rubi-jk-univ - Advance Adapters
Contents
1. SHIFTING INSTRUCTIONS Transfer Case Shifting The transfer case can be shifted from two wheel drive to 4 wheel drive HIGH while the vehicle is moving To shift the transfer case into four wheel drive LOW you must shift the transmission to neutral and the vehicle soeed must be below 2 mph The transfer case can be shifted at a complete stop but it is easier to shift the unit when at a very slow roll RubiCrawler Shifting The RubiCrawler must be shifted when the transmission Is in neutral and the vehicle speed is less than 2 mph The RubiCrawler can be shifted at a complete stop but it is easier to shift the unit when ata very slow roll Do NOT try to force the shift levers as serious damage to the shifters or unit can occur Serious damage to the RubiCrawler can occur if the proper shifting instructions are not followed JK Shift knobs Shift Knobs and Shift Patterns The shift knobs and patterns can be seen below and on the next page a ee oe Miaa at eh ri ee E E sfer Case Shift Pattern SPECIAL NOTE The components packaged in this kit have been assembled and machined for specific type of conversions Modifications to any of the components will void any possible warranty or return privileges If you do not fully understand modifications or changes that will be required to complete your conversion we strongly recommend that you contact our sales department for more information This instruction sheet is only to be u2. COTTER PIN 3 GASKET SCRAPER 720040 BOLT M8 1 25 X 20mm SHCS 4 SMALL BRASS WIRE BRUSH 5 CLEANING SOLVENT 722523 WASHER 1 4 FLAT 722531 BOLT 1 4 20 X 1 25 HHCS 722542 SCREW 10 SELF TAPPING PAINT THINNER ACETONE MEK ETC DO NOT USE DEGREASERS LIKE SIMPLE GREEN 42R441 BRACKETCABLEMT 6 STUBBY 9 16 WRENCH REQUIRED 303311 HEAT SHEILD RATCHETING RECOMMENDED 7 T20 T30 AND T45 TORX BIT SOCKETS 303309 CABLE 48 LONG 42R607 SHIFT KNOB RUBICRAWLER 340617 1 4 28 X 1 S H C S HEIM BOLT SLIDE HAMMER INTRODUCTION The RubiCrawler is a two speed crawl box for Jeep Wranglers TJs and JKs from 2003 2010 with the factory automatic transmission 42RLE This particular kit RUBI JK UNIV is for the 2007 2010 Jeep Wrangler JK includes a universal RubiCrawler shifter that is intended to be used with an aftermarket transfer case such as the Atlas As such some floorboard modifications will be required to install the new RubiCrawler shifter SPECIAL NOTE The components packaged in this kit have been assembled and machined for specific type of conversions Modifications to any of the components will void any possible warranty or return privileges If you do not fully understand modifications or changes that will be required to complete your conversion we strongly recommend that you contact our sales department for more information This instruction sheet is only to be used for the assembly of Advance Adapter
3. before fully indexing the transfer case in to the RubiCrawler ote Donot forget to refill the transfer case if any fluid spilled 3 Make sure that you do not pull the transfer case on by tightening the nuts push it on completely first by hand Torque the transfer case nuts to 25 30 ft lbs 4 Reinstall the transfer case breather hose position switch and the vehicle speed sensor connectors if ithas the as well as the shifters Reassembly I Reinstall drive shafts and skid plates Transmission Fluid Re Fill aution under filling or over filling can resultin damage to your transmission Only use Mopar approved ATF 4 ta refill the transmission I Parkon aflat surface and apply parking brake 2 Startthe engine and let the vehicle idle Apply the brakes and shift the transmission through all of the gears then back to NEUTRAL and leave the vehicle idling 4 Checkthe transmission fluid level with the dipstick Using aclean funnel add ATF 4 transmission fluid until the oil levelis between the two holes marked COLD Check to see if the transmission fluid level on the dipstick is even on both sides If one side is noticeably higher than the other the dipstick has picked up some fluid from the fill tube Allow the fluid to drain down the transmission fill tube and recheck 5 Nowthatthe fluid level has been approximately achieved drive the vehicle 5 10 miles making sure to manually shiftthe transmission through all gears 5
