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1. Gail mar W mai pT ii ij ui een Hum ET Hr PERIS 1 Fears 7 3 1 OF 314 3 1 31 13 j 44 saa Nc aoe NUMBER ST 08 10 82 SERVICE BULLETIN ERICA Issued 10 18 82 CATEGORY TECHNICAL ATTN ALL DMC DEALERS SERVICE MANAGERS SUBJECT BRAKE DISC RESURFACING BULLETIN RENUMBERING Please be advised that the service bulletin number for the above subject was incorrectly printed as ST 07 10 82 THE CORRECT NUMBER SHOULD BE ST 08 10 82 We regret this inconvience In addition after resurfacing any disc the brake pads must be inspected to assura they have a flat and parallel contact surface If this cannot be achieved new brake pads should be installed Please correct your bulletin number and inform all personnel accordingly lications Manager a W DELOREAN MOTOR COMPANY IMPORTANT SAFETY RECALL NOTICE TO ALL DE LOREAN OWNERS This notice is sent to vou in accordance with the requirements the National trafic and Motor Vehicle Saretcy Act De Lorean Motor Company has determined that a defect which relates to motor vehicle safetv exists in the front suspension of 1981 De Lorean vehicles The nuts fastening the stabilizer bar to the lower link and the lower ball joints to the lower link may become loose possibly resulting in
2. BULLETIN 5 13 9 81 PROCEDURES Continued REFINISHING Depending on the size or location of the required area s either spot area Painting or complete repainting of the facia may be necessary The following steps apply to either approach 1 Thoroughly remove all greases dirt and other contaminants from the area to be painted with RM 900 Precleano m Wet sand with 400 paper 3 Repeat Step 1 NOTE Be sure to remove all hard water residue if water sanding is used 4 Apply Alpha Cryl Lacquer color coat RM RINSHED MASON FORMULA PNT 90 100 AT 141 253 AT 114 348 116 426 184 434 AT 122 440 AT 100 1000 891 See Label Directions Flex Agent E Allow Alpha Cryl color to dry a minimum of two hours 16 hours for maximum gloss at 70 72 F NOTE minimum of two hours is required before Step 6 is performed B For the high gloss finish apply RM 893 2K Clear 894 2K Hardener per label directions d e c 7X TR SS T p 7 3 1 ade fen n SERVICE BULLETIN DELOREAN MOTOR COMPANY NUMBER ST 14 9 81 CATEGORY TECHNICAL ATTENTION ALL DMC DEALERS SERVICE MANAGERS SUBJECT SERVICE ACTIONS SA 0004 INSTRUCTIONS PAGE 1 SA O005 3 SA 0006 B M 5 SA 0007 9 9 The apove service actions have been initiated to enhance vehicle operation appearance as follows
3. wow 0g PATI STATUS REPORT No l SERVICE TRANSACTIONS aa PART 2 REQUESTS DEK DEALER Ib ques stares iiss m ma fi COPE REQUESTS COMMENTS DATE FATT LINE A 1 RETURNED RECI I ooh PEN MAKE ALL CORRECTIONS ON THE ATTACHED YELLOW CLAIM COPY AND RETURN COPY OF THIS FORM DAYS OF RECEIPT TOGETHER WITH THE YELLOW CLAIM COPY AND OTHER REQUIRED s m items eer AB Pae i eer i A i Eo roof diii K e Me code me gee Ek E iret T Els ou A ses EI e i DATE _ STATUS REPORT No SERVICE TRANSACTIONS PART 3 REQUEST FOR PARTS SUBMISSION DMC DEALER Ho J ttl dil rss TION I DATE Peery DL R DATE SHIPPED REQUESTS COMMENTS IIE 1 o o s PLEASE RETURN COPY OF THIS FORM WITHIN 7 DAYS OF HECEIPT TOGETHER WITH THE REQUIRED PARTS ALL PARTS MUST BE IDENTIFIED WITH THE WARRANTY PARTS TAG PROCESSOR 3 1 1 3 I J 1 3 E 3 1 1 3 J 3 DE LOREAN MOTOR COMPANY SERVICE BULLETIN NUMBER SW 04 8 81 CATEGORY WARRANTY ATTENTION ALL DMC DEALERS SERVICE MANAGERS SUBZECT sARRANTY PARTS SUBMISSION Our initial observations indicate that a considerable portion of claims are received here without the corresponding replaced parts Please be reminded that Service Bulletin SW 01 6 81 page
4. 4 B EL my fy a 1 DE LOREAN MOTOR COMPANY DMC PARTS BULLETIN June 19 1981 PARTS ORDERING PROCEDURES fs or GR Parts Order Office hours are 7 30 AM to 4 30 PM PST Telephone Numbers 714 966 1831 Continental U S Wats Line 800 854 6087 California Wats Line 800 432 3545 Teleprintar 310 595 2487 E Xem y gta Pia Feu QUESO VUA 5 T o ORDER TYPES b s SECO e Stock Order Frequency Bimonthly Submit Via Mail TWX shipping Time Within 5 working days after receipt of order Emergency Order Frequency Daily Submit Via Telephone TWA Shipping Time If received prior to 12 00 noon PST shipped same day If received after 12 00 noon PST shipped following day Backorders Emergency backorders will be shipped immediately upon receipt Non emergency backorders will be shipped once per week or combined with mext dealer order if available If dealer wants backorders cancelled a written request to that effect should be sent to DMC Parts Order Office FREIGHT All orders are shipped FOB destination freight prepaid by DMC and charged back on invoice Method of Shipment Best possible least expensive means of DMC choice unless specified by dealer Payment Terms lOth following month of invoice 2055 5 E Main Street Irvine California 92714 714 549 4772 DE LOREAN MOTOR COMPANY June 29 1381 ALL DE LOREAN D
5. SS 3 3 ED 38 EE SERVICE BULLETIN EEE CARS CIECARINUGA NUMBER 50 02 2 82 CATZGORY ORGANIZATION ATTENTION ALL DMC DEALERS SERVICE MANAGERS SUBJECT PRE DELIVERY CERTIFICATES Eisective February 3 1982 the Pre Delivery Certificate Part P2104008 will be included in the Owner s Valet packet located in the glove compartment of each De Lorean shipped to the dealer Please inform all personnel concerned ter Doyle J Potter National Service Parts Training Manager DJF je ISSUED 2 8 82 FERES SERVICE BULLETIN CATEGORY ORGANIZATION ATTENTION ALL DMC DEALERS SERVICE MANAGERS REFERENCE PREDELIVERY INSPECTION DEALER CERTIFICATE OWNER S ACCEPTANCE CERTIFICATE Enclosed please find a DMC Predelivery Form This form is a three Part form consisting of Top Page Work Shop Copy Pink Dealer Copy White Copy Customer Copy DMC Dealers must perform a predelivery inspection on all vehicles prior to retail delivery or use The DMC predelivery inspection form outlines the required operations and also serves as the Dealer Certificate and Owner s Acceptance Certificate pink and white copy only DEALER CERTIFICATE The delivering dealer s name and address must be entered in the space provided in the Dealer Certificate prior to delivery OWNER S ACCEPTANCE CERTIFICATE After the vehicle owner s ins
6. Fe E H i ni n n 1 t 1 0 arpet under the pedal box assembly with shop towels Uu ength of rubber nose onto tne cable nousing with nd Eta to a pump type oil can filled with a 55 45 hylene glycol water anti freeze solution Ensure at both ends of the rubber hose 1 D Fh P F D rt ct D m T ump the anti freeze solution through the cable housing until it at the accelerator pedal connection in a steady flow Pack the throttle cable threaded adjuster with Dow Corning Molykote 2 3 medium weight and reinstall the cable housing into its chreaded adjuster Figure 2 Attach the cable plate and clip assembly plate P N 109267 amp clip P N SP10881 with the existing valve cover bolt at position shown in Figure l Ensure the cable clamp fits tightly to the cable housing and exerts cable housing pressure toward the threaded adjuster La 1 om EL HEN r a n E 10 ll 13 14 campaign RA 0002 Procedure Page 2 Install the supplied seal P N 111183 on the throttle adjuster as shown in Figure 2 NOTE Warming the seal may make fitting it to threaded adjuster easier Remove the outer throttle return spring On cars equipped with automatic transmissions as illustrated in Figure 2 it will be necessary to remove E clip bushing and plate Modify the outer return spring by taking the upper end of the Spring and passing it over the top and und
7. 25 50 50 l l 1 l 1 l l l l H e P copy included with each vehicle shipped to dealer g UMS 29 3 _ 3 A4 E e a a 4 dodo M CON rel Lun amp 55 TERRIA PUBLICATION BINDER SERVICE PROCEDURES TECHNICAL SERVICE MANUAL m rm 02 BINDER TECHNICAL SERVICE MANUAL rr LN ra zalagub 28 jatz DS la X TAE SS i EI GCA IIIT T COTES SOI E sa Km ete L ler Sijat f PART NO P2108201 P2201300 a lt P2201301 An sEISMIRS ER Li K t ur THAJ TO NS UC aJ CM oS yee YC BLLOESTROS g Has i kum s ore ER _ SSES A3d8 SAJIVASZ Uno Bulletin 01 1 82 Attachment Page 2 DMC PARTS PUBLICATIONS PUBLICATION PART PACK OTY PARTS ORDER FORM P1104001 25 KETURN CREDIT FORM P1104002 25 PARTS ENVELOPE P1104003 25 PARTS IDENTIFICATION MANUAL 1105010 81 BINDER PARES IDENTIFICATION 1105011 PARTS amp ACGESSORIES PRICING GUIDE P1105020 si BINDER RAR amp ACCESSORIES PRICING P1105021 1 BINDER PARTS BULLETIN P1106030 l AG Ne F By2 y 3 39 53 cu 070 433 3 3 ay a bes ORES mte ud
8. E 0 Pep z ied ESSI TE DE LOREAN MOTOR COMPANY CATEGORY SAFETY CAMPAIGN ATTENTION ALL DMC DEALERS SERVICE MANAGERS SUBJECT SAFETY CAMPAIGN NO RA O0002 THROTTLE CABLE ASSEMBLY Please be advised that the VIN range for vehicles requiring safety campaign No RA 0002 was inadvertently omitted from Service Bulletin 5SC 01 1 82 dated 1 20 82 The vehicles requiring this campaign range from VIN 560 to VIN 7199 Please inform all personnel concerned William A Charles 2 Director Service Parts WAC ak E a ga uad F E zn TE c p LT Fa i rn es wig Ta wur Issued 1 22 82 F SERVICE BULLETIN NUMBER 5 02 1 82 m SERVICE BULLETIN 7 DE LOREAN MOTOR COMPANY NUMBER 3SC 03 1 82 CATEGORY SAFETY CAMPAIGN ATTENTION ALL DMC DEALERS SERVICE MANAGERS lt SUBJECT SAFETY RECALL NOTICE SUPPLEMENT SAFETY CAMPAIGN RA 0001 RECALL s BALL JOINTS STABILIZER BAR MOUNTINGS V I N 580 V I N 7199 Attached to this builetin please find the required additional procedures for Safety Campaign RA 0001 as released via Campaign Bulletin SC 01 11 81 issued 11 12 81 This supplement was prompted by pre installation inspections conducted during the performance of this campaign revealing that some replacement nuts used on the ball joints in this safety recall campaign have been cracked DMC has decided
9. REMOVE SELE APPERS FROM INFILL PAILS BULLETIN ST 33 12 il Attachment Page um ETAL MATINS FACE OP SON ITY 2 A amp 2 SEALANT TMHEDINTZLYN SEFORE MOUNTIH TO CAR DOW SILASTIC SZALRZT INTE BULLETIN 5 33 12 81 Attachment Page 3 t WE m Fa 277 Fuga p s a xa MEM us WHERE ZZESSARY FILL EXCESSIVE GAPS WITH FOAN RUSBER STRIPS BEFORE SEALING WITH wa BULLETIN ST 33 12 81 Attachment 4 amu 9 3 9 APPLY SAD OF SEALANT AROUND STUOS HANDSSAKE SAXACKET J 5 T INDIC 722 SEAL EDGE STAYS AS ISJICATEU Nc WIPE E AZS TO Tod 5 ER ey Doc EDGES NTE pm e a fhi fY 1 BULLETIN ST 33 L2 81 Attachment Page 5 Seal From underneath y ZzAIN PIPE FITTED 5 C NWNECTED TO THEN C ENING SEALED WITH 2Y SILASTIC SEALANT AX 8 JEEN PEDAL BOX amp BULKHEAD APPLY SEALANT SET SHOWN SILASTIC RTV SEALANT BULLETIN ST 33 12 81 Attachment Page 6 UN APPLY SLASTIC 2EAD 3DUY AROUND WIFER STEM FIT RUDE WASHER APPLY SECOND 3EAD Z WASHER ASSES AS NORMAL FP FITTING RUBBER WASHER IN PLACE UU iv ist SZ ALANT BEAD APPLIE Moz HERE BEFORE FITZT CHECK IF
10. hoist 7 Drain the coolant system 8 Remove air ducting shroud between air dam and radiator 9 Disconnect air conditioning lines and coolant hoses from radiator 10 Disconnect wiring harness from coolant fans 11 Remove right left side radiator mounting brackets remove radiator condenser and fan as a unit 12 Remove fuel tank closing plate and fuel tank 13 Undo lower steering rack u joint steering rack brackets and tie rod ends and remove steering rack Continued Taecnad 8R 87 3 1 XE Uu 13630 1 3 3 EX 14 15 16 17 T 03 2 82 Page 2 Using hole saw cut 10 inch diameter hole in spare wheel well THIS WILL PROVIDE ACCESS TO TOP OF RIGHT OF FRAME EXTENSION i NOTE Save the piece removed as it will be necessary to replace it at a later time Using an air chisel high rotary grinder or metal saw remove damaged frame impact extension NOTE Do not use an oxyaccetylene torch Do not cut into parent metal Grind all surfaces to be welded flush with parent metal allowing approximately 3 4 inch to 1 inch of clean metal at points to be welded Attach alignment jig J 313229 loosely to front cross member See Figure 1 J7 33229 FIGURE 1 18 19 20 2l 7 03 2 82 Page 3 Attach new front frame extension Part No 105289 to alignment jig J 33229 See Fig 1 Tighten all fasteners on alig
11. suitable puller when r moving Carrier bearing Page 4 5 19 Figure 4 5 42 Transmission End Play Adjustment Reads Needle Needle Bearing Needle Down Should Read Needle Bearing Needle Up Issued 12 30 81 36 31 Page 2 Page 4 5 20 Step j Example Reads 74 33mm 74 10mm 22mm Should Read 74 33mm 2 Imm 74 1 Remaining sections of the Technical Service Manual in process and will be issued as they are completed Please inform all personnel concerned 00 lt Doyle Potter National Training Manager DP mc Enclosures gn Ss 1 T w cu c x 73 3 o n3 1 a Li TEE E DELOREAN MOTOR COMPANY wm SERVICE BULLETIN NUMBER ST 01 1 82 CATEGORY TECHNICAL ATTENTION ALL DEALERS SERVICE MANAGERS SUBJECT PRAME DIMENSIONS AND REFERENCE POINTS In the event a De Lorean is involved in a collision the following frame dimensions are provided to assist in determining the extent of frame damage Please inform all personnel concerned pk J FO Doyle J Potter National Service Parts Training Manager DJP mtc over Issued 1 22 82 Bulletin sl O01l 1 xs FRAME DIMENSION REFERENCE POINTS ALL BODY MOUNTS CENTER POINT A 2552 0 100 47 in Front suspension tower center to rear suspension tower center B 2777 0mm 109 33 in Suspension towers diagonal dimension at shock absorbers up
12. 0004 To firm up the mounting of the instrument cluster housing SA 0005 To provide wear protection for the armrest extension end face 5A 0006 To improve the closing of doors SA Q007 To improve the closing of the glove compartment cover The aforementioned improvements are being made at our Quality Assurance Centers before shipments and they also will be incorporated in production vehicles in the near future It is recommended that all vehicles not so equipped receive these modifications and we ask you to modify all DMC vehicles sold by your dealership or that are in your area Please review the attached instructions determine your actual needs and order the necessary parts using the special order form enclosed indicating the applicable V I N s The parts are supplied free of charge and reimbursement for installation labor is detailed in the instructions Please inform all personnel concerned Sincerely Lutz Feu amp rabendt Technical Service Manager LF dg attachment s BULLETIN 5 14 9 81 Attachment Page 1 SERVICE ACTION SA 0004 INSTRUMENT CLUSTER HOUSING In instances where excessive movement of the instrument cluster housing is observed when operating the vehicle on rough roads two 2 reinforcement brackets Part W 300001 may be installed according to the procedures on the reverse side of this page ee s 03 CUN UU ow Cox EM AES te ov
13. BINDER SERVICE PROCEDURES MANUAL F 200001 F 200002 F 200003 F 200005 F 200006 F 200007 F 200009 F 200010 P 200001 P 200002 P 200003 P 200004 P 200005 P 200006 P 200007 P 200008 P 200009 P 200010 P 200011 P 200012 P 200013 P 200014 P 200015 P 200016 ORDER THE ABOVE THROUGH PARTS DEPARTMENT 50 50 1 1 1 Avail 8 Avail 8 Avail B Avail B Avail 8t Avail 8 Avail B 1 1 1 1 1 Avail 8 Avail B Avail 8 Nico e oc c 774 CUN ox UM 73 7 SERVICE BULLETIN DE LOREAN MOTOR COMPANY NUMBER ST 09 7 81 CATEGORY TECHNICAL ATTENTION ALL DEALERS SERVICE MANAGERS SUBJECT TORQUE SPECIFICATIONS Attached to this bulletin is the listing of torque specifi cations for the indicated fasteners along with the fasteners thread size These torque specifications should not be exceeded Please inform all personnel concerned Sincerely Lutz Feuerabendt Technical Service Manager Attachment s ISSUED 7 27 81 1981 De Lorean Torque Specifications IMPORTANT NOTE TORQUE SPECIFICATIONS SHOULD NOT BE EXCEEDED DESCRIPTION CHASSIS vw mr Fuel tank cover plate Fuel tank front Horn attachment mounting bracket to frame Horn bracket katz stay bracket to fr THREAD SIZE M6 x l0 M6 x 10 NM 22 ll 22 ll 11 l of 3 l6 Lower link b
14. Ee Ua 034 73 a Sy 5343 3 NE 1 k DATI B Lihi B amp 13 a TOTAL LEAGA PT RATIDSS Ow ARE LISEC ER Imas Rf gus pum cd bum Alb FEP ka BI IE BG 2914 heat mj 7 ZILMATURE IF Pen et eg cage 45 a used 101 S u6 7 82 Page 2 REPORTING PEIMAURSEMENT C T AIT HOTICE IN ORDER TO AVOID ANY DELAY IN CREDIT DUE TO AN IMPROPERLY SUB MITTED SERVICE TRANSACTION CLAIM CAREFULLY AND COMPLETELY SUB MIT YOUR CLAIM AS INDICATED BELOW Complete a DMC General Service Transaction for each vehicle See Service Procedures Manual Section 4 Subsection Page 1 and 2 for general instructions Enter Specifically Trarsac ion Code Line 8 1 30 Code Line 12 RA 0003 4 Venicle Inspected Repaired Campaign Code Line B 12 RA 0003 5 Vehicle Scrapped Total Logs 4lne E le RA 0003 6 Owner Does Not With Dealer Follow ed Campaign Code Labor Operation Numbers 03658 1981 Time 6 4 036659 1982 Time O Parts L N G Supplied Fres OF R2 Se SAMPLE SERVICE TRANSACTION GENERAL BITranasact i LABOR Time 5 t y PARTS i igi 11205 1 00 a Documen Mion Daia 1 i E tme l 03668 mis o d 03 amp 669 1981 models 1982 models Ad
15. UC CUR s y uem sq gt Attachment Page 1 Bulletin ST 06 9 82 x From Aim Condeteening Comgr ior P MOT when A C Comprar engaged From Main Fred Wirra at all tires From Main Aslay HOT when ignimon weiter ain Aun ar Suges Poon fig COOLING FAN CIRCUIT a PINK Ae RED 1 C aolimmq Fang 5 Fan W WHET Ns BRI hs oe 2 Fan module 6 Costing Fan Dige A J Fan tau J T GREEN BG BLACK GREEN CSS uM ten 20 BLACK OR ANGE Brea Dinde amp REMOVE fig 2 Electrical Component Tray SERVICE BULLETIN DELOREAN MOTOR CARS OF AMERICA Creven of DeLorean Motor Company NUMBER St 07 9 82 ISSUED 9 17 82 CATEGORY TECHNICAL ATTENTION ALL DMC DEALERS SERVICE MANAGERS SUBJECT ADJUSTABLE CLUTCH LINK MANUAL TRANSMISSION Reports have been received that difficulty in achieving full clutch disengagement is being experienced on some vechicles This difficulty is generally experience when engaging first and reverse gears after the vehicle has reacned operating temperatures Ir this condition exists proceed as follows Bieed the clutch hvdraulic system to ensure there is no air trapped in this system using the following technique A C Check the clutch fluid level and fill if required NOTE Brake fluid with a DOT 4 or higher rating UST BE USED
16. Wah k P Y ka Haad ems o ad SITS PARTS ORDER DELOREAN MOTOR COMPANY Irvine California 92714 714 966 1831 800 854 6087 CONTINENTAL U S B00 432 3545 CALIFORNIA ONLY SERVICE ACTION QTY V I N NUMBERS SA 0004 W 300001 SA 0005 W 300002 mem SA 0006 W 300003 up to VIN 1100 en SA 0006 W 300004 i from VIN 1101 i SA 0007 _ 300005 amp CRED BY UNES DEALER le 1 TE El sic ne P mm epa SERVICE BULLETIN DE LOREAN MOTOR COMPANY NUMBER ST 15 10 81 CATEGORY TECHNICAL ATTENTION ALL DMC DEALERS SERVICE MANAGERS SUBJECT WIRING HARNESS CLIPS PART 106731 To improve wire harness routing fastening the rive metal clips used to route the engine narness have been redesigned Vehicles found in service with the earlier type clips should be reworked using the latest vinyl coated type clips The latest clips were introduced intermediately in production from VIN 1201 i Continued Issued 10 16 81 ST 15 10 81 Page 2 Reimbursement Submit DMC Service Transaction General Using Transaction Code 20 Warranty Claims Component Code 37006 Labor Operation ATOO0 Time 25 Parts Number W 200001 Quantity 1 2 92 5 clips 106731 _ oe Lutz Feuerabendt Technical Service Manager LF ime 1 C 7d
17. Attach a bleed tube to the bleed screw 8 mm on the clutch slave cylinder and place the other end of this tube in a container holding clean brake fluid of the same rating NOTE Make sure the bleed tube plays sub merged in the fluid Open the bleed screw and slowly PE depress the clutch pedal to the floor close the bleed screw and slowly release the clutch pedal Repeat this step a minimum of six 5 times and until all possible air is purged from the system NOTE When performing the above step make sure the reservoir level does not be some so low as to draw air into the System at the master slyinder up aS necessary continued gt EN i D Fill the clutch fluid reservoir DOT 4 or higher as required SPECIAL NOTE Pressure bleeding Similar to brake bleeding may be performed However because the clutch reservoir to master cylinder feed hose is se cured with pinch type clamps only very low pressure should be used to avoid the feed hose To from disconnecring 7 3 3 If clutGh disengagement difficulty is still experienced after bleeding an adjustable clutch link assembly mav be installed to overcome this problem This adjustable link has been introduced as a service fix only if bleed ing does not correct the condition This adjustable link will provide extra clutch pedal travel thus provid ing addition clutch movement 1 Reimbursem
18. The attached catalog update pages show the breakdown of the earlier and later components To change the earlier shift lever to the later version the following parts are required Fig Part amp Description Qty Net Sug List 52 110080 Pad Sealing 1 2 08 5 3 46 6 110095 Lever A T Shift 1 11 18 18 63 li 110103 Cover Shifter Upper 1 3 23 5 38 4 110106 Cover Shifter Lower 1 1 51 2 5 3 110107 Bracket Cover 1 4 85 B 10 46 SP10016 Bolt M6 4 0 08 0 13 51 SP10473 Spacer 0 05 0 08 The shift quadrant assembly 106347 be reused by separating the glued assembly cutting the slider re assembling and regluing with the new shift lever 110095 inserted The close out panel 110184 has been intro duced as an added sound and heat insulator and is not required for the shift mechanism DE LOREAN MQ Natiofal Parts Manager LRM psg WT amas te a mem Issued 2 16 82 alt bon AUTOMATIC TRANSMISSION TUA gt aawo ae s NUS TON 48 7 4 10 801 s F SUBSECTION 5 4 FINAL aku aaa SENS h wu iore GROUP 6 1 _IRANSMISSION AUTO SHIFEEINKAGERT T Qs vie aes mi ssp sg eg a k X cg un 110103 106347 100689 110083 105546 110082 105429 105427 105432 105434 105430 105435 105436 105437 105431 106362 106361 106360 101864 100776 100775 5 10034 COVER SHIFTER UPPER QUADRANT ASSY A T PLATE QUADRANT TOP SLID
19. Tuck or glue the carpet beneath the vent and route the harness securely over the vent outlet as necessary 1 Ensure that the passenger s side footwell vent is not obstructed by the tunnel carpet Tuck and glue the carpet down beneath the vent Please inform all personnel accordingly n Cutz Feuerabendt Technical Service Manager T LF mc pet ny 3 Issued 10 76 81 2 9 d E Sap OUR 75 EE T FF E SERVICE BULLETIN DE LOREAN MOTOR COMPANY NUMBER ST 21 10 81 CATEGORY TECHNICAL ALL DEALERS SERVICE MANAGERS SUBJECT HOOD RELEASE IF the hood release fails to operate the following is a method Of release 1 Remove left front wheel 2 Remove brake reservoir cover from below 3 Using a hooked wire reach through the aperture and release the hood latch See Illustration Please inform all sonnel accordingly Lutz Feuerabendt Technical Service Manager LF ime Issued 10 26 81 SERVICE BULLETIN T DELOREAN MOTOR COMPANY NUMBER ST 22 10 81 EE rz CATEGORY TECHNICAL ATTENTION ALL DMC DEALERS SERVICE MANAGERS SUBJEUS WIRING HARNESS ROUTING ON RIGHT REAR BULKHEAD PANEL 3 From V I N 2309 a recess has been cut out of the right rear bulkhead panel to accommodate the wiring harness See the diagram below This modification may also be made on earlier vehicle
20. utz Feuerabendt Warranty Manager LF mc Attachment Instructions ars t ISSUED 12 4 81 3 j 3 S Nur PLE C3 Ys wg EE 1 Figure 2 Assemble fuel supply hosa C through grommet in baffle Service Bulletin 5 40 1 Fuel Tank Baffle Page 1 FUEL TANK BAFFLE INSTRUCTICNS The following new part is needed for installation Fuel Baffle Part 110155 Remove fuel pump and existing fuel baffle assembly Discard baffle assembly Pre Assembly of New Fuel Baffle Before Installation Figure 1 Fit grommet to baffle B Fig 1 Sleeve hose clip D onto hose and assemble hose to filter E ensuring maximum penetration and orientate illustrated Pig 2 Service Bulletin ST 30 1 E Fuel Tank Battle Page 2 Figure 3 Fit baffle retainer spring innner F to baffle ensuring spring legs are routed under the fuel feed hose Fig 3 Figure 4 Fit hose clamp G fuel return hose and position hose clamp approximately 80mm from hose end Assemble baffle base J through stem of baffle through slot in base Fig 4 1 Figure 5 installation of New Baffle into Fuel Tank 1 Slide baffle base close to and of baffle stem 2 Squeeze baffle body as necessary to achieve entry of baffle into tank Then squeeze baffle base to achieve entry into tank 3 With baffle base assembly suspended vertically slide the slot
21. DELOREAN MOTOR CARS OF AMERICA Owmon of Oe Loman Moo Company NU M BER 5 1 0 2 2 82 CATEGORY TECHNICAL ATTENTION ALL DMC DEALERS SERVICE MANAGERS SUBJECT PAINTING OF STAINLESS STEEL BODY PANELS Much interest has been expressed recently in painting the stainless steel body panels of the De Lorean auro mobile an effort to assist our dealers De Lorean Motor Company has obtained the paint procedures including materials specifications recommended by three major sup pliers of automotive paints These processes according to the paint suppliers have been tested and found acceptabile the companies involved We will supply you with test data when available Dealers are strongly advised to contact the local distributor or representative of the specific paint brand to be utilized before proceeding with any paint work The local agents may be able to provide assistance answer questions and clarify what warranty if any may be available from each specific supplier While De Lorean Motor Company has test painted three vehicles which are very attractive we have not yet completed adhesion or durability tests De Lorean Motor Company therefore makes no specific recommendation with regard to the advis ability of painting the stainless steel or to the process and materials for such painting In addition De Lorean Motor Company does not offer a paint warranty except as contained in the published new car warranty applying
22. N 1 arcs m ACT M liL Lan N ational P rts Manager 8 Sj RB psg ioe Joke ho Ln TEVE i t bag 2 TT eds aB o PUE Le Re RU alin e e i DE LOREAN MOTOR COMPANY inis maia F gt Torr ay umasa ay E aa 1 ma un i SG mg gs CH ww A y NUMBER PP 0 1 10 81 CATEGORY PARTS PRICING ATTENTION PARTS MANAGER p j S ah SUBJECT SKI ADAPTER AND LUGGAGE PROTECTOR BAG Reference is made to Parts Bulletin PA 03 8 81 of August 31 1981 EA e ut Due an error the announced prices of she Luggage protector Bag part number A3000015 and the Ski Rack Adapter pagt mumber A3000020 Were reversed The correct Pricing is as follows Hoy Aaa asmuab of Part No Description Bir iy Sugg List A3000015 Luggage Protector Bag st 0 00 90 31 A3000020 Ski Rack Adapter 68 36 Rn 120 65 cy dide ordered and delivered tg date will be charged at the Previously announced Price The price change is effective as of this bulletin s date e i L LOREAN MOTOR COMPANY i mu r mak nata lad ie Fat ee National Parts Manager _Issued 10 29 81 imo Bg 5 m T PS 01 9 81 e CATEGORY PARTS SUPERSESSION ATTENTION DEALER PARTS MANAGER L p rur dis SUBJECT RADIO ANTENNA FRONT HOOD W
23. NUMBER ST 09 10 82 Issued 10 18 82 CATEGORY TECHNICAL ATTN ALL DMC DEALERS SERVICE MANAGERS SUBJECT ENGINE COOLING SYSTEM BLEEDING Because the De Lorean is equipped with an aluminum engine it is extreme y important that the engine s cooling system be dbediutely foe Of air If the cooling system is cpened for service or any other reason or after a leak has been Bleeding Procedure 1 Fill the coolant resevoir tank with fresh 50 50 coolant mixture NOTE The coolant level must not fall below the minimum MIN level indicated on the resevoir sis tron being into tha 2 Attach a suitable length of hose to the bleed screw into container holding coolant mixture The hose 3 Start and run the engine until normal operating temp Thermostat starts to open at 185 F Thermostat full open at 212 F 4 While running the engine between 1500 2000 RPM open Due to the special attention required we are increasing the time allowance for this procedure Oper No Description New Time Allowance 13101 Pressure amp Leakage Test 7 Ar 13102 Drain amp Refill Cooling System includes 13101 Bohr 13103 Remove amp Replace Radiator includes 13102 2 5 hr 13104 Remove amp Replace Hose Coolant includes 13102 8 hr Please inform all personnel accordingly Jupe i a us ms A 10 1 x SS Se g v cup t 3 SERVICE BULLETIN DELOREAN MOTOR CARS OF AMERICA D
24. 60 2 nf 3 15 18 26 16 55 20 20 165 145 60 20 60 55 26 12 45 45 DESCRIPTION ENGINE Engine Mounts A C compressor bracket to engine Heat shields to exhaust crossover Exhaust crossover Pipe to manifold U Bolt Catalyst to muffler Muffler support bracket on engine Muffler rubber mounts BRAKE LINES T connections to frame Flex pipe to frame Line union through frame RADIATOR Fan cowl to radiator STEERING UNITS Lower column to universal joint to rack pinion and letter column Tie red to steering knuckle Tie rod lock nut Steering rack assembly to frame THREAD SIZE MB x 13 M7 x li M6 x 10 MIO x 17 MB x 13 MB x 13 MIO x 17 x 10 MG x 10 MB x 13 MLO 15 MIO x 15 IE MB x 13 T 16 x 14 M12 x 19 MB x 13 18 11 40 15 22 30 11 11 22 16 16 22 36 65 15 ei FT LB 18 12 30 11 16 22 12 12 16 26 48 11 gam es C74 0 X CUR CY 0 J SERVICE BULLETIN DE LOREAN MOTOR COMPANY NUMBER ST 10 8 81 CATEGORY TECHNICAL ATTENTION ALL 2MC DEALERS SERVICE MANAGERS SUBJECT DOOR LATCH AND LOCK SETTING PROCEDURES Attached to this bulletin are the door latch lock setting procedures Please inform all zersonnel concerned Sincerely 282 Lutz Feuerabendt Technical Ser
25. BULLETINS SERVICE AND TECHNICAL PARTS WARRANTY ORGANIZATION P J GRADY INC 631 589 6224 800 350 7429 FAX 631 589 6241 w y pear 73 ws mo a q m s 8 mm te ju s proc EMT te ae QUSE TUS EL EEr Suum ag 7 LIPS GRADY 631 589 6224 800 350 7429 FAX 631 589 6241 v ST g m Uu C BULLETINS SERVICE AND TECHNICAL ANTY ORGANIZATION UA 3 7314 rumes 1 e cU Number SO 01 6 81 30 02 6 81 50 03 6 81 SO 04 5 81 20 05 7 81 50 06 8 81 50 07 8 81 S0 08 8 81 SO 093 10 81 SO 10 10 81 SO 11 10 81 50 12 11 81 S0 13 12 81 50 08 1 82 Re issue TABLE OF CONTENTS SERVICE BULLETINS ORGANIZATION Title Service Information System re Delivery Inspection Service Materials DMC Labor Reimbursement Rate Consumer Information Showroom Information Missing New Vehicle Materials DMC Service Vehicle Literature and Forms De Lorean Special Tools Service Materials Service Assistance Technical Report Form Customer Emergency Assistance Cards DMC Sales Service and Parts Publications Pe TT pgs Hy CX 5 03 C eng oy Em DMC SERVICE PUBLICATIONS PUBLICATION BINDER
