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ZM201 User Manual - Avery Weigh

1. sss eene 22 Special Key TUuhctlOris een cetur ead ada taa 22 Checkweigh operation eee canon 22 Weighing a target object orisni ernea a eaaa A nenne 23 Setting upper and lower limits ccecceececeecceceeeeeeeeeeeeseceeeeaaeaeeeeeeeeeeeeeeseeteeneeaeeas 23 Setpoint operation in the checkweighing application ccccccceeeeeeeeeeeeseeneees 24 Batching application EE 25 SELECT key default function sss eem nennen 25 Special key functions serurnisrniriiii reids eea pia eis EEE ES nitent nnne anne dnd 25 Batching Operation viaria ide 25 Ingredient filling EE 26 Peak hold application i ritiene eet ipee Re t e rut ea SO Yeu UTR peu ER E 27 SELECT key default function sss eene nnne 27 Special Key TUNCtONS edu giereg rater erede ENEE RR EE RR ERE RR ERR REA 27 Peak hold operation 27 ZM201 Indicator User Instructions Remote Display application 28 Chapter 4 Menus eti clas c da ad etapas EA adi a disti tM onec aan 29 Accessing un Eu eio Det ce Re PDT PERI db MUI Poi n RC ERE 29 EE IVL E e EE 29 Exiting ug Cu 30 USER level menus iie ge ee Ee stib igiene teed eet ca asit Lade 30 User merit 3 5 EE 31 SEDI EU 31 Date scc bud e matu Md ILE A 32 Sicul 33 Nine 33 Lee ln UE 34 folo EE C TEE 34 Firm arid AD Te EE eit e ertet eet abd tlag tc de ase us Est aded Hh 35 EHS PEE 35 SUE atem a ett que 35 RI Le KE 36 l
2. ZM201 Indicator User Instructions 17 Indicator applications 3 1 4 Using setpoints uU 3 1 5 Printing 18 Setpoints are values weight at which outputs are triggered automatically Outputs can control relays connected to valves lights other machinery etc See the Supervisor menu on page 43 for information on how to edit or enter setpoint values See the note below for an overview of how setpoints function By default all setpoints are disabled If activated they behave differently in the different applications See the table below Below Value Above Value General App OFF ON Accumulator App OFF ON Count App OFF ON Checkweigher App SP1 UNDER SP2 ACCEPT SP3 OVER Batching App ON OFF Peak Hold App OFF ON Remote Display App OFF ON To print the current weight information press PRINT The configured print format will be output through the configured port to the connected peripheral device The indicator can be configured to only allow one print for each weighing sequence If PRINT is pressed when so configured the message cAnt will appear Refer to Default print formats on page 39 ZM201 Indicator User Instructions 3 2 General Weighing with Accumulation application 3 2 General Weighing with Accumulation application This section applies if the Accumulator application is active 3 2 1 SELECT key default function In the Accumulator application you can view the Gross Net Tare Gross Total N
3. sssssssssseseeeeenes 63 4 ZM201 Indicator User Instructions 1 1 About this manual 1 General information and warnings 1 1 About this manual This manual is divided into chapters by the chapter number and the large text at the top of a page Subsections are labeled as shown by the 1 1 and 1 1 1 headings The names of the chapter and the next subsection level appear at the top of alternating pages of the manual to remind you of where you are in the manual The manual name and page numbers appear at the bottom of the pages 1 1 1 Text conventions Key names are shown in bold and reflect the case of the key being described If a key has a dual function it may be referred to by its alternate function Displayed messages appear in bold italic type and reflect the case of the displayed message Annunciator names appear as italic text 1 1 2 Special messages lt Examples of special messages you will see in this manual are defined below The signal words have specific meanings to alert you to additional information or the relative level of hazard CAUTION This is a Caution symbol Cautions give information about procedures that if not observed could result in damage to equipment or corruption to and loss of data NOTE This is a Note symbol Notes give additional and important information hints and tips that help you to use your product ZM201 Indicator User Instructions 5 General information and warnin
4. 3 Press F1 to return to the SEAL display 4 To exit the menu see Exiting the menus on page 30 ZM201 Indicator User Instructions 33 Menus 4 6 About menu The About menu is shown in Figure 4 3 View Serial Number Displays Displays Displays Displays Displaysthe IP address Subnet Gateway Mac Displays the application application info info info part number version b Goes SELECT V Partno Version Partno Version TARE A Displaysthe Displays the PRINT lt firmware firmware part number version number UNITS p ZERO lt Displaysthe Displaysthe bootloader bootloader PN version F1 Escapeor A Figure 4 3 About menu Use this menu to display information about the various items shown in Figure 4 3 Each is explained below Use the Numeric entry procedure on page 15 when you need to enter values 4 6 1 Boot About y Boot 1 Access the About menu and press SELECT boot is displayed 2 Press SELECT PArtno is displayed 3 Press SELECT The 1st half of the bootloader PN is displayed Press UNITS to view the 2nd half 4 Press ZERO to return to the PArtno display 5 Press UNITS VErSion is displayed 34 ZM201 Indicator User Instructions 4 6 About menu 6 Press SELECT The version number of the bootloader is displayed T Press ZERO to return to the VErSion display 8 Press TARE to return to the boot display 4 6 2 Firm an
5. M xis displayed with the x flashing This is a numeric entry screen for the month Key in the month value and press ZERO to accept d xis displayed with the x flashing This is a numeric entry screen for the day value Key in the day value and press ZERO to accept SEt is displayed ZM201 Indicator User Instructions 4 5 User menu T Press UNITS StYLE is displayed Use this to set the style of date for printouts Choices are MMDD2Y MMDD4Y DDMM2Y and DDMMA4Y 8 Press SELECT The current selection is displayed 9 Press UNITS to scroll through the choices Press ZERO when your choice is displayed The choice is made and StYLE is displayed 10 Press TARE dAtE is displayed 4 5 3 Site ID User Y Time gt Date gt Site ID 1 From dAtE press UNITS SitE id is displayed 2 Press SELECT A string entry screen is displayed See String index character data entry on page 42 for instructions on how to enter string characters 3 Key in a site ID number and press ZERO to accept SitE id is displayed eL z The Site ID can be used in transmitted or printing information 4 5 4 Seal User y Time gt Date gt Site ID gt Seal 1 From SitE id press UNITS SEAL is displayed 2 Press SELECT unSEALE or SEALEd is displayed This is the status of the physical seal inside the indicator If the unit is sealed no changes can be made to the configuration of the indicator
6. 18 This completes the Supervisor menu for the Accumulation application Repeatedly press TARE until the indicator returns to normal weighing mode The current weight value is displayed ZM201 Indicator User Instructions 8 4 Checkweighing application supervisor menu 8 4 Checkweighing application supervisor menu Figure 8 4 shows the Supervisor menu when you are in the Checkweighing application SELECT V TARE A Gel UNITS 1 3600 ZERO lt 4 minutes F1 Escapeor amp 0 100 0 100 Nol Bold boxes and text denote defaults Se key vo Ky LU in In In value value value Figure 8 4 Supervisor menu for the Checkweighing application Follow these steps to set the items in the Supervisor menu General Weighing application supervisor menu on page 44 Go there for information Lt Ka The Setpnt and bAttErY submenus in Figure 8 4 are the same as described in on those submenus The unique submenus to this application are described below 8 4 1 Check Super y Setpoint gt Check 1 With the Checkweighing application active access the Supervisor menu using password 1793 Refer to Accessing the menus on page 29 for instructions From SuPEr press SELECT SEtPnt is displayed 2 Press UNITS chEcK is displayed This stands for checkweigher Use this to set the items relating to checkweighing Set under divisions for acceptable target weight undrdiv ZM201 Indicator User Instructions 55 Supervi
7. 1793 Refer to Accessing the menus on page 29 for instructions From SuPEr press SELECT SEtPnt is displayed 52 ZM201 Indicator User Instructions 8 3 Counting application supervisor menu 2 Press UNITS count is displayed Use this to set the items relating to counting Enable Disable the ability to print the accumulated total Prt tot O Key ina print format number for printing the total accumulated information tot FMt Enable Disable the ability to clear the total accumulation information when the total is printed cir tot Reset the accumulator memory channel value to 0 rESEt The following steps describe the procedure to set these items Print total Count y Print Total 3 From count press SELECT Prt tot is displayed This stands for print total 4 Press SELECT oFF is displayed 5 Press ZERO to keep the print total function disabled or press UNITS to toggle to on and press ZERO to enable printing of the accumulated total Prt tot is displayed If enabled during normal operation the user can press and hold PRINT for three seconds and the selected total print format see step 8 below will be sent out any port that is set up to print The display will flash Prn tot Total format Count y Print Total gt Total Format 6 Press UNITS tot FMt is displayed This stands for the total print format T Press SELECT The current print format number is displayed with a flas
