Canon Service Bulletin COPIER
Contents
1. Service Bulletin COPIER Issued by Canon Europa N V Model Ref No 12210 1R4570 008 F1 T01 0M4 10018 01 Date 28 01 05 Subject Introducing a new model 182230 3530 Background With introduction of the new model 1R2230 3530 differences from the existing model iR2270 3570 are informed in this bulletin Detail 1 Differences 1 1 System Configuration 1 1 1 System Configuration of the Delivery Options The options that have been deleted Finisher Q3 Saddle Finisher Q4 Buffer Pass E1 Puncher Unit L1 N1 P1 Others 3 Way Unit AI has been changed from standard equipment to an option 1R3530 1 1 2 System Configuration of the Pickup Options The option that has been deleted Paper Deck Q1 1 1 3 System Configuration of the Print Transmission Options The options that have been added UFR II Printer Kit E3 To add the BDL function by the combination of the P Boot ROM and the HDD Multi PDL Printer Kit E1 To add the UFR II PCL PS print function using the N Boot ROM iR System Expansion Kit A1 To add the HDD to iR2230 3530 Printer Kit E2 To add the BDL PCL function using the H Boot ROM The options that have been deleted LIPS LX Printer amp Scanner Kit A1 Boot ROM LIPS V Expansion Kit A1 License Direct Print Expansion Kit A1 License iR 256MB Expansion RAM B1 Multi FAX Board D1 1 36 Send Expansion Kit E1 License PDF Creation Function Expansion Kit2. ANALOGTOUCHPANELUNIT ADDITIONAL 31 __ S EM2273 000 1 C PANEL INVERTER PCB ASSEMBLY ADDITIONAL _FM2 2754 000_ 1 CONTROL PANEL CPU PCB ASSEMBLY ADDITIONAL __ __ _FM2 2755 000_ 1 PANEL SWITCH PCB ASSEMBLY ADDITIONAL 44 __ _Fw2 2756 000_ 1 CABLE INVERTER O ADDITIONAL mro 1__ cABLE Swircn SS REDUCTION 16 351 1 COVER CONNECTOR REDUCTION 17 2 o PANEL 2ND DELIVERY BLANKING REDUCTION is 3_ Fcs 0978 000 31 o SHAFT 2ND DELIVERY HINGE REDUCTION 19 Fcs 0992 000 3 0 _ FLAG PAPERFULL SSCS REDUCTION 20 __ 3 _0__ SHAFT 3RD DELIVERY HINGE REDUCTION 21 6 1 0 REDUCTION 2 7_ FGxs29 000 3 1 9 CABLE INTERFACE REDUCTION 23 __ s _ Faxs297 000 3 CABLE MOTOR REDUCTION 24 9 F6333or0 3 f o CABLE SENSOR DIFFERENCE 25 10 FK20149 000 310 __8 __ PHOTO INTERRUPTER REDUCTION 26 352 1 FCS 0987 000 1 o FLAG REVERSE SENSOR REDUCTION 27 2 3 0___ SPRING TORSION REDUCTION 2s 3 FCs 0989 0 3 ROLLER REVERSE REDUCTION 2 4 Fcs 1025 000_
3. HOLDER FUNCTION ADDITIONAL 9 130 22 fo _5 1504 000_ 1 KEY INTERRUPT O O ADDITIONAL 13 139 o FG3 2836 000 3 FM22756000 1 CABLE INVERTER ADDITIONAL 14 130 s FG3 2895 000 31 _FM2 2757 000_ 1 cabre swen REDUCTION 15 621 36 rcesosroo 3 __ o SBEET BOTTLETIMIT DIFFERENCE 16 100 3s FC6 4832 000 31 _FC64829 000_ 1 PLATE NAME REDUCTION 19 9 3 wwes3600 1 o HDb HTSSH020G9ATO0 O FB3 2224 000 REDUCTION 2 is 4 r0 1 o oeenn No HG Ola __ ____ New X QTY ee E F14 6791 000 _ F14 6793 000 __ __ DIFFERENCE 1 130 _ FM2 0362 000_ 1 _FM2 0325 000_ 1 CONTROL PANEL ASSEMBLY REDUCTION 4 100 43 FC5 0860 000 1 __ 0 GUIDE REVERSE BACKEND REDUCTION s 352 27 FC5 0004 000 31 Ov PROTECTIVE O ADDITIONAL 6 130 a ooo 1 HOLpER FUNCTION ADDITIONAL 7 130 22 Fc 1504 000_ 1 KEx iNrERRUPT 1 ADDITIONAL s 130 23 ___ Fc6 2908 000_ 31 KEy FUNCTION REDUCTION o o 12 39893999 1 o SC PANEL INVERTER PCB ASSEMBLY DIFFERENCE 10 FKz 0246 000 31 Hem 1
4. FL2 1200 000_ 1 S o REVERSE LOWER AUXILIARY REDUCTION a7 24 69 6000 31 f EUMINATOR STATICCHARGE REDUCTION 2 5519400 _2 10 BUSHING REDUCTION 4 25 FUs3ozroo0 1 o PULLEY 307 REDUCTION so 27_ 31 COVER FRoTECTIVE REDUCTION s1 552 __ eme 3 o POND UPPER DELIVERY ASSEMBLY REDUCTION s2 353 3 1 o PND DELIVERY FRAME ASSEMBLY REDUCTION s3 __ 33 0 SPACER SSCS DIFFERENCE 34 2 Fce291s 3 1 HOLDEKROHLER DIFFERENCE 355 10 2 RNG 3 DIFFERENCE _56 4 863790 5 1 1 ROLLER PAPER DELIVERY REDUCTION 37 s 31 0 __ SPRING TORSION REDUCTION ss 6 FC5 0996 000_ 31 1 0 SAG 2ND DELIVERY SENSOR REDUCTION so _7_ Fcs 0997 000 3 o SPRING TORSION O REDUCTION 6o s 3 f ROLLER 2ND VERTICAL PATH REDUCTION 6e 9 Fcs 1053 000 31 f COVER SOLENOID 1 REDUCTION 0 10 rosar 31 GUIDE 2ND DELIVERY ENTRANCE O REDUCTION
