1998 Ford Technical Service Bulletins
Contents
1. 15 now available separately for service Previously the box cover was only available as part of the Avoid ibd reaniace only the nawar hay caver PART NUMBER PART NAME ACA 14 4090 44 Distribution Box Cover ATUEFP ANDI APTIAI Fe AIQNE AUN PIT er BATT se ee DAA AE ry rp ry ry 98 20 Publication Date OCTOBER 1 1998 Article PTO Equipment Attaching Service Tips 08 20 14 i HAMM manae Hueto Reta eee ted B e PTO adapter may notte gtanidareP arid ttre ratterctiney hardware may Cu tnra Asaki dancada IGT DEQ pati rre tet pet NEUE PART NUMBER PART HAME A77 2 45 PTO Adapter AST LIEF ANNI IAA TT TA rre Etigibre tider Basic Warranty Coverage OPERATION DESCRIPTION TIME 99 0145 Replace Adapter 0 4 Hr CONDITION CODE 98 20 Publication Date OCTOBER 5 1998 Article No Turn Signal Switch Handle Loose And Or Broken Service Tip 08 20 20 F Twin sianal switch handle hecome lonse hroken an same vehicles mE pur o pu ces WYT HE RATE ory WA FOH HOUSING BELOW ARTACHING POIRAS2. inline connection from the connector support bracket shown in Figure 9 without disturbing the CONNECTOR SUPPORT BRACKET NOTE DAYTIME RUNNING DAYTIME LAMPS ARE NOT p ALWAYS LAMPS 16 INLINE CONNECTION rct es A OBI lt stie butt lox V dom oun tei AL dai ees SER E POR 1 Isthe gt greenish coating or corrasiori formed orrany ofthe 16 ineach male orf emale comector If vae Ranlara tha Fard Cannactar Kit ERZ 23I CY Stan o nn Gn tn Stan immarliatalu fallawina 2 15 thes a liquid presence of ethylene glycol coolant SEPS out the connectors using high pressure air hose Reconnect the existing 16 way inline connectors Go to e If Rarnnnact tha avictina 1A waw inlina wirina Gn Stan 7 Figure gyne wiring connection between the 13A006 and 13K081 jumper wire harnesses located at the LH Miau BARTH Haec AV inline fram the connector siinnart hracket shown in without disturbing the b e Visually trrspect 16 way inline connectors male and female for one of the following scenarios P Is there a q coating or corrosion formed on Q of the 16 terminals in each male or female connector Mem ee s gt al Se r
3. IE EE Dum timo re taa o wineptHie SBHNGS to rrieve rapidty etewmyhHpb achievertie parepositione Dr are et wi cl Fede ecrire abbplrglen the Hoda Referto following Service 5 IE 4 chawn in Finiirae 1 2 Maka tha hack enrinne ehnan 113 AND 122 BBC INSTALLATION RADIATOR REF WI Tp WU Ei NO 477 101 AND 111 INSTALLATION FRONT eo RADIATOR REF Fiaura 2 Artirla 08 17_ VIEW IN DIRECTION OF ARROW A REFER TO FIGURE 2 ASSEMBLY PROCESS ORIENT AS SHOWN FOR ASSEMBLY 47 2 TTG veis nite 20242 Nm 22 22 Ih ft PART NUMBER PART NAME AC45 15 794 Bracket Hood Suppart ANNI E ADTI ERDAM Eligible tirider Basic Warranty Coverage OPERATION DESCRIPTION TIME Replace Bracket Assembly Two Z Springs Hr 951 Replace Bracket Assembly 1 Spring 5 Hr DEALER CODING BASIC PART NO CONDITION CODE 16798 ARIMA F 444 NNN AOANNNDN 98 17 Publication Date AUGUST 24 1998 Dimmer Control Instrument Panel Dimmer Switch Broken And Or High Efforts To Arti
4. IRE VALE H HL ES ELE pis LS EI LAS Ios el b balan RIS OY COSS lanath af the b aR ote thts vesphmasser adltermator support bracket F7HT 10239 CO sk Figure 2 tenr2 and space A between EIGN DE D MITEN MAAD GANDA DAD EID A TIL A ANT DIME Si Fe JR T 6 Bite A FDA tanen vtenee E Viner heck GAIA DLA I RAF YAE fin AEE IOI er Ai Se APA PAAR p HAYA AK rin Ire 2571 Ham T eer eer uel Lb L E icu ira Ht e e un EUER 9 Flatwasner 44890 52 to the back side PART HUMBER PART F Hz 18EB33 AA Compressor support Bracket ACA 103556 A4 spacer 44890 52 Flatwasher OTFZR APPLICABLE ARTICLES 07 0 22 F TAE 07 40 Eligible Under Basic Warranty Coverage OPERATION DESCRIPTION TIME 982507 Use In Accordance The Warranty And Policy Manual DEALER CODING BASIC PART CONDITION CODE 19 633 O CA ANANNN ACO700Y AAAAAA 770000 700A NEW A C COMPHESSOH MOUNTING OF VEHICLE ADJUSTABLE SPACER WITH 0 003 SHIMS 4 6mm QDx14 35mm ID 1 65mm THICK 1 125 ODx0 565 ID 0 665 THICK W ITEM DESCRIPTION B
5. 98 20 Publication Date OCTOBER 5 1998 Body Ready Line Access Door Butterfly Door Transverse Access Door Hinge And Article Hinge Springs Now Available For Service 98 20 23 VONISV I Fase ANG hinge springs now for service for the line roni butterfly doors or transverse access Hedi ic ta tha hinaa and ar hinaa cnrinac refer to t nnlicatinn hart far carract nart ice ge APPLICATION Ready Line Access 4243 None Used Butterfly Door 42430 Mane Used Butterfly Door 42430 Mane Used Ready Line Access 7 42430 ALA MEF OBA A AA Ready Line Access FAHT A42430 B A ACA MFORLA AA Transverse Access FaHT A2430 B A None Used PART NUMBER PART 42430 Hinge 42430 Hinge KEAL MFOBZA AA Spring ARRLIAADIF AMPTIAI Fe Aima ION ONLY 98 21 Publication Date OCTOBER 9 1998 Hood Air Cleaner Rubs On Hood Article No Air Cleaner Rubs On Hood 98 21 14 r RAMES 2 peruse Lay dits Io av it Yves A AHA Eh Li reside dre fusa afi some vehicles This may veter Tos or ive possibilit Heal ela
6. wini Pin R If not P e utere gu Mame vy Louisville AeroMax LlABOR ALECAVANCE Etigible Urtder Basic Warranty Coverage OPERATION DESCRIPTION 9914065 Diagnose And Repair Air Intake Heater DEALER CODING BASIC PART NO CONDITION CODE 1425 pem AAAA AAA RINOAOANN 98 15 Publication Date AUGUST 199 Cracks Front Engine Cover Vehicles With CAT Or C12 Engine Article No Engine Or C12 Front Engine Cover Cracks 98 15 OPI ATRIA ADA 25 2 eee mu HUE atop TO UR tine Doite bettorRI egt mthe engine 6ylieder FARR NIREA H AA WALA A dl A IOLA IAA SED HA feet nelle X 1 75 11 on the Then SAU aR ais A o niana tiia ade COFect bolts Or repairing the bolt tores front cover They are LA Q DANON 25724 101 a sa ew 10 Ahtain annraval hefare nerforming Procedure B contact Service Pracsaijre C Replace retap pper bolt threads snd replace cracked front cover SERVICE PROCEDURE A Pupp p v 4 1 x tha
7. y tke 276 i ol SUA Gap 1 E seu pou per m TAA XD INTEL 422 221 POM RECO 2422 tema fetu s erint IS pi Mee tU HTe EGU may re AVALIAL nita dit sb AU Td is displaying anti lock fault codes but no faults are detected by the ECU Utne End AM HEE TAN ARE HA 2 He rt AAA NA Ci A ON ECU Hold magnet over Reset Tor 3 seconds with vehicle ignition ON Remove magnet NO Is ECU light ON YES Haplace with Service Kit 28373 Follow self configuration instructions 0000000000 DIAGNOSTIC RESET SWITCH DISPLAY LEDs TEST 1 Note which LED s is illuminated If four 4 or more red LEDs are illuminated replace ECU with Service Kit FSHT 2B373 CA Follow configuration instructions Test vehicle If front right mod fault is illuminated test modulators per Test 2 instructions Repair as required Reset ECU and test vehicle If right front mod is illuminated check electrical system If less than four 4 LEDs are illuminated go through the full diagnostic procedure ECU LED 10000000000 TB 5620 A Est 4 nme an EXHAUST COMMON HOLD F1 D1 E1 A1 C1 18 PIN CONNECTOR LEFT REAR MOD COMMON LEFT REAR MOD EXHAUST LEFT
8. REMOTEA ROARS NNT PART HUMBER PART HAME FaHZ 13B302 BA Turn Signal Switch ANDI APTIAI Fe Etigible Urider Basic Warranty Coverage OPERATION DESCRIPTION 9920205 Replace Turn Signal switch DEALER CODING BASIC PART NO CONDITION CODE 138302 98 20 Publication Date OCTOBER 5 1998 Article No 08 20 21 x CAE IL e mu wA 0 u haai in anh 1 tha atartar mantha A4 NAT Dafar ta tha falla m far Aata la mirala ANA E PEET T AMANA eA ARDET HA FORE MER EM PHILA us oS mo RE HAT freins Hite PRP YEAS i h er Uth 4 AVANA aine 19 mt U 41MT starter is the same as for the production PART HUMBER PART HAME DR 10478215 41 Starter ATLUEFP ANDI APTIAI Fe AIQNE T IAk V7 Cs ees CEN IN 98 20 Publication Date OCTOBER 5 1998 Article No Generator Revised Generator Released For Service 08 20 22 F has made availahle a revised nenerator for service baton 1 rime P PHRA One nrin Ha EM dias A ed CO 21 SI aenerator when
9. nl ED CX MENTAL GRAND MARQUIS TOWN CAR 25 n 3 1 122122 EMO MOUNTAINEER IUM HEAVY TRUCK 152 2 2 24 11 9000 SERIES m ory ION 11 I ISSUE articte is being repubtished in its entirety to update vehicle models and years i Ho HP Rm Ufaeturer here the provide assistance dp dic M Ca p cda dti M warranty service information nn n zB m n OTHER APPLICABLE ARTICLES NONE SUPERSEDES WARRANTY STATUS INFORMATION ONLY OASIS CODES qnannn 98 5 Publication Date MARCH 16 1998 Lack Of Power 3126 Lack Of Power And Or Whistling Noise Vehicles Equipped With CAT 3126 Engine Built Through 12 97 Article Noise Whistling Noise And Or Lack Of Power Vehicles Equipped With CAT 3126 98 5 17 Engine Built Through 12 97 ce chicles exhihit lack of power and or whistlina noise This he cased crack in the charae air cooler dict PRR stes Ranvier Priswedura revised to be a two piece assembly whi
10. X lt 4 wl gt 9 w thn rh be aA nn YR el AF var AY ie SII MART wee 08 found Sectlorf 08 09 of the appropriate Heavy Truck Service Manual ATUETP A br ADH r Under Basic Warranty Coverage And Emissions Warranty Coverage OPERATION DESCRIPTION TIME 3823234 Revise ABS Module Wiring DEALER CODING BASIC PART NO CONDITION CODE 22219 98 24 Publication Date NOVEMBER 24 1998 Interior Instrument Panel Plate Cracks At Parking Brake Valve Vehicles Built Article No Through 12 19 97 98 24 3 A IAS TSR atirei rennhtished in its entiretv to revise the Service and nrovide artwork EM ierra Lai resi eo rarement ao venas PINS BE caue GI Begressiveareturate W oP either Fes tin okienna Referte the folo wi my Service Prededuredoreiemaitgnt panel plate is thicker and has greater strength to reduce DURE nmm n TRAILER BRAKE CONTROL VALVE KNOB INSTRUMENT PANEL PLATE TRAILER AIR SUPPLY CONTROL VALVE ASSEMBLY FRONT OF ee DASH PANEL REINFORCEMENT 5640 Figur 2 ee a annntval wa
