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4200FA 80KVA Users Manual

1. 4200 XT 80kVA Installation and Operation Manual BYPASS INPUT gt TERMINALS FOR DUAL INPUT OPTION CONTROL V OUTPUT 2 TERMINALS 13 TOSHIBA Leading Innovation gt gt gt 41 1 Recommended Wire Size and Tightening Torque for UPS Input Output Terminals Minimum Maximum Wire Size and Tightening Torque of UPS Input and Output Terminals Main Input AWG AWG Tightening Torque Bypass Input EVES in Ibs 208 120 VAC 500 MCM 375 Input 500 Neutral 480 VAC 1 0 AWG to 500 MCM N A 375 AWG AWG Tightening Torque L1 L2 L3 OUTN in Ibs 208 V 120 VAC 500 MCM 2 x 350 400 MCM 375 Input 500 Neutral Battery Circuit AWG Tightening Torque POS NEG in Ibs 288 VDC Nominal 400 MCM to 2 x 3 0 400 MCM Input Output AWG Tightening Torque Ground GND in Ibs u x lt 1 2 AWG minimum see note 1 see note 2 All wire sizes are per NEC Use copper wiring with at least 75 C rated insulation N
2. 6 SS 4200FA XT 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt Dual Input UPS with no transformers Shown with bottom cable entry configuration
3. U E DED DK DL IK DT IN DD V EIO o fo fo fo fo fo fo M 2 2 o 1010 0 10 2 o NS 2 16 4200FA XT 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt Single Input UPS with no transformers Shown with bottom cable entry configuration
4. Ix d B JL 9 ae 585 X J o O O x VY olo n ED m cy DODD DOD DU Co DOCE S 5 5 s F 4200FA XT 80kVA Installation and Operation Manual 15 TOSHIBA Leading Innovation gt gt gt Dual Input UPS with input transformer Shown with bottom cable entry configuration E o Oo i
5. MAE ME M MS MESS MSS MES M M MAE ME M ME ME MES MES MES M ES MES M MEE ME ME ME MES MES MESS MES M ES E M MM E ME MM E MEME MES MEE MM d 9 z Q JOO OOO 5 s x OOO V 2 I I 9 1 ff Qo 1 47 9pg 2 NEN NEN 18 4200FA XT 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt Single Input UPS with input transformer Shown with top cable entry configuration d
6. 4200FA XT 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt Dual Input UPS with input transformer Shown with top cable entry configuration c 3 c 3 J IAN 2000 Pelee Genes mE JO
7. c 3 i OJ OJ mmo 22 4200FA 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 4 4 3 Dual Input Configuration Units are shipped from the factory wired for single input configuration For those requiring a dual input configuration see below This change should o
8. 20 4200FA 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt Single Input UPS with no transformers Shown with top cable entry configuration o o OJ m xf m m 2 gt G e B TO s 9 4200FA XT 80kVA Installation and Operation Manual 21 TOSHIBA Leading Innovation gt gt gt Dual Input UPS with no transformers Shown with top cable entry configuration
9. P 9 Symbol Deseripuon DB9 Female connector outline 1 This pin is not used facing connector 2 Input RXD Receive Data 3 Output TXD Transmit Data 4 Output DTR Data Terminal Ready 5 SG Signal Ground 6 Input DSR Data Set Ready 7 Output RTS Request To Send 8 Input CTS Clear To Send 9 This pin is not used 4 2 3 UPS Shutdown via RS 232C When the UPS is operating from its internal batteries a Shutdown order can be sent to the UPS telling it to turn OFF after a user specified amount of time This function can allow you to stop discharging the UPS batteries after an orderly system shutdown has been completed The UPS can be programmed to turn OFF up to 8 minutes after the Shutdown command is given This command can be cancelled before the specified time has elapsed by following the directions listed on the RS232 screen 26 4200FA XT 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 5 0 Specifications 5 1 Specifications 4200FA 80kVA without Internal Transformer Model Number T42F3F800FAXXN Rated Output Capacity 80 kVA External Dimensions WxDxH 41 in x 31 in x 74 in 1041 mm x 787 mm x 1880 mm Weight 2000 165 907 kg Rated Voltage 208 120 Vac Voltage Variation i 10 to 30 Rated Frequency 50 60 Hz Number Phases Wires 3 Phase 4 Wire Power Factor Greater than 0 99 when in inverter mode
10. 54 8 1 Preventive 420 1 tenentes 54 8 2 Parts Replacement u 1 u hein hinted tein Winder eed 54 9 0 External Dimensions Shipping Weights 55 9 1 External DIMENSIONS eine ahi an Mii 55 9 2 Shipping DIMENSIONS x ccc eas ae oes 56 9 3 Shipping tae del GA ave Greenlee a Wena deS 56 9 5 Cabinet Coleus u ET 56 APPENDIX Installation Planning Guide 57 ii 4200FA XT 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt GENERAL SAFETY INSTRUCTIONS DO NOT attempt to install operate maintain or dispose of this equipment until you have read and understood all of the product safety information and directions that are contained in this manual Safety Alert Symbol The Safety Alert Symbol indicates that a potential personal injury hazard exists The symbol is comprised of an equilateral triangle enclosing an exclamation mark Signal Words Listed below are the signal words that are used throughout this manual followed by their descriptions and associated symbols When the words DANGER WARNING and ATTENTION are used in this manual they will be followed by important safety information that must be carefully adhered to Warnings in this manual may ap
11. Required Input Power 72 kW when in inverter mode Walk in Function From 20 to 100 over 5 seconds Inrush Current Less than 8 times rated current under synchronous operation Current Limit 11596 maximum Harmonic Currents Less than 4 THD Rated Voltage 208 120 Vac Optional Voltage Variation 10 to 15 Bypass Input Rated Frequency 50 60 Hz Number Phases Wires 3 Phase 4 Wire GND DC Nominal Voltage 288 VDC 230 to 332 VDC Float Charge Regulation 324 VDC 42 with 2 25 V cell Battery Ripple Voltage 296 R M S Rated Back up Time Refer to Battery System Manual Rated Charge Current 20 0 Amps Rated Voltage 208 120 VAC Rated Current 223 Amps Rated Power Factor 0 8 lagging Number Phases Wires 3 phase 4 Wire GND 2 2 0 100 balanced load 3 0 100 unbalanced load Voltage Adjustment Range 5V Manually from front key pad Phase Displacement 2 0 100 balanced load 4 unbalanced load Rated Frequency 50 60 Hz Frequency Regulation 0 1 in free running mode Output Frequency Synchronous 5 1 0 1 5 Hz 1 0 Hz std switch selectable by qualified Operation Range Frequency Slew Rate technician dip switch sets Slew Rate and Synch Range simultaneously Voltage Transients Recovery time 50 ms 3 100 load step change 5 loss or return of input voltage 3 transfer of bypass to inverter
12. 25 4 22 RO 2B QC 26 4 2 3 UPS Shutdown RS 2320 sse ener nennen nennen nnn intrent 26 5 0 SSC MMC ANOS MP EET C MTM 27 y ee Specifications 4200FA 80kVA without Internal 27 5 2 Specifications 4200FA 80kVA with Internal 28 5 3 Specifications Efficiency and Thermal Loss at Different 29 6 0 Operating Ihe UPS Lu 30 6 1 Operating the UPS e t i po Frage ando PESE 30 6 1 1 AC Input Mode normal operation 1 L n nana 30 6 1 2 Bypass 5 tei ei a 30 6 1 3 Battery Backup u nnne tren nennt enne 31 6 1 4 External Maintenance Bypass Customer Supplied sse 31 6 2 Battery Backup Time and Discharge e 32 6 3 Battery Low Voltage 44 4 444424 32 6 4 Battery RHecharging Leere need Le dece ide rte ede ee ee iiec ble Dee db den 33 6 5 Front Panel Layout All Units m einer iden testen tee testo ce 34 6 6 EPO Emergency Powe
13. cet ree ste Pet tt eene dens 44 6 14 7 BUZZ STOP ritu n uytunta e tbe bna ERE ass 45 GAAS RESET 45 6 15 Menu Data SCIe6rs erar ear e 46 6 15 1 Settings for Calendar and Clock sse entente nnns nnne ns 46 6 15 2 AdJusting Buzzer VOM EG uuu tette epe te OE EE t S ERE EE ET e EYE EE RE Den 46 6 15 3 Settings for Display Duration u irre ett scit tree ee eae er RE net PE RAE Per E ER dca d 47 6 15 4 Run SwitCh Select estere 47 6 15 5 Serial Com Station Address m re t te seit aen s leer set PER ays i Ped dead 48 6 15 6 Output Voltage 48 6 15 7 Equalize Charge Mode 1 U enne enne nnne ens 49 6 15 8 Reset to Default Settings ens 49 6 16 Overload OperatiOr u diee diae n ee red uic iade an P esee un C 50 6 17 Backup History amp Fault nennen nemen nem inen nennen nnns 51 7 0 UPS Protection System u naiiwanan adana danai cei iore eii inc 53 T ues System Protection 53 7 2 System Protection Functions U U U n 53 8 0 Preventive and Scheduled Maintenance Part Replacemen t
14. 37 TOSHIBA Leading Innovation gt gt gt 6 9 4 38 Line 4 System Messages Line 4 messages reflect the UPS operating conditions Warning messages will be displayed when an abnormal operating condition occurs The following table shows the allowable Line 4 messages LINE 4 MESSAGES Displayed Message Meaning Displayed when input Phase rotation has been wired in a counter clockwise rotation NOT SYNCHRONIZE Displayed when input and output frequencies are not synchronized abnormal AUTOTRANSFER Displayed when auto transfer to bypass is active i e current limit reached abnormal BATTERY LOW Displayed when battery voltage is low abnormal or the UPS batteries have failed self diagnostic test abnormal UPS OL REDUCE LOAD Displayed when UPS has tripped due to an overload condition abnormal Displayed when the UPS has an internal failure DCOC abnormal Displayed when the UPS has an internal DC bus DCOV over voltage abnormal x x Displayed when the UPS has an internal DC bus DCUB unbalance referenced to Neutral abnormal UPS OL Displayed when UPS has tripped due to an overload condition abnormal Displayed when inverter output over voltage has INOV occurred abnormal INUV Displayed when inverter output under voltage has occurred abnormal BATTOH OR MCCB B OPEN Displayed when
15. 14 5 1209 xEUOx x 452 2 52 200 Zt SOGE lt 2 ox rusg zo gt lt gt Sonra be 22 enz lt lt 2 rz a z w Ares a az OFF 2S 52620 vt 5 E O MMM MM JME SMM Wie F For international units remove the screws that attach the shipping crate panels to each other and to the pallet Remove the crate and foam packing material Unbolt the unit from the shipping pallet Lift the UPS from the pallet using a forklift that has sufficient capacity Approach the UPS only Upon receipt of the UPS a careful inspection for shipping damage should be made from the front or rear NAM MEM AS 7 1 MUM 3 4 Unpacking the UPS Equipment 2 TOSHIBA Leading Innovation gt gt gt 2 0 Unpacking Inspection Storage Disposal 2 1 Do not attempt to move the unit by the sides Only move the unit with a forklift or pallet jack Moving the unit by pushing on the sides may result in damage to the unit or injury to personnel MMMM SMM 4200FA XT 80kVA Installation and Operation Manual N CAUTION TOSHIBA Leading Innovation gt gt gt
16. 2 2 2 3 2 4 UPS Equipment Inspection UPS Equipment Inspection Upon receipt of the UPS a careful inspection for shipping damage should be made Use caution when removing unit from pallet Refer to labels or documentation attached to packing material After Unpacking 1 Check the unit for loose broken bent or other damaged parts If damage has occurred during shipment keep all packing materials for return to the shipping agent The equipment warranty will not apply to units that are damaged during shipment 2 Check to see that the rated capacity and the model number specified on the nameplate conform to the order specifications Storage of the UPS Equipment If the UPS equipment is to be subject to long or short term storage the following guidelines should be used Avoid 1 Storage in sites subject to extreme changes in temperature or high humidity 2 Storage in sites subject to exposure of high levels of dust or metal particles 3 Storage on inclined floor surfaces or in sites subject to excessive vibration Before Storing 1 Allow the UPS to be operated for 24 hours to ensure that the batteries are fully charged 2 Stop the unit see Shutdown Procedure in section 6 12 3 Place the MCCB switch of the UPS in the OFF position see section 4 1 for location Storing 1 Store within the temperature range of 4 104 F 20 40 2 For best results store the UPS in the original shipping container and place on a
