Titan Brake Installation Instructions
Contents
1. rad CL AET AET AE AET AET eZ ZT RN WRONG RIGHT DOUBLE FLARE 6 Bleeding the System The first requisite for safe sure hydraulic braking is the use of quality brake fluid Use only DOT 3 or DOT 4 heavy duty fluid If pressure bleeding equipment is available follow the manufacturer s instruction in bleeding the system If system must be bled manually proceed as follows Fill master cylinder with fluid Install bleeder hose on first wheel cylinder to be bled if tandem axle trailer bleed rear axle first Have loose end of hose submerged in brake fluid in glass container to observe bubbling By loosening the bleeder screw located in the wheel cylinder one turn the system is open to the atmosphere through the passage drilled in the screw Pump actuator with long steady strokes The bleeding operation is completed when bubbles no longer rise to the surface of the fluid Be sure to close bleeder screw securely Repeat bleeding operation at each wheel cylinder During the bleeding process replenish the brake fluid so the level does not fall below the 1 2 full level in the master cylinder reservoir After bleeding is completed make sure master cylinder is filled to 3 8 inch below the top of the reservoir and filler cap securely in place WARNING 90 5 Saltwater granular fertilizers and other corrosive materials are destructive to metal To prolong the life of a braking system used under corrosive conditions we2. operating difficulty please provide at a minimum the following information by calling 1 800 247 1781 or within lowa 1 515 244 7286 Model number_ serial number and all other data on the specific component which appears to be involved in the difficulty The date and from whom you purchased your TITAN product State your difficulty being sure to mention at least the following Application Nature of load involved and Weight of the load Field Service If field service at the request of the purchaser is rendered and the difficulty is found not to be with TITAN s product the purchaser shall pay the time and expense at the prevailing rate at the time of service of seller s field representative s Charges for service labor and other expenses that have been incurred by the purchaser its customer or agent without prior written authorization of TITAN will not be accepted Page of 8 TITAN EXTENDS NO WARRANTY EXPRESS OR IMPLIED ON PRODUCTS NOT MANUFACTURED BY TITAN OR TO TITAN S DESIGN SPECIFICATION INCLUDING BUT NOT LIMITED TO SUCH ITEMS AS NON TITAN TIRES BEARINGS HOSE AND TUBING PURCHASER S RECOURSE SHALL BE LIMITED TO ANY WARRANTY OF THE RESPECTIVE MANUFACTURERS THIS WARRANTY EXCLUDES ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR ANY PURPOSE THIS WARRANTY DOES NOT COVER NOR EXTEND TO INCIDENTAL OR CONSEQUENTIAL DAMAGE Some states do not allow the exclusion or limitation of incidental o
3. recommend that the Actuator be flushed after use with a high pressure water hose Be sure to re grease bearings and oil all moving parts after the unit has dried At the end of the season when unit is to be stored remove the brake drums and clean inside the brakes Pack wheel bearings before drum is installed Failure to properly and adequately grease and maintain the actuator could weaken it and or cause it to fail and result in serious injury and or property damage 24037 Page 3 of 8 WVYSVIO 3 88 OAYSS INN od oe 5 am O 2 4 a 3 ANVEE 3383 Page 4 of 8 24037 10 BRAKE DIAGRAM SIDE VIEW N Ae ZZ A yy WA 24037 Page 5 of 8 BRAKE TYPE PREMIER PREMIER GALVANIZED REF PART PART FREE UNI FREE FREE UNI NO NO DESCRIPTION BACKING SERVO BACKING ar 0 Complete Brake w o Parking Brake Right 4423400 4445300 4522800 4071500 1878700 0 Complete Brake w o Parking Brake Left 4423500 4445400 4522900 4071600 1878800 Q Complete Brake w Parking Brake Right 4423600 N A 0 Complete Brake w Parking Brake Left 4423700 N A 1 2463600042 Back Plate Assembly Black 1 1 1 2463650 Back Plate Assembly Galvanized 1 1 2463600410 Back Plate Assembly Premier 1 1 2 17
4. 1 4748800 Premier Brake Shoe Kit 10 x 2 1 4 F B 1 1 4748403 L H Premier Free Backing Shoe Assembly 1 1 4748404 R H Premier Free Backing Shoe Assembly 1 1 4742700 Premier Brake Shoe Kit Uni Servo 1 4043100 Brake Shoe Kit Uni Servo 1 4748401 L H Free Backing Shoe Assembly 1 4748402 RH Free Backing Shoe Assembly 1 Used on models with parking brakes linkages
