bullet rear turn signal bracket and license plate - Harley
Contents
1. Items mentioned in text but not included in kit A Bulb turn signal 2 Part Number 68572 64B B License plate lamp C Bulb license plate lamp 2 Part Number 52441 95 D Wire lead license plate lamp black 2 E Wire lead and socket housing turn signal lamp 2 J04174 40f52. the cover to the tube Fasten securely 20 Obtain the vehicle license plate if available and the license plate hardware saved earlier Position the plate over the reflector bracket 5 Loosen the screws 6 on the side of the license plate brackets if necessary and move the adjustment bracket 3 up or down to fit the license plate size Install the license plate hardware through the license plate and the slots in the reflector and license brackets Fasten securely Tighten the side screws securely 21 Peel the liner from the adhesive backing of the new reflector 20 and install the reflector squarely on the horizontal cross bar of the reflector bracket 22 Verify that the Ignition Light Key Switch is in the OFF position Models WITH maxi fuse Refer to the Service Manual and follow the instructions given to re install the maxi fuse Models WITHOUT maxi fuse Re connect the negative battery cable per the instructions in the Service Manual Apply a light coat of petroleum jelly or corrosion retardant material to the battery terminal NOTES Check for proper lamp operation before riding the motorcycle Weak intermittent or non operational lamps indicate a poor connection or a short in the wires If the rear turn signals operate opposite of switch function remove the tail lamp lens assembly and disconnect and reverse the turn signal electrical connectors in the tail lamp assembly Test the rear turn signals again for pr
3. this installation and is available from a Harley Davidson Dealer J04174 Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled Electrical Overload NOTICE It is possible to overload your motorcycle s charging system by adding too many electrical accessories If your combined electrical accessories operating at any one time consume more electrical current than your vehicle s charging system can produce the electrical consumption can discharge the battery and cause vehicle electrical system damage See a Harley Davidson dealer for advice about the amount of current consumed by additional electrical accessories or for necessary wiring changes 0021 1b AWARNING When installing any electrical accessory be certain not to exceed the maximum amperage rating of the fuse or circuit breaker protecting the affected circuit being modi fied Exceeding the maximum amperage can lead to elec trical failures which could result in death or serious injury 00310a The two additional license plate lamp bulbs require up to 700 milliamps additional current from the electrical system Kit Contents See Figure 3 and Table 1 INSTALLATION For models WITH maxi fuse AWARNING To prevent accidental vehicle start up which could cause death or serious injury remove maxi fuse before pro ceeding 00251a 1 Refer to the Service Manual and follow the instructions given to remove the
4. seat and maxi fuse Retain all seat mounting hardware For models WITHOUT maxi fuse WARNING To prevent accidental vehicle start up which could cause death or serious injury disconnect negative battery cable before proceeding 00048a 1 Refer to the Service Manual and follow the instructions given to remove the seat and disconnect the negative black battery cable from the negative battery terminal Retain all seat mounting hardware 10f5 Please dispose of materials responsibly For ALL models Remove the license plate from the vehicle if installed Retain the plate and attaching hard ware Remove and discard the original equipment O E license plate holder and attaching hardware See Figure 1 and the TAIL LAMP section of the Service Manual Remove the tail lamp assembly from the chrome base and disconnect the left 1 and right 2 turn signal wires at the connectors is01182a 1 Left turn signal lamp connector 2 Right turn signal lamp connector 3 Tip lamp license plate lamp connector 5 Figure 1 Rear Lamp Connections If the motorcycle is equipped with a rear fender tip lamp disconnect the tip lamp wire connector 3 per the instructions in the REAR FENDER TIP LAMP section of the Service Manual Remove the O E rear turn signal bracket and lamps from the motorcycle See REAR TURN SIGNAL LAMPS BRACKET in the Service Manual Discard the bracket and
5. MOTOR HARLEY DAVIDSON WY J04174 INSTRUCTIONS REV 2006 06 12 BULLET REAR TURN SIGNAL BRACKET AND LICENSE PLATE RELOCATION KIT GENERAL Kit Number 53702 04A Models This kit fits 1999 and later FL Touring models It is identical to the original equipment turn signal bracket and license plate holder found on FLHX Street Glide models NOTE This kit cannot be used with a fender tip lamp or cover The bumper cushion and rail can remain on models so equipped Additional Parts Required Loctite 271 Red Threadlocker and Sealant H D Part Number 99671 97 is required for proper installation of this kit Fitment of this kit on 1999 to early 2003 models requires the additional purchase of a Tail Lamp Socket part number 68370 03A The above items are available from a Harley Davidson Dealer Models equipped with a rear fender medallion will need approximately 18 in 0 46m of fishing line or string to aid in removing the medallion AWARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet references Service Manual information A Service Manual for your model motorcycle is required for
6. he new rubber bumper 14 and place the bumper over the area where the medallion was removed Install the chrome rear fender cover 11 using two chrome button head screws 12 flat washers 8 and nylon lock nuts 13 from the kit Carefully tighten the nuts to attain a snug fit without cracking or buckling the surface of the plastic fender cover DO NOT exceed 30 in Ibs 3 4 Nm See Figure 3 Obtain the following items from the kit Turn signal bracket and lamp assembly 1 License plate mounting bracket 2 License plate adjusting bracket 3 Rubber bumper 4 Reflector bracket 5 Two 10 24 x 3 8 in Phillips pan head screws 6 Two 10 helical spring lock washers 7 Two 10 flat washers 8 Two 1 4 20 x 3 4 in hex socket button head screws 9 Two 1 4 in helical spring lock washers 10 Nest the license plate adjusting bracket 3 inside the license plate mounting bracket 2 in the orientation shown Position the reflector bracket 5 over the mounting bracket so the slots on all three brackets line up Place a small lock washer 7 then a flat washer 8 onto the threads of a small screw 6 Insert the screw through the slots in one side of the reflector and license plate mounting bracket and thread into the collar on the side of the adjusting bracket Do not fully tighten at this time Repeat for the opposite side Fasten the license plate bracket to the turn signal bracket and lamp assembly 1 with the two la
