MANUAL - Keating of Chicago
Contents
1. BL BLACK BR BROWN B R BLACK RED 5 RED 208V BO GRAY 42. pvp 4 BLACK COM 5 RED 208V SEE 46 GRAY 480V 90 TRANSFORMER OW e FM CONNECTION Ric o ne S W 42 ORANGE 240V 2 3 6 41 WHITE 1204 MEWESENKZENE S 9o 000 of 10 TR gt 24VAC REAR DRAIN ka it R2 NO NE Ole were SE e REED SWITCH NE GE Jem a DOG NOOO a CONTROL PANEL TRAY c TeT gt e s e I I Je pr WIRE COLOR CODES z s e 5 le gt e o BROWN CONTROL PANEL INSERT 8 68 GU lt 9 BU BLUE s GY GRAY io GR GREEN LEFT TIMER RIGHT TIMER OR ORANGE ng 2 ng 7 2 0 0 MOV Y RD RED Da p i WO WH WHITE
3. ES 20 TRANSFORMER GB le FM CONNECTION O0 BEL CHART po Da 134 10 1 15 2456 60 68 W 60 6 2 15 6 AO 200 A 2 GO m OG 75VA 1 12 OMO i 12 13 S AUS KO 9 929 On CR2 080 4 69 63646768805 62 63 e TROL Pj TR T PONTROL PANEG 1 2 131 8 2 s3 4 CONTROL PANEL INSERT EDER 68 i D o 900 8 GB LEFT TIMER RIGHT TIMER gt 2 l Q 5 5 i jl 16 6 69 1 1 1 Ce ll fo 27 n 4149 B os B Ge POWER CONNECTION BOX NOTES 1 WIRES 1 TO 6 ARE 10 AWG WIRES 7 TO 15 ARE 12 AWG 2 ALL OTHER WIRES ARE 18 AWG 1 800 KEATING 27 10x11 TS 2006 208 240V amp 480V 3 PHASE with REAR DRAIN HEATING ELEMENTS
4. AWG WIRES 9 24 ARE 10 AWG FOR 208 240 VOLT UNITS AND 12 AWG FOR 480 VOLT UNITS 2 ALL OTHER WIRES ARE 18 AWG 3 THIS DIAGRAM SHOWS 240 VAC SUPPLY VOLTAGE FOR THE PRIMARY SIDE OF THE TRANSFORMER FOR THE BASKET LIFT POWER SUPPLY BOX m TRAY 3 1 CONTROL PANEL INSERT YI oe RIGHT TIMER Q Q 6 GR Ale ae a POWER CONNECTION 18 20 TS 2006 208 240V amp 480V 3 PHASE with REAR DRAIN amp SAFE amp EASY FILTER HEATING ELEMENTS QM MAMO 34 BLACK COM 45 RED 296V
5. SEE 36 GRAY 480V 43 AWH WH 30 A om a um CHART o Mos ai gt e g a 19 Go d a a 6 VIRISISTSTS NOTCH BL 5 6 TRANSFORMER CONNECTION CHART Logger REAR DRAIN ule Wi e 0 wee REED SICH ole 0 WIRE COLOR CODES BL BLACK 062 6 6967 69 G0 19 4 16 BROWN ex Y Yon 60 6 CONTROL w BU BLUE e o e poje GY GRAY Te s e s e z e e e GREE 1 5 W OR ORANGE RD RED WH WHITE 9 Oe lal YL YELLOW LEFT TIMER RIGHT TIMER i amp a m COMPONENT CODES E CB CIRCUIT BREAKER 4 CR CONTACTOR 24VAC DB POWER DISTRIBUTION BLOCK o GE FM FAT MELT TIMER SWITCH GRD GROUNDING LUG OW RECEPTACLE HL HIGH LIMIT SWITCH m MELT FRY SWITCH FRONT COVER OMT OVER TEMP LIGHT RED POWER SWITCH POWER CONNECTION BOX R RELAY 24VAC RDS REAR DRAIN VALVE SWITCH NOTES RTC READY TO COOK LIGHT GREEN 1 FILTER RECEPTACLE amp POWER CORD APPLIES TH THERMOSTAT ONLY TO UNITS WITH FILTER TR TRANSFORMER 2 WIRES 1 TO 8 ARE
6. POWER CONNECTION BOX NOTES WIRES 1 TO 10 ARE 10 AWG WIRES 11 TO 30 ARE 10 AWG FOR 208 240 VOLT UNITS AND 12 AWG FOR 480 VOLT UNITS 2 ALL OTHER WIRES ARE 18 AWG 34x24 BB 2006 208 240V amp 480V 3 PHASE with REAR DRAIN amp SAFE amp EASY FILTER HEATING ELEMENTS 4 BLACK COM 35 RED 2084 GRAY 480V ORANGE 240V fi WHITE 120 NOTCH TRANSFORMER CONNECTION CHART REAR DRAIN LEFT RDS FM REN 1 2 3 Ge Yow MAGNETIC REED SWITCH 2 REAR DRAIN RIGHT ONE 2 2 a A 8 GO GO 6 A m 55 GONTROL PANEL TRAY SEE TRANSFORMER CONNECTION 03 27 299 ae Yo OO WIRE COLOR CODES BL BLACK BR BROWN BU BLUE GY GRAY GR GREEN OR ORANGE RD RED WH WHITE YL YELLOW COMPONENT CODES CB CIRCUIT BREAKER CR CONTACTOR 24VAC DB POWER DISTRIBUTION BLOCK FM FAT MELT TIMER SWITCH GRD GROUNDING LUG HL HIGH LIMIT SWITCH MF MELT FRY SWITCH p POWER SWITCH PO
7. 14 12 Contactor Tray Top View Front Drain Unit ITEM O O A EN o 11 12 13 14 15 16 DESCRIPTION SWITCH ROCKER ON OFF DPST SWITCH ROCKER SPDT WHITE INDICATING LIGHT GREEN 28V INDICATING LIGHT RED 28V TIMER DIGITAL 24V 120VAC THERMOSTAT KNOB BLACK THERMOSTAT DIAL PLATE FRYER 250 375 THERMOSTAT FAT MELT INFINITE CONTROL CONTACTOR 3 POLE 30 AMP CONTACTOR 3 POLE 50 AMP CONTACTOR 4 POLE 30 AMP CONTACTOR 4 POLE 40 AMP TRANSFORMER STEP DOWN 24VAC 75VA HIGH LIMIT RESETTABLE CIRCUIT BREAKER 16 AMP 1 POLE CIRCUIT BREAKER 25 AMP 1 POLE CIRCUIT BREAKER 32 AMP 1 POLE CIRCUIT BREAKER 40 AMP 1 POLE CIRCUIT BREAKER 13 AMP 1 POLE CIRCUIT BREAKER 20 AMP 1 POLE RELAY MAGNETIC REED SWITCH CIRCUIT BREAKER BASKET LIFT 4AMP 1 POLE 208 240V 208 240V 208 240V 208 240V 480V 480V R MR M lt R Not Shown Rear Drain Fryers Only 14 keatingofchicago com Contactor Tray Front View Front Drain Unit P N 035030 025726 021255 021209 056921 060612 058037 031099 037470 033896 033899 053385 053383 056037 060806 057338 033525 033885 033881 057337 033920 030844 053777 058219 10x mu Gd ak ee tk 2 11 208 480V 14 18 20 Quantity Per Model u m m m
8. 4 BLACK COM 45 RED 208V PA RY TRANSFORMER 42 ORANGE 2404 fo p 5 1 WHITE 120 NOTCH CONNECTION CHART 22 o REAR DRAIN a won OP Ge o Qo 5 GU 9 CONTROL 1 2 4 5 9 ev ts e e fe WIRE COLOR CODES T ar BL BLACK PANEL BR BROWN BU BLUE CO GY GRAY LEFT TIMER RIGHT TIMER GR GREEN 1 OR ORANGE 5 RD RED WH WHITE YL YELLOW COMPONENT CODES g E 9 CIRCUIT BREAKER P les CR CONTACTOR 24VAC DB DB POWER DISTRIBUTION BLOCK GB id mum FM FATMELT TIMER SWITCH RECEPTACLE GRD GROUNDING LUG POWER CONNECTION BOX HL HIGH LIMIT SWITCH FRONT COVER MF MELT FRY SWITCH LS OMT OVER TEMP LIGHT RED NOTES P POWER SWITCH 1 FILTER RECEPTACLE amp POWER CORD APPLIES R RELAY 24VAC ONLY TO UNITS WITH FILTER RDS REARDRAIN VALVE SWITCH 2 WIRES 1 TO 10 ARE 10 AWG WIRES 11 TO 30 ARE RTC READY TO COOK LIGHT GREEN 10 AWG FOR 208 240 VOLT UNITS AND 12 AWG FOR TH THERMOSTAT 480 VOLT UNITS TR TRANSFORMER 3 ALL OTHER WIRES ARE 18 AWG 34x24 TS 2006 208 240V 8 480V 3 PHASE FRONT DRAIN HEATING ELEMENTS mem um vtm 44 BLACKCOM 45 80 208 BD mons Tecno nori R C NC he E i CHART NOT
9. Rac NO NC gt Jo gt Js o 15 le Rdc C NO NC SEE TRANSFORMER CONNECTION CHART AQ Quo 020 9 CONTROL PANEL TRAY 9 CONTROL PANEL INSERT CPU POWER CONNECTION BOX NOTES 1 FILTER RECEPTACLE amp POWER CORD APPLIES ONLY TO UNITS WITH FILTER 2 WIRES 1 TO 6 ARE 10 AWG WIRES 7 TO 18 ARE 10 AWG FOR 208 240 VOLT UNITS AND 12 AWG FOR 480 VOLT UNITS 3 ALL OTHER WIRES ARE 18 AWG FILTER RECEPTACLE FRONT COVER 115 120 VAC 60 HZ 34x24 CPU 2007 208 240V amp 480V 3 PHASE with REAR DRAIN amp SAFE 6 EASY FILTER BLACK COM 5 RED 2087 16 GRAY 480V f2 ORANGE 2401 1 WHITE 120v NOTCH TRANSFORMER CONNECTION CHART BB 2709 o fo Rdc NO 13 1 1 REAR DRAIN FT le ye REED 69 49 SEE TRANSFORMER GBA GONNECTIO
10. 10 sajiw 06 syonpoad 19410 104 sed Juawaoejdal 104 asuadxa Joqe pue 9 sesuedxe Burwoj oj ed eys 1903515 84 34 Buneay jo esuedxe atq 1e eq 245 iueueoe doJ 10 uong Wed 10 10 zanpoud au jo jo uondo eui 1e 49 Jo pue ay eq jjeus ejos y esiwuaujo 10 2 AJUBLIEM 10 uj ALIIISVIT JO SNOLLV LIWIT pequosep eur 12efqns sujuoui 09 1544 eux Buunp Ajuo Ajuo 2 1511 eut pred eq 0 1461944 Burjeay 0 jesseA eui jo asud zuana uey 5 J SS8A quauigoejdaJ eu JO 1509 au 1sureBe aq eus ejsed 194 eAn29J8p 10 eu 9601 021 601 00 801 6 9007 96 58 09 SUJUOW 98 61 08 5 Z 19 001 SYJUOW 09 6 1944 uonejjeysu aui 05 24 uo paseq ay 01 diysuew Jom 10 5108 AJUELIEM P3 BJOJd Aled PEEL 1 eunf Jaye paseysind 5 9 4 AINVIDIVM TASSJA VLSVd 8 HHAHH se 5 855 81584 9 19414 ejep ay
11. Ajsulu ponad e 10 sued Juawooe da uonej ejsul luawdinba ay jo e 10 aq eys sued pue 815841 x 19414 uey aygo y ALNVUUVM JO HLONAT suonipuoo pue swa 0 84 031281015 diysueW YOM 10 jenazew 199j9p 0199 41 01766 Sunf Jaye SIonpoud sued queue eda Hunesy pue 815844 X 18A14 19 3193005 00 suiajs S 81864 dsuy daay suiejs g 193114 Buneey mau 19101519 S UEJIEM ou 2 jo Buneey SNOISNTOXA QALIAIT NIWA TEE SERVICE INFORMATION If you have a service related question call 1 800 KEATING Please state the nature of the call it will ensure speaking with the appropriate person Have your serial and model number available when ordering parts As continuous product improvement occurs specifications may be changed without notice KEATING LIMITED WARRANTY CARD PLEASE COMPLETE AND MAIL AT ONCE WARRANTY IS NOT IN EFFECT UNTIL CARD IS RETURNED OR COMPLETE THE WARRANTY CARD ON OUR WEBSITE FOR YOUR CONVENIENCE COMPANY ADDRES
12. 69 163 G4 Gs 7 5 Q 12 Ys Xon Gu v CONTROL WIRE COLOR CODES 1 gt 15 gt 12 BL BLACK BE s o 12 BR BROWN Yon Go Yon yen CONTROL DI 02 1 1 en BU BLUE ER WAR d GR GR GREEN 92 A OR ORANGE RIGHT TIMER RD RED 9 8 9 d Ah WH WHITE V YL YELLOW ORIS gt COMPONENT CODES 99 m CB CIRCUIT BREAKER 5585585958598 o CR CONTACTOR 24VAC H m IQ FILTER DB POWER DISTRIBUTION BLOCK DAY 2 RECEPTACLE H FM FATMELT TIMER SWITCH me OMT GRD FRONT COVER GRD GROUNDING LUG OG p HL HIGH LIMIT SWITCH POWER CONNECTION BOX 60 HZ MF MELT FRY SWITCH OMT OVERMAX TEMP LIGHT RED P POWER SWITCH NOTES R RELAY 24 1 FILTER RECEPTACLE amp POWER CORD APPLIES RDS REARDRAIN VALVE SWITCH ONLY TO UNITS WITH FILTER RTC READY TO COOK LIGHT GREEN 2 WIRES 1 TO 6 ARE 10 AWG WIRES 7 TO 18 ARE TH THERMOSTAT 10 AWG FOR 208 240 VOLT UNITS AND 12 AWG FOR TR TRANSFORMER 480 VOLT UNITS 3 ALL OTHER WIRES ARE 18 AWG 1 800 KEATING 29 14 TS 2006 with BASKET LIFT 208 240V amp 480V 3 PHASE with REAR DRAIN amp SAFE amp EASY FILTER WIRE COLOR CODES HEATING ELEMENTS