8. 41 String index character data entry 7 String index character data entry In the User menu there is an entry Site ID that requires you to enter text in a seven digit string Below are guidelines to create or edit text in this string This is a sample of a string entry display When these segments mM a mm are flashing you are in Te u the string index select SC m mode In this mode you L l select the index character you want to edit or add delete a character String Index Character number ASCII characters are entered as decimal values Left flashing bar graph segments indicate you are in the String Index select mode Use the Table 1 key legend to move to the index number you want to edit add a new index number O delete an existing index number Table 1 Key Action When In The String Index Select Mode Action TARE SELECT ZERO PRINT UNITS F1 Selects the index character for editing using the key actions in Table 2 Append new character Deletes current after this point Does character Default character nothing added is 32 space Moves leftone Moves right position in the one position in ESC Abort index the index Momentary Key Press Does nothing Page Up Page Down Decrements Increments Does nothing index by 10 index by 10 Long Key Press After you select the index number use the Table 2 key actions to edit the character for that index numbe
9. 8 Press ZERO to accept the displayed value or key in a new value and press ZERO to accept out is displayed 9 Press UNITS out2 is displayed Inputs Setpoint y Edit Y Annun gt Out gt In 10 Repeat steps 7 through 9 for out and out3 Press UNITS when finished in1 is displayed This stands for input 1 Use this to assign a function to input 1 when an external switch is tripped Default choice is nonE The choices are listed in Figure 8 1 The remote input can be used to perform an accumulated print total function Use the PrintHoLd function to simulate a press and hold of the PRINT key If you are using a momentary switch press and release If you are using a toggle switch switch it ON then OFF to reset the function for the next time Inputs and Outputs must be enabled ON in a separate password protected menu Some input choices will not apply in the application that is active 11 From inf press SELECT The current choice is displayed 12 Press UNITS to scroll through the choices and when your choice is displayed press ZERO to accept in1 is displayed 13 Press UNITS in2 is displayed 14 Repeat steps 11 through 13 for in2 and in3 Press TARE when finished Edit is displayed ZM201 Indicator User Instructions 8 1 General Weighing application supervisor menu Print Setpoint y Edit gt Print 15 Press UNITS Print is displayed Use this to print the settings under S
10. Signataire autoris d Avery Weigh Tronix Unterschriftsberechtigter f r Avery Weigh Tronix Firmatorio autorizzato per Avery Weigh Tronix Firmante autorizado para Avery Weigh Tronix Signature Name Handtekening Naam Signature Nom Unterschrift Name Firma Nome Firma Nombre K Detert Global Head of R amp D 30 June 2013 76501 383 Issue 1 10 ZM201 Indicator User Instructions Introduction The ZM201 indicator series is made up of three weight indicators and one signal processor The indicators shown in Figure 2 1 are easy to use for weighing The ZM201 comes in three housing types stainless steel ABS desktop and stainless steel panel mount The indicator has two serial COM ports and an Ethernet port The indicators also have three logic level inputs with configurable functions and three setpoint outputs See the Specification literature for a full list of specifications Avery Weigh Tronix ZM201 EE S SE Stainless Steel D 3 30 oO n F1 TARE SELECT ZERO PRINT UNITS Avery Weigh Tronix ZM201 ABS enclosure D sm v PRINT COUNT D gt 04 O TARE SELECT ZERO PRINT UNITS Avery Weigh Tronix ZM201 Panel Mount PRINTCOUNTSP1 SP2 SP3 D FINES o TARE SELECT ZERO PRINT UNITS Figure 2 1 Front panels of the ZM201 indicator ZM201 Indicator User Instructions 11 Introduction 2 1 ZM201 Signal Processor 12 The ZM201 signal processor shown in Figure 2 2 is a
11. and warnings 1 7 FCC and EMC declarations of compliance United States This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Canada This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications Le pr sent appareil num rique n met pas de bruits radio lectriques d passant les limites applicables aux appareils num riques de la Classe A prescrites dans le R glement sur le brouillage radio lectrique edict par le minist re des Communications du Canada European Countries ZM201 Indicator User Instructions 1 7 FCC and EMC declarations of compliance Avery Weigh Tronix gt Foundry Lane Smethwick West Midlands B66 2LP England Konformitatserklarung Dichiarazione di confo
12. application Follow these steps to set the items in the Supervisor menu General Weighing application supervisor menu on page 44 Go there for information Wa lt The Setpnt and bAttErY submenus in Figure 8 5 are the same as described in on those submenus The unique submenus to this application are described below 8 5 1 Batch Super y Setpoint gt Batch 1 With the Batching application active access the Supervisor menu using password 1793 Refer to Accessing the menus on page 29 for instructions From SuPEr press SELECT SEtPnt is displayed 58 ZM201 Indicator User Instructions 8 5 Batching application supervisor menu 2 Press UNITS bAtch is displayed Use this to set the items relating to batching Select auto or manual operation ModE Set gross or net display mode diSP See Notes on batching on page 60 for information about settings for batching Mode Batch y Mode 3 Press SELECT ModE is displayed Mode has two choices Auto or MAnuAL There is a detailed description for each type in the section titled Batching application on page 25 4 Press SELECT The current setting is displayed 5 Press UNITS to toggle between the choices and when your choice is displayed press ZERO to accept ModE is displayed Display Batch Mode 2 Display 6 Press UNITS diSP is displayed Display has two choices NEt or GroSS Each is explained below NEt Choose Net to base bat
13. to a peripheral device through a configured communications port Performs accumulator function if enabled Acts as a left arrow key for menu navigation Press the UNITS key to scroll through the available units of measure while in normal operating mode Acts as a right arrow key for menu navigation Press the ZERO key to zero the display Acts as an ENTER key to accept a displayed value or function Press the F1 key to select application specific choices Aborts a numeric entry and acts as an ESCAPE key in the menu navigation Also used to display or enter an accumulator channel Press and hold to view the password entry screen for menu access If DC powered press to turn the indicator on Press and hold for two seconds to turn the indicator off If AC powered when power is applied to the indicator it will be on ZM201 Indicator User Instructions 13 Introduction 2 2 4 Annunciators The annunciators on the display are shown and labeled in Figure 2 3 Bargraph Center of zero DS Units of Moti 30 Unit 1 4 otion Exc Unit 2 measure Gross weight 3 GROSS TOTAL E Total o gt NET a Application Net weight TARE PT dependent Tare weight PRINT COUNTSP1 SP2 SP3 Preset tare Active network link Battery Print Count Setpoints Status Figure 2 3 Annunciators The triangular annunciators will light during operation to inform the user of the weighing mode active unit of measure etc cho
14. with a flashing right most digit 8 Press ZERO to accept the current value or key in a new value and press ZERO to accept oVErdiV is displayed ZM201 Indicator User Instructions 8 4 Checkweighing application supervisor menu Reset Check y Under divisions gt Over divisions gt Reset 9 10 11 12 13 14 15 ZM201 Indicator User Instructions Press UNITS rESEt is displayed Use this to reset the all the checkweigher variables to the factory defaults Press SELECT no is displayed Press ZERO to abort the reset or press UNITS YES is displayed Press ZERO to reset the settings to factory defaults rESEt is displayed Press TARE chEcK is displayed Press UNITS bAttErY is displayed The battery menu is identical in all the applications Refer to step 1 on page 47 for information on setting up the battery This completes the Supervisor menu for the Checkweighing application Repeatedly press TARE until the indicator returns to normal weighing mode The current weight value is displayed 57 Supervisor menu 8 5 Batching application supervisor menu Figure 8 5 shows the Supervisor menu when you are in the Batching application SELECT V Bold boxes and text TARE A denote defaults didi UNITS gt Seechen GC 13608 F1 Escapeor A minutes Cu H Gross Key Key Key NUS in in in value value value Figure 8 5 Supervisor menu for the Batching
15. 4b Use the Numeric entry procedure on page 15 to enter a new sample size and press ZERO Add is displayed Count the number of sample items onto the scale and when ready press F1 buSY is briefly displayed followed by one of two possible outcomes a Ifthe sample met the minimum sample requirements and the weight is stable the display will show the correct number of parts on the scale and COUNT is lit 20 ZM201 Indicator User Instructions 3 3 Counting application b Ifthe sample size was not large enough or if the weight was unstable Abort is briefly displayed and the display returns to gross weighing mode Repeat steps 3 through 5 using a larger sample size gm Minimum sample weight is the gross zero band value The initial sample count is 5 pieces The maximum number of pieces that can be sampled is 100 000 ZM201 Indicator User Instructions Place the parts on the scale to be counted To accumulate the count and number of transactions press PRINT while in count mode If enabled press and hold PRINT for three seconds to print and or clear the active count total These functions are enabled or disabled in a password protected menu 21 Indicator applications 3 4 Checkweighing application This section applies if your indicator has the Checkweighing application enabled 3 4 1 SELECT key default function In the Checkweighing application you can view the gross net and tare display values by repeatedly