5. Name Outline Detected spec iR4570 008 Action on error 0001 The stapler shift motor error The home position sensor does not turn off when the stapler shift motor has rotated for a specific period of time The home position sensor does not turn on when the stapler shift motor has rotated for a specific period of time Replace the finisher controller PCB Replace the stapler shift motor Check the stapler shift H P sensor Check the cable The swing cam error The home position sensor does not turn off when the swing motor has rotated for a specific period of time The home position sensor does not turn on when the swing motor has rotated for a specific period of time Replace the finisher controller PCB Replace the swing cam motor Check the swing cam H P sensor Check the cable 17 36 Detailed code Name Outline Detected spec Action on error 0001 The rear jog error When the rear jog plate is moved to the home position the home position sensor does not turn on when the rear jog plate has started to move or within 2000 ms When the rear jog plate is moved from the home position the home position sensor does not turn off within 1000 ms after the rear jog plate has started move Replace the finisher controller PCB Replace the rear jog motor Check the rear jog drive mechanism Check the rear
6. finisher controller PCB 28 36 Detailed code Name Outline Detected spec iR4570 008 Action on error 0001 The saddle push on error The paper push plate home position sensor does not go on when the paper push plate motor has been driven for 0 3 sec or more The paper push plate motor M8S the paper push plate HP sensor PI14S The saddle push on error The paper push plate home position sensor does not go off when the paper push plate motor has been driven for 80 ms or more The paper push plate motor M8S the paper push plate HP sensor PI14S Check the paper push plate motor Check the paper push plate home position sensor Replace the finisher controller PCB 29 36 Detailed code Name Outline Detected spec iR4570 008 Action on error 0003 The saddle push on error The number of detection pulse of the paper push plate motor clock sensor drops below a specific value The paper push plate motor M8S the paper push plate motor clock sensor PI1S Check the paper push plate motor Check the paper push plate motor clock sensor Replace the finisher controller PCB 30 36 Detailed code Name Outline Detected spec iR4570 008 Action on error 0004 The saddle push on error The paper push plate leading edge position sensor does not go off when the paper push plate mot
7. 6e n FGx 3299 000_ 3 o CABLE 2ND PAPER DELIVERY REDUCTION a B FL21201 000_ 3 GUIDE 2ND PAPER DELIVERY REDUCTION 6 _14_ FL2 120 000 1 0 HEINGEZNDDELIVERY REDUCTION e _15_ FL2 1203 000 1 0 souwom REDUCTION 67 6 FL2 1212 030_ 3 o FLAPPER ISTPAPER DELIVERY REDUCTION ee Fco 3 o ROLLERREFORM REDUCTION 6o 31 f FOLLER 2ND PAPER DELIVERY REDUCTION 9 2 0___ SPRING COMPRESSION REDUCTION 7 29 3 o OND DELIVERY FRAME REDUCTION 2 2 2 9 __ REDUCTION 75 ___ 23 9 WASHER REDUCTION 4 24 F972859 900 4 1 9 SPRING COMPRESSION REDUCTION 75 25_ FUsoweow 3 0 GEAR2T REDUCTION z 26 FUs3ore 00 31 1 9 PULLEY REDUCTION 7 ___ _27 FUs 3020 000 3 f GEAR 2 TIPULLEY 30T REDUCTION zs 28_ _xF2 4107 940 3 BELT TiMING cOGGED REDUCTION 79 29_ _2 0 BEARING BA
8. jog H P sensor The upper tray lifter motor error The upper tray lifter motor clock is faulty Replace the tray shift motor 1 Replace the finisher controller PCB Check the tray lifter drive mechanism An error occurs in the tray shift area Replace the PCB on the tray shift area sensor 1 Replace the finisher controller PCB The safety switch turns on Check the tray closed detecting switch 1 Replace the finisher controller PCB iR4570 008 18 36 Detailed code Name Outline Detected spec iR4570 008 Action on error 0002 The lower tray lifter motor error The lower tray lifter motor is faulty Replace the tray shift motor 2 Replace the finisher controller PCB Check the tray lifter mechanism An error occurs in the tray shift area Replace the PCB on the tray shift area sensor 2 Replace the finisher controller PCB The shutter unit error The shutter open detecting sensor does not turn off the shutter does not close The shutter open detecting sensor does not turn on the shutter does not open Check the stack ejection motor Check the shutter open closed clutch Check the shutter H P sensor Replace the finisher controller PCB The punch motor error The punch home position sensor cannot be detected when the punch motor has been driven for 200 ms The puncher c
