MDE-2713A Universal Distribution Box -Installation Manual
Contents
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6. ON GS A38 19 1659411 O lt O e e 401d e pu 2 z SHO Id Bes 4118 gt ie i C hate n RET C H This jumper must be set a E ur CERO El oro correctly to interface to O i oo LO M 0 adf Eerme CZ E s G CAT s Serious lie d Cal 2 orLsuLo crop iC R S K See damage will result to the O mm etnje Qs G CAT if it is incorrectly le Hea CLIO Al i iil B E at 42 N se s 5 SEES LA Oko 812 bo Os ES P106 la E 4 HEH ops c o _O49E8 7 VII ci pelea E e Ole be OS ef are 2 6 G YZH LOO GLS NIL Q gt E mm A s of e gt 9 E E clas d Q Ai1u o E 62 a Q O z Jmm oso otro ote Ells a E ur eimle Epeka 2 O QU m s QA Le O5 ie D 5 Qo 2 fr ewe oo of i o SF EC mm ege jE 09 Ea i E o mS od Goias SIL QUE S QQ4 1 cu Qd 928 FO g ER AA Pall Drew O o OLI FO Si CAR 7 3 BT C X EZ e O y CAME o li j E o x o 2 Qd 124 HO CE Y a ao ridt Od u FO gt O S lt 9 Siig D o 2 oar d zig O su PO Qz E Oo cido E ME 10202002 03 02 E o N C B J11 9 O E E O o SEE o 8 c Figure 14 Jumper Settings RS 422 Interface Single Board
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9. O Gle ra SI 0 2 s c CETO o SL m C79 1419 C dls SHE LS o A M 0 i olo LE CH This jumper must be set e e correctly to interface to gt eC mm 9 em SI c i zL m e G CAT s Serious n uk g 1 EQ aq O damage will result to the 4 e pe m PM E O G CAT if it is incorrectly lae Z Ille g SB set P106 2S h a o LEI I e4 D Bom Q o Q o z p 2 EC mm M li E Jos ll d H 97 FO C z JEC mm o 1 E ed G4 8a t D JEC mm NO xD Oo a l fd G64 ES gt e ES q JEC Ea 5 E a df Gola S Ojo 119 a ml ae O 3 e 1248 FO S Oo o E L E 19 UU 3 n ri A Lm Y Tru SA E o n NI o u O O LCD CE gt ad Lj B fr acu LA EA Y a E o PTA E an dL o 91d6 Cd 23 LZ C E a i EN auh H Ho c p E ME GIO m m Oo aie d es j ol OO O O ON AFS A38 O O 19 1S9LIL ASSY i O ol mw 401d P107 67514 o Ohio sid EE JEC Em etero E Co Tzn be OS i gt zm Oto S oro Haeo B C Z o H lE aE ekoo Os C s HET rr Ciela te e NS k opusre a arm 818 co od v5 Le Lid n aC ui Of Ta 59 gt SE NM mE OL pe cc s id T Mes ECOLE py Gd ELO O EC I Qio Wl POs a o b e Gdse23 FO GLS NTL ES SIYO 028 HO O Tos VEI Es ol 6d GH 6l O ene l i CS 5 2 Lo l lale 3 gt LAL P106 Pi p Lo Ca h Qd TIM FO a E 1 J E ca ef 0 bo BS a S oj Foi Q okno Hiu e Jo S B JE Somo Q D lt S df
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11. MDE 2713A Universal Distribution Box 09 99 Model Number Breakdown Model Number Breakdown PA0261X00X0XX Model Number Prefix Voltage Not Used Housing Not Used Number of Boards Data Input PA0261 0 115VAC 50 60 Hz 00 O Standard 0 1 One PCB 8 loops 0 Two wire Universal distribution box 1 230 VAC 50 60 Hz 1 Europe 2 Two PCBs 16 loops 1 RS 422 Configurations Model Interface Boards Inputs Factory Configured As PA0261X000010 TWI 1 1 See Figures 1A amp 7 PA0261X000020 TWI 2 2 See Figures 1C amp 9 PA0261X000011 RS422 1 1 See Figures 2A 8 10 PA0261X000021 RS422 2 2 See Figures 2C amp 12 Specifications Dimensions Height 7 and 13 16 inches Width 16 and 9 32 inches Depth 5 and 15 32 inches Weight 5 pounds Dedicated Isolated Ground Receptacle USA Canada 115 volts AC nominal 50 60 Hz International 230 volts AC nominal 50 60 Hz Current 0 5 amp 115VAC 0 25 amp 230 VAC Operating Environment Minimum Temperature 32 F 0 C Maximum Temperature 130 F 55 C Humidity 5 95 Rh non condensing MDE 2713A Universal Distribution Box 09 99 Page 9 Preliminary Preparation Preliminary Preparation Page 10 Unpacking Equipment When the equipment arrives at the installation site each unit should be unpacked and inspected for possible shipping damage If damage is evident it must be reported to the carrier Shipping damage is not covered under Gilbarco s warranty policy After vis
