SIGNAL BOX “MINIBOX GT”
Contents
1. 134706xA 21 22 Sam EN w Net E ATTUATOR PS PNEUMATIC ACTUATORS AND ACCESSORIES ICIN ISO 9001 2000 Cert n 0210 3 ATEX 94 9 CE BOX INDICATORE SIGNAL BOX MINIBOX GT NODELLO MODEL GTS 12 SENSORE SENSOAR P F NBN 4 12 GM40 E2 MASSA A TERRA ESTERNA 36 E EM EXTERNAL GROUND i S CUPOLA TRASPARENTE 0 ISS c i TRANSPARENT DOME N gt 204 5 m H R 2 o 34 7 Fl zr UM 25 ug IG 17 Ws on 39 N OG 6 W 2 ae o g ge RN 2 E lt lt 20 5 9 lt 2 FORI M20x1 5 N 2 HOLES M20x1 5 d _ 30 u 80 m ol FISSAGGIO INTERNO NSIDE FIXING 130 E PIEDI MOBILI CORTI SHORT MOVING FEET PIEDI MOBILI LUNGHI LONG MOVING FEET FISSAGGIO ESTERNO EXTERNAL FIXING 136 128 INDICATORE DI POSIZIONE POSITION INDICATOR jp Connessione scheda MINIBOX GTS 12 5 Massa negativa sensore inf 6 Uscita positiva PNP per utilizzatore sensore inf 7 Alimentazione sensore 10 30 VDC max 100mA sensore inf 8 9 1 88 Alimentazione sensore 10 30 VDC max 100mA sensore sup Uscita positiva PNP per utilizzatore sensore sup 0 Massa negativa sensore sup2. Board MINIBOX GTS 12 connection Negative ground inf sensor PNP positive output for user inf sensor Supply of inf sensor 10 30 VDC max 100A Supply of sup sensor 10 30 VDC max 100mA Positive ground sup sensor 0 Negative ground sup sensor lt gt 1882 cO O1 NBN4 12GM40 E2 2004 07 26 083311 Basic series CC General specifications Switching element function Rated operating distance Sy Installation Assured operating distance S4 Reduction factor ty Reduction factor Reduction factor osa Nominal ratings Operating voltage Up Switching 1 Hysteresis Reverse polarity protection Short circud protection Voltage drop Ua Operating current current Ho load supply current ly Indkcation of the switching state Standard conformity Standards Ambient conditions Ament temperature Mechanical specifications Core cross section Housing material Sensing tace Protection degree Connection type Inductive proximity switches PNP function 4 mm not embeddable 0 3 24 mm 0 45 0 4 0 75 10 30 V 0 800 Hz typ Protected against reverse polarity pulsing 53V 0 100 mA 0 5 mA typ 0 1 pA at 25 C 15 mA direction LED yellow EN 60947 5 2 25 70 C 248
3. normalmente aperto microinterrutore A normalmente chiuso microinterrutore Comune microinterrutore normalmente aperto microinterrutore B normalmente chiuso microinterrutore Board GT 2 connection Commone sup micro switch max 250V 5A N O normally open sup micro switch N C normally closed sup micro switch N C normally closed inf micro switch normally open inf micro switch Commone inf micro switch max 250V 5A UNS MI XPYXAOIAHNX 34706xA 16 22 CARATTERISTICHE GENERALI GENERAL RATINGS Tensioni Non inductive load Inductive load Rated voltage Carico resistivo Carico indutivo a P Lamp load SUUM load NO 125 VAC 250 VAC 250 VDC NOTE 1 The values in the parentheses are for the SSG 01 SPECIFICHE CONTATTI CONTACT SPECIFICATIONS ARTICOLO ITEM 965 2 SSG 01H T SSGOIP CONTATTI SPECIFICHE SPECIFICATION RIVET CROSSBAR CROSSBAR CONTACT MATERIALE MATERIAL SILVER GOLD ALLOY GOLD ALLOY APERTURA VALORE STANDARD w GAP STANDARD VALUE 0 5 mm 0 25 mm 1 A MAX sica 10A MAX 1A MAX 1AMAX MINIMO CARICO mila MINIMUM APPLICABLE LOAD 160 mA at5 VDC 1mAat5 VDC 1mAat5 VDC
4. 343 K 2 m PVC cable 0 14 mere PBT IP67 Subeect t moddicatiens duae T6 beached advances www pepperl fuchs com PEPPERL FUCHS GmbH Fuchs Printed m Germany Pepperl Fuchs Group Tel Germany 49 621 776 0 s USA 1 330 4253555 Singapore 65 67799091 Intemat htip www peppert uchs com
