Mounting Instructions
Contents
1. shock absorber absorber is sligthly compressed before tighten i ing the screws Put the motorcycle on a workstand so that the Make sure that all screws are tightened to the rear wheel barely touches the ground correct torque and that nothing fouls or restricts movement of the shock absorber when the sus pension is fully compressed or extended Make sure the vehicle is securely supported so that it will not tip 2 00123 13 Remove the original shock absorbers Consult your Vehicle Service Manual NOTE Recommendation Before installing the Ohlins shock absorber 03118 08 e clean the vehicle thoroughly e adjust the length of the shock absorber check the headlight angle after adjusting the length 3 Install the Ohlins shock absorbers in the same way as the original units The shock absorber should be installed with the cylinder head at the top and the reservoir towards the rear Use the washers and sleeves provided in this kit 00123 13 qe 03118 08 ADJUSTMENTS Always ensure that the basic settings made by Ohlins are intact 1 Spring Preload Turn the knob on the hydraulic preload adjuster Turn clockwise to increase the spring preload Turn counter clockwise to release it 2 Compression Damping Turn the wheel on top of the reservoir The adjustments are made in four 4 steps 3 Rebound Damping Turn the adjuster wheel on the piston shaft above the e2. Mounting Instructions WITH SET UP DATA SHOCK ABSORBER HD744 for Harley Davidson Sportster Before installing this shock absorber check the contents of the kit listed below If anything is missing please contact your nearest Ohlins dealer Kit Contents Partno Pcs Shock absorber HD744 2 Sleeve 00123 13 4 Washer 03118 08 8 Ohlins Sticker 00192 01 2 Owner s Manual 07241 02 1 During storage and transportation especially at high ambient tempera ture some of the oil and grease used for assembling may leak and stain the packaging This is in no way det rimental to the product wipe off the excessive oil grease with a cloth Set up Data Shock absorber length 360 _ mm Spring preload 15 mm Stroke 101 mm Compression damping 2 clicks Rebound damping 18 clicks Before installing this product read the hlins Owner s Manual hlins Racing AB All rights reserved Any re Mounting Instructions HD744_0 Issued 2006 12 13 printing or unauthorized use without the written These instructions and other documents permission of hlins Racing AB is prohibited can be downloaded from Printed in Sweden apvancep suspension technoLocy WWw Ohlins com hlins Racing AB Box 722 S 194 27 Upplands V sby Sweden Phone 46 8 590 025 00 Fax 46 8 590 025 80 www ohlins com HOW TO INSTALL WARNING NOTE It is advisable to have an Ohlins dealer install the Lower the motorcycle so that the shock
3. nd eye When delivered the Ohlins shock absorber is dialed to the recommended settings for the spe cific brand and make of the motorcycle Before riding always ensure that the basic settings made by Ohlins are intact To set the adjuster The turn adjusters have a normal right hand thread Turn the damping adjusters clock wise to fully closed position zero 0 Then turn counter clockwise to open and count the clicks until you reach the recommended number of clicks See Set up data Do not use force delicate sealing surfaces can be damaged Handtighten only Length UUU Use two wrenches Hold the upper nut with one hand and at the same time loosen the lock nut lower nut Turn the end eye bracket to the desired length P Lock the lock nut 4 WARNING The adjustable end eye bracket must not be threaded out more than that the groove is fully visible beneath the lock nut This is maximum length After adjusting make sure that the lock nut is tightened
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