TIM-900 - American Lubrication Equipment Corporation
Contents
1. Hl MANUAL and AUTO operations The TIM 900 is a PRESETTABLE dispensing nozzle that can be used in two operating modes Mode MANUAL In MANUAL mode dispensing starts as the value previously indicated on the soon as the Operator operates the Batch Total trigger The operator has to check the The only preliminary operation to be dispensing operation personally and to carried out by means of the TIM 900 stop it by releasing the trigger when the keys is the possible resetting RESET of desired amount is reached The TIM 900 has been designed to ensure the maximum safety during use and to avoid oil spillage due to an improper use or the Operator s carelessness In particular the TIM 900 does not allow the valve to be locked in open position during MANUAL mode This avoids a continuous dispensing should the Operator be absent or has not pre set an automatic stop value AUTO mode To dispense using the PRESELECTION Start dispensing by pulling the trigger option before starting dispensing the and setting it to lock position Operator must The operator s presence is not Select the desired amount by means necessary the TIM 900 will of the TIM 900 keys as explained in automatically stop once the selected paragraph F2 amount has been dispensed e Confirm the selected value thus entering the AUTO mode TIM 900 displays the message AUTO and is ready to dispense automatically without requiring the presence of the Op2. Eno As long as the message AUTO blinks it is not yet possible to start a new automatic dispensing If the trigger is completely pulled when released it does not remain locked in open position but it closes again thus interrupting the dispensing The blinking message AUTO indicates that the phase for the selection of the desired value is still in progress but that you have not yet entered the AUTO mode by confirming the displayed value To confirm the PRESET value press and hold down the AUTO key until the TIM 900 displays Reset Batch Total AUTO message not blinking Selected value Selecting a PRESET value The TIM 900 allows the operator to use the most frequently used PRESET values without having to set them by means of the numeric keys In particular the TIM 900 stores The last PRESET value AUTO LAST Five different PRESET values AUTO 1 AUTO 5 The AUTO LAST value is automatically updated each time a new PRESET value is set by means of the keypad The last value used replaces the previous one in the memory The PRESET AUTO 1 AUTO 5 values can be freely set and modified according to the procedure indicated in paragraph G2 If the unit is off type RESET to re start it The TIM 900 displays Last dispensing carried out IC I2 rom Non Resettable Total Press AUTO The TIM 900 displays the PRESET value stored in AUTO LAST PRESET value Blinking
3. microprocessor when dispensing a PRESELECTED amount AUTO mode PYM Detailed information on the TIM 900 Handle An external shock resistant plastic cover contains all the components of the TIM 900 and provides an ergonomic handle The battery pack The battery pack is placed in the front part of the handle and it is fixed by means of four cross head screws The user can easily access this pack to replace the batteries Swivel and Filter The TIM 900 is equipped with a swivel to be connected to the flexible hose The swivel is equipped with a 1 2 female thread BPS or NPT and houses the filter The large filtering surface guarantees a Filter reduced pressure loss Rubber swivel cover During installation the swivel may be equipped with a rubber cover to prevent the swivel itself or the metal end of the flexible hose from damaging the vehicle body This cover is available in different colours which can be used as a colour code to identify the dispensed product easily Trigger The TIM 900 is equipped with a balanced valve controlled by a trigger which can be activated using just one finger The trigger protected against accidental starting may be Released Completely pulled The valve is in CLOSED The valve is in position MAXIMUM OPEN position The liquid cristal displau LCD The TIM 900 uses an LCD with the following numeric registers and indications Locked in open position The va
4. Manager and Operators of the TIM 900 In the Table of Contents a symbol alongside each paragraph indicates the person this information is intended for em All paragraphs marked with this symbol concern the Operator The operator is the person who uses the TIM 900 to carry out dispensing operations Therefore the Operator is Operator not expected to read paragraphs other than those marked with this symbol X All paragraphs marked with this symbol concern the L Manager The TIM 900 offers several options selection of the Unit of Measurement selection of the Number of Decimal Digits Calibration etc At least one skilled Operator hereinafter referred to as the Manager must know this data in order to allow the Operators to use the METER correctly The Manager must read thoroughly all paragraphs concerning the Manager and the Operator Manager re All paragraphs marked with this symbol concern the Installer only He is responsible for installing the TIM 900 and is required to read the manual thoroughly no paragraph Installer 77777 This manual is an essential and integral part of the product and must be handed over to the personnel who carry out the installation use and maintenance of the TIM 900 Read the indications given in this manual as they provide important instructions as to safe installation use and maintenance Keep this manual safe for future reference Do not remove tear or modify any parts of the manual In c
