- Brunswick
Contents
1. LANE Pin Holder Swing Shafts A Swing Shaft one drop of oil on the bushing at end of each of the four swing shafts INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE LANE Check the Fluid Levels of the Hydraulic Shock Absorbers where applicable A Levels of all three shock absorbers must be filled to the rim as indicated in Figure 9 1 The shaft should be out in the relaxed position when checking the fill level INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE Section 7 Preventive Maintenance 7 19 Ouarterly LANE 1 Drive Chains A Table Shaft a light coating of chain lubricant B Sweep Shaft a light coating of chain lubricant 2 Sweep Release Chain A A light coating of chain lubricant INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE LANE 3 Elevator Chains A Puta light coating of chain lubricant on both chains INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE 7 20 Section 7 Preventive Maintenance 4 Setting Table Pinion Gears A Puta light film of grease on the pinion gear B Puta light film2. LANE INITIALS DATE LANE INITIALS DATE Section 7 Preventive Maintenance 1 33 Semi Annual 1 Motor Mounting Brackets Shafts A Apply two drops of oil to each bushing on the shafts LANE INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE A A 2 Pin Station Assembly A Apply one drop of oil to pivot point B Apply a light film of grease to the bevel gears LANE INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE 7 34 Section 7 Preventive Maintenance 3 Transport Band Frame Rollers A A Remove the rollers from their shafts and grease the entire shaft LANE INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE 4 Pin Holders A Apply one drop of oil to each end of the pin detector plate s pivot B Apply one drop of oil to the switch finger C Apply light film of grease on both gripper drive teeth D Apply one drop of oil to pin gripper pivot point NOTE Never apply any type of lubricant to the solenoid or its plunger When a plunger becomes dirty or sticky it must be cleaned with electrical contact cleaner and them dried to leave no residue LANE INITIALS DATE LANE INITIALS DATE LA
3. 7 Preventive Maintenance Is a spare parts and inventory control system in place Are adequate spare parts on hand and are those parts organized and accessible Check for inventory control Verify that the correct hand tools are in place Are the hand tools organized for ready access Verify that the correct cleaning and lubrication supplies are on hand Check and verify the supplies are adeguate and that the correct approved materials are in use Is a preventive maintenance program in use Is a lubrication program in use Is acleaning program in use Verify that current operations manuals service parts manuals and service bulletins are in the center Verify that stop sheets recap forms and frames per stop data is being used in the center Main Frame Assembly 1 Inspect the main frame Check for wear points or broken welds Check for loose or missing hardware Check the main support braces and verify they are secure Inspect the pinlight fixture Check and verify that the fixture is secure Check the lamp and lamp sockets Check the power cord routing Inspect the guards Check for wear points Check for loose or missing hardware Check for any missing guards Check the work platform and the work platform braces and hardware Distributor Assembly 1 Inspect the distributor frame assembly Check for worn or damaged frame components and welds Check for loose or missing hardware Check and verify that the dust pa
4. Guide Wedges 19 Pin Jam Pin Head First Spotting Tongs Jammed Sweep Roller Not in Slot E Pin Blocking Ball Door Belt Broken Pin Holder Switch Malfunction Switch A Not Expected but Found Switch B Not Expected but Found Switch C Not Expected but Found Switch D Not Expected but Found Switch SM Not Expected but Found Switch G Not Expected but Found Switch ST Not Expected but Found Switch OOR Not Expected but Found Switch A Expected but Not Found Switch B Expected but Not Found Switch D Expected but Not Found Invalid Machine State 1 Invalid Machine State 5 Switch C Expected but Not Found Invalid Machine State O Invalid Machine State 3 Invalid Machine State 4 Part Broken Other Explain on Back Elevator Jam Pin Count Switch Failure Jam Switch TSI Jam Switch TS2 Tower Po Out of Range 01 02 04 05 07 08 09 10 11 12 13 14 16 17 20 22 23 24 25 26 27 28 29 30 61 62 63 64 65 67 70 71 72 73 74 75 76 91 92 93 94 95 EJ EL J1 J2 Belt Loose 31 Overflow Chute Sock Jam 7 Pin Side Switch SM Expected but Not Found Switch G Expected but Not Found Switch ST Expected but Not Found 92 Invalid Machine State 2 C Electronic Box Failure Do These code numbers are not displayed by the Pinsetter CPU LED display Explain problems or irregularities on the back of this report Section 7 Preventive Maintenance GS Serie
