User Manual
Contents
1. Always disconnect power supply before removing shrouds removable guards covers doors fences panels for servicing cleaning or any other reason 13 Use only GERMAN KNIFE parts and accessories properly installed contact you nearest service agency or The GERMAN KNIFE CORP for authorized referral assistance 14 Meat Saw operating manuals as supplied with this power cutter are available from GERMAN KNIFE OUTER DIMENSION GBS 230A 21 6 SH EE ES 440 GBS 270S 65 5 11 6 17 2 25 7 SPECIFICATION MODEL GBS 230A GBS 270S Dimension 19 8 x28 x37 5 27 1 x44 6 x65 5 Motor AC120Vx1Phasex3 4HP AC120Vx1Phasex1 5HP Weight 886 2756 Stationarv 7 6 x19 7 11 x30 Carriage 13 8 x22 4 95 x19 Loading 14 22 2 65 5 1665mm 92 9 2360mm Length of Saw Blade MOTOR WIRING 1 Interchange of current is made in motor outlet box Changing instructions are on motor plate or motor outlet box 2 Meat Saw are wired 120 volts unless otherwise specified Be sure motor specifications voltage cycle phase match power supply line Be sure line voltage is up to specification 3 Connect leads to machine in a manner that will be approve by local electrical inspectors 4 We recommend not less than No 12 wire otherwise an overload condition may occur 5 The V Belt is packed loose in machine to prevent deformation and must be installed of pulleys at2. 2708 0200 FW14 LW14 HB1420 HN38 CN38 270S 019 270S 018 270S 020 1 KN51625 WN38 ITEM DESCRIPTION ITEM DESCRIPTION 270 033 Meat Gauge 270S 023 Meat Gauge Plate 2705 02301 Meat Gauge Rollor 2708 019 Meat Gauge Bracket 2709 0200 Meat Gauge Fixed Bari 270S 020 2 Meat Gauge Fixed Bar 2 2708 018 Meat Gauge Bar FW14 Flat Washer 1 4 HN14 Hex Nut 1 4 LW14 Lock Washer 1 4 HB1420 Hex Nut 1 4 x 20 WN38 Wing Nut 1 4 KN51625 Knob 5Point 1 4 x 25 HN38 Hex Nut 3 8 CN38 Cap Nut 3 8 14 CHANNEL PARTS l 270S 016 270S 0570 270S 057 HB3830 LW38 FW38 270S 021 270S 025 270S 005 270S 0110 270S 016 WWO6 FW14 HB1420 ITEM DESCRIPTION ITEM DESCRIPTION 270 016 Stopper 27095 05701 Table Saw Guide Rear 27095 05720 Table Saw Guide Front 2708 021 Table Saw Guide Bracket 2708 025 Carriage Guide Rial 270S 005 Channel 2708 0110 Stop Bracket HB3830 Hex Bolt 3 8 x 30 LW38 Lock Washer 3 8 FW38 Flat Washer 3 8 WW6 Wave Washer FW14 Flat Washer 1 4 HB1420 Hex Bolt 1 4 20 2705 014 FW14 LW14 HN14 BG608 MEAT CARRIAGE PARTS 2705 0320 BG608 FW14 LW14 HN14 270S 006 270S 007 270S 011 2705 016 ITEM DESCRIPTION ITEM DESCRIPTION 270 014 Rollor Bearing Pin 270S 032 0 Guide Bearing Pin 270S 006 Meat Carriage 270 007 Meat Carriage Guide 270 011 Stop Bracket 270S 016 Stopper FW14 Flat Washer 1 4 LW14 Lock W
3. THE FOLLOWING IMPORTANT INSTRUCTIONS COULD RESULT IN BODILY INJURY NOTE TO ELECTRICIAN IF THE CARD amp PLAY ON THIS MACHINE IS NOT CONNECTED TO THE ELECRICAL SUPPLY SOURCE THEN IT SHOULD BE EQUIPPED WITH OR CON NECTED TO ALOCKABLE MANUALLY OPERATED DISCONNECT SWITCH 1 Do not electric wire this Meat Saw Have only a qualified and certified electrician wire this Meat Saw as required Be sure machine is grounded Failure to ground this machine could result in electric shock 2 Do not place machine on sloping floor Always place machine on flat non skidfloor 3 Do not use this Meat Saw for non food products 4 Do not attempt to operate this Meat Saw until this machine has been inspected and demonstrated by the seller recognized GERMAN KNIFE Representative 5 Do not attempt to operate this Meat Saw unless you or the operator has been properly trained Improper use or operation of this Meat Saw could result in bodily injury 6 Do not leave Meat Saw in operation unattended 7 Do not tamper bypass remove fixed guards safety interlock electrical switches or any other safety device 8 Do not at any time force feed product through this Meat Saw 9 Do not alter or modify this Meat Saw in any way from its original form 10 Always use safety pusher plate supplied with each Meat saw when cutting small product 11 Do not touch moving blade or moving parts Never place hand or arm between blade and head column structure 12
