511 Robo Quencher Manual - Greater America Distributing
Contents
1. 56800018 2 2 a UNLOCKED 7 TRANSMISSIVE X POSITION DETECTION 2 NC LOCKED 1 1 53600002 56900001 HOME SWITCH 1 1 1 Sh 5680003 3 La 111 4 4 56800033 EBIT 1 1 saos 5800053 HOME SWITCH 2 2 La SI Le n GCEPTOR 8 rh 56800051 FOR 117 VOLT SYSTEMS I 56800032 FOR 230 VOLT SYSTEMS 1 1 EIS i AH 5 gt 5 gt Lt 2 g 1 1 OIN MECH BALLAST FILTER ETELTEEET TETE ER TS 777 56800042 1 1 56800007 Pi 91 X MOTION CONTROL 1 1 Lou 3 21 TEMPERATURE power 2 2 La 3 4 SENSOR 24 1 P2 95 56800048 OVERLOAD 5 Amp 7 Breaker I I lt 1 noi 92 DELIVERY DOOR g3 4 TEMPERATURE SENSOR i 1 1 EVAP FAN PARTS IN DASHED LINES ARE IN THE POWER BOX CONTROLLER 1 Haya 1 g2 56800027 56800041 94 1 1 1 1 i DELIVERY DOOR 5 3 1 50600017 n n n CON2. __ __ k RQ511 V3 0 05 06 BACKI Pusher Assembly RQ511 V3 0 05 06 Pusher Assembly C 6 02048 Push 8 126266 28 9 520358 flatchPushr do Ad dl i RQ511 V3 0 05 06 BACKI 32 Pusher Assembly RQ511 V3 0 05 06 Pusher Assembly PS 4 44005 PusherArmUpper 1414 a 7 6 35788 2 114 _ _ cl 8 20096 ClipPusher 14 9 54400108 Wheel Pusher 114 RQ511 V3 0 05 06 34 Shuttle Assembly RQ511 V5 0 05 06 Shuttle Assembly 6 276 8 8 5 83238 8 _ 276 686 __ 9 53000095 ShaftShoe 1 _____ ci _______ __ k se k 16 56000129 53300049 _ Strip Tip Abatement __ k RQ511 V5 0 05 06 EX gt Dispense Assembly Door Dispense __ 4 56600185 1 Col 1 6 52000661 Bracket Dispense Door Motor 11 A 8 53800007 __ 9 56600183 Dispense Door Gear Assy __ A __ RQ511 V3 0 05 06 BACK 37 Cabinet Liner 6 57000013 8 56000084 Lower ShelfPlate 9 4
3. Switch Connection Connection B 1 PIN 1 PIN 7 2 PIN 1 PIN 8 3 PIN 1 PIN 9 4 PIN 2 PIN 7 5 PIN 2 PIN 8 6 PIN 2 PIN 9 7 PIN 3 PIN 7 8 PIN 3 PIN 8 9 PIN 3 PIN 9 4 7 0 4 8 PIN 4 PIN 9 lt PIN 5 PIN 7 C PIN 5 PIN 8 gt PIN 5 PIN 9 FX LOCK MOTOR
4. XMOTION CONTROL MOTOR X MOTOR X COMMON KEY LOCK MOTOR LOCK MOTOR COMMON Y HOME SWITCH COMMON Y HOME SWITCH X POSITION SENSOR GROUND X POSITION SENSOR SIGNAL X POSITION 5 SUPPLY SENSE SWITCH SHELF INTERLOCK X POSITION SENSOR LED DRIVE X MOTOR HOME SWITCH GROUND FOR SENSE SWITCHES SENSE SWITCH LOCK MOTOR LOCKED SENSE SWITCH LOCK MOTOR FREE MDB 34VDC KEY PWR GROUND MASTER RXD MASTER TXD COMMUNICATION COMMON N C POWER 24 VAC EARTH GROUND 24 VAC TEMPERATURE SENSOR GROUND KEY TEMPERATURE SIGNAL 5 VDC DELIVERY DOOR DELIVERY DOOR OPEN DELIVERY DOOR CLOSE KEY DELIVERY DOOR SWITCH OPEN DELIVERY DOOR SWITCH CLOSE ELIVERY DOOR SWITCH COMMON SERVICE DOOR SWITCH COMMON KEY DOOR SWITCH 24 VDC REFRIGERATION RELAY CONTROL RQ511 V3 0 05 06 85232 SERIAL INTERFACE PHONO PLUG RECEIVE DATA GROUND TRANSMIT DATA 0 KEYPAD ROW 1 ROW 2 ROW 3 ROW 4 ROW 5 KEY COLUMN 1 COLUMN 2 COLUMN 3 COLUMN 4 O1 BR D Y Z MOTION CONTROL MOTOR Y FORWARD MOTOR Y REVERSE Z MECH MOTOR OUT 2 MECH MOTOR IN KEY Z MECH SWITCH IN 2 MECH SWITCH OUT Z MECH SWITCH COMMON POSITION 5 10 Y POSITION SENSOR 11 Y POSITION GROUND 12 POSITION SENSOR 13 GROUND 14 PRODUCT PRESENT SENSOR 15 PRODUCT PRESENT LED 16 PRODUCT PRESENT LED O1 B ND VU KEYPAD MATRIX
5. 8 300 9 380304 Filter Power Suppy ie ri RQ511 V3 0 05 06 43 Refrigeration Assembly 156700022 Motor Only CondensorFan 6 21007 Process Tube 8 56800027 Harness Refigeration Iff 22 420356 Tubing 1D 9 300225 Compressor Mounting Pin TI __ O C ____ 4 2 RQ511 V3 0 05 06 44 Troubleshooting APi RoboQuencher ALIGNMENT amp Set Up Procedure Tools Phillips screw driver straight edge NOTE Straight edge can be any item that will give a consistent measurement ruler file pen or pencil Step 1 Align Y bar to shelving Step 2 Adjust X sensor bar Step 3 Adjust cage vending height STEP 1 A Machine needs to be powered up and at operating temperature 37F Push service mode button located on control board Put in test mode 22 Push slide to the left at selection 11 Fig 1 B Press 10 on the keypad and send to selection 10 Do NOT extend the cage as this may cause an incorrect reference Place straight edge on the right side of shuttle so it touches the slide Pick a reference point off of the left edge of the straight edge to either the slide or other point on gate The reference point will then be used at selection 50 to determine if the Y bar is straight with the shelving C Press 50 to go to selection 50 Use the straight edge and compare the reference point you had at selecti
6. 12 Refrigeration Assembly See Page 5 22 Hamness unction Box To Light na I ea _ i LD _ i I free df 2 lomermat _____________ la 1 RQ511 V3 0 05 06 BACK 24 Cabinet Shelving 25 RQ511 V3 0 05 06 Cabinet Shelving dr e 6 56600117 PusherLeftAssy 8 53000115 Lock She Component 1 9 1686 Screw 1 A __ _ __ e __ Pd 4 5 e __ __ le de i sed pie _ ui Shown Shown RQ511 V3 0 05 06 BACK gt Monetary Door n N n aa aa PA a SS ____ ___ 1 ________ 7 7 pero ___2 SR RQ511 V3 0 05 06 Monetary Door 8 4200 Screw 4 20x34 16 2 edo RQ511 V3 0 05 06 BACK 28 Barrier Assembly D N RQ511 V3 0 05 06 Barrier Assembly 4 15660005 CoinSlide Assy 0 8 440362 ShelfRoler 9 3002 ShelfRollerSerew dI Fd a_i __ __
7. RQ511 V3 0 05 06 BACK Troubleshooting Figure 3 A TUT WSS Figure 2 Figure 5 Figure 4 BACK 50 RQ511 V3 0 05 06 Troubleshooting PREVENTATIVE MAINTENANCE SERVICE SCHEDULE for APi 511 Beverage Merchandiser SERVICE REQUIRED AT EACH Intervals by Each Visit 3 12 18 INTERVAL LISTED X MONTHS OR Months gt gt gt Intervals by 5 000 10 000 20 000 30 000 Vends gt gt gt Clean Inspect Clean Inspect Clean Inspect Clean Inspect Shuttle shoe and sensors Lube the 4 black slider blocks Y bar Foam pad Lower x bar slide assy See Fig 2 Lube the bottom rail guide E Lube the bottom gear rack Lube the bottom x motor slides Upper x bar slide assy See Fig 3 Lube the upper rail guide Lube the upper x rail slides oi e e I For each month of use past 36 months repeat schedule at each interval indicated Shelf Tray assy See Fig 4 Shelf slides Bottle Escapements 40 MISCELLANEOUS See Fig 5 Intake screen Exhaust screen Coin Mech And Validator T Handle Glass Door Condensing Unit Fins Any Spills CLEAN Clean and sanitize as per Each Visit procedure found on previous pages INSPECT Visually inspect parts if there is a problem remove assembly from machine and Thoroughly clean and inspect for wear or bent parts If neces
8. below the slide For Z mech height adjustment please refer to Quick Set Up Reference Sheet POWER SUPPLY The 120 VAC power cord from the wall outlet enters the rear of the machine plugs into the main junction box located in the upper right side the cabinet above the coin mechanism The voltage output to the board is 24 volts and is connected to the P3 position of the control board LIGHTING SYSTEM There is only one florescent lamp in the 511 Beverage Merchandiser The lamp is located in the top of the cabinet and lights up the main product area MAIN PRODUCT SHELVES There are five rows of eight columns Each selection has a dual dispensing gate mounted to the front of the shelf All columned shelves are identical and interchangeable The paired columned shelves are supported vertically to prevent warping due to product weight PRODUCT DELIVERY ASSEMBLY The delivery door is located below the T handle on the monetary door The Z mechanism is located in the main cabinet In standby the Z mechanism is positioned and locked in place directly in front of the coin mechanism The product delivery assembly consists of five primary components 1 X mech moves the delivery assembly left to right 2 Y mech moves up and down 3 Z mech moves in and out engaging the dispensing gate 4 Product Delivery Door Home Position 5 Lock motor locks Z mech while bottle is in the Z mech When a selection is made the control board
