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1-PEN TYPE

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1. 055 GRC4001 R37 TP22 COMP3B TY R44 100K C41 472 100K SENSEB rxmS150 FFWD R43 RAS 138 189 100K apa OUTDIS a Y BYPASS v enin C49 103 100uF 16V Em N N D10 155220 0 15 R51 5 155220 473 VBB R53 852 OPEN 412V V U24B UTD NUMSSOSM Bus 5075 152 gt gt pss R58 gt 2434 gt R57 R56 129V 4 R48 014 10K cso HZM7 5NB2 103 4 R41 R49 6 66 C51 lt 103 FC2230 UM251 01 1600 10 28 12 17 A D Section lt 9 151 gt FC2230 UM251 01 1600 im C31 2 6 8uF 25V tur 750v 224 2202 Ss 17 Do D1 D3 D4 05 D6 LEAD umm eem tes 1 U21B I l NJM2903M 20 I I i 104 1 x c33 47uF 35V CHIP c pP 7 lt gt 4 154 L CHIP 42V 5V U21A C34 8 LEAD 24K 4 5 103 49 10 29 13 17 Pen DAC Section R76 47 04 NOM omm pz E PENSITE gt 19 5 N Di U30B 22 22 1877 NJMO74M
2. 3 ii FC2230 UM 251 01 1600 9 13 9 7 Y Drive Section 1 1 2 z Description Q ty Remarks 022903301 Y Gear Box 022903311 Motor Bracket 022903362 Pulley 88Z TN 022903370 Pulley 44Z TN 022903331 Y Pulley Shaft 022903342 Box Cover 022903351 Y Bar Plate 022903380 022903534 Shaft 5 X Slider R 053206100 Motor Pulley 222 311608034 Bearing 268827 N 315211089 Bearing F605ZZ 379011002 Notched Synchro Belt 79TN15 10 0K 375311001 Notched Synchro 120TN15 10 0W 362200005 Rubber Foot INI N SJ 5008 20 022904012 Y Bar 21 022904041 Y Pulley Bracket 22 022904230 Y F End 23 022904062 Y Front Bracket 24 022904071 Y Front Plate 25 022904080 Bearing Shaft 26 022904092 Y End Front Cover 27 28 022904500 022904221 Y Belt Bearing Spacer S2ML2350 29 30 022904331 312208069 Flexible Guard Bearing F608ZZ 31 022904250 Y Stopper ss U Slider Unit 40 022904022 Y Slider 41 022904122 Plate 42
3. 011 G SCAMZ lt NV_BUSYZ 11 O EE I2 18 PB1 PB2 PB3 QUT PB5 PBS PB7 PCO PC2 IN PCS 7 U31 2 55 5 FC2230 UM251 01 1600 10 32 16 17 Connector Section 1 TP104 EXC CET102 3 5V BF45223P22 5DSA Y MOTOR DFi1B 5P 2 5DSA HD75189AFP X MOTOR 102 102 102 ___ FL126 EXC CET102 B3B PH K PAPER SENSOR BAB PH X PAPER SENSOR FC2230 UM251 01 1600 10 33 17 17 Connector Section 2 KCONTZ2 32V Q 14 lt 9 91 T Pasa raay KEY 550 1 N KEYS STY103N N KEY4 1 Rus ii manni IL ae N KEYS 1171 key 1 1 Wasa t FLA4 ps NFA81R10C102 4 2 16615 5 Edi ee 474 6 FL18 24V 3 STY403N 19 a u i aera sss PAUSELED l PROMPTLED NE C HLED1 1 C HLED2 RS3 430 PAUSEZ s 18 KEYCONTZO E PROMPTLED ps 21 gt oad R94 nme cci E
4. Does the Y bar rattle Check the screw and pressure roller Check the X belt and X synchro belt tension and adjust if necessary Are there strange sounds from the X motor Check the motor pulley setscrew and tighten if necessary The X motor is worn out Replace it Check the setscrews for all the pulleys and tighten if necessary FC2230 UM251 01 1600 6 12 6 6 Y Axis Backlash is Excessive 1 Adjust the perpendicularity of the Y bar see section 5 13 Adjusting the Perpendicularity Precision 2 Adjust the Y belt tension FC2230 UM251 01 1600 6 13 7 ELECTRICAL ADJUSTMENTS 7 1 Flowchart of the Adjustment Sequence Flowchart of the Adjustment Sequence for 1 and 2 pen Specifications of FC2231 and FC2232 7 3 Switching the Power Unit s Supply Voltage 7 4 Power Unit 7 6 Clearing the Non Volatile RAM 7 7 Default Trimmer Settings 7 8 Adjusting the Motor Offset 7 9 Adjusting the Pen Offset 7 10 Adjusting the Pen Servo 7 11 7 12 Adjusting the Main Servo Axes GAIN 7 13 Adjusting the Pen Interval 2 pens only 7 14 DIP Switch Factory Settings 7 15 Factory Preset Settings End of Adjustment FC2230 UM251 01 1600 7 1 7 2 Location of the board 7 2 1 Main Board PR216
5. iy 1 pul FC2230 UM251 01 1600 10 19 Main Board 3 17 CPU Section 5V us m gt J D3 V ns eee 8 51 252227714 A p gt ss ae 222244129 4 D7 2 lt gt Ee 1914 74HCS3ar 4 Sic ds 74AC151F UAC BEADY gt gt o 74HCO AF 5V JP Z gt 5 QI A IOINTZ gt E 1 46MHz PATTERN SHIELD E E MESE a 18MHz gt 244 RESET aaa 3 t adn 2 2 734 742 22699 Borirt i Q BGACK IPL2 724 BTACK 71 gt H TIN BCLK DATAO IO0 DATAS I01 DATA2 N BATAS 50 paras 59 4 4 105 6 IO6 DATA7 IO7 DATA8 IO8 DSTB IDSTBZ 2 r09 BUSY_ 74HC14F ACKZ 40 1010 39 1011 PRIME CFAULT IO12 FAULT 1013 4 RXDO RXD1 TXD1 74HCO4F us TMP68301AF 16 FC2230 UM251 01 1600 10 20 Main Board 4 17 Memory Section 18 gt HN58C65FP 25 GRC2001FP US 15 1 vt a 270104 vec U10 011 6 yss lt 010 15 gt WRZ gt NVRAMCSZ Z gt 10 21 FC2230 UM251 01 1600 5 17 1 Buffer Section 914
6. AM 10 50 4101 5566 10 GND 5V 57LE401407700D29 10 5 Main Joint Board PR223282A 2 2 T CH LED X USA 12 2 1 Riz ANR 2 a NC 4 2SC1815 NG 5 4 74HC14 amp CHARTZ m 7 GN 9 GND 10 IL S 10P S212 E lt 2 5V 4 74 14 T 9 8 74HC14 RLY1 G6A 274P DC12V DS cc scu cs E uoo cg us oes U 3 MC2 gt lt Mn 2 I 1o 016 PEN1Z PEN D1 vosc NJM074 212 NJM074 T c2 R6 20K TP1 L 103 3 56 PLFB lt lt E NJMO74 RLY2 G5V 1 DC12V s VRB 30 T M NJMO74 40K R13 20K a 0 2 D 12 4 FC2230 UM251 01 1600 12 2 R4 40K 10 4 X Joint Board 223203 682807030 PCB PR223203 502010002 Filter 055306 55 2103 1 518110088 Filter FBRO7HA850NB 00 513101066 Connector CN 5566 02A 513000001 Connector FRC5 C14L53T OL 505100040 Connector IL G 4P S3T2 E 502312171 Connector IL G 3P S3T2 E 5V XHOMEZ 1 1 6 3 5372 40 2 MAE aD sH
7. 7 Connect the plotter and an IBM PC AT or compatible computer using an RS 232C cable then turn on the plotter Select CONDITION 1 then set each condition as follows 7 COND 1 READY 0 30 PLOT MODE 6 Run the FC2201 program Press the F3 gt F2 gt FF1 F4 keys in that order to monitor the motor axis movement on the CRT display While adjusting VR10 and VR20 repeat the operation in step 5 D CD Insufficient gain overshoot Turn VR10 or VR20 to the right 2 Excessive gain undershoot Turn VR10 or VR20 to the left X axis Blue Y axis Red Error Green X axis trimmer VR10 X GAIN Y axis trimmer VR2 Y GAIN Using the above trimmers perform adjustment so that the maximum error is 7 or less and XF and YF are positive If the overshoot value is large turn the trimmer to the right if it is small turn the trimmer to the left Repeat adjustment until the above mentioned standard values are achieved FC2230 UM251 01 1600 7 16 7 13 Adjusting Interval 2 pen models This function only works 2 models enables adjustment of the distance between the origins for Pen 1 and Pen 2 Note Pens are used to draw lines for this adjustment As described below mount pens in the Pen 1 and Pen 2 positions then specify their conditions Procedure PAUSE Press the key to select PAUSE mode Press the key i lt PEN A
8. S2M 38 022903191 Drive Shaft Front 39 022903851 Lower Bracket Front 41 022903521 X Slider Front 42 43 022903910 022903651 X Roller Collar Belt Plate D 44 302200026 Shaft ASB335 45 022903580 Pulley Shaft Front 46 022903641 Belt Plate lt tO 49 022903500 022903761 X Rail Front 12 X Rail Front FC2200 90 FC2200 90 EX FC2230 UM 251 01 1600 9 11 9 6 X Drive Unit 2 2 No Part No Description Q ty Remarks 50 022900013 Writing Panel 12 1 FC2200 90 022900103 Writing Panel FC2200 90 EX 51 022903511 X Rail Rear 12 1 FC2200 90 022903772 X Rail Rear FC2200 90 EX 52 022903631 Belt Plate 2 53 022903691 Roller Collar B 2 54 022904212 Spacer 04 1 5 2 55 022903612 Sensor Dog 1 56 362200005 Rubber Foot 1 1845008 E1 772230250 X Limit Switch 1 PR223208 E2 509000004 X Motor 1 UGFMEDA5LGR27 E3 162291230 X Flexible Cable 1 FC2200 90 162291240 X Flexible Cable FC2200 90 EX 60 022904540 XR End 1 61 022904560 XR Pulley Bracket 1 62 022904530 XF End 1 63 022904550 XF Pulley Bracket 1 64 622301630 Belt Plate 2 FC2230 UM251 01 1600 9 12
9. 2 By DAC_DI n p OS gt LDWRZ ADSTARTZ DE 2 5 RESET 2 gt 5 2 5 2 2 gt V_BUSYZ I0 2 SCH FC2230 UM251 01 1600 10 26 10 17 Motor DAC Section 12V 5V R201 OPEN 0 lt DAC VCC gt Re ue B 4 DAC7802KU AD7547 6 D6 Re3 10K F NE NER R21 Sp sO EE 0 1 dus U17C A 10K F v NUMO 7 4M 53 MOTOR gt 44004 So 0725 25 56 R26 WRZ gt 19 4 42V 10K F R24 20K F 2 R25 0170 10K F wv NUMO 74M MOTOR FC2230 UM251 01 1600 R97 OPEN R98 OPEN RSS OPEN R100 OPEN 3 3 X GAIN VR10 20K e Y GAIN VR20 VR 20K Res 10 27 11 17 Motor Driver Section R35 4 Y OFFSET VR1 VR2 X OFFSET Bas E 2 um 104 50 17 R46 220uF 50V 100K Y R4o 152 GA2 39 1 32V v 103 104 4 I pio 5 R45 100K 4 33K R36 C40 472 100K MOTSIGY gt S VOUTA G 5 VOUTA ptt B COMP2A COMP3A SENSEA VINB
10. 5 PO 772290800 Hanger Assembly 9 10 block conversion No Description Q ty PEN TYPE 792231700 Set to convert 1PEN N to 1PEN T 1N gt 1T 792232701 Set to convert 1PEN N to 2PEN N 1N gt 2N GO IN 792232703 Set to convert 1PEN N to 2PEN T 1N gt 1N1T FC2230 UM 251 01 1600 9 20 Wiring Connection 1 2 CA2290 01 X JOINT BOARD PR223203 X MOTOR CA2290 03 3 GND HOMEZ 2 X HOMEZ 2232303 GND 1 5V _ 5V X HOME SENSOR PR223208 FC2230 UM251 01 1600 10 1 Wiring Connection 2 2 Control Box 2 2 34V 34V C HOLDZ 442 23 1 22 1 GND 20 2 19 12V 18 120 17 GND 16 MC2 15 GND 14 MC2 13 GND 12 Y HOMEZ 11 1 10 9 GND Y GND YM YM 2292 32 X FLEXIBLE CABLE FCA2291123 gt DAH X FLEX BOARD PR223224 CA2292 34 BOARD PR223107 220V 240V 50Hz 60Hz OR 100 120 S0Hz 60Hz Q Ch D Wh FPC10002 OR io i FPO210099 FPC2293110 L i MOVING COIL FOR 2PEN HEIGHT SENS
11. YHOMEZ 4MBUFFER DRAMCSZ s s s A0J 25 oo ee ee READY A BUSYZ GRC1504 SCH DRAMCLK ONZ FAULT m UDWRZ RTSZ DTRZ TXD ASZ ion CN2 1 SCH ASZ RZ W 5V 2 E DRAMCSZ 1MBUFFER soh 0 7 4 41 14 7 RXD i 0 0 DSRZ RESETZ READY CPU SCH FC2230 UM251 01 1600 10 18 2 17 Interface Section lt DATAIO 71 5V RA2 45V o st N 9 d 7 N DATAB 2 FS eg eee a Rep es loro ae ee eo hepara KE SEN 333333 ee a i i T 2 PE 50 5 3 9 _ 13 d gt pS q gt d O 4HC14F 74HC1 lt 55 82 O UBA 0 8 oJ lt p 159 44 74HC14F 12 9 USD JP4 16 2 BUSYZ gt o 84 9d gt 8 15 9 74HC14F Z4HC14F 4 9 21 5 FAULT gt gt o gt 74HC14F 25 lt 27 c lt 2 2 58135 28 res d 12V 45V 30 4 34 ES 35 N C 36 CENTRO 5V A Fa OPEN ICP N10 1K AE EBA T oo vU eed 3 9 5 4 6 4 ii JP1 5V 4430 K 1 1 5V 1 t 1
12. 3 1 3 2 Using the Special FUNCIONS a aids Ba pei 3 3 3 3 The Plotter is Turned On But Doesn t Operate 3 5 3 4 Error Messages and Their CAUSES gt lt ts 3 7 3 4 1 Error messages GP GL command ModE 3 7 3 4 2 Error messages in HP GL emulation mode nasa 3 8 3 5 The Cutting Results are Unsatisfactory 3 10 4 INTERFACE FUNCTIONS 4 1 RS232C Serial Interface 4 1 4 2 Centronics Compatible Parallel Interface 8 Bit Parallel ss 4 3 FC2230 UM251 01 1600 5 DISASSEMBLY AND ADJUSTMENT 5 1 5 2 5 3 5 4 5 5 5 6 5 7 5 8 5 9 5 10 5 11 5 12 5 13 5 14 5 1 1 Removing the X Motor Cover 5 1 5 1 2 Adjusting the X Drive Belt massa 5 1 5 1 3 Adjusting the Belt Tension of the Front X Slider 5 2 5 1 4 Adjusting the Belt Tension of the Rear X Slider 5 2 5 1 5 Checking the Belt Tension of the Front and Rear X Slider 5 3 Adjusting the Y Axis Driver 5 2 1 Removing the Y Motor 5 4 5 2 2 Removing the Y OM 5 4 528 Adjusting the Y Drive esc 5 6 Adjustihg the Slider cee Tiern mermaid 5 3 1 Removing the Y Bar 5 7 5 3 2 Adjusting the Y Slider Tension 5 8 Adjusting the Roller Pressure of the Front X Slider 5 10 Adjusting the Roller Pre
13. 38 i amp 37 060 PENCSZ gt 55 6 gt a 3 NJMO74M 1 DAC7802KU AD7547 TP33 6 4 R74 R75 TP34 7 IPLFB gt XX 104 ere PLFBOUT gt R72 u sc 100K NJMO7 4M 100K R80 120 1 4W R77 ces 15K 220uF 10V CHIP T 6 103 TP35 x 2 9 2 p usec gt L NJMO 74M 13 v c70 103 lt u28 MB88351 FC2230 UM251 01 1600 10 30 14 17 Driver Section 1 nee 43K VR3 PEN Re2 100K 32V 4 v 58 C57 220uF 50v ZZ 104 0 c55 39V 12V D12 104 L 012 103 59 gt I Res 152 PENSIG gt A S YOUTA 39 1W V G G VOUTA b gt TP34 C56 472 100K SENSEA VINB COMP2B COMP3B Res R61 SENSES u25 GRC1004 400K IXMS150 0 47 R67 R63 H OUTDIS BYPASS VBB 103 CPUMP 0970152 gt FC2230 UM251 01 1600 10 31 Main Board 15 17 Input and Output Section 2160 O1 1 1 2 OPEN FC2230 01 1 01 2 SHORT u32 i DSS306 102M 8 P91 1 11 1 2 2 12 3 3 4 Cc I3 5 4 6 f I4 7 5 4 15 6 10 IL S 10P S3T2 uPA2003GR G PAO PA1 D ue PAS uT BAS PAS PAS ADSTARTZ 2
14. 420 1 4W R1014 18 2 2 50 5V 2501286 2 lt m lt PAUSEZ_ 31 ae g DF11 30DP 2DSXA FLAS STY103N NADBONAD NFABA1R10C102 OONN A WN 5566 10 FC2230 UM251 01 1600 10 34 10 12 Miscellaneous 692807910 Cable 223201 692807970 Cable 223207 692807980 Cable 223208 692807990 Cable 223209 692807010 Cable 2232010 692807020 Cable 2232101 692807110 Cable CA2232011 692807120 Cable CA2232012 692807210 Cable CA2232021 692807220 Cable CA2232022 692807310 Cable 2232031 692807320 Cable 2232032 692807420 Cable 2232042 692807090 Cable 2232091 e e e o 520100241 Cable VM1182 1276 5M 520100330 UL CSA AC Cable UL CSA Code SJT 500050024 CEE AC Cable VM0306B 0304B2M 520000022 BS AC Cable GRCK BO 520100103 SUS AC Cable PISEV H05VV F 1C 520100098 SAA AC Cable SAA Standard Cable Set 3M 520000005 BS AC Cable P Z VCTF OR BS FC2230 UM 251 01 1600 10 35 11 VACUUM SUCTION 11 1 Selecting the Vacuum Pump Select the vacuum pump according to the guidelines listed in the table below FC2230 60VC VCT FC2230 90VC VCT FC2230 EXVC VCT Hoss omedionboe E mm Caution Make sure that the vacuum pump used with VC model or a VCT model is affixed with either a label showin
15. M3 screw 5 9 2 Removing the Pen Block 1 Pull out the J1 10002 and J2 210099 FPC cables from their connectors on pR223107 relay board in the direction indicated by the arrow Before removal be sure to make a memo indicating which cable goes to which connector 2 When the two screws A are removed the pen block can be removed FC2230 UM251 01 1600 5 16 5 9 3 Adjusting the Pen Block 1 When a force of 60 gf is applied by a push pull gauge the slide arm should lower smoothly to its lowest position If it does not lower smoothly the pre pressure of the 69227 bearing against the guide shaft may be too high Also check for foreign matter on the parts concerned When the slide arm is pressed down by hand it should lower smoothly M2 setscrew 69222 bearing Offset pin e Loosen the M2 setscrew e Turn the offset pin to adjust the 69222 bearing to the position where there is no gap e Secure with the M2 setscrew FC2230 UM251 01 1600 5 17 3 Checking the guide shaft and bearing adjustment e Raise or lower the guide shaft of the slide arm and confirm that the 69222 bearing rotates smoothly e If there is still play there may be play between the guide shaft and 69222 bearing of the slide arm Replace the pen block assembly FC2230 UM251 01 1600 5 18 5 10 Pen Block Two Pen Specifications 5 10 1 Removing the Pen Block Cover 1 Remove the two M3 screws then lift the
16. 6 2 6 3 Initialization is Abnormal ediderunt 6 8 6 4 UP DOWN Operations are Abnormal 6 10 6 5 The X Axis Backlash is Excessive 6 6 The Y Axis Backlash is Excessive 7 ELECTRICAL ADJUSTMENTS 71 Flowchart of the Adjustment s 7 1 7 2 Location of the Boards ne 7 2 7 2 1 Main Board PR216001B 7 2 7 2 2 Main Joint Board PR223282 se 7 3 7 2 3 X Flex Board PR223224 Bilis Labbe ake 7 3 7 8 Switching the Power Unit s Supply 7 4 74 Power Unit saa Ch La od 7 5 7 5 Setting the DIP Switches 7 6 7 6 Clearing the Non Volatile RAM uN 7 7 77 Default Trimmer 7 8 7 8 Adjusting 7 9 7 9 Adjusting the Pen Offset M n 7 11 7 10 Adjusting the Pen Seno ake edat uta dd eae ia 7 12 7 11 Adjusting the Pen a 7 14 7 12 Adjusting the Main Servo Axes GAIN 7 16 7 13 Adjusting the Pen Interval mette ttt teet 7 17 7 14 DIP Switch Factory Settings sacs pb ttal 7 19 7 15 Factory Preset Settings 7 20 7 16 Using the Test Modes tdt oen d edd deutet 7 22 7 16 1 Sensor Test Mode
17. Check the setting with the dump list FC2230 UM251 01 1600 6 5 The Cutting Media Satisfactorily Cut Part 5 Lines waver es Is the acceleration Y 4 or more No Is the X belt Yes tension too low No Is the synchro Yes belt loose No Replace the belts Replace the X and Y motors FC2230 UM251 01 1600 Some lines waver so lower the acceleration Adjust the belt tension Adjust the belt tension 6 6 The Cutting Media be Satisfactorily Cut Part 6 Although cutter blade initial control operation was performed the starting point is out of place cutter blade rotate Yes Does the blade tip come out when the pen is raised Yes No ls there uneven ness or air in the cutting media Yes No Adjust the offset force cutter offset force FC2230 UM251 01 1600 Example See section 6 1 Checking for Faulty Rotation of the Blade Check the state of the spring and grease deterioration When the pen is raised the blade tip touches the cutting media and rotates Eliminate unevenness the cutting media Remove any air from the cutting media Be particularly careful when the cutting media is being secured by magnets With this method the cutting media may float up 6 3 Initialization is Turn t