26. Required Parts 1 Alternator Part No 110101 2 Alternator Sracket Part No 110102 i Alternator Belt Part No 102442 4 Six 6 Inch Vacuum Hose Part No 102712 5 5 x 80 Hex Nut Local Supply MB x 125 Hex Nut 7T 5mm Flat Wasner 8 Emm Lock Washer i T 9 Small Crimp on Electrical Eyelet Na ee Z S Ley Brown d if Yellow e Brown Fig B Instructions Fig A 1 Disconnect battery 2 Remove existing alternator and bracket 3 Cut off original alternator plug See Figure A 4 Remove harness sheathing back te 1 inch before o11 pressure sender break out to exposing brown wire and brown yellow tracer wire m Service Bulletin ST 26 11 Attachment Page 2 Motorola Type 90A Alternator Page 2 Instructions Continued 5 Cut back brown wire to remaining harness sheathing 6 Disconnect blue engine harness plug Figure B and cut back brown wire A to sheathing 7 Drill out eyelets of brown wires to B mm charging wires B B Using excess piece of vacuum hose Part No 102712 cut to 6 inches in length and sleeve over brown yellow wire 3 Re route brown yellow wire with hose through aperture between mufler bracket and valve cover parallel oil sending wire Amm 10 Fit new evelet to brown yellow wire 11 Re t pe main harness with electrical tape Fit the Motorola Type SOA Alternator using the modified adjusting Eracset Part 110102 which is fitted in re
27. p baker Nemes BLA 108082 108083 108084 108085 108590 108592 108594 108658 110168 110169 110170 110171 110174 110175 RAY 110490 110491 110468 110469 110458 110460 110462 108659 110508 110509 110428 110429 1110504 110505 Part numbers within parentheses the numbers shown in the present Parts Identification Manual MOTOR COMPANY ent Leif Montin National Parts Manager LRM psg t if aiu PARTS BULLETIN DELOREAN MOTOR CARS OF AMERICA NUMBER PI 05 2 82 CATEGORY PARTS IDENTIFICATION ATTENTION PARTS MANAGER SERVICE MANAGER SUBJECT FRONT FRAME EXTENSION The front frame extension is now available as a replacement part There is also an BOXY Kit to restore the original surface pratection Part Description Dlr Net Sug List 105829 Frame Ext Front 90 23 150 68 109264 7 10 95 18 28 109265 Epoxy Catalyst 7 oz 15 30 25 55 see Service Bulletin ST 03 2 82 for repair procedures DE REAR MOTOR CARS OF AMERICA Issued 2 10 82 iiam tel r FZ hi Beh pe p iho _ HEP ata eke e Gades ee PART BULLETIN MOTOR CART NUMBER PI 06 2 82 CATEGORY PARTS IDENTIFICATION ATTENTION PARTS MANAGERS SERVICE MANAGERS SUBJECT AUTOMATIC GEAR SHIFT LEVER From V I N 4817 a new gear shift lever was introduced on cars with automatic transmissions
28. replace Right front fender crushed replace If the space available on the freight bill is insufficient enter See attachment and list the damages on the attachment Always reference the damage to the applicable V I H number on tha freight bill as well as on any attachment 4 Obtain the signature of the carrier s driver as an acknowledgement of the damages recorded m aor 3 Other 1 Damage which will exceed 5300 00 in repairs excluding glass and tires 2 Severe damage such as deformed body frame and suspension contact your DMC District Manager 3 Stains In the event of any fluid stains on exterior panels you must record on the freight bill the make and V I N of the vehicle on the upper deck that caused the stain Note stain removal is normally part of make ready If stains cannot be removed contact your DMC District Manager 4 Salt water damage Contact the DMC distribution department immediately Page 2 Bulletin SW 01 CARRIER NOTIFICATION The carrier must be notified by the receiving dealer by certified mail in the instances listed below Ae Subject To Inspection When a vehicle is delivered after normal business hours or in a snow or ice covered condition not rain or dirt you may mark the freight bill Subject Inspection Each vehicle must be inspected no later than the next working day after receipt Your Carrier Notification must be sent to the carrier b
29. 1 clutch pedal is 20 mm 3 4 higher than the brake pedal Figure 3 F With the link adjusted and positioned install the clevis pins G Reinstall spring clips to retain clevis pins and tighten lock nuts cx o COUR 02 Te g wp ws 1 ST 1 Figure 1 OLD CONDITION Complete Assembly Part No 133188 Figure 2 Figure 3 NEW CONDITION Attachment ST 07 9 82 s SERVICE BULLETIN DELOREAN MOTOR CARS OF AMERIC _ 2 Mos EN NUMBER ST 2 7 10 82 JED 19 8 82 L Tim CATEGORY TECHNICAL ATTENTION ALL DMC DEALERS SERVICE MANAGERS SUBJECT BRAKE DISC RESURFACING This bulletin supersedes bulletin ST 11 8 81 issued on 8 20 81 In the event the front or rear brake disc surfaces become damaged glazed or display excessive lateral run out the discs may be machined to provide a re surfaced and parallel brake contact area IMPORTANT NOTE Extreme care should be exercised to assure the discs are positioned and properly secured to the appropriate machining equipment to achieve total parallelism SPECIFICATIONS FRONT AND REAR DISCS PADS New Disc Thickness 12 7mm 500 Minimum Allowable Disc Thickness overall 11 7mm 461 Maximum Allowable Disc Thickness Variation 02mm 0008 Maximum Machining Allowance i ayga per side 5mm Maximum Lateral Run Out lmm 004 as measure
30. ALL DMC DEALERS SERVICE MANAGERS SUBJECT RADIO FACE PLATE DISTORTION Reports have been received that the center upper and lower edges or the radio face plate may distort This distortion may occur in very hot climates repair solution is currently under development We will inform you of this repair as soon as it becomes available Sincerely Lutz Feuerabendt Technical Service Manager ISSUED 7 9 81 SERVICE BULLETIN NUMBER 5 06 7 81 CATEGORY TECHNICAL ATTENTION ALL DMC DEALERS SERVICE MANAGERS SUBJECT 1981 DE LOREAN WIRING DIAGRAM AND LEGEND Attached to this bulletin is a preliminary 1981 De Lorean Wiring Diagram along with it s symbol key and location legend A larger scale revised wiring diagram is in process and will be distributed upon it s completion Please inform all personnel concerned Lutz Feuerabendt Technical Service Manager Sincerely Attachments ISSUED 7 16 81 L 30 J1 32 34 35 38 39 40 41 42 43 46 47 49 23 54 517 62 63 64 65 71 DESCRIPTION ALTERNATOR BATTERY IGHITION START SWITCH STARTER HOTOR HEADLAMP FRONT D I SIDE LAMP LH FRONT D I 5IDE LAMP RH INSTRUMENT PANEL ILLUMINATION LAMPS LICENSE PLATE ILLUMINATION LAMPS REAR LAMP UHIT LH REAR LAMP UNIT RH FRONT SIDE MARKER LAMP LH FRONT SIDE MARKER LAMP HH REAR SIDE MARKER LAMP LH REAR SIDE MARKER LAMP RHEOSTAT DIODE ENG INE CO
31. BULLITIN ST 14 9 81 Attachment Page 2 PROCEDURES INSTALLATION 1 Working under the left side of the instrument panel remove the four 4 nuts and washers securing the instrument cluster housing to the lower instrument panel cross car support 2 Position both reinforcement brackets kit of 2 brackets Part W 300001 onto mounting studs in Figure A and secure with the washers and nuts removed in Step 1 STEERING Pigure A REIMBURSEMENT Complete and submit Service Transaction General Form with entries on Line A 3 through 16 self explanatory Line Bl Enter 30 Line B2 See General Instructions Bulletin SW 01 6 B1 Line D 12 Enter SA 0004 Labor Operation AT 000 Time 2 PArts entry Supplied no charge BULLETIN ST 14 9 81 Attachment Page 3 SERVICE ACTION SA 0005 FROTECTION CAP ARMREST EXTENSION When entering or exiting the vehicle the occupant s clothing may come into contact with the rear armrest extensions of the vehicle causing premature wear of the armrest extension covering To prevent such wear and with permission of the vehicle owner protection caps may installed according to the procedures on the reverse side of this page E c c v o3 UM 3 c 73 3 J 1 E BULLETIN 5 14 9 81 Attachment Page 4 INSTALLATION Clean the face contact area of the armrest extension with solvent to remove any dirr or protective coatings applied sin
32. Install lock tab lock washer and bolt as shown in Figure 2 using existing lock washer and bolts 5 Torque bolts to 35NM 26 ft lbs 6 Bend locking tabs as per Figure 2 a a 1 T d EN UT 3 cmm ay 7 3 e ems 1 um Las Service Bullorina C 01 11 81 Page 3 STRBILIZER BAR TO LOWER LINK MOUNTINGS iska PART UD ST PANT HD PIOUS FIGURE 3 Remove existing nylock and discard Clean stabilizer bar threads coat stabilizer bar threads with Stud N Bearing Mount Loctite or Stud N Bearing Mount Permatex install thin nut Part No SP 10050 and torque to 60NM 44 E Et lbs Recoat remainder of the thread with Stud N Bearing Mount Loctite or Stud N Bearing Hount Permatex and install thick nut Part No SP 10330 and torque to 90NM ft lbs When performing Step 4 ensure that the chin nut doesn t rotate With red paint color code all areas of rework top and bottom ball joints right and left hand front stabilizer bar mountings rear stabilizer bar mountings Lower hoist to waist level mount road wheels and torque to specification BONM 59 ft lbs ah BN T RED PAINT UC MINOR 39 IDENTIFICATIOA T5205 FIGURE 4 dem d Lower vehicle to ground Raise engine cover and apply a v d paint dot for identification purposes to the engine firewall approximately 2 inches to left of engine cov
33. Lai il Y r UE 4 t PUBLICATION PROMOTIONAL MATERIAL ORDER FORM PHOTOGRAPH 16 X 20 BLACK amp WHITE PHOTOS 8 X 10 BROCHURE LARGE MINIBROCHURE t POSTER BANNER FACTS BOOK AD KIT PART NO P6106001 P6106002 P6106003 sU CIT Ulpexo6oog ir d 27 3 B f oos SU 5 O TEILA perdos T8AJUS PU sg 3 P6106100 PACK QTY 100 250 1 A ne d 1 ma 4 jn gt DE LOREAN MOTOR CARS OF AMERICA E Oh NUMBER PO 02 7 82 Drauon ot De Logan Motor Company 7 PARTS ORGANIZATION ATTENTIQN PARTS MANAGER rir SUBJECT RECALL PARTS ORDERING PROCEDURE We would like to inform you of a new procedure regarding orders for recall parts In reference to Service Bulletin SC 0699 89 Hfl r quirements for recall kits should be done ase amp felt Ws 7 S5 D When placing your order to DMCA parts order office include VIN s to identify vehicles requiring recall Failure to do this will e amp sult in an unfilled order All outstanding backorders for all recall kits are being cancelled as a result of this new procedure Recall kits are supplied on a no charge basis Freight via UPS is prepaid only when recall kits are ordered sep arately DE LOREAN MOTOR CARS OF AMERICA a gy BARDS DEPARTMENT Z akg E lando Balingit at T
34. Lower the vehicle check and adjust transmission fluid level BE Em 4 uh B i un i DE LOREAN MOTOR COMPANY SERVICE BULLETIN CATEGORY TECHNICAL ATTENTION ALL DEALERS SERVICE MANAGERS SUBJECT HIGH COOLANT TEMPERATURE NUMBER ST 17 10 81 If an abnormally high coolant water temperature is observed in heavy traffic conditions check for the correct installation of the cooling fan and interior blower fan circuit breakers and for the correct rotation of the cooling fans L Pull the rear shelf carpet and remove the RH electrical compartment access panel Both circuit breakers are located as shown below Exi to x LAN A j nr Ul cm CY FUSE BOX Check to ensure that the cooling fan circuit breakers are in the position as shown Position Check to ensure that the blower fan circuit breaker is in the position as shown Position Continued Issued 10 28 81 Service Bulletin High Coolant Temperature Y qu Page 2 VET CFA M The amperage rating is stamped on the top face of each unit opposite its terminal base and may be observed after pulling the circuit breaker from its retaining clip with the wires still attached If necessary transpose the two unats and check that the wires are connected as in the diagram AUTION Take great care that no fingers or clothing are caught in th
35. Please assure your customers who have purchased floor mats that this matter will be taken care of very quickly In turn please notify us o your immediate need of mats for customer and stock replacement Also fill out a Request for Return Credit Form and sent it in with your stock of floor mats to be replaced and we will forward replacement mats as these become available If any damages have occured due to improperly dyed floor mats please state such damage on the form as we will assume all responsibility for any damages We regret this inconvenience National Parts Manager PARTS BULLETIN NUMBER PA 03 8 81 CATEGORY ACCESSORIES ATTENTION DEALER PARTS MANAGER SUBJECT ACCESSORY LUGGAGE RACK AJQ0O00IO Under separate cover via United Parcel Service we have forwarded one l1 sample or quantity as ordered of the Accessory Luggage Rack part number A3000010 AS Mentioned previously the sample accessory is for your consideration and is being charged to your parts account but can be returned for sull credit within thirty 30 days from date of invoice should you elect not to carry this item in your inventory The DMC Accessory Ski Rack Adapter part number A3000020 and a DMC Accessory Luggage Protector Bag part number A3000015 will be aVailable shortly Part No Description Dlr Net Sugg List A 3000010 Luggage Rack 174 52 268 76 A3000015 Luggage Protector Bad 66 36 120 65 A3000020 Ski Rack Adapt
36. Por life of mixture eight hours 3t QE Following S rain macerial further reduction ts necessary for application If desired material may he further reduced with DuPont 5974 3 Retarder Check vlseosity every four hours and reduce if necessary Spray viscosity shouid be 135 22 serands H Zahn cup Allow Larane color o dry overnight Spray one medium cout Allow co tack un and follow with ull second coat chird bu applied CEST is i L ALL information and recommendations based on data which DuPont believes to be reliable However such informacion and recommendations are implemented and used by persons at their own descretion aud risk SERVICE BULLETIN NUMBER S7T 03 2 82 CATEGORY TECENICAL ATTENTION ALL DEALERS SERVICE MANAGERS SUBJECT REPAIR OF FRONT FRAME EXTENSION In the event that the front frame extension of a De Lorean is damaged in an accident the following repair procedure has been established 1 Empty the fuel tank 2 Remove fuel pump inspection cover located under spare tire and rollover valve inspection cover located in rear left quarter of luggage compartment beneath fuel filler cap 3 Disconnect fuel lines from fuel pump fuel filler hose and vent hose from fuel tank 4 Disconnect electrical connections to fuel pump and fuel gauge 5 Using appropriate equipment evacuate the air conditioning system 6 Raise the vehicle
37. SERVICE PROCEDURES TECHNICAL SERVICE MANUAL BINDER TECHNICAL SERVICE MANUAL PART NO P2108201 P2201300 P2201301 PACK OTY I 1 Builetin S2 0B 1 32 Attachment Page 1 DMC SERVICE PUBLICATIONS PUBLICATION LABOR RATE APPLICATION OPTION A LABOR RATE APPLICATION OPTION B SERVICE TRANSACTION GENERAL WARRANTY PARTS WARRANTY SHIFPING LABELS PRE DELIVERS CERTIFICATE VALET OWNER S MANUAL OWNER S MANUAL 81 CONSUMER INFORMATION MAINTENANCE SCHEDULE RECORD OWNER CHANGE OF ADDRESS CARD WARRANTY STATEMENT VEHICLE 81 WARRANTY STATEMENT TIRES NATIONAL DEALER LISTING WARRANTY STATEMENT RADIO CRAIG WARRANTY EXTENSION VOUCHER DEALER DEMO TRADE CARD TECHNICAL INFORMATION MANUAL SUGGESTED REPAIR TIMES MANUAL BINDER SUGGESTED WARRANTY REPAIR TIMES BINDER SERVICE BULLETIN SERVICE PROCEDURES MANUAL PART NO P2104001 P2104002 P2104003 P2194006 P2104007 P2l104008 P2105012 P2105013 P2105014 P2105015 P2105016 P2105017 P2105018 P2105020 P2105021 P2106050 P2106100 P2106101 P2106500 P2108200 PACK H e FP FP rn H copy included with each vehicle shipped to dealer 3 po c CU C OM EN _ say 5 703 E f UU yJ UU ae cL ma ama m d ms Attachment Pace 2 DMC PARTS PUBLICATIONS PUBLICATION PARTS ORDER FORM RETURN CREDETI FORM FARES ENVE
38. See Fig 3 NOTE It may be necessary to lift the rear of the vehicle or load the vehicle to obtain the specified setting height FIGURE 3j 5 Proceed with wheel alignment per directions of manufacturers of alignment equipment used NOTE Where equipment directions indicate to jounce the suspension sub stitute with and ensure specified setting height is maintained alt 1 i m q v 5 p i SERVICE BULLETIN DE LOREAN COMPANY NUMBER ST 36 12 81 CATEGORY TECHNICAL ATTENTION ALL DMC DEALERS SERVICE MANAGERS SUBJECT TECHNICAL SERVICE MANUAL Enclosed with this bulletin is your complimentary copy of the Technical Service Manual Binder divider index and Section 4 5 Automatic Transmission Final Drive Please note and correct the following printing errors Page 4 5 7 Governor Control Cable Adjustment Step 4 Reads between the quadrant arms and the 0 3 0 5mm 012 020 inch Should Read between the quadrant arm and the stop peg E clearance should be 0 3 0 5mm 012 0 20 inch Page 4 5 25 Figure 4 5 52 Clutch C 1 Reads Tool B VI 711 H Should Read Tool 229351 NON Due to production change of C l clutch housing B VI 711 is no longer applicable Tool 129 vi is available from Kent Moore Tools xot nm Page 4 5 37 Figure 4 5 78 ud BC ra 4 Reads J 28866 s ws P There is no essential tool number fo Eng puller shown Use
39. 20 88 A4000130 Leather Vinyl Fiberglass Protector 22 31 37 18 Our Parts Order Department will accept orders for shipment as soon as these products are available National Parts Manager Issued 10 16 81 1 E D 2a E 3 J GB B C 3 EE 1 1 LL Bulletin 5W 01 6 81 REIMBURSEMENTS L A B O R Je Lorean Motor Company DMC reimburses authorized DMC dealers for labor reimbursable by as follows ESTABLISHED LABOR OPERATIONS AND TIME ALLOWANCE The time allowance multiplied by the DMC Labor Reimbursement Rate NOT ESTABLISHED LABOR OPERATIONS OR TIME ALLOWANCE The reasonaSle actual time used cuncned time multiplied by the abor Reimbursement Rate SUBLET OTEZR LABOR SEE OTHER REIMBURSEMENTS Page 12 Bulletin Sw 01 6 81 REI BURSEMENTS P A R T 5 DeLorean Motor Company DMC reimburses authorized DMC dealers for parts reimbursable by DMC s follows GENUINE AHD DMC SUPPLIED PARTS The amount shown uncer DMC Reimbursement in the DMC parts price list This amount is calculated as follows Dealer Het z 25 allowance for dealer handling Dealer Net x 2 allowance for small parts whether used or not Dealer Net 27 Reimbursement SMALL PARTS Small parts of less than 1 00 list price are excluded from reimbursement on an individual basis and are covered by the 2 small parts allowance such parts should therefore not be lis
40. 9 81 Attachment Page 6 GENERAL Two kits of door latch guides are available WA W300003 For vehicles up to VIN 1100 WA W300004 For vehicles from VIN 1100 Each kit contains 1 Guide left door front 4 Guide left door rear 1 Guide right door front 1 Guide right door rear 10 Oval head Phillips zinc plated screws 12 x 1 REIMBURSEMENT Complete and submit Service Transaction General Form with entries on Line A 3 through l6 self explanatory Line Bl Enter 30 Line B2 See General Instructions Bulletin 5SW 01 6 81 LineBl2 Enter SA 0006 Labor Operation AT 000 Time 5 Parts No entry Supplied no charge BULLETIN ST 14 3 B1 Attachment Page 7 PROCEDURES Continued DUSTALLATION Ls Grind the outer edge of the striker pin as illustrated in Figure A inset This grinding should be performed with a 60 grit mandrel mounted abrasive wheel with a concave end 1 wheel diameter 1 wheel thickness 14 shank length shank diameter Snap On BVWC 109 or equivalent Adjust the srriker pin as required to ensure pin is correctly positioned to properly be secured with the latch 3i Position the appropriate door latch guide on the door as illustrated in Figure A Using center punch mark the fastener locations by guiding che punch through the mounting holes in the positioned quide GRIND HERE IF NECESSARY FIGURE a mc mc 7 o3 I 4 7 g 1 o C0
41. ARROWED HOLES SAVE SZEN i DRILLED AND FILL HOLE zzz DOW BILASTIC RTV SEALANT BULLETIN 5 13 12 81 Attachment Page 7 FOUR OFF BIG HEAD aOLTS IN ROOF AREA SEALED SHOWN WITH DOW SILASTIC RTV SEALANT H2DD BUMP STOPS C SCREW NUT UFT WASHER amp APPLY BLACK SILASTIC SEALANT ABOVE AMD BELOW THE WASHER RETIGHTEN T NUT WIPE OFF EXCESS SEALANT TRE ADJUSTMENT OF THE SUMP STOP FIST NOT BE U S T AS Te BOTTOM MUT Ir TITER nu a RECESS AREA APPLY SEALANT AROUND BOLT HEADS USING DOW SILASTIC RTV SEALANT BULLETIN ST s3s3 2 fol Attachment Page B WEZ 3zAD OF DOW SI TC RT TUTO PRIMARY SEAL BODY as FLAL2z EXTERIOR JOINT EXTE k OF ASTLICAIIOH SHOWN ABOVE ES u TAPE CUTS ACCESS HOLES USING 7 X TAPE SP 10403 M i eer atk BULLETIN ST 33 12 Attachment Page NOTE GOFF HINGE UNTS SURFACES T 8E KEPT CLEAR JF Sraladl Cae er ety OOF REINFORCEMENT AREA ae IS ei fae Sta Sy 0 SEALANT 2222 TI Sf WIPED reid AF182 APPLICATION SZAL HCLES WITH SLA STC 207 7 2 7 TAFPESS q TT I 7 3 an Tie Ha p FY oU 3d a ku Attachment Page 1C SZAL THE 300r SEAM THE FOOT WELL WiTH SILASTI AN
42. Ae 2 ee E aie yr i aja n 1 h DRIVE AXLES ORIVRANTEHMEQUATE Toure SHAFT SEARING S HUB w zt ipm mma DESCRIPTION REMARKS 4 7 0 s ee er mimm F _ Aueduio 1O OW UP23J0 3 492 mmo mamitan um a FF i ae l f PARS S BULLETIN DE LOREAN MOTOR COMPANY NUMBER PM 01 9 81 CATEGORY Miscellaneous ATTENTION Dealer Parts Manager SUBJECT Parts Bulletin Binder Enclosed with this bulletin we are forwarding the Parts Bulletin Binder with inserts covering the different bulletin categories For your information the following bulletins have been issued to date Accessories PA O0l1 7 81 7731 81 PA Accessories Laini 02 8 81 8 19 81 PA Accessories PA 03 8 81 8 31 81 PO Organization 01 7 81 7 2 81 Parts Special Bulletin Special 8 81 8 10 81 Enclosed with this mailing are following bulletin issues PI Parts Identification PI 01 9 81 PO Organization PO 02 9 81 PO Organization PO 03 9 B81 PS Supersession PS 01 9 81 DE LOREAN ec Parts Depariment 4 National Parts Manager CL Issued 9729 81 1 EE mT a Ura eae Po 01 7 81 CATEGORY Organization ATTENTION D aler Parts Manager SUBJECT Parts Bulletin System Parts information to DMC dealers will be issued on Parts Bulletins categorized Eollows x BULLETIN CATEGOR
43. BULLETIN 5 14 9 81 Attachment Page 8 PROCEDURES Continued INSTALLATION Continued 4 Remove guide and drill fastener starter holes using a 5 32 cobalt drill bit at the marked locations Apply Loctite Stud N Bearing Mount fastener adhesive onto the underside of the screwheads before installation Position and secure the door latch guide with the zinc plated oval head screws 12 x 1 supplied with the kit Inspect the door latch white plastic and door guide contact mating area for proper alignment If this area does not properly align due to the door quide area extending out from the door latch thus creating a ledge grind the door guide with a power grinder until a 1 32 positive quide alignment is achieved Excessive grinding less than a 1 32 positive guide alignment must be avoided Failure to achieve a proper fit could result in the striker pin catching on the door quide when the door is being opened or damaging the door latch when the door is closed See Figure A Repeat the above procedure for the remaining three 3 door latch guides IMPROTANT In vehicles with VIN numbers 3000 and below there are potentially three 3 different configurations of door latch guide areas We have tooled stainless steel guides for all three configurations Generally however the VIN number designation by part number on page 6 of this bulletin will reflect the appropriate set of guides The quides are designe
44. DE 843 bn 108720 SIR IRER GLABOX B7 0 0 Hag HW HOL T EXHAUST PIPE L 51 Of 1065917 ap iit oa BMGT z GM 108466 Ku ee ik A EH ilit a BRAY D I ut Hg TRIM DR BLACK 87i Dn 110175 3 161 FUEL LINE I 210 Dn 102357 HH Hie HE eu H 24 1 343 amp 188 85 sgg EA DOOR LAHF 552 D SF103043 1UST85 LEVEL 210 DM 110555 2 MAHER RIKER Ia Di doe DOOR LH ELACK G 71 1101659 us 1079 DOOR KH amp BLACH H 1 bn TFN 110168 1 51 af fa fff d a HB 1044024 HOTOR WINDOW RH 365 DA A 110072 SEAL WDO INR RH Ba A W Tia 106043 ee eH Et bh 88 3 4 IUGA CLAMP U BOLT 150 Dn mem 1085 D FASTENER VELCRO B7 4 DA S3 10384 HON NENN q FLATE GAS STRUT RH B40 Dn 10846547 196501 PLATE GAS STRUT LH BAL DM ESSA 10868 e d ddeL L EMER HOOUD RERLEADR go O 106548 EXT 8 BLK 874 DM 110172 Iib d dy ARM EAT ASSY LH BLK 875 DA 110173 L6 A4 SHOCK TTAHAENT 1 BE DB 1li5629 HAZAI HEAL EX DR HDL LH 365 pn 18444 1571 SUFPOR BUFFER D 108721 MENS ESL E pat Dee i BL pex M4 b 1 17 TRIM FAD GA SREST EXT
45. Federal 5 years 50 000 miles Emission Performance Federal 24 months 24 000 miles Tires Refer to Tire Warranties 1 Statement Sound System Refer to Sound System Warranties Statem it Batteries original equipment See Battery Warranty information in the DMC Folder Refer to the emission parts list in the DMC Emission Warranty Statement Hj Sy toU eg cu ss q 1 13 03 The f2llowing warrantable repairs require prior authorization items prior inspection will also be required as follows MAJOR UNITS BODY PRIOR INSPECTION REQUIRED Any warrantable repair or replace ment that requires Parts Any single part with a Dealer net price of more than 500 00 Labor Labor time of 20 hours or more Combined The total claim value exceeds 51500 00 Engine complete Short block Transaxle complete Chassis frame Any sheet metal work X Door replacement x Any paint repair x Glass replacement Trim amp Carpets x Upholstery x prior inspection requirement may be waived Page 3 Bulletin SW 01 5 8 For some PRIOR AUTHORIZATION REQUIRED __ om P G pS w oS SA X If replaced and defect can still be verified after the replacement the Page 10 Bullerin SW 01 6 81 Procedures To obtain an authorization contact your DMC District Manager who will give you an authorization number This number
46. Fm eee DE LOREAN MOTOR COMPANY CATEGORY ATTENTION SUBJECT zal arm ka d D BULLETIN NUMBER PO 04 10 81 ORGANIZATION PARTS MANAGER DMC FREIGHT AND TRANSPORTATION POLICY Freight Terms FOB Irvine California 1 Routing Insurance Claims q 32 zi FE UPS Claims 6 ru AT VES LF 11 transportation costs by DMC and charged back as service charge on the applicable invoice BF ee mnm Sc ot Unless specifically stated By the dealer when ordered all parts orders will shipped via the most efficient T ast 5 p nsive mode to accomodate the dealer de defies requirements Carriers will be determined by DMC Traffic Department unless otierwi de Ube Cified All parts shipments will H CBvered by transit insurance at dealer net value All transportation loss and damage claims are the responsibility of the dealer see Steps for Effective Claim Recovery with the exception of claims against United Parcel Service UPS Claims against UPS are to be submitted to the DMC Traffic Department within seven days of delivery or after a reasonable of time for delivery when lost Loss DMC Traffic Department will have the shipal nt traced via UPS and if lost credit the dealer at invoice cost Aes t Py sa Damage The dealer will notify the local UPS off
47. LABOR RATE APPLICATIONS OPTION B SERVICE TRANSACTION GINERAL SERVICE TRANSACTION TECHNICAL REPORT WARBANTY PARTS TAG WARRANL SALSPING LABELS POL DEALER CERTITICATE FORM MALISTEMNANCI eed haan y Pee WARRANTY STATEMENT VEHI ZZ WABRANT I STATEMENT TIRES WARRANTY ZTATEMENT RADIO JWHIER S MANUAL censUMER INFORMATION JWazz s MANUAL VALET OWNER CHANGES OF ADDRESS CARD DEALER LIST M A NU ALS SUSGGZZTED WARRANTY REPAIR TIMES MANUAL SERVICE 2ROCEJURE MANUAL BENDER SERVICZ BULLETINS BINDER SUGGESTED WARRANTY REPAIR TIMES MANUAL BINDER SERVICE PROCEDURES MANUAL ORDER THE ABOVE THROUGH PARTS DEPARTMENT F 200001 F 200002 F 200003 200005 T 200996 r 200007 F 200008 Pe 2000093 2 200001 P 2000058 P 200010 P 200011 2 200012 p 2000i12 F 200010 P2200017 200007 P 200008 P 200014 200015 200016 PACK pa d Fa k pra Heper PLEASE DO WOT ORDER ADDITIONAL LITERATURE UNTIL INITIAL SHIPMENT IS RECEIVED 3 4 1 1 and SERVICE BULLETIN DE LOREAN MOTOR COMPANY NUMBER SO 01 1 82 CATEGORY ORGANIZATIONAL ATTENTION ALL DEALERS SERVICE MANAGERS SUBJECT SERVICE BULLETINS Attached please find four Table of Contents for the four Service Bulletin categories Organization Technical Warranty and Safety Campaign Please refer
48. LOREAN MOTOR COMPANY P MANUALS Service Procedures Manual Contains procedures and policies for transportation damage warranty claims etc This manual is currently in the printing process and will be available in approx m imately four weeks Succested Warranty Repair Times Manual Contains labor operations e and time allowances and coding for components and failures This manual is still in process with a final print version expected to be available in September October of 1981 An interim version of this manual will precede the final version and will be available in approximately four weeks Technical Service Manual Contains repair procedures This manual is still in process with an anticipated issuance in sections starting August 1981 Sincerely gt autz Feuerabendt Technical Service Manager yy 1 7 4 3 7773 1 M g SERVICE BULLETIN DE LOREAN MOTOR COMPANY NUMBER 50 04 6 81 CATEGORY ORGANIZATION ATTENTION ALL DEALERS SERVICE MANAGERS SUBJECT JMC LABOR REIMBURSEMENT RATE T E Enclosed rlease Zind the return copy of your dealership s Application for Labor Reimbursement Rate with the approved rate and it s effective gate shown in the lower part of the form Please update your records and inform all personnel concerned accordingly Sincere Feuerabendt Technical Service Man
49. MANAGERS SUBJECT GEARSHIFT ACTION SERVICE BULL ETIN 10 81 In che event of stiff gearshift action carry out the following checks 1 Raise vehicle and release boch gear linkage control rods from bell crank through access opening on underside of frame 2 Check that the bell crank pivots Freely If not release pivot bolt and remove bell crank 3 Check that upper end of the bell crank pivot bush has a 0 8mm deep 45 chamfer to accommodate bolt head radius 4 Check that the pivot bush s total length does not exceed 16 0mm 5 If necessary modify the bush to obtain conditions as specified under 3 4 5 Lubricate all pivot points with multi purpose lithium based grease and refit bell crank and pivot bolt with two Bmm washers 5 10032 between bell crank and frame brace Torque pivot bolt to 22Nm 16 ft lb and check that the bell crank pivots freely Refit gearshift control rods ut Feueraber dt Technical Service Manager LF mc Issued 10 26 81 ll SERVICE BULLETIN LOREAN MOTOR COMPANY NUMBER ST 20 10 81 E um CATEGORY TECHNICAL m ALL DEALERS SERVICE MANAGERS SUBJECT OBSTRUCTION OF FOOTWELL VENTS E In tne event of poor heater air conditioning output from the foctwell vents check the following points 1 Ensure that the driver s side footwell vent is not obstructed di by eicher the tunnel carpet or the main wiring harness