9. Multi vend state Use to toggle the Multi vend option between nul n disabled or nul enabled Multi vend enabled nul allows the customer to make additional selections as long as sufficient credit exists to purchase the lowest priced item in the machine The customer may establish additional credit at any time when in this mode If the customer presses the Coin Return Lever the amount of available credit drops below the lowest priced item in the machine by set price or a 30 second time out expires change is returned regardless of the state of Multiple Vend Multi vend disabled nul will cause the change to be paid back immediately after product is removed Press close door to exit Multi Vend State Display Multi vend enabled Multi vend disabled BACK 16 RQ511 V3 0 05 06 Programming 04 Bill Escrow Setup Upon entering the Bill escrow set up mode 04 the display shows the current Bill escrow state The key is used to toggle the Bill escrow option between FIRST LAST OFF When Escrow FIRST is enabled the unit shall hold the first bill deposited in escrow until a vend is initiated Once a vend is initiated the bill must be stacked before the product is dispensed In this mode only one bill maybe used per vend With this feature set to LAST all bills are stacked until credit is above the highest vend price if change is available W
10. improvements in Unit theretofore manufactured or sold AUTOMATIC PRODUCTS international ltd A Higher Standard To achieve the most trouble free operation from your AP511 Cold Beverage Merchandiser it is recommended that this service manual be thoroughly read and the instructions followed pertaining to installation servicing and maintaining of the unit Should you have questions pertaining to this manual or the vendor please contact your APi distributor or write directly to Automatic Products int ltd 75 West Plato Blvd St Paul MN 55107 USA 651 224 4391 651 602 3558 fax 2003 Automatic Products international ltd INTRODUCTION The Automatic Products 511 Beverage Merchandiser is the state of the art in vending technology The 511 features robotic delivery system with current limiting motors The AP 511 introduces a unique delivery mechanism that eliminates the agitation of a carbonated beverage that is usually experienced with the delivery of these products from other machines The design of the product storage shelves permits the use of a wide variety of packaging ranging from a standard 12 ounce can to most 20 ounce plastic and glass bottles available in the beverage marketplace today The easy to understand numerical key pad selection panel provides access to all setup and diagnostic service modes All selections can be individually priced with the use of an Multi Drop Buss MDB type coin mechanism a
11. insures that the delivery door is closed the Z mechanism is empty If all systems are ready the cage lock is released the X axis motor locates vertical column using a optical sensor and the Y axis motor locates shelf position using an optical encoder hovers to selected item The Z Mech motor is activated engaging the dispensing gate and stops when the Z mech out switch is made When the dispensing gate is engaged the product will slide into the Z mech The Z mech will wait one second to confirm a product has been dispensed or until the sensor is blocked If a product is not present in the Z mech the Z mech will return home and display sold out If a product is present the Z mech will run until the Z in switch is activated Once this occurs the Z mech will return to the home position and lock in place The delivery door then opens and remains open until the product is removed RQ511 V3 0 05 06 REFRIGERATION UNIT The refrigeration unit is located in the bottom right side of the main cabinet The air inlet for the compressor is located on the bottom left side of the cabinet and is protected by a removable screen An air deflector is included with each machine and should be installed on the mounting screws on the rear of the machine The purpose of the air deflector is to ensure proper air flow and correct heat transfer and to prevent the machine from being pushed up against the wall IMPORTANT THE AIR INLET SCREEN SHOULD BE C
12. merchandising job for you if it is kept clean The display window can be cleaned with any good glass cleaner The exterior and interior surfaces should be cleaned with warm water and mild detergent Rinse thoroughly and dry all surfaces CAUTION Do not use any cleaners containing silicon as this could cause electrical failures The main product shelves can be best cleaned with the product slides removed from the machine The slides can easily be removed by pushing the slide back and lifting up and out on the front of the slide The product slides can be cleaned with hot soapy water and should be dried thoroughly before returning them to the product shelves DO NOT USE ANY ABRASIVE MATERIALS ON THE PRODUCT SLIDES Abrasive materials will damage the finished surface of the slides Clean the acceptor on the coin mechanism frequently as accumulated dirt in this area can cause coins to hang or not be accepted Follow recommended cleaning procedures as described by the manufacturer The delivery cage and sensor assembly should be cleaned with a damp cloth during each service visit Wiping down the delivery cage assembly will prevent any syrup or dirt build up interfering with proper operation of the unit or the optical sensors Wiping down the product delivery cage sensor will also prevent malfunctions from occurring The delivery door assembly can easily be removed from the door for cleaning Once the bottle shield is removed the delive
13. that a minimum amount of time is necessary for preparation to install it on location The following steps are recommended to insure correct unpacking UNPACKING 1 Shipping Damage Thoroughly inspect the exterior of the carton for damage which may have occurred during shipment Report any damage to delivery carrier and follow their instructions 2 Remove shipping carton plastic bag from vendor and remainder of packing material Inspect exterior of cabinet for damage SAVE SHIPPING CARTON FOR REUSE IF MACHINE IS TO BE RESHIPPED 3 Removing Vendor with a Fork Lift Truck From the side of the vendor tip the vendor backward and run forks under the cabinet 4 Remove clip from lock handle and open front door If machine is equipped with a lock the keys will be in the coin return cup Inspect cabinet interior for evidence of damage NOTE Because the weight concentration is toward the back of the cabinet trucking and lifting should be done from the back CAUTION should be taken when trucking from side 5 On machines with lock in place unlock and turn handle to open door When no lock is furnished remove clip and turn handle Swing door to its full open position Remove all packing tape and paper from various areas of machine 6 Warranty The warranty card is shipped in the service envelope It must be filled out in full and mailed at once to insure coverage CLEANING The 511 Robo Quencher will do the best product
14. the customer s beverage The X direction is left and right the Y direction is up and down and the Z direction is in and out or front to back The majority of the mechanical components in the Robo Quencher derive their name from the function it performs during the vend sequence Initialization This is the process that the Auto Glide assembly goes through whenever the machine is powered up with this assembly not in its Home position or if the vend process is interrupted Successful completion of Initialization can be used as a diagnostic tool XY Bar The XY Bar is the five foot long vertically mounted bar that moves across the front of the selections when a customer makes a selection This bar contains the X Motor the Y position Home Switch and the Cage assembly X Motor The X Motor moves the XY Bar left and right to the proper column during the vend sequence The X motor determines its position with an optical sensor passing over a series of slots in the X Timing Bar Y Position Switch The Y Position switch is located about 1 3 up from the bottom of the XY Bar As the Auto Glide assembly goes through the Initialization process this switch provides a fixed point of reference Cage The Cage or shuttle is the rectangular assembly mounted XY Bar that collects the beverage and delivers it to the home position The Cage assembly contains the Y Motor in the top of the assembly the Z Motor and it s position switches in the b