18. Error message Cause Solution The plotter received an unrecognizable command Noise was input to the plotter upon execution of the software application software configuration regarding the output device has been changed Press the ENTER key Configure the software to drive your plotter Ensure that the software s interface conditions are correctly set Ensure that the plotter s interface conditions are set to match those of the software ERROR 1 COMMAND ERROR The plotter s interface conditions have been changed command was received containing a numeric parameter that exceeds that command s permissible range The software configuration regarding ERROR 4 the output device has PARAMETER OVERFLOW been changed The plotter s interface conditions have been changed Configure the software to drive your plotter Ensure that the software s interface conditions are correctly set gt Ensure that the plotter s interface conditions are set to match those of the software An error occurred during data transfer The software configuration regarding the output device has been changed Configure the software to drive your plotter Ensure that the software s interface conditions are correctly set Ensure that the plotter s interface con
19. No Yes 6 there play or strange sound in mechanical section No Possible software problem Yes FC2230 UM251 01 1600 See section 6 1 Checking for Faulty Rotation of the Blade Check the cutter setting conditions Cutter offset for the blade type Blade length speed cutting force to match the media Check the tightening and adjustments of the mechanical section Driver section pulley and setscrew looseness o Slider section roller pressure inade quacy Motor rotation defect wornout bearing in motor Rollers at front of X rail and X slider touching 6 2 The Cutting Media be Satisfactorily Cut Part 2 The medium curls up at the corners Is the blade length too long No Is the blade chipped or worn No Is the cutting speed high 25 or more No Is the accelera tion high 4 or Yes Yes Yes Yes Is there play in the mechanical section No Problems with the media Extremely soft Weak adhesion to backing sheet Etc FC2230 UM251 01 1600 Yes Set the blade length to the thickness of the media 0 1 mm Check with cutter loupe standard accessory Replace with a new blade Lower the cutting speed to 24 or lower Lower the acceleration to 3 or less See section 6 1 Checking for Faulty Rotation of the Blade
20. piso DAGSY b IMOTCSYZ gt 013 22 PROMPTLED gt b LATCH pas LEDA LATCH2 29 PAUSELED gt gasa LEDS LATCH4 pes EEE LEDS LATCH4 D LSOSF REVRONTD s KCONTZQ UaSB KEYCONID Dios KCONTZ 3 0307 gt KEYCONTS 5196 G4 Lsosr SAVINT 99 SAVINTZ gt e Leg KCONTZIO 31 gogr coe 4 _ 29 5082 822052554 7 82 LCDBS 0117 MOTON D 014 _ 61 gt 045 4 IOINTZ gt 016 PENCONT2 O20 REECALL 021 STORE D gt EUR LATCH40UT o G2 871 128 12 TT ss 8 BE 83421 282140 75146 U3D GRC1504A 9 4 2504112 74HC44F 10 23 7 17 Clock Section NEOTALS 7774 10 24 FC2230 UM251 01 1600 8 17 Reset Section 13838 lt C ZISSSH 29051 asen 29057 asen x T 199269159 QN9 490871 sos 224 asen gen 54 98H 488 AS 10 25 FC2230 UM251 01 1600 Main Board 9 17 Driver Section JPENCSZ Sm GAINCSZ PENDRV SCH MOIS NES MOTSIGX GRECE Gia MOTSIGY gt MOTDAC SCH MOTDRV SCH D 0 7 A1
21. toes an adis hid ded a pi ha Re UAE pere pe cO 7 22 7 16 2 Keyboard Test Mode s 7 23 7 16 3 Setting the Parallel Interface 7 24 7 16 4 Belt Running Tesl eu 7 25 8 CONFIGURATION MAINTENANCE PARTS AND MAINTENANCE TOOLS 84 Configuration n 8 1 8 2 Maintenance Parts eee pote ee e ttt edes 8 2 8 2 1 Mechanical Maintenance Parts 850 8 2 2 Board Related Maintenance Parts 8 2 8 3 8 3 Tools Required for Maintenance Work FC2230 UM251 01 1600 viii 9 DISASSEMBLY DIAGRAMS AND PARTS LISTS 9 1 9 2 9 3 9 4 9 5 9 6 9 7 9 8 9 9 9 10 Mainframe 1 per type 9 1 Mainframe 2 pen type SSS 9 3 Stand Section 9 5 Control Panel iy u e E ee e ie 9 7 Meo 9 9 P OBI SIR RR UU UT 9 11 Y Drive Section 1 pen type Hicks Mice MELIA iU a Shad 9 14 Y Drive Section 2 pen VDO reann 9 17 Roll Stocker Option 9 20 Pen Block COnVErsion 3s Mim aca sna eate ___ __ tice 9 20 10 BLOCK DIAGRAMS CIRCUIT DIAGRAMS AND PARTS LISTS 10 1 10 2 10 3 10 4 10 5 10 6 10 7 10 8 10 9 10 10 10 11 10 12 Wiring Connection Key Joint Board PR223281 ase DUNT MOT INE URSI e ac OIE MARINA A tal aut nee 10 3 Main Joint Board 223282 n 10 4 X Joint Board PR223203 X Flex Board PR223224A X Y Joint Board PR2299
22. 1 Visually confirm that each roller is in contact with the sliding surface 2 After adjusting the roller pressure the sliding load shall be 35 gf 5 FC2230 UM251 01 1600 5 10 5 5 Adjusting the Roller Pressure of the Rear X Slider 1 Using gauze or soft cloth moistened with ethyl alcohol clean the sliding surface of the rear X rail At this time confirm the absence of scratches or dents in the sliding surface 2 Loosen the screw of the pressure adjustable roller of the rear X slider When inserting the rear X rail from the belt tension adjustment holder side take care that the plastic roller is not scratched by the edge of the rear X rail 3 Adjusting the horizontal roller pressure e After adjusting the screws indicated by A and B be sure to lock them in place with adhesive Rear under bracket Vertical roller pressure nut M4 screw head Pressure roller Direction of adjustment e After tightening screw A loosen it by a quarter turn Use a blade screwdriver to press the screw head C in the direction indicated by the arrow then tighten screws and at the position where the pressure roller contacts the sliding surface of the rear X rail Repeat this same procedure for the right roller Confirm that the rollers remain in contact with the sliding surface throughout their entire stroke the sound made by the rollers turning is constantly the same and the rollers slide smoothly FC2230 UM25
23. 4 Turn the VR3 P OFFSET trimmer until the waveform peaks are the same height as shown in Fig 2 5 When adjustment is completed return the DIP switch to its default settings and then tum off the plotter Also reconnect the X and Y motor encoder lines FC2230 UM251 01 1600 7 11 7 10 Adjusting the Pen Servo CAUTION Before starting automatic adjustment make sure no pen or cutter is attached to the pen holder To avoid malfunction of the pen holder do not touch the pen holder during adjustment Make sure that the pen holder is not in contact with the pen block cover 1 Set the SW1 DIP switch as shown below and then turn on the plotter 1 pen models 2 pen models Set Bits 4 5 and 6 to OFF Set Bits 2 4 5 and 6 to OFF 1 8 1 8 2 After the ROM and RAM checks a menu for electrical adjustment appears on the LCD panel PEN HEIGHT PEN FORCE PARALLEL 3 Press the 1 PEN HEIGHT key After the message below appears the plotter initiates automatic offset and span adjust ment of the pen height sensor PEN HEIGHT 4 In the case of a 2 pen model Use a 2 channel oscilloscope to monitor the waveform of TP2 and on the Main Joint Board in the control box Adjust trimmers VR7 and VR8 so that TP2 and have the same span and zero position when the pen 1 and pen 2 holders are simultaneously pressed down and then released Do not mount any pens in the holder
24. IL FPC 4S S1L1 CN IL FPC3S S1L1 CN IL G 10PS3L2E ae 3 9 IL FPC 4S S1L1 GND Ep PLFB2 7 LERS L l EL 7 05 T 12V 5 K H Ne d ee na id 3 G 3 2 A j MC2 1 1 6 10 8312 q FC2230 UM251 01 1600 2 NC2 GND oF Dt 02 IL FPC 3S SIL 1 012 012 10 11 10 9 Pen Board PR223227A Patno Dei Ring 682807271 504084558 501303712 Resistor 501303715 Resistor 501303779 Resistor 501303777 Resistor 501303735 Resistor 501303744 Resistor II q FC2230 UM251 01 1600 PR223227A NJM4558D RNM1 4S 1KF RNM1 4S 2 2KF RNM1 4S 11KF RNM1 4S 15KF RNM1 4S 470KF RNM1 4S 2000 F 8 500000642 Capacitor ceramic RPU04B221K T 2 C1 2 3 4 5 6 500000645 ceramic RPU08F103Z T 6 FL1 2 502010002 Filter DSS306 55FZ103N1 2 J11 21 513101038 Connector IL FPC 3S S1L1 2 J12 22 505000040 Connector IL FPC 4S S1L1 2 ARMES 12V 41V NJM4558 3129 Liss NJM4558 2 1 3 cs 103 J11 N G 6 35 51 IL FP U U N N L FPC 45S S1LI 1L1 10 12 10 10 High Voltage Board PR31001C 503203071 Transistor 503100181 503100172 Diode 503100173 Diode 510033250 Transformer HVT 31001C 501303810 Resistor R20T 24J104 50130379
25. sH sy me m XEN LG4P S3T2E XM i FRC5 C14L537 OL 6 2 53 2 FC2230 UM 251 01 1600 10 7 10 5 X Flex Board PR223224A Orcutt PetNo 223224 NJM4558D RNM1 4S 1KF CC RPU08F103Z T 682807241 504084558 501303712 500000645 1 3 4 5 6 7 8 500000731 500000732 502010002 518110088 500050269 513101177 502312170 500050268 513000055 201 202 203 204 500050267 IC Resister Capacitor ceramic Diode Diode Filter Filter Connector Connector Connector Jumper Pin Jumper Connector Capacitor 055306 55 2103 1 FBR07HA850NB 00 5597 23APB FRC5 C34L53T OL IL G 2P S3T2 E RF 082TD 1190 JM 2BK 61 RT 050MG100MR 5V O RF H082TD 1190 34V 24 HOLD IL G 2P S3T2 E FBRO7HA I D1 D2 D3 D4 ALO1Z ALO1Z AL01Z ALO1Z FBRO7HA O gt POD lt lt ON 0 90 CO Om C C97 OO FRCS C34L53T OL C204 203 202 C201 un Wu UV 10 10u 50v 10usov 10 50 FC2230 UM251 01 1600 FBRO7HA i A 1 lt lt lt lt lt lt lt m MO 5597 23 10 6 Joint Board PR223225A B 68280
26. 1 FC2200 90 022900750 Tray FC2200 90EX 9 022907410 Main Frame 10 022900041 Corner Cover Front Left 1 12 792232700 1 Standard cutting pressure 12 792232701 1 High cutting pressure 13 022900013 Writing Panel 12 1 FC2200 90 022900103 Writing Panel FC2200 90EX 14 022900062 Corner Cover Rear Left 022903781 Flexible Guide Left 1 16 022907253 Board Cover 2 17 022900031 Side Cover 2 18 022903751 Flexible Guide 12 Right 1 FC2200 90 022903721 Flexible Guide Right FC2200 90EX 19 022903721 Flexible Guide 12 Left 1 FC2200 90 FC2200 90EX FC2230 UM251 01 1600 9 3 Mainframe 2 TYPE FC2230 UM 251 01 1600 9 4 9 3 Stand Section No Part No Description Q ty Remarks 1 622301770 Side Foot L 60 1 FC2230 60 622301701 Side Foot L 90 EX FC2230 90 EX 2 622301690 Side Foot R 60 1 FC2230 60 622301711 Side Foot R F223 FC2230 90 EX 3 054221031 Main Bar R 2 1 FC2230 60 622301800 Main Bar R 90 FC2230 90 EX 4 054221021 Main Bar F 2 1 FC2230 60 622301790 Main Bar 90 FC2230 90 EX 8 772290670 Gas Spring Assembly 772230820 Stand 60 772230490 Stand 90 772230500 Stand 90EX FC2230 UM251 01 1600 9 5 Stand Section 9 6
27. 1 UGFMED A5TGR33 Y 772231350 1 Pen Board 1 PR223107 Assembly 4 305320007 Moving Coil 1 PL 326B E5 110006060 Flexible Printed Circuit 1 FPC10002 E6 792150709 Height Sensor 1 E7 772230310 Y Limit Switch Assembly 1 PR223208 Assembly E8 772232130 Pen Flex Board 1 PR223226 Assembly E9 162291100 Y Flexible Cable 1 FCASS91010 E10 122907040 Cable 1 CA2290 04 FC2230 UM251 01 1600 9 15 Y Drive Section 1 TYPE FC2230 UM 251 01 1600 9 16 9 8 Y Drive Section 2 1 2 z Description Q ty Remarks 022903301 Y Gear Box 022903311 Motor Bracket 022903362 Pulley 88Z TN 022903370 Pulley 44Z TN 022903331 Y Pulley Shaft 022903342 Box Cover 022903351 Y Bar Plate CO N 022903380 022903534 Shaft 5 X Slider R 053206100 Motor Pulley 227 311608034 Bearing 268827 N 315211089 Bearing F605ZZ 379011002 Notched Synchro Belt 79TN15 10 0K 375311001 Notched Synchro 120TN15 10 0W 362200005 Rubber Foot NS INI INI I N SJ 5008 20 022904012 Y Bar 21 022904041 Y Pulley Bracket 22 02290423
28. 572 three triangles within squares Warning The pen starts moving as soon as the SELF TEST mode is selected by pressing the 2 key YES To avoid injury to yourself and damage to the plotter keep your hands face and other obstacles out of the vicinity of the pen carriage and Y bar 3 1 3 Listing the Cutting Conditions Function selection Submenus Function Description FORCE SPEED OFFSET QUALITY Warning The pen starts moving as soon as the CONDITION FUNCTION is selected by pressing the key To avoid injury to yourself and damage to the plotter keep your hands face and other obstacles out of the vicinity of the pen carriage and Y bar 3 1 4 Setting the Cutting Origin Function selection Submenus Function Description Setting the Cutting Origin 3 1 5 Using the COPY Function Function selection Submenus Function Description COPY Using the COPY Function Caution While a copy operation is in process do not send new data to the plotter Data which exceeds 1 Mbyte cannot be stored in the buffer and therefore cannot be copied Be sure to specify the position of the original cut as close to the origin point as possible The distance between the original cut and the first copy is the same as the distance between the original cut and the origin If there is an interval of 10 seconds or greater when data is sent the previous data is cleared Make sure that cutting does not ext
29. Alignment and Distance Correction FUNCTION Rotating the Coordinate Axes THICK THICK No THICK wore Cutting Thick Sheets OVER CUT MIRROR n Cutting a Reversed Image SCALE Scaling the Plotting Image 2PEN E Assigning the Pen 2 Pen Model OPTION 1 1 UP SPEED Setting the Pen UP Speed 2 OFST PRS Setting the Offset Cut Pressure Offset Force 3 O0FST ANG Adjusting the Blade Offset Angle 4 STP PASS Setting the Step Pass OPTION 2 Pencil Mode 2 LUNIT Setting the Displayed Length Unit DIST ADJ Adjusting the Distance Correction TEST CONDITION Listing the Cutting Conditions SELF TEST Running the Self Test DUMP Using the Character Dump Mode Using the Character Dump Mode Warning The pen starts moving as soon as the data is transmitted to the plotter from the computer To avoid injury to yourself and damage to the plotter keep your hands face and other obstacles out of the vicinity of the pen carriage and Y bar FC2230 UM251 01 1600 3 1 3 1 2 Running Cutting Function selection Submenus Function Description TEST1 triangle inside a square CUTTING PRO CUTTING PRO characters
30. Assembly 2 021500621 50 Slide Arm 2 022906323 Hall IC Bracket 2 053203350 Guide Shaft 2 319011094 Bearing 4 BB692ZZ 053203350 Up Spring 2 340804012 O Ring S4 2 034004591 Offset Pin 2 021500630 Cutter Holder 2 302200029 Pen Mounting Screw M4 x L15 2 022906354 Pen Cover 1 022902412 Block Plate 1 80 792232700 1 Standard Cutting Pressure 81 792232701 1 High Cutting Pressure E1 772232110 X Y Joint Board 1 PR223225 Assembly E2 509410107 Y Motor 1 UGFMED A5TGR33 Y E3 772232140 2 Pen Joint Board 1 PR223229 Assembly E4 305320007 Moving Coil 1 326 E5 110006060 Flexible Printed Circuit 1 10002 6 792150709 Height Sensor 1 7 772230310 Y Limit Switch Assembly 1 PR229008 Assembly E8 772232130 Pen Flex Board 1 PR223226 Assembly E9 162291100 Y Flexible Cable 1 FCASS91010 E1 122907040 Cable 1 CA2290 04 0 E11 792232704 2 Pen Type Board Assembly 1 PR223227 Assembly E11 792232705 2 Pen T Type Board Assembly 1 PR223227 Assembly FC2230 UM251 01 1600 9 18 Y Drive Section 2 TYPE 9 19 FC2230 UM 251 01 1600 9 9 Roll Stocker Option No Part No Description Q ty Remarks 022908050 Hanger Front 022908060 Hanger Rear 022908070 Roll Shaft 022908080 Nut R16 022908590 Tray Nut 18 022908580 Tray Nut 12
31. Block Standard cutting pressure T High cutting pressure Media hold down 00 Magnetic method poen ES Electrostatic adhesion Vacuum suction Basic cutting area 60 920mm x 610mm 90 920mm x 1 200mm EX 920mm x 1 800mm Mountable pens 1 1 pen N or T 2 2 pens 2N or 1N and 17 FC2230 UM251 01 1600 1 1 1 2 Accessories Standard Accessories Power cable PPA31 CB09 CB09U 1 1 15 CB15U 2SP T type PPA31 CB15B 1 set CB15U 2SP CB15U K30 5SP Water based fiber tip pens KF550 F6 Paper PL525 A2 KP Measurement paper 1 pack Cutter loupe Soft vinyl cover For 90 EX models only 1 Sheet holder plates For magnetic media hold down 1 set 2 large 2 medium 4 small 1 of each Height adjustment plates 10 mm 4 mm height 1 90VC VCT Paper alignment seals 1 EXVONCT Connection bore 50mm 60VC VCT For 38mm 1 Cutter unit 1 5m 5m can expand contract Connection bore 38mm Durable flexible hose 1 5m 5m can expand contract Hose band Multilingual control panel labels 60VC VCT 90VCNCT For 50mm Vacuum pump installation base For VC VCT models only User s Manual FC2230 UM 151 EE FC2230 UM 751 Operating Precautions CAUTION sure to refer to the Operating Precautio