17. if battery voltage is low pin 7 will be connected to System Common 2 Contacts are resistive loads rated at 30 VDC 0 1 A 125 VAC 3 A 3 Pin 3 is not used 4200FA XT 80kVA Installation and Operation Manual 25 TOSHIBA Leading Innovation gt gt gt 4 2 2 RS 232C The RS 232C serial communication interface is available via a DB9 female connector located under the Remote Eye Cover on the front of the UPS see Section 4 for location This interface allows control of the UPS from a personal computer running special TOSHIBA software The computer and the UPS are connected through a serial RS 232C communication port The available data from the UPS via the RS 232C communication link is shown below Input Voltage Output Voltage Output Current Battery Voltage Input Frequency Output Frequency Operating Conditions Utility Power OK Low Battery Voltage Detected UPS Operating Status UPS in BYPASS Mode Described as Yes or No UPS in NORMAL Mode Input and Output Frequency Synchronized UPD FAULT Occurred Described as Occurred or Not Occurred DC Bus Over Current DC Bus Over Voltage DC Bus Under Voltage Input Over Current Overheat Overload Being Timed Overload allowable time exceeded Output Over Voltage during Normal Mode Output Under Voltage during Normal Mode Fault Details The connector pin assignment and female connector outline are illustrated below
18. Delta Input 208 120V Output For Maximum cable sizes see Note 7 General Mechanical Information Dimensions Approximate Thermal Load UPS kVA KW Rating Vin Vout W xDxH d at Rated Output Inches i kBTU s Hr 80 kVA 64 kW 208 120 Vin 208 120 Vout 44 x 31 x 74 2100 29 8 80 kVA 64 kW 208 Vin 208 120 Vout 44 x 31 x 74 2300 34 4 80 kVA 64 kW 380 Vin 208 120 Vout 44 x 31 x 74 2300 34 4 80 kVA 64 kW 480 Vin 208 12 Vout 0 44 x 31 x 74 2300 34 4 80 kVA 64 kW 600 Vin 208 12 Vout 0 44 x 31 x 74 2300 34 4 Primary AC Input Suggested ca Suggested Maximum Maximum Input Power Demand External Feeder uec cei gee a Feeder Length For Min Wire Breaker Size in Steel Conduit Vin PF Amps Nom Max Amps AWG or kcmil at 75 C Temp Rating Feet 208 120 Wye 50 98 208 224 300 A 1 x500 kcmil 1 x 500 kcmil 480 208 Delta gt 0 98 208 224 300 A 1 x300 kcmil 480 380 Delta gt 0 98 114 123 175A 1 x 2 0 480 480 Delta 50 98 90 97 120A 1 x 2 AWG 480 600 Delta 50 98 72 78 100A 1 x 3 AWG 480 Optional Alternate AC Input All 80 Models 208 120V 3 Phase 4 Wire Suggested um Suggested Maximum Maximum Input Power Demand External Feeder Suggested s deaur cetus Feeder Length For Min Wire Size Per Phase Neutral Breaker Size in Steel Conduit Vin Amps Nom Max
19. and to any connected loads see Section 6 6 EPO Function All LEDs are off and the LCD display will show the following message OUTPUT SHUT DOWN OUTPUT VOLTAGE 0V CURRENT LOW LOW LOW 4200FA XT 80kVA Installation and Operation Manual 41 TOSHIBA Leading Innovation gt gt gt 6 13 Keypad Overview The following illustrates the 12 key data entry pad with each key functionally labeled see Section 6 5 Front Panel Layout MONI BATT F1 BATT IN OUT TEST BUZZ STOP RESET IN x MENU ENTER MONI Monitor Press to display system monitoring screens see Section 6 14 1 BATT Battery Press to display UPS battery conditions see Section 6 14 4 F1 Function Key Press to change settings of various menus see Section 6 14 5 Input Press to display UPS input conditions see Section 6 14 2 OUT Output Press to display UPS output conditions see section 6 14 3 BATT TEST Battery Test Press to execute on line battery test see section 6 14 6 BUZZ STOP Buzzer Off Press to stop the audible alert buzzer see section 6 14 7 MENU Menu Press to display the main menu see section 6 14 5 ENTER Enter Press to accept a user selected command or action see section 6 14 5 RESET Reset Display Press to reset the message display area of the UPS see S
20. is left blank If an AC input power failure occurs and no abnormal operating conditions are present the UPS switches to the Battery Backup mode The following system message is displayed when the BATT key is pressed BATTERY BACKUP BATTERY VOLTAGE 324V DISCHARGE CURR 76 Note Line 4 is left blank 6 14 5 MENU F1 ENTER UP DOWN Keys Press the MENU key during normal AC Input Mode of operation to access the menu of user adjustable data screens Press the Up Down arrow keys to scroll through the available data screens Pressing the F1 key changes to the adjustment screen for that menu item Press the Up Down arrow keys to move the display to the next From the adjustment screen if the MENU key is pressed any changes are discarded and the display returns to the regular menu screen with the previous data values shown If the ENTER key is pressed from the adjustment screen the changes are saved After pressing ENTER the display screen will return to the regular menu screen with the new data values shown see Section 6 15 Menu Data Screens 6 14 6 BATT TEST Key Pressing the BATT TEST key during normal AC Input mode of operation displays battery back up information The following system message is displayed BATTERY TEST BATTERY VOLTAGE 324V gt F1 ENTER TO BEGIN Press the Fi ENTER keys at the same time to begin the battery test The following system message is displayed BATTERY T
21. power source 2 Remove watches rings jewelry or other metal objects 3 Use tools with insulated handles to prevent inadvertent shorts 4 Wear rubber gloves and boots 5 Do not place tools or metal parts on top of the batteries 6 Determine if the battery is inadvertently grounded If inadvertently grounded remove source of ground LT LET o LL GIT Tho likelihood of such shock will be reduced if such grounds are removed during installation and maintenance 7 Verify circuit polarities prior to making connections Disconnect charging source and load prior to connecting or disconnecting terminals 9 VRLA batteries contain an explosive mixture of hydrogen gas Do not smoke or create a or spark in the immediate area of the batteries This includes static electricity from the body 10 Do not attempt to open the batteries in order to add water or sample the specific gravity of the electrolyte The batteries are valve regulated lead acid type and such servicing is not possible without damaging the battery 11 Use proper lifting means when moving batteries and wear all appropriate safety clothing and equipment 12 not dispose of lead acid batteries except through channels in accordance with local state and federal regulations 6 4200FA XT 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt INSTRUCTIONS IMPORTANTES CONCERNANT LA SECURITE
22. tables Line 1 System Messages Line 1 messages are based on the operating mode The following table shows all allowable Line 1 messages which occur while starting up and while in main monitor MONI screen mode LINE 1 MESSAGES Display Message Description UPS START UP Displayed when UPS is in the start up condition or display board is resetting BYPASS OPERATION Displayed when the UPS is in Bypass Operation UPS ON LINE Displayed when the inverter is running Displayed during Utility abnormality inverter is BATTERY DISCHARGE supplying power from batteries Unit shuts down after Vmin is reached Displayed during power failure if Vmin is OUTPUT SHUTDOWN reached or an EPO is received or after completion of Shutdown Sequence of the Inverter and Bypass is not available BATTERY BACKUP Displayed during input power failure Line 2 System Fault Messages Line 2 fault messages are automatically displayed when a system fault is detected LINE 2 MESSAGES Display Message Meaning DCUV DC Under voltage DCOC DC Over current DCUB DC Unbalanced DCOV DC Over voltage EERR Main EEPROM error OH Overheat internal OL Output Overload IVUV Inverter Under voltage IVOV Inverter Over voltage Line 3 System Messages Line 3 messages show load current information and user selected instructions 4200FA XT 80kVA Installation and Operation Manual
23. AGE gt F1 DATA SET MODE gt A V PRV NEXT SCREEN Press the F1 key to display the following active adjustment screen OUTPUT VOLT ADJUST REFERENCE ADJUST gt A V CHANGE DATA gt ENTER ACCEPT CHANGE The fields marked will show the numerical value of the allowable voltage adjustment parameter values Press the Up Down arrow keys to adjust the setting 5 volts This results in a 2 change the output voltage Attempts to adjust this setting while the inverter is not running will result in the following error message OUTPUT VOLT ADJUST ADJUST PROHIBITED DATA CANNOT CHANGE A V PRV NEXT SCREEN 48 4200FA XT 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 6 15 7 Equalize Charge Mode Select Contact Toshiba Customer Support toll free at 1 800 231 1412 before using this option DAMAGE to the battery system may occur if this option is used improperly 6 15 8 Reset to Default Settings Press the MENU key to access the menu data screens Press the Down arrow key to access the original factory default settings adjustment screen MENU DATA RESET DATA INITIALIZATION gt F1 TO ACCESS RESET gt A V PRV NEXT SCREEN Press the F1 key to display the following active adjustment screen MENU DATA RESET DATA INITIALIZATION gt MENU DATA RESET gt ENTER ACCEPT CHANGE When the ENTER key is pressed the followin
24. Amps AWG or kcmil at 75 Temp Rating Feet 208 120 Wye 50 98 208 224 300 A 1 x500 kcmil 1 x 500 kcmil 480 Battery Input 288VDC Nominal Battery Capacity Required for Full Load Output Maximum Discharge at Full Load Output Suggested External Feeder Breaker Suggested Minimum Feeder Wire Size Suggested Maximum Feeder Length For Min Wire Size in Steel Conduit kWB Amps Amps AWG or kcmil at 75 C Temp Rating Feet 80 77 335 1 X 400 kemil enon 2 x 2 0 70 AC Output 208 120V 3 Phase 4 Wire Suggested 21 i Suggested Maximum Rated Output Power Demand External Feeder testa Feeder Length For Min Wire Breaker Size in Steel Conduit Vout PF Amps Nom Max Amps AWG or kcmil at 75 Temp Rating Feet 208 120 Wye 0 8 222 300 A 1 x 500 kcmil 1 x 500 kcmil 480 58 4200FA XT 80kVA Installation and Operation Manual TOSHIBA TOSHIBA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Rd Houston TX 77041 Tel 713 466 0277 Fax 713 466 8773 US 877 867 8773 Canada 800 872 2192 Mexico 01 800 527 1204 www toshiba com ind Printed in the U S A
25. ED lamps It should be used in conjunction with the LCD display see Section 6 9 and the audible alarms see Section 6 7 for total system monitoring LED ON OFF STATUS LED ON OFF STATUS Normal UPS Operation Output Shutdown UPS on line no abnormal conditions After Emergency Power Off received EPO AC IN ON AC IN OFF INV ON INV OFF BYP OFF BYP OFF BATT OFF BATT OFF FAULT OFF FAULT OFF Bypass Operation UPS Fault Fatal Commu nication Error Display to Control Interface AC IN ON AC IN INV OFF INV ALL ON OR BYP ON BYP FLICKERING BATT OFF BATT RAPIDLY FAULT ON FAULT Battery Back up Battery Voltage Low AC IN OFF INV ON BYP OFF BATT ON Blinking FAULT OFF 36 4200FA XT 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 6 9 6 9 1 6 9 2 6 9 3 LCD Functions The LCD display is a 4 line by 20 character display The LCD display conveys system operational information It should be used in conjunction with the LED display see Section 6 8 and the audible alarms see Section 6 7 for total system monitoring Listed below are the types of user notification messages that are available for each line of the LCD display screen and a description of each This message displayed is determined by the UPS operating mode and conditions These messages are shown in the following line message
