Hydraflow - SL Operator`s Manual 06-12-14
Contents
1. Copyright Paragon Tank Truck Equipment LLC 11 800 471 8769 WARRANTY HYDRAFLOW Subject to the terms and conditions hereinafter set forth and set forth in General Terms of Sale Paragon Tank Truck Equipment LLC the seller warrants products and parts of its manufacture when shipped will be of good quality and will be free from defects in material and workmanship This warranty applies only to Seller s equipment under use and service in accordance with seller s written instructions recommendations and ratings for installation operating maintenance and service of products for a period as stated in the table below THIS WARRANTY EXTENDS ONLY TO BUYER AND OR ORIGINAL END USER AND IN NO EVENT SHALL THE SELLER BE LIABLE FOR PROPERTY DAMAGE SUSTAINED BY A PERSON DESIGNATED BY THE LAW OF ANY JURISDICTION AS A THIRD PARTY BENEFICIARY OF THIS WARRANTY OR ANY OTHER WARRANTY HELD TO SURVIVE SELLER S DISCLAIMER Product Type Warranty Duration 18 months from date of shipment or 12 months after initial startup date whichever occurs first All accessories furnished by Seller but manufactured by others bear only that manufacturer s standard warranty All claims for defective products parts or work under this warranty must be made in writing immediately upon discovery and in any event within one 1 year from date of shipment of the applicable item and all claims for defective work must be made in writing immediate2. M X Lb i ax A y 7 DJA N Tr p ng pokes PE A LT Tr D B ES XE Note N Low Pressure Return Connection 1 JIC Male Elbow HP Connections 3 4 JIC Male Tee In Out Suction Connection 1 1 2 Code 61 with 1 1 4 hose barb elbow supplied loose Provide adequate support for hoses at this location Do not let hoses hang loose premature hose failure will occur PAR GON 800 471 8769 Copyright Paragon Tank Truck Equipment LLC Copyright Paragon Tank Truck Equipment LLC totoa Y UR 3 oa T ams V LENS omm ae oN Un oO he 3 Le 5 2 ke V Se 800 471 8769 Parts List amesa rner Capscrew Hex HD Gr5 5 16 X 1 PI e 3308 Hyd T Clamp Heavy Duty 12 hose L3 r fiano sragn tr onem O 7 2 Hyd Check Valve 3 4 NPT Radiator Hyd Breather 1 NPT Red Cap Grommet 1 1 4 Blank Hydraflow SL Gasket 1 1 2 Buna 70 Duro 1 16 CD61 Not shown in drawing QTY Sub assembly replacement part or part not used on every model PAR ANote Filter Assembly includes Element Bowl Housing and all Gaskets 800 471 8769 9 Copyright Paragon Tank Truck Equipment LLC 29 30 31 32 33 34 35 35 36 37 38 38 39 40 41 42 43 44 45 45 46 46
3. PARAGON HydraFLOWV 25 gpm max 3000 psi max Tam re el WARNING DO NOT OPERATE MACHINERY BEFORE READING MANUAL FULLY INSTALLATION OPERATION AND MAINTENANCE MANUAL Copyright Paragon Tank Truck Equipment LLC Rev 8 June 2014 DANGER Keep body and clothing away from drive shaft ADVERTENCIA PRESI N ALTA DE ACEITE Puedo causar lesiones graves Desconectar la energia bajar la carga y descargar la presion antes de dar servicio al sistema hidr ulico WARNING CAUTION Keep body and clothing away from machine openings Do not touch hot surfaces NOTICE Safety instruction tags were attached to your unit prior to paint over or obscure in any manner SAFETY INSTRUCTIONS Do not operate before reading the enclose instruction manual Use adequate protection wearing any safety equipment necessary to protect against the hazards involved in installation and operation of this equipment WARNING HIGH PRESSURE OIL May cause severe injury Disconnect power lower load and relieve pressure before servicing hydraulic system WARNING Hearing Protection Required shipment Do not remove Failure to heed these warnings could result in serious bodily injury to the personnel operating and maintaining this equipment PARAGON 800 471 8769 Copyright Paragon Tank Truck Equipment LLC Table of Contents Section Page Safety Instru
4. 47 48 49 50 51 350 001 52 53 54 9o 56 Co Co Co Co Co Co Co Co Co Co Co O1 O1 O1 O1 O1 O1 O1 O1 O1 O1 O1 NO C2 NO NO ho NO ho NO NO NO O1 C3 C3 C3 C3 C3 NO NO NO N iN N O D C2 NO e NO 2 ao ACON 800 471 8769 O ring 24 Code 61 225 NBR Hose Clamp S S 1 06 TO 1 5 Heavy Duty 313 017 Hyd T Clamp Heavy Duty 8 hose 95239 Nut Hex GR5 1 2 Zinc Plated 85242 1 Hose 3 4 per foot 85244 Hose FLT RAD 1 BL x 10 OAL PER FOOT 85258 Retaining ring 1 2 Fan Motor 85261 Hyd Hose Barb 90 degree 20 x 24 CD 61 329 000 Hyd Hose Barb Elbow 20 x 24 Cd61 45 degree 92354 0253 washer Lock 1 4 SST e 208 043 Bracket Mounting Extension SL Hydraflow Parts List Cont QTY SQ Filter 2 N 1 1 1 2 1 o X 4 1 2 X 4 PER FOOT PER FOOT PER FOOT PR v m m D d N n m O 1 1 1 1 1 1 4 2 1 X 1 X X 1 PR lt Not shown in drawing QTY Sub assembly replacement part or part not used on every model Note Filter Assembly includes Element Bowl Housing and all Gaskets 10 Copyright Paragon Tank Truck Equipment LLC C At ET S zu ana NOIL VOIIO3dS SS3NIV13 vl j EG ET EN I Wr i 59 195 1S 104 19H9219 9WBI4
