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1. cccceeeeeeeeeceeeeeeeeeeeenees 32 4 1 4 How to Detach Attached Archive Segments on the Central Archive Server ccccecseeseeeee 33 4 1 5 How to Back Up the Archives of the Central Archive Servet cc ccecceceeeeeeeeeceeeeeeeeeesenaees B 4 2 Necessary preparations iirinn a a e n aa a aaa aA E a a aa aaa 35 4 2 1 Overview of Backing Up a PCS 7 Project eee ceeceeeeeeeeeeeeeeeeeeeeeeeeneeeeteeeeeeeeeneeeeseeeeeeseeeereeees 35 4 2 2 Exchanging Data Via OPC A amp E 0 eee centre tere etter et tantn eine ee ee tnee eee aeee ee eaee ee naeeeeenieeeene ented 35 4 2 3 How to Back Up PCS 7 Project Datta ccc cccccccceeceecnecceeneetecreeeeeteenecnsessaseeseseesestaseseeseeneeeens 36 4 2 4 How to Back Up User Created Libraries cccccccecececceeceenecneceeneenecnsecsaseeseesesesaseseeseeneen eas 39 4 2 5 Operator and Display Texts in BIOCKS cccccececeeeeeeeeaeceeeeeeceaaeceeeeseseceacaeeeeeesecseaeeeeeeseeeeees 40 4 2 6 How to Export Operator and Display Texts 2 cccecceccececeeeeceneaeceeeeeecneaeeeeeeeeeeceaeaeeeeeeeeesenaes 41 4 2 7 Unauthorized CPs and Network Adapters cccccccesccseceeeeteenecnseceeenecsecnaeeseeeesneetsecsasesseaeenes 42 4 2 8 How to Check the CPs and Network Adapters cccccccsccscesecsecsseceesecnsetaecaeeeesesessecsaseeseneenee 43 4 2 9 How to prepare projects with high precision time stamping c ccccceceeeeeee
2. 9 2 How to adapt the archives of the central archive server to PCS 7 V7 1 Differences between Archiving with the Central Archive Server and StoragePlus NOTICE In contrast to StoragePlus a central archive server only processes the archives when process mode runtime mode is activated on the central archive server Configuration of a redundant central archive server You can configure the central archive server redundantly as of PCS 7 V7 0 You configure the redundant central archive server as a redundant OS server You can find more information about this in the manual Process Control System PCS 7 Fault tolerant Process Control Systems Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5SE02128573 01 143 Adaptations on the Central Archive Server 9 3 How to Update PCS 7 Archive Data 9 3 How to Update PCS 7 Archive Data Introduction The following steps are to be performed only on the server for central archiving central archive server or StoragePlus server Procedure 1 Select the Start gt SIMATIC gt WinCC gt WinCC Explorer menu command The WinCC Explorer dialog box opens 2 Open the OS project of the archive server 3 Select the menu command Start gt SIMATIC gt StoragePlus gt Administration Console The StoragePlus Administration Console dialog box opens 4 In the tree structure select the folder System Configuration
3. Click Update The list of accessible computers is updated The PC station selected in the project is entered in the Target computers area Select the desired target computer PC station Note If the selected PC station does not appear in the list this suggests network problems or a faulty configuration in the project Click Configure Dialog box Configure lt Selected Station gt opens Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5SE02128573 01 57 Installation of PCS 7 and Settings on the ES 6 6 How to Configure and Download the PC Stations 8 Inthe Configure Target Computer dialog box click OK 9 Click OK in the Information dialog box The configuration data is transferred to the PC station To activate the network connections you must then download the network settings to this PC station The completion of the Configuration step is indicated in the dialog box message line 10 Click Close 11 For the computer selected in step 2 select the menu command CPU gt Download The Download to CPU in Current Project dialog box opens Note The configured network address of the Ethernet interface in the PC station must match the preset address in the target system 12 When the dialog box tells you that you are overwriting the configuration data respond as follows During initial commissioning click Yes
4. 25 Assigning an ASSET ID Page 76 X Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 70 Service Manual 03 2009 A5E02128573 01 Adaptations in the PCS 7 Project on the ES 7 3 Adaptations in HW Contig 7 3 2 How to Configure Replaced Hardware After you have replaced modules in your process control system or performed a firmware update the hardware version status must be updated in your PCS 7 project Requirement The PCS 7 project operator stations have been updated with the Project Migrator Procedure 1 Open HW Config 2 Drag the object e g CPU type firmware version x x from the hardware catalog to the corresponding slot in the AS configuration table The following system message is displayed Do you want to replace the component with component 3 Check the hardware types 4 Click Yes 5 Select the menu command Station gt Save Compile Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5SE02128573 01 71 Adaptations in the PCS 7 Project on the ES 7 3 Adaptations in HW Contig 7 3 3 How to Set the CPU Properties Reason for Checking the CPU Properties Requirements Procedure 72 When you update a firmware version of a CPU for example in HW Config certain parameters might not be accepted and might be replaced by default values during the update In this case
5. Ifthe PC station is in process mode you can only click Yes when a communication interruption is permissible The Stop Target Module dialog box opens 13 In the Stop Target Module dialog box click OK to confirm The Download dialog box opens 14 Click OK to confirm The download is performed Once the configuration has been applied the PC station is ready to operate 15 Repeat steps 2 through 14 for all of the PC stations Switching the Logs on the Bus Industrial Ethernet NOTICE You must not deactivate the TCP IP protocol or the ISO protocol during operation These protocols are mandatory for the configured operating mode If a bus within a system must be switched to a different protocol for example from TCP protocol to ISO protocol you must temporarily set a mixed protocol TCP and ISO on the engineering station You then download the configuration data to the AS and the operator control and monitoring systems Additional information e SIMATIC NET Commissioning PC Stations Manual and Getting Started manual Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 58 Service Manual 03 2009 A5E02128573 01 Installation of PCS 7 and Settings on the ES 6 7 Introduction 6 7 Transmission Rate and Operating Mode in the PC Network Transmission Rate and Operating Mode in the PC Network For communication in a network you must ensure that the following p
6. You can continue with the software update using the available operating system installation e The operating system of the PC stations is Windows 2000 Server or Windows 2000 Professional You need to update the operating system Consult with a network administrator about the configuration of the networks You can find information about backing up data in the manual Process Control System PCS 7 Service Support and Diagnostics You can find information about the installation and configuration of the PC stations in the Installing the Operating System section of the Process Control System PCS 7 PC Configuration and Authorization manual Note You can install a new operating system immediately if you have not stored the project data on the operating system partition Additional information e Manual Process Control System PCS 7 PC Configuration and Authorization Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 52 Service Manual 03 2009 A5E02128573 01 Installation of PCS 7 and Settings on the ES 6 3 How to install PCS 7 6 3 How to install PCS 7 Requirements SIMATIC PDM PCS 7 project data has been backed up For detailed information on the backup of project data referred to the Process Control System PCS 7 Service Support and Diagnostics documentation section Ensuring Availability Data Backup The hardware planning and hardware update are complete The necess
7. These steps are only required for projects in which the PCS 7 function high precision time stamping is used The current version of all SIMATIC stations has been compiled and transferred For each CPU with time stamping 1 Select the following path from the Project gt SIMATIC Station gt CPU gt S7 Project gt Charts tree structure Select Options gt Charts gt Chart Reference Data The Chart ref Chart reference data dialog box opens 3 Select the View gt Block types menu command 4 Click the table header Block type in the table The blocks of this CPU are displayed in sorted order 5 Search for IM_DRV in the Chart ref Chart reference data dialog box 6 Double click on the IM_DRV entry 9 The CFC associated chart opens Select the Chart gt New menu command in the CFC editor The Open dialog box opens Go to the Object name input line and type in a name e g TEMP_IM_DRV_ Number for the temporary CFC chart e g TEMP_IM_DRV_1 Select the Window gt Arrange gt Tile vertically menu command in the CFC editor 10 Drag and drop the IM_DRV block from the system chart to the temporary CFC chart e g TEMP_IM_DRV_1 11 Save the CFC charts 12 Repeat steps 5 through 11 for all IM_DRV blocks in the CPU Note The system chart will no longer contain any IM_DRV blocks after you have successfully moved them all to temporary CFC charts The name of syst
8. gt Object Properties gt Styles gt ReturnPath e The archive tag name may not have a leading server prefix e If archive tags were configured in PCS 7 V6 0 with the server prefix before the archive tag name subsequent configuration is required Expand the existing parameter assignment to include the asia MyServerPrefix attribute by selecting Block Icon gt Object Properties gt Styles gt ReturnPath Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5SE02128573 01 117 Adaptations in the PCS 7 Project on the ES 7 7 Adaptations for the Maintenance Station 7 7 Adaptations for the Maintenance Station 7 7 1 Overview of the Maintenance Station update The Maintenance Station server MS server is an OS server The MS server also fetches messages from devices which only provide the messages locally SNMP devices PC stations and saves their identification data In addition to the steps described for the OS server further steps must be carried out for the update of an MS server The corresponding additional steps are listed below Overview of the procedure Step Action ES OS OS AS server client 47 pdating the Maintenance Station Page X X 48 hanging the version for the OPC Server object in W Config Page 122 49 pdating the diagnostics settings Page 123 X x lt 50 arrying out a complete export of ID data X Page 125 51 P
9. Service Manual 03 2009 A5E02128573 01 27 Overview of Upgrade Steps 3 2 Overview of the Procedure 28 Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 Preparing for the software update 4 4 1 Adapt the central archive server 4 1 1 Overview of Adaptations for Central Archiving Introduction If archive data is to be available after the software update you must perform the steps listed below Note Take the steps in this section into account only if you are using one of the following servers for archiving in the PCS 7 project e Central archive server e StoragePlus server only recommended for smaller systems Expanding a central archive server from the non redundant to the redundant type You can find information about this in the Process Control System PCS 7 PC Configuration and Authorization documentation Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5SE02128573 01 29 Preparing for the software update 4 1 Adapt the central archive server Preparation time You must begin the preparations for updating the central archive server or StoragePlus server before you start updating the PCS 7 project The amount of time you have for updating the archive server is the amount of time in which archive data can be stored in the short term archive on the OS servers The time will dep
10. Training Centers Siemens offers a number of training courses to familiarize you with the Process Control System SIMATIC PCS 7 Please contact your regional training center or our central training center in D 90327 Nuremberg Germany for details Telephone 49 911 895 3200 Internet ttp Awww sitrain com Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 11 Preface Technical Support You can reach the Technical Support for all Industry Automation and Drive Technology products e Via the Web formula for the pport Request ttp www siemens com automation support request e Phone 49 180 5050 222 e Fax 49 180 5050 223 upport can be found on the Internet pages Additional information about our Technical ttp Awww siemens com automation service Service amp Support on the Internet In addition to our documentation we offer our Know how online on the internet at where you will find the following e The newsletter which constantly provides you with up to date information on your products e The right documents via our Search function in Service amp Support e A forum where users and experts from all over the world exchange their experiences e Your local representative for Industry Automation and Drive Technology e Information on field service repairs spare parts and consulting Please note the following if you call the p
11. published again e You only need to update the software when performing a software update for a Web client e When updating software for a Web diagnostics client you will have to remove and then install the software Additional information You can find comprehensive instructions on how to set up PCS 7 OS Web Option in the manual Process Control System PCS 7 PCS 7 OS Web Option 128 Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 Adaptations in the PCS 7 Project on the ES 7 8 Additional Options 7 8 3 Updating PCS 7 Components that Use SIMATIC Logon Services Additional information e Refer to the respective components that use SIMATIC Logon to find detailed instructions about the setup configuration and changes needed for SIMATIC Logon e You can find basic generally applicable information about SIMATIC Logon in the online help for SIMATIC Logon Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5SE02128573 01 129 Adaptations in the PCS 7 Project on the ES 7 9 Work for the OS in SIMATIC Manager 7 9 Work for the OS in SIMATIC Manager 7 9 1 Overview of compiling Overview of the procedure Step Action ES OS OS AS server client 54 Specifying the compilation mode Page 131 X x lt 55 ompiling the OS Page 132 56 Adapting the O
12. 4 2 Necessary preparations Comparing Time Stamps 1 Open your PCS 7 project in SIMATIC Manager 2 In the component view select the chart folder of an AS 3 Double click on any chart The CFC editor opens 4 Select the menu command CPU gt Compare 5 Compare the time stamps Last compilation and Compilation of the loaded program If the time stamps are Then Identical 1 Click Close The dialog box is closed Different 1 Select the menu command CPU gt Download 2 Select the Changes check box and apply all other standard settings 3 Click OK Changes start to be downloaded 4 If changes have been downloaded without errors select the menu command CPU gt Compare The Last offline program change and Last online program change time stamps must match up 6 Perform steps 2 to 5 for each automation system Reading Back the AS Parameter Settings If parameters which are not in the configuration have been set in the AS you will be able to read these settings back into the project caution Please note that the parameters in the configuration will be overwritten The decision concerning whether to use this function will depend on the nature of the system involved and must be made by the skilled personnel with responsibility for the system 1 Open your PCS 7 project in SIMATIC Manager 2 In the component view select the chart folder of an AS 3 Double cli
13. 84 In the case of blocks whose codes are used to call other blocks multiple instance blocks these lower level blocks must be copied in the right version too Any missing lower level FBs are displayed when the user program is compiled Note Note that the ES does not identify the missing FCs when the user program is compiled If an FC is missing from the user program the AS CPU will enter the STOP mode following download If necessary test the executability of a user program with a reduced library on a separate CPU The code of the multiple instance block always stores the numbers of the blocks it calls You can edit those numbers and therefore the program code itself using the Options gt Rewire menu command in SIMATIC Manager Exception The numbers of protected blocks cannot be changed Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 Adaptations in the PCS 7 Project on the ES 7 5 Updating the blocks 7 5 7 Rules for Editing the Operator Texts Comply with the following rules when modifying default texts Rules e The new texts must not be longer than the default texts If longer texts cannot be avoided you must check to see whether the message is displayed correctly on the faceplate e The s7_unit attribute does not have to be considered for the translation since blank spaces or international codes were used as default values
14. Downloading of Target Systems Page 145 section 10 Copy any diagnostics screens that contain project specific changes and were in your current project to the new projects In the next step execute the Create update diagnostic screens again to update such screens Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 Adaptations in the PCS 7 Project on the ES 7 7 Adaptations for the Maintenance Station Additional information For information on generally valid single export functions refer to the SIMATIC PCS 7 Operator Station configuration manual Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5SE02128573 01 127 Adaptations in the PCS 7 Project on the ES 7 8 Additional Options 7 8 Additional Options 7 8 1 Overview of additional options Overview of the procedure Step Action ES OS OS AS server client 52 pdating the PCS 7 OS Web Option Page Xx Xx 53 pdating PCS 7 Components that Use SIMATIC X X X es Page 129 7 8 2 Updating the PCS 7 OS Web Option Requirement To use the entire range of PCS 7 Web Option functions use blocks from the PCS 7 library V7 0 or higher in the PCS 7 project only Procedure e You update the OS Web server an OS client similar to an OS client e The process pictures that will be opened on a Web client must be
15. How to Update the Picture ObDjeCts ce ceceeeeeeeeeeeeeeeeeeeeeeseeeeeeeseneeeeseneeeeeseeeeeeseeeaeeeeeaeesanees How to set the time synchronization ec eeeeeeeeeeeeeeeeeeeeeeeeeseeeeeeeseeeeeeseeeeeeeseeeeeeseeeaeeseeaeeaaeees Adaptations for projects created in PCS 7 V6 X c ccccceceeeeeeeceeceeeeeeeseaeceeeeeeesecanaeeeeeeeeeenaeess Adaptations for the Maintenance Station ccccccceeccececeeeeececaeceeeeeeetecaeceeeeeeesecanaeeeeeeeeeesnaeess Overview of the Maintenance Station update ccccecccceceeeeceecaececeeeeceeeaeeeeeeeseennaeeeeeeeeneees 118 How to Update the Maintenance Station cececceceeccecececeeeneceeeeeeesenacaeeeeeeesesneaeeeeeeeseesaees Changing the version for the OPC Server object in HW Config c ccceeeeeeeeeeeeeeeeeeees 122 How to update the diagnostics settings ccccceeeeesecneceeeeeeceeeaeeeeeesesecaaeeeeeeeeseceeeaeeeeeeeeenea ees Complete export Of data ies cscccces cease dectiatecce aiiai aidara ad aad deade ade ddai 124 How to configure the storage path for the complete export file cecececeeeeeeeeeeeeeeeeeentees How to prepare for ASSET specific Exports c cececceceeeeeeeneeceeeeeeesenaeeeeeeeeeseeisaeeeeeensesenaeess 126 Additional Options isnan e a aa A a des a a aa Overview of additional options cccccceceeececeececeeeeeseaeaeceeeeeeecenaeceeeeeeeseaeaeeeeeeesetenaeeeceneaeees Updating
16. Note that you must also remove the hardware indicated above in the PC stations of your PCS 7 project Note You must reconfigure the connections after the communications processors are removed Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 42 Service Manual 03 2009 A5E02128573 01 Preparing for the software update 4 2 Necessary preparations 4 2 8 How to Check the CPs and Network Adapters Introduction After you have installed the operating system on the PCs you should check whether the CPs or network adapters being used are recognized by the operating system Procedure Click the Workspace icon on the desktop In the context menu select the menu command Properties Open the Hardware tab KR OO N Click Device Manager The Device Manager dialog box opens The detected modules can be found in the Device Manager The detected communications processor CPs can be found in the SIMATIC Net folder The detected network adapters can be found in the Network Adapters folder 5 Close the dialog box Additional information e Documentation PCS 7 Released Modules Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5SE02128573 01 43 Preparing for the software update 4 2 Necessary preparations 4 2 9 How to prepare projects with high precision time stamping Requirement Procedure 44
17. OS basic pictures and local computer actions to your project The faceplates of the project can continue to be used Synchronization in the OS Project Editor You perform this procedure with the OS project editor which is included in WinCC Explorer Deleting the template from the APC library If you have used the PCS 7 APC V70 library in the project you must delete the PCS7TypicalsAPC pdl template from the old project Starting with PCS 7 V7 1 the blocks of the PCS 7 APC V70 library are contained in the PCS 7 Library V71 library 1 Select the Graphics Designer in WinCC Explorer for this purpose 2 Select the PCS7TypicalsAPC pdl object in the detail window 3 Select the Delete picture s command from the shortcut menu Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 106 Service Manual 03 2009 A5E02128573 01 Adaptations in the PCS 7 Project on the ES 7 6 Adaptation of OS relevant settings 7 6 4 How to Synchronize OS Basic Pictures Local Computer Actions and Faceplates Requirements Procedure a A OO N The operator stations contained in the PCS 7 project have been updated with the Project Migrator The PCS 7 OS is open in WinCC Explorer Select the OS Project Editor and select the menu command Open in the shortcut menu Select the Complete configuration check box on the General tab Click the Layout tab Select the required layout and the monitor co
18. PCS 7 Advanced Process Library APL can only be used if the PCS 7 Basic Library is installed The use of the APL blocks APL requires an application specific configuration and is not part of the software update with utilization of new functions PCS 7 Advanced Process Library APL PCS 7 V7 1 supports the use of the blocks of the PCS 7 Advanced Process Library APL in PCS 7 projects e AS configuration Within an AS project the APL blocks can be combined with any other AS blocks e OS configuration The faceplates as of PCS 7 V7 0 SP1 can be used to access the following AS blocks faceplates of APL V7 1 Faceplates of PCS 7 V7 0 or higher e Signal exchange between the APL and the PCS 7 Library The following conversion blocks of the APL are used to exchange signals between the APL and the PCS 7 Library Block Description Application StruAnIn Segmentation of an analog value The block splits a structured analog value that is interconnected to with a structure into a variable of input parameter In into a variable Out of data type REAL and a signal data type REAL and a signal status status ST StruAnOu Creating an analog process value The block merges an analog value Value of data type REAL and a from a variable of data type REAL signal status ST to form a structured analog value Out and a signal status StruDiln Splitting a binary process value into The block splits a binary proce
19. Select the menu command Paste in the shortcut menu If you have selected the Always prompt for settings check box in the Set Message Range dialog box the Message Number Assignment Selection dialog box appears when you copy blocks 8 Select the Always assign CPU oriented unique message numbers check box 9 Select the next Offline block folder and compare its blocks to the blocks that are already contained in your master data library If the Offline block folder contains additional blocks copy these blocks to the master data library you have created 10 Repeat the steps 5 through 9 with all other Offline block folders Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5SE02128573 01 87 Adaptations in the PCS 7 Project on the ES 7 5 Updating the blocks 7 5 10 Trend Control for Displaying Archive Values Display in Trend Control The following notes only need to be taken into account if you want to display archive values in trend control This section is not relevant for displaying online tags in trend control Name of the Available Archive If the project being updated contains an archive called Process Value Archive the archive tags generated by the system are saved in an archive called SystemArchive If these archive values are to be accessed using the trend control display the following settings must be changed in the block icon properties in the Gra