5. displayed in customization menu LITERS e If you select the unit GALLONS PINTS or QUARTS the TOTALS will be displayed in GALLONS Warning l e The modification of the Unit of When the TIM 900 displays Measurement does NOT require a new Calibration see paragraph G7 Lit Blinking SEE e f the TOTAL indicates a value other than zero this value is Press AUTO to go to the next automatically converted from Unit of Measurement LITERS into GALLONS or Go on pressing AUTO until vice versa if necessary when the the desired Unit of Measurement Unit is being Measurement is displayed modified KEJ Decimal digits The TIM 900 allows the user to select Press AUTO to modify the the number of Decimal Digits by selection displaying the HUNDREDTH two The TIM 900 displays decimal digits or the THOUSANDTH three decimal digits of the selected Blinking point Unit The TIM 900 displays 1 1i Blinking point LI Li Li SEE uuu SEE previous selection Press AUTO again to go back to the Warning Press and hold down the AUTO key to go The TIM 900 displays the FLOATING to the next activity POINT Batch total dispensed Independent of the selection carried out two or three decimal digits As soon as the amount dispensed exceeds 10 units the TIM 900 displays Press RESET to exit only two decimal digits from the customization As soon as the amount dispensed MENU exceeds 99 Units the TIM
6. factor IH Maintenance of the TIM 900 UE The only routine maintenance operations required for the TIM 900 are the replacement of the batteries the cleaning of the filter These activities can be easily carried out using standard tools Any other extraordinary maintenance operation is to be carried out at an authorized Service Centre EGIN Battery Replacement The TIM 900 continuously controls the battery charging state As soon as the This prevents the unit from charge decreases below a given level continuing to dispense in AUTO the TIM 900 displays mode even if the PRESET value has been reached owing to an n Dnm insufficient battery charge L Even when the message bAtt is displayed it is still possible to carry out dispensing operations in Blinking message MANUAL mode bAtt Although it is possible to carry out tens of dispensing operations in warning the Operator of the need to TCE replace the batteries message bAtt is being displayed the batteries must be replaced as soon as possible to resume the full functioning capacity of the TIM 900 As soon as the message bAtt appears on the display dispensing in AUTO mode is immediately stopped and it is no longer possible to lock the trigger in open position 31 of the image on the LCD from deteriorating thus causing metering errors When the message bAtt blinks th
7. gt L ma T TIM 900 Dispensing nozzle for oil and industrial fluids Installation and Use Manual BULLETIN MOO95A REV 1 A Table of Contents Using the manual Getting to know the TIM 900 D1 Detailed information on the TIM 900 D2 MANUAL and AUTO operation Installing the TIM 900 Requirements of the plant Line pressure relief Line flushing Preliminary checks on the TIM 900 Fitting the extension on the TIM 900 Assembling the TIM 900 Air purging from the lines Flow rate check Using the TIM 900 F1 Dispensing in MANUAL mode F2 Dispensing in AUTO mode Customizing the TIM 900 G1 Customization menu G2 Frequently used PRESET values G3 Units of measurement G4 Decimal digits G5 Automatic RESET G6 Stop precision in AUTO mode G7 Calibration Maintenance of the TIM 900 H1 Replacing the batteries H2 Cleaning the filter Product Identification Construction data M1 Technical Data M2 Dimensions M3 Exploded Drawing and Spare Parts List Disposal C Usingthemanu MIMC The following symbols are used to highlight important notes and information This symbol highlights important aspects as to the CORRECT USE of the TIM 900 A Warning highlights important aspects as to This symbol highlights important aspects as to avoid 300009 POLLUTION HAZARDS The instructions provided by this manual satisfy both the Installer s and the Users requirements
8. i The components must be given to companies that specialise in the disposal and recycling of industrial waste and in particular the DISPOSAL OF PACKAGING The packaging consists of biodegradable cardboard which can be delivered to companies for normal recycling of cellulose DISPOSAL OF METAL COMPONENTS The metal components both painted and stainless steel are usually recycled by companies that are specialised in the metal scrapping industry DISPOSAL OF ELECTRIC AND ELECTRONIC COMPONENTS these have to be disposed by companies that are specialised in the disposal of electronic components in accordance with the instructions of 2002 96 EC see text of Directive below ENVIRONMENTAL INFORMATION FOR CUSTOMERS IN THE EUROPEAN UNION European Directive 2002 96 EC requires that the equipement bearing this symbol on the product and or its packaging must not be disposed of with unsorted municipal waste The symbol indicates that this product mm should be disposed of separately from regular household waste streams It is your responsibility to dispose of this and other electric and electronic equipment via designated collection facilities appointed by the government or local authorities DISPOSAL OF OTHER PARTS The disposal of other parts such as pipes rubber seals plastic components and cables should be entrusted to companies that special in the disposal of industrial waste English