16. 6 3 2007 A1 2011 OIML R61 EN 60950 1 2006 A12 2011 OIML R61 EN 61000 6 3 2007 EN 60950 1 2006 A1 2011 A12 2011 Foundry Lane Smethwick West Midlands B66 2LP England Berkshire SL4 3BL England Registered in England No 005596 Hersteller Typ Nr der EG Bauartpr fscheins ITW Ltd trading as Avery Weigh Tronix Reg Office Admiral House St Leonards Road 93 ITW Ltd trading as Avery Weigh Tronix Foundry Lane Smethwick West Midlands B66 2LP England Reg Office Admiral House St Leonards Road Berkshire SL4 3BL England Registered in England No 00559693 ITW Ltd trading as Avery Weigh Tronix Foundry Lane Smethwick West Midlands B66 2LP England Reg Office Admiral House St Leonards Road Berkshire SL4 3BL England Registered in England No 00559693 Avery Weigh Tronix ZM201 Automatic Gravimetric Filling Instrument UK 0126 0140 Produttore Modello Avery Weigh Tronix ZM201 Automatic Gravimetric Filling Instrument N di certificato di approvazione di tipo CE UK 0126 0140 Fabricante Avery Weigh Tronix Tipo ZM201 Automatic Gravimetric Filling Instrument Numero del certificado de aprobaci n de tipo CE UK 0126 0140 entspricht den Anforderungen folgender conforme alle caratteristiche previste dalle conforme a las exigencias de las siguientes EG Richtlinien seguenti direttive CE directivas CE Ri
17. AVE no is displayed This means Do not save changes 2 Press UNITS to scroll through the choices SAVE no SAVEYES and CAnCEL Press ZERO to accept the displayed choice If you choose SAVE no or SAVEYES the indicator exits the menu and returns to normal weighing mode OR If you choose CANCEL the indicator remains in the menu 4 4 USER level menus The USER level menus are available to the user The other menu levels are for supervisors and technicians only The USER level password 111 contains the User About and Audit menus arranged as shown in Figure 4 1 Normal SELECT Y Weighing Mode TARE A Press and PRINT lt hold F1 key UNITS p ZERO lt Enter 111 i amp press ZERO F1 Escape or A See See See page 31 page 34 page 37 Figure 4 1 USER level password 111 menus 30 ZM201 Indicator User Instructions 4 5 User menu 4 5 User menu The User menu is shown in Figure 4 2 Enter View Site ID Seal Status SELECT V TARE A PRINT lt UNITS ZERO JJ F1 Escapeor A Figure 4 2 User menu Use this menu to set the time and date to enter a site ID and view the physical seal status Each is explained below Use the Numeric entry procedure on page 15 when you need to enter values 4 5 1 Time User y Time User y Time shown above illustrates that you move down from uSEr to tiME This WM may The y and gt symbols used in this section stand for direction moved in
18. Avery Weigh Tronix gt ZM201 Indicator Series User Instructions AWT35 501083 Issue AC Avery Weigh Tronix LLC 2013 All rights reserved No part of this publication may be reproduced stored in an electronic retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without the prior written consent of the copyright owner or as permitted by law or under license Full acknowledgment of the source must be given Avery Weigh Tronix is a registered trade mark of the Avery Weigh Tronix LLC This publication was correct at the time of going to print however Avery Weigh Tronix LLC reserves the right to alter without notice the specification design price or conditions of supply of any product or service at any time All third party brands and product names used within this document are trademarks or registered trademarks of their respective holders ZM201 u en 501083 book Table of Contents page Table of Contents iii dd Hee Pede a boda dedu bn dd E ede eden 3 Chapter 1 General information and warnings sss eene nnns 5 About thisimanual edel EES 5 Text conventions c n teta un nie TH d itti ade 5 Speclalitiessages eon oe Pte tie aci en Ra een 5 Installation M Q O 6 Safe handling of equipment with batteries ssssssssseeeeeeeeee 6 Wet conditions dc 6 Routine maintenan
19. EtPnt 16 Press SELECT Port 1 is displayed 17 Press F1 to abort the print process or press UNITS to scroll to the desired port and press ZERO to print the information Print is displayed after either action Reset Setpoint y Edit gt Print gt Reset 18 Press UNITS rESEt is displayed Use this to reset the settings under Edit to factory defaults 19 Press SELECT no is displayed 20 Press ZERO to abort the reset or press UNITS YES is displayed 21 Press ZERO to reset the settings to factory defaults rESEt is displayed 22 Press TARE SEtPnt is displayed 8 1 2 Battery Super y Setpoint gt Battery ey The battery status and timeout features are for the internal battery option and do not function with other battery sources 1 Press UNITS bAttErY is displayed Use this to enable the battery and to set a timeout length in minutes If this time expires with no scale or keypad activity the indicator will automatically shut off ZM201 Indicator User Instructions 47 Supervisor menu lt lt 48 Enable Battery y Enable Only enable the battery and set the tMout value if using the internal ZM201 battery option The shut off timer will not work with other external battery sources 2 Press SELECT EnAbLE is displayed Choices are oFF and on Choose oFF to disable battery usage Choose on to enable battery usage 3 Press UNITS to toggle between
20. appear on the bottom of the keys Press SELECT W to move down in a menu Press TARE A to move up in a menu except at the bottom item in a menu then use ZERO or F1 Press PRINT lt to move left in a menu Press UNITS gt to move right in a menu Press ZERO J to accept a value or choice and move up in the menu Press F1 to escape and move up in the menu 4 2 Menu annunciators The menu structure is made up of menu items parameters value entry screens and lists from which you choose one item To help you know where you are in the menu the bargraph at the top of the display is on while the indicator is in the menus and will change appearance according to the following rules All segments flashing This means you are in the menu structure but not in any of the following screens Center flashing others solid This means you are in a parameter prompt screen Center flashing others off This means you are in a numeric entry screen Enter a number and press ZERO to accept Right flashing others off This means you are in a list Scroll through the choices with the PRINT and UNITS keys and press ZERO to accept ZM201 Indicator User Instructions 29 Menus 4 3 Exiting the menus 1 If you are at the bottom item in a menu use ZERO to accept a choice or value and move up a level or use F1 to escape and move up one level without accepting the choice or value From that point press TARE repeatedly until S
21. ate sono Las normas armonizadas en vigor son EN 45501 1994 EN 61000 6 3 2007 EN 45501 1994 EN 61000 6 3 2007 EN 60950 1 2006 A1 2011 EN 60950 1 2006 A1 2011 A12 2011 A12 2011 Nota 1 Nota 1 Questa dichiarazione valida solamente se lo strumento di pesatura non automatico stato verificato dal produttore o prowvisto di un certificato di conformit rilasciato da un ente riconosciuto ITW Ltd trading as Avery Weigh Tronix Foundry Lane Smethwick West Midlands B66 2LP England Reg Office Admiral House St Leonards Road Berkshire SL4 3BL England Registered in England No 00559693 Authorised signatory for Avery Weigh Tronix Namens van Avery Weigh Tronix Signataire autoris d Avery Weigh Tronix Unterschriftsberechtigter f r Avery Weigh Tronix Firmatorio autorizzato per Avery Weigh Tronix Firmante autorizado para Avery Weigh Tronix Esta declaraci n es v lida solamente si el equipo de pesaje no autom tico ha sido verificado por el fabricante o con certificado de conformidad emitido por un organismo notificado ITW Ltd trading as Avery Weigh Tronix Foundry Lane Smethwick West Midlands B66 2LP England Reg Office Admiral House St Leonards Road Berkshire SL4 3BL England Registered in England No 00559693 Date Datum Date Datum Data Fecha 30 June 2013 76501 382 Issue 1 General information and warnings Avery Weigh Tronix Ni Fo
22. ce e e ae aaar nen erre nr nnns tn nennen rennen 7 Cleaning the machine 2 ut ident te teet oa Leno teg eunt e egets Hc pig een pa ded eunti SEENEN 7 Re Un Une ET 7 Sharp object arme beo ua tee olde debis 7 FCC and EMC declarations of compliance oococicocccccocccccccncnncnnnononnnnncnnnnnnnnnnnnnnn non nnnnnnnnno 8 Chapter 2 Introduction eb ro EEN E Ua ae birds 11 ZM201 Sigr al Processor odium uten eee ee o tc e e ER eee dde 12 Erontipanel sss acm s tc e etn VE 13 un ler e c T ET 14 Powering p the ZM201 rp RP Mein mr iip a itii 14 Numeric entry procedure iie aeae ea a aa aeea a a aae rrr rrIr nnns nennen enne 15 Chapter 3 Indicator applications 2 cece cecccecece cee ce eee ce eee ee cece aeaeeceeeeeeeeeeesedsecaeaaeceeeeeeeeeeeseeeeneeenaeeas 16 General weighing application sssssseenee enm nennen nnns 16 SELECT key default function ssssssssssseene emm nnns 16 Gross weighing EE 16 MIA e REL 17 USING Kool as 18 Prititlfig 22 2 onxc ELS n IAE Det I 18 General Weighing with Accumulation application e 19 SELECT key default function sss eem eene 19 Accumulator operation sssssssssssssssseseeeee em enne nnne enne nnne n nnn nEn nnne 19 Counting Tele ere TEE 20 SELECT key default function snosio Ea ea raa aeai 20 Special kev funcions M 20 Sampling EE 20 Checkweighing application 22 SELECT key default function
23. ching on net weights GroSS Choose Gross to base batching on gross weights T Press SELECT The current setting is displayed 8 Press UNITS to toggle between the choices and when your choice is displayed press ZERO to accept diSP is displayed ZM201 Indicator User Instructions 59 Supervisor menu 8 5 2 Notes on batching 60 If MODE is set to AUTO the batch process will continue until the final ingredient is completed Between each ingredient there will be a slight delay to allow for motion and final weight If MODE is set to MANUAL this requires that you press F1 between each ingredient to complete the fill cycle If DISP is set to NET an autotare will occur prior to each ingredient and the Out 1 2 and 3 fill weights will be based on Net weight If DISP is setto GROSS no autotare will occur and the Out 1 2 and 3 fill weights would be based on the Gross weight of the accumulated ingredients If Ingredient 1 amount is 10 Ingredient 2 amount is 20 and ingredient 3 amount is 30 then you would enter Out 1 10 Out 2 30 10 20 and Out 3 60 10 20 30 Output setpoints are based on the actual displayed Gross weight so if inaccurate amounts of ingredient are experienced during the batch then it may affect the amount of each subsequent ingredient that is added ZM201 Indicator User Instructions 8 6 Peak Hold application supervisor menu 8 6 Peak Hold application supervisor menu Figure 8 6 shows the Supervi
