Technical information
Contents
1. Impeller key 1 2 3 4 The sharp edge of the key is the leading edge in clockwise rotation Slide the water pump down the driveshaft Align impeller slot with the impeller key Rotate the driveshaft to engage the key with the impeller and slide water pump down over key Be sure impeller key does not fall out of position P a 1 Sharp edge of drive cam 2 Direction of driveshaft rotation CO2995 IMPORTANT Make sure the impeller engages the impeller key Serious powerhead damage will result if impeller key is not in place Align the impeller housing with the gearcase Apply Gasket Sealing Compound to threads of the four impeller housing screws Tighten the screws to a torque of 60 to 84 in lbs 7 to 9 5 N m 4of4 After water pump is assembled completely rotate driveshaft counter clockwise 1 4 turn to unlock and release impeller and key from driveshaft Next pull up on driveshaft and turn clockwise to lock impeller to shaft This process increases pump efficiency by locking the impeller in a lower position on the driveshaft 007176 IMPORTANT Before installing gearcase shift rod adjustment MUST be checked Refer to ap propriate Service Manual Install gearcase assembly on outboard Refer to appropriate Service Manual Tighten gearcase mounting screws to a torque of e 3 8 in screws 26 to 28 ft Ibs 35 to 38 N m e 7 16 in screws 45 to 50 ft Ibs 612. and smooth 1 Screws 007173 1 Gasket surface 007174 2of4 ASSEMBLY Apply a drop of Adhesive 847 in the seal ring groove at each of the four ribs IMPORTANT Do not allow any adhesive to get into the air bleed groove in the impeller housing If this groove is blocked by adhesive the pump will lose its prime and will not pump water 1 Seal ring groove 2311 2 Ribs DR1185 3 Air bleed groove Install the O ring in impeller housing groove 34814 1 O ring Lightly coat the exterior of the impeller cup with Gasket Sealing Compound Install the cup in the impeller housing Make sure vent hole in impeller cup is open Apply Adhesive 847 to flat side of the impeller housing grommet Install the grommet flat side down 1 Impeller housing grommet 007175 Lightly coat the liner with Triple Guard grease With a counterclockwise rotation install the impeller into the liner with slot for impeller key facing out Apply a thin bead of Adhesive 847 in the seal groove and install the special shaped O ring seal 34815 1 O ring Apply Gasket Sealing Compound to both sides of a new impeller plate gasket Install the gasket and impeller plate 3 of 4 Apply Triple Guard grease to a new impeller O ring Slide the O ring down the driveshaft and half way over installed impeller key to temporarily hold key in place Impeller plate gasket 006871 Impeller plate O ring
3. to 68 N m WARNING Failure to properly tighten all gearcase retaining screws can result in gearcase loss and loss of boat control at high speed Start outboard to check water pump operation
4. EVINRUDE lt Johnson W WATER PUMP KIT P N 5007556 INSTALLATION INSTRUCTIONS APPLICATION Use this instruction sheet when installing the above water pump kit on Evinrude 115 and 130 HP outboard models 2009 and newer SAFETY INFORMATION For safety reasons this kit should be installed by an authorized Evinrude Johnson dealer This in struction sheet is not a substitute for work experi ence Additional helpful information may be found in other service literature for your engine This instruction sheet uses the following signal words identifying important safety messages DANGER Indicates an imminently hazardous situa tion which if not avoided WILL result in death or serious injury A WARNING A Indicates a potentially hazardous situa tion which if not avoided CAN result in severe injury or death VAN CAUTION VAN Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate personal injury or property damage It also may be used to alert against unsafe practices IMPORTANT Identifies information that will help prevent damage to machinery and appears next to information that controls correct assembly and op eration of the product These safety alert signal words mean ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Always follow common shop safety practices If you have not had training related to common shop Printed in the U
5. e Parts If you use procedures or service tools that are not recommended in this instruction sheet YOU ALONE must decide if your actions might injure people or damage the outboard TO THE INSTALLER Give this sheet and the op erating instructions to the owner Advise the owner of any special operation or maintenance informa tion contained in the instructions TO THE OWNER Save these instructions in your owner s kit This sheet contains information impor tant to the use and maintenance of your engine WINN 1 of 4 WATER PUMP KITS Evinrude 115 130 HP 007171 Ref P N Name of Part Qty 5007556 WATER PUMP REPAIR KIT 338484 GASKET Impeller plate 338485 PLATE Impeller hsg Stainless 331353 SEAL Impeller housing plate 5001593 IMPELLER Assy 302035 O RING Impeller to plate 331107 KEY Impeller 338486 CUP Impeller Stainless 331188 O RING Cup to housing 5007554 IMPELLER HOUSING 302325 SCREW Impeller housing 353690 GROMMET Pump to exh housing 10 __ B 60 84 In Ibs 7 9 5 N m OMONOATHRWONM fas Ss Se ss ot st a 8 O Triple Guard Grease Gasket Sealing Compound Adhesive 847 Moly Lube oud DISASSEMBLY Rotate the driveshaft counterclockwise to unlock Slide the water pump off the driveshaft Remove the impeller key Remove the four impeller the impeller key O ring impeller plate and housing screws gasket ten Make sure gasket surface is clean
6. nited States 2008 BRP US Inc All rights reserved TM Trademarks and registered trademarks of Bombardier Recreational Products Inc or its affiliates DSS083901 safety practices you should do so to protect your self as well as the people around you It is understood that this instruction sheet may be translated into other languages In the event of any discrepancy the English version shall prevail DO NOT do any repairs until you have read the in structions and checked the pictures relating to the repairs Be careful and never rush or guess a service pro cedure Human error is caused by many factors carelessness fatigue overload preoccupation unfamiliarity with the product and drugs and alco hol use to name a few Damage to a boat and out board can be fixed in a short period of time but injury or death has a lasting effect When replacement parts are required use Evinrude Johnson Genuine Parts or parts with equivalent characteristics including type strength and material Using substandard parts could result in injury or product malfunction Torque wrench tightening specifications must be strictly followed Replace any locking fastener locknut or patch screw if its locking feature be comes weak Definite resistance to turning must be felt when reusing a locking fastener If replacement is specified or required because the locking fasten er has become weak use only authorized Evinrude Johnson Genuin
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