5. the entire machine This allows this person to notice loose or worn parts welds that are cracking or any other problem that can be fixed before it causes a machine down situation Clean Pins For One Lane Pair Cleaning the pins with pin cleaner regularly will extend the useful life of the pins Weekly Maintenance 5 10 Section 7 Preventive Maintenance Clean Shark Switch Pin Guide Assemblies The shark switch pin guide wedges must be cleaned with a general purpose cleaner To prevent lane oil and dirt from causing pin jams Pin Wipes and Overflow Chutes Wash in warm water or diluted Invincible cleaner Check the Position of Each Transport Band Adjust as Needed Make sure the bands are centered on the rollers Clean the Entire Transport Band with a General Purpose Cleaner Check for Worn V Belts That Are Cracked Split or Causing Motors to Bounce Wipe the belts with a dry cloth while inspecting them Especially note the condition of the table motor drive belt Failure of this belt will cause a sudden dropping of the table which can result in severe machine damage and possible personal injury Check All Green Belts for Proper Tension Check for squealing slipping or sagging belts Replace or resize as necessary 11 Check All Hydraulic Shock Absorbers for Leakage Verify Proper Operation Check fluid levels of shocks if applicable 12 Check the Ball Door Shaft Collar Verify that the collar is tight and holdin
6. 29 LANE 20 Stroke Limiter Shock Absorber A Apply one drop of oil to each stop collar on the lower mounting shaft B Apply one drop of oil to each bushing on the stroke limiter block C Apply one drop of oil to each of the four stroke limiter plate s bushings INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE 7 30 Section 7 Preventive Maintenance LANE 21 Sweep Drive s Bushings A Apply one drop of oil to each bushing INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE Section 7 Preventive Maintenance 7 31 LANE 22 23 Sweep Release Chain Clevis A Apply one drop of oil to the clevis s pivot point Table Lift Chain Clevice A Lower the setting table onto a jackstand or other suitable support to release tension on the chain Remove the clevice from the table shaft crank arm and grease the crank arm s shaft Reinstall the clevice INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE 7 32 Section 7 Preventive Maintenance LANE 24 Shark Switch Gears A Apply a light film of grease to both gears B One drop of oil on the Shark Fin slide and pivot INITIALS DATE
7. Contents Section 7 Preventive Maintenance oooooooooooooooooooooooooo 7 3 General Information 2 sanalah nenas an 7 3 1 Inspection and correcting any problem found 7 3 2 CIC ANIME ii NANANG NS 7 4 3 Lubricating Kino tea akn a RR RNA tua nee Kwan 7 4 Ole pe Mean aa pena Bea Oa ena 7 4 LO pa o AP RN RR RR RR a buss RE BN 7 4 Proper Lubricants aeri mna Ra Rang ant ata 7 4 Materials Required for Preventive Maintenance o 7 5 Sub Assembly Preventive Maintenance ooooooo 7 6 Elevator Assembly iiser iee Beas duyunceed ghey te leashes tate casa Ega 7 6 Transport Band Assembly oooooWoooooo 1 6 Ball Cushion and Pit Curtain ooooo 7 7 Ball Accelerator Assembly csscccssscecesececsscceesscceenseeeeeeeees 7 7 Sweep Wagon Assembly Lee sowo wes data ank mam kontak 7 7 Setting Table Assembly Wii naa satuan 7 8 Drive Frame Assembly ati Sman manakala 7 9 Electrical asean a hee an mamah 7 10 Power Ball aan eka Tapa Sta Guest bath oyna tags 7 10 Administration and Organization ooooooom 7 10 Main Frame Assembly Sesiquesssso ne Lian kan kan bana aan iya 7 11 Distributor Assembly eri ingin nenas 7 11 Detailed Maintenance Schedule om 7 14 Daily Maintenance en NA RN ANN ees 7 14 Weekly Maintenance ss apra ui bla adia usa iara 7 14 Monthly Maintenance oom gonna aah aah 7 15 Quarterly Maintenance 24634 Ra
8. NE INITIALS DATE Section 7 Preventive Maintenance 7 35 5 Setting Table Swing Shaft Roller AR A Apply one drop of oil to the shaft on each side of the roller B Apply alight film of grease along the actuator arm LANE INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE 1 36 Section 7 Preventive Maintenance Annual 1 Distributor Shaft Bearings A Apply one drop of oil to the shaft to allow the bearing to be removed when needed LANE INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE A a 2 Transport Band Rollers A Apply one drop of oil to each bearing on the front and rear rollers to allow for easier bearing removal when needed LANE INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE Section 7 Preventive Maintenance 1 37 3 Drive Train Shaft Bearings A Grease with Vita Needle 4 Distributor Drive V Belt Tensioner Bearings A Remove and grease bearings with a Vita needle 1 38 Section 7 Preventive Maintenance Maintenance Forms The following pages contain forms to be used in conjunction with maintenance on the Brunswick GS Series Pinsetters Section 7 P