13. e 55 1 WHITE 120 NOTCH CONTROL TRANSFORMER PANEL j CONNECTION CHART TRAY i WIRE COLOR CODES GG ol le ol lal la BL BLACK PANEL BR BROWN INSERT 2 BU BLUE a a aL w w GR GREEN OR ORANGE RD RED WH WHITE i YL YELLOW me COMPONENT CODES os CB CIRCUIT BREAKER GRD CR CONTACTOR 24VAC Q O DB POWER DISTRIBUTION BLOCK POWER CONNECTION BOX FM FAT MELT TIMER SWITCH GRD GROUNDING LUG 3 HL HIGH LIMIT SWITCH NOTES MF MELT ERY SWITCH 1 WIRES 1 TO 8 ARE 10 AWG POWER SWITCH WIRES 9 TO 24 ARE 10 AWG FOR 208 240 VOLT UNITS PO POWER ON LIGHT CLEAR AND ARE 12 AWG FOR 480 VOLT UNITS TH THERMOSTAT 3 ALL OTHER WIRES ARE 18 AWG TR TRANSFORMER 1 800 KEATING 25 24 BB 2006 208 240V 8 480V 3 PHASE with REAR DRAIN and SAFE amp EASY FILTER HEATING ELEMENTS w wne wne SAM BLACK COM 5 REC 298V 36 GRAY 480V
14. 1 1 1 1 1 1 I 1 1 WIRE COLOR CODES NOTES BL BLACK 1 WIRES 1 TO 18 ARE 10 AWG BR BROWN FOR 208 240 VOLT UNITS AND BU BLUE ARE 12 AWG FOR 480 VOLT UNITS GR GREEN 2 ALL OTHER WIRES ARE 18 AWG sa lt c RO OM z POWER CONNECTION BOX ES RENE COMPONENT CODES HL HIGH LIMIT SWITCH WH WHITE CB CIRCUIT BREAKER MF MELT FRY SWITCH YL YELLOW CR CONTACTOR 24VAC P POWER SWITCH DB POWER DISTRIBUTION BLOCK PO POWER ON LIGHT WHITE FM FAT MELT TIMER SWITCH TH THERMOSTAT GRD GROUNDING LUG TR TRANSFORMER 24 keatingofchicago com 14 18 20 BB 2006 208 240V 8 480V 3 PHASE with REAR DRAIN amp SAFE 6 EASY FILTER HEATING ELEMENTS WE wo ie 14 BLACKCOM 5 PED 208V OG ORANGE 24 6 5 a 1
15. SEE TRANSFORMER CONNECTION CHART 26 amp 60 HZ ret NOTCH FM a a t a a eo TRANSFORMER GAAS EL BL BL WH WH WH RD RD 13 CONNECTION CHART 1 22 eH 2 2 GE 99 75VA TR M REAR DRAIN Noe pe mle HS u HONEDE r ala OLE O BL BL BL WH ADOBE Es GHEE H m WIRE COLOR CODES BE BLACK rE EEG EEE BR BROWN CONTROL we 52 O BU BLUE PANEL P e GY GRAY INSERT COCOCOCO 9 8 GR GREEN OR ORANGE RD RED 5 WH WHITE l ART W e s s o e e FILTER COMPONENT CODES RECEPTACLE CB CIRCUIT BREAKER i FRONT COVER CR CONTACTOR 24 A DB POWER DISTRIBUTION BLOCK LOGS iuc FM FATMELT TIMER SWITCH POWER CONNECTION BOX GRD GROUNDING LUG HL HIGH LIMIT SWITCH MF MELTFRY SWITCH NOTES P POWER SWITCH 1 FILTER RECEPTACLE amp POWER CORD APPLIES PO POWER ON LIGHT CLEAR ONLY TO UNITS WITH FILTER R RELAY 24VAC 2 WIRES 1 TO 8 AR
16. m 2 2 ak jj ak ck 2 m m m o 2 480V 2 1 1 24 1 1 1 1 2 1 1 1 1 4 4 10 480V 10 34x24 m m A M mA 4 480v 12 TS CONTROL PANEL 208 240V 8 480V with TOGGLE SWITCHES not shown to scale BOOT BLACK WASHER SEALING RING 9 E 19 INSERT Detail Area 059870 DIAL PLATE MOUNTING THERMOSTAT MOUNTING 15 Contactor Tray Top View Front Drain Unit Contactor Tray Front View Front Drain Unit ITEM DESCRIPTION P N 10x11 14 18 20 24 Quantity Per Model 1 SWITCH TOGGLE SEALED ON OFF 059141 1 1 1 1 1 2 INDICATING LIGHT CLEAR ROUND 28V 057863 1 1 1 1 1 3 SWITCH TOGGLE SEALED MELT FRY 059143 1 1 1 1 1 4 INDICATING LIGHT GREEN ROUND 056587 1 1 1 1 1 5 INDICATING LIGHT RED ROUND 057861 1 1 1 1 1 6 TIMER DIGITAL 24V 120V 056921 2 2 2 2 2 7 THERMOSTAT KNOB BLACK 060612 1 1 1 1 1 8 THERMOSTAT DIAL PLATE FRYER 250 375 058037 1 1 1 1 1 9 THERMOSTAT 031099 1 1 1 1 1 10 FAT MELT INFINITE CONTROL 037470 1 1 1 1 1 11 CONTACTOR 3 POLE 30 AMP 033896 248 4 CONTACTOR 3 PO
17. BU BLUE CONTROL 2 0 o 2 0 GRAY GREEN Oo 90 al lol la al id i OR ORANGE LEFT TIMER RIGHT TIMER RD RED S 7 6 9 WH WHITE m m W YL YELLOW 71 COMPONENT CODES CB CIRCUIT BREAKER 1 CONTACTOR 24VAC m 8 DB POWER DISTRIBUTION BLOCK he 5 FM FAT MELT TIMER SWITCH P MF RTC OMT En GRD GROUNDING LUG OM OG HL HIGH LIMIT SWITCH POWER CONNECTION BOX MF MELT FRY SWITCH OMT OVER TEMP LIGHT RED P POWER SWITCH R RELAY 24VAC NOTES RTC READY TO COOK LIGHT GREEN 1 WIRES 1 TO 6 ARE 10 AWG TH THERMOSTAT WIRES 7 TO 18 ARE 10 AWG FOR 208 240 VOLT UNITS TR TRANSFORMER AND 12 AWG FOR 480 VOLT UNITS 2 ALL OTHER WIRES ARE 18 AWG 28 keatingofchicago com 14 TS 2006 WITH BASKET LIFT 208 240V amp 480V 3 PHASE FRONT DRAIN WIRE COLOR CODES BL BLACK PPT BR BROWN 4 BLACK COM B R BLACK RED 5 RED 208V BU BLUE ZA m sza GY GRAY Rc noc 5 One CONECO GR GREEN 12 ORANGE 240V Tb T G W SAR OR ORANGE 1 WHITE 120 29 NOTCH RD RED TRANSFORMER WH WHITE CONNECTION CHART GG 2 2 YL YELLOW mm COMPONENT CODES CB CIRCUIT BREAKER i CR 24 DB POWER DISTRIBUTION BLOCK FM FAT MELT TIMER SWITCH GRD GROUNDING LUG e HL HIGH LIMIT SWITCH
18. 34x24 TS 2006 208 240V 8 480V 3 PHASE WITH REAR DRAIN amp SAFE amp EASY FILTER HEATING ELEMENTS BLACK COM GRA 4604 2 ORANGE 240V 1 WHTE 120 NOTCH TRANSFORMER CONNECTION CHART AD 34 Js 707 NO M FM wer SEE TRANSFORMER CONNECTION CHART i REAR DRAIN l MIE R2 MC sw ALLO fet a Hale GE 2 8 REAR DRAIN RIGHT SURE Me 12 14 15 16 M 19 20 21 22 23 24 SHH a 6 GO 6 m 5 CONTROL PANEL TRAY CONTROL PANEL INSERT 5 09 0 DI 9 uu de 5 EFT TIMER WIRE COLOR CODES Jaz O lal le 9 9 BL BLACK BR BROWN BU BLUE GY GRAY
19. HEAT ONLIGHT HL HIGH LIMIT SWITCH HLT HIGH LIMIT TEST SWITCH PONER SUPPLY MELTIDLE FRY SWITCH MP POWER SWITCH RELAY 24VAC RDS REARDRAIN VALVE SWITCH RP RECEPTACLE WITH POWER CORD APPLIES ONLY TO UNITS WITH FILTER TB TERMINAL BLOCK 10x11 BB 2006 208 240V amp 480V 3 PHASE FRONT DRAIN TS FAT MELT TIMER RELAY SWITCH HEATING ELEMENTS GO FM HOT NEUT 2 MF SEE els TRANSFORMER gg 7 24 90 44 COM 5 208V 6 GRAY 480V 2 ORANGE 240V WHITE 1207 CONTROL PANEL TRAY NOTCH TRANSI ORMER CONNECTION CHART F 0 0 M CB WIRE COLOR CODES CONTROL BL BLACK PANEL BR BROWN INSERT G e 8 BU BLUE BL BL RD RD GR GREEN OR ORANGE RD RED WH WHITE YL YELLOW COMPONENT CODES CB CIRCUIT BREAKER CR CONTACTOR 24VAC DB POWER DISTRIBUTION BLOCK FM FAT MELT TIMER SWITCH POWER CONNECTION BOX GRD GROUNDING LUG H HEAT ON LIGHT HL HIGH LIMIT SWITCH MF MELT FRY SWITCH E POWE
20. Thermostat Bulb Positioning Calibrate thermostat See Calibration PROBLEM Oil in fryer vessel smokes Oil in fryer vessel boils over Contactor chatters has begun to break down High carbon content in oil Dirty fryer vessel Inferior grade of oil Fryer is overheating a Baskets are overfilled b Fryer vessel overfilled with oil Oil is breaking down and foaming Water in cold zone Voltage is low to fryer Contactor coil faulty Connections are loose Thermostat contacts do not close properly PROBABLE CAUSE SOLUTION Replace oil Filter oil completely replace if necessary Boil out fryer See Cleaning and Boil Out Check with oil supplier for higher grade of oil needed for your cooking applications Check calibration of thermostat See Calibration and replace if necessary Check if Hi Limit trips at 425 F If not replace Hi Limit Don t overfill baskets b Fill fryer up to Max Level line as oil expands when heated Replace oil Stir oil with a paddle until water boils off Filter oil If water remains let oil cool and drain a quart of it Contact your electrician or the local power company and have the incoming power checked Replace contactor Tighten connections Replace thermostat TS MODELS a Connections are loose or timer is a Tighten connections Replace timer if it faulty w
21. CB CIRCUIT BREAKER CR CONTACTOR 24VAC 55 1 DB POWER DISTRIBUTION BLOCK FM FAT MELT TIMER SWITCH 2 GRD GROUNDING LUG Ga HL HIGH LIMIT SWITCH ux MF MELTFRY SWITCH POWER CONNECTION BOX P POWER SWITCH PO POWER LIGHT CLEAR RELAY 24VAC NOTES RDS REARDRAIN VALVE SWITCH 1 WIRES 1 TO 6 ARE 10 AWG TH THERMOSTAT 7 TO 15 ARE 12 AWG TR TRANSFORMER 2 ALL OTHER WIRES ARE 18 AWG 1 800 KEATING 23 14 18 20 BB 2006 208 240V amp 480V 1 PHASE FRONT DRAIN HEATING ELEMENTS qwe gene Phe m 5 RED 208V 36 GRAY 4804 2 ORANGE 2404 6 6 a a a NOTCH Em TRANSFORMER CONNECTION LOAD HO
22. GR GREEN OR ORANGE RD RED i WH WHITE Mes d YL YELLOW 1 Lh os GRD 2 7 FILTER CB CIRCUIT BREAKER P POWERSWICH now c li FRONT COVER CR CONTACTOR 24VAC PO POWER ON LIGHT CLEAR NOTES DB POWERDISTRIBUTIONBLOCK R RELAY 24VAC 1 FILTER RECEPTACLE 8 POWER CORD APPLIES 4 FM FATMELT TIMER SWITCH RDS REARDRAIN VALVE SWITCH ONLY TO UNITS WITH FILTER GRD GROUNDING LUG RTC READY TO COOK LIGHT GREEN 2 WIRES 1 TO 12 10 AWG WIRES 13 TO 36 ARE 10 AWG FOR 208 240 VOLT UNITS HL HIGH LIMIT SWITCH TH THERMOSTAT AND 12 AWG FOR 480 VOLT UNITS MF MELTFRY SWITCH TR TRANSFORMER 3 ALL OTHER WIRES ARE 18 AWG 14 CPU 2007 208 240V amp 480V 3 PHASE WITH REAR DRAIN amp SAFE amp EASY FILTER HEATING ELEMENTS 4 BLACK COM 45 RED 208V 6 GRAY 480V 1 WHITE 120V NOTCH TRANSFORMER CONNECTION CHART 2 ORANGE 240v pi REAR ran WIRE COLOR CODES BL BLACK BR BROWN BU BLUE GY GRAY GR GREEN OR ORANGE RD RED WH WHITE YL YELLOW COMPONENT CODES CB CIRCUIT BREAKER CPU COMPUTER CR CONTACTOR 24VAC DB POWER DISTRIBUTION BLOCK GRD GROUNDING LUG HL HIGH LIMIT SWITCH OMT OVER MAX TEMP LIGHT RED P POWER SWITCH Rac RELAY 24VAC Rdc RELAY 24VDC RDS REAR DRAIN VALVE SWITCH TR TRANSFORMER 34 keatingofchicago com i RDS DE MAGNETIC REED SWITCH ee
23. 14 BB AMPS PER LINE VOLTS THREE PHASE L1 L2 L3 e 3 ELEMENTS 2500W EACH 18 20 BB AMPS PER LINE THREE PHASE L1 L2 e 3 ELEMENTS 4350W EACH 24 BB AMPS PER LINE THREE PHASE L1 L2 L3 3 ELEMENTS 6000W EACH 34x24 BB AMPS PER LINE AMPS THREE PHASE SINGLE L1 L2 PHASE e 5 ELEMENTS 6000W EACH 4 ELEMENTS 6000W EACH RATINGS ARE THE SAME FOR FLOOR MODELS AND COUNTER MODELS 36 keatingofchicago com TS MODELS 10x11 TS AMPS PER LINE THREE PHASE L1 L2 L3 14 TS AMPS PER LINE VOLTS THREE PHASE L1 L2 L3 e 3 ELEMENTS 3800W EACH 18 20 TS AMPS PER LINE THREE PHASE L1 L2 L3 e 3 ELEMENTS 6500W EACH 24 TS AMPS PER LINE THREE PHASE L1 L2 L3 4 ELEMENTS 6000W EACH 34x24 TS AMPS PER LINE AMPS VOLTS THREE PHASE SINGLE L1 L2 L3 PHASE s 6 ELEMENTS 6000W EACH e 5 ELEMENTS 6000W EACH 1 800 KEATING 37 11 9 NOD OSVOIHOHODNILYAAI MMM 008 DNJ AO ONILVAY euy eq pawg 14 Lepun 199j8p Aue jo enjeu pue esneo ay 04 se UOISIJGP S Buneey uoneuiuexe pue 10 01 predeud 3461244 peddius 15 11 sapun e 03128105 ued se quawaoe dal 10 10 Buneay o1 peddius Lied 3onpoJd y 1sanbaa J