4. 036 Upper Wheel Hinge Plate 270S 034 Upper Wheel Slide Gib 270S 027 Wheel Cleaner 270S 026 Wheel Cleaner Pin HB51635 STS Hex Bolt W5 16 x 35 HB1412 STS Hex Bolt W1 4 x 12 HN516 STS Hex Nut 5 16 LW14 STS Lock Washer 1 4 MS501 Reed Sensor MS 501 WN516 STS Wing Nut 5 16 LOWER SAW WHEEL PARTS HB1415 HN14 HB38 270 046 270S 051 270S 049 CN20 270S 028 270S 027 270S 026 WN516 270S 024 270 038 DESCRIPTION ITEM DESCRIPTION 270 051 Lower Saw Wheel 270S 024 Scrap Box 270S 049 Saw Guide Bracket 270 046 Saw Guide 270S 026 Wheel Cleaner Pin 270S 027 Wheel Cleaner 270S 028 Wheel Cleaner Bracket 2708 038 Bearing Case Assembly WN516 Wing Nut 5 16 HB1415 Hex Bolt W1 4 x 15 HN14 Hex Nut 1 4 HB3835 Hex Bolt W3 8 x 35 FW38 Flat Washer 1 4 CN20 Cap Nut M20 SAW GUIDE PARTS 2705 04501 2705 030 KN51615 2708 047 2708 049 2798 048 2708 046 WN51610 FW516 HB1415 HN14 HB51612 FW516 ITEM DESCRIPTION ITEM DESCRIPTION 270S 04501 Saw Guide Bar Gib 270S 030 Saw Guide Bar Spacer 2708 047 Safety Saw Guard 270 049 Saw Guide Bracket 2708 046 Saw Guide 270S 048 Saw Guide Bar KN51615 Knob 5Point W5 16 x 15 HB1415 Hex Bolt W1 4 x 15 HB51612 Hex Bolt W5 16 x 12 HN14 Hex Nut W1 4 FW516 Flat Washer 5 16 WB51610 Wing Bolt W5 16 x 10 MEAT GAUGE PARTS FW14 270S 023 HN14 270 033 2705 02301
5. For service contact German Knife Inc 1 800 500 3519 www turboairinc com OWNER amp OPERATOR INSTRUCTION MANUAL Model No T GBS 230A GBS 270S Bam T BEANA kesa IMPORTANT SAFETV NOTICE To ensure safe and trouble free performance of vou new German knife slicer we suggest that all personnel who will use and maintain the slicer read and understand the manual before operating the equipment Should there be anv questions or if we can be of further assistance please call us toll free at 800 500 3519 www turboairinc com TABLE OF CONTENTS Operating and Service Manual 3 ea cc 4 S orci O nl 5 ae eee 6 Start When the Machine Operation is Blacked Due to Overloads 7 cleaning Changing Saw Blade 8 Faris DescDuopn OBS 9 Parts DescHpion hissi 10 Upper saw eg iussit 11 Lower SAW ER E asee e a E 12 Saw Guide Parts eene 13 Meat Gauge Parts eee 14 Channel Parts MH HH emm meme 15 Meat Carriage Parts memes 16 Drive Parts Mee eee eee 17 Electronic Circuit meme 18 ge le Une Le ll EID 19 Limited Warranty meme 20 German Knife Inc 4184 E Conant St Long Beach CA 90808 Phone 800 500 3519 Fax 310 900 1066 www turboairinc com OPERATING AND SERVICE MANUAL WARNING TO ALL PURCHASERS OPERATORS AND OPERATION SUPERVISORS FAILURE TO READ AND ADHERE TO
6. HP 115y 60 16 SF11592 TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE POSSIBLE SOLUTION Meat Saw does not start NO Electrical cord is unplugged Door is open Motor overload has tripped 1 Plug in electrical code 2 Close door 3 Reset motor overload Saw blade is breaking Over tightening of blade 2 Blade is defective 1 Do not over tighten blade 2 Replace blade 3 Blade is installed 3 Insure blade is turning incorrectly freely and is inside the guide 1 Tensi f blade is t 6 T dan dee 1 Keep blade at proper loose tension Saw blade is coming off 2 There is excessive grease or dust on the blade or wheels 2 Clean wheels and blade or replace blade 19 LIMITED WARRANTX WARRANTV CLAIM German Knife Radiance warrants that the equipment as supplied from the factory to the end user is free from defects in materials and workmanship Should anv part be found defective resulting from normal use within the defined warranty period German Knife Radiance will gladly dispatch an authorized service agency to repair and or replace necessary parts under the following conditions Repairs under this warranty are to be performed by a German Knife Radiance authorized service agency only German Knife Radiance will not be responsible for service parts and labor charges performed by non authorized service companies All claims should incl