20. Showing of Messages V6 0 in Process Mode Not required for updating PCS 7 V6 1 if old libraries are used Automatic hiding and PCS 7 V7 0 As of library PCS 7 V7 0 Requirement displaying of messages in process mode Using the PCS 7 V7 1 PCS 7 V7 1 PCS 7 V7 1 or later Requirement libraries e PCS 7 Basic Library e PCS 7 Library Integration of the APC PCS7V7 1 PCS 7 V7 1 or later Requirement Library blocks PCS 7 e PCS 7 Basic Library V7 0 SP1 e PCS 7 Library Using the blocks of the PCS 7 V7 1 PCS 7 V7 1 or later Requirement Advanced Process e PCS 7 Basic Library Library e PCS 7 Advanced Process Library Advanced diagnostic PCS 7 V7 0 e As of library PCS 7 Requirement functions with the V7 0 CPU_RT block e SIMATIC S7 400 CPU firmware version V5 0 e SIMATIC S7 400H CPU firmware version V4 5 e BOX PC RTX Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 19 Introduction 2 5 Requirements for New Functions of PCS 7 20 Function Available as Requirements STOP of AS required of version Stop avoidance at PCS 7 V7 0 Library of PCS 7 V7 0 Requirement overload with the CPU_RT block Watchdog module for PCS7V7 0 e As of library PCS 7 Requirement ET 200iSP V7 0 e Watchdog module Modules for ET 200iSP PCS7V7 0 e Library of PCS 7 V7 0 Requirement with newly configured e Modules
21. Validity of the documentation This documentation is valid for the software package Process Control System PCS 7 Toolset V7 7 Documentation for the Software Update The following is an overview of all documentation concerning the topic Software Update The documentation can be downloaded free of charge in PDF format from http Awww siemens com automation service amp support Documentation Content Manual Software update without Describes the procedure for the software update from utilization of new functions PCS 7 V6 x to V7 1 without utilization of the new PCS 7 V6 x or higher to V7 1 functions Manual Software update with utilization of Describes the procedure for the software update from new functions PCS 7 V6 x to V7 1 with utilization of the new functions PCS 7 V6 x or higher to V7 1 Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 7 Software update up to PCS 7 V5 x Up to PCS 7 V5 x the update process for all projects comprises a number of steps The automation system must be stopped when an update is taking place You will receive the necessary instructions with the associated software packages Additional documentation for the software update Additional information from the following documentation is required for carrying out the software update Documentation Manual Process Control System PCS 7 Service Supp
22. a message will appear When this occurs check the settings of the CPU properties and adapt them if necessary e A message indicates that not all parameters were applied when the modules were replaced e HW Config is open 1 Select the CPU being used in the configuration table in HW Config 2 In the context menu select the menu command Object Properties 3 Open the Diagnostics Clock tab and check the settings in the Clock area The In AS synchronization must be set to the As slave synchronization type The On MPI synchronization must be set to the None synchronization type 4 Open the Cycle Clock Memory tab and check the settings Ifyou are using module drivers from PCS 7 V6 0 and higher the Update OB1 process image cyclically check box must be selected From the OB85 Call for I O Access Errors drop down list box select Only for incoming and outgoing errors 5 Select the menu command Station gt Save Compile Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 Adaptations in the PCS 7 Project on the ES 7 3 Adaptations in HW Contig 7 3 4 How to update the hardware configuration for SIMATIC PCS 7 BOX RTX and SIMATIC PCS 7 AS RTX The steps described below only have to be carried out for project with SIMATIC PCS 7 BOX RTX or SIMATIC PCS 7 AS RTX implementation Replace the automation system in the hardware configuratio
23. eeseeeeeaeeeeseeeeeeeeesseeseanesesneneneeeenenaae 13 1 Updating SIMATIC Route Control scacestscacees iseina teed eden aa RE EAEE EES E 153 Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 Preface Purpose of this documentation This documentation provides a comprehensive overview of the basic steps you must take in order to adapt your existing PCS 7 process control system to the new SIMATIC PCS 7 V7 1 It will assist you when updating PCS 7 projects and guide you through installation and commissioning of the up to date software The content of the documentation is directed toward service personnel commissioning personnel and experienced PCS 7 users with the necessary system knowledge The documentation provides instructions for carrying out the software update Refer to the documentation for specific products for information regarding the handling of these products Required Basic Knowledge General knowledge in the area of automation engineering and basic knowledge of PCS 7 is required to understand this documentation Furthermore you will need to know how to use PCs with Windows operating systems The following documentation explains the basics of how to use PCS 7 e Configuration manual Process Control System PCS 7 Engineering System e Configuration manual Process Control System PCS 7 Operator Station e Getting Started Process Control System PCS 7 Part 1
24. entry from the Filter by columns list box Oona A OO N gt Enter the name of the IM_DRV block type in the Display input field The messages are displayed 7 Copy up to 16 messages from the IM_DRV to the MSG_TS 8 Move the MSG_TS blocks to a chart to suit technological requirements The temporary chart contains only one IM_DRV block 9 Delete the temporary chart 10 Interconnect the inputs of the MSG_TS blocks with the assigned input signals Tip Refer to the symbolic names of the input signals for orientation Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 102 Service Manual 03 2009 A5E02128573 01 Adaptations in the PCS 7 Project on the ES 7 5 Updating the blocks 7 5 23 Sequences during Compiling of CFC Charts Driver Blocks for Compiling the CFC Charts Since new block types were imported in the chart folder you need to compile all CFC charts This will use the imported driver blocks and optimize the program Relationship between the Driver Blocks and the Master Data Library Note In the case of PCS 7 libraries the reference to the associated library is assumed by the driver generator When compiling with the Generate module drivers option you can select an additional library for example a master data library under Settings Module Drivers All driver blocks contained in the project must then be in this library F Charts F Blocks NOTICE If your proj
25. exported to the export file XML_Export sml The storage path for the export file is pre assigned by the system A copy can be saved automatically in a configured storage path Pre assigned storage path The export file is saved to the MS server s project folder For plant configurations with an MS server and a standby MS server the export file is saved to the project folder on the MS server which is the master at the point at which the export is initiated Configured storage path The storage path can be configured as an absolute or relative path Path Example of a storage path Storage path Absolute path D Folder To the MS server which is the master at the point at which the export is initiated in the configured path Relative path Computer name Enabled To the computer specified in the configured path drive Folder Note We recommend that you configure the storage path as a relative path for a plant configuration with an MS server and a standby MS server This will ensure that the export file is always stored in the same place regardless of which MS server is the master at the time the export is initiated information about this 425 section titled How to configure the ou can find additiona storage path for the complete export file Page ay Additional information 124 e Process Control System PCS 7 OS Process Control manual Software update with utilization of new functions PC
26. find additional information in the following documentation With the menu command Start gt SIMATIC gt Product Information gt Language e g English e File PCS 7 WhatsNew wri With the menu command Start gt SIMATIC gt Documentation gt Language e g English e Documentation PCS 7 Released Modules e Manual Process Control System PCS 7 PC Configuration and Authorization e Manual STEP 7 Modifying the System during Operation via CiR e Manual Process Control System PCS 7 Service Support and Diagnostics Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 50 Service Manual 03 2009 A5E02128573 01 Installation of PCS 7 and Settings on the ES 6 1 Overview of Installation and Settings on the ES and OS Overview of the procedure Step Action ES OS OS AS server client 14 instali tne PCS 7 software Page 53 x kk k 15 x x mode Page 56 18 Instal additional non standard libraries Page 64 x Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 51 Installation of PCS 7 and Settings on the ES 6 2 Preparing the PC Station 6 2 Preparing the PC Station Preparing the PC Station The remaining procedure depends on the operating system on the PC stations to be updated e The operating system of the PC stations is Windows Server 2003 and Windows XP
27. for installation of a new operating system Carry out the following instructions in succession Archiving a project 36 1 In SIMATIC Manager select the menu command File gt Archive The Archive dialog box opens 2 Select the Multiprojects or User Projects tab 3 Click Browse and select the project you want to archive from the list 4 Click OK to save your settings The Archive Select Archive dialog box opens 5 Make the following settings for archiving Select the drive and the folder for the archive file from the Save drop down list box Enter the name under which the archive file should be saved in the File name text box Recommendation Choose a name for the project s archive file which indicates the date on which archiving took place Example yearmonthdayprojectname 091230name 6 Click Save to apply your entries The Archive Options dialog box opens If you wish to archive your project on a disk select the disk size You can find additional information on this dialog box by clicking the Help button 7 Click OK The archiving process begins When the Archive dialog box closes archiving is finished Note The archived project will reflect the state of the project before the software update Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 Preparing for the software update
28. for projects with the Maintenance Station that were created in a version lower than PCS 7 V7 0 SP1 Carry out the following steps in preparation for ASSET specific exports A backup copy of the diagnostics screens with project specific adaptations has been generated An asset ID ere assigned to each AS and PC station in HW Config See AssetID sset ID Page Select a project in the multiproject Select the Options gt Plant Hierarchy gt Settings menu command The Plant Hierarchy Settings dialog box opens Disable the Derive diagnostic screens from the plant hierarchy check box Note Note that all diagnostics screens will be deleted if you disable this function You should have generated a backup copy of the diagnostics screens with project specific adaptations 4 Click OK on O ON OD Select the Options gt Plant Hierarchy gt Settings menu command The Plant Hierarchy Settings dialog box opens Enable the Derive diagnostics screens from the plant hierarchy check box Carry out steps 1 through 6 for all projects to be updated within the multiproject Select the multiproject project Select the Options gt Plant Hierarchy gt Create Update Diagnostics Screens menu command Note The final dialog informs you of the AS and OS projects to be compiled and downloaded Do not download the data unti e executed the Shar update sequence 1 N OU Na X described in the
29. gt Advanced 5 If you want to adapt the archive database of StoragePlus V1 0 PCS 7 V6 0 SP3 perform the following steps Inthe Migration V1 0 gt V1 1 area click Start The Database Migration Procedure dialog box is displayed Click Yes The Migration Status dialog box is displayed The update is complete the OK button will be available for selection Click OK The archive database is adapted to StoragePlus V1 1 PCS 7 V6 1 6 If you want to adapt the archive database of StoragePlus V1 1 PCS 7 V6 1 or of StoragePlus V1 2 PCS 7 V7 0 perform the following steps Click Start in the Migration V1 1 gt V1 3 area The Database Migration Procedure dialog box is displayed Click Yes The Migration Status dialog box is displayed The update is complete the OK button will be available for selection Click OK The archive database is adapted to StoragePlus V1 3 PCS 7 V7 1 7 Inthe tree structure select the folder System Configuration gt Archive 8 In the detail view click Attach The catalog of all archive segments in the archive path is displayed 9 Enter the folder that contains the swapped out archive segment CD DVD or network drive for example 10 Select the archive segment from which you require data in the archive 11 Click Open The selected archive segment is copied Once the archive segment has been successfully copied the archive segmen
30. of the settings in the dialog box Click OK Repeat steps 1 through 6 for the second OS server and all other redundant OS servers ON DOO FW DY Activate process mode on the OS servers Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 148 Service Manual 03 2009 A5E02128573 01 Activate the operator stations 11 3 How to Check the Settings on the OS Clients 11 3 How to Check the Settings on the OS Clients Before activating the projects downloaded to the various OS clients you must check some of the settings in each OS Requirement e The PCS 7 OS is open in WinCC Explorer Procedure Open the Time Synchronization editor in WinCC Explorer Check all settings Click OK Repeat steps 1 through 3 for the other OS clients a A OO N Activate process mode on the OS clients Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5SE02128573 01 149 Activate the operator stations 11 3 How to Check the Settings on the OS Clients Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 150 Service Manual 03 2009 A5E02128573 01 Updating SIMATIC BATCH 1 2 12 1 Updating SIMATIC BATCH Update for SIMATIC BATCH You can find information on this in following documents e SIMATIC BATCH Readme Part C1 Installation e Manual Process Control System PCS 7 SIMATIC BATCH Software update wit
31. only for projects with SIMATIC PDM V7 0 25 Assigning an AssetID Page 76 x Adaptations in NetPro and conversion of the CFC SFC charts 27 Convert CFC and SFC charts Page 79 x Steps for updating blocks 28 Page 86 28 Complete the master data Toran Page 7 A rere ae 32 nt eper exs Pon 33 Adapt operator texts Page 99 34 Configure imit values for online rend contral Page B3 a5 Update block types Page 96 36 Update SFC block types Page D7 37 Replace blocks for the motor starter Page 99 38 Page 100 39 Page 101 40 X Page 102 41 ompile CFC charts Page 104 x x lt lt X X X X X Xx x lt X lt Xx x Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 25 Overview of Upgrade Steps 3 2 Overview of the Procedure Step Action ES OS OS AS server client Adaptation of OS relevant settings 42 hange single clients Page X X 43 Synchronize OS basic pictures local computer actions X and faceplates Page 107 45 Update picture objects Page 114 Adaptations for the Maintenance Station 47 Update a maintenance station Page 120 48 hanging the version for the OPC Server object in HW X Page 122 Additional options 53 X X X Page 129 Work for the OS in SIMATIC Manager 5
32. procedure once with the Template template display and once with the PCS 7Typicals template display Only the block icons of the selected template display are updated Requirements Procedure 114 The operator stations contained in the PCS 7 project have been updated with the Project Migrator All basic pictures are replaced with the OS Project Editor The PCS 7 OS is open in WinCC Explorer Open any WinCC picture containing a picture object in the Graphics Designer Select the picture object 2 In the dynamic wizard open the Picture Functions tab and select Update Picture Objects This Dynamic Wizard dialog box opens 3 Click Next 4 Select the Yes all pictures check box 5 Click Next 6 Select the template in the list which has been configured with the picture objects of the OS default Templatel pdl 7 Select the default TemplateControl cfg in the Please specify name of configuration file field 8 Click Next 9 Click Finish This initiates generation of the picture objects in the Dynamic Wizard Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 Adaptations in the PCS 7 Project on the ES 7 6 Adaptation of OS relevant settings 7 6 10 How to set the time synchronization Perform the following tasks if you want to change the time synchronization mode in PCS 7 plants from WinCC V5 compatibility mode to
33. the PCS 7 OS Web Option cccccccececceeeeceeceeeeeeceeaeceeeeeesenaeaeeeeeesecsucaeeeeeeeesnenaes 128 Updating PCS 7 Components that Use SIMATIC Logon Services Work for the OS in SIMATIC Manager s sssssssssssssssttertrisnststsrntnntnnnnnisnnnnnnnnnnntnnnnnnnnn ideal ads 130 Overiew Of COMPING eserci anaE EREEREER EEE Information regarding the Compilation modes ssssssesssssressrrsssrrestirssrtrrssttnnsstnnsstennnneennnnenn How to Specify the Compilation Mode 0 ccccccccceeeeeceeceeeeeeeeecaeceeeeeesecaeaeeeeeesecancaeeeeeeeseseaes 131 How to Compile the OS gerie aei a a Aa A a EEA ORRE 132 How to make adaptations for the OS Cli nts cece ccc cee cnee cence ce caecaeenectsetaeeseseeensenaeens 134 Mixed Operation of Faceplates from Different Versions of PCS 7 ccceeeeeeeeeceeeeeeteetees Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 5 Table of contents 10 11 12 13 Adaptations on the Individual Operator Stations ccceecsceeeeeeeceeeeeeeeeeeseeeeeeeeaeeeeeesaeeesessaeeeeesneeaaaeees 8 1 Overview of Adaptations to Individual Operator Stations cceeeccceeeeeeeeeceeeeeeeeeetsneeeeees 139 8 2 How to install additional libraries on operator stations cccccceecsececeeeeeeeneeeeeeeeetecsneaeeeees 140 Adaptations on the Central Archive Server cccccccsssssssse
34. the plant view Procedure The following steps can be performed for the multiproject or for each individual project in the multiproject 1 In the tree view select the object to be checked e g the multiproject 2 Select the menu command Options gt Plant Hierarchy gt Check Consistency The check of the PH is performed The Check Consistency Log dialog box opens 3 Correct any errors that were found Note If you need more information about the possible errors click the Help button in the Check Consistency Log dialog box Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5SE02128573 01 69 Adaptations in the PCS 7 Project on the ES 7 3 Adaptations in HW Contig 7 3 Adaptations in HW Config 7 3 1 Overview of Adaptation of the Hardware Important information The PCS 7 configuration data must be adapted in the following cases e When a module is replaced with a different type e When the CPU operating system or the firmware for CPs or IMs is updated Overview of the procedure Step Action ES OS OS AS server client 21 onfiguring replaced hardware Page X 22 Setting the CPU properties Page X x lt 23 pdating the hardware configuration Page only for projects with SIMATIC PCS 7 BOX RTX or SIMATIC PCS 7 AS RTX 24 onfiguring the address for the PDM Server Page 74 X only for projects with SIMATIC PDM V7 0
35. utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5SE02128573 01 145 Downloading of Target Systems 10 1 Downloading of Target Systems Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 146 Service Manual 03 2009 A5E02128573 01 Activate the operator stations 11 1 Overview of activating the operator stations Sequence during Activation of the Operator Stations The following sequence applies when activating process mode runtime e Master server OS server e Standby server redundant OS server e OS clients Overview of the Procedure 11 Step 60 Action heck the settings of the OS servers Page 61 heck the settings of the OS clients Page 149 ES Os Os AS server client X X Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 147 Activate the operator stations 11 2 How to Check the Settings on the OS Servers 11 2 How to Check the Settings on the OS Servers Before activating the projects downloaded to the various OS servers you need to check some of the settings in each OS as a safety precaution Requirement e The PCS 7 OS is open in WinCC Explorer Procedure Open the Redundancy editor in WinCC Explorer Check all settings Click OK Open the Time Synchronization editor in WinCC Explorer Check all
36. with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 111 Adaptations in the PCS 7 Project on the ES 7 6 Adaptation of OS relevant settings 7 6 7 How to Replace Controls with Picture Objects Important Information Requirements Procedure 112 Note Read the section about replacing controls with picture objects if the project to be updated was originally created with a PCS 7 version earlier than PCS 7 V6 0 All basic pictures are replaced with the OS Project Editor The PCS 7 OS is open in WinCC Explorer The dynamic wizard can be seen in the Graphics Designer menu command View gt Toolbar gt Dynamic Wizard option The library with the faceplates for example PCS 7 Library V5 2 is installed Open any WinCC picture with a control in the Graphics Designer and select that control 2 In the dynamic wizard select the Picture Functions tab 3 Double click the Update Picture Objects function This Dynamic Wizard dialog box opens 4 Click Next 5 Select one of the check boxes Yes all pictures or Update active picture only according to your requirements see note above 6 Click Next 7 The TEMPLATE pdl from the GraCS folder in the project folder of the corresponding 9 OS server is the default setting for the Please specify name of field This must be used Inthe Please specify name of configuration file field
37. 1 SUBS_ON remains at 0 1 Select all blocks that to be updated in the block folder of the master data library 2 Select the menu command Options gt Charts gt Update Block Types The Update Block Types dialog box opens 3 Select the S7 programs to be analyzed for the selected block types that differ from those in the master data library 4 Click Continue All the S7 programs selected are checked and another dialog box for selecting the block types opens This provides information about the potential consequences of updating the block types Specify the block types to be updated for the individual S7 programs You must select all the block types to be updated If required you can deselect those that should not be updated If there are no block types available for updating no block types are displayed In this case close the dialog box Click Next The block types are updated in all selected S7 programs and a log is displayed Additional information 96 e Online help on the dialog boxes Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 Adaptations in the PCS 7 Project on the ES 7 5 Updating the blocks 7 5 17 How to update the SFC block types in the project NOTICE It is only possible to work with a master data library if blocks with the same designation have the same structure and attributes in all projects of
38. 47 Preparing the PC Station 52 Programming device operation Project Migrator 68 R Redundancy 16 Requirements Rules 85 Editing the operator texts 85 Replacing controls and picture objects 4111 Runtime data S Selecting the Correct Documentation SIMATIC BATCH Migration Simulation Single clients Storage path Complete export Adaptations Adapting Archives Backing up archives 34 Detaching archive segments How to specify the database name archive path and share name on the archive server 31 Overview of Adaptations 29 Overview of the update 118 Updating Archive Data 144 Substitute value Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 156 Service Manual 03 2009 ASE02128573 01 Index U Updating ha 65 66 110 Controls and picture objects 110 Operator Stations with the Project Migrator 66 PCS 7 projects PCS 7 V6 x 16 Picture objects SIMATIC BATCH SIMATIC Route Control Updating PCS 7 Components that Use SIMATIC Logon Services Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 157 Index Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 158 Service Manual 03 2009 A5E02128573 01
39. 5 Compile the OS Page 132 56 Page 134 X Adaptation on operator stations Adapt the central archive server Downloading of Target Systems 60 Download target systems Page 145 X X X X You can find information about download options in the configuration manual Process Control System PCS 7 Engineering Station x lt x lt x lt x lt x lt Overview of activating the operator stations 61 Sequence during Activation of the Operator Stations The following sequence applies when activating process mode runtime e Master server OS server e Standby server redundant OS server e OS clients 62 heck settings on OS servers Page X 63 heck settings on OS clients Page 149 X Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 26 Service Manual 03 2009 A5E02128573 01 Overview of Upgrade Steps 3 2 Overview of the Procedure Step Action ES Os OS AS server client Software update for SIMATIC BATCH 64 Updating SIMATIC BATCH Page 151 Only for projects with SIMATIC BATCH Software update for SIMATIC Route Control 65 Updating SIMATIC Route Control Page 153 Only for projects with SIMATIC Route Control Software update with utilization of new functions PCS 7 V6 x or higher to V7 1
40. 5 15 7 5 16 7 5 17 7 5 18 7 5 19 7 5 20 7 5 21 7 5 22 7 5 23 7 5 24 7 6 7 6 1 7 6 2 7 6 3 7 6 4 7 6 5 7 6 6 7 6 7 7 6 8 7 6 9 7 6 10 7 6 11 7 7 7 7 1 7 7 2 7 7 3 7 7 4 7 7 5 7 7 6 7 7 1 7 8 7 8 1 7 8 2 7 8 3 7 9 7 9 1 7 9 2 7 9 3 7 9 4 7 9 5 7 9 6 Trend Control for Displaying Archive Values 0 cccceeeeeeeeeeeeeeeeneeeeeeeaeeeeeeaeeeseaeeeeeenaeeeeenaneeaes 88 How to Configure Extensions for Online Trend Control 0 ccccceeseeeeeeeseeeeeeneeeeeeenaeeeeenaeeeeeeaes 8 How to Update the Master Data Library 0000 ec eeeee ee eene ee eet ee renee eet e ee ee eaeeeeeeeeee tee ee teed How to include event texts from the block type in the block IMpOrt eee eee eee OS How to import the operator texts eee ce eee rne eee see eee eteeteeseeseeeseeseeeseeaseese ceases en 4 How to adapt the operator texts eee ee eee ener reece seer seer eseeesaeesaeesaeeseeseeeseeesaese merane nnee DO How to update the block types in the Project ececeecccceceeeeeeeeeceeeeeeeeceaeeeeeeeeeeceneaeeeeeeeeeeeeess 96 How to update the SFC block types in the project ccccecesececceceeeeeseneeeeeeeeeesesaeaeeeeeeeeeseaeees 97 Operating Principle of the Improved Block for the Motor Starter cece cece rece DB How to Replace the Blocks for the Motor Starter ccccccessccceeeeeeesecaeceeeeeseseeaeeeeeerseteseeee DY How to Activate the Display of AS CPU E
