amp Locknut 150027 Kit 3 4 10 x 3 1507 1605 1606 4 and 1607 1200 1600 Series Rotary Cutters 62 Titan Implement LLC March 2015 423 334 0012 14 6 Blade Assembly Blade Carrier 4 5 6 55 HP 3 16 110010 Dish Type 1204 1205 1206 1505 1506 Blade Carrier 6 100 HP 5 8 x 17 2 130011 Flat 1305 1306 1405 1406 1605 1606 Blade Carrier 5 8
18. A N Hitch only to the drawbar and hitch points recommended by tractor manufacturers 9 When tractor is stopped set brakes securely and use park lock if available Child Labor Under 16 Years Old Some regulations specify that no one under the age of 16 may operate power machinery It is your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage amp Home Division Child Labor Bulletin 102 Titan Implement LLC 15 Rotary Cutters 423 334 0012 March 2015 3 8 Sign Off Form This sign off sheet is provided for your recordkeeping to show that all personnel who will be working with the equipment have read and understand the information in this Operator s Manual and Parts Book and have been instructed in the operation of the equipment Titan Implement LLC follows the general Safety Standards specified by the Farm Equipment Manufacturers Association FEMA and the American National Standards Institute ANSI Anyone who will be using and or maintaining the rotary cutter must read and clearly understand ALL safety operation and maintenance information presented in this manual Do not use or allow anyone else to use this rotary cutter until all information has been reviewed Annually review this manual before the season start up Make periodic reviews of SAFETY and OPERATION of the rotary cutter a standard practice An untrained ope
19. Tractor Requirements Capabilities 31 6 2 2 Tractor Safety Devices 32 6 2 3 ROPS and Seat Belt 92 6 2 4 Tractor Horsepower 32 Titan Implement LLC 423 334 0012 10 11 12 13 6 2 5 3 Point Hitch 32 6 2 6 Power Take Off PTO 32 6 3 Attaching to Tractor 33 6 4 Detaching from Tractor 33 6 5 Setting the Rotary Cutter 34 6 5 1 Setting the Cutting Height 34 6 6 Tire and Wheel 34 6 7 Initial Setup 35 6 8 36 6 9 Pre Operation Checklist 36 6 10 Operation Checklist 36 6 11 Operating Safety 37 6 12 Optional Chain Shielding 38 6 13 Right of Way Roadway Mowing 38 TRANSPORTING 39 7 1 Transporting Safety Road 39 STORAGE 20535544555 hee ee eee 40 81 Storage Safety 40 8 2 Placing In 40 8 3 Removing From Storage 40 SERVICE AND MAINTENANCE 41 91 Maintenance Safety 41 9 2 Greasing 42 9 3 Gearbox Lubrication 42 9 4 Driveline Lubrication 42 9 5 Blade Servicing 42 9 5 1 Blade Removal 42 9 5 2 Blade Insta
20. an adapter can double the operating speed of the implement resulting in excessive vibration thrown objects and blade and implement failure Adapter use will also change the working length of the driveline exposing unshielded driveline areas Serious bodily injury and or equipment failure can result from using a PTO adapter Consult an authorized dealer for assistance if the implement driveline does not match the Tractor PTO 7 3 Attaching to Tractor Use caution when connecting the rotary cutter to the tractor The rotary cutter should be securely resting at ground level or setting on blocks Keep hands and feet from under the deck and clear of pinch points between the tractor hitch arms and rotary cutter hitch pins Crush Hazard Crush hazard between hitch and implement Do not allow anyone to stand between the hitch and implement during hook up operations Never operate the hydraulic 3 point lift controls while someone is directly behind the tractor 1 Shorten or remove the tractor drawbar to avoid interference when raising and lowering the rotary cutter 2 Board the tractor and start the engine Position the tractor with the 3 point lift arms positioned at the same height and to the outside of the rotary cutter hitch pins Note Set the 3 point lift control to Position Control so that the lift arms maintain a constant height when attaching the rotary cutter See the tractor Operator s Manual for correct settings when att
21. be operated at the highest position which will give desired cutting results This will help prevent the blades from striking the ground increasing blade life and reducing stress on the rotary cutter and tractor 1 Park the tractor and rotary cutter on level ground 2 Using the 3 point hitch control lever position the front of the rotary cutter with the side skids 1 lower than the desired cut height For example for a 3 cut position the skids 2 from the ground Set the 3 point control lever stop at this position to maintain this height when raising and lowering the cutter 3 Shut off the tractor and remove the key 4 Adjust the rotary cutter deck pitch by extending or retracting the 3 point top link a To increase fuel efficiency and lower horsepower requirements for rotary cutter 1200 1600 Series Rotary Cutters 34 March 2015 Titan Implement LLC 423 334 0012 7 7 Initial Setup Checklist Efficient and safe operation of the rotary cutter requires that every user read and understand the operational instructions and all related safety instructions outlined in this manual This Initial Setup Checklist is provided for the user owner It is important for both personal safety and to maintain the mechanical condition of the rotary cutter that this checklist is followed Initial Setup Checklist prior to using for the first time Verify all safety signs place and legible Refer to
22. his or her own actions and conduct OSHA Regulations Current OSHA regulations state in part At the time of initial assignment and at least annually thereafter the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is or will be involved These will include but are not limited to instructions to Keep all guards in place when the machine is in operation Permit no riders on equipment Stop engine disconnect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintained in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain equipment Make sure no one is within 300 feet of machinery before starting the engine engaging power or operating the machine EMPLOYEE TRACTOR OPERATING INSTRUCTIONS 1 Securely fasten your seat belt if the tractor has a ROPS Where possible avoid operating the tractor near ditches embankments and holes Reduce speed when turning crossing slopes and on rough slick or muddy surfaces Stay off slopes too steep for safe operation Watch where you are going especially at row ends on roads and around trees Do not permit others to ride Operate the tractor smoothly no jerky turns starts or stops N O
23. policy Date Owner s Signature 1200 1600 Series Rotary Cutters March 2015 Titan Implement LLC 9 423 334 0012 Cut Here to Remove Page Make Copies of This Page Titan Implement Will Provide One 1 AEM Mower Safety Practices Video Please Send Me VHS Format AEM FEMA Mower Operator Safety Video DVD Format AEM FEMA Mower Operator Safety Video Operator s Manual AEM Mower Operator s Safety Manual Requester Name Phone Requester Address City State Zip Code Cutter Model Serial Number Date Purchased Dealer Salesperson Dealership Name Dealership Location Mail to Titan Implement P O Box 649 Decatur TN 37322 Or Fax to 423 334 0023 Or Email to info titanimplement com Titan Implement LLC 5 423 334 0012 1200 1600 Series Rotary Cutters March 2015 1 1 Table of Contents INTRODUCTION 8 1 1 9 12 Safe Operation 9 1 3 Safety Shields sss 056 46 cu Ren 9 1 4 Intended 9 1 5 Operator Orientation 9 1 6 Serial Number Location Typical 9 1 7 Product Improvements 9 1 8 Disposal of Equipment at End of Useful Life 4 488 nn rds 10 1 9 Unanswered Questions 10 SAFELY dict ie deos ewe e 11 21 General mes 11 22 Safety Alert Symbols 11 2
24. tractor or the rotary cutter Falling or crushing hazards can result in severe injuries or death Do not allow riders on the hitch tractor or rotary cutter at any time Falling can result in severe injuries or death Do not modify the rotary cutter safety devices Do not weld on the unit Unauthorized modifications may impair its function and safety Personal injury or death can result from unauthorized modifications B Stay Clear Impaired User Hazard Crush Hazard Falling Hazard No Unauthorized Modifications If the rotary cutter has been altered in any way from the original design Titan Implement does not accept any liability for injury or warranty Damaged Parts Hazard Do not use the rotary cutter if any parts are damaged If the rotary cutter has a defect immediately stop using it and remedy the problem before continuing Rotary cutter can throw objects up to 300 feet To avoid serious injury or death Keep all thrown object shielding in place Inspect area for potential thrown objects before cutting Thrown Objects Hazard Do not operate the rotary cutter with the deck raised Rotary Cutters March 2015 Safety Shields Some illustrations in this manual show the equipment with safety shields removed to provide a better view This equipment should never be operated with any necessary safety shielding removed The following safety instructions are pro
25. ECTIONS Make Sure A Frame Pivot amp Links are Properly Installed Gearbox Lubricant Level Factory Filled CUTTER Make Sure Lift Arms are Adjusted Equal Check that Gearbox Bolts are Properly Tightened Pre Operation Check Complete Check that Blade Carrier Bolt is Properly Tightened and Cotter Pin is in Place SAFETY ITEMS Review Procedure to Adjust Cutting Height and Level Make Sure Protective Shields are Properly Installed Check that All Hardware is Properly Tightened Grease All Zerks ATTACHMENTS amp INSTALLATION Make Sure the Chain Shielding Optional is Attached Check that Blades are Installed in Correct Rotation Direction Make Sure All Bolts Pins and Nuts Are Properly Make Sure Safety Decals are Installed Review Operator s Manual Supplied Make Sure Tractor PTO Shield is Installed Make Sure S M V Sign is Installed if Needed Customer Supplied ADMA Driveline Safety Manual Supplied AEM Mower Safety Manual Supplied in Canister Installed and Tightened l AEM Mower Safety Video has Been Shown to Purchaser have thoroughly instructed the buyer on the above described equipment This review included the Operator s Manual content equipment care adjustments safe operation and applicable warranty policy Date Dealer Rep Signature The above equipment and Operator s Manual have been received by me and have been thoroughly instructed as to care adjustments safe operation and applicable warranty