9. message AUTO LAST Press AUTO again The TIM 900 displays the PRESET value stored in AUTO 1 PRESET value Blinking message AUTO 1 To display the other stored values press AUTO as many times as necessary to reach the desired values The blinking message will be As long as the AUTO message blinks it is not yet possible to start an automatic dispensing If the trigger is completely pulled when released it does not remain locked in open position but it re closes and stops dispensing The blinking message AUTO indicates that the phase for the selection of the desired value is still in progress and that you have not yet entered the AUTO mode by confirming the displayed value During this phase it is possible to modify the AUTO value being displayed by means of the numeric keys The modification of the displayed AUTO value however does not change the stored AUTO value To modify the latter it is necessary to follow the procedure indicated in paragraph G2 To confirm a PRESET value press and hold down the AUTO key until the TIM 900 displays Reset Batch Total AUTO message not blinking Selected value Dispensing in AUTO mode e To start dispensing Pull the trigger completely and then release it The trigger thus remains locked in open position Now dispensing can continue even if the Operator is not III present To stop manually dispensing in progress Pull again the trig
10. ra Air purging from the lines re After the installation of the nozzle a e With the shut off valve still closed certain quantity of air will be present insert the extension of the TIM 900 into both inside the flexible hose the opening of a container of a suitable downstream the nozzle and in the other capacity to avoid sprays or spillage lines of the system which may occur during the initial To purge the air and to guarantee a phase when the flow is irregular steady flow and a correct calculation of the amount dispensed two persons e While the first person operates the must act as follows trigger of the TIM 900 the second must partially open the shut off valve When the flow begins to steady the latter will have to set the valve to full open position Go on purging the line keeping the valve of the TIM 900 completely open until a steady flow is reached At this point release the trigger thus stopping dispensing EJ3 Checking the flow rate re Once the installation and purging operations have been carried out it is advisable to check the dispensing flow rate which to ensure a correct operation of the valve must comply with the range indicated in paragraph M1 The TIM 900 allows the user to check easily and directly the dispensing flow rate During the operation in MANUAL mode press and hold down the AUTO key The TIM 900 will display the current flow rate in units per minute If the flow rate exceed
11. used PRESET values g AUTO 1 AUTO 5 which 3 can be rapidly recalled without having to set them i each time by means of the 5 numeric keys Warning Index of the PRESET value AUTO 1 The first time these activities are accessed all the PRESET values Use the numeric keys to set a new stored AUTO 1 AUTO 5 are PRESET value which will replace the set to zero one previously stored in the memory If for example you want to assign the value 31 2 to AUTO 1 press thee SP The TIM 900 will display Press and hold down auroral De SEE the AUTO key to go to the next activity Press RESET to exit from the customization menu By holding down the keys the value continues to vary To modify or check the next most frequently used PRESET value press the AUTO key The TIM 900 will display Blinking Index of the PRESET value AUTO 2 and is ready to accept the setting of the PRESET value AUTO 2 Each time the AUTO key is pressed the next AUTO value is displayed KJ Units of Measurements E The TIM 900 allows the user to select one of the following Units of Measurement e QTS QUARTS e PTS PINTS e LIT LITERS Press and hold down e GAL GALLONS U S Gallons the AUTO key to go to the next activity The above mentioned Units of Measurement refer to the Batch total indication Press RESET to exit from the f you select the unit LITERS the Fem TOTALS will be
12. 900 displays only one decimal digit Edom WI The TIM 900 is equipped with an Auto Press AUTO again to go back RESET function to the previous selection When the function is activated a few seconds after the end of a dispensing operation the TIM 900 automatically resets the Batch Total Warning When the TIM 900 displays Independent of the selection carried out Blinking the Batch Total supplied is never reset if the dispensing operation has been Ure carried out in AUTO mode Je 3J REGEL Press and hold down s the AUTO key to go Press AUTO to modify the to the next activity selection Blinking Press RESET to exit from the customization II LI menu RESEE KEJ Stop precision in Auto mode Warning __ The function described in this paragraph concerns only those who want to obtain the maximum dispensing stop precision in AUTO mode If a slight excess of the pre set value a few hundredths of litres does not cause any problem the present paragraph can be ignored The TIM 900 in AUTO mode allows the amount without exceeding the PRESET user to obtain a high precision stop value thus dispensing exactly the pre set To guarantee this high stop precision especially when the unit operates at the maximum allowed flow rates the valve does not close when the PRESET value is reached but when the dispensed amount is lower than the PRESET value by a few Unit hundredths To guarantee the stop pr