24. 2 2 MF MELTFRY SWITCH pes u OMT OVER MAX TEMP LIGHT RED j P POWER SWITCH Lays Knee 2 R RELAY 24VAC E ODmoo READY TO COOK LIGHT GREEN TH THERMOSTAT DE TR TRANSFORMER sls amp SONTROL 4a 1 2 5 7 29 fu 12 TRAY a s a s fe r BASKET LIFT 89 gontor POWER SUPPLY BOX INSERT BASKET 58 a NOTES HEATING ELEMENTS RIGHTTIMER 1 FILTER RECEPTACLE amp POWER CORD APPLIES ONLY TO UNITS WITH FILTER 2 WIRES 1 TO 6 ARE 10 AWG WIRES 7 TO 18 ARE 10 AWG FOR 208 240 VOLT UNITS AND 12 AWG FOR 480 VOLT UNITS 3
25. 480V 3 PHASE with BASKET LIFT FRONT DRAIN WIRE COLOR CODES BL BLACK BR BROWN B R BLACK RED BU BLUE GY GRAY GR GREEN OR ORANGE RD RED WH WHITE YL YELLOW COMPONENT CODES CB CIRCUIT BREAKER CR CONTACTOR 24VAC DB POWER DISTRIBUTION BLOCK FM FAT MELT TIMER SWITCH GRD GROUNDING LUG HL HIGH LIMIT SWITCH MF MELT FRY SWITCH OMT OVERMAX TEMP LIGHT RED P POWER SWITCH R RELAY 24VAC RTC READY TO COOK LIGHT GREEN TH THERMOSTAT TR TRANSFORMER BASKET LIFT POWER SUPPLY BASKET LIFT NOTES 1 WIRES 1 TO 8 ARE 10 HEATING ELEMENTS 4 BLACK COM 5 RED 208V 6 GRAY 480V L e 2 ORANGE 240V NO mc FM 1 12 3 T m 1 WHITE 120V NOTCH TRANSFORMER CONNECTION CHART Ga SEE TRANSFORMER CONNECTION CHART 90050000 3 2 LEFT BASKET LIFT
26. Any external evidence of loss or damage must be noted on the freight bill or express receipt and signed by the carrier s agent Failure to adequately de scribe such external evidence of loss or damage may result in the carrier refusing to honor a damage claim The form required to file such a claim will be supplied by the carrier DO NOT RETURN DAMAGED MERCHANDISE TO KEATING FILE YOUR CLAIM AS STATED ABOVE 1 800 KEATING 1 STANDARD FEATURES Highly polished stainless steel fryer vessel Highly polished stainless steel front Highly polished stainless steel elements Highly polished stainless steel thermostat bulb Highly polished stainless steel Hi Limit sensor True Cold Zone for proper sedimentation Grid screen over elements Melt cycle 1 full port front drain valve on 10x11 and 14 1 1 4 for 18 and larger High temperature limit control with manual reset Patented accurate temperature control system ETF Ideal 35 working height One pair of split baskets or one full size basket 18 model only Circuit breaker protection for 208 240V 10x11 to 34x24 Models STANDARD ACCESSORIES Keating Klenzer Sample Drain clean out rod STANDARD FRYERS Sizes 10x11 to 34x24 Oil capacity 30 to 210 pounds NSF ETL and ETLS listed MODEL VARIATIONS BB Model BB Model Fryers feature Power On indicat ing light a melt cycle and an electric stainless steel thermostat The 1
27. ET TRANSFORMER CONNECTION i CHART 22 ME SEE 69 era ANI DST 5 86 7949 rH M M Ie le 42 1 Y REP ENS REAR DRAIN a a AI AD olde LH O20 O20 10 poen T co Th 01 7 9 BL BL WH WH RO D BU WIRE COLOR CODES BL BLACK CONTROL BR BROWN PANEL BU BLUE 1 7 7 1 1 GREEN m d 5 OR ORANGE CONTROL 2 2 IG iQ RD RED PANEL WH WHITE INSERT 9 eH YL YELLOW 69 68 5 O 6 4 COMPONENT CODES 2 DE CB CIRCUIT BREAKER CR CONTACTOR 24VAC DB POWER DISTRIBUTION BLOCK o FM FAT MELT TIMER SWITCH FITER RECEPTACI GRD GROUNDING LUG IE HL HIGH LIMIT SWITCH FRONT COVER MF MELT FRY SWITCH piny P POWER SWITCH POWER CONNECTION BOX 60 HZ PO POWER ON LIGHT CLEAR NOTES R RELAY 24VAC 1 FILTER RECEPTACLE amp POWER CORD APPLIES RDS REAR DRAIN VALVE SWITCH ONLY TO UNITS WITH FILTER 2 WIRES 1 TO 6 ARE 10 AWG WIRES 7 TO 18 ARE 10 AWG FOR 208 240 VOLT UNITS AND ARE 12 AWG FOR 480 VOLT UNITS 3 ALL OTHER WIRES ARE 18 AWG HEATING ELEMENTS 1 ME SEE 6 TRANSFORMER CONNECTION 6 5 CHART v 0 D 2 10203 5 GG res Ve 4 BLACK COM 5 RED 208V 6 GRAY 480V 2 ORANGE 240V
28. Keating Klenzer Sea Powder amp Acidox are available on line at www keatingofchicago com 1 800 KEATING 7 ELECTRONIC CONTROL TIMERS The electronic timers provide a clearly visible and ac curate display and are very easy to use 1 800 KEATING Figure 7 Electric Timer PROGRAMMING To program the timers the unit must be in the idle mode Press and hold the set button for approximate ly two seconds The display will show SEt Press T1 T2 or T3 for the cook time to be programmed The display will show the current setting for that cook time Use the up or down button to increment or decrement the setting When the setting is correct press and hold the set button again for approximately two seconds The display will show StO for ap proximately two seconds and the timer will return to normal operation Repeat the process as necessary for the other timers OPERATING LOGIC When the timer is powered up the display will show the time setting for the cook time that was operated last and the relay output contacts will be open To start a cycle press the desired cook time button T1 T2 T3 The display will begin to countdown from the preset time setting and the relay output contacts will close During the countdown the colon will flash at a one second rate When the countdown has reached 00 00 the relay output contacts will open the display will flash and the audible alarm will sound To cancel the au
29. M 8 6 6 CONNECTION e 12 CHART OR ORANGE 42 ORANGE 240V T wo GH Gd m RD RED 2 OO MF WH WHITE TRANSFORMER X repr YL YELLOW CONNECTION CHART 2 2 COMPONENT CODES REARGRAN ND re CB CIRCUIT BREAKER Do CR CONTACTOR 24VAC wany ese AE DB POWER DISTRIBUTION BLOCK u m ZE FM FAT MELT TIMER SWITCH G7 GRD GROUNDING LUG O al lg HL HIGH LIMIT SWITCH DIE Ei MF MELT FRY SWITCH 55 E OMT OVERMAX TEMP LIGHT RED P POWER SWITCH AT R RELAY 24VAC LG RDS REARDRAIN VALVE SWITCH aO RTC READY TO COOK LIGHT GREEN KO TH THERMOSTAT Gola _ 60 696066696 SIO O O 6 amp TR TRANSFORMER ols CONTROL w Qu v PANEL AK 1 2 gt 2 n 12 r TA Ibl e fre BASKET LIFT 2020080 99 GG CONTROL T 6 PONER SUPPL EOY LEFT 88888 DOO BASKET BASKET LET GB t XRO GR LEFT TIMER RIGHT TIMER ECH wH BL a 6 5 9 ojojo 1 FILTER OS rh 4 rece RTC OMT DB FRONT COVER OW OB POWER CONNECTION BOX NSNZOWA NOTES 1 FILTER RECEPTACLE amp POWER CORD APPLIES ONLY TO UNITS WITH F
30. SWITCH p w GRD GROUNDING LUG HL HIGH LIMIT SWITCH MF MELT SWITCH OMT OVERMAX TEMP LIGHT RED P POWER SWITCH R RELAY 24VAC RTC READY TO COOK LIGHT GREEN ij TH THERMOSTAT P TR TRANSFORMER 0 GRD POWER CONNECTION 80X NOTES 1 WIRES 1 TO 10 ARE 10 AWG WIRES 11 TO 30 ARE 10 AWG FOR 208 240 VOLT UNITS AND 12 AWG FOR 480 VOLT UNITS 2 ALL OTHER WIRES ARE 18 AWG 32 keatingofchicago com 24 TS 2006 208 240V amp 480V 3 PHASE with REAR DRAIN and SAFE 6 EASY FILTER HEATING ELEMENTS
31. TO 6 ARE 10 AWG WIRES 7 TO 18 ARE 10 AWG FOR 208 240 VOLT UNITS AND 12 AWG FOR 480 VOLT UNITS 3 ALL OTHER WIRES ARE 18 AWG 4 THIS DIAGRAM SHOWS 240 VAC SUPPLY VOLTAGE FOR THE PRIMARY SIDE OF THE TRANSFORMER FOR THE BASKET LIFT POWER SUPPLY BOX 18 20 TS 2006 208 240V amp 480V 3 PHASE FRONT DRAIN HEATING ELEMENTS 4 BLACK COM 5 RED 208 SEE GRAY 4804 TRANSFORMER 0 gt FM CONNECTION 30 ode jj 2 Je e O 6 NOTCH BL u w go gt 5 TRANSFORMER CONNECTION CHART 99 OO GO GO 0 WIRE COLOR CODES BL BLACK BR BROWN BU BLUE CONTROL 6 GY GRAY PANEL GR GREEN jaj OTB OR ORANGE 1 AM RD RED CONTROL 1 WH WHITE PANEL YL YELLOW OO COMPONENT CODES LEFT TIMER RIGHT TIMER C CB CIRCUIT BREAKER 4 Ju 69 6 6 8 CR CONTACTOR 24VAC P DB POWER DISTRIBUTION BLOCK W w o FM FAT MELT TIMER SWITCH GRD GROUNDING LUG 4269 00 HL HIGH LIMIT SWITCH MF MELT FRY SWITCH il e s s s OMT OVER MAX TEMP LIGHT RED P POWER SWITCH R RELAY 24VAC RTC READY TO COOK LIGHT GREEN TH THERMOSTAT POWER CONNECTION TR TRANSFORMER 30 keatingofchicago com NOTES 1 WIRES 1 TO 8 ARE 10 AWG WIRES 9 TO 24 ARE 10 AWG FOR 208 240 VOLT UNITS AND 12 AWG FOR 480 VOLT UNITS 2 ALL OTHER WIRES ARE 18 AWG 18 20 TS 2006 208 240V 8
32. TS MODEL ALL ALL BB TS BB TS BB TS BB TS OPTIONAL 10x11 018553 P N 220V P N 440V ELEMENT ELEMENT 004347 005623 004349 004353 004353 004355 004355 014493 004318 004319 004323 011562 011881 059502 000361 P N 004167 004145 006342 004348 004350 004352 004352 022287 022287 019256 004318 004319 004323 011562 011881 059502 000361 10x11 CALL 1 800 KEATING 1 004553 016341 004554 016342 019722 SEE BELOW 14 018477 Exploded view of heating element wire connection hardware 7 12 keatingofchicago com 18 018556 10x11 14 18 20 24 34x24 Quantity Per Model 3 3 3 3 3 3 4 4 4 5 5 6 3 2 Per Element 2 Per Element 2 Per Element 2 Per Element 2 Per Element 2 Per Element 2 Per Element 14 18 20 24 34x24 Quantity Per Model 2 2 2 2 2 4 4 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 1 20 24 018559 018562 Splashback BB CONTROL PANEL 208 240V amp 480V not shown to scale Control Panel Front 1 BOOT BLACK WASHER SEALING RING HEX NUT INSERT Detail Area DIAL PLATE MOUNTING THERMOSTAT MOUNTING ITEM JO O WON 10 11 12 13 Contactor Tray Front View Front Drain Unit DESCRIPTION SWITCH TOGGLE SEALED ON OFF INDICATING LIGHT CLEAR ROUND 28V SWITCH TOGGLE SEALED MELT FRY THERMOSTAT KNOB BLACK THERMOSTAT DIAL PLATE FRYER 250 375 THERM