50. Maine New York Virginia Maryland Pennsylvania West Virginia Massachusetts When Calling Ask for the Area Technical Specialist Southern Area De Lorean Motor Company 8601 Dunwoody Place Suite 330 Atlanta GA 30338 404 993 7942 as of November 2 1 800 241 3154 Alabama Louisiana South Carolina Arkansas Mississippi Tennessee Florida North Carolina Texas Except El Paso Georgia Oklahoma a When Calling Ask for the Area Technical Specialist Central Area De Lorean Motor Company 2237 Elliott Avenue Troy Michigan 48084 313 585 6396 Illinois Michigan North Dakota indiana Minnesota Ohio Iowa Missouri South Dakota Kansas Nebraska Wisconsin Kentucky oy m Tasa masa zaman Alaska When Calling Ask for the Area Technical Specialist De Lorean Motor Company 2055 5 E Main Street Irvine CA 92714 714 549 4772 Idaho Utah Arizona Montana Washington California Nevada Wyoming Colorado New Mexico Texas El Paso Only Hawaii Oregon hai i m o 4A o POLL aL dad SERVICE BULLETIN DELOREAN MOTOR COMPANY NUMBER SO 12 11 81 CATEGORY ORGANIZATION ATTENTION ALL DMC DEALERS SERVICE MANAGERS SUBJECT TECHNICAL REPORT FORM The format tor Technical Reporting as shown in the Service Procedures Manual Section 4 Subsection 02 has been changed ts
51. Section 6 Subsection 5 Group 0 DE LOREAN MOTOR CO National Parts Manager 9 29 81 EC aA 2 i Fox m PARTS BULLET N resi DE LOREAN MOTOR COMPANY NUMBER PI 02 12 81 CATEGORY PARTS IDENTIFICATION ATTENTION DEALER PARTS MANAGER SUBJECT REPLACEMENT KEYS AND LOCK SETS As of V I N 4188 a change was made to a one key system The door locks now have the same tumbler as the ignition and storage compart mant The key used is the same as the previous ignition key with the molded plastic head Key blanks are available under part num ber 109100 For customers who prefer a lighted key we have a key blank with a light under part number 109100 For earlier door locks V I N un der 4188 a key blank is now available under part number 106244 The above key blanks can be used for copying on any key copy machina Cut keys can be ordered under part numbers C109100 Ignition key with molded head 109100 Ignition key with lighted head c106244 Door key V I N under 4188 When ordering cut keys please submit a separate order specifying the V I N and key code number For your information a key code cutter is available from Curtis industries that will enable you to cut the ignition keys as well as the new door keys by code If you are interested in purchasing this code cutter the model number is Curtis 19815 15W with cam kit number 20053 Contact your local Curtis representative for price and order informatio
52. Sincerely Lutz Fauerabendt Technical Service Manager Please inform all personnel accordingly Over ISSUED 6 24 61 LUGGAGE COMPARTMENT COVER FINISHING MOLDINGS INSTALLATION 1 Raise luggage compartment cover and cover fenders 2 Using a knife or other suitable tool cut the supplied molding material as follows A Two 2 sections 44 inches long B One 1 section 414 inches long One 1 section 114 inches long NOTE Cuts should be 90 square cut Do not stretch material While measuring 3 Apply a thin bead of IM clear Emblem Adhesive 3M Part 08061 into the groove of the cut section of molding material prior to installation With adhesive applied position the molding sections over the folded outer edge of the stainless steel panel and over the outer lip of the cover s plastic inner panel as indicated below in Figure 1 Sections A 44 in Section 411 in Section C 114 in 5 Remove fender covers and close compartment cover CLAIM COMPLETION Complete DMC Service Transaction form LABOR Operation Number FL 000 25 units 15 minutes PARTS Not applicable supplied no charge LINE B 1 Enter 30 LINE B 12 Enter 5 0001 E E SERVICE BULLETIN DE LOREAN MOTOR COMPANY NUMBER ST 02 6 81 T F F RI UE TECHNICAL ATTENTION ALL DEALERS SERVICE MANAGERS ALIBIIECT DOOR KEY INSERTION In order to properly ins
53. and remove both front 109239 Service Bulletin 1 11 91 Page 1 A OOO 1 is provided consisting oT Ball Joints Ball Joints Stabilizer Bar Stabilizer Thin Stabilizer Bar Nut T Stabilizer Bar Bracket 1 m s av rs HA IT abr Li Yu os ao Boa ESM 7 a4 D m n f ah 3 Turn steering wheel to full right hand lock E B bs n ox CAUTION SAFETY SUPPORT LOWER CONTROL ARM BEFORE PERFORMING STEP 4 7 4 Remove Left hand existing ball joint upper and lower retaining nuts and discard Service Bulletin 5 01 11 81 Page 2 5 Install castellated nuts Part No SP 10179 to upper and lower ball joint Torque to SONM 37 ft lbs 5 Using slots in nuts as quide drill 3 3mm hole through the ball joint s threaacd studs 7 Remove metal shavings 8 Insert split pins Part No SP 10340 3mm x 26mm Bend the pin ends lower portion over nut and top portion over ball joint thread 9 Repeat procedure for right hand side upper and lower ball joints REPAIR PROCEDURE STABILIZER BAR MOUNTING BRACKET OCHING TAB WASHER P PART NO 110686 BEND CORNERS OVER BOLT HEAD FIGURE 2 1 Raise hoist to full height 2 Ramove one at a time left and right hand stabilizer bar bracket retaining bolts NOTE DO NOT DISCARD BRACKETS OR FASTENERS 3 Install reinforcement bracket Part No 110678 over the existing bracket 4
54. and secure the relay panel replace the access cover and charge the battery if necessary HEFCRE MODIFICATION WHITL RED FROM LIGNITIOH SHITCHI WHITE PEL LO JUMPER WRITES TELS TO SEUTRAL SAFETY SWITCH A40 GROUND WHITE RED TO STARTER SOLENOID FIGURE 1 wh William Charles Director Service Parts NT WAC ak I amp s a a Ei n wap pu paras LES a p 2 IRTI aghi tI 3s E Lan At 1 E kh AFTER MODITICATICN 14 BROWN JUMPER FAN SPEED CIRCUIT SREARER HITE RED FROM LCXITION SWITCH WHITE YTLLOW NEUTRAL SAFETY SWITCH AND GROUND WHITE RED STARTER SOLENOID FIGURE Z E 1 4 mu q 1 SERVICE BULLETIN DELOREAN MOTOR CARS OF AMERICA NUMBER ST 06 9 82 ISSUED 9 17 82 CATEGORY TECHNICAL ATTENTION ALL DMC DEALERS SERVICE MANAGERS SUBJECT TEMPORARY WIRING MODIFICATION FAN FAIL MODULE Reports have been received that a number of fan fail modules have become defective which renders the engine b cooling fans inoperative Upon preliminary investiga tion a manufacturing defect has been discovered in some modules While further investigations are being conducted with the manufacturer to determine the exact origin of this problem we recommend the vehicle be kept mobile with the use of a link wire assembly if this condition
55. conditicning mode switch fails to operate First check that the vacuum check valve is fitted correctly The black and white plastic valve is Fitted into tne vacuum line between the vacuum reservoir and engine and is to be found towards the left front of the engine compartment When correctly fitted the black side of the valve faces towards the engine Please inform all personnel accordingly Lutz Feuerabendt Technical Service Manager LF imc Issued 10 26 81 SERVICE BULLETIN DE E LOREAN MOTOR COMPANY NUMBER ST 26 11 81 CATEGORY i TECHNICAL ATTENTION ALL DMC DEALERS SERVICE MANAGERS SUBJECT ALTERNATOR As of V I N 4539 DMC venicles will come equipped with a new Motorola Alternator Part No 110101 The previous Alternator Part No 102425 will no longer ba available AS unit However existing stock should be used up on vehicles up to V I N 4539 Lf alternator replacement becomes necessary on vehicles prior to V I N 4539 the alternator mounting and wiring must be modified according to the attached instructions Please inform your personnel accordingly Lutz Feuerabendt Warranty Manager LF mc Attachment Issued 11 24 81 f m s 3 3 D C X Service Bulletin ST 26 11 Attachment Page i MOTOROLA TYPE 90A ALTERNATOR PART NO 110101 Fittin Instructions on Vehicles Prior to V I N 4539
56. d 3 EN SERVICE BULLETIN DE LOREAN MOTOR COMPANY NUMBER ST 16 10 81 CATEGORY TECHNICAL ATTENTION ALL DMC DEALERS SERVICE MANAGERS SUBJECT AUTOMATIC TRANSMISSION ADJUSTMENT AND CHECK PROCEDURES In the event an automatic transmission complaint arises regarding shifting and or operating irregularities perform the following sequence of checks and adjustments Checkine and Addin Automatic Transmission Fluid 1 Ensure that the vehicle is parked on level ground and the parking brake is applied 2 With the selector lever in the P Park position start the engine and run until coolant fans operate Hote A C off 3 Check the fluid level with the transmission selector in the P Park position and the engine running at idle The fluid level on the dipstick should be checked when condition has been met in Step 2 using hot mark on transmission dipstick 4 If additional fluid is necessary add required amount through the automatic transmission dipstick tube to bring the level to the hot fill mark on the dipstick Note Use ATF containing Dextron II Do not over fill Throttle Adjustment l With the engine off have an assistant depress the accelerator pedal fully while observing the throttle plates Make sure the plates open fully Adjust throttle cable if necessary continued Issued 10 26 81 ST 16 10 B1 Microswitch Adjustment l
57. for dealer Service Department use and should be main tained in the Service Department reference file Additional forms literature may be ordered using the appropriate part numbers tnrougn the Parts Department Sincerely Lutz Feuerabendt Technical Service Manager jh Enclosures SERVICE BULLETIN NUMBER S 0O 10 10 81 Pari No m 205914 200015 P 200007 p 200016 P 200008 ISSUED 10 1 81 SERVICE BULLETIN DE LOREAN MOTOR COMPANY NUMBER 0O 11 10 81 CATEGORY ORGANIZATION ATTENTION ALL DMC DEALERS SERVICE MANAGERS REFERENCE SERVICE ASSISTANCE IN THOSE INSTANCES WHERE DE LOREAN DEALERS REQUIRE TECHNICAL ASSISTANCE warranty information requests for training or ether service related matters THE APPROPRIATE DMC AREA OFFICE SHOULD BE CONTACTED The DMC Area staf in addition to the District Managers assigned to dealer contacts in the Areas includes TECHNICAL SPECIALISTS who are assigned to receive service related calls from dealers Your inquiries are to be directed to tha Technical Specialist in your Area Office With this arrangement it will NO LONGER BE NECESSARY FOR DEALERSHIP SERVICE PERSONNEL TO CONTACT THE NATIONAL SERVICE DEPARTMENT IN IRVINE CALIFORNIA The address and phone number of the respective Area Offices are shown on the reverse side Please inform all personnel accordingly Sincerely fez Feverabendt Technical Service Manager LF mc Is
58. hole cut in step 3 to obtain necessary clearance for antenna installation See figure 2 To properly seal this drilled hole coat the inside of the drilled area with Dow Corning Sealastic Sealant Adhesive Also see step Dow Part 732 m Working inside the vehicle and using a hole saw drill 1 hole in the triangular shaped recess area located above both the carpet and body seam of the right kick panel See figure 3 Notice Care should be exercised when drilling to avoid damaging the front fender Caution This hole should be located far enough forward to avoid perforating the exposed door jam area BODY SEAM FIGURE 3 Route the antenna s cable into the fender as illustrated in figure 1 and towards the direction of the hole drilled in the right kick panel Notice Care should be exercised when routing the cable not to trap the cable under the antenna s mounting braces Working inside the vehicle quide the cable through the hole drilled in the kick panel area with an appropriate tool Draw enough cable through the hole to eliminate excessive cable slack inside the fender area Before positioning and securing the antenna assembly on the fender completely fill the drilled antenna hole in the composite underbody with Dow Corning Sealastic Sealant Adhesive Dow Part 732 Obtain locally Rep Wu Sap CE seg Ke 1 Position the antenna s mounting
59. is encountered Use of this link wire assembly will bypass the fan fail warning light function of this system thus leaving the engine temperature gauge as the only means of indicating an engine overheating condition It is important to positively determine that the fan fail module is defective prior to installing this link wire assembly A check should be made on the cooling fans to ensure they have not seized The entire engine cooling fan circuit and components must also be checked for continuity and operation with special attention to all connections Figure 1 IMPORTANT 1 4 Owners must be advised that this temporary modification has been performed the fan fail light is inoperati and that the engine temperature gauge should be routine ly monitored Continued Installation 1 Gain access to the relay panel under the parcel shelf behind the passenger s seat 2 Locate and remove the blue fan fail module as indicatec in Figure 2 3 Firmly install the link wire assembly into the appropriate cavities of the fan fail module plug of the relay panel as indicated in Figure 3 Reimburesement Submit DMC Service Transaction General using Transaction Code 20 Warranty Claim Component Code 37414 Malfunction Code 30 Labor Operation 37403 Labor Time Allowance hr Part Number 113189 Link Wire Assembly Please inform all personnel concerned Atttachment 5 v es a 1
60. of the lower radiator mounting bracket may be pried slightly outward to allow the strengthening bracket to be installed Carefully inspect the weld nuts located in the chassis extension threads to which the stabilizer mount attaching bolts affix for damaged If there is any indication of damaged threads the threads must be replaced by the use of a Helicoil Install 10 mm Helicoil DMC P N SP10534 as per the maufacturer s instructions NOTE Loctite 2 0 must be used when installing the Helicoil and allow at least 40 minutes for the Loctite to cure 1 X CU t E a aa 18 19 Service Bulletin sC 03 1 82 Attachment Page Locate stabilizer bar into lower control arms and position bar to chassis extension Reinstall the stabilizer bar rubber mounts NOTE The rounded side of the mounts should face forward Reposition the original clamp spacers and the supplied stabilizer mount clamps P N 108998 and secure to the chassis extension with the supplied bolt spacers P N 111205 the original lock washers and the supplied bolts P N 111204 after the bolts are coated with Loctite 242 See Figure 2 Torque to 35 mm 20 Et ib CLAMP SPACER Oo RUBBER MOUNT STRENGTHENING BRACKET MOUNT CLAMP BOLT SPACER JE LOCK WASHER CLAMP BOLT d L 8 En 417 FIGURE 2 n MEET we he Reinstall stabilizer bar end washers and coat
61. stabilizer bar end stud threads with Stud N Bearing Mount Loctite or Stud N Bearing Mount Permatext Install supplied nut thinner e P N SP10050 and torque to 60 NM 44 ft lb if 20 21 22 23 24 ES Service Bullet SC 03 1 82 Attachment Pag Recoat remainder of the thread with Stud N Bearing Mount Loctite Stud N Bearing Mount Permatex and install supplied nut thicker P N SP10330 and torque to 90 NM 68 ft lb When performing this step ensure that the thin nut installed in Step 19 does not move Color code of all areas of rework with blue paint upper and lower ball joint nuts both stabilizer bar mountings end stabilizer bar mountings Position and secure front wheels Torque to 80 NM 59 ft lb Lower car on a hoist Raise rear sunshade louver and engine cover For identification purposes apply a blue paint dot to the engine bulkhead approximately two 2 inches to the left of the endine cover stay base Close the engine cover and sunshade louver REIMBURSEMENT INFORMATION Campaign Code RA 0001 Transaction Code 30 Labor Operation Time Allowance Oper No 00511 at 1 1 hr for cars not previously campaigned Oper No 00512 at 1 0 hr for cars having initial campaign RA 0001 PARTS REQUIRED performed 1 complete kit P N 1092639 Kit includes amp pa FO ja gt Part Number castellated nuts SP10877 cotter pins SP10340 streng
62. the richt side Allow front suspension to rest at its full travel Remove the four 4 bolts securing both stabilizer bar mounts to the cnassis extension and discard bolts and lock tabs Remove both stabilizer bar mounts and doubler plates if the vehicle is so equipped and discard Retain both rubber mounts Suacer plates and lock washers for reinstallation NOTE The doubler plates if ecuipped were previously instal ied in Campaign RA 0001 tot P Remove nuts securing the stabilizer bar to each lower control arm and discard Remove the stabilizer bar and end washers Be a E E continued ll 12 13 14 LE Service Bulletin sc 03 1 82 Attachment Pac With a micrometer measure the outside diameter of a threaded end studs on the stabilizer bar Figure 1 Reading must be 12 1 mm 476 inch maximum to 11 7 mm 460 inch minimum NOTE If the reading is below 11 7 mm 460 inch replace the Stabilizer bar with new unit P N 100233 S uis 12 1D0mm MAX 11 700mm MIN FIGURE 1 Clean the stabilizer bar threads Remove the side bolts securing the radiator mounting bracket to chassis extension Position the two 2 supplied strengthening brackets P N 111140 right and P N 111141 left to the front chassis extension The side of the brackets should be positioned under the radiator bracket side tab and loosely attached with the side bolt NOTE The side tab
63. there s no heat or moisture build up Why Sheep Never Get Hot Under The Collar Our plush sheepskin seatcovers are remarkable They absorb moisture 10 times faster than polyurethane foam and 20 times faster than polyester fiber and they evaporate moisture even more rapidly Because the wool fibers are a natural insulator you feel cool in the summer and warm in the winter Quality Craftmanship We begin with selected sheepskin pelts which have been carefully tanned so that the leather is soft and supple and the wool is dense resilient and lustrous Each seatcover is crafted from pelts which have been matched for texture resilience and color These expertly tailored covers are designed to accentuate the styling of the De Lorean seat They fit snugly around the top sides and bottom of the seat Our sheepskin seatcovers will protect your seat from wear but will not hide the unique design of the seat luxurious accessory for the De Lorean Motor Car PURE WOOL mee qum PARTS BULLETIN DELOREAN MOTOR COMPANY NUMBER PI 01 9 81 CATEGORY Parts Identification ATTENTION Parts Manager SUBJECT Production Wheel Change AS running production change a Lighter colored silver wheel was introduced from V I N 001884 Part numbers For the new wheels are as follows Front Wheel Part Number 108701 Rear Wheel Part Number 108702 Please add the above part numbers in your Parts Identification Manual
64. to replace all of this type of nut with new nuts to ensure that no problem will occur All customers are being renotified via the enclosed letter dated 1 21 82 Parts Supply ES A supply of parts determined by the number of vehicles DMC shipped to you is being supplied free of charge for arrival by January 27 1982 V I N Listing listing of vehicles assigned to your dealership for repair and follow up showing V I N owners names and addresses is attached William A Charles Director Service Parts WAC jh Attachments Enclosures ISSUED 1 22 82 ME w A T un 10 Services Gul SCc 03 1 82 Attachment P3 FRONT SUSPENSION MODIFICATION Raise the car on a hoist and remove both front wheels Turn the steering wheel to the full right ston control arms with Floor stands ACTION Support the Lower r t Steb 3 before 7i remove the upper and lower ball ckle retaining nuts and discard aie Ld a O ia eG blue castellatec nuts P N 5210877 1 joints orgue to 58 NM 37 Et Yb oT bed ower ball joints installed on the vehicle have holes drilled in their threaded studs mm m n B LIT r1 in the castellated nuts as al quide drill a 1 2 he ball joinctcs threaded studs Remove all metal T Install the supplied cotter pins P N SP10340 3 mm x 26 mm Repeat this procedure
65. to a skin pack 6 Part number 103500 Gasket Kit A t was skin packed two 2 gasket kits in one skin Pack We apologize for this error This is now corrected and a skin Pack will include one 1 gasket kit over issued 8 10 81 7 Part numbers 102249 and 102256 Rocker Cover Gaskets LH and RH are priced 3 09 each and 53 28 each respectively Sut sold in multiples of five 5 to skin pack 8 Part number 100545 Windshield Washer Pump Reservoir Assemply was delivered with part number 106087 Tray Windsnield Washer Reservoir by mistake Mark the Tray 106087 and keep with our compliments please use Request for Return and Credit Form and send together with above parts 103245 and 100407 when being returned for credit Prior authorization in chis case is nort necessary Nacional Parts Manager LRM cC Issued B 10 B1 704 C UU UN C UY CUN a m US id DE LOREAN MOTOR COMPANY NUMBER SERVICE BULLETIN CATEGORY ORGANIZATION ATTENTION ALL DMC DEALERS SERVICE MANAGERS SUBJECT SERVICE VEHISCLE LITERATURE AND FORMS Attached please find an updated list of the current service and vehicle literature Please mark Service Bulletin ST 98 7 81 and its attachment Superseded by SO 0B B B1 During the next few weeks all DMC dealers will receive automatically and free of charge the following P 200007 SUGGESTED WARRANTY REPAIR TIMES MANUAL F 200008 SERVICE PROCEDURE MA
66. to your Service Bulletin binder and check to ensure that you have received all of the bulletins listed on the respective Table of Contents If you do not have a complete package please contact Judy Haines in the National Training Office to order the bulletins that you are missing You may then place each Table of Contents at the beginning of each category for your easy reference They will be updated periodically for your convenience Doyle J Potter National Service Training Parts Manager DJP mtc Attachments Issued 1 14 82 SERVICE BULLETIN DE LOREAN MOTOR COMPANY NUMBER SO 01 6 81 CATEGORY ORGANISATION ATTENTION DEALER SERVICE MANAGER SUBJECT SERVICE INFORMATION SYSTEM In order to fill the information needs cf DMC dealers De Lorean Motor Company will employ the following system for dissemination of service information that equally applies to all dealers BULLETIN CATEGORIES IDENTIFICATION COLOR Service Organization 50 No Me Year Tan Service Technical ST Wo Mo Year Yellow Service Warranty SW No Mo Year Blue BD ORGAHIZATION contains general administrative items as they apply to service ST TECHNICAL Contains items of technical nature SW WARRANTY Contains warranty or service transaction matters FILING Each category is filed in a standard three ring binder 3 4 with twelve dividers one for each month caezabendt Technical Service Manager ISSUED 6 18 81
67. we receive them Please inform all personnel concerned accordingly Sincerely Z Lutz Feuerabendt Technical Service Manaqer LF dg attachment ISSUED 9 2 81 BULLETIN ST 131 9 81 PROCEDURES REPAIRS 1 Di stortions Facias must be installed tension free If necessary the mounting points surfaces of the body or facias must be reworked Heavv Damages Multiple or large tears or torn out pieces require the replacement of the facia Cracks Tears Scratches Gouges Cracks Tears Can be repaired by bonding using 3M 8101 construction glue p Minor Scratches Gouges Involving the surface paint coat only can be repaired as follows Using 400 paper wet color sand until scratch is removed If necessary to provide a good painting surface spray and sand the area using the color coat material See Refinishing c Major Scratches Gouges Using coarse sandpaper prepare the area to be repaired The area must also be free of oil grease Build up material as necessary using 3M BlOl construction glue If a layered build up is required allow approximately one hour between applications Wet sand the repaired area starting with 200 sandpaper and then with 400 600 sandpaper to obtain a smooth surface If necessary to provide a good painting surface spray and sand the area using the color coat material See Refinishing Continued F 7 1
68. 0 gt TRIM PAD amp rto cs 108186 PAD Es ex 870 oa ERR 108187 KNEE PAD OTR 870 Ds 108592 108188 PAD RH 890 DM ere 108270 amp MOTOR COOLING 367 DM 108327 COVER CONSOLE BLK 870 DM aaa 108521 CLAMP EXHAUST 150 DM 108233 108940 CLIP DR LOCK COM 108002 ESAN SP10817 NUT 5 a 109134 POP RIVET COM DM SP10633 CASTLE NUT B JOINT 510 BM SP10 2 aap HOSE 130 aM us E CES ra mes SCREW 5 12 coma ete s SP10440 C1 HOOU RZXIRTL Wena Ol ntu TION IMANE 1 GST JMS ATO Asa HA JHI ATO TANS AO MIAT a vue BY AQ LES Mi T TMA OF nOTAVRHIT I ARX 004 ET 8 aig Touts muq 930427 ymo Ta 2 PE AT 3 UO Mm um Bu Ier s 05 TO L da i i L Br u ST HF El _AOTOM L apa 2 980350 r i ro DITZ acrorr d AI ZAH 9 BES IGO ILA t eTc ige GQAIVIATRA FTI Bah STATIS sa 2580 COE BAD STAJI ue m 50292 UF EDATIA A We E 7 28580 OMIIDOHOC JARS TU Ir 985201 LAR JATE 197801 CILE meios ASEOL WE WEM SAPS erep ROSBOI b gait ETAJ y Ban La BBL CI ENED ots ISIN OAT EL evi OI yaa ppp RF uw le TP pe A a PARTS BULLETIN DELOREAN MOTOR CARS OF AMERICA v NUMBER PS 02 7 82 Owen o De Lorean
69. 0 and 851 Front Facia part number 110122 part number 110123 Earlier facias will be made available under old numbers For repair of facias see Service Bulletin 5 13 9 81 and forth coming Service Bulletin regarding paint codes for new facias From V I N 5930 New exterior rear view mirrors Catalog group 363 Mirror LH part number 110419 Mirror RH part number 110418 Earlier mirrors will be mada available under old numbers From V I N 3200 New nonlocking gas cap Catalog number 240 Gas cap part number 110129 DE LORERN MOTOR COMPANY National Parts Manager ISSUED 12 4 81 mc PARTS BULLETIN UE LOREAN MOTOR COMPANY NUMBER 01 82 CATEGORY PARTS IDENTIFICATION ATTENTION PARTS MANAGER SUBJECT FLANGE DRIVESHAFT As of V I N 2679 a change was made that affects the driveshaft flange part number 100171 catalog group 4 7 0 figure position 2 PART NUMBER DESCRIPTION REMARKS 100171 Flange Driveshaft to V I N 2679 110539 Flange Driveshaft fr V I N 2680 This change will be reflected in the next printing of the Parts Identification Manual National Parts Manager LRM mpsq Issued 1 8 82 E F s a nIoasss RE trm ame DELOREAN MOTOR ve NUMBER PI 02 1 82 PARTS BULLETIN CATEGORY PARTS IDENTIFICATION ATTENTION PARTS MANAGER SUBJECT ALTERNATOR As of V I N 4539 a new alternator was introduced This new alterna
70. 22 82 E_ letin ST 34 1 82 Attachment Page 1 of 3 Wheel Alignment l Check front wheels for rim run out Maximum tolerance is 406 mm 016 inch 2 Check tire pressures See specifications 3 Check and ensure no abnormal wear in steering joints suspension 4 Place vehicle on flat surface 5 Check and if necessary adjust setting height 140 mm 5 5 inches Figure 1 This measurement must be taken from the center of the front crossmember NOTE It may be necessary to lift the front of the vehicle or load the luggage compartment to obtain the specified setting height FIGURE 1 6 Proceed with wheel alignment per the directions of the manufacturer of the alignment equipment used NOTE Where equipment directions indicate to jounce the suspension substitute with check and ensure specified setting height is maintained Alignment Specifications Front Toe In 3 mm 0 12 inch p r wheel Caster Angle 3 1 2 to 4 positive non adjustable Camber Angle 0 to 1 2 Negative King Pin Inclination 6 1 2 O non adjustable NOTE caster camber and king pin inclination do not fall within the specified tolerances check suspension components for damage Bulletin 5ST 34 1 82 Attachment Page 3 of 3 Alignment Specifications Rear Toe In 3 mm 0 12 inch per wheel Camber 1 4 to 3 4 negative and non adjustable NOTE If camber specifications do not fall within the specified tolerance check for d
71. 807 SP10024 5 10031 104002 102461 5210225 5 10016 5 10252 5 10031 105428 110184 5210473 110080 SEAL BOLT M6 SPRING WASHER M6 WASHER M6 PANEL CLOSE OUT DESCRIPTION BOLT M6 NUT 6 NYLOC WASHER M6 FITTING SHIFTER END na BOLT M6 SHAFT PIVOT SPACER PAD SEALING l ok Fa h ds p b A Bd wasa E F 8 I Fi ro mai i cni FROM VIN FROM VIN 4837 AUTO SHIFT LINKAGE CQNZD UP TO VIN 4836 FROM VIN 4837 4837 ke Ek 4 6 0 2 10 62 PARTS IDENTIFICATION MANUAL a DELOREAN MOTOR CARS OF AMERICA Division of DeLorean Motor Company wor 4 TRANSMISSION AUTOrSHIFT LtMKASE 3 AID HIT O VIRGO LI BE o oa L DENTES s asi tins adim mdi o i B e 2 jXA v SECTION SUBSECTION 0 GROUP ial uu JA E T E e 3 e SUBSECTION 7 GROUP Ope Also refer to bulletins indicated PART NUMBER SP10080 100171 100169 SP10013 SP10036 100919 108545 100973 SP10053 100255 101040 105117 101721 108514 Pin Flange Driveshaft Driveshaft Inter Bolt M10 X 60 Washer M10 Lock Plate D Sft Rear Outbrd D Snaft Bearing D Shaft Otr Clip RR Hub Flinger Rear Hub Hub Rear Wheeistud Cone Hub Retainer Nut
72. B D 110171 R i IRIM PAD RA REST EXT 874 D 1101 7f e Lite NEF Pal IMRI BZD DA amp LD AJ 83 EET J OL MEE Fob OTR 370 DA 108594 UB188 KNEE FAD RH 570 DM 108590 xi ES AUN de 1400415 COVER LGN COIL 470 D gt r PEARES lt BAZ DA 1191 N a sob LZ MT ee Z u TY ud PARTS BULLETIN bt LOREAN MOTOR COMPANY NUMBER PS 01 1 82 i e arig CATEGORY PARTS SUPERSESSIONS 1880 ATTENTION PARTS MANAGER UT m cp MH AE A fini SUBJECT CURRENT SUPERSESSIONS EY MIT Qu pus ole Abk UBL L i T 22 S Mey ERA gne a uy ago fcn RW The enclosed listing contains AMM Barts supersessions to A date YAP MUTAH AQAR te i Seats M part numbers with indicate the parts super sessions that have been re ee orevious issue date of 12 7 81 SEO 4 hti 8721 JA dh your records T Please make corresponding adjusts m i ef Pe ft h L 3 i itd poss nds RUB Bul aimi y 2 E Li j onde e x piso o RE E ntin Fed abl ee DESBDI MES ER zb i PR ies 4 31264 Me Eyi eee t Attachment mpb idu 15 1 aao x a e e ioil NIA gt GRATII o4 1x NAA PRAN iiA ULOTMMAS IH CUORE Lie o 81 2 q