13. A Release the line pressure and Do not use filters which have dismount the TIM 900 in compliance been damaged during improper with the instructions given in paragraph dismounting or cleaning E2 operations Always reposition the filter with B Unscrew the 1 2_ nut and remove the utmost care the filtering disk If the filter is in good condition and is correctly installed it C Properly clean the filter or use a guarantees the good operation new filter see Spare parts list in of the TIM 900 thus avoiding paragraph M3 any dust or foreign bodies which may lock or damage the D Place the filter again paying TIM 900 valve attention to components positioning E Reassemble the TIM 900 according to the instructions given in paragraph E6 F Fix the connection again and tighten it at 20 Nm Nylon ring Some technical data of the TIM 900 which is essential for its safe use is indicated on the CE plate located onthe a Operating Temp 5 50 C 23 122 F right side of the handle j Min Flow Rate 1 L m 0 26 gpm Max Flow Rate 30 L m 7 9 gpm CC M Construciondata s i I I D NI Measuring principle Oval gears Flew Range 1 to 30 liter min 0 26 to 7 9 gpm Pressure Range 50 to 7000 KPa 7 to 1015 psi Temperature range operating 5 to 50 C 23 to 122 cF Storage 35 to 60 C 31 to 140 F Vis
14. IM 900 allows the user to carry out a rapid electronic calibration by modifying the Calibration Factor K Factor At delivery all TIM 900 are given the same calibration factor K Factor 1 000 This calibration factor guarantees the best accuracy in the following operating conditions Fluid motor oil type 10W 30 Temperature 20 C Flow rate 10 liters min The calibration can be done either as an on site calibration by dispensing into a calibrated container or as a direct modification of the calibration factor On site calibration by dispensing into a calibrated container When the TIM 900 displays Blinking press key AUTO itis possible to start the calibration by dispensing the fluid into a calibrated container During dispensing the TIM 900 displays Batch total Dispensed Blinking The dispensing operation may be freely interrupted and resumed The Calibration dispensing is finished when the level of the fluid reaches the graduated area of the Calibrated Container ple 9 86 Indicated value Blinking In order to get a good calibration After dispensing wait a few of the TIM 900 use an accurately minutes to allow the removal of Calibrated Container of a capacity possible air bubbles from the not less than 5 liters Calibrated Container Purge all air from the unit see Read the Real value only at the paragraph E7 before carrying out end of this phase as the level in the calib
15. IM 900 displays Blinking SEE Now you have entered the following activity Selecting the Unit of Measurement See paragraph G3 for the selection modes wb To go to the next activity Press and hold down the AUTO key until the TIM 900 displays Blinking point Now you have entered the following activity Selecting the Number of Decimal Digit See paragraph G4 for selection modes wb To go to the next activity A Press and hold down the AUTO key until the TIM 900 displays Blinking Now you have entered the following activity Activating the Auto RESET function See paragraph G5 for the activation modes wb To go to the next activity wy To go to the next activity Press and hold down Press and hold down the AUTO key until the AUTO key until the the TIM 900 displays TIM 900 displays Blinking Blinking Now you have entered the following Now you have entered the following activity activity Modification the precision Modification of the Stop factor PS factor Calibration factor K factor See paragraph G6 for modification See paragraph G7 for modification modes modes Warning To exit from the customization mode independent of the activity in progress press RESET The settings being displayed become immediately operational Frequently used PRESET Values E The TIM 900 allows the When the TIM 900 displays Operator to store 5 i did different most frequently 2 Blinkin
16. after a given period of time TIME OUT without dispensing 10 E Installing the TIM 900 This paragraph describes the necessary operations to be carried out when the TIM 900 is installed for the first time on a new system or to replace an existing nozzle with the TIM 900 RE Requirements of the system The TIM 900 has been designed to be used as a component of a centralized system for the distribution of oils and other industrial fluids which must be manufactured and installed by specialized personnel in compliance with the standards relevant to such a pressurized system To explain the installation and maintenance operations relevant to the TIM 900 refer to the following diagram which shows a typical installation as regards the components located right upstream any dispensing outlet of the TIM 900 ra 1 Distribution system lines 2 Shut off valve 3 Flexible hose for reel entry 4 Reel 5 Flexible hose 6 Nozzle The shut off valve is necessary to ensure a safe and correct installation and maintenance of the TIM 900 without requiring to make the whole system unserviceable The structure and complexity of the part of the system before the above mentioned shut off valve rigid or flexible power lines pumps tanks valves etc as well as the possible presence of the flexible hose reel can be freely chosen by the Installer as they do not influence the maintenance of the TIM 900 li