9. mechanism Replace the finisher controller PCB iR4570 008 26 36 Detailed code Name Outline Detected spec iR4570 008 Action on error 0001 The saddle rear stapler error The stitch operation home position switch does not go on when the stitch motor rear has been rotated in CCW for 0 5 sec or more The stitch motor rear M6S the stitch operation home position sensor rear 555 The stitch operation home position switch does not go off when the stitch motor rear has been rotated in CW for 0 5 sec or more The stitch motor rear M6S the stitch operation home position sensor rear 555 Replace the stitcher rear Check the cable Replace the finisher controller PCB 27 36 Detailed code Name Outline Detected spec iR4570 008 Action on error 0001 The saddle front stapler error The stitch operation home position sensor does not goon when the stitch motor front has been rotated in CCW for 0 5 sec or more The stitch motor front M7S the stitch operation home position sensor front MS7S The stitch operation home position sensor does not go off when the stitch motor front has been rotated in CW for 0 5 sec or more The stitch motor front M7S the stitch operation home position sensor front MS7S Replace the stitcher front Check the cable Replace the
10. 31 f 9 PLATE GROUNDING REDUCTION so s 31 1 9 GUIDE 2ND DELIVERY UFFER REDUCTION 31 3 1 9 BPAcR REDUCTION 32 __ s oono o o 0__ GUIDE sup REDUCTION 33 9 FCs601 0 31 S o COVER GEART REDUCTION 34 19 FHs 162r000 31 o MOTOR STEPPING AC REDUCTION 35 n 31 f MOTOR STEPPING AC REDUCTION 36 2 2 0 REDUCTION 37 B FUso07r0 3 o GEAR 367 REDUCTION ss FUs0078000 3 S o REDUCTION 39 _15_ Fus 3020 000 3 S o 2 1 PULLEY 307 REDUCTION 4 1 Fus 3022 000 3 S o poor 3UTIGEAR 331 REDUCTION 41 1 18 XP 219 240 3 1 IEEE TiMING COGGED REDUCTION a 1 1 o BELT TIMING 00000 REDUCTION a3 20 31 S o GUIDE REVERSELOWER REDUCTION a 1 21 4 S 0 __ REDUCTION _ _45 22 85000 4 0 ROWER REDUCTION 46 23
11. 5 000 33 A REDUCTION ria 39 Fus3orsoo 31 f PULLEY 30TGEARK38T O REDUCTION us FUs 3021 000 1 0 REDUCTION ue __ 2 3 TIMING CoGGED REDUCTION ur 994 __ Fvz 22190 3 S DELIVERY CONTROLLER PCB ASSY DIFFERENCE ic FH4 9204000 2 fO I SILS0093F27HO00 GATE ARRAY REDUCTION 621 36 FC6 5087 000 31 SHEET BOTTLE LIMIT DIFFERENCE 121 900 2 Fm23226000 1 _FM2 3698 000_ 1 BOARD BW3 CONTROLLER DIFFERENCE 122 900 5 wAT 3296 000 1 _WA7 3625 000_ 31 DIM MTSLSDT3264AY 133 SCRAM 2i f ooo pwwesneon 31 f o ADD DIFFERENCE 124 100 23 rB32224000 1 rcesoszoo 1i pman O DIFFERENCE 310 RB1 6539 000 FC6 5064 000 1 DAMPER REDUCTION 130 FH2 7037 000 1 0 FLAT
12. B1 License 1 2 External View Operation Change of the control panel unit 1 The LCD has become smaller and black and white 2 The function keys have become hard keys Q ON OFF F 1 iR4570 008 2 36 1 3 User Mode Compared with iR2270 3570 the following service modes have been deleted iR4570 3570 2870 2270 iR4570 008 iR2230 3530 Mode 2 Description Mode 2 Description Common settings select special tray w finisher w Fisher Q3 Q4 tray A finisher output tray upper tray B finisher output tray lower tray C host middle tray tray A D14 copy Box printer receive fax other tray B copy Box printer receive fax other tray C copy Box printer receive fax other fine tune for receive fax tray fax fax l fax 2 tray B receive fax 1 fax 2 tray C receive fax 1 fax 2 deleted deleted Adjust ments and Cleaning 1 4 HDD center bind staple edging w saddle finisher Start key deleted deleted center bind position change w saddle finisher The HDD has become an option 1 5 Shutdown Sequence size A3 11x17 BA LGL AAR LTRR position 2 0 mm to 42 0 mm in 0 35 mm increments 0 mm deleted deleted If the HDD of standard equipment is not mounted the shutdown sequence is not performed at power off However if the o