26. PTO speed Heavy material Reduce ground speed Raise cutting height Replace only with recommended shear bolt Gearbox overheating Shear pin shears excessively Not using proper bolt Refer to 10 8 Shear Bolt Replacement If Equipped on page 43 PTO engaged at high engine RPM Engage PTO at low engine RPM Cutting in rocky conditions Increase cutting height Blade carrier RPM too high Maintain 540 RPM PTO speed Blades are not free to swing Check bushing and blade movement Blades are out of balance Check blades for damage or replace blades Refer to 10 5 Blade Servicing on page 42 Excessive vibration Unusual noise Loose blade bolts or worn bushings Tighten bolts check bushings for wear and change as needed Refer to 10 5 Blade Servicing on page 42 Bent blade carrier blades Replace blade carrier Refer to 10 6 Blade Carrier Removal on page 43 Deck bent causing blades to contact deck Straighten deck Improper lubrication Grease driveline Refer to 10 4 Driveline Lubrication on page 42 Driveline will not telescope Driveline twisted Replace driveline Caution operator not to strike ground with blades Driveline bent Driveline too long Replace and shorten to proper length Refer to 6 5 Shortening the Driveline on page 30 Shields damaged Replace shields Driveline twisted Overtorqued Do not allow blades to contact ground Not maintaining correct
27. PTO speed Maintain 540 RPM PTO speed Titan Implement LLC 47 1200 1600 Series Rotary Cutters 423 334 0012 March 2015 12 Specifications Cutting Capacity Deck 11 Gauge 11 Gauge 11 Gauge SideBands Bands 7 Channel 7 Channel 7 Channel Regreaseable Hitch Yes CAT Yes CAT Yes CAT Compatible 5 Year Limited 5 Year Limited 5 Year Limited Warranty Specifications subject to change without notice 1200 1600 Series Rotary Cutters 48 Titan Implement LLC March 2015 423 334 0012 Horsepower 32 90 45 90 47 90 Required Weight 630 Ibs 770 Ibs 825 Ibs 9 286 349 374 kg Cutting 2 2 2 Capacity Deck 11 Gauge 11 Gauge 11 Gauge 7 Channel 7 Channel 7 Channel ma fermes Serene eren Quick Hitch Yes CAT Yes CAT Yes Compatible 5 Year Limited 5 Year Limited 5 Year Limited Warranty Specifications subject to change without notice Titan Implement LLC 49 423 334 0012 1200 1600 Series Rotary Cutters March 2015 Horsepower 32 90 45 90 32 90 45 90 Required Weiaht 689 Ibs 820 Ibs 719 Ibs 840 Ibs 9 313 372 326 381 kg Cutting 2 2 2 2 Capacity Deck 11 Gauge 11 Gauge 11 Gauge 11 Gauge 7 Channel 7 Channel 7 Channel 7 Channel 3 Quick Hitch Yes CAT Yes CAT Yes CAT Yes CAT Compatible 5 Year Limited
28. Rear of rotary cutter too low trapping material Adjust rotary cutter height and attitude under cutter Rotary cutter will not cut Shear bolt sheared Install new shear bolt Refer to 10 8 Shear Shear bolt drive only Bolt Replacement If Equipped on page 43 Slip clutch slipping Adjust slip clutch Refer to 10 10 Slip Clutch Adjustment on page 44 Rotary cutter will not cut all the time Slip clutch drive only Burnt or damaged clutch facing Rework clutch or replace according to OEM manual Blade bolts working loose Bolts not tightened Tighten bolts Refer to 10 5 Blade Servicing on page 42 Bolt hole elongated or oversized Replace blade carrier Refer to 10 6 Blade Carrier Removal on page 43 Lockwasher broken Replace lockwasher Refer to 10 5 Blade Servicing on page 42 Gearbox noisy Low lubricant level Add grease Refer to 10 3 Gearbox Lubrication on page 42 Rough gears Run in or replace gearbox Worn bearing Replace gearbox 1200 1600 Series Rotary Cutters 46 Titan Implement LLC March 2015 423 334 0012 Damaged oil seal Replace seal Bent shaft Replace gearbox Oil seal not sealing in the housing Replace seal or use a sealant on O D of seal Gearbox leaking Improper type of lubricant Replace with proper lubricant Refer to 10 3 Gearbox Lubrication on page 42 Excessive trash build up around gearbox Tractor PTO not being run at 540 RPM Maintain 540 RPM
29. This rotary cutteris designed forthe specific purpose of cutting grass weeds and light brush DO NOT modify or use this rotary cutter for any application other than that for which it was designed Rotary cutters maintained or operated improperly or by untrained personnel can be dangerous exposing the user and or bystanders to possible serious injury or death Titan Implement LLC 423 334 0012 2 3 Safety Shields some of the illustrations in this manual may show the equipment with safety shields removed for clarity Never operate the rotary cutter unless all safety shields are in place A Cutting or Entanglement Hazard Operating the rotary cutter without the safety shields can result in physical injury or death Make sure all shields are properly installed before operating the rotary cutter This equipment should never be operated with any safety shielding removed 2 4 Intended Usage Do not use this rotary cutter for any other purpose than its intended use cutting grass weeds and light brush 2 5 Operator Orientation The directions left right front and rear as mentioned throughout this manual are as seen from the tractor operator s seat and facing in the direction of travel 2 6 Serial Number Location Typical The model number and serial number decals are located to the left of the gearbox Model Number Serial Number 2 7 Product Improvements Because Titan Implement LLC maintains an ong
30. Y INSTRUCTIONS Safety instructions or equivalent signs indicate specific safety related instructions or procedures Note Contains additional information important to a procedure Rotary Cutters March 2015 3 3 Safety Icon Nomenclature Pictorial icons signal a type of hazard and warn of personal protection issues prohibited actions and hazard avoidance 3 3 1 Personal Protection Important Information Read the manual Maintenance procedure Damaged hazard label Eye protection Fire extinguisher First aid kit protection Head protection Hearing protection Inspect equipment OEM parts only Protective shoes Remove key Set parking brake Stop engine Think safety Use proper tools Rotary Cutters March 2015 Use two people when lifting heavy objects 2 Visibility Rollover protection 3 3 3 Hazard Avoidance Crush hazard Crush hazard foot A Defective or broken part Entanglement hazard 12 Explosive force hazard Fall hazard Fire hazard Cutter blade contact hazard hand Cutter blade contact hazard foot Lifting hazard Cutting hazard Pinch point hazard Projectile hazard Rollover protection Safety alert symbol Safety shields A Sharp object hazard Slipping injury Tire pressure Tripping injury gt e gt gt Titan Implement LLC 423 334 0012 3 4 General Safety Instruction The owner operator is res
31. aching 3 point equipment Titan Implement LLC 423 334 0012 3 Turn off the tractor engine and dismount 4 One lift arm at a time insert hitch pin through the lift arm holes and install retaining pin o Walk around to the opposite side and repeat the procedure for remaining lift arm and hitch pin 6 Extend or retract 3 point top link to align its end hole with the holes of the rotary cutter s top link Insert the top link hitch pin and insert the retaining pin into the hitch pin 7 Adjust any lower link check chains guide blocks or sway blocks to prevent the rotary cutter from swaying side to side and possible contact with the tractor rear tires 7 4 Detaching from Tractor 1 Move the rotary cutter to a level storage location and lower it to the ground or onto blocks Park the tractor place the transmission in park or neutral and apply the parking brake Lower the rotary cutter to the ground shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor Before disconnecting the rotary cutter the PTO must be disengaged and blade rotation at a complete stop 2 Make sure the rotary cutter is resting securely on the ground or blocks before attempting to disconnect it from the tractor Use extreme care to keep feet and hands from under the rotary cutter and clear of any pinch points caused by the tractor hitch arms and rotary cutter hitch pins 3 Extend the
32. an extended period of time The clutch facing and plates should be inspected for rust and or corrosion After the rotary cutter has been stored for thirty days or more perform the following check 1200 1600 Series Rotary Cutters March 2015 1 Make atrial run the heaviest operating conditions expected If the clutch slips noticeably tighten the eight adjusting bolts no more than 1 2 turn between trial runs until the clutch slippage is reduced 2 Scribe a mark across the clutch facing When subjected to shock loads a separation of the marks will assure that the clutch setting is correct Note Check the clutch periodically during the first hour of operation for excessive heat build up due to unexpected slippage If the clutch is being rebuilt new facing and or plates it is necessary to run in these parts prior to final adjustment The plates should be thoroughly cleaned and free of foreign material as well as being checked for warping with a straight edge Warped plates cannot be adjusted properly and will not hold To accomplish the run in after assembly follow this procedure 3 Tighten all the adjusting bolts evenly until the clutch cannot be slipped by hand 4 With the blade carrier locked in a stationary position operate with the PTO at idling speed approx 100 RPM until evidence of heating is noted Do not allow the clutch to overheat 5 Discontinue operation and allow the clutch to cool comple