32. FC2230 UM 251 01 1600 9 4 Control Panel Unit No Part Description Q ty Remarks E1 772232010 Key Joint Board 1 PR223281 E2 772232020 LCD 1 E3 122907010 Control Cable CA2290 01 1 121606111 Sheet Switch 1 FPC216011 2 622300110 Panel Frame 1 3 022900742 Tray 12 FC2200 90 022900750 Tray FC2200 90 EX 4 022900572 Cable Holder 1 5 772230260 Chart Hold Switch 1 FC2230 UM251 01 1600 9 7 Control Panel 9 5 Control Unit No Part No Description Q ty Remarks E1 792233700 Main Board 1 2230 510000051 Switching Power Supply 1 PS089 E4 772232530 Main Joint Board 1 PR223282 E6 500050273 Fan Motor 1 TUDC24B4 E7 500050271 AC Inlet 1 NC174 10N C F635 E8 792233701 Noise Filter 1 E9 508102306 Power Switch 1 SW 2WI36 92 1 622300020 Upper Chassis 1 2 022907180 Connector Plate 1 3 622300120 Chassis 1 4 302200019 Plate 2 FC2230 UM251 01 1600 9 9 Control FC2230 UM 251 01 1600 9 10 9 6 X Drive Unit 1 2 Description Q ty Remar
33. P12 1 N 24 3 N 4 12V 5 GND 6 12V 7 GND PLFB 9 GND 10 YHOME 11 GND 12 15V 13 GND 14 CAMZ 15 GND 16 DF11 16DP 2DSA P32 5 1 GND 2 YENA 3 YENB 4 DF1B 4P 2 5DSA We DF1B 2P 2 5DSA JPS 1 12V f 12v 5 Jes O O O 5 81 1 io RF H082TD 1190 lt PLFB 1 ll gt EL1 OSS306 402M JP6 Nn ot MC1 1 lo RF HO82TO 1190 PLFB2 lt lt 5306 102 FL2 1 DS 055306 102 PLFB1 lt lt METT RF H082TD 1190 FLA DSs306 102M FLS 1 Sv 8 GND GND GND 5V KEYG KEY2 KEY3 KEY4 KEYS SND PAUSE LED SND PROMPT LED lt lt gt l FRC5 C34LS3T ON J203 DSS306 102M FL 02M P42 5V i C C C RE HO82TD 1190 PA X ei GND 3 N C IL G 4P S3T2 E p22 aap 2 1 v 1 n ___ n I XENA 3 io XENB 4 i N C 5 61 DF1B 5P 2 5D5A RF H082TD 1190 JP1 1 1 o 16 9 3 H DF1B 3P 2 5DSA RF HO82TD 1190 5 12 34 15 FC2230 UM251 01 1600 C202 203
34. Perform the necessary adjustments 6 3 The Cutting Media be Satisfactorily Cut Part 3 The blade skips over certain parts of the medium The blade skips during cutting Yes 15 the blade length too long No Is the blade chipped or worn Yes No is the cutting speed high 25 or more No Yes Is the accelera Yes tion high 4 or more No is the cutting force low 9 or lower No Yes Is there play in the mechanical section No Yes 15 there uneven Yes ness in the writing No is the pen block No installation height Yes There is a problem with the medium It is too hard FC2230 UM251 01 1600 Set the blade length to the thickness of the media 0 1 mm Replace with a new blade Lower the cutting speed to 24 or lower Lower the acceleration to 3 or less Raise the cutting force to 10 or more Perform the necessary adjustments Replace the writing panel Adjust the height using 10 5 mm height adjust ment plate standard accessory 6 4 The Cutting Media be Satisfactorily Cut Part 4 The cut shape differs from the specified shape Incorrect CPU command selection Specify the commands that match the plotter 15 drawing in plotter mode normal Is the interface setting correct Set the interface on the control panel
35. Turn the screws to the left to loosen 3 Check the Y slider belt tension e Slide the pen block to the motor side e Measure the slack of the belt near the center of the Y bar slider belt Scale e Measure the distance between the bottom surface of the Y bar and the belt s upper surface e Measure the slack at the right and left of the belt then calculate the average of the two measured values because the belt may be twisted as shown in the figure below 21 2550 Scale Belt Scale FC2230 UM251 01 1600 5 9 5 4 Adjusting the Roller Pressure of the Front X Slider A A B B B 1 Insert the front X slider assembly from the right side of the front X rail the tension adjustment holder side 2 Loosen the two bind screws indicated by C by turning them each fully twice tighten the three M3x6 setscrews in the three taps indicated by B then lock the setscrews using M3 nuts at the position where the rollers contact the front X rail 3 Using the three screws indicated by A apply pressure to the rollers by adjusting the rollers so that they are parallel to the sliding surface 4 Tighten the two bind screws indicated by C and then secure them with adhesive after confirming that the rollers remain in contact with the sliding surface throughout their entire stroke the sound made by the rollers turning is constantly the same and the rollers slide smoothly NOTES
36. UPD424800LE 10 19 antl DRAMCLK gt DRAMCSZ gt 52 gt 10uF 16V CHIP RESETZ GRC1503 015 UPD424800LE 2 HZ W gt 17 104 104 16 FC2230 UM251 01 1600 10 22 Main Board 6 17 GRC 1504 Section CLK SCH x 5 KEYI 71 gt 7 55 9 5 294 p4 Ro be 8 NC 57 Os D7 REY 104 100 KEYO pase 98 REY 49 1 103 KEY3 KEYS gg 104 4 epee KEYS I CARENS Z 94 07 63 49 SOME d 112 eae e 5 Dept PAUSEZ gt 1580 LATCH2 LOCAL Sg LATCH37VIEW FHARTZ gt 54 LATCH4 2 STEP CHARTCLK gt LATCH4CLK IXENA gt gt Yao ENB 5 YBO FC2230 UM251 01 1600 104 HERES 555 88888 888 AB FL1 NFYV510 100MHz gt gt 5 034 7 NFV510 100MHz eer z CLK PATTERN i eet 16MHZ BMHZ DRAMCLK 32MHZ 0 MM 2 me RD WE pa rasa a RD pita eS 2 000000H ROMES 8 _0 0 82 gt RAM NVBAMCE 0 180000H B FEFEH AZFFFEH D 000 pastes Pa 280000H eFFFFFH PRAMESZ 106504 105296 pS 300300H 20037FH 1100824 gt EDCCS 300280
37. Use the origin side front X side and left side cover side as the reference e Position about 2 mm from the origin side as in the figure below Left side cover Right side cover About 2 mm About 2 mm Front left side cover Front right ia side cover e Since there are slight differences in the size of electrostatic adhesion plates the dimensions are not specified with great precision Front X rail e in the diagram above is not 2 mm e Be careful not to let any dirt or dust get under the electrostatic adhesion plate during positioning 2 Secure the origin side with strong tape 3 Peel off and fold back the backing sheet of the double sided tape at the high voltage power supply cable side for about 100 mm and paste on without letting in any dirt dust or air Fold back Strong tape 4 Peel off the strong tape used for securing in Step 1 above and while one person holds the origin side and checks for and points out any unevenness the other two persons peel off the double sided tape backing sheet and paste on by sliding their hands along dust or dirt gets in remove it with tweezers or your fingernail tips e If air gets in drive out the air at 5 mm intervals by kneading softly 5 When the entire surface has been spread out attach it by sliding your hand across it again and pressing it FC2230 UM251 01 1600 5 29 6 TROUBLESHOOTING FLOWCHARTS 6 1 Checking for Faulty Rotat
38. cover up in the direction indicated by the arrow M3 screw 5 10 2 Removing the Pen Block 1 Pull out the CA2292 39 cable from its connector on the 22 relay board in the direction indicated by the arrow 2 When the two screws A are removed the pen block can be removed FC2230 UM251 01 1600 5 19 5 10 3 Adjusting the Block 1 When a force of 60 gf is applied by a push pull gauge the slide arm should lower smoothly to its lowest position lf it does not lower smoothly the pre pressure of the 69222 bearing against the guide shaft may be too high Also check for foreign matter on the parts concerned When the slide arm is pressed down by hand it should lower smoothly 2 If the slide arm does not lower smoothly pull out the J21 FPC210099 and J22 FPC10002 FPC cables from their connectors on the p 2 relay board in the direction indicated by the arrow Remove the two scre remove the relay board FC2230 UM251 01 1600 5 20 3 Perform the adjustment below e Loosen the M2 setscrews Turn the offset pins to adjust the 692ZZ bearings to the position where there is no gap e Secure with M2 setscrews M2 setscrew shaft 69222 bearing Offset pin 4 Checking the guide shaft and bearing adjustment Raise or lower the guide shaft of the slide arm and confirm that the 692ZZ bearing rotates smoothly e If there is still play there may be play between the guide s
39. film cannot be picked up using a retack sheet Film gets entangled Reduce the blade length and during cutting or lower the cutting FORCE Cleaning of cut film was postponed too long Promptly weed cut film Adjust the blade length and cutting FORCE setting Abnormal noise generated by the cutter pen during cutting The film is discolored where the blade has passed Film is stuck in the tip of the cutter plunger Set both the plotter and software to the same resolution Check whether scaling has been specified The cutting results differ from the specified size The programmable resolution STEP SIZE has been set differently at the plotter and the software application Scaling has been specified at the software application Set both the plotter and When the plotter 15 software to the same receiving data the The programmable resolution STEP PROMPT lamp SIZE has been set resolution lights an offscale differently at the error occurs plotter and the Some parts of the film cannot be cut software application The computer sent coordinate data that exceeds the specified effective cutting area Set the effective cutting area to a larger area The computer sent Switch to larger film coordinate data tha
40. panels tend to attract dust from the air If dust settles on the writing panel wipe it off During periods of high humidity the adhesive force of electrostatic adhesion writing panels may drop slightly When the plotter is not in use follow the instructions listed below 1 2 Remove pen from the pen carriage and store it with the cap Cover the plotter with the soft cover supplied or a cloth to keep dust off Store the plotter in a location which is not subject to either direct sunlight or high humidity FC2230 UM251 01 1600 1 7 1 6 Specifications 2230 Series Specifications i 2231 60 2232 60 2231 90 2232 90 2231 2232 Effective cutting area 920 x 610mm 920 x 1 200mm 920 x 1 800 920 x 1 740mm 944 x 1 568 x 1 285 944 x 2 068 x 1 285 horizontal horizontal 1 687 x 1 568 x 987 1 687 x 2 068 x 987 tilted tilted Weight including stand approx 58kg approx 69kg approx 74kg VC model only MG model Magnetic Media hold down method Vacuum suction ES model Electrostatic adhesion VC model Vacuum suction N model 4 9N 5009 max 40 step range 1 40 T model 9 8N 1kgf 40 step range 2 80 even numbers only Programmable resolution GP GL mode 0 1 0 05 0 025 0 01mm selected by menu HP GLTM 3 emulation mode 0 025mm Maximum medium width 1 010mm Y axis direction Maximum cutting speed 300mm s 30 s
41. plate and rail 6 Measuring tools Metallic ruler For adjusting belt tension and simple checking about 15 cm long of dimensions Multimeter etes For checking damaged or shorted wires 7 Adjustment tools Digital voltmeter For main board adjustments Oscilloscope Test pin connector jig FC2230 UM251 01 1600 8 3 9 Disassembly Diagrams And Parts Lists 9 1 Mainframe 1 No Part No Description Q ty Remarks 1 772232120 X Joint Board 1 PR223203 Assembly E2 772232100 X Flex Board 1 PR223224 Assembly E3 773503490 High Voltage Board 1 PR31001C Assembly E4 122927320 Y Cable 1 CA2292 32 60 90 692807300 CA2232 32 EX E5 122907030 X Cable 1 CA2290 03 1 022900072 Corner Cover Rear Right 1 022900081 Electrostatic Panel 12 1 FC2200 90 ES 022900201 Electrostatic Panel FC2200 90EX ES 022900130 Magnetic Sheet 90 FC2200 90MG 022900140 Magnetic Sheet EX FC2200 90EX MG 3 022907302 Power Board Cover 1 4 022900051 Corner Cover Front Right 1 5 022907391 Support Bracket 4 M4 18 6 022907291 Support Bracket 8 M4 12 7 022907231 Frame Holder Plate 2 8 022900740 Tray 12 1 FC2200 90 022900750 Tray FC2200 90EX 9 022907410 Main Frame 2 10 022900041 Corner Cover Front Left 1 12 792201150 1 Standard cutting pressure 12 792291702 1 Hi
42. stop the test FC2230 UM251 01 1600 7 25 8 CONFIGURATION MAINTENANCE PARTS and MAINTENANCE TOOLS 8 1 Configuration The Series can be broadly divided into three blocks which are each further subdivided as shown below Writing panel unit Writing Electrostatic adhesion plate Magnetic sheet Drivers X axis driver X gear box X motor X relay board X transmission shaft X limit switch Y axis driver Y gear box Y motor Y relay board Sliders X slider X rail front X X slider front X slider rear X X FPC cable X FPC relay board Y slider Y bar Y slider Y belt Y FPC cable Y relay board Y limit switch Pen block unit Pen block Pen block relay board Control panel unit Control panel Control panel board x Main unit cables Controller boards Connector board Main board Main unit s stand Main unit frame Stand Gas springs FC2230 UM251 01 1600 8 1 FC2230 UM251 01 1600 8 2 Maintenance Parts 8 2 1 Mechanical Maintenance Parts Electrostatic adhesion plate 2 X gear box assembly Belt tension adjustment alignment adjustment Y motor assembly Belt tension adjustment servo adjustment s Y gear box assembly Belt tension adjustment alignment adjustment Y synchro belt Belt tension adjustment X slider F assembly Y bar height adjustment perpendicularity adjust ment clearance adjustment X slider R assembly Belt tension adjustment 1
43. z CUTTING PRO FG2230 SERIES MANUAL FC2230 UM 251 SERVICE MANUAL GRAPHTEC CORPORATION FC2230 UM251 02 1600 Manual Update Index No H ff Yt he 3X 1998 1 14 01 FC2230 UM251 01 1600 FC2230 UM251 01 1600 This product uses a cutting blade To prevent injuries when replacing the cutter blade installing the cutter pen etc take the following precautions when handling the cutter blade e Cutter blade The blades are sharp Be careful not to cut your fingers or prick uec d yourself when handling the cutter Return used blades to the accessory cutter blade case and throw them all out together when the whole case has been filled e Cutter pen The tip consists of a sharp blade Do not extend t too far When it 15 not in use cover it with the protective cap supplied methods for extending the blade and replacing it are described in Chapter 3 of this manual Protective cap e When installing the cutter pen push it in all the way to the pen stopper section as illustrated in the figure below and tighten the screw securely After the power has been turned on and during operation do not touch the pen tip It is dangerous 1 Loosen the pen holder screw 2 While raising the pen holder push the cutter pen all the way to the pen stopper section 3 When the pen has been mo
44. 0 Y F End 23 022904062 Y Front Bracket 24 022904071 Y Front Plate 25 022904080 Bearing Shaft 26 022904092 Y End Front Cover 27 28 022904111 022904221 Y T2 Bearing Spacer S2ML2350 29 30 022904331 312208069 Flexible Guard Bearing F608ZZ 31 022904250 Y Stopper Ss Slider Unit 40 022904022 Y Slider 41 022904122 Plate 42 022904131 Offset Pin A 43 022904151 Offset Pin C 44 022904311 GND Plate 45 022904171 Board Bracket 46 022904182 Flexible Guard 47 022904192 Flexible Plate 48 022904202 Y Sensor Holder 49 022904212 Collar 4 1 5 50 022904300 Roller Plate 51 022903631 Belt Holder B 52 020003131 Roller 53 022900410 Roller 12 54 359200007 Spacer C305 55 022904321 Y Roller Collar FC2230 UM 251 01 1600 5 11 9 17 9 8 Y Drive Section 2 2 2 No Part No Description Q ty Remarks Pen Block Unit 022906313 MC Block 1 090113200 Long Magnetic Circuit Board A 2 010014101 Slide Shaft
