eof banked fryer operations
Contents
1. WAL MART Boil Out Procedures s 25 STEP 26 Place the POWER SWITCH in Position a HEAT RESISTANT PAIL beneath the the OFF position DRAIN VALVE at the bottom of the FRY VAT Turn the HEAT SWITCH to the or OFF Position Unlock and slowly pull the the DRAIN VALVE HAN DLE to the open position allowing the cleaning solu tion to drain from the fryer STEP 29 STEP 30 i Close and Dry FRY VAT with clean towels T th DRAIN VALVE Place the clean dry FILTER PAN CRUMB CATCHER and FILTER PAN COVER in the proper position under the fryer Rel Date 8 02 Rev Date 06 01 04 Page 27 Notes Page 28 Rel Date 8 02 Rev Date 06 01 04 GLES FOODSERVICE EQUIPMENT GILES ENTERPRISES INC 2750 Gunter Park Drive West e Montgomery Alabama 36109 USA Telephone 334 272 1457 Fax 334 272 3561 Service Hotline 1 800 554 4537 USA and Canada only www gilesent com Rel Date 8 02 Rev Date 06 01 042. WALMART EOF BANKED FRYER OPERATIONS Quick Reference Guide SILES FOODSERVICE EQUIPMENT 2750 Gunter Park Drive West Montgomery Alabama 36109 USA e Phone 334 272 1457 Fax 334 272 3561 Service Hotline 1 800 554 4537 USA and Canada only www gilesent com Rel Date 8 02 Rev Date 06 01 04 Part 60773 NOTE This instruction is intended as a quick reference only To ensure safe operation cleaning maintenance and to reduce the chance of harm to either personnel or the equipment always refer to the operation manual supplied with this unit WAL MART FOF BANKED FRYER OPERATIONS CONTENTS EOF BANKED FRYER START UP TRAINING 3 EOF BANKED FRYER TRAINING AGENDA 2 ORDER FORMI oops os ee NR A A O pn ee ae as 7 WALMART COOKING PROGEDUIRES 9 WALMART FRYER PIERERING PROCEDURES 423 39 42 nee ame pi dan Res 15 WAL MART DAILY FILTER PAN CLEANING 19 WAL MART WEEKLY FILTER PAN CLEANING 21 WALMART BOIL OUT PROCEDURES i u ik st cute une i ntc rri ae ie 23 Rel Date 8 02 Rev Date 06 01 04 Page 1 Page 2 Rel Date 8 02 Rev Date 06 01 04 WAL MART FOF BANKED FRYER OPERATIONS START UP TRAINING Date Store Name City State Zip Phone Number Fax Number Deli Manager Employees Trained Fryer Serial Number Order ID Equipment Maintenance Procedures e Fryer Control P
3. Remove the CRUMB CATCHER STEP 21 Using the CRUMB SHOVEL carefully remove the Replace the sediment from the FILTER PAPER DO NOT TEAR CRUMB CATCHER the FILTER PAPER Side th FILTER PAN into position under the unit STEP 23 RECONNECT the QUICK DISCONNECT COUPLER Page 18 Rel Date 8 02 Rev Date 06 01 04 WAL MART Daily Filter Pan Cleaning STEP 1 These cleaning procedures are to be performed DAILY Follow proper filtering procedures CAUTION HOT WEAR OVEN MITTS FOR THIS PROCEDURE Remove and wash the CRUMB CATCHER using a non soap degreaser cleaning solution Allow the CRUMB CATCHER to COMPLETELY DRY before placing it back in the FILTER PAN Remove the HOLD DOWN BRACKET from the FILTER PAN Wash using a non soap degreaser cleaning solution wash and COMPLETELY DRY before placing the HOLD DOWN BRACKET in the FILTER PAN Rel Date 8 02 Rev Date 06 01 04 STEP 2 Remove the FILTER PAN COVER by sliding it forward Wash dry and replace after filter pan has been cleaned mie Release the 4 HOLD DOWN BRACKETS Carefully remove the top plece of FILTER PAPER and DISCARD Page 19 WAL MART Daily Filter Pan Cleaning Lift the remaining 58 z Replace the piece of FILTER HOLD DOWN PAPER and place BRACKET and a new piece of SECURELY LOCK FILTER PAPER all 4 handles BELOW the existing piece STEP 10 Replace the Slide the FIL