12. dlo dlld dhl dhok 420 lal G20 lel 110 Jw 210 Je l0 710 Jo 6 86 UG OUS 85 8 O08 iz 4 de rs GI 910 L10 LY D gt Qo9o9oQ9o Z QoS o9 oQ9o EEEECBEE HR a GP geo gr 596960909569 me f f H a E 2 H Be hc Ae 618 891 a a a a D c n a a n QQ QQ C ES 2 ee F t 1184 S13 913 L982 ISIS O a n n RI a l o o 00 n n Lnd n a O cO E O o re D D A SeCINIHS 10 SeCINIH 10 1 U110JSUE1L sJesuedsiq OL sJesuedsiq OL oL DUUIM pI8I4 01 MN 9JIM Page 21 Figure 12 Jumper Settings RS 422 Interface Dual Board Two Inputs of 8 Loops Each MDE 2713A Universal Distribution Box s 09 99 Wire Nut to Field Wiring Wire Nut to Field Wiring To Dispensers To Dispensers
13. n n o off TER HT TIHTE THITTHH I gt S 5 gt S 5 m T TT D oO A A an A siasuadsiq SJoSuedsIq sIesuedsIq slasuedsiq 49U110JSUEIL OL OL OL 0L 0L DUUIM PI9I O1 INN M DUUIM PI9I 01 INN 9JIM Page 17 Note This configuration interfaces with all TWI consoles controllers Figure 8 Jumper Settings TWI Interface Dual Board Single Input 16 Loops Total MDE 2713A Universal Distribution Box s 09 99 qns q uld 6 qns q uld 6 J9 O11uO2 OL J19 O4 U0D OL
14. noO Q OGd s Fo Z z JEC mm o L C x ed Hean v D O d mm SHI Qs 3 5 X E d G4 6a TIC Ne O zL Em B O W o gt d Q 011 S Q O P101 Q4 1 n 9 8 FO EH bow all CAT aad tev A E o Qd 8 FO rm 7x21 AIZv Zcx E LLI 149 n T I UJ v FE FIIN E I o 0 MEE L eoa a z S T o 6 gt a a Q4 rea FO O an T ldr Gl z3 LO Qz O a MM Hecu Hao Fo a 9 Q4 Olpe Ol The L 5 d f 222 gt Os G1 l Lo pr 202020 2 nio nz E 22920 zt o e O Ha ee H O ES mm S Olde ldf lam Figure 13 Jumper Settings RS 422 Interface Dual Board One Input Dispenser or CRIND s 8 Loops and One Input G CAT 4 Loops Page 22 MDE 2713A Universal Distribution Box 09 99
15. O 0782 11949 149 142 11493 6149 917 1792 aa O O 0782 149 142 1149 6149 9149 L7H NE sE O n a n n o n n a ao 6 9 o o o n n n n a n n n n oO a n n n n aoa o n a ao 6 a a a n n n n n a n n nu n oO a LOld 901d ES 101d OO O LOId 901d la 101d 00 Q TT TIT TMITTTITHHTTTE HT TOUTE HEU I e o o e o T T ye D oO O o o o 19U110ISUEJL SIeSuedsIiq sJesuedsiq sJesuedsiq sjesuedsiq ol oL OL ol OL BULIM PI9I 01 INN 9JIM DUUM DI8I4 01 INN 9JIM MDE 2713A Universal Distribution Box 09 99 Figure 9 Jumper Settings TWI Interface Dual Board Two Input of 8 Loops Each Page 18 qns q utd 6 49 O1uo2 e31IS 9 OL
16. Single Input G CAT to G SITE System MDE 2713A Universal Distribution Box 09 99 Page 23 Installation Instructions for Expansion Kit K93717 Installation Instructions for Expansion Kit K93717 This kit provides the necessary parts to convert a single board distribution box PA0261 to a dual board single or dual input unit 1 2 10 11 12 13 14 15 16 Page 24 Remove AC input power to distribution box Loosen the two screws on the top cover Slide top cover up to remove it from the bottom housing Remove P101 P102 or P103 P106 and P107 from the existing distribution board Slide mounting tray with circuit board up and out of the distribution box Install the four standoffs supplied from kit into the holes provided on the mounting tray as shown in Figure 9 Install the new distribution board on the standoffs Make sure that the new distribution board is oriented in the same manner as the original distribution board See Figure 9 Install the expansion cable between the two boards Set jump jacks for your configuration Refer to Table 1 Jump Jack Configuration on page 15 Remove knockout in the bottom housing to allow access to the modular jack connector on the new board Install the D Sub input cable use R19249 G1 for G SITE or R18810 GI for all other controllers Connect the field wiring to the prewired MTA connector as shown in Figure 7 Reinstall the mounting tray into the guid
