SERVICE MANUAL X-Ray-Filmprocessor for MEDIPHOT 900E
Contents
1. PDB ST1 MAINS ae L O gt L Page 2 1 O T e gt N Page 2 1 5 gt PE 21 S LD6 S N LD5 SYN LD4 S ALD3 S ALD2 ks 5 Vv 5 VV 5 Vv 5 Vv eH of T s RES Re vt R5 vt R4 f vt R2 Los LH ZH i3 LH ZH V T Me RC6 RC5 RC4 x RC3 RC2 L DEM I uH uH uH uH ST8 o 19 9717 F6 T0 63A F5 T0 63A F4 0 6 F3 T0 63A F2 T1 6A 12 PDB i N PDB v N le Po JN le Po N le PDB N le 9559 9 S5 9 9 O S3 9 9 0 1 2 3 4 i 2 1 2 1 5mm AWG 16 x Tq 4 M1 1 2 1 2 TET 19 2 AB hole MAIN DRIVE MOTOR I e L N PE sla Yi d y2 NETZANSCHLUSS MAGNETIC VALVE MAGNETIC VALVE POWER CONNECTION TANK1 2 HEATER ms WASH VALVE COOLING VALVE REP PUMP REP PUMP CIRC PUMP DEV FIX 1 2 1 2 MEDIPHOT 900E FIX DEV FIX ANDER 8 2 01 Colenta STROMLAUFPLAN RDM8 2 LABORTECHNIK att th Aenderung DIN EN 60950 7 Zust Ers fuer zm w wai WIRING DIAGRAM RDMS8 2 von3 Bl Po 1 2 4 5 686 7 8 9 n z 1 L Page 1 12 gt N Page 1 12 gt PE Page 1 122. Lift to drain the WAS No Code Lift to drain the FIX Blue Code Lift to drain the DEV Red Code Check regulary that the rubber O Ring is in correct position Colenta FR 02 2006 page 11 Service Manual for MEDIPHOT 900E 6 1 INFRARED REPLENISHMENT SENSORBAR The automatic replenishment system 15 useing an infrared sensor bar to detect the incoming film area With that information the CPU of the filmprocessor will calculate the replenishment rate which will be need Sensorbar with Infrared sensors Replenishmentopump for DEV Replenishmentpump for FIX IMPORTANT Special care must be taken to ensure that the processor entrance rollers are always clean and dry any spillage of chemical or water onto the feed tray feed rollers or sensor bar must be avoided Any spillage must be cleaned immediately 6 2 REPLENISHMENT CONTAINERS DEV FIX X x x x _ Standpipe x x Standpipe x 5 Y x 64 1 L 4 30L Replenishmenttank 30L Replenishmenttank The filters shown above should be checked monthly and be cleaned or replaced if necessary WARNING Separate the Film Processor from mains To do so switch the main power switch of the processor to 0 pos
3. Press e use 9 to move the courser to SERVICE use v to confirm you will get Inputs Outputs Mem LED Motor SB CovzO 1 On and 0 LevzO 1 On and 0 Off SP 0 1 On and 0 Inpout for Coverswitch Input for Level Switch Option Not in use Input for Setup jumper Th 0 Re pulses given from the motor disk ID 0 Input for speed regulation VD 0 Output for speed regulation H1 0 1 On and 0 Off 0 1 and 0 Rep1 0 1 and 0 Col 0 1 On and 0 Off WshzO0 1zOn and 0 Hd 0 1 On and 0 Off lt gt w Load default val Medical NDT Exit 7 Output for HeaterH1 Output for Circulation Pump Output for Replenishment Pump Output for Magnetic Valve Cooling Output for Magnetic Valve Wash Output for DryerFan Medical when the processor is used for medical X Ray application NDT when the processor is used for industrial X Ray application Use to check the LEDs of the operator Display que Speed 0 Ph Del 0 T 0 Speed 0 S bar Colenta Used to check the motor needed for internal calculation needed for internal calculation no of sensor Sensor check optical sensorbar FR 02 2006 page 43 Service Manual for MEDIPHOT 900E 14 SOFTWARE UPDATE Warnung Diese Anleitung ist nur fur qualifizierte Service Techniker bestimmt Warning For the use of qualified service personnel only Avertissement R serv au pers
4. gt XY LD1 IC08 RC1 U F1 T6 3A PDB p it qe ST2 Oo DETAIL DRAWING DRYER HEATER DRYER HEATER i 1100W blue ae B n alee L l X c e 1 5uF 28 11 2005 HANDLER RDMB8 2 02 fh m DIN EN 60950 Z Nr Zust Ers fuer Colenta STROMLAUFPLAN RDM8 2 Blatt 2 zo wr neuste WIRING DIAGRAM RDM8 2 Aenderung __ O 1 2 83 j 4 ttt J 13 571 oll ST11 qb black rr 1 gt an blue 2 2 SWITCH m 3 COVER gt S72 4 4 B Jf s 9 FE 7 E leje x lt SWITCH ST10 ST13 ST12 SENS BAR dp Display amp Kbd TEMP PROBE EXT DISPLAY Additional E 7 Seg Driver Rh LONE PB6 PB5 DRIVER yellow marking gelbe Markierung TEMP PROBE TANK 1 SENSORBAR eee Sbar MINI R10 2008 i i X A O A A A Q A e Sensor 0 Sen
5. DEV temp To start the dive motor by hand use V 1 time you will get in the display Now push 41 time you can hear the running To stop the motor push again V To exit this mode use 10 7 Distance between films To prevent film jams some minimum distance between the films is needed This needed distance is fixed in the processor setup Load film as soon as the sensorbar recognized that film is there the Light2 Will be on During loading in film the Light2 will be on to confirm this At this status never load any films additional When Light2 is off there will be a beep as well the processor is ready to load film again Colenta FR 02 2006 page 25 Service Manual MEDIPHOT 900E 11 MAINTENANCE The filmprocessor is designed to produce consistent high quality production with the minimum of maintenance Regular maintenance minimizes the chances for equipment failure and loss of processing quality a well trained person has to be responsible for performing the maintenance of the filmprocessor and must be familiar with the operation and function of the processor as well 1 Daily maintenance Check levels of the external replenishmener tanks If necessary mixfresh solution Cleaning feed tray Cleaning spray bar guide forthe fixer Before starting production we advise to feed some cleaning films to remove any overnight residue 2 Weekly maintenance 4 Wipe external surf
6. each of that mentioned programes the following parameters can be preprogrammed DeveloperTemp Replenishment amount m DeveloperTime To see and to check the current parameters push 1 time you will get cu 238 program in v 23 vi replenishment actual DEV temp progr DEV temp already there C9 amount m C Developer 1 time 1 time ime 1 time 1 time sec El ll x uu l Colenta FR 02 2006 page21 Service Manual for MEDIPHOT 900E 10 4 Changing the program As mentioned before the software offers 5 different programs which can be choosen by using the display to do that follow the instruction illustrations below Push V 1 time you will get in the display Use 1 time you will get in the display P2 until P5 Use v to select the program P1 P2 until P5 you want to use When the program is shown push time you will get USE confim 1 time After the processor finished the re initialization cycle the processor is now working according the new programmparameters Step by step hy gt gt use i re initialization cycle Colenta FR 02 2006 page22 Service Manual for MEDIPHOT 900E 10 5 Reprograming the DEVELOPER temperature In each of the five programs the developer temp can be reprogrammed this according the specs given by t
