microlite-parts-manu..
Contents
1. Part Included in 50Hz Harnesses 43 KY Generator Harness Spec G H REF PART 338 3639 02 338 3641 01 338 3638 01 338 3639 02 338 3640 01 338 3661 01 338 3640 02 338 3661 02 QTY NO NO USED PART DESCRIPTION Harness Generator 60 Hz Gasoline 120 Volt Includes Parts Marked 100 Volt Isolated Neutral Includes Parts Marked and Grounded Neutral Includes Parts Marked and LP Includes Parts Marked 50 Hz Gasoline 230 Volt Includes Parts Marked and 100 Volt Includes Parts Marked and LP 230V Includes Parts Marked and 100 Volt Includes Parts Marked and REF PART QTY PART NO NO USED DESCRIPTION 321 0312 02 1 Fuse Assy F1 Includes 5 Amp Fuse 2 321 0307 03 1 Fuse 5 Amp F1 3 323 1314 1 Connector Plug 12 Pin P4 4 323 1199 12 Pin Contact 5 323 1253 1 Circuit 15 Pin J1 6 Socket Contact 323 1200 9 120V 220V 323 1200 7 100V 7 323 1527 01 1 Connector Plug P6 8 323 1527 02 1 Connector Plug P5 9 304 0805 03 1 Resistor Fixed P4 4 to P4 5 10K ohm 100V Only 10 338 2807 1 e Harness Assy Splitter Isolated Neutral Harnesses only Includes Boot 11 167 1636 1 Boot Insulating Parts Included with all Harnesses 4 Parts Included with 100V Isolated Neutral Harness e Part Included in 100V Grounded Neutral Harness Part Included in 50Hz Harness 44 KY Ge2. Parts Catalog KY Printed in U S A 981 0246B 6 99 Spec A J Replaces 7 98 Spec A H MODEL IDENTIFICATION To avoid errors or delay in filling your parts order always give the MODEL SPEC NO and SERIAL NO from the Onan nameplate SAFETY PRECAUTIONS The following symbols are used in Onan manuals to alert users to the potentially dangerous condi tions relating to maintenance of equipment and re placement of parts Please read and observe For handy reference insert your nameplate in formation in the spaces below This Symbol of immedi ate hazards which will result in severe personal injury or death MODEL AND SPEC NO This symbol refers to a hazard or unsafe practice which can re sult in severe personal injury or death This symbol refers to a hazard or unsafe practice which can re sult in severe personal injury or product or property damage ZNWARNING SERIAL NO o Q m J ZNCAUTION DIGITAL CONTROL SOFTWARE VERSION AND DATE IF APPLICABLE PRODUCT SAFETY PRECAUTIONS ZNWARNING Service and repair of Onan equipment must be performed by trained experienced personnel only Im proper service or repair may result in property damage severe personal injury or death Do not use this catalog as a guide to servicing your equipment Read and follow the IMPORTANT SAFETY INSTRUC TIONS in the Service Manual appropriate for the equipment you are working on ZNWARNING Contac
3. QTY USED 1 CO PART DESCRIPTION Sleeve Kit Governor Includes Washers Marked Governor Stop Governor Sleeve and Governor Shaft Bearing Ball Shim Use As Required 50mm 60mm 70mm 80mm 90mm 1 00mm 1 20mm Parts Included in Camshaft Assy Spec A D Parts Included in Camshaft Assy Begin Spec E Washers Included in Govenor Sleeve Kit REF NO 1 2 RU NO PART NO 101 0787 815 0781 101 0788 102 1421 102 1419 775 0074 104 1792 QTY USED 1 9 1 Crankcase Cover PART DESCRIPTION Cover Crankcase Bolt Crankcase Cover M8 x 1 25 x 30mm Gasket Crankcase Screw Hex Head Cap Spec A F Plate Cil Level Spec A F Pin Parallel Shaft Balancer Includes Shaft and Gear REF NO 8 9 PART NO 510 0163 104 1896 01 104 1896 02 104 1896 03 104 1896 04 104 1896 05 104 1896 06 104 1896 07 QTY USED 1 U CO CO PART DESCRIPTION Bearing Ball Shim Balancer Use as Required 0 50mm 0 60mm 0 70mm 0 80mm 0 90mm 1 00mm 1 20mm KY 10 KY Governor REF NO O1 BR D PART NO 150 2393 150 2396 870 0465 526 0122 718 1039 518 0617 740 1002 150 2394 150 2395 150 2391 QTY USED k D PART REF DESCRIPTION NO Lever Governor 11 Holder Governor Spring 12 Nut Squar
4. 22 Element Air Cleaner Begin Spec B 19 Element Air Cleaner Spec A 16 Element Choke Thermostat 13 Element Thermostat Preheat Spec A 16 Enclosure Generator Begin Spec B 32 Enclosure Generator Spec A 31 Endbell Begin Spec B 17 Endbell Spec A 16 Exhaust Begin Spec B 24 Exhaust Spec A 23 Filter Fuel 13 Fitting Fuel Valve Barbed Hose 15 Flyweight 8 Fuse Generator Harness Spec A 42 Fuse Generator Harness Spec B F 43 Fuse Generator Harness Spec G H 44 Gasket Crankcase 9 Gasket Cylinder Head 6 Gasket Exhaust Begin Spec B 24 Gasket Exhaust Spec A 23 Gasket Gasoline Air Cleaner Adapater 13 Gasket Gasoline Carburetor 13 Gasket Gasoline Carburetor Flange 13 Gasket Gasoline Intake Manifold 13 Gasket Gasoline Manifold Insulator 13 Gasket LP Air Cleaner Adapter 15 Gasket LP Carburetor 15 Gasket LP Carburetor Flange 15 Gasket LP Intake Manifold 15 Gasket LP Manifold Insulator 15 Gasket Oil Base Begin Spec B 22 Gasket Oil Base Spec A 21 Gasket Resonator 27 Gasket Service Panel 32 Gear Balancer 7 Gear Camshaft 8 Gear Crankshaft 7 Gear Governor 8 Gear Starter 18 Generator Begin Spec B 39 Generator Spec A 37 Governor 11 Grommet Enclosure Base Begin Spec B 29 Grommet Enclosure Base Spec A 27 Grommet Enclosure Cover Begin Spec B 32 Grommet Enclosure Cover Spec A 31 Grommet Housing Rubber 35 G
5. 98 7620 03 98 7620 04 98 6756 01 98 6756 02 98 6289 98 6526 01 98 7640 01 98 7634 03 98 7634 01 98 7634 02 98 7629 01 98 7629 02 98 7629 03 98 7630 98 7631 QTY USED 1 1 1 1 a lc 1 nanc Labels PART DESCRIPTION Label Air Filter Spec A Label Caution Hot Exhaust Pipe Spec A Label Caution Recirculating Hot Air Label Control Stop Start Amp 120V Sets Spec B H Label Important Service Door Lable Logo Tracker Spec 11320 Label Model Identification Spec A H MicroLite 4000 MicroLite 3600 MicroLite 3600LP MicroLite 3300LP Begin Spec J MicroQuiet 4000 MicroQuiet 3600 MicroQuiet 3600LP MicroQuiet 3300LP Label Service Panel Closed Right Spec A Label Service Panel Closed Left Spec A Label Warning Installation Clearance Spec A Spec B H Begin Spec J Labels Control Panel Begin Spec J 60Hz 120V Includes Labels Marked 100V Includes Labels Marked 0 50Hz Includes Labels Marked Label Circuit Breaker V 17 2 Pole gt 20A 2 Pole 30A 1 Pole U gt Label Indicator Light U gt Label Start Stop Prime 54 REF PART QTY PART NO NO USED DESCRIPTION Label Pkg 60Hz 98 7282 01 1 120V Includes Labels Marked 98 7282 02 1 100V Includes Labels Marked 98 7282 03 1 50Hz Includes Labels Marked 8 Label Air Filter 98 6769 1 ei 60Hz 98 6519 1 50Hz Label Caution Recirculating Hot Air 98 654
6. Gaskets Included with Carburetors and Repair Kits Carburetor Part Numbers are embossed on the Des 13 Carburetor Parts Included with Carburetor Spec A Parts Included with Emissions Carburetor Conversion Kit Spec B C Parts Included with Carburetor Repair Kit Spec A C Parts Included in Carburetor Repair Kit Begin Spec B KY Carburetor LP KY REF NO NOO RUN 14 15 17 18 20 PART NO 146 0530 154 2821 154 2815 154 2818 870 2159 146 0531 146 0532 146 0533 503 2006 503 2094 503 1418 146 0602 146 0722 140 2586 140 2771 01 145 0625 145 0617 145 0695 800 2046 740 1004 145 0687 02 145 0705 02 503 2015 502 0395 QTY USED 1 Carburetor PART DESCRIPTION Insulator Gasket Intake Manifold Manifold Intake Stud Nut Flanged M8 x 1 25mm Gasket Manifold Insulator Insulator Gasket Carburetor Hose Fuel 5 63 Lg 375 ID x 75 OD Clamp Hose Hose Fuel Carburetor Spec A D Begin Spec E Includes Mounting Gaskets Gasket Air Cleaner Adapter Spec A D Begin Spec E Adapter Air Cleaner Spec A Gasket Carburetor Flange Spec A Begin Spec B Screw Hex Head Cap M6 x 1 x 80mm Washer Flat M6 Adapter Air Cleaner Spec B D Begin Spec E Hose Fuel 40 375 ID x 75 OD Connector Hose Spec A D 1 8 NPT x 1 4 ID Beginning Spec E Hose Connector Supplied with Regulator LP 15 REF
