124400 - TKS Kartracing
Contents
1. Cylinder Head Valve Exhaust Valve Intake Spring Valve Intake Spring Valve Exhaust x Included in Engine Gasket Set Ref No 358 A Included in Valve Gasket Set Ref No 1095 5226 5 PART NO 557025 557038 557009 557044 557050 555547 557054 555548 557016 557039 555556 555162 557051 555549 DESCRIPTION Keeper Valve Tappet Valve Manifold Intake Gasket Intake Spacer Carburetor Plate Cylinder Head Connector Hose Adjuster Rocker Arm Cap Valve Plug Spark Screw Cylinder Head Plate Boot Spark Plug Clamp Intake Manifold Stud Rocker Arm REF NO PART NO 914 555535 914A 555542 993 A555554 1022 A555523 555528 555531 557015 555555 557026 557052 557013 557014 124400 813 Q 1130 DESCRIPTION Screw Rocker Cover Screw Rocker Cover Gasket Cylinder Head Plate Gasket Rocker Cover Cover Rocker Rod Push Arm Rocker Guide Push Rod Ring Retaining Stud Intake Manifold Nut Intake Manifold Washer Intake Manifold Included in Carburetor Overhaul Kit Ref No 121 Assemblies include all parts shown in frames 5 02 27 2003 124400 REF PART REF PART REF PART NO NO DESCRIPTION NO NO DESCRIPTION NO NO DESCRIPTION 16 555620 Crankshaft 24 555054 Key Flywheel 741 555574 Gear Timing 17A 555573 Bearing Ball 377 555049 Key Woodruff x Included in Engine Gasket Set Re2. Assemblies include all parts shown in frames 15 02 27 2003 124400 358 ENGINE GASKET SET AL 883 REF PART REF PART REF PART NO NO DESCRIPTION NO NO DESCRIPTION NO NO DESCRIPTION 3 555071 Seal Oil 121 557089 Kit Carburetor 993 A555554 Gasket Cylinder Head Magneto Side Overhaul Plate 7 A555621 Gasket Cylinder Head 137 557082 Gasket Float Bowl 1022 A555523 Gasket Rocker Cover 12 555525 Gasket Crankcase 358 557090 Gasket Set Engine 1095 557027 Gasket Set Valve 20 555529 Seal Oil 883 557047 Gasket Exhaust 1218 557007 Seal O Ring PTO Side Carburetor 51 eA557044 Gasket Intake Included in Engine Gasket Set Ref No 358 e Included in Carburetor Overhaul Kit Ref No 121 A Included in Valve Gasket Set Ref No 1095 5226 16 Assemblies include all parts shown in frames 02 27 2003 16
3. before touching e Remove accumulated combustibles from muffler area and cylinder area e Install and maintain in working order a spark arrester before using equipment on forest covered grass covered brush covered unimproved land The state of California requires this Section 4442 of the California Public Re sources Code Other states may have similar laws Federal laws apply on federal land AX WARNING Rotating parts can contact or entangle hands feet hair clothing or accesso ries Traumatic amputation or severe lacera tion can result e Operate equipment with guards in place e Keep hands and feet away from rotating parts e Tie up long hair and remove jewelry e Do not wear loose fitting clothing dangling drawstrings or items that could become caught Starting engine creates sparking Sparking can ignite nearby flammable gases Explosion and fire could result e If there is natural or LP gas leakage in area do not start engine e Do not use pressurized starting fluids because vapors are flammable Replacement parts for fuel system cap hoses tanks filters etc must be the same as original parts otherwise fire can occur DO NOT strike the flywheel with a hammer or hard object because the flywheel may later shatter during operation 124400 REQUIRES SPECIAL TOOLS TO INSTALL SEE REPAIR INSTRUCTION MANUAL 1019 LABEL KIT REF PART REF PART REF PART NO NO DESCRIPTI
4. in place e Do not crank engine with spark plug removed e If fuel spills wait until it evaporates before starting engine e If engine floods set choke to OPEN RUN position place throttle in FAST and crank until engine starts WHEN OPERATING EQUIPMENT Do not tip engine or equipment at angle which causes gasoline to spill e Do not choke carburetor to stop engine WHEN TRANSPORTING EQUIP MENT e Transport with fuel tank EMPTY or with fuel shut off valve OFF WHEN STORING GASOLINE OR EQUIPMENT WITH FUEL IN TANK e Store away from furnaces stoves water heaters or other appliances that have pilot light or other ignition source because they can ignite gasoline vapors A WARNING eS Unintentional sparking can result in fire or electric shock Unintentional start up can result in entanglement traumatic amputation or laceration BEFORE PERFORMING REPAIRS OR ADJUSTMENTS e Disconnect spark plug wire and keep it away from spark plug e Disconnect battery at negative terminal only engines with electric start WHEN TESTING FOR SPARK e Use approved spark plug tester e Do not check for spark with spark plug removed AX WARNING if Z Go Bihi Running engines produce heat Engine parts especially muffler become ex tremely hot Severe thermal burns can occur on contact Combustible debris such as leaves grass brush etc can catch fire e Allow muffler engine cylinder and fins to cool