11. FOR VEHICLES WHICH HAVE NOT BEEN PREVIOUSLY SERVICED USING TSB Al Se ee FERAIT C CIC FY SE H AES RP 2 ACRI UDA 75 A AA AK A altaAvnatav SHS vx Mee LAR PA AW EK AERA gt lt l lt PRIMA unuk Theon 2T existinersrinnorr Bracket 7 FOE RR And 7 190775 LQ UNA THAD EA HDR AREAL T IS F7HT 10239 Ch THE MACHINING V Ep Ht E EH et EAE Js plc athe Fiai ire q VORA H TENET EA PETI EET PE Pt ESA 7 ires Armen shop SvuiaurgreanuNAdrackeis VO Compressor Support Brackets F7HT 19E633 AA and 7 190755 with two 2 IDE 4 MITIEN MAN PORNO A EC ATT TILE M CS 1A NIPA MOHE DI R T e bel HOS ILA GA SH A TA A H SI IDOE hirackarT Fiat Ire 1 2 A herweenthefroant AL S m SEALS larger tharr 0 085 ar Plat western 04890 87JUppott eracket Figure 1 Xo Ur cid 5 e Tanan GITVe DEIS Az Hl bei
12. renlacement i Refer tn the lb POLS Lid aa Ure Ob ai dee tae keel Welty to the following CROSS REFERENCE FAHT 10S500 DA 004 AC45 1030 0 NA F4HT 10300 EA 1004 AC45 1030 0 PA 4 10300 100 45 10300 AUC 45 1030 0 5 AL45 10300 1154 45 10300 A 10300 1155 ACA5 10500 GA F4HT 10300 LA 1154 45 10300 4C45 10S00 BA 1154 AL45 1030 0 LA 10300 1304 AC45 1OS00 F A 10300 1304 AC45 10500 GA F1HS 10346 A4 1304 less pulley lt 45 10300 1304 Use 2 10344 pulley F1HS 10345 AA 1304 less pulley lt 45 10300 1304 Use FBHS 10A352 AA pulley 10300 1454 45 10300 1454 10300 1454 AL A5 1000 14 1454 F1HS 10345 CA 1454 less pulley XC48 10300 AA 145 Use 2 10344 pulley F1HS 10345 CA 145A less pulley XC45 10300 BA 1454 Use 8 5 10 352 pulley Generator Generator Generator Generator Generator Generator Generator Generator Generator Generator Generator Generator F3HZ 10344 B Pulley FSHS 104352 44 Pulley AST LIEF ANNI IA AADI E AR TN NIAN WAONA PPS PPS z OR ICD
13. Clee Article 98 18 46 dant damages if tvertookthef ORIGINAL SINGLE STUD MOUNTING CONFIGURATION AIR SPRING TRAVERSE BEAM AIA SPRING MOUNTING PLATE Figi 2 Article 08 18 6 MOLINTING PI ATF 15 MODIFIED TT WILL ACCEPT BOTH SINGLE AND TWO STUD AIR SPRING thar IA A nen ehe vw P ESTO EH rette TAMAS SCRI o TOP VIEW AIR SPRING MOUNTING PLATE ORIGINAL 0 53 SINGLE STUD MOUNTING HOLE TB 5557 A rae 40 TWO STUD MOUNTING CONFIGURATION AIR SPRING TRAVERSE BEAM REAR STUD 1 2 LOCKWASHER 1 2 13 NUT 5558 Einu _ 09 19 PART NUMBER PART AC 45 558 Rear Suspension Air Spring FBHT 17 C7 97 44 Locking Plate ATLEM ANNI ADTIAI Fe A UABGE ALL UrnderBasic Warranty Coverage OPERATION DESCRIPTION Replace Air Spring Three Replace Air Spring Four Replace Air spring Each side Replace Air spring All One Side Replace Air Spring One Additional Time To Modify Air Spring Mounting Plate Four Additional Time Modify Air Spring Mounting Plate One Additional Time Air Spring Mounting Plate Two Additional Time Modity Air Spring Mounting Plate
14. MI CCDICC Co D CEDIEC 1 inineamic ee rennbtisneer Toy AAT additierral naimrinformatioan ip thay Bre HF Pw rmt were designed areund OEM mefinfsh Katera dne 1 7 pbrsaviar testing tes Stems These for refiriishing sewvice ETS aly and SYSTEMS TESTED Eure miana GM Has m BONAN materials that are compliant to U S National Rule Canadian Rule and RAP SIMI SYSTEMS WILL BEGIN 9 98 DUE A RECENT MORATORIUM REQUIRING SELECTION AND PREPARATION EF wi Arpa AT nti SUBSTRATES AND TESTS Ai toS WAS tomo Garvie ABS deme h P St Rte do PAINT PRODUCT CHANGES e sped tee FER WAE ESTEAN Poe Weel IR ena ia wl HEU vel U GOTO tes Yee WIN ise theres HORSIBIHY supsptierg system will APPROVED SUPPLIERS AND MATERIALS AENEON ERAN OTT FTE sion deerit r WORLDWIDE COMMON PAINT SYSTEMS FOR MATERIALS TESTING
15. Nt Rafer tA Finar 2 Figur tala no peu ane n iisville AeraMax Woarkshon Manual Section 502 02 Save washer Item 24 and ABER ee L A MANAN POE IFA ein fS HIS rue bolts terae kept fAAatanava tA K gt FIGURE 1 ITEM CALLOUTS F HZ 5B3bB2 AA Bracket Cab Rear Suspension FBHZ 5B3b3 AB Bracket Cab Rear Suspension Rubber Mount NBD1313 8 1000 Bolt MTD 1 5x4 Hex Head 30089 5 2 Washer 1 25 2050 2 556 Mut 1 1 5 Hex Lk 34999 52 Mut 127 13 Hex Lk Reuse screw 1 4 14 0 75 Hex Washer Head Reuse Washer 1 2 13 Hex Lk 50691 52 Bolt 1 2 13x6 50 44079 92 Washer 1 2x1 06x0 10 1 1 2 16 g ui 2 2 4 ca ATUEFP ANDI ADTIAI Fe CABARAN E OWAE Etigible Under Basic Warranty Coverage OPERATION DESCRIPTION TIME 9912155 Replace Mounts 1 7 Hrs DEALER CODING BASIC PART NO CONDITION CODE 154 160 01 98 12 Publication Date 22 1998 Article No Cooling System Cracked Or Broken Bug Screen Attachment Bracket 08 12 16 AAD F Rin edid iureleddtachment bracket may cause the bug screen to
16. Three Additional Time To Replace Locking Plate Includes Time Ta Bend Tabs Four Additional Time To Replace Locking Plate Includes Time Ta Bend Tabs One Additional Time To Replace Locking Plate Includes Time Ta Bend Tabs Two Additional Time Replace Locking Plate Includes Time Ta Bend Tabs Three Additional Time Bend Locking Plate Tabs Four Additional Time Bend Locking Plate Tabs One Additional Time To Bend Locking Plate Tabs Two Additional Time To Bend Locking Plate Tabs Three BASIC PART CONDITION CODE Ue ia 4 4 Bulletin Contents TOD 00 40 3 bes hanan anaran Ha i DA Press Continue to view Article 9824 3 by Article 98 24 3 98 20 Publication Date SEPTEMBER 25 1998 Electrical Various Intermittent Concerns Low Coolant Level Sensor Leaking Coolant Into Wiring Harness Article No Cooling System Leak Low Coolant Level Sensor Leaking Coolant Into Wiring 98 20 1 Harness ack Reina CONISVI E E Only applies to 5 9L 8 3L CAT 3126 CAT 3306C and CAT 3406C on Louisville AeroMax models 5 9L and 8 3L on ey mili discit Eth Atta tV Lin ct hike Hurts tee THT dnb Ha Ee Mas FHM RM Otero Ra PP a rt run
17. 210 796 650 188 2196 5493 P210 853 P210 788 50 1699 2K 2210 79 2210855 P050 169 4 PZ10 553 PHS 1655 P210 857 572212 2096 100 2020 210 706 850 1602 Pese ow 9952018 980 230 190 820 P210 798 P219 795 PaAO 1003 Aquabese 210 796 P860 1694 2850 1005 PEAH 20942100 2020 210 799 PE50 1092 Paz2 C P210 786 850 189 100 620 210 708 210 798 1603 P210 798 210 708 PESOS 2550 1655 10 2860 1802 8650 1603 2850 1904 950 1605 1582 PB50 1693 PRS 1894 PB50 1696 2650 1052 2860 10622 NEVMPNE WORLDWIDE COMMON PAINT SYSTEMS FOR MATERIALS TESTING APPROVALS Au i s Tunner T s Pur hasa L Aor x Ru usa c 352 01 as 934 0 285 50 E21 111 020 252 355 55 352 50 ues RT 352 91 5 352 246 ET rae 407 WORLDWIDE COMMON PAINT SYSTEMS FOR MATERIALS TESTING APPROVALS 7777787773 Aniivalor Thamar Agent _ 15 DH 45 ips Pinme AP 3P ES sasa LActhestor Thinner __ Re
18. reference Number 52 5889 HORSO500 017 RT 400 460 52 5989 1 010 RT 400 FAHT 5888 F A HORSOUS00 012 54 FAHT S888 GA HDRSUSUT 012 RS RT 54 FAHT 5883 H4A HDRSUSUD UZ RT 460 400 520 FAHT 5883 A HORSUS00 015 RT 400 54 44 5 0889 50500 020 RT 400 72 5 F4H amp 5883 HA HDRS5O05O00 01 4 RT 460 52 FaHs 5059 J4 HDRSUSUD 018 RT 460 72 5 44 5 20889 HORSOUS00 015 RT 520 54 F4H5 5669 RA HDRSUSUD OCS 520 54 4 5989 5 00 7 340 52 5999 HORSUS00 005 RT 34 52 5989 HORS050 1 001 2 54 H5 58839 AA HDR57883 DD2 HM4B2 54 FBHS 5883 A JA HDR58484 D 2 Use Alignment Spacers usage as HORS 130 000 required HORSO1 31 000 HORS 70246 0000 E i i nar Handri i i i PART HUMBER PART HDRSOSOD O1 7 50501 010 Walking Beam HDRS0500 012 Walking Beam HORS0501 012 Walking Beam HDRSOSDD 021 Walking Beam HDR50500 013 Walking Beam 50500 020 Walking Beam HDRSOSOD 01 4 Walking Beam HDRS0500 018 Walking Beam HDRSOSUD 015 Walking Beam HORS0500 009 Walking Beam HDORS0501 00 Walking Beam HORSOS00 003 Walking Beam 50501 001 Walking Beam HDR57883 DU2 Walking Beam HDR58494 D02 Walking Beam 501 30 000 Alignment Spacers 501 31 000 Alignment Spacers HORS 026 000 Alignment Spacers ATUEFP AND
19. 11401 Roosevelt Blvd Philadelphia PA 19154 215 RAQR AA2N FAY 215 8205 Gartech Refrigerant Reclamation 2002 Platinum Garland TX 75042 2141 272 4070 FAX 2141 272 6548 Refrigerant Reclaim Services 121 S Norwood Dr Hurst TX 76053 7807 8474 292 0022 Full Cycle lobi 2055 Silber Suite 109 Houston TX 77055 7121 RR1 737n 713 681 9947 Refrigerant Reclaim Inc 122 Old Stage Coach Road Dumfries VA 22026 8R00 238 2 1703 441 0393 94 14 3 gt QR 192 A ei A Vu Of Bumper Bumper Warranty Coverage For 1993 99 Model Years Basic 81208A DEALER CODING BASIC PART NO R12 ARIA 98 12 Publication Date 22 1998 Cab Vehicles With Hydromount Cab Mount Reduced Mount Service Life pius APRUCK H ema PH PHE TRESTE tone weht 9 pta ighway bH Staite hydromounts with the standard rubber cab mounts from the Louisville model Refer to the following SERIE PROCEDURE ___ _ __ ___ _ RC ERE 4 ete pu IC NO EXPECTAHONORSERUIGEISEEHMPR THE 1 _ gt gt APR Anh
20. 83 4 FORD MERCURY LIGHT TRUCK APPLICATIONS Vehicle Model Tear Special Kit Part Humber Approximate Conditions Installation Time Hrs 237 2 190785 272 190785 Auto FO 7 198D783 A Trans Exc 2 9 w F3 7 19D783 B Auta Trans Fav 18D 783 4 Far 19D 83 4 wit Manual 237 2 190783 8 Trans wif Auto FO 2 190 7835 4 Trans 18 F3XY 18D 783 4 F337 13D783 B J Wheel Drive F3327 18D783 C 4 Wheel Drive F387 19D783 190783 0 F3TZ 18D783 A FITZ183D783 B F3TZ 18D783 B 1 2 190293 FORD MERCURT LIGHT TRUCK APPLICATIONS Continued Vehicle Model Tear Kit Part Number Approximate Conditions Installation Time Hrs F Series 4 9 F3TZ 18D 783 4 FIT 190 703 6 F3TZ 13D783 B 1 2 190763 F3LZ 13D783 E 172 190783 0 F3TZ 189D783 C FITZT3D783 C Econoline 9 7 F3UZ 18D783 A F1UZ 18D783 A F3UZ 18D783 B F1UzZ 18D783 B F3lz 18D783 C F1UZ 18D783 C HH x MD MM x MD MM FORD MEDIUMIHEAYY TRUCK APPLICATIONS Vehicle Model Tear Special Kit Part Number Approximate Conditions Installation Time Hrs F Series FAHZ 13D 783 4 Medium Duty L Series 94 190 705 4 CL Series FAHZ 13D783 B CF Series Cargo Suggested Retail Price SRP DOES N