17. The boards are removed to avoid unnecessary damage to components while mounting the unit to the wall 5 Mount distribution box to the wall Allow clearance on left side to connect AC cable Allow clearance above the distribution box so that the cover can be removed 6 Mount AC receptacle within six feet of the distribution box 7 Install conduit for data wires between the wiring trough and the distribution box Pull data wires up into the distribution box leaving sixteen inches of wire inside the distribution box This allows for easy installation of wiring pigtails 8 Connect data wires to wiring pigtails See Figure 6 9 Replace mounting tray with circuit board s Reconnect P101 P102 or P103 P106 P107 as required to the circuit board s 10 Connect data cable s to 9 pin D Sub connectors Plug MTA Pigtails to the circuit board s Page 14 MDE 2713A Universal Distribution Box 09 99 Installation Procedure 11 Verify that the jump jack settings are correct for your configuration Refer to Table 1 below for correct jump jack configuration Note When installing the universal distribution box for a RS 422 application G SITE jump jack JP9 must be installed for the correct hardware configuration Configure jump jack JP9 for 45ma current loop for CRIND s dispensers and 20ma for use with G CAT 2 and G CAT 3 Table 1 Jump Jack Configuration Configuration 1 Board 1 Input 2 Boards 2 Inputs 2 Boards 2 Inputs RS42
18. 0149 1149 1949 SHAD 114 SAI 994 11899 h m O Ria gold 155 Old j 3d Q i j Loida all i gold 135 old loa O mm F E E 7 I co N o S S o D B n D D 0 SeQNIHO 40 SedNIHS 40 SeCINIHO 10 SeQNIHO 40 19U11OJSUEI SJosuedsIq oL s1esuedsiq oL s1esuedsiq OL s1esuedsiq OL ol GULIM PIO 01 INN SIM GULIM PIO 01 INN SIM MDE 2713A Universal Distribution Box 09 99 Figure 11 Jumper Settings RS 422 Interface Dual Board Single Input 16 Loops Total Page 20 19J043001 eA LIS D OL qns q uid 6 qns q uld 6 19 10 1140 e3 LIS 9 OL pueog y 000013 lt gt 0 614 e SI pd asu Ln o Scu LO SHS 14 HO R TS T J R O O Q ewo o OC 02 918 cia Sa la 401d
19. 202020 N S 1118 9 O O O B S O Olde Zid O LC Note This configuration interfaces with all TWI consoles controllers Figure 7 Jumper Settings TWI Interface Single Board Single Input 8 Loops Page 16 MDE 2713A Universal Distribution Box 09 99 qns q uld 6
20. Distribution Box s 09 99 Safety Symbols Safety Information Read NFPA 30A and NFPA 70 U S Installations NFPA 30A NFPA 70 and applicable federal state and local codes and regulations Failure to A Before installing the equipment the installer must read understand and follow this manual NFPA qo s may adversely affect the safe use and operation of the equipment CSA C22 1 Canadian Installations For installation in Canada the installer must read and understand this manual CSA C22 1 Canadian Electrical Code and applicable federal provincial and local codes and regulations Safety Symbols Alert Symbol This is a standard alert symbol When you see this symbol along with the following signal words in Gilbarco manuals be alert to the potential for personal injury Signal Words The following Signal Words are used throughout this manual to alert you of important safety hazards The hazard or unsafe The hazard or unsafe The hazard or unsafe practice may result in practice could result in practice will result in severe injury or death minor injury or severe injury or death damage to equipment Safety Symbols HQ G e 9 The above safety symbols are used in Gilbarco manuals to alert you to important safety hazards and precautions Fuel and Vapors Because this equipment is installed in an environment with fuel and fuel vapors there is a risk of fire and explosion Ensure safety devic
21. L eer CE 3 iz lt Le 620 DU U DT Add I9 IS9 I1I1 ASSY eue E HAN EPI AE o yO CATE 9 ede E GK 19 59 B IS d L H E i cole Of tipo E 84 ES Citi id CH 682 Of c N HO E QA 1 07 ls 28 O e Add 19 1S891 11 ASSY Gos 14 S HAN EPI CTAP HO N LL CHE ede E CIEE 59 Fi B n N S h Hap L Chin Q 84 ES Citi z V W y 0 N mm 2 1 V W h 0 N S n gt HE sH E Rea 2E H H H 6582 i 878 zE cE H B I HB H H H 6582 Al 878 l OO SE FOOOO E i l QoQes 00008 i
