TITAN 10” x 2 ¼” BRAKES
Contents
1. Field Service If field service at the request of the purchaser is rendered and the difficulty is found not to be with TITAN S product the purchaser shall pay the time and expense at the prevailing rate at the time of service of the seller s field representative s Charges for service labor and other expenses that have been incurred by the purchaser its customer or agent without prior written authorization of TITAN will not be accepted TITAN EXTENDS NO WARRANTY EXPRESS OR IMPLIED ON PRODUCTS NOT MANUFACTURED BY TITAN OR TO TITAN S DESIGN SPECIFICATION INCLUDING BUT NOT LIMITED TO SUCH ITEMS AS NON TITAN TIRES BRAKES ACTUATORS BEARINGS HOSE AND TUBING PURCHASER S RECOURSE SHALL BE LIMITED TO ANY WARRANTY OF THE PERSPECTIVE MANUFACTURERS THIS WARRANTY EXCLUDES ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR ANY PURPOSE THIS WARRANTY DOES NOT COVER NOR EXTEND TO INCIDENTAL OR CONSEQUENTIAL DAMAGE Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you No representative has authority to make any representation promise or agreement except as stated in this Limited Warranty TITAN reserves the right to make design and other changes upon its products without any obligation to install the same on any previously sold or delivered products THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THOSE DESCRIBED ABOVE EFFE2. CTIVE JANUARY 1 1998 THIS WARRANTY SUPERSEDES ALL PRIOR WARRRANTIES WRITTEN OR IMPLIED Page 9 of 9 24037 11 07
3. INSTALLATION INSTRUCTION AND SERVICE MANUAL Actuator Trailer Dealer Please provide these instructions to the consumi Consumer Read and follow these instructions Keep them with the trailer for future referenci TITAN 10 x 2 BRAKES FREE BACKING FREE BACKING w PARK BRAKE UNI SERVO INSTALLATION INSTRUCTIONS 1 Brake Mounting Flange To assure correct brake action the mounting flange must be square and concentric with the axle spindle A flange that is not properly installed will contribute to rapid lining wear and improper brake action The 10 TITAN brake is designed to interchange with existing equipment mounting on flanges with 4 holes on 4 B C and a 3 register diameter Several manufacturers offer complete axles with flanges attached or you may choose to install flanges yourself Use a flange welding fixture to properly position the flange for welding Bolt the flange to the welding fixture securely with all bolts Install the fixture and flange onto the spindle and tighten spindle nut If flange is being installed on a round axle be certain the two top holes are horizontal when the axle is installed It is best not to make a continuous weld around the flange First tack weld on all four sides between the bolts Follow this with a full weld up each side of the axle It is usually not advisable or necessary to weld across the top and bottom of the axle The bottom of the axle is its most highly stressed area
4. and a weld at this point will weaken the axle Allow the axle spindle and flange to cool before removing welding fixture M WTITAN A Titan Company 2345 East Markat Street Des Maines IA 50317 BOO USA BEAR or 800 972 2327 FAX 515 265 9301 Page 1 of 9 24037 11 07 INSTALLATION cont The drawing below is of a typical installation The actual installation will depend on the spindle hub and wheel used 4 Ep 2 2 Installing Brakes Place the brake against spindle flange Mounting bolts are supplied with the brake Nuts and lock washers are provided In mounting the brake be sure the hydraulic wheel cylinder is at the top Brakes are also marked as RIGHTS and LEFTS The brake designated as LEFT travels on the drivers side of the road Page 2 of 9 24037 11 07 INSTALLATION cont 3 Installing Brake Drum When the brakes have been correctly assembled to the axle flanges the hub and drum assemblies may be mounted on the axle spindle Pack the inside bearing with suitable wheel bearing grease Force grease through and around the rollers Place the bearing in the hub and install the grease seal flush with the end of the hub using an arbor press or soft mallet Remove excess grease To avoid injury to bearing seal lubricate seal seat prior to putting on the brake drum Grease pack and install the outer bearing on spindle Place flat washer and spindle nut on spindle Turn drum as you tighten nut Wh