41. 6 x project 5 Page 86 Page 39 Page Page 43 Page 44 only required for projects with high precision time stamping 10 Back up the license keys and authorizations Page 46 X X X Update of Hardware 11 Prepare for replacing hardware Page 48 12 pdate and replace hardware Page 49 X ojojo X lt X lt X lt X X lt x lt Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 24 Service Manual 03 2009 A5E02128573 01 Overview of Upgrade Steps 3 2 Overview of the Procedure Step Action ES Os OS AS server client Installation and settings on the ES and OS 13 Prepare the PC station Page X X X 14 Install the PCS 7 software Page 53 15 et the operating mode configured mode PG mode X X x lt x lt x lt Page 56 16 onfigure and download the PC stations Page X X X 17 Install additional PCS 7 libraries Page X 18 Install additional non standard libraries Page 64 X General adaptations in the project 19 Update the OS with Project Migrator Page X 20 Check PH consistency Page 69 x Adaptations in HW Config 23 Updating the hardware configuration Page 73 only for projects with SIMATIC PCS 7 BOX RTX or SIMATIC PCS 7 AS RTX 24 Configuring the address for the PDM Server Page 74 X
42. 7 1 Service Manual 03 2009 A5E02128573 01 155 Index How to Update the Maintenance Station How to Update the Picture Objects How to update the SFC block types in the project Import Runtime Data Importing Data from the User Archives Information about software update procedure 23 Information for changing the operating system Information regarding the compilation modes L APC 10 License key 22 46 Backup 46 Licensing with the Automation License Manager M Maintenance Station 120 Update 120 Migration SIMATIC BATCH SIMATIC Route Control Mixed operation Modify operating mode 59 Modify transmission rate 5 Modules in configured mode and programming device PG mode 56 O Online trend control Defining Operating principle 128 PCS 7 Web option Operation and display texts Exporting Operator texts or display texts 40 Overview 66 Adaptation on operator stations 105 General adaptations in the project 66 Overview of activating the operator stations Overview of Adaptations for Central Archiving 29 Overview of compiling Overview of conversion of CFC SFC charts Overview of downloading Overview of Installation and Settings on the ES and OS Overview of tasks for updating blocks Overview of the update of the central archiving servers CAS 118 P Passivation reaction PC station 57 Configuring 57 Downloading 57 PH consistency 69 Planning and preparation
43. Archive in SIMATIC Manager Procedure 1 Start the SIMATIC Manager APCS 7 project does not have to be open 2 In SIMATIC Manager select the menu command File gt Retrieve The Retrieving Select Archive dialog box opens 3 Specify the path to the archived library Click Open The Select Destination Directory dialog box opens 4 Set the destination directory 5 Click OK Additional information You can find additional information about modifying libraries in the WinCC Online Help Faceplate Designer Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 140 Service Manual 03 2009 A5E02128573 01 Adaptations on the Central Archive Server 9 1 Overview of Updating the Servers for Central Archiving Overview of the procedure Step Action ES OS Os AS server client 58 Adapt the central archives Page 142 X1 X2 59 Update the archive data Page 144 X1 X2 X1 to be performed only on the central archive server X2 to be performed only on the StoragePlus server for central archiving Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 141 Adaptations on the Central Archive Server 9 2 How to adapt the archives of the central archive server to PCS 7 V7 1 9 2 How to adapt the archives of the central archive server to PCS 7 V7 1 Requirements Procedure 142 All archives are
44. Designer for the PCS 7 OS Performance The use of controls in pictures decreases the performance on the OS compared to the use of picture objects Compared to the use of controls the use of picture objects in pictures results in better OS performance Configuration of the display of trend values The time consuming configuration of the display of trend values with controls means that trend values are shown immediately in an OS picture archive tags The display of trend values therefore requires no configuration effort since only online tags are displayed User programmable curves are recommended for past values Compatibility Controls and picture objects can be used simultaneously 110 Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 ASE02128573 01 Adaptations in the PCS 7 Project on the ES 7 6 Adaptation of OS relevant settings 7 6 6 Rules for Replacing Controls with Picture Objects Important Information Note Read the section about replacing controls with picture objects if the project to be updated was originally created with a PCS 7 version earlier than PCS 7 V6 0 Rules e If you want to replace controls with picture objects you will need to have the controls from the associated PCS 7 library e g PCS7_Library__V5 2 on the engineering station e Ifthe faceplates for WinCC have not been installed from the c
45. Readme PC naming rules Please note the following e Make sure that the name of the PC does not contains any special characters for example if you are assigning a name to ir following installation of the operating system e The name of a PC should be set before PCS 7 is installed The name can be corrected by accessing Start gt Settings gt Control Panel gt System in Windows XP Professional and Windows Server 2003 it appears on the Computer Name tab Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 18 Service Manual 03 2009 A5E02128573 01 Introduction 2 5 Requirements for New Functions of PCS 7 2 5 Requirements for New Functions of PCS 7 Requirements for Performing a Software Update Function Available as Requirements STOP of AS required of version Use of a maintenance PCS 7 V6 1 As of library PCS 7 V6 1 Required for updating PCS 7 station V6 0 Not required for updating PCS 7 V6 1 if old libraries are used Disabling and enabling PCS 7 V6 1 Faceplates of PCS 7 V6 1__ Required for updating PCS 7 messages for blocks V6 0 and OS areas Not required for updating PCS 7 V6 1 if old libraries are used SIMATIC Logon new PCS 7 V7 0 SIMATIC Logon V1 4 Not required functions SP1 Version Cross Manager PCS 7 V7 0 PCS 7 V7 0 Not required VXM License key for VXM Manual Hiding and PCS 7 V7 0 Faceplates of PCS 7 V6 1 Required for updating PCS 7
46. S 7 PC Configuration and Authorizations A PC station is configured for the OPC server The PC stations of the Maintenance Station MS server and MS client are updated in the same way as an OS In HW Config select the PC station s OPC server then select the menu command Edit gt Object Properties The Properties OPC Server dialog box opens 2 Open the SNMP tab 3 Click Edit Plant Configuration The Edit Plant Configuration dialog box opens 4 Inthe list select the PC station whose settings you wish to edit Click Edit The Edit Nodes dialog box opens Select the entry Profil_IPC_V13 txt from the Device Profile drop down list Click OK in the dialog boxes Select the menu command PC Station gt OPC Server gt SNMP gt Export Tags for WinCC Select Station gt Save and Compile from the menu 10 Select the PC station in NetPro 11 Select the menu command PLC gt Download to Current Project gt Selected Stations 12 Perform the following if field devices have been configured in the project with SIMATIC PDM 13 In SIMATIC Manager select the menu command Options gt SIMATIC PDM gt Settings The SIMATIC PDM Settings dialog box opens 14 Select the Maintenance Station tab Procedure 1 5 6 7 8 9 120 Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 Adaptations in the PCS 7 Proj
47. S 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 Adaptations in the PCS 7 Project on the ES 7 7 Adaptations for the Maintenance Station 7 7 6 How to configure the storage path for the complete export file Introduction Requirement Procedure Result The storage path for the export file is set via the start value for the ExportPath tag The WinCC project for the MS server must be opened 1 Select the Tag Management editor from the tree view in WinCC Explorer Select the Internal tags object 3 Open the shortcut menu and select the New Tag command The General tab of the Tag Properties dialog box opens 4 Go to the Name input field to enter the name ExportPath 5 Go to the Data type drop down list box and select the Text tag 16 bit character set entry Select the Limits Logging tab Select the Start value check box Enter the path details for the export file as a start value You can find additional information about this in the section titled Complete export of data Click OK The storage location is set up Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5SE02128573 01 125 Adaptations in the PCS 7 Project on the ES 7 7 Adaptations for the Maintenance Station 7 7 7 How to prepare for ASSET specific exports Requirements Procedure 126 These steps are only required
48. S 7 V7 1 library If a limit value violation generates the retain last value response the LAST_ON input will need to be set to 1 SUBS_ON remains at 0 80 Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 Adaptations in the PCS 7 Project on the ES 7 5 Updating the blocks 7 5 2 Integration of a New Master Data Library Note The following section applies only if the project to be updated does not contain a master data library before starting the software update Basic Procedure Creating a multiproject will also create an empty master data library You copy all blocks from the first AS from the Offline block folder with the version to be updated to the master data library Then compare the blocks in the master data library with the Offline block folder of the next AS If it contains other blocks that have not been stored in the master data library you also copy these to the master data library Repeat this procedure through to the final AS NOTICE Only the AS blocks of one PCS 7 version can be loaded on an SIMATIC station 7 5 3 Updating the format of an existing master data library All blocks that you use in your PCS 7 project must be replaced with blocks from the new library This process involves several steps If the master data library contains charts which were created with a PCS 7 version older than 7 0 the master dat
49. S client Page 134 x 7 9 2 Information regarding the compilation modes The compilation mode determines which data are downloaded to the OS server The setting must be made separately for each project of a multiproject Compilation modes The following modes are available Mode Meaning Area oriented This setting enables you to assign an OS area of the PH to an OS server This is the default setting for projects created as of PCS 7 version 6 1 All data of an OS area are downloaded to the OS server when this compilation mode is used AS oriented This setting enables you to assign an S7 program to an OS server i e you define which OS accesses data from which automation system All data of an automation system are downloaded to the OS server when this compilation mode is used This is the default setting for projects created with a PCS 7 version earlier than V6 1 Note If you use a maintenance station in the project you need to set area oriented compilation mode for the multiproject Additional information e Configuration manual Process Control System PCS 7 Operator Station Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 130 Service Manual 03 2009 A5E02128573 01 Adaptations in the PCS 7 Project on the ES 7 9 Work for the OS in SIMATIC Manager 7 9 3 How to Specify the Compilation Mode Requirement e The operator stations contained in the PCS 7 project hav
50. SIEMENS SIMATIC Process Control System PCS 7 Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 Preface Introduction Preparing for the software Adaptations to the Hardware z O Se 2 4 D oF C D Q D dp D D 0O A O N Installation of PCS 7 and 6 Settings on the ES Adaptations in the PCS 7 7 Project on the ES gt F as Qo S 2 O QS 2 o oJ aS D a a Q 5 0o gt gt 3 8 25 Z o z gs J S 9 F 9 O O 3 v Downloading of Target Systems Activate the operator stations Updating SIMATIC BATCH Updating SIMATIC Route Control Stations 10 11 12 13 Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety as well as to prevent damage to property The notices referring to your personal safety are highlighted in the manual by a safety alert symbol notices referring only to property damage have no safety alert symbol These notices shown below are graded according to the degree of danger indicates that death or severe personal injury will result if proper precautions are not taken AAWARNING indicates that death or severe personal injury may result if proper precautions are not taken CAUTION with a safety alert symbol indicates that minor personal injury can result if p
51. V5 x the use of archive tags enabled trend values to be displayed immediately upon selection of the trend display However this did call for configuration effort As of PCS 7 V6 0 trend values are shown in the trend display after a short period with the help of online tags without any parameter reassignment required The default setting for the trend display shows online tags thus eliminating the configuration effort for new projects Only the block icons of the selected are updated Therefore depending on which template you have used for configuration you must use either Template pdl or PCS 7Typicals pdl as the template for updating the picture objects We recommend performing the update once with the Template template picture and one time with PCS7Typicals Note The Create Update Block Icons function uses the PCS 7Typicals template picture User scripts and modified properties of the picture objects are overwritten by the default settings Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 113 Adaptations in the PCS 7 Project on the ES 7 6 Adaptation of OS relevant settings 7 6 9 How to Update the Picture Objects Depending on which template you have used for configuration you must use either Template pdl or PCS 7Typicals pdl as the template for updating the picture objects It is recommended that you perform the update
52. V7 1 operated continuously is not operated continuous Function Manual PCS 7 Fault tolerant Process Control Systems guideli Software Update Without nes for updating a Utilization of New Functions redundant OS during PCS 7 V6 x or Higher to operation V7 1 Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 13 Introduction 2 2 General Requirements 2 2 General Requirements The following requirements must be met regardless of whether you execute the software update with or without the utilization of new functions General Requirements for Updating the Software e Your PC hardware must meet the hardware requirements of PCS 7 V7 1 For additional information refer to the pcs7 readme documentation on your PCS 7 Toolset DVD e The PC where the PCS 7 software is installed must meet one of the following requirements Itcan access a DVD drive via a network Ithas its own DVD drive example USB DVD drive Note You must complete the software update before beginning with any additional changes to the configuration Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 14 Service Manual 03 2009 A5E02128573 01 Introduction 2 3 Important Information for Updating Software with Utilization of New Functions 2 3 Important Information for Updating Software with Utilization of New Functions Requirements for P
53. a library must have been converted into the V7 0 format Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5SE02128573 01 81 Adaptations in the PCS 7 Project on the ES 7 5 Updating the blocks 7 5 4 Language of Message Texts in Faceplates Texts in Faceplates If you want to convert messages displayed in the faceplates and generated from the ES data management from the English default to other languages such as Italian or Spanish you must perform the following procedure e Copy objects from other libraries to the master data library e Copy the blocks used in the project to the master data library e Edit the event texts and operator texts in the faceplates e Update the block types in the project Message Texts in Block Instances Message texts from block instances that were created by copying block types have no type reference If other display languages such as Italian Spanish are added after the software update the message texts of these added display languages are shown in English in the block instances of the block types Including Message Text in the Block Import If you want to include messages text in a block import you need to make settings for the block type in the library master data library NOTICE The message texts will be overwritten for all block instances of the block type in the entire S7 program Additional information You
54. a project from PCS 7 V6 0 that contains the motor starter modules of ET 200S Requirements Procedure PCS 7 V7 1 is installed There are motor starter modules of ET 200S in the project CFC is open The chart reference data has been searched for motor blocks so all motor starter modules have been identified Note The procedure is described for a PCS 7 system in which a motor block FB66 was used to control the motor Oona A WwW NY N Open the CFC chart containing the motor block and navigate to the channel driver blocks CH_DI CH_Al Place a CH_MS block in the CFC chart Interconnect the Value input of the CH_MS block Interconnect the outputs to the Motor block Delete the old channel driver blocks that belonged to the motor block selected in Step 1 Repeat steps 1 to 5 until all motor blocks for the motor starter are interconnected to the ET 200S Compile the CFC charts when all CH_MS blocks have been interconnected Test the function of the motor starter Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 99 Adaptations in the PCS 7 Project on the ES 7 5 Updating the blocks 7 5 20 How to Activate the Display of AS CPU Emergency Operation PCS 7 V7 1 or higher supports activation of the function for monitoring emergency operation of the CPU in systems without Maintenance Station CPU Emergency Oper
55. arameters are set consistently for all network nodes e Transmission rate e Operating mode Automatic Recognition of the Transmission Rate and the Operating Mode Requirement Autonegotiation means the automatic identification and negotiation of the transmission rate 10 100 Mbps and the operating mode full duplex half duplex e Full duplex is an operating mode with bidirectional data exchange in which the communication partners can send data independently of one another on the transmission link e Half duplex is an operating mode with bidirectional data exchange in which only one communication partner at a time can send data on the transmission link Siemens devices used in PCS 7 are factory preset to enable the parameters for the transmission rate and the operating mode to be identified automatically autonegotiation This setting must be changed only if communication in the network is necessary with nodes that do not have the autonegotiation setting Assigning Parameters to Network Nodes Location of Network Node Steps for Calling Parameter Assignment Parameter Setting Use Dialog Box PC Communications processor 1 Start gt SIMATIC gt SIMATIC NET gt Selects options for duplex CP 1613 CP 1623 Set PC Station mode and transmission rate 2 PC Station gt Modules gt Network Parameters PC Setting for INTEL network 1 Start gt Settings gt Control Panel gt Set the values for the card or similar stan
56. ary preparations have been made Read the latest information about installation and the software and hardware requirements in the PCS 7 Readme file on the PCS 7 Toolset DVD In the case of PC stations with INTEL network cards the driver for the network cards must be updated before the service packs for the operating systems are installed You can find this driver on the PCS 7 Toolset DVD in the folder Additional_Products Drivers NETWORkK Intel The operating system of the PC station will be updated Install the time synchronization software for the update of SIMATIC PCS 7 BOX and SIMATIC PCS 7 AS RTX The software package is available on the PCS 7 Toolset DVD Additional_Products WinAC_SLOT__V4 4 CD WinAC_Slot_V44 PLCTSync Disk1 setup exe Note Hotfix and SQL server PCS 7 setup automatically installs the necessary hotfix and SQL server Note Replacing the operating system of servers If the server operating system is replaced during a software update Windows 2000 Server replaced with Windows Server 2003 the following must be taken into account e Shut the redundant server down completely if you do not want to perform a server software update during operation e Restart the servers following installation Install the SIMATIC PDM Server on the Engineering Station if using the Maintenance Station of PCS 7 and if the project contains intelligent field devices configured in SIMATIC PDM Select User defined settings in
57. at the start of the OS Project Editor with the corresponding local computer action from the product version Bottom left This window lists all faceplates having a You can replace the faceplates available in the project with window different product version and project those of the relevant product version by transferring version change date the default settings Note If you wish to continue using the controls from older PCS 7 versions in the project you should not replace the faceplates in the project with the faceplates from the product version Requirement The controls of the PCS 7 version for example V5 2 must be installed on the engineering station and the operator stations used for the process operation OS clients for example Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 108 Service Manual 03 2009 A5E02128573 01 Adaptations in the PCS 7 Project on the ES 7 6 Adaptation of OS relevant settings Message Filters Parameters Meaning Messages that The message windows have two message lists can be ___ One list shows all messages from the area for which the user has access rights for all operator process sane IN controls The user can acknowledge messages in this list a separato iist The other list shows all messages from the area for which the user has an authorization for area but no access rights for operator process controls The user cannot acknowledge messages in this li
58. ate CP1623 in the search window Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 48 Service Manual 03 2009 A5E02128573 01 Adaptations to the Hardware 5 4 How to Perform Updates and Replace the Hardware 5 4 How to Perform Updates and Replace the Hardware Introduction The following table offers an overview of the hardware updates that may be required You can find detailed step by step instructions for the procedure in the manual Process Contro System PCS 7 Service Support and Diagnostics Overview of the Hardware Updates with Supplemental Information Hardware Update Hardware Replacement Updating the CPU Operating System Basic Procedure 1 Check the type and product release of the module 2 If required Perform an update or replace the module For additional information Process Control System PCS 7 Service Support and Diagnostics manual section Update of CPU Operating System Firmware update of CP 443 5 Extended 1 Check the type and product release of the module 2 If required Perform an update or replace the module Manual Process Control System PCS 7 Service Support and Diagnostics section CP 443 5 Extended Firmware Update Firmware update of CP 443 1 1 Check the type and product release of the module 2 If required Perform an update or replace the module Manual Process Control System PCS 7 Service Support and Dia
59. ation All functions are processed in CPU emergency operation The processing period is longer than the configured processing time Basic Procedure Configure the OCM attribute at all instances of OB_BEGIN system chart 2 You can do this in the following ways e Activate the OCM attribute at the OB_BEGIN instance of every AS to be monitored Object Properties gt General tab gt OCM possible option e Alternatively you can delete all system charts and import OB_BEGIN from the current library Note In PCS 7 emergency operation is created as a message with priority 16 by default Messages with this priority can also be viewed by users who do not have access rights Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 100 Service Manual 03 2009 A5E02128573 01 Adaptations in the PCS 7 Project on the ES 7 5 Updating the blocks 7 5 21 How to insert blocks for high precision time stamping Requirements The CFC charts of the project to be updated are compiled using the current PCS 7 version Procedure 1 To be carried out for all CPUs with time stamping 2 Select the path Project gt SIMATIC Station gt CPU gt S7 project gt Charts from the tree structure 3 Select the Options gt Charts gt Chart reference data menu command The Chart Ref Chart reference data dialog box opens 4 Select the View gt Block types menu command 5 Click the Block type header o
