309967C Mini Fire-Ball 225, 50:1 Grease Pump
Contents
1. 18 309967C Ref No 9 CE Kit 240979 Ref Part Description Qty 9a 156849 NIPPLE 1 9b 109075 REGULATOR air with gauge 1 9c 103347 VALVE safety 1 9d 222011 CLAMP grounding 1 9e t CE Label not shown 1 t Attention To comply with CE directives the CE identification label must be affixed to the back of the cart or to the top of the drum cover Permanently mark the date of assembly on the label FIG 18 Sound Data Sound Data See the pump instruction manual for technical data including wetted parts port sizes maximum air consumption maximum delivery and so on Sound data for the air motors of the pumps on these portable units is as follows Tested at 140 psi 1 0 MPa 10 bar at 100 cycles per minute Sound Pressure Level measured at 1 meter from unit 77 8 dB A Sound Power Level tested in accordance with ISO 9614 2 85 6 dB A 309967C 19 Graco Information For the latest information about Graco products visit www graco com For patent information see www graco com patents TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6928 or Toll Free 1 800 533 9655 Fax 612 378 3590 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to2. Place the cover 4 on the pail and tighten the thumbscrews A Install shim 11 on top of cover Insert the pump riser tube through the top of the shim 11 and cover 4 Lower the pump until it rests on the shim and cover Connect the swivel adapter to the pump fluid outlet Connect fluid hose 3c to the swivel adapter Con nect a suitable dispense valve Connect the swivel adapter to the pump air inlet or air regulator 9b whichever is applicable Connect the air hose 3a to the swivel Connect the air hose to the air accessories Model 253390 shown FIG 4 Installation 8729 Model 253387 Fic 5 309967C Installation 10 Models 246915 246916 253388 and 253389 Fic 6 1 For Models 246915 and 253388 Assemble the por table base 8 as shown in the parts drawing on page 15 For Models 246916 and 253389 Assemble the truck 7 as shown in the parts drawing on page 15 Remove the fluid outlet adapter included with the pump and screw the holster 6 into the pump out let using thread sealant Place an open 120 lb drum of grease on the mount ing base or truck and secure it with hold down clamps 7d or 8d For Models 246915 and 253388 Use pointed end of clamps 8d for steel drums only Position the clamp above the drum bead Tighten bolts 8b Reverse clamps 8d to use the flat end for fiber drums For Models 246916 and 253389 Use pointed end of clamps 7d for steel d
3. e Do not plug or unplug power cords or turn lights on or off when flammable fumes are present e Ground all equipment in the work area e Use only grounded hoses e lf there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem e Keep a working fire extinguisher in the work area IK EA 9 TOXIC FLUID OR FUMES HAZARD AN Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read SDS s to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearing loss This equipment includes but is not limited to a e Protective eyewear e Clothing and respirator as recommended by the fluid and solvent manufacturer e Gloves e Hearing protection Operation Service Refer to pump manual 309966 supplied for operating and service instructions 4 309967C Installation General Information NOTE Reference numbers and letters in parenthe ses in the text refer to the callouts in the figures and parts drawing NOTE Always use genuine Grac
4. 4c 158048 BUMPER button rubber 1 4d 159608 RIVET 1 4e 150868 HOLDER gun 1 4f 100220 SCREW thumb 3 4g 100025 NUT 1 4 npsm thd 1 4h 100579 e PIN cotter 1 8 x 1 1 5 220653 FOLLOW PLATE model 1 253384 See manual 306345 for parts 24F901 FOLLOW PLATE models 1 246910 253362 See manual 306345 for parts 9 240979 CE Kit for 253384 1 See parts on page 19 12 FIG 7 Model 253384 shown 309967C Models 246911 253385 35 50 Ib 16 23 kg pail size Models 246913 253386 35 50 Ib 16 23 kg pail size Parts Fic 8 Model 253385 shown 309967C Ref Part Description Qty Ref Part Description Qty 1 246909 PUMP Mini Fire Ball 225 50 1 1 1 246909 PUMP Mini Fire Ball 225 50 1 1 See manual 309966 for parts See manual 309966 for parts 2 236058 DISPENSE KIT 12 ft 3 7 m 1 2 236058 DISPENSE KIT 12 ft 3 7 m 1 hose See parts list on page 17 hose See parts list on page 17 4 204574 COVER model 253385 1 4 204574 COVER model 253386 1 See manual 306345 for parts See manual 306345 for parts 24R350 COVER model 245911 1 24R350 COVER model 246913 1 See manual 306345 for parts See manual 306345 for parts 6 203976 HOLSTER 1 203976 HOLSTER 1 9 240979 CE Kit for 253385 1 203650 TRUCK 2 wheel 1 See parts on page 19 See parts list on page 1
