PDF of Drawing
Contents
1. WM a a lll 8 Items marked with an asterisk are available in RSJPUSK seal kit also includes 5 pieces 20 on page 2 QTJO1N Operations Manual and Parts Breakdown rev 05 14 08 agre INSTRUCTIONS Install base supports 1 3 to cylinder 9 assembly by using bolts 25 and washers 24 Do not tighten 2 Secure the caster wheel assemblies 14 to the base supports 13 using the bolts 10 spring washers 27 and nuts provided 15 3 Place the complete assembly on a level floor so all caster wheel assemblies 14 are touching the floor and tighten the bolts 25 that secure the base supports 13 to the cylinder assembly 9 4 Secure the adjustable platform 4 to the secondary ram at the top of the cylinder 9 assembly with the nut 8 5 Install the holders 37 chains 7 and all the related hardware to the adjustable platform 4 as shown in the exploded view parts drawing NOTE do not use any kind of air ratchet or air gun to tighten any bolt on the jack Inspection Visual inspection should be made before each use of the transmission jack checking for leaking hydraulic fluid and damaged loose or missing parts Each jack must be inspected by a manufacturer s repair facility immediately if accidentally subjected to an abnormal load or shock Any jack which appears to be damaged in any way is found to be badly worn or operates abnormally MUST BE REMOVED FROM SERVICE until neces2. QTJO1N 1 000 LB CAPACITY TELESCOPIC TRANSMISSION JACK Address 200 Cabel St Louisville KY 40206 Sales and Service 1 977 771 5438 Fax 502 583 5488 Website www qualitylifts com SPECIFICATIONS Capacity ib usce reet e vote ed e d Yo x 1 000 Ib 0 5 ton Lowered Height mens 34 25 Raised Height ED rete 70 866 Saddle Tilt Forward 00 0 0 ccc ccc ee eee eee 15 Saddle Tilt Backward 7 7 3 Saddle Side to Side 1 575 WGI QIN ccie does dod te e eoe Re eoe HER Re Eod 229 Ib FEATURES e Two stage telescopic design provides extra range e Foot activated hydraulic system e Fully adjustable universal saddle e Load restraint chain provided e Pull handle for easy transporting of load e Swivel casters for ease of mobility e Wide base for stability A WARNING DO NOT MODIFY THIS EQUIPMENT OR REMOVE LOAD RESTRAINT CHAIN NO ALTERATIONS TO THE JACK SHALL BE MADE e ALWAYS USE THE LOAD RESTRAINT CHAIN CORNER SUPPORT BRACKET AND ATTACHMENTS TO STABILIZE AND FIRMLY SECURE THE LOAD TO THE SADDLE INSURE LOAD RESTRAINT CHAIN IS TIGHT AND PROPERLY POSITIONED TO EFFECTIVELY HARNESS THE LOAD NEVER USE THIS JACK WITHOUT A LOAD RESTRAINT CHAIN STRONG ENOUGH TO SUPPORT THE TRANSMISSION WARNING FOR YOUR SAFETY amp TO PREVENT INJURY READ STUDY AND UNDERSTAND ALL WARNING LABELS AND OPERATING INSTRUCTIONS FUR
3. NISHED WITH THIS EQUIPMENT PRIOR TO USE IF ANY PORTION OF THIS MATERIAL IS UNCLEAR CONTACT YOUR REPRESENTATIVE FOR CLARIFICATION NEVER ALLOW UNSKILLED OR IMPROPERLY TRAINED PERSONNEL TO OPERATE THIS EQUIPMENT USE OF THE TRANSMISSION JACK IS LIMITED TO THE REMOVAL AND INSTALLATION OF TRANSMISSIONS AND TRANSFER CASES DO NOT LIFT OR SUPPORT VEHICLES WITH TRANSMISSION JACK BE SURE VEHICLE IS APPROPRIATELY SUPPORTED BEFORE STARTING REPAIRS QTJO1N Operations Manual and Parts Breakdown THIS JACK IS NOT A LOAD SUSTAINING DEVICE DO NOT OVERLOAD OVERLOAD CAN CAUSE DAMAGE FAILURE OF THE JACK AND OR PERSONAL OR FATAL INJURY USE ONLY ON HARD LEVEL SURFACES CAPABLE OF SUSTAINING THE LOAD USE ON OTHER THAN A HARD LEVEL SURFACE WILL RESULT IN JACK INSTABILITY AND LOSS OF LOAD PRIOR TO TRANSPORTING THE LOAD INSURE THE JACK IS IN THE LOWERED POSITION AND THE LOAD IS CENTRALLY LOCATED ON THE SADDLE IT IS YOUR RESPONSIBILITY TO KEEP ALL WARNING LABELS AND INSTRUCTION LITERATURE LEGIBLE AND INTACT REPLACEMENT LABELS AND LITERATURE ARE AVAILABLE FROM THE FACTORY FAILURE TO HEED THESE WARNINGS MAY RESULT IN EQUIPMENT AND OR PROPERTY DAMAGE AND OR PERSONAL OR FATAL INJURY rev 05 14 08 QTJO1N 1 000 LB CAPACITY TELESCOPIC TRANSMISSION JACK Item Part No No 1f 2t 3t 4 RSJ04 5t 6t 7 t 8 tt 9 10 11 12 13 RSJ13 14 RSJ14 15 16 RSJ16 17 18 19 T Available in 2 Piece Chain Kit RSJCK includi