26. EST BATTERY VOLTAGE 324V MINS SECS gt PLEASE WAIT 44 4200FA XT 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt Upon completion of the battery test the previous operation is resumed and the main system MONI screen will be displayed The following system message is displayed if the battery test detects a low DC battery voltage UPS ON LINE OUTPUT VOLTAGE 208V CURRENT 38 55 48 LOW BATTERY The following system message is displayed upon the successful completion of the battery test UPS ON LINE Note Press the MONI key to return OUTPUT VOLTAGE 208V to the main monitoring menu CURRENT 38 55 48 DATE DAY TIME If the inverter is not operating when the BATT TEST key is pressed then the function will be inhibited disabled and the following screen message will be displayed BATTERY TEST BATTERY VOLTAGE 324V BATT TEST INHIBITED NOTE After start up the battery test function is inhibited for 20 min Only one battery test can be done approximately every 20 min 6 14 7 BUZZ STOP Key Turns off the audible alarm 6 14 8 RESET Key Resets the LCD display board software should a system lock up occur The reset does not reset memory variables Use of the RESET function is very important when a fatal communication error has occurred Press and hold the RESET key for five seconds or more to reset the display s
27. IN A TEMPERATURE AND HUMIDITY CONTROLLED INDOOR AREA FREE OF CONDUCTIVE CONTAMINANTS ANATTENTION EN CAS D UTILISATION EN ATMOSPHERE CONTROLEE CONSULTER LA NOTICE TECHNIQUE BATTERY BACK UP TIME WHICH WAS FACTORY SET AT A PREDETERMINED LEVEL DECREASES GRADUALLY BETWEEN SERVICE PERIODS THE BATTERIES SHOULD BE REPLACED EVERY THREE YEARS AFTER THE LAST SERVICING THE DATE OF WHICH IS WRITTEN ON THE ID PLATE LOCATED ON THE REAR SIDE OF THE UPS UNIT OR IN THE BOX BELOW DATE OF LAST BATTERY CHARGE 4 4200FA XT 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during the installation operation and maintenance of the UPS and its batteries Turn off lockout and tagout all power sources before proceeding to connect the power wiring to the equipment or when performing maintenance Hardwire type UPS units are not equipped with an over current protection device nor an output disconnect for the AC output Therefore a circuit breaker should be provided by the user between the UPS output and the load input This device should be rated as follows Device Type 80 kVA Rated Output 208 120 VAC Device Rating 240 V 300 The maximum ambient temperature in which the UPS unit should be operated is 40 C 104 The nominal battery voltage is 288VDC Only a qualified TOSHIBA
28. Inverter Overload Capacity 125 30 sec 150 5 sec Bypass Overload Capacity 1000 10 ms 125 10 min Crest Factor 2 5 Neutral Line Conductor 1 73 times line rating Harmonic Voltage 1 5 max linear load Inrush Current protection Automatic transfer to bypass then retransfer to inverter Environment Efficiency Typical AC AC See Section 5 3 DC AC 88 Heat loss to be removed See Section 5 3 Audible Noise 75 dB A at 3 3 ft 1 m from the units front display Operating Temperature 0 104 F 0 40 C optimal operating temperature 77 F 25 C Operating Humidity Less than 90 RH non condensing Altitude Less than 6600 ft 2000 m 1 Specified at rated conditions under balanced linear loads 2 Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site An initial charge time of 24 hrs is necessary to obtain proper battery performance level before the unit is placed in operation 3 At 6600 ft 2000 m above sea level output capacity should be derated by 3 Consult factory for higher elevations 4 Continuous operation at 10 to 15 Vin requires EITHER derating the output capacity 15 OR decreasing the maximum Operating Temperature to 90 F 32 C 5 Continuous operation at 15 to 30 Vin requires derating the output capacity 30 4200FA XT 80kVA I
29. N SEC VB 324V BT PF OL gt A V EXIT F1 NEXT Press the Up Down arrow keys to return to the Battery Discharge Count screen BATT DISCHARGE COUNT TIMES gt F1 FOR DETAILS gt A V TO SCROLL Press the Up Down arrow keys to display the Fault Count screen TOTAL FAULT COUNT TIMES gt F1 FOR DETAILS gt A V TO SCROLL 4200FA XT 80kVA Installation and Operation Manual 51 TOSHIBA Leading Innovation gt gt gt Press the F1 key to display the record relating to the first fault FAULT HISTORY 1 Date Time fault code gt A V EXIT 1 NEXT Press the F1 key again to display the record relating to each subsequent fault FAULT HISTORY Date Time fault code gt A V EXIT F1 NEXT Press the Up Down arrow keys to return to the Fault Count screen TOTAL FAULT COUNT TIMES gt F1 FOR DETAILS gt A V TO SCROLL 52 4200FA XT 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 7 0 UPS Protection System 7 1 Input Abnormal yA Power Flow 7 2 System Protection Features The following one line schematic illustrates the electrical locations of the protection devices on the 80 kVA UPS models Low Battery PARS System Protection Functions Current Limit Overload Overcurrent 1 1 1 Over Voltage Under Voltage Output Power External Overheat B
30. N Contact your TOSHIBA sales representative if using battery systems The following illustration shows the battery discharge process at full load conditions lt Voltage _ Shutdown voltage 100 20 0 Battery Capacity 6 3 Battery Low Voltage Tolerances Excessive discharge will cause the UPS battery voltage to drop below tolerable levels The table below lists the normal operating voltage the voltage levels at which the low voltage alarm will sound and the low voltage level at which an automatic shut down will occur Nominal Voltage 288 VDC Alarm Voltage 252 VDC Shutdown Voltage min 216 VDC 32 4200FA 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 6 4 Battery Recharging The illustration below shows the battery recharge process after a full discharge Current Voltage Charging Battery urr charge Icharge voltage 7Discharge shut off point Fully charged Period 1 Period 2 Period 3 The recharge process typically consists of three periods During the first period the charging current is maintained at approximately 20 0 amperes This current is the maximum value that can be used to charge the batteries for minimal recharge time while assuring safety and long battery life Time In the second period constant voltage control starts and the current gradually decreases as the ba
31. PS system is equipped with terminals for receiving an emergency power off EPO closed contact switch command from two locations 1 a remote location see Section 4 2 Terminal Block Details and 2 from a front panel mounted EPO switch see Section 6 5 Front Panel Layout This safety feature enables quick shutdown of the UPS AC output and battery circuits Typically the emergency power off switch is installed in a central location that is easily accessible to personnel concerned with the operation of the UPS unit and the equipment connected to it The EPO function is initiated by pressing the switch to the closed Shutdown position The effect of using the EPO switch is the same whether the UPS unit is in the AC input mode see Section 6 1 1 battery backup mode see Section 6 1 3 or the circuit bypass mode see Section 6 1 2 See EMERGENCY OFF screen in Section 6 12 Shutdown Procedure The following figure shows the UPS condition after application of the EPO switch Use the Start up Procedure see Section 6 11 for restarting the unit Power Flow Output O Power Charger Chopper External Batteries 67 Audible Alarm Functions While in the battery backup mode during a fault during a low battery condition or if the system is in an overload condition an audible alarm will sound The following table shows the audible alarm pattern for each condition Time intervals are shown in seconds The audible alarm can be stop
32. Representative who is knowledgeable in batteries and the required precautions should only perform battery servicing Keep unauthorized personnel away from batteries To arrange for battery replacement contact TOSHIBA for service Qualified Personnel ONLY A Qualified Person is one that has the skills and knowledge relating to the construction installation operation and maintenance of this electrical equipment and has received safety training on the hazards involved Refer to the latest edition of NFPA 70E for additional safety requirements Qualified Personnel Shall 1 Have carefully read the entire operation manual 2 Be trained and authorized to safely energize de energize ground lockout tagout circuits and equipment and clear faults in accordance with established safety practices 3 Be trained in the proper care and use of protective equipment such as safety shoes rubber gloves hard hats safety glasses face shields flash clothing etc in accordance with established safety practices Be trained in rendering first aid 5 Be knowledgeable of batteries and the required precautions For further information of workplace safety visit www osha gov Refer to the Battery System Manual when scheduling battery maintenance or battery replacement DANG ER Misuse of this equipment could result in injury and equipment damage In no event will TOSHIBA Corporation be responsible or liable for indirect or consequential damage or in
33. TOSHIBA Leading Innovation gt gt gt UNINTERRUPTIBLE POWER SYSTEM UPS 4200FA XT INSTALLATION AND OPERATION MANUAL Three Phase 80 kVA UPS Document No 56418 005 Date June 2011 TOSHIBA Leading Innovation gt gt gt 4200FA XT 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 4200FA XT THREE PHASE 80 kVA UNINTERRUPTIBLE POWER SYSTEM USER S MANUAL c UL us FOR MODELS T42F3F800FAXXN T42F3 800FAXXN T42 3F800FAXXN TOSHIBA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Road Houston TX 77041 9990 4200FA XT 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 4200FA XT 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt IMPORTANT NOTICE The Instructions contained in this manual are not intended to cover all of the details or variations in equipment or to provide for every possible contingency to be met in connection with installation operation or maintenance Should further information be required or should particular problems arise which are not covered sufficiently the matter should be referred to the local TOSHIBA sales office The contents of this instruction manual shall not become a part of or modify any prior or existing equipment commitment or relationship The sales contract contains the entire obligation of TOSHIBA INTERNATIONAL CORPORATION The wa
