(Kettle Table Top Direct Steam).
Contents
1. AT SERVICING Shut off power at main Ensure kettle is at room fuse disconnect prior temperature and pressure to servicing gauge is showing zero or less prior to removing any fittings Do not attempt to operate this appliance during a power failure Keep appliance and area free and clear of combustibles INSTALLATION GENERAL Installation of the unit must be accomplished by qualified installation personnel working to all applicable local and national codes Improper installation of product could cause injury or damage This unit is built to comply with applicable standards for manufacturers Included among those approval agencies are UL NSF ASME Ntl Bd CSA ETL CE and others Many local codes exist and it is the responsibility of the owner installer to comply with these codes INSPECTION Before uncrating visually inspect the unit for evidence of damage during shipping If damage is noticed do not unpack the unit follow shipping damage instructions SHIPPING DAMAGE INSTRUCTIONS If shipping damage to the unit is discovered or suspected observe the following guidelines in preparing a shipping damage claim 1 Write down a description of the damage or the reason for suspecting damage as soon as it is discovered This will help in filling out the claim forms later If possible take a polaroid picture 2 As soon as damage is discovered or suspected notify the carrier that delivered the shipm2. DRAIN MANIFOLD OPERATING INSTRUCTIONS CLEVELAND STEAM COOKING EQUIPMENT IS INTENDED FOR COMMERCIAL USE ONLY BY PROFESSIONALLY TRAINED PERSONNEL OPERATION 1 Ensure that there is an adequate steam supply to the kettle 2 Turn the steam control valve to 4 the open position by turning the knob counter clockwise then allow the kettle to preheat NOTE When cooking egg and milk products the kettle should NOT be preheated as products of this nature adhere to hot cooking surfaces These types of foods should be placed in the kettle before heating is begun 3 Fill kettle with product to desired level 4 When the product has reached the desired temperature regulate the heat as required by turning the steam control valve clockwise for less steam and therefore a lower temperature 5 When cooking is complete close the steam control valve by turning the knob clockwise FOR KETTLE STEAMER COMBINATIONS If the boiler in a steamer is supplying steam to a kettle always heat the kettle first After the kettle contents are heated and the boiler s steam pressure returns to normal the steamer may be used Pressure steamer compartments should be sequentially started and preheated before cooking NOTE As with cleaning food soil from any cookware art important part of kettle cleaning is to prevent food from drying on For this reason cleaning should be completed immediately after cooked foods are
3. K L M N 3 11 IN 1400 110 00 15 13 12 50 8 25 10 00 12 50 23 00 7 00 4 00 11 00 115 00 21 00 mm 356 254 384 317 210 254 317 584 178 102 279 381 533 6 23 IN 17 50 13 38 15 13 15 31 11 00 12 00 14 50 24 50 6 75 6 00 14 50 21 19 27 50 mm 445 400 384 389 279 305 368 622 171 152 368 538 699 KDT 12 T amp KDT 20 T CLEARANCE REQUIREMENTS TO COMBUSTIBLE AND NONCOMBUSTIBLE SURFACES Right 4 Left 4 Back 1 75 1 75 45mm A N H CONTROL H J ANE L D PAR 1 AM m 2 25 57mm 4 1 25 1 2 NPT ani K L CONDENSATE 4 2 NPT RETURN NOTE AND RETURN NOT INTERCHANGABLE GAL LITRE A B H J K L M 3 11 IN 20 50 16 75 23 00 22 25 13 50 19 50 22 00 29 00 6 00 8 75 11 50 29 50 mm 521 425 584 565 343 495 559 737 152 222 292 749 6 23 2525 21 00 27 25 18 00 11 00 23 75 26 25 33 00 6 50 110 50 113 25 36 75 mm 641 533 692 457 279 603 667 838 165 267 337 960 SD STANDS WITH KETTLES CLEARANCE REQ
4. removed Please read the Care and Cleaning instructions for detailed kettle washing procedures Marine Lock 12 amp 20 gal models only If your unit is equipped with anne marine lock to prevent WM accidental tilting it must be inspected daily to insure it moves freely and automatically locks into place when kettle is returned to upright position Use the following procedure to tilt the kettle 1 Securely grasp the tilt handle 2 Push the marine lock button down to unlock tilting mechanism 3 Pull the handle to tilt the kettle 4 When you return the kettle to its original upright position the marine lock will latch automatically CLEANING INSTRUCTIONS CAUTION SURFACES MAY BE EXTREMELY HOT CARE AND CLEANING Cooking equipment must be cleaned regularly to maintain its fast efficient cooking performance and to ensure its continued safe reliable operation The best time to clean is shortly after each use allow unit to cool to a safe temperature WARNINGS Do not use detergents or cleansers that are chloride based or contain quaternary salt Chloride Cleaners c Do not use a metal bristle UE brush or scraper Wire Brush amp Steel wool should never be used for cleaning the stainless steel Steel Pads Unit should never be cleaned with a high pressure spray hose High Pressure Spray Hose c Do not leave water sitting in unit when