33. the fryer vessel with oil up to the Level line 2 If using solid shortening remove screen and firmly pack solid shortening between the heating el ements Proceed to Melting section for instructions on use of the melt cycle MELTING The Keating Melt Cycle safely melts solid shortening in the fryer vessel without scorching AWARNING BEFORE APPLYING POWER TO THE FRYER MAKE SURE THE ELECTRIC CONNECTIONS ARE SECURE AND THE FRYER HAS BEEN PROPERLY FILLED WITH OIL A BB TS and Basket Lift Models 1 Set the thermostat to the desired temperature 2 If using solid shortening set Melt Fry switch to the MELT position Stay in the MELT cycle until the shortening has melted completely and is at the Max Level line before switching to the FRY posi tion for cooking B CPU Models See separate computer instructions or call 1 800 KEATING NOTE During the MELT cycle the elements are on for approximately 5 7 seconds and off for approxi mately 50 seconds COOKING Keating Instant Recovery Electric Fryers are de signed to provide maximum production efficiency and deliver high quality food products Low temperature cooking highly polished stainless steel and a true COLD ZONE mean extended oil life Follow cooking procedures for your model AWARNING OPERATION OF THIS FRYER SHOULD BE LIMITED TO PERSONNEL WHO HAVE BEEN THOROUGHLY TRAINED IN OPERATING PROCEDURES USE ONLY KEATING APPROVED BASKETS I
34. to control circuit models with Basket Lift or Central Filter Fryer circuit breakers have tripped Hi Limit has been activated Rear drain valve handle has not been fully closed fryers with filter only ON OFF is faulty MELT FRY switch is faulty Contactor is faulty i Thermostat is faulty a Over filling baskets b Fryer vessel overfilled with oil c Thermostat out of calibration Carbon coating on elements Element is faulty Thermostat is faulty Contactor is faulty Low incoming voltage Thermostat bulb improperly placed Thermostat out of calibration PROBABLE CAUSE SOLUTION Connect fryer to an approved source of power Connect 120V terminal block to an approved source of power Reset circuit breakers Push in Hi Limit Reset button located behind fryer door Check calibration of thermostat and operation of Hi Limit and contactor Fully close and latch rear drain valve handle Turn fryer OFF and then ON to restart Replace ON OFF switch Replace MELT FRY switch Replace contactor i Replace thermostat a Don t overfill baskets b Fill fryer up to Max Level line as oil expands when heated Calibrate thermostat See Calibration Boil out fryer See Cleaning and Boil Out Replace Element Replace thermostat Replace contactor Verify proper incoming voltage Adjust bulb position See
35. 10 AWG WIRES 9 TO 24 ARE 10 AWG FOR 208 240 VOLT UNITS AND 12 AWG FOR 480 VOLT UNITS 3 ALL OTHER WIRES ARE 18 AWG 1 800 KEATING 31 18 20 TS 2006 with BASKET LIFT 208 240V amp 480V 3 PHASE with REAR DRAIN amp SAFE amp EASY FILTER WIRE COLOR CODES HEATING ELEMENTS BL BLACK qu BR BROWN B R BLACK RED 4 BLACK COM 5 RED 208V BU BLUE 6 GRAY 480V Oo GO GY GRAY TM TRANSFORMER GR GREEN RA xc
36. 24032 053338 060806 030844 017673 004776 056037 033881 033899 058439 056000 053777 OTY AA ANPOLLUPPLLVPAAAA BASKET LIFT POWER SUPPLY BOX amp BASKET LIFT ASSEMBLY Basket Lift Power Supply Box Basket Lift Assembly Top View Side View 253 MI 11 Li 1 Bottom View NOTES 1 A minimum distance of 3 16 and maximum distance of 1 4 should be maintained when actuator is at full downward stroke Item 11 should never be bottomed on item 12 when in this location 2 Actuator shaft should travel 6 1 2 upward from lowest position 3 Distance is to be measured when actuator is powered 4 Apply light coating of food grade grease to Item 9 on entire shaft inside housing ITEM DESCRIPTION P N QTY 1 TRANSFORMER 1 20 208 240 480V 056036 1 2 CIRCUIT BREAKER 3A 250V 053338 1 3 RELAY DPDT 24V AC 030844 2 4 RECTIFIER 018321 1 5 POWER CORD 021289 1 6 CONNECTION 3 CIRCUITS PLUG 032210 1 CONNECTOR CONTACT PIN MALE 028309 3 7 CONNECTOR 2 CIRCUIT CAP 032207 2 CONNECTOR CONTACT PIN FEMALE 028308 2 8 COVER FOR CIRCUIT BREAKER 054664 1 9 PUSH ROD 018096 1 10 SCREW 1 4 20 X 11 4 021091 1 HEX NUT 1 4 20 016383 1 11 COUPLER ACTUATOR BL 054525 1 RETAINING RING 054540 2 PIN COUPLER ACTUATOR BL 054503 2 12 ACTUATOR 24V DC 054510 1 13 SHAFT ACTUATOR LOWER BL S S 054522 1 14 CONNECTOR 2 CIRCUIT PLU
37. 4BB model can cook up to 72 165 of frozen fries or 75 105 of chicken per hour TS Model TS Model Fryers have the highest input of all Keating fryers The TS Model features a melt cycle an electric stainless steel thermostat two electronic timers and three indicating lights which display the status of the fryer s operation The 14TS Model can cook up to 90 16 of frozen fries or 75 16 of chicken per hour TS Basket Lift Model TS Basket Lift Model Fryers come with all the same features as the TS Model The Basket Lift mechanism lowers the baskets of food into the oil when the timer button is pressed and raises the baskets when the cooking cycle is complete Split baskets are used for all models 2 keatingofchicago com CM Model BB and TS Counter Model Fryers are equipped with all of the same features as the BB and TS Models respectively but take up less than three square feet of counter space The 10x11CM Model can cook up to 36 lbs of frozen fries per hour and the 14CM Model can cook up to 72 165 per hour CPU Model CPU Model Fryers have the same input as the TS Models The panel of switches and indicating lights are also the same A programmable computer replaces the two timers and thermostat A secondary thermostat located in the fryer s cabinet permits fry ing without the computer SAFETY PRECAUTIONS AWARNING THIS SYMBOL WARNS YOU THAT SERIOUS BURNS OR OTHER INJURIES MAY RESULT IF SAFETY IN STRUCTIONS ARE NO
38. 50 BU BLUE 8 SEE gt M TRANSFORMER GY GRAY wo ow 6 s ODE 7 GR GREEN 2 CRANGE 240V T GR Go ART 1 WHITE 120 A Moi et GE WH WHITE TRANSFORMER CONNECTION CHART 68 YL YELLOW ne COMPONENT CODES CIRCUIT BREAKER KOD CR CONTACTOR 24VAC DB POWER DISTRIBUTION BLOCK FM FAT MELT TIMER SWITCH 3 3 GRD GROUNDING LUG 166 E HL HIGH LIMIT SWITCH exeo Kl MELT FRY SWITCH 1 607 7 al o OMT OVER TEMP LIGHT RED rele oe P POWER SWITCH MGH s E R RELAY 24VAC RDS REAR DRAIN VALVE SWITCH GH Hexe READY TO GREEN od H 8 5 9 88 gt AE CONTROL BL WH RD gt RD TR TRANSFORMER x LS Ww act CONTROL 6 NJ ar am mmn EL INSERT gt v E 5 RIGHT TIMER ag W TA om Ps 6 63 W na 1 OO D c 1 a i 8 a n NO z FILTER f p S RECEPTACLE M LE 53 2 FRONT COVER pi 21 E 5 w Les 88 Lac Uo X ur EDG POWER CONNECTION IH 113 120 VAC 60HZ NOTES 1 FILTER RECEPTACLE 8 POWER CORD APPLIES ONLY TO UNITS WITH FILTER 2 WIRES 1
39. 8 RELAY DPDT 24 VDC 017673 1 9 MAGNETIC REED SWITCH 053777 2 10 COMPUTER PROBE 004776 1 11 CONTACTOR 50 AMP 3 POLE 033899 4 1 800 KEATING 17 CPU CONTROL PANEL 208 240V with ROCKER SWITCHES not shown to scale Spark Ignition Contactor Tray Top View Spark Ignition Contactor Tray Front View Rear Drain Unit Control Panel Front a 1 4 Contactor Tray Top View 12 Contactor Tray Front View 17 18 19 20 Rear Drain Unit DESCRIPTION COMPUTER SWITCH ROCKER ILLUMINATED GREEN SWITCH ROCKER MOMENTARY SCREW CARRIAGE 10 24 x 1 2 WASHER INTERNAL TOOTH LOCK 10 WASHER 190 X 563 O D NUT HEX 10 24 SCREW PAN HEAD PHILLIPS 10 24 x 1 2 TRANSFORMER STEP DOWN 24VAC 80VA CIRCUIT BREAKER 3 AMP 1 POLE 250V HIGH LIMIT MANUAL RESET RELAY DPDT 24VAC RELAY DPDT 24VDC COMPUTER PROBE TRANSFORMER STEP DOWN 24VAC 75VA 1u 20 CIRCUIT BREAKER 40 AMP 1 POLE 208 240V CONTACTOR 50 AMP 1 POLE SPARK IGNITION MODULE 24VAC BRACKET SPARK IGNITION MODULE MAGNETIC REED SWITCH Spark Ignition Model Only Rear Drain Fryers Only 18 keatingofchicago com P N 031125 032242 015384 027490 011562 013217 009053 030850 0
40. 8155 6 6 NOTCH TRANSFORMER CONNECTION ____ ITEM DESCRIPTION P N QTY 1 AR WIRENUT GRAY 027134 2 2 AP CONNECTOR 6 CIRCUIT PLUG 028302 1 3 CONNECTOR CONTACT PIN MALE 028309 5 1 800 KEATING 21 10x11 14 18 amp 20 BB 2000 208240V amp 480V 3 PHASE with REAR DRAIN amp SAFE amp EASY FILTER REAR DRAIN HEATING ELEMENTS 5 RED 208v lt DUI BLACK PRS Sa SET 1 WHITE 120v GEH emm A 3 II 2 ORANGE 240V sp al spp ORO TRANSFORMER CONNECTIONS 9 Gs LEFT BASKET BASKET LIFT 24vac RIGHT GASKET 63 64 G2 G3 665 69 87 5 20022002222 pia 12 uu CONTROL PANEL INSERT WIRE COLOR CODES RP BL BLACK BR BROWN BU BLUE GR GREEN OR ORANGE RD RED WH WHITE YL YELLOW wc COMPONENT CODES EM CB CIRCUIT BREAKER FRONT cover CR 24VAC GRD GROUNDING LUG H
41. ALL OTHER WIRES ARE 18 AWG 4 THIS DIAGRAM SHOWS 240 VAC SUPPLY VOLTAGE FOR THE PRIMARY SIDE OF THE TRANSFORMER FOR THE BASKET LIFT POWER SUPPLY BOX POWER CONNECTION BOX 14 TS 2006 208 240V amp 480V 3 PHASE with REAR DRAIN amp SAFE amp EASY FILTER HEATING ELEMENTS i OW Em F4 BLACKCOM 5 RED 208V SEE 6 GRAY 2 TRANSFORMER FM CONNECTION Ri c wo ne CHART 92 2 yo je b e X 3 15 16 07 1 2 NOTCH 0 5 TRANSFORMER CONNECTION CHART m 32 RD REAR DRAIN st De fe Ruf MIF R2 C NO NC X p REEDSWITCH NE em