21. A a BRANnAvatav mt ana aA ati tA tA AAAI ii tha Al af our wa nn gt lt 5 Wer le x Ep esi H a idit RAHA DA T AA bet IA Y y y Aa IATA Kata tha fart sineth Ardler tne Fan Support A MA xS MM EVA La Al A alta NIC 14 AOA taraniiana tha 440 Eni oo 5 reinstall the Pati Generator and A C Compressor per the ServitefWerkshop SERVICE PROCEDURE B ANIME THC CONANT INIO MADII IC TLICDE IC TA T ASSEMBLE IT 9 OS ARN Ab Aw vA AAA USE sce AYO RI eda RE IAS A lt gt lt IET EURO Ar Atha ANA mant halta ta Paw xi then SPY gt lt gt lt gt lt Bante t a ET Y gt lt gt lt ibm Pout ADA AR AE AM AERA Generator per Service W orkSRoD proc dures LA Ev HE H I eA 7 ESSA Ee ben MIP A
22. BURN THROUGH STOP IMMEDIATELY IF THE SURFACE BECOMES TOO HOT TO LAY THE PALM OF YOUR HAND ON IT KEEP SURFACE TEMPERATURE BELOW 38 100 F NOTE HEAT BUILDUP WHEN BUFFING CREATES EXCESSIVE HEAT HAZING MAY APPEAR ACROSS THE SURFACE BEING BUFFED AND THE PRODUCT MAY DRY LIKE A FILM AND REFUSE TO BUFF OUT TO REMEDY WIPE THE AREA DOWN WITH COOL WATER DRY THE SURFACE AND RESUME BUFFING AT A LOWER RPM IF POSSIBLE NOTE STATIC STATIC ELECTRICITY MAY BE PRESENT ON A PAINTED FIBERGLASS PLASTIC SURFACE BEING BUFFED THE MATERIAL MAY DRY LIKE A FILM OR TURN GUMMY AND BEGIN TO BALL UP TO REMEDY ATTACH A GROUNDING CLAMP TO THE SURFACE BEING BUFFED TO ELIMINATE THE STATIC CHARGE RUN AND SAG REMOVAL This procedure consists of shaving the run s or sag s flush with a commercial single edge razor blade shaving file or sanding NOTE IF IT IS NECESSARY TO SHAVE RUNS AND SAGS WITH A RAZOR BLADE FIRST DULL THE CORNERS WITH SANDPAPER TO AVOID SCRATCHING THE ADJACENT AREA FINISH 1 Lightly scrape the defect until the defect is level with the surface 2 Wet sand or compound the surface to remove any small scratches 3 Polish to complete the repair WET SANDING FOR DEFECT REMOVAL Typical paint defects that are repaired with this system include dirt in paint solvent pop cratering orange peel drips scratches water spots and acid rain e Always use the least abrasive highest grit sanding products possible to do t
23. ITA iet oY additional cost ta renair the svstam Tha istamer mav wish to 3 ETSI ierra arta AML usen fere qitya MSIE RSET Feo yer yv Pietas Asd REPAIRING A CONTAMINATED A C SYSTEM proper erja iid Wen WALA rica ue epe s PIEI it will be necessary to repair the system Ford recommends that you do y lt Abe va st ae x a s P A M pee ee ie 98 any may be degraded due to the contaminated refrigerant ive that the correct amount of clean refrigerant oil is present in the system Tha eyerem Hr neration and leak test DISPOSAL OF CONTAMINATED 4995954 ier ducent hescnetreeviuren ep companies Dispose 5263 North Fourth St Irwindale CA 91706 Full Cycle Global gt 310 696 7908 2966 Wireton Blue Island IL 60406 900 0551 70981 3 U S Refrigerant Reclaim ine i 12420 North Green River Road Evansville IN 47711 907 5024 3 Full Cycle Global e 343 South Airline Highway Gonzales LA 70737 844 5339 CFC Reclamation Pico 611160 1321 Swift North Kansas City MO 64116 816 471 2511 Full Cycle Global 550 James St Lakewood NJ 08701 a7n aann FAX 008 370 3088 National Refrigerants Inc
24. LB drame Ys HotLObtainadchvaterial ideft be removed dro nm RAIL FLANGE MODIFICATION PROCEDURE DO NOT REMOVE MORE FRAME RAIL MATERIAL FRA GAN ARIAL S Brat Niue wil m terae lt Not available your dealer or 2 area ERES the Bina Tam A Mae RIBAS ARACINA moanifiad refer ta Finiira 21 FOR ALL FRAME RAILS EXCEPT 20 25 SECTION MODULUS RAIL FLYWHEEL HOUSING STARTER REINFORCEMENT FRAME RAIL LOWER FRAME RAIL FLANGE 6mm 0 25 LOWER FLANGE 51mm 51mm 2 0 M ED 2 0 THIS LENGTH FOR FRAME INSIDE OF RAIL AND REINFORCEMENT FRAME WEB IF AVAILABLE TO CLEAR FLYWHEEL HOUSING REINFORCED FRAME RAIL SECTION 5627 40 2 ge ark rail in this area with straiaht line less than 2 fram the inside weh refer ta 4 manam ands nf the area to he modified sn thatthe modified area hlends inta the nan modified frame flanae refer ta 5 FRIES Hates M Pee Pi ae ge utu ent Eee ving FL r rr ve the section of the marked flanae hv ane of 1 the
25. Mounted Vertical Support Cracks At Bend 08 25 20 AAD VONISVIL F B frame mounted vertical muffler supports may exhibit a crack along the pipe bend This be caused by H S eil Dine has heen reinforced internally with a doubler nine ta the nossihilitv of i dare CA Anna apr bly idly VAL decal Liban HUE etr to e Fo CE sorta gt HA D 220 AA PART NUMBER PART ACAZ 5D220 44 support Pipe ATUEFP ANDI AMPTIAI Fe NIANIC PARBAD ALTAR Eligible Under Basic Warranty Coverage OPERATION DESCRIPTION TIME 985 2L Replace Exhaust Support Pipe DEALER CODING BASIC PART NO CONDITION CODE 50220 98 26 Publication Date DECEMBER 22 1998 Article No Electrical Using Frame As Ground Service Tip 08 26 11 VONISVI basa fgg mentes SH Ep camactwith r same deescor ie T tin ameet Pr tW revu inane Perr rebrand rr or mA SF TYPYI T KEI VIE PT VZ Gu p F ST F All M eme PS MANN S IT ICH PCT COO PANE
26. REAR MOD HOLD RK3HT REAR MOD COMMON RIGHT REAR MOD EXHAUST RIGHT REAR MOD HOLD 30 PIN CONNECTOR Hi Fi G1 C1 E1 Di KJHGF EDCBA LEFT FRONT MOD COMMON LEFT FRONT MOD EXHAUST LEFT FRONT MOD HOLD HIGHT MOD COMMON RIGHT FRONT MOD EXHAUST RIGHT FRONT MOD HOLD Same red LEDs illuminated HE TEST 2 Go to modulator inspect wiring connector Disconnect connector and test resistance between pins on modulator Refer to the following resistance values for the Bendix M 21 modulator Hold to common Haad 3 5 to 5 ohms Exhaust to common Head 3 5 to 5 ohms Exhaust to hold Head 7 to 10 ohms Test each pin to vehicle ground and note no continuity NO Replace Resistance readings correct the modulator YES Reconnect connector to modulator Turn ignition on and pass magnet over reset 16 Note reaction of red LEDs NO Repeat the Are any red LEDs illuminated initial startup procedure YES Repair or replace modulator wire hamess If a problem mysteriously reoccurs and no apparent cause can be detected during troubleshooting closely inspect the quality of the power supply to the anti lock system Check the vehicle wiring wiring connectors AND the alternator Defects in these components can cause false failure indications 5621 Figuz 2 Article 98 23 22 rr 5 DO NOT DISAPPEAR WHEN THE MAGNET 15 HELD O
27. contact the A C condenser This may be due to flexing bug screen with revised Screen XC45 8198 BA Refer to the appropriate vear Louisville AeroMax Service Manual for PART HUMBER PART HAME CIEGO BA APTIAI Fe Eligible Under Basic Warranty Coverage OPERATION DESCRIPTION TIME 991 Bug Screen Hr DEALER CODING BASIC PART NO CONDITION CODE 8198 pore ANANNHA Ar AA APAK 98 14 Publication Date JULY 20 1998 Article No Air Conditioning Blower Motor Inoperative Vehicles Built Through 12 97 98 14 4 ABO NISVII F he HA Hane aberne relay block being re ester NY YI USEING topi teurer Rer theanga Se miens Ver KS PTS DN detto PART NUMBER PART Fa7 14 089 5 Blower Motor Relay ANNI IAA LARAN e anere ElitfiDIe Orlder Basic Warranty Coverage OPERATION DESCRIPTION TIME 9914045 Replace Blower Motor Relay DEALER COD BASIC PART HO CONDITION CODE 14ND89 98 14 Publication Date JULY 20 1998 Hard Start Vehicles With CAT 3306 Or 3406C Engine Mo Start Vehicles With CAT 3306 Or 3406C Engine Engine 3306 Or 3406C Inoperative Air Intake Heater
28. following methods ONI _ TSH TT TE o IET E A ICT aA PZN OP THE WEB d Un HS SH merkene Wt 32mm Sorte marked line Then use a nrindar tA Mi I area ifie finge dod Eerrove all sharp edges refer to Figure 2 haz Mier NAN ke ERA KIES Eligible rider Basic Warranty Coverage Grind Bellhousing Grind Method Single Frame Rail Grind Method Qual Frame Rail Plasma Cutter Method Single Frame Rail Plasma Cutter Method Dual Frame Rail DEALER CODING BASIC PART NO CONDITION CODE 5018 O 7 _____ 98 23 Publication Date NOVEMBER 1998 Cooling System Heater Supply Tubes Crack And Or Leak Coolant Vehicles Equipped With Detroit Diesel Cummins N14 Or Cummins 11 Engine Built Through 411 97 Article No 98 23 7 ABO NISI Ese Ariete irre crack and or leak coolant on some vehicles This may be caused by the heater supply not being tax NO bE Ae 18663 Heater Supply Tube DDC With 101 FSHH 18696 CA Heater Supply Tube DDC All BBC FSHH 18665 BA Heater Supply Tube N14 1117113 122 FSHH 18696 BA Heater Supply Tube M11 All BEC ANNI E ADTIAI Fa Eligib
29. procedures PART NUMBER PART HAME 1424 52 Bolt M1231 75x110mm Obtain Locally Front Engine Cover ANDI APTIAI Fe TABOB ALt Urlder Basic Warranty Coverage OPERATION DESCRIPTION TIME Replace Balts Only Replace Bolts And Retap Upper Bolt Holes Replace Bolts Retap Holes And Replace Front Engine Cover DEALER CODING BASIC PART NO CONDITION CODE 5525 O ______ pues 98 16 Publication Date AUGUST 11 1998 Hood Hard To Move Up And Down 101 113 And 122 BBC Vehicles Built Through Article No 12 97 98 16 2 OO ABO NISVII Hi HY CRIMES heating e cted efforts to tilt up or down on some vehicles This may be caused by a loss of lubrication to the fau datailge lower hinge The revised hinge pins have a grease fitting to allow for SERVICE PROCENIIRE Fe n ax jer nerrsrmmve the two 2 retainers for the H and tinner nivot nins and remove the washers Fiare 472 Ei 4 ukala 4 C DI tua 1365 siinnort the RH hood moiintina assembiv a floor iack iack stands Nith revised Hood Hinge
30. 1 p 177 Al Have Daytime Sie Ford Contrector Kit 5098524 ff th If nn Rarnannact tha avictina 1 G wriav inlina wirinn eannactare An tn 7 7 lannan tha Ava vase AAR RARATIAN AF FAA 4 ADAAN At LI Af 4 gave LOIUNSVILLE AEROMA X FRONT LIGHTING LOW COOLANT WIRING RH FRONT LIGHTING LOW COOLANT LEVEL SENSOR CONNECTION 2 WAY 1 k 1 ht A LE rlir PtT ehd hhg F ttn 1 DD888 RADIATOR HARNESS ht Joa at tt thd be eed be KK ST 13K081 LH FRAME RAIL HARNESS 1 Y L 14249 i s q pa k a FEE RH Wee E 1 val 1 ee B WAY Ex uS EMGINE HARNESS M 14290 W POWER DISTRIBUTION BOX gt LP S 14401 WIRE ASSEMBLY 18AQ0D6 LH LIGHTING HARNESS DAYTIME RUNNING LAMPS TB BBOB EA 44 Article 98 20 1 Nienannnact tha 7A wav hiilehaan 5 46 enckat 101 78 WAY cham TORQUE TO 5 6 N m 46 56 LBIN TIE b s Visually insp