5. 10 TITAN brake is designed to interchange with existing equipment mounting on flanges with 4 holes on 4 B C and a 3 register diameter Several manufacturers offer complete axles with flanges attached or you may choose to install flanges yourself Use a flange welding fixture to properly position the flange for welding Bolt the flange to the welding fixture securely with all bolts Install the fixture and flange onto the spindle and tighten spindle nut If flange is being installed on a round axle rotate to secure wheel cylinder up location when the axle is installed It is best not to make a continuous weld around the flange First tack weld on all four sides between the bolts Follow this with a full weld up each side of the axle It is usually not advisable or necessary to weld across the top and bottom of the axle The bottom of the axle is its most highly stressed area and a weld at this point will weaken the axle Allow the axle spindle and flange to cool before removing welding fixture 2 Installing Brakes Place the brake against spindle flange In mounting the brake be sure the hydraulic wheel cylinder is at the top Brakes are also marked as RIGHTS and LEFTS The brake designated as LEFT travels on the driver s side of the road 3 Installing Brake Drum When the brakes have been correctly assembled to the axle flanges the hub and drum assemblies may be mounted on the axle spindle Pack the inside bearing wi
6. 91000 Front Shoe Assembly 1 2 1095200 Front Shoe Assembly 1 2 4437100 Front Shoe Assembly 1 2 4445900 Front Shoe Assembly 1 3 1095300 Rear Shoe Assembly 1 1 3 4437200 Rear Shoe Assembly 1 1 4 0977600 Wheel Cylinder Assembly Right Greased and Painted 1 1 1 5 0977700 Wheel Cylinder Assembly Left Greased and Painted 1 1 1 6 0977800 Cap Screw amp Lockwasher 5 16 18NC X 112 2 2 2 6 4439700 Cap Screw amp Lockwasher 5 16 18NC X 112 2 2 7 0978300 Push Rod 1 1 1 7 4437700 Push Rod 1 1 8 4437500 Adjusting Screw Assembly 1 1 9 1095700 Spring Adjusting Screw 1 1 9 4438400 Spring Adjusting Screw 1 1 10 4720800183 Shoe Lever Clear Zinc 1 1 10 4720800317 Shoe Lever E Coat 1 11 1791700183 Travel Link Clear Zinc 1 1 11 1791700184 Travel Link Olive Drab 1 12 1740600 Hex Locknut 5 16 18 NC 2 Way 1 1 1 13 0794900 Hex Cap Screw 5 16 18NC X 5 8 1 1 13 4424700 Hex Cap Screw 5 16 18NC X 5 8 1 14 125600183 Pin Front Shoe wlo Parking Brake Clear Zinc 1 1 14 1256000184 Pin Front Shoe wlo Parking Brake Olive Drab 1 15 0777801184 Retaining Ring Yellow Dichromate Plating 1 1 1 16 1095800 Spring Shoe Return 1 2 16 4438500 Spring Stainless Steel Shoe Return 1 2 17 0978500 Spring Lever 1 17 4438600 Spring Lever Stainless Steel 1 BRAKE TYPE PREMIER PREMIER GAL
7. TITAN 0 X 2 BRAKES FREE BACKING UNI SERVO u s PATENT 4 787 487 PREMIER amp STANDARD UNI SERVO Without Parking Brake Limited Warranty TITAN Inc TITAN warrants its products to be free from defects in material and workmanship for one year from date of delivery to the original purchaser when properly installed used and maintained by the purchaser TITAN LIMITED WARRANTY TITAN warrants its complete braking systems TITAN PREMIER MARINE amp STANDARD brakes TITAN hubs drums and TITAN actuators to be free from defects in material and workmanship for two years when properly installed used and maintained TITAN warrants that the PREMIER BRAKE will be free from a corrosion related failure of brake components for two years when properly installed used and maintained This warranty does not apply to damage or loss caused by any or all of the following circumstances or conditions Freight damage Parts accessories materials or components not obtained from or approved in writing by TITAN Misapplication misuse and failure to follow the directions or observe cautions and warnings on installation operation application inspection or maintenance specified in any TITAN quotation acknowledgement sales literature specification sheet or installation instruction and service manual applicable literature If any TITAN products are found upon TITAN s examination to have been defective when supplied TITAN wil either cr
8. VANIZED REF PART PART FREE UNI FREE FREE UNI No DESCRIPTION BACKING SERVO BACKING BACKIN SER 18 0681400 Spring Lower Free Backing Shoe 1 18 4438700 Spring S S Lower Free Backing Shoe 1 19 1095900 Pin Shoe Hold Down 8 Stainless Steel 1 2 1 1 2 20 0978800 Pin Shoe Hold Down 1 Stainless Steel 1 1 1 21 0978900 Cup Shoe Hold Down Stainless Steel 4 4 4 4 4 22 1096000 Spring Shoe Hold Down 2 2 22 4438800 Spring Shoe Hold Down Stainless Steel 2 2 23 2475700 Cover Adjusting Hole Plastic 2 2 2 24 4437600 Socket Adjusting Screw 1 1 25 4446000 Shoe Guide 1 26 1895000 Washer Shoe Guide 17 32IDX1 3 160DX10 GA 1 1 26 4439500 Washer Shoe Guide 17 32IDX1 3 160DX10 GA 1 33 1050800 Hex Cap Screw 1 4 20NC X 3 4 1 33 4424900 Hex Cap Screw 1 4 20NC X 3 4 1 34 4070700 Hex Locknut 1 4 20NC 2 Way 1 1 1 37 4439200 Parking Lever Assembly Right 1 1 37 4439300 Parking Lever Assembly Left 1 1 38 0979500 Retainer 1 1 1 1 4364800 Toggle Link Assy R 1 4364900 Toggle Link Assy L 1 4440000 Hex Nut 7 16 20NF 4 4439600 Lockwasher 7 16 Std 4 1584500 Wheel Cyl Kit Wagner FC 13620 1 1 1 1 1 4744600 Dust Plug Parking Brake Not Shown 2 2 2 2 2 4745900 Flush Kit Plug Not Shown 1 1 1 1 1 j 4743300 Mounting Bolt 7 16 20NF 4 14 4438300 Anchor Pin Parking Brake 1 4424800 Locknut 5 16 Not Shown 1 1 4439800 Locknut 1 4 Not Shown 1
