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S6161-1L-FSE-010 - Equipment Catalog

1. VIKING BOWL PARTS LIST NOS DESCRIPTION VIKING PART NO 1 SPRAY ARM WITH BRASS PLUG 58 300 VOA INTPLUG 80 2 STAINLESS STEEL BALL 58 301 CHA VKBSSBL 000 3 MPT FITTING WITH O RING 58 302 VOA V81 4 14 JACO NUT W RING amp FERRULE 58 303 CHA 1 4JACP 000 5 PLATED BRASS COLLAR 58 304 CHA VBBRCOL 000 6 FLIPPER PADDLE SPRING 58 305 CHA SPRAYSP 000 7 SAFETY FLIPPER PADDLE 58 306 MOA VBFLPR M71 8 7 5 STAINLESS STEE TUBE 58 307 CHA VKBWLTB 000 PLASTIC DEMA VACUUM BREAKER 58 308 VOA VVBDEMA V19 9 OPTIONAL WATTS 288 VACUUM BREAKER WITH FITTINGS 58 309 VOA BRVBWFT V55 COMPLETE 10 8 X gt HI LOW SS SCREW 58 310 CHA 8 1 255 000 11 STANDARD NOZZLE PWD amp SOL 58 311 VOA STDNOZ V71 12 5 LENGTH OF 5 8 X 7 8 TUBING 58 312 CBA 5 26TB 000 13 BLANK GREY FACEPLATE 58 313 MOA VBFCPLT M73 COMPLETE SPRAY ARM INTERNAL 14 ASSEMBLY INCL 1 7 11 58 314 VOA VBINTAS 49 15 POWDER NOZZLE POWDER ONLY 58 315 VOA POWDNOZ V73 16 CONE NOZZLE POWDER amp SOLID 58 316 VOA CONENOZ V70 17 NDB NOZZLE FOR LOW PRESSURE 58 317 VOA NDBNOZ V72 ELBOW BULKHEAD FITTING 18 COMPLETE 58 318 VOA TTELAS V41 19 STANDARD HARDWARE BAG 58 319 CHH VBHARDW 000 gt d NAT a Ko N AUN g _ R Ne OL EA LV AA AOWNOS WOM 11029 Rev A 37101 7 28 11 www demaen
2. LEGEND MTR WASH PUMP MOTOR 1 3 HP MC MOTOR CONTACTOR HC HEATER CONTACTOR HEATERS 4 47 KW T1 TRANSFORMER MS d 1SW HEATER TOGGLE SWITCH 2SW MASTER TOGGLE SWITCH 3SW START TOGGLE SWITCH 4SW WASH TOGGLE SWITCH 5SW RINSE FILL TOGGLE SWITCH THS THERMOSTAT R RED PILOT LIGHT TM TIMER INCLUDES MIRCO SWITCHES 1SOL WATER SOLENOID VALVE 2801 MOTOR OVERLOAD CB CIRCUIT BREAKER ILSTR 2LSTR NOTE TIMER MIRCO SWITCHES 3LSTR ILSTR HAS 1 N O amp I N C CONTACT CONTACTS REMAIN OPEN OR CLOSED FOR 75 SECONDS 2LSTR CLOSES 1 5 SECONDS AFTER START OPENS 61 5 SECONDS AFTER START 3LSTR CLOSES 63 5 SECONDS AFTER START OPENS 73 5 SECONDS AFTER START Page Created 09 10 2012 Revised N A 46 ELECTRICAL SCHEMATIC 440 VOLT 60 HZ 3 PHASE REVISION CONTROL ORIG p DATE PARTS LIST LEGEND Lo So TERMINAL BLOCK TERMINAL BLOCK DISHWASHER HCR H CONTROL TRANSFORMER 11 CIRCUIT BREAKER MOTOR CONTACTOR TR tus 8 3 1 Im TR imer BLK L1 LL exon T H3 E2 H2 akon d T1 T CONTROL TRANSFORME X2 ED KD TB2 ON DISHWASH RINSE THERMOSTA 1 VIEW DEP Lala Al loners LOCAT DISH MACHINE B THIS PRINT IS THE PROPERTY
3. PART NO AC DC VOLTAGE 581 RB AC 24V 581 RB SE AC 24V 581 RB 4 DC 24V 581 RB SUN AC 24V 581 RB 4B SUN DC 24V 581 RB DB AC 24V 581 RB 4 DB DC 24V 581 RB B SUN AC 24V 581 RB DB ADS AC 24V 581 RB 4B SYD DC 24V 582 1RB B AC 24V Connection to Water Supply See Figure 2 Water temperature should be kept between 120 and 140 deg F if possible WATER TEMPERATURE SHOULD NEVER EXCEED 160 DEGREES FAHRENHEIT 1 Insert one end of stainless steel tube into fitting at top of spray arm on Bowl Slip JG fitting included over tube Screw onto fitting as tightly as possible 3 Remove JG fitting from elbow fitting on vacuum breaker and slip over other end of stainless steel tube Place elbow fitting over end of tube and tighten compression nut as much as possible 4 Remove JG fitting from straight fitting on vacuum breaker and slip over end of plastic tubing Insert tubing into fitting and tighten compression nut as much as possible 5 Repeat step 4 for other end of plastic tubing using top compression fitting on valve assembly 6 Repeat step 4 for water supply tube attaching to bottom compression fitting on valve assembly IV Connection to Rinse Pump On the bottom of the SRB in the reservoir a PVC fitting has been provided to make the rinse pump connection This fitting is to be connected to the suction side of the rinse pump with plastic tubing The reservoir will automatically fill the first tim
4. TB2 TERMINAL POINT 18 BLK J 22 I I TO TB2 TERMINAL POINT 16 BLK 23 e e24le ese NOTE ELECTRICAL CONNECTIONS TO BE MADE DURING INSTALL USE 14 AWG WIRE FOR CONNECTIONS BETWEEN THE TERMINAL BOX TB2 AND REMOTE CONTROLLER TB1 14 AWG WIRE IS NOT INCLUDED Page Created 09 10 2012 Revised N A 16 Technical Manual 07610 003 97 40 INSTALLATION INSTRUCTIONS CONTINUED ELECTRICAL CONNECTION POINTS FOR TERMINAL BOX TB2 TERMINAL BOX TB2 1 lam gt IT TRI LEGEND 3 H S epom 5 TD 6 1 TO TBI 7 S 8 15 TO TB1 9 c 63 10 4 TO TB1 T 11 12 3 TO TB1 135 a m 14 2 TO TB1 R 1 16 23 TO TB1 GROLIND TO LUG 1 17 c 18 22 TO TB1 19 ca 20 21 TO TB1 NOTE ELECTRICAL CONNECTIONS TO BE MADE DURING INSTALL USE 14 AWG WIRE FOR CONNECTIONS BETWEEN THE TERMINAL BOX TB2 AND REMOTE CONTROLLER 14 AWG WIRE IS NOT INCLUDED Page Created 09 10 2012 Revised N A 17 Technical Manual 07610 003 97 40 INSTALLATION INSTRUCTIONS CONTINUED ELECTRICAL CONNECTION POINTS FOR CHEMICAL DISPENSING SYSTEMS TB1 IS LOCATED IN THE REMOTE CONTROLLER ILLUSTRATION BE
5. OPERATION INSTRUCTIONS PREPARATION Before proceeding with the start up of the unit verify the following overflow strainer is installed e Wash arms and Rinse arms are tightly secured to manifolds That the rinse arm end caps tight Dish rack is inside machine POWER UP Turn on the master switch on the front of the remote controller e wash reservoir to the top of the overflow strainer by holding up the rinse fill switch WARNING DO NOT OPERATE THE HEATER UNTIL UNIT IS FULL OF WATER the reservoir is full turn on the heater switch red light will come on e Ifthe wash tank temperature is not at the minimum level for the mode of operation run the unit a few cycles till the wash water reaches appropriate temperature Refer to the machine data plate for a better understanding of the minimum temperatures needed to operate the unit correctly It may take several minutes for the wash tank to heat up depending on the initial temperature of the water It is important that you do not attempt to start the unit until Theunitis completely full of water The unit has reached the appropriate wash tank temperature Thedooris closed on the unit FIRST RACK The first rack of ware that you place into the unit usually has the effect of very quickly reducing the temperature of the wash tank This is because you are introducing cold materials into the dish machine environment and the unit has to
