573-088-00 : Delta Edge Configurable Handler Interface
Contents
1. Delta Edge Configurable Handler Interface Installation Manual for DUT Up Docking Kit No 814 309 X Revision 0343 Documentation Part No 573 088 00 A ERADY NE LIMITED REPRODUCTION RIGHTS This document may be reproduced by a Teradyne Customer solely for internal use with authorized systems by operators who have agreed to observe this restriction Any copy of this document or portions thereof must contain the copyright and proprietary rights notice as stated on the original Copyright 2003 Teradyne Inc Printed in the U S A The material in this document is subject to change without notice Teradyne Inc assumes no responsibility for any errors which may appear in this document RESTRICTED RIGHTS LEGEND Use duplication or disclosure by the Government is subject to restrictions as set forth in subdivision b 3 11 of the Rights in Technical Data and Computer Software clause of DFARS 52 227 7013 Teradyne Inc 321 Harrison Avenue Boston MA 02118 About this Manual Configurable Handler Interface Installation Manual for DUT Up Docking Kit This manual provides installation instructions for the configurable material handler interface and is used when docking to a Catalyst Tiger or FLEX tester The material in this manual is being provided for informational purposes and is subject to change without notice Additional Information Further information about the Catalyst Test System can be found in t2. 7 Position the alignment tool under the handler so that it captures a hole and slot in the interface assembly plate and the two bushings in the handler dock plate See Figure 10 Interface Plate Bushing Alignment Tool Figure 10 Interface Assembly Plate Position Rear Docking Shown 8 Move the loosely mounted interface assembly plate until all of the pins are engaged and the alignment tool rests flush against the interface assembly plate 9 Attach the alignment tool to the interface assembly plate using the two captive 1 4 20 screws on the alignment tool 10 Tighten the four 1 4 20 mounting screws to 70 in Ibs 11 Remove and store the alignment tool 19 Configurable Handler Interface Installation Manual for Catalyst Tiger and FLEX Test Systems 5 Mounting the Insert Plate on the Interface Assembly Plate Instructions for mounting and attaching the insert plate to the interface assembly plate of the following testers or kits are given in this section see Figure 11 through Figure 13 e Catalyst Insert Kit and Catalyst QDC Insert Kit e Tiger and FLEX QDC Insert Kit e Basic Insert Plate for FLEX and Tiger Test Systems e For information on the HIB Changer Insert Kit Tiger FLEX refer to Semiautomatic HIB Changer Insert Assembly for DUT UP Handler Applications Doc no 573 075 00 part of HIB Changer Assembly Kit pn 814 357 60 A Catalyst Insert Kit and Catalyst QDC Insert
3. e Basic Insert Plate Installation FLEX and Tiger Test Systems Only e For information on the HIB Changer Insert Kit Tiger FLEX refer to Semiautomatic HIB Changer Insert Assembly for DUT UP Handler Applications Doc no 573 075 00 A Catalyst HIB Installation 1 Ifnecessary attach the Catalyst interface insert plate to the handler 2 Before attaching a Catalyst HIB orient it with the flush circular edge positioned towards the A and C V groove positions see Figure 15 V Groove Interf Position C Men ees Plate V Groove Position A Catalyst Insert Plate Flush Circular Edge QDC Handles X2 Catalyst HIB Stiffener Figure 15 Catalyst HIB Attachment 27 Configurable Handler Interface Installation Manual for Catalyst Tiger and FLEX Test Systems 3 Align the Catalyst HIB using the three standoffs in the interface plate insert Secure the HIB to the insert plate by tightening the three 10 32 captive screws located in the stiffener Refer to Table 11 on page 10 for torque specifications The handler is now ready for docking with a Catalyst test head The KCS couplers on the test head must be registered prior to docking Refer to section 3 6 Kinematic Coupler Alignment and section 4 4 Docking the Test Head in the KCS and Manipulator Manual Detaching the Catalyst HIB from the Interface Insert Plate Use the instructions in this section to detach the Catalyst HIB from the interface insert plate 1 L