5. Operators Manual Installation amp Operation Direct Steam Table Top Kettles Table Top Direct Steam Kettles MODELS KDT 1 T KDT 3 T KDT 6 KDT 12 KDI MODELS SD 450 SD 650 SD 760 SD 1050 SD 1200 SD 1600 SD 1800 Kettles on SD Stands MODELS SD 450 K 6 SD 650 K12 SD 760 12 SD 760 K20 SD 1050 K 6 6 SD 1200 K 612 SD 1600 K 620 SD 1600 K1212 SD 1600 K 1220 SD 1600 For a complete Service Manual refer to www clevelandrange com 9X Cleveland C eve an 1333 East 179th St Cleveland Ohio U S A 44110 Phone 216 481 4900 Fax 216 481 3782 Visit our web site at www clevelandrange com SE95008 Rev 6 For your safety DANGER Keep clear of pressure Keep hands away from relief discharge moving parts and pinch points IMPORTANT Do not fill kettle above Inspect unit daily for t recommended level Proper Operation marked on outside of kettle CAUTION oleae De SO Wear protective equipment extremely hot Use i when discharging hot product protective equipment 276 71 AN Stand clear of product Do not lean on or place discharge path when objects on kettle lip discharging hot product
6. UIREMENTS TO COMBUSTIBLE AND NONCOMBUSTIBLE SURFACES Right O Left O 0 5 00 i 127mm DI 13 75 i 349mm 16 88 429mm 8 66 3 25 83mm SLIDING H DRAINPAN 75 18 00 457mm 6 00 152mm 4 1 47 1 47 37mm 37mm MODEL A B 1770 400 1000 SD 450 6 450 102 254 2556 400 1375 SD 650 12 650 102 349 2994 522 1500 SD 760 12 760 133 381 2994 310 1500 SD 760 K20 760 79 381 4132 650 3475 SD 1050 K20 1050 165 883 4132 491 2066 SD 1050 K 6 6 1050 125 525 4719 410 1984 SD 1200 K 612 4595 404 504 63 9 88 25 63 SD 1600 K 620 4609 251 651 63 825 31 50 SD 1600 K1212 210 as 63 613 29 38 SD 1600 K1220 156 x 63 400 3150 SD 1600 K2020 4o Bon 38 75 984mm e C 7 BRI j i 27 75 706mm 22 00 610mm 4 444 1 47 113mm 37mm e e 851mm
7. ed A Tf A EST Jr elite Ei O a AB U U U U JU U T KETTLES c w SD STAND 1 Place unit desired location T U T U U U 2 Place a carpenter s level on the kettle rim and level the stand using the level adjustable feet 3 Install service requirements as required STEAM All steam plumbing to and from the kettle and steam boiler should be thoroughly cleaned and inspected for dirt and debris before final connection to the kettle are made Generally kettles require 1 2 i p s pipe 10 45 psi steam pressure If the steam supply pressure exceeds 45 psi a pressure reducing valve is required The steam inlet is at the right side of the kettle as n from the front A pressure reducing valve is required on the incoming line as shown below The relief valve should have a capacity of 300 Ib hr 136 kg hr CONDENSATE Kettles c w SD Stands The stand comes factory plumbed so the condensate is connected to the stands drain manifold POTABLE WATER The water faucet optional on kettles purchased without SD stands with swing spout requires 1 2 inch O D copper tube plumbing for hot or cold water supplies to the faucet SPK cold water connection only DPK hot and cold water connection FINAL INSTALLATION CHECK 1 Partially fill the kettle with water CONDENSATE Kettles w
8. ent 3 Arrange for the carrier s representative to examine the damage 4 Fill out all carrier claims forms and have the examining carrier sign and date each form CLEARANCE REQUIREMENTS The first installation step is to refer to the SPECIFICATION DRAWINGS at the back of this manual in order to determine the exact location of the kettle CLEARANCE REQUIREMENTS TO COMBUSTIBLE AND NONCOMBUSTIBLE SURFACES RIGHT LEFT BACK KDT 1 T o KDT 3 T amp KDT 6 T 4 4007 KDT 12 T amp KDT 20 T 4 4 TS Note For SD Stands with or without kettles zero clearance is required on the sides and back 4 rd 5 BRE I I Table top models must be positioned on a firm stand or existing counter top and secured in place An optional modular cabinet base SD Stand with level adjustable legs is available 1 Make two 1 holes for the kettle legs DRILLTWO A HOLES N KDT 1 T 8 1 8 KDT 3 T 10 KDT 6 T 12 12 19 1 2 KDT 20 T 23 3 4 A 2 Remove the leg mounting locknuts and washers from the kettle s legs 3 Install the legs into the two 1 holes 4 Position washers as illustrated and secure the kettle to its base by refastening the locknut from underneath the cabinet or countertop 5 Once the kettle is secure screw the tilt handle into the mounting block welded to the side of the kettle 6 Install service requirements as requir
