Service Manual
Contents
1. 13 177 05 1 8 CAPPED SPIDERFIX STEEL 2 12 50087 WING KNOB M8 FEMALE ST PL 3 11 50312 PLAIN WASHER 8 STEEL 16 10 00878 RATCHET LEVER M8 FEMALE ST ZN 2 9 58054 NUT M8 STEEL 4 8 S0321A SHAKEPROOF WASHER M8 STEEL 4 7 PDDO34X SIDE BRACKET SPRING RH STEEL 1 6 58040 8 x 30 BOLT STEEL 2 5 PDD36X SPACER STEEL 2 4 PDDO14Y SIDE BRACKET SHORT ALUM 2 3 D320 05 20 ETS2 3d SIDE BRACKET LONG ALUM 2 2 034 ETS2d CASSETTE ASSY S521d 1 524 CASSETTE 55 S510d 1 035 ETS2d CASSETTE ASSY 55214 2 ETS2d CASSETTE ASSY 55104 2 REF PART No DESCRIPTION MATL 0 FM339 Page 20 of 35 This page left blank intentionally FM339 Page 21 of 35 I R Cassette Assembl 92144 52214 52404 55164 55214 1 PDD 072 Die Cast End 2 20 58008 Cable clip 2 2 0251 Screw Pozi pan Self tapping 8 21 0561 Tube packer 3 3 PDD 006Y Cassette Side Extrusion 2 22 50220 Snap in Cable 4 4 PDD 006W Cassette Back 1 23 395 02 Cable Tie Base 1 5 PDD 007X Back Reflector long 1 24 0220 Cable Tie 1 6 01 05 20 Strain Relief P2. 650 FM339 Page 23 of 35 I R Cassette Assembl 53104 53214 1 5330 05 20 Cassette back 1 2 5330 05 21 Back Reflector 1 3 5330 05 22 Grille 53109 1 5320 05 20 Grille 53214 4__ 5330 05 23 Cassette Cable Tray 1 5 5330 05 24 Cassette Side Extrusion 2 6 PDD 021 Side Reflector 2 7 PDD 072 Die Cast End Cap 2 8 01 05 20 Strain Relief Plate 1 10 PDD 026 Label INSPECTED BY 1 11 PDD 167 Label CAUTION REMOVE 1 PACKING 12 PDD 041 Label ISOLATE MAINS 1 13 14 380 11 Infrared Emitter Tube 240V 1 1500W 15 370 05 Plug Cordset 1 16 SO173C Terminal Block 3 way 20A 1 17 50349 Terminal block retaining pin 1 18 350 05 Flexi strain Relief Grommet 1 19 50256 Screw Pozi taptite M3x8 3 20 50251 Screw Pozi pan Self Tapping 8 21 58049 Socket headcap Screw 2 NUT FIX ONLY 22 50332 Rivet 3 2x8 2 23 S0328A Rivet 3 2 x 8 Black 6 24 50321 Washer shakeproof M8 2 NUT FIX ONLY 25 0309 Washer shakeproof M3 4 26 395 02 Cable Tie Base 1 27 50220 Cable Tie 1 28 58008 Cable Clip 1 29 150220 Snap in Cable Tie 6 30 31 32 50211 Red Male Coupler 2 33 50212 Red Shrouded Receptacle 2 34 50210 Red Ring 35 S0215 Red Blade 36 50206 Cable 1 0mm Brown Tri Rated S310d 7
3. qas m Kausa 6 Base CAT UMS agua au aasan Quae dieat 7 Arm amp Upright Assemblies 52144 2214 52404 8 Arm Upright Assemblies S3104 10 Arm amp Upright Assemblies 55218 atria ie e uti o 11 Arm amp Upright Assemblies S3214d a 12 Arm amp Upright Assemblies 14 Arm amp Upright Assemblies 2 S IE d es 16 Cassette Assembly S221d0 S240d 52149 18 Cassette Assembly S3104 S32 Td 19 Cassette Assembly 55 164 55214 iliis eni epo Lees duca che 20 Cassette Assembly 52144 S221d S240d 55164 55214 22 Cassette Assembly S310d S321d eoa e Mage e eR aenea da egg 24 Distance Indicator Exploded Assembly eee esee eene nnne enne tnnt 26 oom acta ned ot 27 FAULT FINDING FLOW DIAGRAM a n aaa usa 28 REPAIR PROCEDURES piu u upa SS een ts 32 Procedure 1 FRONT PANEL REMOVALLI toe Uta ee a urbe 32 Procedure 2 MAINS CABLE 32 Procedure 3 CA
4. FM339 Page 16 of 35 Arm amp Upright 55219 FM339 Page 17 of 35 Cassette Assembly S221d S240d S214d Ou ric 1 TORQUE 23 31Nm 02 TORQUE 10 13 5Nm 28 27 DISTANCE INDICATOR ASSEMBLY 1 3 26 S0256 M3x8 BLACKENED POZI TAPTITE STEEL 4 2550220 CABLE TIE NYLON 1 1 24 S0328A RIVET 95 2 x 8 ALUM 1 23 395 03 MOUNT CABLE TIE NYLON 1 NL 22 502928 8 NUT STEEL 1 21 50077 M8 NUT PLASTIQ 5 TJ 20 157 01 FIBRE WASHER FIBRE 2 1 19 152 01 WASHER STEEL 2 SIDE ARM BROKEN 18 2000357 CASSETTE PACKING SEQUENCE 1 FOR CLARITY LONG TUBE 17 16 50273 8 x 50 HEXAGON HEAD SCREW STEEL 2 15 177 03 1 8 CAPPED SPIDERFIX STEEL 2 14 50087 KNOB 8 FEMALE ST PL 3 13 0312 PLAIN WASHER 8 STEEL 16 12 0087 RATCHET LEVER 8 FEMALE 5 7 2 11 58054 NU