4. Kit 1 Mount and align the insert plate to the interface assembly plate using the two alignment pins on the bottom of the insert plate flange to the hole and slot on the interface assembly plate See Figure 11 2 Secure the insert plate to the interface plate assembly by tightening the eight M5 captive screws to 29 inch Ibs Interface Assembly Catalyst Insert Plate Captive M5 Screws X8 QDC Latching Pins part of Warovesanite Catalyst QDC Insert Kit onl 5 N y Interface Plate X3 Figure 11 Attaching the Catalyst Insert Plate to the Interface Assembly Plate 21 Configurable Handler Interface Installation Manual for Catalyst Tiger and FLEX Test Systems B Tiger and FLEX QDC Insert Kit 1 Mount and align the QDC insert to the interface assembly plate using two alignment pins on the bottom of the insert flange to the hole and slot on the interface assembly plate See Figure 12 2 Attach the QDC insert to the interface assembly plate by tightening the eight M5 captive screws to 29 inch lbs Tiger FLEX QDC Insert Captive M5 Screws X8 Interface Assembly Plate V groove on the Interface Plate X3 22 Configurable Handler Interface Installation Manual for Catalyst Tiger and FLEX Test Systems C Basic Insert Plate for FLEX and Tiger Test Systems 1 Mount and align the basic insert plate to the interface assembly plate using two alignment pins on the bottom of the basic insert plate
5. the interface assembly plate so that its pins engage the bushings in the alignment tool and the alignment blocks at the corners engage the flats of the V grooves See Figure 4 The side of the registration tool with the raised inner ring must face the installer and the side with the flats on the corner bushings must face the interface assembly plate The long narrow cut out window can be used as a reference when positioning the registration tool in the proper orientation the long narrow cut out runs between V groove location A and V groove location C For V groove locations A and C See Figure 4 Configurable Handler Interface Installation Manual for Catalyst Tiger and FLEX Test Systems V Groove Cover gt H4S Raised Inner Ring Assembled after the Registration Tool is Removed Registration Tool Location C V groove Location A 9 Spacers X3 Alignment Fixture Interface Assembly gt Plate An exploded view of the registration tool alignment fixture interface assembly plate guide pin s and V is shown and the fully assembled piece is shown below V groove V groove Location A Location C Registration Tool Interface Plate Assembly Alignment Fixture Figure 4 Registration Tool in Place on the Interface Assembly Plate Note Do not apply force to the periphery of the registration tool during Step 8 13 Configurable Handler Interface Installation Manual for Catalyst Tiger an
6. C Tiger and FLEX HIB Installation Using the Quick DIB Clamp Assembly Use the following procedure to mount the handler interface board HIB to the handler Note Any handler interface board that is used with this interface requires a handle upgrade kit pn 866 741 00 attached to the interface board stiffener see Fig ure 19 1 Move the Quick DIB Clamp locking handle to the unlocked position see Figure 19 Locking Handle in the Su Unlocked Position Interface Board with Stiffener Spring Loaded Handle X2 Figure 19 Quick DIB Clamp Kit Locking Handle in the Open Unlocked Position 31 Configurable Handler Interface Installation Manual for Catalyst Tiger and FLEX Test Systems 2 Orient the interface board with stiffener and handles so that it is properly aligned to the quick DIB clamp s corresponding pins The stiffener has two bushings that engage these pins one bushing is round the other is slotted Hold the stiffener and interface board by its spring loaded handles See Figure 19 3 Move the stiffener and interface board toward the Quick DIB Clamp Kit and actuate retract the spring loaded handles until they contact the clamp latches see Figure 19 and Figure 20 Release the handles so that they engage the clamp latches The board 1s now prelatched and holding itself in place see Figure 20 Clamp Latch X2 The Stiffener Handles will Engage the Clamp Latches Figure 20 Prel