33. be removed 4 Review and follow the Pre Operation Checklist 5 Engage the PTO at low engine RPM then raise PTO speed to 540 RPM 6 Begin cutting at a slow speed then increase to a speed that gives a clean cut without lugging the engine Do not operate above 5 MPH 7 Never allow blades to contact solid objects like rocks posts wire curbs guardrails or the ground while mowing 1200 1600 Series Rotary Cutters 36 Titan Implement LLC March 2015 423 334 0012 7 11 Operating Safety Crush Hazard The tractor should be equipped with a Roll Over Protective Structure ROPS and a seat belt A crushing hazard can occur if the driver is ejected from the seat while the tractor is in motion Fasten the seat belt whenever the tractor is moving Thrown Object Hazard IA Cutters can throw objects up to 300 feet To avoid serious injury or death 1 Keep all thrown object shielding in place 2 Inspect area for potential thrown objects before cutting 3 Do not operate rotary cutter with the deck raised For non agricultural use OSHA ASAE SAE and ANSI standards require the use of chain guards or other protective guards at all times Thrown Object Hazard gt Stay Clear Clear the work area of all unnecessary people and obstructions to prevent personal injury Cutter Blade Contact Hazard hand To avoid serious injury or death keep away from rotating blades Do not put hands gt
34. by Titan Implement LLC Titan Implement LLC rotary cutters have a five 5b year Limited Warranty on gearbox components provided they have been properly maintained and have not been subjected to abuse or misuse except as limited below Gearbox warranty limitations i Warranty is one 1 year for seals unless seals are damaged from debris wrapped around the input and or output shaft of the gearbox After one year seals are considered to be wearing parts and the replacement is the owner s responsibility ii Gearboxes that are subject to warranty may be replaced with new or rebuilt gearboxes at the discretion of Titan Implement LLC iii Shearbolts must be approved Grade 2 1 2 x 3 shearbolts NOTE properly maintained specifically includes but is not limited to i Running gearboxes with the proper amount of correct lubricant ii Adjusting slip clutches correctly to provide proper protection for gearbox components and drive line Under this warranty the Manufacturer will repair or replace any part which the Manufacturer determines has failed during the period of the warranty due to defects in material or workmanship After written approval by the manufacturer the equipment or defective part must be returned to Titan Implement LLC Warranty coverage and performance is expressly conditioned upon the return of the completed registration form to Titan Implement LLC PO Box 649 Decatur Tennessee 37322 Titan Implement LLC r
35. e Overfilling the gearbox will cause pressure to build up and cause the seals to leak 1200 1600 Series Rotary Cutters 42 March 2015 10 4 Driveline Lubrication Lubricate the driveline slip joint every fifty operating hours 1 Lower the rotary cutter to the ground disconnect the driveline from the tractor PTO shaft and slide the halves apart but do not disconnect from each other 2 Apply a bead of grease completely around male half where it meets female half Slide drive halves over each other several times to distribute grease 10 5 Blade Servicing Inspect blades before each use to determine that they are properly installed and in good condition If any blade is bent excessively nicked worn or has any other damage replace both blades Small nicks can be ground out when sharpening Manually wiggle the blade carrier to check for any looseness Recheck torque every fifty hours Retighten any loose parts 10 5 1 Blade Removal To remove blades for sharpening or replacement remove the nut and lockwasher from the blade bolt through the inspection hole in the deck of the mower near the gearbox 10 5 2 Blade Installation When installing blades be sure to check the blade bolt pivot diameter for wear Replace the bolt if worn more than 1 4 inch at any point Tighten nut to 600 ft Ibs Always use a new lockwasher and nut when replacing the blade bolt Make sure blades are installed with the cutting edge in the d
36. e cut off section of the shield as a guide cut the shaft the same amount Repeat for the other driveline section 9 File and clean the cut ends of both drive halves Remove all chips and filings 10 Apply multi purpose grease around the inner driveline section Slide drive halves over each other several times to distribute the grease Install driveline on tractor and rotary cutter Make certain driveline shielding is in place and in good condition Note Do not use the rotary cutter if proper driveline engagement cannot be obtained through these methods Contact your Titan Implement dealer 11 Set the tractor lift control stop to a position that will prevent the driveline from contacting the front edge of the rotary cutter deck when the rotary cutter is raised fully Titan Implement LLC 423 334 0012 7 Operation 7 1 User Safety Training 7 2 Tractor Requirements Refer to 3 4 General Safety Instruction on page 13 for user safety training requirements Roll Away Hazard P Before leaving the tractor seat make sure the engine is stopped the transmission is placed in park the key is removed and the parking brake is set The weight of the tractor plus the rotary N cutter if it rolls onto a person can cause serious crushing injury or death 5 INSTRUCTIONS The following safety instructions are provided to help prevent injury or limit equipment damage N Tractor Owner Operator Manual
37. e properly Consult an authorized dealer for possible modification procedures to mount non conforming hitches Depending on the hitch category certain size pins are used to attach the mower to the tractor CAT hitches require 7 8 lower 3 4 upper diameter hitch pins CAT II hitches require 1 1 8 lower and 1 upper diameter hitch pins 7 2 6 Power Take Off PTO This mower is designed to operate at a PTO speed of 540 RPM Most tractors operate at either 540 or a combination of 540 and 1000 RPM PTO speeds The operating speed of the mower and tractor can be determined by the number of splines on the driveline yoke and PTO output shaft Those operating at 540 RPM will have a 6 spline shaft and those operating at 1000 RPM will have a 21 spline shaft Titan Implement LLC 423 334 0012 Note The mower will not operate on tractors equipped with a 1000 RPM 21 spline 1000 RPM 20 spline 1 3 4 shaft Refer to the tractor owner s manual for instructions to change PTO speeds on models that operate at more than one speed If operating an older model tractor where the tractor s transmission and PTO utilize one master clutch an over running clutch must be used between the PTO output shaft and the driveline of the mower An authorized tractor dealer can provide the over running clutch and its installation if needed DO NOT use a PTO adapter to attach a non matching implement driveline to a tractor PTO Use of
38. ed clothing to avoid getting caught in moving parts Wear personal protection equipment PPE which may include hard hat safety glasses safety shoes gloves etc appropriate for the work site and working conditions Disconnect Driveline To prevent injury due to possible unexpected movement disconnect the driveline from the tractor PTO before performing any maintenance procedure Personal Damaged Parts Hazard Do not use the rotary cutter if any parts are damaged If the rotary cutter is believed to have a defect which could cause it to work improperly immediately stop using it and remedy the problem before continuing Do not modify the rotary cutter or safety devices Do not weld on the unit Unauthorized modifications may impair its function and safety and will void the warranty No Unauthorized Modifications If the rotary cutter has been altered in any way from the original design the manufacturer does not accept any liability for injury or warranty Crush Hazard Always set the rotary cutter on safety stands or on the ground when performing maintenance Good Working Condition Keep all parts in good condition and properly installed Fix damage immediately Replace worn or broken parts Replacement Parts i vw If replacement parts are necessary genuine factory replacement parts must be used to restore the unit to its original specifications Titan Implement will not accept responsibility fo
39. eserves the right to make improvements and changes in specifications without notice or obligation to modify previously sold units The Owner s Manual describes the proper assembly procedures for your implement and furnishes operating and maintenance recommendations to help you obtain long and satisfactory service PURCHASER S EXCLUSIVE REMEDY FOR BREACH OF WARRANTY OTHER DEFECT OR CONDUCT GIVING RISE TO LIABILITY SHALL BE THE REPAIR OR REPLACEMENT OF THE PRODUCT SOLD AND THE MANUFACTURER UNDER NO CIRCUMSTANCES SHALL BE LIABLE FOR ECONOMIC LOSS OR INCIDENTAL OR CONSEQUENTIAL DAMAGES THE MANUFACTURER DISCLAIMS ALL IMPLIED WARRANTIES INCLUDING THE WARRANTY OF MERCHANTABILITY AND FITNESS FOR PURPOSE Purchaser and Titan Implement LLC hereby a submit to the non exclusive jurisdiction of the courts of competent jurisdiction in Meigs County Tennessee and the United State District Court for the Eastern District of Tennessee for resolution of any dispute concerning this Limited Warranty or the rights or obligations of Purchaser and or Titan Implement LLC b agree that any litigation commenced in Tennessee in connection with this Limited Warranty shall be venued in either the Meigs Count Tennessee District Court or the United States District Court Eastern District of Tennessee Southern Division and c waive any objection it may have as to any such action or proceeding brought in such court that such court is an inconvenient forum Nothing herein sha