9. chain wear and proper tensioning Inspect the crank arms and verify they are secure on the shafts Check the sprockets for wear Inspect the switch cluster Check the switch cluster housing to make sure it is secure Check the adjustment on the A B C and D switches Check the adjustment on the switch cam Electrical 1 Inspect the electrical box and box mounting hardware Check the ground strap and verify that it is in place and secure Verify that all cables are routed correctly Inspect the box cover to verify it is in place and secure Are all box switch guards in place Check all cable and box connectors for correct seating 2 Inspect the ball detect and reflector Check and verify all mounting hardware is secure Check the ball detector assembly for proper adjust ment 3 Inspect the ball rack reset button Check for correct operation and check the cable routing and connection Power Ball Lift 1 Check the condition and mounting of the ball lift tires Check the condition of the lift tire shafts and bearings Check the condition and operation of the ball lift clutch 2 Check the ball lift motor for correct mounting Check the motor pulley for proper alignment Check the drive belt condition and alignment 3 Check the ball lift tracks for correct mounting Check the condition of the rubber and leather tracks and verify they are secure Administration and Organization 1 7 10 Section
10. e State 1 Detect4 4 Pin Not Detected in Diagnostics 92 Invid2 Invalid Machine State 2 9 Detect5 5 Pin Not Detected in Diagnostics Invid 3 Invalid Machine State 3 9 Detect6 6 Pin Not Detected In Diagnostics Invid4 Invalid Machine State 4 95 InvidS Invalid Machine State 5 Detect7 7 Pin Not Detected in Diagnostics 1 Detect 8 Pin Not Detected in Diagnostics ElevJam Elevator Jam Detect9 9 Pin Not Detected in Diagnostics EL Pin Cnt Pin Count Switch Shorted for 5 Seconds AFound Switch Ais Not Expected But Found J1 TS1 Jam Jam Switch TSI B Found Switch B is Not Expected But Found J2 TS2 Jam Jam Switch TS2 Tower BA Accelerator Motor overload Section 7 Preventive Maintenance 7 41 1 42 GS Series Pinsetter Weekly Report Center Name Week Ending Error ESA Pin 1 Time Out or Jam Pin 2 Time Out or Jam Tuesday Wednesday Thursday Saturday Sunday Pin 3 Time Out or Jam Pin 4 Time Out or Jam Pin 5 Time Out or Jam Pin 7 Time Out or Jam o Pin 6 Time Out or Jam Pin 8 Time Out or Jam Pin 9 Time Out or Jam 10 Pin 10 Time Out or Jam u Pin Jam Left Hand Corner Pin Jam Right Hand Corner 43 Pin Jam Left Distributor Lane 1 Pin Jam Left Center Distributor Lane 2 15 Pin Jam Right Center Distributor Lane 3 Pin Jam Right Distributor Lane 4 47 Pin Jam Shark Switch Pin Jam Pin
11. ems Work List Center Name Mechanic Name Lane Date Pending Work Item Date Complete Mechanic Section 7 Preventive Maintenance
12. es as required INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE LANE 10 Hydraulic Shock Absorber Bushing A One drop of oil each side of the bushing B One drop of oil on spacer if applicable INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE 7 24 Section 7 Preventive Maintenance LANE 11 Spotting Tong Drive Gears A Apply a light film of grease on all four gears NOTE There is a small gear located under the largest gear NOTE You should always remove the old grease and dirt before applying new grease INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE LANE 12 Front Distributor Shaft and Idler Gears A Apply a light film of grease on both gears INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE Section 7 Preventive Maintenance 7 25 13 Ball Door Button Shaft A One drop of oil on each side of the shaft LANE INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE 14 Ball Door Locking Mechanism A Connecting links need 1 drop at each pivot point B Botto
13. fort In general preventative maintenance reguires the following 1 Inspection and correcting any problem found The pinsetter should be inspected periodically for the following condition e Loose hardware e Damaged or worn parts e Cracked fatigued metal or welds e Proper adjustments For optimum machine operation a mechanic should correct any pinsetter prob lems such as loose hardware or adjustments immediately If corrective action cannot be done immediately it should be logged on the pending work item form for the machine In addition all pinsetter malfunctions should be recorded on the pinsetter Stop Sheet that should be attached to the elevator of every machine This form is invaluable in determining the reliability and performance of your pinsetters Finally if a problem is observed on a pinsetter check the other pinsetters for the same problem Section 7 Preventive Maintenance 13 1 4 2 Cleaning The frequency for cleaning the pinsetter depends on the type and quantity of lane conditioner oil used and the amount of bowling activity for the pinsetter In general the pinsetter should be kept as clean as possible using a vacuum general purpose cleaner warm water with detergent as needed and invincible cleaner 3 Lubricating Proper application of lubricants is essential for the operation and long life of the pinsetter Oiling Always use a metered oil can This will prevent over oi
