REAL 6100 PLUS
Contents
1. Speed indicator Lower speed Horn Accelerate Service indicator a Joystick Battery level indicator _ Main switch Drive function Speed indicator Horn 7 Electric functions Option buttons Service indicator Joystick Main switch Left indicator ___ Function buttons __ Option buttons ot ME Operating program Horn Joystick we The user can adjust the armrests height and width CONTROLS If the chair comes with folding armrests these can be folded down 1 Height adjustment Turn to lower raise the armrest 2 Width adjustment 3 Folding mechanism Armrest Foldable armrest Lower the backrest 1 into the backrest mechanism 2 while you hold the snap lock 3 Adjust to the desired height Lock the backrest by tightening the knob 4 THERE ARE FOUR TYPES OF BACKREST CONTROLS MECHANISMS a ei Height adjustment Standard Medic Comfort and Flectric 2 Angle adjustment of backrest mechanism All are available as low and high performance 3 Angle adjustment of backrest plate all illustrated chairs have low mechanism 4 Depth adjustment All backrest mechanisms have separate controls for 5 Electric controls see the section for control box l a height depth and angle The Medic model is adjustable 6 NOTE Ensure that the Medic backrest fits in the bracket so2. GENERAL The charger is designed in the primary switch mode technology The technology provides a constant DC voltage which guarantees for a long lifetime for maintenance free sealed lead acid batteries A holding device for wall mounting will be found on the back of the charger Battery charger shall meet SS EN 12184 ISO 7176 21 PROGRAMMING DIAGRAM OF THE ELECTRONICS STANDARD PROGRAM DX2 SHARK USER SETTINGS PROG 1 PROG 2 PROG 3 PROG 1 PROG 1 PROG 2 PROG 3 PROG 4 Max forward speed 25 45 75 75 Forward acceleration 20 25 30 30 Braking forward 35 40 50 75 Max reverse speed 20 25 50 50 Reverse Acceleration 20 20 25 25 Reverse brake 35 35 50 50 Max turning speed 15 20 45 40 Turn acceleration 20 20 25 30 Turn braking 35 40 55 55 Joystick sensitivity 50 50 50 40 Grip Traction 100 100 80 80 NS Se Customizations shall only be done by authorized personnel who have received Mercado Medic training program for service and reconditioning Articles that are on the list over current combination agreements are allowed to be fitted with maintained CE marking If an article wants to be fitted that is not on this list must authorized personnel contact Mercado Medic and ask for a written approval Article to be approved must physically be sent to Mercado Medi
3. and back to tilt it backward Adjust the angle of the backrest Move the joystick 5 forward to tilt the backrest forward and back to tilt it backwards OPERATING THE ELECTRICAL FOOTPLATE OPTION The footplate has height and angle adjustment Press the option button 7 until a chair appears Press the function button 6 or move the joystick 5 left right to highlight the function electrical footplate which is divided into right and left Move the joystick 5 forward to extend and tilt the footplate or backward to retract the footplate and move it backward To adjust the left footplate only navigate to No 1 and move the joystick 5 forward to tilt the footplate up or move it backward to tilt it down To merely extend shorten the footplate on the left side navigate to No 2 and move the joystick 5 forward to extend the footplate and back to make it go back To adjust the right footplate only navigate to No 3 see No 1 and No 4 for vertical adjustment as explained in 2 When the chair s electrical functions are not used in five minutes it will turn off automatically to save battery To boot the electronics press any key The time interval for automatic shut off is adjustable IN ORDER TO LOCK THE CONTROLLER DX2 When the controller is turned on hold the power button 1 for four seconds Lock will be displayed The control box is turned off TO UNLOCK THE CONTROL BOX DX2 Press the Power button 1 A lock