42. AOJd AUE ji Aue JNOUJIM 5 sy pjos 13 9 yons Jonpoud jeunsuoo se 10 3onpoJud Jayjoue e se pjos si 12npoJd Aue j Ajuo esn 1 10 sjonpoud 8189UM8S 8 SI pue 59140311181 S S8 EJS 08 SI 141 woy eseuound jo 0044 3piAoJd Jsnw 18W0 SNJ ayy SNOLLIGNOO ANV SWYHL HAH LO pjoyasnoy ui 79 75 985 81584 10 194 USIEH JO 5 ejsed jo esn eui L 3onpoud Buneay y 0 10 sedal jo U 79 enuen Guqeay Aq paquosaud aie so1npaooJd 5 eut Jo Au iqisuodsaJ pue 1usunsn pe ul pue jo eu Ajddns je21113e e sadosdwi 10 aunssaid seb 1adouduir suon2euuoa Buiquinjd 519 9159 GulualyGn se yons pue s luawisn pe pueBas pue siayseb S94SIUH pue 59511 231329 8 suoqipuo3 ewuou sapun paoejda1 10 Ajjeuuou UJIUM sued ug pasaye 10 84 ueaq seu ejejd Hues 10 Jaqu
43. ATER OR ICE ALL DRAINING SHOULD BE DONE UNDER THE SUPERVISION OF PROPERLY TRAINED PERSONNEL A DRAIN PIPE AND COVERED CONTAINER SUITABLE FOR USE WITH HOT OIL SHOULD BE USED WHENEV ER A FRYER IS DRAINED ALWAYS DRAIN OIL INTO A COVERED RECEPTACLE APPROVED FOR THE TRANS PORTATION OF HOT OIL CLEANING AND BOIL OUT When cleaning and boiling out your fryer use Keating Sea Powder and Keating Klenzer to keep your fryer in top condition Keating Sea Powder dissolves any grease build up even carbonized grease in fryer vessels one of the leading causes of premature oil breakdown And once your fryer vessel is clean use Keating Klenzer the finest dry stainless steel polish available to restore your Keating Instant Recovery Electric fryers exterior to its original luster A CAUTION To avoid damaging the fryer do not power wash spray or hose down unit while cleaning Figure 6 Keating Klenzer and Sea Powder 1 Put on safety attire See page 6 DRAINING 2 Turn the fryer off 3 Drain oil from fryer see page 6 Filtering may be done at this step 4 Remove oil container to a secure area to prevent accidental spillage 5 Fill fryer vessel to Max Level line with water AWARNING UNDER NO CIRCUMSTANCES SHOULD THE FRYER BE LEFT UNATTENDED DURING BOIL OUT TRAINED PERSONNEL MUST BE PRESENT DURING THE PRO CEDURE TO PREVENT BOIL OVER OR TO TURN OFF THE POWER IF WATER DROPS BELOW HEATING ELE MENTS 6 Set thermo
44. CH SI 1 s T Te TRANSFORMER a CONNECTION CHART 5 5 6 GO gt ato TK TR oO JU WIRE COLOR CODES BL BLACK BR BROWN BU BLUE GY GRAY GR GREEN OR ORANGE RD RED WH WHITE YL YELLOW COMPONENT CODES CB CIRCUIT BREAKER CR CONTACTOR 24VAC DB POWER DISTRIBUTION BLOCK FM FAT MELT TIMER SWITCH GRD GROUNDING LUG HL HIGH LIMIT SWITCH MF MELTFRY SWITCH OMT OVERMAX TEMP LIGHT RED P POWER SWITCH PO POWER ON LIGHT CLEAR R RELAY 24VAC RTC READY TO COOK LIGHT GREEN TH THERMOSTAT TR TRANSFORMER CONTROL PANEL TRAY 7 CONTROL PANEL INSERT Sabo GO 13 Xo LEFT TIMER RIGHTTIMER n z 1 L 1 m 15 Yon P 00 EDO NOTES 1 WIRES 1 TO 12 ARE 10 AWG WIRES 13 TO 36 ARE 10 AWG FOR 208 240 VOLT UNITS AND 12 AWG FOR 480 VOLT UNITS 2 ALL OTHER WIRES ARE 18 AWG DB POWER CONNECTION SIS 8 5 1 800 KEATING 33
45. E 10 AWG RDS REAR DRAIN VALVE SWITCH WIRES 9 TO 24 ARE 10 AWG FOR 208 240 VOLT UNITS TH THERMOSTAT AND 12 AWG FOR 480 VOLT UNITS TR TRANSFORMER 8 ALL OTHER WIRES ARE 18 AWG 34x24 BB 2006 208 240V amp 480V 3 PHASE FRONT DRAIN HEATING ELEMENTS w 1 44 BLACK COM 5 RED 208V 6 GRAY 480V See TRANSFORMER FM CONNECTION 2 ORANGE 2401 LOAD CHART WHITE 1207 PX e gt 8 5 26 m m 20 13 TRANSFORMER CONNECTION CHART e Y e a 99 ESE CR 2 A 2 G5 Xe 6 CONTROL PANEL W TRAY WIRE COLOR CODES BL BLACK BR BROWN BU BLUE GR GREEN GY GRAY OR ORANGE RD RED WH WHITE YL YELLOW COMPONENT CODES CB CIRCUIT BREAKER CR CONTACTOR 24VAC DB POWER DISTRIBUTION BLOCK FM FAT MELT TIMER SWITCH GRD GROUNDING LUG HL HIGH LIMIT SWITCH MF MELT FRY SWITCH P POWER SWITCH PO POWER ON LIGHT CLEAR TH THERMOSTAT TR TRANSFORMER 26 keatingofchicago com CONTROL PANEL INSERT OOpa
46. ECTION The Keating Instant Recovery Electric fryer is equipped with a three wire terminal block for customer connections The terminal block is located behind the fryer door on the right side behind a panel held in place by two screws Compare the fryer terminal connections to the appropriate wiring diagram for the fryer see pages 21 thru 35 to see if the fryer is con nected three phase or single phase All wires cords plugs receptacles and circuit breakers must be sized adequately for the full load rating of the fryer as speci fied by local codes or in the absence of local codes by the current National and Canadian Electrical Codes as applicable The Keating Electric Fryer is also equipped with a grounding lug next to the terminal block For proper grounding procedures see local codes or in the absence of local codes by the current National and Canadian Electrical Codes as applicable NOTE A copy of your wiring diagram is shipped with your equipment NOTE For fryers rated at 208 240 volts the amper age ratings marked on the nameplates of the fryers are listed at 240 volts as required by ETL If your fryer is to be fed by a 208 or 220 volt system consult the Keating Fryer Specifications on pages 36 and 37 to determine the full load rating of the fryer NOTE Fryers with Safe amp Easy Filters Model BBSE or TSSE or Central Filters will have separate 120 volt control circuit connections NOTE A copy of your wir
47. ELECTRIC 1 All Drop In Fryers must be 16 from any open flame 2 Fryer must be located no more than 5 from counter top front 3 Cabinet must be reinforced to support full weight of fryer in use Fryer oil food etc 4 Fryers must be properly ventilated and located under an exhaust hood DROPPING THE FRYER INTO THE COUNTER TOP It is only necessary to place the fryer in such a posi tion that the front edge overlaps the front raised edge of the opening Push the fryer forward as far as it will go holding the fryer on approximately a 15 angle and then drop the rear of the fryer into its proper position lowering it down gently so you do not deform the table or equip ment stand m FIRST STEPS POSITIONING The fryer must be placed under an exhaust hood with a fire retardant system Your ventilation hood when installed must conform to the current standards ALL connections and placement must comply with current local and national codes It is the responsibility of the owner and local installer to comply with these regula tions when installing the fryer Counter model and floor model fryers must be re strained to prevent tipping when installed in order to avoid splashing spilling etc of hot liquid The restraining method may be a manner of installation or by separate means fF Figure 1 DSN DEREN i a LEG CASTER LEVELING The fryer will operate at its hi
48. G 032208 1 CONNECTOR CONTACT PIN MALE 028309 2 15 PIN BASKET LIFT NON ROTATIONAL 054760 1 This circuit breaker can be found under the control panel on newer units 1 800 KEATING 19 BASKET LIFT POWER SUPPLY BOX 2007 CPU amp NON CPU Top View TO LEFT BASKET 5 d 3 ED TO CONTROL PANEL BACK TRAY TO RIGHT BASKET UJ 2 Side View ITEM DESCRIPTION P N OTY 1 TRANSFORMER STEPDOWN 24VAC 100VA 058359 1 2 RELAY DPDT 24VAC 030844 2 RELAY DPDT 24VDC CPU MODEL 017673 2 3 RECTIFIER 24VDC 018321 1 4 BUSHING STRAIN RELIEF 5 8 HOLE 000470 2 5 BUSHING STRAIN RELIEF 3 4 HOLE 033800 1 NOTE Circuit breaker is located under the control panel 20 keatingofchicago com E WIRING DIAGRAMS NOTE A separate wiring diagram has been included with this manual and should be saved for troubleshooting and maintaining the fryer The wiring diagrams in this section cover standard fryers which may or may not match the diagram sent with the fryer CPU models on pages 34 amp 35 SINGLE BASKET LIFT POWER SUPPLY BOX 8 SEE _ TRANSFORMER 1 1 CONNECTION 2 2 CHART 4 4 6 11
49. ILTER 2 WIRES 1 TO 8 ARE 10 AWG WIRES 9 TO 24 ARE 10 AWG FOR 208 240 VOLT UNITS AND 12 AWG FOR 480 VOLT UNITS 3 ALL OTHER WIRES ARE 18 AWG 4 THIS DIAGRAM SHOWS 240 VAC SUPPLY VOLTAGE FOR THE PRIMARY SIDE OF THE TRANSFORMER FOR THE BASKET LIFT POWER SUPPLY BOX HEATING ELEMENTS ee BLACK COM 15 8ED 2084 6 GRAY 489V TRANSFORMER e Je FM CONNECTION no mms CHART GR 2 ORANGE 2404 Je je 1 WHITE 1204 NOTCH TRANSFORMER CONNECTION CHART o WIRE COLOR CODES 9 BL BLACK BR BROWN BU BLUE GY GRAY GR GREEN OR ORANGE 2208925 D 2 6 Gs s 66 G7 Go RD RED CONTROL GU GO we WH WHITE NA 12 YL YELLOW 7 fra 5 COMPONENT CODES OAOA CB CIRCUIT BREAKER OG CR CONTACTOR 24VAC S DB POWER DISTRIBUTION BLOCK 62 FM FAT MELT TIMER
50. Jl 7 BL BL BL GU 2 ORANGE 2407 1 WHITE 120V NOTCH CONTROL TRANSFORMER PANEL CONNECTION CHART TRAY 1 1 WIRE COLOR CODES 7 Ke BL BLACK Q ie iQ E INSERT G 5 6 GR GREEN 6 OR ORANGE RD RED WH WHITE YL YELLOW e s e s s e s s s o e s COMPONENT CODES CB CIRCUIT BREAKER CR CONTACTOR 24VAC DB POWER DISTRIBUTION BLOCK DE FM FAT MELT TIMER SWITCH EE GRD GROUNDING LUG HL HIGH LIMIT SWITCH MF MELT FRY SWITCH NOTES P POWER SWITCH 1 WIRES 1 TO 6 10 AWG PO POWER ON LIGHT CLEAR 7 15 ARE 12 AWG TH THERMOSTAT 2 ALL OTHER WIRES ARE 18 AWG TR TRANSFORMER 10x11 BB 2006 208 240V 8 480V 3 PHASE with REAR DRAIN HEATING ELEMENTS AMO 4 BLACK COM 5 RED 208V 5 GRAY 480 2 ORANGE 240 m 1 2 a n 15 T Win 120 a a A 2 TRANSFORMER FM CONNECTION CHART IOAD HOT NFUT 123 ME se EHe eon 9 REAR DRAIN pe RDS BH NS o OF c 0 REED SWITCH BO TA 24 Oo JE 25 6 WIRE COLOR CODES VOS y eu BL BLACK 0002 CONTROL BR BROWN PANEL 200006 BU BLUE TRAY I2 s 2 8 GY GRAY e b e ls 12 3 Ja 14 GR GREEN d d OR ORANGE POOL 2 IQ 10 RD RED INSERT 1 5 WH WHITE O O 6 YL YELLOW COMPONENT CODES di