5. See manual 306345 for parts See manual 306345 for parts 24R350 COVER model 246915 1 24R350 COVER model 246916 1 See manual 306345 for parts See manual 306345 for parts 5 220654 FOLLOW PLATE model 1 5 220654 FOLLOW PLATE model 1 253388 See manual 306345 253389 See manual 306345 for parts for parts 24F902 FOLLOW PLATE model 1 24F902 FOLLOW PLATE model 1 246915 See manual 306345 246916 See manual 306345 for parts for parts 6 203976 HOLSTER 1 203976 HOLSTER 1 8 203622 PORTABLE BASE 1 203650 TRUCK 2 wheel 1 See parts list on page 18 See parts list on page 18 9 240979 CE Kit for 235388 1 9 240979 CE Kit for 235389 1 See parts on page 19 See parts on page 19 11 176270 SHIM 1 11 176270 SHIM 1 Fic 11 Model 253388 shown 309967C Fic 12 Model 253389 shown 15 Parts Models 246917 253390 400 Ib 180 kg drum size Ref Part Description Qty 1 246781 PUMP Mini Fire Ball 225 50 1 1 See manual 309966 for parts 3 222072 Hose and Fitting Kit 6 ft 1 8 m 1 hose See parts list on page 17 4 200326 COVER 1 See manual 306345 for parts 5 223845 FOLLOW PLATE model 1 253390 See manual 306345 for parts 24F903 FOLLOW PLATE model 1 246917 See manual 306345 for parts 9 240979 CE Kit for 253389 1 See parts on page 19 11 176270 SHIM 1 Fic 13 Model 253390 shown 16 3
6. make changes at any time without notice Original instructions This manual contains English MM 309678 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES e P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2007 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com revised January 2015
7. needs D Lea ne O min a Key Fluid dispense line Pump ground wire required Air regulator Main air supply line Air filter Pump lubricator Pump runaway valve Bleed type master air valve required Quick disconnect couple and nipple rero nmoouwv gt Included with models 253384 through 253390 Air Line and Accessories NOTE Install air line accessories in the order A shown in the Typical Installation illustration As 24 wu e Install a pump runaway valve G to shut off the air to the pump if the pump accelerates beyond the pre adjusted setting A pump that runs too fast can be seriously damaged e Install an air line lubricator F for automatic air motor lubrication e Install a bleed type master air valve H to relieve air trapped between the valve and the motor when the valve is closed Air regulator 9b with safety valve 9c and gauge not shown Trapped air can cause the air motor to cycle unexpectedly causing serious injury if you are adjusting or repairing the pump Be sure to follow the Pressure Relief Procedure on page 11 e Install the air regulator C to control pump speed and pressure e On the main air supply line from the compressor install an air line fi
8. 09967C Components and Kits Ref No 2 Dispense Kit 236058 Ref No 3 Hose and Fitting Kit 222072 Parts Ref Part Description Qty Ref Part Description Qty 2a 109151 HOSE 1 4 npt mbe x 12 ft 3 7 1 3a 203320 HOSE air buna N 3 8 1 m npt mbe x 6 ft 1 8 m 2b 242056 VALVE grease dispense 1 3b 155494 UNION 90 3 8 npt m x 3 8 1 See manual 309032 npsm f swivel 2c 114558 COUPLER quick disconnect 1 3c 109150 HOSE fluid buna N 1 4 1 2d 169971 NIPPLE quick disconnect 1 BUMS Oey Di 1 2e 202577 Z SWIVEL 1 3d 155541 UNION 90 1 4 npt m x 1 4 npsm f swivel m B n B 3d M Oy 3a 3c E FIG 15 FIG 14 309967C 17 Parts Ref No 7 Truck 203650 Ref No 8 Portable Base 203622 Ref Part Description Qty Ref Part Description Qty 7a 203651 BASE truck bare 1 8a 191750 BASE drum 1 7b 101251 WHEEL 2 8b 102547 BOLT hex head 5 16 18 x 2 7c 159912 NUT thumb 5 16 18 2 ta 7d 159913 CLAMP hold down Z 28e BOOST eee Rulack for steel drums only 8d 191747 BRACKET 7e 154636 WASHER 5 8 16 GA 4 8e 100132 WASHER flat 2 7f 100609 SCREW machine panhead 8f 113660 RIVET 16 UG FOX Ore 8g 113646 CASTER polyurethane 7g 101242 RING retaining 2 7h 159924 HANDLE truck 1 8b Fic 17