73. D CARPET STORAGE END FACIA PNL END FACIA PNL HEADLINER DOOR LH HEADLINER DOOR RH TRIM BOARD ASSY CARPET STORAGE LID HANDLE DR PULL HANDLE DR PULL CARPET SHELF CARPET DR SILL CARPET DR SILL CARPET R BRK CARPET BULKHEAD CARPET FLOOR RH CARPET FLOOR LH 101317 Continued PART NUMBERS BLACK 100600 100601 100618 100619 100673 100674 100683 101321 101854 101876 101877 101878 101879 105191 105132 105271 105443 105529 105736 105737 105753 105754 106201 108204 108061 108062 108067 108068 108068 108070 108075 108076 108077 GRAY 110516 110517 109260 109261 110455 110454 110446 110438 110436 110494 110495 110500 110501 110059 110060 109255 110440 110476 110442 110443 110063 110062 110486 109246 110513 110512 110482 110472 110473 110478 110480 110464 110465 Issued 1 12 82 EN um 2 y Ue 3 Sp P 3 33 1 1 om s mox Q 4 TE bes joo cm DESCRIPTION CARPET DOOR A RST RH CARPET DOOR A RST LH CARPET RR ARCH CARPET RR ARCH KNEE PAD RH KNEE PAD CTR KNEE PAD LH STRAP DOOR PULL TRIM DOOR RH 105690 TRIM DOOR LH 105689 ARM EXT ASSY RH 106648 amp 100678 ARM EXT ASSY LH 106649 amp 100677 TRIM PNL DR 101880 TRIM PNL DR 101881 k ia a ma Wh i 1 T i EE T ai lat acd Bp E i ert i Ig 1 E 3 a Oy SUM pr t zc TE q Y i ki
74. D WIPE iTO JONT Pama on OVER gt 3 HEADLIHING THIM MATERIAL TO BE CUT BACK AS FAR AS POSSISLE SERVICE BULLETIN DE LOREAN MOTOR COMPANY NUMBER ST 34 12 81 CATEGORY 2 TECHNICAL ATTENTION ALL DMC DEALERS SERVICE MANAGERS SUBJECT SUSPENSION ALIGNMENT FRONT AND REAR Attached to this bulletin are the alignment checking and secting procedures for De Lorean front and rear suspensions cp It 1S important to note that the vehicle setting height must be attained prior to checking or adjusting the suspension Please inform all personnel concerned le d Ginto Willlam Charles Director Service Parts WAC mtc Attachment ee ae I 3 1 Issued 12 21 81 j 3 1 i 13 myy Fe to 00 3 Es 3 1 SERVICE BULLETIN COMPANY NUMBER 3ST 34 1 82 Revised to replace ST 34 12 81 CATEGORY TECHNICAL ATTENTION ALL DEALERS SERVICE MANAGERS SUBJECT SUSPENSION ALIGNHENT FRONT AND REAR This bulletin supersedes Bulletin No ST 34 12 81 Attached to this bulletin are the alignment checking and setting procedures for the De Lorean front and rear suspensions It is important to note that the vehicle setting height must be attained prior to checking or adjusting the suspension Please inform all personnel concerned Doyle J Potter National Service Parts Traininq Manaaer DJP mtce Attachment Issued 1
75. E AUTO QUADRANT DECAL PLATE PLATE QUADRANT LO CLIP SPRING HOUSING SHIFTER BALL DETENT SPRING WASHER RUBBER PIVOT PIN RETAINING BOOT CLOSE OUT ROD SHIFT WASHER BUSH CLIP RETAINING ROD FRONT SHIFT SLEEVE BUSH BUSH WASHER MB PIVOT NUT NYLOC BOLT PIVOT WASHER M10 CABLE SHIFT SUPPORT BRACKET CABLE KJ M t de PRR i i E S i t e UP TO VIN 4836 FROM VIN 4837 UP TO VIN 4836 FIG PART NUMBER DESCRIPTION KIT 1 SPLOLOG NUT MS 1 2 SP10117 WASHER M5 m 3 101 27 BRACKET COVER UP TO VIN 4836 110107 BRACKET COVER FROM VIN 4837 4 101318 COVER SHIFTER LOWER UP TO VIN 4836 110106 COVER SHIFTER LOWER FROM VIN 4837 5 SP10114 SCREW 5 101399 LEVER A T SHIFTER UP TO VIN 4836 110095 LEVER A T SHIFTER FROM VIN 4837 m 7 1083039 PAWL RING UP TO VIN 4836 8 SP10768 BOLT M4 UP TO VIN 4836 3 101920 BUSH 10 101919 SPRING 11 100557 COVER SHIFTER UPPER PARTS IDENTIFICATION MANUAI DF LOREAN MOTOR CARS OF AMERICA l ivisign of DeLorean Motor Comnany 4 0 0 2 10 82 TRANSMISSION L Z WHEE M2KART SECTION AUTO SHIFT LINKAGE SE ADM ATUA 4 SUBSECTION cre yp 9 o Grou LI a ee gee a 4 6 0 ANSMISSION iG 41 44 PART NUMBER SP10
76. EALERS SUBJECT DEALER COLLATERAL MATERIAL We have now received all the collateral pieces to compli the dealers initial inventory or our De Lorean Promoti Package Every De Lorean dealer will be receiving the following items ESTIMATED ITEM UANTITY SHIPPING DATS 1 24 Page Catalogue 100 July 2nd 2 Catalogue Saver 250 Shipped 3 Showroom Poster l Shipped 4 Window Banner 1 July Sth 5 Salesman s Information 10 z July loth Guide 6 Dealer Ad Kit 1 i July 15h Some of you have received part of your collateral package and we know from your comments that you ara pleised As a matter of information our 24 Page Catalogue has been nominated for an award by the PRINTERS INSTITUTE OF AMERICA PIA For your added convenience this Promotional has automatically billed to your parts account in the amount 400 Should you have any questions recarding your ini iai inventory of collateral material please fee rs ing our office In the event You wish to increase your invencory af UD d materials you may order same on our new order forme 2e 1 to you next week Please discard vour present order fo0 73 North American Operations 2055 SE Main Street Irvine California 92714 714 549 4777 1 773 EM 8 F 7d F 3 EE DELOREAN MOTOR COMPANY TO DE LOREAN DEALERS ATTN SUBJECT Parts Managers Prelimin
77. ECTOR 16 WAY P C CONNECTOR 12 WAY SPLICE on ak CONNECTOR 4 54 6 58 4 5 sme B 5E 3 5E aie SYMBOL KEY AND LOCATION LEDC tSo 4A t 2 72 24 A AL E 3 ay s ceux my Cx Ux UM t nup e 03 1 1 DE LOREAN MOTOR COMPANY SERVICE BULLETIN NUMBER ST 07 7 81 CATEGORY TECHNICAL ATTENTION ALL DMC DEALERS SERVICE MANAGERS SUBJECT FRINGE AREA RADIO RECEPTION SERVICE ACTION SA 0002 In zertain geographical areas such as valleys high buildings distances from stations etc radio reception of selected stations may be impeded To improve radio reception in such areas an outside fender mounted antenna DMC Part A5000001 may be installed by following the attached instructions To those De Lorean owners who live or travel in these areas the above antenna and its installation may be offered free of charge For reimbursement instructions refer to the attachments NOTE The antenna installation should not be performed without the De Lorean owner s permission Please inform all personnel concerned Sincerely Lutz Feuerabendt Technical Service Manager Attachments ISSUED 7 21 81 SERVICE BULLETIN NUMBER ST 08 7 81 CATEGORY TECHNICAL ATTENTION ALL DMC DEALERS SERVICE MANAGERS SUBJECT DMC FORMS AND VEHICLE LITERATURE Attached to this bulletin is a list of the various Service Department forms and vehicle literature along with their o
78. ERMAL TRIP VACUUM SOLENOID THERMAL TIME IDLESPEED REGULATOR THERMAL THROTTLE ENRICHMENT THROTTLE ENRICHMENT MICRO SWITCH IDLESPEED REGULATOR MICRO SWITCH i IDLESPEED REGULATOR MICRO SWITCH ENGINE DIAGNOSTIC PLUG AUTO TRANSMISSION UNIT KICK DOWN MICRO SWITCH MANUAL TRANSMISSION UNIT REVERSE LIGHT SWITCH FUEL PUMP FUEL TANK SENDER UNIT OIL WARNING LAMP SENDER OIL PRESSURE GAUGE SENDER K E 190 9 5F 191 FAIL MODULE 7 5 192 FAM FAIL TELLTALE 10 7 5 193 COOLING FAN THERMAL TRIP 5 10H 194 COOLING FAN MOTOR 11 10 5H 200 AIR CONDITIONING COMPRESSOR 10H B 5H 201 AIR CONDITIONING 9 5H MOTOR 8 51 B 5H 202 FAN SPEED THERMAL TRIP BI 4 56 215 WIPER MOTOR 10 56 4 21 WIHDSHIELD WASHER PUMP 106 5 50 217 INTERMITTENT WIPE CONTROL 9 56 9D 230 HORNS 9 50 231 REAR DEFOOGER gE 10 50 232 MIRROR HEATER IF FITTED 10 50 B 5c 234 WINDOW LIFT MOTOR B SE 7 5D 236 DIGITAL CLOCK TI 7 5P 239 RADIO 71 242 DOOR LOCK SOLENOID 11I 243 DOOR LOCK TELLTALE BH B 51 245 BUZZER LOGIC BOX jc 249 MIRROR LH 11E 8 51 250 MIRROR RH 11 252 CIGAR LIGHTER I 255 FUSEBOX amp 5E 11A 270 TACHOMETER 3C Lic 271 SPEEDOMETER 2 5 272 VOLTMETER 2c 10 273 OIL PRESSURE GAUGE 3 5C 11A 215 TEMPERATURE GAUGE 2c 10 58 a COLOR CODE 8 7 7 5 B BLACK P PURPLE 6 5A G GREEN RED LG LIGHT GREEN U BLUE N BROWS W WHITE ORANGE YELLOM um P C B CONN
79. ETIN NUMBER 05 12 81 ori F CATEGORY ORGANIZATION ATTENTION DEALER SERVICE PARTS MANAGERS SUBJECT COMMUNICATIONS PARTS ORDERING As a follow up to previsusiy anandin ed parts ordering routines we need to emphasize that the publicized phone numbers are for parts ordering orily gps ang a ALD d Watts 300 854 18312e3 7 8 Watts 800 432 3545 uiisesitizQ8 Regular 714 966 1831 nortzosqunl seu These phone lines cannot be used fom tfansfering calls to any other department within De Lorean Motor Company 00 4 HE i Phone calls regarding matters other than parts ordering should be directed to the respective area office using the following phone numbers National and Western area office 714 549 4772 Eastern area office 201 231 0772 Central area office 313 585 6396 southern area office 404 993 7942 We appreciate your cooperation in this matter JOR COMPANY Eris ue f 4 DE 2 p i MES Leif R Montin r 3 gM 8 Parts Manager issued 12 7 81 DELOREAN MOTOR COMPANY v NUMBER PO 05 12 81 Re Issue CATEGORY ORGANIZATION ATTENTION DEALER SERVICE PARTS MANAGERS SUBJECT COMMUNICATIONS PARTS ORDERING As a follow up to previously announced parts ordering routines f6 emphasize that the publicized phone numbers are for parts ordering only L 07453 na
80. Follow label instructions and i 4 necessary dry times The use of the clear will provide the ultimate in gloss and long term durability sc For further information on the individual products please contact our area representative Mr Ramiro Fernandez or me A R Cooper Technical Manager sv ACE 1 1 Bulletin St 02 2 82 Attachment Page 3 DuPont Refinish System For DeLorean Motor Company Followins aru che recommended procedures for refinishing with DuPont s polyurethane enamel As cectain components of the products resresent hnea3 L5 hazard included are safety precautions and procedures Equismenc chosen should meet OSHA and MESA standards 133 TF Sy w s E w 4 a 1 C 3 2 S Metal Conditioner oG CAUSES IRRITATION Concains phosphoric acid Avoid contact Win skin and eves Avoid prolonged or repeated breathing of vapor Wash thoroughly after handling In case of contact immediacely Flush eyes with plenty of water for ac least 15 minutes call a physician Flush skin with water To avoid skin contact the use of rubber gloves is suggcsted 227 3 Steel Conversion Coating Safer DANCER STRONG OXIDIZER CONTACT WITH OTHER MATERIAL MAY CAUSE FIRE HARMFUL IF SWALLOWED CAUSES IRRITATION Contains phosphoric acid and bromaces Keep from with clothing and oth
81. IES ov 907 UC IDENTIFICATION das MED iea PARTS ACCESSORIES PA EE P No Mo Year Contains information about accessories and optional equipment PARTS IDENTIFICATICN G sP Ho Mo Year Contains information of a technical nature usually cover letters for Parts identification Manual updates PARTS MISCELLANEOUS PM PM No Mo Year Contains information of a general nature PARTS ORGANIZATION PO No Mo Year Contains parts policies and procedures PARTS PRICING PP No Mo Year Contains information and updates of parts prices 1 PARTS SUPERSESSIONS PS PS No Year Contains information of parts supersessions All Parts Bulletins will be issued on green colored paper Parts Bulletin Binder will be sent to you when availaple the meantime please use your Parts and Accessories Pricing Guide Binder Issued 7 2 81 E a amor mr AAA PARTS BULLETIN DE LOREAN MOTOR COMPANY NUMBER PO 02 9 81 CATEGORY Organization ATTENTION Parts Managers SUBJECT Parts Ordering Procedures Until such time as the volume of parts ordered governs a change in ordering procedures we will attempt to process orders for immediate or following riz day shipment Type of Orders Until further notice Parts Orders are classified as Emergency Order or Non Emergency Order Emergency Order Emergency Orders received by 1 00 P M Pacific Sta
82. LERS SERVICE MANAGERS SUBJECT SERVICE TRANSACTION CODES d Tne Service Transaction Codes listed below must be used when completing DMC Service Transaction Forms The properly selected code must be entered on Line B 1 Transaction Code of the Service Transaction form CODE DESCRIPTION 20 Warranty Claim vehicle 31 Special Claim transporcation damage 32 Special Claim pre delivery inspection 33 Special Claim free maintenance A detailed description of the above coding information will be published w in the forthcoming Service Procedures Manual addition refer to Service Bulletins S0 03 6 81 and SW 01 6 8l Please inform all personnel concerned accordingly Lutz Feuerabendt Technical Service Manager ISSUED 6 24 81 SERVICE BULLETIN DE LOREAN i 1 i MOTOR CONIPANY NUMBER SW 03 8 81 CATEGORY WARRANTY ATTENTION ALL DEALERS SERVICE MANAGERS SUBJECT STATUS REPORT SERVICE TRANESCTIONS Attached please find the STATUS REPORT W 312 1 for DMC service transactions If applicable this report may consist of three parts and will be issued by DMC on a weekly basis PART 1 STATUS Contains all service transactions of a dealer processed during that week their status disposition and if applicable amounts claimed and credited PART 2 REQUESTS Contains all service transactions for which DMC requests correction additional information documentat
83. LOPE PARIS LJENTIFICATION SEAL PARTO LIZELNI TICATION PARTS amp ACCESSORIES PRICING GUIDE BINDER PARIS amp ACCZSSURLIES PRICIN AIZDER PARIS BULLETIN PART 1104001 P1104002 P1104003 P1105010 P1i105011 P1105020 P1105021 P1106030 PACK r2 in Ea E DMC SALES PUBLICATIONS PUBLICATION PART NO PACK QTY PROMOTIONAL MATERIAL ORDER FORM P6106001 1 PHOTOGRAPH 16 X 20 P6106002 1 BLACK amp WHITE PHOTOS 8 x 10 P6106002 1 BROCHURE LARGE P6106C0 100 MINIBROCHURZ P6106005 250 POSTER P6106020 1 BANNER PE106022 1 FACTS BOOK P6106030 10 AD KIT P6106100 1 7 1 3 1 1 6 239 T WS TUN BOSE T 1 Number ST 01 6 B81 ST 02 6 81 ST 03 7 81 ST 04 7 81 ST 05 7 81 ST 06 7 81 ST 07 7 81 ST 08 7 81 ST 09 7 81 ST 10 8 81 ST 11 8 81 ST 12 9 81 5T 13 9 81 ST 14 9 81 ST 15 10 81 ST 16 10 81 ST 17 10 81 5T 18 10 81 ST 19 10 81 8T 20 10 81 ST 21 10 81 5T 22 10 81 ST 23 10 81 ST 24 10 81 TABLE OF CONTENTS SERVICE BULLETINS TECHNICAL Title Luggage Compartment Cover Finishing Moldings Service Action SA 0001 Door Key Insertion Steering Rack and Pinion Assembly Servicing Front License Plate Bracket Installation Radio Face Plate Distortion 1981 De Lorean Wiring Diagram and Legend Fringe Area Radio Reception Service Action 5A 0002 DMC Forms and Vehicle Lit
84. MPARTMENT LAMP ENGINE COMPARTMENT LAME SWITCH LUGGAGE COMPARTMENT LAMP LUGGAGE COMPARTMENT LAMP SWITCH FRONT INTERIOR LAMP REAR INTERIOR LAMP INTERIOR LAMP DELAY UNIT GLOVE COMPARTMENT LAMP GLOVE COMPARTMENT LAMP SWITCH RH DOOR LAMPS LH DOOR LAMPS RH DOOR SWITCH LH DOOR SWITCH LOCATION 2 9 44 AI 31 31 4 51 5 5I 4 51 6 51 GEAR SELECTOR ILLUMINATION 6 56 CIGAR LIGHTER ILLUMINATION 6I AIR CONDITIONING PANEL ILLUMINATION REAR DEFOGGER SWITCH ILLUMINATION AIR CONDITIONING PANEL ILLUMINATION RELAY RESISTOR REAR DEFOGGER TIMER RELAY IGHITION RESISTOR IM LINE FUSE DI HAZARD FLASHER UNIT PAREBRAKE SWITCH O BRAKE FLUID LEVEL SWITCH SEAT BELT SWITCH INERTIA SWITCH MAIN LIGHTING SWITCH DI DIP HORN PUSH SWITCH LE E 91 92 95 100 101 102 10 106 107 108 109 112 115 120 130 131 132 135 136 138 142 143 144 145 146 147 148 149 150 151 152 160 170 171 173 174 179 180 181 182 DESCRIPTION WASH WIPE SWITCH I POWER MIRROR SWITCH POWER WINDOW SWITCH LH POWER WINDOW SWITCH RH DOOR LOCK SWITCH LH DOOR LOCK SWITCH AIR CONDITIONING MODE DOOR LOCK RELAY AIR CONDITIONING Fan 3RD SPEED RELAY AIR CONDITIONING 4TH SPEED RELAY LAHBDA ELECTRONIGQ CONTROL UNIT LAMBDA PROBE IGNITION CONTROL UNIT DISTRIBUTOR COIL SCREENED CABLE COLD START VALVE WARM UP REGULATOR DOOR LOCK TH
85. Meer Company CATEGORY SUPERSESSION ATTENTION PARTS MANAGER SUBJECT INERTIA SWITCH jeu hai INERTIA SWITCH 100815 result of Recall Campaign RA 0003 on Service Bulletin SC 06 7 82 the above inertia switch is now superceded by part number 111209 All outstanding backorders for the old part number are now cancelled All unused stock of the old inertia switch 100815 should be returned to DMCA Irvine under parts return procedure Likewise we cancelled your backorders for the inertia switch as replacement requirements will be done through the recall program Should you require additional inertia switches other than recall program requirements please reorder under part number 111209 DE LOREAN MOTOR CARS OF AMERICA PART3 PSPAWTHMHENT Rolando National Parts anaes mB paq
86. NUAL P 200014 BINDER SERVICE BULLETINS P 200015 BINDER SUGGESTED WARRANTY REPAIR TIMES MANUAL P 200016 BINDER SERVICE PROCEDURES MANUAL Please do not order any of the aforementioned items at this time Sincerely E Lutz Feuerabendt Technical Service Manager LF dg attachment 5 ISSUED 50 08 8 81 8 26 81 SERVICE BULLETIN DE LOREAN MOTOR COMPANY NUMBER O 09 10 81 CATEGORY ORGANIZATION ATTENTION ALL DMC DEALERS amp SERVICE PARTS MANAGERS SUBJECT DE LOREAN SPECIAL TOOLS De Lorean Motor Company has contracted the exclusive services of Kent Moore Tool Division to market and distribute all special tools and consumable items pertaining to tool use Should you have any questions regarding tool purchases or delivery please direct them to Kent Moore Tool Division 29784 Little Mack Roseville MI 46066 Phone 313 774 9500 51 erely Lutz Feuerabendt Technical Service Manager LF jh ISSUED 10 1 81 1 Gss CAS 73 EE q c3 Co UOS 573 Fz ck 254 oy 1 DE LOREAN MOTOR COMPANY ALL OZALZRS SERVICE MANAGERS REFERENCE SERVICE MATERIALS Fnolesed with this DULLES is copy of the fol Suggested Warrant kepair Times Binder Suggested Warranty Repair Times Manual w Index Dividers Preliminary Service Praocecures Service Procedures Manual w Index Dividers These items are
87. OR LAMP SENDER FUEL LEVEL EE PLATE SLEEVE DOOR GLASS W CARRIER RH GLASS W CARRIER LH WASHER STRIKER TRIM DOOR LH BLACK TRIM DOOR RH BLACK MOTOR WINDOW LH MOTOR WINDOW RH BULKHEAD CTR RR DIPSTICK A T BAFFLE FUEL TANK FASTENER VELCRO PIN RETAINING PLATE GAS STRUT RH PLATE GAS STRUT LH SHOCK ATTACHMENT SEAL DOORSILL LH SEAL DOORSILL RH SUPPORT BUFFER HOSE EVAPORATOR STRIKER LATCH TRIM PAD amp A REST EXT aTAAS MOAT ES AAS GRP i 510 520 510 521 310 842 840 860 363 363 441 341 341 230 364 364 843 830 830 871 871 320 352 210 730 840 860 860 364 871 871 365 365 874 451 210 874 460 840 840 842 840 840 343 720 843 874 0 5 vory gms BA SAS HT REPLACED BY 108512 108754 105707 106396 110038 109096 110044 110067 110068 101419 108720 110053 110052 110174 110175 110101 SP10303 110555 108920 110127 106208 106207 108771 110169 110168 110073 110072 108606 110134 110155 SP10384 SP10578 108653 108654 105629 108285 108286 _ 108721 110525 106083 110171 a UM C 3 c 52 J 1 PARTS SUPERSESSIONS Pn PSl usu as EF 1 id Hacia n Ka rn PAR zh 2vy T 25 3eug11 camo d ya T a DESCRIPTION MER ERR a 10818
88. PTION A Rate The DMC Labor Reimbursement Rate is equal to the stated posted effective mechanical retail rate of a DMC Dealership Retail Rate Requires Posting and Stating of the Effective Retail LIMITATIONS If such rate exceeds the average effective rates applicable to other franchised makes handled by the DMC Dealership and or effective retail rates of other new vehicle dealers in the DMC Dealer s immediate trade area the DMC Labor Reimbursement Rate will be limited to be no more than 104 above such average rates unless the DMC Dealer can show that the average hourly mechanical pay rate for the DMC technicians is higher than 110 of the average hourly mechanical pay rate for other makes in the DMC Dealer s Service Department or immediate trade area OPTION B Calculated Rate Procedure for Start Un If a DMC Dealer does not wish to state and post the effective retail rate the DMC reimbursement rate shall be equal to 255 of the average basic wage paid to the service technician s principally assigned to perform maintenance and repair work on DMC vehicles In no event shall the calculated rate exceed the effective retail rate BASIC WAGE MEANS Hourly Salaried The basic hourly wage without any benefits or efficiency allowance Ne cba Pay System The hourly amount applicable to service technicians pay wicnout benefit efficiency allowance tye EE c PROCZDURE FOR ESTABLISHING DMC LABOR REIMBURSEMENT RATE In ord
89. Potter National Service Parts Training Manager DE LOREAN MOTOR COMPANY DJP psq Attachment s REISSUED 1 11 82 3 3 3 34 3 3 4 3 13 CU Terry PARTS BULLETIN x DE LOREAN MOTOR COMPANY NUMBER SPECIAL 8 81 ASSSORY SPECIAL BULLETIN ATTENTION PARTS MANAGER EF TEN SUBCECT INITIAL DEALER PARTS KIT Certain items in the Initial Dealer Parts Kit A require corrective action 45 detailed below i Part number 102462 is incorrectly labeled as the Oil Pressure Sensor Part in kit with above number is the Oil Pressure Sender and should be renumbered to 102763 Part number 103245 Throwout Bearing should be renumbered EO 109615 and returned to Irvine for credit Correct Throwout Bearing 103245 is in stock and can be ordered as replacement J Part number 100407 Balljoint Lower should be returned to Irvine for credit and part number 105707 should be ordered as a replacement 4 Part number 103000 Gasket End Cover was represented as quantity of one 1 but was skin packed in a quantity of ten 10 Part 103000 is now repriced at a unit price of 70 58 each Dealer Net and 0 96 each Suggested List and sold in multiples of ten 10 a skin pack 3 Part number 103001 Gasket Clutch Casa was delivered as one 1 gasket in dealer kit Part 103001 is now repriced at 0 93 each Dealer Net and 1 55 aach Suggested List and sold in multiples of ten 10
90. RS SERVICE MANAGERS SUBJECT SENDER UNIT FUEL GAUGE A new recalibrated fuel sender unit Part No 110555 has been introduced to replace existing sender unit Part No 105183 Factory introduction with V I N 5238 Please inform all personnel concerned Lut Feuerabendt Warranty Manager LF imc Issued 11 24 81 SERVICE BULLETIN rtg Tc oy 1 Ds 1 mm E g ep 1 FREE SERVICE BULLET DE LOREAN MOTOR COMPANY NUMBER ST 29 11 81 CATEGORY TECHNICAL ATTENTION ALL DMC DEALERS SERVICE MANAGERS SUBJECT FREON CHARGE AIR CONDITIONING The freon charge has changed to 2 2 lbs from the previous 2 75 lbs The new specification was introduced with V I N 4080 Knocking noises are observed during starting with the air conditioning on the new freon charge specification should be used Pleas inform all personnel concerned Lutz Fe arabendt Warranty Manager LF mc Issued 11 24 81 mm i SERVICE BULLETIN DE LOREAN MOTOR COMPANY NUMBER ST 30 12 81 CATEGORY TECHNICAL ATTENTION ALL DEALERS SERVICE MANAGERS SUBJECT BAFFLE FUEL TANK modified new baffle Part No 110155 for the fuel tank has been introduced as of V I H 4782 Only the new baffle will be supplied as a spare part rom now on The following instructions describe the installation steps of the new baffle Please inform all personnel concerned
91. TS SERVICE BULLETINS TECHNICAL Title Luggage Compartment Cover Finishing Maldings Service Action SA 0001 Door Key Insertion Steering Rack and Pinion Assembly Servicing Front License Plate Bracket Installation Radio Face Plate Distortion 1981 De Lorean Wiring Diagram and Legend Fringe Area Radio Reception Service Action SA 0002 DMC Forms and Vehicle Literatura Torque Specifications Door Latch and Lock Setting Procedures Brake Disc Front Rear Update Service Bulletin ST 07 7 81 Facia Front Rear Repairs and Refinishing Service Actions SA 0004 SA 0005 SA 0006 SA 0007 Wiring Harness Clips Part No 106731 Automatic Transmission Adjustment and Check Procedures High Coolant Temperature Vent Hose Control Pressure Requlator Gearshift Action Obstruction of Footwell Vents Hood Release Wiring Harness Routing on Right Rear Bulkhead Panel Rear Parcel Shelf Boards RH and LH Revised Torque Setting DE IOREAN MOTOR COMPANY CATEGORY TECHNICAL ATTENTION ALL DMC DEALERS SERVICE MANAGERS SERVICE BULLETIN NUMBER ST 01 6 81 SUBJECT LUGGAGE COMPARTMENT COVER FINISHING MOLDINGS SERVICE ACTION SA 0001 Under separate cover DMC dealers will receive the above molding materials for certain De Lorean vehicles shipped to them These moldings must be installed on the luggage compartment cover Of all De Lorean vehicles not so equipped according to the instructions on the reverse side
92. TTENTION ALL DMC DEALERS SERVICE MANAGERS SUBJECT RECALL ACTION 0001 NUTS FOR BALL JOINTS BALL JOINTS ALTERNATE REPAIR PROCEDURES Please observe the following when performing the repairs Ball Joint Nuts Part No SP 10173 The repair kit contains 4 ball joint nuts However due to supply problems a small number of kits may contain nuts that are slightly higher llmm instead of 9mm The higher nut llmm is useable however difficulties may be encountered when drilling the hole for the cotter pin after installing the nut on the upper ball joints Due to the height of the nut the drilled hole may be too close to the end of the ball joint stud which is case hardened and has a tapered hole This condition may hamper drilling or cause breakage of the drill bit cautious drilling may overcome this problen Part No SP 10179 3m high nuts may be ordered through the Parts Department Lower Ball Joint Threads On a few vehicles lower ball joints with a larger diameter thread may be encountered and the nuts supplied with the kit will not fit Option A Obtain locally Grade l zinc plated castellated nuts 1 2 inch x 20 UNF Option B Order nut through DMC Parts Department by description NOTE The lower ball joint threaded stud may already be drilled and in some cases the castellated nut cutouts may have to be filed deeper to allow insertion of cotter pin not over torque to obtain clearance for the cotter
93. Weis AERA 714 549 4772 DMC Address ec bMS De Lorean Motor Company vus SM jn 2055 S E Main Street a RET Pas Uy A445 Irvine CA 92714 Attention Parts Order Dept i Uat lunar Parts Manager 1 gt Issued 9 29 8 hy EL a E z z A kq h E i en roam e i a a KA o 8 BULLETIN DE LOREAN MOTOR COMPANY NUMBER PO 03 9 81 CATEGORY Organization ATTENTION Parts Managers SUBJECT Request for Return Credit RFRC 27 p Iph All discrepancies Such shortages wrong part shipped ovsrages wrong part ordered or request for return for whatever reason should be submitted on DMC Request for Returcg Gyedit form Part Number F 100002 acd I Liw ILI All requests cover g djiscrepancies must be submitted within 30 days of receipt of prts Order down PEAP Der Use dealer e Ea for reasons not covered in the preprinted fields Keep Gold copy marked Dealer last copy and return the other three to DMC Irvine Authorization copy will be returned to you with DMC approval disapproval of return I return is authorized send authorization copy of RFRC as packing List with goods I Parts returns without prior approval will be rejected and sent back at dealer expense National Parts Manager 1 Issued 3 2370 l jai an m mos sdh mm x m
94. Working in the engine compartment with the ignition off open the throttle plates to the full throttle position 2 Loosen the microswitch attaching screws and position the switch that it is activated in the full throttle position See illustration Tab B should contact and activate Switch A at full throttle 3 Tighten the switch attaching screws 4 Disconnect wires at microswitch and using an ohm meter have an assistant depress the throttle to the floor and check to ensure that the microswitch is activated MICRO SWITCH ADJUSTING SCREWS NE y og Ux d gt eS 3 1 ST 16 10 81 Check Electrical Svstem Connectors l Remove cover protecting coil and electrical connectors in right corner of engine compartmant 2 Locate red electrical gang connector mounted on wall of engine compartment FIG 3 The wiring harness is equipped with connectors for both the manual transmission FIG and the automatic transmission FIG C 4 Ensure thar the connector applicable to automatic transmission vehicles FIG is plugged into the red connector FIG A CONNECTOR COLOR CODE B BLACK PURPLE G GREEN R RED K PINK S SLATE LG LIGHT GREEN U BLUE BROWN W WHITE ORANGE Y YELLOW ST 16 10 B1 Selector Linkace Adjustment 1 Raise the vehicle on hoist 2 Disconnect the gear selector tube A from its bellcrank lever connection E 3 Lower the vehicle
95. a new form see attached Only the new form should be used for Technical Reporting and the old form should be destroyed The Order No F 200005 remains the same L The Technical Report Form may not be used to transmit warranty claims or other types of service transactions Please inform 1 personnel concerned Boe Le Lutz Feuerabendt Warranty Manager LF Attachment Issued 11 24 81 J REFERENCE fi pu DEALEA KO WIB HD DELIVERY DATE COOMTA Street Address Eu T TRANSACT DATA D COMPDHBT CODE Location coos MALFUNCTION CODE Installed Date elt Miles SIGEATURE amp DATE FOR DMCHA USE OHLY b Jj NATURE OF COMPLAINTS OBSERVATTON CAUSE CHECK ONE PROBABLE EXACT _ Laplain on detail af necessary Wilh amp ketrcn plhe sus Of Submit pares COMMENTS RECOMMENDATION REQUESTS FOR EC USE 1 ry gq a 3 D E 7 3 SERVICE BULLETIN DE LOREAN MOTOR COMPANY NUMBER SO 13 12 81 CATEGORY ORGANIZATIONAL ATTENTION ALL DEALERS SERVICE MANAGERS SUBJECT CUSTOMER EMERGENCY ASSISTANCE CARDS Enclosed with this bulletin is a supply of De Lorean Customer Emergency Assistance Cards see Figure 1 X WLAN SUM Dear Lorean Owner Effective immodiately Da Lorean Motor Cars of America will alier a new customer se
96. adju oc OE DE LOREAN MOTOR COMPANY bot Parts De Nati nal Parts Manager Poor i D x 1 i ABUS dee AQ i rell Dip mu z FA as inamm F d h EDE mre J OOF OI qeu A F N emo Ve OS F Pig j Ka Cato s i a QE a Ur m las mm wan i a BET he nET ee s P A ma mu Issued 12 12 7 81 2 PA i o H Li pi n ird m PTAA i BE bib RET Son p 2 88 ARM 8 A AG 108917 EH ba i e A E a_i t un i RabL JofNHT m na LUN EI ABSORBER FRONT a 1t D 1065 B _ HE L Q p a a Isi _ 111442 HARNESS CHASSIS 322 pn 108577 TEREE T WRENCH WHEEL MUT 710 110036 m LLH ES a ee ee MS eC EAL DOOR LANER Bl 14 L19003 HJ SEAT a7 I 105170 A Re K LH dir 3 pb8 s y s s b WlFT Wh LAXDSHILELD Hol D 1100746 Lives CLUTCH MAZEL 241 DA 108632 l to TSP V Hs bkk T H LELIES BRACKET Arae RUG 3 1 bn 1068527 Ula c MOL SWITCH 730 101 39 Lidl eo tel Arlir F eA U LU T we Ltd LOUIE ASST DOOR RH 364 DW 101415 IIA AB ee ver
97. ae DE FAR mus de qc Allan Pau iOm mgri Arit DRAHT mar DIEI AA gii amp ubot Si F FI m iaibrh Bh GP O Aig BB damen LYER DIA LARDA Das agi fi repas didi caus air ct BLU Labs Bui 7 2 Fraga ipm PS P hH d nye Ei a diii FART S ABE USED Fatal Page pn loh ri s Lee DET pin Bn c rn AAA Bul Bri Lege Ol marianiy piti haberi urges ola PERITI rr LARES LL CI Rmo e a OEE amp P o 06 7782 Page 3 HOOD RELEASE HANDLE BRACKET INERTIA SWITCH ELECTRIC L FIGURE 1 rm actual size T c 1 PARTS BULLETIN NUMBER PA 01 7 81 July Jl 1981 CATEGORY ACCESSORIES ATTENTION DE LOREAN PARTS MANAGERS cob m m sm mw gm Rum ium lt A sSURY FLOOR MATS 1000029 We have discovered that the manuzacturer the accessory De Lorean floor mats has nad a malfunction in the heat treatment of the mars causing tne black dye to adhere improperly as well as leaving residue accordingly we wish to replace all floor mats Due to change of equipment at the manufacturer it will take up to three weeks before complete replacement stock can be built up