40. gainst rear end collisions Daybreak and dusk are particularly dangerous and rear pilot vehicles are recommended Rotary cutters without lights should be transported on public roads only during daylight hours Hazard Flashers Use hazard flashers on the tractor when transporting unless prohibited by law gt 0 Right of Way When travelling below the posted speed limit keep to the right and yield the right of way to allow faster traffic to pass Before transporting make sure the PTO is disengaged and all blade movement has stopped 2 Do not travel faster than 20 mph 33 kph when transporting Only transport using a tractor Always slow down for rough terrain and when cornering Rotary Cutters March 2015 9 Storage 9 1 Storage Safety At the end of the season the rotary cutter should be thoroughly inspected and prepared for storage Repair or replace any worn or damaged components to prevent any unnecessary downtime at the beginning of the next season Personal Injury Hazard Store the rotary cutter in an area away from human activity To prevent the possibility of serious injury do not permit children to play on or around the stored rotary cutter Crush Hazard Always set the rotary cutter on safety stands or on blocks for storage NOTICE To prevent damage to the rotary cutter store it in a dry level area 9 2 Placing In Storage 1 Remove all entangled vegetation 2 Thoroughly wash the
41. ident can often be avoided by recognizing potentially hazardous situations before an accident occurs As you assemble operate or maintain the rotary cutter unit you must be alert to potential hazards You should also have the necessary training skills and tools to perform any assembly or maintenance procedures Improper operation and maintenance of this unit could result in a dangerous situation that could cause injury or death If you have any questions not answered in this manual or require additional copies or the manual is damaged please contact your dealer or Titan Implement LLC P O Box 649 232 Industrial Lane Decatur TN 37322 Phone 423 334 0012 Fax 423 334 0023 Do not assemble operate or maintain the unit until you read and understand the information contained in this manual Safety precautions and warnings are provided in this manual and on the unit If these hazard warnings are not heeded bodily injury or death could occur to you or to other persons Titan Implement LLC cannot anticipate every possible circumstance that might involve a potential hazard The warnings in this manual and on the unit are therefore not all inclusive If a method of assembly operation or maintenance not specifically recommended by us is used you must satisfy yourself that it is safe for you and for others You should also ensure that the unit will not be damaged or be made unsafe by the methods that you choo
42. install the bolts 6 Remove the four 5 16 18 x 1 2 bolts from the front of the gearbox Note The following steps are for rotary cutters equipped with shear bolt drivelines For rotary cutters equipped with slip clutch drivelines go to Step 14 Titan Implement LLC 29 1200 1600 Series Rotary Cutters 423 334 0012 March 2015 10 Depress the tab on the implement end of the 12 Install 1 2 13 x 3 Grade 2 shear bolt 11 and lock driveline and slide the outer shield down and away nut 12 Install the snap ring in the groove on the from the U joint input shaft shown by arrow 4 WARNING Crush Hazard If the snap ring is not present and the bolt shears the driveline may separate from the gearbox causing serious injury or death Do not omit the snap ring 13 Slide the outer driveline shield back into position Make sure the tab with the button aligns with the slotted hole in the shield 11 Slide the driveline onto the gearbox input shaft Align the shear bolt holes in the shaft and the U joint Slotted Hole Round Hole 1200 1600 Series Rotary Cutters 26 Titan Implement LLC March 2015 423 334 0012 Note The following steps for rotary cutters 16 Remove the retaining bolt from the slip clutch equipped with slip clutch drivelines For rotary cutters equipped with shear bolt drivelines continue with Step 19 14 Position the gearbox shield on the front of the gearbox and re install
43. irection of rotation Rotation is counterclockwise as viewed from above the deck Titan Implement LLC 423 334 0012 10 5 3 Blade Sharpening Sharp Object Hazard The grinder may catch on the blade during sharpening propelling it forcefully To prevent the possibility of serious injury make sure blades are secured against movement while sharpening When sharpening blades always sharpen both blades at the same time and grind the same amount on each blade to maintain balance Unbalanced blades will cause excessive vibration which can damage gearbox bearings Vibration may also cause structural cracks to the rotary cutter Follow the original sharpening pattern Do not sharpen blades to a razor edge leave a 1 16 blunt edge Do not sharpen the back side of the blade Do not heat and pound out the edge FOLLOW ORIGINAL PATTERN O MAINTAIN CORNER E 4 Replace the blades when worn more than 1 2 from the original edge Always replace blades in pairs 1 2 MAXIMUM ORIGINAL BLADE EDGE 10 6 Blade Carrier Removal 1 Remove the cotter pin and loosen the castle nut on the gearbox shaft Do not remove the nut until the blade carrier is loosened 2 Use a suitable two jaw gear puller to pull the carrier off the tapered gearbox shaft 3 If a gear puller is not available insert a bar through the blade bolt access hole with the end against the blade carrier Strike the opposite end of the bar sharply Rota
44. istance between tractor PTO shaft and gearbox input shaft Shut down tractor PTO shaft and gearbox input shaft Shut down tractor leaving rotary cutter in position of shortest distance Securely block rotary cutter in position 2 Separate driveline into two halves and connect them to the tractor PTO and gearbox 3 Place driveline halves parallel to one another to determine how much to shorten the driveline 4 Each section should end approximately 3 short of reaching the universal joint shield on the opposite section If too long measure 3 back from the universal joint shield and mark on the opposite section 5 Repeat Step 4 for the other half of the drive 6 Raise and lower rotary cutter to determine position with greatest distance between PTO shaft and gearbox input shaft Shut down tractor leaving rotary cutter in position of greatest distance Securely block rotary cutter in position 1200 1600 Series Rotary Cutters 30 March 2015 7 Hold driveline sections parallel to each other and check for minimum 6 overlap If driveline has been marked for cutting overlap will be the distance between two marks If driveline has less than minimum overlap do not use Contact your Titan Implement dealer Note If driveline is the correct length omit the following Steps 8 9 and proceed to Step 10 8 Clamp a driveline section in a well padded vice to prevent damage to the shield Cut off the shield where marked Using th
45. le chain guards for highway right of way parks greenbelt mowing or all other mowing where human dwellings vehicles or livestock could be within 300 feet of the cutter No shielding is 100 effective in preventing thrown objects To reduce the possibility of injury 1 Maintain rotary cutter shielding in good operational condition 1200 1600 Series Rotary Cutters March 2015 2 Inspect the condition of the thrown object guards cutter side skirts and skid shoes daily Replace or repair worn or damaged guards 3 Inspect the condition of the blades and blade bolts daily Replace any cracked worn bent or damaged blades Always replace blade bolts and lockwashers when replacing blades Make sure the blade bolts are properly tightened 4 Raise cutting height to 6 minimum 5 Never allow blades to contact solid objects like rocks posts wire curbs guardrails or the ground while mowing Rotary cutters can throw objects 300 feet or more under adverse conditions To avoid serious injury or death from thrown objects inspect the area thoroughly for potential thrown objects and remove them before cutting Remove debris rocks wire cable metal objects and other foreign material from area Wire cable rope chains and metal objects can be thrown or swung outside the deck with great velocity Mark the location of objects that cannot be removed Stop mowing if passersby are within 300 feet unless 1 All thro
46. ll limit the right of Purchaser or Titan Implement LLC or the right of any permitted successor or assign of either to bring proceedings against the other in the courts of any other jurisdiction wherein any assets of such other party may be located Rotary Cutters 54 Titan Implement LLC March 2015 423 334 0012 Cut Here to Remove Page Make Copies of This Page TAN IMPLEMENT WARRANTY REGISTRATION FORM ROTARY CUTTERS THIS REGISTRATION FORM MUST BE ON FILE WITH TITAN IMPLEMENT LLC WITHIN 30 DAYS OF DELIVERY TO PURCHASER OR WARRANTY CLAIM WILL NOT BE HONORED PLEASE RETURN COMPLETED FORM BY E MAIL FAX OR MAIL FAX 423 334 0023 MAIL PO BOX 649 DECATUR TN 37322 MODEL SERIAL DELIVERY DATE TRACTOR MAKE amp MODEL BEING USED WITH ABOVE UNIT PURCHASER S NAME ADDRESS CITY STATE ZIP SELLING DEALER S NAME CITY STATE ZIP have read all warranties and agree with these conditions agree to read and follow all safety instructions outlined in this manual before operating this rotary cutter Purchaser s signature Titan Implement LLC 55 Rotary Cutters 423 334 0012 March 2015 14 Parts Replacement parts are available from your authorized Dealer Parts Department or from Titan Implement The following pages contain a list of serviceable parts for the Titan Implement Rotary cutter 14 1 Hitch Assembly 14 Se Hean c