34. TOSHIBA power electronics product This manual includes a section on General Safety Instructions that describes the warning labels and symbols that are used throughout the manual Read the manual completely before installing operating or performing maintenance on this equipment This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review Dimensions shown in the manual are in metric and or the English equivalent TOSHIBA reserves the right without prior notice to update information make product changes or to discontinue any product or service identified in this publication TOSHIBA is a registered trademark of TOSHIBA INTERNATIONAL CORPORATION All other product or trade references appearing in this manual are registered trademarks of their respective owners TOSHIBA shall not be liable for technical or editorial omissions or mistakes in this manual Nor shall it be liable for incidental or consequential damages resulting from the use of information contained in this manual This manual is copyrighted No part of this manual may be photocopied or reproduced in any form without the prior written consent of TOSHIBA INTERNATIONAL CORPORATION Copyright 2010 TOSHIBA INTERNATIONAL CORPORATION All rights reserved Printed in the U S A Contacting TOSHIBA Customer Support Center The TOSHIBA Customer Support Center can be contacted to obtain he
35. Used 5 Inverter Supply 6 Inverter Supply 7 Remote Run P2443 8 Remote Run 9 Remote Stop P24A3 10 Remote Stop 11 Bypass 12 Common 13 14 EPO TB3 Connections 3 Battery Shunt Trip Out 4 Battery Shunt Trip Out 5 Battery AUX In 6 Battery AUX In Recommended Wire Size and Tightening Torque UPS Control and Battery Interface Minimum Wire Size and Tightening Torque for UPS Control and Battery Interface Circuits USE MINIMUM 75 C COPPER WIRING TERMINAL TERMINAL AWG TIGHTENING TORQUE UPS CONTROL CIRCUITS 1 18 14 16 8 in lbs BATTERY CONTROL CIRCUITS 3 6 14 16 8 in lbs 24 Indicates Class 1 wiring method is to be used 4200FA XT 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 4 2 4 2 1 Notes Communication Interface Remote Contact The remote contact interface is a standard feature and is available as dry switch contacts through a DB9 male connector located under the Remote Eye Cover on the front of the UPS see Section 4 for location The following schematic shows the contact state and pin assignment for each signal and the associated DB9 connector pin out moO 5 System Common DB9 Male Connector Outline E 6 Bypass Active facing connector O 7 Battery Voltage Low i eroe 8 UPS On line Battery Discharge Fault Signal Detect 1 Switches are shown in their inactive states
36. abel Wait for at least the minimum time indicated on the label and ensure that the front panel LED s have gone out before removing the front panel of the UPS once the UPS power has been turned off 8 Do not attempt to disassemble modify or repair the UPS Call TOSHIBA Service for repair information 9 Turn the power on only after attaching ALL the covers and DO NOT remove any covers of the UPS when the power is on 10 If the UPS should emit smoke or an unusual odor or sound turn the power off immediately 11 The heat sink and other components may become extremely hot to the touch Allow the unit to cool before coming into contact with these items 12 Warning signs should be placed on or near the load to let people know that the load is being powered by the UPS 13 Additional warnings and notifications shall be posted at the equipment installation location as deemed required by Qualified Personnel CAUTION When the UPS is in the Inverter mode turning the breaker to the OFF position will cause the unit to go into the battery backup mode The UPS will continue to provide power to the load The unit must be in Bypass mode and then the breaker turned to the OFF position for the UPS to shut down power to the load 12 4200FA XT 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt CAUTION reset 4 0 UPS Connections 4 1 UPS Power and Control Connections Do not EPO Emergency Power OFF
37. ads 2 Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site An initial charge time of 24 hrs is necessary to obtain proper battery performance level before the unit is placed in operation 3 At 6600 ft 2000 m above sea level output capacity should be derated by 3 Consult factory for higher elevations 4 Continuous operation at 10 to 15 Vin requires EITHER derating the output capacity 15 OR decreasing the maximum Operating Temperature to 90 F 32 C 5 Continuous operation at 15 to 30 Vin requires derating the output capacity 30 28 4200FA XT 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 5 3 Specifications Efficiency and Thermal Loss at Different Loads Percent of Rated Efficiency Load Transformerless W Internal Transformer 100 Load 88 86 4 Contact the factory for additional information on efficiency vs load curves Percent of Rated Load Thermal Loss BTU Hr Transformerless W Internal Transformer 100 Load 29 778 34 374 75 Load 23 184 26 662 50 Load 16 750 19 117 25 Load 11 984 13 225 No Load 5 398 8 319 The thermal loss are listed for no load 25 50 75 100 loads under two sets of conditions UPS without internal transformer UPS with Internal transformer NOTE The thermal values listed are representative only Individual
38. atteries The following tables show the built in UPS fault protection functions of the 80 kVA models Built in UPS Fault Protection Functions Inverter Overvoltage Inverter Undervoltage Protection Item IVOV IVUV UPS Overload INVERTER INVERTER LCD Message OVERVOLTAGE UNDERVOLTAGE SDUTPDLOVERLOAD Cause Control Malfunction Feedback Error Overload or short circuit at the load Operation Mode Inverter Overload Transfer to bypass Inverter stopped after Fault Bypass Operation Chopper and Inverter Stopped Bypass Overload Inverter Chopper amp Bypass stopped Audible Alarm Yes See Section 6 7 Audible Alarm Functions Visible Alarm Red Fault Lamp On Inverter OL No Fault Lamp Bypass OL Fault Lamp On Relay Contact Alarm Fault Relay closed Bypass Relay closed Inverter OL Bypass Relay closed Bypass OL Bypass Relay open and Fault relay closed Auto Retransfer No Inverter OL Yes if bypass OK Bypass OL No Protection Item Low Battery Voltage Low Battery Voltage Inverter Output Current Limit level 1 level 2 Line 4 will read LCD Message BATTERY LOW DC UNDERVOLTAGE OUTPUT OVERLOAD Cause Battery Discharge Battery Shutdown Level reached Load Inrush current Operation Mode after Fault Battery Discharge Shutdown No Output If Bypass OK transfer to bypass If not current limit mode Audible Alarm Yes See Section 6 7 Audibl
39. aximum size 15 25 30kVA 1 AWG 250 kcmil 80kVA 500 kcmil Battery Terminals 600 kcmil Nominal battery voltage based on the use of VRLA type batteries 2 0 volts cell nominal Maximum battery discharge current based on lowest permissible discharge voltage of 1 6 VPC 10 DC wires should be sized to allow not more than a 2 volt drop at maximum discharge current 11 Weights include internal batteries 12 Sizing calculations based on the following assumptions Not more than 3 current carrying conductors installed in steel conduit in ambient temperature of 30 degrees C Temperature rating of conductors and terminals 75 deg C Feeder distance calculations based on NEC Tables 8 and 9 data allowing for 296 AC voltage drop Reference 2008 NEC Handbook Consult latest edition of applicable national and local codes for possible variations 13 Ratings of wires and overcurrent devices are suggested minimums Consult with a registered Professional Engineer within your local area for proper size selections TOSHIBA INTERNATIONAL CORPORATION 13131 West Little York Road Houston TX 77041 Telephone 800 231 1412 713 466 0277 Fax 713 896 5212 Corporate Web Site www tic toshiba com Group Web Site www toshibaups com 4200FA XT 80kVA Installation and Operation Manual 57 TOSHIBA Leading Innovation gt gt gt Installation Planning Guide for 80kVA UPS Standard Systems 208 120V Wye 208 380 480 600V
40. creen will be displayed BYPASS OPERATION OUTPUT VOLTAGE 208V CURRENT 100 100 100 gt PLEASE WAIT Or if the UPS is waiting and the RUN STOP key switch is switched to the STOP position while the UPS is waiting the following screen will be displayed BYPASS OPERATION OUTPUT VOLTAGE 208V CURRENT 100 100 100 gt PLEASE WAIT If the RUN STOP key switch remains in the STOP position when the wait period of the UPS is complete the following screen will be displayed BYPASS OPERATION OUTPUT VOLATAGE V CURRENT 100 100 100 DATE DAY TIME 4200FA XT 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt If the RUN STOP key switch remains in the RUN position when the wait period of the UPS is complete the following screen will be displayed UPS ON LINE OUTPUT VOLTAGE 208V CURRENT 100 100 99 DATE DAY TIME 6 17 Backup History amp Fault History Pressing the MONI and F1 keys simultaneously for a few seconds will cause the Battery Discharge Count screen to be displayed BATT DISCHARGE COUNT TIMES gt F1 FOR DETAILS gt A V TO SCROLL Press the F1 key to display the record relating to the first discharge event BACKUP HISTORY 1 MIN SEC VB 324V BT PF OL gt A V EXIT F1 NEXT Press the F1 key again to display the record relating to each subsequent discharge event BACKUP HISTORY MI
41. e Alarm Functions Visible Alarm Battery Lamp Flickers NO NO Relay Contact Alarm Low Battery Relay closed Bypass Relay closed Auto Retransfer No Yes if bypass OK Protection Item Memory error EERR Internal overheat OH DG eon ege DC circuit overcurrent DCOC LCD Message MAIN EEPROM ERROR OVERHEAT INTERNAL DC OVERVOLTAGE DC OVERCURRENT Cause Control board chip error Fan failure high ambient Chopper malfunction Inverter chopper fault Operation Mode E after Fault Start is inhibited Bypass operation chopper and inverter are stopped Audible Alarm Yes continuous buzzer Visible Alarm RED fault lamp On Relay Contact Alarm Fault relay closed bypass relay closed Auto Retransfer NO 4200FA XT 80kVA Installation and Operation Manual 53 TOSHIBA Leading Innovation gt gt gt 8 0 Preventive and Scheduled Maintenance Part Replacement 8 1 Preventive Maintenance TOSHIBA 4200FA Uninterruptible Power Systems have been designed to provide years of trouble free operation requiring a minimum of preventive maintenance The best preventive measure that the UPS user can take is to keep the area around the unit particularly the air inlet vents clean and free of moisture and dust accumulations If the atmosphere of the installation site is very dusty use a vacuum cleaner to periodically remove dust accumulations from the system Schedule authoriz
42. e bypass circuit because of an overload and the overload condition ends within a specified period of time normal operation will resume automatically see Section 6 16 Overload Operation If the power flow is transferred to the bypass circuit due to a fault condition the power flow must be transferred manually from the Bypass circuit back to the inverter circuit after the fault is cleared see Section 6 11 Start up Procedure Static Power Flow Bypass Isolating Output TRUE mM ee Power id Charger Chopper External Batteries Power flow in circuit bypass mode for the 4200FA 80 kVA UPS 30 4200FA XT 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 6 1 3 Battery Backup Mode The following illustration shows power flow during the battery backup mode In the event of an AC power failure the batteries of the UPS instantly begin supplying DC power to the UPS to the main inverter circuit This circuit converts the DC power into AC power The AC power is available at the output of the unit This back up process will continue until the UPS battery voltage drops below a specific minimum level At which time the batteries cease supplying power to the load This minimum level is the shutdown voltage minimum V min The rated battery voltage table on page 36 shows V min The battery backup time and discharge process is explained in Section 6 2 Stat