17. ase of loss or damage a new copy can be requested from the manufacturer provided the relevant code is indicated The manufacturer is not liable for any damage to persons things or the unit itself if the latter is installed or used incorrectly D Getting to know the TIM 900 E The TIM 900 is a dispensing nozzle for oils and other fluids to be installed as a final shutoff device at the end of pressurized flexible hoses Besides guaranteeing an exact measurement and display of the fluid amount dispensed when used as a normal nozzle the TIM 900 also allows the user to PRESELECT the amount to be supplied and automatically stops the dispensing when the pre set amount has been reached The TIM 900 integrates A An ergonomic ut handle a H G Dc B A swivel that protection against accidental start allows the user to D A meter with oval gears controlled rotate the handle independent of the by an electronic board and equipped flexible hose it is connected to and with a battery powered microprocessor equipped with a rubber cover C A flow control valve activated by a trigger which is equipped with a E A large liquid crystal display G A multi position extension to adjust integrated in the 5 key keypad for the communication between the TIM 900 the angle of the dripless valve with and the Operator l respect to the handle F A motorized valve shutting system automatically activated by a H A dripless automatic valve
18. cosity Range 10 to 5000 mPa s Accuracy 0 5 of indicated value after on site calibration Repeatability 0 296 of indicated value Resolution 0 005 Liter 0 0013 Gallon Pressure loss at 10 liter min 80W oil at 21 C 26gpm 80Woil at 70 F with HIGH FLOW SPOUT 150 KPa 22 psi with dripless valve 450 KPa 65 psi Units of measurements Liter Gallon Pint Quart selectable by the operator Indications Batch total floating point 0 000 to 999 9 units Total Resettable total 999 999 units Presettable amount 0 1 to 99 9 units Batteries 4 X AA size 1 5 Volt Expected life 1 year up to 10 000 AUTO operation per year AUTO mode automatic inhibition when low battery indication is shown Inlet connection 1 2 bsp female 1 2 npt option Weight Batteries included 1 5 Kg 0 40 Ib Fluid compatibility ubricating oils mineral synthetic antifreeze mixtures Wetted parts Steel Stainless Steel Aluminium Brass Polyurethane Acetalic resin Nitrile rubber with high flow spout BSP 1 2 T NPT 1 2 Exploded drowing and spare parts list Position No Part description Rubber Protection Filter Unit Locking Ring Battery Pack Batteries 1 5 V size AA Articulated End When ordering spare parts please always specify Position No of spare part Model Serial No Serial number ENN Disposal
19. e TOTAL is constantly updated although not displayed To replace the batteries A With a small screwdriver PH cross head bit No 1 completely screw off the four screws of the battery pack and remove it B Open the battery pack by removing the cover C Remove the flat batteries The correct polarity is shown in the battery compartment D Install 4 new batteries of type AA 1 5 Volt Alkaline paying attention to polarity shown on the E Place the cover again and fix the battery pack by screwing the four SCrews TIM 900 will start automatically as soon as the battery pack is fixed carrying out a short SELF TEST Complete lighting of LCD Complete stop of LCD Display of serial number of electronic board Normal operation mode The replacement of the batteries does not cause any data loss The customization of the TIM 900 previously set remains operational at the next re starting EPfdemngteSte The TIM 900 is equipped with a removable filter for inspection and cleaning which is installed inside the swivel Clogging of the filter can strongly reduce the maximum flow rate supplied by the TIM 900 Regularly clean the filter and check it each time a flow rate reduction is detected To reduce the frequency of cleaning operations the dispensing system of the TIM 900 should be equipped with suitable line filters To clean or replace the filter Warning