7. Harness Remote Panel Adapter 6 Reaches from New Genset to Old Panel Includes Parts Marked Harness Remote Panel Adapter 6 Reaches from Old Genset to New Panel Includes Parts Marked Connector Receptacle 8 Pin Seal Cable Pin Contact Plug Cavity Housing Lock 49 REF PART QTY PART NO NO USED DESCRIPTION 8 323 1342 1 Cap Connector 6 PI 9 323 1200 1 Socket Contact 10 323 1743 1 Connector Plug 8 Pin 11 323 1709 5 Socket Terminal 12 323 1304 1 Cap Connector 6 PI 13 323 1199 5 Contact Parts Included in Remote Panel Adapter Harness New Genset to Old Panel Parts Included in Remote Panel Adapter Harness Old Genset to New Panel KY REF NO 1 2 REF NO AU PART NO 300 2313 815 0380 300 0985 PART NO 300 2314 815 0380 300 0986 301 3606 815 0385 302 0885 Remote Control Panel Spec B E 1 Panel Printed 2 Screw Round Head Machine 46 32 x 1 2 1 Meter Hour M2 50 3 24 4 QTY PART REF PART QTY PART USED DESCRIPTION NO NO USED DESCRIPTION 1 Kit Remote Panel 3 301 3566 1 Panel Printed 2 Screw Oval Head Wood 4 308 0341 1 Switch Start Stop S1 1 Panel Assy Remote Includes Switch and Panel Remote Control Panel Spec B E 6 b 8 d 7 QTY PART REF PART QTY PART USED DESCRIPTION NO NO USED DESCRIPTION 1 Kit Remote Panel 6 860 0006 2 N
8. Hex Head Cap 5 16 x 3 4 6 Washer Flat 5 16 1 Hose KY REF NO 1 OO P D 4 PART 405 4524 518 0623 508 0315 405 4308 526 0394 823 0010 01 405 4307 02 405 5154 QTY NO USED 1 6 1 1 6 5 Generator Enclosure Spec A PART DESCRIPTION Cover Assy Enclosure Includes Parts Marked Clip Christmas Tree Grommet Remote Insulation Inlet Washer Flat Special Screw Shoulder Torx M6 x 14mm Insulation Upper Exhaust Baffle Panel Service Includes Latches Insulation Label Gasket and Washers REF PART QTY NO NO USED 9 406 0737 02 2 10 406 0739 2 11 406 0779 2 12 870 2198 2 PART DESCRIPTION Pawl Latch Early Spec A Latch Service Panel Early Spec A Latch Assy Service Panel Later Spec A Nut Hex M22 x 1 5 Parts Included in Enclosure Cover KY REF NO 1 ou oO ON PART NO 405 4954 405 5826 01 405 5826 02 405 6383 01 405 6383 02 526 0009 870 2062 823 1002 01 823 0010 01 508 0315 508 1116 405 4894 518 0581 405 4956 405 4956 01 405 6384 01 405 6384 02 QTY USED 1 mola _ Generator Enclosure Begin Spec B PART DESCRIPTION Cover Assy Enclosure Includes Parts Marked Spec B E Spec F H Green White Begin Spec J Green White Washer Flat M5 50 Hz 100V 60Hz Nut Lock M5 x 8 50 2 100 60 2 Screw Pan Head M6
9. 1093 01 402 0664 02 402 0664 01 300 5046 815 0943 02 319 3811 02 868 0002 850 0045 307 2586 300 4320 300 4923 319 2152 03 809 0017 305 0851 305 0866 823 1002 04 508 1091 405 4892 02 870 2054 405 4895 518 0581 QTY USED DD D D A SPP PART DESCRIPTION Screw Isolator Spec D E H Includes Washer Gasoline Spec E LP Spec D Begin Spec J Cover Drain Gasoline Spec B D Begin Spec E LP Spec B C Begin Spec D Bolt Carriage 5 16 18 x 1 1 4 Edging 2388mm Isolator Engine End Isolator Generator End Board PC Begin Spec J Screw Torx Pan Head Begin Spec J Bracket Control Begin Spec J Nut Hex 5 16 24 Washer Spring Lock 5 16 Relay Start Solenoid K1 Board PC Spec B E Spec F H Bracket Control Spec B H Screw Round Head Steel 46 x 5 16 60Hz 120V Gasoline Units Regulator Voltage VR1 Spec B H 60Hz 120V Gasoline Units 60 Hz 50 Hz Screw Torx Pan Head Spec M6 x 14mm Seal Barrier Edge Barrier Exhaust Nut Flange Lock M6 x 1 Insulation Exhaust Barrier Nut Push On KY REF NO O1 BR D PART NO 403 3824 02 403 3824 01 504 0186 509 0084 332 3460 QTY USED 1 1 1 2 1 PART DESCRIPTION Rail Rail Valve Drain O Ring Connector Female Mounting Rails Spec 11320 30 REF PART NO NO 6 800 0026 7 526 0122 8 501 0440 QTY PART USED DESCRIPTION 6 Screw
10. 338 2568 01 1 60 Hz 6 308 0968 1 Switch Start Stop S1 338 2568 02 1 50Hz 7 323 1314 1 Connector Plug 12 Pin P4 1 305 0935 1 Rectifier Bridge CR1 8 323 1252 1 Connector Plug 15 Pin P1 2 304 0794 1 Resistor R1 9 323 1200 21 Pin Contact 3 332 0942 13 Tie Cable 10 323 1527 01 1 Connector Plug P6 4 332 3108 1 Terminal Ground 11 323 1527 02 1 Connector Plug P5 42 KY Generator Harness Spec B F REF PART QTY PART REF PART QTY PART NO NO USED DESCRIPTION NO NO USED DESCRIPTION Harness Generator 2 321 0307 03 1 Fuse 5A F1 60 Hz 3 323 1314 1 Connector Plug 12 Pin P4 Gasoline 4 323 1199 12 Pin Contact 338 3022 01 1 120 Volt Includes 5 323 1253 1 Cap Circuit 15 Pin J1 Parts Marked 6 Socket Contact 100Volt 323 1200 9 120V 220V 338 3123 01 1 Isolated Neutral 323 1200 7 100V Includes Parts 7 323 1527 01 1 Connector Plug P6 Marked and 4 8 323 1527 02 1 Connector Plug P5 338 3379 01 1 Grounded Neutral 9 304 0805 03 1 Resistor Fixed 10K ohm Includes Parts 4 4 to P4 5 Marked and 10 338 2807 1 e Harness Splitter Includes 338 3022 02 1 LP Includes Parts Boot Marked 11 167 1636 1 Boot Insulating 50 Hz Includes Parts Marked and 338 3023 01 1 Gasoline Parts Included with all Harnesses 338 3023 02 1 LP Parts Included in 100V Isolated Neutral Harness 1 321 0312 02 1 Fuse Assy F1 Includes Part Included in 100V Grounded Neutral Harness 5A Fuse
11. 9 821 0014 4 Screw HH Lk Flange Screw 5 16 18 x 75 5 16 18 x 5 Washer Flat 5 16 Hardened 10 403 3669 02 2 Rail Underfloor 33 KY Underfloor Mounting Kit m REF PART GTY PART REF PART GTY PART NO NO USED DESCRIPTION NO NO USED DESCRIPTION 403 3608 1 Kit Underfloor Mounting 5 526 0174 16 Washer Flat 3 8 Replaced by 403 3670 6 800 0026 6 Screw Hex Head Cap 1 403 3579 02 2 Panel Side 5 16 18 x 3 4 2 403 3580 02 2 Brace Back 7 526 0122 6 Washer Flat 5 16 3 403 3581 03 1 Rail Bottom w o Weldnuts 8 800 0049 12 Screw Hex Head Cap 4 403 3581 04 1 Rail Bottom w o Weldnuts 3 8 16 x 88 34 KY Underfloor Housing Base Kit REF PART QTY PART REF PART QTY PART NO NO USED DESCRIPTION NO NO USED DESCRIPTION 1 405 4241 1 Kit Housing Includes Parts 12 526 0122 22 Washer Flat 5 16 Marked 13 403 3630 1 Kit Underfloor Base Includes 2 405 4662 1 A Panel Housing Rear Parts Marked 3 405 4663 1 Panel Housing LH 14 403 3631 02 1 Underfloor 4 405 4237 1 Panel Housing RH 15 800 0026 14 Screw Hex Head Cap 5 405 4668 01 1 Cover Panel 5 16 18 X 75 6 508 0071 3 Grommet Rubber 62 Id 16 526 0122 22 Washer Flat 5 16 7 508 0055 1 4 Grommet Rubber 1 50 Id 8 813 0098 1 Screw RH 10 32 X 375 1 9 856 0008 2 Washer EIT Lk 5 16 Parts Included in Base Kit 10 850 0030 1 A Washer Lock 10 Parts Included in Housin
12. Spec B 17 Brush Generator Spec A 16 Bushing Enclosure Base 29 Bushing Fuel Tank Reducer 26 Cable Starter Begin Spec B 17 Cable Starter Spec A 37 Camshaft 8 Cap Choke Dome 13 Cap Starter Commutator 18 Cap Starter End 18 Carburetor Gasoline 13 Carburetor LP 15 Index Charger Battery 32 Clip Governor Retainer 11 Clip Piston Pin 7 Clutch Starter 18 Coil Ignition Begin Spec J 17 Coil Ignition Spec A 37 Coil Ignition Spec 40 Components Starter 18 Conduit 29 Connector Fuel Tank Barbed Hose 26 Connector Fuel Valve Female 15 Connector LP Regulator Hose 15 Connector Mounting Rail Drain Valve Female 30 Connector Straight 29 Control Begin Spec J 41 Control Spec A 37 Control Spec B H 40 Coupling Fuel Tank 26 Coupling Fuel Valve Anchor 15 Cover Assy Enclosure Begin Spec B 32 Cover Assy Enclosure Spec A 31 Cover Air Cleaner Begin Spec B 19 Cover Air Cleaner Spec A 16 Cover Air Cylinder 20 Cover Air Filter Thermostat 16 Cover Choke 13 Cover Choke Element 13 Cover Crankcase 9 Cover Cylinder Head 6 Cover Drain 29 Cover Housing Panel 35 Cover Resonator 19 Cover Starter Spring 18 Crankshaft 7 Cylinder Air 20 Diode Remote Panel 50 Dipper Gil 7 Edging Base Pan Begin Spec B 29 Edging Base Pan Spec A 27 Elbow Enclosure Base Conduit 27 Elbow Exhaust 25 27 Elbow Cil Base Male
13. Valve Intake Exhaust Gasket Oylinder Head Head Oylinder Includes Guides Seats and Valve Guide Rings Rings Valve Guide Plug Spark 60Hz 50Hz Washer Flat M10 Bolt Cylinder Head M10 x 1 25 x 66mm Washer Valve Spring Spring Valve Retainer Valve Spring Lock Valve Spring Seal Valve Stem Bolt Flange M10 x 1 5 x 115mm REF NO 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 PART NO 123 1920 110 3751 00 110 3751 01 110 3615 110 3743 110 3861 800 3026 123 1917 503 1851 115 0465 115 0464 115 0496 115 0471 115 0472 115 0497 QTY USED 1 1 DESCRIPTION Valve Breather Bolt Cylinder Head M8 x 1 25 x 85mm Bolt Cylinder Head M8 x 1 25 x 48mm Pin Hollow Dowel Cover Cylinder Head Gasket Cylinder Head Screw Hex Flange Head M6 x 1 x 25mm Tube Breather Clamp Hose Arm Rocker Nut Rocker Arm Adjusting Nut Lock Adjusting Rod Push Guide Push Rod Stud Rocker Arm KY REF NO 1 NO O1 KRW PART NO 112 0291 185 6828 185 6826 113 0353 185 6829 185 6827 185 2843 112 0255 510 0160 104 1901 104 1899 104 1780 515 0293 510 0161 QTY USED EE E AET ee Ce Crankshaft PART DESCRIPTION Piston Includes Pin amp Clip Standard 0 25 Oversize 0 50 Oversize Ring Set Piston Standard 0 25 Oversize 0 50 Oversize Pin Piston Clip Piston Pin