43. e off and that the RUN STOP Switch is in the STOP position 2 Switch on the power at the customer provided UPS input distribution panel 3 Setthe MCCB power switch of the UPS to On see Section 4 for location The AC IN lamp will be on The LCD display see Section 6 5 Front Panel Layout will show the following message UPS START UP Note Lines 2 amp 3 are blank gt PLEASE WAIT With the key switch in the STOP position both the AC IN and the BYP LEDs will be on and the LCD display will show the following message BYPASS OPERATION Note Actual numerical values may OUTPUT VOLTAGE 208V differ from these examples gt CURRENT 100 100 100 DATE DAY TIME The battery charging circuit of the UPS is now activated Move the RUN STOP key switch to the RUN position The inverter of the UPS will start and the UPS will be in the normal operating mode Both the AC IN and the INV LEDs will be on The following system message is an example of the main MONI monitor screen for standard operation see Section 6 14 1 MONI Function UPS ON LINE OUTPUT VOLTAGE 208V gt CURRENT 100 100 100 DATE DAY TIME If a fault occurs during start up the red FAULT lamp will be on and the LCD display will display a FAULT s DETECTED at start up message such as the following UPS FAULT BYPASS ON Note UPS will not start when this DESCRIPTION message is displayed PRESS DOWN TO DETAIL
44. ection 6 14 8 Up Arrow Press to scroll forward through display data values or to scroll forward through menus see section 6 14 5 D Down Arrow Press to reverse scroll through display data values or to reverse scroll through menus see section 6 14 5 42 4200FA XT 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 6 14 Key Functions 6 14 1 MONI Upon completion of a successful UPS startup the system will be in the AC Input mode of operation The LCD display will show the main MONI monitor function If the MONI key is pressed at this time the display output will not change The MONI function monitors the entire UPS system The LCD display will switch off after a period of keypad inactivity and switch on if any key is pressed It will switch on if the battery discharge reaches a critical level or if an abnormality develops in the system see Section 6 15 3 Settings for LCD Display Duration All system line messages will be displayed from the MONI mode when system problems are detected If the AC input power is available and no abnormal operating conditions are present the following system message is displayed UPS ON LINE Note Actual numerical values may differ from these examples If output current OUTPUT VOLTAGE 208V drops below 1596 display reads CURRENT 100 100 100 OUTPUT CURRENT LOW DATE DAY TIME If an AC input power failure occur
45. ed factory service representatives to perform internal parts inspections semi annually C AUTION Only factory trained representatives should perform repairs or maintenance on the UPS Proper maintenance of the battery system of this unit by a qualified CAUTION service technician is essential to the safety and reliability of your UPS system Refer to the battery service manual 8 2 Parts Replacement The following list shows intervals for periodic maintenance and replacement of certain UPS parts 1 Batteries Valve Regulated Lead Acid VRLA batteries are maintenance free with respect to electrolyte only The charging voltage temperature performance and connection resistance must be monitored periodically Necessary corrective actions must be made in order to assure safe reliable power is supplied by the UPS The aforementioned items affect the life of batteries so replacement should be once every 3 to 5 years as a minimum All of the batteries must be replaced at the same time Recommended Quarterly Maintenance A Visual Checks 1 Leakage 2 Corrosion on positive terminal Check battery temperature at the negative terminal Measure and record the system float charging voltage Measure and record the float charging voltage of each unit gom Recommended Semi Annual Maintenance A Repeat the quarterly checks B Perform impedance checks on the individual batteries C Testfor the purpose of trending the battery over time D Re
46. ed load phase phase 3 0 100 unbalanced load Voltage Adjustment Range 5 V Manually from front key pad Phase Displacement 2 0 100 balanced load 4 unbalanced load Rated Frequency 50 60 Hz Frequency Regulation 0 1 in free running mode Output Frequency Synchronous 5 1 0 1 5 Hz 1 0 Hz std Operation Range switch selectable by qualified technician Frequency Slew Rate 1 Hz s to 3 Hz s Voltage Transients Recovery time 50 ms 3 100 load step change 5 loss or return of input voltage 3 transfer of bypass to inverter Inverter Overload Capacity 125 for 30 sec 150 for 5 sec Bypass Overload Capacity 125 for 10 min 1000 for 10 ms Crest Factor 2 5 Neutral Line Conductor 1 73 times line rating Harmonic Voltage Distortion 1 5 max linear load Inrush Current protection Automatic transfer to bypass then retransfer to inverter Environment Efficiency Typical AC AC See Section 5 3 DC AC 83 Heat loss to be removed See Section 5 3 Audible Noise 75 dB A at 3 3 ft 1 m from the units front display Operating Temperature 0 104 F 0 40 C optimal operating temperature 77 F 25 C Operating Humidity Less than 9096 RH non condensing Altitude 7 Less than 6600 ft 2000 m 1 Specified at rated conditions under balanced linear lo
47. ent Ent nae eb Leda n d 9 2 2 UPS Equipment Inspection rr re ec etre ttes Fw a at va 10 2 9 Storage of the UPS 2 1 diet ttr taceo Fette tat d nae be t ecu 10 2 4 DISPOSAL Ems 10 3 0 11 3 sees Installation d gor ojo p 11 3 2 Pre start PRECAUTIONS sass 12 3 93 Operating Precautioris a de e ptt odia 12 40 UPS Connections dnd 13 4 1 UPS Power and Control Connections sese nnns nnne nnne 13 4 1 1 Recommended Wire Size and Tightening Torque for UPS Input Output Terminals 14 4 1 2 Power Connection Cable Routing 1 l nne nennen 15 4 1 3 Dual Input Configuration esent enne nennen nennen 23 4 1 4 Control Circuit and External Battery Interface 24 4 1 5 Recommended Wire Size and Tightening Torque UPS Control and Battery Interface 24 4 2 Communication Interface nnns 25 4 21 Remote
48. eutral current calculated 1 73 of phase current Note 1 Use a UL lug suitable for the wire size used Note 2 Use tightening torque recommended by manufacturer of lug used 14 4200FA XT 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 4 1 2 Power Connection Cable Routing 1 Use separate metal conduits for routing the input power output power battery and control circuits 2 separate ground cable should be run inside of the conduit with the input power output power and control circuits Always ground the unit to prevent electrical shock and to help reduce electrical noise Follow wire size and tightening torque recommendations provided in this manual CAUTION THE METAL OF A CONDUIT IS NOT AN ACCEPTABLE GROUND Single Input UPS with input transformer Shown with bottom cable entry configuration 22 e
49. g factory defaults are reset 1 Reset the voltage reference setting to 0 2 Reset the buzzer volume to loud 3 Reset the serial station address to 31h 4 Reset the idle mode to 3 minutes Press the MENU key to abandon the operation and return to the menu data screen 4200FA XT 80kVA Installation and Operation Manual 49 TOSHIBA Leading Innovation gt gt gt 6 16 Overload Operation 50 When the UPS is operating and an overload condition is detected the following screen is displayed UPS ON LINE Note indicates an actual OUTPUT VOLTAGE V numerical value OUTPUT CURRENT UPS OL REDUCE LOAD After a period of time if the overload is still not reduced and the RUN STOP key switch is in the RUN position the UPS will transfer to bypass automatically If the overload condition is still present the following screen will be displayed BYPASS OPERATION OUTPUT VOLTAGE 208 114 116 114 DATE DAY TIME If the RUN STOP key switch is in the STOP position the UPS is in the bypass mode and if the overload condition is still present the following screen will be displayed BYPASS OPERATION OUTPUT VOLTAGE 208 114 116 114 DATE DAY TIME After the load is reduced and if the RUN STOP key switch is in the RUN position the UPS will return to the Inverter mode of operation after a period of time During the wait time the following s
50. g is connected n clockwise rotation CW UPS internal circuitry is designed to disable further UPS operation of the input phasing is installed in counter clockwise rotation CCW 3 2 Pre start Precautions Before connecting the UPS to a power source move the MCCB switch to the OFF position and move the operation RUN STOP key switch on the front panel See Section 6 5 for location to the STOP position 3 3 Operating Precautions 1 The UPS should not be powered up until the entire User s Manual has been read 2 The input power source voltage must be within 10 to 15 of the rated input voltage to initially start the UPS The input frequency must be within the rated input frequency range Voltages and frequencies outside of the permissible range may activate the internal protection device 3 The UPS should not be used with a load that has a rated input greater than the rated UPS output 4 not use the UPS to provide power to motors that require high starting current or a long starting time such as vacuum cleaners or machine tools over sizing for locked rotor current required 5 Do not insert metal objects or combustible materials in the ventilation slots of the UPS 6 Do not place hang or paste any objects on the top or on the exterior surfaces of the UPS 7 The capacitors of the UPS maintain a residual charge for a while after turning off the UPS The required discharge time for each UPS is provided via a cabinet l
51. gt ENTER FOR DETAILS Refer to Section 6 9 2 Line 2 System Fault Messages for details 40 4200FA XT 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 6 12 Shutdown Procedure When turning off the UPS the following shutdown procedure should be used 1 Move the RUN STOP key switch of the UPS to STOP Operation of the inverter halts Output power is now provided to the load via the bypass circuit If a power failure occurs in the commercial power source while in this state the UPS will lose power and power to the load will be interrupted The battery charging circuit and chopper circuit will remain active Do not touch the UPS terminals even though the operation switch D AN G lhas been moved to the STOP position power through the bypass circuit The UPS may be supplying The LCD display shows the following message when in the Bypass operating mode BYPASS OPERATION OUTPUT VOLTAGE 208V gt CURRENT 100 100 100 DATE DAY TIME Note Actual numerical values may differ from these examples Move the MCCB power switch to Off Power is removed from the UPS and to any attached loads All lamps are off and the LCD display shows the following message so long as there is sufficient power to display it OUTPUT SHUT DOWN OUTPUT VOLTAGE 0V CURRENT LOW LOW LOW Emergency Power Off activation trips the MCCB and power is removed from the UPS