13. Check the inlet cover sensor Check the front cover open closed sensor Check the delivery cover sensor Replace the finisher controller PCB 34 36 Detailed code Name Outline Detected spec Action on error 0003 1 11 Installation Saddle switch error 1 11 1 Items Included in the Package The shutdown caution label has been eliminated from the items included in the package This is because the HDD is Open of the delivery cover switch is detected for 1 sec or more after the host machine starts initial rotation printing while the following sensors detect close of their covers Inlet cover sensor 195 Front cover open close sensor PI2S Delivery cover sensor PI3S Delivery cover switch MS3S Check the delivery cover switch Check the inlet cover sensor Check the front cover open close sensor Check the delivery cover sensor Replace the finisher controller PCB optional and the machine does not perform the shutdown sequence in normal mode 1 11 2 Installation Procedure The procedure for attaching the shutdown caution label has been deleted The deleted procedure is shown below Shutdown caution label iR4570 008 1 Attach the shutdown caution label 1 of appropriate language to the left of the main power 2 on the right cover rear 35 36 iR4570 008 MEMO The shutdown caution label is included with the opt
14. ILS REDUCTION so 354 __ FM2 1335 000 3 S o RP DELIVERY FRAME REDUCTION si S E8595 31 1 9 MAGNEE3RD REDUCTION s2 2 oono 3 S COVER DELIVERY SOLENOID 7 REDUCTION s3 ROLLER DUPLEXING ENTRANCE REDUCTION sa 4 FCs 1020 000_ 3 9 ROLEER RD DELIVERY REDUCTION ss s Fcs 1023 000 31 0 SOLENOID 2 REDUCTION se 1 6 31 f o PLATE GROUNDING REDUCTION 87 7 79535599 1 o CABLE RD DELIVERY REDUCTION ss s FL21206000 1 0 _ SoLENOD SSCS REDUCTION so 9 Fcs 0862 000_ 3 o prae GROUNDING O REDUCTION o 0 85097000 3 S o SPRING TORSION REDUCTION 91 ____ _ FCs 1009 00 31 9 GUIDE 3RD DELIVERY UPPER REDUCTION 92 FCs 600x 0 3 1 9 FLIMINATOR STATIC CHARGE REDUCTION o3 13_ FL2 1208 000_ 3 f FLAPPER RD PAPER DELIVERY REDUCTION o4 14 85090 31 f o SPRING TENSION REDUCTION 95 15_ _FC5 1003 000_ 31 _0___ FLAPPER 2ND PAPER DELIVERY REDUCTION o6 16 FCS 1005 000_ 31 FLAG DUPLEX ENTRANCE SENSO
15. R REDUCTION o7 17 o SPRING TORSION oo REDUCTION 98 __ Fc10r0 3 1 0 Rou amp REDUCTION 99 _19_ 8 0__ SPRING REDUCTION 100 20 31 S o SOODE DUPLEXING ENTRANCE REDUCTION 101 21_ FCs 0019 000_ 3 0__ SPRING TORSION SiS REDUCTION 102 ___ 23 FL21207 000_ 3 f o GUIDE BUPLEXINGENTRANCE REDUCTION 103 _ 24 3 9 FLAPPER REVERSE REDUCTION 104 ___ 55 5 137790 3 L9 __ REDUCTION 10s __ 26 Fvz 1340 000 3 o SRD DELIVERY FRAME ASSEMBLY REDUCTION 106 30 Fcs 1010 000 31 SPAG SRD DELIVERY SENSOR REDUCTION 3 0__ SPRING TORSION REDUCTION 10 2 Fcs eorzoo 4 0 _ SHEET HOLDER REDUCTION 109 3 FRAME 3RP REDUCTION 34 F972859 900 4 o SPRING COMPRESSION REDUCTION ui 3s 31 f ARM soLENO 3 REDUCTION 12 36 3 1 9 COVER DELIVERY SOLENOID 1 REDUCTION us ___ _7 FL2 120
16. an not detect the punch home position sensor when the punch motor stops at the initial operation Check the punch motor Check the punch motor clock sensor Check the punch driver PCB Replace the finisher controller PCB 19 36 Detailed code Name Outline Detected spec iR4570 008 Action on error 0001 The punch dust sensor error The voltage of receiving light is faulty when the light has been emitted The voltage of receiving light is faulty when the light has not been emitted Check the paper dust sensor Check the punch driver PCB Replace the finisher controller PCB The trailing edge sensor the side registration sensor error The voltage of receiving light is faulty when the light has been emitted the trailing edge sensor Check the trailing edge sensor Check the side registration sensor Check the punch driver PCB Replace the finisher controller PCB The trailing edge sensor the side registration Sensor error The trailing edge sensor the side registration Sensor error The voltage of receiving light is faulty when the light has not been emitted the trailing edge sensor The voltage of receiving light is faulty when the light has been emitted the side registration sensor 1 Check the trailing edge sensor Check the side registration sensor Check the punch driver PCB Replace the finisher con