98. ager ISSUED 6 18 81 Eu SERVICE BULLETIN DE LOREAN MOTOR COMPANY NUMBER SO 05 7 81 CATEGORY ORGANIZATION ATTENTION ALL DMC DEALERS SUBJECT CONSUMER INFORMATION Enclosed with this bulletin is a supply of 1981 De Lorean Consumer Information folders These folders must be placed on display along With De Lorean vehicles and also be made available upon request to prospective De Lorean owners New owners should be given this folder upon delivery and existing owners should be given the folder at the aarliest opportunity Please inform all personnel ccncerned Sincerely Lutz Feuerabendt Technical Service Manager Enclosures ISSUED 7 01 61 j 73 03 a E 1 1 1 SERVICE BULLETIN DE LOREAN MOTOR COMPANY NUMBER 50 07 8 81 CATEGORY ORGAN IZATION ATTENTION ALL SEALERS SERVICE MANAGERS SUBJECT MISSING NEW VEHICLE MATERIALS De Lorean vehicles are shipped to DMC dealers with the following materials UANTITY MATERIAL OWNER S amp MANUAL VALET 1 OWNER S MANUAL 1 WARRANTY FOLDER VEHICLZE EMISSION BATTERY 1 WARRANTY FOLDER TIRES 1 WARRANTY FOLDER SOUND SYSTEM 1 OWNER CHANGE OF ADDRESS CARD 1 CONSUMER INFORMATION FOLDER L MAINTENANCE SCHEDULE RECORD FOLDER JACK HANDLE amp BAG 1 LICENSE PLATE BRACKET FRONT 1 SPARE TIRE i SPARE KEYS 1 NATIONAL DMC DEALER LIST AS OF 9 1 81 VEHICLE SHIPMENTS Missing items mu
99. all personnel concerned G William A Charles Director Service Parts WAC ak Issued 1 28 82 3 SERVICE BULLETIN Diwan ol DeLorean Motor Company NUMBER 5 06 7 82 ISSUED 7 16 82 CATEGORY SAFETY CAMPAIGN ATTENTION ALL DMC DEALERS SERVICE MANAGERS SUBJECT SAFETY CAMPAIGN NO RA 0003 RECALL INERTIA SWITCH ALL 1981 MODEL YEAR VEHICLES VIN 560 7199 1982 MODEL YEAR VEHICLES VIN 10001 11127 DMC is initiaring the above referenced safety campaign because it has been determined that a safety related problem exists with the inertia switch There are two modes of malfunction A The inertia switch can go to an open circuit condition which will result in the fuel pump becoming inoperative B In the event of a collision the inertia switch s internal contacts may remain closed and therefore would not interrupt fuel pump operation We are requesting DMC dealers to replace and relocate the inertia switch on all 1981 model vear DMC vehicles from VIN 560 to 7199 and replace the inertia switch on 1982 model year vehicles from VIN 10001 to 11127 NOTE The inertia switch for 1982 was relocated in pro duction Notice Vehicles modified at the Quality Assurance Centers prior to shipment to dealers can be identified by white paint markings on the inertia switches However dealers should verify this modification on all vehicles within the above VIN range during pre delivery inspection Enclosed please f
100. amaged suspension components Adjusting Toe In L Remove trailing arm shields 2 Loosen trailing arm pivot bolt A FIGURE 4 3 Remove or add the required amount of shims Part No 106680 to obtain the specified tolerance NOTE 1 shim 1 1 1 16 inch 4 Torque trailing arm pivot bolt A to 75 NM 55 ft lbs See Fig 4 5 Check adjustment FIGURE 4 Conversion Table Fractional Inches Decimal Degrees 1 32 06 5 32 32 9 32 58 13 32 83 1 16 13 3 16 38 5 16 64 7 16 90 3 32 19 7 32 45 11 32 70 45 32 96 1 8 26 1 4 51 3 68 77 ror 1 02 Buli 5 31 1 82 Attachment Page 2 of 3 Adjusting Toe In Loosen clamp securing steering rack boot to the tie rod RS I Holding tie rod end A firmly with wrench unlock locknut Using vise grips rotate steering rod C to obtain specified adjust ment FIGURE 2 LINE TD n NOTE It is important to adjust both sides equally ensur ing that the same number of threads are exposed es Sp k k k ba y i L a Torque the tie rod lock nuts to 36 NM 26 ft lbs FIGURE 2 Retighten boot clamp Alignment Rear Wheels Follow Steps 1 through 4 of Front Wheel Alignment procedures 5 Check and if necessary adjust setting height 140 mm 5 5 inches at the center of the engine support cross member
101. an will used in a eight hour period life of mixture is eight hours at 70 Asniicution bf Solid Colors ila lcu Hai Psal Bn rs B Er rre with sishon equioment use 50 pounds aTressure az the Eprav a tudiga first coat Allow ts tuck en and fellow with second With pressure gc use 55 72 ominis nressure af fic and a fluid delivery rate 3f 12 20 ounces ner minute 8 f Ananalisatcion of wilt Siphon equipmeszt use 65 sounds pressure and apply a light medium coat as tack Allow co ser up 20 minutes then apply second light medium vost Reduce remaining material 15 with 8485 5 17 18 seconds DuPont Viscosity Cup or 2 Zahn Cup and apply a third light medium coat If desired another light medium coat of a reduced material may Se used Metailiics can be clear coated with 500 5 Clear following label directions with pressure equipment use 65 75 pounds at the gun and a fluid delivery rate of H 14 ounces per minute oth solid and metallic colors can he clear coated wirch Imrom 500 5 Clear 500 5 Imren Clear Optional Offers high gloss chemical resistance and durability of Imran Mix J parts of clear vith one part of 192 5 activacor Mix Choroughiy and 1 faster tape free time is desired add 189 5 Accelerator ac rate ol four oz per gallon Mix no more material than will ba used in an eizhf heour period
102. and place the selector lever in the P Park position Ensure that the lever locking mechanism is fully seated and the lever is locked in position 4 Raise the vehicle and place the transmission in Park by thrusting the selector cable B completely forward Note Ensure that the transmission is in the Park position by holding one rear wheel stationary and attempt to rotate the other rear wheel The parking pawl should drop into position and lock the wheel 5 Loosen locknut C and lengthen or shorten gear selector tube A by turning D until it will slip over its bellcrank lever connection E easily without binding 6 Retighten the gear selector tube to its bellcrank lever connection E and retighten locknut C 7 Lower the vehicle k i m j T Ll6 10 B81 j Governor Control Cable Adjustment L 5 With assistant in the vehicle raise it on hoist With the engine turned off have the assistant depress the accelerator pedal to the floor full throttle position cosan the cable locknut and adjust the cable sleeve stop G at the governor end to obtain clearance between quadrant arm and the scoap peg EZE clearance should be 0 3 0 5mm 912 0 20 in See illustration Note If the cable cannot be adjusted properly at the governor end the cable housing can be lengthened or shortened at che throttle linkage end Repeat adjustment procedure after changing the
103. ary Service Parts Catalog Update Please add the following part listings to your preliminary service Parts catalog Group No 830 Part No 5 10107 SP10448 5 10694 100370 100636 100637 100638 100639 100644 100645 100646 100647 101742 105047 105721 106115 106717 106718 108322 Parts Division Description Screw 4 Screw N8 Screw N8 Louver RR Qtr RH F Rubstrip F Fdr RH F Rubstrip F Fdr LH R Rubstrip F Fdr RH R Rubstrip F Fdr LH F Rubstrip R Qtr RH F Rubstrip R Qtr LH R Rubstrip R Qtr RH R Rubstrip R Qtr LH Rubstrip Segment Leaf Screen Cowl Screen Upr Back Glass Screw Cover M4 Screen End B Glass LH Screen End B Glass RH Spacer DeLorean Motor Company E od Pe amp ks FE d d PFP P PF F an b U 2055 5 Main Street irvine California 922774 714 549 4772 Remarks Hot SR AS 8 Hot Not Not Not Not Lll lll Ill Ill 111 Ill Til Ill Ill Ill Ill Ill Ill 111 111 Ill 111 Ill Ill i 73 3 TUM ay 3 6 3 DN voy fT Number ST 01 6 81 ST 02 6 81 ST 03 7 81 ST 04 7 81 ST 05 7 81 ST 06 7 81 ST 07 7 81 ST 08 7 81 ST 09 7 81 ST 10 8 81 5T 11 8 81 5T 12 9 81 5T 13 9 81 ST 14 9 81 ST 15 10 81 ST 16 10 81 ST 17 10 81 5T 18 10 81 ST 19 10 81 ST 20 10 81 ST 21 10 81 ST 22 10 B81 ST 23 10 81 ST 24 10 81 TABLE OF CONTEN
104. ater leaks into the interior of the vehicle body may be difficult to diagnose the following main points must be considered when a water leak occurs x Does the leak occur with the vehicle in motion or standing 571117 With the vehicle motion a water leak in the interior may be related to a much lower or distant entry point on the exterior due to the fact that a lower air pressure may exist in the izterior rather than the exterior of the vehicle and equalized airflow may transport water to distant exit points in the interior Splash water from the wheels may have an outside entry on the underside of the vehicle Water leaks that occur with the vehicle standing still usually appear at a lower point in the interior Tilt of Vehicle Some leaks may occur only with the vehicle in a tilted position causing designed drains to back up especially if large amounts of water are involved m High Water Pressure During washing or windstorms high water pressure may force water through seals and crevices or cause drains to back up and overflow Drains Certain vehicle areas have designed drains to diract water to the outside For example drains are found on the bottom of the doors or around the door openings of the body to allow 7 water that entered at the window lip seals which dua to their function cannot provide a full seal to escape to the outside Water entering through the gap of the doors is drained to t
105. braces as illustrated in figure 1 and secure antenna as illustrated in figure 2 10 Working inside vehicle route and secure cable to radio assembly ll Unplug windshield antenna and plug fender mounted antenna cable 12 Seal the hole in the kick panel area with cable routed with a standard 1 grommet 13 Test radio Tor AM and FM reception 14 Clean up vehicle as required REIMBURSEMENT Complete and submit Service Transaction General Form with entries Dn Line A Line Bi Line Bd Line 12 Labor Parts 3 through 16 self explanatory Enter 30 See general instructions Bulletin SW 01 Enter SA 0002 5 time units 30 min W 200001 Materials 51 70 sealant grommet No entry is made for the antenna which is supplied free of charge REV 9 2 81 c 4 i 7779 _ n SERVICE BULLETIN DE LOREAN MOTOR COMPANY NUMBER ST 13 9 81 CATEGORY TECHNICAL ATTENTION DEALERS SERVICE MANAGERS SUBJECT FACIA FRONT REAR REPAIRS AND REFINISHING Attached please find the instructions for repairs and re finishing of the Eront or rear facias The soft facias of the DE LOREAN vehicle are made of polyurethane material which require special repair and re finishing methods The attached instructions contain the paint formula using R M Rinshed Mason products Paint formulas of other suppliers will be made available as soon as
106. cation partially remove the carpeting from the hood release handle area of the left kick panel 2 With ignition switch off disconnect the electrical connectom partially remove the service interval mileage counter bracke l cated in the driver s footwell te gain access and remove th inertia Switch NOTE Retain the removed switch ior return snipment 3 Using the broken line portion of che diagram in Figure 1 am template Mark the two 2 pil et hole Locations as indicate i Drill two 3 9 mm 5 32 inch piiot holes at the marked positis 35 Position and socure the new inertia switch P N 111209 with the supplied screws P N SP 10828 in its new location NOTE New switches can identified by a white paint markin on the face or the switch bod me Connect the electrical connector to the inertia switch 7 Perform the following test procedures With the inertia switch plunger in the down position start the engine b With the engine running lift the inertia switch plunger the engine should stall 8 Reset the switch by depressing its plunger down position 9 Repositon the carpeting PROCEDURES 1982 MODEL uadll ECL Oo Vir Procedure Pac n 1982 model year vehicles have the inertia switches in the re located nonosition therefore only replacement is required PARTS REQUIRED 1 Complete Kit P N 109277 Kit includes 1 Inertia Switch 111209 2 Screws SP10828
107. ce delivery 2 Remove the adhesive strip backing green from the protective cap 3 Position the protective cap set Part W 300002 onto the face of the armrest extension and press firmly to assure proper adhesion Do not attempt to remove the cap once it is placed The adhesive requires 24 hrs to completely cure REIMBURSEMENT Complete and submit Service Transaction General Form with entries on Line 3 through 16 self explanatory Line Bl Enter 30 Line B2 see General Instructions Bulletin SW 01 6 81 Line B12 Enter 5SA O0005 Labor Operation 000 Time ol P Ca No entry Supplied no charge BULLETIN ST 14 9 81 Attachment Page 5 SERVICE ACTION SA 0006 DOOR LATCH GUIDES Door latch quides are available to facilitate the closing of the doors and to prevent jamming of the door latches during improper closing of the doors For example pushing at the ends of the doors and or pushing sideways when closing may offset the approach alignment of the door latches to the striker pins leading to incomplete latching or damage to the latches and or striker pins In order to prevent the aforementioned difficulties door lateh guides are provided as a service installation It is recommended that these guides be installed on all D Lorean Vehicles not so equipped according to the following instructions E 3 g ry 7713 l J 3 3 1 o 3 x 3 3 BULLETIN ST 14
108. column nas ordering by phone use the number 714 549 4772 wat ybnal Parts Manager LRM p amp q Attachment s Issued 1 11 82 e ej idc wm TEET zii DMC SERVICE RUBLI L d PI x 9 LETS PES OE M uh Erase a FM ib uut i SERIDM POSOISI B2Z Attachment Page 1 NE i mu iun i r L L 1 r 1 j 1 A ise gue L T z P m CATIONS a M T T n s sS ae F s PUBLICATION LABOR RATE APPLICATION OPTION LABOR RATE APPLICATION OPTIQN B SERVICE TRANSACTION GENERAL WARRANTY PARTS TAG WARRANTY SHIPPING LABELS PRE DELIVERY CERTIFICATE VALET OWNER S MANUAL OWNER S MANUAL 81 CONSUMER INFORMATION MAINTENANCE SCHEDULE RECORD OWNER CHANGE OF ADDRESS CARD WARRANTY STATEMENT VEHICLE WARRANTY STATEMENT TIRES NATIONAL DEALER LISTING WARRANTY STATEMENT RADIO CRAIG WARRANTY EXTENSION VOUCHER DEALER DEMO TRADE CARD TECHNICAL INFORMATION MANUAL SUGGESTED REPAIR TIMES MANUAL PART NO P2104001 P2104002 P2104003 P2104006 P2104007 P2104008 P2105010 P2105011 P2105012 P2105013 P2105014 P2105015 P2105016 P2105017 P2105018 P2105020 P2105021 P2106050 P2106100 BINDER SUGGESTED WARRANTY REPAIR TIMES P2106101 BINDER SERVICE BULLETIN SERVICE PROCEDURES MANUAL 1 SERT 2106500 2108200 Lata E Ge Ea ee mT PACK
109. d 5mm 3 16 in from the outer edge of the disc face Minimum Brake Pad Thickness 3 0mm 118 either pad Continued 734 734 Ky CR ee o3 moj epo cow a F 074 zm mee j REIMBURSEMENT Operation Number Description Time Allowance 61010 Disc Resurface Frt One 4 hr 61011 Disc Resurface Frt Both 8 hr 62008 Disc Resurface Rear One 4 hr 62009 Disc Resurface Rear Both 8 hr NOTE The above time allowances do not include R amp R Please inform all personnel concerned Tech ica Publi ations Manager JJP psg DELOREAN MOTOR CARS OF AMERICA Division of DeLorean Motor Company SERVICE BULLETIN NUMBER ST 08 10 82 Issued 10 18 82 CATEGORY TECHNICAL ATTN ALL DMC DEALERS SERVICE MANAGERS SUBJECT BRAKE DISC RESURFACING BULLETIN RENUMBERING Please be advised that the service bulletin number for the above subject was incorrectly printed as ST 07 10 82 THE CORRECT NUMBER SHOULD BE ST 08 10 82 We regret this inconvience In addition after resurfacing any disc the brake pads must be inspected to assure they have a flat and parallel contact surface If this cannot be achieved new brake pads should be installed Please correct your bulletin number and inform all personnel accordingly J Tu ET ne ne nnn a TUR 3 7 o T m ua Ses seen 3 E SERVICE BULLETIN D e e i
110. d returns normally but fails to close entirely to the idle position stop the car or proceed with extreme caution to the nearest De Lorean dealer the throttle ei ains fixed in position stop the car if necessary turn off ine ignirion key our do not remove it while the car is still in mation and notify the nearest De Lorean dealer Failure to heed these warnings can result in vehicle crash or loss of control Da Lorean Motor Company will correct the defect without charge by repair of rhe throccle linkage at any authorized De Lorean dealer The estimated repair labor time is less than one hour Dealers will receive necessary parts and instructions by January 27 1982 If you are not satisfied with rhe service you receive or if you longer own your De Lorean please norify us immediately Call 800 854 3088 in California call 800 432 2282 toll free If you believe thar DMC or your dealer has failed or is unable to perform chis work without charge or within a reasonable time you may submit a complaint to the Administrator National Highway Traffic Safety Adminis tration Washington D C 20590 or you may call the toll free Auto Safety Hotline ar 800 424 9393 Washington D C area residents call 426 0123 Sincerely RA 0002 DE LOREAN MOTOR COMPANY 1 21 82 2055 S E Main Street Irvine California 92714 714 549 4772 IMPORTANT SEE OTHER SIDE as ems bii 73 UU zn us
111. d to fit flush on all doors provided the appropriate guides are used If the guides you receive do not fit flush please contact our parts depot and we will send you the appropriate set of guides BULLETIN 5 14 9 81 Attachment Page 9 SERVICE ACTION SA 0007 GLOVE COMPARTMENT LATCH REINFORCEMENT STRIP In instances where difficulties in closing the glove compartment cover are encountered a reinforcement strip Part W 300005 may be installed according to the procedures on the reverse side of this page E X 3 we eye ce ED c CN 703 3 mm EE ED 7053 BULLETIN 5 14 9 81 Attachment Page lO PROCEDURES INSTALLATION Working under the glove compartment remove the four upper and the two 2 lower passenger knee pad attaching nuts Remove knee pad i Remove the two 2 glove compartment latch attaching screws d Position the reinforcement strip Part W 300005 as illustrated below and secure with the latch attaching screws NOTE The outermost hole of this strip is not used Adjust the latch as necessary 4 Position and secure the passenger knee pad assembly REIMBURSEMENT Complete and submit Service Transaction General Form with entries on Line A 3 through 16 self explanatory Line Bl Enter 30 Line B2 See General Instructions Bulletin 5W 01 6 B1 Line Bl Enter 5 0007 Labor Operation 000 Time Parts No entry Supplied no charge
112. detacnment of the stabilizer bar or lower ball joints LE the nucs securing the stabilizer bar become loose vou may notice a pulsation in rne front of rhe car when the brakes are applied or hear clunking noises rom the Iront suspension If the nuts securing the ball joints become loose vou may hear similar noises If you notice such pulsation or hear such noises stop the car or proceed with extreme caution to the nearest De Lorean facility Failure to heed these watnings result in venicle crash or loss of control De Lorean Motor Company will correct the defect without charge by repair of the front suspension ar aurhorized De Lorean dealer The stabi lizer bar nuts vill be replaced with pairs of locking nuts supporting brackets will be augmented and the ball joint nuts will be secured by the installation of pins through the ball joint shafts The estimated repair labor time is one hour Contact your dealer immediately ro arrange a repair appointment Dealers will receive necessary parts and instructions by November 20 1981 If you are nor satisfied wirh the service you receive or if you no longer own vour De Lorean please notify us immediately Call 800 854 3088 toll free If you believe that De Lorean Motor Company or Our dealer has failed or is unable to remedy the defect without charge or within a reasonable time you may submit a complaint to the Adminis trator National Highway Traffic Safety Administration Was
113. dle until the latch is released and while holding the exterior release handle in the exact position where latch was released the other latch should release c Repeat the above check starting with the opposite latch d Repeat the above check using the interior release handle amp Open both latches before closing door Position and secure pull handle mounting bracket to the pull handle assembly Position pull handle assembly into the lower trim panel Position lower trim panel on the door and secure with two 2 pull handle mounting screws Position and secure lower trim panel upper mounting bracket to door assembly Position and secure lower trim panel with retaining clips Position and secure upper trim panel CABLE TO EXTERIOR REAR RELEASE LINK a am LATCI RELEASE LINK BELLCRANK ASSY UPPER PIVOT INTERIOR HANDLE LATCH LINK DOOR LATCHING MECHANISM Lud 19 ll Li li 14 DOOR LOCK SETTING PROCEDURES Lower the power window Working through the window opening pry the upper trim panel retaining clips loosa door and remove upper trim panel Remove screws securing the lower trim panel mounting bracket upper edge to the door assembly Pry loose the retaining clips securing the lower edge of the trim panel Pull trim panel away from the door to gain access to the door pull handla mounting bracket Using a long Phillips screwdriver remove two 2 screws securing the door p
114. drop characteristic in the main wiring harness on venicles with slightly discharged batteries To correct this condition a starter circuit modification was intro duced into production starting at V I N 254B This condition is generally displayed by a clicking noise at the solenoid without any starter cranking If this symptom is encountered on vehicles prior to V I N 2547 the following modification procedure should be performed 1 With ignition switch off remove the relay compartment access panel behind the passenger s seat 2 Partially remove the relay strip the starter relay 3 Disconnect the white yellow pigtail jumper wire from its relay terminal 86 Cut and move the jumper from its white red wire connector Figure 1 4 Disconnect the white red wire which had the pigtail jumper removed in Step 3 from terminal 430 51 and connect to terminal 486 guze 2 5 Using 14 gage brown wire assemble 12 inch jumper Wire with two 2 suitable female receptacles NOTE of the female receptacles must have a locking barb for a positive connection continued Issued 2 10 82 6 Connect one end of the brown jumper to terminal 30 51 of the starter relay Figure 2 Connect the other terminal with the locking barb to the battery side of the 25 AMP from speed circuit breaker NOTE This circuit breaker has three 3 brown wire with an open terminal on its battery side 7 Position
115. e fans Remember that with che ignition switched on the fans are liable to start without warning 2 From beneath the car with the cooling fans running bypass thermal switch if necessary check that both fans are drawing air from front to rear i e air can be felt blown onto the hand held behind each fan Lf either fan is found to rotate in the reverse direction transpose the two wires in its connector block and retest Please inform ajA personnel accordingly Lutz PFeuerabendt Technical Service Manager LF mc 7 1 B cR 3 lt 7 1 q 3 3 3 4 mE CATEGORY TECHNICAL ATTENTION ALL DMC DEALERS SERVICE MANAGERS SUBJECT VENT HOSE CONTROL PRESSURE REGULATOR TRE SERVICE BULLETIN DELOREAN MOTOR COMPANY NUMBER ST 18 10 81 installation position of the vent hose on the control pressure regulator should be inspected and corrected on all DMC vehicles to V I N 2281 as well as on all SMC vehicles during service visits necessary to prevent kinking the vent nose should be rotated away from the air conditioning hose See Illustration lt Please inform 3 personnel accordingly utz Feuerabendt Technical Service Manager LF mc Issued 10 26 81 CUN 713 43 3 1 M 3 Y 3 m 3 3 DE LOREAN MOTOR COMPANY NUMBER ST 19 CATEGORY TECHNICAL ATTENTION ALL DEALERS SERVICE
116. e plate proceed as follows 1 Working on bench drill Gone i hole into the supplied bracket as indicated in figure l see reverse side 2 Align the middle of the supplied bracket with the center of the front facia DMC logo in front grille can be used as a centering aide with the top edge of the supplied bracket level with the top of the black bumper stripe of the facia Caution The front license plate bracket is to be fastened to the front facia with well nuts riv nuts moly nuts or equivalent depending on local availability Therefore before drilling any holes into the facia bumper determine hole size by considering available fasteners 3 Drill 3 holes of appropriate size into the front facia using the supplied bracket as a templet as shown in figure l see reverse side 4 Insert nuts into facia according to the suppliers instructions 5 Position and secure the fastener for the lower center bracket mounting location Insert the license plate into the lower clip of the mounting bracket Align the upper license plate mounting holes with upper mounting holes of the bracket and install upper fasteners Sincerely 22 Lutz Feuerabendt Technical Service Manager ISSUED 7 1 81 I UPPER MOUNTING LOCATION FIGURE 1 DRILL i HOLE i n E 1 n Em 1 SERVICE BULLETIN DE LOREAN MOTOR COMPANY NUMBER ST 05 7 81 CATEGORY TECHNICAL ATTENTION
117. e sublet bill L a ri SUBMISSION Retain pink copy mail or ship to De Lorean Motor Company 2055 5 E Main St Irvine CA 92714 Attention Technical Service T7 BAD BA9999 mam SEE EL SERVICE TRANSACTION GENERAL BB0000 BB5993 Document Main Qaa nerc RA omc ae IEEE hear i E Brag Or Dunji aE KIT Ko a m tareas E EL p E s i fa pi i aL CAR eh p d d i Sree Lamp Diir d wi mum C EE TPS L Ex 1 aE E rnm tv ia ili amp b kam ma 13 i Lui Lat pur ee n k FFI ddjir k sisarum ES amp DATE LINE 8 1 II code 41 n be lt AME WEO 8 19 Amara DIOOU ih ERLE Lama FILE rear Geer SLEDI aa BILEC B begi FLUDO ler el ee am Dui a 1 FARTS iF MELT FART a S ARE SED s ua Fus paris LI 1 W RD a ial Sinai Sali Wa tein Amnazn Masi m Barn ar put E E DE LOREAN MOTOR COMPANY NUMBER SW 02 6 81 E _ CATEGORY WARRANTY ATTENTION ALL DMC DEA
118. ed In the event that a lock replacement becomes necessary on earlier vehicles the following procedure must be used for the installation of the door locks see reverse New Tool Requirement Jig No J33310 In the event new version door is installed on vehicles below V I N 4200 both old door locks must be replaced with the new door locks Please inform all personnel concerned Lutz Feuerabendt Warranty Manager LF ak Also Refer to Parts Bulletin PI 02 12 81 The new tool J33310 must be ordered through Kent Moore Tool Division 28784 Little Mack Roseville Michigan 48066 Tel 313 774 9500 Price 514 85 Issued 12 4 81 Service Bulletin ST 31 12 8 Locks Keys December 4 1961 Installation Instructions Remove door trim Disconnect rod from key lock Using a soft mallet and punch gently tap door lock assembly until it aligns with slots on door panel and remove assembly from door Fit fixture tool to door lock opening hole and orientate jig by observing a stamping on the jig indicating top which has a 4mm slot at the top and 3mm slot at the bottom Secure fixing jig in door by pushing a retaining clip far into the jig thereby obstructing the filing slots Using a key file carefully remove the steel obstructing the slots in the fixture jig Remove fixture jig and fit new lock seating washer and retaining clip Reconnect door loc
119. efore the rinsing Flush the coating 55 from the surtuce with cold water or mop with a dump sponge or cloth rinsed occastonally in clean water Wipe dry with clean cloth amp allow to dir dry 245 8 will impart a gray color the steel 524 738 Lill Gray Corlar Epoxv Two package product Offers excellent adhesion and flexibility over various substrates Mix two parcS of Corlary with one part of 826 5 activator Allow to stand Fer an induction period of one hour if temperature is between 70 F and vO F two huurs if temperature is between 55 F and 70 F not tad cuercart if shop temperature is below 55 F Reduce activated material ud gru 725 viti 3497 5 thinner Spray one Full wet coat to give dry fila thtcenesd of 9 7 to 1 mil Allow to dry 2 6 hours or Overnizht topcoat asnlication ee s Attachment Page 5 3 3 YF Za SS Few o Bs Cou Imron Polyurethane Enamel Am high gloss extremely durable chemical amp solvent resistant air dry m3tezial boch itn solid and metallic colors Mix three parts Imron Polyurethane Enamel wich 1 part 192 5 Activator 189 8 Accelerator can be added 4 oz gal to increase drying rare For spraying large areas material may be reduced further with 8485 5 Imron Reducer or 1979 5 Retarder 259 5 Imron Additive may be added 1 to 2 oz gal only if fish eyes occur Do not mix more material th
120. en lower radiator mounting bolts Refill cooling system and pressure test Recharge air conditioning system Check and if necessary adjust wheel alignment Please inform all personnel concerned Dold 1 Potter National Service Training Parts Manager DJP mtc Wwe DELOREAN MOTOR CARS OF AMERICA SERVICE BULLETIN Onion of Delorean Motor Company NUMBER ST 04 2 82 m TECHNICAL ATTENTION ALL DMC DEALERS SERVICE MANAGERS SUBJECT DITZLER PAINT FORMULA FOR FRONT AND REAR FACIA REFINISHING Ditzler Automotive Finishes has made available the following paint code for front and rear facia refinishing Code DAU3 3584 Mii Color Silver Poly This is an alternative paint source to the one listed 7 ulletin 5 13 9 81 E Z Potter National Service Parts Training DJP h aii n ig m L REM 2 e aa t Bx pm E LIT Issued 2 8 82 SERVICE BULLETIN DELOREAN MOTOR CARS OF AMERICA Dverann of DeLorean Motor Company NUMBER ST 05 2 82 CATEGORY TECHNICAL ATTENTION ALL DEALERS SERVICE MANAGERS SUBJECT STARTER SOLENOID CIRCUIT MODIFICATION PRIOR TO V I N 2547 On early vehicles prior to V I N 2547 the starter scolenoid s operating voltage in certain conditions was not high enough to ensure a consistent reliable operation This condition was displayed by a voltage