5. 557033 557045 557043 557087 557047 1218 REF NO PART DESCRIPTION NO 975 1059 1218 557008 557046 557007 Float Carburetor Gasket Float Bowl Stud Exhaust Manifold Drain Carburetor Bowl Pump Fuel Manifold Exhaust Cleaner Air Spring Throttle Return Gasket Exhaust 557081 557088 557086 557014 124400 DESCRIPTION Bowl Float Kit Screw Washer Seal O Ring Carburetor Jet Needle Cap Throttle Cable Tube Emulsion Washer Exhaust Manifold e Included in Carburetor Overhaul Kit Ref No 121 Assemblies include all parts shown in frames 9 02 27 2003 124400 REF NO PART NO DESCRIPTION 555538 Screw Control Bracket 555618 Bracket Control 555564 Switch Rocker 557043 Cleaner Air x Included in Engine Gasket Set Ref No 358 A Included in Valve Gasket Set Ref No 1095 5226 10 REF NO 564A Assemblies include all parts shown in frames PART NO REF NO PART DESCRIPTION NO DESCRIPTION 564 555571 Screw Control Cover 557049 Screw Control Cover 604 557048 Cover Control 575 557028 Switch Starting e Included in Carburetor Overhaul Kit Ref No 121 02 27 2003 10 124400 REF PART REF PART REF PART NO NO DESCRIPTION NO NO DESCRIPTION NO NO DESCRIPTION 333 557040 Armature Magneto 557031 Wire Stop 1313 557021 Gear Clutch 334 555539 Screw 557032 Wire Stop 16 Teeth 219Chain
6. FORM MS 5226 3C 2 27 2003 FILE IN SECT 2 OF SERVICE MANUAL 1 50 THE WORLD FORMULA RACING ENGINE Motorsports Model Series 124435 TYPE NUMBER 8101 WARNING e MODEL 124435 8101 01 IS A RACING ENGINE e SPECIAL SKILLS AND KNOWLEDGE ARE REQUIRED TO PREPARE THE ENGINES FOR COMPETITIVE USE IF YOU ARE NOT FAMILIAR WITH THE PROPER TECHNIQUES AND PROCEDURES HAVE QUALIFIED INDIVIDUALS DO THE WORK FOR YOU THE ENGINES DO NOT HAVE GOVERNORS ANY THROTTLE MECHANISM MUST HAVE A RETURN TO IDLE SPRING SO THE ENGINE WILL RETURN TO IDLE SPEED WHEN THE THROTTLE PEDAL IS RELEASED FAILURE TO FOLLOW THESE WARNINGS COULD RESULT IN SERIOUS PERSONAL INJURY OR DEATH TO FIND THE CORRECT NUMBER OF THE PART YOU NEED FOLLOW THE INSTRUCTIONS ON THE REVERSE SIDE Refer to Engine Model Type and Code Number that is stamped on the blower housing of engine Engine type numbers such as 0123 01 are listed only as 0123 in most instances The two digits 01 or 02 etc to the right of the space may be required for more accurate parts identification in some instances Select the Illustrated Parts List covering the correct Model Series and Type Number Refer to the Illustrations and compare the original part with Illustration The number next to the illustration is the Reference Number Assemblies include all parts shown in frames All parts shown in assembly frames having individual reference numbers can be purchased separately After the Reference Number h
7. Magneto Armature 555373 Cable Starter 1313A 557020 Gear Clutch 555382 Clamp 17 Teeth 219 Chain Solenoid Mounting Note 557067 Starter Solenoid 557091 Gear Clutch 557000 Limiter Rev 18 Teeth 219 Chain 557023 Clutch Centrifugal 557092 Gear Clutch 19 Teeth 219 Chain 1314 557019 Hardware Mounting Centrifical Clutch x Included in Engine Gasket Set Ref No 358 e Included in Carburetor Overhaul Kit Ref No 121 A Included in Valve Gasket Set Ref No 1095 5226 11 Assemblies include all parts shown in frames 02 27 2003 11 124400 REF PART REF PART REF PART NO NO DESCRIPTION NO NO DESCRIPTION NO NO DESCRIPTION 23 557030 Flywheel 332 555038 Nut 455 555518 Cup Flywheel Flywheel 1239 19433 Wrench Flywheel 363 19069 Puller Flywheel x Included in Engine Gasket Set Ref No 358 e Included in Carburetor Overhaul Kit Ref No 121 A Included in Valve Gasket Set Ref No 1095 5226 12 Assemblies include all parts shown in frames 02 27 2003 12 124400 REF PART REF PART REF PART NO NO DESCRIPTION NO NO DESCRIPTION NO NO DESCRIPTION 304 557034 Housing Blower 305 557036 Screw 305A 557042 Screw Blower Housing Blower Housing 727 557065 Cover Starter Drive 732 557064 Screw Starter Drive Cover Included in Engine Gasket Set Ref No 358 e Included in Carburetor Overhaul Kit Ref No 121 A Included in Valve Gasket Set Ref No 1095 5226 13 Assemblies include all parts s