15. 4078 LinerBottom 4 RQ511 V3 0 05 06 27931 Carriage Bolt Plastic Rivet Decal Voltage Screw Hex 8 32 x 3 8 Bracket Assy __ Upper amp Shelf Plate ___ ri i 6 53400021 14 pss 9 i Aoo l i RQ511 V3 0 05 06 BACK 39 Bar Assembly 1 56600155 Shuttle Assembly e O 2 56600178 YBarAssemby O E 6 742486 1 40 X 3 8 FlatHead Screw foo Pee RE 9 388 11 166 8R8 8X32X gt Screw bi der _ RQ511 V3 0 05 06 BACK 40 bar 4 3 5 6 E 8 gt 9 2 10 1 11 14 12 13 ee a e 6 1803 09410 094 5 8 Steel Done di __ 8 53100004 Bearing Thrust_ 9 438 8 181 11 _____ 1 RQ511 V3 0 05 06 BACK 41 Shoe Assembly 10 saa 2 _ 56000109 Shoe Weldment 4 6 4014 GearCageZ 0 0 8 24154 Grommet3 81d 5600 9 56 ____ 2 55 42 RQ511 V3 0 05 06 42 Power Supply Assembly 6 7686 Screw8 32x38
16. 89 0 637 0 691 D 2 5 E 0 384 0 444 0 544 0 589 RQ511 V3 0 05 06 Voltage volts 0 637 0 691 Ei Troubleshooting During During Meaning Solution Reset 60 many critical errors too fast Clear errors Power down power up allow machine to initialize E2 62 Y home switch not found Check P9 check home switch amp harness E3 63 one lock switch stuck on Check that both switches are not both on at the same time check P1 Y motor over current Clean and re lubricated bar and drive rod Check for any E4 64 obstructions on Y bar gear rack and glides Check that the Y coil cable is free to move Replace shuttle assembly X motor over current Clean and re lubricate lower and upper X drive gear rack and slides E5 65 Check that the X home switch actuator is set properly Check for any obstructions Check that the X coil cable is free to move E7 Check P9 replace control board replace shuttle assembly E8 68 motor out of control Check check motor wires replace control board E9 69 Lock motor out of control check motor and switch wires replace control board EA Check P9 replace shuttle assembly replace control board EC Check P5 on board check motor and switch wires clean track ED 60 Product vend door can t Close P5 on board check mot
17. AILURES RQ511 V3 0 05 06 10101 10102 10103 10104 10106 CB101 17 DIGIT SERIAL CB102 CB103 LATEST REVISION 10401 201 203 202 204 CA308 CA304 CA305 CA301 CA307 CA303 CA306 CA302 CA403 CA401 CA404 CA402 CA902 CA901 CA1002 CA1001 CA1501 TA202 TA204 TA201 TA203 DA101 DA102 DA103 LS101 0001 PA101 SELECTION 10 TO 40 PA102 PRICE LE101 0001 EA301 EA309 EA3010 EA201 EGS EA205 CURRENT STATUS 1 DOOR CURRENTLY OPEN EA201 EA201 EA201 EA201 EA201 BAR Programming Service Modes quick reference See the following pages for more detailed information on each of the service modes listed below To access the Service Mode press the mode button on the control board the display will prompt Sr or scroll through a list of errors if any The last error will remain on the display until a Service mode is entered To access the service modes enter one of the mode numbers below MODE NUMBER 01 Price Assignment 02 Test Vend 03 Multiple Vend Setup 04 Bill Escrow Setup 05 Force Vend Setup 06 Free Vend Setup 08 Historical Total Value of Sales 09 Historical Total of Vends 11 Coin Mechanism Access Mode 12 Historical Value of Sales By Selection 13 Historical of Vends By Selection 15300 Allows setting a 17 character serial number Allows sett
18. AUTOMATIC PRODUCTS international ROBO Quench Your Thirst Without The Burst MODEL 511 Please Do Not Remove Manual from Machine AUTOMATIC E PRODUCTS A Higher Standard 75 West Plato Boulevard St Paul Minnesota 55107 2095 RQ511 V3 0 05 06 Part 57500001 Fast Track Links Robo Quencher Dictionary Installation Programming Trouble shooting Express Warranty Automatic Products international ltd expressly warrants these automatic merchandisers the Unit manufactured by it to be free under normal use and service from defects in material or workmanship for a period oftwo 2 years from the date of delivery of this Unitto the original purchaser This warranty extends only to the original purchaser of the Unit The exclusive remedy for this warranty is limited to the repair or replacement at AP s sole option of any part or parts of the Unit that are returned to or to the authorized dealer or distributor of AP i from whom the unit was purchased with all transportation charges prepaid and which on AP i s examination shall conclusively appear to have been defective This warranty does not a extend to any Unit or part thereof that was subjected to misuse neglect or accident by other than APi after its delivery to the original purchaser b extend to any Unit or part thereof that was modified altered incorrectly wired or improper
19. DENSING UNIT 56800030 NO 6 d 1 re KEY 9 2 ilo DOOR OPEN d3 pe DEXUCS 2 1 92 service pa PORT 5 KEYPAD Y MOTION CONTROL 3 3 1 4 sona DOOR CLOSE Loononenar LEFPAFPAaonowenar i a 999999909 999999999999 56800036 24 voc POWER SWITCH 1 I 22 4 x REFRIDGERATION 2 2 1 z Y MOTOR ENCODER RELAY CONTROL big 1 Jada den a 1 gy MOTOR 2 13800001 o 2 2 h I raoso Dl FILTER FILTER 5 56800054 so 56700005 1 1 1 1 1 I AN L 58800040 56800003 REFRIDGERATION 3 3 3 3 L RELAY CONTROL 4 4 4 AE 1 1 1 1 5 T Res 4 Bors DE 56700003 I 5 a U 10 10 10 10 11 11 11 11 i 1 1 1 1 1 1 13 13 less 117VAC 14 14 14 14 1 1 1 1 2 wi 16 16 16 16 U CAGE IN CAGE OUT CONTROL CARRIAGE FRAME GROUND GROUND FFE 5 WIRE FOR PIN 13 WENT TO WRONG LOCATION TET 52002287 RELEASE PRODUCTION 071602 82002150 REV REVISION DESCRIPTION BY ECN 360267 360268 AT 8 DIAGRAM AP511 MACHINE WIRING TOLERANCES EXCEPT AS NOTED NOTES WHICH IS PROPRIETARY X 0 500 z all Ai g 112 ne xx 30250 Hore pec 4 NOT SCALE 1 WHEN T
20. HE MACHINE IS POWERED AND READY VEND NORMAL OPERATE MODE THIS Alpe 2 I DE PUBLICATION OF THIS DOCUMENT IN WHOLE X XX 4 0 125 DRAWING ORIN PART SHALL BE MADE WITHOUT THE SWITCH IS ACTIVATED XXX 70062 ANGLES 2 WHEN THE MACHINE 18 POWERED AND READY TO VEND IN NORMAL OPERATE MODE THIS L BC DATE DRAWN BY CHECKED BY SWITCH IS DEACTIVATED ch a Due al ross Given 75 West Plato Bd 07 16 2002 J CHASE DOCKTER SE Pasi MW 86107 i SHEET SIZE PART NUMBER REV Warminster PA 18074 1 oF 1 57600001 D 56
21. HECKED AND CLEANED EACH VISIT The evaporator is mounted above the compressor assembly and when installed is entirely within the insulated cabinet The single evaporator fan is mounted above the evaporator The chilled air is circulated up through a large duct on the right side of the cabinet forced out over the top of the product shelves area and is then drawn down to the inlet of the evaporator and is pulled through the evaporator by the one fan Chilled Air Flow Evaporator Fans Evaporator Compressor Inlet Air Flow Refrigeration Air Flow and Primary Refrigeration Components The temperature is controlled by solid state temperature sensing device located on the right panel of the cabinet and is connected to the control board The control board then activates a low voltage relay that controls the operation of the compressor INSTALL AIR DEFLECTOR Install air deflector on rear screen outlet by loosening the mounting screws and placing the keyholes over the screw heads and tightening the screws Operating Systems Control Board amp Display Coin Mechs Validators and Card Readers The control board contains all of the decision making The Robo Series Machines support MDB protocol only control and the display All peripherals plug into the control board The display on the control board indicates MDB Coin Mechanism MDB Bill Validator Credit Price of the Product Diagnostic Information and Options In Servic
22. N Off 22 Machine Setup and Tests Vend Position Row then Column Go Home then 1 Safe Area then 4 Z Mech Extend then 7 2 Mech Retract then 8 Set Row then 3 Set Selection then 9 Product Door Open then 5 Product Door Close then 6 24 Tube Fill Mode The display will prompt tF and waits for coins to be inserted into the top of the changer As the coins are inserted the display will show the value of the coins entered RQ511 V3 0 05 06 BACK Programming Service Mode detailed The Service Modes allow you to update all the prices and options in the machine Upon opening the machine door and depressing the Service button located on the bottom left corner of the control board the control board enters the Service mode If a period of no activity occurs for 5 minutes the controller will automatically revert to the mode Entrance to the Service mode clears any current credit In addition entering the Service mode will display the of errors each error may be scrolled through using the arrow keys When you have viewed all the errors CLrn will appear to allow you to clear the errors The key may then be used to toggle between y and n To exit the C key must be pressed Diagnostics information includes Multi Drop Bus errors and defective or jammed motor codes If no err