5. Regulation of the cams using a screwdriver as lever XPYXAQOIAHX r ATTUATORI MINIBOX GT Page 9 XPY A IAH A E AOHNA 3 TAYPOX THA 210 4836315 20 210 4817000 OEY KH AA120 OT32 BIIIE LINAOY 2310 754681 3 2310 751835 34706 3 22 34 06xA 4 22 1882 Finished the adjustment proceed with the riassembling of the box cover CAUTION During disassembling and cams adjusting it is possible that the O Ring placed on the top of box body comes out of proper seat Take care that the O Ring is well placed into his seat before to re assemble the cover to avoid malfunction of the BEP BOX and or leakages of the sealing Adjustment of lower cams Page 10 MINIBOX GT I ATTUATORI XPYLA PIAHE A E AOHNA 3 TAYPOX 210 4836315 20 210 4817000 OEY KH 120 32 BLIIE XINAOY THA 2310 754681 3 2310 751835 34706 0 22 Identification Gel WATTUATORIsrI e Vile 17 20090 Cusago MI ITALY x Ex CESI ATEX YAY I2 D Ex tD A21 IP 66 67 T85 C MINIBOX serial n Mechanical switches Max 250 V AC or DC 20 70 C A On top of box cover is present an identification plate showing the box type identification an the serial number of the box On the lower left corner close to the logo is indicated the switches typ
6. gt 34706xA 17 22 MINIBOX GTM M4 Board MINIBOX GTMMA connection Commone sup micro switch max 250V N O normally open sup micro switch N C normally closed sup micro switch N C normally closed inf micro switch N O normally open inf micro switch 0 Commone inf micro switch max 250V 2 i 1882 ATTUATORI MINIBOX GT Page 21 gt A E AOHNA 3 THA 210 4836315 20 210 4817000 120 32 2310 754681 3 2310 751835 34706 18 22 XPYXAQIAH GTS 3 5 Board MINIBOX GTS 3 5 connection MINIBOX GT DE T ev gt A E AOHNA AI PINIOY 3 TAYPOX 210 4836315 20 210 4817000 OEY KH 120 32 BLIIE XINAOY THA 2310 754681 3 2310 751835 34706xA 19 22 M INIBOX GTS 12 Board MINIBOX GTS 12 connection Negative ground inf sensor PNP positive output for user inf sensor Supply of inf sensor 10 30 VDC max 100mA Supply of sup sensor 10 30 VDC max 100mA Positve ground sup sensor O Negative ground sup sensor ES _ MINIBOX GT 2ooudoco Page 23 gt A E AOHNA 3 210 4836315
7. of the Minibox for the installation site In the case it is used in areas with danger of explosion it is important to check that the box is suitable for the area classification and for the characteristis of the inflammable substances present on the installation The fundamental safety requirements against the risk of explosino in the classified areas are established by the European directives 94 9 CE of 23 march 1994 with reference to the equipment and 1999 92 CE of 16 December 1999 with reference to the installations Areas with presence of gases inflammable vapours or fogs and dusts The criteria for the classification of the areas with a risk of explosion are established by the standard EN 60079 10 clasification of the dangerous areas due to the presence of gases and EN61241 10 classification of the areas in which combustible duts can be present The technical requirements of the electrical installations in the classified areas are given by the regulation EN 60079 14 Electrical constructions for explosive atmospheres due to the presence of gases Part 14 Electrical installations in areas with danger of explosions due to the presence of gases different from mines EN 60079 17 Electrical constructions for explosive atmospheres due the presence of gases Part 17 Check and maintenance of the electrical installation in areas with danger of explosion du to the presence of gases different from mines EN 61241 14 Electrical constructio