6. Valve Bonnet gt M id Spring amp Plunger Kit pe MS POSSIBLE PROBLEMS Pilot port extension 1 clogged hole 2 clogged Diaphragm REMEDY Retainer 2 Pass heated straight pin through hole 2 or clean O Ring amp Diaphragm Kit hole 1 v2 Kit 06401 003 07 41 3 4 Kit Screen Retainer 06401 003 07 42 gt lt Mesh Screen Valve Body 110 Volt 1 2 Solenoid Valve Assembly 04810 100 12 18 Coil amp Housing only 06401 003 07 43 Page Created 09 10 2012 Revised N A 28 Technical Manual 07610 003 97 40 FUNCTION OF SWITCHES amp INDICATING LIGHTS MASTER SWITCH The switch interrupts all power going to the control circuit this means that all switches on remote controller are inoperable until master switch is turned START SWITCH This switch controls the timer motor through two circuits see electrical diagram itis a three position switch up position start middle position off down position start To start flip switch toggle in either up or down position indicating light in center of panel will light verifying automatic cycle has started After cycle ends and you are ready to start a new cycle flip toggle to opposite position CYCLE LIGHT This light comes on only when automatic cycle is in progress and extinguishes when cycle is complete MANUAL WASH SWITCH The switch is used to by pass the timer and operate the wash pump
7. OPERATIONAL INSPECTIONS It is recommended that operators periodically review the following items while the machine is operating of these items are important to operating the machine in an effi cient manner e Review wash and rinse temperatures and compare to the minimums required by the data plate Low temperatures can be an indication of a faulty thermostat a thermostat that needs adjustment or some other condition that needs to be addressed Page Created 09 10 2012 Revised N A 20 Technical Manual 07610 003 97 40 OPERATION INSTRUCTIONS CONTINUED Verify the overflow strainer has not became clogged Keeping it free of soil and debris allows for much better flow of water through the machine and prevents any sort of redeposit issues Water pressure The dish machine is designed to run at a minimum of 15 PSIG any lower than that and you won t have enough rinse water to properly remove detergent from your ware Wash and rinse arm nozzles should be free of debris Open nozzles are essential to the operation of the dish machine SHUTDOWN To shut the unit down move the Master and Heater toggle Switches on the front of the remote controller to the off position To drain the machine open the door and pull out the overflow strainer inside the unit CLEANING It is recommended the unit be cleaned at least once every 24 hours or at the end of the day Cleaning assists in maintaining the efficient operation of the unit by
8. SERVICE INSTRUCTIONS FOR WASH MANIFOLD ASSEMBLY NOTE REFER TO PAGE 37 FOR ILLUSTRATION OF WASH MANIFOLD ASSEMBLY 1 Shut off power to the dish machine Turn master switch to off position 2 Open door and drain machine by lifting overflow strainer 3 When empty replace overflow strainer 4 Remove the pin holding the rinse feed pipe and remove the feed pipe and rinse head assembly 5 Locate the allen head set screw in wash head cap insert allen wrench and loosen screw by turning counter clock wise 6 Turn the wash head cap counter clockwise until the cap is removed and put the cap in a safe place 7 Carefully remove the 1 4 stainless steel ball bearings and place in a container Take special care to prevent any from falling through the wash tube base for these will fall into the motor impeller If any should fall into this area the motor will have to be removed to retrieve the ball bearings If any should drop in the machine you will be able to locate and retrieve these if you left the overflow strainer in as suggested in step 3 above 8 Lift and remove the Wash manifold Put in a safe place 9 Carefully remove the 1 4 stainless steel ball bearings and place in a container 10 The lower fixed race may be left in place 11 Clean the ball bearings by soaking in a deliming solution 12 The ball bearing race ways may be cleaned by either brushing with deliming solution or gently clean by rubbing with fine sandpaper or em
9. 11 855 10 875 12 500 MANUAL AUTOMATIC amp e RINSE WASH MASTER START amp FILL HEATER ON 10 00 9 000 MOUNTING HOLES 0 40 dia x 4 PLACES SIDE OF REMOTE CONTROLLER 8 375 6 3125 HOLE FOR IMCOMING POWER CONNECTIONS 1 1 8 dia NOTE MOUNTING HARDWARE AND STRAIN RELIEFS NOT INCLUDED Page Created 09 10 2012 Revised N A 14 Technical Manual 07610 003 97 40 INSTALLATION INSTRUCTIONS CONTINUED lt HOLE FOR INCOMING POWER ee DETAIL B GROUND LUG 2 n EE poses JR IST EL m TERMINAL BOARD 1 TEST 9090900 1ER cT LIST 8 TEET lg GROUND LUG 1
10. 703 866 3600 800 554 7788 FAX 703 866 4071 daubers aol com GCS SERVICE INC SILVER SPRING MD 301 585 7550 DC 410 792 0388 BALT 800 638 7278 FAX 301 495 4410 GCS SERVICE INC RICHMOND VA 804 672 1700 800 899 5949 FAX 804 672 2888 GCS SERVICE INC VIRGINIA BEACH VA 757 464 3500 800 476 4278 FAX 757 464 4106 WASHINGTON GCS SERVICE INC SEATTLE WA 206 763 0353 800 211 4274 FAX 206 763 5943 RESTAURANT APPLIANCE SERVICE 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com WEST VIRGINIA STATEWIDE SERVICE INC 603 MAIN AVE NITRO WV 25143 304 755 1811 800 441 9739 FAX 304 755 4001 sws3182 aol com WISCONSIN APPLIANCE SERVICE CENTER INC 2439 ATWOOD AVE MADISON WI 53704 608 246 3160 800 236 7440 FAX 608 246 2721 ascmad execpc com APPLIANCE SERVICE CENTER INC 6843 W BELOIT RD WEST ALLIS WI 53219 414 543 6460 800 236 6460 FAX 414 543 6480 ascmil execpc com APPLIANCE SERVICE CENTER 786 MORRIS AVE GREEN BAY WI 54304 920 496 9993 800 236 0871 FAX 920 496 9927 ascfox execpc com Page Created 07 06 2011 Revised N A 51 Technical Manual 07610 003 78 18 MAINTENANCE amp REPAIR CENTERS GENERAL PARTS INC W223 N735 SARATOGA DRIVE WAUKESHA WI 53186 262 650 6666 800 279 9946 262 650 6660 FAX WYOMING HAWKINS COMMERCIAL APP
11. Press Rinse Delay 0 15s Door Mode Only Press Rinse Limit 15s 30s Door Mode Only Press Rinse Length 5s 75s Conveyor and Door Detergent Trigger only Modes Press Sanitizer Speed 0 100 Press Control Mode Press Enter then select using arrows Concentration Probe or Probe less Press Machine Type Press Enter then select using arrows Conveyor or Door Press Trigger Mode Press Enter then select Detergent Rinse or Rinse Only or Detergent Only Press Company Name Press Enter use arrows to change characters use sanitizer prime and exit to move cursor left and right Press Rack Count Press Enter then Exit to Reset Rack Count Press Enter New Code Enter 4 digit code use sanitizer prime button to move cursor Press Control Mode Reverts back to beginning of programming 1 980 Rev E 35763 6 10 10 Page 7 of 8 Troubleshooting Some models may not include all items listed below Symptom Probable Cause Remedy No power is being supplied 1 to the unit Trigger Cables connected to the wrong place on the machine Switch on bottom of unit is turned off Power is not cycling on the machine properly Trigger Power cable is damaged from installation 1 Check wiring diagram for proper connection and contact dish machine manufacturer for correct trigger placement Make sure switch is turned on Check with the dish machine