7. material Feed large format films in straight ree S IN THE EVENING off water supply Switch off the main power switch of the Filmprocessor Main switch in position 0 Open water drain tap to prevent algae growths in water tank Lift the top cover to prevent condensation Colenta FR 02 2006 page 17 Service Manual for MEDIPHOT 900E 9 1 PROCESSOR FUNCTIONS PROGRAMMING WARMING UP STANDBY ANTICRYSTALLI ZATION CYCLE ANTI OXIDATION CYCLE AUTO REPLENISHMENT AUTOMATIC START STOP Colenta Automatic processing parameters e g temperature speed and replenishment rates can be stored in 3 different programmes Once programmed temperature settings are accurately controlled Heating commences with switching on at the mains Constant solution temperatures are maintained in the processing tanks Temperatures tolerances 0 2 C are achieved by the microprocessor control unit while the solutions are circulated by circulation pumps When temperature has reached PRE SET levels the filmprocessor enters STANDBY mode and is ready for use In case no material is processed after a programmable periode of time since the last media has exited the filmprocessor transport dryer and water supply is switched off automatically The filmprocessor goes in standby mode and is ready for work During STANDBY mode within a progra
8. motor service Ee measured Motor measured Motor speed Sensor sensarbar test bar C boo ooo LLL Colenta FR 02 2006 MEDIPHOT 900E INDEX 1 INTRODUCTION 2 GENERAL SAFETY INSTRUCTIONS 3 PREINSTALLATION 4 CHEMISTRY and WATERCIRCUTS 5 REPLENISHMENT 6 CHEMISTRY DRAINS WATER DRAINS 7 INSERT THE TRANSPORT RACKS 8 THE FIRST STEPS 9 WORKING WITH THE FILMPROCESSOR 10 THE DISPLAY 11 MAINTENANCE 12 RECOM MAINTENANCE EVERY 2 4 MOUNTH 13 SERVICE OF THE PROCESSOR 14 SOFTWARE UPDATE Colenta FR 02 2006 10 11 12 13 15 16 17 18 19 25 26 27 28 44 45 46 Service Manual for MEDIPHOT 900E 1 INTRODUCTION Congratulations upon your decision to buy a COLENTA X RAY FILMPROCESSOR Your purchase has been designed to meet the highest technical standards Some outstanding design features are compact space saving design full automatic processing cycle smooth roller transport system low tank volumes electronically controlled temperature system automatic replenishment low energy consumption This manual is an instruction for routine use of your COLENTA X RAY FILMPROCESSOR Colenta MEDIPHOT 900E Colenta FR 02 2006 page 1 Service Manual for MEDIPHOT 900E GENERAL SAFETY INSTRUCTIONS Staff in charge of maintenance of the processor need to be thoroughly familiar with the equipment Only the Top Cover of the Filmprocessor may be remov
9. of range E w e e e After 2 seconds the message will disappear and you will be taken back to re programme the values A parameter that was too high will be automatically reset to the maximum possible value A parameter that was too low will be reset to the minimum possible value This can be used if you want to program extreme values for instance you want to use the shortest developing time possible but you dont remember the value In this case just programme 000 After the Out of range message the developing time will be reset to the minimum Just select Save once again To go back to work mode press T During programing by using the service display on the operator display will be shown Colenta FR 02 2006 page 34 Service Manual for MEDIPHOT 900E 13 2 3 CHANING THE PROGRAM To use another programme use y you will get Start P1 Use 33 0 Monitor el gt NE g LLLI With my Move the cursor under P1 Press to change the programme number With mp move the cursor to Use and confirm with 55 to jump back to main page Note acyclic redundancy check is used to verify the data being read from the non volatile memory If some damage occurred to the program data or the programme was never set up properly you will get an error message Program invalid The solution is to go to programming mode and re program the data This error will occur also if the EEP
10. or in unprotected glass containers Keep chemicals away from children Do not store chemicals in a refrigerator used for food because they may contaminate food or be mistaken for edibles 4 Ensure proper ventilation in the area where chemicals are used or stored 5 Observe the manufacturer s recommen dations for using and mixing chemicals Overexposure to photographic chemistry may cause skin irritation to certain individuals PHOTOGRAPHIC CHEMICAL EMERGENCIES AND FIRST AID PROCEDURES SKIN Rinse thoroughly with water EYES Rinse thoroughly with water and consult a physician e INGESTION Consult a physician imme diately risk When handling chemicals observe the procedures below 1 Never sniff a container or open bottle to determine its contents A cautious sniff of the cap or lid is safer Colenta FR 02 2006 page 3 Service Manual for MEDIPHOT 900E Chemical Disposal Waste from photographic processing normally contains diluted chemicals These chemicals should be collected and disposed in accordance with local environmental codes Dumping chemicals into a drain system could lead to a pollution problem Contact your local water treatment and sewer district authorities before disposing chemicals All plumbing must comply with local and national codes The DRAIN must be made of chemical resistant and non corrosive material Use PVC or equivalent Exhaust Temperature and Humidity It is n
11. order to prevent any crystallization or build ups on the rollers Anti crystallization The anti oxidation cycle activat in free programmable time intervals replenishment cycles This will prevent oxidation of the the chemistry During such acleaning cycle the display will look like this P1 Cleaning 30 T1 32 C 32 0 v gt M Le _ During such a cycle the processor will es accept media It s not necessary to wait ERE ERN to the end of the cycle Press use to move the courser to Standby use to confirm use to scroll through the pages 1 SBreplenishment The processor will activat a 100ml replenishment cycle 100ml each 6h each 6 hours Anti oxidation cycle v 2 SB self cleaning The processor will activat 3 roller turns 1 roller turn 20cm each 10min 8 cm each 3 min Anti crystallization cycle v 3 Switch ON Dryer After switching on the processor Main switch the for 5 min dryer will start heating for 5 min countinually this heat up the dryer and the dryer components v 4 DR On each 10min When the the processor 15 on but not in use for longer for 01 min time the dryersystem would loose his heat To prevent this each 10 min the dryer heater amp fan will start work Save Cancel Colenta FR 02 2006 page 39 13 2 9 MONITOR MODE Service Manual for MEDIPHOT 900E The
12. red mark inside the tanks are reached Put the racks back into the tanks of the filmprocessor and close the top cover Switch on the filmprocessor and start some replenishment cycles The hoses will be cleaned with water as well Also start the transport of the filmprocessor the racks has to be in Let the filmprocessor run for 10 to 15 minutes t Switch off 0 position the main power switch of the filmprocessor and drain the filmprocessortanks again NOTE Use cleaning solution according to the manufacturer s instructions After tank cleaning the developer and wash tank should be filled twice with fresh water eventually use neutralizer recommended by manutacturer Let the filmprocessor run for approximately 10 minutes again Check all external outside of the filmprocessor hose connectors outside of filmprocessor and fittings for leaks m Drain all tanks Remove the water DEV FIX Racks and check worn gears damaged or worn bearings loose screws scratched or bent film guides plastic flat springs in developer bottom underturn All repairs must be carried out by qualified service personnel Check the inside of the tank for contamination and alien substances Clean the rollers well Close the drain taps of all tanks Fill developer and fixer tanks with fresh chemicals to the required level 1st fixer 2nd developer Fill wash t