60. ble starting with PCS 7 V7 1 You must write the authorizations back to a license key disk multi authorization disk Programs for Backing Up the License Keys Use one of the following programs depending on the current PCS 7 Version you have installed PCS 7 Version Required Program up to PCS 7 V6 0 SP2 AuthorsW Menu command Start gt Simatic gt License Management gt Automation License Manager Up to PCS 7 V6 0 SP3 Automation License Manager Menu command Start gt Simatic gt License Management gt Automation License Manager Note Reinstall the License Keys from the backup file using the Automation License Manager available on the PCS 7 Toolset DVD after having installed the operating systems to enable an upgrade of the License Keys Upgrade License Key and Power Pack license key You can only upgrade the License Keys after the old License Keys are available on the corresponding PC Additional information 46 e Online help for Automation License Manager e Online help for WinCC Information System gt Authorization Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 Adaptations to the Hardware 5 1 Overview of Update of the Hardware Overview of the procedure Step Action ES JOS OS server client 11 Prepare the hardware replacement Page 48 AS 12 Update and replacement of the hardwar
61. can find additional information about this in the section How to Include Event Texts rom the Block Type in the Block Import Page 93 Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 82 Service Manual 03 2009 A5E02128573 01 Adaptations in the PCS 7 Project on the ES 7 5 Updating the blocks 7 5 5 Editing Texts for Faceplates Applications The procedure steps in the section Adapting Operator Texts with Import File must be executed under the following conditions e You want to convert texts displayed in the faceplates from the default language English to another language such as German or French e You want to retain old operator texts created with PCS 7 V5 x or PCS 7 V6 x from your project What Happens to Operator Texts when the Software is Updated If new faceplates are used the original operator texts associated with analog and binary value operator control will be missing from the updated faceplates Add any operator texts created in PCS 7 V5 x or PCS 7 V6 x which were anchored to the faceplates to the function block if you are also going to use those texts for PCS 7 V7 1 applications The standard operator texts for the updated faceplates are located in the parameter attributes s7_shortcut S7_string_0 S7_string_1 and S7_unit Note The standard operator texts are only available in one language Operator Texts in Block Instances Note You can no longe
62. cceecesssseeeeeceseeessaeseeeeeseesssenseeeseeesssssneeessseeees 141 9 1 Overview of Updating the Servers for Central Archiving ccceseceeeeeeeeeeeeneeeeeenaeeeeeeneeeeeeaas 141 9 2 How to adapt the archives of the central archive server to PCS 7 V7 1 cccccccssssseseseteteseees 142 9 3 How to Update PCS 7 Archive Data 200 cccecccecceceeceeeeeeeeeeeeeee cece seceaeaeceeeeseeeceaeaeeeesetecseaeeeeess 144 Downloading of Target Systems cccceseeceeeeeeeeceeeesceeeeessaeeeeesaeeeeeeeaeeeeesaaeeeeesaaeeeessaeeeseseee geeeeesseneees 10 1 Downloading of Target Systems 00 0 0 ce eeecceeeeeeeeaeeeeenneeeeeeaeeeeeeaaeeeeesaeeesesaeeesssaeeeeeenaeeeenianeeaes Activate the operator Stations s rsrsrsrs renee neneeeeeeeeeeeeeseeeeeeneeeeseeeeeeeeseeeesenneesseeeee aatan 11 1 Overview of activating the operator Stations ec eeeeeeeceeeeeeeeeeeeeseaeeeseeaaeeeeeaeeeeeenaeeeeeaaes 147 11 2 How to Check the Settings on the OS Servers ecccceeeeeeeeeeseeeeeeeeeeeeeeeneeeeeeeeeaeesenneeeeseenaees 148 11 3 How to Check the Settings on the OS Clients 0 eee eeceeeeeeeeee ee eeeeeeeteeeeeeeseneaeeseneaeeeseenaees 149 Updating SIMATIC BATCH en sei scccveieccsses ceeebevsenersteteesetvelsteateavedeseves aes dereneioi sei setenv evnioeivednaereiieeret 151 12 1 Updating SIMATIC BAT Ci ssiatscucainetestexeevtssdsatexaccnczetesscasdenae dete i a aa a a 151 Updating SIMATIC Route Control Stations cece ese eeeee esses scene
63. cess controls Acknowledgeabl e messages ona separate page switch selectable Both of the message pages indicated above are available to the user Only messages from areas for which the user has access rights for operator process controls are displayed on the message page with only one list and in the message line of the overview area 136 Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 Adaptations in the PCS 7 Project on the ES 7 9 Work for the OS in SIMATIC Manager 7 9 6 Mixed Operation of Faceplates from Different Versions of PCS 7 Definition of Mixed Operation Mixed operation is the visualization of AS blocks from different PCS 7 versions on one OS client Compatibility of PCS 7 V7 1 Faceplates Note You can use the faceplates from PCS 7 Version 7 1 to control and monitor the AS blocks of the following PCS 7 versions e PCS 7 V5 x e PCS 7 V6 x e PCS 7 V7 0 e PCS 7 V7 0 SPx e PCS7 V7 1 Compatibility with faceplates of the Advanced Process Library APL of PCS 7 V7 1 Note The APL faceplates can be used to monitor and control AS blocks of the APL Rules NOTICE Mixed operation is only permitted on OS clients e AS blocks of different PCS 7 versions V5 0 and higher can be visualized on an OS client if the server data of several OS servers are loaded to the OS client with AS blocks o
64. ch you want to parameterize high and low limits for the selected I O in the Value column A comma separates the names for example LL_Name HL_Name 9 Click OK 10 Select the menu command File gt Save The Save dialog box opens 11 Click Yes 12 Select the menu command File gt Close Additional information e Online help STEP 7 Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 90 Service Manual 03 2009 A5E02128573 01 Adaptations in the PCS 7 Project on the ES 7 5 Updating the blocks 7 5 12 How to Update the Master Data Library Introduction The blocks of the master data library that has been created must be replaced by those of the current PCS 7 library Note PCS 7 libraries Starting with PCS 7 V7 1 the PCS 7 blocks included on the Toolset DVD are distributed to different libraries Library for Redundant I O Modules Requirements Rule Validity If you are using redundant modules in the project then you must also update the Redundant IO V1 library e The master data library contains all blocks of the project being updated e The master data library is open e t does not contain any PCS 7 V4 or V5 blocks types IN_ Out_ and PA_blocks of a block version lower than 5 2 Note The attributes of the individual blocks must be synchronized when replacing the blocks in the project being updated Individual attributes of the old bloc
65. ck on any chart The CFC editor opens 4 Select the menu command Chart gt Read Back 5 Select the entries Program on the CPU and Only data relevant for operator control and monitoring in the Read Back dialog box 6 Click OK The read back process begins 7 Perform steps 2 to 6 for the automation systems whose current parameters you require Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 37 Preparing for the software update 4 2 Necessary preparations Backing Up OS Data If you want to operate the OS server on a newly installed PC following the software update we recommend you back up the OS project of the OS server By default the configuration data and the archive data of the OS are stored in the OS project of the OS server To back up data compress the project paths in this folder and save them on a suitable medium such as a CD SIMATIC PDM SIMATIC PDM configuration data is included automatically in the backup of a SIMATIC project Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 38 Service Manual 03 2009 A5E02128573 01 Preparing for the software update 4 2 Necessary preparations 4 2 4 How to Back Up User Created Libraries Introduction Generate a backup copy of any project library that contains a collection of user specific blocks for the project to be updated so that you can retriev
66. d by SIMATIC NET are available when using this operating mode For this reason we recommend using this setting As a requirement for the Configured Mode setting your PCS 7 project must contain a SIMATIC PC station with a WinCC application for the engineering station ES Check whether this requirement has been met for your PCS 7 project Module in PG Mode Requirement Procedure 56 In PG mode you can assign parameters for the network module You can assign the network related parameters such as station address and transmission speed with the Set PG PC Interface configuration program The configuration can only be set locally on the computer No communication is possible with the PC stations in this operating mode e The network addresses and network settings of the PC stations are configured e The configuration of the PC stations match in HW Config and in the Station Configuration Editor e The configuration of the PC stations is loaded on the PC stations e The connection data of the PC stations are loaded Select the menu command Start gt SIMATIC gt SIMATIC NET gt Set PC Station Inthe tree view select the Modules gt lt Network Card on System Bus gt gt General folder Select the appropriate entry from the Module Mode drop down list box Click Apply KR OO N NOTICE For process mode the network card must be set to Configured Mode Software update with utilizati
67. d move any block contained within it This action will cause the conversion dialog to open immediately 2 Click Yes The Convert Format message window opens 3 Click Yes 4 Click OK Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5SE02128573 01 79 Adaptations in the PCS 7 Project on the ES 7 5 Updating the blocks 7 5 Updating the blocks 7 5 1 Overview of tasks for updating blocks Overview of the procedure Step Action ES OS OS AS server client 28 opy objects from other libraries into the master data X Page 86 29 omplete the master data library Page 87 X 30 Synchronize blocks Page X 31 nclude event texts Page X 32 mport operator text Page 94 X 33 Adapt operator text Page 95 X 34 onfigure limit values for online trend control X Page 89 35 pdate block types Page 96 X 36 pdate SFC block types Page 97 x 37 Replace blocks for the motor starter Page 99 X 38 Activate the display of AS emergency operation X Page 100 39 nserting blocks for high precision time stamping X Page 101 40 opying messages for high precision time stamping X Page 102 41 ompile CFC charts Page 104 x NOTICE Block CH_AI default setting for the LAST_ON input modified The default setting for the LAST_ON input has been modified at the CH_AI block in the PC
68. d without any problems The permissible ambient conditions must be adhered to The information in the relevant documentation must be observed All names identified by are registered trademarks of the Siemens AG The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described Since variance cannot be precluded entirely we cannot guarantee full consistency However the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions Siemens AG A5E02128573 01 Copyright Siemens AG 2009 Industry Sector 01 2009 Technical data subject to change Postfach 48 48 90026 N RNBERG GERMANY Table of contents PROTEGE A A E edad nce svsknc tas ionesateeicchyetecea vegas A T E aanvetey diets 2 WTO GUCUON icc eexsecicces usisna aeea rianne nondan casateesadastecavabdzeussscscevactiavessacevensaiscaasdineancicpticesceackosseedeas 2 1 Selecting the Correct Documentation 000 ee cetee ee ceeeeeeeeeee eee teeeeeeteaeeeeseaeeeeeseeeeeeseeeeeeeeneaeeeeeees 2 2 General IREQUIFEMENIS oi saccczes ciececcads ccecaaieedanncgacaddunseccecguteacacedacadadaacadccandacadshaedex setae ddetecdsccascadnated 2 3 Important Information for Updating Software with Utilizat
69. dard Administrative Tools gt Computer property network adapters Management gt Device Manager gt Network Adapters Typical name for the property depends on the 2 Select network card network module used 3 File gt Properties e Speed and duplex mode 4 Advanced tab e Link speed amp duplex Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5SE02128573 01 59 Installation of PCS 7 and Settings on the ES 6 7 Transmission Rate and Operating Mode in the PC Network processor Options tab gt Individual network settings area Transmission medium duplex drop down list box Location of Network Node Steps for Calling Parameter Assignment Parameter Setting Use Dialog Box Switches SCALANCE X400 e To call parameter assignment dialog Port configuration SCALANCE X200 box Web based management of the switch via Internet Explorer ESM OSM http lt TCP IP address gt e Configuration via telnet DOS window telnet AS CP 443 1 communications e HW Config CP 443 1 Properties gt Automatic Setting default Additional information e Operating Instructions S MATIC NET Industrial Ethernet Switches SCALANCE X 400 e Configuration manual S MATIC NET Industrial Ethernet Switches SCALANCE X 400 60 Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 Installation o
70. e Page 49 5 2 Planning and preparation If you want to use the new PCS 7 V7 1 functions all the hardware components modules of the process control system in the PCS 7 plant must meet the requirements of the this PCS 7 version Necessity of Updating or Replacing Hardware Components You can determine if a hardware component needs to be updated by referring to the PCS 7 Released Modules documentation It does not automatically follow that you will be able to use the new PCS 7 V7 1 functions if you have earlier product releases and versions Contact your Siemens representative if replacement of a module is required Result of the Analysis An analysis of the hardware can result in the following scenarios e Module can continue to be used in its full scope e Module can be updated e Current module must be replaced with a new module CAUTION A STOP of the AS may be required to update or replace a component Example during a CPU firmware update or when the plant bus is changed from PROFIBUS to Industrial Ethernet Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 47 Adaptations to the Hardware 5 3 How to Prepare for Replacement of the Hardware 5 3 How to Prepare for Replacement of the Hardware Options for Reading Out Module Information You can read out information about the following modules in HW Config C
71. e If you require multilingual texts use the WinCC Editor Text Library to translate these texts into other languages However in this case the default language for the display devices is set in SIMATIC Manager and must always be the same language as used to configure the operator texts and display text usually English This is the only way to ensure that the translated messages are not overwritten the next time the OS is translated e When the OS is compiled the column that is always used as a reference is the one containing the language set in SIMATIC Manager as the Standard language for display units The texts in the Text Library of WinCC Explorer are automatically entered by PCS 7 Change the texts only if you have adapted unit and operator texts Note If you recompile the OS you cannot switch the Default language for display devices in SIMATIC Manager In this case already compiled entries can be overwritten For more information refer to the Process Control System PCS 7 Operator Station manual section Relationship between Compile OS and Text Library Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 85 Adaptations in the PCS 7 Project on the ES 7 5 Updating the blocks 7 5 8 How to Copy Objects from Other Libraries to the Master Data Library This section describes how to transfer objects from the supplied PCS 7 library or other lib
72. e archive segment has been deleted 5 Click OK Repeat steps 2 through 5 for all closed archives Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 33 Preparing for the software update 4 1 Adapt the central archive server 4 1 5 Requirements Preparation Procedure 34 How to Back Up the Archives of the Central Archive Server Before you run the software update e g in PCS 7 V6 x perform these steps directly on the archive server central archive server CAS or StoragePlus server You must be authorized to access the Windows user interface of the central archive server Perform the following tasks for the software update 1 Select the menu command Start gt Settings gt Control Panel gt Software gt Add Remove Windows Components button 2 Remove the StoragePlus software package 3 PCS 7 V6 x only Remove the SQL Server 2000 software package Note Path of the directories to be backed up ve ie Se z l page 31 refer to the How to Determine Configuration Data on the Archive Server Page section Open Windows Explorer 2 Select the database directory DatabasePath 3 Back up all the files from this directory to CD or DVD for example Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 Preparing for the software update 4 2 Necessar
73. e been updated with the Project Migrator Procedure NOTICE After changing the compilation mode you can only perform an online download after performing a complete download of the OS 1 Open SIMATIC Manager and select any view Component view plant view or process object view 2 Select a PCS 7 project from the tree structure 3 Select the menu command Options gt Compile Multiple OSs Wizard gt Compilation Mode The Compilation Mode dialog box opens 4 Select the compilation mode refer to the introduction of this section above 5 Click OK The settings for the compilation mode are applied in the Compile Multiple OSs wizard Note These settings are applied to all OS servers in a project Additional information e Configuration manual Process Control System PCS 7 Operator Station Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 131 Adaptations in the PCS 7 Project on the ES 7 9 Work for the OS in SIMATIC Manager 7 9 4 How to Compile the OS Requirements Procedure 132 Note You must compile the OS if you changed the target paths on the ES Note If a maintenance station is integrated in the project the diagnostic screens must be recreated e The PC station has been configured e The configuration in CFC and SFC has been completed NOTICE If you have changed unit and opera
74. e this data after having updated the software Carry out these steps for each library that you would like to back up Procedure 1 Start SIMATIC Manager No PCS 7 project must be open 2 In SIMATIC Manager select the menu command File gt Archive The Archiving dialog box opens 3 Open the Libraries tab 4 Select the library to be backed up and click OK The Archiving Select an Archive dialog box opens 5 Specify the file name and the storage path 6 Click on the Save button Additional information e Online help for STEP 7 Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 39 Preparing for the software update 4 2 Necessary preparations 4 2 5 Operator and Display Texts in Blocks Information in Faceplates Faceplates visualize processes on the operator station and provide the plant operator with information such as e Measured values e Operating limits e Units e Block operator texts Change in Operator and Display Texts in Blocks If you have changed operator or display texts in the blocks so that these now differ from how they appeared on delivery and wish to use the new PCS 7 V7 1 blocks you must back up these old operator or display texts Diagnostic screens with project specific adaptation In a project created with a version lower than PCS 7 V7 0 SP1 you must back up the diagnostic screens which have undergone pr
75. ect contains F charts blocks and you do not upgrade to the new F technology the F charts should not be deleted Otherwise your F program will receive a different signature The F system would then have to undergo the acceptance process again according to the country specific guidelines due to the changed signature Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 103 Adaptations in the PCS 7 Project on the ES 7 5 Updating the blocks 7 5 24 Compiling the CFC Charts Procedure 1 Perform a complete compilation of the S7 program Additional information e Configuration manual Process Control System PCS 7 Engineering Station Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 104 Service Manual 03 2009 A5E02128573 01 Adaptations in the PCS 7 Project on the ES 7 6 Adaptation of OS relevant settings 7 6 Adaptation of OS relevant settings 7 6 1 Overview of Adaptation of the Operator Stations Overview of the procedure Step Action ES Os Os AS server client 42 onverting Single Clients Page X X 43 nchronize OS basic pictures local computer X actions and faceplates Page 107 44 Replace controls with picture objects Page 112 X 45 Update picture objects Page 114 X 46 et time synchronization Page 115 X X User interface and design You can defi
76. ect on the ES 7 7 Adaptations for the Maintenance Station 15 Enter the file path of the STEP 7 project 16 Click OK 17 In the plant view of the SIMATIC Manager select the menu command Options gt Plant Hierarchy gt Create Update Diagnostic Screens 18 Update the diagnostic screens You can find additional information about this in the configuration manual Process Control System PCS 7 Operator Station 19 Compile the OS of the maintenance station changes 20 Update the server data of the MS server 21 Download the MS server Additional information e You can find information about configuring the user diagnostics structure and user diagnostic screens in the configuration manual Process Control System PCS 7 Operator Station e You will find a description of working with the maintenance station in process mode in the manual Process Control System PCS 7 Operator Station Process Control e Manual PCS 7 Creating Driver Blocks e Manual Process Control System PCS 7 PC Configuration and Authorizations e Online help DiagMon Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5SE02128573 01 121 Adaptations in the PCS 7 Project on the ES 7 7 Adaptations for the Maintenance Station 7 7 3 Changing the version for the OPC Server object in HW Config Requirements Procedure OPC Servers are configured in the PC stations within the SIMATIC project The Mainte
77. ection describes how to update your PCS 7 project for use with SIMATIC PCS 7 V7 1 The software update is performed and completed offline on the ES Thus system operation is not affected The target stations will only be loaded once all the update steps listed below have been performed You can find additional information on downloading in the Configuring Manual Process Control System PCS 7 Engineering Station If you have completed all of the following update steps on the engineering system ES and you then continue configuring the now updated PCS 7 project you may need to perform certain steps such as compiling CFC charts and downloading changes or complete project to the automation system Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 65 Adaptations in the PCS 7 Project on the ES 7 2 General adaptations 7 2 General adaptations 7 2 1 Overview of General Adaptations in the Project Overview of the procedure Step Action ES OS OS AS server client 19 pdate the OS with Project Migrator Page X 20 heck PH consistency Page 69 X 7 2 2 Update of Operator Stations with the Project Migrator The Project Migrator is used to update the pictures and libraries of an OS Requirement Projects that were created with PCS 7 versions earlier than V6 0 must first be updated to PCS 7 V6 0 Length of the Updating Process No
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80. em charts starts with the character The path name is available in the Chart ref Chart reference data column in the dialog window 13 Repeat steps 1 through 12 for all SIMATIC stations in your project Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 Preparing for the software update 4 2 Necessary preparations Updating PCS 7 on a new engineering station If you wish to eee the update on a new engineering station or with a newly installed need to yebe the PCS 7 project again see section titled How 0 Back Up PCS 7 Poed Data Page archiving projects Perform the update with the rearchived project Generating the AS NOTICE Do not generate this automation system after having moved the IM_DRV blocks The blocks would be moved to the system charts automatically and the message texts would be deleted in the course of your software update Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 45 Preparing for the software update 4 2 Necessary preparations 4 2 10 Introduction Backing Up the License Keys and Authorizations You must backup the license keys authorizations stored on your hard disks before changing the operating system or using new PC stations Note All License Keys can be saved to a License Key USB stick that is availa
81. end on the following system specific features e Available memory for the short term archive of the OS server e Scope defined for the short term archive of the OS server e Available memory for page files Note Projects with PCS 7 V6 x Please note that the archives of the archive server must be closed before you start the software update for the archive server With PCS 7 V7 0 the archiving process has been changed so that the archive server can be updated in the same way as an OS server Overview of the Procedure 30 Step Action ES OS OS AS server client Determine archive server configuration data Page X1 X2 2 Prepare for the software update on the central archive X1 X2 Page 32 Detach linked archive segments Page 33 X1 X2 Back up archives from the central archive serve X1 X2 Page 34 X1 to be performed only for the central archive server X2 to be performed only on the StoragePlus server for central archiving Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 Preparing for the software update 4 1 Adapt the central archive server 4 1 2 How to Determine Configuration Data on the Archive Server Introduction You need this information when you reinstall the archive server and do not wish to make any configuration changes Requirement Before you run the software update e g i