45. 0 X belt Belt tension adjustment 11 X FPC cable 12 Y bar assembly Height adjustment perpendicularity adjustment Y belt tension adjustment clearance adjusment servo adjustment Pen block height adjustment pen servo adjustment 13 Pen block assembly 8 2 2 Board Related Maintenance Parts Part Name Required Adjustments X limit switch board assembly Y limit switch board assembly Clearance adjustment Clearance adjustment Control panel board assembly Connector board assembly Main board assembly Servo adjustment pen servo adjustment 8 2 8 3 Tools Required for Maintenance Work 1 Screwdrivers Phillips screwdriver For M5 M4 and M3 screws general purpose screws Phillips screwdriver For M2 screws Blade screwdriver For adjusting the variable resistors on the board 2 Hexagon wrench 1 5 mm For M3 setscrews 2 0 mm span For M4 setscrews 2 5 mm For the pen block setscrews 3 Box wrench 5 5 mm For removing M3 nuts 4 Adhesive Bond type adhesive For securing screws Double sided tape For securing the FPC cables 10 mm wide 5 Cleaning solution Ethyl alcohol For cleaning the electrostatic adhesion
46. 0 UM251 01 1600 2 2 Press the PAUSE key to select PAUSE mode its green lamp lights and temporarily suspend a cutting or plotting operation Press it again to cancel PAUSE mode the lamp goes off PAUSE Select PAUSE mode to set functions at the control panel or to store data from the computer in the plotter s receive buffer After setting a function at the display panel press the ENTER key to ENTER register your setting To reset the plotter concurrently press the ENTER and keys Runs a cutting test to check whether the currently selected cutting condi TEST tions are compatible with the medium loaded Used to move the origin point To reset the plotter concurrently press the and keys Used to repeat the cutting operation defined by the data in the plotter s COPY receive buffer Used to set the four groups of cutting conditions retained in the plotter s CONDITION internal memory or to select one group as the current cutting conditions NEXT To set a function at the control panel press the PAUSE key to select PAUSE mode and then consecutively press the key until the desired menu appears FC2230 UM251 01 1600 2 3 2 3 Mounting Cutter 1 models 1 Loosen the pen holder screw mount the pen NOTE Push pen all the way to the pen stopper section Be careful not to touch the pen tip 2 pen models Mount each of the pens in the same way as that used for 1 pen mo
47. 001 100 VR3 VR20 Y GAIN VR10 X GAIN B LL S 8 LS gt lt a LL gt VR1 2160 O1l 1 O1 2 OPEN 2230 01 1 01 2 SHORT 01 1 02 2 OOOOOOO A modified main board has been used for the FC2230 Jumper switches have been added The FC2230 board can be used for an FC2160A model but an unmodefied FC2160A board can not be used for an FC2230 model FC2230 UM251 01 1600 7 2 7 2 1 Joint Board PR223282 Jumper switch setting of JP6 1 type 2 pen type 7 2 2 X Flex Board PR223224 Jumper switch setting of JP6 1 pen type 2 pen FC2230 UM251 01 1600 7 3 7 3 Power Unit 5089 PS089A 7 3 1 Checking Operation 1 Use a multimeter to check the voltage levels of TP1 to TP5 P P TES 2 If voltage levels cannot be measured at TP1 to TP5 use the following method to check operation Disconnect the main board s J101 connector T T Next use the multimeter to measure the voltage levels of the J101 connector pins G 1 i4 09 s 9 3 the measured voltage levels do not conform to the above tables the power unit is probably defective 7 3 2 The Protective Circuit The protective circuit is activated in either of the following cases excess current Protection against 115 of the rated excess current voltage 32 V When
48. 022904131 Offset Pin A 43 022904151 Offset Pin C 44 022904311 GND Plate 45 022904171 Board Bracket 46 022904182 Flexible Guard 47 022904192 Flexible Plate 48 022904202 Y Sensor Holder 49 022904212 Collar 4 1 5 50 022904300 Roller Plate 51 022903631 Belt Holder B 52 020003131 Roller 53 022900410 Roller 12 54 359200007 Spacer C305 55 022904321 Y Roller Collar FC2230 UM 251 01 1600 9 14 9 7 Y Drive Section 1 2 2 No Part No Description Q ty Remarks Pen Block Unit 022902401 MC Block 090113200 Long Magnetic Circuit Board A 010014101 Slide Shaft Assembly 021500621 50 Slide Arm 022906323 Hall IC Bracket 053203390 310069220 Guide Shaft Bearing BB692ZZMC39S2S 053203350 MC Up Spring 340804012 O Ring S4 034004591 Offset Pin 021500630 Cutter Holder 302200029 Pen Mounting Screw M4 x L15 022902421 Cover 022902412 Block Plate 80 792201150 1 Standard Cutting Pressure 81 792291702 1 High Cutting Pressure E1 772232110 X Y Joint Board 1 PR223225 Assembly E2 509410107 Y Motor
49. 1 01 1600 5 11 4 Adjusting the vertical pressure e Use the vertical roller pressure nuts also shown in the preceding figure to move the rollers into contact with the sliding surface of the rear X rail then secure the nuts with adhesive Pressure nut M3x10 bind screw j Pressure nut N e X roller collar R S ES F Lock nut NOTES 1 Confirm the horizontal roller pressure visually checking that both the fixed and adjustable rollers are in contact with the sliding surface 2 After adjusting the roller pressure the sliding load shall be 35 gf 5 FC2230 UM251 01 1600 5 12 5 6 Adjusting the Roller Pressure of the Y Slider Eccentric pin C Roller 2 1 Mounting the Y slider onto the Y bar e Loosen the two screws A lower the roller plate and temporarily secure it in that position e Loosen the setscrews B at the two eccentric pins A then temporarily secure the roller 1 in a lowered position e Loosen the setscrews C at the two eccentric pins C then move roller 2 outside of the Y slider and temporarily secure it in that position 2 Adjusting the Y slider s roller pressure e With the Y slider oriented as shown in the figure above insert it onto the Y bar then move each roller back into contact with the sliding surface by performing the steps in 1 above in reverse sequence Visually confirm that each roller rotates while maintaining con
50. 1 1600 7 9 A motor for adjustment purposes can be used instead of an oscilloscope to adjust the motor offset Use a motor from a plotter or a cutting plotter NOTE Before adjusting the motor driver IC s offset 1 Disconnect all the X motor lines from the X joint board P301 and P302 2 Disconnect all the Y motor lines from the X Y joint board P601 and P602 1 Connect the motor to the connector of the axis you wish to adjust on the main board X AXIS P301 Y AXIS P601 2 Setthe DIP switch as shown below and then turn on the plotter te 12345678 SW1 To adjust the X axis adjust VR2 X OFFSET until the motor stops rotating To adjust the Y axis adjust VR1 Y OFFSET until the motor stops rotating When the adjustments are completed return the DIP switch to its default settings and then oa lt turn off the plotter Also reconnect all the X and Y motor lines FC2230 UM251 01 1600 7 10 7 9 Adjusting Pen Offset NOTE Before adjusting the motor driver IC s offset disconnect the encoder lines of the X and Y motors from the main board s P22 and P32 connectors 1 Set the SW1 DIP switch as shown below and then tum on the plotter TINO ON 12345 6 7 8 SW1 2 Connect the probe of an oscilloscope to TP13 Pin 3 of P100 and connect either 10 or TP15 to ground level Vertical axis 1 V division Horizontal axis 2 us division Fig 1 Fig 2
51. 25A dig ir 10 9 Pen Flex Board PR2232986A j ear nott tee 10 10 Pen Board 223107 debuerint 10 11 Pen Board PR223227A High Voltage Board PR31008 ccrtt patebant istis eit 10 13 Main Board dee 10 15 amp 10 35 11 VACUUM SUCTION 11 1 11 2 11 3 Selecting the Vacuum Pump 11 1 Installation Location Vacuum Pump Wiring DOC MU Malena seb obs aie a 11 3 FC2230 UM251 01 1600 1 INTRODUCTION 1 1 Model Names and Basic Specifications The FC2230 series comprises the following models Mode of pens Media hold down method Cutting area FC2231 60VC N FC2231 60VCT T FC2232 60VC FC2232 60VCT FC2231 90MG FC2231 90ES FC2231 90VC FC2231 90VCT Vacuum suction 920mm x 610mm 1N and 1T N Electrostatic adhesion Vacuum suction 920mm x 1 200mm FCZ232 90E8 FC2232 90VC N Vacuum suction FC2232 90VCT 1N and 1T FC2231 EXMG N Magnetic FC2231 EXES FC2231 EXVC Vacuum suction FC2231 EXVCT FC2232 EXMG FC2232 EXES FC2232 EXVC FC2232 EXVCT 920mm x 1 800mm Electrostatic adhesion N I Vacuum suction 1N and 1 N Standard cutting pressure 4 9N 5009f T High cutting pressure 9 8N 1kgf 920mm x 1 740mm Determining specifications from the model name 223 Type of
52. 25JZH121 RR1220P 512 D MCR10EZHJ332 MCR10EZHJ183 MCR10EZHJ431 MCR10EZHJ682 RMLS4TM J102 RMLS8TM J103 RMLS8TM J223 RMLS4TM J471 GV6V 50K CT 6TH20K GRM40F 104Z25P ECEV1CA100R GRM40B103K50P GRM40CH100D50PT GRM40CH151K50 ECEV1HA010R ECEV1EF6R8R ECEV1VA470P GRM40CH181K50 GRM40B472K50P 50UTSST221 GRM40F104Z50P T GRM40B152K50P GRM40F473Z50P 16UTSST101 ECEV1AA221P GRM40B102K50P GRM40B681K50PT ECEV1HA100P N N 33 O N N 02 N N FC2230 UM 251 01 1600 10 11 Main Board PR216001B 3 3 51 8000035 Filter NFV510 655T2A107 FL120 130 L1 BZ1 SW1 TP1 5 10 JP2 JP11 JP2 JP11 IC10 IC11 518110088 518110095 518000010 518000032 518000025 518000029 520000020 508102243 513000169 513000054 513000168 513000055 513101077 513000005 513000006 513000127 513101230 513000057 513000195 513000063 513000194 513000155 513000156 513000192 513000193 513101064 513100989 513100976 503300044 772160010 FC2230 UM 251 01 1600 Filter Filter Filter Filter Coil Filter Beeper Switch Test Pin JP connector JP connector Socket IC Socket Connector Connector Connector Connector Connector Connector Connector Connector Connector Connector Connector Connector Connector Connector Connector ROM Main Board F
53. 7 Oscillator JX0 7 32 0MHz 1 U37 503300090 Reset IC PST592DMT 1 038 503300152 Line Receiver HD75189AFPEL 1 U39 503300154 Converter MC34063AMEL 1 500002036 Socket DICF 24CS E1 2 QA1 2 3 503301229 MOS FET Array SLA5013 3 Q1 503000016 Transistor 25 4112 1 Q2 503000024 Transistor 2SD1286 Z T1 1 DA1 503100180 Diode Array DAN801 1 D1 8 12 16 503000022 Diode AL01ZV0 13 D9 10 503000008 Diode 1SS220 T1B 2 D11 503000020 Diode HZM7 5NB2TL 1 R1 6 41 90 501305072 Resistor MCR10EZHJ102 8 R7 20 501305035 Resistor MCR10EZHJ300 14 R21 24 70 500000196 Resistor RR1220P 203 D 3 R22 23 25 26 71 500000194 Resistor RR1220P 103 D 5 R27 28 76 501305040 Resistor MCR10EZHJ470 3 R29 30 501305086 Resistor MCR10EZHJ392 2 R31 501305095 Resistor MCR10EZHJ912 1 R32 101 501305103 Resistor MCR10EZHJ203 2 R33 501305105 Resistor MCR10EZHJ243 1 R34 48 57 78 79 82 86 501305096 Resistor MCR10EZHJ103 7 R35 47 63 66 501305111 Resistor MCR10EZHJ433 4 FC2230 UM 251 01 1600 10 15 10 11 Main Board PR216001B R36 37 42 44 46 61 62 64 72 75 R38 39 R40 54 65 R43 67 R49 R50 51 201 R55 58 R56 R59 60 R68 88 R77 R80 91 R81 R85 87 R89 R92 96 R83 RA1 RA2 3 7 14 15 RA4 6 8 12 RA13 2 3 VR10 20 C1 10 12 18 21 28 29 39 45 55 60 62 67 72 73 75 77 80 C19 20 C22 23 26 34 37 47 50 53 61 64 66 69 70 C24 25 63 C27
54. 7 Resistor R20T 24J102 501303811 Resistor R20T 24J514 501303805 Resistor R20T 24J103 502102224 Capacitor Electrolytic CE 35UTCMDT220 502102225 Capacitor Electrolytic CE 16UTCMDT100 502403105 Capacitor CC RPU05B222K 502103101 Capacitor Ceramic DE 1010B471K6KV 773503490 High Voltage Board PR31001C Assembly 2230 0 251 01 1600 10 13 High Board PR31001C 10 14 FC2230 UM 251 01 1600 10 11 Main Board PR216001B 1 3 121606012 PR216001B U1 503300025 Driver Receiver MC145406FL 1 U2 U3 503300006 5 TC74HC14AF EL 2 U4 503300004 5 TC74HCO4AF EL 1 U5 503300012 5 TC74HC164AF E 1 U6 503300089 C MOS TC74AC151F EL 1 U7 503300007 HC MOS TC74HC32AF EL 1 U8 503300162 MPU TMP68301 AF 16 1 U12 503300149 ROM HN58C65RFP25TZ 1 U13 503300066 CUSTOM IC GRC1503 1 U14 15 503300113 D RAM PD424800LE 70L 2 U16 27 503300163 D A Converter DAC7802KU 001 2 U17 29 30 503300111 IOP Amp NJM074M TE2 3 U18 503300155 A D Converter ADS7800JUEL 1 U19 20 503300080 5 TC74HC244AFEL 2 U21 24 503300109 Comparator NJM2903M TES3 2 U22 26 503301227 CUSTOM IC GRC1001 2 U23 25 503301226 PWM Controller IXMS150PSC 2 U28 503300139 D A Converter MB88351PF G 1 U31 500050020 PPI MB89255BH PFS G 1 U32 503300148 Transistor Array PA2003GRE2 1 U33 503300147 C MOS TC74AC139F EL 1 U34 503300136 CUSTOM GRC1504A 1 U35 503300020 HD74LSO6FPEL 1 U36 51900000
55. 7251 PR223225A 504084558 NJM4558D 500000731 Diode SD 014 500000645 Capacitor ceramic CC RPU08F103Z T 513101160 Connector CN 52044 1010 513101159 Connector CN 52044 2310 502312170 Connector IL G 2P S3T2 E 502312171 Connector IL G 3P S3T2 E 505100040 Connector IL G 4P S3T2 E P503 5V YHOMEZ GND 11 6 3 5312 5 Q c en e de C ro m 11 6 2 53 2 32044 2310 FC2230 UM251 01 1600 10 9 10 7 Pen Flex Board PR223226A 682807261 PR223226A 513101160 Connector CN 52044 1010 513100926 Connector CN IL G 10PS3L2E 122927343 Cable CA2292 34C IL 6 10P S3L1 E FC2230 UM 251 01 1600 10 10 10 8 1 Board PR223107 PartNo Description Description B 682807070 504084558 501303777 501303735 501303715 501303779 501303744 501303712 500000642 500000645 500000731 502010002 505000040 513100949 513100926 Resistor Resistor Resistor Resistor Resistor Resistor Capacitor ceramic Capacitor ceramic Diode Filter Connector Connector Connector PR223107 NJM4558D RNM1 4S 15KF RNM1 4S 470KF RNM1 4S 2 2KF RNM1 4S 11KF 1 45 2000 F RNM1 4S 1KF CC RPU04B221K T CC RPU08F103Z T SD AL01Z DSS306 55FZ103N1
56. 90 2232 90 Set Bits 1 and 2 to OFF Set Bits 1 2 and 3 to OFF ON ON 1 8 1 8 2 2231 60 60 FC2232 60 60T NOTE ROM is different from 60 60T the case of 90 90EX FC2231 60 FC2231 60T Set Bits all ON Set Bit 3 to OFF ON ON 1 8 1 8 FC2232 60 FC2232 60 Set Bit 2 to OFF Set Bits 2 and 3 to OFF ON ON 1 8 1 8 FC2230 UM251 01 1600 7 19 7 15 Factory Preset Settings Perform the following procedure after completing all of the previous adjustments 1 While holding down the control panel s POSITION key turn on the plotter 2 After the follwing messages appear on the LCD panel turn off the plotter NOVRAM CLEAR START NOVRAM CLEAR END 3 After turning the plotter back on and waiting until it has been initialized check that the plotter s conditions are set as follows 1N or 2N Type 1T Type 1N 1T CONDITION1 CONDITION1 CONDITION1 12 CONDI PEN 24 CONDI PEN 12 CONDI PEN 20 READY 20 READY 20 READY 5 5 CONDITION2 CONDITION2 CONDITION2 14 COND2 090 0 28 COND2 15U 0 28 COND2 15U 0 20 READY 10 READY 10 READY CONDITIONS CONDITIONS CONDITIONS 17 COND3 15U 0 34 COND3 15U 0 34 15U 0 20 READY 10 READY 10 READY CONDITIONA CONDITIONA CONDITIONA 25 COND4 15U O 50 COND4 15U O 50 COND4 15U O 5 READY 1 5 READY 1 5 READY 1 FC2230 UM251 01 1600 7 20 4 Setting the HP GL command mode PAUSE Press the PAUSE key to select PAUSE mode U NEXT Press the
57. A 104 Receive data is input to the plotter TS lt 4 RS CA RTS 105 The plotter activates the Request to Send signal to confirm whether the computer is ready to receive data When the Clear to Send signal is ON the plotter can send data Connected to plotter s signal ground level DTR 108 2 UE When the Data Terminal Ready signal is ON the plotter is ready to receive data FC2230 UM251 01 1600 4 2 4 2 Centronics Compatible Parallel Interface This eight bit Centronics compatible parallel interface is generally used for interfacing printers The input data signals are grouped into the eight bits of the DATA signals DBO to DB7 and each group of eight DATA signals is followed by the input of an active LOW STROBE signal Upon receipt of the STROBE signal the plotter activates its BUSY signal outputs an ACK signal then reads the input DATA signals to begin a cutting or plotting operation When the specified operation is completed the plotter awaits the input of subsequent DATA signals Caution The interface cable should be no longer than two meters Specifications While the parallel interface is used data cannot be output from the plotter that is READ commands cannot be used with the exception of the BS command Synchronization method Asynchronous transmission by handshaking based on STROBE and BUSY signals Electrical characterist