9. entual problems To learn more about chloride stress corrosion and how to prevent it contact the equipment manufacturer or cleaning materials supplier Developed by Packer Engineering Naperville IIl an independent testing laboratory SPECIFICATION DRAWINGS KDT 1 T CLEARANCE REQUIREMENTS TO COMBUSTIBLE AND NONCOMBUSTIBLE SURFACES Right 4 1 0 Back 0 8 203mm 9 38 238mm 12 25 311mm 9 88 251mm 1 56 40mm 1 2 _ CONDENSATE RETURN A 12 50 L3 H 318mm Y EI T 8 13 1 2 NPT STEAM m INLET KDT 3 T amp KDT 6 T CLEARANCE REQUIREMENTS TO COMBUSTIBLE AND NONCOMBUSTIBLE SURFACES Right 4 Left 4 Back 1 A Y e e 100 25mm c N M i 5 5 H 4 2 j A CONTROL 2 TE J d J C ah i gt 1217 4 ro f Ll 2 25 M 57mm J EE pz 1 25 82mm 4 d COND MSATE F Eb RETURN LENET _ INLET i NOTE INLET AND RETURN NOT INTERCHANGABLE m N x GAL LITRE A B H J
10. hen visible lines are present always scrub in a motion parallel to the lines When the grain cannot be seen play it safe and use a soft cloth or plastic scouring pad 3 Use alkaline alkaline chlorinated or non chloride containing cleaners While many traditional cleaners are loaded with chlorides the industry is providing an ever increasing choice of non chloride cleaners If you are not sure of chloride content in the cleaner used contact your cleaner supplier If your present cleaner contains chlorides ask your supplier if they have an alternative Avoid cleaners containing quaternary salts it also can attack stainless steel and cause pitting and rusting 4 Treat your water Though this is not always practical softening hard water can do much to reduce deposits There are certain filters that can be installed to remove distasteful and corrosive elements To insure proper water treatment call a treatment specialist 5 Keep your food equipment clean Use alkaline alkaline chlorinated or non chloride cleaners at recommended strength Clean frequently to avoid build up of hard stubborn stains If you boil water in stainless steel equipment remember the single most likely cause of damage is chlorides in the water Heating cleaners that contain chlorides have a similar effect 6 Rinse rinse rinse If chlorinated cleaners are used rinse and wipe equipment and supplies dry immediately The sooner you wipe off standi
11. ithout SD Stands 2 Slowly turn the steam supply valve s knob to Maximum pressure rating on table top kettles is MIE OPEN pasion 50psi It is highly recommended that a pressure relief 3 Release the safety valve ensuring that the valve equal to or less than this pressure be installed steam escapes freely Stay clear of steam on the incoming steam line close to the kettle exhaust when releasing the safety valve A steam condensate trap must be plumbed to a drain 4 Observe that the water in the kettle comes to a boil using minimum 12 plumbing The condensate line 5 Close the steam supply valve is limited to a maximum rise of 10 feet in order for the 6 off the water byr lting the ketile steam pressure to adequately force the condensate through the plumbing Any higher rise requires a pump If the steam boiler to which this kettle is installed has a condensate return closed loop system a 1 2 steam strainer a 1 2 steam trap and a 1 2 check valve must be installed on the output condensate side of the kettle RECOMMENDED PIPING SCHEMATICS KETTLES all service connections shown supplied by others MANUAL STEAM VALVE CONDENSATE RETURN corr ue KETTLES c w m VALVE STRAINER IY UNION uir SD STANDS SPIST PRESSURE a RELIEF REDUCING SHUT OFF VALVE VALVE VALVE q 017 seis REDUCING VALVE 1 TO DRAIN CONDENSATE RETURN PLUMBED 1 1 2
12. less steel has been broken equipment starts to corrode At its end it rusts Enemies of Stainless Steel There are three basic things which can break down stainless steel s passivity layer and allow corrosion to occur 1 Mechanical abrasion 2 Deposits and water 3 Chlorides Mechanical abrasion means those things that will scratch a steel surface Steel pads wire brushes and scrapers are prime examples Water comes out of the faucet in varying degrees of hardness Depending on what part of the country you live in you may have hard or soft water Hard water may leave spots and when heated leave deposits behind that if left to sit will break down the passive layer and rust stainless steel Other deposits from food preparation and service must be properly removed Chlorides are found nearly everywhere They are in water food and table salt One of the worst chloride perpetrators can come from household and industrial cleaners So what does all this mean Don t Despair Here are a few steps that can help prevent stainless steel rust 1 Use the proper tools When cleaning stainless steel products use non abrasive tools Soft cloths and plastic scouring pads will not harm steel s passive layer Stainless steel pads also can be used but the scrubbing motion must be in the direction of the manufacturers polishing marks 2 Clean with the polish lines Some stainless steel comes with visible polishing lines or grain W