13. the processor Electronical and Electrical Hazards HAZARDOUS VOLTAGE CAN CAUSE ELECTRIC SHOCK BURNS OR EVEN DEATH Qualified service personnel must verify during installation that the processor is permanently and reliable grounded according to standards in the National Electrical Code page 4 Service Manual for MEDIPHOT 900E Carry out the following steps prior removal Burn Hazard of the top cover DRYERCOMPARTMENT PRODUCES HEAT DRYER PANELS AND GUARDS GET HOT 1 Train operators of the filmprocessor Therefore do not touch dryer panels or guards when dryer in operation 2 Switch off the main power switch 0 position and secure against Corrosive Liquids restart by locking with a padlock see picture below CHEMICALS MAY IRRITATE EYES LUNGS SKIN AND DIGESTIVE TRACT Wear safety goggles protective gloves and chemical aprons as indicated on Material Safety Data Sheets MSDSs when handling chemistry Drain tanks carefully avoid splashing Always drain the system thoroughly before working on any of the external hose systems Read the MSDSs for more information regarding the proper safety procedures for working with photo processing chemicals Do not allow untrained personnel to handle photo processing chemicals or to operate the filmprocessor Main switch of the film processor To avoid hazardous situations keep floors and floor coverings around the processor and associated drains clean and d
14. 005 HANDLER fh PDB_MINI_04 2004 Colenta SICHERUNGSBESTUCKUNG RDM 8 2 _P89C668 Aenderung DIN EN 60950 Z Nr Ers fuer A 2700 Wr Neustadt PDB HDM 8 2 LABORTECHNIK
15. 2006 page 31 Service Manual for MEDIPHOT 900E 13 2 2 PROGRAMMING PROCEDURES Switch on the processor it will start in work mode Make sure that no media is being processed re programming is enabled only during standby Press The programming menu will appear Program Setup Standby Service Use gy to move the cursor to Program and confirm with You will get P1 Modify NE EH O LIT Colenta FR 02 2006 page 32 Service Manual for MEDIPHOT 900E Press to change the number of the program you wish to modify P1 to P5 Use yy to move the cursor to Modify and use to confirm The programe P1 P2 or P3 consists of three pages Tank1 time 023 s T1 33 0 C R10400 ml sqm el gt ILLI To change the programed values USC gy to move the courser to the digit you want to modify use 10 add 1 to the value 8 9 0 1 2 use g to jump to the next page 8 9 0 1 2 save exit NOTE It s not possible to go back to the previous page In case you programmed something wrong start again form page one Use to scroll through the pages Use to confirm your changes or move the to Cancel and confirm with as well to abort Colenta FR 02 2006 page 33 Service Manual for MEDIPHOT 900E During saving you might will get the message Out of range which confirms that one or more inputs are not allowed even ot of range Out
16. ISPLAY Install the Service display following the illustrations below o o e m cm D cum G G G G G Gum G Gm Gm a WASH VALVE COOLING VALVE jus PUMP CIRC PUMP HEATER DEV DRYER HEATER FAN STi ST4 PDB MINI 04 2004 eo ri c bm an n una HGH sm em N SaL A em Fi T6 3A LC bl 1 lt i 7 MAIN FUSE i r s s lt Jus MOTOR LOW e e n Si e 2 iB 572 M IE E PHILIPS CPU E Lip Bo ST 230 L T u 4 POWER SUPPLY MAIN FILTER e 0 SENS BAR 5 b 1 zb f T Sens a SP adis La om e A Operator Display Standard Sensorbar Operator Display Display for Service Standard Optional Temp Probe DEV Display for Service Optional When the service display is installed as mentioned before switch on the processor NOTE At this moment the cover of the E box is open so there is a risk of electrical shocks ensure that nobody is getting contact with components and or wirings inside the E Box Colenta FR 02 2006 page 29 To scroll through the pages press Service Manual for MEDIPHOT 900E 13 2 1 AUTOMATIC MODE The processor is designed to work without operator assistance Under normal circumstances the operator will use the f
17. MSDSs for more information regarding follows the proper safety procedures for working with photo processing chemicals 1 Preventthe spilled chemicals from entering a waste water drain 2 Clean up the spill with a moist mop or rag CAUTION When handling chemicals especially fixer wear protcctive clothing safety goggles and rubber gloves If filmprocessor chemicals make contact with the eyes rinse them thoroughly with lots of water If irritation persists consult a physician 3 Dispose cleaning materials and collected waste water from the clean up according to environmental regulations and locals codes 4 Avoid any inhalation of chemicals as this is dangerous to health 5 Observe all environmental regulations for storage and disposal of waste chemicals 6 Use this manual together with the instructions for chemicals When handlingchemicals wear protective clothing safety goggles and rubber gloves Colenta FR 02 2006 page 6 Service Manual for MEDIPHOT 900E 3 PRE INSTALLATION Site preparation e g water supply drainage electrical supply must be completed prior installation 3 1 LOCATION Processor can be installed through the wall or completely the darkroom Required measurements can be taken fromthe processor specification sheet For through the wall a purpose built panel is required optional accessory 3 2 ELECTRICALSUPPLY All electrical connections must meet nation
18. NSPORT RACKS WASH amp DRY FIX Rack2 DEV Rack1 IMPORTANT check that the drive gears of the transport racks DEV FIX WASH are in correct position WASH amp DRY FIX Rack2 R DEV Rack1 Colenta FR 02 2006 page 14 Service Manual for MEDIPHOT 900E INSERT THE TRANSPORT RACKS WASH amp DRY FIX Rack2 DEV Rack1 COS Blue COS Red COS CrossOverSegment After all the racks and Cross F OverSegmenents are installed IL fix them by closing the rotary joints Fix the racks Fix the racks Colenta FR 02 2006 page 15 8 Service Manual for MEDIPHOT 900E THE FIRST STEPS WARNING Separate the Film Processor from mains To do so switch the main power switch of the Filmprocessor to position Wear safety goggles protection gloves and clothing 8 1 Never switch on the processor main switch position 1 when the tanks DEV FIX WASH are emty This would create serious technical problems USING THE CHEMISTRIES Only use chemistry suitable for roller transport systems Follow instructions of chemistry manufacturers FIXER BATH Empty fixer tank by opening the fix drain tap Remove the Fixer rack Check fixer tank is free of alien material Close fix drain tap Fill fixer tank with ready to use fixer solution to the red marker on the tank wall Insert the Fixer rack ve