4. should be test fit into the vehicle by installing it without RTV to make sure the l RubiCrawler flange face touches the Figure 7 Red Plug transmission face completely This is to insure thatthe output shaft is not too long The product was designed for a standard output shaft stick out but the stick out could vary which would cause a major problem If you experience a problem DO NOT proceed call Advance Adapters Steps 3 and 4 are time sensitive and should be completed in under 10 minutes 3 Recleanthe transmission face and the front face of the RubiCrawler using solvent Apply an 1 8 bead of the supplied Chrysler ATF 4 compatible RTV to the RubiCrawler as shown in Figure amp SPECIAL NOTE The components packaged in this kit have been assembled and machined for specific type of conversions Modifications to any of the components will void any possible warranty or return privileges If you do not fully understand modifications or changes that will be required to complete your conversion we strongly recommend that you contact our sales department for more information This instruction sheet is only to be used for the assembly of Advance Adapter components We recommend that a service manual pertaining to your vehicle be obtained for specific torque values wiring diagrams and other related equipment These manuals are normally available at automotive dealerships and parts stores Figure amp RTV Pattern ADVANCE ADAPTERS INC P N R
5. ADVANCE ADAPTERS INC P O Box 247 4320 Aerotech Center Way Paso Robles CA 93447 Telephone 800 350 2223 Fax 805 238 4201 P N RUBI JK UNIV New Item 9 09 PAGE 1 of 9 Page Rev Date 09 30 11 RUBICRAWLER JEEP JK 2007 2010 W UNIVERSAL SHIFTER KIT CONSISTS OF 1 1 1 1 1 1 1 1 1 2 2 1 2 1 2 2 3 4 1 22 1 1 1 Part No Description 42R JK GEAR BOX Kit also includes 42R320 BRACKET FOOT MOUNT 42R350 CHRYSLER RTV SEALANT 42R540 BOLT M10 1 5 X 30mm BHCS 720015 WASHER 10mm FLAT 720028 BOLT M10 1 5 X 35mm SHCS 720073 BOLT M10 1 5 X 25mm HHCS 42R UNIV UNIVERSAL SHIFTER KIT Kit Includes 303121 NUT 1 2 13 JAM 303305 BARREL CABLE RUBICRAWLER 303341 BOLT 1 4 28 X 5 8 BHCS 340600 ENCLOSURE SHIFTER END 340601 SHIFTER MOUNTING PLATE 340602 SINGLESTICK BOOT RING 340605 SINGLESTICK BOOT 340610 BRACKET BARREL RETAINER 340611 CABLE SHIFTER HANDLE 340612 BUSHING SHIFT HANDLE 303313 HEIM JOINT Optional Items Part No Description 15 1000 UNI RAISE Drivetrain Lifing Device 42R360 CHRYSLER ATF 4 Qty 4Recommemded 42R370 42RLE Transmission Filter Tool List L FULL SET OF HAND TOOLS INCLUDING 6 mm ALLEN WRENCH 16 mm DEEP SOCKET 8mm HEX BIT SOCKET 3 8 DRIVE RATCHET 15 16 WRENCH 5 32 ALLEN WRENCH 340614 CLEVIS PIN 2 3 8 TORQUE WRENCH 340615 BOLT 1 4 20 X 5 8 BHCS 25 TO 40 FT LBS REQUIRED 340616
6. Adapter components We recommend that a service manual pertaining to your vehicle be obtained for specific torque values wiring diagrams and other related equipment These manuals are normally available at automotive dealerships and parts stores ADVANCE ADAPTERS INC P N RUBI JK UNIV P O Box 247 4320 Aerotech Center Way New Item 9 09 Paso Robles CA 93447 PAGE 3 of 9 Telephone 800 350 2223 Fax 805 238 4201 Page Rev Date 1 11 10 RUBICRAWLER JEEP JK 2007 2010 W UNIVERSAL SHIFTER 11 Insert a CLEAN shop rag into the back of the transmission as shown in the picture below to prevent con taminates from entering your transmis sion See Figure 5 12 Thoroughly clean the rear face of the transmission Use solvent anda brass wire brushtocleanalloftheRTV off of the mating face and take caution to avoid any debris from entering the transmission or transmission bearing See Figure 4 Transmission Fij gure 6 It may be necessary to trim Tailhousing excess RTV that protrudes up from the transmission pan onto the rear face of the transmission Excess RTV can prevent the Rubicrawler from fully mating to the transmission face 13 Removethe spud shaftretaining clip from the groove near the end of the transmission output shaft RubiCrawler Installation 1 Removethered plug and O ring from the RubiCrawler as seen in Figure 7 Remove the rag from the transmission and discard the red plug a 2 The RubiCrawler