14. g the ball door in the correct position 13 Check the Overflow Socks for Wear and Proper Alignment Monthly Maintenance 14 Clean the Front of the Ball Cushion Pit Curtain and Pinfeed Deflectors with a General Purpose Cleaner 15 Check and Tighten All Fastening Screws on the Transport Band Boards 17 Examine the Setting Table Cable Conduits for Damage 18 Check the Ball Door Locking Mechanism for Proper Operation 19 Check the Pin Feed Deflectors for Proper Clearance Above the Transport Band 20 Lubricate All Items Listed in the Monthly Section of the Lubrica tion Schedule 21 Clean Distributor Belts with General Purpose Cleaner 22 Vacuum the Distributor s Dust Pan 23 Clean the Overflow Socks with Basic laundry Detergent 24 Adjust the Pin Count Switch and Shark Assembly Ouarterly Maintenance 25 Clean the Ball Detect Lens and Reflectors Clean only with a glass cleaner that will not harm plastics 26 Check the Drive Gears Pinions and Pulleys for the Sweep and Table for Wear 27 Clean the Sweep Tracks and Check Sweep Wagon Guide Rollers for Proper Operation Section 7 Preventive Maintenance 7 15 1 16 28 29 33 30 31 32 33 34 35 36 37 38 Check Table Rack Guide Rollers for Proper Tightness and Operation Examine the Accelerator Rails for Signs of Wear Check the Overflow Chutes for Signs of Wear or Loose Hard ware Check the Adjustment and Hardware Connections for Al
15. gs Inspect all pin holders and pin holder solenoids for correct mounting Inspect all pin holder switches for tight mounting Check all pin holder connectors and wiring for routing and connection Inspect the adjust ment on the pin detector plates Inspect the mounting of the table racks to the table Check the adjust ment and condition of the small roller support assembly Check the condition of the T stop Check the mounting of the OOR actuator cam Inspect the condition of the chain and pivot bearing Drive Frame Assembly 1 Inspect the welds and condition of the sweep shaft Check the sweep shaft supports for secure mounting Inspect the sweep shaft bearings for signs of wear Inspect the connecting rods and verify all hardware is in place and secure Inspect the condition and welds on the left hand and right hand drive frame assemblies Check for loose or missing hardware Inspect all cable channels and cables for condition and routing Check for any worn shaft bearings Check the chain tensioners for condition and adjustment Inspect the frame counter for correct operation Inspect the spotting tong drive for loose or missing hardware Check for loose or worn gears Check the spotting tong solenoid for proper operation Check the spotting tong clutch for correct operation and check the condition of the clutch shaft Inspect the mesh between the square shaft drive gear and the spur gear Check the condition of the square shaf
16. justment plate Inspect the condition and mounting of the overflow chutes Inspect the condition and adjustment of the overflow socks Inspect the condition of the pit curtain and check the mounting hard ware Ball Accelerator Assembly 1 Inspect the condition of the frame welds Check that foot guards are in place Inspect the condition and location of the ladder 2 Inspect the condition and mounting hardware on the ball door protector plate 3 Inspect the accelerator motor Check for excessive vibration 4 Inspect the condition of the flat belt 5 Inspect the ball door and ball door locking mechanism for proper adjust ment Check the condition of the ball door ball door button and door locking bolt Inspect the ball door solenoid for correct operation Check the routing of the solenoid cable Verify that ball door shafts rotate freely Sweep Wagon Assembly 1 Inspect the condition of the sweep wagon frame and frame welds Check the roller mounting and adjustment Check the conditions of the pusher rods and pusher rod bushings Inspect the conditions of the protector blocks and block mounting hardware Check all sweep wagon hardware Section 7 Preventive Maintenance 1 1 1 8 Inspect the condition of the sweep board and adapters Check the adjustment of the sweep board and adapters Inspect the condition of all sweep release mechanism components Check all sweep release mounting hardware Inspect for missing sp