14. 0 01 1 ei 60Hz 98 6817 1 50Hz 98 6806 1 df Label Charger Disconnect Leads 50 Hz and 100V 60Hz 98 6805 1 Label Charger Leads Disconnect Leads 50 Hz and 100 60 2 Label Control Amperage 98 6518 01 1 5A 50Hzand 100V 60Hz 98 6518 02 1 15 50 Hz Sets 98 6518 03 20A 100V 60Hz Label Ground 98 6476 1 60Hz 98 6522 1 50Hz Label Warning Exhaust Gas Combustion Source 98 6434 1 ei 60Hz 98 6520 1 50Hz Label Warning Rotating Fan 98 6447 1 60Hz 98 6521 1 50Hz Labels Included in 120V 60Hz Control Labels Assy U Labels Included in 100V 60Hz Control Labels Assy Labels Included in 50Hz Control Labels Assy Labels Included in 120V 60Hz Label Pkg Labels Included in 100V 60Hz Label Pkg Labels Included in 50Hz Label Pkg KY REF NO PART NO 155 2883 155 2860 155 2861 800 0031 155 2859 800 0026 862 0015 155 2887 155 2886 155 1256 098 6859 168 0213 101 0788 102 1412 QTY USED 1 1 2 2 3 1 2 Kits Paint PART DESCRIPTION Kit Tailpipe Hanger Includes the Following Insulator Exhaust Clamp Exhaust Screw Hex Head Cap 5 16 18 1 1 2 Backplate Exhaust Screw Hex Head Cap 5 16 18 x 3 4 Nut Hex 5 16 Kit Exhaust Elbow Includes the Following Elbow Exhaust Adapter Clamp Label Warning Kit Gasket Includes the Following Gasket Bearing Plate Gasket Oil Base 55 RE
15. 02 1 120V 5 509 0285 1 O Ring 220 4491 01 1 100V 6 526 0392 1 Washer Fan Hub Begin Spec J 7 815 0778 1 Bolt Rotor Thru 220 4572 01 1 Gasoline Units 3 8 24 x 9 1 2 220 4572 02 1 LP Units 8 Wheel Assy Blower 50 Hz Includes Magnet 220 4489 02 1 5 205 0199 50 1 5 220 4572 03 1 Begin Spec J 205 0263 1 Begin Spec J 15 315 0735 03 1 Bracket Transformer 9 Stator Generator 50 Hz Spec B H 60 Hz 16 518 0533 1 Clip Spec B H 17 823 0003 06 1 Screw Torx Pan Head 220 4485 55 1 120 Thread Forming 220 4485 S4 1 100V M6 x 1 x 12mm Begin Spec J 18 815 0829 04 1 Screw Thread Hex Flange 220 4586 01 1 120V Forming M8 1 25 x 16mm 220 4586 02 1 100V Spec B H 50 Hz 50 Hz 100V 60Hz Gasoline 19 315 0736 1 Transformer Voltage T1 220 4485 53 1 Spec B D Spec B H 50 Hz 220 4490 S1 1 Spec E H 100 60 2 220 4586 11 1 Begin Spec J 20 823 1002 01 2 Screw Pan Head LP Machine M6 x 1 x 12mm 220 4485 53 1 Spec B C Spec B H 50 Hz 220 4490 S1 1 Spec D H 100V 60Hz 220 4586 11 1 Begin Spec J 10 Clamp Angled 50 2 232 3881 2 Spec 232 4030 2 Begin Spec J When a Rotor is ordered for Spec A or B prior to Serial H943219685 then use a 201 3538 S0 Rotor and one of the Following Stators unless it has already replaced 60Hz Spec A Order 220 4485 01 60Hz Spec B Order 220 4485 05 50Hz Spec A or B Order 220 4485 03 IF 300 4670 Resistor Kit has been installed Remove it beofre Replac
16. 03 1533 03 24 503 1759 13 503 1851 6 15 503 1912 01 13 503 2006 15 503 2015 15 503 2094 15 504 0169 26 504 0186 30 505 0007 26 505 0071 15 505 1492 02 22 508 0055 35 508 0071 35 508 0208 29 508 0315 27 29 31 32 33 508 1083 01 27 508 1091 29 508 1093 01 29 508 1116 32 509 0084 30 509 0142 21 509 0274 02 16 Numerical Index Part No Page 509 0282 02 21 509 0285 37 39 509 0305 19 509 0307 22 509 0308 19 509 0313 17 509 0325 7 510 0157 37 39 510 0160 7 510 0161 7 510 0163 8 9 915 0289 37 39 515 0293 7 515 0305 8 516 0151 16 517 0133 37 40 517 0305 13 518 0533 39 518 0576 11 518 0581 29 32 518 0617 11 518 0623 31 518 0649 19 520 2215 11 520 2216 23 24 525 0305 55 526 0003 13 16 17 526 0009 32 526 0011 24 526 0012 19 526 0014 29 526 0018 16 19 39 40 41 526 0029 27 526 0032 29 526 0049 53 526 0122 11 30 33 34 35 526 0174 33 34 526 0333 55 526 0392 37 39 59 Page 526 0394 31 32 526 0409 53 526 2077 8 526 2078 8 541 0508 8 541 0525 55 541 0540 27 29 718 1039 11 720 1038 37 740 1002 11 740 1004 13 15 740 1006 17 37 740 1008 6 750 1006 37 775 0074 9 800 0017 16 800 0026 25 30 33 34 35 55 800 0030 29 800 0031 25 55 800 0033 55 800 0049 34 800 0084 33 800 0730 27 800 2012 32 800 2046 13 15 800 2057 24 800 3026 6 809 001
17. 1 10 11 12 PART NO 405 4890 02 405 5336 02 405 5811 02 405 4890 02 405 5336 02 405 5811 02 508 0315 823 1002 03 331 0539 02 331 0115 331 0255 508 0208 331 0545 402 0665 402 0686 02 856 0008 862 0015 526 0014 815 0842 05 815 0874 01 815 0842 05 815 0874 01 402 0641 526 0032 QTY USED ANA AA MAA Enclosure Base Begin Spec B PART DESCRIPTION Base Enclosure Gasoline Spec B D Spec E Begin Spec F LP Spec B C Spec D E Begin Spec F Grommet Enclosure Base Screw Pan Head Torx Machine M6 x 1 x 10mm Clamp Conduit Not Included With Spec 11580 or 11320 Connector Straight 1 2 Pipe Thread Spec 11580 Conduit 1 2 x 36 Spec 11580 Bushing Snap Begin Spec F Except Spec 11580 G amp H Armor Spec 11580 G amp H only Isolator Snubber Gasoline Spec B D LP Spec B C Tube Spacer Gasoline Spec B D LP Spec B C Washer EIT Lock 5 16 Nut Hex 5 16 18 Washer Flat 7 16 Gasoline Spec B D LP Spec B C Screw Hex Head Thread Forming M10 x 1 5 x 70mm Gasoline Spec B D Hex Head Begin Spec E Socket Head LP Spec B C Begin Spec D Isolator Snubber Gasoline Begin Spec E LP Begin Spec D Washer Flat Gasoline Spec E LP Spec D REF NO 16 18 19 21 22 23 25 26 27 28 32 33 34 35 36 37 29 PART NO 541 0540 815 0785 405 4964 02 102 1456 02 405 4964 02 102 1456 02 800 0030 508
18. 1 338 3513 49 338 3514 49 338 3572 48 338 3638 01 44 338 3639 02 44 338 3640 01 44 338 3640 02 44 338 3641 01 44 338 3661 01 44 338 3661 02 44 338 3812 45 338 3813 45 338 3814 41 338 3815 41 359 0034 50 402 0640 27 402 0641 27 29 402 0664 01 29 402 0664 02 29 402 0665 29 402 0675 24 402 0678 24 402 0686 02 29 402 0717 55 403 3396 02 33 403 3579 02 34 403 3580 02 34 403 3581 03 34 403 3581 04 34 403 3608 34 403 3630 35 403 3631 02 35 403 3669 02 33 403 3670 33 403 3672 33 403 3824 01 30 403 3824 02 30 Page 403 4142 02 55 405 4237 35 405 4241 35 405 4305 01 27 405 4306 27 405 4307 02 31 405 4308 31 405 4311 01 32 405 4524 31 405 4662 35 405 4663 35 405 4668 01 35 405 4755 02 27 405 4890 02 29 405 4892 02 29 405 4894 32 405 4895 29 405 4896 19 405 4954 32 405 4956 32 405 4956 01 32 405 4958 32 405 4964 02 29 405 4966 32 405 4967 03 32 405 5154 31 405 5336 02 29 405 5811 02 29 405 5826 01 32 405 5826 02 32 405 6383 01 32 405 6383 02 32 405 6384 01 32 405 6384 02 32 406 0737 02 31 406 0739 31 406 0779 31 32 415 0511 26 415 0584 26 501 0440 30 Part No Page 502 0047 15 502 0153 21 22 502 0395 15 26 502 0397 26 502 0398 26 502 0806 22 502 1133 15 502 1162 15 502 1200 15 502 1201 15 502 1214 15 503 0708 26 503 0731 13 26 503 1351 17 503 1418 15 503 1533 23 5
19. 103 509 0313 226 4297 226 4795 740 1006 815 0781 191 1798 862 0001 850 0040 1 ND ND N PART DESCRIPTION Spring Generator Brush Block Brush Hose Preheat Gasoline Units Plug LP Units O Ring Gasoline Units Spec B H Cable Starter Spec B H Begin Spec J Washer Flat M8 Spec A H Screw Hex Head Cap M8 x 1 25 x 30mm Starter See Separate Page for Components Nut Hex Washer Lock Spring 1 4 Parts Included with Endbell Beginning Spec J KY Starter Components REF NO PART NO 191 1798 191 1863 191 1864 191 1865 191 1866 191 1867 191 1870 191 1868 191 1869 QTY USED 1 1 1 1 1 1 1 1 1 PART REF PART QTY PART DESCRIPTION NO NO USED DESCRIPTION Starter Complete B1 9 191 1821 1 Retainer Spring Cover Spring 10 191 2155 1 Armature Retainer Clutch 11 191 2156 1 Commutator Cap Washer 12 191 2157 1 Drive Kit Includes Parts Clutch and Spline Marked Cap End Includes Brushes Spring Pinion Gear Starter Parts Included in Drive Kit Pin Spiral Roll 18 KY REF NO 1 oo o ON Air Housing Begin Spec B PART NO 134 5029 134 5213 509 0305 509 0308 140 2855 526 0018 823 0003 03 134 5031 134 5032 815 0838 02 QTY USED ALA 1 1 4 PART DESCRIPTION Housing Air Spec B H Begin Spec J Seal Air Left Seal Air Right Preheat Ass