8. 20 210 4817000 120 32 1 2310 754681 3 2310 751835 1882 T ehnical data XPYXAOIAHXZ 34 06xA 20 22 Protection type 66 67 Allowable environment 20 4 70 C on work Temperature 40 80 C stock Dimensions See on lay out Approximate weight 0 6 Kg Body and brackets Dye cast aluminium power coated lega EN AC AISI 11 Cu2 Fe 2Fe UNI EN 1706 Electrical connections Extractable 1 5mm terminals AW G14 Connection cables fittings Stainless steel AISI 304 Class A2 70 UNI 5931 They must be certified according to the standard EN60079 0 EN 60079 1 EN 61241 0 ed EN 61241 1 in compliance with the Directive ATEX 94 9 CE and guaranteeing an IP66 minimum orotection degree Rotation way Adjustment adjustable with cams max 4 Similar max 2 d c 100mA or similar Inductive sensors max 2 Page 24 MINIBOX GT Ls P F SC3 5 NO BLAU 11 D Exia D20 T 108 C II3GExnLIIC Te X II3DIP67T112 c X 100mA or similar B ATTUATORI gt A E AOHNA 3 210 4836315 20 210 4817000 120 32 BLIIE XINAOY THA 2310 754681 3 2310 751835
9. 34706xA 1 22 gum mm SS H ATTUATORI PNEUMATIC ACTUATORS AND ACCESSORIES 9001 2000 Cert n 0210 4 Ano 1882 OPERATION AND SERVICEMANUAL II2 D 03 302 94 9 x Ex tD A21 IP66 67 T85 C SIGNAL BOX MINIBOX GT Edition 00 of 09 2008 gt A E AOHNA AI PINIOY 3 TAYPOX 210 4836315 20 210 4817000 OEY KH 120 32 THA 2310 754681 3 2310 751835 A djustment 34706xA 2 22 To effect the regulation of the cams of the Minibox to proceed a to the opening of the box as it follows 1 lo remove the srews ot fixing ot the cover ot the box with a screwdriver 1882 2 lo lift the cover and uncouple the spherical index Page 8 MINIBOX GT Kr XPYXAGOIAHY A E AOHNA AI PINIOY 3 TAYPOX 210 4836315 20 210 4817000 OEY KH 120 32 BLIIE XINAOY THA 2310 754681 3 2310 751835 The regulation of the cams in the Minibox is gotten using screwdriver of small dimension as it lever described following To position the screwdriver in the lodging of the cam and pushing in clockwise or counterclockwise sense we get the widening of the center cam and accordingly the uncoupling of the teeth on the shaft allowing the rotation of the aforesaid cams
10. 52 1 6 2 2 78 6 2 _ ixi 2 4 2 2 2 gt A E AOHNA AI PINIOY 3 210 4836315 20 210 4817000 120 32 THA 2310 754681 3 2310 751835 Spareparts GT MM4 34706xA 8 22 An ro 1882 14 MINIBOX GT I ATTUATORI A E AOHNA 3 TAYPOX 210 4836315 20 210 4817000 OEY KH AA120 OT32 BLIIE EINAOY THA 2310 754681 3 2310 751835 opare parts GT MM4 GT MM2 34706 922 9 2 _ _ Dye cast aluminium power coated En EN AB 46100 2 Camshaft 1 1 Steelnickeled 1612 4 Feet 20 30 2 2 Dyecast aluminium power coated 16261 EN AB 46100 Board for microswitches 2 1 0593 6 Cam 4 2 Derin 0267 NENNEN EN AB 46100 9 BenzingcirclipO 7 1 1 Stainless steel DIN6799 01226 17 Label 1 go p 18 Spacingring Jof Jo GT 2 Page 15 E gt A E AOHNA 3 210 4836315 20 210 4817000 AA120 OT32 THA 2310 754681 3 2310 751835 NET 34706 10 22 S afety instructions Description The Minibox mo