5. d At the end of the season when the unit is to be stored remove the brake drums and clean inside the brakes Pack wheel bearings before drum is installed Page 4 of 9 24037 11 07 107 x 214 Free Backing w Parking Brake Diagram 10 x 24 Uni Servo Brake Diagram Page 6 of 9 10 BRAKE PARTS LIST Premier Galvanized Item Free Premier Free Free No Part Number Part Description Backing _UniServo _ Backing Backing Servo Complete Brake w o Parking Brake Right 4423400 4445300 4522800 4071500 0 Complete Brake w o Parking Brake Left 4423500 4445400 4522900 4071600 0 Complete Brake w Parking Brake Right 4423600 Complete Brake w Parking Brake Left 4423700 1 2463600042 Back Plate painted black 1 1 1 2463650 Back Plate galvanized 1 1 2463600410 Back Plate painted 410 silver 1 1 2A 4437100 Front Shoe riveted free backing 1 1 2A 179100 Front Shoe bonded free backing 1 2B 4445900 Front Shoe riveted 1 2B 1095200 _ Front Shoe bonded 1 3A 1095300 Secondary Shoe bonded 1 1 38 4437200 Secondary Shoe riveted 1 1 1 Wheel Cylinder Right shown greased amp 4 0977600 plated 1 1 1 1 1 Wheel Cylinder Leff not shown greased amp 5 0977700 pita 1 1 1 1 6 0977800 Cap Screw 8 lock washer zinc plated 2 2 6 4439700 Cap Screw amp loc
6. e deemed waived If requested by TITAN purchaser shall return the alleged defective product to TITAN for examination at Titan s direction and expense TITAN will not pay for expenses incurred in returning a product to TITAN without TITAN S prior written authority TITAN shall not be liable for any other expenses purchaser incurs to remedy any defect Purchasers waive subrogation on all claims under any insurance Limitation of Liability It is expressly agreed that the liability of TITAN is limited and TITAN does not function as an insurer THE REMEDIES SET FORTH IN THIS WARRANTY SHALL CONSTITUTE THE EXCLUSIVE REMEDIES AVAILABLE TO THE PURCHASER OR USER AND ARE IN LIEU OF ALL OTHER REMEIDIES EXPRESS OR IMPLIED THE LIABILITY OF TITAN WHETHER IN CONTRACT IN TORT UNDER ANY WARRANTY OR OTHERWISE SHALL NOT EXCEED THE PURCHASE PRICE OF THE PARTICULAR PRODUCT MANUFACTURED SOLD OR SUPPLIED BY TITAN To Obtain Technical Assistance To enable TITAN to respond to a request for assistance or evaluation of customer or user operation difficulty please provide at a minimum the following information by calling 1 800 872 2327 or within lowa 1 515 265 9200 O Model number serial number and all other data on the specific component which appears to be involved in the difficulty Q The date and from whom you purchased your TITAN product Q State your difficulty being sure to mention at least the following Application Nature of load involved and Weight of the load
7. en a pronounced drag is felt in the bearings back off nut one complete slot and install cotter pin and dust cap DO NOT pack hub fi f grease Excessive grease may leak into brake drums cau Wheel may now be mounted on the trailer 4 Adjusting Brakes Before removing the jacks adjust the brakes TITAN Surg O Matic trailer brakes incorporate a patented Back up feature that makes it necessary to rotate the wheels in the direction of forward rotation only when making adjustments The brake adjustment nut is located behind a slot at the bottom of the backing plate Tighten until you cannot rotate wheel by hand then back off the adjustment 1 a to 12 notches ALWAYS ROTATE DRUM IN DIRECTION OF FORWARD ROTATION ONLY 5 Hydraulic Lines Before Use care in forming tubing to avoid sharp bends or kinks Double flare steel tubing to assure tight leak proof connections Anchor all hydraulic lines at two foot intervals to prevent chafing and vibration Use hydraulic rubber hose at points of flexing Anchor hose ends to avoid stress on tubing 42 95 7 WRONG RIGHT DOUBLE FLARE Page 3 of 9 24037 11 07 INSTALLATION cont 6 Bleeding the System The first requisite for safe sure hydraulic braking is the use of quality brake fluid Use only DOT 3 or DOT 4 heavy duty fluid If pressure bleeding equipment is available follow the manufacturer s instruction in bleeding the system ZA WARNING A Use only fres
8. h brake fluid from a sealed container DO NOT reuse fluid After filling and bleeding remember to refill the actuator Failure to maintain an adequate fluid level may cause brake failure If system must be bled manually proceed as follows Fill master cylinder with fluid Install bleeder hose on first wheel cylinder to be bled if tandem axle trailer bleed rear axle first Have loose end of hose submerged in brake fluid in glass container to observe bubbling By loosening the bleeder screw located in the wheel cylinder one turn the system is open to the atmosphere through the passage drilled in the screw Pump actuator with long steady strokes The bleeding operation is completed when bubbles no longer rise to the surface of the fluid Be sure to close bleeder screw securely Repeat bleeding operation at each wheel cylinder During the bleeding process replenish the brake fluid so the level does not fall below the 1 2 full level in the master cylinder reservoir After bleeding is completed make sure master cylinder is filled to 3 8 inch below the top of the reservoir and filler cap securely in place Z WARNING Saltwater granular fertilizers and other corrosive materials are destructive to metal To prolong the life of a braking system used under corrosive conditions we recommend that the actuator be flushed periodically with a high pressure water hose Be sure to re grease bearings and oil all moving parts after the unit has drie