52. hat is free of vibration 2 Install the UPS in a well ventilated location with the required allowances for ventilation and servicing as shown in figure 3 1 3 Install the UPS where the ambient temperature is within the correct operating range see the UPS Specifications in section 5 Verify that the ventilation and air conditioning System at the site is capable of removing the heat generated by the UPS unit see Section 5 Specifications Environment Ambient temperature range for operating the UPS is 32 104 F 0 40 77 F 25 is the recommended operating temperature i 7 a iy SUE zi IS zi Me MZ ME 0 le il i i SSS jS s da for maximum battery life CENE 2 ro 4 Do install the UPS in a location that TR SS 2 M ME Sti is subject to high humidity 539 CENE gt 5 Do not allow the UPS to be exposed to direct sunlight 6 Donotinstall the UPS in areas that are subject to contamination such as high levels of airborne dust metal particles or flammable gasses 7 Avoid installation near sources of electrical noise and always ensure that the earth ground is intact to prevent P electrical shock and help prevent 2 electrical noise 8 Do not install the UPS in an area that REAR may expose the UPS to water or that 0 may allow any foreign matter to get inside 9 This UPS gene
53. he incoming AC feed is turned off and locked out The UPS and Battery Cabinet will have hazardous voltages present even after the AC feed is turned off If itis necessary to make measurements with the power on do not touch any electrical connection points Remove all jewelry from wrists and fingers Make sure test equipment is in good safe operating condition While servicing stand on some type of insulation and be sure not to be grounded Follow the safety instructions given in the equipment manual carefully and observe all danger warning and caution notices 40308 4200FA XT 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt A DANGER RISK OF ELECTRIC SHOCK Capacitors stay charged after power has been shut off Accidental contact with live parts can cause personal injury and death Turn off and lock out all power sources Wait at least five 5 minutes for power to dissipate then check voltage before servicing 39561 For Battery Units Only ANCAUTION Risk of electric shock DO NOT REMOVE COVER NO USER SERVICEABLE PARTS INSIDE REFER SERVICING TO QUALIFIED SERVICE PERSONNEL HAZARDOUS LIVE PARTS INSIDE THIS UPS ARE ENERGIZED FROM THE BATTERY SUPPLY EVEN WHEN THE INPUT AC POWER IS DISCONNECTED CAPACITORS STORE HAZARDOUS ENERGY DONOT REMOVE COVER UNTIL 5 MINUTES AFTER DISCONNECTING ALL SOURCES OF SUPPLY TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK INSTALL
54. i ient d CONSERVER CES INSTRUCTIONS 216 concernant la s curt ATTENTION un risque de choc lectrique de br lure ATTENTION batteries est r glement e Consultar les codes 4200FA XT 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 1 0 Product Description 1 1 1 2 1 3 1 4 Theory of Operation An Uninterruptible Power System UPS is a system that is installed between the commercial power and the load equipment The UPS provides steady AC output power during commercial power fluctuations and interruptions During normal operation the UPS receives commercial AC power and removes any high voltage spikes and transients caused by switching or faults on the main utility The result of this process is maximum power conditioning and regulation of the power applied to the load If the AC power supplied to the UPS drops below a specified voltage level the batteries of the UPS are automatically switched on and will supply power to the load This insures that the loads connected to the UPS continue to receive power with no interruption This power is provided for a period long enough to ensure that the load can be shut down in an orderly fashion This prevents loss of data and possible damage to the hardware or software When AC input power becomes available again normal system operation resumes and the UPS battery charge cycle resumes Application and u
55. ic Power Flow Bypass Isolating Output z id Charger Chopper External Batteries Power flow in battery backup mode for the 4200FA 80 kVA UPS 6 1 4 External Maintenance Bypass Customer Supplied An external maintenance bypass may be installed in parallel with the UPS to allow servicing of the UPS while maintaining power to the load Contact an authorized service representative for further information C AUTI ON Ensure the UPS is set to BYPASS mode before switching the external bypass from UPS to MAINTENANCE BYPASS High transient currents may result if the external bypass is engaged while the UPS is in normal mode 4200FA XT 80kVA Installation and Operation Manual 31 TOSHIBA Leading Innovation gt gt gt 6 2 Battery Backup Time and Discharge Process The UPS system when used in conjunction with a TOSHIBA designed Battery System is designed to provide several minutes of back up time for the 4200 FA UPS Refer to the Battery System Manual for back up times These times are valid for full load operation At half load operation the batteries can provide approximately 2 times the specified value The exact times will depend on the UPS model used condition of the batteries amount and type of load temperature and other variables other than TOSHIBA designed battery systems to determine compliance Using other systems may void the warranty and or the safety certifications t CAUTIO
56. jury that may result from the misuse of this equipment N CAUTION _ CAUTION Do not open or mutilate the batteries Released electrolyte is toxic and harmful to the eyes and skin Do not dispose of the batteries in a fire The batteries may explode 4200FA XT 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt CAUTION This unit contains sealed lead acid batteries Lack of preventative maintenance could result in batteries exploding and emitting gasses and or flame An authorized technician must perform annual preventative maintenance CAUTION Failure to replace a battery before it becomes exhausted may cause the case to crack possibly releasing electrolyte from the battery resulting in secondary faults such as odor smoke and fire CAUTION Only personnel knowledgeable of batteries and the required precautions should perform installation and servicing of batteries Keep unauthorized personnel away from the batteries CAUTION Proper maintenance to the battery system of this unit must be done by a qualified service technician This is essential to the safety and reliability of your UPS system Refer to service manual D A N G A battery can present a risk of electrical shock and high short circuit current The following precautions should be observed when working with batteries TO BE PERFORMED BY QUALIFIED PERSONNEL ONLY 1 Verify that the UPS is off and is disconnected from the
57. lp in resolving any Uninterruptible Power System problem that you may experience or to provide application information The center is open from 8 a m to 5 p m CST Monday through Friday The Support Center s toll free number in USA is 877 867 8773 You may contact TOSHIBA by writing to TOSHIBA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Rd Houston TX 77041 9990 Attn UPS Product Manager 4200FA XT 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt Table of Contents GENERAL SAFETY INSTRUCTIONS U T T 1 EQUIPMENT WARNING LABELS I 2 IMPORTANT SAFETY INSTRUCTIONS 5 INSTRUCTIONS IMPORTANTES CONCERNANT 7 10 Product Description 8 1 1 Theory of Operation entere RR 8 1 2 x US 8 1 3 5 POWO BACKUP 8 1 4 Power CONGITONING 8 2 0 Unpacking Inspection Storage Disposal 9 P Unpacking the UPS Equiptn
58. n the main unit The UPS is in an overload condition 6 15 4 Run Switch Select Press the MENU key to access the menu data screens Press the Down arrow key to scroll to the Run Switch Select screen RUN SWITCH SELECT lt LOCAL gt REMOTE gt F1 DATA SET MODE gt A V PRV NEXT SCREEN Press the F1 key to display the following active adjustment screen RUN SWITCH SELECT lt LOCAL gt REMOTE gt A V CHANGE DATA gt ENTER ACCEPT CHANGE Press the Up Down arrow keys to toggle from RUN to SWITCH Press the ENTER key to save the selection or press the MENU key to exit to the main menu and discard the change Remote S U option required This function is available in the Bypass mode only 4200FA XT 80kVA Installation and Operation Manual 47 TOSHIBA Leading Innovation gt gt gt 6 15 5 Serial Com Station Address Press the MENU key to access the menu data screens Press the Down arrow key to access the Run Switch select screen SER COM STATION ADDR STATION ADDRESS 31H gt F1 DATA SET MODE gt A V PRV NEXT SCREEN Press the F1 key to display the following active adjustment screen SER COM STATION ADDR STATION ADDRESS 31H gt A V CHANGE DATA gt ENTER ACCEPT CHANGE 6 15 6 Output Voltage Adjustment While operating in the AC Input mode press the MENU key for 4 seconds or more to display the output voltage adjustment screen OUTPUT VOLT ADJUST OUTPUT VOLT
59. ncorrect fuse replacement size ON OFF may result in fire or inadequate equipment protection Replace only with same type and rating of fuse PN 40830 Risk of electrical shock Battery circuit is not isolated from AC input hazardous voltage may exist between battery terminals and ground Test circuit before touching PN 40760 4200FA XT 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt Hot surface Contact may result in burn injury Allow equipment to cool before servicing PN 40832 Heat sink not grounded Risk of electrical shock Disconnect UPS and electrically test heat sink before touching PN 40831 DANGER HAZARDOUS VOLTAGES Hazardous voltages are used in the operation of this equipment and could cause severe personal injury or loss of life The following precautions should be observed to reduce the risk ofinjury or death Only qualified technicians familiar with this equipment and the information supplied with it should be permitted to install and operate this equipment Installation of electrical equipment must be done in accordance with National Electrical Code and any other state or local codes Proper grounding and conductor sizing must be installed for safe operation During operation keep all covers in place and cabinet doors shut When performing visual inspections and maintenance if possible be sure the UPS is turned off and t
60. nly be performed by factory trained service personnel and not by the end user Bypass jumpers are factory installed on bypass bus bars Single Input Configuration Move wires from bypass bus bars to stand offs to configure for dual input Dual Input Configuration 4200FA XT 80kVA Installation and Operation Manual 23 TOSHIBA Leading Innovation gt gt gt 4 1 4 Conirol Circuit and External Battery Interface Connections The following illustrates the wiring connections of the Control Circuits and Battery Interface Circuits NOTE Control circuit wiring should be routed in it s own conduit Do not route control circuit wiring through conduit containing UPS power cables TB2 TB3 O oF O 1315717 OIOOOOOOOO OO 2146 8 1012141618 4 6 CUSTOMER CONNECTIONS TB2 Connections 1 Low Battery 2 Battery Discharge 3 Fault 4 Not
61. now activated The AC IN lamp will be on The LCD display see Section 6 5 Front Panel Layout will display the following message UPS START UP gt PLEASE WAIT 3 With the key switch in the STOP position the AC IN and the BYP lamp will be on and the LCD display will show the following message BYPASS OPERATION OUTPUT VOLTAGE 208V gt CURRENT 100 100 100 DATE DAY TIME 4 Turn the Key Switch to RUN and the UPS performs the Automatic Battery Test The Automatic Battery Test is performed only when the software is enabled for this function The default setting is Disabled Allow 24 hours for the batteries to fully charge Should the Automatic Battery Test fail and the LOW BATTERY message is displayed use the following procedure 1 Turn the key switch to STOP 2 Allow 24 hours for the batteries to charge and upon completion move the MCCB switch see Section 4 for location to off 3 Repeat Initial Battery Charge procedure a failure indicates battery replacement required 4200FA XT 80kVA Installation and Operation Manual 39 TOSHIBA Leading Innovation gt gt gt 6 11 Start up Procedure The UPS batteries must be charged before the UPS is used for the first time or if the unit has not been used ac power source removed for more than 10 days Refer to Section 6 10 If the batteries are charged perform the start up procedure as follows 1 Verify that all power switches ar