5. TRiSK Electronic Curemaster SERVICE MANUAL ETS2d 52144 52214 52404 ETS3d 53104 53214 ETSSd 55164 55214 IF IN ANY DOUBT CONTACT EDWIN TRISK LIMITED FORM FM 339 ISSUE 09 VALID FROM 20 10 06 Edwin Trisk Ltd 2006 FM 339 Page 1 of 35 IMPORTANT PLEASE READ THESE INSTRUCTIONS THOROUGHLY BEFORE COMMENCING ASSEMBLY OR OPERATION OF THE UNIT FAILURE TO DO SO COULD RESULT IN DAMAGE OR INJURY FOR WHICH EDWIN TRISK LIMITED WILL ACCEPT NO RESPONSIBILITY OR LIABILITY ISOLATE MAINS SUPPLY BEFORE REMOVING COVERS THE SUPPORT ARM EXTENDS FIERCELY WHEN CASSETTE ASSEMBLY IS NOT FITTED THIS MANUAL ISSUE 05 IS ONLY INTENDED FOR THE SERVICING OF THE MODELS MENTIONED ON THE FIRST PAGE THIS MANUAL IS AN UNCONTROLLED DOCUMENT TRISK RESERVE THE RIGHT TO UPDATE UNIT SPECIFICATIONS WITHOUT PRIOR NOTICE OR CONSULTATION PLEASE READ THE RELEVANT REPAIR PROCEDURE THOROUGHLY AT LEAST ONCE BEFORE COMMENCING ANY SERVICING OPERATION SERVICING OPERATIONS SHOULD ONLY BE CARRIED OUT BY QUALIFIED SERVICE PERSONNEL WHO MUST USE TRISK APPROVED COMPONENTS FM339 Page 2 of 35 CONTENTS INTRODUCHION O o va esed used itn ceat nif sera ti dated s 4 Servicing GOS ah enfe tedio Mae e spa Sa ee qu te 4 TECHNICAE SPECIFICATIONS m Mere das 5 MAJOR COMPONENTS een cA
6. 18 Distance Indicator Arm Cable 33 50275 M12 x 90 Bolt 34 PDD040X Bottom End Cap Socket Housing 35 PDD131 Pivot Bolt Assembly 36 S0294A Nut M12 Nyloc 37 50076 Nut Cap M12 38 T1011 M12 Ratchet Lever Female 39 372 03 IEC Socket x3 40 177 01 5 16 Capped starlock 41 550 03 1200N Gas Strut 42 150117 Gas Strut Lever 43 221 02 01 Gas Strut End 44 194 01 Spacer 45 0320 03 36 Gas Strut Arm Pin 46 47 PDD033 Pin 48 50118 Lever Grip 49 50 51 FM339 Page 12 of 35 Arm amp Upright 53219 FM339 Page 13 of 35 Arm amp Upright Assemblies S516d 26 PDD040Y Top End Cap Socket Housing 27 E516 06 03 Socket Housing Cover 28 D320 06 18 Distance Indicator Arm Cable 29 372 03 IEC Outlet Socket x6 30 S0275 M12 x 90 Bolt 31 01 04 07 Bottom End Cap Socket Housing 32 S0294A M12 Nut Nyloc 33 50076 M12 Nut Cap 34 177 01 5 16 Capped Starlock 35 50115 1500 N Gas Strut 36 50117 Gas Strut Lever 37 E221 02 01 Gas Strut End 38 50118 Lever Grip 39 40 41 42 43 PDD033 Pin 44 1194 01 Spacer 45 0320 03 36 Gas Strut Arm Pin 46 S8027A Spirol pin 4
7. 240 38 177 01 5 16 Capped Starlock E214 04 01 214 39 80112 800N Gas Strut 214 221 240 12 126 10 x 10 Pan head Screws 40 50117 Gas Strut Lever 13 80173C Connector Block 20A 41 E221 02 01 Gas strut End 0174 Connector Block 30A 42 150118 Lever Grip 14 50308 M5 Star Washer 43 15 50308 M5 Plain Washer 44 16 50291 M5 Nut 45 17 E221 03 03 Transformer PCB Assembly Note 1 46 011 Pivot Bracket Assembly 18 121 07 No 6 x 3 8 Self Tapper 47 PDD033 Gas Strut Pin 19 321 06 Single Phase 16A Filter 221 240 48 194 01 Spacer 20 E221 03 25 Top plate US units only 214 49 0320 03 36 Gas Strut Arm Pin 2 0320 03 15 Universal Power Module 50 E221 02 21 Top Cap 22 850269 M5 x 16 Bolt Note On 52144 item 17 is to be found at top of upright FM 339 Page 8 of 35 SECTION SCALE Arm amp Upright 52010 50400 50140 FM339 Page 9 of 35 Arm amp Upright Assemblies S310d 1 2220 03 20 Front Panel Fascia Label 28 PDD040Y Top End Cap Socket Housing 2 0227 Timer Knob 29 D310 02 01 Single Socket Housing 3 121 07 No 6 x 3 8 Self Tapping Screw 30 D320 06 18 Distance Indica