17. control panel unit have been prepared newly Removing the control panel unit Removing the control panel frame Removing the control panel inverter PCB Removing the control panel key switch PCB Removing the control panel CPU PCB Removing the control panel LCD PCB The procedure for removing the control panel bottom cover is not changed The following are the new replacement procedures 1 9 1 1 Removing the control panel unit 1 Open the right door 1 7 36 2 Remove the 2 screws 1 3 Remove the rubber cap 1 and detach the screw 2 4 Slide the control panel unit to the arrow direction iR4570 008 8 36 iR4570 008 1 9 1 2 Removing the control panel frame 1 Disconnect the flat cable 1 to the arrow direction 2 Move the connector 2 stoppers 2 to the arrow direction and disconnect the 2 flat cables 3 F 10 3 Disconnect the 3 connectors 1 9 36 iR4570 008 5 Remove the 5 screws 1 and detach the control panel hook 2 Points to note on the cable when attaching the control panel frame 1 Make sure that the inverter cable properly passes the path 1 indicated on the figure below 10 36 iR4570 008 2 Be sure to pass the inverter cable to the cable clip 1 after attaching the control panel frame F 16 1 9 1 3 Removing the control panel inverter PCB 1 Disconnect the 2 connectors 1 2 Remove the 2 self tapping screws 2 a
18. eck the side registration sensor Check the punch driver PCB Replace the finisher controller PCB 21 36 Detailed code Name Outline Detected spec iR4570 008 Action on error 0008 The trailing edge sensor the side registration Sensor error The voltage of receiving light is faulty when the light has not been emitted the side registration sensor 3 Check the trailing edge sensor Check the side registration sensor Check the punch driver PCB Replace the finisher controller PCB The trailing edge sensor the side registration Sensor error The voltage of receiving light is faulty when the light has been emitted the side registration sensor 4 Check the trailing edge sensor Check the side registration sensor Check the punch driver PCB Replace the finisher controller PCB The trailing edge sensor the side registration Sensor error The voltage of receiving light is faulty when the light has not been emitted the side registration sensor 4 Check the trailing edge sensor Check the side registration sensor Check the punch driver PCB Replace the finisher controller PCB The punch shift motor error When light has been emitted the receiving light voltage H P sensor does not turn off When light has not been emitted the receiving light voltage H P sensor does not turn on Check the side registration motor C
19. edge position sensor Check the cable Replace the finisher controller PCB 32 36 Detailed code Name Outline Detected spec iR4570 008 Action on error 0001 The saddle switch error While the following covers closed as detected the inlet cover is open as detected for 1 sec or more from the start of initial rotation of the host machine or the start of printing Inlet cover sensor 195 Front cover open closed sensor PI2S Delivery cover sensor PI3S OR the front cover switch MS2S or the delivery cover switch MS3S is open The inlet cover switch MS1S the front cover switch MS2S the delivery cover switch MS3S Check the inlet cover switch Check the inlet cover sensor Check the front cover open closed sensor Check the delivery cover sensor Replace the finisher controller PCB 33 36 Detailed code Name Outline Detected spec iR4570 008 Action on error 0002 The saddle switch error While the following covers are closed as detected the front cover switch is open as detected for 1 sec or more from the start of initial rotation of the host machine or the start of printing Inlet cover sensor 195 Front cover open closed sensor PI2S Delivery cover sensor PI3S Front cover switch MS2S Delivery cover switch MS3S Check the front cover switch