31. 3 i DEALER CODING 1 EL UE EE OASIS CODES AQQNNN RIANNA amp 1AG nn 98 5 Publication Date MARCH 16 1998 Engine Oil Level Indicator Hard To Install And Or Contacts Crankshaft Vehicles Article No Equipped With FD1060 Engine Built Through 8 1 97 98 95 18 eseni mE DE eren REECE P Br ern SRT xb wo Hh CONF T Herod tube Hines aba adette iners 5 efithiertelieateresnin in ertet mus fer ty ther Ho RIPE Service Procedure fore STANDARD OIL FILL TUBE ASSEMBLY OIL FILL TUBE ASSEMBLY RETAINING BOLT Ei 4 A E OPTIONAL EASY ACCESS OIL FILL TUBE VEHICLES WITH HOOD SERVICE ACCESS DOOR UPPER RETAINING BOLT OIL FILL TUBE ASSEMBLY VEHICLES WITH SERVICE ACCESS DOOR ONLY LOWER HETAINING BOLT 5265 Fi sum E 40 1962 YA Areas arn anal tha fill ha m tha AA AA anth 2 AT HD H EP Here amt retain Thera ara 27 halte vehicles with the d whe shane hose clamps and sl
32. A 6 2 4 F 1 2 terminas following Scenarios 92 71 and connect the new 2 way Wiring cormector to THe other end bf service jumper harness Go wo Step 3 Gn ta Stan 9h 21 immarliataly fallawina 2 15 thes a visible liquid presence of ethylene glycol coolant Bric of Service jumper Go to Sep ssure air hose Connect the dried out 2 way wiring connector to the other o If nn COnnact tha avictina 2 eannactnr tn tha nthar and nf carvica irimiar harnaee Gn tn Ctan 2 fimi oA AA AN AN F UL d s Ha AANI OAA I ravi 96 9 and 13K081 wire harnesses lacated at the forward CONNECTOR SUPPORT BRACKET WINDSHIELD WASHER HOSE 100969 NOTE 101 OR 11 Artirla 08 21 1 B WAY INLINE POWEH STEERING CONNECTION BRACKET SUPPORT BRACKET 18 081 VEHICLE OR 122 BBC 16 WAY INLINE CONNECTION 7 Article 98 20 1 rata isti uel the 8 wav inline from the connector suinnart hracket 7 without disturbing the Xmas tree M Eat m x TAA m gt x vx x A mnl far AAA larann 1 Lm greenish Coating or corrosion ormed any of the 8 terminals Bact male Sr conn
33. APPROVALS EL Acthyntor Ta 1308 CGhromaBiasa 6165 11405 11358 8142 11205 11252 11308 ChromaPesmier 8153 11405 11355 ET 4071 WORLDWIDE COMMON PAINT SYSTEMS FOR MATERIALS TESTING APPHROVALS ll SLI Tre 05 P6BS 713CFE 275 210 P565 357 WOW Sealer 209 POD 2023 210 796 PB50 1892 Pa35 2018 960 230 190 649 FZIU B53 210 706 P350 1893 Aquabase P850 1694 2550 1655 PS65 713CFE P2F5 210 P5BE 35T WOW Sealer 2088 100 2020 P210 798 P230 1092 P422 210 796 350 109 2210 7085 P850 1683 eK P210 796 2850 10534 1292 Poo ie P 50 1604 0 1685 2880 1632 2860 1083 1 2950 1005 PS65 713GFE P5e Ba3 20 F1DD 2020 2210 70 850 1652 935 2018 P080 230 P190 620 P210 796 210 798 Ps50 893 210 796 2550 1664 2550 1605 05 993 Hi OSP 100 2020 P210 798 PBF0 1822 P422 210 706 880 108 190 820 210 796 210 798 P3501003 210 796 Pz10 785 P850 1694 P850 1685 Pasc ap 5 1 E jJ j jj 572 212 2885 357 WOW Sealer 20 2100 2020 2210 7968 20 1962 Poesy 230 490 843 210 863 P210 798 2650 1603 Aquabase P210 555 2850 1654 210 856 1696 210 857 565 357 WOW 20 2020 210 796 50 1680 C
34. Article No 98 14 6 UONISVII E T 5 been trei hirinet ewer dla vehi Bun Getestet b ON POMON CONNECTA totana Iiis Ran rica clu eetadaetermine if the air intake heater control module is functioning in the diagnostic mode Refer SEP 25 A 99 hetero sten the awiteh RARER TO FIGIIBES t 2 FOR THE I OWING TWO STEPS LEFT WARNING ELECTRONIC LAMP MODULE INSTRUMENT CLUSTER E 3162 e l i Gita 4 C154 INTAKE AIR HEATER CONTROL MODULE LOCATION 7 NEER IOP TORINA etre 89 TRAN avra BIG DO WOT de Using GROORDED Have enl uy m grana Werte dagai Sio e ON when the diagnostic switch is OFF and Mea DIZIA LLL FM AL I I ES we 21 1 2 LR CLR Pes L I A Ai ry VIT TOIT chnid tHe vind hark Carer q 2 i e ginger I a gU E mE Dorm I via FDA NHA Vs A ATLAS INL hakita CH ALAS AK OA
35. Bulletin Contents TSB Article 98 2 1 has been superseded by Article 98 5 2 Bulletin Contents TSB Article 98 2 14 has been superseded by Article 98 4 25 98 3 Publication Date FEBRUARY 16 1998 Article No 08 3 3 Paint Surface Defect Removal Without Repainting Service Tip FORD 1997 ASPIRE PROBE THUNDERBIRD 1997 98 CONTOUR 1998 CROWN VICTORIA ESCORT MUSTANG TAURUS LINCOLN MERCURY 1997 COUGAR 1997 98 MYSTIQUE 1998 CONTINENTAL GRAND MARQUIS MARK VIII SABLE TOWN CAR TRACER LIGHT TRUCK 1997 AEROSTAR 1997 98 EXPEDITION EXPLORER F 150 F 250 LD F 250 LD MOUNTAINEER RANGER VILLAGER WINDSTAR 1998 ECONOLINE NAVIGATOR 1999 SUPER DUTY F SERIES MEDIUM HEAVY TRUCK 1997 AEROMAX CARGO SERIES F amp B SERIES L SERIES LOUISVILLE ISSUE Exterior paint surface maintenance or damage repair where the basecoat does not show through should be restored without repainting The restoration of gloss and luster may be enhanced with new techniques and three new Ford approved materials ACTION The following procedure is applicable to repair surface conditions such as dirt particles orange peel runs sags industrial fallout stains swirl marks and scratches PREPARATION The affected surface must be clean and dry to be repaired Mask off adjacent panels mouldings stripe and character lines as required CAUTION EYE PROTECTION SHOULD BE WORN JEWELRY WATCHES AND BELT BUCKLES MUS
36. Engine CAT 3306 3126 Or 3406C Engine Or Cummins N14 Or M11 Engine Built Before 10 7 96 MEDIUM HEAVY TRUCK 1996 98 AEROMAX LOUISVILLE This TSB article is being republished in its entirety to correct the Other Applicable Article number listed ISSUE This TSB article will provide diagnostic information and wiring schematics for both the Horton and Kysor engine cooling fan clutches ACTION If the engine cooling fan is not functioning properly refer to the following text and illustrations to aid in identifying the root cause of the concern DIAGNOSTIC INFORMATION NOTE THIS TSB PROVIDES SPECIFIC ENGINE COOLING FAN SERVICE INFORMATION FOR VEHICLES EQUIPPED WITH AN FD1460 ENGINE CAT 3306 3126 OR 3406C ENGINE OR CUMMINS N14 OR M11 ENGINE BUILT BEFORE 10 7 96 ADDITIONAL SERVICE INFORMATION ON FAN CLUTCH OPERATION CAN BE FOUND IN OTHER TECHNICAL SERVICE BULLETINS IN SERVICE MANUALS AND THE ELECTRICAL AND VACUUM TROUBLESHOOTING MANUAL EVTM FAN CLUTCH TIMER MODULE e Controls the operation of the engine cooling fan e Has a built in 3 minute timer that will cause the engine cooling fan to run a minimum of 3 minutes after the cooling fan has been turned on by either the engine temperature the override switch or the A C high pressure switch 5 located on the air cleaner support bracket just behind the air cleaner Figure 1 Figure 1 Article 98 4 25 e Will turn on the engine cooling fan at 96 99 205 210
37. F e 5 connector which attaches to Connector 192 of the 14290 wiring harness Each pin s function is provided below e Pin A Circuit 517 BK W module power from Fuse 12 e Pin B Circuit 57 BK module ground e Pin C Circuit 936 BK Kysor clutches goes to the fan control solenoid or Horton clutches to Relay R 21 e X Pin D Circuit 39 R W coolant temperature sensor e Pin E Circuit 90 GR W goes to the fan clutch override switch and or A C high pressure switch e Will turn off the engine cooling fan after 3 minutes of operation if the engine temperature falls below 89 C 192 e Will turn engine cooling fan on if the ground circuit is lost on Pin B e Will turn engine cooling fan on if 12V power is lost on Pin e Turns the Kysor engine cooling fan clutch off by applying power to Pin e Turns the Horton engine cooling fan clutch off by applying power to Pin C which is wired to Pin 1 or 2 of Relay R 21 This will open Relay R 21 causing a loss of power to the fan control solenoid and shutting the fan off The A C high pressure switch will close under high A C system pressure grounding Circuit 90 signaling the module to turn the fan on The fan clutch override switch grounds Circuit 90 through the park brake switch signaling the module to turn the engine cooling fan on The park brakes MUST be applied for the override switch to operate The engine coolant temperature sensor is a thermister T
38. FRONT AND REAR A C C OMPRESSOR BRACKET _ MODIFIED SUPPORT BRACKET ADJUSTABLE SPACER EXISTING COMPRESSOR PEEL SHIMS OFF TO THE THICKNESS NEEDED TO FILL GAP A B no OE 7 TB 5210 B ALTERNATOR MOUNTING ADD 9 16 FLATWASHER i S ea LE IM _ C WE ALTERNATOR REAR BOSS I S ITEM DESCRIPTION EXISTING ALTERNATOR 2 MODIFIED A C COMPRESSOR SUPPORT BRACKET ADJUSTABLE SPACER NOTE NO NEW FASTENERS REQUIRED SPLIT BUSHING ALTERNATOR REAR BOSS FRONT OF VEHICLE u SPLIT BUSING ___ PUSH BUSHING REARWARD SMOOTH WITH SURFACE EXCESS lt OF BOSS AND CUT OFF EXCESS LENGTH LENGTH A bam m no NE 7 5211 F7HT 10239 MODIFICATION FOR UNITS WHICH HAVE NOT BEEN PREVIOUSLY SERVICED USING TSB 97 19 24 51 0mm 2 017 HOLE AO PIVOT BOLT K lt FRONT REMOVE MATERIAL IN SHADED AREA SURFACES MUST BE PARALLEL AFTER MACHINING IS COMPLETE AND gt PERPENDICULAR THE PIVOT gt BOLT HOLE IN PARENTHESES ARE IN INCHES PARTING LINE 3 7mm 0 157 PIVOT BOLT HOLE REMOVE SHADED AREA 3 1mm 0 127 FRONT AIC COMPRESSORSALTERNAT OR SUPPORT BRACKET 741 10239 00 DIMENSIONS ARE GIVEN IN MILLIMETERS THOSE REMOVE SHADED AREA TB 5244 C 98 2 Publication Date DECEMBER 14 1998 Article No Exhaust Frame
