RC2163BFE Instructions
Contents
1. Control will not operate in SPA mode Defective relay Blown fuse Defective remote control Replace remote control Replace relay Replace fuse Defective timer Defective relay Timer is not turning pump ON OFF for daily filtration Dead battery Timer is set to ON OFF No program in memory Replace timer Replace relay Set timer to AUTO Set program see instructions Replace battery Valve actuators s is are Frozen valve not working Loose connecti Blown fuse Defective actuator on Check Lubricate valve Replace actuator Check connections Replace fuse Pump inoperative Defective relay Open circuit breaker Check power supply Change relay Defective pump Check pump ENCLOSURE DETAILS 10 9 n im 3 e 10 9 RC2163BFE RC2163FE 3 18 09 4 24 42 PM2. This warranty applies only to the original purchaser and is not transferable This warranty does not apply to a damage caused by accident abuse mishandling dropping acts of God or any negligent use b units which have been subject to unauthor ized repair opened taken apart or otherwise modified c units not used in accordance with instructions d damages exceeding the cost of the product Some states do not allow a limitation of damages so the foregoing limitation may not apply to you This warranty gives you specific legal rights and you may have other rights that vary from state to state INTERMATIC INCORPORATED WILL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES THIS WARRANTY IS IN LIEU OF ALL OTHER EXPRESS OR IMPLIED WARRANTIES ALL IMPLIED WARRANTIES INCLUDING THE WARRANTY OF MERCHANTABILITY AND THE WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY MODIFIED TO EXIST ONLY AS CONTAINED IN THIS LIMITED WARRANTY AND SHALL BE OF THE SAME DURATION AS THE WARRANTY PERIOD STATED ABOVE This warranty service is available by either a returning the product to the dealer from whom the unit was purchased or b mailing the product along with proof of purchase postage prepaid to the authorized service center listed below This warranty is made by Intermatic Incorporated After Sales Service 7777 Winn Rd Spring Grove IL 60081 9698 815 675 7000 http www intermatic com Please be sure to wrap the product securely when mailing
3. to avoid shipping damage Because of our commitment to continuing research and improvements Intermatic Incorporated reserves the right to make changes without notice in the specifications and material contained herein and shall not be responsible for any damages direct or consequential caused by reliance on the material presented INTERMATIC INCORPORATED SPRING GROVE IL 60081 9698 http www intermatic com 4 158AS11682 1 120V SWITCHING ICE SUPPLY LOAD sensor connection Insulate cap the E O orien r z 9 Amana a a fuse 1 Connect three 18 gauge wires in Switches PARALLEL with Heater s Selector 3 Leave heater switch in OFF position INSTALLATION OPERATION amp NTERMATIC RC2000 SERIES REMOTE CONTROLS Model RC2163FE Control Center Model RC2163BFE Control Panel REMOTE OPERATED CONTROLS FOR POOL SPA COMBINATIONS In Rainproof Type 3R Enclosure Suitable for Pool Spa Equipment Control and for Direct Connection of Underwater Lights ELECTRICAL RATING 20 A Resistive 120V or 240V 1 5 HP 120V 3 HP 240V DPST LOW VOLTAGE 24V 40 VA Maximum DANGER To Reduce the Risk of Injury do not permit small children to operate the control or use the Pool Spa unless they are closely supervised at all times lest GROUND FAULT protection regularly If it fails to reset DO NOT USE THE POOL or SPA Contact a service technician always disconnect electricity before servicing this C
4. ED core AT OR Page to under water lights a Nonmetallic Hub Kit 7 Check wiring tightness of connections and should be used Order 156PA13713A for a 1 2 grounding ae eG 3714A for a 3 4 Kit or 156PA13715A Close wiring compartment and test installation or a 1 Kit 4 Follow wiring diagram on page 4 make LINE and LOAD Pump connections in the high voltage compartment SETTING OPERATING INSTRUCTIONS Programming Instructions To Set or Change the Time of Day To clear entire memory press Rj key Hold down the CLOCK key while pressing either the HOUR or MINUTE keys Continue pressing until the desired number is shown Then simply lift finger off the CLOCK key to set 8 Set timer see instructions below Yierermaric To Set Program ON OFF times Press TIMER key once to enter into program mode Display will show 1 ON Press the HOUR key and then the on MINUTE key to select the desired first ON time Press SELECT TIMER key once Display will show 1 OFF ON AUTO OFF Repeat previous step to select the desired first OFF eh time Repeat the entire sequence to complete up to Display eight total ON OFF times as desired When program amp ming is done press the CLOCK key then the SELECT froun Reset port key repeatedly until the indicator bar is above the word to cancel all AUTO prior settings Indicator LED ON when connected to power source and contacts are clos
5. Low T STAT High 0 158AS11682 WIRING DIAGRAM RC2163FE REMOTE LOCATED DEV CONTROL SUPP NEUT WHIT LINE BLACK 120V SUPPLY 24 VOLT PC BOARD REMOTE F PUMP RELAY att 120 LOCATED oo SE Leon f 120V Pump Connect NEUTRAL to WHITE lead and pump NEUTRAL z 3 3 z SUPPLY een SWITCH Connect 120V line to BLACK lead and BLUE lead to pump LOAD terminal a Cap RED and YELLOW leads 240V Use either the 120V or the 24V remote CONNECTIONS other line s Single Thermostat Heater From Heater Low Voltage Board PO Board Thermostat oi Dual Thermostat Heater Switch Heater on Heater Valve Actuator Connection PC Board Thermostats alve Actuator Connections I Selector a4 Connect two 18 gauge wires in SERIES with Heater s Selector Connect one of the wires to Switches he ommon terminal C and the other to 2 Connect the wire from central post Freeze or terminal L INSTALL JUMPER Common of heater switch to pi eaor BETWEEN TERMINALS terminal C High to H and L AND H Low to L Leave heater switch in ON position ensor oo ONE YEAR LIMITED WARRANTY If within the warranty period specified this product fails due to a defect in material or workmanship Intermatic Incorporated will repair or replace it at its sole option the unit free of charge