20. 2054 303 0332 303 0331 320 1323 320 1780 02 320 1780 02 320 1780 03 320 1780 02 145 0689 823 0003 01 QTY USED 3 1 1 Mi a PART DESCRIPTION Washer Flat 1 4 Screw Pan Head Torx M6 x 1 x 10mm Transformer Voltage T1 50 Hz 100V 60Hz Nut Lock Flange Potentiometer Assy R5 50 Hz Includes Lead Bracket and Potentiometer Potentiometer R5 50 Hz Breaker Circuit CB1 60 Hz 120 30A 20A 100V 20A 50 Hz 17A 20A Shield Carburetor Screw Torx Pan Head M6 x 1 x 10mm Control Begin Spec J 41 REF NO PART NO 853 0013 823 0003 06 308 1038 815 0549 815 0549 815 0549 823 1002 01 319 3844 02 338 3814 338 3814 338 3815 338 3815 QTY USED 1 1 MAAN PART DESCRIPTION Washer ET Lock 1 4 Screw Torx Pan Head Thread Forming M6 x 1 x 12mm Switch Start Stop S1 Screw Cross Pan Head Recessed w ET 46 32 x 1 4 60 Hz 120V 100V 50 Hz Screw Torx Pan Head M6 x 12mm 50Hz and 100V 60Hz Panel Control Harness AC Output 60 Hz 120V 100V Isolated Ground Neutral Grounded 50 Hz Generator Harness Spec A S eege ERR K PI D RS 2 pe REQ er IN ANS C vy A d 2 1 d ON 5 2 o H sa d f Cr N y T d 5 4 REF PART QTY PART REF PART QTY PART NO NO USED DESCRIPTION NO NO USED DESCRIPTION Harness Generator 5 321 0312 01 1 Fuse 5 Ampere F1
21. 22 55 102 1419 9 102 1421 9 102 1444 22 102 1456 02 29 104 1721 01 7 104 1721 02 7 104 1721 03 7 104 1721 05 7 104 1721 07 7 104 1721 08 7 104 1780 7 104 1792 9 104 1896 01 8 9 104 1896 02 8 9 104 1896 03 8 9 104 1896 04 8 9 104 1896 05 8 9 104 1896 06 8 9 104 1896 07 8 9 104 1899 7 104 1901 7 105 0681 8 105 0682 8 105 0682 01 8 105 0731 8 110 3580 6 110 3586 6 110 3615 6 110 3698 6 110 3699 6 56 Page 110 3700 6 110 3701 6 110 3741 6 110 3743 6 110 3749 6 55 110 3750 6 110 3750 03 6 110 3751 00 6 110 3751 01 6 110 3861 6 55 110 3887 6 110 3888 6 112 0255 7 112 0291 7 113 0353 7 114 0866 7 114 0867 7 114 0373 7 115 0463 8 115 0464 6 115 0465 6 115 0471 6 115 0472 6 115 0496 6 115 0497 6 120 1264 7 123 1917 6 123 1920 6 123 1944 01 21 123 1953 21 123 2015 22 134 4918 37 134 4919 01 20 134 4921 01 20 134 5029 19 134 5031 19 134 5032 19 134 5119 20 134 5213 19 140 2576 16 Page 140 2586 13 15 55 140 2609 16 140 2771 01 13 15 140 2820 01 19 140 2852 19 140 2855 19 145 0561 16 145 0615 16 145 0617 13 15 145 0619 37 145 0625 13 15 145 0687 02 13 15 145 0689 40 41 145 0695 13 15 55 145 0696 01 19 145 0705 02 13 15 146 0530 13 15 146 0531 13 15 55 146 0532 13 15 146 0533 13 15 55 146 0602 15 1
22. 3 1533 03 1 800 2057 2 DESCRIPTION Isolator Top Muffler Washer Flat 10 Screw Pan Head Machine M5 x 8 x 20mm Hose PreHeat Screw KY Exhaust Kits Exhaust Elbow Tailpipe Tube Adapter A REF PART GTY PART REF PART GTY PART NO NO USED DESCRIPTION NO NO USED DESCRIPTION 1 155 2850 1 Kit Exhaust Tube Includes 7 Tube Exhaust Adapter and Clamp 155 2844 1 540mm 2 155 2856 1 Adapter Exhuast 155 2844 01 1 559mm 3 155 1256 1 8 155 2860 1 Insulator Exhaust 4 155 2847 1 Kit Exhaust Eloow Adapter 9 155 2861 2 Clamp Exhaust Includes Exhaust Elbow and 10 800 0031 2 Screw HHC 5 16 18 x 1 5 Clamp 11 155 2859 3 Backplate Exhaust 5 155 2843 1 Elbow Exhaust 12 800 0026 1 Screw HHC 5 16 18 x 75 6 Kit Exhaust Tailpipe 13 862 0015 2 Nu Hex 5 16 155 2845 1 540mm Tube Includes Parts 14 155 2174 1 Hanger Exhaust 1 5 O D Marked 15 155 2449 1 Resonator Exhaust 155 3263 1 559mm Tube Includes Parts Marked 25 KY REF NO RON PART NO 415 0584 415 0511 505 0007 504 0169 502 0395 QTY USED a Fuel Tank Kit PART DESCRIPTION Kit Fuel Tank Tank Fuel 6 Gallon Bushing Reducer 1 4 x 1 8 Valve Shutoff 1 8 Connector Barbed Hose 1 8 26 REF NO PART NO 503 0708 503 0731 502 0397 502 0398 QTY USED 1 4 1 PART DESCRIPTION Hose Fuel 1 4 ID x 14 Clamp Hose Coup
23. 46 0614 13 146 0615 13 146 0646 13 146 0651 13 146 0722 15 146 0742 13 146 0743 13 146 0758 13 146 0759 13 148 0985 02 15 148 0987 15 148 1013 15 149 2311 02 13 149 2457 13 149 2523 01 15 150 2302 8 150 2305 8 150 2390 11 150 2391 11 Part No Page 150 2392 11 150 2393 11 150 2394 11 150 2395 11 150 2396 11 150 2398 11 150 2401 11 150 2448 11 150 2464 8 150 2465 8 150 2466 8 150 2514 11 150 2549 02 11 150 2604 8 153 0637 01 13 153 0638 01 13 153 0639 13 153 0640 13 153 0641 16 153 0651 02 13 153 0659 13 154 2815 13 15 154 2816 23 24 55 154 2818 13 15 154 2821 13 15 55 154 2975 24 155 1256 25 55 155 2174 25 155 2449 25 155 2644 02 27 155 2675 27 155 2676 27 155 2677 01 27 55 155 2678 23 155 2682 27 155 2683 02 23 155 2715 27 155 2783 24 155 2843 25 155 2844 25 Numerical Index Part No Page 155 2844 01 25 155 2845 25 155 2847 25 155 2850 25 155 2856 25 155 2859 25 55 155 2860 25 55 155 2861 25 55 155 2883 55 155 2886 55 155 2887 55 155 3263 25 160 1358 16 17 166 0784 37 166 0818 40 166 0866 17 167 0265 37 167 0267 17 37 40 167 0275 6 167 0305 6 167 1627 17 40 167 1636 43 44 45 168 0213 55 185 2843 7 185 6826 7 185 6827 7 185 6828 7 185 6829 7 191 1798 17 18 37 191 1821 18 191 1863 18 191 1864 18 191 1865 18 191 1866 18 191 18
24. 5 0735 03 39 315 0736 39 41 319 1279 01 27 319 1412 37 319 1554 02 37 319 1738 02 37 319 2152 03 29 319 2176 03 40 319 2213 03 40 319 2339 01 51 319 2340 03 52 319 3132 02 53 319 3811 02 29 319 3844 02 41 320 1323 37 40 41 320 1780 01 37 40 41 320 1780 02 40 41 320 1780 03 40 41 321 0307 03 43 44 321 0312 01 42 321 0312 02 43 44 323 1199 43 44 47 49 51 52 53 323 1200 42 43 44 48 49 323 1252 42 323 1253 43 44 323 1304 47 49 51 52 53 323 1314 42 43 44 323 1342 48 49 323 1527 01 42 43 44 45 323 1527 02 42 43 44 45 323 1605 01 45 323 1614 01 45 323 1615 45 323 1707 48 49 Numerical Index Part No Page 323 1708 45 48 49 323 1709 45 49 323 1712 45 48 49 323 1741 45 48 49 323 1743 45 49 323 1744 48 49 331 0041 27 331 0115 29 331 0255 29 331 0521 27 331 0539 02 29 331 0545 29 332 0529 51 52 53 332 0807 53 332 0942 27 42 332 1445 52 53 332 2572 52 332 2870 01 51 52 53 332 3108 42 332 3292 32 332 3460 30 337 2312 19 337 2560 16 337 3467 19 338 2046 47 338 2260 01 47 338 2260 02 47 338 2568 01 42 338 2568 02 42 338 2807 43 44 338 2909 40 338 3022 01 43 338 3022 02 43 338 3023 01 43 338 3023 02 43 338 3049 40 338 3123 01 43 338 3379 01 43 338 3466 52 338 3489 01 48 58 Page 338 3489 02 48 338 3507 53 338 3510 5
25. 67 18 191 1868 18 191 1869 18 191 1870 18 191 2155 18 191 2156 18 57 Page 191 2157 18 201 3538 37 39 201 3539 39 201 3539 01 39 204 0141 37 39 205 0199 37 205 0199 50 39 205 0263 39 211 0437 16 211 0460 17 211 0497 17 212 1276 03 16 17 212 1282 16 17 212 1283 16 17 214 0103 16 17 220 4416 37 220 4485 01 37 220 4485 03 37 220 4485 53 39 220 4485 S4 39 220 4485 55 39 220 4489 02 39 220 4490 51 39 220 4491 01 39 220 4491 02 39 220 4572 01 39 220 4572 02 39 220 4572 03 39 220 4586 01 39 220 4586 02 39 220 4586 11 39 226 4297 17 37 226 4795 17 232 3720 13 232 3881 39 232 4030 39 300 0985 50 300 0986 50 300 2313 50 300 2314 50 Part No Page 300 4155 27 300 4320 29 300 4923 29 300 4936 51 300 4937 52 300 4938 53 300 4946 48 300 4951 01 52 300 4952 01 53 300 4953 01 51 300 5046 29 301 3566 50 301 3606 50 302 0885 50 302 0888 50 302 1641 53 302 2002 52 303 0275 37 40 303 0308 37 303 0308 40 303 0331 41 303 0332 41 304 0794 42 304 0796 37 304 0805 03 43 44 305 0784 32 305 0851 16 29 305 0866 16 29 305 0935 42 305 0979 55 307 2501 15 307 2586 27 29 307 2795 02 15 307 2824 02 15 307 2831 02 15 308 0341 50 308 0852 40 308 0968 42 308 0969 37 308 1019 45 Part No Page 308 1038 41 308 1059 21 22 308 1062 51 52 53 31
26. 7 27 29 813 0098 35 815 0380 50 815 0385 50 815 0549 40 41 815 0694 37 815 0778 37 39 815 0780 21 22 815 0781 9 17 815 0785 29 815 0787 37 39 815 0829 04 39 Part No Page 815 0838 02 19 815 0842 05 29 815 0874 01 29 815 0876 39 815 0910 51 52 53 815 0936 39 815 0943 02 29 816 0101 27 818 0226 01 32 821 0001 15 821 0014 33 821 2046 23 823 0002 04 16 17 37 40 823 0003 03 19 37 823 0003 04 16 17 823 0003 06 39 40 41 823 0007 01 16 23 823 0007 02 19 37 39 823 0008 37 823 0009 01 37 823 0010 01 31 32 823 1002 01 27 32 39 41 823 1002 03 13 15 29 40 41 823 1002 04 29 823 1006 06 24 850 0030 35 53 850 0040 17 37 850 0045 27 29 853 0013 40 41 856 0003 32 856 0006 15 856 0008 16 19 27 29 35 860 0006 50 860 2005 13 862 0001 17 37 862 0015 25 27 29 55 Numerical Index Part No Page Part No Page Part No Page Part No Page 865 0029 19 868 0002 27 29 868 0013 21 870 0236 23 37 870 0465 11 870 0513 02 33 870 2054 29 37 41 870 2055 23 870 2062 32 870 2159 11 13 15 870 2193 04 24 870 2198 31 32 871 0010 53 60 Onon Onan Corporation 1400 73rd Avenue N E Minneapolis MN 55432 1 800 888 ONAN 612 574 5000 International Use Telex 275477 Fax 612 574 8087 Onan is a registered trademark of Onan Corporation