8. ON NO NO DESCRIPTION NO NO DESCRIPTION 1 555582 Cylinder Assembly 3 555071 Seal Oil 307 555533 Screw 2 555140 Kit Bushing Seal Magneto Side Cylinder Shield Magneto Side 15 555079 Plug Oil Drain 718 555579 Pin Locating 306 557037 Shield Cylinder 1019 555577 Kit Label x Included in Engine Gasket Set Ref No 358 e Included in Carburetor Overhaul Kit Ref No 121 A Included in Valve Gasket Set Ref No 1095 5226 3 Assemblies include all parts shown in frames 02 27 2003 3 124400 REF NO PART NO 25 557001 REF DESCRIPTION NO Piston Assembly 26 Standard Note 557002 Piston Assembly 010 Oversize 557003 Piston Assembly 020 Oversize 557004 Piston Assembly 030 Oversize x Included in Engine Gasket Set Ref No 358 A Included in Valve Gasket Set Ref No 1095 5226 4 PART NO REF DESCRIPTION NO 555514 Ring Set Standard Note 555515 Ring Set 010 Oversize 555516 Ring Set 020 Oversize 555517 Ring Set 030 Oversize PART NO DESCRIPTION 555521 Lock Piston Pin 555520 Pin Piston 557005 Rod Connecting 557078 Screw Connecting Rod e Included in Carburetor Overhaul Kit Ref No 121 Assemblies include all parts shown in frames 4 02 27 2003 REF NO PART NO 5 557011 7 A555621 555540 557018 557017 557024 557024 AO oe REF DESCRIPTION Head Cylinder Gasket Cylinder Head Screw
9. as been identified refer to the Numerical text where Reference and Primary Part Number are listed THE PRIMARY PART IS USED ON ALL TYPE NUMBERS EXCEPT THOSE TYPE NUMBERS UNDER NOTE If a Note appears below the Primary Part Number it means that this part differs from the Primary Part for certain types If your Type number is listed under Note order the part referred to at the Note If your Engine Type Number does not appear after any part number listed under Note use the Primary Part Number For Engine Type Numbers not covered by this book check other Parts Lists having the same engine model or contact your source of supply PRINTED IN U S A COPYRIGHT by BRIGGS amp STRATTON CORPORATION All rights reserved No part of this material may be reproduced or transmitted in any form or by any means electronic or mechanical including photocopying recording or by any information storage and retrieval system without permission in writing from Briggs amp Stratton Corporation A CO BEFORE OPERATING ENGINE e Read entire Operating amp Maintenance Instructions AND the instructions for the equipment this engine powers e Failure to follow instructions could result in serious injury or death The safety alert symbol dd is used to identify safety information about hazards that can result in per sonal injury A signal word DANGER WARNING or CAUTION is used with the alert symbol to indicat
10. e the likelihood and the potential severity of injury In addi tion a hazard symbol may be used to represent the type of hazard A DANGER Indicates a hazard which if not avoided will result in death or serious injury A WARNING Indicates a hazard which if not avoided could result in death or serious injury A CAUTION Indicates a hazard which if not avoided might result in mi nor or moderate injury CAUTION when used with out the alert symbol indicates a situation that could result in damage to the engine Ad WARNING amp The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm HAZARD SYMBOLS AND MEANINGS Explosion 9 AN Toxic Fumes isin Hot Surface a 2 lt Moving Parts Kickback THE INTERNATIONAL SYMBOLS USED ON THE ENGINE OR IN THIS MANUAL INCLUDE A m Read Owner s Manual Fuel Shutoff Ml Choke On Off Safety Alert THESE INSTRUCTIONS CONTAIN SAFETY INFORMATION TO e Make you aware of hazards associated with engines e Inform you of the risk of injury associated with those hazards and e Tell you how to avoid or reduce the risk of injury Engines give off carbon monoxide an odorless colorless poison gas Breathing carbon monoxide can cause nausea fainting or death e Start and run engine outdoors e Do not start or run engine in enclo