121. ent Submit a DMC Service Transaction General using 9 Transaction Code 20 Warranty Claim Component Code 44013 Labor Operation No 05440 Labor Time Allowance 3 hr Part Number 133188 Kit Unassembied Kit includes Qty P N Description cm 1 113289 Rod Threaded 2 SP10145 Nut Lock 2 113290 Clevis 2 5 10913 Pin Clevis 6 SP106637 Washer Please inform all personnel concerned ye id 1 JJP rmr wu m b a TT du ca Uu Attachment Page 1 ST 07 9 82 Adjustable Clutch Link Installation The clutch pedal stop bolt and weld nuts must be removed to permit the pedal to be raised To carry out this operation the following procedure should be observed Figure 1 A Remove and retain the two 2 spring clips SP10115 securing fixed clutch red Remove the fixec clutch rod B Remove both clevis pins It may be necessary to carefully lower the steering column to gain access NOTE Care must be exercised not to damage the steering column C Unscrew the 10 mm clutch pedal stop bolt from the top of the pedal box and discard D Using a hammer and sharp chisel carefully shear off the 10 mm clutch step nuts welded on both sides of the pedal box Figure 1 E Assemble the adjustable clutch link Figure 2 Part Number 133188 Adjust both clevis ends evenly on the threaded rod so as when the link is secured the
122. entification for salesmen s jackets as well as technicians and parts men s shirts Part Number Description Dlr Net Sug List A2000000 Emblem embroidered 2 25 4 50 Issued 10 28 81 PARTS BULLETIN NUMBER 06 12 81 DE LOREAN MOTOR COMPANY CATEGORY ACCESSORIES ATTENTION DEALER PARTS MANAGER SUBJECT DMC SHEEPSKIN SEATCOVERS A sheepskin seatcover of top quality has been custom made for the De Lorean seats The covers made of plush one inch pen are tanned in silvergray The aheepskin seatcovers are packed and sold as a set of covers i Part Number Description Dlr Net Sug List Al000100 Sheepskin Covers 296 67 494 44 DE LOREAN MOTOR COMPANY over ISSUED 12 4 81 DE LOREAN SHEEPSKIN SEATCOVERS If you think all sheepskins look alike look at them as we do through a magnifying glass You ll find precious few that look like this Thousands of tiny coiled Springs in every square inch This is the 1 wool growth we need to produce De Lorean Sheepskin Seatcover dense resilient and upright These plush 1 American sheepskin pelts are a rare occurrence in nature but well worth looking for Becuase when you sit on them the sensa tion is more like floating than sitting Since each individual hair acts like a tiny doiled spring your body weight is distrib uted evenly over the fleece s surface There are no pressure spots And because air circulates freely through the Yleece
123. er 50 00 90 91 Orders for all of the above DMC accessories can be submitted to DMC Parts Order Department for deliveries when available Leif A Moncada National Parts Manager LRM cc Issued 8 31 81 FM qum PARTS BULLETIN DF LOREAN MOTOR COMPANY NUMBER PA 04 10 81 CATEGORY ACCESSORIES ATTENTION DEALER PARTS MANAGER SUBJECT DMC CAR CARE PRODUCTS We have now concluded the extensive testing of the De Lorean Stainless Steel Car Care Products with excellent result The products are now in production and will be available for distribution within the next few weeks For your information and ordering the following part numbers are involved Custom Car Care Kit DMC Part Number A4000100 This kit 15 a specially designed carrying box including Stainless Steel Blending Pads Stainless Steel Cleaner Sealer Stainless Steel Car Shampoo Leather Vinyl Fiberglass Protector 5 i The above items are also available in one gallon containers for dealer use with part numbers as follows 5 Stainless Steel Cleaner Sealer DMC Part Number A4000110 Stainless Steel Car Shampoo DMC Part Number A4000120 Leather Vinyl Fiberglass Protector DMC Part Number A4000130 PF Cont iq mar J m Pricing Part Number Description Dlr Net Sugg List A4000100 Car Care Fit 16 40 32 80 A4000110 Stainless Steel Cleaner Sealer 25 38 42 30 A4000120 Stainless Steel Car Shampoo 12 23
124. er combustible materials Do not store near combustible materials Avoid breathing mist and contact with skin and eyes Wash thoroughly after handling Keep container closed In case of contact immediately flush eyes with plenty of water for at least 15 minutes call a physician Flush skin wich water swallowed dilute by giving several glasses of water or milk vomicing occurs spontaneously repeat several times Call a physician USE WITH ADEQUATE VENTILATION KEEP OUT DF REACH OF CHILDREN 824 5 Light Gray Corlar Epoxy Primer Safety WARNING FLAMMABLE BREATHING OF VAPOR MAY CAUSE IRRITATION Contains glycol erher solvents Keep away from heat sparks and open Flame Avoid prolonged or repeaced breaching of vapor or sprayemist avoid contact with eyes and skin Keep container closed when moc in use Tata USE ONLY WITH ADEQUATE VENTILATION KEEP OUT OF THE REACH OF CHIEDREN FIRST AID In cause of skin contact flush with plenty of water For eyes dinmediacely Flush with plenty of water for 15 minutes and got medical attention affecred by inhalation of vapor remove to fresh air swallowed CALL A PHYSICIAN IMMEDIATELY DO NUT induce vomiting Bulletin St 02 2 82 Attachment Page 4 Taror Polvurethane Enamel Safety WARLLNG PLASMADLE Keep away froin heat sparks and open flame Avoid breaznizz vapor of spray mist and prolonged contact with skin Wash theroughis after handling Keep contai
125. er stay See Figure 4 Service Bulletin SC 01 11 81 Page 4 REPORTING REIMBURSEMENT Complete a DMC General Service Transacti for each vehicle See Service Procedures Manual Section 4 Subsection 08 Page 1 and 2 for general instructions Enter Specifically Transaction Code Line 1 30 Campaign Code Line 8 12 RA 0001 4 Vehicle Inspected and Repaired Campaign Code RA 0001 5 Vehicle Scrapped Total Loss Campaign Code RA 0001 6 Owner Does Not Comply Wi 7 Dealer Follow Up Labor Operation Number 00510 Time 0 7 Parts No Entry Supplied Free of Charge SAMPLE SERVICE TRANSACTION GENERAL BADU Ona LABOR Time lel PARTS 1 Qiv L EDT fila i LM B Ti Lar d n sien reguli bn Ami ren GEE WIDE LA LLL yiht BB pipes FELD Era jarai BRINE cung FREI a LINE B I ALDA Eur mm Ludi Des gras Mga uana sn mh Cum ong ene 3 LGC i anu 1 i i i Alm OM RATHINS b i W ANE USED mrs B AL d Tera iussa tui d i Paar udi Aaa bbu SE LEE Dd Dfu iji ure dii negar aram e Lah Suter later subit dui unos r Pure dii a hiim n 1008 iF fu a a5 ARF IFSED Ra auis j uta dai W D BAR iia 4C i Ti d gari pen went WAG
126. er the first coil Figure 2 Reinstall return spring anc liberally lubricate the throttle spool and return spring with WD 40 Install the four 4 internal tooth spring clips supplied P N SPl0882 to groove in return spring stop post as shown in Figure 2 Reinstall the throttle cable to the throttle spool and adjust Ensure the lower end of spring is placed under the spring clips install in Step ll With the throttle spool in full rest position the cable should be taut but not influence throttle spool position TO achieve the above condition loosen 8 mm cable retaining nut located on the bottom of the throttle spool and pull on the throttle cable end until taut Retighten the nut NOTE Fine adjustment can be achieved by adjusting cable housing threaded adjuster SEAL THROTTLE ud CABLE c sre ADJUSTER DN ire H FIGURE 2 ete 15 16 nad 4 A Campaign RA Procedure za position by depressing the acce e pe al zo the floor Tha throttle spool sr uld touch the throttle boss Ensure the smooth operaticn of the coms enrott e linkace mechanism Zrom the the ta rot c Check the full chrott cv it d I qu n u thi Y l I ct Li Install the splash shield B N 111184 to lt s air inlet manifold usirg existing bolt as shown in Figure 3 Ensure the irzs al atlc is firmly locaced anc izes from vibration Relocate the wiring ha
127. er to establish new or updated DMC Labor Reimbursement Rate the dealer must complete the Application for Labor Reimbursement Rate Forms may be obtained by ordering DMC Part F 200001 Option A or F 200002 Option Upon completion your dealer s signature must be notarized The forms must v be forwarded to the DMC Service Department which will inform your dealer ship in writing of the newly established and approved DMC Labor Reimbursement Rate and its effective date s 8 rir d iir page 15 Bulletin SW 01 4 8 WARRANTY CLAIMS PROCEDURES GENERAL Each individual repair requires a separate transaction entry Up to 3 individual repairs of ona repair order may be entered on one form IZ more than 3 repairs prepare additional form and attach to the first form ATTACHMENTS REQUIRED A Repair order B Sublet bill if applicable i n j TE s 1 d t1 il Prj 1 E Ln Identify with DMC parts tag and submit together with the claim except fuel tanks glass large items which must be stored until disposition by DMC is COMPLETION citer sae Entries are resuired on the shaded lines Enter line 8 11 only if applicable LABOR OPERATION AND TIME REGULAR Operation AT 000 Time The actual clocked time in time units 100 units L hour LABOR OPERATION AND TIME SUBLET J III J Operation SL 000 Time As shown on th
128. erature Torque Specifications et Door Latch and Lock Setting Procedures Brake Disc Front Rear P Update Service Bulletin 5 07 7 81 Facia Front Rear Repairs and Refinishing Service Actions SA 0004 5 0005 SA 0006 SA 0007 Wiring Harness Clips Part No 106731 Automatic Transmission Adjustment and Check Procedures dish Ghofanidfemperature Vent Hose Control Pressure Regulator Gearshift Action Obstruction of Footwell Vents Hood Release Wiring Harness Routing on Right Rear Bulkhead Panel Rear Parcel Shelf Boards RH and LH Revised Torque Setting k Number ST 25 10 81 ST 26 l11 81 57 27 11 81 5T 28 11 81 57T 29 11 81 ST7 30 2 B1 7 01 1 82 31 02 2 82 ST 03 2 82 ST 04 2 82 ST 05 2 82 ST 06 9 82 ST 07 9 82 ST 08 10 82 ST 09 10 82 10 10 82 TABLE OF CONTENTS SERVICE BULLETINS TECHNICAL Title Heater Airz Con itioning Mode Switch Operation Alternator Retaining Clip Temperature Switch Sender nit Fuel Gauge reson Charse Air Conditionin rus Tank OREN Secs Ignlcl15n SS on iere pe SUSTRZERIZA veis l 1 D i ME la l Tecenical Ss r m race Frame Dimersions and Poaists Painting Stainless Steel Body Panels Repair Front Frame Extension Ditzler Paint Formula Front Rear Facia Refinishing Starter Solenoid Circuit Mod
129. ert the door key into the door lock s key slot the slide plate Covering the key slot must first be pushed aside with the key This is best done by placing the tip of the at an angle into the crescent shaped recess sliding the cover plate aside with the tip of the key and then inserting the key Figure 1 ps Mc E 7 7777 TW a FIGURE 1 New vehicle owners should be informed of this technique when their wehicle is being delivered Sincerely Lutz Feuerabendt Technical Service Manager ISSUED 6 25 81 DE LOREAN MOTOR COMPANY NUMBER ST 03 7 81 CATEGORY TECHNICAL ATTENTION ALL DMC DEALERS SERVICE MANAGERS SUBJECT STEERING RACK AND PINION ASSEMBLY SERVICING In the event the steering rack and pinion assembly requires unit repair other than toe in adjustment the steering rack and pinion assembly must be replaced as a unit Please inform all personnel concerned Sincerely Lutz Feuerabendt Technical Service Manager ISSUED 7 1 81 SERVICE BULLETIN SERVICE BULLETIN NUMBER m J DE LOREAN MOTOR COMPANY 31 04 7 81 ATEGORY TECHNICAL ATTENTION ALL DMC DEALERS SERVICE MANAGERS SUBJECT FRONT LICENSE PLATE BRACKET INSTALLATION A front license place bracket is supplied with each new De Lorean vehicle DMC Part 108025 for front license plate mounting To install the bracket and mount the licens
130. ervice Transaction forms received by our Technical Service Department that noc tYpewritten will be returned for correction In addition it will be necessary to insert a brief de repair performed when applying any scription of the the following labor codes ATOOD Actual Punches Time TOO Diagnosis Time 51000 sub let Labor FLOOO Flat Labor For clarification Purposes we have attached an example of a completed OMC Service Transaction form reflecting performance of a P D I and two warranty repairs 9n new vehicle Sincerely Lutz Feuerabendt Technical Service LF gh Enclosure loth Manager wt du service ISSUED 10 17810 S U U P Document Main Dala die ojal 5 5 1 wo 3 O air Order Naja ar Order Gate 5 mir Reading 4 30 ly Labor Rate er Haine p AI ess ile Code GNATURE DATE INE B1 Il tran aclion code 41 15 used Request lor Adjustment a deladed explanalion musi be given INE B B Allach previous aider or invoice iparis counter lickelt INE B 13 Allach order sublet bill and freight bill only once il more than one damage OVAL LABOR IF OPERATIONS BELOW ARE USED AlU00 Actual punched lune allach repair order DIODO Diagnosis allach order SI MIO Sublet Libor Attach sublet bill FLOOO Flat labor requ
131. forward and connect the link to the bellcrank assembly Adjust if necessary Sy p s wg Ke LIE iai t 3 smg ee ey lt Door Lock Setting Procedures 15 16 8 Li EN 728 With the door open manually close both the front and rear door latch assemblies Move the interior locking control rocker to the lock position and then back to the unlock position Check both the mechanical and electrical operation of the locking system Repeat checking procedure for exterior door lock With the system in the unlock position and the door open return the latches to the released position Position and secure pull handle mounting bracket to the pull handle assembly Position pull handle assembly into the lower trim panel Position lower trim panel on the door and secure with two 2 pull handle mounting screws Position and secure lower trim panel upper mounting bracket to door assemzly Position secure lower trim panel with retaining clips Position and secure upper trim panel EXTERIOR LOCK LINK n p SN LOCKING d Ni a A L LLCRANK a REAR LOCK LINK LOCK ASSY LOWER BF yt a sie Val CONTACT 20 WIPER INTERIOR y LOCKING PIVOT LEVEL INTERIOR LOCK LINK DOOR LOCKING MECHANISM SERVICE BULLETIN NUMBER ST 11 8 81 i w CATEGORY TECHNICAL ATIENTION ALL DMC DEALER SERVICE MANAGERS SUBJECT BRAKE DISC FRONT REAR For quality control reasons front and
132. g Part No SP 10179 Lower Ball Joint Threads Nuts V I N 1794 3300 NEW On these vehicles lower ball joints with a larger diameter thread may be encountered and the nuts supplied with the kit will not fit Therefore the following nuts must be used ay Hut Part No SP 10861 Ball Joints From Spare Parts Stock When installing any ball joints from parts stock care should be taken to secure such ball joints as outlined in the campaign procedures Information regarding disposition of ball joints in spare parts stock will follow in the near future Please inform all personnel concerned accordingly Lutz Eeuerabendt Warranty Manager Enclosures Initial Supply of 2 SP 10861 Issued 12 1 81 E EN Pom ir L T rr em a m SERVICE BULLETIN DE LOREAN MOTOR COMPANY NUMBER SC 01 1 82 CATEGORY SAFETY CAMPAIGN ATTENTION ALL DMC DEALERS SERVICE MANAGERS SUBJECT SAFETY CAMPAIGN NO RA 0002 THROTTLE CABLE ASSEMBLY DMC is initiating the above referenced campaign because it has been determined that a safety problem exists due to potential cable icing and or binding Enclosed please find 1 copy of the notification letter sent to all De Lorean owners dated January 21 1982 2 Repair and reimbursement instructions Parts Supply A supply of parts determined by the number of cars DMC shipped to you is being shipped free of charge for arrival starting Januar
133. he outside Due to their function all drains must be free of obstruction and seals watertight from the rest of the body Sealing The joints cf the body panels windows ducts and cable passages are sealed in areas where water entering at these points would drain to the inside Continued Em 1 F Sa 3 I q gc oy sha d LZ bd Water Leaks Body Page 2 Owner observations and thorough knowledge of the vehicle sealing and draining areas will greatly assist in locating a water leak The attachment to this bulletin identifies sealed joints of the DMC Vehicle body When sealing the indicated joints use Dow Silastic 732 R T V or equivalent t Z William A Charles Director Service Parts WAC ak Attachment rq am mm Ld o T 2 DULAUELIIN 5 Attachment Page e pei Pe pum REMOVE THE TWO MOST ALTACHISENT 222 FRONT FENDERS amp ells RMT WITH SILASTIC 2 REFIT AIA CHIEN APPLY SILASTIC BEAD IFILL PANEL AIL A EDGES WHERE SHOWN IN DETAIL VIEWS mi WIPE SEALANT INTO JOINTS AFTER APPLICATION p 1 c MD ow 5503 C USE TANK TAPE SP 10403 AROUND EDGE OF ACCESS HOLE FOR A C PIPES LEAVING SUFFICIENT SLACK BETWEEN PIPFS ALLOW TAPE TO BE PUSHED THROUGH AND STUCK TD ITSELF PRESS TAPE FIRMLY AROUND APES
134. hington D C 20590 or vou may call the toll free Auto Safety Hotline at 800 424 9393 Wai amp hington D C area residents call 426 0123 Sincerely LOREAN MOTOR COMPANY RA 0001 11 13 81 2055 5 Main Street Irvine California 92714 714 549 4772 1 d T 34 13 T M d m 3 SU ERVICE BULLETIN WES SERVICE BULLET DELOREAN MOTOR COMPANY NUMBER 5 02 11 81 CATEGORY SAFETY CAMPAIGN ATTENTION ALL DMC DEALERS SERVICE MANAGERS SUBJECT SAFETY CAMPAIGN NO RA 0001 RECALL BALL JOINTS STABILIZER BAR MOUNTINGS Attached please find a listing of vehicles assigned to your dealership to follow up and for completion of the above campaign This list consists of The V I N No s of vehicles shipped to your dealership The original owner s name and address as reported via Dealers Retail Delivery Report x The new owner s address if a change of ownership or address was reportad All owners were mailed notification letters with the exception of those wichout an address or those with an incomplete address No Address or Incomplete Address In these cases the notification letters were mailed to the respective DMC dealerships for verification completion of the address and forwarding the owners For ali owners without an address or with an incomplete address and also for those vehicles where an owner or address change is noted during the repa
135. housing position Tighten the locknut at Lower the vehicle ST 16 10 81 Transmission Fluid Pressure Check and Adjustment 1 Operate vehicle until transmission reaches normal operating temperature cooling fans cycling A C off Check and adjust transmission fluid level 2 With an assistant in the vehicle raise the vehicle securelv positioned on a hoist allowing the rear wheels to turn freely Caution Stand clear of rear wheels 3 Connect the transmission pressure gauge J21867 to the main line pressure fitting located at the rear of the transmission below the fluid pump Figure 1 Caution Fluid is hot TI Miles s 4 Disconnect the vacuum hose from the vacuum modulator Figure 2 5 Start the engine place the transmission selector lever in Drive and run the engine up to 2 500 RPM at which point the transmission will have shifted into third gear 6 Read transmission fluid pressure the pressure should be B Bar t 2 113 PSIZ3 when the transmission fluid temperature is at normal operating temperature 7 Adjust the fluid pressure by unlocking the retaining clip and rotating the vacuum modulator in its housing Figure B Note Turning the modulator clockwise will increase the fluid pressure One notch of movement will change the pressure approximately 0 1 Bar 1 5 PSI 8 Install the modulator retaining clip refit the modulator vacuum hose and remove the fluid pressure gauge 9
136. i5 States REPLACED PARTS Identify with DMC parts tag and submit together with the claim except fuel tanks glass large items which must be Stored until disposition by Please inform all personnel concerned accordingly Sincerely Lutz Feuerabendt Technical Service Manager LF ddg ISSUED 8 14 81 Al SERVICE BULLETIN DE LOREAN MOTOR COMPANY NUMBER SW 05 9 81 CATEGORY WARRANTY ATTENTION ALL DMC DEALERS SERVICE MANAGERS SUBJECT WARRANTY SERVICE TIRES BATTERIES RADIOS As mentioned in the DMC warranty folder the above items are covered by separate warranties with different steps that the vehicie owner must take to obtain warranty service TIRES The vehicle owner should contact the local Goodyear Tire dealer DMC dealers can also do this on behalf of the vehicle Owner and should assist owners if necessary See DMC and Goodyear warranty folder BATTERIES The vehicle owner should contact a local AC Delco Sealer DMC dealers can also do this on behalf of the vehicle owner and should assist owner if necessary See DMC warranty folder RADIOS A The owner or the DMC dealer on the owner s behalf should contact a local Craig warranty station who will remove repair and reinstall the unit The removal and installation of the unit is not covered by Craig s warranty and the owner may be charged for removal and reinstallation However the owner may present the paid bill for re
137. ice who will pick up the package inspect and return it to DMC for settlement DMC will credit the dealer at invoice cost Cont Inspect all deliveries including UPS note any visible damage on carriers receipt under drivers surveillance When possible unpack merchandise immediately Concealed damage must be reported to the delivering carrier within 15 days of delivery Follow up with written notification of intent to file clain Notify carrier upon discovery of loss or damage and request inspection and claim forms Follow up with written notifi cation Compile supporting documentation for claim presentation Segen ab A Original pili 84 sbading Paid Freight Bill C Original Invoice D Carrier Delivery qae 223 E Claim Notification F Carrier i eh Maori if performed Documents eM Stable from the DMC Traffic Department 57 Claims with supporting documentation must be submitted to the carrier within 9 months of delivery for damage and after a reasonable length of time for delivery on loss with the exception of Federal Express The requirements of Federal Express are written notification within 15 days of delivery and the claim filed within 90 days v receipt of written notification All daas parts with packaging should remain available for inspection at all times up to the final disposition of the claim CE 0 Issued 10 16 81 ea et PARTS BULL
138. ies aulliarization number IAL PARTS IF BELOW PART 45 ARE USED W 200001 Flat parts authorization is required attach sublet olher parts bill attach height bill of warranty parts telum shipment For DME Use Only W 0000 Sublel other pats W 200100 Warranly return parts freight wDie Date _ F 3 1 x jai 10 INO j E EM 1 Malluncham Cade Suge A a 3 e a TS E t s 000 BAND SERVICE TRANSACTION GENERAL 800000 999 Transact Dalal Time ej panrs TOTAL PARIS TOTAL CLAIM ATOOO Repaired both door switches TOTAL PARIS UTA CL 3 PARIS DISPOSITION sas i ___ 101606 d a lamda counter 1 8 PARIS Ey NE _ CLAIM 3a bil pt p QS 1 4 SERVICE BULLETIN NUMBER SW 07 10 81 CATEGORY WARRANTY ATTENTION ALL DEALER SERVICE MANAGER SUBJECT PROCEDURES FOR SERVICE TRANSACTIONS ka E a eh E 7 L Ba Ta 1 m PE E OSG OF CEILS Bulletin lx ey notirvy you ar TON CARET Service Bulletin aW Ol 65 81 is now obsolere Please post your records accordingly fou
139. ification Prior to V I N 2547 Temporary Wiring Modification Fan Fail Module Adjustable Clutch Link Manual Transmission Brake Disc Resurfacing Bulletin Renumbering Engine Cooling System Bleediag Additional Lubrication Point Speedo Adapter Em aie TABLE OF CONTENTS SERVICE BULLETINS SAFETY CAMPAIGN E Ss ae SE 3 s wE E mF 1 3 UE I 1 Number SC 01 11 81 SC 02 11 81 SC 03 11 81 SC 04 11 81 SC 04 11 81 Re issue Title Safety Campaign no RA 0001 Recall Ball Joints Stabilizer Bar Mountings V I N 560 6650 Safety Campaign No 0001 Recall Ball Joints Stabilizer Bar Mountings Safety Campaign RA 0001 Service Bulletin SC 01 11 81 Red paint markings V I N 2333 to 5600 Recall Action RA OOOI Nuts for Ball Joints Ball joints Alternate Repair procedures Recall Action RA OOO1 Nuts for Ball Joints Ball Joints Alternate Repair procedures TABLE OF CONTENTS SERVICE BULLETINS WARI Number Title SW 01 6 81 Procedures SW 02 6 81 Service Transaction Codes SW 03 8 81 Status Report Service Transactions SW 04 8 81 Warranty Parts Submission 5W 05 9 81 Warranty Service Tires Batteries Radios SW 06 10 81 Completion of DMC Service Transaction Form SW 07 10 81 Procedures for Service Transactions p ce ss w 3 Y um g NS 3 SERVICE FORME LITERATIRE MANUALS FORMS LABOR RATE APPLICATIONS OPTION A
140. im pim ac dE NI IENBAH WAR Cheqa esa RU RAN a i a 2 Le T pa a I I 1AadHiji FU rb DES u at tT E Pu GR IUII HE eel v fece ug CBE Uzia DH xg up ee S AQ SOKA m 44 ecu c AE itp du ur 3l we Todt gt AJ n PQ NAS D Q n DOE a To AE 4 tt t ea i Ps Xxx Jire 49 U XM V 003411 ak i ala Issued a82 WE Fart i mam m p owe l u ATO ee t P PART NUMBER 100157 100345 100407 100412 100446 100567 100588 100623 100796 100797 100844 101065 101066 101068 101307 101420 101432 10 1821 101822 101880 101881 102425 105083 105183 105186 105526 105556 105557 105597 105689 105690 106023 106024 106197 106 29 106241 106289 106360 106600 106601 106697 106737 106738 106741 106919 108044 108179 aMdOIlc DESCRIPTION ise BUSHING STAB ARM RACK amp PINION ASSY BALLJOINT LOWER STEERING WHEEL WRENCH WHEEL NUT HOOD LUGG COMPT W HI SEAL DOOR INNER WINDSHIELD 1 NOT SERVICHABLE NOT SERVIC LINE CLUTGA M C DIAGNOSTIC BLUG BRACKET DREN PLUG ECU LAMBDA STRIKER DOOR LOCK LOCK ASSY DOOR RH STOP S SHADE LOUVRE BRKT QTR PNL LH BRKT QTR PNL RH TRIM PNL DR BLACK TRIM PNL DR BLACK ALTERNATOR 90 BULB DO
141. in Street Irvine CA 92714 Attn Technical Service SERVICE TRANSACTION GENERAL T es ear wa Ae nen ual Pa a im Card n E erat RENE i smp Dain EDUC ND T LIC kg _ AS 1 ia em i ku 1014 Er aum 1 E EE mme L uad 1 mars asman 1 7 EST beer Sewn tine L b mate OM F iii BI H atte cede di sk uara Ta Ao LIME Bl buf m m LINE O Bu tum Bil Bi pip Bii oni DOE i ie an one TOTAL LABOR iF DET EA POS B LUW ARE USED Alu Dele mg hi pedir Danais rris PALE vis ecd 000 aud bE fmi o 7 FLOUO Fidi Dirk duh ing i TOTAL PAANS dF BELOW PARAT S ARE K SED EE o sma teed Door g r piin dabit Li iE i paeni po W Waran EE Bllarh esq Bul Bi munda inn Reden io u ti Cum T JG ume mic 5 5 5 5 5 5 anc ecu FARIS GPT EET tp mE Bee rs 1 7 ec 3 Da I a E W 3 T 3 Page 7 Bulle
142. ind 1 A copy of the notification letter sent to all De Lorean owners 2 Repair procedures and reimbursement instructions Continued PART SUPPLY An initial supply of five kits P N 109277 will be shipped to you free of charge for arrival by July 19 1982 Additional kits can be ordered through the DMC Parts Department These additional kits will also be shipped free of charge IMPORTANT NOTICE ALL CAMPAIGN PART ORDERS MUST INCLUDE THE COR RESPONDING VIN S OF THE VEHICLES REQUIRING THE KITS VIN LISTING A listing of vehicles assigned to your dealership for repair and follow up showing VIN S owners names and addresses will be mailed to you For further information concerning recall campaign procedures please refer to Dealer Functions in your DMC Service Procedures Manual Section 6 Subsection 02 Page 2 It is essential to bring this campaign to a rapid conclusion We request that all DMC dealers actively follow up with owners and perform this campaign as quickly as possible Please inform all personnel accordingly R D Whitehouse National Service Manager RDW psg Attachments Enclosures J J ey sy w 3 3 EE q 1 JEFES iat ic DE LOREAN MOTOR COMPANY IMPORTANT SAFETY RECALL NOTICE Dear De Lorean Owner This notice is sent to you in accordance with the requirements oz the National Traffic and Motor Vehicle Safety Ac
143. indshield 100623 As of MILDRED Windshield antenna has been excluded and an external radio antenna will be mounted on all cars The replacement windshield part number 100623 has been superseded io Pare Humber 110076 When replacing a wind shield on any car without an external antenna a replace ment antenna part number A5000010 has to be fitted Part number 100623 is no longer available Please refer to Service Bulletin 5 12 9 81 of 9 2 81 for installation instruction AKT TEES he Front Hood 109096 HESS of V I N 3200 the front hood has been changed gas filler flap has been eliminated Replacement hood part number 109096 has been superseded to part number 109134 Part number 109096 is longer available 1 ae National Parts Manager m LRM psg ISSUED 9 22 91 eic RI Bt dit od B 2 fpe Cams nini a COENE i il BULLETIN COMPANY NUMBER PS 02 12 81 DE LOREAN M OR CATEGORY PARTS SUPERSESSIONS ATTENTION PARTS MANAGER SUBJECT CURRENT SUPERSE SIONS iae ew vL 1 The enclosed listing is p dede re occurred to date 3 Parts supersessions that have i OLDEST Leite a Li pen ded FATS Se A t 8 n your records gost m Please make corresponding
144. ing new DMC components only F gS DISCLOSURE OF DAMAGE TO CONSUMERS Several states have laws requiring disclosure to consumers of damage repairs or unrepaired damage usually beyond a minimum value shreshicln Consult your local laws as applicable 1 a x mm F nF P L ra Ti mum arenas i Rastit Fiii masa SIGNATURE i amp DAT m iihi md it Ti j 47 5 ki puri Bur keels 4 Dele rian Hu Gr gare li s Kum E d Ph bode Luuhier LAE B3 RuniE gd lu gani mi amp pidina md 4mbr Bau Baw z TRANSPORTATION DAMAGE CLAIMS CROCLDURES GENERAL Up to 3 damages may be entered on one form If more than 3 damages use an extra form and attach to the first form 00 not enter any other transaction type caredgory With transportation damuaqe claims ATTACHMENTS RE UIRED mHepalr order B Sublet bill if applicable C Copy of Freight Bill D Other pertinent documents pertaining to the claim REPLACED PARTS Identify with DMC parts tag and store until disposition by the carrier or DMC CLAIM COMPLETION Entries are required the snaded lines Enter iine 5 11 only if applicable LABOR OPERATIONS ANS TIME REGULAR Operation AT 000 Time The actual clocked time in time units 100 units 1 ho
145. ing the stabilizer bar to che lower link and the lower ball joints to the lower link might become loose possibly resulting in detachment of the stabilizer bar or lower ball joints Many of you have had your cars repaired by now In pre installation inspections however DMC has recently discovered thac some of che replacement nuts used on the ball joints not on the stabilizer bar in this safety recall campaign have been cracked DMC has decided to replace all of this type of nut with new nuts to insure chat no problems occur There is no evidence that the nuts will crack in use Even if the nuts were cracked at the time of installation or if they crack in use there is no evidence that they will detach from Che ball joints or that there will be any loss of vehicle control ve Lorean Motor Company will replace these nuts augment supporting brackets on the stabilizer bar and inspect it without charge at any authorized De Lorean dealer The esrimated repair time is less than one hour Contact your dealer immediately to arrange an appointment Dealers will receive the necessary parts and instructions by lanuary 27 1982 If you are not satisfied with the service you receive or if you no longer own your De Lorean please notify us immediately Call 800 854 3088 in California call 800 432 2282 toll free If you believe that DMC or your dealer has failed or is unable to perform this work without charge or within a reasonable time you