39. I IA AADI APTIAI Fe AIQNE BRAT NIT V7 SEATON A NANNAN Gy Yen r y y 98 21 Publication Date OCTOBER 15 1998 Cooling System Coolant Leak At Lower Radiator Hose Hose Comes Off Of Water Pump Vehicles Equipped With Cat 3306 Engine Article No Cooling System Lower Radiator Hose Comes Off At Water Pump Vehicles 98 21 16 Equipped With Cat 3306 Engine un F dhionadh NURBS AtA Hat aceri atarida HHrifsirehieina be due to the lower radiator hose clamp niensis TERT SCREW imprime FOIE Serene rci ene Service SER r _ sas o E M AD lt tuk TETTE rot putih sere tert e dide Prhe radiatori rose located on ACA connection during engine roll the wrap around the clip at the E OWAN Etigible Under Basic Warranty Coverage OPERATION DESCRIPTION TIME 982116 Correct Clamp DEALER COnING BASIC PART NO CONDITION CODE 8287 ARIA m _ AINTININ N TNOANN 98 21 Publication Date OCTOBER 19 1998 Noise Banging Noise Heard During Driveline T
40. N OA ON 440 NI OO IL Putas ale ae iit bq IS oY AYR DHEA A An s 4 14 GAH RAY rentin module per Service Workshop procedures vice Workshop Manual procedures SERVICE PROCEDURE C CAN INIA MANIII C IC DENAR TLIE DE IC NIA TA MCASSEMBLE IT Dnran OSs pr gt lt Ab AAA MN REx DAS ish A lt XO CUAR Ar ATTA AA halta tha 9 Paw xi then Ie OA Bante RIS E xeu Y D gt x gt p lt KIA 43714 rs TT eR EL AP bM bera 16 arid Generator per Service WOIKSHOD Manual proc dures D gt lt p p lt AA AZ A iA edet a Parnes p Hm MAR YO RHA Cannan Alanna r d r Aw MESA SAVERY TREATY COYS ow bw OM f n0 AY 2522 u es JJ Dx pnt FA eee pon dex q eA a BR BY AYR VERSER AA s CX lt gt REY pantia war Pta VICe Workshop Manual
41. NA MGE Tike ROR ranuhtished in its entiretv to revise the Service Procedure E rw sse ies ath COTRHHON injeormpressoraltemater supper tbraeketqVelarimyramc eati Aiert WHE reote pulleys Fife TOU NOHO Preeedureviar deri brackets and install spacers accordingly Revise SEPE even RANDEN RIVE T IS FOR THE REFER TO TSR 97 9 22 lt n m h or m a n w w m gt VEAYSTOKNEFdIOPNEOR SPEGIFIEPROCBOU PRES PARAT Beal NENTEANIFGYSTEN EMS FOR VEHICLES WHICH HAVE ALREADY BEEN REVISED USING AIR AAAIRAITIAAINIAIA P e AC PCS debe ARA rR AAA AWN A altaAvnatav Aun belts D gt gt lt feet AWA EKA gt lt gt lt l lt ber ta IT RODILLA Hi 7 7 19 6 and F7H7 19D775 AA with two 21 Serbie eS UAVS LT CHa Lag
42. NN CENA FM 98 24 Publication Date NOVEMBER 25 1998 Article No 98 24 56 Electrical New Terminal Grease Released For Service 111 11 VICTORIA LEE a 1223 22 amp SEXNNBNTAL GRAND MARQUIS sana enor CAR s See 54 22 50 4u 299 1350 ESTAINEER 1 1 1 1844 84 Company has released a new Electrical Grease F8AZ 19G208 AA to reduce the possibility of moisture corrosion at the durina electrical connection renair wanman raryu apun mnax GREASE D IISED IN HIGH VOLTAGE CONNECTIONS FOR SPARK PLUG AND PROPER USES OF THE NEW ELECTRICAL GREASE INCLUDE Electrical Connectors Battery Connections Light Sockets Starter T USE ON s Spark Plug Wires Coil Wires Spark Plug to Coil Connections Ciirrant Flaw amp uitehae 12 Systems less than 0 1 amp AST LIEF ANNI IA AADI E Q z F CY r E F PSI NZ see PRA D ADR EAA H ANANNN mna nnn 98 25 Publication Date DECEMBER 8 1998 Front End Accessory Drive Belt FEAD FEAD Belt Wear And Or Come Off Article No Vehicles Equipped With Detroit Diesel Engine Vehicles Built Through 12 30 1997 98 25 rif rti Cad ACE XA
43. ONT OF VEHICLE EXHAUST BRAKE VALVE B WA Y INLINE WIRING CONNECTION E Article 98 20 1 b nal m vx x A gt Ian frum 7 Cian e visually fr pectthe S Way wimg connectors Tal and tematey Tor One ofthe f IOWIIO scenarios Is there a greenish coating or corrosion formed on any of the 8 terminals in each male or female connector If yes Replace the connector using Ford Service Connector Kit FBHT 19K271 DAA Go to Step 5 Af nn Rarcnnnact tha avictinn inline wirin Y nat enntiniia Onaratinn ceamniata firmo val 19 connection between the 14398 and 15525 or 7E203 wire harnesses located at the RH rear I nal m vx vx A gt frum tha mm a A A Al r gt rt lAvaalat Cin A CARGO ENGINE CHASSIS WIRING LOW FRONT OF VEHICLE 14405 143688 HEAR DASH PANEL LOW COOLANT LAMP WIRE WIRE ASSEMBLY WAY ASSEMBLY Z 14401 EXHAUST MAIN WIRE BRAKE ASSEMBLY SOLENOID ve 18 WAY E WATER WHEEL TO WHEEL TEMPERATURE DIFFERENTIAL SENDER TAGHOMETEH SENSOR 5PEED ACCELERATOR REAR AXLE CONTROL SWITCH E nak a5 1 corrosi n formed orrany of the 8 terminals e
44. OT include the cost of refrigerant or A C repairs necessary System flushing is required SRP DOES NOT include cost of flushing agent Approximate installation times include the addition of refrigerant and system flushing For L Series vehicles built prior to the 1991 model year vehicles built through December 1991 replace the receiver drier with an R 134a compatible receiver drier Refer to the following Compatibility Chart R 134a COMPATIBLE RECEIVER DRIERS FOR PRE 1991 1 2 L SERIES x R 12 Production Part R 12 Service Part R 134a Replacement E7HT 19959 AB F4HZ 19959 C E7HT 19959 BA F4HZ 19959 D E7HT 19959 CA F4HZ 19959 E FOHT 19959 BA 4 19959 2 2 19959 F4HZ 19959 G o p ho OTHER APPLICABLE ARTICLES 95 10 16 SUPERSEDES 96 20 9 WARRANTY STATUS INFORMATION ONLY OASIS CODES 205000 208000 208200 208999 98 4 Publication Date MARCH 2 1998 Tires Lower Than Expected Tire Life Tractor Units Equipped With 10 000 Lb 12 000 Article No Lb Or 13 200 Lb Axles 98 14 24 MEDIUM HEAVY TRUCK 1996 98 AEROMAX LOUISVILLE ISSUE In combined highway and city delivery applications premium steering tire life on tractor units may be lower than expected when compared to previous L Series models This may be due to an increase in front wheel cut for improved low speed maneuverability and turning radius AC
45. OUSING CAVITY AND j LI AD Lehr rk AAA 7 D gt lt gt lt gt lt lt RAIS FRA 5 DEF tad ades 8 Arexoxecex frase Y Nena lan tifa Graaca X 1 C ivalant PART HUMBER PART NAME ACA7 B 1547 Hood Hinge Pivot Pin AG 1 C Ford Premium Long Life Grease ATUEFP ANDI APTIAI Fe Urlder Basic Warranty Coverage OPERATION DESCRIPTION 991 BUA Replace Hinge Pins 101 BBC Vehicles 90160246 Replace Hinge Pins And Install Grease Fittings 113 And 122 BBC Vehicles DEALER CODING BASIC PART CONDITION CODE 16800 gt 4NOANNN 4 4 98 17 Publication Date AUGUST 24 1998 Article No Grille Cracking Or Breaking Of Vertical Center Rib 08 17 3 OBAMA ADRUCK rere unes HIP hess side agerent haveencHthigstmery be due to BiedlBeniihe arille with revised grille Refer to the following Service Procedure for details fillime modes UPPER and LOWER bright grille assembly The following provides replacement part FETS REPOST RETE iftheupper Bright grite prdken cracked replace with 4 1 required 45 8150 Grille Radiator Upper 4 reaui
46. PAG oil and retrofit label FORD LINCOLN MERCURY CAR APPLICATIONS Vehicle Model Year Special Kit Part Humber Approximate C G J L Conditions Installation Time Hrs F3BzZ 13D7B3 A 190 83 Escort Tracer F3Cz 19D783 B 19093 6 A 19D 783 4 A F2C 190 785 4 A CFI Only F CZ 1383D783 B A EFI amp EFI HO FIC 18D 783 4 A A Only EFI amp EFI 6 7 1907891 A A A Only F327 18D783 B A A A Nan Turba F227 18D 83 B Turba F237 19D783 C Nan Turba F227 19D783 C F32 19LI7 83 4 A x F227 18D783 A F33z7 18D783 A F137 189D7 83 4 A F437 183D783 B FORD LINCOLN MERCURY CAR APPLICATIONS Continued Vehicle Model Year Special Kit Part Number Approximate Conditions Installation Time Hrs 2 3 F3ZzZ 18D783 A F3Zz 18D783 B F DZ 18D783 4 F3bzZ 189D783 D FIbDZ 18D 83 B F3DZ 18D 783 4 F1DZ 18D783 C F3DZ 18D783 C 30 190783 F1DZ 18D783 4 F3Sz 18D783 C super Coupe 357 190767 F3Sz 1BD783 C 857 190783 Crown vic F3AZ 19D783 4 Grand Marquis TOM gt lt gt gt lt gt ROOM DAR O DR F3AZ 19D783 B gt 190763 Continental F3OY 18D783 A F OY 18D 783 4 Town Car F3wvY 18D 783 4 F OSY 18D 783 4 F VY 18D783 B F2LY 19D7 83 4 ESL Y 18DI7
47. PS A 08 98 26 Publication Date DECEMBER 22 1998 Cab Revised Hydromount Cab Mount Available For Service 2 uron HAM EG RUCK min mav diirahle Hvdramatiint 2 Moi int when replacement of the hecomes necessarv Cab Mount XC4Z 18A160 AA RH or XC4Z 18A160 BA LH Trac Hd e o Ese Is ANE Mea Wo HY Lai pH LOU DE BAT MEE PART ACA 10A4160 4A4 Hydromount Cab Mount RH ACA 104160 BA Hvdromount Cab Mount LH ATUEFP ANDI ADTIAI Fe AIQNE WA PS CY r E F see RA DAMON v
48. Pivot Pin 42 9016 778 Ei A 40 nn s g us X Rw AA A nt Ain AKA vele D x 27 Cham IAS OAR RY A NZ p N lt they bua PAK gt lt p p lt b Dainatall FAA nnrinansn ranatanainanara inta R thc raisa s with Promin taney tor 1 6T BBC Vehicles only nDAACAnNDE AMIM DDA VELA i bent AGA MAA de let a hie Kiki anand remove the washers fram the lower torsion ADDITIONA AI 2 Rand Tha chaff ten ner tha har meinn flat ecrandrivar nr anmrinalant Finiira 31 SHAFT RETAINING TAB ali pisci mai at Tha l A 10 40 n eS 44 A nf HA dte elder BA AIV SS MA he Abe NETTE ihi LAS Aa py Hey reme dE DM 1 h nl x 2U 3mm 0 807 GREASE FITTING LOCATION LOWER PIVOT B3 TO AY IRA IV tum t2 niish in arease fittinas far a 3 16 hole and nress the fittinas into the drilled hole NAT AT WAT Lent E ena NANDA T PROTRIIDE PAST THE BUSHING AND INTO THE H
49. REVIOUS GRIT SCRATCH IS REMOVED Buff out sanding marks by applying Ford Medium Duty Body Shop Paint Cleaner with a Foam Cutting Pad W7000 Follow with Ford Light Duty Body Shop Polish for a swirl free gloss GENERAL TECHNIQUES AND HINTS Foam buffing pads yield maximum gloss and depth of color on all types of paint finishes without creating buffer swirl marks Always apply product directly to pad not to oxidized paint surface Dry paint absorbs material into pores upon contact Avoid short rapid strokes Move the buffer slowly across the surface using long straight motions and overlap by 5096 the buffing pattern left by the previous pass This insures uniform coverage and allows both material and buffer to perform at maximum efficiency Avoid buffing directly on raised character lines The reduced paint film on these surfaces increases the risk of paint burn through It is best to buff up to them from each side If a paint blemish remains after buffing reapply a small amount of material over the blemish Confine your buffing strokes to the immediate area of the blemish while applying additional downward pressure and keeping the pad flat PART NUMBER PART NAME F6AZ 19530 CA F6AZ 19530 AA Light Duty Body Shop Polish Swirl Free F6AZ 19530 BA Medium Duty Body Shop Paint Cleaner Dual Action Cleaner Polish Heavy Duty Body Shop Paint Cleaner Compound Power Cleaner Mirror Glaze Foam Cutting Pad Untreated Wool P