17. l Func tion Switches Check and Tighten All Pin Holder Mounting Hardware Check and Adjust the Tension of the Table and Elevator Motor Drive Chains Check the Distributor s Bearings Shafts and Drive Pulleys for Signs of Wear Tighten the Mounting Bolt and Check the Key and Pivot Bearing for the Table Shaft s Crank Arm Lubricate the Pivot Bearing Check Angles 1 and 2 of the Table Shaft s Crank Arm and Chain Check and Lubricate the Sweep Release Chain Clevis for Wear Check All Distributor Hardware for Tightness Lubricate All Items Listed in the Quarterly Section of the Lubri cation Schedule Semi Annual Maintenance 39 40 41 42 43 Section 7 Preventive Maintenance Check the Ball Impact Protection Strips on the Ball Cushion Board Inspect the Ball Cushion Frame Stop Collars and Bearings Check and Tighten All Hardware on the Kickback and Accelera tor Protector Plates Inspect and Clean the Accelerator Belt with General Purpose Cleaner Check the Sweep Release Mechanism for Wear Cracks and Proper Operation 44 45 46 47 48 49 50 51 52 Check and Tighten the Fastening Hardware on the Sweep Shaft Bearing Retainers Failure to tighten can cause the sweep shaft to shift and the arms to hit the table Check and Tighten the Sweep Arm Connecting Rods Check and Adjust the Clearance Between the Sweep Track and Guide Rollers Check the Stroke Limiter As
18. lies 4 Preventive Maintenance Program 2 Shafts Pulleys Belting 5 Manuals and Service Bulletins 3 Pin Separators Centering Devices 6 Stop Sheets Recap Forms SETTING TABLE ASSEMBLY MAIN FRAME ASSEMBLY 1 Frame Welded Assemblies 1 Frame Welded Assemblies 2 Spotting Tongs Geared Racks Switch ST 2 Pin light Fixture 3 Table Harness Cable Channels 3 Guards Work Platform 4 Swing Shafts Connecting Rods 5 Table Jam Switches TS 1 TS 2 6 Pin Holders Pin Switches Detect Plates 7 Setting Table Guide Bearings Rollers 8 Table Positions Top Detect Down 9 Table Gear Lift and Drive Trains 10 Parallel Drive 11 Spotting Tong Cam Cluster Section 7 Preventive Maintenance 7 13 Detailed Maintenance Schedule 7 14 The following detailed instructions explain each item on the work schedule These items are discussed in the identical order in which they appear on the maintenance schedule Daily Maintenance 1 Check Stop Sheets for Each Pinsetter and Make necessary corrections Troubleshoot Repair or Adjust all Reported Failures Completely Clean One Pinsetter Developing a procedure in which you remove the dirt and loose particles from a machine has two benefits First it keeps the pinsetter free of dirt and second it also causes the person doing the cleaning to look over
19. ling where extra oil will drip off into the wrong area and cause problems part failures or interfere with bowling activity Greasing Itis always a good practice to wipe off the old grease and dirt it has collected with it BEFORE applying a new coat of grease Do not over grease the part as the grease can get into areas that can cause problems or interfere with the machine operation Proper Lubricants Always use the proper lubricants such as those specified in the front of this manual Penetrating oils do not last long and leave parts exposed to premature failure Some lithium greases have a tendency to dry and harden quickly This can lead to sticky parts or premature failure Section 7 Preventive Maintenance Materials Reguired for Preventive Maintenance Metric tool set Vacuum cleaner tank style Small paint brush Cleaning cloths Bucket and scrubbing brush and or a scrubbing mop Oil can with long rigid or flexible spout Lubricating oil light machine oil 30 weight non detergent such as Brunswick Part No 11 676353 000 1 gallon container Lubricating grease medium duty non lithium such as Brunswick Part No 12 700120 002 3 each 3 1 2 oz cartridges Brunswick Part No 11 676305 000 1 each 14 oz cartridge Mobil M 437 SL Hydraulic Fluid such as Brunswick Part No 34 205052 000 1 each 3 1 2 oz can Mobil DTE II General purpose cleaner a non residue detergent type
20. m of locking bolt needs a light film of grease LANE INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE 1 26 Section 7 Preventive Maintenance LANE 15 Sweep Release Pivot Link A One drop of oil to both ends of the link INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE LANE 16 Sweep Release Mechanism A One drop of oil on each pivot point INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE Section 7 Preventive Maintenance 1 21 17 Sweep Attenuator A Apply one drop of oil to each pivot point LANE INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE 18 Sweep Wagon Roller Shafts A Apply one drop of oil to each of the six shafts LANE INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE 1 28 Section 7 Preventive Maintenance 19 Sweep Wagon Link Bearings i A Apply one drop of oil to each pivot point LANE INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE Section 7 Preventive Maintenance 7