9. 09967C Installation Models 246911 246913 253385 and 253386 FIG 3 1 Remove the fluid outlet adapter included with the pump and screw the holster 6 into the pump outlet using thread sealant Models 246913 and 253386 Assemble the truck 7 as shown in the parts drawing on page 13 Secure the truck pail 10 to the truck base with the pointed clamps 7d and thumbnuts 7c Remove the cover from the pail of lubricant Place the pail of lubricant into the truck pail Secure the cover 4 on the pail with the three thumbscrews A Install shim 11 on top of drum Align holes in shim with holes in cover 4 Insert the pump riser tube through the top of the shim 11 and cover 4 Lower the pump until it rests on the shim and cover Assemble the gun 2b and hose 2a and connect the hose to the pump fluid outlet Connect the nipple 2d to the pump air inlet or air regulator 9b inlet whichever is applicable Con nect the quick disconnect coupler 2c to the air supply hose 01514 Model 253386 shown FIG 3 309967C Models 246914 246917 253387 and 253390 Fic 5 and FIG 4 1 Remove the cover from the pail and scoop the lubricant from the center to the sides of the pail to make its surface concave Center the follow plate 5 in the pail opening Press the follow plate firmly downward and rotate it over the lubricant surface to eliminate air pockets and prevent channeling
10. 8 10 204134 PAIL 1 9 240979 CE Kit for 253386 1 11 176270 SHIM J See parts on page 19 10 204134 PAIL 1 11 176270 SHIM 1 Fic 9 Model 253386 shown 13 Parts Models 246914 253387 120 Ib 55 kg drum size Ref Part Description Qty 1 246780 PUMP Mini Fire Ball 225 50 1 1 See manual 309966 for parts 3 222072 Hose and Fitting Kit 6 ft 1 8 m 1 hose See parts list on page 17 4 204574 COVER model 253387 1 See manual 306345 for parts 24R350 COVER model 246914 See 1 manual 306345 for parts 5 220654 FOLLOW PLATE model 1 253387 See manual 306345 for parts 24F902 FOLLOW PLATE model 1 246914 See manual 306345 for parts 9 240979 CE Kit for 253387 1 See parts on page 19 11 176270 SHIM 1 14 FIG 10 Model 253387 shown 309967C Models 246915 253388 120 Ib 55 kg drum size Models 246916 253389 120 Ib 55 kg drum size Parts Ref Part Description Qty Ref Part Description Qty 1 246780 PUMP Mini Fire Ball 225 50 1 1 1 246780 PUMP Mini Fire Ball 225 50 1 1 See manual 309966 for parts See manual 309966 for parts 2 236058 DISPENSE KIT 12 ft 3 7 m 1 2 236058 DISPENSE KIT 12 ft 3 7 m 1 hose See parts list on page 17 hose See parts list on page 17 4 204574 COVER model 253388 1 4 204574 COVER model 253389 1
11. Instructions Parts List a Mini Fire Ball 225 50 1 Grease Pump Packages eee Portable units for dispensing heavy grease See page 2 for model numbers 5000 psi 34 MPa 345 bar Maximum Working Pressure 100 psi 0 7 MPa 7 bar Maximum Air Working Pressure Important Safety Instructions Read all warnings and instructions in this manual Save these instructions Model 253388 shown PROVEN QUALITY LEADING S Models Models Dispense Kit Hose Fitting Follow CE Kit Model No Size 236058 Kit 222072 Base Type Cover Plate Handle Pail 240979 246910 35 50 Ib 4 222059 24F901 vY 16 23 kg 253384f 35 50 Ib 4 222059 220653 vY v 16 23 kg 253362 35 50 Ib V 222059 24F901 16 23 kg 246911 35 50 Ib 4 24R350 16 23 kg 253385f 35 50 Ib V 204574 v 16 23 kg 246913 35 50 Ib 4 2 wheel 24R350 16 23 kg truck 253386f 35 50 Ib 4 2 wheel 204574 4 v v 16 23 kg truck 246914 120 Ib 4 24R350 24F902 55 kg 2533871 120 Ib 204574 220654 4 55 kg 246915 120b Vv portable 24R350 24F902 55 kg 253388f 120 Ib 4 portable 204574 220654 Vv 55 kg 246916 120 Ib 4 2 wheel 24R350 24F902 55 kg truck 253389f 120 Ib 4 2 wheel 204574 220654 Vv 55 kg truck 246917 400 Ib 200326 24F903 180 kg 253390 400 Ib 200326 223845 4 180 kg t These models are CE certified 309967C Warnings Warnings The