23. Setup Upon entering the Refrigeration setup mode the display shows the current Refrigeration set temperature The lt gt key may then be used to increase or decrease the set temperature respectively The temperature is settable from 34 to 50 Fahrenheit inclusive in 1 degree increments The compressor is turned on when the temperature reaches 4 F of the set temperature for 2 consecutive readings The compressor will remain on until the temperature falls below 2 F of the set temperature for 2 consecutive readings Once the current mode is left the displayed temperature is stored The refrigeration system is enabled to run 1 minute after a door close 40 minutes after a door close the machine will go into a defrost After the door close defrost the machine functions as follows gt Every 60 minutes of compressor runtime the machine will go into defrost gt The minimum length defrost is 5 minutes gt the temperature is above 44 when it goes into defrost the defrost is 5 minutes gt the temperature is below 44 when it goes into defrost the defrost ends when the temperature reaches 44 Refrigeration Temperature Display Refrigeration Display BACK RQ511 V3 0 05 06 18 Programming 21 Health Timer Setup Upon entering the Health Timer setup mode the display shows the current Health Timer state The key may then be used to toggle the Health Timer option ON OFF When the Health Timer opti
24. TION For 230Vac applications the power cord in this machine is of a type Y attachment If the power cord is damaged it must be replaced by the manufacturer it s service agent or a similarly qualified person in order to avoid a hazard RQ511 V3 0 05 06 BACK FEATURES OF THE APi 511 BEVERAGE MERCHANDISER STANDARD FEATURES Capacity up to 320 beverages Maximum of 40 different selections Multi Drop Bus capabilities Fault Diagnostics First in first out shelf loading Health control for vending dairy products PRICING e Individual pricing by selection e Free Vend Feature e Software contained Accountability e vend counter cash total DISPLAY User friendly four character seven segment display to help with the selection process and provide customer feedback LED segments to indicate Credit Selection price Remove product Diagnostic messages SPECIFICATIONS Ratings 120 60 hz 11amps 1320watts 230 50hz 5amps 1150watts Noise Level Operates at less than 70dba A Sound pressure levels measured Per ISO 11201 1995 Dimensions Height 72 inches 1830mm Depth 34 1 8 inches 864mm Width 44 3 8 inches 1130mm Shipping wt 922 lbs REFRIGERATION Compressor 1 2 Horse Power Charge 13 0 oz 37 kg Design Pressures High side 200 psi Lowside 135psi RQ511 V3 0 05 06 Electrical grounded electrical outlet rated at 120 volts 15 amp m
25. ase of the Cage and Golden Eye detection assembly to ensure a product is delivered every vend The floor of the Cage is known as the Shoe and provides a stable ridged platform onto which the selected beverage slides into the Cage The Shoe also contains an alignment mark for use during an XY Alignment Procedure XY Alignment Procedure This procedure should be performed every time the machine is moved After the machine has been leveled front to back and side to side this procedure confirms that the XY Bar is plumb to the shelves by checking the Cage alignment with the four corner selections Z Motor The Z Motor is located in the bottom of the Cage and pushes the bottom of the Cage towards the Escapement on the end of a beverage shelf This motion opens the Escapement which allows the beverage to slide into the cage The Z Motor s action is controlled by two micro switches which when actuated by a gear track identify whether the Cage is in a normal or extended position Cage Lock Motor This motor is located directly below the Cage in its home position The Cage Lock Motor rotates to extend a locking bar into the base of the Cage to prevent the Cage from being moved from its home position when the Delivery Door is opened to permit removal of the beverage RQ511 V3 0 05 06 Y direction Z direction X direction 511 UNPACKING AND INSTALLATION The 511 Robo Quencher Beverage Merchandiser is assembled and packed so
26. e proper voltage and polarity Using a voltmeter perform the following checks from the illustration below 117 VAC Less Than 117 VAC 1 VAC Note should the readings be different from above have a certified electrician correct the problem CAUTION Certain procedures may cause moving parts to operate amp the potential for injury may exist Exercise caution when power is applied as parts may move without warning RQ511 V3 0 05 06 Coin Mechanism Installation With the monetary door fully open locate the control board mounted to upper left side of the inner door Locate the mode switch on the control board and press the mode switch one time and press 11 The XY mechanism lock will release and move left to a standby position Turn main power switch off and swing the coin mech cover to the left to install the coin mechanism Install the coin mechanism hold down screw provided Plug coin mechanism into six pin MDB plug provided Dollar Bill Validator Installation Locate the control board on the monetary door Below the control board will be a filler plate held in place with four nuts Remove the filler plate and install dollar bill validator in place using the same hardware Connect the Acceptor harness into the six pin MDB harness routed from the coin mechanism Plug the other six pin MDB connector from the validator harness onto the P2 pin out connector on the control board LOADING PRODUCT SHELVES Open the righ
27. e Mode In addition there are 2 TRC 6510 VN2502 U5M LED s that indicate Make Another Selection and Use TRC 6512 VN2512 U5M Correct Change VN 4510 9302 32 Keypad USQ G701 MAG 52 The Selection keypad pictured below is located on the USQ G703 front of the monetary door The Selection Keypad is used USQ L701 as an input source for settable data when in Service Conlux USLZ 004 01F USLZ 004 01F Mode The keypad is only active for service functions CCM5G when the monetary door is open so even in the event of vandalism to the control bezel no access to the service Robo Series will automatically determine at power up functions is permitted which peripherals are connected and configure itself accordingly CAUTION Do not attempt to move the machine while it is loaded with 27 product Possible injury or damage 5 to the machine may occur Transport machine empty only FX RQ511 V3 0 05 06 Operating Systems INTRODUCTION The APi 511 Beverage Merchandiser is user friendly and allows the user to move freely through the programming by choosing selected keys It provides ease for insertion modification and deletion of operational parameters data In addition the program system provides the user with status and diagnostic messages to aid in the use and service of the machine OPERATIONAL MODE The operational mode provides the machine with the ability to vend products The machine
28. e is unable to vend the selected item the Make Another Selection LED will be flash 5 times In the case of a sold out condition the LED will flash and the display will read SOLD OUT for 30 seconds or until a keypress RQ511 V3 0 05 06 11 Operating Systems Token Vends Following the of a token the display will show FrEE Further credit acceptance is disabled a single item may be selected to vend for the token credit Accountability Information All MIS data is stored as both resettable non resettable with the exception of Machine Identification Number Machine Serial Number Software Version Number Number of MIS Resets Number of Machine Resets Door Open History and Value of Coins in Tubes which shall be stored as non resettable only All vend counters will roll over at 7 digits 9 999 999 All cash counters will roll over at 8 digits including the decimal point 999 999 99 Vend accounting MIS is updated as follows Indicates which field is updated for a given vend type Vend VENDS VENDS Sale Price PROD 2 PROD PROD Sale Price Table 1 MIS Field Update Chart RQ511 V3 0 05 06 BACK 12 Operating Systems DEX UCS The Robo Series supports DEX UCS Communications Protocol NAMA Vending Industry Data Retrieval Standard The machine will automatically recognize the DEX UCS device when it is plugged into the control board and