5. ctions amp Warning Tags 2 Safety Precautions 3 Introduction 4 Mounting HydraFlow 5 Start Up Operation amp Maintenance 6 Outline Drawing T Parts List 8 11 Warranty 12 Safety Precautions For equipment covered specifically or indirectly in this instruction book it is important that all personnel observe safety precautions to minimize the chances of injury Among many considerations the following should particularly be noted Rotating shafts can be dangerous You can snag clothes skin hair hands etc This can cause serious injury or death Do not work under the vehicle when the engine is running Do not work on the hydraulic system with engine running or power take off engaged Do not engage or disengage driven equipment by hand from under the vehicle when the engine is running If power take off and or shaft are still exposed after installation install a guard Install a support strap when servicing a drive shaft to prevent personal injury Always use hose rated for hydraulic duty and at the correct pressure A serious or fatal injury can occur if you lack proper training if you fail to follow proper procedures if you do not use proper tools and safety equipment if you assemble hydraulic system components improperly if you use incompatible drive line components if you use worn out or damaged drive line components if you use drive line components in a non approved application This manual contains safety instructions Read under
6. ehind the cab mount is recommended Behind the cab mounting bracket is part number 508 016 See system circuit drawing for complete hydraulic plumbing If Hydraflow is to be spaced off of the frame rail refer to page 11 for recommended bracket Alternate Frame Rail Mount Low Pressure Return Motor to HydraFlow 1 Suction see page 4 I HS High Pressure to Hydraulic Motor 3 4 TM High Pressure PAR GON Pump to HydraFlow 3 4 800 471 8769 5 Copyright Paragon Tank Truck Equipment LLC Initial Start Up Two People are Required 1 Remove RED filler cap 2 Fill Hydraflow to top of lower sight glass with hydraulic lubricant Note a Paragon recommends an ISO 32 non foaming eae hydraulic oil ar Example Shell Tellus T32 Hydraulic Oil ne b Use a paint filter as a strainer while filling 3 Replace RED filler cap Check all hoses and connections for no leaks 5 Start engine and slowly release the clutch engage the PTO and pump 6 Run for 30 seconds to eliminate air from the system Disengage PTO stop engine IL 8 Remove RED filler cap and fill so as the bottom sight glass is completely full and no oil is visible in the top sight glass replace filler cap 9 Start engine and slowly release the clutch while engine is running engage the PTO and pump 10 Check for leaks disengage PTO and stop engine p N 4 Operation of S
7. ly upon discovery and in any event within one 1 year from date of completion thereof by Seller Unless done with prior written consent of Seller any repairs alterations or disassembly of Seller s equipment shall void warranty Installation and transportation costs are not included and defective items must be held for Seller s inspection and returned to Seller s Ex works point upon request THERE ARE NO WARRANTIES EXPRESSED IMPLIED OR STATUTORY WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS OF PURPOSE After Buyer s submission of a claim as provided above and its approval Seller shall at its option either repair or replace its product part or work at the original Ex works point of shipment or refund an equitable portion of the purchase price The products and parts sold hereunder are not warranted for operation with erosive or corrosive material or those which may lead to build up of material within the product supplied nor those which are incompatible with the materials of construction The Buyer shall have no claim whatsoever and no product or part shall be deemed to be defective by reason of failure to resist erosive or corrosive action nor for problems resulting from build up of material within the unit nor for problems due to incompatibility with the materials of construction Any improper use operation beyond capacity substitution of parts not a
