5 Piece Lifting Kit
Contents
1. EC 5 Piece Lifting Kit Instruction Manual Item Code 334091 INTRODUCTION Please read this manual before you use your lifting kit and ensure you understand its Y Contains all equipment needed to safely lift support and work beneath a vehicle 2T Trolley Jack 2T Axle Stands Padded Car Creeper Wheel Wrench with 17 19 mm socket Steel Wheel Chocks 2 Tonne Lifting Capacity Y Lifting range 14 cm to 34 cm 5 to 13 Y Short wheel base jack 32 cm operation and the safe procedures to be observed Ensure this manual is retained for future reference and that new users of this product read and understand the content before they use the lifting kit GUARANTEE This product is guaranteed by Halfords against manufacturing defects for a period of 12 months from the date of purchase This does not affect your statutory rights Should you experience a problem please return the product together with this manual and your receipt to your nearest Halfords store 2 TONNE HYDRAULIC TROLLEY JACK SHORT WHEEL BASE PRIOR TO OPEARATION Air may become trapped in the hydraulic system during transit To purge air 1 Open release valve by turning handle counter clockwise 2 Pump handle rapidly 4 full strokes This will expel air that may have entered oil passages during transit 3 Close release valve rotating handle clockwise and pump handle 4 If lift arm raised jack is ready for use If not repeat this proced2. Place axle stands of appropriate capacity under the vehicle DO NOT CRAWL UNDER VEHICLE WHILE LIFTING VEHICLE OR PLACING OR REMOVING AXLE STANDS Place axle stands at vehicle manufacturer s recommended lift areas that provide stable support for the raised vehicle OPERATING INSTRUCTIONS 2 To lower load Open release valve VERY SLOWLY by turning handle counter clockwise When release valve is opened saddle and load will be lowered Lower the vehicle slowly so as not to shock load the axle stands Once repairs are completed raise vehicle enough to remove axle stands Lower vehicle very slowly Caution Keep hands or feet away from the hinge mechanism of the jack CARE AND MAINTENANCE INSPECTION Visual inspection should be made before each use of the jack checking for leaking hydraulic fluid and damaged loose or missing parts If subjected to an abnormal load or shock Any jack which appears to be damaged in any way found to be badly worn or operates abnormally MUST BE REMOVED FROM SERVICE LUBRICATION All moving joints require lubrication often Using a grease gun grease the lift arm pivot shaft grease fitting until grease appears at the end of the shaft Oil all lift arm linkages front wheels and rear casters MAINTENANCE IMPORTANT When adding or replacing oil always use a qualify hydraulic oil DO NOT use brake fluid transmission fluid alcohol glycerine detergent motor oil or dirty oil as improper fluid can cause
3. cks in pair one pair per tyre If more than one tyre is blocked use additional pairs of foldable wheel chocks Fig 13 Always position foldable wheel chocks so each is centred on the thread of the tyre Off centre positioning could cause sudden instability resulting in personal injury and or property damage Ve Unfold and pull out the Lock support bar in support bar to stop groove SPECIFICATIONS Steel Wheel Chocks TRF3553 Wheel size Up to 16 Wheel Capacity Up to 1800 kg saree a ji Manufactured by B98 0DE Changshu Tongrun Auto Accessory Co Ltd Jiangsu Visit us at www halfords com China
4. e owner s manual for correct vehicle weight Do not exceed axle stands safe working load Use only as specified by the manufacturer Use no more than a single pair of axle stands Fig 5 Use only on a hard level surface e g concrete Securely chock wheels remaining on the ground Fig 6 Ensure that each stand is securely located under a strong point on the vehicle consult vehicle owner s manual for guidance Fig 3 Fig 4 Exercise extra care when used on a three wheeled vehicle or trailer Upper and lower columns are to be used as a pair as supplied For your safety do not modify or alter these axle stands WARNING Never work under a vehicle supported only by a jack After lifting the vehicle support immediately with properly rated axle stands INSTRUCTIONS To support vehicle Pull the upper column out from the lower column Insert the locating pin into the suitable hole on the upper column Secure the locating pin by inserting the split pin into it Carefully position the axle stands so that the load will contact the centre of the engagement head Always use axle stands in pairs and only on those parts of the vehicle which can sustain the load Please consult the vehicle support points NOTE e The stands must only be positioned on a hard level surface when operational e The rated load of 2 Tonnes per pair must not be exceeded under any circumstances e Centre load on the engagement head e Use as a matched pair