22. dispenser current loops and automatic isolation circuitry Two four channel MTA Mass Terminal Assembly connectors are provided for each circuit board for field wiring See Figure 6 The Transac System 1000 and PAM 1000 controllers require this distribution box One distribution box is needed for every 12 fueling positions Transac System 1000 systems with three or four consoles require an additional distribution box Distribution Box Controller Interface There are eight individual current data loops for dispensing units on each distribution board See Figures 1 4 When two boards are installed in a distribution box they can be configured as either Two separate inputs with each input controlling eight 8 data loops See Figure 1C or 2C or One input controlling sixteen 16 data loops See Figure 1B or 2B Each data loop has both current regulation and automatic isolation circuitry The dispenser data loop drivers operate from an unregulated 12 volts DC supply at 45ma for Gilbarco dispensers and CRINDSs or 20ma for G CAT s The applicable configuration is set by jump jacks on the distribution board s See Figures 7 13 Each distribution board must be dedicated for use with either Gilbarco dispensing units CRINDSs G CAT s or consoles for Transac System 1000 multiple consoles Do not mix different current loop equipment on one distribution board When installing equipment ensure that the boards are
23. 2 Dispensers or CRINDs EN 10 Figure 11 Figure 12 RS422 8 Dispensers 8 CRINDs Fewet2 12 RS422 8 Dispensers or CRINDs A 13 4 G CAT s RS422 4 G CAT s Figure14 0 14 12 Plug in AC power cord 19 Change jump jacks JP1 JP8 one at a time to the NORMAL position Verify operation of card readers and or dispensing units 14 Replace distribution box cover and secure with screws Wire Nuts Cut and strip supplied loops for desired number of field connections 14 AWG Field Wiring R19263 Pigtail Cable Assembly If unused pigtail loops are cut the exposed ends must be capped with wire nuts R0000206 Figure 6 Field Wiring to MTA Pigtails MDE 2713A Universal Distribution Box 09 99 Page 15 ON 7338 A38 O 5 169111 ASSY
24. A SeCNIHO 10 SeCNIHO 40 J9UJOJSUB S1oSuedsIq OL sJesuedsiq OL oL GULIM PI9I2 01 INN M Figure 10 Jumper Settings RS 422 Interface Single Board Single Input 8 Loops Page 19 MDE 2713A Universal Distribution Box s 09 99 qns q uld 6 49 O11uo2 e31IS 9 OL c p1eog pjeog 2c0000H YS CN NI 10VN I h O TT qe yg PEF d S PFFF qup P H e Fes RRE Wo li u Rs lee Wwe 2 O a PRO ESE EER Zllz ls m fl s O O w E er le el v
25. G 2 Installation Manual MDE 2383 Transac System 1000 Console Controller Installation Manual MDE 2398 G SITE Installation Manual C2 MDE 2530 Pump amp Dispenser Installation Manual MDE 2531 Universal Pump And Dispenser Start Up Service Manual MDE 2537 PAM 1000 Controller Installation Manual MDE 2714 Universal Distribution Box PA0261 Service Manual MDE 2755 Gilbarco STP Control and Dispenser Isolation Relay Box Installation Manual MDE 3110 PC G SITE Installation Manual Superseded Documents The document shown below is superseded by this document MDE 2798 Notice for Universal D Box Jumper Setting MDE 2713A Universal Distribution Box 09 99 Page 1 Parts Parts Related Kits Recommended Tools Page 2 Expansion Kit K93717 Description Part Number Quantity PCB Distribution box assembly 117651 G1 1 Expansion cable assembly H19262 G1 1 Cable assembly J905 to J102 R18810 G1 1 PCB supports Q10651 02 4 Standoff Male Female for J905 Q10437 07 2 Cable assembly MTA Pigtails R19263 G1 2 Cable assembly J103 to J905 R19249 G1 1 K93391 01 Pigtail Cable Kit for Transac System 1000 and PAM 1000 installation using field wiring to connect to D Sub connectors for TWI inputs Not for use with G SITE R18879 01 Two Wire Cable for connecting TCR G 2 or Transac 12G to Universal Distribution Box e drill e multimeter needle nose pliers screwdriver slotted and Phillips wire nuts wire stripper MDE 2713A Universal