7. Recheck the fluid level with the transmission at operating temperature vehicle idling on flat ground the parking brake set and the transmission in neutral Add ATF 4 to raise the fluid level to a point between the two holes marked HOT Do this slowly so that the transmission fill tube has time to drain and gives accurate readings OTE For proper operation of the RubiCrawler refer to the Shifting Procedure Warranty paperwork and the yellow tag attached to the RubiCrawler case SPECIAL NOTE The components packaged in this kit have been assembled and machined for specific type of conversions Modifications to any of the components will void any possible warranty or return privileges If you do not fully understand modifications or changes that will be required to complete your conversion we strongly recommend that you contact our sales department for more information This instruction sheet is only to be used for the assembly of Advance Adapter components We recommend that a service manual pertaining to your vehicle be obtained for specific torque values wiring diagrams and other related equipment These manuals are normally available at automotive dealerships and parts stores ADVANCE ADAPTERS INC P N RUBI JK UNIV P O Box 247 4320 Aerotech Center Way New Item 9 09 Paso Robles CA 93447 PAGE 8 of 9 Telephone 800 350 2223 Fax 805 238 4201 Page Rev Date 08 10 10 RUBICRAWLER JEEP JK 2007 2010 W UNIVERSAL SHIFTER l ag
8. Remove the spud shaft by following one of the three suggested SE methods below The end of the spud shaft is tapped M10 1 5 Figure 2 Custom Puller Method 1 Slide Hammer factory service manual method Note aggressive use gt may be necessary i Custom Puller recommended method Make a custom device to span the tailhousing without contacting the end of the shaft Thread a M10x1 5 bolt through tool and into the spud shaft See Figure 2 i Pry Method fast but only works on some vehicles Use a piece of sheet metal to protect the tailhousing and bolt a large washer to the shaft Use a pry bar to pry the shaft loose taking care not to damage the tailhousing See Figure 3 8 Prepareadrip pan Removing the tailhousing will result in 2 4 quarts of transmission fluid loss depending on the angle of the drivetrain _ P Lb 9 Remove the transmission tailhousing by removing the 11 hex head bolts Figure 3 Pry Method See Figure 4 10 Allow oil to drain for 10 minutes SPECIAL NOTE The components packaged in this kit have been assembled and machined for specific type of conversions Modifications to any of the components will void any possible warranty or return privileges If you do not fully understand modifications or changes that will be required to complete your conversion we strongly recommend that you contact our sales department for more information This instruction sheet is only to be used for the assembly of Advance
9. UBI JK UNIV P O Box 247 4320 Aerotech Center Way New Item 9 09 Paso Robles CA 93447 PAGE 4 of 9 Telephone 800 350 2223 Fax 805 238 4201 Page Rev Date 1 11 10 RUBICRAWLER JEEP JK 2007 2010 W UNIVERSAL SHIFTER 4 Reinstall the O ring as shown in Figure 8 This is very important for the RubiCrawler and Transmission lubrication circuits 5 Liftthe RubiCrawler into place rotate the output shaft until the splines line up and the RubiCrawler slides on make sure it slides on by hand far enough to squish the RTV Fasten the RubiCrawler with the 10 supplied 10mm socket head cap screws using an 8 mm hex bit socket and the 10mm button head cap screw that bolts on under the shifter box using a 6mm Allen wrench Torque all bolts to 40 ft Lbs 70mm Hex Bolts And Washers 6 Installthe Rubicrawler foot mount using the supplied 10 mm hex head bolts and washers Torque to 40 ft lbs See Figure 9 Bolt the top Figure 9 Footmount half of the factory rubber mount assembly to the RubiCrawler foot Tastalled mountand the bottom half of the rubber mountto the crossmember Ifusing any other crossmember than stock you will have to Q source your own M10 1 50 bolts to attach 340607 tothe Rubicrawler foot mount Ci Bench Shifter Box Assembly See Figure 10 1 Press pivot bushings P N 340612 into shifter handle Part No 340611 usinga mallet 2 Thread ball joint P N 340613 into handle and tighten 3 Sl
10. components We recommend that a service manual pertaining to your vehicle be obtained for specific torque values wiring diagrams and other related equipment These manuals are normally available at automotive dealerships and parts stores ADVANCE ADAPTERS INC P N RUBI JK UNIV P O Box 247 4320 Aerotech Center Way New Item 9 09 Paso Robles CA 93447 PAGE 2 of 9 Telephone 800 350 2223 Fax 805 238 4201 Page Rev Date 1 11 10 RUBICRAWLER JEEP JK 2007 2010 W UNIVERSAL SHIFTER Disassembly Preparation For Assembly 1 Usean Advance Adapters Uni Raise PN 15 1000 See Figure 1 or some other device to support the transmission pan to supportits weight Take caution to avoid denting the pan and damaging the transmis sion 2 Remove the four M8 foot mount nuts from the crossmember 3 Remove crossmember and any aftermarket skid plates Figure l Uni Raise 4 Remove both drive shafts Disconnect the breather 3 i hose 4wd switch connector and the vehicle speed sensor VSS a connector from the transfer case if your transfer case has them E _ Disconnectthe wiring harness from the tailhousing by prying up the retaining clip on the driver s side of tailhousing Unbolt the fuel line retaining bracket from the passenger side of the tailhousing 5 Remove the foot mount from the tailhousing of the transmission by unbolting the four hex head bolts 6 Remove the transfer case from the vehicle 7