51. LE 50 AMP 033899 2 4 CONTACTOR 4 POLE 30 AMP 053385 2 asov 2 CONTACTOR 4 POLE 40 AMP 053383 2 2 12 TRANSFORMER STEP DOWN 24VAC 75VA 056037 1 1 1 1 1 13 HIGH LIMIT RESETTABLE 060806 1 1 1 1 1 14 CIRCUIT BREAKER 16 AMP 1 POLE 208 240V 057338 CIRCUIT BREAKER 25 AMP 1 POLE 208 240V 033525 3 CIRCUIT BREAKER 32 AMP 1 POLE 208 240V 033885 CIRCUIT BREAKER 40 AMP 1 POLE 208 240V 033881 6 8 8 10 CIRCUIT BREAKER 13 AMP 1 POLE 480V 057337 3 CIRCUIT BREAKER 20 AMP 1 POLE 480V 033920 6 8 8 10 15 RELAY 030844 1 1 2 2 1 16 MAGNETIC REED SWITCH 053777 1 1 1 1 1 17 CIRCUIT BREAKER BASKET LIFT 4AMP 1 POLE 058219 1 1 1 1 Not Shown Rear Drain Fryers Only 1 800 KEATING 15 34x24 TS CONTROL PANEL 208 240V amp 480V with TOGGLE SWITCHES not shown to scale 1 3 Control Panel Front BOOT BLACK WASHER SEALING RING Detail Area E Contactor Tray Top View Front Drain Unit HEX NUT INSERT DIAL PLATE THERMOSTAT MOUNTING MOUNTING Contactor Tray Front View 8 Front Drain Unit ITEM DESCRIPTION P N 34x24 1 SWITCH TOGGLE SEALED ON OFF 059141 1 2 INDICATING LIGHT CLEAR ROUND 28V 057863 1 3 SWITCH TOGGLE SEALED MELT FRY 059143 1 4 INDICATING LIGHT GREEN ROUND 056587 1 5 INDICATING LIGHT RED ROUND 057861 1 6 TIMER DIGITAL 24V 120V 056921 2 7 THERMOSTAT KNOB BLACK 060612 1 8 THERMOS
52. N CHART 5 8 45 Da REAR DRAN i 38 41 RIGHT 62 RDS D LE MAGNETIC REED SWITCH NE _ s e 7 e 5 7 WIRE COLOR CODES ONIROL BL BLACK INSERT BR BROWN BU BLUE GY GRAY GR GREEN OR ORANGE RD RED WH WHITE YL YELLOW 55509 50000 ooood COMPONENT CODES CB CIRCUIT BREAKER CPU COMPUTER CR CONTACTOR 24 DB POWER DISTRIBUTION BLOCK GRD GROUNDING LUG HL HIGH LIMIT SWITCH OMT OVERMAX TEMP LIGHT RED P POWER SWITCH RELAY 24 RELAY 24VDC RDS REARDRAIN VALVE SWITCH TR TRANSFORMER NOTES 1 FILTER RECEPTACLE amp POWER CORD APPLIES ONLY TO UNITS WITH FILTER 2 WIRES 1 TO 12 ARE 10 AWG WIRES 13 TO 36 ARE 10 AWG FOR 208 240 VOLT UNITS AND 12 AWG FOR 480 VOLT UNITS 3 ALL OTHER WIRES ARE 18 AWG POWER CONNECTION BOX FILTER RECEPTACLE i FRONT COVER 115 120 VAC 0 HZ 1 800 KEATING 35 KEATING FRYER SPECIFICATIONS BB MODELS 10x11 BB AMPS PER LINE THREE PHASE
53. N YOUR FRYER NEVER OVERFILL FRY BASKETS DO NOT BANG BASKETS ON BASKET HANGERS OR FRYER VESSEL CARE SHOULD BE TAKEN WHEN LOWERING BAS KETS INTO FRYER TO PREVENT SPLASHING HOT OIL FROM FRYER VESSEL NEVER LIFT BASKETS DIRECTLY OUT OF THE FRYER VESSEL WITHOUT DRAINING AS SEVERE INJURY MAY RESULT NOTE For safety purposes all Hi Limit controls are manually reset Always check the Hi Limit reset button before attempting to use the fryer If the Hi Limit has tripped the fryer will not operate NOTE For a fryer with a Central or Safe amp Easy Filter always check the rear drain operating handle before attempting to use the fryer A safety switch prevents the fryer from operating if the handle is not pushed in completely and locked into place A BB Models 1 Fill fryer as described on page 4 5 FILLING 2 Set Power switch to the On position POWER ON light will be illuminated 3 Set the Melt Fry switch to FRY 4 Set thermostat to the desired frying temperature between 325 F and 335 F 5 When the oil reaches the desired frying tempera ture lower filled basket s slowly into the hot oil 6 When cooking cycle is complete carefully lift basket s out of oil Place them on basket hanger on splashback of fryer to allow draining of excess oil B TS Model 1 Fill fryer as described on pages 4 5 FILLING 2 Set Power switch to the On position POWER ON light will be illuminated 3 Set the Mel
54. OF CHICAGO INC INSTANT RECOVERY ELECTRIC FRYER SERIES 2006 KEATING MANUAL IMPORTANT THIS MANUAL PROVIDES SPECIFIC OPERATING INSTRUCTIONS FOR YOUR MODEL USE THE INSTANT RECOVERY ELECTRIC FRYER ONLY AS INSTRUCTED IN THIS MANUAL KEEP A COPY OF YOUR BILL OF SALE The date on the bill establishes the warranty period should service be required If service is performed it is in your interest to obtain and keep all receipts KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL Record the Serial number and Model number of this Instant Recovery Electric Fryer in the spaces provided Keep these numbers for future reference SERIAL NUMBER MODEL NUMBER Keating commercial fryers are not intended for household use As continuous product improvement occurs specifications may be changed without notice 1 800 KEATING keatingofchicago com Part 057641 electricFryer2006 08 13 NOTE PURCHASER SHOULD POST IN A PROMINENT LOCATION Gas Burns Shock Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment Improper installation can cause damage injury or death AWARNING FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or
55. ON QiLBreaKdOWN 8 Limited io een 8 9 Thermostat Bulb 9 SERVICE DIAGNOSIS Troubleshooting Charts icio ce toa ranae eun 10 11 ORDERING PARTS Service Parts Ordering wa ai AEC 11 Warning and Operating Plates 11 PARTS LIST 4 12 20 Electric Fryer Parts List amp Assembly 12 BB Control Panel Parts 13 TS Control Panel Parts List eorr eer 14 CPU Control Panel Parts 16 18 Basket Lift Housing and Roller Guide Parts 19 20 WIRING DIAGRAMS 21 35 Single Basket Lift Power Supply 21 Wiring Diagram 22 27 TS Wiring Diagram vuoi esae 27 34 34 35 FRYER SPECIFICATIONS BB cL P HL 36 Models D M Ew 37 Warranty Information aaa 38 Instructions in this manual should be read thoroughly before attempting to operate this Keating Electric Fryer All installation and service on Keating equipment must be performed by qualified certified licensed and or authorized installation or service personnel Operating information for Keating equipm
56. OSTAT CONTACTOR 3 POLE 30 AMP CONTACTOR 3 POLE 40 AMP CONTACTOR 3 POLE 50 AMP CONTACTOR 4 POLE 40 AMP TRANSFORMER STEP DOWN FAT MELT INFINITE CONTROL HIGH LIMIT RESETTABLE CIRCUIT BREAKER 16 AMP 1 POLE 208 240V CIRCUIT BREAKER 32 AMP 1 POLE 208 240V CIRCUIT BREAKER 40 AMP 1 POLE 208 240V CIRCUIT BREAKER 10 AMP 1 POLE 480V CIRCUIT BREAKER 16 AMP 1 POLE 480V CIRCUIT BREAKER 20 AMP 1 POLE 480V MAGNETIC REED SWITCH Rear Drain Fryers Only RELAY Rear Drain Fryers Only Contactor Tray Top View Front Drain Unit P N 059141 057863 059143 060612 058037 031099 033896 033898 033899 053383 056037 037470 060806 057338 033885 033881 057336 057338 033920 053777 030844 10x11 ak E 208 248 W m m 11 14 18 20 24 34x24 Quantity Per Model mui dens mk mo mk ko E mb Ep edo di cde _ 2 8o 2 4 2 2 2 2 480V 1 1 1 1 1 1 1 1 1 1 1 6 6 6 8 6 6 6 8 4 10 1 800 KEATING 13 TS CONTROL PANEL 208 240V amp 480V with ROCKER SWITCHES not shown to scale DIAL PLATE THERMOSTAT MOUNTING MOUNTING Control Panel Front 1
57. POWER ON LIGHT CLEAR R RELAY 24VAC RDS REAR DRAIN VALVE SWITCH TH THERMOSTAT TR TRANSFORMER CONTROL PANEL INSERT BE NOTES 1 FILTER RECEPTACLE 8 POWER CORD APPLIES ONLY TO UNITS WITH FILTER 2 WIRES 1 TO 10 ARE 10 AWG WIRES 11 TO 30 ARE 10 AWG FOR 208 240 VOLT UNITS AND 12 AWG FOR 480 VOLT UNITS 3 ALL OTHER WIRES ARE 18 AWG 10x11 TS 2006 208 240V amp 480V 3 PHASE FRONT DRAIN 9 GR L TJ d e 2097 al 9 9 FILTER POWER CONNECTION BOX RECEPTACLE FRONT COVER 115 120 AC 60 HZ 4 BLACK COM 5 RED 208v 6 GRAY 4B V 2 ORANGE 2407 1 WHITE 1207 NOTCH 1 TRANSFORMER CONNECTION CHART COMPONENT CODES CB CIRCUIT BREAKER CR CONTACTOR 24VAC DB POWER DISTRIBUTION BLOCK FM FAT MELT TIMER SWITCH GRD GROUNDING LUG HL HIGH LIMIT SWITCH MF MELT FRY SWITCH OMT OVERMAX TEMP LIGHT RED P POWER SWITCH PO POWER ON LIGHT CLEAR R RELAY 24VAC RTC READY TO COOK LIGHT GREEN TH THERMOSTAT TR TRANSFORMER
58. R SWITCH NOTES PO POWER ON LIGHT CLEAR 1 WIRES 1 TO 6 ARE 10 AWG TH THERMOSTAT 7 15 ARE 12 AWG TR TRANSFORMER 2 ALL OTHER WIRES ARE 18 AWG 22 keatingofchicago com 10x11 BB 2006 208 240V amp 480V 1 PHASE FRONT DRAIN HEATING ELEMENTS W 99 99 9 8 8 8 10 1 2 aa ME SEE 6s 6 TRANSFORMER CONNECTION ew Onl 59 p lo TUA TR 4 BLACK COM 5 RED 208V 16 GRAY 480V 5 e
59. S CITY STATE ZIP CODE DEALER NAME DATE OF PURCHASE INVOICE SERIAL MODEL FRYER GRIDDLE CUSTOM PASTA FILTER SYSTEM TOP SIDE COOKER HOTPLATE I HAVE READ THE INSTALLATION AND OPERATING INSTRUCTIONS SIGNED DATE KEATING OF CHICAGO INC 1 800 KEATING 8901 West 50th Street PHONE 708 246 3000 OF CHICAGO INC McCook IL 60525 6001 FAX 708 246 3100 Serving Those Who See the Very Seat
60. T HART 1 2 3 SEE e rasowe CONNECTION 29 Ro re 4 29 88 00 OFE Oe 4201 I cre 1 1 S 2 6 996 TR 24VAC Ge JE WIRE COLOR CODES 7 5 2 LG BL BLACK a a aL 0 BR BROWN OOOO CONTROL GR GREEN PANEL Yon TRAY I2 1 1 1 09 RD RED 1 gt Ne co WH WHITE d l YL YELLOW coe HREN Z 8 al lal io INSERT COMPONENT CODES 9 2 9 9 CB CIRCUIT BREAKER CONTACTOR 24VAC DB POWER DISTRIBUTION BLOCK TH FM FAT MELT TIMER SWITCH GRD GROUNDING LUG OC 656 565 A HL HIGH LIMIT SWITCH 1 ZA MF MELT FRY SWITCH ait POWER SWITCH P GRD PO POWER ON LIGHT CLEAR TH THERMOSTAT POWER CONNECTION BOX TR TRANSFORMER NOTES 1 WIRES 1 TO 18 ARE 10 AWG 2 ALL OTHER WIRES ARE 18 AWG 14 18 20 BB 2006 208 240V amp 480V 3 PHASE FRONT DRAIN z m m m 77 1l HEATING ELEMENTS 11 p m SH 4 BLACK T 45 RED 208v FM 6 GRAY 480v LOAD HOT NEUT I 12 5 1 1 2 ORANGE 2400 1 WHITE 120V NOTCH TRANSFORMER CONNECTION CHART 13 4 5 6 7 8 B R 4 60 1 REX SEE D 1 CHART Ley 5 515 dE 2 2 G6