24. chtlinie f r 2004 22 EG Direttiva relativa agli 2004 22 CE Directiva relativa a los 2004 22 CE Messger te strumenti di misura instrumentos de medida EMV Richtlinie 2004 108 EG Normativa EMC 2004 108 CE Directiva CME 2004 108 CE Niederspannungs Richtlinie 2006 95 EG Normativa per la bassa 2006 95 CE Directiva de baja 2006 95 CE tensione tensi n Die angewendeten harmonisi erten Normen sind Le norme standard armonizzate e nazionali applicate sono Las normas armonizadas en vigor son OIML R61 EN 60950 1 2006 A12 2011 EN 61000 6 3 2007 A1 2011 EN 61000 6 3 2007 A1 2011 OIML R61 EN 60950 1 2006 A12 2011 OIML R61 EN 61000 6 3 2007 EN 60950 1 2006 A1 2011 A12 2011 Foundry Lane Smethwick West Midlands B66 2LP England Berkshire SL4 3BL England ITW Ltd trading as Avery Weigh Tronix Reg Office Admiral House St Leonards Road Registered in England No 00559693 ITW Ltd trading as Avery Weigh Tronix Foundry Lane Smethwick West Midlands B66 2LP England Reg Office Admiral House St Leonards Road Berkshire SL4 3BL England Registered in England No 00559693 ITW Ltd trading as Avery Weigh Tronix Foundry Lane Smethwick West Midlands B66 2LP England Reg Office Admiral House St Leonards Road Berkshire SL4 3BL England Registered in England No 00559693 Authorised signatory for Avery Weigh Tronix Namens van Avery Weigh Tronix
25. d App About y Boot gt Firm and App 1 From boot press UNITS FirM is displayed This stands for firmware 2 Repeat the same pattern of key presses in steps 2 through 7 to view the part number and version for the FirM and APP menu items 4 6 3 Serial About y Boot gt Firm gt App gt Serial 1 With APP displayed press UNITS SEriAL is displayed 2 Press SELECT The first four digits of the indicator serial number are displayed Press UNITS to view the last five digits 3 Press TARE to return to the SEriAL display 4 6 4 Enet About y Boot gt Firm gt App gt Serial gt Enet E If the indicator is connected to an ethernet network the values displayed will be the current assigned addresses 1 From oPtion press UNITS EnEt is displayed Use this item to view the values for the IP Subnet Gateway and MAC addresses 2 Press SELECT iP Addr is displayed Use this item to view the four part IP address 3 Press SELECT 1 XXX is displayed This is first octet of the IP address 4 Press ZERO 2 XXX is displayed This is second octet of the IP address ZM201 Indicator User Instructions 35 Menus 4 6 5 Dload 10 Press ZERO 3 XXX is displayed This is third octet of the IP address Press ZERO 4 XXX is displayed This is fourth octet of the IP address Press ZERO iP Addr is displayed Press UNITS Subnet is displayed Repeat this sequence of key p
26. e eu EE 37 Colles oci eti riii oU ttem Metti i EE 37 Chapter 5 Communications sssssssssssssseseeeer em eI eee nn nnne rrr enn nn nen enne nennen 39 Default print forriats or oce Pn Dee Pee deih EA 39 AENA eene enne rrren nnns rennen rennen nnn enne 41 Chapter 7 String index character data entry sesssssssssse memes 42 Chapter 8 Supervisor menu sss em emen enne nne n nennt mrrr nnns nnns en enne nennen ens 43 General Weighing application supervisor menu sssssssseseeeeenee 44 ET sno reete hut E M CM ade en 45 fuc d 47 Accumulator application supervisor menu sssssssseeemm m 49 ACCUIMUNALO EE 50 Counting application supervisor menu cceccceceeeeeeeeeeeeeeeeeecaeceeeeeeeeeeeeeteeeeeseeseenaeees 52 epe TET 52 Checkweighing application supervisor menu ssssssssssseeeeen enne 55 Check s cmo uote dete ate t aS oria dis uk t sent aout eor fade aci i nahe 55 Batching application supervisor menu ceeeeeeeeeecceceeeeeeeeeeeeeeeaaeaeeeeeeeeeeeeeteeeseaeeas 58 sre p e 58 Notes onmbatchlhig undeet E eege E Crea D ED e 60 Peak Hold application supervisor menu cccceceeeeeeeeeeececeeceeaeceeeeeeeeeeeeseesetseenasaeees 61 LEEN L EEE A E Loo 61 Remote Display application supervisor menu
27. edly pressing SELECT 3 5 2 Special key functions The following keys have an extra function in this application F1 F1 acts as a START STOP RESTART key on successive presses SELECT Press and hold to access the setpoint editor Below is the Setpoint editor menu Press and hold SELECT key Key in Key in Key in setpoint setpoint setpoint value value value 3 5 3 Batching operation Batching allows the indicator to control up to three motors timers augers gates etc using the three outputs for the purpose of making batches based on weight There is one type of batching operation ingredient filling up to three ingredients Other parameters that are set in a password protected menu affect the batching operation E z The bargraph will sequentially light up to show from 0 to 100 of the batch weight ZM201 Indicator User Instructions 25 Indicator applications 3 5 4 Ingredient filling Ingredient filling is for batching up to 3 different ingredients controlled by Out 1 2 and 3 values If Out 2 value is 0 then it operates as a single ingredient filler If Out 3 value is O then it operates as 2 ingredient batcher 1 Press and hold SELECT to access the setpoint editor 2 Set Out 1 to the ingredient 1 value Out 2 to the ingredient 2 value and Out 3 to the ingredient 3 value 3 To start the batching process press F1 See more details on Gross or Net weight batching in Notes on batching on page 60 4 T
28. enter segments shown in Figure 2 4 flash Use the keys as described in Figure 2 4 to enter a value on the display Following is an example Example To key in the number 507 Repeatedly press the TARE 4 or SELECT W key until 5 appears on the display Press the UNITS gt key once to move cursor one space to the right Repeatedly press the TARE 4 or SELECT W key until 0 appears on the display Press the UNITS gt key once to move cursor one space to the right Repeatedly press the TARE 4 or SELECT W key until 7 appears on the display Press the ZERO key to enter or accept the value Press the PRINT key to move the entry function one digit to the left This effectively deletes the current value in that position and allows you to enter a new value in that position ZM201 Indicator User Instructions 15 Indicator applications 3 Indicator applications This indicator has several weighing applications that can be enabled through a password protected menu Only one application can be enabled at a time The applications available are General Weighing explained on page 16 O Weighing with Accumulation explained on page 19 Parts Counting explained on page 20 Checkweighing explained on page 22 Batching explained on page 25 Peak Hold explained on page 27 Remote Display explained on page 28 The indicator comes with the default application called General Weighing active To display active applicat
29. et Total and Transaction Count display values by repeatedly pressing SELECT When the Gross Total is displayed both the GROSS and TOTAL annunciators will be lit When the Net Total is displayed both the NET and TOTAL annunciators will be lit When the Transaction Count is displayed the TOTAL annunciator is lit 3 2 2 Accumulator operation The accumulator application can be used to record totals of individual weighments Follow these steps 1 Press ZERO to zero the scale if necessary 0 is displayed 2 Place item on the scale Weight is displayed ee LIES mm A You can use gross or net weighing with the accumulator application as it stores both gross and net totals You have one accumulator channel that is active all the time Press SELECT to toggle through the current values When annunciators TOTAL amp GROSS are lit this indicates the total for the gross value When annunciators TOTAL amp NET are lit this indicates the total for the net value When annunciators TOTAL amp TARE are lit this indicates the total for the tare value When TOTAL only is lit this is the current number of transactions 3 Press PRINT to add weight to the accumulator and to print the selected print format The PRINT annunciator lights briefly eV E You can press the F1 key to add the weight to the accumulator without performing the print function 4 Remove weight from the scale Weight must return to inside the gr
30. ghing App Active displayed weight value General Weighing Format 5 Default for Batching App Gross 272 04 lb Tare 95 88 lb Net 176 16 lb Transaction Count Gross 272 04 lb Tare 95 88 lb Net 176 16 lb Net 176 16 lb WAV AAA AAA AAA AAA AAA AAA AAA AAA AA AAA AAA AAA AAA AAA AAA G 272 04 1b WAV 39 Communications INN AAA AAA AA AAA AAA AAA AA AAA AA AAA AAA AAA AAA AA AAA Peak Weighing Format 6 Peak Max 1000 02 1b VA WAY Remote Display Format 7 Active displayed weight value 212 04 IBIG WAV Transaction Count 10 Print Totals Format 8 Gross Total 272 04 lb Default for Accumulator App Tare Total 95 88 lb Net Total 176 16 lb Print Totals Format 9 Transaction Count 10 Default for Counting App Count Total 176 Create your own Format 10 The indicator can be configured for many other outputs to match the application 40 ZM201 Indicator User Instructions 6 Error messages The following error messages may be displayed during use of the indicator Message Display Overload Can fit on display Underload Entry not in valid range Password entry failed Remote display not receiving data from the master indicator Indicator did not reach a stable zero weight within time window set for automated weighing process ZM201 Indicator User Instructions
31. gs 1 2 Installation NO USER SERVICEABLE PARTS REFER TO QUALIFIED SERVICE PERSONNEL FOR SERVICE Equipment to be powered by a UL Listed I T E power supply rated 12 36VDC and marked LPS or a UL Listed power supply rated 12 36VDC and marked Class 2 The Socket Outlet shall be installed near the equipment and shall be easily accessible 1 2 4 Safe handling of equipment with batteries O CAUTION Danger of explosion if battery is incorrectly replaced Replace only with the same or equivalent type recommended by the manufacturer Dispose of used batteries according to the manufacturer s instructions ATTENTION Il y a danger d explosion s il y a remplacement incorrect de la batterie remplacer uniquement avec une batterie du m me type ou d un type quivalent recommand par le constructeur Mettre au rebut les batteries usag es conform ment aux instructions du fabricant 1 2 2 Wet conditions Under wet conditions the plug must be connected to the final branch circuit via an appropriate socket receptacle designed for washdown use Installations within the USA should use a cover that meets NEMA 3R specifications as required by the National Electrical Code under section 410 57 This allows the unit to be plugged in with a rain tight cover fitted over the plug Installations within Europe must use a socket which provides a minimum of IP56 protection to the plug cable assembly Care must be ta