29. es replace shuttle assembly Product vend door out of control Check P5 on board check motor and switch wires replace control board 7C FF oth Z switches stuck on 250 Machine is warm Check P6 pins 4 amp 5 for 24VDC Check 2 pin connector for Refrigeration Relay on Power Box F7 57 or 77 F8 58 or 78 Check 4 pin connector to refrigeration unit on Power box for 120VAC between pins 1 amp 3 Machine is dark digits on Check wall outlet for correct voltage display Check incoming power cord at power box Check power cord connector adjacent to refrigeration unit Fd on display Health Code has been tripped power machine off and on to reset Health Fd Fd Code Determine cause for Health Code intervention 53 RQ511 V3 0 05 06 BACK Troubleshooting Clear Errors in a Roboquencher 511 1 Press Mode switch 1 time If errors are present display will show nXX where XX equals the number of errors present up to a maximum of 15 3 To view the errors press the right arrow key and the error code will show on the display in order from most recent to earliest 4 Afterthe last error the display will show cLrn Clear N press the key to toggle this to cLrY Clear Y and then press the C to finish clearing errors Troubleshooting ELECTRICAL CONNECTIONS k O1 BR ND TT SOR PON 2 5 P 1 2 3 4 5 D O1 B D
30. for two seconds followed by the second four digits Press exit 08 Historical Total Value of Sales 09 Historical Total of Vends 11 Coin Mechanism Access Mode The cage will move out of the home position and coins can be added to inventory of the coin mechanism 12 Historical Value of Sales By Selection Upon entering the control board displays HVSS and waits for a selection to be entered 13 Historical of Vends by Selection Upon entering the control board displays HNSS and waits for a selection to be entered 15300 Set Serial Number Upon entering the display clears and is ready to accept a 17 digit serial Once the code is entered the key must be pushed 17200 Set machine ID Upon entering the display clears and is ready to accept a 20 digit machine ID Once the code is entered the key must be pushed to enter the new number 18400 Set Location ID Upon entering the display clears and is ready to accept 20 digit location ID Once the code is entered the key must be pushed to enter the new number ER Programming 20 Refrigeration Setup Upon entering the Refrigeration setup mode the display shows the current Refrigeration temperature lt gt may then be used to increase or decrease the temperature respectively 21 Health Timer Setup The key may then be used to toggle the Health Timer option O
31. in the Diagnostics Mode Multi Drop Bus Error Display Invalid changer scale factor CscF 19157 Card error detected Cder Invalid card detected Card reader jam detected Communications error detected Card reader e RQ511 V3 0 05 06 BACK 0 Operating Systems Power Up State Following power up or reset condition the display will show and then credit available will show the display Operate Mode Upon closing the door the display will show the firmware INSERT MONEY AND revision level and then enter operational mode RECEIVE CHANGE BELOW standby In stand by zeros will be shown along with the designated decimal point Accumulated credit will be shown until a selection is made Position of the decimal point is determined by the MDB peripherals CREDIT Keypad echo When the first numeric key is pressed the display will show the selection number in the second leftmost digit This character SELECTION will remain for 5 seconds or until another key is pressed If a USE CORRECT CHANGE second numeric key is entered the pair will be shown on the display for one second and then the associated price for the product will display Ifthe selection is disabled the display will show d and flashes the Make Another Selection LED Credit Accumulation Credit may be accumulated through a coin mechanism bill acceptor o
32. ing 17 numeric character Machine 17200 Asset number 18400 Allows setting 17 numeric character location ID 20 Refrigeration Setup 21 Health Timer Setup 22 Machine Setup And Tests 24 Tube Fill Mode Service Mode Numbers 01 Price Assignment The display will prompt Prc Enter the price to be set using the numeric keypad Press the display will prompt for Selection Enter all the selection numbers to be set at the price entered in the previous step Press enter another price or to lock in and go back to the service mode 02 Test Vend The display will prompt SL Enter the selection numbers to be tested Press close door to exit 03 Multiple Vend Setup The display will prompt nuL n Use to toggle between amp yes Press close door to exit RQ511 V3 0 05 06 04 Bill Escrow Setup The display will prompt ESc Use to toggle between n no F first bill or L last bill Press close door to exit 05 Force Vend Setup The display will prompt Fu n Use to toggle between amp yes Press close door to exit 06 Free Vend Setup The display will prompt Fr n Use to toggle between amp yes Press close door to exit Accountability The first four digits are displayed
33. is in Operational Mode whenever the monetary door of the machine is closed Upon opening the monetary door the machine will remain in Operational Mode until the Mode Switch on the Control board is depressed at which time it will enter the Service Mode SERVICE MODE The Service mode is entered by depressing and releasing the Mode Switch on the Control Board A second depression of the Mode Switch will exit the Service Mode and return the Control Board to the Operate Mode Entrance into the Service mode will clear any current credit and disables all credit acceptance In addition entering the Service Mode displays diagnostics information until an additional Service Mode function has been selected Diagnostics information includes MDB errors and defective or jammed arm movement motor codes If there are no errors are present nOnE will be displayed If errors are present n x will be displayed where x is the number of errors Errors may be viewed by using the arrow keys showing the most recent error first or you may skip viewing errors by pressing other service keys When you have viewed all the errors or you press the key CLrn will appear to allow you to clear the errors The key may then be used to toggle between y and n To exit the key must pressed The or n choice is only made if you exit with the key not the mode key The following table lists the Multi Drop Bus errors that may be displayed
34. ith escrow OFF all bills accepted will be stacked immediately providing there is sufficient change to payback Press close door to exit Bill Bill Escrow State Bill Escrow State Bill escrow first Bill escrow last Bill escrow disabled ESen 05 Force Vend Setup Upon entering the Force vend set up mode 05 the display shows the current Force vend state Use the key to toggle the Force vend option between ON OFF When the force vend option is enabled once credit has reached the lowest vend price set in the machine the customer must purchase at least one item prior to requesting that any remaining credit be returned Force Vend does not apply when debit cards are used or if all coins bills are held in tubes escrow Press close door to exit Force Vend State Display Force vend enabled Force vend disabled 06 Free Vend Setup Upon entering the Free vend set up mode 06 the display shows the current Free vend state Use the key to toggle the Free vend option between Y ON and N OFF When the Free vend option is enabled the machine can be vended without credit NOTE If free vend is enabled it will stay enabled until it is disabled Press close door to exit Free Vend State Display Free vend enabled Free vend disabled 08 Historical Total Value of Sa