4. battery connection e Disconnect mains after a short period of time e Connect battery with correct polarity e Connect mains supply RECOMMENDATIONS FOR CHARGING SEALED LEAD ACID BATTERIES Charge Discharge e Charge 12 hours prior to initial use e Charge after each discharge even after partly discharge Charging plug 3 pin XLR from the front Battery Battery e Never store a discharged battery e A completely discharged battery must be charged for min 16 hours e If the charging time is below 16 hours for more than three times then charge one time for 24 hours to equalize the poor charging e The ambient charging temperature should range between10 C and 30 BEFORE LONGER STORAGE PERIODS TWO POSSIBILITIES A Disconnect the battery from the charger and store it fully charged Before storage periods exceeding three months charge the battery for min 36 hours B You can leave the battery on charge for an unlimited time maintenance charge It is recommended to store the battery in a cool place HIGH AMBIENT TEMPERATURES Charging in temperatures above 30 C is not recommended Your charger is adjusted with a charging voltage valid for 20 C LOW AMBIENT TEMPERATURES Charging below 10 C is not recommended In low temperatures the available capacity is reduced DEEP DISCHARGE Try to avoid deep discharges If a deep discharge occurred charge the battery as soon as possible for 24 hours
5. MERCADO REAL 6100 PLUS INSTRUCTIONS FOR USE AND CARE Article No Changed 140901 REAL 6100 PLUS Valid from 130517 REAL 6100 PLUS is an electrically powered indoor wheelchair for people with various disabilities The REAL chair as specified below model is CE certified in accordance with the MPA statutes of medical devices LVFs 2003 11 For people with impaired vision we refer to a PDF file with enlargement abilities of this manual at http mercado se int documentation TECHNICAL INFO PAGE 3 USER GUIDE PAGE 5 CONTROL BOX SHARK PAGE 7 CONTROL BOX DX REMG90A CONTROL BOX DX2 REM421 CONTROL BOX DX2 REM550 PAGE 8 CHARGING PAGE 9 TROUBLESHOOTING CONTROL BOX SHARK TROUBLESHOOTING CONTROL BOX DX2 TROUBLESHOOTING REAL 6100 PLUS PROGRAMMING DIAGRAM OF THE ELECTRONICS PAGE 11 SERVICE SERVICE MANUAL INDIVIDUAL CUSTOMIZATION PAGE 12 PRE USE INSPECTION CHECKLIST PRE USE INSPECTION CHECKLIST CONTROLLER e All knobs and locking wheels shall be tightened on the chair before use e Turn on the main switch The leg support may not be adjusted so that it touches e Make sure the battery level indicator should not be the floor or the ground at any time down at the red mark Ifthe REAL 6100 PLUS is equipped with a belt or e Make sure the controller does not display any errors a harness of any kind it may not hang loosely on please go to Troubleshooting the chair but used as intended or taken off e Make sure th
6. MERGDO Mercado Medic UK Ltd Phone Fax E mail PO Box 4818 Ph 44 0 844 561 6874 sgeric Warwick CV34 9GB Fax 44 0 844 561 6875 www mercado medic co uk E info mercado medic co uk
7. appears in the display Push the horn 8 twice within 10 seconds The control box is started MAINTENANCE CHARGE THE CHAIR EVERY MONTH OR CONTINUOUSLY Connect the charger power cord 3 into the wall Connect the charger connector 1 to the socket 2 labeled battery symbol Power cord and charging plug can be connected in any order Green LED 4 flashes during charging The charger get warm when charging This is normal Overheat protection available Green LED 4 lights when the battery is ready for use which takes at least six hours regardless of battery capacity at the start Since the charger draws little current and do not over charge the battery it may advantageously be engaged until the vehicle is placed in service Disconnect the charging plug from the socket 2 when the vehicle used Disconnect the power cord 3 if desired lt MERGDO MFC pay Charger 6100 PLUS 4 amp Art no BAC1010 When exchanging battery brand Sonnenschein type Dryfit A500 A512 12V 25 Ah make sure to connect the cable marked with a plus sign to the positive pole on the battery The negative cable should be connected to the negative pole GUIDELINES WHEN HANDLING BATTERIES Do not ever short circuit the battery Do not throw it on a fire Avoid heavy bumps to the battery If exposed to battery acid rinse immediately with water for at least 15 minutes then contact a doc