82. erforming a Software Update e The software update with utilization of new functions requires that the CPU be switched to STOP mode e The manual contains some sections that are not listed in the overview These sections contain information which should be taken into account when updating software You should also check whether this information is relevant to your PCS 7 system e The project must be fully compatible with a project that was configured in PCS 7 V6 x or higher Pay particular attention to the following if you have carried out earlier updates without utilization of new functions e PCS 7 only runs on the following operating systems Windows Server 2003 Windows XP Professional Information on the operating systems and the service packs required can be found in the PCS 7 Readme file Windows XP Professional is required for the following PC stations Engineering station also for installation of SIMATIC PDM Single station system redundant and non redundant for OS SIMATIC BATCH SIMATIC Route Control Clients OS SIMATIC BATCH SIMATIC Route Control OpenPCS 7 Windows Server 2003 is required for the following PC stations Server redundant and non redundant for OS SIMATIC BATCH SIMATIC Route Control or Server for PCS 7 OS Web Option Server for engineering station with multiproject central data store for engineering with multiple engineering stations e If using high precision time s
83. es Importing and Editing Message Text of Block Instances The following setting is required if you want to automatically overwrite the message texts of all instances in a block type for the entire S7 program If you want to edit the message texts of the instances you need to deactivate this setting and perform an import again Procedure 1 Open the SIMATIC Manager in the component view 2 Select the block block type in the library master data library 3 Select the menu command Edit gt Special Object Properties gt Messages The PCS 7 Message Configuration dialog box opens 4 Inthe table to the right of the Event column make the following setting in the colum E for the message texts Activate the check box for the message texts you want to import from the block type Deactivate the check box for the message texts you do not want to import from the block type NOTICE The message texts will be overwritten for all block instances of the block type in the entire S7 program If you wish to modify the instances of the block types again you must clear the corresponding check marks and perform another block import 5 Click OK Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 93 Adaptations in the PCS 7 Project on the ES 7 5 Updating the blocks 7 5 14 How to import the operator texts Requirement The user text
84. es in Configured Mode and PG Mode cccccceceeeeeeeeeeeeneeeeeeneeeeetaeeeesaeeeeesieeeeetnaeeeeee 6 6 How to Configure and Download the PC Stations 0 eceeee cence eeeeeeeeeeneeee tees eetieeeeenaeeeeee 6 7 Transmission Rate and Operating Mode in the PC Network ccccceesseeeeeeeeeeeeeeneeeeeeneeeeeaas 6 8 Installation of Additional PCS 7 Libraries eee eeceeee center eeeeeeeeeeeeeeeeeneeeeeseeeeeeseneaeeesenaeeeeeees 6 9 How to Install Additional PCS 7 Libraries 0 0 ceceeeee cece ee eeeeeeeeeeaeeeseceaeeeseaaeeeseenaeeeennaeeeees 6 10 What are the requirements for using the Advanced Process Library n 6 11 How to Install Additional Non standard Libraries 0 cc eceeeeeeeeeeeeeeeeeeeeeeeeeeeeaeeeeenaeeeeeenaeeereea Adaptations in the PCS 7 Project on the ES 000 eesceeesceeeseeeeeeeeeneeeeeeeeeaeeeeeneeesaeeseaeeseaeeseeeeeeaeeseeeeaeeeaes 7 1 Update ola PCS Proje iscsinoniin es i E E EE 7 2 Genegtalad ptati ns srpa a a a a a eanaate 7 2 1 Overview of General Adaptations in the Project snssesrssnsnsrnsnsssrsintnstntnnnnnnrintnn nnne nnene eeen 66 7 2 2 Update of Operator Stations with the Project Migrator sseseesssseessrrssesrsssrrrssrirrssrrrssrernssrenee 7 2 3 Changing the Configuration of Multilingual Texts 0 00 0 cece eeeeeeeeeeeeeeeeeeeeeeeseneeeeeeeeaeeeeeeaeees 7 2 4 Importing Data from the User Archives cccccceeeceeneeeeeeeeeeeseneeeeeseneeeesen
85. ettings on the ES 6 9 How to Install Additional PCS 7 Libraries 6 9 How to Install Additional PCS 7 Libraries Requirements Procedure The operating system including the required components is installed PCS 7 has been installed All applications are closed The PCS 7 Toolset software package and the required library are available on the DVD of the original PCS 7 version for example Request hotfixes for the previous versions of the PCS 7 libraries from Customer Support The following steps serve as an example 1 a A O N Run the SETUP program You can find the libraries on the DVD of the original PCS 7 version Select a setup language Click Next Follow the instructions in the setup wizard and install the Faceplates component Follow the instructions in the setup wizard and then close it NOTICE Only the AS blocks of one PCS 7 version may be loaded on an AS Additional information Libraries included on the PCS 7 Toolset DVD 62 PCS 7 Basic Library File b i readme wri PCS 7 Library File L B Readme wri PCS 7 Advanced Process Library File APL readme wri Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 Installation of PCS 7 and Settings on the ES 6 10 6 10 What are the requirements for using the Advanced Process Library What are the requirements for using the Advanced Process Library The
86. f PCS 7 and Settings on the ES 6 8 Installation of Additional PCS 7 Libraries 6 8 Installation of Additional PCS 7 Libraries After having installed PCS 7 V7 1 install a suitable PCS 7 ibrary for your PCS 7 project on the ES You will find the required PCS 7 library on the PCS 7 Toolset DVD of the corresponding PCS 7 version NOTICE If you are using your own faceplates or old controls please ensure these are installed before the software is updated Basic Procedure during Installation The 2 Boy usi is described in the section titled ow to Install Additional PCS 7 Librarie Page 62 using the example of PCS 7 library V5 2 from P A oolset DVD V6 You install the PCS 7 Library V5 0 and V5 1 the same way using the PCS 7 installation CD_1 V5 0 and V5 1 respectively During installation of the PCS 7 Library V5 0 the setup program must be executed in each of the folders Comm Field and Tech in the folder 09 _BIB_V5 0 SP1SP2 NOTICE If older library versions PCS7_Library_V5 x are post installed or uninstalled the current version of the PCS 7 library must be reinstalled in order to ensure that the CFC driver generator functions correctly NOTICE Only the AS blocks of one PCS 7 version may be loaded on an AS Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 ASE02128573 01 61 Installation of PCS 7 and S
87. f different PCS 7 versions e g V5 2 AS blocks and V6 1 AS blocks e Only the AS blocks of one PCS 7 version may be loaded on an AS Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5SE02128573 01 137 Adaptations in the PCS 7 Project on the ES 7 9 Work for the OS in SIMATIC Manager Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 138 Service Manual 03 2009 A5E02128573 01 Adaptations on the Individual Operator Stations 8 1 Overview of Adaptations to Individual Operator Stations Overview of the procedure Step 57 Action Installing additional libraries on the OS Page Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 ES OS OS AS server client X 139 Adaptations on the Individual Operator Stations 8 2 How to install additional libraries on operator stations 8 2 How to install additional libraries on operator stations Important information Note Only perform the following procedure if you want to use faceplates from the following sources in your project e Faceplates that do not conform to the PCS 7 standard e Faceplates that originate from a PCS7 V 5 x project Note You must install these libraries on all operator stations Requirement The library has been archived with the menu command File gt
88. f the table The blocks of this CPU are displayed in sorted order 6 Go to the Chart Ref Chart reference data dialog box to search for the IM_DRV block type 7 Double click the IM_DRV entry The assigned CFC chart is opened 8 Open the Driver folder from the PCS 7 Library71 9 Drag up to eight MSG_TS blocks to the temporary CFC chart e g TEMP_IM_DRV_1 10 Repeat step 5 through 9 for all IM_DRV blocks that exist in the CPU 11 Open the project in the SIMATIC Manager 12 Open the following views Component view Plant view 13 Select the temporary charts from the component view 14 Select the Edit gt Cut menu command 15 Select an area in the plant view to which you want to save the temporary charts 16 Select the Edit gt Paste menu command 17 Repeat steps 1 through 13 for all the SIMATIC stations of the project Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5SE02128573 01 101 Adaptations in the PCS 7 Project on the ES 7 5 Updating the blocks 7 5 22 How to copy the messages for high precision time stamping Requirements The IM_DRV block and the MSG_TS blocks exist in the same chart Procedure Open the process object view in SIMATIC Manager Select the path to the temporary charts from the tree structure Select a temporary chart from the tree structure Select the Messages tab from the list view Select the Block type
89. ficate of License for the AS process mode is supplemented by a license key When the AS is loaded the number of process objects already loaded will be determined You can find additional information on license keys authorizations in the manual Process Control System PCS 7 PC Configuration and Authorization Managing the License Keys Both license keys and authorizations can be transferred using the Automation License Manager In the following the term license key is always used even when a product uses the old license scheme based on authorizations Different types of licenses are used in the Automation License Manager Each license consists of a basic license type and a license type Additional information e Manual Process Control System PCS 7 PC Configuration and Authorization e Online help for Automation License Manager Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 22 Service Manual 03 2009 A5E02128573 01 Overview of Upgrade Steps 3 3 1 Information about software update procedure The following tables provide an overview of all of the necessary steps for updating software with utilization of new functions Rules to Follow Based on the Tables e Use these tables as guidelines for systematically carrying out all of the updating steps in a sequence Note The exact sequence of configuration steps specified in this documentation must be followed in order to carry out the software u
90. for ET 200iSP shutdown logic with newly configured shutdown logic Redundant PCS7V7 0 e As of library PCS 7 Required for updating PCS 7 PROFIBUS PA V6 1 SP1 V6 0 e IM 153 2 gt V4 0 0 Not required for updating e Redundant PA coupler PCS 7 if the library of PCS 7 e Active field distributor V6 1 SP1 is already in use AFD AFS Diagnostic functions for PCS 7 V7 0 Library of PCS 7 V6 1 Required for updating PCS 7 network components V6 0 from the SCALANCE Not required for updating X200 series PCS 7 V6 1 SIMATIC BATCH new PCS 7 V7 0 You can find additional AS can remain in the RUN functions information on this in the state PCS 7 Process Control System SIMATIC BATCH manual SIMATIC Route Control PCS 7 V7 0 You can find additional AS can remain in the RUN new functions information about this in state the manual Process Control System PCS 7 SIMATIC Route Control Monitoring of AS CPU PCS 7 V7 0 As of library PCS 7 V7 0 Requirement emergency operation SP1 SP1 Parameterizing limit PCS 7 V7 0 Blocks can be operator AS can remain in the RUN values for online trend SP1 controlled and monitored state control S7_m_c TRUE Enhanced network PCS 7 V7 1 OPC Server of PCS 7 V7 1 AS can remain in the RUN component diagnostics must be configured state by means of SNMP OPC Enabling maintenance PCS 7 V7 1 Starting with library PCS 7 Requirement for plant objects V7 1 Only possible with Advanced Process Library
91. for further information refer to the operating manual Process Control System PCS 7 Advanced Process Library Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 Introduction 2 5 Requirements for New Functions of PCS 7 Function Available as Requirements STOP of AS required of version Maintenance Clienton PCS 7 V7 1 For further information AS can remain in the RUN OS Client refer to the Configuring state Manual Process Control System PCS 7 Operator Station PDM Client on OS PCS 7 V7 1 SIMATIC PDM V6 0 SP5 or AS can remain in the RUN Client higher state For further information refer to the SIMATIC Process Device Manager SIMATIC PDM Manual Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 21 Introduction 2 6 Information on Products from the PCS 7 Add On Catalog 2 6 Information on Products from the PCS 7 Add On Catalog Important Information If you used PCS 7 add on products software packages or hardware components in your process control system contact your SIMATIC PCS 7 representative 2 7 Licensing with the Automation License Manager Changing the License Concept The licensing scheme has changed in PCS 7 V7 0 e The method for counting process objects between the OS and engineering system has been simplified e The Certi
92. g I Os to be taken into account with high and low limit values in online trend control e The Online trend control object is inserted in the process picture Note The automatic check box is activated by default for Online Trend Control objects Properties Value axis tab Range selection group Note Automatic adaptation of the high an low limits for archive tags in the Online Trend Control requires the following CFC configuration Set the archiving parameter that is assigned parameter S7_trend when you configure the associated block in the CFC Configurations using WinCC Tag Logging are not supported in PCS 7 Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 89 Adaptations in the PCS 7 Project on the ES 7 5 Updating the blocks Procedure 1 Open SIMATIC Manager in the component view 2 Select the block block type in the library master data library 3 Select the menu command Edit gt Open Object The LAD FBD STL dialog box opens Note If a message appears that the block is write protected just ignore it In the tree structure select the block I O for which you want to specify parameters Select the menu command Edit gt Object Properties Select the Attributes tab In an empty line select the S7_trend entry from the drop down list box o N DOO A Enter the name of the block I Os at whi
93. g the PCS 7 Library and the PCS 7 Advanced Process Library Additional information 54 Manual Process Control System PCS 7 PC Configuration and Authorization Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 Installation of PCS 7 and Settings on the ES 6 4 Updating SIMATIC PCS 7 AS RTX 6 4 Updating SIMATIC PCS 7 AS RTX Update package You will need the following product for the purpose of updating SIMATIC PCS 7 AS RTX PCS 7 AS RTX V7 1 Update Package Basic Procedure 1 Backing up user and network settings 2 Backing up license keys 3 Updating SIMATIC PCS 7 AS RTX in accordance with the Product Information SIMATIC PCS 7 PCS 7 AS RTX V7 1 Update Package 4 Creating user and network settings 5 Downloading SIMATIC PCS 7 AS RTX Additional information e Product Information SIMATIC PCS 7 SIMATIC PCS 7 AS RTX Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 55 Installation of PCS 7 and Settings on the ES 6 5 Modules in Contigured Mode and PG Mode 6 5 Modules in Configured Mode and PG Mode Operating Modes Two operating modes are always differentiated e Module in configured mode e Module in programming device PG mode Module in Configured Mode You can only transfer configured connections from NetPro to the module in Configured Mode All of the logs provide
94. gher the OS project editor contains a number of layouts with specific templates for diagnostics screens If you wish to change the layout you will have to replace the Overview pdl template with the layout specific template You will then have to recreate or update the diagnostics screens Changing the screen resolution If the screen resolution is changed under the Available layouts group on the Layout tab in the OS project editor the existing overview screen will be renamed the next time Create update diagnostic screens is called up and a new overview screen will be created with the new screen resolution The log for the Create update diagnostic screens function contains a note to this effect which also gives the new name for the previous overview screen If you have changed the overview screen manually you will be able to update the changes in the current overview screen by copying them from the previous overview screen Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5SE02128573 01 123 Adaptations in the PCS 7 Project on the ES 7 7 Adaptations for the Maintenance Station 7 7 5 Complete export of data Complete export Use this function in process control to export ID data from all the components with diagnostics functionality for example field devices PCs AS components network components The data from all the components with diagnostics functionality is
95. gnostics section CP 443 1 Firmware Update Replacement of IM 153 2 and IM 157 1 Check the type and product release of the module 2 If required Perform an update or replace the module 3 Take into account the necessary bus modules Process Control System PCS 7 Service Support and Diagnostics manual section Update of an Interface Module IM Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 49 Adaptations to the Hardware 5 4 How to Perform Updates and Replace the Hardware Hardware Update Basic Procedure For additional information Hardware Replacement Firmware update of Y 1 Check the type and product release of Process Control System PCS 7 coupler the module Service Support and 2 If required Diagnostics manual section Perform an update or replace the Update of an Interface Module module IM 3 In addition take into account the necessary bus modules Replacement of 1 Check the type and product release of e The diagnostics repeater diagnostic repeaters the module with the order number 2 If necessary 6ES7972 0AB01 0XA0 Perform an update or replace the supports the functions module introduced with PCS 7 V6 0 e The diagnostics repeater with the order number 6ES7972 0AB00 0XA0 does not support the functions introduced with PCS 7 V6 0 Additional information You can
96. h utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5SE02128573 01 151 Updating SIMATIC BATCH 12 1 Updating SIMATIC BATCH Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 152 Service Manual 03 2009 A5E02128573 01 Updating SIMATIC Route Control Stations 1 3 13 1 Updating SIMATIC Route Control Updating SIMATIC Route Control You can find information about this in the Process Control System PCS 7 SIMATIC Route Contro documentation Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 153 Updating SIMATIC Route Control Stations 13 1 Updating SIMATIC Route Control Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 154 Service Manual 03 2009 A5E02128573 01 Index PCS7TypicalsAPC pdl A Adaptations 32 Basic pictures and local reactions of the computer Central Archive Server APC Archive servers Detaching archive segments Asset Maintenance Station 120 Autonegotiation B Backing up 39 User created libraries 39 Backup 35 License Keys and Authorizations C Central archive server 33 Changing the Configuration of Multilingual Texts Channel blocks Compilation mode Complete export Storage path Complete export of ID data Export Configured mode Controls and picture objects 4111 Replace 1 Converting Sing
97. hone number listed You may incur costs which vary from the standard costs for land lines Calls from a cellular network may be more expensive Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 12 Service Manual 03 2009 A5E02128573 01 Introduction 2 1 Selecting the Correct Documentation The selection and use of the correct documentation depends on the comprehensiveness of your software update The current status of the software and any boundary conditions that may exist Decision Process The flow chart below shows you the steps that must be performed to update a PCS 7 plant Intermediate steps need to be performed when updating your project Have you installed PCS 7 V6 0 or higher Follow the decision to decision path in the Software Update PCS 7 V5 x to PCS 7 V6 1 Manual for the latest version of PCS 7 V6 1 SPx Ye Then update the project from PCS 7 V6 1 SPx to PCS 7 V7 1 Recommendation Choose the update method which utilizes the new functions Do you want to use the new functions of SIMATIC PCS 7 V7 1 Do you want to update a redundant system during x operation Possible with V6 1 Current SP1 and higher documentation Manual Software update Software update Software Update With PCS 7 V6 1 SP1 or higher PCS 7 V6 x or higher to Utilization of New Functions to V7 1 where system is V7 1 where system PCS 7 V6 x or Higher to
98. information pertaining to the options of accessing maintenance functions refer to the following documentation e Configuring manual Process Control System PCS 7 Operator Station e Function manual Process Control System PCS 7 OS Web Option e Process Control System PCS 7 0S Process Control operating instructions Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5SE02128573 01 119 Adaptations in the PCS 7 Project on the ES 7 7 Adaptations for the Maintenance Station 7 7 2 How to Update the Maintenance Station The basis of a maintenance station is always an OS that provides additional maintenance functions To use the maintenance station for asset management you can create project specific user diagnostic screens for the maintenance station in a user diagnostics structure Requirements The blocks charts and OS pictures of the project are updated The SIMATIC programs and OS are compiled Only blocks from the PCS 7 library starting with V7 0 may be used in the PCS 7 project in order to take advantage of the full range of diagnostic and maintenance functions and to display the diagnostic information The monitored PC stations are preconfigured PC systems from PCS 7 product bundle or hardware and installation have been correspondingly performed DiagMon software V3 0 or higher is installed You can find more information about this in the manual Process Control System PC
99. ion of New Functions 000 2 4 Information for changing the operating SYSteOM c cece seeeeeeeeeneeeeteeeeeeseeeeeeeteeeeeesenaeeeseeneees 2 5 Requirements for New Functions Of PCS 7 cccccccccceeceeeeeeeeeceeceeeeeeeseceeeeeeeeeeseceneeeeeeeeseeeeaeees 2 6 Information on Products from the PCS 7 Add On Catalog c cccseeeeeeeeeseeneeeeeeneeeseeneeeseenaees 2 7 Licensing with the Automation License Manager cccceeeseeeeeeeeeeeeeenaeeeeenaeeeeeeaeeeeeaeeeeeeaas 3 Overview of Upgrade Steps cs cccceseceeeeeseceeeeeeeseeeeeesaeeesesaeeeessaaeeenesaeesesesaeeeesegaeeeseaaeeesee eeeseeeenensenees 3 1 Information about software update Procedure cccceceeeceeceeeeeeeeeeeeaeceeeeeeeeceaeaeeeeeeseestcaeeeees 3 2 Overview of the PrOCCQUire vessssicwisssdiccssaadcaunsateacadessaanaden t aa i statics sapldaunintdees a ERE 4 Preparing for the Software UPCate cccccssssssccceeceesesssseseeceeeeessseeseeeeeeeessseeseeeeeeesssseeseeeeeeeseeeeeeesssseeees 1 Adapt the central archive SCIVEl ccccccccsccscesceceeceeeecnecnsecaeeeesesaesecsaeeseesacsacsaseaeeseceeaeesesaenes 29 4 1 1 Overview of Adaptations for Central Archiving cccccccscssesecectecnsetaeceenecnsecaeeeeeeeeeeneetaeee 29 4 1 2 How to Determine Configuration Data on the Archive Server ccccccesecsseeeeeeenteetseeseeeeeeenes 31 4 1 3 How to Prepare the Software Update with Central Archiving
100. ize Attributes button If various attributes are found a dialog box displays the differences between the block attributes 10 Check the attributes and the project specific settings Note We recommend applying the default settings Note If you click the All button in the Insert Function Block dialog box all blocks will be copied without synchronizing the attributes 11 Click OK If no differences between the attributes are identified a dialog box indicating this is displayed 12 Click OK 13 Click Yes The corresponding block is copied to the master data library with the synchronized attributes 14 Repeat those steps to select additional libraries Note For projects with BATCH configuration repeat the procedure with the SIMATIC BATCH BLOCKS library Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 Adaptations in the PCS 7 Project on the ES 7 5 Updating the blocks 7 5 13 How to include event texts from the block type in the block import Introduction One aspect that should be noted with a software update of projects is that the message texts of block instances generated by copying block types have no type references If other display languages such as Italian Spanish are added after the software update the message texts of these display languages are shown in English in the block instances of the block typ
