213580R4_E,F & G Single-Double Operator Guide
Contents
1. e Backing out of trailers empty H o Jol __ leL o U LLL BLILBdS Le AA H L J L l arg HI o H LL e Hb a M Fa 3 SD0552 eps 21 3580 R4 AFETY RULES Handling Loads Forks spread for Forks centered under multiple pallet loads single pallet load No stacked or half loads D AILY INSPECTION Check items each day Report problems to your supervisor See the Service Manual for maintenance and repair procedures Upper hook engagement Safety Decals Fasteners Lower hook engagement 213580 R4 Hydraulic leaks gag TTACHMENT OPERATION SIDESHIFTING A Sideshift Left B Sideshift Right C Spread Forks D Retract Forks Bel Tilt forward AUXILIARY VALVE FUNCTIONS Hoist down yac A0005 i ARRS Hoistup Tilt back cona up Loans SP EAIN Td H 1l v 1 E Jr is DP 4 t 1 e Position forks under load 2 e Lower forks to release load 3 e Raise forks to engage load CTI EN CTI sm can e Raise forks to engage load Move forks inward e Spread load e Spread load NAR2. 0 PERATOR S GUIDE E F amp G Series Single Double Pallet Handler Manual Number 213580 R4 Cascade corporation ascade is a Registered Trademark of Cascade Corporation onns Introduction 1 Safetv Rules 2 WARNING Rated capacity of the truck attachment combination is a responsibility Daily Inspection 4 of the original truck manufacturer and may Attachment Operation 5 be less than shown on the attachment Bing Up Loads 5 nameplate Consult the truck nameplate Safe Operation and Maintenance WARNING Do not operate this attachment OSHA Reaulations G unless you are a trained and authorized lift MJorA neguaauons S O truck driver g NTRODUCTION Single Double Pallet Handler The Cascade Single Double Pallet Handler is designed to handle both single pallets or two pallets side by side The attachment has an integral sideshifting function Single Doubles are used for transport stacking van trailer or boxcar loading and breakout About this Guide The information in this guide is Backrests Hydraulic intended to simplify operator understanding about effective IM Cylinders and safe attachment use and operation Read this guide thoroughly before operating the attachment Be sure Frame you know and understand all operating procedures and safety precautions If you have any questions or don t understand a procedure ask yo
3. load upgrade 7ill On all grades the load and load engaging means shall be tilted back if applicable and raised only as far as necessary to clear the road surface o Loading 1 Only stable or safely arranged loads shall be handled Caution shall be exercised when handling off center loads which cannot be centered 2 Only loads within the rated capacity of the truck shall be handled 3 The long or high including multiple tiered loads which may affect capacity shall be adjusted 4 Trucks equipped with attachments shall be operated as partially loaded trucks when not hanaling a load 5 Aload engaging means shall be placed under the load as far as possible the mast shall be carefully tilted backward to stabilize the load 6 Extreme care shall be used when tilting the load forward or backward particularly when high tiering Tilting forward with load engaging means elevated shall be prohibited except to pick up a load An elevated load shall not be tilted forward except when the load is in a deposit position over a rack or stack When stacking or tiering only enough backward tilt to stabilize the load shall be used p Operation of the Truck 1 If at any time a powered industrial truck is found to be in need of repair defective or in any way unsafe the truck shall be taken out of service until it has been restored to safe operating condition q Maintenance of Industrial Trucks 1 Any power operated in
4. Dell Artigianato 1 3 030 Vago di Lavagno VR Italy Tel 39 045 89891 11 Fax 39 045 8989160 ASIA PACIFIC Cascade Japan Ltd 2 23 2 Chome Kukuchi Nishimachi Amagasaki Hyogo Japan 661 0978 Tel 81 6 6420 9771 Fax 81 6 6420 9777 Cascade Australia Pty Ltd 1445 Ipswich Road Hocklea QLD 4107 Australia Tel 1 800 227 223 Fax 61 7 3373 7333 cascade C73 Cm TM Cascade Corporation 2006 Cascade Canada Inc 5570 Timberlea Blvd Mississauga Ontario Canada L4W 4M6 Tel 905 629 7777 Fax 905 629 7785 Cascade Africa Pty Ltd PO Box 625 Isando 1600 60A Steel Road oparton Kempton Park south Africa Tel 27 11 975 9240 Fax 27 11 394 1147 Cascade Korea 121B 9L Namdong Ind Complex 691 8 Gojan Dong Namdong Ku Inchon Korea Tel 82 32 821 2051 Fax 82 32 821 2055 Cascade New Zealand 15 Ra Ora Drive East Tamaki Auckland New Zealand Tel 64 9 273 9136 Fax 64 9 273 9137 Cascade do Brasil Rua Joao Guerra 134 Macuco Santos SP Brasil 11015 130 Tel 55 13 2105 8800 Fax 55 13 2105 8899 Cascade Xiamen No 668 Yangguang Rd Xinyang Industrial Zone Haicang Xiamen City Fujian Province P R China 361026 Tel 86 592 651 2500 Fax 86 592 651 2571 Sunstream Industries Pte Ltd 18 Tuas South Street 5 oingapore 637796 Tel 65 6795 7555 Fax 65 6863 1368 11 2006 Cascade India Material Handling Private Limited No 34 Global Trade Centre 1 1 Rambaugh Col
5. ROWING LOADS SNAPPING SD0003 eps e Position forks under load Lower forks to release load e Raise forks to engage load e Raise forks to engage load e Move forks outward e Move forks inward e Move forks inward 213580 R4 WARNING The safe operation and maintenance of industrial trucks is regulated by Occupational Safety A and Health OSHA regulations 1910 178 and Ameri can National Standards Institute ANSI Safety Standard for Powered Industrial Trucks ANSI B56 1 When operating and maintaining industrial trucks equipped with attachments you should pay particular attention to the following sections of these regulations You should be familiar with all sections of these regulations Ask your employer for the complete regulations a General Requirement 4 Modifications and additions which affect capacity and safe operation shall not be performed by the customer or user without manufacturers prior written approval Capacity operation and maintenance instruction plates tags or decals shall be changed accordingly 5 If the truck is equipped with front end attachments other than factory installed attachments the user shall request that the truck be marked to Identify the attachments and show the appropri ate weight of the truck and attachment combination at maximum elevation with load laterally c