50. T BE REMOVED OR COVERED TO PREVENT ACCIDENTAL DAMAGE TO PAINT FINISH NOTE CHECK PAINT FILM THICKNESS BEFORE AND AFTER PERFORMANCE OF REPAIRS MAXIMUM PAINT FILM REMOVAL IS 0 3 OFA MIL NOTE PERFORM A TRIAL REPAIR ON A SMALL AREA FIRST TRY A POLISH IF THIS IS NOT SUCCESSFUL TRY BUFFING WITH FORD MEDIUM DUTY BODY SHOP PAINT CLEANER F6AZ 19530 BA OR FORD HEAVY DUTY BODY SHOP PAINT CLEANER F6AZ 19530 CA AND FINALLY USE WET SANDING TO REMOVE THE CONDITION USE THE MOST EFFECTIVE TECHNIQUE ON THE REMAINING AREAS AN OUTLINE OF THE COMPLETE PROCEDURE AND REQUIRED MATERIALS FOLLOWS SERVICE NOTES 2 Remove sanding marks with Ford Medium or Heavy Duty Body Shop Paint Cleaner owirl marks evident after buffing may be removed by polishing with Ford Light Duty Body Shop Polish F6AZ 19530 AA Remove light scratches and small dirt particles with a power buffer and Ford Medium Duty Body Shop Pain Cleaner followed by polishing with Ford Light Duty Body Shop Polish Remove deep scratches and heavy dirt particles or orange peel by wet sanding REMOVING LIGHT SCRATCHES OR SWIRL MARKS AND OR RESTORING A DULL FINISH The Black and Decker Buffmaster 5950 is the tool of choice Variable speed buffers are available in a variety of buffing speeds The recommended speed range is 1200 1750 rpm 1 2 Apply a small amount of Ford Light Duty Body Shop Polish to the pad e Always keep the face of the buffing pad complete
51. TION Replace the steering axle stop bolts Replacing the stop bolts should help reduce wheel cut and the possibility of lower than expected tire life Refer to the following Service Procedure for details SERVICE PROCEDURE 1 Refer to the appropriate Louisville AeroMax Service Manual Section 04 for front axle specifications and service procedures 2 Verify front end alignment camber and toe vehicle alignment axles and thrust angle and wheel end play are within specifications If any of these are not within specifications they may result in premature tire wear Repair as required 3 X After verification that the front end alignment and wheel end play are within specifications remove the steering stop bolts 4 gt Install new Steering Stop Bolts F6HZ 3145 BB A letter Y is stamped into the end of the new stop bolt for easy identification This letter corresponds to the stop bolt setting x F6HZ 3145 BB x Steering Stop Bolt x OTHER APPLICABLE ARTICLES NONE WARRANTY STATUS INFORMATION ONLY OASIS CODES 306000 98 4 Publication Date MARCH 2 1998 Cooling Fan Electrical Wiring Schematics Horton And Or Kysor On Off Fan Clutch Vehicles Equipped With An FD1460 Engine CAT 3306 3126 Or 3406C Engine Or Cummins N14 Or M11 Engine Built Before 10 7 96 Article No Cooling Fan Diagnosis Information Horton And Or Kysor On Off Fan Clutch 08 14 25 Vehicles Equipped With An FD1460
52. TS EES ERANT ATES PUES ESET BEREICH PUSS MVE A ALBA vich RAKI Aid ABA IRL VNI IN AAA COURSE el IDD HEISE bat IAA 4 ED D ile The A ir ht CIA EEI A F A La ESAT BE RTH 1 ERED NOL BERE URL RC A TG Eu HS C Li rS n ee hk ul HA H H VT GA hrn HALLE AVA DAA Sac The ARS lamin stavs on arming lamp activation condition This aN A EFC IWVIA ISA ES L h ath AUS chy bet X HOA AN 1 AVID APPLICATION ALY Module Replaces Kits These are no longer ta be used FOHT 26375 CA Fr HZ2ZB3 3 CA F HZ 2B3 3 DA F HZ ZB3 3 E amp F HzZ2B3 3 FA FBHZ 2B37 3 AA FBHZ ZB3 3 B4 2637 3 FRHZ 2B373 DA FBHZ ZB373 E rFaHzZ 2BE3 3 FA FaHZ ZB3 3 GA FBHZ ZB3 3 H amp now ralawic raqdnuirad ardartha annronriata lictad halaw RELAY VALYES FBHT 2 4 18 A A Truck model less traction control 2 449 Truck model with traction control FSHT 2A448 CA Tractor model less traction control FBHT 224L18 0 Tractor model with traction control FAIL CFE ADO I ARAN
53. VER RESET REPLACE WITH SERVICE 28375 AL Module FOHT 24A449 4 4 Relay Valve 2 449 Relay Valve Relay Valve FOHT 24449 D4 Relay Valve ATLEM ANNI IA AADI APTIAI Fe A LAROB ALECAVANPE lipfbte Urider Basic Warranty Coverage Test 1 Diagnosis Replace Electronic Control Unit ECU Extra Time For Road Test Extra Time For Test 2 Diagnosis Extra Time To Replace Relay valve Extra Time For Wire Repair DEALER CODING BASIC PART NO CONDITION CODE 28373 98 23 Publication Date NOVEMBER 16 1998 Message Center False Messages In Message Center Vehicles Equipped With Article No 2 Channel Anti Lock Brake System ABS 98 23 23 LOO 4 2 44 Merrie p IER DEI HE HERI toC nire ohh wa AC riam by the ABS TIANA fis peine wil Shh PE Operational Rear tere Yallewirtej Prodedure for details ssage 5 aCe Ir ak wire harness 14405 712 P 18Y 716 Y 18Y anina the ABS control Incated on 2 tho ADS coms modus connector Pins and of the ABS control module connector wu 94 PIA iF O AA NES bet BD YM HOA pe yq 77 4 gt Plrx lt xml t
54. _________________ ____________________ ATUEFP ANNI IZ ADI E APTIAI Fe samimi ror rer cA neve ONLY Bulletin Contents AEn 2 by Wicks Sa 809 w Artic le 98 9 Publication Date MAY 11 1998 Article No Steering Revised Camber Specification Service Tip 08 90 22 uero CVIATREROM ADMAUOLTNISVII F Tw snecification for the 10 12 13000 Ih front axles has heen revised in l _ _ reared camher for the 10 12 13000 Ib front axles is 1 8 3 8 degrees current published specification is 3 8 3 8 NNI E ADTIAI Fe ONLY Bulletin Contents TOD Aiala QO 1N A hana haan anaran Ha i 240 Press Continue to view Article 98 12 87 0 by Article 98 12 8 98 12 Publication Date 22 1998 Air Conditioning Identification Of Non Ford Approved Refrigerants Article Air Conditioning Purging Air From System 98 12 8 oly Jl 222 ESCORT MUSTANG AAR ID 222 Libs NSNTAL GRAND MARQUIS TOWN CAR i eee ta RO UE eei EH END 7 50 250 LD RANGER Y CER rel AINEER 1225 OIL SSE IE TL SR artiste IM einn erinhfist
55. ach hale er temae connector kids Solace the connector using Ford Service Connector Kit F5HT 19K271 DCA Do not continue Operation LA RU o nn Gn tn Stan 21 immarliatalu fallawina 2 15 thes a jisible liquid presence of ethylene glycol coolant yes Dry out the connectors using a high pressure air hose Reconnect the existing 8 way inline connectors no Reconnect the existina 8 way inline wiring connectors SERVICE BROGEDUBE LOUISVILLE AEROMAX located above the radiator on the side or top of the coolant reservoir Figure 1 Replace RS A fram AA Al AA at IA ral sensor Y PAM Proc A A s A aS S HAA unra L AS End Lue wha LA WEA Eb ABE A YA A ARR NS aCO68 AAJ 24 PNAN PRI ror ad Pu 444 ISO nente tre lamn taval eanenr 2 A r VEHICLE HAHNESS CONNECTOR m RZ RADIATOR oM RESERVOIR A fram tha lasa nnalant l A l Sensor TIRA 7 vases ZAA MA VA Zx trav A ta wie mie RN hel R
56. ad Foam Polishing Pad 2000 Grade Finesse Sanding Paper Locally Purchase The Following x Backing Pad x Sanding Block OTHER APPLICABLE ARTICLES NONE WARRANTY STATUS INFORMATION ONLY OASIS CODES 106000 98 4 Publication Date MARCH 2 1998 Air Conditioning R 12 To R 134a Retrofit Kit Availability Vehicles With Factory Article No Installed A C Only 98 4 8 FORD 1986 93 CROWN VICTORIA TAURUS THUNDERBIRD 1988 93 ESCORT FESTIVA MUSTANG TEMPO 1989 93 PROBE LINCOLN MERCURY 1986 92 MARK VII 1986 93 COUGAR GRAND MARQUIS SABLE TOWN CAR 1987 93 TRACER 1988 93 CONTINENTAL TOPAZ LIGHT TRUCK 1986 93 AEROSTAR 1988 90 BRONCO II 1988 93 BRONCO ECONOLINE F SUPER DUTY F 150 350 SERIES RANGER 1991 93 EXPLORER 1993 VILLAGER MEDIUM HEAVY TRUCK 1985 91 CL 9000 1985 94 L SERIES 1985 95 F SERIES 1989 94 CARGO SERIES This TSB article is being republished in its entirety to include the latest level parts ISSUE This TSB article announces the Ford OEM air conditioning retrofit kit availability Retrofit kits convert R 12 air conditioning systems to operate on R 134a refrigerant All Ford kits are designed for specific vehicles and offer equivalent performance to the original R 12 system ACTION When a consumer inquires about a retrofit kit refer to the following Charts to see if a kit is available from Ford If the vehicle is not li
57. ch should reduce the possibility of cracking Refer to Batas ie Einni EA Maii nennn 3126 ENGINE CHARGE AIR GOOLER NEW DUCT INSTALLATION Mem Description 1 Charge Cooler 2 2 New inner Duct _ 3 4 4 5 Connector 8 Connector Charge Alr Cooler To Duct TE 5351 A Figur PINKO A 47 47 AH 1 AA K Aa thant FAA annin annlar AAR A AmB hs FA tha will ueni Hort Pact TTE fro TP AR RORIS AR ther annie Pise THe Tiri ARRERA but retain the clamp A yeti nemelslae cif nat FAA Ai CET ha mner mer ther the Aner infa tHe thare air Harder irmnernsiar ami tian into the enaine raman nana 2 clamhs aver the anter dict then install the duct into the charge air cooler connector and then into the engine vain ALA mR m 1777 OTHER APPLICABLE ARTICLES WARRANTY STATUS LABOR ALLOWANCE NONE Eligible Under Basic Warranty Coverage And Emissions Warranty Coverage ePERAREON L m l 999517 Repiaee Duet ye 4