32. he display will flash Prn tot Total format Accum y Print Total gt Total Format 6 Press UNITS tot FMt is displayed This stands for the total print format 7 Press SELECT The current print format number is displayed with a flashing right most digit Default is format 8 8 Press ZERO to accept the existing setting or key in a new format number and press ZERO tot FMt is displayed 50 ZM201 Indicator User Instructions 8 2 Accumulator application supervisor menu Clear total Accum y Print Total gt Total Format gt Clear Total 9 Press UNITS cLr tot is displayed This stands for clear total Choose on to enable clearing the accumulated total when printed Choose oFF to disable this function If enabled the total is cleared if the user presses and holds the PRINT key for three seconds The message cLr tot will flash The total is printed prior to clearing if this was enabled in step 5 above 10 Press SELECT The current setting is displayed 11 Press UNITS to toggle between the choices and when your choice is displayed press ZERO to accept cLr tot is displayed Reset Accum y Print Total gt Total Format gt Clear Total gt Reset 12 Press UNITS rESEt is displayed Use this to reset the all the items under AccuM to the factory defaults 13 Press SELECT no is displayed 14 Press ZERO to abort the reset or press UNITS YES is displayed 15 Press ZERO to reset t
33. he indicator for remote display operation Contact your local Avery Weigh Tronix representative for information on setting up the indicator as a Primary or Secondary indicator 64 ZM201 Indicator User Instructions Avery Weigh Tronix a Avery Weigh Tronix USA 1000 Armstrong Dr Fairmont MN 56031 USA Tel 507 238 4461 Fax 507 238 4195 Email usinfo awtxglobal com www wtxweb com Avery Weigh Tronix UK Foundry Lane Smethwick West Midlands England B66 2LP Tel 44 0 8453 66 77 88 Fax 44 0 121 224 8183 Email info awtxglobal com www averyweigh tronix com
34. he settings to factory defaults rESEt is displayed 16 Press TARE AccuM is displayed 17 Press UNITS bAttErY is displayed The battery menu is identical in all the applications Refer to step 1 on page 47 for information on setting up the battery 18 This completes the Supervisor menu for the Accumulation application Repeatedly press TARE until the indicator returns to normal weighing mode The current weight value is displayed ZM201 Indicator User Instructions 51 Supervisor menu 8 3 Counting application supervisor menu Figure 8 3 shows the Supervisor menu when you are in the Counting application SELECT Y TARE A PRINT 4 e ZERO F1 Escape or A 1 3600 minutes Enter Print Se format for Total operation o He Key Bold boxes and text denote defaults ut2 Key Key In Figure 8 3 Supervisor menu for the Count application Follow these steps to set the items in the Supervisor menu General Weighing application supervisor menu on page 44 Go there for information LC a The Setpnt and bAttErY submenus in Figure 8 3 are the same as described in on those submenus The unique submenus to this application are described below The cnt Acc submenu is the same described in the Accum submenu in the Accumulator application Refer to step 3 on page 50 8 3 1 Count Super y Setpoint gt Count 1 With the Count application active access the Supervisor menu using password
35. hen the current value for the upper accept weight 5 Press ZERO to accept this or key in a new upper accept weight and press ZERO The display returns to normal weighing mode ZM201 Indicator User Instructions 23 Indicator applications 6 Place a weight on the scale If the weight is below the lower accept weight the left bargraph segments will light Any weight between the lower and upper acceptable weights will cause the middle bargraph segment to light to show the weight is within the target range If the weight is above the upper acceptable weight the right bargraph segments will light T Remove the item from the scale and repeat step 6 to check other items 8 To set new upper and lower limits repeat steps 1 through 5 3 4 6 Setpoint operation in the checkweighing application Inside the Gross Zero Band All outputs and annunciators are off Under Target or Below Low Accept Weight SP7 annunciator and Output 1 are on Inside Target SP2 annunciator and Output 2 are on Over Target or Above Upper Accept Weight SP3 annunciator and Output 3 are on e E a Outputs have to be enabled see Service manual 24 ZM201 Indicator User Instructions 3 5 Batching application 3 5 Batching application This section applies if your indicator has the Batching application active 3 5 1 SELECT key default function In the Batching application you can view the gross net and tare display values by repeat
36. her peak weighment ZM201 Indicator User Instructions 27 Indicator applications 3 7 Remote Display application This section applies if you have the Remote Display application active The indicator can be configured to work as a remote display with other compatible indicators To use a ZM indicator to operate as a Remote display for a Primary indicator you must configure settings in the Supervisor menu and in a separate password protected menu A remote indicator will display the same information as the primary indicator and pressing the main function keys Tare Select Zero Print and Units on the remote will function as if they were pressed on the primary indicator Contact your local Avery Weigh Tronix representative for information on setting up the ZM indicator as a Remote or Primary indicator 28 ZM201 Indicator User Instructions 4 1 Accessing the menus 4 Menus Password protected menus are available to configure the indicator and or view information 4 1 Accessing the menus Follow these steps to access the menus in the ZM201 1 With the indicator powered up and in normal operating mode press and hold F1 Pass is displayed prompting you to enter the password 2 Key in the password for the menu you want and press the ZERO key The first item in the top level of the menu you accessed is displayed 3 Use the navigation keys shown below to navigate through the menu structure The symbols in the chart
37. hing application supervisor menu on page 58 Peak Hold application supervisor menu on page 61 Remote Display application supervisor menu on page 63 EE z Use the Numeric entry procedure on page 15 when you need to enter values ZM201 Indicator User Instructions 43 Supervisor menu 8 1 General Weighing application supervisor menu Figure 8 1 shows the Supervisor menu when you are in the General Weighing application Bold boxes and text Setpnt Battery denote defaults SELECT M TARE A Oort O 1 3600 PRINT or minutes 4 UNITS p ZERO lt 4 F1 Escape or A Se Key ve Ko LA In in in value value value Figure 8 1 Supervisor menu for the General Weighing application gem The Setpoint menu is the same for all the applications so will only be explained once here Exceptions are noted in the text Follow these steps to set the items in the Supervisor menu 44 ZM201 Indicator User Instructions 8 1 General Weighing application supervisor menu 8 1 1 Setpoint Super Setpoint Super y Setpoint shown above illustrates that you move down from SuPEr to Wa Ka The y and gt symbols used in this section stand for direction moved in the menu So SEtPnt This will help you keep track of where you are in the menu structure LC Ka A setpoint value can be entered up to scale capacity Turn off or disable any setpoints you are not using See the Service manual for informat
38. hing right most digit Default is format 8 8 Press ZERO to accept the existing setting or key in a new format number and press ZERO tot FMt is displayed ZM201 Indicator User Instructions 53 Supervisor menu 54 Clear total Count y Print Total gt Total Format gt Clear Total 9 Press UNITS cLr tot is displayed This stands for clear total Choose on to enable clearing the accumulated total when printed Choose oFF to disable this function If enabled the total is cleared if the user presses and holds the PRINT key for three seconds The message cLr tot will flash The total is printed prior to clearing if this was enabled in step 5 above 10 Press SELECT The current setting is displayed 11 Press UNITS to toggle between the choices and when your choice is displayed press ZERO to accept cLr tot is displayed Reset Accum y Print Total gt Total Format gt Clear Total gt Reset 12 Press UNITS rESEt is displayed Use this to reset the all the items under count to the factory defaults 13 Press SELECT no is displayed 14 Press ZERO to abort the reset or press UNITS YES is displayed 15 Press ZERO to reset the settings to factory defaults rESEt is displayed 16 Press TARE count is displayed 17 Press UNITS bAttErY is displayed The battery menu is identical in all the applications Refer to step 1 on page 47 for information on setting up the battery
39. ion name You can display the active application name by doing one of the following Press and hold F1 until the numeric entry screen appears Press F1 again to display the current application name Or Cycle power and the current app name is displayed briefly on power up 3 1 General weighing application This section applies if the General Weighing application is active Features described here also apply to the other applications except where noted in those application instructions 3 1 1 SELECT key default function In the General Weighing application you can view the gross net and tare display values by repeatedly pressing SELECT 3 1 2 Gross weighing EE a To change unit of measure press UNITS To perform gross weighing power up the unit and follow these steps 1 Empty the scale and press ZERO to zero the display 0 is displayed and the center of zero annunciator 3 0 lights 2 Place item to be weighed on the scale Weight is displayed 3 Repeat steps 1 and 2 16 ZM201 Indicator User Instructions 3 1 General weighing application 3 1 3 Net weighing Net weighing is available via two types of tare entry Pushbutton tare When enabled press TARE to tare the weight on the scale Entered tare When enabled scroll in a tare value There is an auto tare clear feature If this is enabled after a weighment when the weight falls into the gross zero band tare is cleared to zero m CR Definitio