58. BRO7HA850TB 00 STY103NBTB DSS306 91B102M EXC CET102 LHLO8TB221K NFA81R10C102 MEB 12B 12 KSD08 HK 2 S RE H032TD 1130 RF H122TD 1190 JM 2BK 61 DICF 32CS FON675J025 L C U FCN685J036 L Y DF11 30DP 2DSA DF11 16DP 2DSA B3B XH A DF1B 5P 2 5DSA B2B XH A DF1B 4P 2 5DSA B3B PH K DF1B 2P 2 5DSA DF1B 3P 2 5DSA IL S 10P S2T2 EF 5566 10A IL S 5P S2T2 EF HN27C101AG 20 PR216001B 10 17 ap AH lll 1 17 MEMORY y 35 D 0 15 A 0 23 6 o 0 0 7 UDWRZ 0 23 UDSZ ree ae ee T I 6052 ROMCSZ ASZ Rove KROMCSZ NVRAMCSZ ne G RO PEN 22 oc PA a Ee 16MHz WAIT2 TZ 2 SRVINTZ poop elu 106541 PENCSZ IocS70P 1i MOTESKZEN yk u m SFREEZ MC XM XM YM YM DRIVER SCH i XENB CHARTCLK HARTCLK YENA AYENA YENB IYENB IVHOMEZ CN 1 SCH Ly KCONTZ 0 3 KCONTZ 0 3 LCDB 0 6 LCDB 0 6 KEY 0 7 EXT PAUSELED 4 PAUSELED PROMPTLED PHOMETLED lt a HL cT C HLED2 C HLED2 DRAMCLK
59. C30 C31 C32 C33 86 C38 54 C40 41 56 C42 58 C43 57 C44 48 59 C46 C49 C68 C71 74 81 84 C85 C87 90 501305120 501305108 500000307 501305097 500001744 501305144 501305079 501305082 500000003 500000071 501305100 500000296 500000314 501305084 501305102 501305063 501305092 500000312 500000313 500000311 500000309 500050023 504000037 502000012 502000073 502000009 502000062 502000003 502000044 502000092 502000087 502000094 502000004 502000008 502000075 502000051 502000007 502000011 502102266 502000093 502000006 502000060 502000095 Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Array Resistor Array Resistor Array Resistor Array Variable Resistor Variable Resistor Capacitor Ceramic Capacitor Electrolytic Capacitor Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor Electrolytic Capacitor Electrolytic Capacitor Electrolytic Capacitor Electrolytic Capacitor Ceramic Capacitor Ceramic Capacitor Electrolytic Capacitor Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor Electrolytic Capacitor Electrolytic Capacitor Ceramic Capacitor Ceramic Capacitor Electrolytic MCR10EZHJ104 MCR10EZHJ333 ERG1SJ390V MCR10EZHJ113 MCR10EZH512J MCR10EZHJ000 MCR10EZHJ202 MCR10EZHJ272 70 0 150 70 0 470 MCR10EZHJ153 MCR
60. Cutting Pro turned off use your finger to gently move the pen holder up and down Yes 15 there play or does it get stuck ment main board No Turn on the Cutting Pro Manually move the pen holder up and down 15 the pin of the driver board generating the correct voltage Yes Is the specified voltage bein correctly generated at the pen adjustment board No No Readjust the main board s pen servos Check for a damaged line in the X or Y FPC cable Check that the cables are securely connected to the proper connectors Check for a damaged line in the moving coil Readjust the main board s pen servos FC2230 UM251 01 1600 Repair the pen block or adjust the pen servos of the replace Yes Faulty main board 6 5 X Axis Backlash is Excessive un Is there play in the pen block section Yes No Does the Y Yes slider rattle Does the slide arm rattle Remove the Y bar and Yes No adjust the Y slider Check the installation roller pressure Yes on the pen block Loosen the M2 screw No and turn the offset pin for adjustment Do the guide shaft and its bear ing rattle Do the slide No Check the M2 setscrew holding shaft and its bearing the pen holder and the thumb rattle screw and tighten if necessary Yes Replace the pen block assembly
61. DJ U D 5 4 BUFFER CLR VIEW Mount pens 1 and Pen 2 positions TEST When the TEST key is pressed the lines shown below are drawn pee Lines drawn by Pen 1 Y axis deviation Lines drawn by Pen 2 lt X axis deviation Adjust the deviation of Pen 1 based on the lines drawn by Pen 2 FC2230 UM251 01 1600 7 17 N To adjust the X axis deviation press the 2 key and then use the and keys to adjust the numeric value gt adjust the Y axis deviation press 4 key and then use the A and 7 keys to adjust the numeric value The X and Y values can be specified in a range of 80 to 80 in 1 unit steps The numeric value of 1 corresponds to 0 05 mm To correct a deviation of 0 3 mm for example input 6 z a NY ENTER Press the ENTER key to register your INTERVAL ADJUST setting PAUSE Press the PAUSE key to cancel PAUSE mode FC2230 UM251 01 1600 7 18 7 14 DIP Switch Factory Settings Settings for DIP Switch on the Main Board 1 FC2231 90 90EX 90T 90EXT FC2232 90 90EX 90T 90EXT FC2231 90 FC2231 90T Set Bits all ON Set Bit 3 to OFF 1 8 1 8 2232 90 2232 90 Set Bit 2 to OFF Set Bits 2 and 3 to OFF ON ON 1 8 1 2231 90 FC2231 90EXT Set Bit 1 to OFF Set Bits 1 and 3 to OFF ON ON 1 8 1 8 2232
62. IN Trimmer for adjusting the Y motor gain Brown TP11 Red TP12 Orange TP13 Yellow TP14 Green 15 GND FC2230 UM251 01 1600 7 8 7 8 Adjusting the Motor Offset NOTE Before adjusting the motor driver IC s offset disconnect the encoder lines of the X and Y motors from the main board s P22 and P32 connectors CAUTION Be sure to adjust only one motor at a time Before you begin loosen and remove the X or Y synchro belt 1 Set the SW1 DIP switch as shown below and then turn on the plotter BENE 12345678 SW1 2 Test pins TP11 to TP15 of the test pin connector jig correspond to Pins 1 to 5 of the P100 connector ON Vertical axis 1 V division Horizontal axis 5 us division 3 Connect the probe of an oscilloscope to TP11 and connect either TP10 or TP15 to ground level The waveform shown in Fig 1 appears at the oscilloscope Fig 1 Fig 2 4 Turn the VR2 X OFFSET trimmer until the waveform peaks are the same height as shown in Fig 2 5 To adjust the Y motor offset repeat Steps 2 to 4 with the following changes Test pin TP12 connect TP10 or TP15 to ground level Trimmer VR1 Y OFFSET 6 When adjustments are completed return the DIP switch to its default settings and then turn off the plotter Also reconnect the X and Y motor encoder lines and remount the X and Y synchro belts Default DIP switch settings All bits ON FC2230 UM251 0
63. NEXT key 2 Press the NEXT key again 2 FUNCTION 2PEN 1 1 Press the 1 key to select INTERFACE 1 RS232C STEPSIZE COMMAND 4 Press the 4 key to select COMMAND COMMAND GP GL HP GL 2 ENTER Press the ENTER Key to register your setting FC2230 UM251 01 1600 7 21 7 16 Using Test Modes 7 16 1 Sensor Mode 1 Set the SW1 DIP switch as shown below and then turn the plotter Set only Bits 1 2 and 8 to OFF e H Cm h TI H T2 H 3 LIY H EXK H X H 4 2 The status of each sensor is displayed on the LCD panel Display Sensor name Operation when the High Low level s Hm Y home sensor When the dog blocks the sensor L X home sensor Same as the above L 3 If a sensor is not operating properly check its wiring its connector contact and the position of the sensor dog If everything checks out all right either the sensor or main board may be defective In this case initialize the NOV RAM and then run the sensor test again 4 As a temporary measure for dealing with a defective sensor turn off the plotter set Bit 4 of the DIP switch to OFF and then turn the plotter back on CAUTION When the plotter is turned
64. OR PL 326B FC2230 UM251 01 1600 10 2 10 2 Key Joint Board PR223281 PCB 682807810 PR223281 1 D1 2 503000021 Diode 1SS254T 77 2 R2 501303749 Resistor RNM1 4S 8 2KF 1 R4 501303744 Resistor RNM1 4S 200Q0 1 R1 3 501303765 Resistor RNM1 4S 4300 F 2 C1 500000651 ceramic CC RPE132F224Z50 1 FL1 2 3 4 5 6 7 502010002 Filter DSS306 55FZ103N1 7 P101 513101177 FRC5 C34L53T OL 1 P11 513000188 Connector 5597 16APB 1 P13 513400296 Connector IL S 4P S2T2 EF 1 P12 505200100 Connector IL S 10P S2T2 EF 1 CHART LED IL S 40P S2T2 EF FC2230 UM251 01 1600 10 3 10 3 Main Joint Board PR223282A 682807821 PR223282A 503303887 IC TC74HC14P 503303891 IC TC74HC74P 503300158 UPC4074C 503203014 Transistor ST 2SC1815 Y 503100021 Diode SD VO6C 500050274 Relay G5V 1 DC12V 500050275 Relay G6A 274P DC12V FC2230 UM 251 01 1600 10 4 Main Joint Board PR223282A 1 2 9201 18 2 lt a CHTLED gt gt 5 Pti GND 1 GND 2 5V 3 45V 4 5 5 Ka s KEYS 10 m pauselen 13 PROMPTLED I se em LCDBO 23 5 26 LODB4 27 LOS GND 30 DFt1 30DP 2DSA
65. RALLEL key PARALLEL 1 4 Raise and lower the numerical value by using the A or V position key Confirm your selection by pressing the ENTER key The numerical values 1 to 4 represent the modes shown below Mode 1 Data is received at the falling edge of the DSTB signal ACK is not included in the BUSY signal Mode 2 Data is received at the falling edge of the DSTB signal ACK is included in the BUSY signal Mode 3 Data is received at the rising edge of the DSTB signal ACK is not included in the BUSY signal Mode 4 Data is received at the rising edge of the DSTB signal ACK is included in the BUSY signal FC2230 UM251 01 1600 7 24 7 16 4 running Perform this test when you replace belt 5 PAUSE Press the PAUSE key to select PAUSE mode Press the key NEXT Press the NEXT key again NEXT Press the NEXT key again Press the 4 key to select OPTION2 B Press the 4 key to select TEST The prompt message below appears SELF TEST CONDITION DUMP 6 Press the key and then the ENTER key The prompt message below appears lt ISO PATTERN gt lt AGING BELT gt 7 Press the 4 key to select BELT and to start the belt running test When you have finished the running test turn off the plotter to
66. back on the pen position becomes the plot area s origin 0 0 and the plotter is not initialized Unless the plot area is set the cutting mat may be damaged and a position error may be caused by the pen block striking the side plate FC2230 UM251 01 1600 7 22 7 16 2 Keyboard Mode Run this test if a control panel key has malfunctioned 1 Setthe SW1 DIP switch as shown below and then turn on the plotter kau 12345678 SW1 2 The menu below appears so press the panel key corresponding to each bit and check that its value properly changes to 1 or 0 KEY TEST MODE 0000000000000000 ORIGIN COPY CONDITION ENTER L NEXT Aye TEST A Y v Y QUALITY gt e Normal status 0 While the key is pressed 1 The PAUSE key can be checked by observing its lamp 3 if a panel key s corresponding bit does not properly change status check the following and then run this test again Fault in D1 D2 on the PR223281 Key Joint Board or the be attached in reverse Improperly connected CA223211 cable Initialize the non volatile RAM Defective main board FC2230 UM251 01 1600 7 23 7 16 3 Setting Parallel Interface 1 Set the SW1 switch as shown below and then turn the plotter Set only Bits 4 5 and 6 to OFF sl TE 2345678 2 The prompt below appears PEN HEIGHT PEN FORCE PARALLEL 3 Press the 4 PA
67. cal adjustment 1 While holding down the control panel s POSITION key turn on the plotter 2 After the following messages appear on the LCD panel turn off the plotter NOVRAM CLEAR START NOVRAM CLEAR 3 After setting the SW1 DIP switch as shown belw turn on the plotter 4 The messages below consecutively appear on the LCD panel NOVRAM CLEAR START O000 NOVRAM CLEAR 5 After the NOVRAM CLEAR END message is displayed return the DIP switch to its original settings and then turn off the plotter NOTE Clearing the non volatile RAM initializes the pen height adjustment distance Accuracy adjustment and other settings to their respective default values FC2230 UM251 01 1600 7 7 7 7 Default Settings Put the establishment of all the trimmers of the main board before doing exchange together and include a main new board into the plotter when you replace a main board Set it up as follows if you don t know the establishment of all the trimmers of the main board before doing an exchange TP13 orange TP12 red TP14 yellow TP11 brown TP15 GND green Test pin connector jig VR1 VR10 VR2 VR20 VR3 Y OFFSET XGAIN X OFFSET YGAIN P OFFSET VR1 Y OFFSET Trimmer for adjusting the Y motor offset VR2 X OFFSET Trimmer for adjusting the X motor offset VR3 P OFFSET Trimmer for adjusting the pen offset VR10 X GAIN Trimmer for adjusting the X motor gain VR20 Y GA
68. defective The contro panel s POWER lamp lights but the plotter does not operate The message below appears Sum Ck ROM RAM ERR FC2230 UM251 01 1600 3 5 Error message Cause Solution OVER CURRENT POWER OFF THEN ON POSITION ALARM POWER OFF THEN ON The beeper sounds PROMPT lamp flickers SPEED ALARM POWER OFF THEN ON The beeper sounds lamp flickers FC2230 UM251 01 1600 Excessive load is causing the current to the motor to exceed the rated value Cutting conditions do not suit the cutting medium Movement of the carriage is being obstructed The pen carriage was subjected to external pressure during cutting Film scraps stuck in the plotter s moving parts are impeding operation Abnormal acceleration rate table Immediately after turning on the plotter excessive force was used to manually move the pen carriage The internal speed control is faulty Lower the cutting SPEED and or the cutting FORCE Turn off the plotter remove the obstacle then turn the plotter back on Turn off the plotter remove the obstacle then turn the plotter back on Turn off the plotter remove the film scraps then turn the plotter back on Turn the plotter off then back on again Turn the plotter off then back on again 3 6 3 4 Error Messages and Their Causes 3 4 1 Error messages in GP GL command mode
69. dels When facing the pens the left pen is designated as No 1 and the right pen is designated as No 2 NOTE When mounting one cutter pen and one plotter pen mount the cutter pen as the No 2 pen Pen attaching example FC2230 UM251 01 1600 2 4 2 4 Adjusting Carriage Height 1 models 1 Initial adjustment of the carriage height 1 Use the hexagon wrench to loosen the height adjustment bolt 2 When the pen carriage can be moved freely up and down insert the height adjustment plate thick under the pen carriage Adjust the height of the pen carriage so that the pen carriage rests on top of the plate 3 Use the hexagon wrench to tighten the height adjustment Make sure that the pen carriage is parallel to the writing panel 4 When the adjustment is complete remove the height adjustment plate thick from under the pen carriage 2 Height adjustment during cutter pen installation 1 Loosen the pen holder section screw and mount the pen 2 Insert the height adjustment plate thin under the pen and adjust the height 3 After mounting the pen tighten the screw 4 When the adjustment is complete remove the adjustment plate thin from under the pen 2 models pen height is adjusted the same manner that used for 1 models NOTE Always make sure that the writing panel is in a horizontal position before making t
70. ditions are set to match those of the software ERROR 5 ERROR The plotter s interface conditions have been changed FC2230 UM251 01 1600 3 7 3 4 Error Messages and Their Causes 3 4 2 Error messages in HP GL emulation mode If any of the following command errors occur they are nearly always caused by one of the reasons below 1 The software configuration regarding the output device has been changed or 2 The plotter s interface conditions have been changed When command error occurs in HP GL emulation mode therefore first check the two corresponding points below 1 Configure the software to drive your plotter and ensure that the software s interface condi tions are correctly set and 2 Ensure that the plotter s interface conditions are set to match those of the software Error message Cause Solution ERROR 1 Instruction not recognized ERROR 2 Wrong number of parameters ERROR 3 Out of parameters range ERROR 5 Unknown character set ERROR 6 Position overflow ERROR 7 Buffer overflow FC2230 UM251 01 1600 An unrecognizable instruction was executed A command was executed with the wrong number of parameters A command containing an unusable parameter was specified An unrecognizable character set was specified A command was executed with coordinate data that exceeds the effective cutting plotting area The data being input exceeded