47. llation 42 9 53 Blade Sharpening 43 9 6 Blade Carrier Removal 43 9 7 Blade Carrier Installation 43 9 8 Shear Bolt Replacement If Equipped 43 9 9 Slip Clutch Operational Check 43 9 10 Slip Clutch Adjustment 44 9 11 Bolt Torque Requirements 4 4 9 12 Welding Repairs 44 9 13 Service Record 45 TROUBLESHOOTING 46 SPECIFICATIONS 48 11 1 Bolt TOMQUG 4 imm aum nacen o3 11 1 1 Standard Hardware English Torque Values 59 WARRANTY g e eave 54 PARTS crest 57 13 1 Hitch Assembly of 13 2 6 58 13 3 Tailwheel 60 13 4 Driveline Assembly 61 13 5 62 13 6 Blade Assembly 63 13 7 Optional Chain Guard 64 1200 1600 Series Rotary Cutters March 2015 2 INTRODUCTION 2 1 Welcome 1600 Series Rotary Cutter 1300 Series Rotary Cutter Congratulations on your choice of a Titan Implement rotary cutter This equipment has been designed and manufactured to meet the needs of discerning users The Titan Implement rotary cutter is designed to cut grass weeds and light brush Many features incorporated into this rotary cutter are the result of sugges
48. ne the exact position before you remove the backing paper 3 Remove the backing paper 4 Align the sign over the specified area and carefully press the sign to the part frame Note Small air pockets can be pierced with a pin and smoothed out using the piece of backing paper Titan Implement LLC 423 334 0012 4 3 Safety Signs A WARNING NO RIDERS Safety Sign Locations 7 1 DANGER GwnMsinsDoNwOpewe 2 SL WARNING 0000 0112 7 5 0 EN 7 7 DANGER Rotatng Keep Away Outer Shia Tube 1 Nam sema 2 10121 Titan Implement LLC 19 1200 1600 Series Rotary Cutters 423 334 0012 March 2015 4 3 1 Cutter Deck Safety Signs A DANGER GUARD MISSING When this is visible DO NOT OPERATE ENTANGLEMENT HAZARD can cause Serious Injury or Death Si no entiende ingles se prefiere que busque a alguien que interprete las instrucciones para usted DANGER ROTATING DRIVELINE HAZARD KEEP AWAY Do notoperate unless PTO guards tractor master shield and implement guards are in place PTO guards must turn freely and be properly attached and maintained U joint yokes must be securely locked onto tractor and implement shafts Be sure tractor drawbar and implement hitch are adjusted correctly Grease shaft regularly This implemen
49. off tractor equipment runover rollover or crushing 1 Use ROPS equipped tractor 2 Keep ROPS locked in the UP position 3 Only operate the equipment when seated in the tractor seat 4 Alwaysfasten seat belt when operating the tractor and rotary cutter The tractor must be equipped with a Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor models not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer 1200 1600 Series Rotary Cutters March 2015 7 2 4 Tractor Horsepower The power required to operate the cutter is determined by the tractor PTO horsepower Operating the cutter with a tractor that does not have adequate power may damage the tractor engine Exceeding recommended HP may cause mower damage by overpowering the unit in heavy cutting conditions HP 99 7 2 5 3 Point Hitch Depending on the model these rotary cutters are designed to be mounted on a tractor CAT or CAT Il 3 Point or Quick Hitch Refer to the tractor operator s manual for the category of the tractor being used If the hitch does not conform to ASABE CAT I II dimensions the mower may not fit or rais
50. oing program of product improvement we reserve the right to make improvements in design or changes in specifications without incurring any obligation to install them on units previously sold 1200 1600 Series Rotary Cutters March 2015 2 8 Disposal of Equipment at End of Useful Life The Titan Implement LLC rotary cutter has been designed for the specific purpose of cutting grass weeds and light brush When this unit is no longer capable of doing its designed purpose it should be dismantled and scrapped Do not use any materials or components from this unit for any other purpose 2 9 Unanswered Questions If you any questions not answered in this manual or require additional copies or the manual is damaged please contact your dealer or Titan Implement LLC P O Box 649 232 Industrial Lane Decatur TN 37322 Phone 423 334 0012 Fax 423 334 0023 1200 1600 Series Rotary Cutters March 2015 10 Titan Implement LLC 423 334 0012 3 Safety 3 1 General Safety of the operator and bystanders is one of the main concerns in designing and developing a new piece of equipment Designers and manufacturers build in as many safety features as possible However every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling the equipment Most work related accidents are caused by failure to observe basic safety rules or precautions An acc
51. ponsible for the SAFE use and maintenance of the rotary cutter Make sure anyone who is operating maintaining or working around the rotary cutter is familiar with the operating and maintenance procedures and related SAFETY information contained in this manual This manual will take you step by step through your working day and alerts you to all good safety practices that should be used while using the rotary cutter In addition to the design features of the rotary cutter including safety signs accident prevention is dependent upon the awareness concern prudence and proper training of the people involved in the operation maintenance and storage of the rotary cutter In addition to this safety section refer also to safety messages and instructions in each of the appropriate sections of the rotary cutter manual These general safety instructions apply to the overall use and maintenance of the rotary cutter More specific instructions on safety are found in the operation maintenance and storage sections of this manual Refer to these sections before performing any of these tasks Failure to comply with the following safety instructions can and will result in serious injury and possibly even death if they are not understood and followed To prevent personal injury or even death be sure you read and understand all of the instructions in this manual and other related OEM equipment manuals Titan Implement LLC rotary cu
52. r damages as a result of the use of unapproved parts Titan Implement LLC 423 334 0012 41 Safety Shields and Devices When completing a maintenance or service function make sure all safety shields and devices are installed before placing the rotary cutter in service SAFETY INSTRUCTIONS The following safety instructions are provided to help prevent injury or limit equipment damage A fire extinguisher and first aid kit should be readily accessible while performing maintenance on this equipment Do not leave tools lying around the work area Follow good shop practices Keep service area clean and dry Be sure electrical outlets and tools are properly grounded Use adequate light Use certified safety stands rated to support the load when working beneath the rotary cutter or performing repairs service or maintenance Safety Equipment Clean Work Area Use the Right Tools Use the correct tools jacks hoists or other tools that have the capacity for the job Proper Support Before working underneath the rotary cutter place it on a minimum of four jackstands with a load rating of at least 1000 Ibs each Do not position the jackstands under wheels axles or wheel supports as they may rotate and cause the rotary cutter to fall Make sure the jackstands are stable and the rotary cutter deck is approximately level Test the stability of the rotary cutter before working underneath
53. rator is not qualified to use this rotary cutter Sign Off Form User s Signature Owner s Signature Rotary Cutters 16 Titan Implement LLC March 2015 423 334 0012 3 9 Operation Refer to the Operation Section for safety recommendations related to using the rotary cutter All applicable safety recommendations in other sections should also be followed 3 10 Transporting Refer to the Transporting Section for safety recommendations related to transporting the rotary cutter All applicable safety recommendations in other sections should also be followed 3 11 Storage Refer to the Storage Section for safety recommendations related to storing the rotary cutter All applicable safety recommendations in other sections should also be followed 3 12 Maintenance Refer to the Service and Maintenance Section for safety recommendations related to maintaining the rotary cutter All applicable safety recommendations in other sections should also be followed Titan Implement LLC 423 334 0012 17 Rotary Cutters March 2015 4 SAFETY SIGNS AND INSTRUCTIONAL LABELS 4 1 General Information The types of safety signs hazard labels and instructional labels along with their locations on the equipment are shown in the following illustrations Good safety practices require that you familiarize yourself with the various safety signs the type of warning and the area or particular operation related to that area that requi
54. res your SAFETY AWARENESS Think SAFETY Work SAFELY Pay close attention to the safety signs and instructional labels attached to the tractor and the rotary cutter Duplicate safety signs which are attached to the rotary cutter can also be found in this section If the rotary cutter is missing a label or one is unreadable replace the label before using the rotary cutter SAFETY Safety Signs and Instructional Labels 1 Keep safety signs or instructional labels clean and legible at all times Use a clean damp cloth to clean safety decals 2 Replace any missing or hard to read safety signs or instructional labels 3 Use care when washing or cleaning the equipment not to remove or damage the labels When using a pressure washer to clean the rotary cutter avoid spraying too close to decals high pressure water can enter through very small scratches or under edges of decals causing them to peel or come off 4 Locations for the labels and replacement part numbers are shown in this section 5 Replacement parts must have replacement labels attached during installation and or before the rotary cutter is used 6 Labels are available from your authorized dealer or from Titan Implement at no charge 1200 1600 Series Rotary Cutters 18 March 2015 4 2 How to install Replacement Safety Signs 1 Clean and dry the installation area Note Do not install the signs if the temperature is below 50 F 10 C 2 Determi