11. f No 358 e Included in Carburetor Overhaul Kit Ref No 121 A Included in Valve Gasket Set Ref No 1095 5226 6 Assemblies include all parts shown in frames 02 27 2003 6 REF PART NO NO DESCRIPTION 12 555525 Gasket Crankcase 17 555527 Bearing Ball 18 555559 Cover Crankcase x Included in Engine Gasket Set Ref No 358 A Included in Valve Gasket Set Ref No 1095 5226 7 REF PART NO NO 20 555529 Seal Oil PTO Side 21 555037 Cap Oil Fill Assemblies include all parts shown in frames 7 DESCRIPTION NO NO 124400 REF PART DESCRIPTION 22 557035 Screw Crankcase Cover Sump 415 555563 Plug e Included in Carburetor Overhaul Kit Ref No 121 02 27 2003 124400 REF PART REF PART REF PART NO NO DESCRIPTION NO NO DESCRIPTION NO NO DESCRIPTION E x Included in Engine Gasket Set Ref No 358 e Included in Carburetor Overhaul Kit Ref No 121 A Included in Valve Gasket Set Ref No 1095 5226 8 Assemblies include all parts shown in frames 02 27 2003 8 REF NO PART NO 94 557085 557084 557012 557006 557083 DESCRIPTION Kit Idle Mixture Kit Idle Speed Jet Main Gasoline Contains 7 Different Sizes Carburetor Valve Throttle REF NO 133 137 151 254 387 436 536 629 883 x Included in Engine Gasket Set Ref No 358 A Included in Valve Gasket Set Ref No 1095 5226 9 PART NO 557080 0557082 557053 557079
12. hown in frames 02 27 2003 13 124400 REF PART REF PART REF PART NO NO DESCRIPTION NO NO DESCRIPTION NO NO DESCRIPTION 55 557060 Housing Rewind 557055 Screw 689 557057 Spring Friction Starter Rewind Starter 1210 557056 Pulley Spring Assem 58 557062 Rope Starter 557058 Plate Pawlm Friction bly Cut to Required 557059 Pawl Ratchet Pulley Length 557061 Screw 1211 557056 Pulley Spring Assem 60 557063 Grip Starter Rope Pawl Friction Plate bly 555576 Starter Rewind Spring Included in Engine Gasket Set Ref No 358 e Included in Carburetor Overhaul Kit Ref No 121 A Included in Valve Gasket Set Ref No 1095 5226 14 Assemblies include all parts shown in frames 02 27 2003 14 REF NO PART NO 557068 557077 497608 555376 557069 557075 DESCRIPTION Motor Starter Screw Starter Motor Brush Set Strap Starter Drive Starter Starter Armature REF NO 675 697 783 x Included in Engine Gasket Set Ref No 358 A Included in Valve Gasket Set Ref No 1095 5226 15 PART NO DESCRIPTION 691261 Washer Brush Retainer 557065 Screw Starter Motor 557071 Gear Pinion REF NO 797 801 802 803 1051 1090 PART NO 555380 557076 557074 557072 557070 557073 124400 DESCRIPTION Nut Brush Retainer Cap Drive Cap End Housing Starter Ring Retainer Retainer Brush e Included in Carburetor Overhaul Kit Ref No 121
13. sed area even if doors or windows are open mR A Rapid retraction of starter cord kickback will pull hand and arm toward engine faster than you can let go Broken bones fractures bruises or sprains could result e When starting engine pull cord slowly until resistance is felt then pull rapidly e Remove all external equipment en gine loads before starting engine e Direct coupled equipment compo nents such as but not limited to blades impellors pulleys sprockets etc must be securely attached Briggs amp Stratton does not necessarily know what equipment this engine will power For that reason you should carefully read and understand the operating instructions for the equipment on which your engine is placed AX WARNING LL A Gasoline and its vapors are extremely flammable and explosive Fire or explosion can cause severe burns or death WHEN ADDING FUEL e Turn engine OFF and let engine cool at least 2 minutes before removing gas cap e Fill fuel tank outdoors or in well venti lated area e Do not overfill fuel tank Fill tank to approximately 1 1 2 inches below top of neck to allow for fuel expansion e Keep gasoline away from sparks open flames pilot lights heat and other ignition sources e Check fuel lines tank cap and fittings frequently for cracks or leaks Replace if necessary WHEN STARTING ENGINE e Make sure spark plug muffler fuel cap and air cleaner are
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