13. ng water especially when it contains cleaning agents the better After wiping equipment down allow it to air dry oxygen helps maintain the stainless steel s passivity film 7 Never use hydrochloric acid muriatic acid on stainless steel Regularly restore passivate stainless steel Recommended cleaners for specific situations Job Cleaning Agent Comments Routine cleaning Soap ammonia detergent Medallion Apply with cloth or sponge Fingerprints amp smears Arcal 20 Lac O Nu Provides barrier film Ecoshine Stubborn stains amp discoloration Cameo Talc Zud First Impression Rub in direction of polish lines Grease amp fatty acids Easy off De Grease Excellent removal on all finishes blood burnt on foods It Oven Aid Grease amp oil Any good Apply with sponge or cloth commercial detergent Restoration Passivation Benefit Super Sheen Review 1 Stainless steels rust when passivity film shield breaks down as a result of scrapes scratches deposits and chlorides 2 Stainless steel rust starts with pits and cracks Use the proper tools Do not use steel pads wire brushes or scrapers to clean stainless steel 4 Use non chlorinated cleaners at recommended concentrations Use only chloride free cleaners 5 Soften your water Use filters and softeners whenever possible 6 Wipe off cleaning agent s and standing water as soon as possible Prolonged contact causes ev
14. not in use Stagnant Water CLEANING INSTRUCTIONS 1 Turn unit off 2 Remove drain screen if applicable Thoroughly wash and rinse the screen either in a sink or a dishwasher 3 Prepare a warm water and mild detergent solution in the unit 4 Remove food soil using a nylon brush 5 Loosen food which is stuck by allowing it to soak at a low temperature setting 6 Drain unit 7 Rinse interior thoroughly 8 If the unit is equipped with a Tangent Draw Off Valve clean as follows a Disassemble the draw off valve first by turning the valve knob counter clockwise then turning the large hex nut counter clockwise until the valve stem is free of the valve body b In a sink wash and rinse the inside of the valve body using a nylon brush c Use a nylon brush to clean tangent draw off tube d e Rinse with fresh water u Reassemble the draw off valve by reversing the procedure for disassembly The valve s hex nut should be hand tight only 9 If the unit is equipped with a Butterfly Valve clean as follows a Place valve in open position b Wash using a warm water and mild detergent solution Remove food deposits using a nylon brush d Rinse with fresh water e Leave valve open when unit is not in use 10 Using mild soapy water and a damp sponge wash the exterior rinse and dry NOTES c For more difficult cleaning applications one of the following can be u
15. sed alcohol baking soda vinegar or a solution of ammonia in water gt Leave the cover off when the kettle is not in use c For more detailed instructions refer to the Nafem Stainless Steel Equipment Care and Cleaning manual supplied with unit STAINLESS STEEL EQUIPMENT CARE AND CLEANING Suppied courtesy of Nafem For more information visit their web site at www nafem org Contrary to popular belief stainless steels ARE susceptible to rusting Corrosion on metals is everywhere It is recognized quickly on iron and steel as unsightly yellow orange rust Such metals are called active because they actively corrode in a natural environment when their atoms combine with oxygen to form rust Stainless steels are passive metals because they contain other metals like chromium nickel and manganese that stabilize the atoms 400 series stainless steels are called ferritic contain chromium and are magnetic 300 series stainless steels are called austenitic contain chromium and nickel and 200 series stainless also austenitic contains manganese nitrogen and carbon Austenitic types of stainless are not magnetic and generally provide greater resistance to corrosion than ferritic types With 12 30 percent chromium an invisible passive film covers the steel s surface acting as a shield against corrosion As long as the film is intact and not broken or contaminated the metal is passive and stain less If the passive film of stain
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