8. Removal and procedure 4 UPM Replacement Fault ARM WILL NOT RAISE OR LOWER Gas Strut Locknut slack causing unit to jam To reset rotate Gas Strut Shaft one half turn clockwise and check operation with release arm Continue this operation until a position is obtained which allows the arm to move freely up and down when the Gas Strut Lever is depressed Tighten Locknut If examination of the Gas Strut reveals damage to the unit e g Bent Shaft see procedure 7 Gas Strut Replacement FM339 Page 27 of 35 FAULT FINDING FLOW DIAGRAM Does main timer display light up Does the unit display time Do all Infra Red lamps illuminate setting and stay silent when when timer enabled switched on amp Q Go to page 30 Go to page 32 Go to page 31 Hints and Tips When checking for connection or wiring faults try moving and bending the wire around An insecure connection will give an intermittent fault If all the wiring seems to be good check the circuit boards for dry or cracked solder joints Severe bends and kinks in cables are prone to snapping interior wiring Melted outer shielding of the mains cable may also be a cause of malfunction When checking IEC cable for continuity the resistance across the Live and Neutral of the cable and lamp set should read gt 3 5 when cold and lt 16 0Q just after use The Universal Power Module UPM is the black component situated approximately 1 3 of the way down the interior of the
9. the cable to the terminal block Disconnect the earth cable from the cover earth stud Undo the clamping nut on the spiral gland to release the old mains lead To refit the new mains cable ensure the new cable is the same type as the original Strip the sheath 270mm back from the end before inserting into the cable gland Fasten the cable clamp onto the sheath of the mains cable allowing a minimum of 5mm to extend beyond the clamp Refit the cable tie to tidy cables Tighten nut of spiral gland Connect as below S221d S240d Brown Live Terminal marked L Blue Neutral Terminal marked N Green Yellow Earth Terminal marked E 53214 5214 Brown Phase 1 Terminal marked L1 Black Phase 2 Terminal marked L2 Blue Phase 3 Terminal marked L3 Green Yellow Earth Terminal marked E 52144 3104 55164 Black Live Terminal marked L White Neutral Terminal marked N Green Earth Terminal marked E Procedure 3 CASSETTE CORD REPLACEMENT Cassette Cord is usually supplied as part of a spares package complete with Strain Relief Plate and associated components The following procedure details the steps of replacing just the Cassette Cord itself Ensure unit is disconnected from the mains supply FM339 Page 32 of 35 Disconnect Cassette Cords from IEC Sockets Remove the affected I R Cassette Assembly from the end of the arm by removing the ratchet lever Carefully support I R Cassette Assembl
10. 1 06 No 6 x 3 8 Self Tapping Screw 4 0163 MCB 3 Phase 10A 5 E521 03 22 MCB Bracket 6 E521 04 06 Front Panel Fascia Metalwork 7 E521 04 04 Mains Cable Input Plate Assembly Inc Cable 8 T1050A Plug 5 Pin CEE17 9 300 10 Cable 1 5mm 3 H05 V V F4 10 50512 Stress Relief Gland 11 50513 Con Clamp 12 E521 04 01 E521 Main Control PCB 13 126 10 M4 x 10 Panhead Screws 14 521 03 03 Transformer PCB Assembly 15 S0291 M5 Nut 16 S0308A M5 Star Washer 17 S0308 M5 Plain Washer 18 121 06 No 6 x 3 8 Self Tapping Screw 19 321 08 3Phase 16A Mains Filter 20 E221 02 21 Top Cap 21 D320 03 15 Universal Power Module UPM x2 22 S0269 5 x 16 Bolt 23 108 04 M10 x 15 Button Head Screw x4 24 PDD003X Column U Channel 25 58027 Spiral Pin 010 x 50 26 T1040 Plastic Handle Large 27 0330 Rivet 24 8 x 15 28 PDD040Y Top End Cap Socket Housing 29 E521 06 02 6 Outlet Socket Housing 30 D320 06 18 Distance Indicator Arm Cable 31 372 03 IEC Outlet Socket x6 32 80275 M12 x 90 Bolt 33 PDD040X Bottom End Cap Socket Housing 34 S0294A M12 Nut Nyloc 35 50076 M12 Nut Cap 36 177 01 5 16 Capped Starlock 37 50115 1500 N Gas Strut 38 50117 Gas Strut Lever 39 E221 02 01 Gas Strut End 40 50118 Lever Grip 41 42 43 44 45 PDD033 Pin 46 194 01 Spacer 47 D320 03 36 Gas Strut Arm Pin 48 S0173C Terminal Block 20A