7. asher 1 4 HN14 Hex Nut 1 4 BG608 Bearing 608DD DRIVE PARTS HB51630 HN516 270S 041 270S 038 CN516 VB42 SW10 SWO1 DB M34 270S 042 270S 029 270S 012 HB51625 LW516 F120 HB3850 MS501 FW516 270S 043 2708 039 2708 039 BG6204 BG6204 OSVB 2708 038 55 V25 ITEM DESCRIPTION ITEM DESCRIPTION 270S 041 Bearing Case Pulley 270 038 Bearing Case 270 042 Motor Pullev 270 012 Motor Base 270S 029 Bearing Case Support 270 043 Bearing Case Shaft 270 039 Bearing Case Cover CN516 Cap Nut 5 16 VB42 V Belt B 42 SW10 Open Block DB Double Function Switch SW01 Close Block M34 Motor 120V 1ph 3 4 HP HB51625 Hex Bolt 5 16 x 25 LW516 Lock Washer 5 16 FW516 Flat Washer 5 16 MS501 Reed Sensor MS 501 HB3850 Hex Bolt W3 8 x 50 F120 Cooling Fan 120 x 120 x 38 CB Control Box BG6204 Bearing 620477 OSSB Oil Seal SB40 25 8 OSVB Oil Seal VB40 25 6 VB25 V Ring V 25 ELECTRONIC CIRCUIT MODEL GBS 230A Magnet Door 22 MS 501 Body 3 4HP 115 60Cy 10 MogneticContactor CLO2AS10T AC120V Overload Relay GPSIBSAK Terminal Block Double Function Push bUTTON MODEL GBS 270S Mognet Upper Door ZZ MS 501 Upper Frome Power Code 4 AC120V Overlood Relay GPSIBSAN Magnet Lower Door QL Ms 501 Lower Frame MogneticContoctor CL25A300T 20AWG 2Wire ON Double Function Push bUTTON 18 C 1 5
8. by turning the top wheel by hand slowly Be careful that your fingers are clear of moving parts Note Over tightening the blade can cause premature failure lmproper blade tension can cause the blade to come off the wheels during operation There are electrical parts under the motor cover Avoid directing water on or around the motor cover This can result in a short circuit and or electrical damage of the machine ERMANI 685270517 fy FE GBS 230A Tension Assembly Upper Wheel Assembly Door Assembly Safety Saw Guard Set H va 7 a p Meat Gauge Meat Carriage B E E Assembly Assembly Lower Wheel Assembly Motor Cover Bearing Case Assembly Base amp Scrap Box GBS 270S Tension Assembly Upper Wheel Assembly e Upper Door Assembly Safety Saw Guard Set Meat Carriage Assembly Meat Gauge Assembly Channel Lower Door Assembly Scrap Box Bearing Case Assembly Lower Wheel Assembly UPPER SAW WHEEL PARTS 2705 053 270S 013 ve P om lt 270S 036 2708 050 270S 034 2708 040 2708 026 2705 028 MS501 WN516 HB1412 LW14 270S 035 HN516 270S 027 51635 ITEM DESCRIPTION ITEM NO DESCRIPTION 270S 050 Upper Saw Wheel Assy 270S 028 Upper Wheel Cleaner Bracket 2708 040 Bearing Cover 270S 035 Upper Wheel Hinge 2708 053 Tension Handle 2708 013 Tension Spring 270S
9. s warranty neither assumes nor authorizes any person to assume obligations other than those expressly covered by this warranty Equipment failure resulting from improper installation will not be honored under warranty Examples are wrong utility connection and improper utility supply problems Equipment that has not been maintained accordingly Examples are calibration of controls adjustment to pilots and burners and damage from improper cleaning Equipment that has not been used appropriate manner alteration neglect abuse misuse accident damage during transit or installation fire food acts of God Warrantv is not transferrable and applies in favor of the original purchaser Equipment failure resulting from electrical power failure use of extension cords low voltage and voltage drops to the unit These warranties are exclusive and in lieu of all other warranties including implied warrantv and merchantabilitv or fitness for a particular purpose No consequential damages German Knife Radiance is not responsible for economic loss profit loss or special indirect or consequential damages There are no warranties which extend beyond the description on the face hereof Outside the U S this warranty does not apply to and German Knife Radiance is not responsible for any warranty claims made on products sold or used outside the continent of the United States