6. MODE SPA MODE Filter Pump Timer Controlled ON Continuousl Heater If selected Water Temperature Water Temperature is as Set by Pool Thermostat is as Set by Spa Thermostat Set to Pool Circulation Set to Spa Circulation 1 SERVICE MANUAL 3 18 09 4 24 41 PM IMPORTANT SAFETY INSTRUCTIONS When installing and operating this Product and other associated equipment basic safety precautions should always be followed including the following Read and follow all instructions This Control must be installed by a qualified electrician according to National and Local Electrical Codes Install this control not less than 5 feet 3 meters in Canada from inside edge of pool and 1 foot 30 cm above ground USE COPPER CONDUCTORS ONLY rated Min 70 C Do not exceed the maximum ratings of individual components wiring devices and current carrying capacity of conductors For Control grounding bonding installing and the wiring of underwater lights refer to Article 680 of the National Electrical Code or Article 68 of the Canadian Electrical Code The Control should not operate any equipment which would cause bodily injury or property damage should it be activated unexpectedly READ FOLLOW AND SAVE THIS INSTRUCTION MANUAL INSTALLATION RC2163FE This Control can operate either a 120 volt or 240 volt single speed pump together with a gas heater and up to three 24 volt valve actuators It has a 120 volt and 24 volt
7. connection for a remote installed switching device and also has a connection for a freeze or heater protection device to turn ON the pump if needed IMPORTANT High and low voltage conductors should not occupy the same conduits or compartments 1 Follow wiring diagram on Page 4 and prepare your installation layout Make sure only copper solid or stranded 70 C minimum rated conductors are used properly sized and suitable for the installation Each 5 Remove screw next to Heater Switch and gain piece of equipment must be grounded properly access to printed circuit P C board assembly in IMPORTANT Neutral must always be connected low voltage compartment Follow wiring diagram on to the white lead of the control page 4 plug valve actuators into designated sockets on P C board and make heater connections to ter minals 1 2 and 3 DQ aAa UNa Make sure the installation is securely grounded and bonded if required 2 Hang Control on a flat vertical surface or other support using hardware suitable for the purpose Place jumper between terminals L and H if heater is single stage See page 4 for details Replace P C board assembly 3 Prepare the necessary conduit runs including one for the remote located 120 volt switching device switch timer or radio receiver underwater light s e n Paon ayon 6 If selected install remote located low voltage control If this control is to be used for direct connection A ER OF TIM
8. ed ON AUTO OFF Select Key Function Keys 158AS11682 2 SETTING OPERATING INSTRUCTIONS Continued RC2163FE To Review Program Press TIMER key repeatedly When done press CLOCK key to return to the time of day To Cancel Change Part of the Program Press Timer key repeatedly until the particular ON or OFF time appears Set new ON or OFF time To Override the Automatic Operation one time Press OVR key to turn ON OFF equipment NOTE Timer will resume automatic operation with the next opposite setpoint To Suspend Automatic Operation Permanently Press SELECT key to move indicator bar to the desired ON or OFF position Note Timer will not resume auto matic operation until indicator bar is repositioned above the word AUTO TROUBLESHOOTING Possible Cause s Symptom To Operate Equipment in Spa Mode 1 Activate control 2 After using the spa make sure that control is back in the POOL mode To Operate Heater Heater Selector Switch is provided to save on heating cost during the summer months or prevent over heat ing of pool water if heater is the single thermostat type Set switch to POOL AND SPA mode if the heater is the DUAL thermostat type and set thermostats on heater to the desired pool and spa water temperatures Set switch to SPA ONLY mode if the heater is the SINGLE thermostat type or only the spa water needs to be heated Set switch to OFF if no heater operation is needed Corrective Action
9. ontrol or the equipment connected to it THIS CONTROL IS NOT TO BE USED AS A POWER DISCONNECT READ FOLLOW amp SAVE THIS INSTRUCTION MANUAL GENERAL INFORMATION Many of today s pools and spas utilize the advantages of a single electrical control panel containing all the necessary components for the safe cost effective and automatic operation of a pool or spa Model RC2163FE is designed to operate the shared equipment like the filter pump filter and the heater of a Pool Spa combination safely from the spa side or other remote location The 24 hour timer turns ON the filter pump and automatically filters and if set heats the pool water on a daily schedule In addition the control provides a 120 volt and a 24 volt output for a switching device a toggle switch a timer or a radio receiver installed at a convenient remote location in order to turn ON the pump the heater and rotate the valves thus allowing the water to circulate in the spa The Control also features a three position selector switch for the heater P RC2163FE The Control also has terminals to accept a number of options like the freeze or heater protection accessories Model RC2163BFE is the same as the one described A above except it is built into an 8 circuit 100 Amp a sub panel RC2163BFE 5 The Control coordinates the operation of the various equipment according to the following table p Sequence 1 Sequence 2 EQUIPMENT POOL
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