21. n is secure Check the distributor rails and extensions for wear or cracks Check the distributor stations for wear or cracks Inspect the lower pin guides for bent or missing parts Check the corner turn rails and corner pin turn devices for loose or missing hardware and for correct adjustment Inspect the distributor shafts pulleys and belting Check for worn or damaged shafts or bearings Check for worn or cracked pulleys In spect the condition of the distributor belting Check the condition of distributor gears and verify proper gear mesh Check the alignment of all shafts pulleys and belting Check for any missing shaft bearing or pulley hardware Section 7 Preventive Maintenance 7 11 7 12 Section 7 Preventive Maintenance Inspect the distributor pin stations Verify all pin stops are in place Check the pin sliders for free operation Check the pin sliders for cracks or breaks Check for loose or missing pin station hardware Check the ejector flaps for wear or cracking Check the retaining bows for wear or cracking Check for worn cracked or misadjusted pin release levers Verify that all pin station springs are in place Inspect the top and bottom housings for cracks or wear GS Series Pinsetter Preventive Maintenance Inspection Center Name Lane Mechanic Name Date Inspection Period Inspection Period TRANSPORT BAND ASSEMBLY SWEEP WAGON ASSEMBLY 1 Hardware Side Frames Boards 1 S
22. na aan 7 15 Semi Annual Maintenance oooooo 7 16 Annual Marntenahee io menanam asa MN al aed 7 17 Section 7 Preventive Maintenance 7 1 1 2 Section 7 Preventive Maintenance Monthly oca raia na ca UN RN NAN AA 7 18 Quarterly se ana nE E NEE EA A RE S E Sis 7 20 S m Apn al Mede teen ane Na ana 7 34 Anal anang ana ena aa 7 37 Maintenance Forms sen Sena ungu 1 39 Section 7 Preventive Maintenance General Information Preventive maintenance is the most important responsibility of the pinsetter mechanic Properly performed preventive maintenance will increase reliability prevent major breakdowns and lengthen the life of the pinsetter Preventative maintenance should begin when the pinsetters are installed Waiting until the pinsetters are dirty and operating poorly will create a situation that can quickly become unmanageable Finally it is a very poor practice to rely on memory in servicing any machinery An example of a typical work schedule is included that will allow you to track the maintenance as it is being done The following pages of this section list step by step guidelines on what should be done and how often Careful study of the contents of this section and proper use of the work schedule will result in clean well operating machines and in addition will greatly lengthen the useful life of your pinsetters Tip Combining the following activities during preventative maintenance can save time and ef
23. of grease on the table rack LANE INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE Section 7 Preventive Maintenance 1 21 5 Distributor Spur Gears A Grease both sets with a light film LANE INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE 6 Spotting Tong Clutch Gear Cluster A Grease the gears lightly NOTE Do not allow grease to get into the clutch mechanism LANE INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE 7 22 Section 7 Preventive Maintenance A LANE 7 Gear Cluster Pivot Lever Plate Apply one drop of oil to each pivot point INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE SA E 8 Spotting Tong Sguare Shaft and Bevel Gears A B LANE Apply a light film of grease on the entire travel area of the sguare shaft Apply a light film of grease on both bevel gears INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE Section 7 Preventive Maintenance 1 23 LANE 9 Ball Cushion Bushings A Grease both sid
24. r proper operation of the smart shark Check all mounting hardware and fasten ers Transport Band Assembly Section 7 Preventive Maintenance 1 Inspect the condition of the welds and mounting hardware on the pit side frames Inspect the mounting hardware and condition of the transport band boards Check the condition and tracking of the transport band carpet Inspect the front and rear rollers for bearing and shaft condition correct tensioning and alignment in mounting slots Inspect the condition and operation of the centering guide rollers Inspect the condition and tensioning of the transport band drive belts Inspect the mounting hardware on the idler and tensioner assemblies Check the condition of the idler pulleys Inspect the condition and mounting hardware on the pin feed deflectors and mounting brackets Check the adjustment on the pin feed deflec tors Ball Cushion and Pit Curtain 1 Inspect the condition and mounting hardware on the ball cushion board and the impact strips Check the attachment of the rubber cushion to the board and the facing to the rubber cushion Inspect the cushion frame welds and check the mounting hardware Inspect the nylon cushion bearings for wear and check the location and hardware on the stop collars Inspect the cushion assembly for proper adjustment Inspect the mounting and adjustment of ball cushion shock absorber Inspect the mounting and location of the shock absorber ad