12. live equipment while holding the meter RESUSCITATION Personnel working with or near electrical equipment should be familiar with modern methods of resuscitation An approved poster illustrating the rules for resuscitation by mouth to mouth method shall be prominently displayed Posters may be obtained on request from the Bureau of Medicine and Surgery HANDLING HEAVY EQUIPMENT Personnel moving heavy equipment must ensure that proper lifting and handling equipment and techniques are used SAFETY 1 INDUSTRIAL HYGIENE Personnel must observe industrial hygiene requirements Review requirements for appropriate engineering controls and personal protective equipment PPE with the ship s safety officer or the maintaining activity s Industrial Hygiene department to determine appropriate personal protective equipment and waste handling procedures CONSUMABLE MATERIALS Consumable materials cleaners etc are potential submarine atmosphere contaminants and may be toxic to personnel Review requirements for appropriate stowage engineering controls and personal protective equipment with Ship Safety Officer or Industrial Hygiene department for all consumable materials used in performing the stated procedures Disposal of all non metallic waste products gaskets etc must be in accordance with approved maintenance activity requirements and procedures At sea disposal must comply with OPNAVINST 5090 1 Navy Environmental and Natural Resource
13. L Press and hold any prime Py button to prime each pump SANITIZER RINSE DETERGENT Language Screen English Press ENTER to modify language Use UP amp DOWN arrows to select between 4 languages English Spanish Portuguese and French Press ENTER to select desired language Lucem M E E Press DOWN arrow for Hack Count screen Rack Count e Displays number of rack counts registered Rack counts are generated Lf RR by rinse length in conveyor mode or machine operations in door mode Press DOWN arrow for Information screen RINSE DETERGENT 9 Information Screen Displays the following information DET P Probeless mode C Concentration mode SP Ihr SP EL apaa 184 Not applicable for probeless mode SANITIZER RINSE DETERGENT Detergent set point in concentration mode Input Actual probe reading Press DOWN arrow for new program New Program Create new program Can be for either door or conveyor machine types and probeless or concentration mode Press ENTER to create new program RINSE DETERGENT D Concentration Detergent Control Mode Press ENTER to modify setting to change between probeless or concentration Eontral Hade Press ENTER when Coancentnoation concentration 15 displayed Press DOWN arrow to SANITIZER RINSE DETERGENT advance to
14. OF JACKSON MSC LLC AND IS SUBJECT TO RECALL AND DO NOT SCALE DRAWING RETURN ON DEMAND ANY USE DISCLOSURE REPRODUCTION DUPLICATION TRACING USED ON GAUGE OR USE OF INFORMATION CONTAINED HEREIN IN ANY MANNER DETRIMENTAL TO THE MODELO MEER TOLERANCES INTEREST OF JACKSON MSC LLC IS FORBIDDEN ALL RIGHTS OF DESIGN RESERVED NEXT ASSM MATERIAL UNLESS OTHERWISE SPECIFIED APPROVED BY CHECKED BY DRAWN BY TITLE DIMENSIONS IN INCHES T CENTERS B GAMBREL MODEL 10 REMOTE CONTROLLER PL DECIMALS 005 FRACTIONS 1 32 DATE DATE DATE SCALE PART NO REV 3D MODEL 2PLDECIMALS 02 ANGLES 31 2 05 23 12 09905 003 94 85 46A Technical Manual 07610 003 78 18 ALABAMA JONES McLEOD APPLIANCE SVC 1616 7TH AVE NORTH BIRMINGHAM AL 35203 205 251 0159 800 821 1150 FAX 205 322 1440 service jones mcleod com JONES McLEOD APPLIANCE svc 854 LAKESIDE DRIVE MOBILE AL 36693 251 666 7278 800 237 9859 FAX 251 661 0223 ALASKA RESTAURANT APPLIANCE SERVICE 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com ARIZONA AUTHORIZED COMMERCIAL FOOD SVC 4832 SOUTH 35TH STREET PHOENIX AZ 85040 602 234 2443 800 824 8875 FAX 602 232 5862 acsboss aol com GCS SERVICE INC PHOENIX AZ 602 474 4510 800 510 3497 FAX 602 470 4511 ARKANSAS BROMLEY PARTS amp SVC 10TH AND RINGO P O BOX 1688 LITTLE ROCK AR 7
15. Product Weight 1 8 kg 4 lbs The integrity and operational characteristics of this unit are not guaranteed outside the above mentioned parameters Use of this unit outside of these parameters nullifies warranty Overall Size 1 980 35763 6 10 10 Page 2 of 8 Replacement Parts List 81 316 6 NITRO NITRO EXPRESS DETERGENT VALVE CONVERSION AND REPLACEMENT KIT O ADC NITRO NITRO EXPRESS SANITIZER PUMP WITH TUBING AND ACCESORIES 58 104 2 J G ELBOW FITTING Model shown is of an N LL TA NO KIT NO DESCRIPTION 1 81 316 1 NITRO NITRO EXPRESS POWER SUPPLY REPLACEMENT KIT 2 81 316 12 NITRO CONTROL BOARD REPLACEMENT 81 316 4 NITRO EXPRESS DETERGENT PUMP HEAD amp MOTOR CONV OR REPLACEMENT KIT 3 81 316 10 NITRO NITRO EXPRESS DETERGENT MOTOR ONLY REPLACEMENT KIT 81 316 6 NITRO NITRO EXPRESS DETERGENT VALVE CONVERSION AND REPLACEMENT KIT 4 81 316 5 NITRO NITRO EXPRESS RINSE PUMP HEAD AND MOTORREPLACEMENT KIT 81 316 11 NITRO NITRO EXPRESS RINSE MOTOR ONLY REPLACEMENT KIT 81 316 8 NITRO NITRO EXPRESS DETERGENT PUMP HEAD ONLY REPLACEMENT KIT 5 81 316 9 NITRO NITRO EXPRESS RINSE PUMP HEADONLY REPLACEMENT KIT 25 21 4 SINGLE SQUEEZE TUBE REPLACEMENT KIT 25 21 5 BULK 5 SQUEEZE TUBE REPLACEMENT KIT 6 L1113 MEMBRANE LABEL 7 81 275 1 MOUNTING BRACKET 81 118 11 2 TRIGGER BOARD REPLACEMENT KI
16. advance of returned units for repair or replacement See Merchandise Returns above 1 980 Rev E 35763 6 10 10 Page 8 of 8 Part 2 Solid Rinse Bowl Installation Instructions DEMA 581 SOLID RINSE BOWL INSTALLATION INSTRUCTIONS All hardware required for installation is included with unit per individual order No brackets or other hardware necessary NOTE ALL WORK SHOULD BE DONE IN A NEAT WORKMANSHIP MANNER AND ADHERE TO ALL II APPLICABLE PLUMBING CODES Wall Mounting 1 Drill holes approximately 1 deep in wall to match mounting holes in Bowl If wall is tile or masonry use 1 4 masonry bit 2 Drill holes in wall to match outer mounting holes in Bowl or slots in back of Bowl For outer mounting holes remove Spray Arm and Float Switch before mounting 3 Mount Bowl to wall using mounting screws and anchors provided Bowl should be mounted below eye level if possible Electrical Connection See Figure 1 1 Unclamp wire tubing in Valve cover 2 Attach black wire from transformer on detergent controller to spade connector provided Slip end of wire over open terminal of the Valve Coil 3 Attach red wire from transformer to red wire from Float Switch and connect with wire nut Insert wires into Valve cover 4 Reclamp wire tubing and wires from transformer NOTE 24V 50 60 HZ 10W coil is standard with unit LISTED BELOW IS THE TYPE OF VOLTAGE NECESSARY FOR EACH VALVE TO OPERATE