61. T FOLLOWED This service manual should be retained in a safe place for future reference The installation of your new fryer must conform to current codes with the current National Electrical Codes and regulations as applicable Your ventilation hood when installed must conform to the current standards You must maintain this appliance free and clear from combustibles Adequate clearance for servicing and proper operation must be maintained Your fryer is designed to be serviced from the front Keating commercial fryers are not intended for household use ALWAYS instruct new employees on proper fryer operation ALWAYS turn fryer off each night ALWAYS turn fryer off at customer power panel before servicing NEVER leave a fryer unattended during operation NEVER move a fryer when full of hot oil NEVER introduce objects or liquids into fryer whil operational which are not designed or made for cooking THIS FRYER MAY NOT BE ALTERED MODIFIED OR CHANGED IN ANY WAY DROP IN FRYER COUNTER CUTOUT INSTALLATION DETERMINED BY NL digi USED 5 8 CUTTING TOOL 2 CUT LINE 5 8 i 5 8 a BEND UP 90 ON ALL SIDES TO FINAL OPENING SIZE A X THEN CLOSE CORNERS BY WELDING AN INSERT PIECE OR OTHER SUITABLE METHODS FOR A LEAK FREE FIT 10x11 DI ELECTRIC 13 nur INSTALLATION NOTES 14 DI ELECTRIC 18 DI
62. TAT DIAL PLATE FRYER 2504 3752 058037 1 9 THERMOSTAT 031099 1 10 FAT MELT INFINITE CONTROL 037470 1 11 CONTACTOR 3 POLE 30 AMP 033896 4 480v CONTACTOR 3 POLE 50 AMP 033899 4 CONTACTOR 4 POLE 30 AMP 053385 CONTACTOR 4 POLE 40 AMP 053383 12 TRANSFORMER STEP DOWN 24VAC 75VA 056037 1 13 HIGH LIMIT RESETTABLE 060806 1 14 CIRCUIT BREAKER 16 AMP 1 POLE 208 240V 057338 CIRCUIT BREAKER 25 AMP 1 POLE 208 240V 033525 CIRCUIT BREAKER 32 AMP 1 POLE 208 240V 033885 CIRCUIT BREAKER 40 AMP 1 POLE 208 240V 033881 CIRCUIT BREAKER 13 AMP 1 POLE 480V 057337 CIRCUIT BREAKER 20 AMP 1 POLE 480V 033920 12 15 RELAY 030844 1 16 MAGNETIC REED SWITCH 053777 2 17 CIRCUIT BREAKER BASKET 4AMP 1 POLE 058219 Not Shown Rear Drain Fryers Only 16 keatingofchicago com 34x24 CPU CONTROL PANEL 208 240V with TOGGLE SWITCH not shown to scale Control Panel Front vagadi BOOT BLACK WASHER SEALING RING Detail Area O E OJ Contactor Tray HEX NUT 2 INSERT Top View Rear Drain Unit Contactor Tray Front View Rear Drain Unit 5 ITEM DESCRIPTION P N 34x24 1 SWITCH TOGGLE SEALED ON OFF 059141 1 2 COMPUTER 031125 1 3 INDICATING LIGHT RED ROUND 057861 1 4 TRANSFORMER STEP DOWN 24VAC 75VA 056037 1 5 CIRCUIT BREAKER 40 AMP 1 POLE 208 240V 033881 12 6 HIGH LIMIT RESETTABLE 060806 1 7 RELAY DPDT 24 VAC 030844 1
63. Verify Thermostat settings Test Hi Limit control Verify wire connections TIME FRAME QUALIFIED SERVICE PERSONNEL AT LEAST Calibrate thermostat YEARLY High production facilities should be checked more often Contact the factory or a local service company to perform maintenance and repairs Oil Breakdown As part of a Preventive Maintenance Program the oil in your fryer needs to be filtered regularly to avoid breakdown The initial investment in the frying system is less than the total overall costs of oil during the life of the fryer and with regular filtering you can real ize substantial savings in oil costs as well as mainte nance charges LIMITED CALIBRATION Less than 15 difference D 4 Thermostat knob removed to BI reveal calibration screws oof 4 You will need One standard flat blade screwdriver One accurate fryer thermometer 1 Set thermostat to desired frying temperature 2 Allow thermostat to cycle three times 2 Allow fryer to cycle three times 3 Place an accurate thermometer in the oil 4 If temperature of fryer is found to be more or less than 15 F off remove the thermostat knob There are 4 screws holding the dial plate in place Loosen the screws and reset the dial plate to match the thermometer reading AWARNING DO NOT ADJUST THE THERMOSTAT SET SCREW IT VOIDS ANY WARRANTY ON PART NOTE Locate thermometer in same position f
64. any other appliance Do not store flammable liquids near this or any other appliance THE EQUIPMENT IS TO BE INSTALLED TO COMPLY WITH THE BASIC PLUMBING CODE OF THE BUILDING OFFICIALS AND CODE ADMINISTRATORS INTERNATIONAL INC BOCA AND THE FOOD SERVICE SANITATION MANUAL OF THE FOOD AND DRUG ADMINISTRATION FDA W Intertek Intertek 9902091 9902091 E TABLE OF CONTENTS Important Safety i INTRODUCTION A EPA 1 INSTALLATION Damage During 1 Standard Features 2 Safety Precautions 2 Drop In Fryer Counter Cut Out Installation 3 FIRST STEPS POSILIORI assess HA 3 Leveling qme 3 ReStraiming Devices esce 4 Electrical AE AAA ad 4 OPERATING ree 4 MEINE bazy PPE 5 COOKING Hs 5 6 SHUG 6 O eR STENTOR QU EUREN Pv 6 Cleaning cs tuo sean one roten Peg eS pee se ope 7 Electronic 8 PREVENTATIVE MAINTENANCE Warranty 8 Preventive Maintenance Chart 8 E INTRODUCTI
65. dible alarm press any button PAUSE FEATURE To pause a cycle in progress press any button The relay output contacts will open the display will flash and the countdown will pause To resume the count down press any button The display will resume the normal countdown and the relay output contacts will close CANCELING A CYCLE To cancel a cycle in progress press and hold any but ton for approximately two seconds The relay output contacts will open and the display will show the time setting for the cook time last used 8 keatingofchicago com E MAINTENANCE WARRANTY REPAIRS Keating s warranty begins with the date of installa tion In the event that your Instant Recovery Fryer under warranty needs repairs other than routine maintenance or cleaning you are required to contact Keating of Chicago at 1 800 KEATING before calling a local service company PREVENTIVE MAINTENANCE Preventive maintenance should be done in daily weekly monthly and yearly intervals as necessary Following preventive maintenance procedures will help keep your fryer working efficiently Proper care and servicing will lead to years of quality performance TIME FRAME OPERATOR OWNER Check that the oil is up to Max Level line Clean all baskets Drain strain or filter oil AT LEAST Drain and clean fryer WEEKLY Boil out fryer AT LEAST DAILY AT LEAST MONTHLY Check lights and controls
66. ent has been prepared for use by qualified and or authorized personnel Keating equipment is made in the USA and has American sizes of hardware metric conversions are approximate E INSTALLATION INSTRUCTIONS Proper installation will assure top performance Alterations of any kind to your equipment will void the warranty Before uncrating check equipment carefully for damage IF EQUIPMENT ARRIVES DAMAGED Keating does not assume responsibility for loss or damage incurred in transit IMPORTANT This merchandise has been thoroughly inspected and carefully packed before leaving our plant Responsibility for its safe delivery was assumed by the carrier at the time of shipment Claims for loss or damage to the contents should therefore be made upon the carrier as follows CONCEALED LOSS OR DAMAGE Concealed loss or damage means loss or damage which does not become apparent until the mer chandise has been unpacked The contents may be damaged in transit due to rough handling even though the carton may not show external damage When the damage is discovered upon unpacking make a writ ten request for inspection by the carrier s agent within fifteen days of the delivery date Then file a claim with the carrier since such damage is the carrier s respon sibility By following these instructions carefully we guarantee our full support of your claims to protect you against loss from concealed damage VISIBLE LOSS OR DAMAGE
67. ghest efficiency when properly leveled Place a level on fryer vessel from side to side For fryers on legs the bottom foot of the leg is adjustable Looking from the bottom of the foot turn clockwise to decrease height or counter clock wise to increase height until level For fryers on cast ers the casters are adjustable by loosening the jam nut and turning the caster in or out When the desired level is reached tighten the jam nut Adjustments of more than 3 4 are not recommended on any caster The same procedure should be followed to level the fryer from front to back 1 800 KEATING 3 RESTRAINING DEVICES 1 Adequate means must be vided to limit the movement of the appliance without depending on the connector and the quick disconnect device or its associated piping to Restraining devices the appliance movement required Fryer must also be restrained to pre vent tipping when installed so that hot liquid splashing is avoided 2 The restraint means must be attached to the rear of the Keating Electric Fryer within 2 of the center line width and approximately 1 5 8 from the bottom of the cabinet back to allow the restraining bolt to be anchored to the cabinet back between the cabinet bot tom and inner liner If disconnection of the restraint is necessary it must be reconnected when the Keating Electric Fryer is returned to its originally installed position ELECTRICAL CONN