101. ks can be applied if you have provided additional outputs with the S7_m_c attribute You can apply the attributes of the new blocks if you have not made any changes to the default settings Note The procedure described in the sections that follow is only valid for blocks whose object name and name header have not changed between library versions Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5SE02128573 01 91 Adaptations in the PCS 7 Project on the ES 7 5 Updating the blocks Procedure 92 1 Select the menu command File gt Open in the SIMATIC Manager 2 Open the Libraries tab 3 Select a library from which you wish to import blocks for example PCS 7 Library V7 7 Click OK The library opens 4 Double click the Blocks Templates folder and then on the Blocks folder 5 Arrange the library one beneath the other so that the contents of both windows can be easily seen and the master data library is on the top 6 Keeping the lt Ctrl gt key pressed select all blocks which also exist in the master data library from the library you selected 7 Right click a selected block or block area and select the menu command Copy in the shortcut menu 8 Select the Blocks folder in the master data library and select the menu command Paste in the shortcut menu 9 Synchronize the attributes for each block individually by clicking the Synchron
102. language that correspond with the display language in the Language area 5 Click OK 6 If you are managing multilingual projects repeat steps 3 thru 5 Make sure that you specify different destination directories or export file names Importing user texts NOTICE You must always import exported user texts in the language which was used to export this data Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 41 Preparing for the software update 4 2 Necessary preparations 4 2 7 Unauthorized CPs and Network Adapters Communications Processors that Are No Longer Supported Note The following generally applies as of PCS 7 V6 0 PROFIBUS is no longer supported as the plant bus Only Industrial Ethernet is supported as the plant bus For this reason the following PCS 7 communications processors CPs are no longer supported e CP 1413 Industrial Ethernet e CP 5412 A2 PROFIBUS e CP 5613 PROFIBUS These CPs must be uninstalled and removed Communications Processors that Are Not Detected The following communication processors cannot be detected during installation of the operating system e Non Plug amp Play compatible communications processors e ISA plug in cards as communications processors Replace these CPs with PCI cards prior to installation of the operating system Communications Processors in the PC Stations
103. le Clients 106 D Download PC stations E Export Complete export of ID data Exporting Operation and display texts F Functions of PCS 7 V7 0 and their hardware requirements H Hardware How to Adapt the Archives of the Central Archive Server to PCS 7 V7 0 How to adapt the operator texts How to Back Up the Archives of the Central Archive Server 3 How to Back Up User Created Libraries 39 How to check and adapt the connection data How to Check the PH Consistency How to Check the Settings on the OS Clients 149 How to Check the Settings on the OS Servers 148 How to Compile the OS How to Configure Replaced Hardware How to convert the CFC SFC charts How to fill the master data library 87 How to import the operator texts 9 How to include event texts from the block type in the block import 9 How to install additional libraries on operator stations How to Install Additional PCS 7 Libraries How to install PCS 7 53 How to make adaptations for the OS clients How to Replace Controls with Picture Objects How to set the time synchronization 115 How to Specify the Compilation Mode How to specify the database name archive path and share name on the archive server 3 How to Update Operator Stations with the Project Migrator How to Update the Archive Data of PCS 7 V6 x How to update the block types in the project Software update with utilization of new functions PCS 7 V6 x or higher to V
104. llowing tasks are only necessary if you update a project that has not been completely configured from the master data library Requirements e The master data library has been created and is open e The Offline block folder of a SIMATIC station is open e You are only using the original blocks from the PCS 7 libraries in the SIMATIC stations e You are not using blocks from different PCS 7 versions in the SIMATIC stations and wish to continue using the blocks from a single PCS 7 version following the PCS 7 update Note Only the AS blocks of one PCS 7 version may be loaded on a SIMATIC station Procedure 1 Select the menu command View gt Details 2 Select the detail view and click the column heading Author This arranges the blocks used in your project and contained in the offline block folder according to Author 3 Select all blocks listed with an older version number in the Author column e g DRIVER6O 60 70 Keep the lt Ctrl gt key pressed to select several blocks Note You also need to select the following BATCH blocks for projects with BATCH configuration e All blocks with the BATCH entry in the Family column e The blocks READ_CLK and NOTIFY_8P when they are used Select the blocks or block areas that are not available in the master data library Select the menu command Copy in the shortcut menu Select the Blocks folder in the open master data library NO on Ff
105. mergency Operation cccceseeteeeeereeeeteees 100 How to insert blocks for high precision time stamping ecceeeeeeeeeeeeeeeeeetteeeseetaeeetenaeeeeeeaee How to copy the messages for high precision time stamping eeeeeeeeeeeeeeeeetteeeteeeeeeeeaes Sequences during Compiling of CFC Charts ccccecceeeeeesneeeeeeeneeeetiieeeeetiieeeetieeeersneeereea Compiling the CFC Charts a2 iia ccnetieain weet aaieel eee ated aad eee eaia ad Adaptation of OS relevant settings ccccceeeeeeeeeeeececeeeeeseceaeeeeeeeseaaeeeeeeeeeseaeeeeeeeeeseeieaeeaead Overview of Adaptation of the Operator Stations ccccceeeeeeceeceeeeeeeeecaeeeeeeeseenneeeeeeeeeteees 105 Converting Single Chentss ei ccccsesceccecisasceeecne caveuestchacectenseceeneaaeeeedanedeetesseverceseesencasessncaeceneeedenens 106 Synchronization of OS Basic Pictures Local Computer Actions and Faceplates 106 How to Synchronize OS Basic Pictures Local Computer Actions and Faceplates Replacing Controls with Picture ODjeCts ee cc ceeeeeeeeeeeeeeeeeeeeeeseeeeeeseneeeeeseeeeeeseeeaeeeeeaeeeeeees 110 Rules for Replacing Controls with Picture Objects eee ce eeeceeeeeneeeeeeneeeeenaeeeseeeeeeeeaeeeeeeaes 111 How to Replace Controls with Picture Objects 00 cc eceeeeeeeeeeeeeeneeeeeeeeeeeeaeeeseeeeeetenaeeeenaaes Update of Picture ODJOCHS onsa reas dedaeed hand et hada escheat aad vated veka
106. n PCS 7 V6 x perform these steps directly on the archive server central archive server CAS or StoragePlus server Determining the database name database path and archive share name 1 Use Windows Explorer to search for the C Program Files SIEMENS StoragePlus Common folder When you have found the folder look for the StoragePlus config file in the detail view Continue editing with Step 6 If you do not find the folder perform the following steps In Windows Explorer click Search In the Find the Following Files and Folders input box enter the StoragePlus config configuration file Inthe Search in drop down list select the Local hard drives setting Click Find Now The StoragePlus config configuration file is searched for In the case of a standard installation the configuration file will be located in folder C Program Files SIEMENS StoragePlus Common Select the StoragePlus config file from the list Inthe shortcut menu select the menu command Open with gt Notepad Search the entries for the following configuration information Database lt Database gt name of the database lt Database gt DatabasePath lt Database gt path of the database lt Database gt Logpath lt Logpath gt path of the data log lt Logpath gt ArchivePath lt ArchivePath gt directory of the archive lt ArchivePath gt Select the menu command Star
107. n of PCS 7 and Settings on the ES 6 11 How to Install Additional Non standard Libraries 6 11 How to Install Additional Non standard Libraries Introduction Note this section if you are using and would like to continue using libraries in the PCS 7 project to be updated that are not standard in PCS 7 or that contain modified blocks Requirement The library has been archived with the menu command File gt Archive in SIMATIC Manager Procedure 1 Start the SIMATIC Manager A PCS 7 project does not have to be open 2 In SIMATIC Manager select the menu command File gt Retrieve The Retrieving Select Archive dialog box opens 3 Specify the path to the archived library Click Open The Select Destination Directory dialog box opens 4 Set the destination directory 5 Click OK NOTICE Only the AS blocks of one PCS 7 version may be loaded on an AS Additional information Information concerning the modification of libraries is available in the following documentation e Manual Process Control System PCS 7 Programming Instructions for Blocks e Manual Process Control System PCS 7 Programming Instructions for Driver Blocks e Online help for WinCC Faceplate Designer Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 64 Service Manual 03 2009 A5E02128573 01 Adaptations in the PCS 7 Project on the ES T 7 1 Update of a PCS 7 Project Basic procedure This s
108. n of the PC station Requirements e The AS version in HW Config is not up to date Version 3 3 or older e The assignments of CPs to the master systems are known Procedure 1 Open the PC station in HW Config SIMATIC PCS 7 BOX RTX or SIMATIC PCS 7 AS RTX Select the PROFIBUS CP to which the distributed I O is connected Select the Edit gt Master system gt Disconnect menu command Select the CP Select the Edit gt Delete menu command Select the Win LC RTX CPU in the rack in HW Config Go to the SIMATIC PC Station gt Controller gt Win LC RTX folder in HW Config Double click the object V4 4 The Insert dialog box opens 9 Click Yes The controller is replaced 10 Go to the SIMATIC PC Station gt Controller gt Win LC RTX gt V4 4 folder in HW Config 11 Select the PROFIBUS CP used default CP 5613 12 Drag and drop the selected PROFIBUS CP to the controller slot in the station window The Properties dialog box opens oN DOO FR ON 13 Select the entry of the associated bus system from the Subnet list 14 Click OK The Insert master system dialog box opens 15 Select the entry of the associated bus system from the Subnet list 16 Click OK 17 Select the Station gt Save and Compile menu command Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5SE02128573 01 73 Adaptations in the PCS 7 Project o
109. n the ES 7 3 Adaptations in HW Contig 7 3 5 Requirements How to configure the SIMATIC PDM Server e The project multiproject has been created e The SIMATIC PDM Server software package is installed on the Engineering Station Selecting the name of the PC station Procedure 74 Note Restrictions The following restrictions must be observed Valid characters A Z 0 9 1 32 Use uppercase letters only The first character of the PC station s name must be a letter Maximum length 32 characters Select the Options gt SIMATIC PDM gt Settings command in SIMATIC Manager The SIMATIC PDM settings dialog box opens 2 Select the Maintenance Station tab 3 Go to the input field and enter the project multiproject in which you have defined the MS server or execute the following steps Ina multiproject Click Current Multiproject or Browse You can select the current project using the Browse button Fora project Click on Current Project or Browse You can select the current project using the Browse button 4 Click OK 5 Open SIMATIC Manager in the component view 6 In the project select the engineering station in which you wish to insert the PDM Server 8 9 object Double click the Configuration object in the detail view The hardware configuration of the SIMATIC PC station opens If you cannot see the hardware catalog select the View gt Catalog me
110. nance Servers must be configured as OPC Servers Redundant server pairs have to include an OPC server Inthe component view of SIMATIC Manager select the project in which you have to replace the OS Servers Select a PC station in the component view and open HW Config by double clicking the Configuration object in the detail view The hardware configuration of the SIMATIC PC station opens If the hardware catalog is not visible select the View gt Catalog menu command The hardware catalog opens Select the current version of the OPC server from the hardware catalog at SIMATIC PC Station gt User application gt OPC Server and drag and drop it to the position of the OPC server 4 Click OK to confirm the replacement of the OPC server as 5 Save and compile your changes 6 Close HW Config Additional information 122 e STEP 7 and SIMATIC PDM Online Help Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 Adaptations in the PCS 7 Project on the ES 7 7 Adaptations for the Maintenance Station 7 7 4 How to update the diagnostics settings Procedure 1 Select the multiproject in the plant hierarchy 2 Select the Extras gt Plant Hierarchy gt Settings command The Plant Hierarchy Settings dialog box opens 3 Activate the Migrate diagnostics settings check box 4 Click OK Changing the layout With PCS 7 V7 1 or hi
111. ne the appearance of the user interface in process mode We recommend that you use the WinCC 3D or WinCC Classic design e Itis important to ensure a uniform design setting is made for all projects within a system e When changing the setting for the WinCC design check how self generated objects appear and make adjustments where necessary Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 105 Adaptations in the PCS 7 Project on the ES 7 6 Adaptation of OS relevant settings 7 6 2 Converting Single Clients Single Clients in PCS 7 A single client is a client which does not have its own project As of PCS 7 V7 0 this client type is no longer supported Note You can link single clients to a PCS 7 plant via WinCC Be aware that not all of the functions of the newer PCS 7 versions are available for this client type You should therefore convert to the OS client that conforms to PCS 7 Additional information You can find more information about how to convert single clients in the Process Control System PCS 7 SW Update with Utilization of New Functions Version PCS 7 V4 xx to V5 2 manual in the section Converting WinCC Client to Multi client which can be found as an FAQ under Service amp Support http Seaman e automation siemens a T T 7 6 3 Synchronization of OS Basic Pictures Local Computer Actions and Faceplates You have to transfer
112. nfiguration Click the Basic Data tab Make the required settings in accordance with the Basic Data table below Only carry out this step if the For observation only authorization level must be activated for some users after the software has been updated Select the Message Display tab Activate the required message filters see the Message Filters table below Note No settings are necessary for the software update on the remaining tabs The default settings can be applied Click OK Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5SE02128573 01 107 Adaptations in the PCS 7 Project on the ES 7 6 Adaptation of OS relevant settings Basic Data Dialog Area Note Action Top left This window lists all basic pictures Activate the check boxes for all of the basic pictures identified window having a different product version and with a red X project version change date Every basic picture with a selected check box is overwritten in the project version at the start of the OS Project Editor with pictures from the product version Top right This window lists all local computer Activate the check boxes for all of the basic pictures identified window actions having a different product with a red X version and project version change date Every local computer action with a selected check box is overwritten in the project version
113. nge the swap out time period Change the swap out time period for the central archive server for the StoragePlus server Steps 6 15 are performed on the engineering station 6 Select the menu command View gt Component View in Select the Common folder SIMATIC Manager 7 In the tree view select the OS object underneath the In the Period over All Segments box of the Archive archive server s SIMATIC PC station Size area enter the value 1 Day 8 Select the menu command Edit gt Object Properties Click the Save Settings button The Properties OS Name of OS dialog box opens 9 Select the CAS Central archive server options tab Continue to Step 16 Select the All option 10 In the Period over All Segments box of the Archive Size area enter the value 1 Day 11 Click OK Load the changed swap out time period 12 In the tree view of the component view select the OS object underneath the archive server s SIMATIC PC station 13 Select the menu command CPU gt Download The OS Download dialog box is displayed 14 Select the Changes only check box 15 Click OK 32 Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 Preparing for the software update 4 1 Adapt the central archive server Wait Step Change the swap out time period Change the swap out time period for the central archive server fo
114. nt to check the communication for process mode runtime on the ES This requires the following steps to be taken Select the menu command New Connection in the shortcut menu of the WinCC application Select the destination AS or OS Select the connection Select the name for the connection Click OK Recommendation To enable you to easily identify the connections we recommend that they be assigned default names in accordance with the name of the target Example You configure a connection from OS_X to AS_X The connection might then be named AS_X_OS_X If you are using time synchronization you must check the time settings of the network adapter e g communications processor for the ES and OS Double click the network adapter of the OS ES Time of day mode must be selected for time synchronization in the Options tab If you have made changes in NetPro you must perform a Save and Compile operation with the Save and Compile All option Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 Adaptations in the PCS 7 Project on the ES 7 4 Adaptations in NetPro and conversion of the CFC SFC charts 7 4 3 How to Convert CFC Charts and SFC Charts Requirement The PCS 7 project is open on the ES Procedure Note This procedure must be carried out for all S7 programs in your PCS 7 project 1 Open a CFC chart an
115. nu command The hardware catalog opens Select SIMATIC PC Station gt PDM Server from the list in the folder Drag and drop the PDM Server object to the PC station of the engineering station 10 Select the menu command File gt Save 11 Download the configuration to the engineering station Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 Adaptations in the PCS 7 Project on the ES 7 3 Adaptations in HW Contig Requirements for diagnostics with SIMATIC PDM Diagnostics can only be performed on the PDM devices for a given station OS client maintenance server etc if SIMATIC PDM is active on the engineering station This is the default scenario after the configuration has been downloaded Additional information e STEP 7 and SIMATIC PDM Online Help e Whitepaper SIMATIC Security concept PCS 7 and WinCC Main document Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5SE02128573 01 75 Adaptations in the PCS 7 Project on the ES 7 3 Adaptations in HW Contig 7 3 6 Procedure 7 3 7 How to assign the ASSET ID in projects Note Those steps are only required for projects with Maintenance Station that were created in a version lower than PCS 7 V7 0 1 Note Carry out those steps for all SIMATIC S7 400 stations and PC stations Open the station AS or PC station in HW C
116. oject specific adaptations Exporting Operator and Display Texts SIMATIC Manager supports the export of information pertaining to parameters signals and messages to a file format csv You can edit this file in standard MS Office applications such as Excel and Access The same mechanisms are used for the export as are used for changeover to project specific languages Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 40 Service Manual 03 2009 A5E02128573 01 Preparing for the software update 4 2 Necessary preparations 4 2 6 How to Export Operator and Display Texts Requirement e The required language is installed in your project Note You can view the available languages in SIMATIC Manager via the menu command Options gt Language for Display Units The number of available languages is specified when Windows is installed system characteristics Procedure 1 Open the project to be updated in the SIMATIC Manager 2 In the component view select the master data library folder If the master data library folder is not available select the project folder 3 Select the menu command Options gt Manage Multilingual Texts gt Export The Export User Texts dialog box opens 4 Make the following settings Inthe Text tables group select the storage location and the format of the export file possible formats xls and csv Select the target language and source
117. omponents Information concerning Network components Menu command Object Properties gt Diagnostics NCM S7 Diagnostics CPU Menu command Object Properties Interface modules Menu command CPU gt Module information e IM 153 The interface module IM product version can be found of the front e IM157 panel at the lower right e IM151 Basic Procedure The following tasks are required if you plant to replace hardware in an AS 1 Analyze the actual state of the modules used 2 Define the desired state Define what the future structure of your system should be Define your future automation goals and align them with the requirements found in the PCS 7 Released Modules documentation You can find additional information about different modules in the manual Process Control System PCS 7 PC Configuration and Authorization 3 Carry out the module planning Produce planning documents which establish the following Parts of the plant that should remain Parts of the plant that should be expanded Old modules that should still be used Parts of the plant that should be upgraded with new modules in order to use the full scope of SIMATIC PCS 7 V7 1 functionality Special Information via the Internet You can find special information about the firmware update and the corresponding updates on the Internet at http www siemens com automation service Select Online Support gt Search and enter for example Firmware Upd
118. on of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 Installation of PCS 7 and Settings on the ES 6 6 How to Configure and Download the PC Stations 6 6 How to Configure and Download the PC Stations Introduction Requirements Procedure With PCS 7 V6 1 SP1 and higher the project specific network settings for the communication cards Ethernet of the engineering station are downloaded directly to the PC station The following is installed on each PC station Operating system Specific software for the PC station e g PCS 7 Engineering OS server All PC stations to be downloaded are linked to the engineering station by means of at least one network The protocol for the communication on the terminal bus is set to TCP IP The network is administered terminal bus and system bus The network addresses of the PC stations are configured The PC station access point is set on each PC station as follows S7ONLINE PC internal local Note Perform the following steps for the engineering station first before configuring and downloading the other PC stations In SIMATIC Manager open the PCS 7 project Inthe component view select the target computer Select the menu command CPU gt Configure The Configure dialog box opens From the Local Network Connection drop down list box select the network connection to be used to access the target computer
119. on this client to ensure the check boxes for this OS server have been selected 4 Click OK 5 In the component view in SIMATIC Manager select the OSC object of the OS client 6 Select the menu command Edit gt Open Object The WinCC Explorer opens 7 Select the menu command Configure in the context menu of the Server data editor in order specify the preferred server if there are redundant OS servers 8 Select the menu command Standard server in the context menu of the Server data editor in order to specify a standard server for AlarmLogging and SSM 9 Select the OS Project Editor and select the menu command Open in the context menu 10 Activate the Complete configuration check box on the General tab 11 Open the Layout tab 12 Select the required layout and the monitor configuration 13 Open the Basic Data tab Make the required settings in accordance with the Basic Data table below 14 Only carry out this step if the authorization level For observation only must be activated for some of the users after the software has been updated 15 Select the Message display tab Activate the required message filters see the Message Filters table below Note No settings are necessary for the software update on the remaining tabs The default settings can be applied Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 Adaptati
120. onfig Select Edit gt Assign Asset ID menu command Click OK Select the Station gt Save and Compile menu command RW N a Specific Characteristics of GSD Files Checks on GSD Files Starting with PCS 7 V6 0 For SIMATIC PCS 7 V6 0 and higher the GSD files Generic StationDescription files are checked more closely Syntax errors or illegal operation errors can occur with GSD files from an older project Improved help texts are provided for syntax errors and GSD problems starting with SIMATIC PCS 7 V6 0 If you have problems contact the device manufacturer to obtain the correct GSD files Signal and Diagnostic Blocks for PA Devices in PCS 7 V5 2 and Higher PA devices are supported by the new signal and diagnostic blocks starting with PCS 7 V5 2 including Service Pack 3 This also includes the Generate Module Drivers function In order for this function of PCS 7 to be executed correctly the GSD file Rev 3 of the relevant PA device must contain the entry Slave Family 12 If this is not the case then contact the device manufacturer to obtain the correct GSD file Use of Correct GSD Files 76 The PA devices used in HW Config must use a GSD file from the Siemens Step7 S7data nsmet directory This ensures that the driver generator creates the driver blocks for the PA device correctly Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 Ada