7. Plate Assembly FLEX and Tiger Systems Only Use the following procedures to attach or detach the handler interface board HIB to from the basic insert assembly Attaching the HIB to the Basic Insert Plate Assembly Use the following procedure to attach the HIB to the basic insert plate assembly 1 Unscrew all four thumb nuts on the basic insert plate and put them in the open position 2 Orient the HIB stiffener so that the round and slotted bushing are properly aligned to the corresponding pins on the basic insert plate 3 Position the DIB on the basic insert plate and place the thumb nuts in the grooves on the DIB stiffener mounting brackets see Figure 22 4 Tighten finger tight the four thumb nuts by rotating them clockwise This secures the stiffener to the basic insert plate see Figure 22 Thumb nut x4 HIB and HIB Stiffener Figure 22 Attaching the HIB to the Insert Plate Manual Mount 34 Configurable Handler Interface Installation Manual for Catalyst Tiger and FLEX Test Systems Detaching the HIB from the Basic Insert Assembly Plate Use the following procedure to detach the HIB from the basic insert assembly plate see Figure 22 1 Loosen the four thumb nuts by rotating them counterclockwise 2 Hold the HIB stiffener securely while sliding the thumb nuts out of the stiffener mounting bracket grooves 3 Lift the HIB and HIB stiffener off the basic insert plate and store in a safe pl
8. V grooves for docking to a Catalyst tester follow Step 1 though Step 11 1 Lay the interface assembly plate on a flat surface 2 Remove the three V groove covers by loosening the four captive 8 screws holding the V groove cover to the V groove See Figure 2 Captive Screws X4 V Groove Cover V Groove V Groove Screws 1 4 20 2 per V Groove Figure 2 V groove Cover Removal and Loosening the Spacers 3 Loosen the V grooves from the spacers by 1 4 turn of the 1 4 20 screws See Figure 2 4 Repeat Step 2 and Step 3 for all three V groove locations 11 Configurable Handler Interface Installation Manual for Catalyst Tiger and FLEX Test Systems 5 Position the alignment tool on the interface assembly plate so the two pins in the alignment tool mate with the hole and slot in the interface assembly plate See Figure 3 If necessary raise the interface assembly plate off the surface to allow the alignment tool locating features that is pins or bushings to be above the surface This allows the alignment tool to seat flush to the interface assembly plate 6 Secure the alignment tool to the interface assembly plate by using the 1 4 20 captive screws tighten to 70 inch Ibs see Figure 3 Captive Screws 1 4 20 Interface Assembly Alignment Tool Figure 3 Mounting the Alignment Tool to the Interface Assembly Plate and Removing V Groove Covers 7 Position the registration tool pn 480 226 00 on
9. ace 35 Configurable Handler Interface Installation Manual for Catalyst Tiger and FLEX Test Systems Appendix A Changing Catalyst V Groove Spacers Based on HIB Board Thickness Standard Teradyne Catalyst handler interfaces work with 0 187 inch thick interface boards board manufacturing thickness may range between 0 175 and 0 200 inches The interface assemblies are configured with v groove spacers that accommodate this thickness If a board thickness other than the standard 0 187 inch thick is used with the Catalyst version of the interface the v groove spacers must be replaced Note If the interface board thickness is different from the standard 0 187 inch thickness contact Teradyne Inc Production Integration Marketing for more information 37 Configurable Handler Interface Installation Manual for Catalyst Tiger and FLEX Test Systems Appendix B Changing the Z Height or Mounting Block Orientation of a Tiger FLEX or Catalyst Handler Interface The distance between the handler interface board HIB and the handler is governed by four mounting blocks which are part of the interface assembly plate These mounting blocks are fabricated so that the HIB is positioned at a standard height as defined by the handler manufacturer At times it may be necessary to alter this height based on customer requirements that is use of non standard dock plate or contactor block by installing new mounting blocks The Z height o
10. atched Interface Board 32 Configurable Handler Interface Installation Manual for Catalyst Tiger and FLEX Test Systems 4 Bring the Quick DIB Clamp Handle from the open position to the closed position This moves the DIB down and compresses the signal pins See Figure 21 This should be a smooth operation with some noise coming from the compressing signal pins Note If it becomes difficult to bring the handle all the way down to the closed position Stop and return the handle to the open position Check and reseat the DIB stiffener Bring the handle over to the closed position again If you still have a problem seek technical assistance With the HIB in place the installation is complete and testhead docking can proceed Stiffener Handles Engage Clamp ELA A Quick DIB clamp locking handle shown in locked position Use this closed position prior to docking the test head to the interface Figure 21 Stiffener Handles Engaging the Clamp Latches Removing the Interface Board 1 To remove the interface board with stiffener from the interface move the locking handle to the unlocked position See Figure 19 2 While holding the interface board in place actuate the stiffener handles to release the stiffener from the Quick DIB Clamp Kit and remove the interface board from the assembly 33 Configurable Handler Interface Installation Manual for Catalyst Tiger and FLEX Test Systems D Basic Insert