40. ion on disabling or turning off setpoints 1 With the General Weighing application active access the Supervisor menu Refer to Accessing the menus on page 29 for instructions From SuPEr press SELECT SEtPnt is displayed Use this to set the function of the setpoint annunciators enter up to three setpoint values select inputs for up to three inputs print the setpoint settings reset all setpoint settings to factory defaults Annunciators Setpoint y Edit Y Annun 2 From SEtPnt press SELECT Edit is displayed 3 Press SELECT Annun is displayed Annun is not included in the Batch application Supervisor menu Skip steps 3 through 5 This stands for annunciators referring to the SP1 SP2 and SP3 setpoint annunciators By default oFF these annunciators are ON when the displayed weight is below the setpoint value or OFF above the setpoint value If you select on the annunciators work in the opposite fashion OFF when below ON when above 4 Press SELECT The current setting is displayed oFF or on D Press UNITS to toggle between the choices and when your choice is displayed press ZERO to accept Annun is displayed ZM201 Indicator User Instructions 45 Supervisor menu lt Ro 46 Outputs Setpoint y Edit y Annun gt Out 6 Press UNITS out1 is displayed This is the weight value for setpoint 1 T Press SELECT The current value is displayed with a flashing right digit
41. ken to make sure that the degree of protection provided by the socket is suitable for the environment ZM201 Indicator User Instructions 1 3 Routine maintenance 1 3 Routine maintenance and calibration Application and usage will determine the frequency of calibration required for safe operation m IMPORTANT This equipment must be routinely checked for proper operation Always isolate the indicator from the power supply before starting any routine maintenance to avoid the possibility of electric shock 1 4 Cleaning the machine Table 1 1 Cleaning DOs and DON Ts Wipe down the outside of standard products Attempt to clean the inside of the machine with a clean cloth moistened with water and a small amount of mild detergent Use harsh abrasives solvents scouring cleaners or alkaline cleaning solutions Spray the cloth when using a proprietary Spray any liquid directly on to the display windows cleaning fluid 1 5 Training Do not attempt to operate or complete any procedure on a machine unless you have received the appropriate training or read the instruction books To avoid the risk of RSI Repetitive Strain Injury place the machine on a surface which is ergonomically satisfactory to the user Take frequent breaks during prolonged usage 1 6 Sharp objects Do not use sharp objects such as screwdrivers or long fingernails to operate the keys ZM201 Indicator User Instructions 7 General information
42. n Gross zero band this is a configured value that defines a window around gross zero This is used in several ways in different applications Using Pushbutton Tare To perform a net weighment using pushbutton tare power up the unit and follow these steps 1 With no weight on the scale if the display does not read 0 press ZERO 0 is displayed and the center of zero annunciator lights 2 Place item to be tared on the scale Weight is displayed 3 Press TARE 0 is displayed and the NET annunciator lights 4 Place material to be weighed into or on the tared item on the scale Net weight of material is displayed 5 Repeatedly press SELECT to view the gross tare and net values 6 If repeated weighments use the same tared item you do not need to establish a new tare value as described in step 2 and 3 Using Scroll Tare If enabled you can scroll in a tare value using the following procedure 1 Press the SELECT key repeatedly until the tare value is displayed This is indicated by the TARE annunciator 2 Press the TARE key and scroll in the tare value using the Numeric entry procedure on page 15 Be sure to press the ZERO key to accept the value 3 The new tare value is now active To Clear a Tare Use one of these methods to clear a tare O Press and hold the TARE key The display will change to gross mode O If gross weight is not at 0 press the ZERO key then press the TARE key to clear the tare value
43. o stop the batching process press F1 When you press F1 again the batching process starts over from the beginning 26 ZM201 Indicator User Instructions 3 6 Peak hold application 3 6 Peak hold application This section applies if your indicator has the Peak Hold application active 3 6 1 SELECT key default function In the Peak Hold application you can view the gross peak weight display value by pressing SELECT 3 6 2 Special key functions The following key has an extra function in this application F1 F1 resets the max peak weight to the current gross weight 3 6 3 Peak hold operation Only the highest weight applied to the scale is displayed when the peak weight value is selected to be displayed Peak weight is designated by the annunciator shown in Figure 3 2 lt _ This annunciator lights for peak weight Figure 3 2 Min Max annunciators With the Peak application active follow these steps to perform and view peak weighments 1 Repeatedly press SELECT until the annunciator shown in Figure 3 2 lights This means you are now viewing the peak weight 2 With no weight on the scale press ZERO if necessary press F1 to reset any previous peak value on the display 3 Place weight on the scale and then remove it The display will show the peak weight recorded during the weighment 4 To reset the peak press F1 The peak weight is reset to the current gross weight 5 Repeat the steps to perform anot
44. oss zero band before another print and accumulation can be recorded 5 Repeat steps 2 through 4 for each weighment you want to accumulate If enabled press and hold PRINT for three seconds to print and or clear the active accumulator values These functions are enabled or disabled in a password protected menu ZM201 Indicator User Instructions 19 Indicator applications 3 3 Counting application This section applies if Counting is active 3 3 1 SELECT key default function In the Counting application you can view the gross net tare count count total transaction total and piece weight display values by repeatedly pressing SELECT 3 3 2 Special key functions The following keys have an extra function in this application F1 Press F1 to perform the sample operation as described below in the Sampling section PRINT Press the PRINT key to perform the print function and to add the count to the accumulator Press and hold the PRINT key to print the total print format chosen in the password protected Supervisor menu 3 3 3 Sampling To sample parts follow these steps 1 Press ZERO to zero the scale if necessary 2 Use a tare method to tare a container if necessary See Net weighing on page 17 3 Press F1 ZEroing is briefly displayed This means the indicator is zeroing itself A numeric value XX is then displayed This is the current sample size 4a Accept the current sample size by pressing ZERO OR
45. pressing SELECT 3 4 2 Special key functions The following keys have an extra function in this application F1 Press F1 to set the target weight or upper and lower limits as described below 3 4 3 Checkweigh operation Checkweighing allows a quick visual check of the acceptability or unacceptability of an item s weight Figure 3 1 shows the checkweighing bargraph at the top of the display Under Accept Over Figure 3 1 Checkweighing bargraph There are two ways to set a target weight e Weigh the target object If you use this method the acceptable weight will be the actual weight of the target sample a predefined range default is 1 division O Key in upper and lower weight limits If you use this method the acceptable weight is any weight which falls between the upper and lower limits Each of these is explained below the net weight is considered for checkweighing If there is no tare gross weight is L El The checkweighing annunciators are based off of net weight so if a tare is active only used as the basis for the annunciators 22 ZM201 Indicator User Instructions 3 4 Checkweighing application 3 4 4 Weighing a target object With the indicator in checkweighing mode follow these steps to set a target by weighing an object 1 Press ZERO to zero the scale if necessary 2 Enter a tare if necessary Refer to Net weighing on page 17 for instructions 3 Place an object of the desired weight on
46. r Table 2 Key Action When In The Character Edit Mode Action TARE SELECT ZERO PRINT UNITS F1 Increments the Decrements Delete flashing digit Add Digit ESC Abort Single Key Press flashing digit by the flashing Enter 1 digit by 1 Move flashing Move flashing Delete the Long Key Press Does nothing Does nothing Does nothing digit left digit right entire entry 42 ZM201 Indicator User Instructions 8 Supervisor menu This menu allows a supervisor to change those functions of an application that are configurable Access the supervisor menu using the password 1793 Refer to Accessing the menus on page 29 for instructions gm Wherever there is an option to print information in the any of the supervisor s menus the information will print out of Port 1 or Port 2 whichever is configured eg ee a The menus are always explained in a sequential manner to cover all information in a logical fashion You will probably never access all the menu items in this manner You can navigate to the area of the menu that needs to be changed by using the navigation key chart shown with the menus The Supervisor menu changes based on the active application Go to the appropriate section General Weighing application supervisor menu on page 44 Accumulator application supervisor menu on page 49 Counting application supervisor menu on page 52 Checkweighing application supervisor menu on page 55 Batc