20. ecially during new installations To solve these problems consult a qualified Service Centre lish Eno E5 Mounting the extension on the TIM 900 Three different types of extensions can be installed on the nozzle TIM 900 ADJUSTABLE extension RIGID extension e FLEXIBLE extension All of them are equipped with an automatic dripless valve All extensions are equipped with a rigid ending part external X 12 mm 3 8 G nut suitable for being easily connected to the TIM 900 without using any sealant e Remove the plug from outlet A 3 8 G Make sure that gasket B on the nut is in its seat e Lubricate the gasket and its seat e Tighten end D on TIM 900 by means of two wrenches while the first one on outlet A blocks the TIM 900 the second one tightens nut C of end D Before locking nut C orientate valve E r3 Mounting the TIM 900 Fit the rubber cover of the swivel into the flexible hose in the direction indicated in the figure making it slide over the male thread of the hose e Apply a thread sealant to the male threads of the flexible hose e Tighten the swivel completely by means of two wrenches Make the rubber cover slide towards the valve until it goes into the specially provided seat located on the swivel An improper tightening of the extension may cause it to become loose thus endangering persons or things Tighten the ring nut with a torque wrench setting at 3 5 Kg per metre
21. ecision this pre stop value must not be fixed but is dependent on the flow rate used To allow the Manager to obtain the highest stop precision the unit has been equipped with a Stop Precision factor called PS factor The Manager during the customization of the TIM 900 can select a PS factor between ZERO and FIVE By selecting PS 0 apre closing equal to ZERO is set Poo 235 2 Dog PSz4 PS 5 the MAXIMUM pre closing is set The higher the flow rate the higher the selected PS value If you select a too high PS value the dispensed amount may be lower than the pre set value by some hundredths of a litre When the TIM 900 displays Blinking Press AUTO to increase the PS factor by one unit Blinking Go on pressing AUTO until the desired PS factor value is reached Blinking Press and hold down the AUTO key to go to the next activity Press RESET to exit from the customization menu KEA Calibrating 0 NI The TIM 900 is equipped with a meter with high precision oval gears pre calibrated in the factory Why calibrate If the TIM 900 is used with fluids having a viscosity close to the limits of the allowed range such as low viscosity antifreeze fluids or high viscosity oils for gear boxes in extreme flow rate conditions close to the min and max values of the allowed range it may be necessary to carry out an on site calibration How to calibrate The T
22. erator In any case the operator must attend to the TIM 900 while dispensing in AUTO mode in order to avoid any oil spillage Read the instructions given in paragraph F2 carefully before dispensing in AUTO mode The TIM 900 allows the user to lock the trigger in open position only when the display shows the message AUTO To lock the trigger in open position Pull it completely Then release it If the message AUTO blinks automatic dispensing cannot be started If the trigger is completely pulled and afterwards released it does not remain locked in open position but it closes again thus interrupting the dispensing operation The blinking message AUTO indicates that the phase for selecting the desired value is still in progress but the AUTO mode has not yet been entered by confirming the displayed value The TIM 900 automatically unlocks the trigger thus stopping the dispensing when the predetermined value has been reached However during dispensing in AUTO mode it is possible to stop dispensing manually before the desired value is reached by unlocking the trigger To unlock the trigger and place it in closed position again Pull it completely Then release it When the dispensing has been manually stopped as soon as the AUTO message is displayed it is still possible to restart the automatic operation as the trigger can still be locked in open position The TIM 900 automatically exits from AUTO mode
23. ger completely and then release it II AK The dispensing operation can be resumed in AUTO mode within a given time TIME OUT from the stop Within this TIME OUT the TIM 900 still allows the locking of the trigger in open position After this TIME OUT the TIM 900 still allows the user to continue the dispensing but only in MANUAL mode Automatic stop The supply automatically stops when the pre set value is reached The AUTO message disappears from the LCD Manual resumption of the dispensing TOPPING UP Once dispensing has been carried out in AUTO mode the TIM 900 allows the user to continue the dispensing operation if necessary Some time after the automatic stop of dispensing the TIM 900 turns off but as soon as the RESET key is pressed the TIM 900 turns on again and displays the pre set value and the value actually supplied see previous figure To carry out the TOPPING UP DO NOT type RESET and pull the trigger II The dispensed amount is added to the previous one in AUTO mode The PRESET value previously set displayed in the Total starts blinking to indicate that the pre set value has been exceeded Blinking value G Customizing the TIM 900 E Customizing the TIM 900 means using the options offered by the TIM 900 to guarantee an easy handy and exact use The customization of the TIM 900 can be carried out by the Manager using the customization Menu which permits the fol