19. ROM chip has been replaced in which case it contains random data Colenta FR 02 2006 page 35 Service Manual for MEDIPHOT 900E 13 2 4 MANUAL START STOP The manual start stop is possible only when no media is being processed During the processing the corresponding menu items are not selectable you can t move the cursor there Torun the motor manually Press V With move the cursor under otart and select it with This will run the motor The menu item Start changes to Stop You can stop the motor by selecting Stop When you start the motor manually this will be indicated on the main page as M1 instead of P1 13 2 5 DISPLAY ILLUMINATION ON OFF In a dark room it might be necessary to switch off the display backlight to prevent exposure The e button toggles the backlight on off When the backlight is off all the buttons except e are disabled This is done to prevent pressing buttons by accident in a dark room Switching the display off is a good idea if the processor is left unattended This will reduce the chances for unauthorized people to operate the machine 13 2 6 AUTOMATIC START The processor will start automatically when media is fed except in case the developer is too cold more than 170 below the programmed In this case feeding the media will not start th processor Instead you ll get the message too cold which will disappear after 2 seconds If you need to feed a film regardless o
20. SERVICE MANUAL for Colenta MEDIPHOT 900E X Ray Filmprocessor Warnung Diese Anleitung ist nur f r qualifizierte Service Techniker bestimmt Warning For the use of qualified service personnel only Avertissement R serv au personnel de service qualifi ISO amp E Colenta 6 CoI ntd MEDIPHOT 900E X Ray Filmprocessor Technical Specifications Processing applications Film thickness Material width Material length Timein Developer Intake Speed Cycle Time Tank capacity Developer Fixer Wash water Solution heating Fix and DEV Dryer Replenishment power supply water supply Wash water flow rate Wash water supply pressure Wash water supply Weight Empty With solution Cut sheets of all commonly used X Ray films incl Mammography min 0 10 mm min 10 cm 4 max 36 cm 14 min 10 cm 4 min 15 sec max 84 sec 76cm min 31inch min 14cm min 14inch min 82 sec 459 sec see the table on one of the next page MP 900 E 2 6L 2 5 3 variable in a range of 18 C 43 C 350W Inline Heater warm air fully automatic replenishment is microprocessor controlled and calculatedfrom information receivedfrom sensors measuring the width and length of material entering the processor Replenishment cycles are variable 1 N PE 230V 696 1096 50Hz 13A 1 7KW alternatives are avaliable on request 2 way magnetic valve with 3 4 hose c
21. aces of film processor enclosures panels with a wet cloth to remove any chemical dirt deposits Inspect and clean the wash tank and intermediate water rins drains If algaes present then the should be removed in such a case we suggest to use a proven algae control system Checkthe COS CrossOverSegments remove any deposits Take out the guide of the COS and clean them as well Guide Guide Q cos v COS Colenta FR 02 2006 page 26 Service Manual for MEDIPHOT 900E 12 RECOMMENDED MAINTENANCE EVERY 2 4 MONTHS Period is subject to filmprocessor useage Good processing quality and the reliable operation of a filmprocessor is dependent upon regular and careful cleaning Every 3 6 months the chemicals in the tanks should be drained A chemical cleaning of the processing tanks and wash tank is recommended Always follow safety warnings as described in section 1 when cleaning the filmprocessor Prior to carrying out any maintenance switch off the power at the main power switch position 0 ensuring itcannotbe accidently switched back on Switch off the main power switch of the film processor first position 0 Hemove the top cover of the filmprocessor Drain individual tanks by open the draintaps in front of the filmprocessor Hemove rack assemblies water DEV FIX see item 2 1 and put them aside Close taps and fill all tanks with water or better with suitable cleaning solution until the
22. al safety requirements Correct fuses and electrical requirement can be taken from the processor specification sheet Main switch of the film processor Power cord 3 3 WATER SUPPLY The processor must be connected to the local water supply by using DVGW approved system separating device or pipe separating device The cold water supply pipe must have stopcock fitted connection to the processor and should be done by using the 3 4 hose connector supplied Easy access to the stopcock should be provided as it has to be opened and closed daily A builtin magnetic valve reduces water consumption to a maximum of 2 5 Itr minute using pressure and quantity control It is recommended to run a second cold water supply with 2 5 meters of hosing to facilitate easy cleaning of the racks and tanks water supply kit optional accessory Water connection und drains in front of the processor Colanta FR 02 2006 7 Service Manual for MEDIPHOT 900E 4 Chemistry and water circuts Following illustrations drawings and pictures confirms the circulation and Washwater system of the processor A Valve to adjust the flowrate of the intermediate rinse Temp probe DEV X VA a Rep 2 E d AN 4 2077 P P 3 DEV Replenishment inle
23. and to change working data in the SETUP menu but to save any new data entered into the SETUP menu then it will be necessary to insert a jumper on the main board of the processor 50W COS 0 68 15W 15W 17W cos 0 67 35W cos 0 69 350W 1141W cos 0 99 cen coe 9 WASH VALVE COOLING VALVE PUMP CIRC PUMP HEATER DEV DRYER HEATER FAN STi STS STA SIS PDB MINI 04 2004 P89C6 Lp L e o o O DRYER FUSE z 5 z g NE MOTOR HIGH ST8 LIN mm mmm Fi 16 LE ST17 e L bl 1 mmm Hm z g N T8A MAIN FUSE A Qu 10 63A E Q QE 1 EM HE 0 L ome POWER SUPPLY MAIN FILTER 57110 B gt S o am zo uU LACUS o am e ap D gt gt gt SP SetupProtection gt MOTOR LOW C10 T0 63A SETUP LEVEL COVER L z VOLTAGE SELECT r p When selecting Save in the setup Don t forget to remove the jumper menu the program will refuse to when the reprogrammong is done save the data unless this wire jumper is present Colenta FR 02 2006 page 42 Service Manual for MEDIPHOT 900E 13 2 10 SERVICE Electronic check Inputs Outputs Components
24. ank Re install the racks carefully Take care of correct sequence of the racks is followed and make sure the gears are in the right position Secure the racks Insert the respective suction pipe to the correct external replenisher tank Re install the top cover and switch on the filmprocessor Process testfilms Colenta FR 02 2006 page 27 Service Manual for MEDIPHOT 900E 13 SERVICE OF THE PROCESSOR Warnung Diese Anleitung ist nur fur qualifizierte Service Techniker bestimmt Warning For the use of qualified service personnel only Avertissement Reserve au personnel de service qualifie The COLENTA MP900E X Ray Filmprocessor is equipped with a small 7 segment OperatorDisplay this display allows the operator limited in a small range to set some different processing parameters described in the Instruction Manual For service a seperate Display has to be installed this only for reprograming or service and trouble shooting Operator Display Display for Service Standard Optional x Switch off the power at main power switch position 0 ensuring it cannot be accidently 100cm cable J switched back on w m w Open the Cover by opening the 2 fixing screws Cover E Box Colenta FR 02 2006 page 28 Service Manual for MEDIPHOT 900E 13 1 INSTALLATION OF THE SERVICE D