27. 96 870 0236 QTY USED 1 M sch A ov AD PART DESCRIPTION Rotor Assy Includes Bearing and Collector Ring Key Fan Hub Ring Collector Bearing Rotor O Ring Screw Torx Socket Head M6 x 1 x 70mm Housing Scroll Wheel Assy Blower Bolt Rotor Thru 3 8 24 x 9 5 Washer Fan Hub Screw Torx Pan Head M6 x 1 x 20mm Endbell Assy See Separate Page for Components Nut Hex M8 Washer Flat M8 Starter B1 See SeparatePage for Components Screw Hex Head Cap M8 x 30mm Cable Starter Washer Lock Spring 1 4 Nut Hex 1 4 20 Screw Pan Head Torx M4 x 7 x 60mm Washer Center M4 Nut Hex 10 32 KY Generator Begin Spec B KY 38 Generator Begin Spec B REF PART QTY PART REF PART QTY PART NO NO USED DESCRIPTION NO NO USED DESCRIPTION 1 Rotor Assy Includes Bearing 11 526 0018 2 Washer Flat 60Hz Begin 60 Hz Spec J 201 3538 1 Spec B H 12 Screw Torx Socket Head 201 3539 01 1 Begin Spec J 815 0787 2 60 Hz M6 x 1 x 70mm 50 Hz 50 Hz M6 x 1 x 100mm Gasoline 815 0876 2 Spec B H 201 3538 1 Spec B D 815 0936 2 Begin Spec J 201 3539 1 Begin Spec E 13 823 0007 02 4 Screw Pan Head Torx LP Thread Forming 201 3538 1 Spec B C M8 x 1 25 x 25mm 201 3539 1 Begin Spec D 14 Housing Stator 2 510 0157 1 Bearing Rotor 60 Hz 3 204 0141 1 Ring Collector Spec B H 4 515 0289 1 Key Hub 220 4491
28. Baffle Spec A 31 Insulation Exhaust Barrier Begin Spec B 29 Insulation Inlet Begin Spec B 19 32 Insulation Inlet Spec A 31 Insulator Exhaust 25 Insulator Gasoline Carburetor 13 Insulator Gasoline Intake Manifold 13 15 Insulator LP Carburetor 15 Isolator Engine Mount Begin Spec B 29 Isolator Generator Mount Begin Spec B 29 Isolator Generator Engine Mount Spec A 27 Isolator Muffler Begin Spec B 24 Isolator Snubber Begin Spec B 29 Isolator Snubber Spec A 27 Key Camshaft 8 Key Crankshaft 7 Key Fan Hub Begin Spec B 39 Key Fan Hub Spec A 37 Kit Carburetor Repair Gasoline 13 Kit Carburetor Solenoid Repair Gasoline 13 Kit Exhaust 25 Kit Exhaust Elbow Adapter 25 Kit Exhaust Tailpipe 25 Kit Exhaust Tube 25 Kit Fuel Tank 26 Kit Housing 35 Kit Remote Adapter 55 Kit Remote Panel Spec B E 50 Kit Remote Panel Switch and Hourmeter Spec F H 52 Kit Remote Panel Switch and Voltmeter Spec F H 53 Kit Remote Panel Switch Only Spec F H 51 Kit Starter Drive 18 Kit Underfloor Base 35 Kit Underfloor Housing 35 Kit Underfloor Mounting 33 34 Kits Misc 55 Labels 54 Latch Assy Service Panel Begin Spec B 32 Latch Service Panel Spec A 31 Lever Governor 11 Lever Governor Control 11 Line LP Fuel Inlet 15 Linkage Choke 13 Locations Harness 46 Lock Valve Spring 6 Magneto Begin Spec B 17 Ma
29. Bearing Gearcase End Gear Crankshaft Gear Balancer Crankshaft Key Woodruff Bearing Block End REF PART QTY NO NO USED 11 509 0325 12 104 1721 01 104 1721 02 104 1721 03 104 1721 05 104 1721 07 104 1721 08 13 114 0373 No Replacement No Replacement 14 114 0367 15 120 1264 16 114 0366 1 U 00 CO CO ND PART DESCRIPTION Seal Oil Shim Use As Required 0 20mm 0 30mm 0 40mm 0 50mm 0 60mm 0 70mm Rod Assy Connecting Includes Bolt Standard 0 25 Undersize 0 50 Undersize Bolt Connecting Rod Plate Oil Shield Dipper KY REF NO 1 2 3 ek NE D NO O1 PART NO 115 0463 105 0682 105 0682 01 105 0681 105 0731 150 2464 150 2302 150 2305 515 0305 150 2465 150 2466 150 2604 526 2077 526 2078 QTY USED 2 1 1 1 Ll Ll ll lll Camshaft 4 amp PART DESCRIPTION Tappet Camshaft Assy Spec A D Includes Parts Marked Camshaft Begin Spec E Includes Parts Marked Gear Assy Camshaft Spec A D Includes Flyweight Flyweight Shaft and Pin Gear Camshaft Begin Spec E Flyweight Shaft Flyweight Pin Decompression Spring 4 Key Woodruff Pin Decompression Spring Decompression Gear Governor Washer Flat Washer Flat REF NO PART NO 15 541 0508 16 17 104 1896 01 104 1896 02 104 1896 03 104 1896 04 104 1896 05 104 1896 06 104 1896 07 510 0163
30. F NO PART NO 110 3749 110 3861 140 2586 145 0695 146 0531 146 0533 154 2816 154 2821 155 2677 01 541 0525 403 4142 02 402 0717 526 0333 800 0033 305 0979 525 0305 DESCRIPTION Gasket Cyinder Head Gasket Valve Cover Gasket Air Cleaner Gasket Carburetor Flange Gasket Insulator Gasket Carburetor Gasket Exhaust Gasket Intake Elbow Gasket Resonator Kit Set Mounting Includes the Following Bracket Set Mounting Isolator Set Washer Flat Screw Hex Head Cap 5 6 18 x 2 Kit Remote Adapter Paint Green Enamel 13 oz Pressurized Spray Can KY Part No Page 098 6242 54 098 6288 01 54 098 6288 02 54 098 6288 03 54 098 6288 04 54 098 6289 54 098 6434 54 098 6447 54 098 6476 54 098 6477 54 098 6518 01 54 098 6518 02 54 098 6518 03 54 098 6519 54 098 6520 54 098 6521 54 098 6522 54 098 6526 01 54 098 6539 01 54 098 6540 01 54 098 6596 01 54 098 6756 01 54 098 6756 02 54 098 6762 54 098 6769 54 098 6783 54 098 6805 54 098 6806 54 098 6817 54 098 6859 55 098 7282 01 54 098 7282 02 54 098 7282 03 54 098 7620 01 54 098 7620 02 54 098 7620 03 54 098 7620 04 54 098 7629 01 54 098 7629 02 54 098 7629 03 54 Numerical Index Part No Page 098 7630 54 098 7631 54 098 7634 01 54 098 7634 02 54 098 7634 03 54 098 7640 01 54 101 0787 9 101 0788 9 55 102 1411 21 102 1412 21
31. NO 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 PART NO 148 0987 148 1013 503 1851 823 0003 01 307 2831 02 148 0985 02 821 0001 502 1162 307 2501 502 0047 502 1133 149 2523 01 502 1214 502 1200 502 1201 505 0071 307 2795 02 307 2824 02 823 1002 03 856 0006 QTY USED 1 1 E c 1 PART DESCRIPTION Regulator K2 Spec A D Includes Inlet Fitting Begin Spec E Includes Fittings Inlet Outlet Vent Clamp Hose Screw Torx Pan Head Thread Forming M6 x 10mm Stiffener Bracket Bracket Regulator Screw Flange Lock Hex 10 32 x 3 8 Fitting Barbed Hose Valve Assy Fuel E3 Nipple Close Coupling Anchor Line Inlet Fuel Begin Spec B 75 LG x 1 4 18 NPT Connector Female 1 4 18 NPT Begin Spec B Spec 112764 Fitting Barbed Hose Spec A Except Spec 11276 Nipple Spec A Except 11276 Spec 11276A Bracket Solenoid Spec A Begin Spec B Screw Torx Pan Head M6 x 1 x 10mm Washer EIT Lock Torx M6 KY Endbell Spec A REF NO D ou 10 11 12 13 PART 211 0437 516 0151 509 0274 02 823 0002 04 526 0003 212 1283 212 1282 212 1276 03 214 0103 140 2609 153 0641 145 0561 145 0615 QTY NO USED PART DESCRIPTION Endbell Pin Roll Seal Endbell Screw Pan Head Torx M4 x 7 x 12mm Washer Flat 8 Block Assy Brush Includes Brush Spring and Bl
32. RIPTION 7 323 1304 1 Plug 6 Pin 8 323 1199 4 Contact 9 332 0529 4 Terminal Receptacle 25 10 332 2572 2 Terminal Receptacle 90 Deg 11 332 2870 01 1 Terminal Receptacle 25 12 332 1445 AR Tie Cable Parts Included in Remote Panel Assy Parts Included in Remote Panel Harness KY Remote Control Panel Switch and Voltmeter Spec F H REF PART QTY PART REF PART QTY PART NO NO USED DESCRIPTION NO NO USED DESCRIPTION 300 4938 1 Kit Remote Panel Switch and 11 323 1304 1 it Plug 6 Pin Voltmeter 12 323 1199 4 Pin Contact 1 815 0910 2 Screw Wood 6 x 1 13 332 0529 3 4 Terminal Receptacle 25 2 300 4952 01 1 Panel Assy Remote Includes 14 332 0807 2 Terminal Ring 10 Parts Marked 15 332 2870 01 5 Terminal Receptacle 25 3 319 3132 02 1 Panel Printed 16 332 1445 AR Tie Cable 4 308 1062 1 Switch Start Stop 5 302 1641 1 Meter Volt e 6 526 0409 2 Washer Nylon Flat 810 Parts Included in Remote Panel Assy 7 526 0049 4 Washer Brass Flat 810 3t Parts Included in Remote Panel Harness 8 850 0030 2 Washer Lock 10 9 871 0010 4 Nut Hex Brass Machine 10 32 10 338 3507 1 Harness Remote Panel Reaches from Remote Panel to Extension Harness Includes Parts Marked 8 53 KY REF NO PART NO 98 6242 98 6539 01 98 6477 98 6783 98 6762 98 6596 01 98 6288 01 98 6288 02 98 6288 03 98 6288 04 98 7620 01 98 7620 02