55. ring rotary cutter operation the rotary cutter should be operated with the deck approximately 3 4 higher in the front than the rear Operating the rotary cutter at this pitch will allow the rotary cutter to cut the grass twice and can result in a more even cut and improved distribution of the cut material Level the rotary cutter side to side by manipulating one lower lift arm length On most tractors at least one of the lift arms is designed to allow for manipulation of its length Shortening or extending the lift arm will allow for deck leveling from side to side Securely block up the rotary cutter at this height 7 Remove the tailwheel adjustment bolt and allow the tailwheel to rest at ground level Align the nearest set of holes in the tailwheel adjustment and reinstall the support bolt Extend the tractor s top 3 point link so that when lifting the rotary cutter the front of the deck will raise 2 to 272 before the tailwheel leaves the ground This will allow the rotary cutter to follow the contour of uneven terrain 7 6 Tire and Wheel 7 5 1 Setting the Cutting Height Laminated sectional tires are designed for conditions where puncture proof performance is required and the rotary cutter will not be transported for long distances on roadways Transport speed for laminated tires should not exceed 15 MPH Excessive speed can cause damage to the machine and tire sections The rotary cutter should
56. rious bolts and capscrews Tighten all bolts to the torques specified in the charts unless otherwise noted Check tightness of bolts periodically using the bolt torque chart as a guide Always replace hardware with the same Grade bolt 12 1 1 Standard Hardware English Torque Values EQUIPMENT FAILURE The torque value for bolts and capscrews are identified by their head markings Replacing higher Grade bolts Grade 5 with lower Grade bolts will lead to equipment failure and can result in injury or death Always use replacement bolts with the same Grade markings as the removed bolt Bolt English Bolt Torque Specifications Diameter Titan Implement LLC 423 334 0012 6 Radial Lines 1200 1600 Series Rotary Cutters March 2015 13 Warranty TITAN IMPLEMENT LIMITED WARRANTY TITAN IMPLEMENT LLC the Manufacturer warrants only to the original Purchaser this equipment will be free from defects in material and workmanship under normal use and service for one 1 year from the date of purchase providing this equipment is purchased for individual use only Commercial use of this equipment is not covered under any warranty This warranty does not apply to any equipment which has been damaged or which has been subjected to change misuse negligence abnormal wear and tear alterations tampering or failure to follow operating instructions This warranty does not cover any product or parts not manufactured
57. rols before using this equipment If the elderly are assisting with the work their physical limitations need to be recognized and 7 2 1 Tractor Requirements and Capabilities accommodated ASABE approved Roll Over Protective Structure Never allow children to operate equipment ROPS or ROPS cab and seat belt Safety Devices Slow Moving Vehicle SMV emblem lighting PTO master shield e 3 Point Hitch CAT e Front End Weight as needed to maintain 20 weight on front axle To reduce the risk of grass fires do not operate the cutter on a tractor with an underframe exhaust Titan Implement LLC 31 1200 1600 Series Rotary Cutters 423 334 0012 March 2015 7 2 2 Tractor Safety Devices If transporting or operating the tractor and implement near a public roadway the tractor must be equipped with proper warning lighting and a Slow Moving Vehicle SMV emblem which are clearly visible from the rear of the unit Lights and a SMV emblem must be equipped directly on implements if the visibility of the tractor warning signals are obscured Maintain all manufacturer equipped safety shields and guards Always replace shields and guards that were removed for access to connect service or repair the tractor or implement Never operate the tractor PTO with the PTO master shield missing or in the raised position 7 2 3 ROPS and Seat Belt Rollover Hazard To avoid serious injury or death from falling
58. rotary cutter with a pressure washer or water hose to remove all clippings dirt mud or debris C2 Select an area that is dry level and free of debris inside a building is ideal Move the rotary cutter to its storage area 1 Raise the rotary cutter with the 3 point hitch place blocks under the side skirts Lower the rotary cutter onto the blocks Disconnect the cutter drive line and secure it up the ground O Disconnect the rotary cutter from the 3 point hitch and drive the tractor away from the rotary cutter Do not leave the tractor attached to the rotary cutter N Lubricate all grease points Make sure all grease cavities have been filled with grease to remove any water residue from washing Touch up all paint nicks and scratches to prevent rusting Rotary Cutters March 2015 9 3 Removing From Storage When removing the rotary cutter from storage follow this procedure 1 Attach the rotary cutter to the tractor 3 point hitch 2 Raise the rotary cutter up off the blocks 3 Before placing the rotary cutter back into service replace any worn or defective parts and perform the Pre Operation Checklist Titan Implement LLC 423 334 0012 10 Service and Maintenance 10 1 Maintenance Safety Failure to comply with the following safety instructions can and will result in serious injury and possibly even death Protection Wear close fitting and belt
59. s that are in good repair A DANGER ROTATING BLADES KEEP AWAY To prevent serious injury or death when the engine is running and the blades are rotating 9 Never allow riders especially children on tractor or mower Do not operate with bystanders in mowing area Do not operate with deflectors guards removed Do not place hands or feet under deck A DANGER DANGER p ea Bn GUARD MISSING Mee dd b HE 00 A DANGER A DANGER 1200 1600 Series Rotary Cutters 20 Titan Implement LLC March 2015 423 334 0012 cr or O 2 Serial Number 0010001 TI 00134a March 2015 1200 1600 Series Rotary Cutters 21 Titan Implement LLC 423 334 0012 5 Nomenclature 5 1 Description and Intended Use The rotary cutters are designed for light duty applications such as weed grass and light brush up to a 3 diameter These cutters use a single spindle with two free swinging blades which reduce the shock of impact when a stationary object is contacted A shear bolt through the input shaft or a slip clutch if equipped protects the gearbox and driveline from damage Standard equipment includes driveline shields and clutch shields Front and rear chain discharge shields are optional 5 1 1 Owner Operator Manual Storage Always store the Owner Operator manual and other operating materials in the document storage tube
60. se The information specifications and illustrations in this manual are based on the information that was available at the time this material was written and can change at any time without notice Titan Implement LLC 423 334 0012 3 2 Safety Alert Symbols This is the safety alert symbol triangle and will be accompanied with a descriptive pictorial It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This manual contains DANGERS SAFETY INSTRUCTIONS CAUTIONS IMPORTANT NOTICES and NOTES which must be followed to prevent the possibility of improper service damage to the equipment personal injury or death The following key words call the readers attention to potential hazards Hazards are identified by the Safety Alert Symbol and followed by a signal word such as DANGER WARNING or CAUTION A DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury This signal word is limited to the most extreme situations Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury NOTICE Indicates that equipment or property damage can result if instructions are not followed SAFET
61. t is designed to operate at 540 RPM maximum tractor PTO speed Failure to heed these warnings may result in personal injury or death To prevent serious injury or death Read and understand Operator s Manual before using Review annually Do not permit riders on the tractor or mower Never carry children on tractor seat Do not allow children to operate mower Operate only with guards installed and in good condition Keep away from moving parts Operate only with tractor equipped with ROPS and seatbelts Before mowing clear debris from mowing area Do not operate in the raised position Stop engine set brake and wait for all moving parts to stop before dismounting Support mower securely before working beneath unit Transport with clean reflectors SMV and working lights as required by federal state and local laws A DANGER THROWN OBJECT HAZARD To prevent serious injury or death Do not et unless all guards are installed and in good condition Stop blade rotation if bystanders come within several hundred feet All rotary cutters have the ability to discharge objects at high speeds which could result in serious injury to bystanders or passers by Therefore this cutter is not to be operated along highways or in any area where people may be present unless all sides of the unit are enclosed by permanent bands safety chains or other factory approved safety shield