8. ngine manufacturer for the proper engine speed that will reduces torsional vibration to a minimum based on application Mounting HydraFlow Drill 21 32 diameter holes as shown on page 7 Use the cap screws washers and nuts supplied to mount the HydraFlow Use Code 61 Gasket P N 526 003 If HydraFlow needs to be spaced out from the frame rail see page 11 for recommended bracket Hydraulic Hoses amp Fittings Do not use thread tape or pipe dope on threaded connection as this will contaminate the hydraulic system All hoses are customer supplied Fit all hoses according to system drawings 20 25 High pressure hoses must have a pressure rating equal or higher than the hydraulic system relief valve setting The suction hose must be capable of operating in 28 Hg vacuum service Gasket must be attached to four bolt flange before installing the suction connection PARJAGON 800 471 8709 4 Copyright Paragon Tank Truck Equipment LLC Preferred behind the cab mount optimum suction conditions BEST Suction Condition Behind Cab Mount Suction see page 4 l 2 7 hz LIA T i E Low Pressure Return Motor to HydraFlow 1 TER High Pressure to High Pressure Hydraulic Motor 3 4 P Pump to HydraFlow 3 4 Note e Review Hose Chart on page 4 to insure the correct suction hose sizing For off road applications do not mount Hydraflow directly to the frame rail B
9. pproved by Seller or any alteration or repair by others in such manner as in Seller s judgment affects the product materially and adversely shall void this warranty No employee or representative of Seller other than an Officer of the Company is authorized to change this warranty in any way or grant any other warranty Any such change by an Officer of the Company must be in writing The foregoing is Seller s only obligation and Buyer s only remedy for breach of warranty and except for gross negligence willful misconduct and remedies permitted under the General Terms of Sale In no event shall Buyer be entitled to incidental or consequential damages Any action for breach of this agreement must commence within one 1 year after the cause of action has occurred Paragon Tank Truck Equipment 2111 US Hwy 411 NE PO Box 200277 Cartersville Georgia USA 30120 Tel 770 387 3820 800 471 8769 Fax 770 387 3824 PAR e IN www hydraflow biz 800 471 8769 12 Copyright Paragon Tank Truck Equipment LLC
10. stand and follow this manual Get proper training Learn and follow safe operating procedures Use proper tools and safety equipment Use proper components in good condition PARJAGON 800 471 8769 3 Copyright Paragon Tank Truck Equipment LLC Introduction CONGRATULATIONS on your purchase of a new HydraFlow Please examine the unit for shipping damage and if any damage is found report it immediately to the carrier If unit is to be installed at a later date make sure it is stored in a clean dry location Warning Serious injury can result from operating or repairing the unit without reading the service manual and taking adequate safety precautions Installation m Power Take off amp Hydraulic Pump 6 p cm e Mount PTO adjust backlash as recommended by O fi lt PTO Manufacturer Ensure female spline of PTO has anti seize n compound installed by Manufacturer AS e Mount hydraulic pump to PTO brace 4 point brace p ee and support if needed over 40lbs as SS recommended by PTO Manufacturer E IT 37 dor Note UN Please refer to your hydraulic pump installation manual for correct filtration and suction specifications The standard filter supplied in the HydraFlow is a 10 micron nominal suitable for gear equipment Contact factory for other filtration media Note To avoid premature spline wear of the pump and PTO from torsional vibration contact the e
11. ystem 1 Check oil level in the Hydraflow Correct oil level is bottom sight glass completely full top sight glass completely empty when the unit is not operating 2 Verify cooler radiator is clean and free of any obstruction Ensure parking brake is applied control valves are in the neutral position 4 Engage PTO per manufactures instructions Note Oil level will drop in the sight glass when the system is in operation 5 Operate valves slowly 6 To shut down system put valve in neutral if available disengage PTO per Manufacturer s instruction o Maintenance Daily Check oil level before operating the system must be off Correct oil level is bottom sight glass completely full top sight glass completely empty Weekly Visually inspect the system each week Check hoses fittings and mounting Every 3 Months Change filter every 3 months MEM Grease PTO Pump spline every 3 months Every 6 Months Change oil and filter every 6 months Note If Unit has a high duty cycle an oil analysis program is recommended PARJAGON 800 471 8769 6 Copyright Paragon Tank Truck Equipment LLC Overall Dimensions Tighten to 22 ft Ibs 30nM when replacing the filter element Oil Filler p 23 mamm a 7 corri 3 o e 2 x Q Za S 3 7 N E Q N ruar j II y 3 ed NS A NN 8 IHE HER piedksHaRc 4
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