26. LI rco MDE 2713A WORKINGTOGETHER Installation Universal Distribution Box Installation Manual Purpose of This Document This document provides installation information for the Universal Distribution Box PA0261 The distribution box provides an interface between Gilbarco consoles with two wire current loop TWD interface and dispensing units or G SITE controllers with RS 422 interface and dispensing units CRIND s or G CAT s This distribution box works with all Gilbarco electronic fuel dispensing consoles and controllers This document also provides the installation instructions for the expansion board kit K93717 The kit allows you to add a second distribution board to the distribution box Important N Do not install this equipment unless you have proper training for installing equipment in a hazardous location Required Documents The document s shown below are referenced by the safety information and or installation procedures in this MDE Make sure that you have these documents available before you begin the job NFPA 30A The Automotive and Marine Service Station Code NFPA 70 The National Electric Code Related Documents The documents shown below are listed as helpful references Make sure that you have the applicable documents available before you begin the job FE xxx Field Wiring Diagram for Gilbarco Electronic Dispensers Using the Gilbarco Distribution Box MDE 2072 Transac 12G Installation Manual MDE 2213 TCR
27. allation manual for maximum number of fueling positions allowed Two Boards Two Inputs i R0000200 Figure 1 TWI Consoles and Controllers Page 6 MDE 2713A Universal Distribution Box 09 99 Up to 8 Duals or 8 Single Sided Dispensers or 8 Dual CRIND s 7 DDDU 0000 Board Distribution Box Console Controller One Board One Input Up to 8 Duals or 16 Single Sided Dispensers or 16 Dual CRIND s 000 0000 0000 DUE G SITE Distribution Box Console Controller Two Boards One Input Up to 8 Duals or 8 Single Sided Dispensers Up to 8 Duals or 8 Single Sided or 8 Dual CRIND s Dispensers or 8 Dual CRIND s 000 nunu 0000 COOL L E EG G SITE Board Distribution Box Console Controller Two Boards Two Inputs R0000200 Figure 2 G SITE With Dispensers MDE 2713A Universal Distribution Box 09 99 Page 7 Page 8 Up to 8 Duals or 8 Single Sided Dispensers Up to 4 G CAT S or 8 Dual CRINDes JUDO uuu LHHL G SITE Distribution Box Console Controller Two Boards Two Inputs R0000202 Figure 3 G SITE With Dispensers and CRIND s Or G CAT s Up to 8 Duals or 8 Single Sided Up to 8 Duals or 8 Single Sided Dispensers or 8 Dual CRIND s Dispensers or 8 Dual CRIND s duuu UUUU uiui COUL E PG PC Board Board Distribution Box Console Controller Up to 4 G CAT S Distribution Box R0000203 Figure 4 G SITE With Dispensers CRIND s And G CAT s
28. configured for 20ma current loops if connecting G CAT s to the distribution box Damage to the G CAT MPU boards will occur if the jump jacks are not set correctly When installing equipment connect only one dispenser or card reader to any one data loop channel The wiring length between the distribution box and dispensers is not to exceed 2600 feet and requires stranded or solid 14AWG wire Do not use daisy chaining with this unit For Transac System 1000 multiple console installation refer to MDE 2538 Pigtail Cable Kit Instructions MDE 2713A Universal Distribution Box 09 99 Page 5 Distribution Box Configurations Distribution Box Configurations The following illustrations show the various distribution box interface configurations Up to 8 Duals or 8 Single Sided Dispensers II OOOO PAM 1000 T1 2G oard Distribution Box Console Controller Note Refer to console installation manual for maximum number of fueling positions allowed One Board One Input Up to 8 Duals or 16 Single Sided Dispensers 0000 0000 0000 HT TS 1000 TCR G2 PAM 1000 T 12G PAM Distribution Box Console Controller Note Refer to console installation manual for maximum number of fueling positions allowed Two Boards One Input Up to 8 Duals or 8 Single Sided Dispensers Up to 8 Duals or 8 Single Sided Dispensers 000 0000 0000 0000 TS 1000 PAM 1000 PAM Distribution Box Console Controller Note Refer to console inst