35. les Upon entering the Historical Total Value of Sales the display shows the sales displayed as an eight digit number The eight digits are broken into two four digit displays First displayed are the upper four digits for 2 seconds followed by the lower four with decimal point location for 2 seconds These two fields will alternate every 2 seconds until this mode is exited Press or close door to exit 09 Historical Total of Vends Upon entering the Historical Total of Vends the display shows the vends displayed as an eight digit number The eight digits are broken into two four digit displays First displayed are the upper four digits for 2 seconds followed by the lower four with decimal point in the right most digit for 2 seconds These two fields will alternate every 2 seconds until this mode is exited Press or close door to exit BACK 17 RQ511 V3 0 05 06 Programming 11 Coin Mechanism Access Mode The cage will move out of the home position and coins can be added to the inventory of the coin mechanism 12 Historical Value of Sales by Selection Upon entering the Historical Value of Sales by Selection code the controller displays HvSS and waits for a selection to be entered Once the selection is entered the Historical Value of Sales for that selection is displayed as an eight digit number The eight digits are broken into two four digit displays First displayed are the upper four digits fo
36. ly installed by anyone other than or used in violation of the instructions provided by extend to a Unit which has been repaired or altered by anyone other than or authorized dealer distributor extend to a Unit which has had the serial number removed defaced or otherwise altered extend to plastic or glass windows lamps fluorescent tubes and water contact parts extend to any unit used outdoors extend to accessories used with the Unit that were manufactured by some person or entity other than APi DISCLAIMS ALL OTHER WARRANTIES OF ANY KIND AS TO THE UNIT AND ALL WARRANTIES OF ANY KIND AS TO ANY ACCESSORIES THIS DISCLAIMER OF WARRANTIES INCLUDES ANY EXPRESS WARRANTIES OTHER THAN THE LIMITED WARRANTY PROVIDED ABOVE AS TO THE UNIT AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AS TO THE UNIT AND ANY ACCESSORIES UNDER NO CIRCUMSTANCES SHALL APi BE RESPONSIBLE FOR ANY INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES LOSSES OR EXPENSES ARISING FROM OR IN CONNECTION WITH THE USE OF OR THE INABILITY TO USE THE GOODS FOR ANY PURPOSE WHATSOEVER No representative of APi or any other person is authorized to assume for AP i or agree to on the behalf of AP i any other liability or warranty in connection with the sale of this Unit APireserves the rightto make any changes or improvements in its products without notice and without obligation and without being required to make corresponding changes or
37. nd bill validator HOW TO USE THIS MANUAL This manual is divided into four basic parts WATCH THROUGHOUT THE MANUAL FOR THIS SPECIAL 1 Unpacking and Installation DIAMOND MARK THIS INDICATES A POINT OF 2 Optional Equipment amp Refrigeration SPECIAL INFORMATION OR A HINT THAT WILL ASSIST 3 Components and Refrigeration YOU IN SETTING UP OPERATING OR 4 Operating System TROUBLESHOOTING THE MACHINE 5 Programming 6 Troubleshooting 7 Parts CAUTION Certain procedures in both the operating section and the service section require that voltage be on in the machine Only trained personnel should perform this function Exercise extreme caution while performing these procedures These procedures will be marked with the lightening bolt symbol as it appears at left CAUTION Certain procedures in both the operating section and the service section requires a qualified trained technician to perform the particular task at hand These procedures will be marked with the exclamation symbol as it appears at left CAUTION It is important that this machine is hooked up to the proper voltage and polarity for your country Use a Voltmeter to verify voltage and polarity Should the reading be any different than a normal reading for your country or if you are unsure of what the reading should be contact an electrician CAUTION Different Countries may have unique plug arrangements Ensure that the properly grounded before operating CAU
38. on 10 If both references are within 1 8 the Y bar is straight with the shelving press 1 to go home and proceed to step 2 1 the reference points is off by more than 1 8 you need to move the bottom of the Y bar in the direction you are off proceed to step D 45 RQ511 V3 0 05 06 Troubleshooting D RE POSITIONING YBAR Press 1 to send shuttle home then press 33 to send shuttle to selection 33 Loosen 2 screws shown in fig 5 Grasp the bottom of the YBAR assembly and pull towards you and shift the bottom of the bar 1 tooth left or right depending on offset found when measuring above Tighten screws and send YBAR home 1 Repeat steps A through D and verify settings are now the same 46 RQ511 V3 0 05 06 Troubleshooting Step 2 A Enter 10 on keypad which will send the shuttle to location 10 Align straight edge from the right side of shuttle to slide of selection 11 If the rib is not aligned measure the difference between the left edge of the straightedge and the left side of rib 2 Send back to home 1 and proceed to step 3 B Loosen the 3 screws securing the x timing bar to the top of the cabinet interior fig 3 Move the x sensor bar the direction that the shuttle needs to move to be aligned with the left edge of rib 2 Repeat steps A and B to see that x sensor bar is aligned correctly a7 RQ511 V3 0 05 06 Troubleshootin Trouble Shooting RoboQuencher Cage Product Sen
39. on is enabled the entire machine will function as follows After a door close or a defrost cycle the temperature is ignored for 30 minutes After that time if the temperature is above 41 F for 15 consecutive minutes or longer the machine is shut down displaying OUT OF ORDER and having a error Fd on the display When you open the door the display will read HESD to tell you the machine was in health shut down To reset the health timer the monetary door must be open then power down and then up If warm product is added to the machine the thermal mass will take a long time to get down to temperature and will likely go into a health shut down Health Timer State Display Health Timer enabled Health Timer disabled 22 Machine Set up and Test Upon entering the Machine Setup and Tests the display will read The following modes are available using the key sequence listed Vend Position Enter Selection Number This will bring the 2 Mech in front of the vend selection 7 Mech Out or In is used to simulate a vend of a product or to check height Height adjusting is done by depressing the left or right arrow keys to bring the Z Mech up or down respectively To save the height for just that selection use the Set Selection or to set the entire row use the Set Row When finished with the selection either go to another selection or go home Go Home then 1 Brings the Z Mech to the home po
40. or and switch wires clean track FO Check P9 replace shuttle assembly F1 Check for obstruction holding switch closed replace switch X Home switch noise Clean and re lubricate lower and upper X drive gear rack and slides F3 530r 73 Check that the X home switch actuator is set properly Check for any obstructions Check that the X coil cable is free to move F4 Clean and re lubricate lower and upper X drive gear rack and slides Check for any obstructions Check that the X coil cable is free to move F5 Check motor replace control board Z Mech motor over current at start Check P9 check motor and switch wires replace shuttle assembly F6 56 or 76 u replace control board Y motor over current or bad Clean and re lubricated Y bar and drive rod Check for any encoder obstructions on Y bar gear rack and glides Check that the Y coil cable is free to move Check P9 replace shuttle assembly replace control board X is binding but not over current Clean and re lubricate lower and upper X drive gear rack and slides Check that the X home switch actuator is set properly Check for any obstructions Check that the X coil cable is free to move Re adjust upper X bar guide to reduce Y bar twist Check X motor gear box F9 59 or 79 Lock motor is binding but not over Check for obstructions current FA or 7A Z Mech motor is binding but not Check for obstructions over current FB 5B or 7 2 Mech in out switch stuck Check switch