8. c for evaluation Mercado Medic will then contact the supplier of the article in order to sign a mutual combination agreement In that process Mercado Medic conducts a risk analysis for the article in combination with Mercado Medics product When the risk analysis is conducted the customer supplier receives a written notion Chairs that have undergone changes as described below shall be verified by Mercado Medic to maintain product liability e Upholstered parts such as seats backrests armrests side supports and neckrests can be customizedas it do not exceed the original product measurements or centre of gravity e Center of gravity in relation to the actuator must be maintained e Upholstered parts shall meet current fire and environmental requirements e Surfaces put under considerable load must not be outside the square formed by the wheels on the base If these guidelines are fulfilled Mercado Medic will keep the product responsibility CE Special customization done by the healthcare beyond Mercado Medic guidelines overtake the responsibility for the product in its form but also how it is put back in its original form This must be done by an authorized technician approved by Mercado Medic Mercado Medic then overtake the product responsibility according CE93 42EEC Medical Products Directive MDD For questions regarding adjustments customizations contact Andreas Teske Phone 46 8 555 143 19 Email andreas teske mercado se
9. cate the cylinder with a thin layer of Teflon or fabric evenly with a damp cloth siliconbased grease which does not become overviscous like e Wipe dry with a clean damp cloth greases based on mineral oils TECHNICAL INFORMATION y gt TECHNICAL DATA STANDARD MEASUREMENTS Max user weight 135 kg Total width 570 mm Top speed 4 5 km h Length 795 mm Turning space1 80 870 mm Wheel front back 125 mm Driving wheel both center wheels Driving wheel 225 mm Driving time per charge approx 15 km Seat height 480 760 410 610 mm Obstacle ability 40 mm Leg support length 370 530 mm Weight 76 kg incl batteries Seat width 290 480 mm Charging time approx 6 8 hours Seat depth 320 530 mm Charger tested and approved ECB 401 Easy Buddy 4A Seaittilt 15 8 8 15 0 23 by Mercado Medic AB Back support height 330 430 mm Batteries tested and approved Sonnenschein 2pcs 12V 25 Ah Back support angle 15 45 by Mercado Medic AB i as with the ability to adjust down to a maximum of 3 cm lt a PROGRAMMING DEVICE Selection of programmable functions e Forward speed e Reverse acceleration e Turning deceleration e Forward acceleration e Reverse deceleration e Joystick sensitivity e Forward deceleration e Turning speed e Reversed joystick function e Reverse speed e Turning acceleration e Use of external joystick Battery level indicator Main switch _ be Seat function
10. do not move with the seat tilt 3 There are three positions When selecting position 3 the seat must be equipped with base extensions 1 Front 15 back 8 standard seat tilt 2 Front 8 back 15 reversed seat tilt 3 Front 0 back 23 all seat tilt backwards The controller can be adjusted for depth and sideways position To adjust the depth undo screw 1 with a 5 mm Allen key Move the controller arm to the required position out of three possible and reattach the screw The controller can also be moved sideways to either the inside or the outside of the armrest The control arm is jointed at two points This allows the control box to be moved horizontally and sideways without the use of tools Push the controller into the desired position and it locks into position by itself The controller can be placed on either side of the chair WITH PARALLELOGRAM The magnetic attachment allows the controller to be positioned parallel to the arm rest Adjust the position of the screw 1 then lock the screw Adjust the control box to the desired position then release The footplate has a height and an angle adjustment To adjust the height of the footplate loosen screw 1 Adjust the footplate to the required height and tighten the screw Note Ensure that the screw enters one of the inner tube s countersunk depressions The angle of the footplate is adjusted using screw 3 with a 5 mm Allen key To lower tu
11. e foldable armrests are in an upright position before driving the chair e Fold down the footplate e Attach the backrest e Don t use the chair when backrest and or armrests are unmounted MVERGDO Mercado Medic UK Ltd Phone Fax Internet E mail MEDIC PO Box 4818 Ph 44 0 844 561 6874 www mercado medic co uk MW Warwick CV34 9GB Fax 44 0 844 561 6875 info mercado medic co uk IMPORTANT INFORMATION AND CLASS The REAL 6100 PLUS chair has exchangeable components accessories and functions that can be adjusted to suit indi vidual needs The chair should only be used by the person and for the purpose for which it was originally intended The chair is designed for indoor use and should not be exposed to water other fluids or chemicals nor should it be exposed to high temperatures intensive sunlight or similar The chair may not be equipped with other accessories or components than those approved by Mercado Medic Repairs and other technical adjustments may only be carried out by personnel authorised by Mercado Medic Please read through these instructions carefully before using your chair e REAL 6100 PLUS is classified as A and is intended for indoor use only e Max users weight 135 kg If you want to adjust for heavier users contact Mercado Medic AB e REAL 6100 PLUS is tested and approved according to the EMC directive e Mobile Phones do not affect the manoeuvring of REAL 6100 PLUS e REAL 6100 PLUS may not be equipped with oth