5. lly tighten the wheel nuts Always tighten the wheel nuts in a diagonal sequence refer to your vehicle manufacturer s handbook for torque settings SPECIFICATIONS Wheel Wrench with 17 19 mm socket TRX31901 34 cm approx STEEL WHEEL CHOCKS WARNING Study understand and follow al warning and operating instructions prior to use Failure to heed this warning may result in personal injury and or property damage Foldable wheel chocks are designed to be used only on hard level surfaces capable of sustaining the load Do not attempt to raise vehicle by driving onto the foldable wheel chocks Use common sense and caution when working on or around a vehicle that has been lifted This product is intended to be used on cars only The foldable wheel chocks have been designed to be used in conjunction with all lifting equipment to help provide a safe and stable lifting condition Foldable wheel chocks are not supporting devices and should not be used to raise or to permanently support secure a vehicle to prevent movement Use in pair on level surface only with car in park or handbrakes fully applied No alternations to the chocks shall be made Up to 16 wheels 1800 kg INSTRUCTION FOR USE Place automatic transmission selector in park place manual shifter selector in gear with the hand brake engaged To prevent further vehicle movement wheels should be securely blocked with foldable wheel chocks Fig 12 Always use foldable wheel cho
6. ly Release valve Power unit assembly Rear caster assembly Lifting handle oONOQOGOARAON This jack contains no user serviceable parts Any modification may render the jack unsafe EC DECLARATION OF CONFORMITY We Halfords Limited Icknield Street Drive Redditch Worcestershire B98 ODE hereby declare that the machine described below is both in its basic design and construction and in the version marketed by us conforms to the relevant safety and health related requirements of the appropriate EC Directives This declaration shall cease to be valid if modifications are made to the machine without our approval Product 2 Tonne Hydraulic Trolley Jack Short Wheel Base Sold as part of the 5 Piece Lifting Kit Model T820033 Item Code 334091 to be entered by customer Applicable EC Directive Regulations Machinery Directive 2006 42 EC as amended by Directive 2009 127 EC EN1494 2000 A1 2008 Mobile or movable jacks and associated lifting equipment The Supply of Machinery Safety Regulations 2008 Statutory instrument 2008 No 1597 The Supply of Machinery Safety Amendment Regulations 2011 Statutory instrument 2011 No 2157 It is ensured through internal measures that series production units conform at all times to the requirements of current EC Directives and relevant standards CHRIS HALL Head of Quality 1 Nov 2012 2 TONNE AXLE STANDS SAFETY INSTRUCTIONS Read Instructions carefully before use Check vehicl
7. serious internal damage to jack Oil Filler Plug aA Proper Oil Level Plunger Down TIZI ray S an a RE y l RSs Fig 1 Ram All The Way In To add oil With saddle fully lowered and jack on level ground remove filler plug see Fig 1 Oil should be filled to level of oil filler plug hole If low add oil as needed Maintenance and inspection The owner and or user must maintain and inspect the jack in accordance with the manufacturer s instructions SPECIFICATIONS 2 Tonne Trolley Jack Short Wheel Base T820033 Low height 14 cm 5 High height 34 cm 13 Wheelbase Saddle diameter Handle length Base length Chassis width Trouble Shooting Check List The release valve is not closed Turn the valve clockwise tightly Low on oil Refill the jack to the correct level of oil The hydraulic system is filled with air Open the release valve pump handle rapidly 4 full strokes to purge air close release valve Return spring is broken or linkages binding Repace spring if broken Grease pivot shaft oil all lift arm linkages Discharge ball is not sealing hydraulic system and oil may be dirty Manually flush hydraulic system by raising and lowering lift arm by hand Open the release valve as required to raise and lower the lift arm Manually raise and lower lift arm m Zz O DESCRIPTION Front wheel assembly Saddle Handle fork Handle assemb