25. ecessary to ensure proper ventilation in order to receive good processing results Make sure that the exhaust hose of the built in exhaust fan is properly connected to the exhaust air socket Picture 1 The built in exhaust fan exhausts the fumes from the filmprocessor These chemical fumes are corrosive The top cover of the filmprocessor should be removed over night Room temperatures between 18 26 C 65 80 F with a relative humidity between 35 and 75 ideal for photographic processing and working The filmprocessor is a complex machine with moving parts such as the gear train and media transfer components uses photo processing chemicals which are irritating to eyes lungs and skin High voltage is used to power the filmprocessor The dryer compartment produces heat Colenta FR 02 2006 High voltage may cause electric shocks burns or even death Hands or fingers may be pinched or injured by moving parts or when handling heavy parts Dryer compartment heat may ignite combustible materials and cause fires Eyes skin and lungs may be irritated by photo chemicals Before using photo processing chemicals always read the Material Safety Data Sheets MSDSs for information about the hazards of the particular chemicals and how to use them safely Do not operate the film processor after consuming alcohol or taking strong medication Do not wear jewellery or loose clothing when operating
26. ed by the operator see picture below The film processor must be separated from mains prior to carrying out any maintenance To do so switch the mains switch of the machine to 0 position Always wear safety goggles and protective clothing when handling chemicals Top cover Main switch of the film processor The filmprocesor may not be in operation without supervision Make sure that clothing or other objects cannot get entrapped in gear drives or similar of the film processor The installation service repair as well as the initial operation of the machine may be carried out by qualified and trained service personnel only Built in safety devices may not be eluded or made inoperative Use only original COLENTA Spare parts when exchanging failed electrical components Do not wear any loose necklaces or bracelets CHEMICAL HANDLING Observe safety technical regulations of the chemical manufacturer Wear safety goggles and protective clothing when handling chemicals Ensure proper ventilation of the room in which the chemicals are prepared opillage or overflow of chemicals has to be removed instantly In case of contact with the eyes flush with plenty of cold water for approximately fifteen minutes and consult an physician Chemical disposal has to be in accordance with the local environmental codes Contact your local watertreatment and sewer district authorities for more information Colenta FR 02 2006 page 2 S
27. eft Add 14 pulses before start Additional Run 001cm Save Cancel otart Point of the processor for counting pulses Total pulses trough the processor Gear is the number of motor pulses corresponding to 1m advance of the material It is needed to calculate the processed film area for the replenish ment and the processing speed in cm min Pump is the number of milliliters per second of the replenishment pump Needed to allow programming the replenishment in milliliters Sensor distance is the distance between two sensors of the sensorbar needed for the film area calculation Replenish after This is that area after one replenishment cycle has to be activated Defines the safety distance between loading film free signal for the next fim Due the fact that the optical sensorbar is installed before the film will enter to the DEV a calculation factor has to be added Machine For safety reasons the moto will run 1cm additional after the exited the dryer rollers Main drive motor with tachometer NOTE The shaft of the main drive motor has a tachometer installed When the drive motor starts the tacho will rotate to generate a speed counter which sends pulses to the Processor CPU By using these pulses the CPU is able to accurately control the transport speed timing sequences Colenta FR 02 2006 page 41 Service Manual for MEDIPHOT 900E It is possible to see data
28. ervice Manual for MEDIPHOT 900E 2 2 IMPORTANT WARNING AND SAFETY INSTRUCTIONS Please read these instructions carefully Processor Operation Make sure that no long hair loose clothing or jewellry can get entrapped in the gear drives or in the media transport area The Service Manual for Colenta Film Processor is for the use of qualified service personnel only The racks must be cleaned with running water outside the Film Processor Do not clean the processor with running water Electrical and Mechanical Hazards Observe all safety warnings to minimize the risk of electrical shock burns or equipment damage Photographic Film Processors are complex machines with many electrical and mechanical parts as well as with a considerable amount of chemicals Fire Prevention The area around the processor must be kept clean at all times Keep dust wood shavings scrap paper or other inflamable materials out of the dryer compartment Fire extinguishers must be available in the room where the processor is installed Chemical Handling and Accident Prevention Misuse of almost any chemical may create a hazard of some type Generally photo chemicals are not any more dangerous as most of the regular cleaning agents However there is always a residual 2 When handling chemicals wear protective clothing safety goggles and rubber gloves 3 Label storage containers properly Avoid storing hazardous chemicals on high shelves
29. f course the heating element will still heat until the required temp is reached during that the Light2 will flash now it is possible to load film 0 3 C before the programmed DEV Temp the processor will stop heating the light2 is now OFF the processor is now ready Colenta FR 02 2006 page 20 Service Manual for MEDIPHOT 900E 10 2 Error codes As mentioned before when Light2 is active on an error is existing To see which error use the buttom the display you will see use again to check wether there are more errors until on the display will show this confirms that no more errors are pending any more Following error codes are possible Error Code Action Eri Cover opened Close the top cover of the processor Er2 Developer too cold Normal message after start up when active during normal working Er3 Developer too warm Check wether the water tap is open when active during normal working Err Motor overloaded Check the drive system Er no more errors E99 Setup invalid reprogramm and check the Setup E98 Standby invalid reprogramm and check the Standby E97 Program invalid reprogramm and check the Program P1 to P3 222 Temp probe problem Callservice personnal Use 9 to jump back to main page actual Dev Temp 10 3 PROGRAMPARAMETERS The software offers the possibility to use 3 different processing programs They are called P1 P2 until P5 In