29. d gt H 8 ro Hauo Ol JE sH 112 G4 Lad 59 20 4 6 bo Qoo Qd rza HO EH 88 gt 404 51 SE S e 20 4 012 CH 64 IHO ots Quo E G 0 142 S 3 07 01 m e o0 Add 19 189111 ASSY Qs 182 gt CIETE 59 C49 aio CATE 9 o eimo L CH c 9 9 O mm opto le Chin E O H m ra Hopo Chin CH 83 SE S E CH 61 cza eo 7 ede 5 CHO Dn w 9 R AS ys H alg 31v1081 T 17 RAS 9 O 8df 6 4 8143 Ldf 7 2M f H 1VWYON a gt E B J1v10s i 17 G Q 00 d n ON 3S ON AJS Sdr m JO EEES FOOOO e J OR T COCOCOGCO pe a O 0149 1149 1949 CHAD 114 SAI 9949 L 82 ele C C
30. e in the bottom housing Make sure that the two input cables are above the tray Reinstall the connectors removed in Step 3 Install new field wiring connectors P106 and P107 on newly installed distribution board Connect new external cable to console or controller if installation is required Set the NORMAL ISOLATE jump jack to NORMAL for channels being used Reapply power and check system for proper operation Replace top cover and tighten screws MDE 2713A Universal Distribution Box s 09 99 P4 Mounting Tray Q10651 02 4 NN NN NN T17651 G1 H19262 G2 R0000208 Figure 15 PCB Mounting to Sheet Metal Plate Page 25 MDE 2713A Universal Distribution Box 09 99 Giillbarco WORKING TOGETHER 1999 Gilbarco Inc s 7300 West Friendly Avenue Post Office Box 22087 Greensboro North Carolina 27420 Phone 336 547 5000 http www gilbarco com MDE 2713A 09 99 Printed in the U S A
31. eone who is capable of rendering first aid be present Be familiar with Cardiopulminary Resuscitation methods if you are working with or around high voltages This information is available from the American Red Cross Electrostatic Discharge Damage Working on console electronics without connecting to a ground or discharging static can damage electronic parts Use a wrist strap and store parts in antistatic storage bags MDE 2713A Universal Distribution Box s 09 99 Installation Overview Overview The distribution box provides an interface between Gilbarco consoles with two wire current loop TWI interface and dispensing units or G SITE controllers with RS 422 interface and dispensing units CRIND s or G CAT s The printed circuit board s inside the distribution box includes jumper jacks which are used to select either the TWI or the RS 422 configuration The required interface connector s to the controller is provided and is based on which model distribution box you have Note Interface cables between the distribution box and the console controller are not included and must be ordered separately See Data Cabling Requirements on page 12 for proper length and type of cable required The distribution box houses the power supply transformer and a removable tray with either one or two printed circuit boards Each printed circuit board contains a power supply an opto coupled current loop interface an RS 422 interface eight
32. es are installed and adequate precaution taken to minimize the possibility of danger and risk of severe injury or death MDE 2713A Universal Distribution Box 09 99 Page 3 Safety Symbols Page 4 Emergency Power Cutoff NFPA30A and Gilbarco require that an emergency power cutoff be installed An emergency power cutoff is a single control that removes AC power from all site fueling equipment and submerged turbine pumps STPs Make sure the control is accessible labeled clearly and installed away from dispensers Make sure all station employees know where the Emergency Power Cutoff is located and how to operate it WARNING Do not use E STOP ALL STOP or PUMP STOP keys on Gilbarco consoles cash registers to shut off power These keys do not remove AC power and do not always stop product flow Remove power before replacing boards Turn off circuit breakers to the unit being serviced Electrical Circuits Some of the procedures in this manual involve removal and connection of components during installation or service Remove power from the distribution box before executing these procedures Low Voltage Do not be misled by the term Low Voltage Voltage potentials as low as 50 volts may cause death under adverse conditions High Voltage High voltage of 115 to 230 volts AC is used for operation of this equipment Death on contact may result if safety procedures are not followed Working Alone It is highly recommended that som