12. egulations SKIN INJECTION HAZARD High pressure fluid from dispense valve hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment e Do not point dispense valve at anyone or at any part of the body e Do not put your hand over the end of the dispense nozzle e Do not stop or deflect leaks with your hand body glove or rag e Follow Pressure Relief Procedure in this manual when you stop dispensing and before cleaning checking or servicing equipment PEOD MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts Nez e Keep clear of moving parts E Donot operate equipment with protective guards or covers removed e Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure in this manual Disconnect power or air supply 309967C 3 Operation Service FIRE AND EXPLOSION HAZARD When flammable fluids are present in the work area such as gasoline and windshield wiper fluid be aware that flammable fumes can ignite or explode To help prevent fire and explosion e Use equipment only in well ventilated area e Eliminate all ignition sources such as cigarettes and portable electric lamps e Keep work area free of debris including rags and spilled or open containers of solvent and gasoline
13. following general warnings are for the setup use grounding maintenance and repair of this equipment Addi tional more specific warnings may be found throughout the body of this manual where applicable Symbols appear ing in the body of the manual refer to these general warnings When these symbols appear throughout the manual refer back to these pages for a description of the specific hazard 9 EQUIPMENT MISUSE HAZARD e Misuse can cause death or serious injury e Do not operate the unit when fatigued or under the influence of drugs or alcohol e Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals e Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS forms from distributor or retailer e Check equipment daily Repair or replace worn or damaged parts immediately with genuine Graco replacement parts only e Do not alter or modify equipment e Use equipment only for its intended purpose Call your Graco distributor for information e Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces e Do not kink or over bend hoses or use hoses to pull equipment e Keep children and animals away from work area e Comply with all applicable safety r
14. lter E to remove harmful dirt and contaminants fro the compressed air supply e For models 253384 through 253390 install the pro vided air regulator safety valve K at the pump air inlet with the nipple 9a also included Avoid hanging air accessories directly on the pump air inlet The fittings are not strong enough to sup port the accessories and may cause one or more to break If accessories must be installed directly on the pump provide a bracket on which to mount them 309967C Models 246910 253362 and 253384 FIG 2 1 Remove the cover from the pail and scoop the lubricant from the center to the sides of the pail to make its surface concave Center the follow plate 5 in the pail opening Press the plate firmly downward and rotate it over the lubricant surface to eliminate air pockets and pre vent channeling Insert the pump through the cover 4a and slide the cover up far enough to let the pump pass easily Model 253384 shown FIG 2 Installation through the follow plate grommet The pump stop plate 4b will secure the pump in place Place the cover 4a on the pail and tighten the thumbscrews 4f Assemble the gun 2b and hose 2a and connect the hose to the pump fluid outlet Connect the nipple 2d to the pump air inlet or air regulator 9b inlet whichever is applicable Con nect the quick disconnect coupler 2c to the air supply hose 2a 01517 3
15. m working pressure of each pump in your system may not be the same To reduce the risk of over pressurizing any part of your system be sure you know the maximum working pressure rating of each pump and its connected components Never exceed the maximum working pressure of the lowest rated component connected to a particular pump To determine the fluid output pressure using the air regulator reading multiply the ratio of the pump by the air pressure shown on the regulator gauge For exam ple 50 1 ratio x 100 psi air 5000 psi fluid output 50 1 ratio x 0 7 MPa air 35 MPa fluid output 50 1 ratio x 7 bar air 350 bar fluid output Limit the air to the pump so that no air line or fluid line component or accessory is overpressurized 6 Read and follow the instructions supplied with each component in the system 7 When shutting off the system always follow the Pressure Relief Procedure 11 Parts Parts Models 246910 253362 253384 35 50 Ib 16 23 kg pail size Ref Part Description Qty 1 246909 PUMP Mini Fire Ball 225 50 1 1 with handle See manual 309966 for parts 253361 PUMP Mini Fire Ball 225 50 1 1 without handle Model 253362 See manual 309966 for parts 2 236058 DISPENSE KIT 12 ft 3 7 m 1 hose See parts list on page 17 4 222059 COVER includes items 4a 4h 1 4a 207617 COVER pail 1 4b 168102 PLATE stop pump