30. f the low developer temperature run the machine in manual mode Colenta FR 02 2006 page 36 Service Manual for MEDIPHOT 900E 13 2 7 ERRORS If an error occurs the indication P1 or M1 will alternate with Er If this happens Press the button This will stop the beeper and bring you to the error menu so you can check what the processor is telling you In case more than one error occurred press to scan the rest of them Press to jump back to main page When the processor switched on at the beginning of the working hours it is expected to have low temperatures the tanks For this reason the Er indication will be present but without alarm 14 lf however the temperature drops during normal work the alarm will be activated Error Code Action Eri Motor overloaded Only appears when the re pulses given from the motor are not the same as the CPU of the processor are expacted them The reason could be a blocked drive system In that case for the first step take out all CrossOverSegments and try again 2nd take out all the racks dryer and try again When after that 2 tests the message is gone check the racks eventually replace them In case the message is still active check the drive gears below the tankbody If they are OK replace the motor and or main board Er2 Cover opened Close the top cover of the processor In case the message is still present check the
31. feature can be used to check current status of the processor That mens it confirms wether different outputs are driven not the sensorbar is occupied or not see the table below for more detail Motor OFF Spd 34 v 00 P 000 t 000 Area 0 0000 sqm v P89c668 MM V24 ID 000 0000 rz1 H1 1 0 Cir 1 0 Rep 1 0 Col 1 0 Wshz1 0 Hd 1 0 Colenta Main drive Motor is working or not Speed of the Main drive motor needed for internal calculation needed for internal calculation needed for internal calculation Confirms which sensor is currently active Confirms the ingoing filmarea Confirms the software code Option for Identification No needed for internal calculation Output Heater driven or not 12on O off Output Circulation pump driven or 1 O off Output Replenishment pump driven or not 1 o0n O off Output Cooling Valve driven or not 1 on O off Output Wash Valve driven or not 1 on O off Output Fan for Dry driven or not 12on O off FR 02 2006 page 40 Service Manual for MEDIPHOT 900E 13 2 10 SETUP OF THE PROCESSOR Press b use to move the courser to SETUP use v to confirm use to scroll through the pages 1 2 3 4 5 6 7 Tank1 0042 pls Machine 0248 pls Gear 219 pls Pump 02 6 ml s Sensor distance 060 mm Replenish after each 0 125 sqm Ready 0030 pls after film l
32. he film chemistry supplier in the display To do that use V time you will get To do that use 2d time you will get USE in the display Px in the display x for P1 P2 until P5 1 time Use again 2d time you will get actual Dev 3 x Temp for Px xfor P1 P2 until P5 Colenta FR 02 2006 page23 Service Manual for MEDIPHOT 900E Now push again v1 time the first digit will start flashing first digit actual Dev 9 Temp for Again with v change the number of the first digit to the values you wish Use to move to the second digit and change the number with in the same way Use again to move now to the last digit and again to change the number you need first digit second digit last digit x for P1 P2 actual Dev actual Dev actual Dev until P5 Temp for Px Temp for Px Temp for Px ty ty ty Now when the new value is shown the last digit is still flashing push unti approx 3 Sec you Can see This confirms that the new value is stored At least the processor will start one re initialization cycle To change the DEV temp for other programs P1 P2 P5 in the same way change the program in the way as disreibed on page 19 7 4 Colenta FR 02 2006 page 24 Service Manual for MEDIPHOT 900E 10 6 Manual Mode It might be necessray to run the transport by hand this for example to process film regardless the current
33. ition Wear safety goggles protection gloves and clothing Colenta FR 02 2006 page 12 Service Manual for MEDIPHOT 900E 7 INSERT THE TRANSPORT RACKS After cleaning or changing the chemistry the transport racks has to be re installed to the processor To do that follow the instruction and illustration mentioned below WARNING Separate the Film Processor from mains To do so switch the main power switch of the Filmprocessor to position Wear safety goggles protection gloves and clothing Wash the tanks with water remove any deposits in the chemistry tanks Remove any possible algas from the washtank Close the the drain tube DEV FIX W ASH as mentioned on the page before Fillthe chemistry tanks first the FIXER than the DEVELOPER to the red maker Fill carefully and slowly prevent splashes Fillthe Washtank to the red marker Insert the racks according the reference number in follqwing the sequence below Fix the rack according the next page H Close the Topcover and switch on the processor Sequence to insert the racks 1 DevRack into the DevTank 2 FixRack into the FixTank 3 Wash amp Dry Rack into the WashTank 4 COS A between DEV amp FIX 5 COS B between FIX amp WAS COS CrossOverSegment ai Wash Tank FIX Tank DEV TANK WASH amp DRY COS CrossOverSegment Colenta FR 02 2006 page 13 Service Manual for MEDIPHOT 900E INSERT THE TRA
34. lank chec lt 3paracia 131 Colenta FR 02 2006 page 44 Service Manual for MEDIPHOT 900E Switch off the Processor Place the jumper on ST15 as shown JUMPER ST15 Connect the download cable on your PC RS232 9pin on the MainBoard of the processor on RS232 he 57 he E f be i x d 4 JUMPER ST15 Switch on the Processor the service display will confirm that the CPU is now in program mode by showing black lines Start the program FlashMagic Don t forget to remove the jumper when the reprogramming Is done Colanta FR 02 2006 page 45 AE Flash Magic File 1 Csc latr Fran zr 11 033200 J Service Manual for MEDIPHOT 900E ep uors Help E Erase black 1 02200 Haud Hac black 2 0400 HI FFF Evace black 3 0800J OxBFFF Device gt Esse black 4 0xCCO0 OxFFFF blocks assed by Hex File Jex File HEX Drowse 13 57 24 cre inta wertvalterprogremmirg set Secanty bit m Fill Flash oel 2 Generate ckocesums Set u Bit 3 Execute belkefevele Download end code sxamples usirc le CAN Flas etc n n asacadarscomytfag ac J gt add1 add2 add3 add4 add5 Compare
35. lenta FR 02 2006 MEDIPHOT 900E FACTORY SETTINGS MP900E PROCESSOR COLENTA MP 90D E with PDB MINI 04 2004 PS9C6B58 Displayanzeige bei Initialisierung PHBoBBS MM V2 4 P1 Tank time sec 023 018 015 054 T1 PC 33 0 33 0 18 0 43 0 R1 ml sqm 0400 0400 0040 2000 PP RANGE x gu 2 ss ee Tank time sec D15 084 T1 C 33 0 18 0 43 0 R1 ml sqm O400 0400 0400 0040 2000 p __ _ _ 7s setup Werte f r 212 MINI MEDICAL Setup Bridge neccessary Tank1 pls 0042 0010 1000 0248 0030 9999 219 050 999 Pump mils 00 5 99 9 sensor distance OO0 300 Replenish after each sq m 2 100 0 999 Ready after film left Add iM 99 before start Additional run OOO 200 Ee O 222222422222 SB replenishment ml 000 999 each h 0 89 self cleaning cm 05 40 each rin 01 20 00 20 DR On each min Q0 50 for min 01 10 Colenta FR 02 2006 MEDIPHOT 900E 0 closed Option level switch 1 open 1 Setup disabled setup Bridge 0 Setup enabled wire in Motor pulse output far speed regulation output tor speed Outputs tanks Circulation pump Replenishment pump Cooling magnetic valve d an on 3 1 at little disp pl 142 Load default val Medical Medical Factory settings NOT Exit Speed for Motor test Range i 60 1 Del for