11. e at automotive dealerships and parts stores
12. ide the shifter handle P N 340611 up 340641 through bottom of the shifter body P N 340600 4 Inserttheclevis pin P N 340614 and cotter pin P N 340616 for the pivot of the handle 5 Leavethe shiftknob and jam nut off until the shifter 1s mounted in the vehicle F 6 Slide the barrel retainer P N 340610 over the long side of the barrel P N 303305 a 303171 340400 303305 340614 340610 Figure 10 Shifter box exploded view 340613 SPECIAL NOTE The components packaged in this kit have been assembled and machined for specific type of conversions Modifications to any of the components will void any possible warranty or return privileges If you do not fully understand modifications or changes that will be required to complete your conversion we strongly recommend that you contact our sales department for more information This instruction sheet is only to be used for the assembly of Advance Adapter components We recommend that a service manual pertaining to your vehicle be obtained for specific torque values wiring diagrams and other related equipment These manuals are normally available at automotive dealerships and parts stores ADVANCE ADAPTERS INC P N RUBI JK UNIV P O Box 247 4320 Aerotech Center Way New Item 9 09 Paso Robles CA 93447 PAGE 5 of 9 Telephone 800 350 2223 Fax 805 238 4201 Page Rev Date 1 11 10 Figure 11 RubiCrawler cable shifter adjustment verification See Step 2 of
13. l the barrel retainer with the supplied button head socket cap screws 340615 RubiCrawler Universal Shifter Installation 1 Install the RubiCrawler shifter bracket to the flange of the RubiCrawler case using two 8 mm bolts and 1 4 washers supplied with the kit See Figure 12 2 Verify thatthe RubiCrawler cable travels an 1 8 past the mounting hole on the RubiCrawler shift lever for both directions of travel Use acrescent wrench to shift the RubiCrawler while rotating the output shaft See Figure 11 3 Using amedium strength thread locking compound and the sup plied 1 4 28x5 8 button head cap screw bolt the heim joint of the RubiCrawler shift cable to the RubiCrawler shift lever 4 Mountthe Shifter Box Assembly that was bench assembled previously in to the vehicle Pick a location that the cable can reach without kinking or binding This shifter box was designed to be mounted underneath the vehicle and only requires an approxi mately 5 8 diameter hole to be made in the floor Use the shifter mounting plate as atemplate to drill the three mounting holes in the floor Insert the three 1 4 20 x 1 25 bolts through the mounting plate and floor and thread them into the shifter box 5 Mountthe rubber shift boot and bootring over top of the shifter box Figured 2 Rubicrawler shifter bracket stalled Install the shift knob in the correct orientation onto the shifter handle Transfer Case Installation 1 Ve
14. rify thatthe transfer case studs do not bottom out into the rear of RubiCrawler Case Shorten as needed Note If you shorten the studs while on the transfer case make sure to protect the input shaft area from debris while cutting SPECIAL NOTE The components packaged in this kit have been assembled and machined for specific type of conversions Modifications to any of the components will void any possible warranty or return privileges If you do not fully understand modifications or changes that will be required to complete your conversion we strongly recommend that you contact our sales department for more information This instruction sheet is only to be used for the assembly of Advance Adapter components We recommend that a service manual pertaining to your vehicle be obtained for specific torque values wiring diagrams and other related equipment These manuals are normally available at automotive dealerships and parts stores ADVANCE ADAPTERS INC P N RUBI JK UNIV P O Box 247 4320 Aerotech Center Way New Item 9 09 Paso Robles CA 93447 PAGE 7 of 9 Telephone 800 350 2223 Fax 805 238 4201 Page Rev Date 1 11 10 RUBICRAWLER JEEP JK 2007 2010 W UNIVERSAL SHIFTER 2 Lubricate the lip seal on the back of the RubiCrawler with ATF 4 Shift the transfer case into any gear other than neutral Install the transfer case back into the vehicle by lifting it into place and rotating the rear yoke until the splines engage Start all nuts