11. 17 is to be found at top of upright FM339 Page 10 of 35 Arm amp Upright 3109 FM339 Page 11 of 35 Arm amp Upright Assemblies S321d 1 D320 03 20 Front Panel Fascia Label 2 0227 Timer Knob 3 121 07 No 6 x 3 8 Self Tapping Screw 4 0163 10A 3 phase MCB 5 521 03 22 Breaker Bracket 6 E321 04 06 Front Panel Fascia Metalwork 7 214 04 04 Mains Cable Input Plate Assembly 8 0173 Terminal Block 20A 9 T1050A Plug 16A 5Pin CEE17 10 300 10 Cable 1 5mm 4 Core 11 0512 Stress Relief Gland 12 50513 Con Clamp 13 E321 04 01 S321d Main Control PCB 14 126 10 MA x 10 Pan Head Screws 15 50291 M5 Nut 16 50308 M5 Plain Washer 17 0308A M5 Star Washer 18 E321 03 03 Transformer Assembly 19 121 07 No 6 x 3 8 Self Tapping Screw 20 321 02 3 Phase 16A Mains Filter 21 221 02 21 Top Cap 22 D320 03 15 Universal Power Module 23 50269 5 x 16 Bolt 24 S8027A Spiral Pins 010 x 50 26 PDD 003X Column U Channel 27 108 04 M10 x 15 Button Head Screw 28 T1040 Plastic Handle Large 29 50330 Rivet 04 8 x 15 30 PDD040Y Top End Cap Socket Housing 31 E221 06 02 Single Socket Housing 32 D320 06
12. 30mm 301 24 Cable 1 0mm Brown High Temp S321d 37 S0205 Cable 1 0mm Blue Tri Rated S310d 520mm 301 25 Cable 1 0mm Blue High Temp S321d 38 50205 Cable 1 0mm Grn Yel Tri Rated S310d 730mm 301 26 Cable 1 0mm Grn Yel High Temp S321d 39 385 01 Heatproof Sleeve 03 450mm 40 0217 Heatproof SLeeve 06 100mm FM339 Page 24 of 35 Cassette Assembly 53104 53214 OD SYS 4 4 U 22 Y 2 a 2 0 845 909 FM339 Page 25 of 35 Distance Indicator Exploded Assembly 1 2 2220 05 18 0220 05 20 58007 0320 05 12 0321 05 02 0320 05 03 0320 05 25 0320 05 10 0220 05 22 Distance indicator cable assembly Distance indicator label Cable strain relief gland Back plate assembly inc items 1 2 3 4 S214 S221 S240 S516 S521 Back plate assembly Inc items 1 2 3 4 5310 S321 Distance indicator PCB Sensor mounting plate Sliding cover assembly Distance indicator extrusion 5214 5221 5240 5516 5521 D320 05 22 Distance indicator extrusion S310 5321 FM339 Page 26 of 35 FAULT FINDING GUIDE Fault INFRA RED EMITTERS WILL NOT TURN OFF or INFRA RED EMITTERS TURN ON IMMEDIATELY THE MAIN POWER SWITCH IS TURNED ON The Universal Power Module UPM has failed See procedure 1 Front Panel
13. 7 PDD003X Column U Channel 48 108 04 M10 x 15 Button Head Screw x4 49 50174 Connector block 30A 1 E521 04 23 Front Panel Fascia Label 2 0227 Timer Knob 3 121 07 No 6 x 3 8 Self Tapping Screw 4 0162 MCB 1 Phase 30A 5 0256 M3 x 8 Taptite Pozi Screw 6 E516 04 05 Front Panel Fascia Metalwork 7 E516 04 04 Mains Cable Input Plate Assembly Inc Cable 8 S0240B Plug Hubble Twist Lock 30A 9 50191 Cable 10AWG 3 Core 10 350 08 Stress Relief Gland 11 351 02 Gland Nut 12 E221 04 01 Main Control PCB 13 126 10 MA x 10 Panhead Screws 14 E221 03 03 Transformer PCB Assembly 15 50291 M5 Nut 16 50308 M5 Star Washer 17 50308 M5 Plain Washer 18 320 01 Fuse Holder 30A 250V 19 S0180A Fuse 15A Time Delay 20 50217 Heatshrink Sleeving 6 4dia 21 E221 02 21 Top Cap 22 D320 03 15 Universal Power Module UPM 23 S0269 M5 x 16 Bolt 24 T1040 Plastic Handle Large 25 0330 Rivet 04 8 x 15 FM339 Page 14 of 35 Arm amp Upright 52160 FM339 Page 15 of 35 Arm amp Upright Assemblies S521d 1 E521 04 23 Front Panel Fascia Label 2 0227 Timer Knob 3 12