25. reventive Maintenance 7 39 GS Series Stop Sheet Frame f f Mech 7 40 Section 7 Preventive Maintenance Error Codes Extended Std Extended Code Codel Code Pin OOR Out of Range 62 C Found Switch C is Not Expected But Found Pin1 Ld Pin Loading Time Out Pin 1 63 D Found Switch D is Not Expected But Found Pin2 Ld Pin Loading Time Out Pin 2 64 SMFound Switch SM is Not Expected But Found Pin3 Ld Pin Loading Time Out Pin 3 G Found Switch G is Not Expected But Found Pin4 Ld Pin Loading Time Out Pin 4 66 STFound Switch ST Is Not Expected But Found Pin5 Ld Pin Loading Time Out Pin 5 67 OORFound SW OOR is Not Expected But Found Ping Ld Pin Loading Time Out Pin 6 ANtfnd Switch A Expected But Not Found Pin7 Ld Pin Loading Time Out Pin 7 B Ntfnd Switch B Expected But Not Found Pin8 Ld Pin Loading Time Out Pin 8 CNtfnd Switch C Expected But Not Found Pin9 Ld Pin Loading Time Out Pin 9 D Ntfnd Switch D Expected But Not Found Pin10 Ld Pin Loading Time Out Pin 10 SM Ntfnd Switch SM Expected But Not Found 13 74 Detect10 10 Pin Not Detected in Diagnostics 75 GNt nd Switch G Expected But Not Found Detect 1 Pin Not Detected in Diagnostics 76 STNtfnd Switch ST Expected But Not Found 9 2 4 5 Detect2 2 Pin Not Detected in Diagnostics 90 InvidO Invalid Machine State 0 Detect3 3 Pin Not Detected in Diagnostics Invid1 Invalid Machin
26. rings or worn linkage and pivot bushings Check the condition of the chain and pivot bearing Check the operation of the solenoid Inspect the solenoid cable routing Inspect the sweep attenuator and sweep shock absorber for loose or missing hardware Check the attentuator and G switch for proper adjustment Inspect all pivot points for wear Inspect the G switch cable routing Setting Table Assembly Section 7 Preventive Maintenance 1 Inspect the setting table frame for wear or broken welds Check for loose or missing hardware Check the vertical swing shaft stop bolt for proper adjustment Inspect the condition of the vertical helper springs Check for loose or missing spotting tong and geared rack hardware Inspect the ST switch mounting and check the adjustment Inspect the condition of the tongs gears and toothed racks Check the operation of the tongs and inspect the tong dampers for wear Inspect all cable channels and conduits for wear Check that all chan nels and conduits are secured to the frame Inspect the condition of the table harness plug and its mounting bracket Check the adjustment on the stop collars Inspect the swing shaft bearings for wear Inspect the condition of the table spring Inspect the condition and mounting of the table jam roller Check the adjustment of the horizontal stop bolt Inspect the TS 1 jam switch mounting and adjustment Check for loose or missing hardware and sprin
27. s Pinsetter Monthly Report Center Name Month Date E Week 4 1 Paiste Ouortam o o eme mmeone dP o o femsmmeouosen o o E dP o o 5 Pin 5 Time Out or Jam fumam 7 Pin 7 Time Out or Jam ee Pina time Gtordam SSS Cd S o femo Tine Oworsam o SSS C Comer Sd 14 Pin Jam Left Center Distributor Lane 2 16 Pin Jam Right Distributor Lane 4 2 ensume ooo o o SSS e id O Tpimimbatkeesaw E E sn o po ea Seasun Sid dd 125 Pin Blocking Ball Door ee RR E 27 Spoting orgs Jammes OSS Cd Sd 26 Sweep oten Nation i CS z femen O o T O do femos OO O S o S 1 Overtow Orie Soak iam Pnsiwe Sid dS 60 Switch A Not Expected but Found ee RR 62 Switch C Not Expected but Found An aa gt 64 men SM Not Expectea bu Fog o swana OOS S swich STNot pecs but Found S O 71 Switch B Expected but Not Found An Pa Ba S 73 Switch D Expected but Not Found re z smcera 0 0 Sd 76_ Swich STerpeced bu motong di SSS Praia wachine seo S Cd S 1 maamees OOOO id o E A E 95 Invalid Machine State 5 eT 99 Part Broken Other Explain on Back OO E E Et_ Pincown swichFaiwe o po mam swints Pd 12 vem Swen TS2 owe 0 o puaa dd These code numbers are not displayed by the Pinsetter CPU LED display Explain problems or irregularities on the back of this report Section 7 Preventive Maintenance 7 43 7 44 GS Series Pinsetter Pending It