121. ons in the PCS 7 Project on the ES Basic Data 7 9 Work for the OS in SIMATIC Manager 16 Click OK 17 If vou want to replace controls with picture objects perform the How to Replace Controls with Picture Objects Page 112 step on the OS client 18 In WinCC Explorer open the Time Synchronization editor Activate the Synchronization via terminal bus slave check box Select the Use the time from a connected WinCC server option Close the dialog box 19 Open the Lifebeat Monitoring editor and click the Update button in the dialog box Close the dialog box Dialog Area Top left window Note Action This window lists all basic pictures Activate the check boxes for all of the basic pictures identified having a different product version and with a red X project version change date Every basic picture with a selected check box is overwritten in the project version at the start of the OS Project Editor with the pictures from the product version Top right window This window lists all local computer Activate the check boxes for all of the basic pictures identified actions having a different product with a red X version and project version change date Every local computer action with a selected check box is overwritten in the project version at the start of the OS Project Editor with the corresponding local computer action from the product version Bottom left window This wind
122. onverting Single Page 106 Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 9 Preface You can find information on updating the SIMATIC BATCH configuration in the following documentation SIMATIC BATCH Reaame Part C1 Installation Manual Process Control System PCS 7 SIMATIC BATCH Information on updating the SIMATIC Route Control configuration You can find this in the documentation titled Process Control System PCS 7 SIMATIC Route Control Improved PC station diagnostics PCS 7 Glossary You can find a PCS 7 glossary defining the most important technical terms used in the documentation on the SIMATIC PCS 7 DVD Manual Collection or in the PCS 7 software via the SIMATIC Manager help menu menu command Help gt Topics gt Glossary button Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 10 Service Manual 03 2009 A5E02128573 01 Preface Further Support If you have any technical questions please get in touch with your Siemens representative or responsible agent You will find your contact person at ttp www siemens com automation partne You will find a guide to the technical documentation offered for the individual SIMATIC Products and Systems at ttp www siemens com simatic tech doku portal The online catalog and order system is found under ttp mall automation siemens com
123. orresponding PCS 7 library the controls will not be replaced If the faceplates for WinCC have not been installed from the corresponding PCS 7 library the blocks and picture objects will not be replaced e We recommend that you replace the controls oe a picture if some of the process pictures contain controls and some of the proce res contain Pago hia Then follow the procedure in the section How to Update Picture Objects Page e The existing picture objects will also be replaced if the process pictures contain a mixture of controls and picture objects e The dynamic wizard does not distinguish between different icons of a picture object Picture objects are always replaced by the first picture object found After the replacement therefore you may have to process icons which were used originally For example A valve was originally integrated in a process picture as a picture object in a horizontal position However when the picture object is replaced the valve is displayed in the vertical position You must now reconfigure the valve in the process picture NOTICE To keep the same trend display functionality in faceplates as in PCS 7 V5 x you must change the parameter setting of the Standard Trend attribute in the Styles property of the Template pdl from 2 to 0 for all faceplates You must do this before calling the dynamic wizard and before replacing the controls with picture objects Software update
124. ort and Diagnostics Content Ensuring the Availability of a PCS 7 System contains information on creating backups and how to perform firmware updates Manual Process Control System PCS 7 PC contiguration and authorization PCS 7 PC hardware and installations Windows settings and utility programs software packages and necessary authorizations Configuring Manual Process Control System PCS 7 Engineering System Guide to configuration steps in SIMATIC Manager CFC SFC NetPro Configuration manual Process Control System PCS 7 Operator Station Guide to configuration steps in WinCC Function manual Process Control System PCS 7 Fault tolerant Process Control Systems Guide to configuration steps for fault tolerant process control systems Documentation Process Control System PCS 7 Released Modules All modules released for SIMATIC PCS 7 are listed together with the following information e Product designation e Order number e Firmware version e Product brief Online Help for WinCC Information System Describes the updating of WinCC projects Manual Process Control System PCS 7 OS Web Option Describes the installation process for and application of the OS Web Option in PCS 7 Manual Process Control System PCS 7 OPC A amp E for PCS 7 Describes how an OPC A amp E server with hierarchical access is used in PCS 7 systems Function manual Process Control System PCS 7 Fault
125. ow lists all faceplates having a You can replace the faceplates available in the project with different product version and project those of the relevant product version by transferring version change date the default settings Note If you wish to continue using the controls from older PCS 7 versions in the project you should not replace the faceplates in the project with the faceplates from the project version Requirement The controls of the PCS 7 version for example V5 2 must be installed on the engineering station and the operator stations used for the process operation OS clients for example Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 135 Adaptations in the PCS 7 Project on the ES 7 9 Work for the OS in SIMATIC Manager Message Filters Parameters Acknowledgeabl e messages ina separate list Meaning The message windows have two message lists One list shows all messages from the area for which the user has access rights for all operator process controls The user can acknowledge messages in this list The other list shows all messages from the area for which the user has an authorization for area but no access rights for operator process controls The user cannot acknowledge messages in this list The message line in the overview area only shows messages that can be acknowledged with the access right for operator pro
126. ox Click Make The block SFC types are updated in all the selected S7 programs and a log is displayed Additional information e Online help on the dialog boxes e Configuration manual Process Control System PCS 7 Engineering Station Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5SE02128573 01 97 Adaptations in the PCS 7 Project on the ES 7 5 Updating the blocks 7 5 18 Operating Principle of the Improved Block for the Motor Starter In PCS 7 V6 1 and higher the PCS 7 Library contains an improved block for ET 200S motor starter modules Operating principle The improved block can be used to configure a direct symbolic connection between the motor blocks in the CFC and the corresponding motor starter module The connection of all other functions is automatically carried out when the module driver is created using the Create module driver function Conversion is necessary if you wish to fully exploit the diagnostic potential of the maintenance station for ET 200S motor starters Advantages e Special block for motor diagnostics e Simple configuration Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 98 Service Manual 03 2009 A5E02128573 01 Adaptations in the PCS 7 Project on the ES 7 5 Updating the blocks 7 5 19 How to Replace the Blocks for the Motor Starter The following tasks are only necessary if you update
127. oxes 11 Click Apply Note Once you have completed your settings for compiling an operator station please wait until the compilation settings have been saved and the download dialog box appears 12 Make the required settings for the individual objects 13 Click Help in the dialog box for detailed information about the settings 14 Click the Start button The compilation process will begin 15 Follow the instructions on the screen 16 If you wish to see a log of the compilation once it is complete click the following buttons in the Display Log area Single object the detailed compilation log of the selected OS is displayed All the results of all compilation operations without details are displayed Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 133 Adaptations in the PCS 7 Project on the ES 7 9 Work for the OS in SIMATIC Manager 7 9 5 Procedure 134 How to make adaptations for the OS clients Note The following procedures musts be carried out for each OS server if there are several OS servers present in the project 1 In the component view of the SIMATIC Manager select the OS client project on the PC station 2 Select the menu command Options gt OS gt Assign OS Server The Assign OS Sever dialog box opens 3 In the list of OS servers check for the server whose data you would like to view
128. pdate e You will receive information for every step as to where you must carry out the configuration work e If you do not require some of the new PCS 7 functions you do not need to activate them It is possible to activate them later However we recommend the complete upgrade of functions described in this document Exchanging Data Via OPC A amp E If exchanging data within the PCS 7 system by means of OPC A amp E note the information in the readme file for Process Control System PCS 7 OPC A amp E for PCS 7 when updating software Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5SE02128573 01 23 Overview of Upgrade Steps 3 2 Overview of the Procedure 3 2 Overview of the Procedure The following is a general overview of the procedure for updating software This document contains comprehensive instructions on every step in the table below Note You must complete the software update before beginning with any additional changes to the configuration Legend for overview X perform this step at the relevant stations X1 to be performed only for the central archive server X2 to be performed only on the StoragePlus server for central archiving Overview of the procedure Step Action ES Os Os AS server client Adaptations for central archiving 2 X1 X2 Page 32 3 Detach inked archive segments Page B3 E 4 X1 X2 Page 34 Backup of PCS 7 V
129. phics Designer e ReturnPath Transfers trend data for the corresponding process tag e StandardTrend Used to define the trend functionality to be visualized in the trend view Procedure 1 In the tree structure select the Styles object 2 Make the following settings StandardTrend Change from 2 to 3 ReturnPath Add the following in the return path archivname Systemarchiv asia Example U CO_DKGREEN archivname SystemArchive asia Additional information Manual Process Control System PCS 7 Programming Instructions for Blocks Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 88 Service Manual 03 2009 A5E02128573 01 Adaptations in the PCS 7 Project on the ES 7 5 Updating the blocks 7 5 11 How to Configure Extensions for Online Trend Control You can specify the following parameters for automatically displaying value axis values in online trend control as part of process control e Limit values Maximum value high limit Minimum value low limit e Unit These parameters for displaying a tag in online trend control are automatically adopted by the associated function block when the OS is compiled Parameter Attribute S7_trend Requirements Parameter attribute S7_trend can be assigned for function block I Os if the data type is one of the following e INT e DINT e Real e Parameter attribute S7_m_c is set to TRUE for the block and correspondin
130. process values that are marked accordingly Identify the connections as being archive relevant by assigning these the archiving attribute in the CFC as preliminary measure The archive tags are then generated automatically in an archive named SystemArchive Starting with PCS 7 V7 0 SP1 the automatic generation of archive tags is set by default for the control blocks of the following libraries e PCS 7 Library e Advanced Process Library contains the updated control blocks of the PCS 7 APC V70 library The archive values of the control blocks are required for statistic evaluation Corresponding archive tags are generated automatically in the SystemArchive after one of those blocks was reconfigured The trend view in the faceplate with archive tags is now using only the SystemArchive It is advisable to edit the following settings after having updated PCS 7 V6 projects At all block icons already assigned the StandardTrend gt 2 property in the pictures the ArchiveName ProcessValueArchive parameter must be added to the ReturnPath property Use the corresponding options described in the PCS 7 Configuring Manual Operator Station section Function and implementation of block icons and faceplates The functional expansion for the trend view in faceplates with archive tags also leads to a change of the default response of parameter asia add server prefix to archive tag parameter in the ReturnPath property The defaul
131. ptations 7 2 5 How to Update Operator Stations with the Project Migrator Procedure Carry out the following steps for each OS project 1 Select the menu command Start gt SIMATIC gt WinCC gt Tools gt Project Migrator The CCMigrator dialog box opens displaying Step 1 of 3 2 Click Next Step 2 of 3 opens 3 In the OS project path select the MCP file OS projects are located in the PCS 7 project path under wincproj 4 Check the following settings Pictures and libraries check box Selected default Configuration data check box Deactivated grayed out RT data check box Deactivated grayed out dBase archives check box Deactivated grayed out 5 In Step 3 of 3 click Finish The update is performed automatically 6 Repeat these steps for every OS of your PCS 7 project Additional information e Online help WinCC Information System gt Migration e Online help WinCC Information System gt Working with WinCC gt Archiving process values e Configuration manual Process Control System PCS 7 Operator Station Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 68 Service Manual 03 2009 A5E02128573 01 Adaptations in the PCS 7 Project on the ES 7 2 General adaptations 7 2 6 How to Check the PH Consistency This step shows you if all the data in the plant hierarchy are consistent Requirement e The project in SIMATIC Manager is open in
132. ptations in the PCS 7 Project on the ES 7 4 Adaptations in NetPro and conversion of the CFC SFC charts 7 4 Adaptations in NetPro and conversion of the CFC SFC charts 7 4 1 Overview of Adaptation of OS relevant Settings Overview of the procedure Step Action ES OS Os AS server client 26 heck and adapt the connection data in NetPro X Page 77 27 onvert the CFC charts and SFC charts Page 79 X 7 4 2 How to Check and Adapt the Connection Data in NetPro In NetPro check whether all of the connection and configuration data are configured for the target stations Requirements e The PCS 7 project is open on the ES Procedure 1 In SIMATIC Manager select the PCS 7 project 2 Select the menu command Options gt Configure Network NetPro opens 3 Select the menu command View gt Cross Project Network View The cross project network view is displayed This allows you to toggle directly between all projects in the multiproject Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 77 Adaptations in the PCS 7 Project on the ES 7 4 Adaptations in NetPro and conversion of the CFC SFC charts 78 4 Check the connections to the various stations AS OS AS AS ES AS You can make all necessary changes after the cross project network view is deactivated You must configure the connection between the ES and AS if you wa
133. r reintegrate the operator texts by importing a block type if you have made changes to the operator texts in the block instances in your CFC charts You can then only change the operator texts in the block instances Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 83 Adaptations in the PCS 7 Project on the ES 7 5 Updating the blocks 7 5 6 Rules for Copying Objects from Other Libraries Rules for Copying If you want to copy the process tag types supplied in the PCS 7 ibraryto your master data library select only the process tag types you require in the Templates folder Copy these types and paste them into your master data library s Charts folder If you copy blocks into the master data library from different libraries it is possible that blocks will be assigned different names and functions but the same block numbers If this does occur a dialog box will open where you can rename the block or synchronize the attributes Blocks can only be renamed reassigned when they are copied to the Offline block folder The symbolic name is also copied when you copy the blocks from a library The symbolic name is lost and must be subsequently reentered in the symbol table if you copy from an S7 program and not from a library NOTICE Only the AS blocks of one PCS 7 version may be loaded on a SIMATIC station Rules for Multi instance Blocks
134. r the StoragePlus server Steps 6 15 are performed on the engineering station 16 Wait until the last archive has been closed and swapped out e Select the menu command Start gt SIMATIC gt StoragePlus gt Administration Console The StoragePlus Administration Console dialog box opens e Click Catalog The Catalog dialog box opens The table indicates the period during which data is stored in the MidTermArchive When updating software it is essential that the values in the following columns match for the MidTermArchive Date from Date to 4 1 4 How to Detach Attached Archive Segments on the Central Archive Server Requirements Procedure Before you run the software update e g in PCS 7 V6 x perform these steps directly on the archive server central archive server CAS or StoragePlus server You must be authorized to access the Windows user interface of the central archive server Select Start gt SIMATIC gt StoragePlus gt Administration Console from the menu In the detail view click Detach The catalog of all linked archive segments which have already been swapped out is displayed 3 Select an archive segment you wish to remove from the archive 4 Click Open The selected archive segment is detached from the archive Once the archive segment has been detached from the archive it is also deleted from the central archive server s hard disk A message window whether th
135. raries provided by suppliers to the master data library Note During the software update copy the only objects versions used in the project to be updated from the PCS 7 V7 1 library to the new master data library NOTICE Only the AS blocks of one PCS 7 version may be loaded on a SIMATIC station Requirement e The master data library has been created in the project to be updated Procedure 1 Select the menu command File gt Open in the SIMATIC Manager 2 Open the Libraries tab 3 Select the required library and click OK The library opens 4 Select the library section to be copied from the open library source 5 Select the menu command Edit gt Copy e g process tag types blocks 6 Select the folder in the master data library target where the copied library section is to be stored 7 Select the menu command Edit gt Paste The copied library section is saved in the master data library Adapting default texts Adapt the default texts accordingly in the master data library in which you have replaced the blocks you created in PCS 7 V5 x or PCS 7 V6 x with PCS 7 V7 1 blocks Additional information e Section Editing Texts for Faceplates Page 83 Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 86 Service Manual 03 2009 A5E02128573 01 Adaptations in the PCS 7 Project on the ES 7 5 Updating the blocks 7 5 9 How to fill the master data library The fo
136. repare for ASSET specific export Page X X Notes on maintenance functions in process mode PCS 7 V7 1 or higher supports the operation of any PC e g OS client as an MS client SIMATIC PDM runs on the engineering station after the software has been updated SIMATIC PDM must always be stopped in order to carry out any exclusive tasks on the multiproject such as backing up data or copying subprojects between engineering stations Detailed information on devices and signals configured with SIMATIC PDM is only available at the engineering station Note Detailed information on devices and signals configured with SIMATIC PDM The following scenarios are possible with SIMATIC PDM V7 0 and higher e SIMATIC PDM can be switched to the server client architecture The PDM Server can run on the engineering station e The PDM client can access the PDM Server on SIMATIC PDM via a WEB connection in a separate Internet Explorer dialog box This enables a PDM client to access detailed information on devices and signals configured with SIMATIC PDM e The PDM ChangeLog and Parameters views including the filtered complete export are not available on the PCS 7 Web client Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 118 Service Manual 03 2009 A5E02128573 01 Adaptations in the PCS 7 Project on the ES 7 7 Adaptations for the Maintenance Station Additional information For
137. rnssrenns 11 7 4 3 How to Convert CFC Charts and SFC Charts sessssesesonanneaia annaa 7 5 Updating it ioe ele Meee newen Coach pete mreeree ce ee tee eects eter eerie ane nee center ere eer eee ree 80 7 5 1 Overview of tasks for updating DIOCKS 000 00 eee cece eeeeeceeeee ee centres eeeaeeeeeaeeeeeeaaeeeseaeeeeeeaeeeeenaeeaaes 8 7 5 2 Integration of a New Master Data Library seeeesseseesrueseerreerrneseerneerennatennaernnnastnnadennunatunnatenna ana 8 7 5 3 Updating the format of an existing master data library ecceeeeeeeeeeetteeeeeeeteeeettaeeeeeeneeeeeaa 8 7 5 4 Language of Message Texts in Faceplates 000 0 eeceececeeeeeeeeeeneeeeeeeneeeetneeeeetaeeestieeeeetaeeereaa 82 7 5 5 Editing Texts for Faceplates issnin grainne enni eiae anaiai eiaa neii ninia aiin 83 7 5 6 Rules for Copying Objects from Other Libraries s ssssssssresssreerennesesnndasnnaansnnaarananesnndanannaannna 8 7 5 7 Rules for Editing the Operator Texts ec ccceeeeen ee eeeeneeeeeneeeeeeeaeeeeeeaeeeeeeaeesseaeeeseenaeeseeneeeaaes 85 7 5 8 How to Copy Objects from Other Libraries to the Master Data Library 0 ee cceeeeeeeeeneeees 86 7 5 9 How to fill the master data liDrary ooo eceeeeeeeeeeee ee eeeeeeeeeeaeeeseeaeeeeeeaaeeeseaaeeeseeaeeesesaeeeateeeseaaes 8 Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 Table of contents 7 5 10 7 5 11 7 5 12 7 5 13 7 5 14 7
138. roper precautions are not taken CAUTION without a safety alert symbol indicates that property damage can result if proper precautions are not taken NOTICE indicates that an unintended result or situation can occur if the corresponding information is not taken into account If more than one degree of danger is present the warning notice representing the highest degree of danger will be used A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage Qualified Personnel The device system may only be set up and used in conjunction with this documentation Commissioning and operation of a device system may only be performed by qualified personnel Within the context of the safety notes in this documentation qualified persons are defined as persons who are authorized to commission ground and label devices systems and circuits in accordance with established safety practices and standards Proper use of Siemens products Trademarks Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used these must be recommended or approved by Siemens Proper transport storage installation assembly commissioning operation and maintenance are required to ensure that the products operate safely an
139. s have been exported from the project to be updated Importing User Texts 1 Open the project to be updated in the SIMATIC Manager 2 Select the master data library folder in the component view If this folder is not available select the project folder 3 Select the menu command Options gt Manage Multilanguage Texts gt Import The Import User Texts dialog box opens 4 Specify the storage location and the format of the import file possible formats xls and CSV Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 94 Service Manual 03 2009 A5E02128573 01 Adaptations in the PCS 7 Project on the ES 7 5 Updating the blocks 7 5 15 How to adapt the operator texts Requirements Procedure The master data library contains the PCS 7 V7 1 blocks The master data library is open You have made a note of the texts of the parameter attributes S7_shortcut S7_string_0 S7_string_1 and the corresponding PCS 7 blocks There are different procedures for adapting the operator texts Adapting for block types You can find more information about this in the manual Process Control System PCS 7 Operator Station in the section How to Edit Texts for a Block Type You can find additional information in the Process Control System PCS 7 Operator Station manual in the section How to Edit Texts in a Block Type We recommend that you adapt the operator texts for block types This ensures