47. resses for the Subnet Gateway and MAC addresses When finished press TARE EnEt is displayed About y Boot gt Firm gt App gt Serial gt Enet gt Dload 36 1 From EnEt press UNITS dLoAd is displayed This stands for download Under SSEriAL you can view the serial number of the software application that created the configuration file Under dSEriAL you can view the serial number of the software application that downloaded the configuration file This is used for security and licensing purposes Press SELECT SSEriAL is displayed Press SELECT The 1st half of the serial number of the creating application of the configuration file is displayed Press ZERO to show the 2nd half Press F1 SSEriAL is displayed Press UNITS dSEriAL is displayed Press SELECT The 1st half of the serial number of the downloading application of the configuration file was downloaded to is displayed Press ZERO to show the 2nd half Press F1 dSEriAL is displayed ZM201 Indicator User Instructions 4 7 Audit menu 10 Press TARE until About is displayed 11 To exit the menu see Exiting the menus on page 30 4 7 Audit menu The Audit menu is shown in Figure 4 4 Audit SELECT V TARE A Counter PRINT A UNITS ZERO Config Calib F1 Escape or A Displays Displays number of number of configurations calibrations Figure 4 4 Audit menu Use this menu to display audi
48. rmita Declaraci n de Conformidad Declaration of Conformity Verklaring van Overeenstemming D claration de Conformit Manufacturer Avery Weigh Tronix Fabrikant Avery Weigh Tronix Fabricant Avery Weigh Tronix Type ZM201 Type ZM201 Type ZM201 No of EC type approval UK 2954 Nummer van de Verklaring UK 2954 No de certificat UK 2954 certificate van EG typegoedkeuring d approbation de type CE corresponds to the requirements of the is in overeenstemming met de voorschriften correspond aux exigences des directives CE following EC directives van de volgende EG richtlijnen suivantes EMC Directive 2004 108 EC EMC Richtlijn 2004 108 EG Directive CEM 2004 108 CE Low Voltage Directive 2006 95 EC Laagspanningsrichtlijn 2006 95 EG Directive Basse Tension 2006 95 CE Non Automatic 2009 23 EC Richtlijn niet automatische 2009 23 EG Directive pour les 2009 23 CE Weighing Instruments Directive weegwerktuigen The applicable harmonised standards are instruments de pesage fonctionnement non automatique Toegepaste geharmoniseerde normen EN 45501 1994 EN 61000 6 3 2007 EN 45501 1994 EN 61000 6 3 2007 Les normes harmonis es applicables sont EN 60950 1 2006 A1 2011 EN 60950 1 2006 A1 2011 EN 45501 1994 EN 61000 6 3 2007 A12 2011 A12 2011 EN 60950 1 2006 A1 2011 A12 2011 Note Noot 1 This declaration is only valid if
49. scribed in on those submenus The unique submenus to this application are described below ZM201 Indicator User Instructions 49 Supervisor menu 8 2 1 Accumulator Super y Setpoint gt Accum 1 With the Accumulator application active access the Supervisor menu using password 1793 Refer to Accessing the menus on page 29 for instructions From SuPEr press SELECT SEtPnt is displayed 2 Press UNITS AccuM is displayed Use this to set the items relating to accumulation Under AccuM you can do the following Enable Disable the ability to print the accumulated total Prt tot e Key ina print format number for printing the total accumulated weight information tot FMt Enable Disable the ability to clear the total accumulation information when the total is printed clr tot Reset the accumulator memory channel value to 0 rESEt The following steps describe the procedure to set these items Print total Accum y Print Total 3 From AccuM press SELECT Prt tot is displayed This stands for print total 4 Press SELECT oFF is displayed 5 Press ZERO to keep the print total function disabled or press UNITS to toggle to on and press ZERO to enable printing of the accumulated total Prt tot is displayed If enabled during normal operation the user can press and hold PRINT for three seconds and the selected total print format see step 8 will be sent out any port that is set up to printed T
50. sen for Unit 1 and Unit 2 during configuration a label should be applied over Ib LO may The unit of measure annunciators are labeled Ib and kg but if different units are and kg to show the correct units 2 3 Powering up the ZM201 The indicator can be powered by AC or DC power If AC powered the indicator is always ON as long as power is received If DC powered the ON OFF key functions as described in the section Front panel on page 13 For the stainless steel desktop ZM201 power can be supplied by AC power cord connected to a properly grounded outlet 100 VAC 240 VAC 50 or 60 Hz Optional rechargeable battery pack DC power 12 to 36 VDC For the ABS desktop ZM201 power can be supplied by Optional rechargeable battery pack DC power 12 to 36 VDC For the panel mount ZM201 power can be supplied by DC power 12 to 36 VDC 14 ZM201 Indicator User Instructions 2 4 Numeric entry procedure 2 4 Numeric entry procedure The keys in Figure 2 4 have alternate functions in numeric entry screens These segments flash in numeric entry mode TARE A Press to increment the flashing number SELECT Y Press to decrement the flashing number PRINT 4 Press to backspace cursor in a number UNITS gt Press to advance cursor in a number ZERO 3 Press to accept a value F1 ESC Press to escape an entry screen Figure 2 4 Key function during numeric entry In numeric entry screens the c
51. simplified indicator with no display or buttons This processor can be placed at a weighing location connected to a junction box just like an indicator would be and the weight information can then be transferred to a remote location through ethernet or serial port connections See the Service Manual for complete information on setting up and connecting the ZM201 Signal Processor G Front View Back View Avery Weigh Tro ted ea at uu Model ZM201 SDO SERIAL No 130350114 w DC 0 64 E 40 CLASS Wio L n max 10 000 Figure 2 2 Signal processor ZM201 Indicator User Instructions 2 2 Front panel 2 2 Front panel The front panel shown in Figure 2 1 consists of the keys and display eV E xx Never press a key with anything but your finger Damage to the overlay may result if sharp or rough objects are used The normal function of the keys on the front panel are listed below Some keys will have special functions in certain applications Details are provided in the individual application sections Press and hold the TARE key to clear a tare value Acts as an up arrow key for menu navigation Allows you to access minus and comma signs Press the SELECT key to toggle between the active display values Press and hold to enter the setpoint editor in all applications Acts as a down arrow key for menu navigation Allows you to access minus and comma signs Press the PRINT to send information
52. sor menu 56 lt lt Set over divisions for acceptable target weight oVErdiV Reset the target values to zero rESEt The checkweigher uses the Latch method for outputs This means that the weight has to stabilize before the annunciator and output for the appropriate condition Under Accept or Over are activated In latch mode once activated the annunciator and output will remain unchanged until the item is removed and the gross weight returns to inside the gross zero band Under divisions Check y Under divisions If you are keying in the upper lower limit as the method for setting a target weight the undrdiv and oVErdiV parameters do not affect the checkweighing process They only work for setting the acceptable range in the target weight method See Weighing a target object on page 23 3 Press SELECT undrdiv is displayed Use this to set the number of divisions 0 100 below the target weight that is still within the accept window 4 Press SELECT The current value is shown with a flashing right most digit 5 Press ZERO to accept the current value or key in a new value and press ZERO to accept undrdiv is displayed Over divisions Check y Under divisions gt Over divisions 6 Press UNITS oVErdiV is displayed Use this to set the number of divisions 0 100 above the target weight that is still within the accept window T Press SELECT The current value is shown
53. sor menu when you are in the Peak Hold application Bold boxes and text denote defaults SELECT y TARE A ERNST No 1 3600 E minutes ZERO JJ F1 Escape or A Ge Key Key Key LA i in in in Figure 8 6 Supervisor menu for the Peak Hold application amp a A S The Setpnt and bAttErY submenus in Figure 8 6 are the same as described in General Weighing application supervisor menu on page 44 Go there for information on those submenus The unique submenus to this application are described below 8 6 1 Peak hold Super y Setpoint gt P hold 1 With the Peak Hold application active access the Supervisor menu using password 1793 Refer to Accessing the menus on page 29 for instructions From SuPEr press SELECT SEtPnt is displayed 2 Press UNITS P hoLd is displayed Use this to reset the max peak value If the F1 key is disabled which is the normal key to reset peak value the supervisor needs an alternate method to reset these values ZM201 Indicator User Instructions 61 Supervisor menu 62 Reset P hold Reset 3 Press SELECT rESEt is displayed Press SELECT no is displayed Press UNITS to toggle between the no and YES choices Press ZERO to accept If you chose YES the max peak value is reset to the current gross weight and rESEt is displayed Press TARE repeatedly to exit and save changes ZM201 Indicator User Instructions 8 7 Remote Display application s