24. lowing customization functions Setting the most frequently used PRESET Values Selecting the Unit of Measurement Selecting the Number of Decimal Digits available Activating the Auto RESET function on all Modifying the Precision Stop factor PS factor models Modifying the Calibration factor K factor G1 Customizing menu LL Warning To access the customization Menu To access the various customizing functions and to select the desired options two different actions are Ds indicated on the keys e This symbol The TIM 900 displays indicates that it is necessary to press I IIILI 8 TOTAL This symbol indicates that it is auroral necessary to press Warning and hold down the RESETTABLE key for a few TOTAL seconds If the TIM 900 displays the To exit from the customization Resettable Total wait a few menu independent of the activity in seconds until the METER progress press RESET automatically displays the Total The settings displayed at that Only in this condition is it moment immediately become possible to enter the operational customization Menu Simultaneously press the AUTO and RESET keys and hold them down until the TIM 900 displays Blinking Now you have entered the following activity Setting the most frequently used PRESET values See paragraph G2 for setting modes To go to the next activity Press and hold down the AUTO key until the T
25. lve is in open position for automatic operation 1 Batch total 4 digits floating point 2 Totals 7 digits 3 Indication of the Total type RESETTABLE TOTAL GAL TOTAL Resettable TOTAL 4 Indication of the Unit of Measurement Qts Quarts Pts Pints Lit Liters Gal Gallons 5 ndication of operation in AUTO mode Warning The LCD automatically To reactivate the LCD turns off if the TIM 900 press rte RESET key T is not used for a certain period Keypad The keypad is of membrane type and is equipped with 5 keys Numeric keys to be used to set the PRESET value automatic dispense stop value AUTO key to be used to select and confirm the PRESET value RESET key to be used to reset the Batch Total and to display the Resettable TOTAL During the operations necessary to customize the TIM 900 the keys have extra functions described in paragraph G Meter To guarantee an accurate measurement of the dispensed amount the TIM 900 uses the principle of the oval gears Multi position extension To guarantee an easy use the TIM 900 is equipped with a multi position extension It can be positioned by the operator in 5 different pre set positions within a 75 range The extension is not free to rotate but it can be only by activating the unlocking button placed on the side of the nozzle English In addition the automatic dripples valve can be rotated of 240
26. ly New K Factor After a few seconds the TIM 900 automatically exits from the customization mode and starts using the new Calibration Factor One dispensing operation is enough to carry out the on site calibration of the meter If you wish to verify the result of this calibration carry out a normal dispensing in the same Calibrated Container without re entering the Calibration function in the Customization menu Direct modification of the calibration factor The direct calibration of the Calibration Factor is useful when You want to correct the K Factor in use by a known percentage You want to add a K Factor already known When the TIM 900 displays press key AUTO Release press key AUTO again The TIM 900 display The TIM 900 is ready to accept the direct modification of the K Factor Press the 10 key to increase the indicated value Press the 0 1 key to decrease the indicated value Each time a key is pressed the last digit on the right is modified by one unit By holding down the keys the value changes slowly at first and then rapidly Press AUTO to confirm that the CAL End correction of the indicated Blinking value has been completed alternately ERa Lit I LIIC The TIM 900 stores the new Calibration Factor K Factor and displays New K Factor After a few seconds the TIM 900 automatically exits from the customization menu and starts using the new Calibration
27. ration the container may decrease Carry out the calibration dispensing at a steady flow rate Do not wait more than 15 by pulling the trigger completely minutes as the TIM 900 will exit and keeping it in open position from the menu and it will no until the container is full longer be possible to complete Do not reduce the flow rate to the calibration operation reach the graduated area of the calibrated container The TIM 900 is ready to accept the The correct technique to be used modification of the indicated value to at the final stages of the filling make it correspond to the real Value operation into the Calibrated Container is small topping ups This is achieved by rapidly pulling the trigger of the TIM 900 and then Press the 10 key to releasing it very quickly increase the indicated value Press AUTO to confirm the _ 0 Press the 0 1 key to end of the calibration decrease the indicated dispensing value TIM 900 INDICATED VALUE Blinking Calibrated ore time a key is pressed the last digit on the right is modified by one unit By holding down the keys the value changes slowly at first and then rapidly Calibrated TIM 900 Container INDICATED VALUE Blinking JAT 3 LI LI Lit CAL Press AUTO again to confirm that the correction of the indicated value has been completed The TIM 900 now calculates the new Calibration Factor K Factor and displays CAL End Blinking alternative