20. heck the side registration motor HP sensor Check the punch driver PCB Replace the finisher controller PCB Check the punch shift mechanism 22 36 Detailed code Name Outline Detected spec iR4570 008 Action on error 0001 The saddle paper positioning plate error The paper positioning plate HP sensor does not turn on when the paper positioning plate motor has been driven for 1 33 sec The paper positioning plate motor MAS the paper positioning HP sensor P17S The paper positioning plate HP sensor does not turn off when the paper positioning plate motor has been drive for 1 sec The paper positioning plate motor MAS the paper positioning HP sensor P17S Check the paper positioning plate motor Check the paper positioning plate HP sensor Replace the finisher controller PCB Check the paper positioning plate drive mechanism 23 36 Detailed code Name Outline Detected spec iR4570 008 Action on error 0001 The saddle paper folder error The number of detection pulse of the paper folder motor clock sensor drops below a specific value The paper folder motor M2S the paper folder motor clock sensor PI4S The state of the paper folding home position sensor does not change when the paper folder motor has been driven for 3 sec The paper folder motor M2S the paper folder motor clock senso
21. ional iR System Expansion Kit Al Attach the label when installing the kit 1 12 MEAP The new model 1R2230 3530 is not equipped with the MEAP function 1 13 Version Upgrade Differences in terms of version upgrade are shown below 1 13 1 Available SST Version 3 11 or later 1 13 2 Selective Model Name Standard 1R2230 DC Controller PCB for iR3530 1R3530 When the hard disk is added 1R2230HD DC Controller PCB for 1R3530 iR3530HD 1 13 3 System Software of Version Upgrade There are neither MEAPCONT SDICT In addition to this there are neither RUI nor KEY in standard mode 1 without the HDD 1 13 4 System CD The system CD for 1R2230 3530 differs from the one for the base model 1R2270 3570 Further another system CD is used when adding the hard disk 2 Service Parts Refer to the attached pages 3 Serial No 1R2230 230V F14 3293 KJD00000 1R3530 230V F14 6793 KJH00000 36 36 No FIG KEY QTY Description EURO DIFFERENCE 1 139 FM2 0362 000 3 _FM2 0325 000_ 1 CONTROL PANEL ASSEMBLY REDUCTION 4 35 1 Fcs 0530 000 3 o lowr O o REDUCTION s 100 39 20357000 1 o SHEET PERTAINING DIFFERENCE 6 130 s FKx04600 1 FHeo5s0 i ANALOG TOUCH PANEL UNIT ADDITIONAL 7 23 629000 1 KEX FUNCTON ADDITIONAL s 130 24 sooo
22. it Q1 S1 T1 therefore applicable error codes will be displayed when any of the options is installed Detailed code Name Outline Detected spec Action on error 0001 Communicati On error between the finisher and the machine Replace the finisher controller PCB Check the cable Replace the DC controller PCB Communicati onerror within the finisher An error occurs in the communica tion between the finisher and the saddle unit Replace the finisher controller PCB Replace the saddle controller PCB Check the cable An error occurs in the communica tion between the finisher and the punch unit Replace the finisher controller PCB Replace the punch driver PCB Check the cable Back up memory error in the finisher An error Occurs in the data stored in the backup memory Turn off the main power check the wiring of the DC controller PCB the finisher PCB check the fuse of 24 V and turn on the main power The EEPROM data on the punch unit is faulty Replace the punch driver PCB Replace the finisher controller PCB 14 36 Detailed code Name Outline Detected spec iR4570 008 Action on error 0001 The trailing edge assist motor failure The home position sensor does not turn off when the trailing edge assist motor has rotated for a specific period of time The home position sensor does not turn o
23. n when the trailing edge assist motor has rotated for a specific period of time Replace the finisher controller PCB Replace the trailing edge assist motor The gear change motor error The home position sensor does not turn off when the gear change motor has rotated for a specific period of time The home position sensor does not turn on when the gear change motor has rotated for a specific period of time Replace the finisher controller PCB Replace the gear change motor Check the gear change mechanism 15 36 Detailed code Name Outline Detected spec iR4570 008 Action on error 0001 The front jog motor error The home position sensor does not turn off when the front jog motor has rotated for a specific period of time The home position sensor does not turn on when the front job motor has rotated for a specific period of time Replace the finisher controller PCB Replace the front job motor Check the front jog motor drive Check the front jog H P Sensor The stapler error The home position sensor does not turn off when the stapler motor has rotated for a specific period of time The home position sensor does not turn on when the stapler motor has rotated for a specific period of time Replace the finisher controller PCB Replace the stapler Check the cable 16 36 Detailed code