4. and OFF position drain into A gt WASTE OIL X CONTAINER Turn the DIVERTER VALVE handle to the Push in and lock the DRAIN VALVE handle Turn the TO FRYER position PUMP OIL RETURN lever to the CLOSE position Disconnect the Fillthe FRY VAT with water to the OIL LEVEL line FILTER PAN and remove for cleaning Rel Date 8 02 Rev Date 06 01 04 Page 25 WAL MART Boil Out Procedures 1 1 BH gr 1 J ry 4 ed A mi Wu a B s STE c ST Add 1 to 1 1 4 cups of GILES BOIL OUT to the water Set the cook temperature by pressing the SET um vanme d TEMP button and adjusting the up or down arrows Si Ss to 200 F 93 C CAUTION DO NOT SET THE TEM PERATURE HIGHER Temp adjust Set Temp up or down Button MAH 1 T hh 21 STEP 22 Place the HEAT SWITCH in the HEAT position Press and hold LEFT TIMER button and the Menu 2 button for 5 seconds Adjust up or down to 30 min utes Press LEFT TIMER button to set Press LEFT TIMER button then Menu 2 button 2 times to start LeftTimer Menu 2 Adjust time V up or down 1 J m 4 Y 6 1 J m a A eI ul al de dl Lr A Use the POT BRUSHES during this time to remove When the LEFT TIMER ALARM sounds press the build up from the FRY VAT and COILS ALARM RESET button to silence Alarm Reset Page 26 Rel Date 8 02 Rev Date 06 01 04
5. oil to circulate 3 MINUTES from the FILTER PAN to the FRY VAT to rinse out the remaining crumbs Page 16 STEP 8 Remove the CRUMB SCREEN Use the LBRUSH to break away any clogs A E u 1 STEP 10 After all the oil has drained from the FRY VAT place the PUMP switch to the ON posi tion STEP 12 Use the POT BRUSH to clean the elements and the pan sides Rel Date 8 02 Rev Date 06 01 04 WAL MART Fryer Filtering Procedures FILTER AFTER EVERY 4TH LOAD STEP 13 STEP 14 Push in and lock the DRAIN VALVE handle The Fry Refill is complete when bubbles are seen in the oil Vat will begin to refill STEP16 switch in the OFF Check the oil level and add additional oil if necessary Place the PUMP position Turn the PUMP OIL RETURN lever to the CLOSE position STEP 17 Replace the CRUMB CATCHER SCREEN To continue cooking Place the Power Switch in the ON position Place the HEAT switch to the HEAT position A j Sug discontinue cooking Ensure the Power Switch is in the OFF position and the switch Is the OFF position Rel Date 8 02 Rev Date 06 01 04 Page 17 WAL MART Fryer Filtering Procedures FILTER AFTER EVERY 4TH LOAD STEP 19 STEP 20 Open the cabinet door and using OVEN MITTS DIS Slide the CONNECT the QUICK DISCONNECT COUPLER FILTER PAN forward Using the CRUMB SHOVEL scoop the crumbs from the CRUMB CATCHER
6. procedures Follow WaleMart and local regulations for holding temperatures and times Page 13 Page 14 Rel Date 8 02 Rev Date 06 01 04 WAL MART Fryer Filtering Procedures FILTER AFTER EVERY 4TH LOAD STEP 1 STEP5 Place the POWER SWITCH in the OFF position Place the HEAT SWITCH to the OFF Position WARNING Failure to ensure the HEAT SWITCH is in the OFF position during this procedure may result in equipment dam age and or personal injury CAUTION HOT USE OVEN MITTS Slide the FILTER PAN forward Remove the CRUMB CATCHER Check to ensure the FILTER PAPER and HOLD DOWN BRACKET are properly installed Slide the Filter Pan back into position under the unit Rel Date 8 02 Rev Date 06 01 04 STEP 2 Open the cabinet door and disconnect the QUICK DISCONNECT COUPLER Add 1 PACKAGE of FILTER POWDER to the FILTER PAN Replace the CRUMB CATCHER STEP 6 Connect the QUICK DISCONNECT COUPLER Page 15 WAL MART Fryer Filtering Procedures FILTER AFTER EVERY 4TH LOAD STEP 7 On the fryer to be filtered unlock and slowly pull the FRYER DRAIN lever to the OPEN position to allow the oil to completely drain into the FILTER PAN Turn the PUMP OIL RETURN lever to the VAT FILL position STEP 9 On the FFLT place the PUMP DISCHARGE lever in the TO FRYERS position PUMF DISCHARGE TO FRYERS STEP 11 Leave the DRAIN VALVE OPEN allow the