14. BASE S214d 52214 2404 53104 53214 516 55214 WASHER 10 LOCKNUT M10 NYLOC END CAP PLASTIC BRAKED CASTOR UNBRAKED CASTOR FM339 Page 7 of 35 Arm amp Upright Assemblies S214d S221d S240d 1 D220 03 20 Front Panel Fascia Label 23 108 04 M10 x 15 Button Head Screw x4 2 0227 Timer Knob 24 PDD003X Column U Channel 3 121 07 No 6 x 3 8 Self Tapping Screw 25 S8027A Spiral Pins 010 x 50 4 0161 15A Single Pole 26 T1040 Plastic Handle Large 5 50256 M3 X 8 Taptite PO21 Screw 27 0330 Rivet 04 8 x 15 6 E221 04 05 Front Panel Fascia Metalwork 28 PDD040Y Top End Cap Socket Housing 7 E214 04 04 214 29 E221 06 02 Single Socket Housing 221 240 221 04 04 Mains Cable Input Plate Assembly 221 D310 02 01 Single Socket Housing 214 E240 04 04 240 30 D320 06 18 Distance Indicator Arm Cable 8 0191 Cable 14AWG 3 Core Cable 214 31 372 03 IEC Outlet Socket x3 370 08 Cable Schuko Cord Set 221 32 80275 M12 x 90 Bolt S0195A Cable 1 5 mm 3 Core 240 33 PDD 040X Bottom End Cap Skt Housing 9 350 01 Stress Relief Gland 214 34 PDD 131 Pivot Bolt Assembly 0512 221 240 35 S0294A Nut M12 Nyloc 10 351 01 Gland Nut 214 36 50076 Nut Cap M12 0513 Con Clamp 221 240 37 T1011 Ratchet Lever M12 Female 11 E221 04 01 Main Control PCB 221
15. SIDE BRACKET SPRING RH 8 58040 M8 x 30 BOLT 7 PDD36X SPACER 6 0014 SIDE BRACKET SHORT 5 p320 05 20 ETS2 3d SIDE BRACKET LONG 4 D321 07 01 ETS3d CASSETTE ASSY S321d 5310 05 01 ETS3d CASSETTE ASSY 53100 0321 07 02 ETS3d CASSETTE ASSY 53214 6310 05 02 ETS3d CASSETTE ASSY S3104 5360 06 BACK ASSY 53 REF PART No DESCRIPTION FM339 Page 19 of 35 Cassette Assembly S516d S521d TIGHTENING TORQUES 14 TORQUE 25 14 31 86Nm TORQUE 23 31 86Nm 23 502928 NUT STEEL 1 2250077 NUT CAP PLASTIC 5 21 pzzo 06 o2 DISTANCE INDICATOR ASSEMBLY 1 20 0256 M3x8 TAPTITE STEEL 4 19 E521 07 05 BACKBAR ASSEMBLY LONG STEEL 1 18 157 01 FIBRE WASHER 2 17 152 01 WASHER STEEL 2 CASSETTE PACKING SEQUENCE 16 000352 LONG TUBE 1 15 14 0273 8 x 50 HEX HEAD SCREW STEEL 2
16. SSETTE CORD 4 0000000 annee 32 Procedure 4 REPLACEMENT UNIVERSAL POWER MODULE 33 Procedure 5 MAIN CONTROL REPLACEMENLT 33 Procedure 6 IEC SOCKET REPEAGCENIEN L eee b ns 33 Procedure 7 GAS STRUT REPLACEMENLI re ETUR d iU 33 Procedure 8 I R EMITTER REPLACEMENT one de eco sonne pne Bae 34 FM339 Page 3 of 35 INTRODUCTION This manual is intended to aid the servicing of the TRISK branded products listed on the cover Servicing operations should only be carried out by qualified service personnel who must use TRISK approved components Although every effort has been made to ensure that the following information is accurate it is only intended to help service personnel rather than direct them in their every step It is vitally important that any problems encountered when servicing units are referred to your importer or Edwin Trisk Ltd PLEASE NOTE THAT WHEN SERVICING THE UNIT REFER TO SECTION 5 FAULT FINDING GUIDE BEFORE COMMENCING ANY REPAIR PROCEDURE Servicing Tools The following tools are the minimum required to service the range of products listed on the front cover No Required Description 1 Round Parallel Tipped 3mm Screwdriver 1 Round Parallel Tipp
17. T M8 STEEL 4 10 50321 SHAKEPROOF WASHER 8 STEEL 4 9 PDD034X SIDE BRACKET SPRING RH STEEL 1 8 8040 M8 x 30 BOLT STEEL 2 7 PDD36X SPACER STEEL 2 6 PDDO14Y SIDE BRACKET SHORT ALUM 2 5 20 05 20 ETS2 3d SIDE BRACKET LONG ALUM 2 0221 07 01 ETS2d CASSETTE ASSY 52214 1 4 D240 07 01 ETS2d CASSETTE ASSY 52409 008 ETS2d CASSETTE ASSY 52144 D221 07 02 ETS2d CASSETTE ASSY 52214 2 3 D240 07 02 ETS2d CASSETTE ASSY S240d N IPPAODBW ETS2d CASSETTE 55 52144 RE 2 1 00 132 BACKBAR BRACKET LONG 1 REF PART No DESCRIPTION QTY FM339 Page 18 of 35 Cassette Assembly S310d S321d TIGHTENING TORQUES TORQUE 23 TORQUE 23 Ib ft 27 0321 05 01 DISTANCE INDICATOR ASSEMBLY 26 50256 M3x8 BLACKENED POZI TAPTITE STEEL 221502928 8 NUT 21 50077 M8 NUT SIDE ARM BROKEN FOR CLARITY 20 157 01 FIBRE WASHER 19 152 01 WASHER 18 1330 00 02 CASSETTE PACKING SEQUENCE 16 50273 8 x 50 HEX HEAD SCREW 1517703 1 8 CAPPED SPIDERFIX 14 50087 WING KNOB 8 FEMALE 13 0312 PLAIN WASHER 8 12 500878 RATCHET LEVER 8 FEMALE 11 58054 NUT M8 10 S0321A SHAKEPROOF WASHER M8 9 PDDO34X