58. cle No Operate 08 17 6 OMATROMAMYONISVILT FE ht Fra Iota SA e f Yo HB TU SI Ee aii ANTON Vehicles This may be caused by the pisani ay i IER bp Ale uA eb ve Ma hkilhb 1 deltvewiapgenmnnaubgdiastadeuce the PART HUMBER PART HAME XCET TID AA ATUEFP ANDI IA AADI ADTIAI Fe Etigible Urider Basic Warranty Coverage OPERATION DESCRIPTION TIME 98170 Replace Dimmer Switch DEALER CODING BASIC PART NO CONDITION CODE 13740 98 17 Publication Date AUGUST 24 1998 Article No Steering Re center Clockspring Assembly 98 17 10 I F Pri I e iere egi mpletely and the clockspring hub is allowed to spin free the clockspring must be follewina Service Procedure to properly re center the clockspring CENTER THE CLOCKSPRING ARE ALSO IDENTIFIED ON THE TOP OF THE CLOCKSPRING HUB Rafar ta Eren irae 12 ROTATE LEFT UNTIL RESISTANGE IS FELT ROTATE RIGHT FOUR 4 TIMES ALIGN ARROW FACING BODY SEOT ALIGN ARROW FACING BODY SLOT E G lt gt gt M 2 Print wait be th A eras DA Y A RER s
59. d Here Mee Cardia ferais ule h sheet with the procedure of how to install the connector Use the service procedure to determine what GIOI OMIA HARNESSES INI TSB 98 11 3 ROCEDURE OR SPLICED USING FORD APPROVED SERVICE PROCEDURE CARGO 1 REH UA iex 3 located above the radiator on the side or top of the coolant reservoir Figure 1 Replace LOW GOOLANT LEVEL SENSOR 2 WAY WIRING CONNECTOR VIEW IN DIRECTION OF ARROW Prats Kd em AA lt s mmm va t 0 1 nr AM fram tha AT ral sensor VARA APA pap HA VA 2 LA Men A YA LGA ARR NS 6 24 fovet MON BD PS the2 way wiring connector to the low coolant level sensor Figure 1 roce FON Tha A TT an mm A A AT ha ta A fram tha l Sensor eM ll RAR AF MP USA RA DD Pal aot gt lt 244 Y 1 a greenish coating formed on ekher of the 2 terminals SCeharios E IaH Gay e 2 1 FEA and connect the new 2 way Wir cormector to The other end ef s
60. ect tfe 76 way connector for the presence of ethylene glycol coolant Is ethylene glycol present torque 45 651640 2010 using a high pressure air hose Reinstall the 76 way bulkhead connector and e onn If no Bec ect the 76 wav bulkhead connector usina 5 16 socket Eiaure 10 PART HUMBER PART HAME ACA 7 10 D8B58 5 5 Low Coolant Level Sensor 14450244 Jumper Harness FSHT 18K271 FEA 2 Pin Connector FBHZ 3LDB5 L A Inline Connector Kit Louisville Aerohlax FBHZ 3LDB5 LB Inline Connector Kit Lauisville AeraMax 3 095 Inline Connector Kit Lauisville amp erahdax 30095 10 Inline Connector Kit Louisville Aerohlax FRHZ SLO95 LE Inline Connector Kit Louisville Aerohlax FSHT 13F271 DAA Inline Connector Kit Carga FSHT 18K271 DBA Inline Connector Kit Carga FSHT 18KZ71 DCA Inline Connector Kit Carga OTFZR APPLICABLE ARTICLES _ 98 11 3 _ Q8 7 11 INI Eligible Under Basic Warranty Coverage OPERATION DESCRIPTION TIME 9620014 Use In Accordance The Warranty And Policy Manual DEA DING LED 3 BASIC PART CONDITION CODE 100968 98 20 Publication Date SEPTEMBER 25 1998 Power Distribution Box Replacement Cover Available For Service Service Tip 98 20 2 ATARI AAXAVONISVII F re
61. ector yes Replace the connector using Ford Service Connector Kit F6HZ 3L095 LE Go to Step 4 nn Gn tn Stan 21 immarliatalu fallawina 2 15 thes a visible liquid presence of ethylene glycol coolant lly out the connectors using a high pressure air hose Reconnect the existing 8 way inline connectors Go to e If Rarnnnact tha avictinan inlina wirin Y CANNAactare Da nat eantini Qnaratinn 4 v Paru lla aane Inline wirina connectiar hetween the 13 081 and 14290 wire harnesses located on the forward FRONT OF VEHICLE CONNECTOR SUPPORT 13 281 d HOTE THERE AHE NUT ALWAYE 16 WAY INLINE CONNECTION THREE 3 CONNECTIONS STRAPS Article 98 20 1 Rte the 16 wav inline connection from the connector bracket R without disturbing the Xmas tree b e Visually Inspect the 16 way wiring connectors male and female for one of the following scenarios Is there a greenish coating or corrosion formed on any of the 16 terminals in each male or female connector If yes Replace the connector using Ford Service Connector Kit F6HZ 3L095 LD Go to Step 5 If nn Rarnnnaort tha avictina 1 inlina nonnaetare nat enntiniia Onaratinn camnilata Fre Figure 699 7 and 13K081 wire harnesses located at the LH 2 Mina
62. eio ine 10239 CC Figure 1 Item 2 and space A between m m m IDE 4 MAN BDeurmrmran FT Y VCI NATH 1 AIT NUES OG 3 CS IA ITA rr urere sacar HERREN THE ELTE CSIR OCH CRITICS MLTR V ama the and drive belts using carryover hardware and torque bolts to specification ALTE Arn rana ws x Ha DOC ES AAT in nanhla HIND AN t 2 belts 4 Ka Alt E Hla kr AERA Le IA SAW eL ELS Es i ot OX COSS lenath of the b vespenmasser ditermator support bracket F7HT 10239 CO Figure 2 and Space A between D MITEN MAAD EA 0 OHAR AIDA DED C A d ANAAO THT TDI D Birra RT 6 fires bite A PIRA Heat tayar iba tanen vete Viner hacks A YANS B MUNA SPY ERG AH AAO HRA aa yq lt lt rin 257 Harn 7 Figure 2 4 8 87680052 to the back side lt lt gt
63. ervice jumper Harness 35 ta Stan 21 immarliatalu fallawina 2 thes a visible liquid presence of ethylene glycol coolant endor ceruice jumper gt Step ssure air hose Connect the dried out 2 way wiring connector to the other If nn _Cannact tha avictina 2 wwirinrni tn tha nthar and nf iiimiar harnaee An tn Ctan 2 a T IH ERU VA Hl He IVA LA E LANI Hle e CA VV AL OI 14 39R and 14401 wire harnesses lacated forward of the chassis 16 INLINE WIRING CONNECTION NOTE ROUTE 14386 BEHIND HEATER Prats AA mA va x B AIAI m A erige Os Ava rn 1 22 farmed or terminals Th Bact male or female connector If yes Replace the connector using Ford Service Connector Kit FBHT 19K271 DBA Go to Step 4 na ta Stan OY immoerliataly fallawina 2 15 thes a visible liquid pres nce of ethylene glycol coolant out the connectors using a high pressure air hose Reconnect the existing 16 way inline connectors Go to If nn Rarcnnnact tha avictinan 1G wrav inlina wirina eannaectar nnt eantini 4 iine wiring conn ction between the 14398 and 144408 wire harnesses located on the RH rear chassis HH FRAME RAIL FR
64. h a L lt Lai lia 1 fe 1 1 1 2 THE rem HS the RH instrument panel finish panel sil lO MP FP AT AIP 9 es ee et eR AAA AEA A iti a DLI fininha nanal aiit af sara b fa Bean fee Ye Aet AAS Fux ten Ieee mort tt Vedere WA ra lt YRS A CASE ARIA A vara r Li rini thine The trailer mnlti thainethiment nanet nare nmnnsitian the trailer 6 AIR HH LG A eed ce IV Instrimment nlate and the instriiment nl te rearward until it 7 ei HE m z DOD UA enters valva amp senmBly d Aeseveen the Instrument Panel Plate PART NUMBER PART NAME AC45 BDUADE28 Instrument Panel Plate 18 37 25 7 000 Sterling Dash Panel Reinforcement OTHER TEC ALS ARTICLES NONE Eligible Under Basic Warranty Coverage OPERATION DESCRIPTION TIME 40 99 2 4055 Replace Instrument Panel Plate LER CODINA BASIC PART NO CONDITION CODE 80044028 Sle 7 4ANTIN
65. he electrical resistance of the sensor decreases as engine temperature increases If the temperature sensor is shorted to ground or unplugged the module as a default will turn the engine cooling fan on ILLUSTRATIONS e Fan clutch timer location Figure 1 e Wiring schematic Horton clutch Figure 2 CONTROL SOLENOID NO CURRENT FLOW FAN OFF PIN A TIMER POWER TIMER GROUND PIN C FAN SOLENOID CONTROL COOLANT BENSOR INPUT PIN E OVERRIDE INPUT NOTE HIGH PRESSURE SWITCH IG NORMALLY LE IT CLOSES WITH HIGH PRESSE FAN OVERRIDE SWITCH NORMALLY DPEN IT CLOSES TO ACTIVATE THE OVEHRIDE Figure 2 Article 98 4 25 e Wiring schematic Kysor clutch Figure SWITCH GLOSED WITH FARK BRAKE APPLIED Figure 3 Article 98 4 25 OTHER APPLICABLE ARTICLES v 97 22 18 SUPERSEDES 98 2 14 WARRANTY STATUS INFORMATION ONLY OASIS CODES 208000 402000 499000 TIMER PIN TIMER GROUND PIN C SOLENOID CONTROL PIN D COOLANT SENSOR INPUT E AAG OVERRIDE INPUT 1 NOTE A PRESSURE SWITCH E NORMALLY OPEN LEE IT CLOSEE WITH HIGH PRESSURE FAN OVERRIDE SWITCH 18 HORMALLY OPEN IT CLOSES TO ACTIVATE THE OVERRIDE aon Publication Date MARCH 16 1998 Article No 98 5 2 T JJ 11 ZAVA ESCORT MUSTANG QR
66. his job The following wet sanding procedure utilizes light grit sandpaper or sanding blocks for removal of surface damage These materials cut quickly leaving a uniform finish requiring a minimum of buffing to restore gloss 1 Mist or apply water on the area to be sanded Continue to flush water on the surface during sanding for maximum lubrication 2 Use sanding blocks or paper Keep abrasion to the immediate area of the defect Keep blocks in water when not in use 3 Ifthe cutting is too slow switch to a lower grade block or paper and resume sanding When 90 of the defect is removed switch to a 2000 grade sand paper or sanding block to finish smoothing and prepare the surface for buffing 4 Sanding blocks can be shaped to work on any angle When the block is wet rub it against a dry sanding block for shaping 99 When using sanding papers wrap the paper tightly around backing pad This pad evenly distributes pressure over the entire surface of the sanding paper This creates a uniform sanding pattern Plan your strokes to limit the abrasion to the smallest area possible Always finish sanding with 2000 Grit Sanding Paper 2000 grit paper will reduce the need for heavy compound however the area should be finished by using a cleaner that will remove the sanding scratches left by these papers NOTE IF MULTIPLE PAPERS ARE USED IT IS A GOOD IDEA TO CHANGE THE DIRECTION OF SANDING STROKE TO ALLOW YOU TO SEE THAT THE P
67. ide the hose off of the fill tube hawt lt IA MA eel n nro ve JA P gt q be Q gt lt TIAA Aha a fill hinaa AWA FAA AAA 7 omine li ania ese i ie Fever ven 70 Ih ft and the upper bolt if equipped to OTHER APPLICABLE ARTICLES NONE WARRANTY STATUS Eligible Under Basic Warranty Coverage LABOR ALLOWANCE DEALER CODING parp cop o oao o l _ _ _ CCS NUN OASIS CODES AnQ10nnn Aoonnn 98 7 Publication Date APRIL 13 1998 Coolant Level Sensor Availability Of Revised Coolant Level Sensor Service Tip Article No 98 7 11 Cooling System Coolant Level Sensor Availability Of Revised Coolant Level Sensor Service Tip m Tw ment service renlacement coolant level sensor has heen discontiniiead revised sensor and harness has heen released BAHU Adel AHS VAT SSRI YEE LA UI BETA LABEL IRR AS AA H t a kq a alti OSS bo WIYE TY n 440392 aa Harness S ____ ___