7. 1 Fry Screen per Vat e Quick Reference Cook Times Manual e 1 case Filter Paper appropriate to fryer model e 1 case Giles Filter Powder e Operation Manual Continued Rel Date 8 02 Rev Date 06 01 04 Page 5 d Identify associates to be trained on fryer operations 6 Explain fryer components and their functions See Quick Reference Guide M 10 11 12 Page 6 Explain fryer operation procedure e Demonstrate how to perform a boil out e Fill fryer with oil and explain pre heating instructions e Demonstrate cooking procedures e Demonstrate fryer filtering cleaning and maintenance procedures Place the Wal Mart Quick Reference Guide on a wall mounted hook near the fryer Place the Wal Mart Cook Time and Temperature Chart near the fryer using double sided mounting strips Place the Filtering and Cleaning Procedure Chart near the fryer using double sided mounting strips Monitor Deli associates operating the equipment and be available to assist and answer questions as necessary Provide the Division 24 Manager or Deli Lead Associate with Giles Customer Service and Technical Service telephone numbers as well as part numbers to re order Filter Powder and Filter Paper Note Each store will issue a PO Number to the customer service department at Giles Enterprises Inc for these items e Customer Service 800 288 1555 e Technical Service 800 554 4537 e Filter Powder e Filter Paper Part A compl
8. Open the cabinet door and ensure the FILTER PAN is properly installed 24 mc 1 LE f 1 E STEP 5 Place the DIVERTER SWITCH to the FRYER position Rel Date 8 02 Rev Date 06 01 04 STEP 2 Place the SELECTOR SWITCH in the OFF position Place the POWER SWITCH in the OFF position STEP 4 Unlock and pull the DRAIN VALVE HANDLE to the OPEN position and allow the oil to drain from the FRY VAT to the FILTER PAN Place the PUMP OIL RETURN HANDLE in the VAT FILL position STEP 6 Place the PUMP gt SWITCH in the ON posi tion Page 23 WAL MART Boil Out Procedures Allow the oil to circulate for 3 MINUTES from the FILTER PAN to the FRY VAT to wash out the remain ing crumbs Brush COILS with the POT BRUSH 7 E Connect the DISCHARGE HOSE to the QUICK DISCONNECT COUPLER beside the DIVERTER VALVE Position the DISCHARGE HOSE into the GILES OIL CADDY or appropriate hot oil disposal unit Page 24 Place the PUMP SWITCH in the OFF position Allow the oil in the FRY VAT to drain into the FIL TER PAN Turn the DIVERTER VALVE to the HOSE position Grasp the DISCHARGE HOSE on the wooden handle wearing an Oven Mitt Place the PUMP SWITCH in the ON position Rel Date 8 02 Rev Date 06 01 04 WAL MART Boil Out Procedures When all the waste oil has been removed from the Disconnect the FILTER PAN place the SELECTOR SWITCH in the DRAIN HOSE
9. TER PAN back into position and CRUMB RECONNECT the QUICK COUPLER HOSE CATCHER on the FILTER PAN Page 20 Rel Date 8 02 Rev Date 06 01 04 WAL MART Weekly Filter Pan Cleaning Continued STEP 1 Follow DAILY FILTER PAN CLEANING STEPS 2 THROUGH 5 CAUTION HOT USE OVEN MITTS Remove the FILTER PAN and COVER M Wash and rinse the FILTER PAN COVER SCREEN and HOLD DOWN FRAME with a non soap degreaser cleaning solution Place 2 NEW PIECES of FILTER PAPER Rel Date 8 02 Rev Date 06 01 04 over the SCREEN Carefully fold remove and discard BOTH PIECES of FILTER PAPER Allow the pieces to DRY OVERNIGHT BE CERTAIN NO WATER is trapped in the FILTER PAN tubing by turning the pan upside down At startup the next day place the SCREEN in the bottom of the FILTER PAN Replace the HOLD DOWN BRACKET and SECURELY LOCK all4 handles Page 21 WAL MART Weekly Filter Pan Cleaning Replace the Place the FILTER PAN and COVER in the proper CRUMB CATCHER position and connect the FILTER PAN using the on the QUICK CONNECT COUPLER FILTER PAN Page 22 Rel Date 8 02 Rev Date 06 01 04 WAL MART Boil Out Procedures STEP 1 e Follow these BOIL OUT PROCEDURES EVERY TIME the OIL in the FRYER Is changed he OIL must be heated to AT LEAST 200 F 93 C before starting the procedure e CAUTION HOT USE THERMAL OVEN MITTS FOR THIS PROCEDURE STEP 3