9. ht Hand Bonded F B Shoe Assembly 1 Used on product with parking brakes Page 8 of 9 24037 11 07 TITAN LIMITED WARRANTY Limited Warranty Titan Tire Corporation TITAN warrants its products to be free from defects in material and workmanship for one year from date of delivery to the original purchaser when properly installed used and maintained by the purchaser This warranty does not apply to damage or loss caused by any or all of the following circumstances or conditions Q Freight damage Q Parts accessories materials or components not obtained former approved in writing by TITAN O Misapplication misuse and failure to follow the directions or observe cautions and warnings on installation operation application inspection or maintenance specified in any TITAN quotations acknowledgements sales literature specification sheet or installation instructions and service manual applicable literature If any TITAN products are found upon TITAN s examination to have been defective when supplied TITAN will either credit the purchaser s account for the purchase price of the TITAN product or repair the product TITAN has sole discretion in choosing which option to provide For this LIMITED WARRANTY to apply TITAN must receive notice of the alleged defect within 30 days of either the discovery of the alleged defect or the expiration of the warranty period whichever is earlier Any claim not made with in this period shall conclusively b
10. k washer olive drab 2 2 2 7 0978300 Push Rod zinc plated 1 1 7 4437700 Push Rod olive drab 1 1 1 8 4437500 Adjusting Screw Assembl 1 1 1 1 1 9 1095700 Spring Adjusting Screw 1 1 9 4438400 Spring Adjusting Screw stainless steel 1 1 1 10 1095600 Socket adjusting screw zinc 1 1 10 4437600 Socket adjusting screw olive drab 1 1 1 11 1791700183 Travel Link zinc plated 1 11 1791700184 Travel Link olive drab 1 1 12 1740600 Locknut 5 16 18 zinc plated 1 12 4424800 Locknut 5 16 18 olive drab 1 1 13 0794900 Bolt 5 16 18 x 5 8 zinc plated 1 13 4424700 Bolt 5 16 18 x 5 8 olive drab 1 1 13 1256000183 Anchor pin zinc w o parking brake 1 14 1256000184 Anchor pin olive drab w o parking brake 1 1 14 4438300 Anchor pin olive drab wiparking brake 1 15 077801184 Retaining ring olive drab plated 1 1 1 16 1095800 Spring rear shoe return 1 2 16 4438500 Spring stainless rear shoe return 1 2 1 Page 7 of 9 24037 11 07 10 BRAKE PARTS LIST cont Premier Galvanized Item Free Premier Free Free No Part Number Part Description Backing Uni Servo _ Backing Backing Servo 17 0978500 Spring front shoe lever 1 17 4438600 Spring stainless front shoe lever 1 1 18 0681400 Spring lower free backing shoe 1 18 4438700 Spring S S lowe
11. r free backing shoe 1 1 19 1095900 Pin shoe hold down 8 stainless steel 1 2 1 1 2 20 0978800 _ Pin shoe hold down 1 stainless steel 1 1 1 21 0978900 Cup stainless steel shoe hold down 4 4 4 4 22 1096000 Spring hold down 2 22 4438800 Spring stainless steel hold down 2 2 2 23A 2475700 _ Plug adjusting screw slot 1 1 1 1 23B 4744600 Plug parking brake opening 2 2 2 2 2 23C 4745900 Plug flush kit hole 1 1 1 1 24 4720800183 Shoe Lever plated 1 24 4720800317 _ Shoe Lever painted 1 1 25 1895000 Washer zinc plated 1 25 4439500 Washer olive drab 1 1 26 4446000 Shoe guide plate 1 1 27 1050800 Bolt 1 4 20 x 3 4 zinc 1 27 4424900 Bolt 1 4 20 x 3 4 olive drab 1 1 1 28 4070700 Lock Nut 1 4 20 olive drab 1 1 1 9 4439200 Parking Brake Lever w pin Right Hand shown 1 9 4439800 Parking Brake Lever wipin Left Hand 1 30 4364800 Toggle Link Right Hand shown 1 0 4364900 Toggle Link Left Hand 1 32 0979500 Retainer 1 33 4743300 Mounting bolt 7 16 20 NF 4 34 4440000 Hex nut 7 16 20 4 35 4439600 Lockwasher 7 16 standard 4 1584500 Wheel Cylinder Repair Kit 1 1 1 1 1 4744800 Premier Brake Shoe Kit 10 free backing 1 1 4748403 Left Hand Premier F B Shoe Assembly 1 1 4748404 Right Hand Premier F B Shoe Assembly 1 1 4742700 Uniservo Premier Brake Shoe Kit 1 4043100 Uniservo Bonded Brake Shoe Kit 1 4748401 Left Hand Bonded F B Shoe Assembly 1 4748402 Rig
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