28. sembly for Proper Operation and Adjustment Check the Pin Holder Swing Shaft Bushings Check the Spotting Tong Toothed Racks and Gears Check All Drive Frame Hardware for Tightness Check All Elevator Hardware for Tightness Lubricate All Items Listed in the Semi Annual section of the Lubrication Schedule Annual Maintenance 62 64 65 66 67 68 69 Tighten All Pit Curtain Support Bracket Bolts and Curtain Mounting Bolts Check the Electronic Box Mounting Hardware Check All Cabling for Signs of Stress and Wear Check All Welded Assemblies for Signs of Breakage Check All Pivot and Wear Points Lubricate All Items Listed in the Annual Section of the Lubrica tion Schedule Review the Safety Guidelines Listed in this Manual with All Personnel Working on or Around the GS Series Pinsetters Section 7 Preventive Maintenance 7 17 Lubrication Monthly 1 Pin Shovel Shafts and Rollers A One drop of oil on each pivot point LEO LANE INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE 2 Ball Door A Shaft one drop of oil on the shaft collar B Latch cover with a light film of grease C Arms cover with a light film of oil LANE INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE 7 18 Section 7 Preventive Maintenance
29. such as Brunswick GPC Part No 62 860085 005 5 gallon container Brunswick Pinsetter Cleaner Part No 62 860083 005 5 gallon container Chain Lubricant such as Lubriplate Chain amp Cable Fluid Part No 634 205116 000 Section 7 Preventive Maintenance 1 5 Sub Assembly Preventive Maintenance 1 6 Elevator Assembly 1 Inspect condition of the frame and frame welds Check for loose or missing hardware Inspect all shafts bearings sprockets chains and pulleys for condition and adjustment Check all pin shovels and shovel hardware Inspect all shovel pivot levers Inspect condition and mounting of guards and verify guard identifica tion labels are in place Inspect the mounting and adjustment of the elevator control EC switch as well as the mounting and function of Mechanic s rear control box and trouble light Verify that all elevator cables are intact and routed correctly Inspect the mounting hardware condition and adjustment of the shark assembly and pin guide wedges Check the shovel cam for adjustment and condition Check the alignment and mesh of the drive gears Inspect the condition and operation of the shark fin Inspect the tensioning and condition of the transfer belts Inspect the mounting hardware and condition of the deflector shoe Inspect the condition alignment adjustment and operation of the pin count switch Check the smart shark solenoid and solenoid linkage Check fo
30. t drive gear Inspect the motors for correct mounting and alignment Check the condition of all V belts Inspect the motor cables for correct routing Check the condition of the motor tensioning springs Check all motor mounting plate bushings Check for excessive vibration in motor and belt operation Inspect the stroke limiter for a bent or cracked plate and loose or missing hardware Check the mounting of the stroke limiter shock absorber Check the condition of the rubber bumper Check the sole noid for proper operation Inspect the square shaft the linkage and the square shaft latch for correct adjustment Inspect the condition of the double V belts Check for loose or missing tensioner mounting hardware Check the tensioner shaft and bearings for loose or noisy operation Inspect the condition of the setting table and sweep motor drive assem blies Check for worn or damaged chains Check for loose or missing bearing plate hardware Inspect the condition of bearing plate bearings and drive sprocket shafts Inspect the condition of the guide tower assembly Check the mounting and adjustment on the TS 2 and OOR switch Check for correct switch cable mounting Check for loose or missing guide tower hardware Inspect the condition of the lift chain sprocket Check the condition of the jam lever and spring Section 7 Preventive Maintenance 1 9 10 Inspect the sweep and table drive shaft assemblies Check for shaft wear Check for
31. weep Wagon Frame Guide Rollers 2 T Band Board Carpet Rollers 2 Sweep Board Adapters Board Felt 3 T Band Drive Belts Pulleys 3 Sweep Release Attenuator Hydraulic 4 T Band Track Tension 4 Sweep Position Switch SM G BALL CUSHION PIT CURTAIN DRIVE FRAME ASSEMBLY 1 Cushion Board Frame Hardware 1 Distribution Drive Assembly 2 Shock Absorbers Rubber Bumper 2 Sweep Drive Assembly 3 Overflow Chutes Socks 3 Table Drive Assembly 4 Pit Curtain 4 Motors Belts Motor Mountings BALL ACCELERATOR ASSEMBLY 5 Stroke Limiter Assembly Hydraulic 1 Frame Welded Assemblies Hardware 6 Out Of Range Function OOR Switch 3 Motor Flat Belt Drum 2 Door Protector Wedges ELECTRICAL COMPONENTS 1 Boxes Mounting Hardware ELEVATOR ASSEMBLY 2 Ball Detector Reflectors 1 Frame Welded Assemblies 3 Ball Rack Reset Button Chains Shovels POWER BALL LIFT Feed Centering Deflectors 1 Ball Lift Tires 2 Motor Drive Belt 2 3 4 Damper Plate Rubber Bumpers 5 Elevator EC Switch 6 Shark Pin Guide Wedges 3 Ball Lift Tracks ADMINISTRATION AND ORGANIZATION 7 Pin Count Switch SSW 1 Spare Parts Inventory Control 8 Round Belt V Belt Tools Maintenance Eguipment DISTRIBUTOR FRAME 1 Frame Welded Assemblies 2 3 Cleaning Lubrication Supp
Download Pdf Manuals
Related Search