11. d FLEX Test Systems 8 Tighten each 1 4 20 V groove screw to 70 inch Ibs see Figure 5 Captive Screws X4 V Groove Cover V Groove Screws 1 4 20 2 per Groo Figure 5 Location of V Groove Screws 1 4 20 9 Remove and store the registration tool 10 Remove the alignment tool this will be used later in Section 4 Mounting and Aligning the Interface Assembly Plate on page 15 11 Reattach the V groove covers to the V groove assemblies by fastening torque 2 inch lbs the four captive screws using the 5 64 hex wrench see Figure 5 Note Be careful not to over tighten these four V groove cover captive screws Using excessive force strips the screw heads preventing their future removal Configurable Handler Interface Installation Manual for Catalyst Tiger and FLEX Test Systems 4 Mounting and Aligning the Interface Assembly Plate Use the following procedure to mount and align the interface assembly plate 1 Prior to mounting the interface assembly plate to the handler verify that the interface s key hole mounting blocks provide the required Z stack dimensions The standard Delta Edge interface positions the handler side of the interface board 0 625 inches 15 875mm away from the handler mounting plate If your docking requirements are different from this contact your Teradyne sales person to obtain the proper mounting blocks See Figure 6 Refer to Appendix B Changing the Z Height
12. dler Interface Installation Manual for Catalyst Tiger and FLEX Test Systems Table 4 Tiger and FLEX Quick DIB Clamp QDC Insert Kit pn 814 397 40 Part No Quantity Description 1 866 745 00 QDC Insert same for Tiger and FLEX testers Table 5 Basic Insert Plate Handler Interface Flex and Tiger Test Systems pn 814 397 50 Quantity Part No Description 1 480 376 03 Basic Insert Same for Tiger and FLEX Test Systems Table 6 Tiger FLEX HIB Changer Kit pn 814 397 60 Quantity Part No Description 1 811 688 00 Semiautomatic HIB Changer Insert Assembly and Pneumatic Control Box for DUT Up Han dler Applications 1 573 075 00 Delta Edge Configurable Handler Interface Installation Manual for DUT Up Docking Kit No 814 309 XX Note For Tiger FLEX HIB Changer information refer to Tiger FLEX Semiautomatic HIB Changer Insert Assembly for DUT Up Handler Applications Installation Manual for Insert Assembly No 814 397 60 Document Number 573 075 00 Table 7 Catalyst QDC Insert Kit pn 814 397 70 Quantity Part No Description 1 866 751 00 Catalyst QDC Insert Table 8 Fixture Kit Bill of Materials pn 814 309 20 One per customer site Quantity Part No Description 1 480 381 15 Alignment Tool Config Delta Edge Handler 1 480 386 00 Ring Alignment Groove Tiger Note The Fixture Kit provides tools required to ali
13. e 25 Interface Assembly Plate Mounting Block 8 32 Flat Head Screw Figure 25 Upgrade Assembly Sequence 7 Place the new mounting block in the interface assembly plate cutout with the same orientation that the removed mounting block had Fasten the mounting block to the interface assembly plate using the previously removed screws 8 32 flat head 8 Repeat the removal and replace procedure for each of the remaining mounting blocks 9 Reattach the interface assembly plate to the handler Be sure to use the proper alignment tool Refer to Section 4 Mounting and Aligning the Interface Assembly Plate 41
14. ester Catalyst shown depending on tester Catalyst shown For registration and alignment only not used during docking Figure 1 Interface Assembly Catalyst Shown Configurable Handler Interface Installation Manual for Catalyst Tiger and FLEX Test Systems Table 1 Delta Edge 0 625 Kit pn 814 309 00 Quantity Part No Description 1 811 738 00 Kit Delta Edge 0 625 Z See Table 2 Delta Edge Configurable Handler Interface 1 573 088 00 Installation Manual for DUT Up Docking Kit No 814 309 XX Table 2 Delta Edge Base Configurable Kit pn 811 738 00 part of 814 309 00 Quantity Part No Description 6 470 046 16 Screw Cap Skt Hd 1 4 20X5 8 4 470 046 21 Screw Cap Skt Hd 1 4 20X3 4 16 470 075 08 Screw Mach 8 32 X 3 8 Flat Hd 12 470 080 26 Washer Flat 1 4 SS PASS 3 480 018 17 Guide Pins Handler Cat 6 480 094 00 Bushing Docking Groove 1 480 227 06 Spacer Groove A 0 324 T Cat 1 480 227 07 Spacer Groove B 0 324 T Cat 1 480 227 08 Spacer Groove C 0 324 T Cat 4 480 577 01 Z Block Mtg 0 625 Z Delta Edge 6 480 213 00 Washer 0 28IDX0 590 DX 0 02T BZ 3 804 887 00 Assembly Groove 1 406 403 00 Interface Plate Cat Config Handler 1 422 436 00 LBL Installation Manual Ref Table 3 Catalyst Insert Kit pn 814 397 10 Quantity Part No Description 1 480 417 02 Catalyst HIB Insert Configurable Han