68. ine 222 227 dM x 2 re Heo s Lnd LEA HALE LE LR AL AA HE IRSLocner inlet wheel remove the alr cleaner cover h Q Pe iy oe IBS ERES Mee HALAL Per nir PHP nre e COS Ie HIE TOV ET PART NUMBER PART NAME FAHZ 8bb1 BA Air Cleaner Cover ATUEFPMP ANDI APTIAI Fe PABOR ALICAWANCE Etigible Urider Basic Warranty Coverage And Applicable Emissions Warranty Coverage OPERATION DESCRIPTION TIME 9821044 Replace Cover Repair And Refinish Hood LED CODING BASIC PART NO CONDITION CODE DEA 9600 el 4 4 44 4 98 21 Publication Date OCTOBER 15 1998 Article No Axle Alignment Hendrickson Tandem Axle New Service Parts Released 98 21 15 rurai OPI ATR A ADA IF SPACES thar il permitalinmenote elt AN iieri rid Hh ibit HIRO bien Et electro FARA esu efte Serr sire Hitt FREAD PANS OATH in E Paris CAH be ler eo dealer asd rector Henanck sone TANG AGE ARA aod PUN GB EAM ASS IV MEG EP NIE IES PART USAGE Old Ford Part Number Old Hendrickson Part Ford Part Number New Hendrickson Part Number
69. le Urider Basic Warranty Coverage OPERATION DESCRIPTION TIME 9943075 Replace Heater Supply Tubes DEALER CODING BASIC PART NO CONDITION CODE 18663 18896 2 P 6 ANANNHA 98 23 Publication Date NOVEMBER 12 1998 Article No Steering Leak From Power Steering Reservoir Cap 08 23 19 UAA 3 RUCK eese rire teet Ader Cenap teak fente ED lk LET rs ka Hi Enara di nn tan of the filter Refer ta the Instriictinn Sheet incliided within the Power BAFFLE FILTER RESERVOIR PARTIAL VIEW TB 5833 A Eiaura 1 Articla 00 22 10 PART NUMBER PART ACA5 SCB02 AA Power steering Reservoir Filter ATLUEM ANNI ADTIAI Fe A UABGE ALL Under Basic Warranty Coverage OPERATION DESCRIPTION TIME 94 3195 Install Power Steering Reservoir Filter Kit 0 4 Hr DEALER CODING BASIC PART NO CONDITION CODE 3531 Cee AARRETTA 98 23 Publication Date NOVEMBER 16 1998 Brakes Anti Lock Brake Lamp Illuminated Article No Lamp Anti Lock Brake Lamp Illuminated 08 23 22 ac INED ec I eer ee S E a 4 SCO
70. ly flat to the surface reducing the risk of buffer swirl marks Watch your pad especially on angled surfaces to be certain that it stays flat e When buffing out oxidation or other paint defects with a cleaning material use a liberal amount of material slower buffing motion and added downward pressure to increase cutting action When polishing keep the pad flat against the surface Do not bear down The weight of the buffer is sufficient CAUTION DO NOT MIX PRODUCTS USE A SEPARATE DEDICATED BUFFING PAD FOR EACH PRODUCT TO ACHIEVE DESIRED RESULTS MEDIUM SCRATCHES SMALL DIRT PARTICLES GRIND MARKS AND SANDING MARKS 1 4 5 Apply Ford Medium Duty Body Shop Paint Cleaner to the panel with a clean compound pad on the wheel opread the product evenly and continue buffing until the condition is removed Keep the wheel flat to the surface and use light to moderate pressure and long strokes Periodically check the finish and add product as required When buffing is complete polish the panel as described previously Untreated wool cutting pads are the most effective cutting pads to use with Ford Heavy Duty Body Shop Paint Cleaner for removing paint defects and heavy oxidation Following the use of a wool cutting pad it may be necessary to polish the finish with a foam pad to remove the deep swirl marks NOTE ALWAYS KEEP THE PAD MOVING AND LIMIT YOUR STROKES OVER THE BLEMISH TO PREVENT EXCESSIVE HEAT BUILDUP AND POSSIBLE
71. orque Vehicles Built Through Article No 11 30 97 Equipped With CAT 3306C Engine 98 21 18 OBI ATRIA ADA VONISV rnv nien qk qui diuine abite sip eadeni engine torque This may be caused by contact between the flywheel housing Bladi nio ctarter and lower frame rail flange Refer to the following Service Procedure for details SERVICE DROCFEnI IRE DTED MAIIAIT PACE AAAPIFIA TIAAI TART AW hanna ta tan Ava u vail lan n n Melee AB M A hati wt PELE ADT 5 tH ihiak nnt caca tfi rane Pris arenmnlished hv removing v A fram 9 ELA FE VEHIT 4 Ecl drin the starter mount boss white maintaining a tandent plane alor the Terrae of the boss refer to CLOSESI POINT OH POINT OF FLYWHEEL CONTACT HOUSING LOWER FRAME RAIL FLANGE TANGENT TO CLOSEST POINT OR POINT OF CONTACT TB 5626 Ei 4 4 40 UPPER FRAME RAIL FLANGE FLYWHEEL HOUSING GRIND ALONG BODY OF STARTER MOUNT BOSS b Pap LOWER FRAME RAIL FLANGE 5628 2 le 98 21 18 ACE RAADE r LA FPARA TLIE Al OSEST POINT OR POINT OF CONTACT D 76
72. red 45 125 AA Bracket Radiator Grille Support fu IT thi tower bright griffe eigsembiyts broken cracked replace with 1 required 45 8150 Grille Radiator Lower 2 reauired XC45 8A125 AA Bracket Radiator Grille Support BOoth Upper And Lower Grille Assembly Failure If upper and lower grille assemblies are broken cracked replace with 1 required XC45 8150 FA Grille Radiator Upper 1 required XC45 8150 GA Grille Radiator Lower NE required 45 8 125 _ Bracket Radiator Grille Support m m x FW dn cra reu EHE kira SAT TAGEN GO EAE EF OSEN N T HECBOLT OW ER Rafer te t nntevitla AaernN Nbimrattacineralbatirm Upper Radiator Grille Lower Radiator Grille Radiator Grille Support Bracket Refer To Service Procedure For Amount Required E ADTI MENTO ARTU ET A TITE Etigibl bletrider Basic Warranty Coverage Replace Bright Grille Assembly Lower Replace Bright Grille Assembly Upper And Lower Replace Bright Grille Assembly Upper DEALER CODING BASIC PART CONDITION CODE 8150 pue AARRETTA A 4 4 4 98 17 Publication Date AUGUST 24 1998 Article No Hood Hood Restraint Cable Springs Rub Hood Vehicles Built Through 12 19 07 98 17 5
73. red in its entirety to undate the tool nart number for the Refrinerant Analvzer rtis MT scippttesnreiridsete emt ie with Fes MH EU a Uis n el CAE eurer ky Serien Wit that rers very ma Prefer teure 055 of AC REFRIGERANT ANALYZER FUNCTION a 0 RESULT IMPUT SAMPLES WHHCH CONTAIN GL OR LIAT T PORT Le AAI mortel HCAs tate Dr NEGAR MACH hir a DE PR BEA EA WA PAPIER art ba oe td maad eari maera mrih eben iA ei a m m 1 aerate EAT HIER an THAPA NET RW sione SVSTEITPpESTORITE Term pare ret ott eren ET TRAP VIR Fa enemy RECOVERY OF CONTAMINATED REFRIGERANT efriaerant is detected NOT recover the refriaerant into your R 134a or R 12 recovery recycling equipment Take the 5 7 1 Y tant tA i 1 aantam nata A ranafrinanarant in FAA NAA Iih H HHA KSA LH ELA Vie eL
74. sted a kit is not available from Ford The Chart identifies which components are included in each kit for the purpose of providing repair estimates Ford recommends the use of R 12 in R 12 A C systems as long as it is available and cheaper then retrofitting to R 134a Ford does not recommend the use of any refrigerant other than R 134a or R 12 NOTE THE REMOVAL OF MINERAL OIL DURING THE RETROFIT IS NOT REQUIRED UNLESS NOTED UNDER THE FLUSHING PROCEDURE COLUMN M IN THE CHARTS FOUND IN THIS TSB ARTICLE THE POLYALKYLENE GLYCOL PAG SUPPLIED IN EACH KIT MUST BE ADDED WITH R 134a PAG OIL MINERAL OIL AND R 134a CAN BE MIXED TOGETHER IN THE A C SYSTEM WITHOUT CAUSING DAMAGE i IS THE ONLY CFC 12 R 12 REPLACEMENT REFRIGERANT APPROVED BY FORD MOTOR COMPANY Detailed service procedure instructions are provided with each retrofit kit Heading definitions for lettered columns found in the following charts A Condenser Compressor e C Accumulator e D Engine Fan and Clutch Electric Fan Air Deflectors e G Control Module e H Suction Hose e Condenser To Compressor Discharge Hose K Orifice Tube e L 5 e M Flushing Procedures Miscellaneous kit items for all systems include Cycling Pressure Switch CPS CPS adapter Refrigerant Containment Switch RCS RCS wiring harness assembly RCS adapter low side service port adapter high side charge port adapter
75. ta ada MY ORME EAA UU itate the calm the the letr eartnterclackwise until a h ie HAC fL Wil Dent ene BUR the clockspring body slot toward you Rotate the clockspring hub 9 A l A KS R N Pb Arlt yi th th rha en Be Ph BAS fait NUES SAH FAA narrar va tk HAA FAA 22222222 PAN pe ee TEMA MEA DIS AHE A A A iran Y isse il This ta emin wheat an tre clear visionras Necessary Torque the retaining nut to 61 88 N m 45 65 ADTIAI Fe ARP F ST NI temer cm MELINA TAROT IOS IY CHIC COS nnnnnn 98 18 Publication Date SEPTEMBER 8 1998 Paint Exterior Worldwide Recommended Paint Materials For Warranty And After Article No Warranty Repairs 98 18 2 i SAT AGAARTARIDOSROWNACTOMA ESCORT MUSTANG TAURUS GRAND MARQUIS MARK VIII MYSTIQUE SABLE TOWN CAR TRACER Yama vin reo NE EXPEDITION EXPLORER F SUPER DUTY F 150 350 SERIES F 47 MOUNTAINEER RANGER VILLAGER sury pa
76. vecost Thinner Olewcoat Actwaior Pion Agent 3389 5 8010 3120 n 3096 nud 5010 x 3066 5010 3120 arae A 10 CIL EIE KS WORLDWIDE COMMON PAINT SYSTEMS FOR MATERIALS TESTING APPROVALS 2 Standox 2 Standox MS Low YOC Universel Hardener Stance 2K Clan Uther WORLDWIDE COMMON PAINT SYSTEMS FOR MATERIALS TESTING APPROVALS E2963 H K381 PRA wiih WAK209 R7K932 5 Fiaura Artirla 00 10 9 WORLDWIDE COMMON PAINT SYSTEMS FOR MATERLALS TESTING APPROVALS EHTE Finure 7 Articl 18 2 CONCLUSIONS 15 materiale will raise TONES for these materials These improved standards will result in improved customer AKMPLIA ADI ARTICLES NON E P DS PRO YA Fo IP KPI mz JINIEADINATION ONI Y 98 18 Publication Date SEPTEMBER 8 1998 Article No Suspension Punctured Rear Suspension Spring Vehicles Built Through 12 19 97 08 18 6 sun ORION AXAVONISVIL F _ u _ _ OR TA ATH REE OTERO esar Ina A fstutisc tab AIR SUSPENSION SPRING ASSEMBLY LOCATION AIR BAG WEARING AND OR PUNCTURE LOCKING PLATE
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