17. circulate water to get the heating cycle going You may have to run the first rack through the unit again Any time the unit has not been operated for an extended period of time this is possible but unlikely This is usually dependent on the type of ware you are using its temperature and the ambient temperature of the kitchen area Always observe the temperatures of the wash and rinse when first starting the unit to ensure proper operation WARE PREPARATION Proper preparation of ware is essential for the smooth efficient operation of your dish machine If done properly you can expect to have fewer re washes and use substantially less de tergent Any ware placed inside the machine should have all solid food waste and scraps removed It is rec ommended that ware also be sprayed down prior to entry into the dish machine Place cups and glasses upside down in racks so they do not hold water during the cycle Presoak flat ware in warm water to assist in getting stuck on material off Load plates and saucers in the same direction WASHING A RACK OF WARE To wash a rack open the door and slide the rack into the dish machine Close the door Trip the start switch You should see the red cycle light come on Once the dish machine completes the cycle the red cycle light will go off When the light goes out open the door and remove the rack of clean ware CAUTION THE RACK AND STEAM FROM THE UNIT WILL BE VERY HOT Repeat the process to run additional racks
18. located with provisions for venting into an adequate exhaust hood or ventilation system This is essential to permit efficient removal of the condensa tion exhaust Ensure the exhaust system is acceptable in accordance with applicable codes and standards Note any damage that is caused by steam and or moisture due to improper ventilation is NOT covered under the warranty THERMOSTAT The thermostat on your unit has been set at the factory for the rinse tank It should only be adjusted by an authorized service agent CHEMICAL FEEDER EQUIPMENT Your dish machine DOES NOT COME WITH AN INTEGRAL CHEMI CAL SUPPLY FEEDER SYSTEM You must connect the unit to a third party chemical dispenser that meets the requirements of NSF Standard 29 for the machine to operate correctly You should contact your chemical supplier about connecting a dispenser to your dish machine Chemi cal dispensers must be set for the type and concentration of chemicals being used and there are several fac tors that have to be taken into account Jackson provides only a signal for the dispensers not power for the dispenser system Reference page 18 for signal connection points Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dish machine will operate Using the proper amount of detergent can become in time a source of substantial sav ings A qualified water treatment specialist can explain in detail to what is needed to gain the
19. machine type t l Press ENTER to modify setting T7 Use UP or DOWN arrows to 077 RR change between conveyor and door Press ENTER when desired machine type is displayed Press DOWN arrow to SANITIZER RINSE DETERGENT advance to trigger mode t l Concentration Trigger Mode Press ENTER to modify setting Use UP DOWN arrows to change between Detergent Rinse Detergent Only or Rinse Only Press ENTER when desired mode is displayed SANITIZER RINSE Press DOWN arrow to advance to concentration set point Concentration Concentration Set Point Press ENTER to modify setting Use UP amp DOWN arrows to EE ET GM adjust concentration set point Press ENTER when desired setting is displayed Press DOWN arrow to SANITIZER RINSE DETERGENT advance to feed rate t l Concentration Mode Feed Rate Controls how quickly set point is reached high feed gt rate can lead to over shooting 5 is a good starting point Press ENTER to modify setting Use UP amp DOWN arrows to 0 0 adjust feed rate t Press ENTER when desired setting is displayed Press DOWN arrow to advance to feed limit Concentration Feed Limit Limits the amount of time that the detergent pump will r run without reaching set point Press ENTER to modify setting Use UP
20. manually The wash pump will run as long as this switch is on The prime purpose of this switch is to extend the wash period for extremely soiled dishes before putting them through the normal automatic cycle It may also be used as an emergency back up should the timer ever fail to operate The required wash time is indicated on the remote controller RINSE FILL SWITCH This switch is spring loaded and must be held in its up position to operate When the switch is operated water is allowed to fill machine through the rinse heads It may be used as an emergency back up in case of timer failure for rinsing dishes HEAT SWITCH This switch applies power to the heat circuits which are composed of automatic control devices that turn heaters on and off to maintain required temperatures REPLACEMENT OF SWITCHES IN REMOTE CONTROLLER HEAT LIGHT This indicating light remains on when the heater switch is in the on position Before working on the machine it is important that power be turned off at the customer s circuit breaker to prevent the possibility of electrical shock trip breaker to off position Remove front panel from the remote controller box by removing the four screws holding it in place Hang the front panel using the two right hand upper and lower screw receptacles on the control box with backside of panel facing outward The five switches are mounted in individual round holes with a keyway By using a pair of pliers or open e
21. removing soil and debris that might oth erwise become trapped in nozzles or get deposited onto ware Strainer should be removed and have debris scooped out Never hit strainers to remove debris this can cause them to warp and not seat correctly Rinse under water should remove the rest of any debris trapped in the part Internal Chamber Mild detergent soap and a dishrag should be all that is needed to clean the inside of the machine External Areas The outside of the unit should be cleaned with a standard countertop or general cleaner Never attempt to clean inside any compartments boxes or chambers that are secured with a cover These normally contain live electrical components DO NOT CLEAN THE UNIT WITH ANY TYPE OF METALLIC SCRUBBING SPONGE Page Created 09 10 2012 Revised N A 21 Technical Manual 07610 003 97 40 DELIME INSTRUCTIONS To proceed with the delime operation fill the dish machine and the correct amount of delime solution as recommended by the manufacturer of the chemicals The tank capacities of the machine can be found on the specifications page of this manual After the chemicals are added perform the following steps 1 2 3 D Disconnect or turn off chemical feeder pumps Close the door Flip the WASH switch to ON run machine for the length of time required by the chemical solution manufacturer Flip the WASH switch to OFF Open the door and step away for 5 minutes Inspect the insid