11. XINAOY THA 2310 754681 3 2310 751835 34 06xA 15 22 _ C ATTUATOR PS PNEUMATIC ACTUATORS AND ACCESSORIES ICIM ISO 9001 2000 Cert n 0210 3 ATEX 94 9 CE BOX INDICATORE SIGNAL BOX MINIBOX GT MODELLO MODEL GT MMe MICRO MECCANICI M ICRO SWITCH OMROM SS6G 5L2P 36 MASSA A TERRA ESTERNA E EXTERNAL GROUND E i4 1 4 N CUPOLA TRASPARENTE TRANSPARENT DOME lt I E 9 S o mjn i gt 9 zu Z lt Ee AS 2 o u z 5 T O o 29 29 Ba 4 OS LO lt E on CN o 5 8 2 FORI M20x1 5 ab Q 5 _ al 2 HOLES M20x1 5 lt x EHH p 8 d EHH i 30 80 o a Y 1 FISSAGGIO INTERNO NSIDE FIXING E PIEDI MOBILI CORTI FISSAGGIO ESTERNO EXTERNAL FIXING SIDE OUS PECES PIEDI MOBILI LUNGHI LONG MOVING FEET E 136 128 E INDICATORE DI POSIZIONE POSITION INDICATOR i CONNESSIONE SCHEDA MINIBOX GT MM2 eo Comune microinterrutore A max 250V
12. cable glandmust be strictly tightened so that the sealing rigs can crea te the pressure necessary to a avoid the transmission of mechanical strains onto the terminals b guarantee the mechanical protection IP degree of the box Furthemore any fittings which are not supplied by the costructor For the cylindrical edging AN ISO 228 must have realized a device of block against the loosening using a loctite sealing procedure The used not holes must be closed with certified plugs for categories 2D and to guarantee the protection IP66 67 Ground connection Besides the ground connection foreseen inside the box the latter is equipped with a second externally positioned ground connection It must be connected to the general ground of the installation using a suitable section conductor According to the S section of the line conductor the section of the ground conductor must be Per S 16mm 16 mm S 35 mm 20 5S Per S gt 35 mm 1882 ms B ATTUATOR Page 18 MINIBOX GT A E XPYLA PIAHE A E AOHNA AI PINIOY 3 THA 210 4836315 20 210 4817000 120 32 BLIIE XINAOY 2310 754681 3 2310 751835 34706xA 13 22 El The Minibox GT needs no extraordinary maintenance In fact inside it there are no organs wich need it When it is necessary to open the box unscrew the 4 fixing srew
13. del has been conceived and constructed according to the Directive ATEX 94 9 CE Group ll category 2D with reference to the standard EN 61241 0 and 61241 1 The protection mode is tD A21 IP66 67 T 85 C electric characteristics Proximity sensors Inductive sensors Micro mechanical mew nam voltage 10 60 25 30V DC 250 V Maximum nominal current 200 mA 100 mA 5 3000 Hz Pi 50260Hz 20 70 C 20 70 C 20 70 C Marking C p n of notified organism for ATEX surveillance and with the relative technical rules Group surface Category 2 apparatus Explosive atmosphere with presence of dusts Marking of compliance with the applicable European directives e S D C ExtDA21 Protection through custody method A zone 21 66 67 Degree of protection Degree of protection gt SSS o T 85 Maximum surface temperature Environmental temperature 20 70 C 45 C 70 Dangerous area Installation category in compliance with the Directive ATEX 94 9 CE 2D Page 16 MINIBOX GT ATTUATORI XPY A IAH A E AOHNA 3 TAYPOX THA 210 4836315 20 210 4817000 OEY KH AA120 OT32 BIIIE LINAOY 2310 754681 3 2310 751835 wa afety instructions for the installatic d 1 1 22 dangerous areas Installation of the enclosure Before installing the BOX carefully read the user and maintenance manual Suitability