15. f the handler interface must be changed depending on variations in the Z stack To change mounting blocks 1 Determine the new Z height See Figure 23 Handler Manufacture DOCK PLATE OR SEAL BLOCK Meaning nee Z is determined by Dock Plate thickness or height of the Seal Block relative to the mounting plane Use a vernier caliper to make this measurement Figure 23 Mounting Block Z Height 2 See your sales engineer for assistance with selecting the proper Teradyne mounting block kit part number 3 If the interface assembly plate is fastened to the handler remove it 39 Configurable Handler Interface Installation Manual for Catalyst Tiger and FLEX Test Systems 4 Position the interface assembly plate on a supporting structure so that the V grooves are facing the floor V grooves face down See Figure 24 for mounting block locations Interface Assembly Plate p Mounting Blocks lt facing up when the plate is on the flat surface Figure 24 Positioning the Interface Assembly Plate 5 Change the mounting blocks one at a time being careful to note the orientation of notches and positions on the main plate of the mounting blocks prior to removing them from the plate 40 Configurable Handler Interface Installation Manual for Catalyst Tiger and FLEX Test Systems 6 Each block is secured with 8 32 flat head screws Remove the screws and remove the mounting block See Figur
16. flange to the hole and slot on the interface assembly plate See Figure 13 2 Secure the basic insert plate to the interface assembly plate by tightening the eight M5 captive screws to 29 inch Ibs Basic Insert Plate Interface Assembly Plate Figure 13 Basic Tiger FLEX Insert Kit 23 Configurable Handler Interface Installation Manual for Catalyst Tiger and FLEX Test Systems 6 Installing Guide Pins on the Interface Assembly Plate When docking to a Catalyst Tiger or FLEX tester fasten the guide pins pn 480 018 17 to the interface assembly plate torque 24 inch Ibs See Figure 14 for pin placement Note Catalyst interface requires two guide pins the Tiger and FLEX interface requires three guide pins These Guide Pins are used on both Catalyst and Tiger FLEX Test Systems This Guide Pin is not required for Catalyst docking but is used for Tiger FLEX docking Figure 14 Mounting Rough Alignment Guide Pins 25 Configurable Handler Interface Installation Manual for Catalyst Tiger and FLEX Test Systems 7 Mounting and Aligning the Handler Interface Board HIB Instructions for mounting and aligning the handler interface board HIB to the following testers or kits are given in this section see Figure 15 through Figure 22 e Catalyst HIB Installation e Catalyst HIB Installation Using the Catalyst QDC e Tiger and FLEX HIB Installation Using the Quick DIB Clamp Assembly
17. gn and register the interface If you are docking to a Catalyst tester you also require the use of the Registration Tool Kit See Table 9 Configurable Handler Interface Installation Manual for Catalyst Tiger and FLEX Test Systems Table 9 Registration Tool Kit pn 806 303 00 purchased separately for Catalyst only one per site Quantity Part No Description 1 480 059 00 Torque Wrench 1 480 226 00 Registration Tool 3 480 379 00 Peripheral Planarization Tool 1 480 060 00 Catalyst Interface Tool Kit 1 T Handle Hex Key 3 16 Hex 6 Long T wrench 1 0 120 Thick Rectangular Gauge Block 1 1 2 Square Drive 11 16 6 Point Deep Socket 1 1 2 x 9 16 Open End Wrench 1 9 Piece Folding Hex Key set 1 5 x 7 Zippered Utility Bag Indicates parts of the Catalyst Interface Tool Kit pn 480 060 00 Note Use proper equipment and do not exceed the indicated torque values in the Installation section Table 10 Customer Supplied Tools Quantity Description 1 3 8 inch chuck electric drill if adding mounting holes to the handler 1 T handle tap wrench 1 4 1 2 inch capacity if adding mounting holes to the handler 1 Twelve piece L wrench set 050 inch to 3 16 inch 1 Nine piece L wrench set 1 5mm 10mm 1 Torque wrench torque range 2 1 4 to 70 inch lbs 1 Philips head screw driver Configurable Handler Interface Installatio