22. settings that can be further changed to help make the inductive probe more useful For detailed information on those settings please see instruction sheet I889 that comes with the Inductive Probe Kit 82 28 1 For further assistance contact DEMA Technical Service I 980 Rev E 35763 6 10 10 Page 6 of 8 Modify Programming When modifying the programming of the unit Use the flow chart below for modifications The menus change slightly when modifying the programming Company Name Press and hold Enter Button for 3 Seconds until backlight comes on Press Language English Spanish French Portuguese Press amp Rack Count Show Rack count Press Det SP Input Det Concentration or Probeless SP Set point Input amp probe reading Press Modify Program Enter Code When Concentration is chosen QS Concentration Set Point 0 1000 Recharge Time 1s 5min Press Press 9 Feed Rate 0 10 Dwell Time 1s 10 min Press Press 9 Feed Limit 5s 10 min Initial Charge 1s 10 min Press Press 9 Alarm Delay 5s 10 min Charge Clock 5 min 16 hrs Press Charge Clock If no triggers are Alarm Volume 0 10 received for this length of time the TENUES next wash trigger will give an initial charge Rinse Speed 0 100
23. time Probeless Recharge Time The top off or subsequent detergent feeds after initial new tank detergent feed Press ENTER to modify setting Use UP amp DOWN arrows to adjust time setting minutes amp seconds SANITIZER RINSE DETERGENT Press ENTER when desired setting is displayed Press DOWN arrow to advance to dwell time conveyor mode or dead cycles door mode Probeless Mode Dwell Time For conveyor machine type only Amount of time between initial and subsequent recharges Press ENTER to modify setting Use UP amp DOWN arrows to adjust time setting minutes seconds Press ENTER when desired setting is displayed Press DOWN arrow to advance to initial charge SANITIZER RINSE DETERGENT 9 Probeless Mode Dead Cycles For door machine type only The number of machine operations that will not get a subsequent recharge Press ENTER to modify setting Use UP amp DOWN arrows to adjust number of cycles between recharges Press ENTER when desired setting is displayed Press DOWN arrow to advance to initial charge SANITIZER RINSE DETERGENT 9 Probeless Mode Initial Charge The time the detergent will dispenser for new tank water Press ENTER to modify setting Use UP amp DOWN arrows to adjust time setting minutes seconds Press ENTER when desired setting is displayed t 4 Press DOWN arrow to advance
24. tubing to the length required to reach the bulkhead fitting or chemical injection point on the machine Clasp Close Pump Heads m The pump heads have an added feature which will help to ensure the pump head is installed properly When pushing the pump head on be sure to see the clip is fully covering the notch as seen in the first picture If the tab is not fully engaged there is a possibility of it popping off the pump head as seen in the second picture Wiring the Nitro to the Dish Machine The following diagram is included to help to install the wires in the correct places for proper power for the unit WARNING For safety purposes disconnect main power to the dish machine before wiring trigger signals to the Nitro Connect power to the Nitro per the dish machine manufacturer s recommendations UNIT MUST BE GROUNDED EARTHED 1 980 Page 4 of 8 Rev E 35763 6 10 10 The following steps will help to insure the proper wiring of the unit The unit should triggered to power on from the dish machine that it is being used in conjunction with DEMA Engineering does not recommend powering the unit separately from the dish machine The following steps will insure that the unit only receives power when it is necessary to have power to run the setup that is programmed in the unit Flux Sensors If trigger connection points cannot be established the magnetic field readers 82 23 1 may be used in place of the trigger board and cable The magn
25. 0 PARTS SECTION WASH PUMP ASSEMBLY DETAIL A PULLEY CONNECTS TO WASH PUMP MOTOR PLEASE REFER TO THE PARTS LIST ON THE V BELT PART NEXT PAGE FOR PART NUMBERS AND DD QUANTITIES REQUIRED Page Created 09 10 2012 Revised N A 37 Technical Manual 07610 003 97 40 PARTS SECTION WASH PUMP ASSEMBLY CONTINUED Item QTY Description Part Number 1 PULLEY 5 8 BORE x 2 1 2 OD 1 IMPELLER SEAL CERAMIC PUMP HOUSING GASKET WASHER PHENOLIC LOCKWASHER SPLIT 5 16 S S SHAFT PUMP BOLT HEX HEAD 5 16 S S HOUSING PUMP SCREW 10 24 x 3 8 FLAT HEAD RING RETAINER PULLEY 1 2 BORE x 2 1 2 OD STARWASHER EXTERNAL TOOTH 10 24 MOTOR 1 3 HP 1 E gt e gt ES E 16 Page Created 09 10 2012 Revised N A 38 Technical Manual 07610 003 97 40 PARTS SECTION INLET PLUMBING ASSEMBLY WATER HAMMER ARRESTOR KIT PLEASE REFER TO THE PARTS LIST ON THE NEXT PAGE FOR PART NUMBERS AND QUANTITIES REQUIRED KIT PART NUMBER 05700 002 64 67 Page Created 09 10 2012 Revised N A 39 Technical Manual 07610 003 97 40 PARTS SECTION INLET PLUMBING ASSEMBLY CONTINUED QTY Description Part Number ELBOW 1 2 90 DEGREE 04730 406 01 01 VACUUM BREAKER 1 2 04820 300 07 00 VACUUM BREAKER REPAIR KIT 6401 003 06 23 REGULATOR WATTS 1 2 04820 100 04 07 DIAPHRAGM AND O RING KIT 04810 200 03 18 PLUNGER AND SPRING K
26. 00 262 9155 FAX 901 366 4588 MISSOURI GCS SERVICE INC KANSAS CITY MO 816 920 5999 800 229 6477 FAX 816 920 7387 GCS SERVICE INC ST LOUIS MO 314 638 7444 800 284 4427 FAX 314 638 0135 KAEMMERLIN PARTS amp SVC 2728 LOCUST STREET ST LOUIS MO 63103 314 535 2222 FAX 314 535 6205 petek kps stl com GENERAL PARTS INC 1101 EAST 13TH STREET KANSAS CITY 64106 816 421 5400 800 279 9967 816 421 1270 FAX MONTANA RESTAURANT APPLIANCE SVC 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com NEBRASKA GOODWIN TUCKER GROUP 7535 D STREET OMAHA NE 68124 402 397 2880 800 228 0342 FAX 402 397 2881 askme goodwintucker com NEVADA HI TECH COMMERCIAL SERVICE 1840 STELLA LAKE STREET NORTH LAS VEGAS NV 89106 702 649 4616 877 924 4832 FAX 702 649 4607 larry hitechnv com HI TECH COMMERCIAL SERVICE 5454 LOUIE LANE RENO NV 89511 775 852 9696 FAX 775 852 5104 GCS SERVICE INC LAS VEGAS NV 702 450 3495 800 500 9060 FAX 702 450 3491 NEW HAMPSHIRE GCS SERVICE INC CHELSEA MA 617 889 9393 800 225 1155 FAX 617 889 1222 ACE SERVICE CO 95 HAMPTON AVE NEEDHAM MA 02494 781 449 4220 800 225 4510 MA amp NH FAX 781 444 4789 taceservice aol com MASSACHUSETTS RESTAURANT SUPPLY 34 SOUTH STREET SOMERVILLE MA 02143 617 868 1930 800 338 6737 FAX