54. t counters for configuration and calibration Each is explained below Use the Numeric entry procedure on page 15 when you need to enter values 4 7 1 Counter Audit Y Counter 1 Access the Audit menu and press SELECT countEr is displayed This has two counters that tell you how many times the indicator has been configured and calibrated 2 Press SELECT conFig is displayed 3 Press SELECT again A number appears showing how many times the indicator has been configured 4 Press ZERO conFig is displayed 5 Press UNITS cALib is displayed 6 Press SELECT A number appears showing how many times the indicator has been calibrated ZM201 Indicator User Instructions 37 Menus T Press ZERO cALib is displayed 8 Press TARE countEr is displayed 9 This completes the Audit menu To exit the menu see Exiting the menus on page 30 38 ZM201 Indicator User Instructions 5 Communications 5 1 Default print formats The ZM201 can communicate through these ports O Serial e Ethernet 5 1 Default print formats Below are examples of the ten default formats that are available The default unit of measure may change based on your geography ZM201 Indicator User Instructions General Weighing Format 1 General Weighing Format 2 Default for Accumlator App Active Count Format 3 Default for Counting App Net weight only General Weighing Format 4 Default for Checkwei
55. the choices and when your choice is displayed press ZERO to accept EnAbLE is displayed Timeout Battery y Enable gt Timeout 4 Press UNITS tMout is displayed This stands for timeout Use this to set the length of time before inactivity of the scale and keypad cause battery power to be shutoff Values between 1 and 3600 minutes are valid 5 Press SELECT A numeric entry screen appears 6 Key in a value in minutes and press ZERO to accept tMout is displayed 7 This completes the Supervisor menu for General Weighing Repeatedly press TARE until the indicator returns to normal weighing mode The changes are saved automatically and the indicator reboots The current weight value is displayed ZM201 Indicator User Instructions 8 2 Accumulator application supervisor menu 8 2 Accumulator application supervisor menu Figure 8 2 shows the Supervisor menu when you are in the Accumulator application SELECT Y TARE A es UNITS D gt ZERO JJ 1 3600 F1 Escape or A minutes Enter Print Se format for Total operation Bold boxes and text denote defaults No K Key Key E o A In In value value value Figure 8 2 Supervisor menu for the Accumulator application Follow these steps to set the items in the Supervisor menu General Weighing application supervisor menu on page 44 Go there for information Wa Ra The Setpnt and bAttErY submenus in Figure 8 2 are the same as de
56. the menu So will help you keep track of where you are in the menu structure 1 Access the User menu see Accessing the menus on page 29 and press SELECT tiME is displayed Use this to set the time and clock style 2 Press SELECT SEt is displayed 3 Press SELECT h xis displayed with the x flashing This is a numeric entry screen for the hour value ZM201 Indicator User Instructions 31 Menus 4 5 2 Date User y Time gt Date 32 Key in the hour of the day using military 24 hr time and press ZERO to accept M xis displayed with the x flashing This is a numeric entry screen for the minute value Key in the minute value and press ZERO to accept S xis displayed with the x flashing This is a numeric entry screen for the second value Key in the seconds value and press ZERO to accept SEt is displayed Press UNITS StYLE is displayed Use this to set the style of clock for printouts Choices are 12hr 12hr AP AM PM and 24hr military time Press SELECT The current selection is displayed Press UNITS to scroll through the choices Press ZERO to accept the displayed choice StYLE is displayed Press TARE tiME is displayed From tiME press UNITS dAtE is displayed Press SELECT SEt is displayed Press SELECT y xis displayed with the x flashing This is a numeric entry screen for the year value Key in the year and press ZERO to accept
57. the non automatic Deze verklaring is alleen geldig indien het Nota weighing instrument was verified by the manufacturer or with a certificate of conformity issued by a notified body ITW Ltd trading as Avery Weigh Tronix Foundry Lane Smethwick West Midlands B66 2LP England Reg Office Admiral House St Leonards Road Berkshire SL4 3BL England Registered in England No 00559693 weegwerktuig door de fabrikant is geverifieerd of met een Verklaring van overeenstemming afgegeven door een bevoegde instantie ITW Ltd trading as Avery Weigh Tronix Foundry Lane Smethwick West Midlands B66 2LP England Reg Office Admiral House St Leonards Road Berkshire SL4 3BL England Registered in England No 00559693 Cette d claration est valide seulement si l instrument de pesage fonctionnement non automatique a t v rifi par le fabricant ou avec une attestation de conformit d livr e par un organisme notifi ITW Ltd trading as Avery Weigh Tronix Foundry Lane Smethwick West Midlands B66 2LP England Reg Office Admiral House St Leonards Road Berkshire SL4 3BL England Registered in England No 00559693 Hersteller Typ Avery Weigh Tronix ZM201 Nr der EG Bauartzulassung UK 2954 entspricht den Anforderungen folgender EG Richtlinien EMV Richtlinie 2004 108 EG Niederspannungs Richtlinie 2006 95 EG Waagenrichtlinie f r 2009 23 EG nich
58. the scale and press F1 The weight is displayed and the middle bargraph segment lights as well as the SP2 annunciator En R The acceptable target window is a range from Target Object weight a predefined range entered in a password protected menu The farther the weight is from the target weight more over or under bargraph segments will light The UNDER and OVER bargraph segments are fixed at 1 division each 4 Remove the object and replace with the next object to be checked The bargraph will show if the weight is under over or within the target weight range If the weight is under SP1 annunciator and the UNDER bar segments will light If the weight is over SP3 annunciator and the OVER bar segments will light 5 Repeat step 4 until you are finished weighing items The current target weight will be active until you repeat steps 1 through 3 with a new item of a different weight 3 4 5 Setting upper and lower limits With the indicator in checkweighing mode follow these steps to set a target by setting upper and lower limits 1 Press ZERO to zero the scale if necessary 2 Enter a tare if necessary Refer to Net weighing on page 17 for instructions 3 With weight inside the gross zero band press F1 Lo will be displayed briefly and then the current value for the lower accept weight 4 Press ZERO to accept this or key in a new lower accept weight and press ZERO Hi is briefly displayed and t
59. tselbstt tige Waagen Die angewendeten harmonisierten Normen sind EN 45501 1994 EN 60950 1 2006 A12 2011 EN 61000 6 3 2007 A1 2011 Anmerkung 1 Diese Erkl rung gilt nur wenn die nichtselbsttatige Waage vom Hersteller geeicht wurde oder in Verbindung mit einer Konformit tsbescheinigung einer benannten Stelle ITW Ltd trading as Avery Weigh Tronix Foundry Lane Smethwick West Midlands B66 2LP England Reg Office Admiral House St Leonards Road Berkshire SL4 3BL England Registered in England No 00559693 Signature Name Handtekening Signature Nom Unterschrift Name Firma Nome Firma Nombre K Detert Global Head of R amp D ZM201 Indicator User Instructions Produttore Modello Avery Weigh Tronix ZM201 N di certificato di approvazione di tipo CE UK 2954 Fabricante Tipo Avery Weigh Tronix ZM201 N mero del certificado de aprobaci n de tipo CE UK 2954 conforme alle caratteristiche previste dalle seguenti direttive CE conforme a las exigencias de las siguientes directivas CE Normativa EMC 2004 108 CE Normativa per la bassa tensione Normativa per strumenti di pesatura non automatici 2006 95 CE 2009 23 CE Directiva CME 2004 108 CE Directiva de baja tensi n Directiva para equipos de pesaje no autom ticos 2006 95 CE 2009 23 CE Le norme standard armonizzate e nazionali applic
60. undry Lane Smethwick West Midlands B66 2LP England Declaration of Conformity Verklaring van Overeenstemming D claration de Conformit Konformit tserkl rung Dichiarazione di conformit Declaraci n de Conformidad Manufacturer Type No of EC type approval certificate Avery Weigh Tronix ZM201 Automatic Gravimetric Filling Instrument UK 0126 0140 Fabrikant Avery Weigh Tronix ZM201 Automatic Gravimetric Filling Instrument Type Nummer van de EG onderzoeks certificaat UK 0126 0140 Fabricant Avery Weigh Tronix ZM201 Automatic Gravimetric Filling Instrument Type No de certificat d approbation de type CE UK 0126 0140 corresponds to the requirements of the is in overeenstemming met de voorschriften correspond aux exigences des directives CE following EC directives van de volgende EG richtlijnen suivantes Measuring Instruments 2004 22 EC Richtlijn betreffende 2004 22 EG Directive relative aux 2004 22 CE Directive meetinstrumenten instruments de mesure EMC Directive 2004 108 EC EMC Richtlijn 2004 108 EG Directive CEM 2004 108 CE Low Voltage Directive 2006 95 EC Laagspanningsrichtlijn 2006 95 EG Directive Basse Tension 2006 95 CE The applicable harmonised standards are Toegepaste geharmoniseerde normen Les normes harmonis es applicables sont OIML R61 EN 60950 1 2006 A12 2011 EN 61000 6 3 2007 A1 2011 EN 61000
61. upervisor menu 8 7 Remote Display application supervisor menu To configure the indicator for remote display operation you must choose the mode of operation in the supervisor menu and configure the port Configuring the port is done through a password protected menu Contact your supervisor or your local Avery Weigh Tronix representative for more information Figure 8 7 shows the Supervisor menu when you are in the Remote Display application Bold boxes and text denote defaults ELECT Y Setpnt H Rdisp Battery ances TARE A PRINT A 1 3600 om minutes ZERO lt 4 F1 Escape or A A K K Key cy Key UA In Figure 8 7 Supervisor menu for the Remote Display application General Weighing application supervisor menu on page 44 Go there for information Wa lt The Setpnt and bAttErY submenus in Figure 8 7 are the same as described in on those submenus The unique submenu to this application is described below 1 With r diSP displayed press SELECT EnADbLE is displayed Use this to enable or disable the remote display function Choices are OFF disable or on enable 2 Press SELECT The current setting is displayed 3 Press UNITS to toggle between the choices and press ZERO to accept the displayed choice EnADbLE is displayed 4 Press TARE r diSP is displayed ZM201 Indicator User Instructions 63 Supervisor menu Settings in two password protected menus must be made to configure t

ZM201 User Manual - Avery Weigh

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