41. ors are present the display will prompt Sr for service Entering one of the service mode numbers below allows access to that service mode Example entering 01 will take you into price assignment Service Mode Numbers 01 Price Assignment Upon entering the price assignment mode 01 the controller will display Pre for 2 seconds and then Enter the price to be set using the numeric keypad Press the display will prompt for Selection Enter all the selection numbers to be set at the price entered in the previous step Press to enter another price to lock in and go back to the service mode The maximum price is that can be set at 99 99 due to the display limitations The display format is dependent upon scale factor and decimal point position provided by the credit peripherals connected 02 Test Vend Upon entering the Test Vend mode 02 the controller will display SL Enter the selection number to be tested Once the selection is entered a vend will be attempted If the vend is successful the controller display SL again If the selected motor fails the controller will display FAiL for 2 seconds and then display SL and wait for another selection to be entered Test Vend will be turned off automatically on door closure Press or close door to exit 03 Multiple Vend Setup Upon entering the multi vend set up mode 03 the display shows the current
42. r 2 seconds followed by the lower four with decimal point location dependant on the MDB peripherals for 2 seconds These two fields will alternate every 2 seconds until this mode is exited or another selection is entered 13 Historical of Vends by Selection Upon entering the Historical of Sales by Selection code the controller displays Hnss and waits for a selection to be entered Once the selection is entered the Historical of Sales for that selection is displayed as a seven digit number The seven digits are broken into two displays First displayed are the lower four digits for 2 seconds followed by the upper three for 2 seconds These two fields will alternate every 2 seconds until this mode is exited 15300 Set Serial Number Upon entering the set Serial Number code the screen is cleared and the system is ready to accept a 17 digit Serial Number Once the desired code is entered the key must be pushed to over write the previous information 17200 Set Machine ID Upon entering the set Machine ID code the screen is cleared and the system is ready to accept an 20 digit Machine ID Once the desired code is entered the key must be pushed to over write the previous information 18400 Set Location ID Upon entering the set Location ID code the screen is cleared and the system is ready to accept an 20 digit Location ID Once the desired code is entered the key must be pushed to over write the previous information 20 Refrigeration
43. r card reader Card reader credit cannot be mixed with coin and or bill credit during a single transaction or vend Credit acceptance will be disabled when the accumulated credit equals or exceeds the highest priced item Credit accumulation from any source is disabled or escrowed if change is not available If the amount of card reader credit available exceeds the maximum displayable credit the maximum credit will be displayed Vend process After a keypad entry is made the control board determines if sufficient credit is available for the selection attempted If the credit is greater than or equal to the selection price a vend attempt will be made for that selection During this time the selection will be shown on the display If credit is less than the selection price the price will be displayed and the Use Correct Change LED will flash for 5 seconds or until a new selection key is pressed Change payment Change will be returned after the vend is complete The amount of change to be returned will be displayed until all coinage is paid back The least amount of coins available will be paid back for all credit returns Use Correct Change LED If the level of the changer s least value coin tube is below the lowest sensor the Use Correct Change LED will be illuminated continuously If the machine is unable to vend the selected item because of low change the Use Correct Change LED will flash 5 times Make Another Selection LED If the machin
44. rigeration Assembly 44 ets Cabinet a 56600192 Lamp Assembly complete _ 54400134 Cover notshown 75 53100018 dee 862000653 __ 9 52000464 ci RQ511 V3 0 05 06 20 Shuttle Installation Assembly gt bet SII SI 2 La LET ASI OLI SII ER TS N S _ era AN NE NES ty in RE 3 lt at NZ ES aa ATA ATI i lt A 5 se ee RQ511 V3 0 05 06 Shuttle Installation Assembly aa 21 6 5300058 ee esa T_T de de ET RQ511 V3 0 05 06 BACK 22 Cabinet with Liner and Inside Cabinet Parts RQ511 V3 0 05 06 Cabinet with Liner and Inside Cabinet Parts 1 156600162 Cabinet Liner Assy 33 53100025 2 56000086 Air Deflector Assy 53100027 3 56600102 Evaporator Fan Bracket Assy 53100023 4 156600131 Cover Assy Evaporator Upper 36 153100024 Screw Self Drilling 5 56600118 Cover Assy Evaporator Lower Ri 6 52000437 Cover Evaporator Fan STI 7 56800048 8 153100018 Screw
45. ry door assembly can easily be removed by removing two Phillip screws along the top of guide bracket below the coin slot assembly The delivery door assembly can then be disassembled on a bench for cleaning Sequential build number Starts at 001 every day Numerical day of the year Jan 1 001 Dec 31 365 Year 01 Last two digits of the year First digits indicates model example shown is a 511 Beverage Merchandiser The machine identification may contain up to six characters dependent upon the model Suffixes E Indicates a machine built specifically for export outside of North America INSTALLATION Leveling the machine Leveling the machine once it has been delivered to a location is critical for the proper function of the machine The four leveling screws in the legs are the means of leveling the machine After positioning the machine level machine in front to rear and right to left directions INSTALL AIR DEFLECTOR Install air deflector on rear screen outlet by loosening the mounting screws and placing the keyholes over the screw heads and tightening the screws CAUTION THIS MACHINE 15 DESIGNED FOR INDOOR USAGE ONLY ANY OTHER USAGE MAY MANUFACTURERS VOID THE WARRANTY CAUTION THE FOLLOWING PROCEDURE REQUIRES THAT THE MACHINE HAVE POWER APPLIED AND A POTENTIAL ELECTRICAL SHOCK HAZARD EXISTS Voltage and Polarity Check It is important that this machine is hooked up to th
46. sary repair adjust clean rebuild or replace REPLACE Recommended interval for replacement REBUILD Remove from machine disassemble clean and replace worn or corroded parts LUBRICATE Should be cleaned inspected and repaired before lubrication Recommended Lubricant is a food grade light weight mineral oil 5 RQ511 V3 0 05 06 Troubleshooting Temperature Probe Test Press and hold either the F 4 to read the reported current temperature If the temperature reads 255 that indicates that the temperature probe harness is disconnected from the board or the probe harness has a broken wire To Test Temperature Probe for correct reading Set Meter to less than 5Vdc scale With machine power on check pins P4 1 to P4 4 for 5Vdc If no voltage is present check for 24Vac at 1 1 8 P1 3 Check pins P4 1 to P4 3 for a value as indicated on the chart above depending upon the temperature inside the cabinet A correct value indicates that the temperature probe is functioning correctly If the refrigeration unit is not running and the cabinet temperature is more than 5 above the set point check P6 4 and P6 5 for 24Vdc and check 4 pin connector on bottom of power box for 120Vac between pins 1 and 3 Temperature vs Voltage Temperature Deg F b 37 45 55 60 65 70 Temperature 4 2 8 7 2 12 8 15 5 18 3 21 1 Voltage Volts 0 384 0 444 0 544 0 5