62. nstallation and Operation Manual TOSHIBA Leading Innovation gt gt gt 5 2 Specifications 4200FA 80kVA with Internal Transformer Model Number T42 3F800FAXXN Rated Output Capacity 80 kVA External Dimensions W x D x H 41 in x 31 in x 74 in 1041 mm x 787 mm x 1880 mm Weight 2200 Ibs 1000 kg Rated Voltage B 208 N 380 Q 400 415 D 480 Voltage Variation 10 to 30 Rated Frequency 50 60 Hz Number Phases Wires 3 Phase 3 Wire Power Factor Greater than 0 99 when in inverter mode Mairi input Required Input Power 76 kW when in inverter mode Walk in Function From 20 to 100 over 5 seconds Inrush Current Less than 8 times rated current under synchronous operation Current Limit 115 maximum Harmonic Currents Less than 4 THD Rated Voltage 208 120 Vac Optional Voltage Variation 10 to 1596 Bypass Input Rated Frequency 50 60 Hz Number Phases Wires 3 Phase 4 Wire GND DC Nominal Voltage Range 288 VDC 230 to 332 VDC Float Charge Regulation 324 VDC 42 with 2 25 V cell Battery Ripple Voltage 296 R M S Rated Back up Time 2 Refer to Battery System Manual 7 Rated Charge Current 20 0 Amps Rated Voltage 208 120 VAC Rated Current 223 Amps Rated Power Factor 0 8 lagging Number Phases Wires 3 phase 4 Wire GND Voltage Regulation 2 0 100926 balanc
63. oftware The display board to main board interface will begin a new communication sequence If a communication response is not received by the display board from the main board within 15 seconds a fatal time out occurs and the following system message displays DISPLAY ERROR Note If the error message persists MAIN COMM ERROR contact the TOSHIBA Service Center PRESS amp HOLD RESET KEY Upon a successful Reset the Startup Screen appears followed by the Main Monitor 4200FA XT 80kVA Installation and Operation Manual 45 TOSHIBA Leading Innovation gt gt gt 6 15 Menu Data Screens 6 15 1 Settings for Calendar and Clock Press the MENU key to access the system configuration screens Press the Down arrow key until the time and date screen is shown CALENDER CLOCK DATE DAY TIME gt F1 DATA SET MODE gt A V PRV NEXT SCREEN Press the F1 key to display the following active adjustment screen CALENDER CLOCK DATE DAY TIME gt A V UP DOWN gt ENTER NEXT DATA Press the Up Down arrow keys to adjust the character s above the flashing cursor Press the ENTER key to advance the cursor 6 15 2 Adjusting Buzzer Volume Press the MENU key to access the menu data screens and press the Down arrow key to access the Buzzer Volume adjustment screen BUZZER VOLUME ADJUST lt LOUD gt MEDIUM SOFT gt F1 DATA SET MODE gt A V PRV NEXT SCREEN Press the F1 key to di
64. osed in a triangle The Explosion warning symbol is used to indicate locations and conditions where molten exploding parts that may cause serious injury or death if the proper precautions are not observed 4200FA XT 80kVA Install2 nd Operation Manual 1 TOSHIBA Leading Innovation gt gt gt EQUIPMENT WARNING LABELS DO NOT attempt to install operate maintain or dispose of this equipment until you have read and understood all of the product warnings and user directions that are contained in this instruction manual Shown below are examples of warning labels that may be found attached to the equipment DO NOT remove or cover any of the labels If the labels are damaged or if additional labels are required contact your TOSHIBA representative for additional labels The following are examples of the warning labels that may be found on the equipment The labels are there to provide useful information or to indicate an imminently hazardous situation that may result in serious injury severe property and equipment damage or death if the instructions are not followed A DANGER DC VOLTAGE DC Voltage supplied by batteries is still resent after equipment has been urned off and taken off line Accidental contact with live parts can cause personal injury and death Disconnect all DC Sources before performing any service or testing in this compartment 43784 DO NOT TURN OFF CRITICAL FUSE SIZING WHILE UNIT IS RUNNING I
65. pear in any of the following ways 1 Danger warning The danger symbol is an exclamation mark enclosed in a triangle which precedes the word DANGER The Danger warning symbol is used to indicate situations locations and conditions that exist and will cause serious injury or death DANGER 2 Caution warning The caution symbol is an exclamation mark enclosed in a triangle which precedes the word CAUTION The Caution warning symbol is used to indicate situations and conditions that can cause operator injury and or equipment damage N CAUTION 3 Attention warning The attention warning symbol is an exclamation mark enclosed in a triangle which precedes the word ATTENTION The Attention warning symbol is used to indicate situations and conditions that can cause operator injury and or equipment damage ATTENTION Other warning symbols may appear along with the Danger and Caution symbol and are used to specify special hazards These warnings describe particular areas where special care and or procedures are required in order to prevent serious injury and possible death 1 Electrical warning The electrical warning symbol is a lighting bolt enclosed in a triangle The Electrical warning symbol is used to indicate high voltage locations and conditions that may cause serious injury or death if the proper precautions are not observed 2 Explosion warning The explosion warning symbol is an explosion image encl
66. ped by pressing the BUZZ STOP key see Section 6 5 Front Panel Layout Condition Audible pattern UPS in Battery Backup Mode 78 18 Battery Voltage 100 90 EC UPS Low Battery 15 Battery Voltage lt 90 4 Overload 5S Fault 55 4200FA XT 80kVA Installation and Operation Manual 35 TOSHIBA Leading Innovation gt gt gt 6 8 User Notification LEDs The following is a list of the user notification LEDs and their function AC IN On when the UPS has normal AC input power that is within tolerance If there is an input power failure this LED is off If there is no power failure and the input voltage is in an over voltage condition the AC IN LED will flicker on and off rapidly 0 4 sec on and 0 4 sec off If there is no power failure and the input voltage is in an under voltage condition the AC IN LED will be off On when the UPS inverter is operating BYP nce On when the UPS is in the static bypass mode BATT On when the UPS is in the battery discharge mode If the battery is low during a battery discharge the BATT lamp will flicker on and off slowly 1 2 second on and 1 2 second off The BATT LED will go off if the battery voltage reaches the shutdown level during the battery discharge mode FAULT On when the UPS is experiencing fault 6 8 1 LED System Status The following table shows the UPS system status that can be determined by decoding the on and off condition of the L
67. performance may be different due to variations in manufacture transformer type and transformer performance at various loads 4200FA XT 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 6 0 Operating the UPS 6 1 Operating the UPS 6 1 1 AC Input Mode normal operation The following illustration shows circuit power flow when the UPS is operating normally in the AC input mode The converter of the UPS including a boost chopper circuit converts the AC input power to DC power The boost chopper circuit maintains a constant voltage and provides current limiting for battery charging It also supplies a DC voltage of the proper level to the inverter section The inverter section generates a high quality sine wave output voltage The UPS batteries always maintain a charge during normal UPS operation Power Flow Static Bypass Isolating Output Power id Charger Chopper External Batteries Power flow in AC input mode for the 4200FA 80 kVA UPS 6 1 2 Bypass Mode If the UPS detects an overload or develops an internal fault power flow is automatically switched from the main circuit of the UPS to the Bypass circuit Power flow through the Bypass is shown in the following illustration This changeover occurs automatically in less than 4 milliseconds The switching period is not long enough to cause interruptions to occur in most loads If the power flow is transferred to th
68. r Off nnns 35 6 7 Audible Alarm Functions een iiec ee iiec ede edd 35 6 8 User Notification LI esee ide etie te iet cedes 36 6 8 1 EED System Status L UI ieri st tad ete ED PAR PE der eaa d Entre 36 6 92 ECD FUNCTIONS E 37 6 9 1 Line 1 System Messages U U n 37 6 9 2 Line 2 System Fault Messages U 37 4200FA XT 80kVA Installation and Operation Manual i TOSHIBA Leading Innovation gt gt gt 6 9 3 Line 3 System 37 6 9 4 Line 4 System Messages U U entente si nnns innen ens 38 6 10 Initial Battery Clhiarge vice egere ylang a vay y a e En ege 39 6 11 Startup ProcedUure ecce et die Viet 40 5 12 Shu tdowrt Procedure ite uo Galan vinee dee len oul eval 41 6 13 Keypad OVenview ER 42 6 14 Key F nctions uoces Qe ele ens tinea ns de c teer nope Xn degrees 43 mM EE 43 mr Sistas alia idia a ia len al eae 43 6 14 OUT MM EE 43 6 14 4 Key cadere ne e egeo e pe vere dg ee u a Ma uapa Rege dd 44 6 14 5 MENU F1 ENTER UP DOWN Keys eranan tnei Eeunenn aenneren eanan aaaea ensis nennen 44 6 14 6 TEST
69. rates and radiates radio frequency energy during operation There is no guarantee that the UPS will d MEMS EG v E E JE ME Jf il 7 F Me N ma fit E N NN NV N NK N not influence some sensitive devices E TOP E s that are operating close by If such 22 550 g S o interference is experienced the UPS should be installed farther away from the affected equipment and or powered from a different source than the affected equipment 10 The user should provide output over current protection for hardwired UPS ee A versions See Safety Instructions on 00 min page 9 for the correct device rating Figure 3 1 4200FA XT 80kVA Installation and Operation Manual 11 TOSHIBA Leading Innovation gt gt gt 11 After ensuring that all power sources are turned off and isolated in accordance with established lockout tagout procedures connect power source wiring of the correct voltage to the input terminals of the UPS Connect the output terminals of the UPS to an applicable load type application refer to NEC Article 300 Wiring Methods and Article 310 Conductors For General Wiring Size the branch circuit conductors in accordance with NEC table 310 16 NOTE Ensure that the input phasin