6. dustrial truck not in safe operating condition shall be removed from service All repairs shall be made by autho rized personnel 5 All parts of any such industrial truck requiring replacement shall be replaced only by parts equivalent as to safety with those used in the original design 6 Industrial trucks shall not be altered so that the relative positions of the various parts are different from what they were when originally received from the manufacturer nor shall they be altered either by the addition of extra parts not provided by the manufacturer or by the elimination of any parts Additional counter weighting of fork trucks shall not be done unless approved by the truck manufac turer 7 Industrial trucks shall be examined before being placed in service and shall not be placed in service if the examination shows any condition adversely affecting the safety of the vehicle Such examinations shall be made at least daily When industrial trucks are used on a round the clock basis they shall be examined after each shift Defects when found shall be immediately reported and corrected 6 Do you have questions you need answered right now Call your nearest Cascade Service Department Visit uS online at www cascorp com AMERICAS Cascade Corporation U S Headquarters 2201 NE 201st Fairview OR 97024 9718 Tel 800 CASCADE 227 2233 Fax 888 329 8207 EUROPE AFRICA Cascade Italia S R L European Headquarters Via
7. entered 6 The user shall see that all nameplates and markings are in place and maintained in a legible condition e Safety Guards 2 Ifthe type of load presents a hazard the user shall equip fork trucks with a vertical load backrest extension in accordance with a 2 following a 2 All new powered industrial trucks acquired and used by an employer after February 15 1972 shall meet the design and construction requirements for powered industrial trucks estab lished in the American National Standard for Powered Industrial Trucks Part Il ANSI B56 1 except for vehicles intended primarily for earth moving or over the road hauling 1 Operator Training Only trained and authorized operators shall be permitted to operate a powered industrial truck Methods shall be devised to train operators in the safe operation of powered industrial trucks m Truck Operations 1 Trucks shall not be driven up to anyone standing in front of a bench or other fixed object 2 No person shall be allowed to stand or pass under the elevated portion of any truck whether loaded or empty 3 Unauthorized personnel shall not be permitted to ride on powered industrial trucks A safe place to ride shall be provided where rid ing of trucks is authorized 4 The employer shall prohibit arms or legs from being placed between the uprights of the mast or outside the running lines of the truck 5i When a powered industrial truck is lef
8. ony Lal Bahadur Shastri Road Navi Peth Pune 411 030 Maharashtra India Phone 91 020 2432 5490 Fax 91 020 2433 0881 Part Number 213580 R4
9. t unattended load engaging means shall be fully lowered controls shall be neutralized power shall be shut off and brakes set Wheels shall be blocked if the truck is parked on an incline 5i A powered industrial truck is unattended when the operator is 25 feet or more away from the vehicle which remains in his view or whenever the operator leaves the vehicle and it is not in his view 5iii When the operator of an industrial truck is dismounted and within 25 feet of the truck still in his view the load engaging means shall be fully lowered controls neutralized and the brakes set to prevent movement 213580 R4 AFE OPERATION AND MAINTENANCE OSHA Regulations Industrial Trucks and Attachments Specific Regulations from OSHA 1910 178 6 Asafe distance shall be maintained from the edge of ramps or platforms while on any elevated dock or platform or freight car Trucks shall not be used for opening or closing freight doors 10 A load backrest extension shall be used whenever necessary to minimize the possibility of the load or part of it from falling rear ward n Traveling 4 The driver shall be required to slow down and sound the horn at cross isles and other locations where vision is obstructed If the load being carried obstructs forward view the driver shall be required to travel with the load trailing 7i When ascending or descending grades in excess of 10 percent loaded trucks shall be driven with the
10. ur supervisor _ e Ee je uu Emphasize Safety Most accidents are caused by Ja Co IK a operator carelessness or misjudgement You must watch WC E LE e e a for hazardous situations and correct them a E E B 6 KO meas LL LE 9 SS ALS Ff SD0549 eps Inner Forks Outer Forks 1 213580 R4 AFETY RULES Industrial Lift Trucks No riders No reaching through mast No standing underload Tilt when traveling e loaded T Traveling empty No parking on ramp No turning on ramp Watch clearances TRAFFIC e ia To 4 A SD0083 eps c SYL UU t a EN EN Am Slow for Sound horn slow Sound horn slow Wet floors Bumps Dips two way traffic at intersection at corner 213580 R4 2 _ RB AFETY RULES Top of load should not extend above backrest ES LAN RE Limit sideshift operation RII raison iat Load weight must not exceed attachment capacity see attachment nameplate 1 HEAHFIL jd JA SD0421 eps ra al c e Do not clamp on Center load prior to loads or pallets lifting and traveling Limit truck movement with raised load KEEP FORKS INSIDE FRAME WHEN e Traveling empty e Going into trailers empty
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