18. h requirements floor plans refer to e Catalyst Site Preparation Guide pn 553 700 60 e Tiger Site Preparation Guide pn 553 702 00 FLEX Site Preparation Guide pn 553 703 01 Configurable Handler Interface Installation Manual for Catalyst Tiger and FLEX Test Systems 2 Configurable Interface Bills of Material BOM To install the configurable handler interface you need the base configurable interface kit and one or more of the insert kits to complete the interface setup Delta Edge 0 625 Z Kit Delta Edge Base Configuration Kit Insert Kits Application Specific Fixture Kit Registration Tool Kit Customer Supplied Tools Table 1 Table 2 Table 3 through Table 7 Table 8 one per customer site Table 9 purchased separately for Catalyst testers Only Table 10 Teradyne supplies the parts listed in Table 1 through Table 9 However you will also need additional tools See Table 10 Configurable Handler Interface Installation Manual for Catalyst Tiger and FLEX Test Systems Interface Assembly and Associated Equipment An exploded view of the interface assembly and associated equipment is shown in Figure 1 Handler Manufacturer Spacer X3 Supplied Mounting Plate Interface Assembly Plate V Groove Assemblies X3 Guide Pin X3 Alignment Tool Registration Tool pn 480 226 00 only required for Catalyst Testers Interface Plate Insert Varies depending on HIB Varies t
19. he following Teradyne service manuals e Catalyst Signals CD pn 553 700 90 e Catalyst Test Head Service Manual pn 553 700 58 e Catalyst Site Preparation Guide pn 553 700 60 e Catalyst Service Manual pn 553 700 63 e Catalyst KCS and Manipulator Manual pn 553 700 78 Further information about the Tiger Test System can be found in the following Teradyne service manuals e Tiger Signal Solutions CD pn 553 702 70 e Tiger Site Prep Guide pn 553 702 00 e Tiger Installation and Checkout Guide pn 553 702 01 Further information about the FLEX Test System can be found in the following Teradyne service manuals e FLEX Signal Solutions CD pn 553 703 00 e FLEX Site Preparation Guide pn 553 703 01 FLEX Installation and Checkout Guide pn 553 703 02 Revision History Manual Name Part Number Revision Date 0343 Delta Edge Configurable Handler Interface Installation Manual for DUT Up Docking Kit No 814 309 XX 573 088 00 Reason for Change Initial Release Manual Comment Form We appreciate your feedback Your comments are a valuable source of information for continuous improvement in our documentation effort Please return this form together with acopy of any pages of the manual marked with your comments to the address at the end of this form Manual Name Document Number Revision number and date Tester s Sender Name Company Job Title Address 1 How do you use this man
20. n Manual for Catalyst Tiger and FLEX Test Systems Torque Specifications Torque values in Table 11 are used for steel CRS SS screws in standard nuts elastic stop nuts cage nuts rivnuts and tapped holes in steel and SEMS screws These specifications can also be used for PEM nuts PEM studs and PEM standoffs in steel or aluminum stock Table 11 Torque Specifications STANDARD SCREW SIZE TORQUE IN LB METRIC SCREW SIZE M2 x 0 4 TORQUE Newton meter N m TORQUE IN LB M2 5 x 0 45 M3 x 0 5 M3 5 x 0 6 M4 x 0 7 M5 x 0 8 M6 x 1 0 M8 x 1 25 M10x 1 5 M12x 1 75 M14 x 2 0 Configurable Handler Interface Installation Manual for Catalyst Tiger and FLEX Test Systems 3 Registering Interface V Grooves Only Required for Catalyst Testers Registering the interface is a critical step in the interface installation process for the Catalyst tester The V grooves should come to you assembled to the interface plate If you are using a Catlayst tester you must register your V grooves following the procedure in this section If after testing you have an issue with continuity and or pin to pad alignment you can re register your V grooves Note If you are using a Tiger or a FLEX tester registering the V grooves is not required Skip this section and go to Section 4 Mounting and Aligning the Interface Assembly Plate on page 15 When registering