18. ed 5mm Screwdriver 1 Round Supadrive No 1 Screwdriver 2 19mm Combination Spanners 2 17mm Combination Spanners 1 Hand Drill 1 Drill 3mm diameter 1 Combination Pliers 1 Wire Strippers Cutters 1 Allen Key 6mm AF 1 Crimp Tool for Crimping Red Blue and Yellow Insulated Crimp Connections 1 Hand Rivet Gun with nozzle for 3mm rivets 1 Heyco Hand pliers FM339 Page 4 of 35 TECHNICAL SPECIFICATIONS units use quartz tungsten filament ruby sleeved Infra Red Emitters units can operate from a 50Hz or 60Hz mains supply ETS214d amp ETS240d Rated Voltage Maximum Power Consumption Nominal ETS221d Rated Voltage Maximum Power Consumption Nominal ETS310d Rated Voltage Maximum Power Consumption Nominal ETS321d Rated Voltage Maximum Power Consumption Nominal ETS516d Rated Voltage Maximum Power Consumption Nominal ETS521d Rated Voltage Maximum Power Consumption Nominal 240V Single Phase 3000W 230V Single Phase 3300W 240V Single Phase 4500W 400V Three Phase 4500W 240V Single Phase 6000W 400V Three Phase 6600W FM339 Page 5 of 35 MAJOR COMPONENTS _ o Wr G 1 BASE 2 UPRIGHT ARM ASSEMBLY 3 IR CASSETTE BACKBAR ASSEMBLY 4 IR CASSETTE TOP 5 IR CASSETTE CENTRE amp BOTTOM FM339 Page 6 of 35 Base Units PART NUMBER 1 E214 01 E221 01 E321 01 E521 01 2 58031 3 50293 4 50075 5 50065 6 50064 DESCRIPTION
19. f OFF lamp Unplug corresponding cable and plug back in to alternative socket on end of arm Check continuity of IEC cable between L and N in cable socket Change tubes Check continuity between gt Input and end of arm Change UPM gt Input L and 1 2 amp 3 IN on UPM in upright gt OUT 1 2 amp 3 UPM in upright and L out at end of arm gt UPM in upright Correct wiring and or and SP4 on main control connection fault board gt 51 S2 amp 53 and SP5 SP6 amp SP7 on Do any Persia Persia Change IEC cable main control board in upright FM339 Page 31 of 35 REPAIR PROCEDURES Procedure 1 FRONT PANEL REMOVAL Ensure unit is disconnected from mains supply Remove cassette assembly Remove upright from base to allow the plastic side strips to be removed Undo the four screws holding the top cap in position Remove the four remaining screws holding the front fascia in position The front fascia can now pivot forward allowing access to the components inside Procedure 2 MAINS CABLE REPLACEMENT Ensure unit is disconnected from mains supply remove mains plug from the supply Remove the six screws that hold the cable gland cover to the upright column The cover can be eased away from the column exposing the connections to the mains cable Disconnect the mains input cable from the terminal block Release the clamping screws on the cable clamps and cut the tie wrap holding
20. late 1 25 PDD 196 Label ISOLATE MAINS 1 7 350 05 Flexi strain Relief Grommet 1 26 0211 Male Insulated Coupler 2 8 0173 Terminal Block 3 way 20A 1 27 0212 Shrouded Receptacle red 2 9 0256 Screw Pozi taptite 3 28 301 24 Cable 1 0mm Brown High Temp 600mm 10 PDD 082 Cassette Cable Tray 1 52264 S240d 5214 11 PDD 021 Side Reflector 2 0206 Cable 1 0mm Brown Tri Rated 12 370 05 Plug Cordset S221d S240d 1 52144 55164 370 20 Plug Cordset 52144 5164 55214 29 301 25 Cable 1 0mm Blue High Temp 390mm 13 50321 Washer M8 Shakeproof NUT FIX ONLY 1 S226d S240d S521d 14 380 08 Infrared Emitter Tube 230V 1100W 1 50205 Css ia hinas 380 07 Infrared Emitter Tube 240V 1000W 30 301 26 Cable 1 0mm Grn Yel High Temp 600mm 52144 52404 5164 52264 52404 55214 15 PDD 161 Grille 2214 1 50205 Cable 1 0mm Grn Yel Tri Rated PDD 005X Grille S214d 52264 52404 55214 16 58049 Socket head Screw M8x50 2 31 0210 Red Ring Crimp Terminal 7 NUT FIX ONLY 32 0217 Heatproof Sleeving 100mm 17 0332 Rivet 03 2 x 8 4 33 0215 Red Blade Crimp Terminal 4 18 50328 Rivet 23 2 x 8 Black 6 34 50349 Terminal Block Retaining Pin 1 19 50309 Shakeproof Washer M3 4 35 385 01 Heatproof Sleeving 30 450mm 36 PDD 166 Label CAUTION REMOVE 1 PACKING FM339 Page 22 of 35 Cassette Assembly S214d S221d S240d S516d S521d