146. ion etc PART 3 REQUEST FOR PARTS SUBMISSION Contains those transactions for which DMC requests the submission of dealer retained warranty parts STATUS REPORT NO ALSO INVOICE NUMBER This number identifies the individual status report and also serves as an invoice number Example S3 42 1 AF S Service Transactions 42 42nd week of the year 1 Year 198 1 AF Reference to dealer number CONCILIATION PAYMENT Occurs via the monthly DMC dealer parts statement identified by the status report invoice number ot Please update your records and inform all personnel concerned Sincerely Lutz Feuerabendt Technical Service Manager attachment s LF dg ISSUED 8 7 81 DATE STATUS REPORT No SERVICE TRANSACTIONS Um MyoNE MO Re eS reden BART STATUS pro DEALER Ho rm a TRA ACTION LABOR CARTS TOTAL CLA T8 COMMENTS CORE uma CLAIMED CREDIT CLAIMED CREDIT CLAIMED CREDIT cy I w C3 x E WC LT C LH M i deer _ J TRANSPORTATION CODES STATUS DISPOSITION CONES 20 CLAIM WARRANTY P FIHAI l1 ACCEPTED PROCESSED 31 CLAIM TRANSPORTATION DAMAGE P PEHDING 02 CREDTIT 30 SPECIAL CLAIM CAMPAIGN SERV ACTION SEE STATUS REPORT 03 DISALLOWED 5ER COMMENTS 1 1 q 1 1 3 1 1 j 1 1 1 i 3 1 Pa eek aa Se sm ws
147. ir DMC dealerships must complete and submit a Change of Owner Address Report See Service Procedures Manual Section 4 Subsection 01 Pages 1 2 Vehicles on the listing without owner name or address are either dealer owned or in transit to the dealership DMC has not yet received a Retail Report at the time of this listing Follow Up Please refer to the DMC Service Procedures Manual Section i 6 for instruction Your cooperation is appreciated Lutz Feuerabendt Technical Service Manager ion Issued 11 17 81 Attachment SERVICE BULLETIN DE LOREAN MOTOR COMPANY NUMBER SC 03 11 81 CATEGORY SAFETY CAMPAIGN ATTENTION ALL DMC DEALERS SERVICE MANAGERS SUBJECT SAFETY CAMPAIGN RA 0001 SERVICE BULLETIN SC 01 11 81 RED PAINT MARKINGS V I N 2333 TO 5600 The factory has informed us that on venicles from V I N 2333 to 5600 a red paint marking on the ball joints and ball joint nuts has been used for other production identification reasons on vehicles affected Dv the above campaign Therefore the red dot in the engine compartment and inspection of the Dall joint nuts must have castellated nuts and cotter pins must be used to determine whether a vehicle has received the campaign work Please inform abl personnel concerned Lutz Feuerabendt Warranty Manager LE mc ISSUED 11 20 81 SERVICE BULLETIN DE LOREAN MOTOR COMPANY NUMBER SC 04 11 81 CATEGORY SAFETY CAMPAIGN A
148. isalignment of parts stress cracks glass rough or wavy sheet metal noninstalled equipment etc If it is necessary t repair such items contact your District Manager D Subsequent damage due to delayed repairs or improper storage of damaged vehicles s eS gt Bulletin 59 01 5 81 ja 3 3 Se ig EE ETERNI Fe ED IN a b ML Eu P z LIUM netare damaged vericla ic repaired you must contact Sister theo a Sl manager B following zonditions exist zhe cost tO repair tne vehicie will exzesd 32 1 uedo excluding glass ani tires Tie rame or Safety related somponents of the vehicle anpear te pe 2amaged such as Gamagec suspension and or frame o the venicie any Part of the tloor undercarriage is ribped or torn Sr any welded nanels require replacement 31 Special or unusual damage is discovered TF 1 The District Manager will provide soecific instr tions s applicasle UU DAMAGE REPAIRS DMC Sealers are required to assure that DMC vehicles are in new condition All Transportation Damages and or missing items must be repaired or re placed as applicable including damages occurring during storage or handling after delivery to the dealership and prior to retail delivery Repairs are to be made to restore the vehicle to perfect condition in accordance wizh che repair procedures established in the DMC Service and Repair Manual us
149. king rod and check operation using key and replace door trim NN int 108940 vw 4 C 5 oc y 34 3 gt SERVICE BULLETIN DE LOREAN MOTOR COMPANY NUMBER 3ST 32 12 81 CATEGORY TECHNICAL ATTENTION L DEALERS SERVICE MANAGERS SUBJECT ENGINE PERFORMANCE In the event of a poor engine performance complaint as one of the ahitial steps the proper connections of the engine vacuum hoses shoulda checked as per the diagram below Since the connections at the thermal control valve located under che intake manifold are not visible the following quick test should be made to verify correct connections of the hoses Explanation To Check When the engine is cold the thermal control valve directs vacuum to the control pressure regulator After the engine is warmed up the thermal control valve then shuts off vacuum to the control pressure regulator and directs vacuum to the distributor advance solenoid For proper hose routing at the valve check to see if vacuum is present at the control pressure regulator upon cold initial start up at idle Then after vehicle warms up check to see if vacuum exists at the distributor advance solenoid Technical Service Manager Issued 12 4 81 SERVICE BULLETIN DE LOREAN MOTOR COMPANY NUMBER ST 33 12 81 CATEGORY TECHNICAL lt TTENTION ALL DMC DEALERS SERVICE MANAGERS TU SUBGELCI WATER LEAKS BODY W
150. may submit a complaint to the Administrator National Highway Traffic Safety Adminis tration Washington D C 20590 or you may call the toll free Auto Safety Hotline at 800 424 9393 Washington D C area residents call 426 0123 Sincerely RA 0001 81V 138 DE LOREAN MOTOR COMPANY 1 21 82 2055 S E Main Street Irvine California 92714 714 549 4772 IMPORTANT SEE OTHER SIDE DE LOREAN MOTOR COMPANY 4 IMPORTANT SAFETY RECALL NOTICE TO ALL DE LOREAN OWNERS This notice is sent to you in accordance with the requirements of che National Traffic and Motor Vehicle Safety Act De Lorean Motor Company has determined that a defect which relates moror vehicle safety exists in the throttle linkage of 1981 De Lorean vehicles very cold weather moisture may enter the throttle cable housing and freeze inside it possibly resulting in throttle sricking In addition if there is insufficient slack in the throttle cable in che engine compartment the cable may bind preventing the throttle from closing completely to the idle position If moiscure inside the cable housing freezes you will notice thac rhe throttle rends to return to the idle position more slowly than usual or remains fixed in position This condition may occur either when Che car nas been lefr overnight or while the car is being driven in rraeezing weather If vou notice that rhe throttle returns to the idle posicion too slowly or if it operates an
151. moval and installation to the DMC dealer for reimbursement Dealers may claim such reimbursement via the DMC service transaction B The DMC dealer can remove the radio and have it repaired at a local Craig station and can claim removal and installation via the DMC service transaction C The DMC dealer can remove the unit and install a Floater unit which is part of the initial dealer parts kit then claim removal and installation via the DMC service transaction After the unit has been ropaired by the Craig warranty station it should be returned to DMC dealer floater stock We trust this information clarfies the aforementioned procedures Please inform all personnel concerned ISSUED 9 2 81 _3 UY y 1 ud 7 J3 0 1 g 3 1 DELOREAN SERVICE BULLETIN MOTOR COMPANY NUMBER SW g 10 81 CATEGORY WARRANTY ATTENTICN ALL DMC DEALERS SERVICE MANAGERS SUBJECT COMPLETION oF DMC SERVICE TRANSACTION FORM of the many functions O the DMC Service Transaction form is to Provide specific informar 10n pertaining to vehicle malfunctions may occur This information 18 essential From the standpoint af quality contral and engineering The Service Transaction a Specific purpose Or Of the form sa legible torm Consists four copies each Serving this reason it 15 essential that all copies Therefore etfective October 15 1981 submission date S
152. must be entered on line B 11 of the claim form If prior inspection is required arrange to have the vehicle inspected during the next visit of your DMC District Manager In an emergency situation where the vehicle is inoperable and prior inspection is required contact your DMC District Manager or tne DMC area office All authorizations are issued based on information supplied by the request ing dealer If at a later date such information proves to be erroneous the applicable authorization may be retracted resulting in a reversal of the claim s status and disposition DMC District Managers will not issue authorizations for any repair which is not warrantable NOTE DMC District Managers can issue authorizations if justified only for items that require authorization and therefore can not issue any authorizations for any other items such as repairs or replacements not covered by warranty or beyond the warranty limits disallowed claims etc Such authorizations can only be obtained through the DMC Service Department For such authorizations contact your District Manager for instrucrions or assistance 3 73 a DELOREAN MOTOR PANY IMPORTANT SAFETY RECALL NOTICE SUPPLEMENT READ CAREFULLY TO ALL DE LOREAN OWNERS In mid November you received a notice from De Lorean Motor Company DMC concerning a safety defect in the front suspension of 1981 De Lorean vehicles DMC had determined that the nuts fasten
153. n Replacement Lock Sets Complete replacement lock sets are available as follows 108003 Lock set including 1 mnition lock 2 door locks 1 orage compartment lock with 2 keys 110192 Lock set including 2 door locks with 2 keys For V I N s under 4188 door lock sets are still available under part number 101419 Lock Set Door LH RH Continued ISSUED 12 4 81 1 3 NN v3 4 U 3 e VT 3 3 3 pili diets diem Na PS r iy 5 Ae T To replace earlier door locks with the new type please refer to Technical Service Bulletin ST 31 12 81 for modification procedures Pricing Part Number Description Dlr Net Sugg List 106244 Key Blank illuminated 5 83 9 72 109100 Key Blank molded head 3 29 5 49 Al09100 Key Blank illuminated 5 B3 9 72 Cl06244 Cut Key illuminated 8 25 13 79 C109100 Cut Key molded head 6 25 10 42 109100 Cut Key illuminated 7 92 13 20 101419 Lock Set Door LH RH n 41 08 68 47 108003 Lock Set Complete AEN 1 112 83 110192 Lock Set Door LH RH UST 31 35 52 25 i Ku xX i PARTS BULLETIN DELOREAN MOTOR COMPANY NUMBER PI 03 12 81 CATEGORY IDENTIFICATION ATTENTION PARTS MANAGER SUBJECT PRODUCTION CHANGES AS running production changes new parts have been introduced as Follows From V I N 3600 New front and rear facias with a darker mat gray color Catalog group 85
154. n amp iz 125 Wattss hassiq 890 854 6087 Continental U 5 Watts 800 432 3545 California Reqular 714 966 1831 These 3Li cannot be used for transfering calls any ather epdftment within De Lorean Motor Company 15 Phone calls regarding matters other than parts ordering should be directed to the respective area office using the following phone numbers National and Western area office 714 549 4772 i Eastern area office 201 231 0772 Central area office 313 585 6396 Southern area office 404 993 7942 We appreciate your cooperation in this matter ANY R Montin National Parts Manager i a Issued 12 7 81 rU 1 10 DE LOREAN MOTOR COMPANY TERT HORT 7 HUE a B al DARE im L0 ES nO d DE LOREAN COMPANY PO 01 1 82 CATEGORY PARTS ORGANIZATION ATTENTION ALL DMC DEALERS SERVICE MANAGERS PARTS MANAGERS SUBJECT DMC SALES SERVICE AND PARTS PUBLICATIONS Hu Ld Attached please Find a vise efthewcurrent sales service and parts literature exp f Effective immediately orders placed for sales service and parts literature are ta be placed from the regular parts M aly 157 Orders may be phoned mailed to the akbanticn of the National Service Parts Training of cel When ordering by mail use Parts Order forma mark Publication in order type other
155. ndard Time will be processed and shipped the same day Emergency Orders received after 1 00 P M will be shipped the following day Vehicle Identification Number V I N must be given Non Emergency Orders will normally be shipped the following day but no later than two cays after being received 1 yT T ER maw Backorders Backorders pertaining to Emergency or Non Emergency Parts Orders will be shipped as soon as parts are received in Irvine California All unreleased backorders will be listed and sent to tha dealers on monthly basis Backorders may be cancelled upon request Released backorders are not subject to cancellation All Orders Parts Orders can be submitted by telephone TWX or mail ES Dealer is responsible for part number accuracy and dealer code accuracy cont gi J 3 F uu W CEN CER UU CX 034 73 oy moe s 4 E T a r T H o el i Parts Orders must be submitted with so etin SB Dealer Code number Dealer Name City and State Method of freight if not stated DMC will choose optimal way of shipment All orders are shipped FOB Irvine California Phone and TWX Numbers mt ss DMC Parts Order Office has the following phone and TWX numbers 714 966 1831 800 854 6087 Continental D S BOO 432 3545 California only TWX 910 595 2487 Por calls other than Parts Orders i
156. ner closed Use with lequate venrilarion IMPORTANT When mixing with 192 5 mixture ill have hazaras of both components Observe all applicable label precautions WARNING CONTAINS LEAD Dried films of this paint may be harmful if vaten or chewed Imron Polyurethane Enamel System Procedures 3 12 3 Enzaul Reducer Clean the metal to remove oil grease and other contaminants Using a clean cloch apply 2812 5 Reducer co the surface While the surface is still wet fold a second clean cloth and wipe dry Work small areas two to three square feet wetting rhe surface liberally 5717 5 Metal Conditioner etal treatment dissolves rust corrosion and etches che metal for better adhesion of finishing materials the cleaner with two parts of water in a plastic bucket Wearing rubber gloves apply with a cloth or sponge Work che area with a Scotch Brice or similar abrasive pad While the surface is still wet wipe it dry vith a clean cloth J 4 Conversion Cuoacine steel Conversion Coating produces a high degree of corrosion resistance optimum adhesion of palnt system Pour the material in a plastic bucket Wearing rubber gloves use Scorch Brire or similar abrasive pad to apply che undiluted material to the treated metal surface Leve the condi cioner on the surface two to five minutes Work only as mucht df a as can be coated and rinsed before the solution dries 1 ifthe surface dries b
157. nment jig while simultaneously checking positioning of frame extension to cross member Tack weld at all major contact points and remove jig Continue welding until all contact areas are joined Allow to cool Clean all bare metal surfaces and coat with corrosion protective kit Part No 109264 5 Allow to dry Reinstall all parts in reverse order Replace section removed from spare wheel well using a suitable fiberglass repair kit NOTE Prior to installing anti roll bar clamps and Ei radiator mounting brackets ensure that the frame extension stiffeners installed as follows a Using the bolts to hold the side of the radiator bracket to the impact extension install two 2 strengthening brackets Part Nos 111140 111141 to the impact extension loosely See Fig 2 Z l fa CLAMP SPACER STRENGTHENING RUBBER MOUNT BRACKET MOUNT CLAMP Og BOLT SPACER LOCK WASHER CLAMP BOLT FIGURE 2 1 1 a 3 C mey UU C3 i 21 22 23 ST 03 2 82 Page 4 Install clamp spacer Part No 106960 and anti roll bar bracket Part No 108998 and spacers Part No 111205 using bolt Part No 111204 coated with Loctite 242 Torque to 35 NM 26 ft lb See Fig 2 Ensure radiator is positioned as far as possible to the right of the vehicle before tightening the radiator support bracket side bolts and top bolts Tight
158. of Wash Primer 22 973 Der instructions h acaly 2 or more medium coats of Ultra Fill Primer Surfacer 5 Topzoat with icrylic Lae cuer If you have any questions or would like any assistance regarding this matter please do rot hesitate to contact ms Sincerely 7 es ud Mi LO ECC Patterson 107437 Bulletin ST 0z2 3 89 Attachment Page RECEIVED 18 1052 PPG INDUSTRIES INC 3800 WEST 143RD STREETICLEVELAND OHIO 44111 AREA 218 67 1 0050 Andrew A Cooper Technica Manapar Awol Finimnas Coatings Oen January 5 1982 Doyle Potter Technical Training 2055 South East Main Street Ervine California 92714 In response to our phone conversation have outlined below the Ditzler painting system that will be presented to Mr DeLorean Panels representing the performance properties of this system are also being submitted t Thoroughiy clean surface to be painted with DX330 Wax and Grease Remover and Scotch Brite pads 2 Apply 2 full wet coats of DP40 Epoxy Chromate primer mixed with equal parts of DP401 Primer Catalyst flash time of 20 30 minutes between coats of primer is recommended 3 After primer has air dried for 2 hours apply 2 or 3 double coats of Deltron Acrylic Urethane color catalyzed and reduced per label instructions 4 tf desired the color coat can then be clear coated using DAUB2 o Delgio Acrylic Urethane clear
159. or applicable portion thereof FREIZHT WARRANTY PARTS SUBMISSION The actual freight cost incurred SUBLET PARTS The actual reascnable amount paid by the DMC Dealer to the sublet shop without any dealer mark up Any genuine DMC parts used during a sublet repair are reimbursed at the rate applicable to genuine DMC components OTHER NON GEHUINE PARTS MATERIALS FLUIDS LUBRICANTS Other parts and materials used during warranty repairs at the DMC Dealer are reimbursed at the actual dealer cost plus ten percent for handling Fluids and lubricants used during warranty repairs reimbursed according to the following schedule Part QTY Reimbursement This allows for FREON CHARGE W 106788 1 56 30 3 75 pounds 11 charge 4 charge fo testing l charge for system fill to complete the repair ENGINE OIL W 100559 1 10 25 iquarts refill to o complete the repair TRANSMISSION OIL W 100560 1 4 55 3 9 quarts refill tc complete the repair AUTOMATIC TRANSMISSION FLUID W 100561 1 2 15 6 quarts refill to complete the repair AUTOMATIC TRANSMISSION FINAL DRIVE W 100562 1 52 10 1 8 quarts refill to complete the repair ANTIFREEZE W 100565 1 1 55 1 45 gallons to refill system to Page 14 Bulletin SW 01 6 8 LABOR REIMBURSEMENT RATE DMC LABOR REIMBURSEMENT RATE GENERAL The Mechanical Labor Reimbursement Rate applies to 11 valid transactions of DMC Dealers that are reimbursable by O
160. oth ends Upper link both ends Trailing arm hub to carrier Outer TW shaft to hub Trailing arm to pivot bush Shaft to inner and outer shafts Parking brake cable Bracket to hub carrier Caliper hub carrier Flex brake pipe attachment Wheels M3 x 19 1 M12 x 19 M22 x 32 M12 x 19 MIO x 17 Me x l0 7 16 x 16 3 gn x 15 12 x 19 2 x 18 80 80 75 370 75 40 55 16 80 60 60 53 270 30 40 12 3 a Ee 1 PU k x Uo 3 3 e Mr E DESCRIPTION TRANSMISSION AND FINAL DRIVE Drain and fill plugs Mounts TRANSMISSION SHIFT LINKAGE Auto manual relay pivot Solts FRONT SUSPENSION Caliper to mounting bracket Dust shield Front disc to hub w Loctite 601 Stub axle to steering knuckle Hub bearing to stub shaft Upper control arm pivot bolt Lower control arm pivot bolt Shock absorber upper Shock absorber lower Stabilizer bar lower control arm Stabilizer bar pivot fon chassis Flex brake pipe attachment Upper ball joint to steering knuckle Lower ball joint to steering knuckle MIO x 17 MB x 13 MB x 17 16 x 19 MB x 13 MB x 13 M22 x 32 M22 x 32 2 x 19 4 x 19 x 14 2 x 19 M12 x 19 MIO x 17 MIO x 15 Tier x 16 l san x 19 20 25 36 22 75 28 28 220 190 80 80 28 75 36 16 60
161. pection the vehicle owner should sign in the space provided pink and white Vehicle owners are to receive the white copy for their records For reimbursement see Bulletin 5 01 6 81 Lutz Feueraberfat Technical Service Manager ISSUED 6 18 81 a ey 70 3 7 3 0 3 3 UU C 3 3F TIC SERVICE BULLETIN DELOREAN MOTOR COMPANY NUMBER S0 03 6 81 CATEGORY ORGANIZATION ATTENTION ALL DMC DEALERS SERVICE MANAGERS REFERENCE SERVICE MATERIALS During the week of June 22nd under separate cover the following initial DMC Service Department materials will be mailed to DMC Dealers FORMS 4F 200003 30 Service Transaction Form General F 200005 10 Service Transaction Form Technical Report 200008 10 Pre Delivery Forms d8P 2250007 50 Warranty Shipping Labels F 200006 50 Warranty Parts Tag VEHICLE LITERATURE Sample For Information P 200001 l Warranty Statement Vehicles Emission 1981 includes battery warranty information F 200009 l Maintenance Schedule Record P 200009 l Tire Warranty Statement 4P 200010 2 Change of Owner Address Card P 200011 1 Owner s Manual will be forwarded at a later date These items are tor dealer service department use and should be maintained in the service department reference file Additional forms literature may be ordered through the parts department CONTINUED SERVICE BULLETIN NUMBER SO 03 6 81 mc DE
162. per 2 MOUNT LAGS 1105 43 62 in Front shock absorbers upper mounting centers D 1060 0mm 41 71 in Rear shock absorbors upper mounting centers E 941 0mm 17 05 in Front shock absorber upper mounting to 82 body mount F amp 535 0mm 25 0 in 2 body mount to 3 body mount 376 0mm 38 45 in 3 body maunt to rear shock absorber upper mounting A 75 00 3 35 in Rear upper link inner mounting to 4 body mount Ar 435 0mm 17 17 Datum base Line to top of rear frame extension r 4B4 Dog 119 05 in Datum base line to top of rear suspension tower K 644 25 15 1 Center line of suspension tower lat shock upper mounting to rear of frame L 729 1mm 28 70 in Center line of trailing arm pivot to center line of rear suspension 1 Dri tower at shock uppar Gounting To be measured along V aera MIT datum base line M liB OQmm 4 64 in Front suspension cross member center line to steering rack rear mounting holes Pivor upper control arm mounting to c nter line of lower control pivot mounting 207 959mm 8 18 in 200 25mm 7 88 in Upper control arm rear pivot mounting to center line of lower control arm pivot mounting P 760 0m 29 92 in Center line reference hole rear engine cross member to chassis rear amp xtensiohn EF EE 3 W 3 1 32 1 1 m oa 1 1 r G TY 1 SERVICE BULLETIN
163. pin and do not drill a second hole in the ball joint stud In extenuating circumstances the ball joints may be replaced Ball Joints From Spare Parts Stock When installing any ball joints from parts stock care should be taken to secure such ball joints outlined in the campaign procedures Continued Issued 11 25 81 i EMIL SERVICE BULLETIN DELOREAN MOTOR COMPANY NUMBER SC 04 12 81 Re Issue Please mark Service Bulletin CATEGORY SAFETY CAMPAIGN SC 04 11 81 dated 11 25 81 as i Superseded ATTENTION ALL DMC DEALERS SERVICE MANAGERS SUBJECT RECALL ACTION RA O0O001 NUTS FOR BALL JOINTS BALL JOINTS ALTERNATE REPAIR PROCEDURES Please observe the following when performing the repairs Ball Joint Nuts Part No SP 10179 The repair kit contains 4 ball joint nuts However due to supply problems a small number of kits may contain nuts that are slightly higher llmm instead of 9mm The higher nut llmm is useable however difficulties may be encountered when drilling the hole for the cotter pin after installing the nut on the upper ball joints Due to the height of the nut the drilled hole may be too close to the end of the ball joint stud which is case hardened and has a tapered hole This condition may hamper drilling or cause breakage of the drill bit cautious drilling may overcome this problem Please inspect the repair kits received for llmm nuts and order an equal quantity of 9mm replacement nuts usin
164. rder numbers and package quantities This list also indicates their ava lablity Status These materials may be ordered via the DMC Parts Order Forms The Suggested Warranty Repair Time Manual No P 200007 and the Service Procedures Manual No P 200008 ara not available at this time However these publications will automatically be shipped to all DMC dealerships as soon as they become available Therefore please do not order these publications at this time Please inform all personnel concerned Sincerely Lutz Feuerabendt Technical Service Manager Attachment ISSUED 7 23 81 1 EE W 4 ry P 1 9 b SERVICE FORMS AND VEHICLE LITERATURE LABOR RATE APPLICATIONS OPTION LABOR RATE APPLICATIONS OPTION B SERVICE TRANSACTIONS GENERAL SERVICE TRANSACTIONS TECHNICAL REPORT WARRANTY PARTS TAG WARRANTY SHIPPING LABELS MAINTENANCE SCHEDULE RECORD WARRANTY STATEMENT VEHICLE 81 WARRANTY STATEMENT VEHICLE 82 WARRANTY STATEMENT VEHICLE 83 WARRANTY STATEMENT VEHICLE 84 WARRANTY STATEMENT VEHICLE B5 WARRANTY STATEMENT VEHICLE 86 SUGGESTED WARRANTY REPAIR TIMES MANUAL SERVICE PROCEDURE MANUAL WARRANTY STATEMENT TIRES WARRANTY STATEMENT RADIO OWNERS MANUAL CONSUMER INFORMATION OWNER S MANUAL VALET BINDER SERVICE BULLETINS BINDER SUGGESTED WARRANTY REPAIR TIMES MANUAL
165. rear brake discs should T be replaced instead of machining and the defective disc s must be submitted together with the respective warranty claim s This procedure is in effect until superseded Please inform all personnel concerned mm Sincerely nei Lutz Feuerabendt Technical Service Manager LF dg mm 1 ISSUED 8 20 81 m ceo sx nk q vd 4 W 773 UC SERVICE BULLETIN DELOREAN MOTOR COMPANY NUMBER ST 12 9 81 CATEGORY TECHNICAL ATTENTION ALL DMC DEALERS SERVICE MANAGERS SUBJECT UPDATE SERVICE BULLETIN ST 07 7 B81 Attached please find new attachment for the above bulletin Please replace previous pages with the new ones mm Lutz Feuerabendt Technical Service Manager LF dq attachment s ISSUED 9 2 81 1 x W expo E 0773 3 ims 4 FENDER MOUNTED ANTENNA INSTALLATION 1 Raise luggage compartment cover 2 Using a hole saw locate and drill a 1 diameter hole in the top of the right front fender approximately 4 from the rear of the fender See figure 1 BORTE oF BC ar Ficum i 3 After cutting through the fender continue to cut into the composite underbody approximately 1 deep as measured from the fender See inset figure 2 FIGURE 2 Using the hole saw shave off the composite underbody away from the inboard 1 3 ridge of the
166. rness away from edga SZ splash shiaid sine one of the Aarn ess ratention clips as shown in Figure 3 REFS gt OED FIGURE 3 REIMS 235EMEXT INFORMATION Camzz n Code RA 2002 Transzzcion Code 2 0 Labor i veration 0 160 Labor Time Allowance Tit FARTS REQUIRED tu Part kuccer aw d cLie SP1C 81 Tw 4 zlate 109267 1 1 111183 _ 4 s2ring clips SP10582 1 solash shield 111184 PARTS BULLETIN mme DELOREAN MOTOR COMPANY NUMBER PA 01 1 82 ACCESSORIES ATTENTION PARTS MANAGER p SUBJECT CAR CARE PRODUCTS The products in our DMC Car Care Kit are now available as individual replacements Part Number Description Dir Net Suq List A4000111 DMC Cleaner Sealer Pint 4 54 9 08 A4000121 DMC Car Shampoo Pint 2 68 5 36 A4000131 DMC Leather Protector Pint 3 80 7 60 A4000141 DMC Blending Pad Box of 10 5 20 10 40 The pint bottles packed in master cartons of 6 for convenient storage National Parts Manager LRM psg p Issued 1 12 82 DE LOREAN MOTOR COMPANY P PARTS BULLETIN NUMBER PA 05 10 81 CATEGORY ACCESSORIES ATTENTION DEALER PARTS MANAGER SERVICE MANAGER SUBJECT DMC EMBROIDERED EMBLEM A DMC embroidered emblem has been developed The emblem size is X 21 with DMC and De Lorean embroidered in silver on a black Botton This is an excellent id
167. ront latch release link rearward to remove the free play in the front latch release link Note Rotate the bellcrank only enough to remove the free play DO NOT place any pre load on the front latch assembly While holding the latch release bellcrank assembly in this position Step 131 pull the rear latch release link forward to remove the free play connect the link to the latch release bellcrank assembly If the free play cannot bc removed or a pre load condition exists adjust the rear latch release link only enough to remove the free play DO NOT place any pre load on the link connections Reconnect the interior handle s latch control link This link is not adjustable therefore a slight degree of free play or pre load is acceptable cow 5 X UU 4 B UCM AME a em Y 7 X rU 16 17 18 19 20 21 22 23 2 Reconnect the exterior handle s latch control cable to the 11 assembly Turn the cable adjuster only enough to remove the slack in the cable Note Adjust this cable only enough to remove the slack in the cable DO NOT place any pre load on the cable bellcrank connection Check both the interior and exterior handles for proper latch release operation This can be with the door open by a Manually close both door latches b With pressure applied to one latch with screwdriver of similar tool slowly open the exterior release han
168. rvice toll free BOO numbers that will Provide direct contact with a tecnnically qualilied sarvica person 24 hours day seven days a weak The numbers are 800 854 3088 except Calhlornia Cahlorma rasidents call BOO 432 2262 and they are intended to heip you in an emergency Please direct your routine information inquiries and normal requests lor service and repairs to your local De Lorean dealer I you caught in an emergency situation however just dial tha tail rae number The toll free numbers indicated on these cards are intended only for customer use and when customer is encoutering an emergency situation Dealership personnel should continue to communicate with their respective Dmc Area Offices for assistance The enclosed cards are being supplied to you for distribution to customers who have already taken delivery of their cars In addition we request a card be given to the customer or placed in the glove compartment upon delivery of every De Lorean vehicle It is important to note that effactive immediately a customer card will be included with the glove compartment information prior to shipment of vehicles from our Quality Assurance Centers to you Therefore checking the vehicle for this card during pre delivery inspection will avoid duplication and provide our customer with P in the event of an emergency situation Potter Training Manager a ISSUED 12 23 81 7 2 E 7 9 rg 3