68. ill not operate Basket Lift mechanism will not operate b Actuator is faulty b Replace actuator c Control circuit breaker has tripped c Reset circuit breaker d Relay is faulty d Replace relay E ORDERING PARTS Parts may be ordered by calling 1 800 KEATING or your local Keating service company You may also order on line at Keating s part store www keatingofchicago com Refer to the Keating Electric Fryer Limited Warranty for complete service and ordering information The model serial plate is attached to the inside of the front door The serial and model numbers are necessary when ordering WARNING AND OPERATING PLATES All warning and operating plates on the Instant Recovery Electric Fryer should be in place at all times If plates are damaged or lost replace them immediately 1 800 KEATING 11 PARTS LIST ELECTRIC FRYER ITEM 1 ITEM an ITEM DESCRIPTION HEATING ELEMENT 2500 W 3800 W 4350 W 6000 W 6500 W TEFLON RING 5 8 FLAT WASHER 5 8 16 BRASS LOCKNUT LCKWSHR INT 10 H TEMP RING TERM 10 FLAT WASHER 10 HI TEMP NUT 10 32 DESCRIPTION ELEMENT CLAMP ELEMENT SPACER FRYER VESSEL DRAIN VALVE FRONT 1 DRAIN VALVE REAR 1 DRAIN VALVE FRONT 1 1 4 DRAIN VALVE REAR 1 1 4 DRAIN VALVE FRONT 2 BASKET HANGER DESCRIPTION BASKET HANGER amp MODEL BB BB TS BB BB TS BB TS TS BB TS BB TS BB TS BB TS BB TS BB TS BB
69. ing diagram is located on the inside of the door 4 keatingofchicago com NOTE A hole has been punched in the rear of the fryer cabinet for a cord or conduit exit If a cord is used the National Electrical Code ETL standards and most local codes require a bushing or strain relief not provided by Keating to protect the cord WIRE SIZE TABLE Current Amps up to Wire Size AWG 15 14 621 7 For runs greater than 75 up to 125 use the next wire size larger to keep the voltage drop to less than 396 For runs greater than 125 consult the National Electrical Code Handbook to help determine the proper wire size 2 0 wire ambient temperature must be kept at less than 104 F 40 C E OPERATING FILLING NOTE Before filling the fryer make certain the fryer vessel is sanitized dry and the drain valve is com pletely closed Refer to figure 4 or 5 on page 6 for location of drain valve AWARNING BE SURE THE HEATING ELEMENTS ARE COM PLETELY COVERED WITH OIL BEFORE SWITCHING THE FRYER ON IF OIL LEVEL DROPS BELOW TOP OF HEATING ELEMENTS SEVERE DAMAGE TO FRYER AND INJURY TO OPERATOR MAY RESULT ACAUTION WATER IN ANY FORM AND HOT OIL DON T MIX ACAUTION OIL EXPANDS WHEN HEATED THE MAX LEVEL LINE HAS BEEN PROVIDED TO ENSURE OPTIMUM COOK ING WHILE ENSURING THE SAFETY OF THE OPERA TOR DO NOT OVERFILL THE FRYER VESSEL Figure 2 Fill Level Line BB amp TS CPU and Basket Lift Models 1 Fill
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72. odels 1 Turn fryer Power switch to OFF position B CPU Model 1 Set Main Power On Off switch to the OFF position DRAINING AWARNING ALWAYS SHUT THE FRYER OFF COMPLETELY BE FORE DRAINING THE FRYER SHOULD BE DRAINED ONLY UNDER THE SUPERVISION OF PROPERLY TRAINED PERSONNEL A DRAIN PIPE AND COV ERED CONTAINER SUITABLE FOR USE WITH HOT OIL SHOULD BE USED TO ENSURE THE SAFETY OF THE OPERATOR 1 Operator should be outfitted with proper attire including Oil and heat resistant gloves Oil and heat resistant apron Safety goggles Oil and heat resistant footwear 6 keatingofchicago com Figure 3 Operator in Safety Gear 2 Turn off the fryer and open the door 3 For front drain fryers put approved container under drain valve For fryers with a central filter slide filter drawer in completely 4 For front drain fryers slowly turn handle forward to avoid splashing The drain valve will be completely open after 1 4 turn 5 For units with rear drain valves slowly pull drain valve operating handle straight out unhook from metal latch first See Safe amp Easy operator s manual for instructions on how to filter Figure 4 Front Drain Valve Figure 5 Safe amp Easy Filter DRAIN VALVE amd Side view with filtrer in battery Side view with filter under AWARNING UNDER NO CIRCUMSTANCES SHOULD YOU PERMIT HOT OIL TO COME IN CONTACT WITH W
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74. or every calibration Position next to upper heating element is recommended Thermostat Bulb Positioning Keating s patented thermostat application is accurate within 7 F of the dial setting between 250 F and 350 This accuracy is attained only if the thermo stat bulb is placed properly against the top element using element clamps If the bulb is too far away from the element the fryer will overshoot Overshoot The thermostat takes a long time to cycle and then misses its preset temperature by 20 F 40 F yielding a poor quality product 1 800 KEATING 9 SERVICE DIAGNOSIS The following diagnosis is only to be used as a guide to qualified service personnel Keating recommends that you use a qualified amp licensed service company Equipment still under warranty requires it Call 1 800 KEATING if you need assistance in locating a qualified service company A properly adjusted Keating Instant Recovery Electric Fryer with no load will cycle approximately every 2 1 2 to 3 minutes Each cycle will last 15 25 seconds ensuring that the temperature setting is held within a narrow band NOTE To correctly and quickly diagnose the system the chart below should be followed in sequential order TROUBLE SHOOTING CHART PROBLEM Fryer won t heat Fryer has poor recovery or runs cold Fryer is overheating 10 keatingofchicago com Vo electricity to fryer POWER ON Switch is off No electricity
75. ron YL YELLOW COMPONENT CODES 1 CB CIRCUIT BREAKER CR CONTACTOR 24VAC 2 j DB POWER DISTRIBUTION BLOCK P Mr RTC OMT a FM FAT MELT TIMER SWITCH OD OD GRD GROUNDING LUG ONENE HL HIGH LIMIT SWITCH MF MELT FRY SWITCH OVER TEMP LIGHT RED P POWER SWITCH R RELAY 24VAC RDS REARDRAIN VALVE SWITCH NOTES READY TO COOK LIGHT GREEN 1 WIRES 1 TO 6 ARE 10 AWG TH THERMOSTAT WIRES 7 15 ARE 12 AWG TR TRANSFORMER 2 ALL OTHER WIRES ARE 18 AWG HEATING ELEMENTS DAM 4 BLACK COM 35 RED 208V SEE 6 GRAY 480V Oo TRANSFORMER STATE m CONNECTION 576 WC o 42 ORANGE 240V 1 L1 N 13 14 15 16 17 18 rl1 2 3 4 5 6 COMA x 9 6 woe bt pT TRANSFORMER CONNECTION CHART OO OO O9 AB joe al o Ds TOM 5 G ION DODD CONTROL A e m em GD PANEL MIRE COLOR CODES mp Tw e e le
76. stat and turn fryer on to bring water to a gentle boil 7 Once boil has been reached turn fryer off 8 Dissolve 2 3 cup of Keating Sea Powder for every five gallons of water and let soak for 1 2 hour If there is a large build up of carbonized grease allow fryer to soak overnight A CAUTION DO NOT DAMAGE OR REMOVE THERMOSTAT BULB AS THIS MAY AFFECT THE ACCURACY OF THE FRYER 9 While soaking a natural fiber brush may be used to scrub the inside walls of fryer 10 Drain the water and Sea Powder into a dry suit able receptacle and remove from cooking area 11 Spread Keating Klenzer liberally on sides of fryer vessel 12 At this point a non abrasive scouring pad may be used to remove the now softened carbonized grease 13 Thoroughly rinse fryer vessel with potable water to remove all Klenzer 14 Prior to refilling with oil wipe the inside of the fryer vessel making sure all water and Klenzer has been removed A CAUTION WATER IN ANY FORM AND HOT OIL DON T MIX 15 Close drain valve AWARNING FAILURE TO CLOSE DRAIN VALVE BEFORE REFILLING THE FRYER MAY RESULT IN SERIOUS INJURY AWARNING WHEN YOUR FRYER IS BEING USED IN CONJUNC TION WITH A CENTRAL FILTER DISCONNECT POWER SUPPLY BEFORE RESETTING MOTOR TO PREVENT SERIOUS INJURY WHEN RESET SWITCH IS ENGAGED SEE FILTER MANUAL 16 Check thermostat bulb positioning see page 9 17 Refill the fryer with new or filtered oil NOTE MSDS Sheets for
77. t Fry switch to FRY 4 Set thermostat to the desired frying temperature between 325 F and 335 F 5 When the oil reaches the desired frying tempera ture the READY TO COOK light will illuminate 6 Lower filled basket s slowly into the hot oil 7 Set timer for left or right side basket whichever is being lowered into oil For programming instruc tions see page 8 1 800 KEATING 5 8 When timer sounds lift basket out of oil Place on basket hanger on splashback of fryer to allow draining of excess oil C Basket Lift Models 1 Fill fryer as described on page 4 FILLING 2 Set Power switch to the position POWER ON light will be illuminated 3 Set the Melt Fry switch to FRY 4 Set thermostat to the desired frying temperature between 325 F and 335 F 5 When the oil reaches the desired frying tempera ture the READY TO COOK light will illuminate 6 Fill basket s to proper level and place on upper bar of lift rod s 7 Set timer s to desired cooking time For program ming timers see page 8 8 Push T1 2 or buttons on timer s Basket s will automatically lower into fryer vessel 9 When cooking cycle is complete an audible alarm will sound and the basket s will raise automatically Allow oil to drain before removing baskets D CPU Model See separate computer instructions or call 1 800 KEATING SHUTDOWN A BB TS and Basket Lift M
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