12. er accessories or components other than those authorised by Mercado Medic AB e Repairs or other engineering work must be performed by personnel authorised by Mercado Medic AB e Chairs with adjustable seat angle should be in fixed position when sitting in or rising up from the chair e REAL 6100 PLUS shall not be operated when the seat height is in the raised position STORAGE CLEANING AND MAINTENANCE Keep the chair in a dry room temperature environment e Vacuum well when dry Check battery level prior to use If the chair is to be stored for longer than a month the battery terminals should be The seat backrest and other padded parts are for functional disconnected The chair is intended for indoor use and purposes not made of impermeable materials For hygienic should not be flushed with water other liquids or chemicals reasons when the upholstery is changed the seat and The chair can be cleaned wiped clean with disinfectants padding material should be replaced Do not expose the chair to high heat or prolonged intense sunlight or other radiation The electronic lifting device should be checked regularly for The chair should be wiped clean and kept free of dust dust and dirt Put the seat into its highest position Clean and dirt and the upholstery cleaned with foam upholstery with a cloth Water or solvents may not be used cleaner Remove loose dirt from the fabric e Apply a thin layer of foam and rub it into the Then lubri
13. rn the screw clockwise to raise turn the screw anti clockwise The leg position can be adjusted to four positions Loosen and remove screw 2 with a 5 mm Allen key Set the required angle return the screw into the relevant hole and tighten Calf heel support and base plate with depth 100 mm are available as options Also with depth width height and angle adjustment Releasing the brake enables the chair to be moved manually To disengage the brakes press the switch away from you 1 upwards in the picture on the right To apply the brakes again push the controls back to the original position If the chair is disengaged when it is on the panel will display an alarm which means that the chair is not possible to use As soon as the brake is engaged the alarm is off and the chair is again possible to use Note The chair must never be transported with the brakes disengaged CONTROLS 1 Height 2 Angle legrest 3 Angel footplate MANEUVER OPERATION Press the main switch 1 Check the battery level 4 The battery level should not be down at the red mark see Charge Make sure the service indicator 9 is not lit DRIVING Before driving check that the seat function indicator 6 is not lit When driving the chair for the first time start with a low speed and gradually increase the speed until you reach a comfortable cruising speed To reduce
14. speed press the button with a turtle 2 to increase speed press the button with a rabbit 3 To fine tune the speed hold switch 2 alt 3 to the desired speed is displayed on the speed indicator 7 SEAT UNIT To select the seat control press the button 6 Pressing once lights function 1 pressing twice switches mode to function 2 Seat height is always operated by function 1 To raise or lower the seat press the joystick forward alt backwards Function is switched off if the seat has no further power functions To return to run mode press the button 6 again If the chair s electrical functions are not used in five minutes the controller is automatically turned off to save battery To boot the electronics press the main switch 1 or push the joystick 5 The time interval for automatic shut off is adjustable Horn Press the button 8 LOCK THE CONTROLLER SHARK When the controller is turned on hold the power button 1 for four seconds The controller is turned off After four seconds all LEDs light up for a moment and a the horn will sound After that turn the controller on and it is now locked UNLOCK THE CONTROLLER SHARK When the controller is locked Press the power button to turn on the control box All LED lights up quickly Battery indicator LED 8 will then light up and count down slowly from right to left Press the Horn button 8 twice before the battery indicators LED is completely related Yo