24. nd detach the control panel inverter PCB 3 F 17 1 9 1 4 Removing the control panel key switch PCB 1 Remove the 5 self tapping screws 1 and detach the control panel key switch PCB 2 11 36 iR4570 008 1 9 1 5 Removing the control panel CPU PCB 1 Disconnect the flat cable 1 to the arrow direction 2 Move the connector 2 stoppers 2 to the arrow direction and disconnect the 2 flat cables 3 F 19 3 Disconnect the 3 connectors 1 F 20 4 Remove the 4 screws 1 and detach the control panel CPU PCB 2 F 21 12 36 iR4570 008 1 9 1 6 Removing the control panel LCD PCB 1 Disconnect the connector 1 from the control panel inverter PCB 2 Remove the 3 self tapping screws 2 and detach the control panel LCD PCB 3 3 2 1 F 22 1 9 2 Removing the HDD The replacement procedure of the optional HDD is same as that of the HDD mounted on the existing machines as standard equipment On the Service Manual Option is added to the title Removing the HDD option 1 Remove the 2 screws 1 and detach the HDD 2 to the arrow direction 13 36 1 10 Error Code iR4570 008 In keeping with the exclusion of the Finisher Q3 Saddle Finisher Q4 and Puncher Unit L1 N1 P1 from the options the error codes related to the above have been deleted from the list Deleted error codes are described below Some of the error codes apply to the Finisher S1 and Puncher Un
25. o Finisher S1 Board Q1 PCB To 3 Way Unit A1 To 3 Way Unit A1 a po Jo Buffer Path E4 5 8 24VU1 non all night 13VA1 non all night 5VA non all night 3VA non all night 24VU2 non all night 13VA2 non all night 3VB all night 5 24VA non all night 13VB non all night 8 eg 5 36 iR4570 008 1 8 Control Panel Unit 1 8 1 Block Diagram As mentioned above the LCD has become black and white and the hard keys have been added Therefore the board connection in the control panel unit is changed The changed blocks are shown below Touch Panel from Controller Unit ontrol Panel Key Control Panel CPU PCB Switch PCB 14 LCD Panel Control Panel Inverter to Foot Switch 1 8 2 Electrical Parts Layout The electrical parts related to the control panel unit are placed as shown below The parts 2 to 4 are related to the control panel unit No Name Part No Detail 1 Reader Controller PCB FG3 3765 Control the reader unit ADF Control to turn ON the backlight of 2 Control Panel Inverter PCB FM2 2753 the LCD 3 Control Panel CPU PCB FM2 2754 Control the control panel unit Control numeric keys entry 4 Control Panel Key PCB FG6 8939 information 6 36 iR4570 008 1 9 Parts Replacement Procedure 1 9 1 Control Panel Unit With change of the control panel unit replacement procedures of the following parts related to the
26. or has been driven for 80 ms or more The paper push motor M8S the paper push plate leading edge position sensor PI15S The saddle push on error The paper push plate leading edge position sensor does not go on when the paper push plate motor has been driven for 0 3 sec or more The paper push plate motor M8S the paper push plate leading edge position sensor PI15S Check the paper push plate motor Check the paper push plate leading edge position sensor Replace the finisher controller PCB 31 36 Detailed code Name Outline Detected spec iR4570 008 Action on error 0001 The saddle connector error The connector of the guide home position sensor is found disconnected The connector of the guide home position sensor PI13S Connect the connector of the guide home position sensor Check the cable Replace the finisher controller PCB The connector of the paper push plate home position sensor is found disconnected The connector of the paper push plate home position sensor PI14S The connector of the paper push plate leading edge position sensor is found disconnected The connector of the paper push plate leading edge position sensor PI15S Connect the connector of the paper push plate home position sensor Check the cable Replace the finisher controller PCB Connect the paper push plate leading