4. er corrosive vapors abrasive dust or any harmful elements 2 Lubricate all moving parts once a month except for the saddle holder and brackets on top of the jack s saddle holder 3 It is not necessary to regularly check the jack s fluid level If there is an external fluid leak the jack must be serviced and or repaired by a qualified hydraulic repair person that is familiar with this equipment A manufacturer s authorized repair facility is recommended IMPORTANT NEVER USE ALCOHOL HYDRAULIC BREAK FLUID OR TRANSMISSION FLUID AS ALTERNATIVES FOR HYDRAULIC JACK OIL 4 The jack label s must be legible and easy to read Contact the manufacturer for a replacement label if the jack s label is unreadable 5 Inspect the jack for component cracks breaks bends signs of damage or fluid leaks before each use Do not use the jack if it has loose or missing hardware or components or is modified or altered in any way Take corrective action before using the jack again Owner User Responsibility The owner and or user must have an understanding of the manufacturer s operating instructions and warnings before using the transmission jack Warning information should be emphasized and understood If the operator is not fluent in English the manufacturer s instructions and warnings shall be read to and discussed with the operator in the operators native language by the purchaser owner making sure that the operator comprehends its contents O
5. ng 1 2 3 5 6 7 35 36 TT Avai Available in Leg and Caster Hardware Kit RSJLCHK including 10 15 22 23 24 25 27 Description Nut M8 Bolt with hook Pin Adjustable platform Eye bolt M10 Chain lock Chain Nut M30 Oylinder assembly Bolt M8 x 25 Retaining Ring 9 Washer 14 Base support Caster wheel assembly Nut M8 Pedal Inner hex bolt M10 x 40 Spring washer 10 Pump release block Note replacement power unit available as RSJPU QTJO1N Operations Manual and Parts Breakdown r DANANG O A N R 35 t 36 t 38 1 39 H 40 tt 4H Part No RSJ19A RSJ32 RSJ34 RSJ37 Description Release assembly O ring 8 5 x 1 8 Connecting plate Cotter pin 3 x 25 Short shaft Spring washer 12 Inner hex bolt M12 x 25 Spring washer 8 Handle Bolt M8 x 12 Crooked tube Nut M10 Washer 10 Holder Bolt M12 x 30 Bolt M12 x 25 Washer 12 Nut M12 Retaining ring 12 e o mk mom lable Saddle Hardware Kit RSJSHK including 8 38 39 40 41 rev 05 14 08 POWER UNIT ASSEMBLY 1 2 3 4 5 6 7 8 9 Cylinder bottom Filter net Cylinder bottom seal Reservoir Oylinder top seal Filler plug Oylinder Packing Retaining ring Ram head Ram Ram head Seal O ring O ring Top nut O ring O ring O ring Ram Bush Retaining ring 2
6. on may not apply to you To determine if your product issue is covered by warranty please call Quality Lifts sales and service number If a repair or replacement part is needed a RMA will be issued Return equipment or parts to any Quality Lifts authorized service center transportation prepaid Be certain to include your name and address evidence of the purchase date Quality Lifts RMA and description of the suspected defect If you have any questions about warranty service please write to Quality Lifts This warranty gives you specific legal rights and you may also have other rights which vary from state to state Repair kits and replacement parts are available for purchase from authorized hydraulic service centers if product is no longer covered by a warranty plan Address 200 Cabel St Louisville KY 40206 Sales and Service 1 877 771 5438 Fax 502 583 5488 Website www qualitylifts com QTJO1N Operations Manual and Parts Breakdown 5 rev 05 14 08