71. ect draft from heating or cooling systems e Avoid usage in dusty or humid locations e Do not place floppy diskettes or other magnetic objects on the writing panel of models featuring magnetic media hold down 2230 0 251 01 1600 1 5 Usage precautions e Do not lubricate the plotter s mechanisms Doing so can cause breakdowns and malfunctions e When using the cutter pen be careful not to scratch the writing panel e Always turn off the power before adjusting the angle of the writing panel FC2230 UM251 01 1600 1 6 1 5 Daily Maintenance and Storage e During daily maintenance pay particular attention to the following points 1 2 Do not lubricate the plotter mechanisms To clean the plotter s casing either wipe the soiled areas with a dry cloth or with a cloth that has been dampened with a neutral detergent diluted with water Do not use paint thinner benzine alcohol or similar solvents as they may damage the casing s finish If the writing panel surface is soiled wipe it with a dry cloth If the surface is extremely dirty dampen the cloth with a diluted solution of neutral detergent or alcohol Do not use cleaners cloths treated with anti static agent Anti static agents will adversely affect the electrostatic adhesion of the panel Do not use paint thinner benzine or similar solvents on the writing panel They will damage the surface Electrostatic adhesion writing
72. end past the edges of the film and onto the panel itself FC2230 UM251 01 1600 3 2 3 2 Using Special Functions Your plotter is also equipped with the special functions described below W Command Control COMMAND GP GL command mode When the GP GL command mode is selected set this function to enable or disable the recognition of and commands sent from the computer These commands may ad versely affect the cutting results if the leading section of data is missing In such cases set this function to DISABLED E Pen UP DOWN for the W Command W COMMAND GP GL command mode When a command specifying the plotting of an arc is sent from the computer this function determines whether to raise the pen or leave it in the same status for example the pen remains lowered if it was lowered when the command was received before moving it to the starting position for plotting When PEN DOWN is selected the pen is moved to the starting position in the same status When PEN UP is selected the pen is raised before moving to the starting position These settings are effective in cutting mode only Model No Response MODEL EMULATED i When HP GL command mode is selected this function selects the plotter s response to Ol request sent from the computer When 7550 is selected the plotter s response is 7550 When 7595 is selected the plotter s response is 7595 CONDITION PRIORITY This f
73. g compliance with the relevant safety standard or with the CE marking The figures below show the dimensions of the vacuum pump installation base provided FC2230 60VC VCT FC2230 90VC VCT FC2230 EXVC VCT 314 FC2230 UM251 01 1600 11 1 11 2 Installation Location When connecting the vacuum pump to your cutting plotter please refer to the following dia grams Caution The exhaust from the vacuum pump is hot so do not place anything flammable near the exhaust port Failure to observe this precaution could cause a fire FC2230 60VC VCT Caution A vacuum pump is not provided FC2230 90VC VCT FC2230 EXVC VCT Vacuum PUMP Vacuum pump installation base Caution A vacuum pump is not provided FC2230 UM251 01 1600 11 2 11 3 Pump Wiring When connecting the vacuum pump to a power supply be sure to follow the wiring instructions given in the user s manual provided with your pump Caution sure that the cables and switches used for the wiring of your vacuum pump conform to the pump s rated specifications and to the safety stan dards of the country in which it is used The pump uses a large amount of current When connecting the pump to a power supply be sure to confirm that the power supply you plan to use has a capacity which comfortably exceeds the amount of permissible current Make sure that no foreign objects are sucked into the pump as there is a danger that t
74. gh cutting pressure 13 022900013 Writing Panel 12 1 FC2200 90 022900103 Writing Panel FC2200 90EX 14 022900062 Corner Cover Rear Left 1 16 022907253 Board Cover 2 17 022900031 Side Cover 2 18 022903751 Flexible Guide 12 Right 1 FC2200 90 022903721 Flexible Guide Right FC2200 90EX 19 022903721 Flexible Guide 12 Left 1 FC2200 90 022903781 Flexible Guide Left FC2200 90EX FC2230 UM251 01 1600 9 1 Mainframe 1 TYPE FC2230 UM 251 01 1600 9 2 Mainframe 2 No Part Description Q ty Remarks E1 772232120 X Joint Board 1 PR223203 Assembly E2 772232100 X Flex Board 1 PR223224 Assembly E3 773503490 High Voltage Board 1 PR31001C Assembly E4 122927320 Y Cable 1 2292 32 60 90 692807300 2232 32 E5 122907030 X Cable 1 CA2290 03 1 022900072 Corner Cover Rear Right 1 2 022900081 Electrostatic Panel 12 1 2200 90 5 022900201 Electrostatic Panel 2200 90 5 022900130 Sheet 90 FC2200 90MG 022900140 Magnetic Sheet EX FC2200 90EX MG 3 022907302 Power Board Cover 1 4 022900051 Corner Cover Front Right 1 5 022907391 Support Bracket 4 M4 18 6 022907291 Support Bracket 8 4 12 7 022907231 Frame Holder Plate 2 8 022900740 Tray 12
75. haft and 69272 bearing of the slide arm Replace the pen block assembly FC2230 UM251 01 1600 5 21 5 11 Using the Mechanical Adjustment Jigs 1 bar height adjustment jig front of plotter 2 3 Pen block height adjustment jig standard accessory 4 Y bar height adjustment jig rear of plotter X slider F Y bar frame clearance adjustment jig lt 2 LEE be placed on its op or bottom surface for use 1 Under the Y bar remove the protruding stopper first 8 UM nder the pen block s unger the GP stopper D into the inside gap SS FC2230 UM251 01 1600 5 22 5 12 Replacing Y Bar 5 12 1 Preparations 1 Before replacing the Y bar place a sheet of paper on the writing panel and secure it with cellophane tape 2 Move the Y bar to the center of the paper and lower the pen to manually draw a line down the length of the bar Y bar Pen block Paper Cellophane tape Hand drawn line This line will serve as a guideline for determining perpendicularity after the Y bar is remounted 5 12 2 Replacing the Y Bar Make sure that the plotter is turned off 1 Remove the pen block which is attached to the Y bar 2 Remove the Y bar 3 Attach a new Y bar e Temporarily attach the Y bar along the line drawn in Step 2 of subsection 5 12 1 Preparations e After using the two Y bar height adjustment jigs and Y bar fra
76. he Cutting Pro Does the pen block No move normally in the and Y directions Yes Yes Does it stop when moving in the Y direction Faulty Y home sensor No Does it stop when moving in the X direction Yes Faulty X home sensor READY message appear and do all control panel keys operate properly No Faulty keyboard Yes Faulty cable Faulty main board FC2230 UM251 01 1600 Is there any move ment in the X or Y direction Faulty X motor or Y motor 15 movement erratic in either the X or Y direction Faulty Y encoder or X encoder Power board check Is the voltage level at all pins correct No Faulty power board Replace the main board FC2230 UM251 01 1600 6 9 6 4 UP DOWN Operations are sure to turn off the Cutting Pro before performing the following checking procedures Part 1 Use your finger to gently move the pen holder up and down Is there play or does it get stuck Electrical adjustments 15 the guide shaft bearing pres sure faulty Play in the slide shaft or its bearing Replace the pen block assembly Loosen the M2 set screw and adjust the bearing to eliminate play in the guide shaft section FC2230 UM251 01 1600 6 10 UP DOWN Operations is Part 2 With the
77. he left to loosen the belt 3 Check the belt tension See subsection 5 1 5 Checking the Belt Tension of the Front and Rear X Sliders 4 Perform the radiating lines test to check that the belt at the pulley section is balanced right and left If not repeat steps 2 to 4 above so that the belt is balanced FC2230 UM251 01 1600 5 2 5 1 5 Checking Tension of the Front and Rear X Sliders A Checking the Belt Tension 1 Move the Y bar against the mechanical stopper on the left side 2 Set the writing panel in the horizontal position 3 Measure the slack in the MXL belt at the center of the front and rear rails below the pertinent position given below For FC2231 60 90 FC2232 60 90 Between the 2 countersunk head screws For 2231 FC2232 EX The central countersunk head screw Front and rear X rails 1 MXL belt Scale 4 Measure distance between the bottom surface of the X and the belt s upper surface 5 Measure the slack at the front and back of the belt then calculate the average of the two measured values because the belt may be twisted as shown in the figure below B Judging the Belt Tension 2231 90 2232 90 21 0 5 mm rear 30 0 5 mm front FC2231 EX 2232 21 5 0 5 mm rear 30 5 mm 0 5 mm front FC2231 60 FC2232 60 20 5 0 5 rear 30 0 0 5mm front Scale Belt Scale NOTES 1 If the belt tensi
78. he motor will lock up and that a large amount of current will flow causing damage to the pump and the possibility of fire When connecting the pump to a power supply make sure that there is a safety device such as a breaker or current leak alarm fitted If required use the safety equipment such as an air filter or auto breaker stipulated in your user s manual Make sure that the pump is properly grounded When the pump is first switched on a large current flows which can cause malfunctioning of any computer or plotter connected to the same power supply Whenever possible avoid supplying the vacuum pump and other equip ment from the same power supply FC2230 UM251 01 1600 11 3
79. his adjustment When cutting thick media place the medium on the writing panel before making this adjustment FC2230 UM251 01 1600 2 5 2 5 Tilting the Writing Panel NOTE The writing panels of VC models cannot be tilted This plotter can be used with the writing panel tilted up to 60 The tilt can be adjusted in the following way 1 Make sure that the power is not ON If it is ON turn it OFF 2 As shown in the illustration below a tilt lever is located under the writing panel Grasp the tilt lever and move it to tilt the panel upward or downward The EX type has two levers use them both at the same time when adjusting the angle FC2231 90 FC2231 EX FC2232 90 FC2232 EX 3 When the writing panel is positioned at the desired angle for working release the tilt lever The writing panel will be locked in place at that angle 4 Turn on the power NOTE Even though the cutting pressure values are the same the actual cutting pressure is different depending on whether the writing panel is tilted or horizontal Therefore after changing the tilt angle cutting pres sure should be readjusted When changing from horizontal to the maximum tilt raise the cutting pressure value by an increment of 2 FC2230 UM251 01 1600 2 6 2 6 Loading Medium This plotter is available with an electrostatic writing panel a magnetic writing panel or a vacuum suction writing panel Note the medium is loaded different
80. hown below and then turn on the plotter Set Bits 4 5 and 6 to OFF 1234567 8 SW1 2 After the ROM and RAM checks a menu for electrical adjustment appears on the LCD panel ON PEN HEIGHT PEN FORCE PARALLEL 3 Attach a cutter plunger to the pen holder and then press the 2 PEN FORCE key The message below appears FORCE g 4 When the 3 U D is pressed the cutter is lowered raised After lowering the cutter use a dial tension gauge or its equivalent to measure the actual force of the displayed FORCE value If the measured value does not match use the A POSITION key to increase or lower the numeric value at the bottom left of the LCD panel NOTE After you have changed the numeric value on the LCD press the F3 key PEN U D to raise and lower the cutter before measuring the pen force again When the measured pen force is the specified value press the The next specified pen force appears on the LCD panel Repeat the above procedure in the sequence Standard pressure models High pressure models 1 5g 10g 10 40g 800 20 1300 2609 30 2809 5609 40 5009 2230 0 251 01 1600 7 14 5 When adjustments are completed return DIP switch to its default settings and then turn off the plotter FC2230 UM251 01 1600 7 15 7 12 Adjusting the Servo Axes GAIN 1 2 4 5 6
81. ics Based on TTL level compatibility with the logic states below Positive logic i Must DATA 1 0 8V or less ERROR figs 2 2V more ACK STROBE Input Output Circuitry 5V sez DATA CPU PLOTTER 45V 1kQ STROBE CPU PLOTTER 5V 1kQ BUSY CPU PLOTTER ACK ERROR FC2230 UM251 01 1600 4 3 Input Output Timing Chart 080 087 Valid gt STROBE BUSY KCK Compatible Connectors Plotter end FCN685J036 L Y FUJITSU Cable end 57 30360 DDK Pin Assignment of the Parallel Connector The pin assignment of the Centronics compatible parallel interface connector is described below Signal Name Signal Name STROBE GND DB 0 GND DB1 GND DB 2 GND DB 3 GND DB 4 GND DB 5 GND DB 6 GND DB 7 GND ACK GND BUSY GND GND GND SLCT Not used Not used ERROR Not used GND GND Not used Not used GND 5V GND 1 2 3 4 5 6 7 8 9 FC2230 UM251 01 1600 4 4 5 DISASSEMBLY AND ADJUSTMENT NOTE All the disassembly and adjustment procedures in this chapter are the same as those for the FC2201 90 90EX and FC2202 90 90EX 5 1 Adjusting the X Axis Driver 5 1 1 Removing the X Motor Cover Remove the two 3 mm bind screws indicated by the A arrows then remove the motor cover 5 1 2 Adjusting the X Drive Belt Tension 1 Remove the rear left corner cover 2 After loosening the two 3 mm bind screws indicated by the B arrows attach a string aro
82. ided tape of various widths and paste them on to the rear surface of the electrostatic adhesion plate following the procedure below e Using narrow double sided tape make a border around three sides of the electrostatic adhesion plate leaving one of the longer sides untaped Leave 1 mm open between the tape and the edge of the electrostatic adhesion plate Narrow double sided tape Electrostatic adhesion plate rear NOTE Never let the tape overlap FC2230 UM251 01 1600 5 21 e Tape lengthwise strips of wide double sided tape at intervals of 5 mm NOTE Never let the tape overlap the double sided tape in such that the gap is as negligible as possible the high voltage power supply cable installation section e Finally use a combination of wide and narrow double sided tape so that there is no untaped interval greater than 5 mm NOTE Never let the tape overlap Pieces of double sided tape of various widths means tape of 120 20 10 5 mm width at the production stage If it is difficult to prepare pieces of tape of these widths use double sided tape as close to these widths as possible FC2230 UM251 01 1600 5 28 5 14 3 Attaching Electrostatic Adhesion Plate 1 Temporarily fasten the side cover line up the holes for the high voltage power supply cable on the writing panel and the electrostatic adhesion plate and position according to the following conditions e
83. initialization process 6 When the initialization process is complete the plotter is ready to begin plotting or cutting The figure below shows what the plotter does when the power is turned on The pen carriage returns to the origin point for plotting and then moves back and forth twice at a 45 angle from the origin to determine the friction coefficient of the plotter mechanisms Pen carriage Y bar Control panel Writing panel FC2230 UM251 01 1600 2 8 3 BASIC FUNCTION MENU 3 1 Menu Operations 3 1 1 Selecting a Function Menu When the plotter is in PAUSE mode each of the functions listed below in the Function selection column can be accessed by pressing the NEXT key until the desired menu appears and then pressing the numeric key indicated by a box PAUSE Function selection Submenus Function Description PEN ADJ Setting the Pen Interval Adjustment Value v 2 Pen Model BUFFER CLR Clearing the Buffer PEN U D Raising Lowering the Pen VIEW Moving the Pen Carriage to the Upper Right Position VF STEP SIZE s 8atting the Programmable Resolution GP GL RS 2320 Setting the Serial Interface COMMAND Setting the Command Mode FILM ORIGIN POINT Setting the Origin in HP GL Mode AREA Setting the Cutting Area AXIS x Axis