8. the frame Tighten the screws with the hex key provided Fig 9 Connect the two sections of the creeper together and ensure the pin retaining holes are aligned Fig 10 Insert the lock pin through the aligned holes and press the plastic cap over the head of the locking pin Fig 11 SPECIFICATIONS Padded Car Creeper TR6454B 89 cm x 39 cm x 9 cm approx MAINTENANCE Periodically inspect for corrosion damage cracking bent or missing parts Stop using this product if any of these conditions are found Rectify before using Do not expose to prolonged wet or corrosive conditions Clean all surfaces after each use with a dry clean cloth and store in a dry protected environment Keep work area clean Cluttered work areas invite injury FAILURE TO HEED THIS WARNING MAY RESULT IN PERSONAL INJURY AND OR PROPERTY DAMAGE WHEEL WRENCH WITH 17 19 mm SOCKET INSTRUCTIONS FOR USE 1 2 3 Before changing a wheel ensure the handbrake is on and the car is on level ground Use hazard light or warning triangle if changing a wheel on roadside Before jacking up the car loosen the wheel nuts Jack up the car following the manufacturers recommended advice and support the car immediate by other appropriate means Spin off the loosen wheel nuts Remove the wheel clean the threads and oil them lightly to prevent rusting Fit the spare wheel and partially tighten the nuts before lowering the jack When the car has been lowered fu
9. to support one end of a vehicle only To lower load Raise vehicle clear of stands Carefully lower the stands to lowest position Remove stands then carefully lower vehicle to the ground Ensure that all tools equipment and personnel are clear before lowering the load Upper Column Locating Pin Lower Coulumn Fig 7 SPECIFICATIONS 2 Tonne Axle Stands T41007 Low height 30 cm 11 46 High height 40 cm 13 Safe Working Load 1000 kg per stand MAINTENANCE Periodically inspect each stand Ensure all parts move freely Do not apply oil or grease to any part of this product If rust appears sand affected area and cover with suitable utility paint STORAGE Store stands in an upright position in a clean dry area PADDED CAR CREEPER WARNING Study understand and follow all instructions before assembling this product Do not stand on this car creeper or use it as a cart If the creeper is not used correctly it could cause a hazard If parts are missing loose or broken stop using immediately and discard Always use the car creeper on a smooth hard level surface ALWAYS ENSURE THAT THE VEHICLE YOU ARE UNDER IS SUPPORTED CORRECTLY AND SAFELY PARTS LIST Car Creeper frame sections X 2 Castor wheels X 6 Lock pins with locking caps X 2 Hex Key X 1 ASSEMBLY INSTRUCTIONS Unscrew the top part of the castor wheels Fig 8 and align them with the holes in the metal frame of the creeper Fix each castor to
10. ure WARNING Read study and understand all warnings and operating instructions prior to use Do not overload this jack beyond the rated capacity This jack is designed for use only on hard level surfaces capable of sustaining the load This is a lifting device only The load must be supported immediately by other appropriate means Do not move or dolly the vehicle while on the jack Lift only on areas of the vehicles as specified by the vehicle manufacturer Centre load on saddle prior to lifting Some vehicles require an adaptor to properly engage the frame for lifting Use vehicle manufacturers instructions on proper lifting No alternations on the jack shall be made Failure to heed these warnings may result in personal injury and or property damage FOR YOUR SAFETY AND TO PREVENT INJURY Use Service Jack For Lifting Purposes ONLY et N Y Always Support vi Vehicle with Axle Stands OPERATING INSTRUCTIONS IMPORTANT Before attempting to raise a vehicle check vehicle service manual for recommended lifting surfaces 1 To raise load Close release valve tightly by attaching jack handle to release valve and turning handle clockwise DO NOT OVERTIGHTEN Position jack under load so that saddle will contact load firmly and load is centred so it cannot slip Insert jack handle into the socket and pump up and down until saddle approaches the load Once again check to see that saddle is correctly positioned Raise load to desired height
Download Pdf Manuals
Related Search