33. ew must be attached to the grounding conductor Figure 5 Cable Requirements MDE 2713A Universal Distribution Box 09 99 Field Wiring Requirements A wiring trough will be required in the vicinity of the distribution box for terminating the conduit runs from the dispensers Three one inch knockouts are provided on the bottom of the distribution box for running conduit between the box and the wiring trough Use 14AWG stranded wire for data wires to Gilbarco dispensing equipment Leave plenty of wire exposed as a Service loop in the wiring trough Sixteen inches of exposed wire will be needed inside the distribution box When pulling wires be careful to avoid damage to the insulation MDE 2713A Universal Distribution Box 09 99 Page 13 Installation Procedure Installation Procedure Use the following procedure to correctly install the distribution box 1 Loosen two screws on bottom front of distribution box and lift lid 2 Carefully remove and discard any packing material from distribution box 3 Disconnect cable from the distribution board s at P101 and P102 or P103 Disconnect wiring pigtails from P106 and P107 See Figure 8 for connector locations Working on printed circuit boards without connecting to a ground or discharging static can damage electronic parts Use a wrist strap and store parts in antistatic storage bags 4 Slide mounting tray with circuit board s up and out of the distribution box Note
34. ite must be equipped with electric service allowing compliance with all installation requirements of a complete fueling system An enclosed weather protected structure must be located on the site for housing the distribution box Room ambient temperature must not exceed 130 F 55 C This maximum temperature is allowed only if the equipment is allowed free air flow Megger testing of field wiring must be completed prior to connecting wires to the distribution box The data cabling between the distribution box and the system controller must be kept separate from all other power and control lines Physical Placement Locate the distribution box in an area not subjected to extreme temperature variations The ambient temperature must remain relatively constant Do not install the distribution box in a position subject to direct sunlight If conditions so dictate provide a suitable sunscreen The PA0261 distribution box is suitable for use over hazardous locations The box must be installed at least eighteen inches above the floor Locate the distribution box in an area which minimizes the possibility of liquids being spilled onto it Allow several inches clearance on the left side of the distribution box for the AC power cord Allow two inches clearance above the box for removing the cover MDE 2713A Universal Distribution Box s 09 99 Electrical Wiring Requirements The receptacle providing power to the distribution box must be a properl