15. sed for the assembly of Advance Adapter components We recommend that a service manual pertaining to your vehicle be obtained for specific torque values wiring diagrams and other related equipment These manuals are normally available at automotive dealerships and parts stores ADVANCE ADAPTERS INC P N RUBI JK UNIV P O Box 247 4320 Aerotech Center Way New Item 9 09 Paso Robles CA 93447 PAGE 9 of 9 Telephone 800 350 2223 Fax 805 238 4201 Page Rev Date 08 10 10 RUBICRAWLER JEEP JK 2007 2010 W UNIVERSAL SHIFTER RubiCrawler Shift Pattern Rub Crawler Shifter P T i 2 f d i 7 T J Non Rubicon Knob See Ig Be EA ea bel tos Miha PaRi mpre ae ne bi E i i eel eia E oe TJ Shift Knobs Maximum Speed The Rubi Crawler should not be operated at engine speeds above 5000rpm when the transmission is in overdrive This over speed condition will cause damage to the bearings and geartrain in the RubiCrawler in addition to possible damage to other components in the vehicle T Rubicon Knob ADVANCE ADAPTERS INC LIMITED WARRANTY he RubiCrawler is guaranteed against defects in workmanship and materials for one year This warranty begins from the date the unit is shipped from dvance Adapters We log all units with a serial number at time of shipping The wannanty is void as determined by Advance Adapters Inc by misuse abuse improper mainenance or installation and or alterations
16. the RubiCrawler Universal Shifter Cable Installation section SPECIAL NOTE The components packaged in this kit have been assembled and machined for specific type of conversions Modifications to any of the components will void any possible warranty or return privileges If you do not fully understand modifications or changes that will be required to complete your conversion we strongly recommend that you contact our sales department for more information This instruction sheet is only to be used for the assembly of Advance Adapter components We recommend that a service manual pertaining to your vehicle be obtained for specific torque values wiring diagrams and other related equipment These manuals are normally available at automotive dealerships and parts stores ADVANCE ADAPTERS INC P N RUBI JK UNIV P O Box 247 4320 Aerotech Center Way New Item 9 09 Paso Robles CA 93447 PAGE 6 of 9 Telephone 800 350 2223 Fax 805 238 4201 Page Rev Date 1 11 10 RUBICRAWLER JEEP JK 2007 2010 W UNIVERSAL SHIFTER 7 Removethe 2nd jam nut amp washer from the shift cable housing and thread it into the barrel about halfway 8 Thread the 1 4 28 jam nutcompletely onto the inner cable 9 Insertthe shift cable and barrel into the shifter body Spin the shift cable to thread the inner cable into the balljoint When the cable bottoms out in the ball joint use the jam nut to lock itin place 10 Seat the barrel into the shifter body and instal
17. to the product hese guarantees do not cover any outside labor shipping towing normal wear or any other unforseen events that that may occur due to failure of a nit Advance Adapters reserves the right to repair or replace any product Yo not disassemble or attempt to repair the RubiCrawler as doing so will void the warranty just return the product as furthet described below returns must have a returned goods authoriztion RGA prior to shipping the product and returns are to be sent prepaid freight Please call 1 00 350 2223 and the sales department can assist you arranty will be voided if the proper transmission fluid levels are not maintained if any transmission fluid other than ATF 4 is used or the product as not been properly installed and instructions have not been followed SPECIAL NOTE The components packaged in this kit have been assembled and machined for specific type of conversions Modifications to any of the components will void any possible warranty or return privileges If you do not fully understand modifications or changes that will be required to complete your conversion we strongly recommend that you contact our sales department for more information This instruction sheet is only to be used for the assembly of Advance Adapter components We recommend that a service manual pertaining to your vehicle be obtained for specific torque values wiring diagrams and other related equipment These manuals are normally availabl
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