33. Underfloor Mounting 33 Rail Underfloor Mounting Bottom 34 Rectifier Generator Harness Bridge 42 Regulator LP 15 Regulator Voltage Begin Spec B 29 Regulator Voltage Spec A 16 Relay Start Solenoid Begin Spec B 29 Relay Start Solenoid Spec A 27 Resistor Generator Harness Spec A 42 Resistor Generator Harness Spec B F 43 Resistor Generator Harness Spec G H 44 Resonator Exhaust 25 Resonator Intake 19 Retainer Starter Clutch 18 Retainer Starter Spring 18 Retainer Valve Spring 6 Ring Set Piston 7 Ring Collector Begin Spec B 39 Ring Collector Spec A 37 Rings Valve Guide 6 Rod Air Inlet 16 Rod Connecting 7 Rod Governor 11 Rod Push 6 Rotor Assy Generator Begin Spec B 39 Rotor Assy Generator Spec A 37 Seal Air 19 Seal Barrier Edge 29 Seal Crankshaft Oil 7 Seal Oylinder Block Oil 11 Seal Endbell 16 Seal Valve Stem 6 Shaft Balancer 9 Shaft Flyweight 8 Shaft Governor Lever 11 Shield Carburetor Begin Spec J 41 Shield Carburetor Spec A 37 Shield Carburetor Spec B H 40 Shield Control 37 Shield Heat 27 Shim Balancer 9 Shim Camshaft 8 Shim Crankshaft 7 Sleeve Governor 8 Solenoid Gasoline Fuel Cutoff 13 Spline Starter 18 Spring Decompression 8 Spring Generator Brush Begin Spec B 17 Spring Generator Brush Spec A 16 Spring Governor 11 Spring Governor Adjusting Screw 11 Spring Gov
34. andard model The specifica tion letter advances A to B B to C etc with major manufacturing changes Adapter Exhaust 25 Adapter Gasoline Air Cleaner 13 Adapter LP Air Cleaner 15 Adapter Resonator 27 Arm Rocker 6 Armature Starter 18 Backplate Exhaust 25 Barrier Exhaust 29 Base Enclosure Begin Spec B 29 Base Enclosure Spec A 27 Base Oil Begin Spec B 22 Base Spec A 21 Base Underfloor 35 Bearing Balancer Shaft 9 Bearing Block End 7 Bearing Camshaft 8 Bearing Flange 13 Bearing Gearcase End 7 Bearing Rotor Begin Spec B 39 Bearing Rotor Spec A 37 Bezel On Off Switch Mounting 37 Block Assy Brush Begin Spec B 17 Block Assy Brush Spec A 16 Block Brush Begin Spec B 17 Block Brush Spec A 16 Board PC Begin Spec B 29 Board PC Spec A 27 Boot Generator Harness Insulating Begin Spec J 45 Boot Generator Harness Insulating Spec B F 43 Boot Generator Harness Insulating Spec G H 44 Boot Spark Plug Begin Spec J 17 Boot Spark Plug Spec A 37 Boot Spark Plug Spec B H 40 Brace Underfloor Mounting Back 34 Bracket Control Begin Spec B 29 Bracket Control Spec A 27 Bracket Inlet Insulation 32 Bracket Muffler Spec A 23 Bracket Regulator 15 Bracket Solenoid 15 Bracket Transformer 39 Breaker Circuit Begin Spec J 41 Breaker Circuit Spec A 37 Breaker Circuit Spec B H 40 Brush Generator Begin
35. e M8 x 1 25mm 13 Washer Flat 5 16 14 Screw Hex Head Cap 15 M8 x 1 25 x 35mm 16 Clip Retainer 17 Washer Flat M5 18 Spring Adjusting Screw 19 Screw Special 20 Spring Governor Rod 11 PART 150 2392 518 0576 150 2401 150 2448 150 2390 870 2159 150 2398 150 2549 02 150 2514 520 2215 QTY NO USED 1 2 1 1 1 1 1 1 1 1 PART DESCRIPTION Rod Governor Clip Retainer Shaft Governor Lever Seal Gil Spring Governor Nut Flanged M8 x 1 25 Pivot Speed Adjusting Lever Governor Control Screw Governor Adjust Stud Control Lever Mounting KY Carburetor Gasoline REF NO NOOR WD 10 11 12 13 14 15 16 17 18 19 20 21 22 PART NO 146 0530 154 2821 154 2815 146 0531 146 0532 146 0533 146 0759 146 0614 146 0743 146 0742 153 0639 232 3720 153 0638 01 153 0659 517 0305 153 0640 153 0637 01 153 0651 02 526 0003 860 2005 145 0687 02 145 0705 02 740 1004 800 2046 145 0617 145 0695 145 0625 140 2586 140 2771 01 QTY USED 2 a S Carburetor Gasoline PART REF DESCRIPTION NO Insulator 23 Gasket Intake Manifold 24 Manifold Intake 25 Gasket Manifold Insulator Insulator 26 Gasket Carburetor 27 Garburetor Spec A Includes Gaskets Marked Parts Marked 28 and Carburetor 146 0534 Spec B C 29 NonEmissions 30 Emissions Conversion Kit 31 Includes Gaskets Marked and Parts Marked Converts
36. ernor Rod 11 Spring Starter Pinion 18 Spring Valve 6 Starter Begin Spec B 17 Starter Spec A 37 Stator Generator Begin Spec B 39 Stator Generator Spec A 37 Stiffener Bracket 15 Strap Bond Begin Spec B 19 Strap Bond Spec A 16 Stud Exhaust Begin Spec B 24 Stud Exhaust Spec A 23 Switch Oil Level Spec A 21 Switch Oil Level Spec B F 22 Switch Remote Panel Start Stop Spec 50 Switch Remote Panel Start Stop Spec F H 51 52 53 Index Switch Start Stop Begin Spec J 41 Switch Start Stop Generator Harness Spec A 42 Switch Start Stop Spec 40 Tank Fuel 26 Tappet 8 Terminal Spark Plug Begin Spec J 17 Terminal Spark Plug Spec 40 Transformer Voltage Begin Spec B 39 Transformer Voltage Begin Spec J 41 Tube Breather 6 Tube Exhaust 25 Tube Oil Fill Spec A 21 Tube Spacer 29 Valve Assy Fuel 15 Valve Breather 6 Valve Fuel Tank Shutoff 26 Valve Intake Exhaust 6 Valve Cil Drain 30 Wheel Assy Blower Begin Spec B 39 Wheel Assy Blower Spec A 37 Wrapper Air Cylinder 20 REF NO 1 D ou 216 mM ON PART NO 110 3887 110 3888 110 3749 110 3741 110 3580 167 0275 167 0305 740 1008 110 3750 110 3698 110 3701 110 3700 110 3699 110 3586 110 3750 03 QTY USED D D D D D ND Cylinder Head PART DESCRIPTION
37. g Switch Oil Level S2 Spec A KY Oil Base Begin Spec B REF PART QTY PART REF PART QTY PART NO NO USED DESCRIPTION NO NO USED DESCRIPTION 1 815 0780 10 Screw Hex Head Cap 6 123 2015 1 Indicator Includes O Ring M8 x 1 25 x 35mm 7 308 1059 1 Switch Level S2 2 502 0806 1 Elbow Male Spec 11320 Spec B F 3 502 0153 1 Plug Drain 3 4 14 NPT 8 102 1444 1 Base Oil 4 505 1492 02 1 Plug Drain 9 102 1412 1 Gasket Oil Base 5 509 0307 1 O Ring 22 KY REF NO 1 2 3 4 PART NO 155 2683 02 823 0007 01 870 0236 821 2046 QTY USED 1 2 1 Exhaust Spec A PART DESCRIPTION Bracket Muffler Screw Torx Pan Head M8 x 1 25 x 20mm Nut Hex 10 32 Screw Locking Flange M8 x 1 25 x 20mm 23 REF NO O1 PART NO 155 2678 503 1533 154 2816 520 2216 870 2055 QTY USED ND ND a PART DESCRIPTION Muffler Hose Preheat Gasoline Gasket Exhaust Stud Exhaust Nut Locking Flange Hex M8 1 25 KY REF NO Oh OR PART GTY NO USED 520 2216 2 154 2816 2 154 2975 1 870 2193 04 4 402 0675 2 155 2783 1 Exhaust Begin Spec B PART DESCRIPTION Stud Exhaust Gasket Exhaust Manifold Exhaust Includes Tube Nut Torque Hex M8 x 13 Isolator Bottom Muffler Muffler REF NO 7 8 9 10 11 24 PART QTY NO USED 402 0678 2 526 0011 4 823 1006 06 4 50
38. g Kit 11 800 0026 16 Screw Hex Head Cap 5 16 18 X 75 35 KY Generator Control Spec A LN MSS 22 21 A EN 23 NN JE YA 27 36 KY REF NO RUM NO oo 10 11 13 14 15 17 18 PART NO 870 2054 145 0619 319 1738 02 823 0009 01 815 0694 308 0969 319 1412 319 1554 02 517 0133 303 0303 303 0275 320 1323 320 1780 01 166 0784 167 0267 167 0265 823 0002 04 823 0007 02 220 4416 220 4485 01 220 4485 03 QTY USED 1 1 1 Generator Control Spec A PART REF DESCRIPTION NO Nut Locking Flange M6 x 1 19 LP Shield Carburetor Gasoline 20 Shield Control LP 21 Screw Torx Pan Head 22 M6 x 1 x 14mm 23 Screw Slotted w ET 24 46 32 x 1 4 Bezel 25 Panel Control 26 60 Hz 27 50 Hz 28 Plug Hole 50 Hz 29 Potentiometer Assy R5 50 Hz Includes Lead 30 Bracket and Potentiometer Potentiometer R5 50 Hz 31 Breaker Circuit CB1 32 60 Hz 30 Amp 33 50 Hz 15 Amp Coil Assy Ignition Includes 34 Spark Plug Terminal and Boot Terminal Spark Plug 35 Boot Spark Plug 36 Screw Torx Pan Head 37 M4 x 7 x 12mm 38 Screw Torx Pan Head M8 x 1 25 x 25mm 39 Housing Stator 40 Stator Generator 60 Hz 50 Hz 37 PART NO 201 3538 515 0289 204 0141 510 0157 509 0285 815 0787 134 4918 205 0199 815 0778 526 0392 823 0003 03 750 1006 740 1006 191 1798 720 1038 226 4297 850 0040 862 0001 823 0008 304 07