21. onnector QDC does not control the location of the HIB in the X Y Z positions Socket to contactor alignment is achieved through other means such as pins in the seal adapter mating with holes in the DIB 4 Secure the HIB stiffener by fastening the three HIB stiffener captive screws to the insert assembly plate see Figure 17 Refer to Table 11 for torque specifications The handler is now ready for docking with a Catalyst test head The KCS couplers on the test head must be registered prior to docking Refer to Section 3 6 Kinematic Coupler Alignment and Section 4 4 Docking the Test Head in the KCS and Manipulator Manual pn 553 700 78 29 Configurable Handler Interface Installation Manual for Catalyst Tiger and FLEX Test Systems Detaching the HIB Stiffener from the Interface Assembly Plate This section provides instructions for removing the HIB stiffener from the handler interface assembly plate 1 Unscrew the three captive HIB stiffener screws see Figure 17 2 Grasp the latch on the QDC handle and pull the latch toward you see Figure 18 3 Pull the HIB stiffener toward you until it is free of the QDC pins 4 Place the HIB stiffener in a safe place for future use HIB Stiffener QDC Handle Handle Bushing QDC Handle Latch Figure 18 Location of the QDC Handle Latches only one shown 30 Configurable Handler Interface Installation Manual for Catalyst Tiger and FLEX Test Systems
22. oosen the three 10 32 captive screws located in the HIB stiffener 2 Remove the HIB stiffener from the interface insert plate and store in a safe place B Catalyst HIB Installation Using the Catalyst QDC Use the instructions in this section to attach and detach the HIB stiffener to the interface plate Attaching the HIB Stiffener to the Insert Assembly Plate This section provides instructions for attaching the HIB stiffener to the insert assembly plate using QDC handles 1 Il necessary reattach the Delta seal adapter and Catalyst insert plate to the handler 2 To attach a Catalyst HIB stiffener orient it with the flush circular edge positioned towards the A and C V groove positions see Figure 16 V Groove Position C Interface Plate V Groove Position A QDC Pins x2 Catalyst Insert Plate Flush Circular Edge QDC Handles X2 Catalyst HIB Stiffener Figure 16 Attaching the HIB Stiffener to the Insert Assembly Plate 28 Configurable Handler Interface Installation Manual for Catalyst Tiger and FLEX Test Systems 3 Depress the QDC handles and lift the HIB stiffener onto the QDC pins until the HIB board makes full contact with the handler seal block dock plate see Figure 17 for the fully attached HIB stiffener interface plate HIB Stiffener Interface Plate Figure 17 Fully Attached HIB Stiffener Insert Plate and Interface Plate Note The Quick HIB C
23. or Mounting Block Orientation of a Tiger FLEX or Catalyst Handler Interface for more information 0 535 13 589mm Mounting Block Key Holes Figure 6 Verify Proper Mounting Block Z Stack Height 15 Configurable Handler Interface Installation Manual for Catalyst Tiger and FLEX Test Systems 2 Place a mounting plate screw 1 4 20 X 3 4 socket head cap pn 470 046 21 in each of the four mounting plane holes indicated by a triangle for side docking or by a rectangle for rear docking as show in Figure 7 Leave about 1 2 13mm of the screw head exposed to allow the interface assembly plate to be loosely fastened at the four mounting block key holes See Figure 6 N Side Docking Place a Mounting Plate Screw pn Mounting Hole 470 046 21 in the Areas Marked Locations by Triangles X4 for Side Docking 4 YV Docking Place a Mounting Plate Screw pn Mounting Hole 470 046 21 in the Areas Marked by Locations Rectangles X4 for Rear Docking Figure 7 View of the Handler Mounting Plane as Seen if You Could Look Down Through the Top of the Handler Configurable Handler Interface Installation Manual for Catalyst Tiger and FLEX Test Systems 3 Position the interface assembly plate under the handler mounting plate The side of the interface assembly plate with tester names and lettered markings A B and C for the groove space
24. rs must face away from the handler The Delta Edge handler chuck is configurable to allow site layouts to remain centered about the center of test Therefore the Teradyne Inc interface plate has only one key hole per mounting block Mounting Block X4 Figure 8 Mounting Block Site Setup Selection Note Step 4 through Step 7 requires two people to perform Note Step 4 through Step 11 are executed each time the interface assembly plate is reattached to the handler 4 Position the interface assembly plate under the handler placing the screw heads through the mounting block keyholes see Figure 8 17 Configurable Handler Interface Installation Manual for Catalyst Tiger and FLEX Test Systems A Caution Make sure the screw head is completely in the small part of the mounting block keyhole 5 Secure the four mounting screws and then loosen each screw by approximately 1 5 revolution of the screw so that the interface assembly plate can be accurately positioned using the alignment tool 6 To properly locate the interface assembly plate relative to the center of test use the alignment tool see Figure 9 These pins mate with two bushings in the handler base dock plate see Figure 10 Figure 9 Alignment Tool Pin Configuration Configurable Handler Interface Installation Manual for Catalyst Tiger and FLEX Test Systems