70. rranty contained in the contract between the parties is the sole warranty of TOSHIBA and any statements contained herein do not create new warranties or modify the existing warranty Any Electrical or mechanical modifications to this equipment without prior written consent of the TOSHIBA will void all warranties and may void UL CUL listing Unauthorized modifications may also result in equipment damage personal injury or loss of life UNINTERRUPTIBLE POWER SYSTEM If additional information or technical assistance is required call TOSHIBA Customer Support Center toll free at 1 877 867 8773 or write to Toshiba International Corporation 13131 West Little York Road Houston TX 77041 9990 Attn UPS Product Manager Please complete the following information for your records Unless otherwise specified on the warranty card the warranty period for the UPS or UPS part is 36 months from the shipment date see bill of lading Unless otherwise specified on the warranty card the warranty period for a UPS battery is 24 months from the shipment date see bill of lading Keep this manual with the UPS equipment Job Number Model Number Serial Number Application Shipping Date Date of Installation Inspected By 4200FA XT 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt Purpose and Scope of Manual This manual provides information on how to safely install operate and maintain your
71. s and no abnormal operating conditions are present the UPS switches to standard Battery Backup mode The following system message is displayed BATTERY BACKUP OUTPUT VOLTAGE 208V CURRENT 2100 100 10096 DATE DAY TIME 6 14 2 IN Pressing the IN key during normal AC Input mode of operation displays input voltage information The following system message is displayed UPS ON LINE INPUT Vab 100 VOLTAGE Vbc 100 100 The bypass input voltage frequency Sync Mode and converter current may be monitored by pressing the DOWN UP keys 6 14 3 OUT Pressing the OUT key during normal AC Input mode of operation displays output voltage current and frequency information The following system message is displayed UPS ON LINE Note If output current drops below js zo 1596 display reads CURR LOW Ic 100 The Output Line Voltages phase neutral and phase to phase Frequencies Sync Mode Inverter Output Power and Power Factor may be monitored by pressing the DOWN UP keys 4200FA XT 80kVA Installation and Operation Manual 43 TOSHIBA Leading Innovation gt gt gt 6 14 4 BATT Key Pressing the BATT key during normal AC Input mode of operation displays battery capacity information The following system message is displayed Note Discharge current in Line 3 is 0 UPS ON LINE unless unit is in the battery mode BATTERY VOLTAGE 324V CHARGE CURR 0 Note Line 4
72. se The TOSHIBA 4200FA Uninterruptible Power Systems UPS provide continuous computer grade AC power in a compact and efficient high performance unit The UPS assures safe reliable operation of critical office equipment ranging from personal computers to mini computers to local area networks LAN All units feature an audible alarm that sounds if the battery voltage drops below standard during use This is an additional aid to help in retaining the valuable office data banks and all units allow for computer interfacing Power Backup During an electrical power failure the batteries of the UPS unit supply DC power to the inverter that supports the load equipment automatically without interruption For example when used to support a computer a UPS backup assures additional time to complete your activity and store data after a power failure occurs Power Conditioning While commercial power is present the UPS supplies conditioned power to the load while maintaining the batteries in a charged condition The UPS protects the connected load against the normal everyday problems associated with heavy use of raw commercial power including power sags surges signal interference and spikes This protection keeps power line problems from reaching your load where it can cause equipment to operate erratically or damage software or hardware 4200FA XT 80kVA Installation and Operation Manual TOP HEAVY EQUIPMENT DANGER az
73. splay the following active adjustment screen BUZZER VOLUME ADJUST lt LOUD gt MEDIUM SOFT gt A V CHANGE DATA gt ENTER ACCEPT CHANGE Press the Up Down arrow keys to move the curser to any of the three buzzer volume levels Press the ENTER key to accept the change or press the MENU key to discard the changes and return to the menu data screen 46 4200FA XT 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 6 15 3 Settings for Display Duration The LCD display is designed to switch off after a user set period of inactivity To set the duration of inactivity allowed press the MENU key to access the menu data screens Press the Down arrow key to scroll to the Display Duration screen The following system message is displayed DISPLAY DURATION SET 3 MIN 30 MIN gt F1 DATA SET MODE gt A V PRV NEXT SCREEN Press the F1 key to adjust the LCD Idle mode setting DISPLAY DURATION SET lt 3 MIN gt 30 MIN gt A V CHANGE DATA gt ENTER ACCEPT CHANGE Press the Up Down arrow keys to toggle from 3 MIN to 30 MIN Press the ENTER key to save the selection or press the MENU key to exit to the main menu and discard the change Under any of the following conditions the LCD will remain on continuously without regard to the Duration setting 1 The UPS has received an emergency off command 2 The UPS is in battery discharge mode 3 A fault has been detected i
74. the UPS and then reset the breaker until the UPS has been fully discharged The UPS could be damaged if the unit is not fully powered down before the breaker is The following illustration shows the wiring connections to the input and output termination points and the Control Circuit Terminal Blocks for the 4200 80 kVA UPS REMOTE EYE BRACKET _ UNDER COVER 2 sss HO DISPLAY__ E PANEL E S E SES UE LED ME ME ME MM M MEE MEE MM ME MI Z 1 INTAKE MCCB z I AP INPUT A h i CIRCUIT I SN REAKER 3 i ALL O 0 2 ope alc ell lile feel lei ig gp ur BATTERY hg TERMINALS NEG w a P V mE i m TERMINALS 3
75. the optional battery over temp sensor has annunciated or if the external battery disconnect is open Verify TB3 5 6 UPS OK Displayed when none of the above abnormal conditions are present normal DISCHARGE CURR Displayed when none of the above abnormal conditions are present and the UPS is in battery discharge mode normal backup TRANSFER INHIBITED Displayed when key switch position is changed and frequency is not synchronized abnormal EMERGENCY OFF Displayed when an emergency EPO signal is received UPS OUTPUT DISABLED Displayed when UPS has normally shutdown FAULT S DETECTED Displayed when a fault or faults have occurred abnormal Note 1 Line 4 will be blank when the BATT key is pressed during battery backup mode with normal battery voltage 2 The symbol signifies numerical values or other information supplied by the UPS 4200FA XT 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 6 10 Initial Battery Charge The battery of the UPS must be charged before it is used for the first time or if the unit has not been used AC power source removed for more than 10 days Use the following procedure to recharge the battery of the UPS 1 Switch on power at the UPS input distribution panel 2 Move the MCCB power switch to On see Section 4 for location Note The battery charging circuit is
76. torque all battery connecting hardware if applicable 2 Aluminum electrolytic capacitors Replace once every 5 years 3 Fuses Replace once every 7 years see output fuse rating table below 4 Cooling fan Replace once every 3 years 54 4200FA XT 80kVA Installation and Operation Manual 9 0 External Dimensions Shipping Weights Leading Innovation gt gt gt 9 1 TOSHIBA External Dimensions 31 74 44 E N 55 4200FA XT 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 9 2 9 3 9 5 Shipping Dimensions Shipping Dimensions Shipping Dimensions All models Standard with crate Inches cm Inches cm Width 56 2 143 56 9 145 Depth 42 8 109 45 0 114 Height 79 0 201 81 8 208 Height with packing material 82 0 208 82 0 208 Shipping Weights Model Shipping Weight Standard Shipping Weight with crate Po
77. tteries charge to the fully charged state In the third period a trickle current continues to flow into the batteries to maintain the fully charged status at the normal DC Voltage level A full recharge requires approximately 24 hours 90 recharge in 10 X discharge time after a complete discharge The following table shows the rated maximum and minimum battery voltages and the charge current for each of the sizes for 75 F 24 C operation Rated Battery Voltages V float 324 VDC V min 216 VDC charge 20 0 Amps 4200FA XT 80kVA Installation and Operation Manual 33 TOSHIBA Leading Innovation gt gt gt 6 5 Front Panel Layout All Units 4 line liquid crystal Emergency display screen Power Off switch RUN STOP see Section 6 9 see Section 6 6 key switch Line 1 UPS Line 2 STOP RUN ea BUZZ MENU C4 J ACIN INV BYP FAULT lt user A 4 ON LINE 4200FA UNINTERUPTIBLE POWER SYSTEM Green light emitting Red light emitting 12 key Data entry keypad diodes LED diode LED see Section 6 13 see Section 6 8 see Section 6 8 34 4200FA XT 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 6 6 Emergency Power Off Function The 4200FA U
78. unds Kilograms Pounds Kilograms T42B3F800F AXXN 2300 1043 2400 1089 T42D3F800F AXXN 2300 1043 2400 1089 T42F3F800FAXXN 2100 953 2200 998 T42N3F800F AXXN 2300 1043 2400 1089 T42F3D800FAXXN 2300 1043 2400 1089 Cabinet Color All UPS cabinets are colored White Gray Trimite CO9079PA80123 Beige Eggshell Texture or Sherwin Williams HHT2 70055079 Beige Texture 56 4200FA XT 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt APPENDIX A Installation Planning Guide Installation Planning Guide for 80kKVA UPS Standard Systems 208 120V Wye 208 380 480 600V Delta Input 208 120V Output Important Notes 1 8 9 Maximum Current required at Primary Input based on full load output and maximum battery charging current Output load conductors are to be installed in separate conduit from input conductors Control wires and power wires are to be installed in separate conduits Recommended AC input and output overcurrent protection based on continuous full load current per NEC Wiring shall comply with all applicable national and local electrical codes Grounding conductors to be sized per NEC Article 250 122 Neutral conductors to be sized per NEC Article 310 15 and Table 310 16 75 deg C Conductor Primary AC Input 36 3 wire ground AC Output 36 4 wire ground DC Input 2 wire Positive Negative ground Power cable m
79. wood or metal pallet 3 The optimum storage temperature is 70 F 21 C Higher ambient temperatures cause UPS batteries to require recharging more frequently After Storing 1 If stored in an ambient temperature less than 68 F 20 C recharge the batteries every 9 months 2 If stored in an ambient temperature of 68 86 F 20 30 recharge the batteries every 6 months 3 If stored in an ambient temperature of 86 104 F 30 40 C recharge the batteries every 3 months Disposal Please contact your state environmental agency for details on proper disposal of electrical components and packaging in your particular area ATT It is illegal to dump lead acid batteries landfills or dispose of improperly Please help our Earth by contacting the environmental protection agencies in your area the battery manufacturer or call TOSHIBA toll free at 800 231 1412 for more information about recycling batteries 4200FA XT 80kVA Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 3 0 Precautions Because of the external dimensions of the 4200FA UPS and the way the outer panels are to be removed only a minimum amount of space around the unit is required for ventilation and maintenance access Figure 3 1 shows the minimum clearances required for proper UPS installation 3 1 Installation Precautions 1 Install the UPS in a stable level and upright position t

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