62. t the time of initial assignment and at least annually thereafter the employer shall instruct every employee who operates an agricultural tractor and implements in the safe operating practices and servicing of equipment with which they are or will be involved and of any other practices dictated by the work environment Titan Implement 11 423 334 0012 3 7 Federal Laws and Regulations IMPORTANT FEDERAL LAWS AND REGULATIONS CONCERNING EMPLOYERS EMPLOYEES AND OPERATORS This sections is intended to explain in broad terms the concept and effect of the following federal laws and regulations It is not intended as a legal interpretation of the laws and should not be considered as such U S PUBLIC LAW 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks to assure so far as possible every working man and woman the nation safe and healthful working conditions and to preserve our human resources DUTIES Sec 5 a Each Employer 1 shall furnish to each of its employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to its employees 2 shall comply with occupational safety and health standards promulgated under this Act b Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to
63. tary cutter the following areas the rotary cutter when used for the first time it is should be checked recommended that the following mechanical items be checked Checklist Before Each Use v Task 1 After 1 2 hour of operation ra Make sure the rotary cutter is positively attached to a Tighten all fasteners if necessary the tractor 3 point hitch Use only an appropriately sized tractor to pull the b Lubricate all grease fittings rotary cutter Refer to 7 2 Tractor Requirements on page 31 2 After 10 hours of operation Make sure the driveline is attached to the tractor PTO a Go to the normal servicing and maintenance Make sure all safety shields and guards are properly schedule as defined in the Maintenance installed Section Check the blade bolts and blade pan nut Check the condition of the blades Check the cutting height Adjust if needed Inspect the overall rotary cutter for potential problems or damage Do not use the rotary cutter if it needs repairs of any type 7 10 Operation Checklist Although the rotary cutter is easy to use each operator should review this section to familiarize themselves with the detailed safety and operating procedures When using this machine follow this procedure 1 Clear the area of bystanders especially small children 2 Clear the area to be cut of stones branches debris and any hard objects that may be thrown 3 Mark the location of objects that cannot
64. te the blade carrier 180 degrees and repeat until the carrier breaks loose 4 Remove the castle nut and the blade carrier Titan Implement LLC 423 334 0012 43 10 7 Blade Carrier Installation 1 Clean the splines on both the blade carrier and the output shaft 2 Position the carrier on the gearbox output shaft and install the castle nut Tighten the nut to a minimum 450 ft Ibs 3 Strike the carrier near the hub several times with a heavy hammer to seat the hub Use care not to strike the nut or the end of the shaft 4 Retighten the nut to 700 ft Ibs 5 Install the cotter pin and spread the tangs 10 8 Shear Bolt Replacement If Equipped NOTICE Always use an approved Grade 2 shear bolt as a replacement part Using a hardened bolt or shear pin may result in damage to driveline or gearbox 1 Open the access covers on the gearbox shield bell 2 Rotate the driveline to align shear bolt with the access hole in the gearbox shield Remove the damaged shear bolt 3 Align the holes in the U joint and shaft 4 Install shear bolt and secure with lock nut 5 Close the access covers on the gearbox shield bell 10 9 Slip Clutch Operational Check The slip clutch serves as overall protection for the tractor driveline and gearbox Even though new clutch assemblies are run in and checked for torque prior to shipment re adjustment may be advisable if the clutch has been exposed to weather for
65. tely 6 After the clutch has cooled tighten all the adjusting bolts evenly and proceed with the regular clutch adjusting procedures as described above 10 10 Slip Clutch Adjustment The slip clutch is factory preset to the correct torque for protecting the implement and tractor Periodic adjustment is recommended Should adjustment be needed follow this procedure 1 Check to be sure all spring lengths are the same Initial spring length is shown in the chart SEE CHART IB CLUTCH SPRING LENGTH CHART EG COMER BONDIOLI amp PAVESI 1 27 32 2mm 1 15 29 3mm 1 28 32 4mm 1 12 28 5mm 1200 1600 Series Rotary Cutters 44 March 2015 2 necessary adjust the nut on any spring that is unequal Adjust all eight spring retaining nuts 1 3 of a turn two flats on a nut and check clutch slippage 3 If further adjustment is necessary adjust in 1 3 turn increments Adjust only to provide sufficient torque to prevent slippage under normal conditions Occasional slippage is normal for drive train protection If satisfactory results cannot be optained consult your authorized dealer Do not overtighten and cause the spring to become solid as this will cause shaft failure 10 11 Bolt Torque Requirements It is extremely important to apply and maintain proper torque on all bolts Use a torque wrench to assure the proper amount of torque is being applied to the fastener For proper bolt torq
66. terial Excessive ground speed Reduce ground speed RPM too low Maintain 540 RPM PTO speed Windrowing Material heavy and lush Raise the front of rotary cutter relative to the rear Refer to 7 5 Setting the Rotary Cutter on page 34 Excessive ground speed Reduce ground speed Conditions too wet Wait for conditions to dry Reduce ground speed Grass cut lower in center of swath than at Height of rotary cutter lower at rear or front Adjust rotary cutter height and attitude so that edge rear and front are within 1 2 of same height Blades dull Sharpen or replace blades Blades unable to cut that part of grass Slow ground speed of tractor but pressed by path of tractor tires maintain 540 RPM PTO speed Cutting lower will help Conditions too wet for mowing Allow grass to dry before mowing Material discharges from cutter Material too high and too much material Reduce ground speed but maintain 5480 RPM unevenly bunches of material along swath at tractor PTO or make two passes over material Raise rotary cutter for the first pass and lower to desired height for the second and cut at 90 to first pass Raise rear of rotary cutter high enough to permit material to discharge but not so high as to cause conditions listed above Streaking conditions in swath Grass wet Allow grass to dry before mowing Slow ground speed of tractor but keep engine running at full PTO RPM Cutting lower will help
67. the bolts 17 Line up the spline grooves and slide the slip clutch onto the gearbox input shaft until the retaining bolt hole aligns with the groove in the shaft Titan Implement LLC 27 1200 1600 Series Rotary Cutters 423 334 0012 March 2015 18 Install the retaining bolt and tighten the locknut 21 Apply grease to the zerk on the U joint cross drive shaft 23 Attach the chain on the outer shield to the rotary 20 Slide the front driveline half over the rear half cutter Align the square rib on the mating halves to engage 1200 1600 Series Rotary Cutters 28 Titan Implement LLC March 2015 423 334 0012 24 Apply grease to the zerk on the tailwheel fork Titan Implement LLC 29 423 334 0012 6 3 Installation and Removal of Driveline to Tractor PTO A WARNING Entanglement Hazard avoid serious injury or death from driveline contact Shut off tractor PTO and disengage before dismounting Do not operate PTO if shields are missing or damaged Keep hands feet and body away from rotating parts To install the driveline 1 Turn the tractor off set the parking brake and remove the key 2 Depress the locking pin on the tractor end of the driveline 3 Push the driveline onto the tractor PTO shaft until the locking pin engages To remove 1 Depress the locking pin on the tractor end of the driveline 2 Slide the driveline off the tractor PTO shaft
68. tions made by customers like you Read this manual carefully to learn how to operate the rotary cutter safely and how to set it to provide maximum cutting efficiency By following the operating instructions in conjunction with a good maintenance program your Titan Implement rotary cutter will provide many years of 1400 Series Rotary Cutter trouble free service 1200 1600 Series Rotary Cutters 8 Titan Implement LLC March 2015 423 334 0012 This manual covers Titan Implement rotary cutter models 1204 1205 1206 1305 1306 13062 TW 1405 1406 1405BG 1406BG 1505 1506 1507 1605 1606 1607 2 2 Safe Operation Safe efficient and trouble free operation of your rotary cutter requires that you and anyone else who will be using or maintaining the unit read and understand the information contained within the Owner s Manual Use this manual for frequent reference and to pass on to new operators or owners Read And Understand Manual To prevent personal injury or even death be sure you read and understand all of the instructions in this manual and other related OEM equipment manuals The rotary cutter if not used and maintained properly can be dangerous to users unfamiliar with its operation Do not allow operating maintaining adjusting or cleaning of this rotary cutter until the user has read this manual and has developed a thorough understanding of the safety precautions and functions of the unit
69. tractor 3 point hitch top link to remove tension on the top link hitch pin When the pin is loose and easy to rotate remove the pin from the rotary cutter 1200 1600 Series Rotary Cutters March 2015 4 Disconnect the lift arms and remove the rotary cutter driveline from the tractor PTO shaft Lay the driveline down carefully to avoid damaging the driveline or its shield Do not let the driveline fall into mud or dirt which can contaminate the bearing and shorten the life of the driveline 7 5 Setting the Rotary Cutter Properly setting the cutting height is essential for efficient and safe operation A properly set rotary cutter will make a more uniform cut distribute clippings more evenly require minimal tractor work and follow the contour of uneven terrain Note Avoid very low cutting heights Striking the ground with the blades causes damaging shock loads and will cause damage to the rotary cutter and drive Blades contacting the ground may cause objects to be thrown out from under the cutter deck Always avoid operating the rotary cutter at a height which causes the blades to contact the ground O operation the rotary cutter should be operated with the deck approximately 3 4 lower in the front than the rear Operating the rotary cutter at this pitch will allow the rotary cutter to cut the grass only once and requires less work from the tractor b To increase mulching of the grass or crop material du