28. s before installing the nozzle The flushing operation must be carried out on all lines upstream the nozzle In case the system is equipped with more than one nozzle flush the lines which supply the nozzles farthest away from the supply pump first then proceed with the lines of the nozzles situated nearer the pump The flushing procedure depends on the type and features of the system and must be carried out by trained and qualified personnel in compliance with the procedures set down by the installer This operation is absolutely necessary with NEW INSTALLATIONS or if the lines used are contaminated You need not carry out this procedure when replacing the nozzle in use Preliminary checks of the TIM 900 re e Make sure that the threaded end fitted on the flexible hose is suitable for the swivel of the TIM 900 provided with Female thread 1 2 BSP Or Female thread 1 2 NPT e Check that the TIM 900 to be installed is complete and in good condition making sure that the filter is clean and correctly installed see paragraph H2 v e The filter of the TIM 900 characterized by a large filtering surface has been designed to guarantee a correct filtering and a low pressure loss To remove and re install the filter refer to paragraph H2 The absence of the filter or its improper installation may cause the meter or the TIM 900 valve to block if dirt is present in the tubes This situation may occur esp
29. s the range limits adjust the components of the system pumps or balancing valves to comply with them English F Using the TIM 900 E The TIM 900 has been designed for professional use and must be used only by adult personnel properly trained for the intended purpose The TIM 900 must not be used outside the operating ranges see Technical Data in paragraph M1 or for fluids other than lubricants and antifreeze mixtures Do not tamper with or modify the TIM 900 e Regularly check the good condition of the TIM 900 The TIM 900 dispenses high pressure fluids Do not point the nozzle to any part of the body Use the personal protection equipment recommended by the national standards relevant to the dispensed products Do not carry out any maintenance operations on the TIM 900 without previously relieving the pressure from the system lines The TIM 900 is designed for indoor use only If used outdoors it must be sheltered from the rain snow or direct sunrays In case of manual anti drip valve after using it isimportant to discharge theoverpressure between the chamber 1 and themanual valve 2 of the spout Carry out this operationwhile the pump is switched off Then unscrew the valve 2 During this discharging operation do not push the trigger 3 Ln To dispense in Manual mode B The TIM 900 can be used as a normal The TIM 900 can be programmed to nozzle if the Operator does not want display the las
30. sh Enc E2 Line pressure relief ra This operation is to be carried out to replace the pre existing nozzle with the P TIM 900 nozzle or to dismount the TIM 900 for maintenance purposes Failure to carry out this line pressure relief procedure may cause damage to persons or things By means of two wrenches unscrew the threaded end of the flexible hose from the swivel e Close the shut off valve Otherwise stop the power supply pump and make it unserviceable to avoid an accidental re start during maintenance operations Operate the valve of the nozzle to be replaced or of the TIM 900 to be disassembled for maintenance reasons dispensing into a suitable container in order to release the line pressure 3 If a dripless valve is installed at the Be careful to collect any oil leakage end of the nozzle the pressure inside into a suitable container the line will not decrease to zero but it may stay at a value of 0 2 0 5 bar according to the type of dripless valve used For the dismounting of the TIM 900 only Remove the rubber cover from its coupling on the swivel and move it along the flexible hose in order to have easy access to the swivel EX Fushingthetines Flushing the lines means to let a given amount of oil flow through them so as to ensure a proper washing of the whole system a correct cleaning and the absence of dirt contaminated material or processed waste inside the line
31. t amount dispensed until to pre set an automatic stop value the RESET button is pressed or to automatically reset the Batch Total a few If the TIM 900 is off type minutes after the end of the dispensing RESET to re start it operation in MANUAL mode see Auto The TIM 900 displays RESET in paragraph G5 Last amount dispensed If the last dispensing has been carried out in AUTO mode the dispensed amount is never reset independent of lg i fi the selection of the Auto RESET button LiT Ig l3 vom Non resettable Total Resetting the Batch Total Resetting the Total To reset the batch total To reset the resettable press RESET Total press and hold The TIM 900 will display down the RESET key Reset Batch Total The TIM 900 will display Lir Resettable total Resettable total Dispensing Pull the trigger Release the trigger to to dispense stop dispensing II AK EZ To Dispence in AUTO mode E The TIM 900 allows the user to select To select a new PRESET value for the automatic stop value PRESET example 12 3 use the numeric keys value with different procedures Direct setting of a new PRESET value The TIM 900 allows the user to set directly the PRE SET value by means of the numeric keys If the unit is off type RESET to re start it Cy TIM 900 displays The TIM 900 displays LI UL Tt Selected value ICI3 TOTAL Not Resettable total Blinking message AUTO lish
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