25. tents LE SOVERTOW ee ai 3 2 Configurable Interface Bills of Material BOM 2224444000nn nn nnnnnnnnnnnnnnnnnnnnnnnn nn 5 3 Registering Interface V Grooves Only Required for Catalyst Testers 11 4 Mounting and Aligning the Interface Assembly Plate occcnnnnnnnnnicoconococcncncnnnnnnnnnnnnnnnnons 15 5 Mounting the Insert Plate on the Interface Assembly Plate 2220ssnnnnnnnnennnn 21 6 Installing Guide Pins on the Interface Assembly Plate uu u022244400nnnn nennen 25 7 Mounting and Aligning the Handler Interface Board HIB ccccccccccccccninnnnnnnnncnno 27 Appendix A Changing Catalyst V Groove Spacers Based on HIB Board Thickness 37 Appendix B Changing the Z Height or Mounting Block Orientation of a Tiger FLEX or Catalyst Handler Interface 22440000004nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 39 Delta Edge Configurable Handler Interface DUT Up Docking Configurable Handler Interface Installation Manual for Catalyst Tiger and FLEX Test Systems 1 Overview The Configurable Handler Interface provides a docking solution for the Catalyst Tiger and FLEX testers to a material handler The interface allows quick and easy re configuration if necessary of the interface when swapping between different tester platforms The interface plate is used with each tester platform and remains fixed to the handler wi
26. th only a few subcomponents that may change when configuring between tester platforms This interface is for use with the following tester HIB thicknesses e Catalyst 0 187 thick handler interface board HIB board manufacturing thickness tolerances can range between 0 175 and 0 200 inches e Tiger and FLEX 0 200 thick handler interface board HIB board manufacturing thickness tolerances can range between 0 182 and 0 210 inches A Unpack the Interface Assembly Kit Unpack and inspect the installation kit thoroughly for shipping damage Verify the material against the packing list to make sure that all necessary components are in the kit If there is damage or if there are discrepancies report it immediately to your local Teradyne field service office before proceeding with the installation B Preparing the Tester Site Refer to the appropriate tester Site Preparation Guide for information on planning and preparing a tester site for the installation of the interface assembly Because system layout is critical Teradyne provides a recommended floor plan Proper layout allows unhindered docking and ensures minimal strain on the manipulator cable bundle while providing service to the mainframe f your test head manipulator configuration and floor plans do not conform to those described in the guides below and or you require additional floor plans contact the Teradyne Product Support Group PSG For information on floor strengt
27. ual select all that apply __I read it from the beginning to the end __I read the sections that pertain to my immediate needs __I read sections that pertain to my job __I use this manual for training purposes __T use this manual for reference purposes 2 When you need to find information in this manual where is the first place you look _ Table of Contents __ Thumb through the manual until I find what I am looking for 3 How easily can you find information in this manual 1 2 3 4 5 Not Easily Very Easy 4 How clear is the information in this manual 1 2 3 4 5 Not Clear Very Clear 5 How easy is it to follow instructions in this manual 1 2 3 4 5 Not Easily Very Easy 6 How well did you understand the product before reading this manual 1 2 3 4 5 Not at All Very Well 7 How well did you understand the product after reading this manual 1 2 3 4 5 Not at All Very Well 8 Was all the information you needed to install the interface included in this manual __Yes _ No If you answered No what was missing 9 What did you like best about the manual 10 If you could change one thing about this manual what would it be Comments Return Address Teradyne Inc Production Integration Department 179 Lincoln Street Boston MA 02111 USA FAX Number 617 368 7062 Configurable Handler Interface Installation Manual for Catalyst Tiger and FLEX Test Systems Table of Con
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