21. panel Remove knobs on front of panel Fix new control PCB in position and carefully swap the interconnections from the old control PCB to the new Procedure 6 IEC SOCKET REPLACEMENT Ensure unit is disconnected from mains supply Remove cassette assembly pivot bolt assembly To remove the plastic covers at the end of the arm undo the 8 screws fixing them Remove Plastic Caps which cover bolts that attach socket housing to arm U Channel Slacken M10 Lock nuts sufficiently to allow the Socket Housing to slide off and give access to the sockets Do not use excessive force or the wires will be damaged Take a note of the wiring connections to the damaged socket then remove wires and unclip socket Clip the new socket into housing and refit cables Refit Socket Housing to arm Procedure 7 GAS STRUT REPLACEMENT Ensure unit is disconnected from mains supply Check rating of replacement Gas Strut is correct if in doubt check rating on old gas strut Remove cassette assembly remove upright from base and remove side strips Remove the self tapping screws that secure the Plastic Cap on the top of Upright Remove the 2 plastic covers from the side of the Upright Carefully support the cassette assembly on a stand or bench FM339 Page 33 of 35 Remove the capped starlock from one side of the pin assembly that fasten the Gas Strut to the support arm A new capped starlock will probably be needed Push out the lower Gas Strut Pi
22. to dissipate before switching on FM339 Page 34 of 35 339 ISSUE 9 O Edwin Ltd 2006 EDWIN TRISK LTD 8 9 BLEZARD BUSINESS PARK SEATON BURN NEWCASTLE UPON TYNE TYNE amp WEAR NE13 6DS UNITED KINGDOM TEL 44 0 845 113 5522 FAX 44 0 845 113 5511 E mail infrared trisk co uk Web www trisk co uk FM339 Page 35 of 35
23. tor Arm Cable 4 0162 30A Single Pole 31 372 03 IEC Outlet Socket x3 5 0256 M3 X 8 P021 Screw 32 50275 MI2 x 90 Bolt 6 E310 04 05 Front Panel Fascia Metalwork 33 PDD 040X Bottom End Cap Skt Housing 7 E310 04 04 Mains Cable Input Plate Assembly 34 PDD 131 Pivot Bolt Assembly 8 50191 Cable 10 AWG 3 Core Cable 35 50294 Nut M12 Nyloc 9 350 02 Stress Relief Gland 36 50076 Nut Cap M12 10 351 02 Gland Nut 37 T1011 Ratchet Lever M12 Female 11 E221 04 01 Main Control 38 177 01 5 16 Capped Starlock 12 126 10 M4 x 10 Pan head Screws 39 550 03 1200N Gas Strut 13 50174 Connector Block 30A 40 50117 Gas Strut Lever 14 0308 M5 Star Washer 4 221 02 01 Gas strut End 15 50308 M5 Plain Washer 42 150118 Lever Grip 16 50291 M5 Nut 43 17 E221 03 03 Transformer Assembly Note 1 44 18 121 07 No 6 x 3 8 Self Tapper 45 19 46 PDDOII Pivot Bracket Assembly 20 E221 03 25 Top plate 47 PDD033 Gas Strut Pin 21 0320 03 15 Universal Power Module UPM 48 194 01 Spacer 22 50269 M5 x 16 Bolt 49 D320 03 36 Gas Strut Arm Pin 23 108 04 M10 x 15 Button Head Screw x4 50 E221 02 21 Cap 24 PDD003X Column U Channel 5 PDD220 Label Rating 25 58027 Spiral Pins 210 x 50 52 320 01 Fuse Holder 30A 250Vac 26 T1040 Plastic Handle Large 53 50180 Fuse 15A time delay 27 0330 Rivet 04 8 x 15 Note On 53104 item
24. upright marked D320 03 15 on reverse of board FM339 Page 28 of 35 Does main timer display light up Check continuity from mains plug to transformer board in upright E pin on plug to E point in upright L pin on plug to ON OFF switch Other side of ON OFF switch to SP2 on transformer board Check continuity from SP3 amp SP4 on transformer board in upright to main control board fixed to fascia pin on plug to SP1 on transformer board Swap main control board Correct wiring and or Check following connections and connee on faults continuity gt Fuse on transformer