16. o parts and accessories available from your Graco distributor Air Line Accessories See page 6 for recommended air accessories and installation Grounding Ac w To reduce the risk of static sparking ground the pump and all other components used or located in the dispensing area Check your local electrical code for detailed instructions for your area and type of equipment Ground this equipment Pump remove the ground screw Z and insert through the eye of the ring terminal at end of ground wire Y Fasten the ground screw back onto the pump and tighten securely Connect the other end of the ground wire to a true earth ground See FIG 1 To order a ground wire and clamp order Part No 222011 RL vos Air and fluid hoses use only grounded hoses FIG 1 309967C Installation Air compressor follow manufacturer s recommenda tions Dispense valve ground through connection to a prop erly grounded fluid hose and pump Fluid supply container follow local code To maintain grounding continuity when flushing or relieving pressure hold metal part of the dispense valve firmly to the side of a grounded metal pail then trigger the valve Installation Typical Installation The installation shown below is only a guide for selecting and installing system components and accessories Con tact your Graco distributor for assistance in designing a system to suit your particular
17. rums only Position the clamp above the drum bead Tighten the thumbnuts 7c Press the follow plate 5 down firmly onto the grease and rotate it to eliminate air pockets and reduce channeling Insert the pump through the cover 4 Slide the cover up far enough to let the pump pass easily through the follow plate grommet Secure the cover on the drum with the thumbscrews A Place shim 11 on top of cover Install pump Insert the pump riser tube through the top of the shim 11 and cover 4 Lower the pump until it rests on the shim and cover Assemble the gun 2b and hose 2a and connect the hose to the pump fluid outlet Connect the nipple 2d to the pump air inlet or air regulator 9b inlet whichever is applicable Con nect the quick disconnect coupler 2c to the air supply hose 246916 8b Bd Model 253389 shown FIG 6 309967C Operation Pressure Relief Procedure AOSA 1 Shut off the air to the pump 2 Bleed off the air pressure by closing the air regulator self relieving type or closing the bleed type mas ter air valve installed upstream of the air regulator or disconnecting the air supply hose at the quick disconnect 3 Hold a metal part of the gun or valve firmly to the side of a grounded metal waster container and trig ger to relieve fluid pressure Start up Single or Multiple Pump Systems 1 Close the air regulators and bleed
18. type master air valves to all but one pump 2 Open the master air valve from the compressor 3 For the pump which is connected trigger the dis pensing valve into a grounded metal waste con tainer making firm metal to metal contact between the container and valve Open the bleed type mas ter air valve and open the pump air regulator slowly until the pump is running When the pump is primed and all air has been pushed out of the lines release the trigger 4 If you have more than one pump repeat this proce dure for each pump NOTE When the pump is primed and with suffi A cient air supplied the pump starts when the dis pensing valve is opened and shuts off when it is closed 5 Set the air pressure to each pump at the lowest pressure needed to get the desired results 309967C Operation NOTE A pump runaway valve can be installed on the air line to automatically shut off the pump if it starts to run too fast NOTE Never allow the pump to run dry of the fluid being pumped A dry pump will quickly accelerate to a high speed possibly damaging itself If the pump accelerates quickly or is running too fast stop it immediately and check the fluid supply If the supply container is empty and air has been pumped into the lines prime the pump and lines with fluid or flush it and leave it filled with a com patible solvent Be sure to eliminate all air from the fluid system The maximu
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