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36. sac Q11542 52 10 feet System 1000 TWI PAM 1000 or Transac Q11542 53 50 feet System 1000 TWI PAM 1000 or Transac Q11542 54 100 feet System 1000 TWI PAM 1000 or Transac K93391 01 pigtail cable kit use with 14ga field wiring to System 1000 extend to 2600 maximum TWI TCR G or G2 R18879 01 10 adapts TCR output to DB9 connector TWI Transac 12G Console R19000 02 6 use with 14ga field wiring to existing channel on PA0133 distribution box RS 422 G SITE R17963 01 25 feet RS 422 G SITE R17963 02 16 5 feet RS 422 G SITE R17963 03 6 5 feet RS 422 G SITE R17963 04 50 feet RS 422 G SITE R17963 05 100 feet RS 422 G SITE R17963 06 gender mender to extend cabling Install all cables so that they are protected from damage or accidental disconnection Route the cables along a wall or under a counter and secure with cable ties or suitable cable clamps Do not route data wires over fluorescent light compressor wiring etc or near other sources of interference Line Cord Q11121 01 115VAC Line Cord Q11736 02 230VAC Q11736 02 User to supply proper plug for 230VAC Console Controller Cables One inch conduit knock outs 3 are provided on bottom for field wiring R0000205 Isolated Receptacle User to supply proper receptacle to meet local electrical code requirements The receptacle providing power to the PA0306 must be a properly isolated ground receptacle Hubbell FIG 5261 or the equivalent The green grounding scr
37. ual inspection place the unit back in its shipping carton to prevent undue exposure to the elements and store indoors until ready for installation Return of Components Components returned to Gilbarco under warranty or for repairs are subject to severe shipping damage if not packaged properly If original packing materials are unavailable use a durable reinforced corrugated box and obtain suitable packing material such as PAKON polyfoam chips polyurethane foam chips or polystyrene foam chips Fill bottom of box with at least 2 inches of packing material Make certain the component is firmly packed It is also recommended that the package be fully insured All returned items must be accompanied by a Returned Goods Authorization RGA form Remember to include return shipping information and a description of the malfunction Note If the component arrives at Gilbarco in a damaged condition and it is ascertained that the damage was a direct result of improper packing such damage will not be covered under the original factory warranty and the customer will be held responsible for the cost of the repair necessary to correct said damage Basic Site Criteria Installation of the distribution box must be in accordance with the National Electrical Code NFPA 70 the Automotive and Marine Service Station Code NFPA 30A and any state or local electrical requirements For Canadian installations use the Canadian Electrical Code CSA C22 1 The s
38. y installed isolated ground receptacle Hubbell 1G5261 or equivalent This type receptacle is easily identified by its bright orange color and by the triangle embossed into the face of the outlet The green grounding screw must be attached to the grounding conductor All electrical wiring must conform to National Electrical Code NEC and local wiring codes as well as the criteria in this manual One conduit from the breaker panel to the distribution box location is required The conduit must contain three 14 AWG wires 115VAC Hot Neutral and Ground or 230VAC L1 L2 and Ground Do not use the electrical conduit to provide earth ground The circuit powering the distribution box must not power other devices This circuit must not share a conduit with wiring for devices drawing high amperage compressor freezer etc or devices that are sources of RFI TV microwave intercom etc The AC outlet must be within six feet of the distribution box See Figure 5 Do not use extension cords Note For 230VAC operation a nine foot detachable line cord is provided It is the customer s responsibility to supply a plug for the cord that meets local electrical codes and UL requirements MDE 2713A Universal Distribution Box 09 99 Page 11 Page 12 Data Cabling Requirements Refer to the table that follows for the correct controller to distribution box data cable Interface Controller Cable Part Cable Length TWI PAM 1000 or Tran
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