84. ion of the Blade Cutting cannot be properly performed if the blade mounted in the holder does not rotate smoothly or if there is play between the holder and blade because their diameters do not match Use the flowchart below to check for faulty rotation of the blade Rotate the blade with your finger Does the cutter blade rotate smoothly PPA31 CB09 No Check the cutter plunger s the spring attached to the blade No Yes 1 15 Mount the spring so that it will not come off the blade No Is there _ ts the grease on the spring properly blade attached Y Apply the grease standard accessory 15 there play ves Is the 09 blade in PPA31 15 Mount the 15 blade Replace the blade Has the grease deteriorated become heavier Ne Replace the blade if the cutter blade still does not rotate smoothly the cutter plunger is faulty Replace it Yes Is there still play Yes Faulty cutter plunger Replace it FC2230 UM251 01 1600 6 1 6 2 The Cutting Media Satisfactorily Cut Part 1 The starting and end points of the cutting don t match The cut corners are rounded or too pointed Does the cutter blade rotate smoothly No Yes Attach a pen and draw in plotter mode Does the problem occur in plotter mode
85. ks 312208069 Bearing 260827 022904221 022903590 Pulley Shaft Right 022904510 022904520 X Belt N I NIN S2ML3200 FC2200 90 S2ML4200 FC2200 90EX 022903671 Roller Lever 022900400 Roller 27 022903533 X Slider 10 020003131 Roller 11 022903680 Roller Collar 12 022903662 Flexible Plate 13 022903871 Lower Bracket Right 14 022903911 X Roller Collar 15 311608034 Bearing F688ZZ 16 022902540 Drive Pulley R S2M 17 022903260 Pulley 60Z TN 18 372290003 Notched Synchro Belt 120TN15 15W 19 022903181 Drive Shaft Rear 20 022903151 Pulley 302 21 022903102 Gear Box 22 022903111 X Motor Bracket 23 022903121 Box Fitting Plate 24 053206100 Motor Pulley Z22 25 022903133 Intermediate Shaft O Ss N CO 27 022900360 Drive Collar C 28 022903250 Pulley 99Z TN 29 375311001 Notched Synchro Belt 120TN15 30 022900351 X Gear Space Board 32 022903222 X Motor Cover 33 022903242 Drive Shaft M 34 022903290 Coupling 35 022903211 Collar 36 022902530 Drive Pulley F NIN
86. l interface of your plotter conforms to the RS 232C Standard of the Elec tronic Industries Association EIA This serial interface performs the serial transfer of digital binary data control signals and SYNC signals Specifications Standard CCITT V 24 EIA RS 232C JIS X5101 Synchronization Asynchronous start stop Transfer rate 300 600 1200 2400 4800 9600 bits s Stop bit 2 stop bits Parity Even odd none Character length 7 or 8 bits ue Jesu ss Start bit Data bits Stop bit Parity bit 2 2 Start pitt C paste sept Parity bit Electrical Characteristics RD SD RS CS DR ER Negative logic Positive logic 5V to 12V Logical 0 5V to 12V Logical 1 OFF Output voltaqe level 5V to 8V Logical 0 5V to 8V Logical 1 OFF Compatible Connectors Plotter end DB 25S Cable end DB 25P ISO 2 6mm nuts M2 6 x 0 45 should be used as the locking nuts FC2230 UM251 01 1600 4 1 Pin Assignment of the Serial Connector The pin assignment of the RS 232C serial interface connector is described below In the Signal direction column lt indicates signal output from the plotter and P indicates signal input to the plotter Signal RS 232C CCITT Signal Function symbo V 24 direction 1 FG AA 101 Frame GND for grounding the plotter s chassis 2 50 103 lt Transmit data is output by the plotter 3 BB RDAT
87. l sound is generated NOTE Before moving the Y bar by hand be sure to detach the three connectors which connect the control box to the plotter s main unit e Next re connect the three connectors turn on the plotter and press the VIEW key to check the operation of the Y bar within the effective plotting area FC2230 UM251 01 1600 5 24 5 13 Adjusting Perpendicularity Precision 5 13 1 Checking the Deviation in the Perpendicularity 1 Load a thin sheet of paper on the writing panel and attach a plotter pen 0 2 mm ceramic pen to the pen holder 2 Manually move the pen to plot the pattern shown in the figure below C 450 mm 450 3 the sheet over and load it so points and the other side are parallel to the X axis 4 After positioning the pen on point D draw a line to point C Check if there is any deviation between the lines between points D and C on the front and back of the sheet Within 0 25 mm A deviation of 0 25 mm or less is acceptable 5 the deviation exceeds 0 25 mm loosen the screws at the top and bottom of the Y bar and adjust the vertical orientation of the Y bar by moving it toward the pertinent side The standard point of the adjustment is fixed by this counter sunk head screw Y bar Loosen these screws 6 Repeat Steps 1 to 4 above to confirm the precision of the perpendicularity FC2230 UM251 01 1600 5 25 7 the
88. ly depending on the media hold down method If air gets in between the writing panel and the medium during loading force out the air and ensure that the medium is securely attached to the writing panel before cutting When loading a medium with no backing sheet spread the optional vinyl backing sheet or something similar on the pane before cutting When loading a medium that cannot be securely attached using the basic hold down method reinforce adhesion by using tape on all four sides Common spray glue is often used for this purpose However since the spray glue remover contains an anti static agent do not use it directly on the writing panel of models which feature electrostatic media hold down Media hold down method Electrostatic adhesion models feature a black writing panel 1 Make sure the power is turned ON 2 Place the medium on the writing panel 3 Press the CHART HOLD key on the control panel 4 The green CHART HOLD key lamp lights to indicate that the medium is being held by electrostatic adhesion Press the CHART HOLDj Key again to release the electrostatic adhesion The green lamp will no longer be lit After the medium has been held for a while by electrostatic adhesion it may become charged with static electricity and therefore be harder to remove from the writing panel There is nothing abnormal about this phenomenon W Magnetic models feature an ivory writing panel 1 Place the
89. me clearance adjustment jig to adjust the position of the Y bar secure the Y bar in place 4 Mount the pen block which was removed in Step 1 above onto the new Y bar e After using the pen block adjustment jig to adjust the height of the pen block secure the pen block in place NOTE When the Y bar is moved manually from side to side while the plotter is turned off be sure to detach the three connectors which connect the control box to the plotter s main unit Failure to remove these connectors may cause the gears to slip or not mesh properly FC2230 UM251 01 1600 5 23 5 12 3 Checking the Sliding of the Y Bar Frame Manual Check 1 Insert the clearance adjustment jig at the front of the Y bar frame to confirm that the frame clearance is approximately identical at the front and rear of the writing panel While moving the Y bar in the X axis direction make sure that no abnormal sound is generated as a result of the Y bar making contact with the Y bar frame _ LL cao Contro panel Clearance 2 Other adjustments of the Y bar frame e Loosen the screw located on the bottom plate of the contro panel then pull the contro panel assembly toward you to increase the clearance e When the front and back clearances of the Y bar frame are identical readjust the height of the Y bar e After adjustment gently slide the Y bar within its movable range to confirm that no abnorma
90. medium on the writing panel 2 Secure the edges of the medium with the steel holder plates which are supplied with your plotter as standard accessories Vacuum suction models feature a green writing panel 1 Place the medium on the writing panel 2 Turn the vacuum pump s power supply CAUTION 1 Be sure to select a vacuum pump which is affixed with either a label showing compliance with the relevant safety standard or with the CE marking 2 Before connecting the vacuum pump to a power supply be sure to read CHAPTER 11 and follow the instructions accordingly 3 Refer to CHAPTER 11 for pump connection instructions Be sure to connect the hose and hose band securely FC2230 UM251 01 1600 2 7 2 7 Turning On Plotter and Initialization WARNING Do not put your hands on the writing panel while turning on the plotter The moment you turn the power on the plotter s Y bar and pen carriage will start to move Operations 1 Make sure that the OFF side of the power switch is pressed down 2 Securely plug the connector end of the power cord into the plotter s power inlet 3 Securely plug the other end of the power cord connector into an electrical outlet of the specified voltage Press the I ON side of the power switch 5 The green power lamp on the control panel will light and the Y bar and pen car riage will start to move as shown in the figure below These operations are part of the
91. n the 57 key turn on the plotter The special functions are displayed in the sequence shown below In GP GL command mode 1 COMMAND ENABLED DISABLED W COMMAND PEN DOWN PEN UP CONDITION PRIORITY PROGRAM INIT BLADE CONTROL mm BELOW OUTSIDE PEN UP MOVE ENABLED DISABLE In HP GL command mode MODEL EMULATED 7550 7595 CONDITION PRIORITY IMANUAL PROGRAM INIT BLADE CONTROL 2 BELOW OUTSIDE PEN UP MOVE ENABLED DISABLE To change the setting of the displayed menu press the 2 or 4 key To register the selected setting and proceed to the next menu press the key To proceed to the next menu without changing the setting press the key When you have finished setting all of the special functions turn off the plotter FC2230 UM251 01 1600 3 3 The Plotter is Turned Doesn t The control panel s POWER lamp does The plotter is not being not light supplied with power gt Check that the power cord is securely connected to the plotter s AC line inlet and the electrical output Nothing appears on the display panel The POWER lamp lights but the plotter does not operate The plotter is defective The contro panel s POWER lamp lights The ROM or RAM is but the plotter does not operate defective The control panel s PAUSE lamp flickers Nothing appears on the display panel The ROM or RAM is
92. ns if you wish to use a cable other than the one supplied as an accessory vacuum pump is not provided with VC models Make sure that the vacuum pump used with a VC model is affixed with either a label showing compliance with the relevant safety standard or with the CE marking FC2230 UM251 01 1600 1 3 Features 1 The Cutter Offset feature provides c sharply defined cutting edge A 2 Cutting be performed at a maxi mum speed of 300 mm per second and the cutting pressure can be freely selected within a 40 step range A maximum acceleration of 0 6 G decreases overall cutting time This unit can cut not only masking film but also thick paper rubber for sandblasting and other media There fore point of purchase POP signs signboards block copy and other artwork can easily be produced 4 Price cards and posters be made using wide fiber tip art pens FC2230 UM251 01 1600 1 3 5 The standard 1 Mbyte buffer RAM unit greatly reduces load on the host computer 6 2230 series uses a digital servo drive system for highly precise cutting results at high speed resolu Ut 2 25 microns 0 0025mm f Cutter blade replacement is straight forward FC2230 UM251 01 1600 1 4 1 4 Usage Precautions Installation site precautions e Avoid using or storing this plotter loca tions subject to direct sunlight or the dir
93. on has been adjusted confirm that the Y bar is perpendicular 2 If the belt has been completely removed from the holder secure it with adhe sive to prevent looseness Belt Adhesive A eer Secure the belt using bond type adhesive Apply the adhesive sparingly to avoid EM 85 contact with the M3 screws both sides FC2230 UM251 01 1600 5 3 5 2 Adjusting Y Axis Driver 5 2 1 Removing the Y Motor Cover Remove the three 3 mm bind screws indicated by the A arrows then remove the Y motor cover in the direction indicated by the arrow A 5 2 2 Removing the Y Motor 1 Remove the three 3 mm bind screws indicated by the B arrows then remove the X FPC Flexible Printed Circuit cable holder 2 Pull out J51 X FPC cable and J52 Y FPC cable from their connectors on the PR223225 relay board in the direction indicated by the arrows FC2230 UM251 01 1600 5 4 3 As shown in the figure the right pull out the 501 Y motor and 502 Y encoder cables from their connectors on the PR223225 relay board in the direction indicated by the arrow 4 As shown in the figure on the left remove the two 4 mm bind screws indicated by the C arrows then slip the synchro belt indicated by the arrow off of the motor pinion gear and remove the entire motor bracket FC2230 UM251 01 1600 5 5 5 2 3 Adjusting Y Drive Tension 1 After loosening the two 3 mm bind screws indicated by the A arrows in
94. ows The figure uses an FC2231 EX as an example Pen carriage Y bar Control panel Writing panel Tilt Power inlet Power switch FC2230 UM251 01 1600 2 1 2 2 Control Panel POWER CONDITION NEXT PAUSE TEST ORIGIN c PROMPT gt RESET CUTTER FORCE OFFSET SPEED QUALITY E Indicator Lamps E The POWER lamp remains lit green while the plotter is on The PROMPT lamp lights red when the plotter receives data that will PROMPT cause the pen carriage to move outside the effective cutting area or receives the Prompt Light command T from the computer gt POWER m SELECT Keys Depending on the menu being displayed these keys are used to Load a group of cutting conditions retained in the plotter s memory Shift the cursor when setting a numeric value for a function Select the desired submenu B POSITION Keys All four keys are used to move the pen carriage when setting a function that requires the specification of a coordinate position The A and 37 keys are used to raise or lower the displayed numeric POSITION setting of a function The 4 gt keys are used to select the pen type when setting group of cutting conditions Press the A key and the ENTER key concurrently to move the pen carriage to the upper right position and facilitate loading of the cutting medium epe FC223
95. perpendicularity cannot be satisfactorily adjusted by performing the preceding Steps 1 to 6 repeat adjustment after loosening the two 3 mm setscrews indicated by the E arrows The front panel is on this side FC2230 UM251 01 1600 5 26 5 14 Replacing Electrostatic Adhesion Plate This operation requires three persons 5 14 1 Peeling Off the Electrostatic Adhesion Plate 1 Turn off the power and remove the high voltage power supply cable connectors P34 and J34 at the rear of the writing panel 2 Remove the Y bar See section 5 3 Adjusting the Y slider 3 Cut into the electrostatic adhesion plate at intervals 50 100 mm that will make it easy to peel off the electrostatic adhesion plate If this scratches the aluminum plate underneath polish away the unevenness with 1500 sandpaper 4 Peel off the electrostatic adhesion plate using force if necessary Using pliers or the like makes it easy 5 Remove any remaining double sided tape and glue Sprinkle on ECT 1 toner cleaning fluid available from Graphtec and leave for 1 or 2 minutes Scrape off with some sort of scraper e g spatula 6 When everything has been removed from the aluminum plate wipe it off with ethyl alcohol 5 14 2 Preliminary Preparations for Pasting On New Plate 1 Wipe off the front and rear surfaces of the electrostatic adhesion plate with ethyl alcohol to remove any dirt and dust 2 Prepare pieces of double s