7. lamp wire leads 2 License plate lamp socket housing 3 Cavities 1 and 3 Figure 2 License Plate Lamp Connections 15 See Figure 1 Plug the turn signal and license plate lamp socket housings into the mating rear lamp circuit board pin housings 16 Reach under the rear fender and capture the left side turn signal and license plate lamp wiring in the left side cable clip anchored on the T stud Capture the right side turn signal wiring in the right side clip Check to make sure that no wires are hanging loose under the fender NOTE Installation of the tail lamp lens assembly 17 on 1999 through early 2003 models requires the use of a new tail lamp socket J04174 part number 68370 03A available separately in place of the O E socket 17 Obtain the tail lamp lens and bulb assembly removed in Step 4 and the new tail lamp lens assembly 17 from the kit Remove the bulb and socket from the O E lens see TAIL LAMP ASSEMBLY in the Service Manual and install into the new lens 18 Plug the tail lamp socket housing into the mating rear lamp circuit board pin housing Place the tail lamp against the chrome base and alternately tighten the captive screws 18 to 20 24 in Ibs 2 3 2 7 Nm 19 See Figure 3 Position the support tube cover 15 with the Harley Davidson script reading upright over the two holes in the O E license plate support tube Use the two chrome button head cap screws 16 from the kit to fasten
8. lamps but retain the two hex washer head screws and external tooth lock washers for re assembly For models with a fender tip lamp or fender tip cover Remove and discard the lamp or cover along with all attaching hardware For models with a round rear fender bumper attached to the fender with adhesive The bumper can remain in place Proceed to Step 8 For models with NO fender tip lamp fender tip cover rear fender medallion or round rubber bumper Pro ceed to Step 8 J04174 10 11 For models with a rear fender medallion a Using a side to side sawing motion work an approximately 18 in 0 46m length of fishing line or string under the medallion to break the adhesive bond between the medallion and the fender surface b Remove and discard the rear fender medallion c NOTE To avoid damaging the fender surface do not use tools or abrasive cleaners to remove the adhesive residue from the fender Stay within the area that the new rubber bumper will cover Carefully peel off as much adhesive residue as pos sible using your thumb and fingers only d NOTE Use of cleaning compounds other than isop ropyl alcohol may damage the fender finish Test on an inconspicuous area Clean the fender surface with a mixture of 50 to 70 isopropyl alcohol and 30 to 50 distilled water or if necessary straight isopropyl alcohol Allow to dry thoroughly e See Figure 3 Peel the liner from the adhesive backing of t
9. oper function AWARNING Be sure that all lights and switches operate properly before operating motorcycle Low visibility of rider can result in death or serious injury 00316a 23 Turn the Ignition Light Key Switch to ON to power the lamps but do not start the motorcycle Make sure that both turn signals the tail stop lamp assembly and the license plate lamp function properly 30f5 SERVICE PARTS Table 1 Service Parts Table Item Description Quantity Part Number Turn signal bracket and lamp assembly Not sold separately 2 License plate mounting bracket 60089 05 3 License plate adjustment bracket 60090 05 4 Rubber bumper 67845 05 5 Reflector bracket 53782 04 6 Machine screw pan head Phillips 10 24 x 3 8 in 2 2660 7 Lock washer helical spring 10 2 7069 8 Flat washer 10 4 6716 9 Screw button head hex socket 1 4 20 x 3 8 in 2 3652 10 Lock washer helical spring 1 4 in 2 7036 11 Rear fender cover 53703 04 12 Cap screw button head hex socket 10 32 x 3 4 in chrome 2 94383 92T 13 Lock nut Nylon 10 32 2 94025 92T 14 Bumper rear fender 59581 05 15 Support tube cover 53709 04 16 Cap screw button head Torx chrome 2 94600 98 17 Tail lamp lens assembly includes two of item 18 68245 03 18 e Screw pan head Phillips with dog point 68026 99 19 Socket housing 3 way Multilock 73153 96BK 20 Reflector red 59988 72A
10. rge screws 9 and lock washers 10 Tighten securely From the back side insert the rubber bumper 4 through the small hole near the bottom of the adjusting bracket 20f5 NOTE Do not attach the license plate lamp wire connector 19 to the wires until the wires have been routed into the tail lamp assembly 12 Feed the left side turn signal connector E and license plate lamp wires D from the new turn signal bracket and lamp assembly through the left side hole to the underside of the fender Feed the right side turn signal connector through the right side hole Obtain the two hex washer head screws and external tooth lock washers saved in Step 6 and place a lock washer on the threads of each screw Apply a drop of Loctite 271 Red Threadlocker and Sealant to the screw threads Secure the turn signal bracket to the motorcycle with the two screws and lock washers Tighten the screws to 84 144 in Ibs 9 5 16 3 Nm 13 From inside the rear fender feed the left and right turn signal connectors and license plate lamp wires from the turn signal bracket up and through the left or right tail lamp assembly holes as shown in Figure 1 14 See Figure 2 Insert one black license plate lamp lead 1 into cavity 1 3 and the second black lead into cavity 3 of the three way license plate lamp socket housing 2 per the MULTILOCK ELECTRICAL CONNECTORS instruc tions in the Service Manual is01183 _ License plate
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