36. lized and controlled by a separate microprocessor V manual operation move cursor v select menu item change value Colenta FR 02 2006 page 19 Service Manual for MEDIPHOT 900E 10 1 After switching on the processor After the processor is installed and with all the components and service in place switch on the processor The controller display will illuminate and confirm the software revision monentarily in the display Never switch on the processor main switch position 1 when the tanks DEV FIX WASH are emty This would create serious technical problems After the initialization cycle is complete it takes 1 2 sec the processor will start in program1 P1 21 1 in the display Light2 will beon The 21 1 indicate that the current Developer temp The flashing Light2 informs about that an Error is existing This is a normal status after switching on the processor especially in the morning and depends on the room temp where the unit is installed The processor will start now to activate the heating element for the DEV this of course to heat the DEV to value which is programed in the microprocessor As soon as this value is reached the Light2 will stop to illuminate that confirms that no error is pending anymore In that case the processor is ready to process films NOTE the processor will deactivate the error code 1 C before the programmed value of the DEV is reached but o
37. magnets 2 connected to the main board Eventually replace them Er3 Developer too cold Normal message after start up when active during normal working check the circulation pump the heating element for the DEV over temp fuse installed on the heatexchanger housing Check wether all outputs are driven from the main borad Service Mode Er4 Developer too warm Check wether the water tap is open when active during normal working Check wether the output on the main board is driven Service Mode In case yes replace the 2 way Water valve Er no more errors no more errors Colenta FR 02 2006 page 37 Service Manual for MEDIPHOT 900E Drive system Drive Motor Setup invalid Standby invalid Program invalid Problem with Temp probe DEV Colenta Heatexchanger Temp fuse Check all the SETUP values reprogram them and save again Check the WEB for software update Check all the STANDBY values reprogram them and save again Check the WEB for software update Check all the STANDBY values reprogram them and save again Check the WEB for software update Replace the temperature probe of the DEV FR 02 2006 page 38 Service Manual for MEDIPHOT 900E 13 2 8 STANDBY OPTIONS The Processor supports an anti oxidation and a anti crystallization cycle That means when in standby the processor will start the transport of the rollers and the wash on regular intervals in
38. mmable cycle periode transport and intermediate rinse bath water supply is activated this prevent cristallization build up on crossover rollers During STANDBY mode and no material is processed during set time an preprogrammable ANTI OXIDATION cycle replenishment cycle is available The additional replenishment compensates the impact of airoxidation of the chemistry during standby mode und tops up the chemistry levels in the tanks compensating evaporation of the water in the solutions during standby The filmprocessor comes equipped with a film area measuring facility Infrared sensors scan the film area touchless and when the preprogrammed amountof film area entered the filmprocessor areplenish cycle is activated Infrared sensors also automatically control the startcycle of the filmprosessor The filmprocessor changes from STANDBY to RUN once a film has interrupted the light barrier As the rollers turn water is supplied to the wash tank and to the intermediate rinse bath system Once the last film has passed through the filmprocessor reverts to STANDBY The film can be taken out of the receiving basket or top cover lid FR 02 2006 page 18 Service Manual for MEDIPHOT 900E 10 THE DISPLAY Number of programs 5 Temperature range developer and fixer 18 0 43 0 Temperature control tolerances 0 2 C Temperature measurement resolution 0 03 C Developing time tolerances at max speed 0 2 Motor speed is quartz stabi
39. nt cycle the replenishment pumps inject fresh solution from small storage bottles tank and into the corresponding working tank solutions for a pre set time DEV TANK FIX TANK External Developer Cover Replenisherpump _ ESL Replenisherpump replenisher Tank for DEV for FIX m DEV Standpipe j Filter USE FLOADING LID TOPROTECT DEVELOPER AGAINST OXYDATION External Fixier replenisher Tank FIX Standpipe x Filler WARNING Do not use brass or copper in the drainage system Chemistry disposal must be in accordance with local environmental regulations To avoid back pressure in the drain the hoses should be free of bends and with a constant downward gradient Colenta FR 02 2006 Service Manual for MEDIPHOT 900E 6 CHEMISTRY DRAINS WATER DRAINS To drain the filmprocessor Developer Fixer and the Wash just open the drain tubes according the illustrations below Take care that all the mentioned drain taps are close during re fill up IMPORTANAT Used Developer and used Fixer has to be collected in suitable conatiners seperately WATER Supply Line DRAINS for WATER DEV FIX Drain Tubes
40. onnection by using a DVGW approved system separating device or pipe separating device 1 5 Itr min when film is in process 3 10 bar filtered at a temperature of 10 C 15 C MP 900E 58 kg 66 kg Technical specification subject to change without notice Colenta FR 02 2006 MEDIPHOT 900E INPUT SPEED DEV TIME CYCLE TIME Cycle tme 8 r 180 Colenta i 160 180 MEDIPHOT gt 130 900E pe io 10 100 1 90 go M H Dev time s dr 14 16 18 20 22 24 26 28 30 32 34 40 4h Des Bore DD Ss po 70 4 Dev speed Cycle Ure gg E emm 14 6 78 75 80 cm min 5 74 12 DO 90 17 4 DD one 6 5 00 OO 254 60 00 05 21221 27 7 110 Zhe 54 78 115 27139 ay 120 2 0 0 48 46 1 50 ZO 45 00 40 2 4 42 00 Du 225 eso 160 CPI 27200 1 0 222 160 Colenta FR 02 2006 MEDIPHOT 900E Dimensions of MEDIPHOT 900E 329 D 4 5 A A Y 919 _ 1 D D po 0 2 D e Y Co
41. onnel de service qualifi Whenever a Software update available we are announcing that on our Homepage We rcommend to check this side regulary to see wether a new software is available In case yes you can download the update free of charge http www colenta de X ray X Ray Processors MP900E click to Software update and enter the Password MINI56xf Dowload the software and store the file hex on your hard disc Check wether some additional informations are available Follow now the illustrations below to update the processor Firstly you need to install the program Flash Magic on your system To do that open the folder MINI FlashMagic supplied on that CD or download from WEB as well Follow up the installation routine When the installation was done successfully start the program open the pull down menu Options confirm Advanced Options open the register card Timeouts and set the values as shown below Flash Magic P Help 1 Raset riantes Frese block Il Lise zu Erese block Baud Fete 115210 Erese black Frese luck 3 LEVICE black 4 Advanced Options 7 E x CCM municet ars Hardware Cot Security Just n ims C da Timeouts Misc gt Use Ww Em eouts forlSP ae stio 15 out 4 fused rast SP operators Long trr enut 60 secanzs used ar ease ant b