39. gneto Spec A 16 Manifold Exhaust 24 Manifold Gasoline Intake 13 Manifold LP Intake 15 Meter Battery Condition 50 Meter Hour Spec 50 Meter Hour Spec F H 52 Meter Volt Spec F H 53 Muffler Begin Spec B 24 Muffler Spec A 23 Nipple Fuel Valve 15 O Ring Oil Drain 30 ORing Oil Fill Tube Spec A 21 O Ring Oil Indicator Begin Spec B 22 O Ring Oil Indicator Spec 21 O Ring Preheat Hose Spec 17 O Ring Rotor Begin Spec B 39 O Ring Rotor Spec A 37 Paint 55 Panel Control Begin Spec J 41 Panel Control Spec A 37 Panel Control Spec B H 40 Panel Housing 35 Panel Remote Spec B E 50 Panel Remote Spec F H 51 52 53 Panel Service Begin Spec B 32 Panel Service Spec A 31 Panel Underfloor Mounting 33 Panel Underfloor Mounting Side 34 Pawl Latch 31 Pin Cylinder Head Hollow Dowel 6 Pin Decompression 8 Pin Endbell Roll 16 Pin Parellel 9 Pin Piston 7 Pin Starter Spiral Roll 18 Piston 7 Pivot Speed Adjusting 11 Plate Air Filter 19 Plate Oil Level 9 Plate Oil Shield 7 Index Plug Drain Begin Spec B 22 Plug Drain Spec A 21 Plug Hole Spec A 37 Plug Hole Spec B H 40 Plug Spark 6 Potentiometer Begin Spec J 41 Potentiometer Spec A 37 Potentiometer Spec B H 40 Preheat Assy Begin Spec B 19 Preheat Thermostat Element Spec A 16 Pump Fuel 13 Rail Mounting 30 Rail
40. ing Connector from Genset to Remote Panel 4 323 1199 5 Pin Contact Includes Housing and Pins 338 2260 01 1 Ten Feet Long 338 2260 02 1 Thirty Feet Long 2 338 2046 1 Harness Pigtail 6 Reaches from Genset Harness to Customer Hookup Includes Connector Housing 47 KY Extension Pigtail Adapter Harness Spec REF PART QTY PART NO NO USED DESCRIPTION 1 Harness Extension Reaches from Genset Harness to Remote Panel Includes Parts Marked 338 3489 01 1 10 338 3489 02 1 30 2 300 4946 1 Harness Customer Interface Pigtail Reaches from Genset Harness to Customer Hookup or Remote Panel with use of Following Adapter Harness Includes Parts Marked REF PART QTY PART NO NO USED DESCRIPTION 3 338 3572 1 Harness Adapter Reaches from Remote Panel to Pigtail Harness Includes Parts Marked 8 4 323 1744 1 Connector Receptacle 8 Pin 5 323 1712 3 Plug Cavity 6 323 1708 5 Seal Cable 7 323 1707 5 Pin Contact 8 323 1741 1 Housing Lock 9 323 1200 1 Socket Contact 10 323 1342 1 Cap Connector Parts Included in Extension Harness Parts Included in Customer Interface Pigtail Harness Parts Included in Adapter Harness KY REF NO 1 NOOR OW PART NO 338 3513 338 3514 323 1744 323 1708 323 1707 323 1712 323 1741 QTY USED 1 O1 O1 Adapter Harness New to Old Old to New Spec F H PART DESCRIPTION
41. ing the Rotor and Stator KY Control Spec B H REF NO 1 NOOO PART NO 320 1323 320 1780 02 320 1780 01 320 1780 03 320 1780 02 303 0308 303 0275 319 2176 03 319 2213 03 517 0133 308 0852 815 0549 815 0549 815 0549 QTY USED n 2 RAD PART DESCRIPTION Breaker Circuit CB1 60 Hz 30A 120V Sets 20A 100V Sets 50 Hz 15A 17A 20A Potentiometer Assy R5 50 Hz and 100V 60Hz Includes Lead Bracket and Potentiometer Potentiometer R5 50 Hz and 100V 60Hz Panel Control 60 Hz 50 Hz Plug Hole 50 Hz Only Switch Start Stop S1 Screw Cross Pan Head Recessed w ET 46 32 x 1 4 60 Hz 120 100V 50 Hz REF NO 8 12 13 14 15 16 17 18 19 40 PART NO 853 0013 823 0003 06 823 0002 04 166 0818 167 0267 167 1627 823 0003 01 526 0018 145 0689 823 1002 03 526 0018 338 2909 338 3049 QTY USED 1 1 DESCRIPTION Washer ET Lock 1 4 Screw Torx Pan Head Thread Forming 60 Hz M6 x 1 x 12mm Screw Torx Pan Head M4 x 7 x 12mm Coil Assy Ignition T1 lgn Includes Terminal and Boot Terminal Spark Plug Boot Spark Plug Screw Torx Pan Head M6 x 1 x 10mm Washer Flat 1 4 Shield Carburetor Screw Pan Head Torx M6 x 1 x 10mm Washer Flat 1 4 Harness AC Output 60 Hz 50 Hz KY REF NO 1 2 OR NO o PART NO 526 0018 823 1002 03 315 0736 870
42. ling Quick Disconnect Female Coupling Quick Disconnect Male KY Enclosure Base Spec A REF NO OO BR D o 10 11 12 13 14 15 PART NO 405 4306 402 0640 331 0041 405 4305 01 868 0002 850 0045 850 0045 823 1002 01 307 2586 809 0017 319 1279 01 300 4155 332 0942 508 0315 331 0521 856 0008 QTY USED 04 PART DESCRIPTION Insulation Exhaust Isolator Mounting Nut Lock Base Enclosure Nut Hex 5 16 24 Washer Spring Lock 5 16 60 Hz 50 Hz Screw Torx Pan Head M6 x 1 x 12mm Relay Start Solenoid K1 Screw Round Head Steel 46 x 5 16 Bracket Control Board PC Tie Cable Grommet Enclosure Base Elbow Conduit Washer EIT Lock 5 16 REF NO 16 17 18 19 20 21 22 23 24 25 26 27 28 27 PART NO 862 0015 541 0540 402 0641 816 0101 155 2677 01 155 2675 155 2715 155 2676 155 2682 800 0730 405 4755 02 508 1083 01 155 2644 02 526 0029 QTY USED 2 3 PART DESCRIPTION Nut Hex 5 16 18 Screw Isolator Mounting Includes Washer Isolator Snubber Bolt Carriage 5 16 18 1 1 4 Gasket Resonator Adapter Resonator Clamp Exhaust 1 3 4 Elbow Exhaust 45 Angle 90 Angle Screw Cap Hex Head 5 16 18 x 1 Edging Base Pan 1675mm Edging Base Pan 683mm Shield Heat Washer KY Enclosure Base Begin Spec B KY REF NO
43. nerator Harness Begin Spec J pv NN IN N y e KI 52 5 A N A S d i REF PART QTY PART REF PART QTY PART NO NO USED DESCRIPTION NO NO USED DESCRIPTION Harness Generator 4 323 1615 5 Plug Cavity P1 60 Hz 5 323 1614 01 Socket Terminal P1 Gasoline 6 167 1636 1 Boot Insulating Not Used 338 3813 1 100 Volt on 338 3812 338 3812 1 120 Volt 7 323 1743 1 Connector Plug J2 8 Pin 338 3812 1 LP 8 323 1709 7 Terminal Socket J2 338 3813 1 50 Hz 9 323 1712 1 Plug Cavity J2 1 323 1527 01 1 Connector Plug P6 10 323 1708 7 Seal Cable J2 2 323 1527 02 1 Connector Plug P5 11 323 1741 1 Housing Lock J2 3 323 1605 01 1 Connector Plug P1 23 Pin 12 308 1019 1 Connector Swithch P9 45 KY Harness Locations 2 3 REF PART QTY PART NO NO USED DESCRIPTION 1 T Harness Generator Reaches From Genset Harness to Extension or Customer Interface Pigtail or Adapter Harness 2 Harness Extension Or Customer Interface Pigtail or Adapter Harness Reaches From Genset Harness to Remote Panel Harness or Customer Hookup 3 Harness Remote Panel Reaches From Remote Panel to Extension Harness See Index for Page Numbers of Detailed Descriptions and Part Numbers 46 KY Extension Pigtail Harness Spec B E REF PART QTY PART REF PART QTY PART NO NO USED DESCRIPTION NO NO USED DESCRIPTION 1 Harness Extension Reaches 3 323 1304 1 Hous
44. ock Block Brush Spring Generator Brush Brush Generator Element Air Cleaner Element Thermostat Preheat Cover Air Filter Thermostat Rod Air Inlet REF NO 14 15 16 17 18 19 20 21 22 PART QTY NO USED 526 0018 1 800 0017 1 140 2576 1 160 1358 1 823 0003 04 1 305 0851 1 305 0866 1 823 0007 01 1 337 2560 1 856 0008 1 PART DESCRIPTION Washer Flat 1 4 Screw Hex Head Cap 1 4 20 x 3 1 2 Cover Air Cleaner Magneto Screw Torx Pan Head M6 x 1 x 25mm Regulator Voltage VR1 60 Hz 50 Hz Screw Pan Head M8 x 1 25 x 20mm Strap Bond Washer EIT Lock 5 16 KY REF NO 1 ABO OND QTY NO USED 211 0460 1 211 0497 1 823 0003 04 4 823 0003 04 6 160 1358 1 823 0002 04 4 823 0002 04 2 166 0866 1 167 0267 1 167 1627 1 526 0003 2 212 1283 1 214 0103 2 Endbell Begin Spec B PART DESCRIPTION Endbell Spec B H Begin Spec J Includes Parts Marked Screw Pan Head Torx Thread Forming M6 x 25mm Spec G H Beginning Spec J Magneto G2 Spec B H Screw Pan Head M4 x 12mm Spec B H Begin Spec J Coil Ignition Begin Spec J Includes Boot and Terminal Terminal Spark Plug Boot Spark Plug Washer Flat 3 16 Block Assy Brush Includes Brush Spring and Block Brush Generator REF NO 11 12 13 14 15 16 17 18 19 20 21 PART NO QTY USED 212 1276 03 2 212 1282 503 1351 517 0
45. om your generator set nameplate select parts that apply to your set Right and left sides are determined by facing the engine end front of the set Generator Set Data Table MODEL AND Wiring SPECIFICATION WATTS VOLTS HERTZ FUEL Diagram 3 3KY FR 11544 3 3KY FR 26119A H 3 3KY FR 26119J 3 3KY FR 11543 3 6KY FA 11276 3 6K Y FA 26120A H 3 6KY FA 26120J 3 6KY FR 11572A H 3 6KY FR 11572J 3 6KY FR 33742A E 3 6KY FR 33742F H 3 6KY FR 33742J 4 0 11580 4 0 11580 4 0 26100 4 0KY FA 26100B F 4 0KY FA 26100G H 4 0KY FA 26100J 4 0KY FR 11320A H 4 0KY FR 11320J 4 0KY FR 11429A H 4 0KY FR 11429J 4 0KY FR 65697A H 4 0KY FR 65697J LPG Vapor LPG Vapor LPG Vapor LP Gasoline LPG Vapor LPG Vapor LPG Vapor LPG Vapor LPG Vapor Gasoline Gasoline Gasoline LPG Vapor LPG Vapor Gasoline Gasoline Gasoline Gasoline Gasoline Gasoline Gasoline Gasoline Gasoline Gasoline 611 1264 611 1226 611 1268 05 611 1245 03 611 1194 611 1194 611 1267 611 1263 611 1268 03 611 1212 611 1226 611 1268 05 611 1194 611 1267 611 1194 611 1225 611 1265 611 1267 611 1225 611 1267 611 1239 611 1268 03 611 1228 611 1268 04 The diagonal line in the model and specification number separates generator set characteristics from the specification number and letter The specification number de notes customer requested options or deviations from a st