169. s to improve harness routing APT f hj J tz Feuerabendt Technical Service Manager LF mc Issued 10 26 8 k 7 3 c 170 E r B c 1 14 m SERVICE BULLETIN DELOREAN MOTOR COMPANY NUMBER ST 23 10 81 CATEGORY TECHNICAL ATTENTION ALL DMC DEALERS SERVICE MANAGERS SURJECT REAR PARCEL SHELF BOARDS RH AND LH From V I N 2309 to facilitate removal of the rear parcel shelf boards 25mm has been cut from the top edge of both boards See the diagram below This modification may also be made on earlier vehicles utz Feuerabendt Technical Service Manager LF mc Issued 10 26 81 SERVICE BULLETIN DELOREAN MOTOR COMPANY NUMBER ST 24 10 81 CATEGORY TECHNICAL ATTENTION ALL DMC DEALERS SERVICE MANAGERS SUBJECT REVISED TORQUE SETTING From V I N 2474 the torque setting for upper and lower ball joint tO steering knuckle has been revised to TONm 52 ft 15 ice Bulletin ST 09 7 B8l accordingly Please update urtz Feuerabendt Technical Service Manager LF imc T Issued 10 26 y q UU E 1 m 3 SERVICE BULLETIN DELOREAN MOTOR COMPANY NUMBER ST 25 10 81 CATEGORY TECHNICAL ATTENTION ALL DEALERS SERVICE MANAGERS SUBJECT HEATER AIR CONDITIONING MODE SWITCH OPERATION If the heater air
170. sed 11 9 81 CATEGORY ORGANIZATION ATTENTION ALL DMC DEALERS SERVICE MANAGERS REFERENCE SERVICE ASSISTANCE IN THOSE INSTANCES WHERE DE LOREAN DEALERS RECUIRE TECHNICAL ASSISTANCE warranty information requests for training or other service related matters THE APPROPRIATE DMC AREA OFFICE SHOULD BE CONTACTED The DMC Area staf in addition ts the District Managers assigned to dealer contacts in the Areas includes TECHNICAL SPECIALISTS who are assigned to receive service related calls from dealers Your inquiries are to be directed to the Technical Specialist in your Arsa Office See directory on reverse side of this bulletin With this arrangement it will NO LONGER BE NECESSARY FOR DEALERSHIP SERVICE PERSONNEL TO CONTACT THE NATIONAL SERVICE DEPARTMENT IN IRVINE CALIFORNIA The address and phone number of the respective Area Offices are shown on the reverse side Please inform all personnel accordingly Sincerely itz Peuerabendt Technical Service Manager LE sme Revised The phone number of the Southern Area Office has been changed Re Iasued 11 9 81 FF F emo ARLA Lu 0771 E UCM 1 1 B j 7 mn When Calling Ask for the Area Technical Specialist Eastern Area De Lorean Motor Company 685 Highway 202 206 Bridgewater NJ 08807 201 231 0770 Connecticut New Hampshire Rhode Island Delaware New Jersey Vermont
171. should now refer to the DMC Service Procedures Manual and or j ba Warranty Repair Times Manual which were forwarded to you with Service Bulletin 50 10 10 81 Lutz Feuerabendt Technical Service Manager LF ime LI e d F h H a j 7 rm i T H F m j a F l I z mu EE H e r 7 i Issued 10 16 81 SERVICE BULLETIN DE LOREAN MOTOR COMPANY NUMBER SC 01 11 81 CATEGORY SAFETY CAMPAIGN ATTENTION ALL DMC DEALERS SERVICE MANAGERS SUBJECT SAFETY CAMPAIGN RA 0001 RECALL BALL JOINTS STABILIZER BAR MOUNTINGS V I N 560 6650 is initiating the above referenced safety campaign because it has been determined that a safety problem exists in the front suspension A The stabilizer bar is attached to the lower links and secured by a nut at each end These nuts may loosen causing partial or complete detachment of the stabilizer bar from the lower link assemblies The forward mounting brackets for the stabilizer will serviced at the same time B Each lower ball joint is mounted through the lower link and steering Knuckles and secured by a nut These nuts may Loosen causing partial or complete detachment of the ball joints The upper ball joints will be serviced at the same time t Enclosed please find 1 copy of the notification letter sent to all De Lorean owners dated November 13 1981 2 Repair and reimbursement instruc
172. ss Gate of this Notification r Asad ress Delivery Dare Freight Bill 4 Toi TBIBJETT VL iON DAMAGE ETICE i m l ru eres After Hours Delivered Covered py Llee Sage Tendering normal inspeztrimn Con esaletd Damages s irtages tc the subject vehicle were noted as follows Fai DITICE Lr dos sb l e Carrier Please be advised that the stlvage parts listed below will be eld by for 10 days fre the date cf this notification for ig Pu t E vaur inspeztion dispositioni w Salvage Deszription SUNL mkn sr EI um uox amus m DR a 1 E T3 af s P rA f tute od k k J SEALER CCOE f a SIG ATURE IN da F N n LET a T A PL E r hs im T ees PE tf y r a uk ms Pase 6 Bulletin SwW 01 5 81 CLAIMS PROCEDURES FOR PREDELIVERY INSPECTION 0 FREE MAINTENANCE Labor only for lst maintenance at 6290 1290 miles LABOR OPERATION ALLOWANCE Ps D I Operation amp 01001 Time 150 units 1 130 1 Free Maintenance Wraration 01002 Time 150 units lh hr 30min TRANSACTION CODES line B 1 P D I d Free Maintenance 33 CLAIM COMPLETION entry is required in the shaded lines Retain pink copy and mail via regular mail to Le Lorean Motor Company 2055 5 E Ma
173. st be recorded and signed for by the delivery truck driver during venicle receiving inspections To obtain replacement for the missing items DMC dealers must order such items through the regular parts ordering procedures For ordering numbers of literature items please refer to Service Bulletin 50 08 8 B81 Reimbursement for missing items signed for by the delivery truck driver may be claimed via the DMC service transaction under Transportation Damage Effactive with this bulletin DMC can no longer accept any requests for missing items via phone or letter Please inform all personnel concerned Sincerely f tz Feuerabendt Technical Service Manager LF dg ISSUED 68 26 81 BERE SERVICE BULLETIN DE LOREAN MOTOR COMPANY NUMBER SO 08 1 82 Revised to replace 8 22 81 release CATEGORY ORGAHIZATION ATTENTION ALL DMC DEALERS SERVICE MANAGERS PARTS MANAGERS ul USGECT DMC SALES SERVICE AND PARTS PUBLICATIONS Attached please find an updated list of the current sales service and parts literature Effective immeciately orders for sales service and parts literature are to be placed separately from regular parts orders Orders may be phoned or mailed to the attention cf the National Service Parts Training Office When mailing your order please use Parts Order forms and mark Publication in order type other column When ordering by phone use the number 714 549 4772 nee Doyle J
174. sued 10 16 81 T a oe 94 s bg eg E 9 O03 us E I 3 azar a Lt a L1 When Calling Ask for the Area Technical Specialist Eastern Area De Lorean Motor Company 685 Highway 202 205 N Bridgewater NJ 08807 201 231 0770 Connecticut New Hampshire Rhode Island Delaware New Jersey Vermont Maine New York Virginia Maryland Pennsylvania West Virginia Massachusetts When Calling Ask for the Area Technical Specialist southern Area De Lorean Motor Company 8601 Dunwoody Place Suite 330 Atlanta GA 30338 404 992 7758 Temporary Alabama Louisiana South Carolina Arkansas Mississippi Tennessee Florida North Carolina Texas Except El Paso Georgia Oklahoma Tllinoi When Calling Ask for the Area Technical Specialist Central Area De Lorean Motor Company 2237 Elliott Avenue Troy Michigan 48084 313 585 6396 Michigan North Dakota Indiana Minnesota Ohio Iowa Missouri South Dakota Kansas Nebraska Wisconsin Kentucky Alaska When Calling Ask for the Area Technical 5 j prcialist Western Area De Lorean Motor Company 4055 5 E Main Street irvine CA 92714 714 549 4772 Idaho Utah Arizona Montana Washington California Nevada Wyoming Colorado New Mexico Texas El Paso Only Hawaii Oregon SO 11 10 SERVICE BULLETIN DELOREAN MOTOR COMPANY NUMBER SO 11 10 81 Revi
175. t De Lorean Motor Company has determined that a defect which relates to motor vehicle sarety exists in the fuel cutoff system of 1981 and 1982 De Lorean vehicles An inertia switch designed to cut off the fuel pump during accidental inpact may not operate properly allowing the fuel system to continue in operation after an accident with possible fire hazard De Lorean Motor Company will correct the defect without charge bv replacement 52 the inertia switch at any authorized De Lorean dealer The estimated repair time is under 30 minutes Dealers will receive necessary parts and instructions by July 19 1982 Contact your dealer immediately for an appointment If you are not satisfied with the service you receive please notify us immediately you no longer own your De Lorean please complete and mail the enclosed postage free reply card I you believe that De Lorean Motor Company or your dealer has failed or is unable to perform this work without charge or within a reasonable time you may submit a complaint to the Administrator National Highway Traffic Safety Administration Washington D C 20590 or you may call the toll free Auto Safety Hotline at 800 424 9393 Washington D C area residents call 426 0123 sincerely DE LOREAN MOTOR COMPANY in RA 0003 Aur ow ow 282V 030 7 16 82 aH 2055 5 E Main Street Irvine California 92714 714 549 4772 PPOCEDURES 1981 MODEL 1 gain access to the mountinq lo
176. ted base alonc the stem until the rear edge of the baffle rim snaps into the location groove surrounding the corrugated ribs on the base 4 Locate the baffle stem and retainer spring inner to the stud on the base of the tank 13 1 1 UM 73 3 S x oc t 74 EE 1 Service Bulletin 5 30 1 2 8 Fuel Tank Bartle Page 3 Installation of New Baffle into Fuel Tank Continued 5 Fit and position outer spring K under fuel flex feed hose on 2affla and onto stud on base of fuel tank not locate spring on baZZle edge this stage 6 Loosely fasten baffle and 2 two baffle retainer springs to stud in fuel tank 7 Locate hooked legs of retainer spring outer to rim of baffle B Finally tighten M6 nur to secure baffle and retainer springs to fuel tank stud Do nor over tighten 3 Connect fuel feed pipe to pump and fit pump assembly to tank Labor Operation No 21009 Time 7 Please update the Suggested Repair Times Manual with the new time m m 773 ce Uo T 73 1 DELOREAN MOTOR COMPANY SERVICE BULLETIN NUMBER ST 31 12 81 CATEGORY TECHNICAL ATTENTION ALL DEALERS SERVICE MANAGERS SUBJECT LOCKS KEYS DOOR IGNITION STORAGE COMPARTMENT To provide a common key for door lock storage compartment ana ignition as of V I N 4188 a new lock key system has been intro duc
177. ted on claims they also do not show a reimbursement amount in the parts price list EXCLUSIONS The arzocrementioned reimbursement calculations do not apply for some selected items such as major units or high cost items that require authorizations Handling and small parts allowance for such items will be calculated on an individual basis and a DMC reimbursement amount is also not shown in the DMC price list In no event will any DMC reimbursement for genuine DMC components exceed the DMC suggested list price THER SUBLET PARTS See b6ther reimbursements REIMBURSEMENT CALCULATIONS EFFECTIVE DATE PARTS Reimbursement amounts are calculated at the reimbursement prices in effect tat thg time of processing at the DMC Service Processing Center in SEO s T SX DU VO 1 F gE Page 13 REIMBURSEMENTS Bulletin SW Ol o B1 OTHER SCIMSuURSEMENTS a CC Je Lorean Meter Company DMC reimburses DMC Dealers as follows for SUBLET LABOR The actual reasonacle amount paid by the Dealer to the sublet shop witnout any dealer mark up BODY SHOP LABOR SEALER SWHES BODY SHOP Sheet metal amp trim work body shop repair order is treated like Sublet repair order Mecnanical work same as mechanical labor FLAT LABOR FLAT PARTS DOLLARS The dollar amount allowed authorized or agreed upon EMCISE TAXES The amount of the actual tax incurred
178. thening brackets right 111140 left 111141 Stabilizer bar end nuts inner thinner SP10050 outer thicker SP10330 stabilizer bar mount clamps 108998 Stabilizer bar clump bolts 111204 stabilizer bar clamp bolt spacers 111205 3 i mo f s 3 E 1 J 4 I Dems SERVICE BULLETIN COMPANY NUMBER S C 04 1 82 CATEGORY SAFETY CAMPAIGN ATTENTION ALL DMC DEALERS SERVICE MANAGERS SUBJECT SAFETY CAMPAIGN NOS RA 0001 and RA 0002 Attached please find a listing of vehicles assigned to your dealership for repair and follow up showing V I N numbers owners names and addresses as per Service Bulletins 5C 01 1 82 Recall Action RA 0002 and SC 03 1 82 Recall Action 0001 The attached listing is an amendment to the attachment you received with your Service Bulletins SC 01 1 82 and SC 03 1 82 as it includes stock and retail vehicles Led Z William A Charles Director Service Parts WAC mtc Attachment Issued 1 27 82 mim rs emm ui SERVICE BULLETIN DELOREAN MOTOR CARS OF AMERICA i ss CATEGORY SAFETY CAMPAIGH ATTENTION ALL DMC SERVICE MANAGERS PARTS MANAGERS SUBJECT SAFETY CAMPAIGN RA 0002 THROTTLE CABLE ASSEMBLY Plezse be advised that the part number for the complete parts Kit was incorrectly printed for Service Bulletin SC 01 1 82 dated 1 20 82 The correct kit part number is 109268 Please inform
179. tin 5W Ol o 8 TECHNICAL REPORT PROCEDURES This form is used to report technical matters as they apply to the venicle itself spare parts repair procedures labor operations DMC dealers should participate in reporting such items thereby Providing DMC and the factory with a broad basis of information tor product quality durability and function analysis and future product development It 15 essential that the reports contain only factual information and that they are submitted immediately COMPLETION entry is required in the shaded lines NOTE IF a Warranty Claim was prepared for the item to be reported Technical Report should not be prepared Retain pink copy and mail via regular mail to De Lorean Motor Company 2055 5 E Main Street irvine CA 92714 Attn Technical Service maj u SERVICE TRANSACTION mmm REPORT Document Main Dalla r DEALER er Hepa Gomer 5 i amp PET atan Lamar l _ zar ded rete SIENATURE DATE I ME T Page 8 Bulletin SW 01 6 B8 WARRANTY PROCEDURES General DMC Dealers are authorizea and required to make warranty decisions repairs and replacements on behalf cf DMC with the exception of those items that require prior inspection or authori
180. tions Parts Supply A Supply of parts detbrmined by the number of cars DMC shipped to you is being shipped free of charge for arrival by November 20 V 1 N Listing listing of vehicles assigned to your dealership for repair and follow up showing V I N numbers owner s names and addresses will be mailed to vou during the week of November 16 For further information please refer to Dealer Functions in the DMC Service Procedures Manual Section 6 Subsection 02 Page 2 As S November 17 1981 all vehicles will be modified by our Quality Assurance Centers prior to shipment to dealers However dealers should verlfy the modification on all vehicles prior to V I N 6650 during pre delivery service It is essential to bring this campaign to a rapid conclusion We therefore ask all DMC dealers to actively follow up with all owners in their area and to repair the vehicles without delay Technical Service Manager Issued 11 12 81 cc 779 o3 E e 3 1 G 1 TU the INSTRUCTION SAFETY RECALL tollowing operations Kit 4 Huts SP 12179 4 Split Fins SP 192140 2 Slates L10673 2 SUES d rre 4 Locking HOTE REPLACED Tap Wasners FIGURE 1 l Place vehicle on suitable hoist J M AMPREIZ n Ho ANY WORN OR DAMAGED PARTS OBSERVED DURING THE REPAIR OPERATION MUST BE 2 Raise hoist to waist height
181. to those painted components which are standard on production vehicles Consequential damage to dealer supplied paint resulting from the failure of a warranted component is not covered under the De Lorean warranty The attachments to this bulletin are the painting processes as described above 4 continued Issued 2 1 82 dias Road Wheels Since the road wheels have a color coating that is impreg nated into the surface as part of the heat treatment used to temper the alloy with an epoxy clear coat applied over that the adhesion of another color coat will be difficult to achieve even with careful preparation Again it is suggested that you consult with your local paint distributor before proceeding Front and Rear Facias Facias may be refinished to match body colors applied See our Service Bulletin 5 13 9 81 or consult your local paint distributor lo Q C William A Charles Director Service Parts WAC ak Attachments q 3 3 1 E 3 7 3 Sg c X 7 3 73 ome 73 F 73 Ur 33 1 3 Bulletin 5 02 2 82 Attachment Page 1 COATIN The Sherwin Williams Company 1590 So Anaheim Blvd January 19 1942 uneheim Calif 92805 Duar Charles er your request vou will find our recommendation for Delorean Stainless l Deterrent wash with IICK SLICK Detergent solution Wh K 290 2 Solvent wipe with SUZR WILL CLZAN R E 156 1 apnly 2 wet coats
182. tor is a 90 amp Motorola alternator part number 110101 If the earlier alternator part number 102425 is not avallable this new alternator can be used on earlier cars with modifications as specified in Service Bulle tin ST 26 11 81 LRM psg Issued 1 12 82 Ta E Mme su DELOREAN MOTOR COMPANY NUMBER PI 03 1 82 CATEGORY PARTS IDENTIFICATION ATTENTION PARTS MANAGER SUBJECT SEAT COVERS Separate replacement covers are now available for the De Lorean seat and seat cushion The covers are common to left hand and right hand seats Part Number Description I Dlr Net sug List 100618 Cover Seat Back Blk 126 25 194 23 100619 Cover Seat Cushion Blk 100 25 154 23 109260 Cover Seat Back Gray 126 25 194 23 109261 Cover Seat Cushion Gray 100 25 154 23 Leif JR Montin NatiOnal Parts Manager LRM psg Pen Issued 1 12 82 DL LOREAN MOTOR COMPANY CATEGORY PARTS IDENTIFICATION ATTENTION DMC PARTS MANAGERS SUBJECT GRAY INTERIOR PARTS The following are all upholstery parts with the latest PARTS BULLETIN NUMBER PI 04 1 82 part numbers for black and corresponding gray color DESCRIPTION SEAT ASSY RH SEAT ASSY LH COVER SEAT BACK COVER SEAT CUSH FINISHER A POST LH FINISHER A POST RH CONSOLE CTR LID GLBX HSG INST CLUST TRIM DR UPR FRT TRIM DR UPR FRT TRIM DR UPR RR TRIM DR UPR RR HEADLINING FRONT HEADLINING REAR TRIM PANEL DASH PA
183. ull handla to its mounting bracket Remove tha lower trim panel When working on the left door remove the power mirror switch When working on the right door remove the close out plate Remove two 2 screws securing the pull handle mounting bracket Disconnect the exterior lock link the rear lock link and the front lock link from the lock bellcrank assembly Pivot the locking bellcrank assembly back and forth and check that the contact wiper arm on the bellcrank makes effective contact to the electrical contact points at each limit of travel If not adjust the position of the door lock solenoid by loosening the solenoid s attaching screws Retighten solenoid attaching screws Rotate the lock bellcrank to the unlock position solenoid plunger retractad Pull the front locking link rearward to remove the free play and connect to the beilcrank Check that the switch s electrical contacts position has not changed Step 11 If necessary adjust the bend in the front locking ink to obtain no free play no pre load and good electrical contact condition Note During this lock setting procedure the door is open and therefore the latches should be in the unlock position Pull the rear locking link forward to remove any free play and adjust the rear locking link if necessary until it matches the established bellcrank position Connect the rear locking link to bellcrank With door lock key installed pull the exterior lock link
184. ur LABOR OPERATION BA TIME SUBLET Operation SL 000 Time As shown on tne sublet pili CLAIM SUBMISSION Retain pink copy mail via regular mail to De Lorean Motor Company 2055 5 E Main St Irvine CA 827 14 Attention Technical Service mes cem SERVICE TRANSACTION GENERAL coss i ml Decuement Maen TT oooo UE EL Thu pia on k iier i 1 eee Transact lain Dar II TONAL LANGA Da k 1 im A E i y as Bui d ig orgy if Bep dan he 10040 LAg P s Pf BELOW USED EC LNAUR Tim k i d ez Dioue Dagnsus SLEDO Casu T Bart piget andan resa iD adigi Bi Presi Lif e Elat PARTS BELOW 5 ABE USED W Baris W Ddiiz dar MBC at dai a ann in gard iili Big i Hyd meli gi maiis parit pupii Folds LAADA TIME A 1 Page 5 Bulletin 8W 01l o0 8 73 TFT 3 ES UU I EE t v y gt PT 1 CARRIER NOTIFICATION LETTER EXAMPLE ONLY OKIGINAL LETTER TO CARRIER VIA CERTIFIED MAIL Copy OF LETTER SUBMIT WITH CLAIM PACKAGE T CARRIER hamel Dealer s Letterhead or Hare amp Lhzzre
185. veraon of De Lorean Agger Company NUMBER 31 10 10 82 Issued 10 18 82 CATEGORY TECHNICAL ATTENTION ALL DEALERS SERVICE MANAGERS SUBJECT ADDITIONAL LUBRICATICN POINT Please SPEEDO ADAPTER be advised that the speedometer 90 adapter at left front wheel has been added to the regular maintenance schecule for lubrication at each scheduled maintenance Procedure 1 2 3 4 Please Remove speedometer cable Zrom speedometer 90 adapter Rotate adapter 180 to bring the oil filler screw originally pointing down ward so that it is pointing upward Remove oil filler screw and oil with SAE 80 ot 90 gear cil Reinstall filler screw Return adapter to its original position and connect speedometer cable inform all personnel accordingly STO En SERVICE BULLE TIN DE LOREAN MOTOR COMPANY NUMBER SW 01 6 81 CATEGORY WARRANTY ATTENTION ALL DMC DEALERS SERVICE MANAGERS SUBJECT PROCEDURES With Service Bulletin Number 5 03 6 81 DMC Dealers were informed of the status of the Service Procedures and Suggested Warranty Repair Times Manuals Until these manuals are available please proceed according to the attached instructions for A Transportation Damage B P D I and Free Maintenance Warranty D Technical Reporting These procedures are in effect until superseded sincerely Lutz Feuerabend Technical Ser
186. verse position to the original Eracket adjusting or slide portion to be bolted to the engine crankcase fixed end of the bracket to the alternator end cover i 13 Reconnect brown yellow wire to D terminal of alternator a4 Reconnect brown charging wires to B terminal of alternator 15 Fit alternator drive belt Part No 102442 and adjust tension 16 Ensure all connections are secure at alternator 17 Reconnect the blue engine harness plug 18 Reconnect battery 19 Ensure that the battery is in good condition and fully charged 20 Start engine and perform alternator output check Operation Numbers and Time R amp Alternator O P 32002 Time 4 Modify Harness 32009 Tim 4 Up to V I N 45319 only Pm E SERVICE BULLETIN DE LOREAN MOTOR COMPANY NUMBER ST 27 11 81 CATEGORY TECHNICAL ATTENTION ALL DMC DEALERS SERVICE MANAGERS SUBJECT RETAINING CLIP TEMPERATURE SWITCH A new temp rature switch retaining clip Part No iioly nas been introduced tS replace existing clip Part No 108533 This clip is not interchangeable and will only fit water pipe assembiy No 110131 Factory introduction with V I N 3850 e 110177 CLIP 110131 PIPE 100816 SWITCH Please inform all personnel concerned Futz Feuerabendt Warranty Manager Issued 11 24 81 DELOREAN MOTOR COMPANY NUMBER ST 28 11 81 CATEGORY TECHNICAL ATTENTION ALL DEALE
187. vice Manager ATTACHMENTS pw TY 12 ane wa FERT apo PUT uale pyi E ISSUED 6 19 81 as C C Ud X U R RS ED E a J I Page 1 Bulletin SW 01 DAMAGE TRANS PORTA N R Uu RES CLAIM mo T I oc TRANSPORTATION DAMAGE CLAIM SERVICE Transportation damage is damage that occurred during the transportation of DMC vehicles ur the point of receiot custody by the dealership provides transportation damage claim service for DMC dealers as allows Al Receives claims from dealer B Reviews and validates claims based on the information received Prepays dealers for DMC valtdated claim D Files claims with the respective carriers and recovers cost for validated prepaid claims Reverses payment for partial or full amount for prepaid claims for which DMC is unable to collect from the carriers rl JEHICLE IGSPECIIUN ATD DAMAGE RECORDING In order to allow tne processing of transportation damage claims DMC dealers must follow the procedures below Receiving Inspection 1 Verify the vehicle identification numbers V l N of documents and vehicles 2 Carefully inspect vehicle s for damage or missing items 3 Record damages or missing items with a full description on the freight Dill Note the location type of damage and size Examples Dent right front fender 6 x 2 x 1 Hood scratch 3 long 1 deep Spare tire missing
188. vice Manager LF dg attachment s 10 LL 12 E3 14 DOOR LATCH CONTROLS SETTING PROCEDURE Lower the power window Working though the window opening pry loose the upper trim panel retaining clips Open door and remove upper trim panel Remove screws securing the lower trim panel mounting bracket upper edge to the door assembly Pry loose the retaining clips securing the lower edge of the trim panel Pull trim panel away from the door to gain access to the door pull handle mounting bracket Using a long Phillips screwdriver remove cwo 2 screws securing the door pull handle its mounting bracket Remove the lower trim panel When working on the left door remove the power mirror switch When working on the right door remove the close out plate Remove two screws securing the pull handle mounting bracket Loosen the lock nut on the exterior handle s latch control cable Turn the cable adjuster to gain enough slack to remove the cable ball from the bell crank assembly Disconnect cable from bellcrank assembly Working in the lower door area below armrest support disconnect the interior handle latch control link from the interior handle connection Disconnect the rear latch release link from the latch release bellcrank assembly With the front release link connected there should now be free play in the latch release bellcrank assembly Rotate the latch release bellcrank assembly pulling the f
189. y 25 1982 V I N Listin A listing of vehicles assigned to your dealership for repair and follow up showing V I N numbers owners names and addresses will be mailed to you William A Charles Director Service Parts WAC ak Attachments L P Issued 1 20 82 Ja Lib ea Campaign RA O002 Procedure Page 1 THROTTLE CABLE MODIFICATION liow the throttle cable to thaw the air cleaner assembly and disconnect the throttle cabie om the threaded adjuster At the accelerator pedal pull tne le throuc the cable housing leaving one inch of cable extena Crom the nousing in the engine compartment rh 1 E i Oi H if p C E D AJ 5 throttle cable and housing assembly over its mounting There shoula only be enough slack in the cable assembly zhe cable housing to reach from the engine compartment rommet to the return spring stop post Caple housing be measured with the cable housing taut Adjust the at tne bulkhead grommet ir necessary fal OH G iat A ff 3 b I2 4 ID t lg TT fu in i Li tl i 2 g t H am app D i 1 p ej il rt 2 t Ka rj 3 assembly will not reach the return spring this length is less than 550 mm 23 inches assembly F rn 0 rt in n ct m gu iu M rp D u iD Fi UP
190. y Certified Mail no later than the second working day after receipt A copy of your Carrier Hotification must accompany vour claim to DMC B Hidden Damage Each vehicle must be inspected for hidden damage no later than the next working day after receipt Your Carrier Noti fication must be sent to the carrier bv Certified Mail not later than the second working day after receipt copy of your Carrier Notification must accompany your claim to DMC Hidden damage can only include damage to undercarriages tire treads or insides of wheel wells No other damage can qualify C Salvage Parts When you need to replace any body or mechanical parts with a total DMC reimbursement cost of over 50 00 per vehicle a Carrier Notification must be sent to the carrier no later than 15 days after vehicle receipt advising them of the disposition of the replaced parts Dealers must hold such parts for 30 days from the date of the notification copy of your Carrier Notification must accompany your claim to DMC DEALER TRADES It is the responsibility of the dealer originally re ceiving the vehicle to make all transportation damage repairs and file claims as required NONREIMBURSABLE ITEMS The following cannot be reimbursed under trans portation Gamage A Complementary items such as books manuals key cases touch up paint stc Minor scratches or chips cleaning polishing C Warrantable items such as outward dents m
191. zation by DMC See warranty repairs requiring authorization DMC Dealers are also required to render warranty service for DMC vehicles not sold by them and transient owners should receive preferential treatment Decision Making The warranty statements as they apply to the vehicle its components or systems are the basis for making a decision whether a repair or replacement is warrantable A repair or replacement is warrantable and you may proceed with a repair 1 A malfunction exists 2 The malfunction is caused by a defect in material or workmanship at the factory 3 The item is not specifically excluded from coverage in any of the applicable warranties 4 The item does not require prior inspection and or authorization See warranty repairs requiring authorization 5 The mileage limit of any of the applicable warranties is not ex ceeded 6 The time limit of any of the applicable warranties is not exceeded Note Before denying any DMC owner s request for warranty service you Must consider any state or local laws or regulations which may over ride the limitations of any of the warranties The following is an overview of the warranties that apply to DMC vehicles Warranties For overview only refer to the actual warranties for full details Vehicle 12 months 12 000 miles Emission Component Detects Federal 5 years 50 000 miles Emission Component Defects California 5 years 50 000 miles Emission Performance

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