96. s Use VR7 to adjust the levels at the up position and VR8 to adjust the levels at the down position Repeat the operations several times until the up and down levels are the same If you can not get the pen 1 waveform to match the pen 2 waveform adjust the position of the pen 1 magnet by bending it slightly to one side so as to adjust its position relative to the Hall element sensor 5 When adjustment is completed return the DIP switch to its default settings and turn off the plotter FC2230 UM251 01 1600 7 12 6 Turn the plotter back on Next connect an oscilloscope or multimeter to the main board s 14 pin P100 s Pin 4 and then manually hold down or release the holder while you check that the voltage levels conform to the table below When the pen holder is lowered approx 5 V When the pen holder is raised approx 5 V If the voltage levels are not approx 5 V perform all of the following and then adjust the pen servo again Check the CAUTION remarks on the previous page Check that the pen block is properly mounted Check that the pen height sensor is properly mounted Check the power unit s supply voltages Adjust the pen offset again NOTE Both of the pen holders are 2 pen models FC2230 UM251 01 1600 7 13 7 11 Adjusting Force NOTE Are case of the 2 models adjustments are part of NO 2 pen holder and check of other side pen holder 1 Set the SW1 DIP switch as s
97. ssure of the Rear X asas 5 11 Adjusting the Roller Pressure of the Y Slider 5 13 Adjusting the Position of Sensor Dog 5 14 Mounting the Y Slider on the Y Flexible Printed Circuit Cable 5 15 Pen Block One Pen Specifications 5 16 5 9 1 Removing the Pen Block Cover serene 5 16 5 9 2 Removing the Block NY 5 16 5 9 3 Adjusting the Pen BIOCK eee 5 17 Pen Block Two Pen Specifications 5 19 5 10 1 Removing the Pen Block 5 19 5 10 2 Removing the Pen Block i 5 19 5 10 3 Adjusting the Pen Block 5 20 Using the Mechanical Adjustment 5 22 Replacing Y Bar oes Daft eq Sons 5 23 5 15 Preparations a 5 23 5 12 2 Replaceirig Y BAe 5 23 5 12 3 Checking the Sliding of the Y Bar Frame Manual Check 5 24 Adjusting the Perpendicularity Precision aasan 5 25 5 13 1 Checking the Deviation in the 5 25 Replacing the Electrostatic Adhesion Plate 5 14 1 Peeling Off the Electrostatic Adhesion Plate 5 14 2 Preliminary Preparations for Pasting On New Plate 5 27 5 14 3 Attaching the Electrostatic Adhesion 5 29 FC2230 UM251 01 1600 vii 6 TROUBLESHOOTING FLOWCHARTS 6 1 Checking for Faulty Rotation of the Blade seeeeeeeeeeeeeennnninnnnn 6 1 6 2 The Cutting Media Cannot be Satisfactorily Cut
98. t change the coordinate data exceeds the maximum effective cutting area Change the Parameter Priority setting to manual mode Make sure you are setting the conditions correctly Parameter Priority setting is set to program mode The ENTER key was not pressed after changing the settings currently selected cutting conditions are disregarded or cannot be changed FC2230 UM251 01 1600 3 11 eee ei Characters or lines The plotter is in Set the blade type of the are deformed Cutting mode CUTTER OFFSET function to during pen plotting PEN 0 The distance correction requires adjustment The length of cutting results differ from the program slight distance error Cut characters are The Step Pass is too Lower the Step Pass setting deformed high The starting and Coordinate points are Check the coordinate data by end points of incorrectly specified plotting it with a pen cutting do not The Offset Cut Raise the Offset Cut match Pressure is too low Pressure setting The film is too flimsy Switch to a stronger film Blade rotation is not For CB15U holder red blade smooth adjustment knob grease the cutter blade and holder Adjust the distance correction FC2230 UM251 01 1600 3 12 4 Interface Functions 4 1 RS232C Serial Interface 5 232 seria
99. tact with the sliding surface Check that there is no play in the front back or side directions Make sure there are no discrepancies in the grating load of the rollers The sliding load shall be 30 gf 5 After the adjustment is completed apply adhesive to the four setscrews FC2230 UM251 01 1600 5 13 5 7 Adjusting the Position of Sensor Dog Y Align the sensor dog A with the center of the Y sensor s slit then apply adhesive to secure the sensor dog Y in that position FC2230 UM251 01 1600 5 14 5 8 Mounting the Y Slider the Y Flexible Printed Cable Board bracket 1 Remove the screw A from the board bracket and pull it out as shown in the figure above 2 Pass the Y flexible printed circuit FPC cable through the FPC guide B shown in the figure below then insert the FPC cable into the connector 3 Secure the board bracket to the Y slider using the screw which was removed in Step 1 above 4 Attach double sided tape to the FPC guard and then securely attach the FPC guide B to the other side of the tape 5 Pass the Y FPC cable between FPC holder and FPC guide and then secure the cable with a push fit M3x6 screw D 6 Apply adhesive to screw D FC2230 UM251 01 1600 5 15 5 9 Pen Block Specifications 5 9 1 Removing Block Cover Remove the two M3 screws then lift cover up in the direction indicated by the arrow
100. tep range About 10mm square varies with the character font and cutting media Cutter and pen types x x External dimensions 857 920 MERE H x W x D mm horizontal Cutter blades Supersteel Pens Fiber tip pen water oil based ball point pen water oil based ink disposable refillable ceramic simplified pencil Interfaces RS 232C serial Centronics compatible parallel automatic interface selection Command sets GP GL and HP GL emulation selected by menu LCD panel Origin specification Distance accuracy Within 0 1 plotter mode Power supply 100 120V 50 60Hz 220 240V 50 60Hz Power consumption 120VA max Operating environment Temperature 10 C to 35 C Humidity 35 to 7596 RH non condensing 1 The FC2231 60 FC2232 60 and all other VC models cannot be used with the writing panel tilted 2 vacuum pump is not provided with VC models 3 HP GL is a registered trademark of the Hewlett Packard Corporation of the United States 4 Ink pens cannot be used with FC2231 xxT models FC2230 UM251 01 1600 1 8 1 7 External Dimensions Unit mm FC2230 60 FC2230 UM251 01 1600 1 9 2230 90 FC2230 UM251 01 1600 1 10 2230 FC2230 UM251 01 1600 1 11 2 DESCRIPTION OF PARTS AND FUNCTIONS 2 1 Plotter Nomenclature The names of the plotter parts are as foll
101. the capacity of the plotter s downloadable character buffer polygon buffer etc Execute a recognizable command Execute the command with the correct number of parameters Execute the command with its parameters specified within their permissible ranges Specify a recognizable character set Execute the command with its coordinate data specified within the effective cutting plotting area Increase the buffer size 3 8 Error message Cause Solution ERROR 10 Invalid output request ERROR 11 Invalid byte following ESC ERROR 12 Invalid byte Control ERROR 13 Out of range I O parameter ERROR 14 Too many I O parameters ERROR 15 Error in transmission ERROR 16 1 0 buffer overflow _ FC2230 UM251 01 1600 During execution of an output command another output command was executed The ESC character was followed by an invalid byte A device control command containing an invalid byte was received A parameter outside of the permissible numeric range was specified Too many parameters were received During data transfer a framing error parity error or overrun error occurred The buffer received data at a faster pace than it could process indicating that handshaking is not successful Check the flow of your programmed data Check the ESC commands in your program Check the device control commands in your program Check the program Check
102. the figure below attach a string around the Y motor and pull the Y motor with a 5 kgf push pull gauge to the point where FY equals 2 0 kgf 0 2 then tighten the two screws FY 2 0 kgf 0 2 5 kgf push pull gauge 2 After loosening the two 4 mm bind screws indicated by the B arrows in the figure below attach a string around the Y motor and pull the Y motor assembly with a 10 kgf push pull gauge to the point where FY equals 5 0 kgf 0 5 then tighten the two screws FY 5 0 kgf 0 5 10 kgf push pull gauge FC2230 UM251 01 1600 5 6 5 3 Adjusting Y Slider 5 3 1 Removing the Y Bar 1 Remove the motor cover then pull out the X FPC cable connector in the direction indicated by the arrow The pen block should be removed first 2 Remove the 5 mm bind screw and the countersunk head screw indicated by the A arrows FC2230 UM251 01 1600 5 7 3 After removing the two 4 mm bind screws indicated by the arrows at the front surface use both hands to lift the Y bar up and off s s Ss TRE N 55 O 5 3 2 Adjusting the Y Slider Belt Tension 1 Remove the two 4 mm bind screws indicated by the C arrows then remove the front Y bar cover Front Y bar cover FC2230 UM251 01 1600 5 8 2 Adjust the two 3 mm bind screws D so that the is balanced right and left e Turn the screws to the right to tighten the belt e
103. the number of command parameters Check the settings of the interface conditions Check the settings of the handshaking mode and other interface conditions 3 9 3 5 The Cutting Results are Unsatisfactory uu a s cut corners CUTTER Adjust the CUTTER OFFSET are rounded or too OFFSET is value pointed incompatible with the If too low corners become blade type being used rounded f too high corners are too pointed The blade mounted in the holder does not rotate smoothly The cut line starts out crooked For CB15U holders red blade adjustment knob grease the blade and holder Remove any for ign matter inside the pen holder The Offset Cut Pressure is too low Raise the Offset Cut Pressure setting the Offset Cut Pressure is separate from the cutting FORCE With the 9 mm cutter pen blue blade adjustment knob the spring has come loose from the blade Replace the blade with a new one that has a spring Grease the blade and holder B With the 15 mm cutter pen red blade adjust ment knob the blade has fallen out The blade skips and does not com pletely cut lines that should be solid Solid lines are not cut at a constant depth The blade is extended too far The cutting SPEED is Lower the SPEED setting too high The sof
104. the protective circuit is activated all of the plotter s supply voltages are switched off If the protective circuit is activated turn off the plotter After the plotter is left as is for three to five minutes it will automatically recover FC2230 UM251 01 1600 7 4 7 4 Switching Power Unit s Supply 1 Check that the plotters POWER switch is off 2 Upper Chassis of the control unit is opened 3 Connect the power unit s cable to the required connector Voltage series Corresponding area 100 V 110T K WG1117UL 100 200 V CEE SEV BS AS FC2230 UM251 01 1600 7 5 7 5 Setting Switches The CLEAR function Settings for the DIP Switch on the Main Board e Initializes the main board by clearing the non volatile RAM Execute this function before starting any electrical 123456 adjustment Servo D A ZERO OUT Offset adjustment of the X and Y motors Pen offset adjustment Electrical adjustments e Pen height adjustment 1 pen only Pen force adjustment Selection of Centronics compatible interface mode Electrical adjustment Pen height adjustment 2 pen only Sensor Test Mode Keyboard Test Mode Parallel Interface FC2230 UM251 01 1600 7 6 7 6 Clearing the Non Volatile RAM NOTE to clear non volatile RAM after replacing the main board before Starting any electri
105. tware s Adjust the software s resolution setting is resolution setting too low The blade offset angle Raise the blade offset angle is too low The blade is extended Adjust the blade length too far The CUTTER Adjust the CUTTER OFFSET Adjust the blade length Coarse resolution of curved lines The film curls up at the corners The film curls up when cutting small characters OFFSET is value incompatible with the If too low corners become blade type being used rounded If too high corners are too pointed The cutting SPEED is Lower the SPEED setting too high blade is Replace the blade QUALITY setting Lower the QUALITY setting is too high FC2230 UM251 01 1600 3 10 Pobem _____ Case The blade is The blade is extended Adjust the blade length cutting into the too far backing sheet The cutting FORCE is Lower the FORCE setting too high The blade is too small Use a blade that fits securely for the holder in the holder Insufficient grease For CB15U holders red blade adjustment knob grease the cutter blade and holder retack sheet is Switch to a retack sheet that not sticky enough is more sticky The blade falls out of the cutter plunger Film can be cut but is hard to weed afterward Cut
106. unction determines the priority of programmed cutting conditions and manual settings of cutting conditions at the plotter s control panel When MANUAL is selected commands specifying cutting conditions from the computer are ignored and the cutting conditions can only be set at the control panel The registered conditions are retained in the plotter s internal memory even while the plotter is turned off When PROGRAM is selected the cutting conditions can be set either at the plotter s control panel or by command input from the computer When the plotter is turned off however the registered cutting conditions are not retained E Initial Blade Control Position INIT BLADE CONTROL This function specifies the position at which initial blade control is performed When 2mm BELOW is selected initial blade control is performed 2 mm below the starting point of cutting When OUTSIDE is selected initial blade control is performed outside of the effective cutting area Pen UP Movement Control PEN UP MOVE When the plotter receives commands that specify consecutive pen movements in raised status this function determines whether to move the pen to each coordinate point or to move the pen directly to the final coordinate point When ENABLED is selected the pen moves to each coordinate point in sequence When DISABLED is selected the pen moves directly to the final coordinate point FC2230 UM251 01 1600 3 3 Procedure While holding dow
107. und the X motor and pull the X motor with a 5 kgf push pull gauge to the point where FX equals 2 0 kgf 0 2 then tighten the screws 3 After loosening the two 4 mm bind screws indicated by the C arrows push the X motor bracket with a 10 kgf push pull gauge to the point where FX equals 5 0 0 5 then tighten the two screws Rear left corner cover FX 5 0 kgf 0 5 10 kgf push pull gauge FX 2 0 kgf 0 2 N 5 kgf push pull gauge lt e A 82 FC2230 UM251 01 1600 5 1 5 1 3 Adjusting the Tension of the New Front X Slider 1 Remove the front right corner cover 2 Adjust the two 3 mm bind screws indicated by the D arrows so that the belt is balanced right and left Turn the screws to the right to tighten the belt the screws to the left to loosen the belt 3 Check the belt tension See subsection 5 1 5 Checking the Belt Tension of the Front and Rear X Sliders 4 Perform the radiating lines test to check that the belt at the pulley section is balanced right and left If not repeat steps 2 to 4 above so that the belt is balanced D 5 1 4 Adjusting the Belt Tension of the New Type Rear X Slider 1 Remove the rear right corner cover 2 Adjust the two 3 mm bind screws indicated by the E arrows so that the belt is balanced right and left Turn the screws to the right to tighten the belt Turn the screws to t
108. unted tighten the screw FC2230 UM251 01 1600 iv During operations immediately after completion of operations and when setting cutting plotter functions the pen carriage Y bar and other parts which are not fixed may move suddenly Do not let your hands hair or clothing get too close to the moving parts or within their range of movement Do not place any foreign objects in or near these areas either If your hands hair clothing or the like get caught in or wrapped around moving parts you may be injured and the machine may be damaged FC2230 UM251 01 1600 CONTENTS 1 INTRODUCTION 1 1 Model Names and Basic Specifications 1 1 to Accessories 1 2 E3 TA Usage Precautions tact scatter 1 5 1 5 Daily Maintenance and ee 1 7 1 6 Main Speciications ee 1 8 1 7 External DIMenS ONS em ME 1 9 2 DESCRIPTION OF PARTS AND FUNCTIONS 2 Plotter omenclature at ptus tha adde bedeutet 2 1 29 Control Panel _6__ 2 3 Mounting the Cutter Pen geen 2 4 2 4 Adjusting the Pen Carriage Height UY 2 5 2 5 Tilting the Writing Panel aan 2 6 77777 4 2 7 Turning On the Plotter and 2 8 3 BASIC OPERATION ST Men ola

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