42. ront panel only to check the process parameters and progress 55 DONE T1 33 0 33 0 Tank1 time 25s Dry to Dry 247s 9 back light ON OFF 13 2 WORKING WITH THE NEW DISPLAY check errors alarm shutdown setup mode back to top menu Colenta FR 02 2006 Press to jump back to main page Rep1 400ml sqm Speed 27cm min V manual operation move cursor v select menu item change value scroll page down page 30 Service Manual for MEDIPHOT 900E 1 55 Done is the progress indicator It means that 55 of the developing process are done When 100 are reached the processor will go to standby T1 32 4 C confirms the actually measured temperature in the DevTank The value shown in the brackets is the programmed temperature 2 Rep1 400ml confirms the amount of replenishment the Developer Note To supply fresh chemistry to the Fixer as well a double head replenishment pump is installed Read more on this issue on page Replenishmentopump for DEV Replenishmentopump for FIX Speed Linear speed of the Film going trough the processor in cm min 3 Tank1 time is the time the media needs to pass through tank 1 Developer Dry to dry is the length of the complete processing cycle leading edge to heading edge 4 Add 14 pls confirms the additional added pulses for the input section of the DEV Rdy 10 pls confirms the safety distance between loading films Colenta FR 02
43. ry at all times Fire Hazards DRYERCOMPARTMENT PRODUCES Any accumulation of fluids outside the film HEAT PAPER OR OTHER COMBUSTI processor should be cleaned up BLES CAN BE IGNITED immediately Keep the area within 10 feet of the processor clean Do not store combustible materials including paper close to the filmprocessor Verify that a functional 10 Ib ABC fire extinguisher is located closed to the processor Colenta FR 02 2006 page 5 Service Manual for MEDIPHOT 900E In the event of an accumulation Corrosive Vapours of liquid due to backup overflow or other malfunctions of the drain associated with the CHEMICAL VAPOURS MAY IRRITATE filmprocessor call a plumber or other contractor EYES LUNGS AND SKIN IF ALLOWED TO to correct the problem with the drain ACCUMULATE INWORK AREA Colenta assume any responsibility or liability whatsoever for the service ability of any drain connected to the filmprocessor Assure an adequate supply of fresh Such drains are the sole responsibility outdoor air through natural or mechanical of the customer ventilation DRAINS must be made of chemically resistant and non corrosive material Make sure that qualified service personnel is checking the external exhaust system at regular intervals Chemical Hazards Chemicals can be the source for errors contaminate the waste water irritate skin or eyes Read the Material Safety Data Sheets Spills must be cleaned up immediately as
44. ry carefully and slowly add hardener solution if advised by the chemistry manufacturer DEVELOPER BATH 5 Empty developer tank by opening dev drain tap Remove the Developer rack Check developer tank is free of alien material Close dev drain tap Fill developer tank with ready to use developer solution to the red marker on the tank wall Insert developer rack very carefully and slowly Replenishment tanks may be used to mix the chemistry Any remaining can be used for replenishment CAUTION Even the smallest quantity of fixer could contaminate the developer solution Therefore always fill with fixer first When removing the fixer rack always cover the developer tank For removing the fixer rack use rack Carrier tray optional accessory Colenta FR 02 2006 page 16 Service Manual for MEDIPHOT 900E 9 WORKING WITH THE FILMPROCESSOR IN THE MORNING Turn on water supply Check the levels of the replenishment containers DEV amp FIX Switch on the Filmprocessor with the Filmprocessor main switch position 1 Wait for the READY of the processor STARTING WORK Checklevel of the replenishmentcontainers DEV amp FIX Check level of the waste containers DEV amp FIX Select programme Feed through one or two of cleaning films optional item During feeding films always check the free signal given form the display Ensure first rollers pull
45. sor 1 Sensor 2 Sensor 3 Sensor 4 Sensor 5 _ 28 11 2005 HANDLER RDM8 2 03 Colenta STROMLAUFPLAN RDM8 2 Aenderung Bi EN 60950 Z Nr Ers fuer zo w Nia WIRING DIAGRAMM RDMB8 2 4 13 14 2515 1 1 SY 39 50W COS 0 68 15W 15W 34W cos 0 67 35W cos 0 69 350W 1141W cos 0 99 WASH VALVE COOLING VALVE PUMP CIRC PUMP HEATER DEV DRYER HEATER FAN ST 516 575 T3 ST2 PDB MINI 04 2004 P89C668 O 1 l MOTOR HIGH ST8 e 2 N DRYER FUSE Fi T6 3A L MAIN FUSE s N a to U8 xp N e FB PHILIPSCPU o 1 T0 63A FH ST19 230V Hl HIE T8 4 T8A T0 63A T n 9 p T0 63A T0 63A T0 63A Wem 4 E ST14 ST13 ST12 POWER SUPPLY MAIN FILTER ST10 m E i 5 _ Led Display amp Kbd _ _ TEMPPROBEEXTDISPLAY Additional _______ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ 28 11 2
46. t Colenta FR 02 2006 page 8 Service Manual for MEDIPHOT 900E FIXER TopView in detail Rep FIX Valve to adjust the flowrate of the intermediate rinse Colenta FR 02 2006 page 9 Service Manual for MEDIPHOT 900E 5 REPLENISHMENT When operating a processor which uses chemicals for the continuous production of plate film it is very important that the chemicals within the machine are keep in good working order so as to provide consistent processing quality To achieve this consistency we use replenishment solutions which are formulated by the chemical manufacturer and injected into the processor precisely for the area of material being produced Replenishment of the chemical tanks is done automatically using infra red sensors located at the entrance to the processor These sensors accurately monitor the width of material entering the processor this information is in then used by the microprocessor CPU control software to calculate the surface area for each plate loaded into the processor Each sensor when covered will generate a pulse which is then recorded on a decoder and counted the more sensors that are covered then the faster the count When the count reaches the programmed value of pulse counts it triggers the start of a replenishment cycle During each replenishme
47. the values shown on the image before with the values mentioned on your FlashMagic program Make sure that the box Erase all Flash Security is choosen Browse the new Download file make sure that nothing is chossen Push the button Start NOTE In case an Error is indicated right after starting restart the processor restart the program and try again IMPORTANT After succefully updating the software remove the update jumper mentioned on the page before put the setup jumper in position and enter the setup by pushing service display Choose Service move over to MEM you will get Load default val Medical NDT Exit According the application choose Medical or NDT Colenta FR 02 2006 page 46 NOTES NOTES NOTES __ SC 3 J 4 h 1 10 J 1 1
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