27. 2202 501 374 0281 800 482 9269 FAX 501 374 8352 service bromleyparts com parts bromleyparts com GCS SERVICE INC 3717 CHERRY ROAD MEMPHIS TN 38118 901 366 4587 800 262 9155 FAX 901 366 4588 MAINTENANCE amp REPAIR CENTERS CALIFORNIA BARKERS FOOD MACHINERY SERVICES 5367 SECOND STREET RWINDALE CA 91706 626 960 9390 800 258 6999 FAX 626 337 4541 service barkers com GCS SERVICE INC LOS ANGELES CA 213 683 2090 800 327 1433 FAX 213 683 2099 GCS SERVICE INC SANTA ANA CA 714 542 1798 800 540 0719 FAX 714 542 4787 GCS SERVICE INC S SAN FRANCISCO CA 650 635 0720 800 969 4427 FAX 650 871 4019 COMMERCIAL APPLIANCE SERVICE INC 6507 PACIFIC AVENUE Suite 102 STOCKTON CA 95207 916 567 0203 800 464 2222 916 567 0266 FAX GCS SERVICE INC SAN DIEGO CA 858 549 8411 800 422 7278 FAX 858 549 2323 INDUSTRIAL ELECTRIC SVC 5662 ENGINEER DRIVE HUNTINGTON BEACH CA 92649 714 379 7100 800 457 3783 FAX 714 379 7109 P amp D APPLIANCE SVC 100 SOUTH LINDEN AVE S SAN FRANCISCO CA 94080 650 635 1900 800 424 1414 FAX 650 635 1919 pndappl aol com P amp D APPLIANCE 4220 C ROSEVILLE ROAD NORTH HIGHLANDS CA 95660 916 974 2772 800 824 7219 FAX 916 974 2774 COMMERCIAL APPLIANCE SERVICE INC 281 LATHROP WAY 100 SACRAMENTO CA 95815 916 567 0203 800 464 2222 916 567 0324 FAX COLORADO GCS S
28. 3 E 44TH STREET STE 10 GARDEN CITY ID 83714 208 375 4073 FAX 208 375 4402 ILLINOIS CONES REPAIR SVC 2408 40TH AVE MOLINE IL 61265 309 797 5323 800 716 7070 FAX 309 797 3631 jackb cones com EICHENAUER SERVICES INC 130 S OAKLAND ST DECATUR IL 62522 217 429 4229 800 252 5892 FAX 217 429 0226 esi esiquality com GCS SERVICE INC ELMHURST IL 630 941 7800 800 942 9689 FAX 630 941 6048 GCS SERVICE INC ST LOUIS MO 314 683 7444 800 284 4427 FAX 314 638 0135 GENERAL PARTS INC 248 JAMES STREET BENSONVILLE IL 60106 630 595 3300 800 880 3604 FAX 630 595 0006 INDIANA GCS SERVICE INC INDIANAPOLIS IN 317 545 9655 800 727 8710 FAX 317 549 6286 GCS SERVICE INC B622 LA PAS TRAIL INDIANAPOLIS 46268 317 290 8060 800 410 9794 317 290 8085 FAX IOWA GOODWIN TUCKER GROUP 2900 DELAWARE AVENUE DES MOINES IA 50317 515 262 9308 800 372 6066 FAX 515 262 2936 parts goodwintucker com CONES REPAIR SVC 1056 27TH AVENUE SW CEDAR RAPIDS 1 52404 319 365 3325 800 747 3326 FAX 319 365 0885 KANSAS GCS SERVICE INC KANSAS CITY MO 816 920 5999 800 229 6477 FAX 816 920 7387 GENERAL PARTS INC 1101 E 13TH STREET KANSAS CITY 64106 816 421 5400 800 279 9967 816 421 1270 FAX KENTUCKY CERTIFIED SERVICE CENTER 127 DISHMAN LANE BOWLING GREEN KY 42101 270 783 0012 877 907 0012 FAX 270
29. 617 868 5331 NEW JERSEY JAY HILL REPAIRS 90 CLINTON RD FAIRFIELD NJ 07004 973 575 9145 800 836 0643 FAX 973 575 5890 jhrepair aol com GCS SERVICE INC EAST RUTHERFORD NJ 973 614 0003 800 399 8294 FAX 973 614 0230 GCS SERVICE INC PHILADELPHIA PA 215 925 6217 800 441 9115 FAX 215 925 6208 ELMER SCHULTZ SERVICES 201 W WASHINGTON AVE PLEASANTVILLE NJ 08232 609 641 0317 800 378 1641 FAX 609 641 8703 elmer2 erols com NEW YORK APPLIANCE INSTALLATION AND SERVICE CORP 1336 MAIN STREET BUFFALO NY 14209 716 884 7425 800 722 1252 FAX 716 884 0410 ais worldnet att net Page Created 07 06 2011 Revised N A 49 Technical Manual 07610 003 78 18 B E S T INC 3003 GENESEE STREET BUFFALO NY 14225 716 893 6464 800 338 5011 FAX 716 893 6466 bestserv aol com DUFFY S EQUIPMENT SVC 3138 ONEIDA STREET SAUQUOIT NY 13456 315 737 9401 800 443 8339 FAX 315 737 7132 duffyequip aol com NORTHERN PARTS amp SVC 21 NORTHERN AVENUE PLATTSBURGH NY 12903 518 563 3200 800 634 5005 FAX 800 782 5424 info northernparts com GCS SERVICE INC BROOKLYN NY 718 486 5220 800 969 4271 FAX 718 486 6772 ALL SERVICE KITCHEN EQUIPMENT REPAIR 10 CHARLES ST NEW HYDE PARK NY 11040 516 378 1176 FAX 516 378 1735 ALL ISLAND REPAIRS 40 9 BURT DRIVE DEER PARK NY 11729 631 242 5588 FAX 631 242 6102 NORTH CAROLINA AUTHORIZED AP
30. 783 0058 CERTIFIED SERVICE CENTER RAMCO BUSINESS PARK 4283 PRODUCE ROAD LOUISVILLE KY 40218 502 964 7007 800 637 6350 FAX 502 964 7202 cwalker certifiedsc com droenigk certifiedsc com CERTIFIED SERVICE CENTER 1051 GOODWIN DRIVE LEXINGTON KY 40505 606 254 8854 800 432 9269 FAX 606 231 7781 jatkins certifiedsc com GCS SERVICE INC LOUISVILLE KY 502 367 1788 800 752 6160 FAX 502 367 0400 GCS SERVICE INC LEXINGTON KY 606 255 0746 800 432 9260 FAX 606 255 0748 LOUISIANA HERITAGE SERVICE GROUP 1532 RIVER OAKS WEST NEW ORLEANS LA 70123 504 734 8864 800 499 2351 504 733 2559 FAX MAINE GCS SERVICE INC CHELSEA MA 617 889 9393 800 225 1155 FAX 617 889 1222 MASSACHUSETTS RESTAURANT SUPPLY 34 SOUTH STREET SOMERVILLE MA 02143 617 868 1930 800 338 6737 FAX 617 686 5331 PINE TREE FOOD EQUIPMENT 175 LEWISTON ROAD GRAY ME 04039 207 657 6400 800 540 5427 207 657 5464 FAX MARYLAND EMR SERVICE DIVISION 700 EAST 25TH STREET BALTIMORE MD 21218 410 467 8080 800 879 4994 FAX 410 467 4191 baltparts emrco com Page Created 07 06 2011 Revised N A 48 Technical Manual 07610 003 78 18 EMR SERVICE DIVISION 106 WILLIAMSPORT CIRCLE SALISBURY MD 21804 410 543 8197 888 687 8080 FAX 410 548 4038 baltparts emrco com EMR SERVICE DIVISION 5316 Sunnyside Ave Beltsville MD 20715 301 931 7000 800 348 2365
31. 97 40 INSTALLATION INSTRUCTIONS CONTINUED CONNECTING THE DRAIN LINE The drain for the unit is a gravity discharge drain All piping to the machine drain must be a minimum 1 1 2 NPT AND SHALL NOT BE REDUCED ELECTRICAL POWER CONNECTIONS All electrical connections are to be made in accordance with ap plicable portions of local state territorial and national codes DISCONNECT ELECTRICAL POWER SUPPLIES AND TAG OUT IN ACCORDANCE WITH APPROPRIATE PROCEDURES AND CODES AT THE DISCONNECT SWITCH TO INDICATE YOU ARE WORKING ON THAT CIRCUIT This manual provides reference information regarding electrical requirements and loads but that infor mation may change without notice Always refer to the machine data plate for voltage requirements ma chine voltage total amperage load and serial number If you cannot read your data plate because it has been damaged you should contact the manufacturer The main power terminal blocks for the dish machine are located at the Remote Controller You will have to remove the front cover to access these connections Install power and ground wires to lugs as indi cated by the appropriate decals in the control box Use copper conductors only Use of a anti oxidation agent is permissible on the power connections Tighten all connections Verify the incoming voltage matches the voltage indicated on the decal next to the incoming power pre punched hole DISHMACHINE VENTILATION The dish machine should be