140. ss value e Substitute value corresponds to a manipulated process value These states are displayed clearly and legibly using the new channel blocks The default characteristics have also changed due to the adapted functionality i e starting with PCS 7 V7 0 library after a signal failure without project specific default the process value is displayed on the OS as having failed in terms of its value and quality code Migrating PCS 7 H Systems caution Migrating PCS 7 V6 0 3 H Systems If PCS 7 V6 0 3 has been used to configure a cyclic interrupt with default priority lt 15 as an OB with special treatment AS changes can only be loaded by means of STOP Please configure the priority of the OB with special treatment as described in the S7 400H Automation System Fault Tolerant Systems documentation Setting up the passivation reaction of the CPU modules The passivation reaction of the modules depends on the library used e Starting with the Redundant IO V5 0 library this setting is defined for specific channels e The Redundant IO V4 0 library allows you to select a channel specific setting depending on the module used e The Redundant IO V3 0 library only allows you to select module specific settings The Redundant IO library V5 0 or higher allows you to automatically identify the possible passivation reaction for a module based on the configured hardware The passivation reaction is automatically adju
141. ss value that is interconnected to input a variable of data type BOOL anda parameter In into a variable of data type BOOL and a signal status signal status StruDiOu Creating a binary process value from The block merges a variable of data type BOOL and a signal status to a variable of data type BOOL anda form a binary process value signal status STIn The block splits a signal status that Splitting the signal status into separate binary displays is interconnected with the input parameter into separate binary displays STOu Merging separate binary signals to The block merges separate binary signals to form a signal status Out form a signal status If several binary signals are set the one with the lowest number becomes effective Signal status Bad due to process is set if no binary signal is set MSTIn Splitting the maintenance status into The block splits a maintenance status that is interconnected with the separate status displays input parameter into separate status displays MSTOu Merging separate status displays to The block merges status displays to form a maintenance status The form a maintenance status status display with the lowest number becomes effective if several status displays are set Maintenance status Out 16 00 is set if no status display is set Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5SE02128573 01 63 Installatio
142. st The message line in the overview area only shows messages that can be acknowledged with the access right for operator process controls Messages that Both of the message pages indicated above are available to the user Only messages from areas for can be which the user has access rights for operator process controls are displayed on the message page acknowledged with only one list and in the message line of the overview area on a separate page switch selectable Additional information Online help WinCC Information System gt Options gt Options for Process Control gt OS Project Editor e Online help OS Project Editor Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 109 Adaptations in the PCS 7 Project on the ES 7 6 Adaptation of OS relevant settings 7 6 5 Important Information Replacing Controls with Picture Objects Note Read the section about replacing controls with picture objects if the project to be updated was originally created with a PCS 7 version earlier than PCS 7 V6 0 Controls and picture objects We recommend you replace the controls with picture objects Object Origin Controls Controls were use in the PCS 7 OS up to and including PCS 7 V5 2 Controls are programmed faceplates that cannot be edited Picture objects Picture objects are objects that are assembled in the Graphics
143. sted during generation of the user program to suit the reaction with the smallest number of passivated module channels for further information refer to the documents in Process Control System PCS 7 Redundant process control systems Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 16 Service Manual 03 2009 A5E02128573 01 Introduction 2 3 Important Information for Updating Software with Utilization of New Functions Time synchronization in a PCS 7 system Following a software update the time synchronization of all OS components corresponds to the standard in PCS 7 V7 0 SP1 or higher V5 incompatible mode Result of the Software Update e Following a software update with utilization of new functions an updated PCS 7 project will behave similar to a project created in PCS 7 V7 1 Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 17 Introduction 2 4 Information for changing the operating system 2 4 Information for changing the operating system Note the following recommendations if you wish to change operating systems Recommendation Even in Windows domains use only the following operating systems when connecting your system to other PCs via an Intranet or the Internet or when utilizing the PCS 7 Web Option You can find additional information about different modules in the manual PCS 7 Process Control System PCS 7
144. swapped to a file in PCS 7 to SPB files in PCS 7 V6 x or higher The data LDF files and MDF files from the database path are backed up The name of the database of the PCS 7 project to be updated is known The data saved LDF files and MDF files can be accessed from the archive server s PC station The server data for the OS server are generated i instal the software of the archive server central archive server or StoragePlu e J i Bey correctly see section titled m Name of the database Path of the database Path of the data log Shared archive directory Check the configuration of the archive server Central archive server In SIMATIC Manager check the configured properties of the central archive serve and download the central archive server target system You can find additional information in the Process Control System PCS 7 Operator Station manual StoragePlus Server Select Start gt SIMATIC gt StoragePlus gt Administration Console from the menu Check the parameter assignment for the StoragePlus server in the System Configuration gt Common folder 3 Select the Start gt SIMATIC gt StoragePlus gt Administration Console menu command 4 The data LDF files and MDF files are saved to the database path Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 Adaptations on the Central Archive Server
145. t gt Settings gt Control Panel gt Administrative Tools gt Computer Management 10 In the tree view select the folder System gt Shared Folders gt Shares 11 Look for the archive path in the list in the Shared Path column The archive share name for the OS archives is displayed in the Shared Folders column in this line Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5SE02128573 01 31 Preparing for the software update 4 1 Adapt 4 1 3 the central archive server How to Prepare the Software Update with Central Archiving Requirement Before you run the software update e g in PCS 7 V6 x perform these steps directly on the archive server central archive server CAS or StoragePlus server Lock Archiving To prevent new data from being entered in the central archive server the archive server can be locked for archiving The data is then saved on the OS server 1 Select the menu command Start gt Settings gt Control Panel gt Administrative Tools gt Computer Management 2 In the tree view select the folder System gt Shared Folders gt Shares 3 Select the archive path from the list 4 Select the menu command Action gt Clear Share The Shared Folders dialog box is displayed 5 Click Yes Only required for archive servers with PCS 7 V6 x Changing the Swap out Time Period Step Cha
146. t is linked to the archive A message window indicates whether the archive segment has been linked 12 Click OK Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 144 Service Manual 03 2009 A5E02128573 01 Downloading of Target Systems 1 0 10 1 Downloading of Target Systems Once you have updated your PCS 7 project offline you must download the changes to the target systems PLC OS NOTICE If using new or updated blocks from the PCS 7 libraries set the AS to STOP before you download any data for the target systems Requirement e The network addresses and network settings of the PC stations are configured e The configuration of the PC stations match in HW Config and in the Station Configuration Editor e The configuration of the PC stations is loaded on the PC stations Procedure 1 Download connection and configuration data to the all stations via NetPro Begin with the ES 2 Check the setting for the access points on each PC station local using the menu command Start gt SIMATIC gt SIMATIC NET gt Set PC Station 3 You can successively download all target systems systematically and automatically In SIMATIC Manager select the menu command PLC gt Compile and Download Objects Additional information You can find additional information about the download options in the configuration manual Process Control System PCS 7 Engineering Station Software update with
147. t response as of PCS7 V7 0 SP1 is independent of the server prefix in the tagname of the block icon if parameter asia is not being used The server prefix is now ignored in the derivation of the archive tag name We recommend the following changes if you already configured archive tags with server prefix For all block icons that have already been configured in the pictures with the server prefix in the tagname and StandardTrend gt 2 property you should supplement the ReturnPath property with the asia MyServerPrefix parameter Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 Adaptations in the PCS 7 Project on the ES 7 6 Adaptation of OS relevant settings Using the archives for Tag Logging Starting with PCS 7 Version 6 1 the archives for Tag Logging are generated automatically under the name System archives Archives previously created by users continue to exist in parallel Note the following information if the archives were used under the name Process Value Archive in the context of PCS 7 faceplates e As standard PCS 7 faceplates of version V7 0 2 or higher only use the archives created by the system e Previous archives can only be used under the name Process Value Archive if additional configuration is performed Expand the existing parameter assignment to include the ArchiveName ProcessValueArchive attribute by selecting Block Icon
148. tamping in PCS 7 you should configure it in accordance with PCS 7 V7 1 e When updating the BIOS or the components firmware we recommend that these components be completely separated from any connected networks e f PCS 7 functions require certain modules and a firmware update cannot be performed these modules must be replaced e The default setting for the LAST_ON input has been modified at the CH_AI block in the PCS 7 V7 1 library If a limit value violation generates the retain last value response the LAST_ON input will need to be set to 1 SUBS_ON remains at 0 e nan AS the blocks of all the PCS 7 libraries for a PCS 7 version can be operated together Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5SE02128573 01 15 Introduction 2 3 Important Information for Updating Software with Utilization of New Functions Software update of a project that contains blocks created in PCS 7 V6 x The channel blocks were modified in PCS 7 based on the introduction of version V7 0 and the enhancements of the Maintenance Station within SIMATIC PCS 7 In the channel blocks of version 6 x it was not possible to output a faulty process value with the associated quality code at the block or to realize a failure in conformity to the recommendation NE 107 on the OS The following states were displayed after failure of a process value e Simulation corresponds to a manipulated proce
149. te Depending on the scope the updating process can take several hours Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 66 Service Manual 03 2009 A5E02128573 01 Adaptations in the PCS 7 Project on the ES 7 2 General adaptations 7 2 3 Changing the Configuration of Multilingual Texts If you want to use additional interface languages please take note of the information below Changing Multilingual Texts If you want to display text in more than one language in PCS 7 for example message texts or OS area IDs always use the export import function to change the multilingual texts menu command Options gt Manage Multilingual Texts gt Export and then Import after the changes have been made NOTICE If you change individual texts with the functions in CFC SFC or PH be sure to immediately compile the texts in all locations for example all block types and all copies of a blocks Otherwise inconsistencies may occur and lead to the display of an incorrect language version of this text 7 2 4 Importing Data from the User Archives Import Runtime Data NOTICE You must always import runtime data from the user archives in the language in which the runtime data was exported Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5SE02128573 01 67 Adaptations in the PCS 7 Project on the ES 7 2 General ada
150. the PLC is set to coordinated universal time UTC mode Procedure 1 In the WinCC Explorer tree structure select the Computer object 2 Select the menu command Edit gt Properties The Computer List Properties dialog box opens 3 Click Properties The Computer Properties dialog box opens 4 Select the Parameters tab 5 Inthe PLC Clock Setting group activate the PLC is set to coordinated universal time UTC check box 6 Click OK 7 Click OK Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5SE02128573 01 115 Adaptations in the PCS 7 Project on the ES 7 6 Adaptation of OS relevant settings 7 6 11 Adaptations for projects created in PCS 7 V6 x V6 functions that require additional steps These steps only need to be followed if the PCS 7 project to be updated was created with PCS 7 V6 x and one of the following functions is used e Trend view e ASSET specific export e Archive for Tag Logging PCS 7 V6 1 or higher Trend view in faceplate with archive tags is used in PCS 7 project 116 The block programming instructions provides a description of the previous trend view configuration Name the archive process value archive to utilize the trend view in the faceplate with archive tags The process value archive is created manually in WinCC Tag Logging PCS 7 V6 1 or higher supports the automatic creation of archive tags for
151. the following Operator texts of identical blocks are consistent in the different automation systems Adapted texts are readily available for subsequent configuration You must also adapt the block type in the modified block instance if you have already manually adapted operator texts in CFC block instances Additional information Manual Process Control System PCS 7 Programming Instructions for Blocks in the section ES Texts for Operator Control of Analog and Binary Values Configuration manual Process Control System PCS 7 Operator Station in section Adapting the Unit and Operating Texts Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 95 Adaptations in the PCS 7 Project on the ES 7 5 Updating the blocks 7 5 16 Requirement Procedure Result How to update the block types in the project NOTICE It is only possible to work with a master data library if blocks with the same designation have the same structure and attributes in all projects of the multiproject The master data library has been created with the current block types NOTICE Block CH_AI default setting for the LAST_ON input modified The default setting for the LAST_ON input has been modified at the CH_AI block in the PCS 7 V7 1 library If a limit value violation generates the retain last value response the LAST_ON input will need to be set to
152. the multiproject Listing components with old versions of a block type Requirement Procedure Result After inserting a new version of a block type or SFC type into the master data library or after adapting a block type in the master data library you can use the Update Block Types function to list all components in which an older version of the modified block type is used Throughout the entire multiproject you can also select the components in which the modified block type will be updated The master data library has been created with the current block types Select one or more SFC types in the chart folder of the master data library Select the menu command Options gt Charts gt Update Block Types The Update Block Types dialog box opens Select the S7 programs to be checked for differences compared with the block types SFC types selected in the master data library Click Continue All the S7 programs selected are checked and another dialog box for selecting the block SFC types opens Here you also obtain information about the possible effects of updating the block SFC types Specify the block SFC types to be updated for the individual S7 programs You must select all the block SFC types to be updated If required you can deselect those that should not be updated If there are no block SFC types that have to be updated no block SFC types are displayed In this case close the dialog b
153. the setup dialog Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 53 Installation of PCS 7 and Settings on the ES 6 3 How to install PCS 7 WebNavigator client and WebNavigator diagnostics client Please note the following when updating software Procedure The WebNavigator client is only used to update the software With the WebNavigator diagnostics client you will have to uninstall and then reinstall the software Insert the PCS 7 Toolset DVD in the DVD drive Select the Install setup type You will find a more detailed description of how to install the required software in the Process Control System PCS 7 PC Configuration and Authorization documentation section How to Install PCS 7 Software NOTICE The PCS 7 V7 1 components can only be installed using this setup type Restore the old project data from the backup copy to the PC Libraries installed in PCS 7 V7 1 or higher Starting with PCS 7 V7 1 the following libraries are installed by default PCS 7 Basis Library and PCS 7 Library contains the updated blocks of the PCS 7 Library up to PCS 7 V7 0 SP1 The blocks of the APC Library of PCS 7 V7 0 SP1 were updated and are integrated into the PCS 7 Library PCS 7 Advanced Process Library Contains the blocks of the PCS 7 Advanced Process Library In PCS 7 V7 1 or higher the PCS 7 Basis Library is prerequisite for usin
154. tolerant Process Control Systems Describes the principles of use of fault tolerant redundant components in SIMATIC PCS 7 SIMATIC manual S7 F FH Automation Systems Readme for SIMATIC S7 F Systems V6 0 Describes the configuration and programming of S7 F FH fail safe systems using S7 F systems Contains important information which must be taken into account when installing and using the S7 F system optional package in PCS 7 What s new Information on the differences between this version and the previous version of PCS 7 Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 ASE02128573 01 Preface Conventions In this documentation the designations of elements of the user interface are specified in the language of this documentation If you have installed a multi language package for the operating system some of the designations will be displayed in the base language of the operating system after a language switch and will therefore differ from the designations used in the documentation Changes compared with previous versions In the following you will find an overview of the most important changes compared with previous versions PCS 7 V7 1 or higher PCS 7 setup automatically installs the necessary hotfixes and SQL server Use of OS clients as maintenance clients default configuration for an OS client in terms of the maintenance ser
155. tor texts of the block types in the master data library be sure to set your default language as the Language for display devices Note You can find additional information about the compilation options in the configuration manual Process Control System PCS 7 Engineering Station 1 Select the object multiproject project station in SIMATIC Manager that you wish to compile or compile download 2 In SIMATIC Manager select the menu command CPU gt Compile and Download Objects The Compile and Download Objects dialog box opens 3 Open the tree structure 4 Activate the check box in the Compile column for all objects that you want to compile 5 Click the Operating State button and check the operating states of your objects RUN activated etc so that you can make the correct settings for compilation 6 Select the OS that you wish to compile 7 Click Edit The Settings Compile OS Areas dialog box opens 8 Click Next The Settings Compile OS Network Connections dialog box opens Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 Adaptations in the PCS 7 Project on the ES 7 9 Work for the OS in SIMATIC Manager 9 Click Next The Settings Compile OS Compilation Data and Scope of Compilation dialog box opens 10 In the Scope group activate the Entire OS and With memory reset check b
156. use the browse button to locate the configuration file ChangeOCXtoUdo cfg You can find the default file TemplateControl cfg in the Wscripts folder in the project folder of the corresponding OS server Click Next 10 Click Finish The generation of picture objects in the dynamic wizard will begin 11 Check to see if you need to edit the replaced picture objects afterwards 12 If you are updating only the controls of the active picture you must save the changes and repeat steps 1 through 7 for each WinCC picture When all controls are replaced the Dynamic Wizard saves the changes Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 Adaptations in the PCS 7 Project on the ES 7 6 8 7 6 Adaptation of OS relevant settings Update of Picture Objects Application Case Rules In the course of the update of picture objects the block icons of the PCS 7 version to be updated are replaced with PCS 7 V7 1 block icons This action is necessary in order to provide the complete functionality of PCS 7 V7 1 If you want to set the same trend display functionality in faceplates as in PCS 7 V5 x you must change the parameter setting of the Standard Trend attribute in the Styles property of the Template pdl from 2 to 0 for all faceplates This must be done before the dynamic wizard is called or the basic steps listed below are performed In PCS 7
157. ver Information on Microsoft Windows settings and security settings can be found in the peal SIMA bre rogaa o spall P 7 ea Information Note 1p irpan websites Information on virus scanners can be found in the whitepaper SIMATIC Process Control P PCS 7 Security Information Note pile Virus Scanners This can The architecture for SIMATIC PDM has been modified You can find additiona reer this in the section titled he the SIMATIC PDM Server PDM Serve Page 74 As of PCS 7 V7 0 SP1 ae to monitor AS emergency DPE ration CPU stop his int ection titled How to Activate the Display of AS Page 100 Deeg limit values i in online trend control bout 5 89 the section titled How to Configure Page PCS 7 V7 0 or higher The PCS 7 licensing scheme has been changed for some PCS 7 componen Y an find additional information 22 this in the section titled Licensing with the Page Ifyou use chip cards to authenticate users in SIMATIC Logon new ones will be required You can find more information about this in the S MATIC SIMATIC Logon documentation hs archive server s archiving bene a has been ae an find information about necessary adaptations in the section titled How to Propere the Software Update with Central Archiving Page 32 Single clients are no longer supported by PCS 7 V7 0 and higher ou can find additional information about this in the section titled C
158. y preparations 4 2 Necessary preparations 4 2 1 Overview of Backing Up a PCS 7 Project Important information NOTICE You must perform the steps listed below prior to carrying out an update in order to prevent data being lost Overview of the procedure It is essential that you back up your PCS 7 project before you start the software update Step Action ES OS os AS server client Back up POS 7 project data Page 86 x Back up the libraries you created Page B9 x Export operator and display texts Page 41 x X X heck the CPs and network cards Page 43 Prepare projects with high precision time stamping OJI NI QJA Page 44 only required for projects with high precision time stamping 10 Back up the License Keys and Authorization X X X Page 46 4 2 2 Exchanging Data Via OPC A amp E If exchanging data in the PCS 7 system using OPC A amp E take note of the information in the SIMATIC Process Control System OPCA amp E for PCS 7documentation Software update with utilization of new functions PCS 7 V6 x or higher to V7 1 Service Manual 03 2009 A5E02128573 01 35 Preparing for the software update 4 2 Necessary preparations 4 2 3 How to Back Up PCS 7 Project Data NOTICE You must prepare and backup your original project so that you can update the software before you reinstall PCS 7 This is a requirement particularly

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