9. edit the purchaser s account for the purchase price of the TITAN product replace the TITAN product or repair the product TITAN has sole discretion in choosing which option to provide For this LIMITED WARRANTY to apply TITAN must receive notice of the alleged defect within 30 days of either the discovery of the alleged defect or the expiration of the warranty period whichever is earlier Any claim not made within this period shall conclusively be deemed waived If requested by TITAN purchaser shall return the alleged defective product to TITAN for examination at TITAN s direction and expense TITAN will not pay for expenses incurred in returning a product to TITAN without TITAN s prior written authority TITAN shall not be liable for any other expenses purchaser incurs to remedy any defect Purchasers waive subrogation on all claims under any insurance Limitation of Liability It is expressly agreed that the liability of TITAN is limited and TITAN does not function as an insurer THE REMEDIES SET FORTH IN THIS WARRANTY SHALL CONSTITUTE THE EXCLUSIVE REMEDIES AVAILABLE TO THE PURCHASER OR USER AND ARE IN LIEU OF ALL OTHER REMEDIES EXPRESS OR IMPLIED THE LIABILITY OF TITAN WHETHER IN CONTRACT IN TORT UNDER ANY WARRANTY OR OTHERWISE SHALL NOT EXCEED THE PURCHASE PRICE OF THE PARTICULAR PRODUCT MANUFACTURED SOLD OR SUPPLIED BY TITAN To Obtain Technical Assistance To enable TITAN to respond to a request for assistance or evaluation of customer or user
10. r consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state No representative has authority to make any representation promise or agreement except as stated in this Limited Warranty TITAN reserves the right to make design and other changes upon its products without any obligation to install the same on any previously sold or delivered products THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THOSE DESCRIBED ABOVE EFFECTIVE JULY 1 1991 THIS WARRANTY SUPERSEDES ALL PRIOR WARRANTIES WRITTEN OR IMPLIED DUE TO THE WIDE VARIATION IN USES TO WHICH TITAN PRODUCTS WHEELS HUBS BRAKES ETC ARE SUBJECTED BY USERS WE ARE UNABLE TO SPECIFY CARRYING CAPACITIES OR SPEEDS FOR A PARTICULAR APPLICATION THEREFORE THE MANUFACTURER MUST TEST HIS EQUIPMENT UNDER THE MOST SEVERE CONDITIONS TO DETERMINE THAT TITAN PRODUCTS ARE SUITABLE PNEUMATIC TIRE WARNING Danger Only specially trained persons using proper equipment shall mount or demount pneumatic tires Serious or fatal injuries can result from using improper mounting procedures INSTRUCTIONS FOR 10 BRAKES BRAKE INSTALLATION 1 Brake Mounting Flange To assure correct brake action the mounting flange must be square and concentric with the axle spindle A flange that is not properly installed will contribute to rapid lining wear and improper brake action The
11. th suitable wheel bearing grease Force grease through and around the rollers Place the bearing in the hub and install the grease seal flush with the end of the hub using an arbor press or soft mallet Remove excess grease To avoid injury to bearing seal lubricate seal seat prior to putting on the brake drum Grease pack and install the outer bearing on spindle Place flat washer and spindle nut on spindle Turn drum as you tighten nut When a pronounced drag is felt in the bearings back off nut one complete slot and install cotter pin and dust cap Caution Do not pack hub full of grease Excessive grease may leak into brake drums causing brake failure Wheels may now be mounted on the trailers 4 Adjusting Brakes Before removing the jacks adjust the brakes The brake adjustment nut is located behind a slot at the bottom of the backing plate Tighten until you cannot rotate wheel by hand then back off the adjustment 10 notches ALWAYS ROTATE DRUM IN DIRECTION OF FORWARD ROTATION ONLY 24037 Page 2 of 8 10 BRAKE Installation 5 Hydraulic Lines Use care in forming tubing to avoid sharp bends or kinks Double flare steel tubing to assure tight leak proof connections Anchor all hydraulic lines at two foot intervals to prevent chafing and vibration Use hydraulic rubber hose at points of flexing Anchor hose ends to avoid stress on tubing 4512 po 4542 fl L EF A A
Download Pdf Manuals
Related Search