32. ACH FL 32114 386 226 2642 800 432 2795 386 736 7695 FAX GCS SERVICE INC TAMPA FL 813 626 6044 800 282 3008 FAX 813 621 1174 Page Created 07 06 2011 Revised N A 47 Technical Manual 07610 003 78 18 JONES McLEOD APPLIANCE SVC 854 LAKESIDE DRIVE MOBILE AL 36693 251 666 7278 800 237 9859 FAX 251 661 0223 service jones mcleod com NASS PARTS AND SERVICE INC 1108 SOUTH WOODS AVENUE ORLANDO FL 32805 407 425 2681 800 432 2795 407 425 3463 FAX NASS PARTS AND SERVICE INC 1376 HEIDE AVENUE PALM BAY FL 32907 321 952 2012 800 432 2795 321 953 0266 FAX GEORGIA GCS SERVICE INC ATLANTA GA 770 452 7322 800 334 3599 FAX 770 452 7473 HERITAGE FOODSERVICE GROUP OF ATLANTA 2100 NORCROSS PKWY SUITE 130 NORCROSS GA 30071 770 368 1465 866 388 9837 FAX 866 388 9838 WHALEY FOODSERVICE REPAIRS 109 A OWENS INDUSTRIAL DRIVE SAVANNAH GA 31405 912 447 0827 888 765 0036 FAX 912 447 0826 PIERCE PARTS amp SERVICE 2422 ALLEN ROAD MACON GA 31216 478 781 6003 800 368 2512 FAX 478 781 7186 MAINTENANCE amp REPAIR CENTERS HAWAII FOOD EQMT PARTS amp SERVICE CO 300 PUUHALE RD HONOLULU HI 96819 808 847 4871 808 842 1560 fepsco hula net IDAHO RESTAURANT APPLIANCE SVC 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com RON S SERVICE 70
33. CE INC MINNEAPOLIS MN 612 546 4221 800 345 4221 FAX 612 546 4286 GENERAL PARTS INC 10 SOUTH 18TH STREET FARGO ND 58103 701 235 4161 800 279 9987 701 235 0539 FAX TENNESSEE GCS SERVICE INC MEMPHIS TN 901 366 4587 800 262 9155 FAX 901 366 4588 GCS SERVICE INC NASHVILLE TN 615 244 8050 800 831 7174 FAX 615 244 8885 TEXAS ARMSTRONG REPAIR CENTER 5110 GLENMOUNT DRIVE HOUSTON TX 77081 713 666 7100 800 392 5325 FAX 713 661 0520 gm armstrongrepair com COMMERCIAL KITCHEN REPAIR CO 1377 N BRAZOS P O BOX 831128 SAN ANTONIO TX 78207 210 735 2811 800 292 2120 FAX 210 735 7421 brock commercialkitchen com GCS SERVICE INC DALLAS TX 972 484 2954 800 442 5026 FAX 972 484 2531 GCS SERVICE INC HOUSTON TX 713 785 9187 800 868 6957 FAX 713 785 3979 GCS STOVE PARTS 2120 SOLANA STREET FORT WORTH TX 76117 817 831 0381 800 433 1804 FAX 817 834 7754 bud stoveparts com UTAH LA MONICA S RESTAURANT EQUIPMENT SVC 6182 SOUTH STRATLER AVE MURRAY UT 84107 801 263 3221 800 527 2561 FAX 801 263 3229 lamonica81 aol com VERMONT NORTHERN PARTS amp SVC 4874 S CATHERINE STREET PLATTSBURGH NY 12901 518 563 3200 800 634 5005 FAX 800 782 5424 info northernparts com GCS SERVICE INC CHELSEA MA 617 889 9393 800 225 1155 FAX 617 889 1222 VIRGINIA DAUBERS INC 7645 DYNATECH COURT SPINGFIELD VA 22153
34. D SUPPORT PART 05700 003 95 35 DRAIN PLUMBING PART 05700 003 96 55 RING RETAINING PART 05340 112 01 11 NOT SHOWN INTERNAL VACUUM BREAKER ASSEMBLY PART 05700 001 10 72 HOOD SUPPORT BRACKET PART 05700 000 27 55 HARDWARE FOR MOUNTING HOOD SUPPORT FLAT HEAD BOLT 1 4 20 x 1 2 PART 05305 174 14 00 2 EACH BOLT 1 4 20 x 1 2 PART 05305 274 02 00 2 EACH g HOSE PRESSURE GAUGE PART 05700 003 95 33 CONNECTS TO THE PRESSURE GAUGES GASKET HOOD SUPPORT BRACKET PART 05330 200 01 06 Page Created 09 10 2012 Revised N A 43 Technical Manual 07610 003 97 40 PARTS SECTION DISH RACKS RACK GLASSWARE NO PEGS PART 07320 100 13 01 RACK DISHWARE WITH PEGS PART 07320 100 09 01 Page Created 09 10 2012 Revised N A 44 Technical Manual 07610 003 97 40 PARTS SECTION SPARE PARTS KIT 06401 003 98 41 NOTE PARTS KIT IS INCLUDED WITH DISH MACHINE Item QTY Description Part Number ASSEMBLY IMPELLER INCLUDES CERAMIC SEAL 05330 300 02 27 05700 000 61 96 BEARING 03110 100 01 24 RINSE THERMOSTAT 05930 003 13 65 THERMOMETER 160 CAPILLARY 06685 003 94 88 FITTING 1 4 BRASS USED ON THERMOSTAT BULB 05310 924 02 05 Page Created 09 10 2012 Revised N A 45 Technical Manual 07610 003 97 40 ELECTRICAL SCHEMATIC ELECTRICAL SCHEMATIC 440 VOLT 60 HZ 3 PHASE CB fon 1 A HEATERS
35. DIMENSIONS 3 1 30 225 19 in 5 RINSE AID 191 INLET 1 4 NPT 2 MU A 17 in V y 21 7 8 40 16 T i i d g 4 8 161 a P c o a 9 SELL fp _ _ AD i fe H m INLET WATER 1 2 Ul CONNECTION DRAIN 1 2 1 2 NPT ce Le 25 1 WATER PRESSURE REGULATOR 1 2 NPT 18 in L 7 in 20 53 x 4PLCS 875 x 3 PLCS CE MACHINE MOUNTED JUNCTION BOX ELECTRICAL KNOCKOUTS fof LOCATED ON BOTTOM OF JUNCTION BOX DRAIN 1 1 2 INLET WATER CONNECTION 1 2 NPT 1 VIEW BOTTOM
36. E RIGHT DEPICTS COMPONENTS OF THE REMOTE CONTROLLER WITHOUT CONTROL COVER PLEASE REFER TO THE PARTS LIST ON THE NEXT PAGE FOR PART NUMBERS AND QUANTITIES REQUIRED Page Created 09 10 2012 Revised N A 31 Technical Manual 07610 003 97 40 PARTS SECTION CONTROL BOX COMPONENTS CONTINUED QTY Description Part Number usua LUG LAMA214Q PANDUIT GROUND 05940 200 76 00 GAUGE PRESSURE 06685 100 01 01 THERMOMETER V20664002 160 CAPILLARY 06685 003 94 88 PRR N RIoO LIGHT 295211138310 PILOT RED 05945 504 02 18 Nuys Ha a Ha M BEwWlLnNnir os i EES 5 EEA i os i 16 i ea EA omo 2 Page Created 09 10 2012 Revised N A 32 Technical Manual 07610 003 97 40 PARTS SECTION HOOD ASSEMBLIES 7 O RING PART NUMBER 05330 400 03 08 LOCATED INSIDE OF UNION we 9 i a ee ge A IE 211 s T LOCATED BETWEEN INNER AND OUTER HOODS PLEASE REFER TO THE PARTS LIST ON THE NEXT PAGE FOR PART NUMBERS AND QUANTITIES REQUIRED Page Created 09 10 2012 Revised N A 33 Technical Manual 07610 003 97 40 PARTS SECTION HOOD ASSEMBLIE
37. ENERAL The following general environmental safety and occupational health ESOH notices supplement the specific warnings and cautions appearing elsewhere in this manual They are recommended precautions that must be understood and applied during operation and maintenance of the equipment covered herein Should situations arise that are not covered in the general or specific safety precautions the commanding officer or other authority will issue orders as necessary to cover the situation All maintenance operations shall comply with OPNAVINST 5100 19 Navy Safety and Occupational Health SOH Program Manual for Forces Afloat or OPNAVINST 5100 23 Navy Safety and Occupational Health SOH Program Manual as applicable KEEP AWAY FROM LIVE CIRCUITS Operating personnel must observe safety regulations at all times Do not replace components or make adjustments inside equipment with a voltage supply turned on without specific orders from appropriate authority DO NOT SERVICE ALONE Personnel shall not under any circumstances reach inside or enter any enclosure to service or adjust equipment except in the presence of someone who is capable of rendering aid USE CAUTION WHEN SERVICING LIVE EQUIPMENT In general use only one hand when servicing live equipment If a test meter is to be held or adjusted while voltage is being measured ground the meter case before starting measurement and do not touch the live equipment or the personnel working on