10. anel e Boil Out Shortening Change Out e Shortening Filtration e Fryer Maintenance and Cleaning e Stirring the Shortening e Loading the Fryer e Unloading the Fryer Fryer Operation Tools Provided e Equipment Manual e Wal Mart Fryer Quick Reference Guide e Cook Time and Temperature Chart e Filtering and Cleaning Procedure Chart have received and understand the training and tools checked above as well as the operation of the Giles Fryer on each of the areas checked above Customer Signature Date Training Specialist Rel Date 8 02 Rev Date 06 01 04 Page 3 Page 4 Rel Date 8 02 Rev Date 06 01 04 WAL MART EOF BANKED FRYER OPERATIONS TRAINING AGENDA 1 Upon receipt of training order contact Wal Mart Division 24 Manager or Deli Lead Associate to verify e Equipment installation date e Equipment training date and time e Determine availability of cooking oil and poultry products for training 2 Arrive on time and make proper introductions to Deli personnel 3 Be prepared for equipment operation instructions with e Appropriate Giles Foodservice uniform one for each day e Hairnet or Hat e Food Thermometer e Oil Thermometer e Equipment Operations Manuals Wal Mart Quick Reference Guide e Cook Time and Temperature Chart 4 Check equipment to verify receipt of all accessories e 1 Large Brush e 1 Pot Brush e 1 L Brush e 1 Basket Scoop per 24 Vat e 2 Fry Baskets with Automatic Lift per 20 Vat e
11. eted Warranty Card and Start Up Form must be signed by the Division 24 Manager or Deli Lead Associate Return to the Accounting Department at Giles Enterprises Inc within 30 days for processing A form received past 30 days will not be processed Rel Date 8 02 Rev Date 06 01 04 WAL MART ORDER FORM DATE OID CUSTOMER PO NAME SHIPTO WAL MART ADDRESS ADDRESS CITY CITY STATE ZIP STATE ZIP PHONE PHONE FAX FAX CONTACT PERSON SHIP VIA REQ ASAP QTY PART MODEL DESCRIPTION PRICE AMOUNT SHIP DATE MARK BOXES ATTN DELI DEPT OR RADIO GRILL FILTER PAPER PART DIMENSION COST 60328 19 3 8 X 32 3 8 43 88 60709 15 3 8 X 32 3 8 33 15 65490 16 1 4 X 24 1 4 31 30 65491 17 1 8 X 24 1 8 37 45 60471 9 1 8 X 25 1 4 25 48 For EOF 14 Radio Grill FINAL TOTAL Rel Date 8 02 Rev Date 06 01 04 Page 8 Rel Date 8 02 Rev Date 06 01 04 WAL MART Cooking Procedures Check the OIL LEVEL Never cook with the oil level Place the POWER SWITCH in the ON position below ADD or above MAX a M STEP 3 STEP 4 The GREEN INDICATOR LIGHT is ON Place the HEAT SWITCH in the HEAT position POWER HEAT N ET LIMIT 60487 A STEP5 STEP 6 Set the cook temperature by pressing the SET The ORANGE INDICATOR LIGHT is ON and the oil TEMP button and adjusting the up or down arrows will heat to the selected temperature to 335 F 168 C Temp adju