14. e and related technical data B aTTLUATORI MINIBOX GT Modello 2C 2M Cams number Microswitches number Numero di Serie 00004 Production year Progressive production number An 1882 Page 11 gt A E AOHNA AI PINIOY 3 THA 210 4836315 20 210 4817000 OEY KH 120 32 2310 754681 3 2310 751835 S pare parts MINIBOX GT La T araron gt A E AOHNA AI PINIOY 3 TAYPOX THA 210 4836315 20 210 4817000 OEY KH AA120 OT32 BLIIE YZINAOY 2310 754681 3 2310 751835 34 06xA 6 22 34706 7 22 S pare parts GTS 12 Dye cast aluminium power coated 16251 EN AB 46100 Polycarbonate 02263 Steel nickeled 16212 4 Feet 20 30 Dye cast aluminium power coated 16261 EN AB 46100 Board for miscroswitches 2 103938 Delrin 2 02267 TCP screws 4 22 Stainless steel AISI 304 01299 Dye cast aluminium power coated 16257 EN AB 46100 ty 1 1 2 1 Benzing circlip 7 1 Stainless steel DIN6799 01226 Spherical Index suit of red line 1 02264 1 1 2 1 2 2 01530 00999 01106 01233 01505 Lael lo po oy 1 Blade for sensors 2 Stainless steel sensor 22 Spacingring Delrin 11 Cover O Ring 0113 97 2 62 NBR MO4D 0583
15. ns destined to be used in the presence of combustible dusts Part 14 Choice and installation and EN 61241 17 Electrical constructions destined to be used in the presence of combustible dusts Part 17 Check and maintenance of the electrical installations in areas with danger of explosion differnt from mines According to these technical and legislative provisions the choice of the box must consider the following factors Type of installation surface installations group ll Area classification 0 1 2 20 21 22 for which equipment of 1 2 3 category respetively is suitable Characteristics of the inflammable sustances present in the form of gases vapours or fogs and dusts layer Sub group IIB IIC T6 temperature class it defines the ignition te IP 66 degree of protection 9 NS 1882 gt A E AOHNA AI PINIOY 3 210 4836315 20 210 4817000 120 32 THA 2310 754681 3 2310 751835 a 34706xA 12 22 C able inputs The connections must have realized through entrances of cable certified for the categories 2D complying with the standard EN61241 1 and to guarantee a level least of protection IP66 67 When the cable input is made by means of a cable gland with a minimum IP66 67 protection degree it must be correctly chosen with respect to the type of installation and cable The
16. s ONLY AFTER CUTTING THE VOLTAGE The terminals of the electrical connections must be strictly tightened to avoid high contact resistance and consequent overheating he cover must be stictly tightened and blocked against the loosening of the suitable locking srew The replacement of fittings and parts of the cable inputs must be carried out using identical components to those supplied by the manufacturer in order to garantee a suitable protection When substituting the clamping screws please make sure you use screw type A2 70 UNI 5931 gem m arruATOR MINIBOX GT Page 19 gt A E AOHNA 3 210 4836315 20 210 4817000 AA120 OT32 THA 2310 754681 3 2310 751835 34 06xA 14 22 SPESSO ANE Electricalconnections Caution To be sure that power is swiched off before to proceed with electrical connections Board MINIBOX 2 connection Commone sup micro switch max 250V N O normally open sup micro switch N C normally closed sup micro switch N C normally closed inf micro switch N O normally open inf micro switch 0 Commone inf micro switch max 250V E 2 00 P Page 20 2 MINIBOX GT gp gt A E AOHNA AI PINIOY 3 TAYPOX THA 210 4836315 20 210 4817000 OEY KH 120 32 BLIIE
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