board in upright gt Transformer windings gt L IN to L OUT in filter Replace faulty gt N IN to N OUT in filter components Also check for short circuit between all L and N in filter Correct wiring and or connection faults FM339 Page 29 of 35 Does the unit display time setting and stav silent when switched on Check distance Timer shows lines across Check continuity indicator is connected centre between distance Inspect distance indicator indicator socket on cable and its plug and end of arm and CONI socket for damage on main control board Connect distance indicator Correct wiring and or connection faults Change distance indictor cable set FM339 Page 30 of 35 Do all Infra Red lamps illuminate during Flashoff Check 2 that Check continuity of IEC cable 2 are intact o
25. vot Pin Rotate the Gas Strut and remove from the Upright Replace with a TRISK pre prepared Gas Strut Replace the lower Gas Strut Pivot Pin Adjust the support arm height to suit the new Gas Strut setting Reassemble holding collar arrangement and fix in place with new split pin CAUTION Once fitted Gas Strut should only be tested with Cassettes in place Check that Gas Strut operation is satisfactory Procedure 8 EMITTER REPLACEMENT Check that replacement emitter has correct voltage and wattage ratings Check old emitter end caps if in doubt Ensure unit is disconnected from mains supply Remove wire Grille from front of I R Cassette Remove Self Tapping Screws which hold Side Reflectors onto cassette A small screwdriver will be necessary to lift the side reflector from the cassette When the Side Reflectors are removed take note of the cable positions before removing old emitter The In Line connector can be separated by hand but a better solution is to use two pairs of pliers One to hold each connector when separating the wires Fit new Infra Red Emitter to sockets in cassette To avoid touching the ruby sleeve with bare hands use tissue paper when handling the emitter Reconnect Infra Red Emitter to cassette wiring taking care to replace the wires in the original positions Fit side reflectors then clean ruby sleeve and Reflectors with IPA or Methylated Spirits Refit Grille Allow 15 minutes for the solvent
26. y and slide this unit off the pivot bolt Examination of the rear of the affected L R Cassette will show the cord entering the unit via a spiral gland mounted on a Strain Relief Plate Drill out the four rivets which hold the Strain Relief Plate to the Back Mesh and the central rivet that holds the Earth Terminal to the Strain Relief Plate A record should be made of the connections to the Terminal Block before removing old cable A pair of Heyco hand pliers are usually required for removing and fitting the Spiral Gland but normal can be used if necessary Fit new cord Re attach the cassette earth terminal Rivet the Strain Relief Plate onto Back Mesh The unit is now ready for re assembly Procedure 4 UPM REPLACEMENT UNIVERSAL POWER MODULE Ensure unit is disconnected from the mains supply See procedure 1 for removal of front panel Do not disconnect the old UPM until the new one is in place The UPM can be swapped by first removing the two securing screws The new UPM can then be fixed into position once thermally conductive paste has been applied The cabling can then be swapped over being careful to connect correctly Procedure 5 MAIN CONTROL PCB REPLACEMENT Ensure unit is disconnected from the mains supply See procedure 1 for removal of front panel Do not disconnect the old control PCB until the new one is in place Undo the M3 nut located near the six pin connector Undo the six screws fixing the control PCB to the front
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