70. tter if not used and maintained properly can be dangerous to users unfamiliar with its operation Do not allow operating maintaining adjusting or cleaning of this rotary cutter until the user has read this manual and has developed a thorough understanding of the safety precautions and functions of the unit This rotary cutter is designed for the specific purpose of cutting grass weeds and light brush DO NOT modify or use this rotary cutter for any application other than that for which it was designed and Understand Manual Rotary cutters maintained or operated improperly or by untrained personnel can be dangerous exposing the user and or bystanders to possible serious injury or death Titan Implement LLC 423 334 0012 13 Provide User with Literature Titan Implement LLC rotary cutter owners must provide operator instructions to anyone using the rotary cutter before use and at least annually thereafter Refer to 3 6 OSHA Training Requirements on page 14 Clear the area of people especially small d children before using the rotary cutter Under no circumstances should young children be allowed to work with or around the rotary cutter SI RD gt Do not attempt to assemble operate or maintain this rotary cutter under the influence of drugs or alcohol Consult your doctor before using this rotary cutter while taking prescription medications Do not allow anyone to ride on the
71. ue values refer to 10 1 Bolt Torque on page 91 Start all bolts or nuts by hand to prevent cross threading 10 12 Welding Repairs Before performing any type of welding repair to OX the rotary cutter contact Titan Implement for approval Repair welding must be done with care and with procedures that may be beyond the capabilities of the ordinary welder WARNING Projectile Hazard Do not attempt to weld on the blades They are hardened and will crack or otherwise be damaged causing failure and possible serious injury or death from thrown blades Personal Injury Hazard Repairs or modifications to the rotary cutter can result in serious injury or death should these repairs fail Anyone performing a welding repair should be certified in accordance to the American Welding Society AWS standards Titan Implement LLC 423 334 0012 10 13 Service Record The period recommended is based on normal operating conditions Severe or unusual conditions may require more frequent lubrication or oil changes Copy this page to continue record Hours and Serviced By Maintenance 1 L1 1 1 55 51 52 1
72. vent injury or limit equipment damage Replace any missing or hard to read safety signs or instructional labels Use care when washing or cleaning the rotary cutter Safety Signs Replacement safety sign locations and part numbers are provided in this manual and are available from an authorized dealer parts department or the factory Have a fire extinguisher available for use should the need arise and know how to use it Think SAFETY Work SAFELY First Aid Kit Have a first aid kit available for use should the need arise and know how to use it Fire Extinguisher 3 5 Training Anyone who will using and or maintaining the rotary cutter must read clearly understand and follow ALL safety operation and maintenance information presented in this manual other related OEM manuals and the safety signs If you do not understand any information in this manual see your dealer or contact Titan Implement before proceeding Do not use or allow anyone else to use this rotary cutter until all information has been reviewed Annually review this manual before the season start up Make periodic reviews of SAFETY and OPERATION of the rotary cutter a standard practice An untrained operator is not qualified to use this rotary cutter 3 6 OSHA Training Requirements The following training requirements have been taken from Title 29 Code of Federal Regulations Part 1928 57 6 www osha gov Operator instructions A
73. vided to help prevent potential injury Not following these instructions may lead to injury Personal Protection Equipment When using this rotary cutter wear appropriate personal protective equipment This list may include but is not limited to DOVO e Protective shoes with slip resistant soles Protective goggles glasses or face shield e Protective clothing and gloves e Safety vest when operating near roads e Hearing protection Ear Protection Wear suitable ear protection during prolonged exposure to excessive noise Hearing Loss Prolonged Exposure To Loud Noise May Cause Permanent Hearing Loss Working X environments with noise producing equipment can cause partial to permanent hearing loss We recommend using hearing protection any time noise levels exceed 80 decibels dB Noise levels over 85 dB on a long term basis can cause severe hearing loss Noise levels over 90 dB over a period of time can cause permanent and even total hearing loss Hearing loss from loud noise is cumulative over a lifetime without hope of natural recovery Crush Hazard The tractor should be equipped with a Roll Over Protective Structure ROPS and a seat belt A crushing hazard can occur if the driver is ejected from the seat while the tractor is in motion Fasten the seat belt whenever the tractor is moving Rotary Cutters March 2015 14 SAFETY INSTRUCTIONS The following safety instructions are provided to help pre
74. with Decals Green 1 9002 5 Desk Oniy win Decals Orange 1 150003 Deck Ony with Decals Yetow 1 9004 5 Deck Ony with 1 7 150005 5 Deck Only with Decals Grey 1 150006 6 Deck Only with Decals Red 1 7 150007 6 Deck Only with Decais Green 1 9008 Desk Only with Decals Orange 1 7 150009 6 Deck Ony with Decals Yetow 1 e Deck Only with Decals Bue 1 p 150011 6 Deck Only win Decais Grey 1 19004 5 Deck Ony with Decals Red 1 915 5 Desk Ony with Decais Green 1 7 150016 S Deck Only with Decals Orange 1 _ 717 5 Deck Oniy win Decais Yelow 1 7 150018 sDexOnywihDecss Bue 1 71949 5 Deok Ony with Decas Grey 1 150 Deok Oniy with Decas Rea 1 150021 Deck Only wih Decas Green 1 150022 6 Deok Oniy win Decals Orange 1 50s 6 Deck Ony with Decals 1 150024 6 Deck Ony with Decals Bue 1 150025 6 Desk Ony win Decas Grey 1 Titan Implement LLC 423 334 0012 59 160007 5 Deck Only with Decals Grey 120010 Skid Shoes Sold in pairs only 2 Skid Shoe Bolt Kit 1 2 13 x 1 1 2 3 120011 Carriage Bolt amp Locknut Six Bolts per kit 110034 Document Holder with Screws 1 160019 160020 160021 160022 1200 1600 Series Rotary Cutters March 2015 14 3 Tailwheel Assembly Tailwheel Frame 1405 1406 Bolt amp Locknut Kit 5 8 11 x 2
75. wn object shielding including front and rear deflectors chain guards steel guards bands side skirts and skid shoes are in place and in good condition when mowing 2 Mower sections or wings are adjusted to be close and parallel to ground without exposing blades 3 Mowing area has been inspected and foreign materials and debris have been removed 4 Passersby are inside an enclosed vehicle Titan Implement LLC 423 334 0012 8 Transporting 8 1 Transporting Safety Road The following safety instructions can and will result in serious injury and possibly even death if they are not understood and followed Tractor Owner Operator Manual Always refer to the tractor owner s manual to determine its compatibility and maximum safety D Operating the Tractor uy Before attaching the rotary cutter to the tractor be familiar with its controls and how to stop it quickly in the event of an emergency Read and understand this manual and the one provided with your tractor before transporting the rotary cutter Fall and Crush Hazard Do not allow riders on the rotary cutter or tractor Maximum Transporting Speed Do not exceed 20 MPH 33 kph when transporting the rotary cutter Slow down for corners and rough terrain Visibility D Clean reflectors SMV or SIS sign and lights before towing Make sure all the lights and reflectors required by highway and transport authorities are in place and can be seen clearly b
76. y all overtaking and oncoming traffic Regulations 2 Make sure all local state and federal regulations regarding the transport of equipment on public roads and highways are met Check with the local authorities regarding transporting the rotary cutter on public roads Obey all applicable laws and regulations Rollover Protection The tractor should be equipped with a Roll Over Protective Structure ROPS and a seat belt Titan Implement LLC 423 334 0012 5 INSTRUCTIONS The following safety instructions are provided to help prevent injury or limit equipment damage Drive Safely Be a safe and courteous driver Anticipate what other drivers will do and drive accordingly gt Allow Extra Distance Apply brakes early Leave extra distance between your vehicle and the one s ahead to rovide adequate stopping space Extra distance ill be required to stop the vehicle gt U Remove all objects from the area that would prevent clear vision of the complete work area or would present an obstacle when moving the rotary cutter Hitch Attachment Be sure the rotary cutter is securely attached to the tractor and in good operating condition before using gt Working Taillights Make sure lights on the tractor are working properly Additional Lighting For rotary cutters without lights install additional lights on the rear of the tractor to safeguard a

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