27. ptional HDD is mounted the shutdown sequence same as that of 1R2270 3570 i e the machine equipped with the HDD as standard equipment is performed and then the power is turned off 3 36 1 6 Paper Pickup Feeding System iR4570 008 The Paper Deck Q1 has been deleted from options With this change the paper pickup areas from the paper deck are eliminated from the paper path illustrations The eliminated areas are shown below 1 2 1 Pickup from the Cassette 1 3 Pickup from the Cassette 2 Pickup from the Cassette Feeding Unit option Pickup from the Paper Deck delete Pickup from the Manual Tray 4 5 6 Deliver to the Copy Tray 1 4 36 iR4570 008 1 7 Function Power Supply Some pickup delivery options have been deleted With this change the names of options to which power is supplied are eliminated from the power supply illustration on the Service Manual Heater switch Reader heater H5 HVT High voltage power supply PCB Heater DC controller switch PCB Main switch swi heater mounting Printer power supply block open close switch Front cover Fixing main heater H1 AC driver PCB Printer power supply PCB Controller power supply PCB Accessories All night power power supply Super G3 Fax Controller T
28. r PI4S Check the paper folder motor Check the paper folder motor clock sensor Replace the finisher controller PCB Check the paper folder plate drive mechanism 24 36 Detailed code Name Outline Detected spec iR4570 008 Action on error 0001 The saddle guide error The guide home position sensor does not turn on when the guide motor has been driven for 0 455 sec The guide motor M3S the guide HP sensor PI13S The guide home position sensor does not turn off when the guide motor has been driven for 1 sec The guide motor M3S the guide HP sensor PI13S Check the guide motor Check the guide home position sensor Replace the finisher controller PCB Check the guide drive mechanism 25 36 Detailed code Name Outline Detected spec Action on error 0001 The saddle alignment error The alignment plate home position sensor does not turn on when the alignment motor has been driven for 0 5 sec initially driven for 1 67 sec The alignment motor M5S the alignment plate home position sensor PISS The alignment plate home position sensor does not turn off when the alignment motor has been driven for lsec The alignment motor M5S the alignment plate home position sensor PISS Check the alignment motor Check the alignment plate HP sensor Check the alignment plate drive
29. troller PCB Check the trailing edge sensor Check the side registration sensor Check the punch driver PCB Replace the finisher controller PCB 20 36 Detailed code Name Outline Detected spec iR4570 008 Action on error 0004 The trailing edge sensor the side registration Sensor error The voltage of receiving light is faulty when the light has not been emitted the side registration sensor 1 Check the trailing edge sensor Check the side registration sensor Check the punch driver PCB Replace the finisher controller PCB The trailing edge sensor the side registration Sensor error The voltage of receiving light is faulty when the light has been emitted the side registration sensor 2 Check the trailing edge sensor Check the side registration sensor Check the punch driver PCB Replace the finisher controller PCB The trailing edge sensor the side registration Sensor error The voltage of receiving light is faulty when the light has not been emitted the side registration sensor 2 Check the trailing edge sensor Check the side registration sensor Check the punch driver PCB Replace the finisher controller PCB The trailing edge sensor the side registration Sensor error The voltage of receiving light is faulty when the light has been emitted the side registration sensor 3 Check the trailing edge sensor Ch
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