47. sition Safe Area then 4 This is a location just outside of home It is used to adjust the height that you go into home Height adjusting is done by depressing the left or right arrow keys to bring the Z Mech up or down respectively To save the new height use the Set Selection 2 Mech Extend then 7 This will extend the Z Mech when you are at a vend selection 2 Mech Retract then 8 This will retract the Z Mech when you are at a vend selection Set Row then 3 If you are at a selection it will set that to be the vend height for the entire row Set Selection then 9 If you are at a selection it will set that to be the vend height for that selection Product Door Open then 5 The cage lock will engage and then the product door will open Product Door Close then 6 The product door will close and then the cage lock will retract Tube Fill Mode Upon entering the Tube Fill mode the controller will display tF and wait for coins to be inserted into the top of the changer As the coins are inserted the display will show the value of the coins inserted BACK 19 RQ511 V3 0 05 06 Cabinet Shuttle Installation Assy Cabinet Inside Parts Cabinet Shelving 23 25 Monetary Door Barrier Assembly Pusher Assembly Page 1 Pusher Assembly Page 2 27 29 31 33 Dispense Assembly 37 Shoe Assembly Power Supply Assembly 42 43 Ref
48. sors with a DMM Test 1 and Test 2 can be done at either P 9 Fig 1 on the RQ Control Board OR at the 16 pin connector Fig 2 on the left edge of the cage Test 1 Check LED Power machine off Unplug Motion Control connector Set meter to diode check Place red probe on pin 15 of the harness Place black Probe on pin 16 of the harness You should read over 1 Volt lt the LED is good you reverse the probes you should get nothing If you get an infinite reading both ways harness is broken or the LED is faulty Test 2 Check the sensor Power down machine Unplug Y Motion Control connector Move the Z Mech to bottom middle of the machine Set meter to diode check Place red probe on pin 14 Place black Probe on pin 11 There should be no reading or infinite reading The sensor is on the right side of the Z Mech covered by a small clear cover You need to take a flash light and point it in to the sensor The more light you can provide directly on the sensor the lower the voltage The meter should go from infinite to some value above 0 volts You may have to move the flashlight around so that you are pointing it into the sensor If you see the meter leave the infinite reading the sensor is good If you get no reading when checking the Sensor with a meter and a flashlight check the harness from the board to the sensor in cage by performing Test 3 Test 3 Continuity of Sensor amp Harness Remove right bottle g
49. t and left doors to full open position Lift the red shelf locking lever to release the shelf Place the first three bottles into position desired slightly push the product bottles back and insert the next product bottle Follow the same procedure for loading the remainder of the machine SET SELECTION PRICE Price settings are done individually Maximum price capability is 99 95 For price setting instructions refer to Quick Set Up Reference Sheet Install selection price tabs Price tabs are included in all manual packets Price tabs are to be installed onto the dispensing gate above the item selection label SET CHECK TEMPERATURE The cabinet temperature is settable from 32 to 50 Fahrenheit 0 c 10 c inclusive in 1 degree increments For temperature setting instructions refer to Quick Set Up Reference Sheet Factory default temperature setting is 35 F Cabinet temperature can be checked by depressing and holding the lt or gt arrow key on selector key pad for three seconds The temperature of the cabinet will then appear on the display as follows the gt arrow key will display Fahrenheit the lt arrow key will display Celsius Z MECH HEIGHT ADJUSTMENT After loading all product into machine test each selection for proper dispensing into the Z mech If product is not dispensing correctly into Z mech i e tilting forward adjust the height of the Z mech so that the lower edge is 1 click button press
50. uide by removing the two screws located on the right side of the Z Mech Move the bottle guide so you can access the sensor wires in back Blue wire pin 1 in Z Mech goes to y motion control connector pin 11 White wire pin2 in Z Mech goes to y motion control connector pin 14 If the harness to the sensor tests OK Proceed to Test 4 RQ511 V3 0 05 06 Y Motion Connector on Control Board po Figure 1 Connector viewed as mounted on left edge of Cage assembly OOL Figure SENSOR Test 4 Control Board Power to Cage To check control board Machine should be powered up Set meter to volts DC Place red probe on pin 15 Y motion Control Place black probe on pin 13 Y motion Control You should measure 5 Vdc This is the 5Vdc supply to the components in the cage Set meter to volts AC Place red probe on pin 15 Place black probe on pin 16 You should measure above 0 200 Volts This is the pulsed signal being sent to the LED in the cage If no voltage is detected replace control board Troubleshootin Robo Ouencher Lubrication And Maintenance Schedule The following illustrations show the lubrication points that we recommend be cleaned and lubed at the vend counts listed on the attached chart The recommended lubricant 1 Super Lube part 54250005 for the gear racks and mineral oil for the shelf slides and X amp Y bars Figure 1 49
51. ust be available within six feet of the vendor COIN MECHANISMS IMPORTANT DO PLUG COIN MECHANISM INTO THE CONTROL BOARD WITH POWER ON THIS MAY RESULT IN DAMAGE OF THE COIN MECHANISM AND LOGIC CONTROL BOARD IMPORTANT Only the coin mechanisms and bill validators listed on page 6 should be used in this machine ACCEPTABLE AMBIENT TEMPERATURE RANGE All equipment manufactured by Automatic Products Int Ltd Is designed to operate in a temperature range of 10 C to 38 50 to 100 Fin still air 75 non condensing The machine is capable of being stored a temperature range of 18 C to 68 0 to 155 F OPERATING NN Itis necessary on Robo machines to have 3 clearance on the left side of the machine for the door to extend 3 past the cabinet side This machine requires 6 clearance behind and above the machine for air circulation s Dictionary As production of the Robo Quencher continues to increase and more operators become familiar with the robotic delivery assembly used in the machine we need to define some of the terms coming into common use when working with or talking about Robo Quencher Here is a glossary of those terms X Y and Z Axis Based on the coordinate system first defined by Rene Descartes almost 500 years ago the X Y Z coordinates help define the direction the Auto Glide assembly moves to select and deliver
52. will recognize when the device initiates the communication protocol The transmission reception of data to the device will then take place automatically The MIS data stored by the machine for a DEX UCS download is as follows The MIS data stored by the machine shall be as follows DEX HEADER FIELD HISTORICAL RESETABLE FIELD FIELD MACHINE SERIAL MACHINE ID MACHINE VERSION MACHINE LOCATION MACHINE ASSET CONTROL BOARD SERIAL CONTROL BOARD ID CONTROL BOARD SW VERSION DECIMAL POINT POSITION TOTAL VALUE OF SALES OF VENDS OF TEST VENDS FREE VENDS VALUE FREE VENDS BILL VALIDATOR SERIAL BILL VALIDATOR ID BILL VALIDATOR SW VERSION COIN CHANGER SERIAL COIN CHANGER ID COIN CHANGER SW VERSION VALUE OF CASH SALE OF CASH SALES VALUE OF BILLS STK D VALUE OF CASH IN VALUE OF COINS TO TUBES VALUE OF COINS ROUTED TO THE CASH BOX VALUE OF CASH DISPENSED VALUE OF CASH MANUALLY DISPENSED VALUE OF EXACT CHANGE VENDS TUBE FILL VALUE CURRENT VALUE OF COINS IN TUBES OF TOKEN VENDS VALUE OF TOKEN VENDS CASHLESS SERIAL CASHLESS ID CASHLESS SW VERSION OF CASHLESS VENDS VALUE OF CASHLESS VENDS LOOP HEADER VALUE OF VENDS BY SELECTION NUMBER OF VENDS BY SELECTION NUMBER OF FREE VENDS BY SELECTION NUMBER LOOP TRAILER OF READS WITH RESET OF READS OF MIS RESETS OF DOOR OPENS OF HEALTH SHUT DOWNS OF INITIALIZATIONS OF X MOTOR FAILURES OF Y MOTOR FAILURES OF Z MOTOR F
Download Pdf Manuals
Related Search