15. that snap locks and the backrest cannot be pulled out in depth Backrest mechanism can be electrically operated as an option see the control panel Standard Medic Option Comfort Option Users must not be seated in the chair when transporting the REAL 6100 PLUS Users must move over to the dedicated vehicle seat The chair must be equipped with transport loops and must be anchored to the vehicle using straps Transport loops are accessories that can be ordered separately article number 802210 THERE ARE THREE TYPES OF SEAT TILTS Gas spring crank control and electric tilt The gas spring lever is located at the rear right side under the seat 1 and is adjusted by moving the lever slowly forward The controls are alternatively under one of the armrests 2 Crank operated tilt is adjusted using the crank from the rear 3 The range of the tilt can be reduced using attached nuts 4 Electric seat tilt is controlled from the controller see the controller section SEAT TILT MECHANISMS 1 Gas spring under armrest 2 Gas spring under seat 3 Crank control under seat 4 Electric see control box section Gas spring Crank control CONTROLS 1 Armrest attached here move with the seat tilt 2 Armrest attached here
16. tor Used batteries must be left at a recycling station SAFETY INSTRUCTIONS The chargers are especially designed to charge main tenance free lead acid batteries The charger housing should only be opened and maintained by authorized personnel Unqualified opening may cause damage to the charger and will void the guarantee Operation with an opened housing is strictly prohibited Only a qualified technician is allowed to replace the fuse The charger should only be operated if sufficient cooling is assured The chargers should only be operated in closed rooms and must be protected against moisture PUTTING INTO OPERATION Compare the rated voltage of the type plate of the charger with the rated voltage of the battery If identical connect the battery with the correct polarity Red cable to plus terminal black cable to minus terminal of the battery Connect the mains supply When the polarity is correcta LED 1 and LED 3 ignites The LED 3 will turn of shortly and the LED 2 ignites The battery will now be charged with the rated current If connected with reverse polarity the LED 4 illuminates In this case disconnect the mains supply immediately charge the battery connection and repeat the start procedure after 30 60 seconds If LED 4 and LED 3 illuminates after connecting battery and mains the battery is not connected or the battery wiring is damaged SPECIAL INSTRUCTIONS TO AVOID SPARKS e Connect mains supply without
17. u have about 10 seconds After that the current battery level and your REAL 6100 PLUS is ready for use MANOEUVRE OPERATION Press the main switch 1 Check the battery level 4 The battery should not be down at the red mark Please see Charging Driving Make sure the display 3 shows one of the driving programs 1 to 5 Press function buttons 2 until any of these numbers appear Set the program speed with function buttons 6 Push the joystick 5 straight forward to drive forwards and diagonally left right forward to turn The chair can be turned around by moving the joystick 5 straight left right To reverse pull the joystick 5 backwards Horn Press the button 8 SEAT UNIT OPERATION To raise lower the seat unit or to operate electric tilt backrest angle or angle of footplate Press the Option key 7 until a chair appears The electrical functions that are available on the chair are displayed one function visible at a time Press the function button 6 to toggle between the symbols or move the joystick from side to side The electric function that is active is blue in the display 3 Move the joystick forward backward alt left right to operate the different functions The symbol on the display switches to green when adjusting Adjust the seat height Move the joystick 5 forward to raise the seat and down to lower it Adjust the seat tilt Move the joystick 5 forward to tilt the seat forward
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