7. ransmission jack directly under the transmission Activate the jack s pump foot pedal to raise the jack s saddle to a height very close to the center of balance point of the transmission oil pan but do not make contact with the pan 4 Adjust the jack s saddle holder and related contact brackets so they QTJO1N Operations Manual and Parts Breakdown will configure to the transmission pan s flange Once properly configured tighten all holders and brackets 5 Very slowly and cautiously raise the jack s saddle so the saddle brackets make contact with the transmission pan s flange Be careful not to lift the vehicle Activation of the jack saddle s fore and aft tilt knob and side to side knob is sometimes necessary to properly align the transmission pan s flange with the saddle brackets Slight movement or repositioning of the jack may also be necessary for proper alignment 6 Use jack s chain and related anchorage hardware to secure the transmission to the jack s saddle LOWERING 7 Lower the transmission down and away from the engine according to the instructions in the vehicle repair service manual making sure the transmission will not get hung up on any electrical lines fluid lines or any other under car components Lower the transmission by carefully and slowly depressing the jack s release foot pedal Maintenance Instructions 1 Use and store the jack in a protected environment where it will not be exposed to inclement weath
8. sary repairs are made by a manufacturer s authorized repair facility It is recommended that an annual inspection of the jack be made by a manufacturer s authorized repair facility and that any defective parts decals or warning labels be replaced with manufacturer s specified parts A list of authorized repair facilities is on a separate page insert Important Before Use Sometimes during shipment and handling air gets into the hydraulic system causing poor lifting performance Bleeding the pump with the release pedal depressed activate the pump pedal about 15 times to force excess air from the pump piston area Bleeding the ram Pump the telescopic rams up until they are fully extended by slowly pumping the foot pedal Loosen the knurled nut on top of the first stage ram Air will be released as the saddle slowly comes down When oil begins to leak out of the knurled nut tighten the nut If the con dition seems better repeat the steps for bleeding the pump and bleeding the ram until air is purged from the jack Operating Instructions 1 Using the above ground or in ground hoist raise the vehicle to the desired work height and support the vehicle with the hoist manufacturer s recommended support methods and according to the warnings given in the manual 2 Support the vehicle s engine with an under hoist stand rated greater than the weight of the engine before unbolting the transmission LIFTING 3 Maneuver the t
9. wner and or user must study and maintain for future reference the manufacturer s instructions and pertinent warning information Owner and or user is responsible for keeping all warning labels and instruction manuals legible and intact Replacement labels and literature are available from the manufacturer rev 05 14 08 LIMITED WARRANTY QUALITY LIFTS WARRANTS TO ITS CUSTOMERS THAT THE COMPANY S HYDRAULIC JACKS ARE FREE FROM DEFECTS IN WORKMANSHIP AND MATERIALS Quality Lifts will repair or replace its hydraulic jacks which fail to give satisfactory service due to defective workmanship or materials based upon the terms and condi tions of the following described warranty plans attributed to that specific product This product carries a ONE YEAR limited warranty During this warranty period Quality Lifts will repair or replace at our option any part or unit which proves to be defective in material or workmanship This warranty does not cover damage and normal wear and tear to consumable parts This warranty does not cover any repairs or replacement made by anyone other than Quality Lifts or its authorized hydraulic service centers The foregoing obligation is Quality Lifts sole liability under this or any implied warranty and under no circumstances shall we be liable for any incidental or consequential damages Note Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusi
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