12. n STEP 22 COOK TIMES Chicken Tenders b to 8 Minutes Popcorn Chicken 2 to 2 5 Minutes Potatoes 6 Minutes Chicken Livers b to 6 Minutes Chicken Gizzards 5 to 6 Minutes Page 12 STEP 19 Place the frozen product in the FRY BASKET b Bein mai gt AHA i STEP 21 Set the appropriate timer for the proper cooking time of the product you are cooking Refer to the Operations Service Manual for the procedure The basket will automatically lower into the oil STEP 23 At the end of the cook cycle an alarm will sound Press the ALARM RESET button Alarm Reset Rel Date 8 02 Rev Date 06 01 04 WAL MART Cooking Procedures STEP 24 The BASKET will automatically lift from the oil STEP 26 Check the INTERNAL TEMPERATURE of the product Internal temperature must reach 180 F 82 C Rel Date 8 02 Rev Date 06 01 04 STEP 25 Remove the BASKET from the BASKET LIFT and empty the product onto the LANDING TABLE E 4 k QUY Sy ca ay e F a s a O yj i STEP 27 f the product does not meet the temperature requirement return the product to the FRY VAT and continue cooking in 1 MINUTE increments until the standard is met e Record cooked product temperature in the TEMPERATURE LOG e Immediately place cooked poduct in the DISPLAY WARMER and package according to WaleMart
13. st set Temp up or down Button Rel Date 8 02 Rev Date 06 01 04 Page 9 WAL MART Cooking Procedures STEP 7 Once the oil has reached its first preheat the ORANGE INDICATOR LIGHT will go off and an alarm will sound The scroll display will read Stir Oil and Push Reset Using the supplied Stir Paddle thor oughly stir the cooking oil then press the ALARM RESET button When the heat light goes off the sec ond time the oil is properly heated to the set point STEP 9 Place the THIGHS BREASTS and LEGS directly into the FRY VAT Use caution not to splash hot oil STEP 11 When the LEFT TIMER ALARM sounds press the ALARM RESET button once to silence STEP 8 When the ORANGE INDICATOR LIGHT goes OUT for the second time the oil will be at the proper temperature NEVER place product in the fryer until the oil is properly heated and the ORANGE INDICATOR LIGHT is OFF e NOTE MENU 1 for LEFT BASKET TIMER and RIGHT BASKET TIMER should be pre programmed for correct cook times Refer to the Operations amp Service Manual for the programming procedures STEP 10 MENU 1 and LEFT BASKET TIMER buttons should be pre set for 4 minutes MENU 1 and RIGHT BAS KET TIMER buttons should be pre set for 17 min utes Set the LEFT BASKET TIMER by pressing this but ton once and MENU 1 button twice Then immedi ately set the RIGHT BASKET TIMER by pressing this button once and MENU 1 button twice NOTE When the
14. stir alarms sound off press the ALARM RESET button to silence Left Timer Menu 1 Right Timer Alarm Reset Menu 1 STEP 12 IMMEDIATELY Add the WINGS to the FRY VAT and continue cooking all the chicken pieces Page 10 Rel Date 8 02 Rev Date 06 01 04 WAL MART Cooking Procedures Approximately halfway through the cook cycle When the RIGHT BASKET TIMER alarm sounds using the STIR PADDLE stir the chicken pieces to press the ALARM RESET button to silence ensure even cooking of all pieces Alarm Reset STEP 15 STEP 16 Using the FRYER SHOVEL remove the chicken Check the INTERNAL TEMPERATURE of the pieces from the FRY VAT and place on the LANDING Thigh and Breast Internal temperature must TABLE reach 180 F 82 C STEP 17 If the product does not meet the temperature requirement return the product to the FRY VAT and continue cooking in 1 MINUTE increments until the standard is met Record cooked product temperature in the TEM PERATURE LOG Immediately place cooked poduct in the DISPLAY WARMER and package according to WaleMart pro cedures Follow WaleMart and local regulations for holding temperatures and times Rel Date 8 02 Rev Date 06 01 04 Page 11 WAL MART Cooking Procedures BASKETS are used to cook Chicken Tenders Potatoes Livers Gizzards and Popcorn Chicken Place the FRY BASKET on the BASKET LIFT STEP 20 Place the BASKET LIFT SWITCH in the ON positio
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