10. set in the event of a motor overload condition Make sure the area around the saw blade is clear before srarting Insure blade is properly positioned in the guides and on the upper and lower wheels CLEANING Clean the machine often and thoroughiv at least once a dav Remove the saw blade upper wheel door and rolling table from the machine Clean the machine with a soft brush or cloth and water Avoid water contact with electrical parts and motor area Replace all remove parts when finished There is a scrap box below the lower wheel Empty when it is 2 3 full and keep it clean There are electrical parts under the motor cover Avoid directing water on or around the motor cover This can result in a short circuit and or electrical damage of the machine CHANGING SAW BLADE Be careful Saw blade is SHARP Push rolling meat carriage all the way back Release the saw blade by rotating handle on the top of the machine counterclockwise Remove the saw blade with care and install the new blade on the upper and lower wheels Note The teeth on the bone blades should point down in the cutting section If they don t point down flip the blade inside out to correct Position the saw blade in the middle of the guides and insure the teeth of the blade is on the front side of each wheel Tighten the blade by rotating the top handle clockwise DO NOT OVER TIGHTEN Insure the blade is tracking properly
11. time of wiring motor 6 The GERMANY KNIFE CORP is not responsible for permanent wiring connection or installations ADJUSTMENTS All adjustments have been made prior to shipping from factory 1 Always pull out the plug from Outlet before following the procedure for adjustment 2 Adjustment of saw blade Hang saw blade on the upper and lower wheel 1 Turn the handle of the upper part of the machine clockwise to adjust tension GBS 230A Turn until the sound with a bang occurs twice to three times 2 Adjust part A while rotating it little by little in order to accurately position Saw Blade Saw Blade is suitable to use when its distance between the back of the wheel side and the end of the back of Saw Blade is 1mm and the distance between the Saw Guide and the back of the Saw Blade is 2mm 3 Adjustment on V Belt Tension Appropriate tension should be maintained on V Belt for smooth operation of the wheel START This machine has a magnetic safetv switch installed to prevent running with the door open to break the electrical connection Close the door and latch top and bottom Insert electrical plug into outlet Press the green ON button Use the red STOP button Located below the start button when finished WHEN THE MATHINE S OPERATION IS BLOCKED DUE TO OVERLOAD The motor has an overload switch in the control box located under the motor cover which can cause the motor not to start This can be re
12. ude the model number serial number proof of purchase date of installation and all pertinent information supporting the alleged defect PRODUCTS UNDER WARRANTY One Year Warranty E Radiance Medium Duty Microwaves ER MR series TMW 1100ER TMW 1100MR Radiance Ranges amp Countertop cooking series All TAR TARG TAHP TARB TAMG TATG TASP TAWR Radiance Cheesemelters Salamanders Steam Tables Hand Wrappers and Food Warmers All TACM TASM RST RHW RFW German Knife Light Duty Slicer LD series GS 10LD GS 12LD Two Year Warranty German Knife Heavy Duty Meat Slicer Automatic amp Manual GS 12A GS 12M GS 13A GS 13M German Knife Meat Grinder All GG German Knife Band Saw All GBS Three Year Warranty Radiance Heavy Duty Microwaves HD Series TMW 1200HD TMW 1800HD Any part covered under this warranty that is found by German Knife Radiance to have been defective within the above time period is limited to the repair or replacement including labor charges of defective parts or assemblies The labor charges shall include standard straight time labor charges only and reasonable travel time as determined by German Knife Radiance WHAT IS NOT COVERED BY THIS WARRANTY German Knife Radiance s sole obligation under this warranty is limited to either repair or replacement of parts subject to the additional limitations below Thi
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