46. rommet Underfloor Mounting Remote 33 Guide Push Rod 6 Hanger Exhaust 25 Harness Location Adapter 46 Harness Location Customer Interface Pigtail 46 Harness Location Extension 46 Harness Location Generator 46 Harness Location Remote Panel 46 Harness AC Output Begin Spec J 41 Harness AC Output Spec B H 40 Harness Adapter Spec F H 48 Harness Customer Interface Pigtail Spec F H 48 Harness Customer Interface Pigtail Spec B E 47 Harness Extension Spec B E 47 Harness Extension Spec F H 48 Harness Generator Begin Spec J 45 Harness Generator Spec A 42 Harness Generator Spec B F 43 Harness Generator Spec G H 44 Harness Generator Harness Splitter Spec B F 43 Harness Generator Harness Splitter Spec G H 44 Index Harness Remote Panel Switch Only Spec F H 51 52 53 Harness Remote Panel Adapter Spec F H 49 Head Oylinder 6 Holder Governor Spring 11 Hose Air Cleaner Preheat 17 Hose Choke Preheat Begin Spec B 24 Hose Choke Preheat Spec A 23 Hose Fuel Tank 26 Hose Gasoline Fuel 13 Hose LP Fuel 15 Hose Oil Drain 30 Housing Air 19 Housing Choke 13 Housing Scroll 37 Housing Stator Begin Spec B 39 Housing Stator Spec A 37 Indicator Oil Begin Spec B 22 Indicator Oil Spec A 21 Insulation Door 32 Insulation Exhaust Spec A 27 Insulation Exhaust Baffle Begin Spec B 32 Insulation Exhaust
47. t with USED ENGINE OILS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY When checking or changing engine oils take all necessary precautions not to ingest breathe the fumes or contact the used oil ZNWARNING Contact with ASBESTOS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY When handling engine gaskets take all necessary precautions not to ingest breathe or contact the dust from the gaskets Use adequate ven tilation and wear protective gloves masks and clothing ZNWARNING Contact with BENZINE and LEAD found in gasoline fuel additives and solvents has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUC TIVE TOXICITY When checking draining or adding gasoline and fuel additives or using solvents take all necessary precautions not to ingest breathe the fumes or contact the liquids Use adequate ventila tion and wear protective gloves masks and protective clothing PSP 1 Introduction This parts manual applies to the KY Recreational Vehicle Sets as listed in the Generator Set Data Table Parts are arranged in groups of related items and each illustrated part is defined by a reference number corresponding to the same reference number in the parts list Parts illustrations are typical Using the model and specification number fr
48. to Emissions Carburetor 146 0741 introduced for Spec D Begin Spec D Includes Gaskets Marked Uses Emissions Carburetor 146 0741 Linkage Choke Bearing Flange Housing Choke Cover Choke Element Cap Dome Element Choke Thermostat Cover Choke Spec A Begin Spec B Washer Flat 8 Nut Hex M4 x 7mm Adapter Air Cleaner Spec B C Begin Spec D Washer Flat M6 Screw Hex Head Cap M6 x 1 x 80mm Gasket Carburetor Flange SpecA Begin Spec B Adapter Air Cleaner Spec A Gasket Air Cleaner Adapter Spec A D Begin Spec E PART NO 149 2457 149 2311 02 823 1002 03 503 0731 503 1759 503 1912 01 146 0615 870 2159 154 2818 146 0651 146 0758 146 0646 QTY USED 1 1 1 mere Y DESCRIPTION Filter Fuel Pump Fuel Electric E2 Screw Pan Head Torx M6 x 1 x 10mm Clamp Hose 47 Hose Fuel Spec A 460mm Begin Spec B 546mm Solenoid Fuel Cutoff B H Nut Flanged M8 1 25 Stud Kit Repair Carburetor Spec A C For use with Carburetors 146 0534 and 146 0614 Includes Gaskets Markede Parts Marked Float Gaskets Float Valve Float Pin and Main Limiter Cap Carburetor Begin Spec B For use with Carburetor 146 0741 Includes Gaskets Marked Parts Marked Float Float Pin Float Valve and Gaskets Solenoid Spec B C Use with Carburetor 146 0614 Includes Solenoid Valve Assy Gaskets and Solenoid Holder
49. ut Hex Head 46 32 2 Screw Oval Head Wood 7 308 0341 1 Switch Start Stop 1 Panel Assy Remote Includes 8 302 0888 1 Meter Battery Condition M1 Parts Marked 9 359 0034 1 Diode Parts Included in Control Panel KY Remote Control Panel Switch Only Spec 3 241 5 REF PART QTY PART REF PART QTY PART NO NO USED DESCRIPTION NO NO USED DESCRIPTION 300 4936 1 Kit Remote Panel Switch Only 6 323 1304 1 Plug 6 Pin 1 815 0910 2 Screw Wood 6 x 1 7 323 1199 4 Pin Contact 2 300 4953 01 1 Panel Assy Remote Includes 8 332 0529 3 Terminal Receptacle 25 Parts Marked 9 332 2870 01 2 Terminal Receptacle 25 3 319 2339 01 1 Panel Printed 4 308 1062 1 Switch Start Stop 5 338 3510 1 Harness Remote Panel Parts Included in Remote Panel Assy Reaches from Remote Panel Parts Included in Remote Panel Harness to Extension Harness Includes Parts Marked 8 51 KY Remote Control Panel Switch and Hourmeter Spec F H REF PART QTY NO NO USED 300 4937 1 1 815 0910 2 2 300 4951 01 1 3 319 2340 03 1 4 308 1062 1 5 302 2002 1 6 338 3466 1 PART DESCRIPTION Kit Remote Panel Switch and Hourmeter Screw Wood 6 x 1 Panel Assy Remote Includes Parts Marked Panel Printed Switch Start Stop Meter Hour Harness Remote Panel Reaches from Remote Panel to Extension Harness Includes Parts Marked 8 REF PART QTY PART NO NO USED DESC
50. x 1 x 12mm 60 Hz Spec B H Screw Torx Shoulder M6 Grommet Spec B E Begin Spec F Insulation Exhaust Baffle Nut Push On Panel Assy Service Includes Parts Marked Spec B H Green White Begin Spec J Green White REF NO 10 11 12 20 21 PART NO 405 4958 526 0394 405 4311 01 406 0779 870 2198 405 4967 03 405 4966 800 2012 332 3292 856 0003 305 0784 818 0226 01 QTY USED 1 4 1 9 10 11 12 PART DESCRIPTION Insulation Door Washer Flat Special Gasket Service Panel 250mm Latch Assy Service Panel Includes Pawl and Latch Nut Hex M22 1 5 Bracket Inlet Insulation 60 Hz Spec B H Insulation Inlet 60 Hz Spec B H Screw Hex Head Cap M5 x 8 x 30mm 50 Hz 100 60 2 Terminal Spade 50Hz 100V 60Hz Washer EIT 10 50Hz 100 60 2 Charger Battery 50 Hz 100 60 2 Rivet Included in Enclosure Cover Assy Included in Service Panel Assy 32 KY REF NO AUN PART NO 403 3670 403 3672 403 3396 02 508 0315 800 0026 526 0122 QTY USED Underfloor Mounting Kit PART REF PART QTY PART DESCRIPTION NO NO USED DESCRIPTION Kit Undrfloor Mounting 6 800 0048 8 Screw HHC 3 8 16 x 75 Panel Underfloor 7 526 0174 12 Washer Flat 3 8 Hardened Panel Back 8 870 0513 02 4 Nut Hex Flange Lk 5 16 18 Grommet Remote
51. y Gasoline Units Only Washer Flat 1 4 Screw Torx Pan Head Thread Forming M6 x 1 x 20mm Resonator Intake Cover Resonator Screw Torx Pan Head Thread Forming 19 REF NO 10 11 12 13 14 15 16 17 18 19 PART NO 526 0012 405 4896 865 0029 140 2820 01 145 0696 01 140 2852 856 0008 337 2312 337 3467 823 0007 02 518 0649 QTY USED 4 1 2 1 1 1 1 PART DESCRIPTIONr Washer Flat 10 Insulation Inlet Nut Wing Cover Air Cleaner Plate Air Filter Element Air Cleaner Washer EIT Lock 5 16 Strap Bond Spec B H Begin Spec J Screw Pan Head Thread Forming M8 x 1 25 x 25mm Clip Push On Gasoline Units KY REF NO 1 2 Air Cylinder PART QTY PART NO USED DESCRIPTION 134 4919 01 1 Cover Air Cylinder 823 0003 01 5 Screw Pan Head Thread Forming M6 x 1 x 10mm Wrapper Air Cylinder 134 5119 1 Spec A 134 4921 01 1 Begin Spec B 20 KY REF NO D O Rb Oil Base Spec A PART NO 102 1411 102 1412 815 0780 502 0153 509 0282 02 QTY USED 1 1 10 1 1 PART DESCRIPTION Base Oil Gasket Oil Base Screw Hex Washer Head M8 x 1 25 x 35mm Plug Hex Head Drain 1 4 O Ring REF NO PART NO 6 868 0013 7 123 1944 01 8 509 0142 9 123 1953 10 308 1059 21 QTY USED 1 1 1 1 1 PART DESCRIPTION Nut Jam 7 8 14 Tube Oil Fill O Ring Indicator Includes O Rin
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