38. ERVICE INC SHERIDAN CO 303 371 9054 800 972 5314 FAX 303 371 4754 HAWKINS COMMERCIAL APPLIANCE SERVICE 3000 S WYANDOT ST ENGLEWOOD CO 80110 303 781 5548 800 624 2117 FAX 303 761 5561 johns hawkinscommercial com METRO APPLIANCE SERVICE 1640 S BROADWAY DENVER CO 80210 303 778 1126 800 525 3532 FAX 303 778 0268 metroappls aol com CONNECTICUT GCS SERVICE INC HARTFORD CT 860 549 5575 800 423 1562 FAX 860 527 6355 SUPERIOR KITCHEN SERVICE INC 22 THOMPSON ROAD WINDSOR CT 06088 888 590 1899 888 590 1996 FAX DELAWARE FOOD SERVICE EQMT 2101 PARKWAY SOUTH BROOMALL PA 19008 610 356 6900 FAX 610 356 2038 dancerule aol com GCS SERVICE INC PHILADELPHIA PA 215 925 6217 800 441 9115 FAX 215 925 6208 ELMER SCHULTZ SERVICE 36 BELMONT AVE WILLMINGTON DE 19804 302 655 8900 800 225 0599 FAX 302 656 3673 elmer2 erols com EMR SERVICE DIVISION 106 WILLIAMSPORT CIRCLE SALISBURY MD 21804 410 543 8197 FAX 410 548 4038 FLORIDA COMMERCIAL APPLIANCE SERVICE 8416 LAUREL FAIR CIRCLE BLDG 6 SUITE 114 TAMPA FL 33610 813 663 0313 800 282 4718 FAX 813 663 0212 commercialappliance world net att net GCS SERVICE INC MIAMI FL 305 621 6666 800 766 8966 FAX 305 621 6656 GCS SERVICE INC ORLANDO FL 407 841 2551 800 338 7322 FAX 407 423 8425 NASS PARTS AND SERVICE INC 1144 BELVILLE ROAD UNIT 359 DAYTONA BE
39. ES AE e Em A LESER 5 U A te Hu 9 g cs aL M ERO 6 La E I m 77 CIS dG e Sere 6 peoo m 1 I o LCS TI eC 1 15 dia gt YN ii HOLE FOR WIRING BETWEEN REMOTE CONTROLLER AND DISHMACHINE D ETAI L A Page Created 09 10 2012 Revised N A 15 Technical Manual 07610 003 97 40 INSTALLATION INSTRUCTIONS CONTINUED ELECTRICAL CONNECTION POINTS FOR REMOTE CONTROLLER LEGEND INCOMING POWER St S CONNECTION 2 1512 6 POINTS fell 135 TO TB2 TERMINAL POINT 6 IT 1 TO TB2 TERMINAL POINT 4 125 I TO TB2 TERMINAL POINT 2 BLK 15 T3 e I 5118 1 TB2 TERMINAL POINT 14 RED 2 i TB2 TERMINAL POINT 12 RED gt 5 2 TERMINAL POINT 10 RED 5 4 ES 6 6 le I elle I E I I l9 le I ES 1 0 6 I elle I 6 1 4 5 TB2 TERMINAL POINT 8 RED 15 RENGI CONTROLLER I I I TB2 TERMINAL POINT 20 BLK 21 amp
40. FAX 301 931 3060 baltparts emrco com GCS SERVICE INC SILVER SPRING MD 301 585 7550 DC 410 792 0338 BALT 800 638 7278 FAX 301 495 4410 MASSACHUSETTS ACE SERVICE CO 95 HAMPTON AVE NEEDHAM MA 02494 781 449 4220 800 225 4510 MA amp NH FAX 781 444 4789 taceservice aol com MASSACHUSETTS RESTAURANT SUPPLY 34 SOUTH STREET SOMERVILLE MA 02143 617 868 1930 800 338 6737 FAX 617 868 5331 GCS SERVICE INC CHELSEA MA 617 889 9393 800 225 1155 FAX 617 889 1222 GCS SERVICE INC HARTFORD CT 860 549 5575 800 723 1562 FAX 860 527 6355 SUPERIOR KITCHEN SERVICE INC 399 FERRY STREET EVERETT MA 02149 617 389 1899 888 590 1899 617 389 1996 MAINTENANCE amp CENTERS MICHIGAN GCS SERVICE INC LIVONIA MI 248 426 9500 800 772 2936 FAX 248 426 7555 JACKSON SERVICE COMPANY 3980 BENSTEIN RD COMMERCE TWSHP MI 48382 248 363 4159 800 332 4053 FAX 248 363 5448 GCS SERVICE INC GRAND RAPIDS MI 616 241 0200 800 823 4866 FAX 616 241 0541 MINNESOTA GCS SERVICE INC MINNEAPOLIS MN 612 546 4221 800 345 4221 FAX 612 546 4286 GENERAL PARTS INC 11311 HAMPSHIRE AVENUE SOUTH BLOOMINGTON MN 55438 2456 952 944 5800 800 279 9980 800 279 9980 FAX MISSISSIPPI GCS SERVICE INC JACKSON MS 601 956 7800 800 274 5954 FAX 601 956 1200 GCS SERVICE INC MEMPHIS TN 901 366 4587 8
41. HE WARRANTY WILL ONLY COVER REPLACEMENT WEAR ITEMS SUCH AS CURTAINS DRAIN BALLS DOOR GUIDES OR GASKETS DURING THE FIRST 30 DAYS AFTER INSTALLATION ALSO NOT COVERED ARE CONDITIONS CAUSED BY THE USE OF INCORRECT NON COMMERICAL GRADE DETERGENTS INCORRECT WATER TEMPERTURE OR PRESSURE OR HARD WATER CONDITIONS d dli uM Date TABLE CONTENTS Specifications Machine Dimensions Page 5 Operating Parameters Page 6 Notes Regarding Electrical Requirements Page 7 Instructions Installation Instructions Page 8 Operating Instructions Page 20 Delime Instructions Page 22 Maintenance Troubleshooting Page 23 Service Instructions for Wash Manifold Assembly Page 25 Service Instructions for Timer Page 26 Service Instructions for Wash Pump Page 27 Service Instructions for Incoming Water Solenoid Valve Page 28 Function of Switches amp Indicating Lights Page 29 Parts Section Control Box Components Page 31 Hood Assemblies Page 33 Rinse Arm Assemblies Page 35 Tub Assembly Page 36 Wash Pump Assembly Page 37 Inlet Plumbing Assembly Page 39 Wash Manifold Assembly Page 41 Heaters and Booster Tank Components Page 42 Miscellaneous Components Page 43 Dish Racks Page 44 Spare Parts Kit Page 45 Electrical Schematic Page 46 Maintenance amp Repair Centers Page 47 Appendix A DEMA Nitro Warewash Dispenser Page A 1 Technical Manual 07610 003 97 40 MACHINE
42. IT 04810 200 09 18 FITG 1 8 MALE ADAPTER MALE CU TO MSPS W TUBE PRESSURE GAUGE F COPPER TUBE 1 2 x 1 1 2 VALVE SOLENOID UNION 1 2 COPPER e ADAPTER 1 2 MNPT x CU MALE TUBE COPPER 1 2 x 1 1 4 F TUBE COPPER 1 2 x 1 3 4 1 2 COPPER TUBE x 3 1 2 F COPPER 1 2 x 5 1 2 1 Item r2 Page Created 09 10 2012 Revised N A 40 Technical Manual 07610 003 97 40 PARTS SECTION WASH MANIFOLD ASSEMBLY Description Part Number W WASH MANIFOLD 10AB N70 05700 003 97 96 WASH HEAD BOTTOM 05700 000 10 36 BEARING BALL 1 4 S S 11 BALL BEARINGS BETWEEN ITEMS 1 AND 4 23 BALL BEARINGS BETWWEEN ITEMS 1 AND 2 1 5 SET SCREW 10 24 x 1 2 05305 473 02 00 BOLT 1 4 20 x 2 3 4 S S NOT SHOWN 05305 274 13 00 LOCKNUT 1 4 20 S S NOT SHOWN 05310 374 01 00 Page Created 09 10 2012 Revised N A CAP WASH HEAD 05700 000 10 12 SHAFT THREADED 05700 000 11 01 41 Technical Manual 07610 003 97 40 PARTS SECTION HEATERS AND BOOSTER TANK COMPONENTS DETAIL A ITEM QTY Description Part Number 3 ose Taneneamens morsom WOTSHOWN jossosarsaz 1 55757 1 Page Created 09 10 2012 Revised N A 42 Technical Manual 07610 003 97 40 PARTS SECTION MISCELLANEOUS COMPONENTS PLUMBING BOOSTER TANK OUTLET GOES BETWEEN BOOSTER TANK AND HOO
43. LIANCE SERVICE 3000 S WYANDOT ST ENGLEWOOD CO 80110 303 781 5548 800 624 2117 FAX 303 761 5561 johns hawkinscommercial com METRO APPLIANCE SERVICE 1640 S BROADWAY DENVER CO 80210 303 778 1126 800 525 3532 FAX 303 778 0268 metroappls aol com INTERNATIONAL GLOBAL PARTS AND SUPPLY 7758 NW 72ND ST MIAMI FL 33166 305 885 6353 H D SHELDON AND CO 19 UNION SQUARE WEST NEW YORK NY 10003 212 627 1759 212 924 6920 CANADA THE GARLAND GROUP 1177 KAMATO ROAD MISSISSAUGA ONTARIO LAW 1X4 905 206 8380 SALES 905 624 1419 FAX 905 624 1851 SERVICE 800 427 6668 FAX 800 361 7745 Page Created 07 06 2011 Revised N A 52 APPENDIX A DEMA Nitro Warewash Dispenser 1 Part 1 Part 2 Part 3 Part 4 Table of Contents Nitro Warewash Dispenser User s Manual Solid Rinse Bowl Installation Instructions Viking Bowl Installation Instructions Nitro Warewash Dispenser Training Manual Part 1 Nitro Warewash Dispenser User s Manual DEMA Nitro Ware Wash Chemical Dispensing Overview The DEMA Nitro is a digital ware wash dispenser designed to dispense cleaning chemicals into ware wash and dish machines The unit is triggered by a ware wash machine The Nitro is programmed via the front panel Warnings Installation of DEMA products must meet all applicable electrical codes and regulations established by national city county parish provinc
44. LOW DEPICTS TB1 WITH CHEMICAL CONNECTION POINTS ONLY i TB 1 RINSE SIGNAL INLET 46 e ka l Je RINSE SIGNAL RETURN amp 14 amp in b 2 ERES REMOTE CONTROLLER 5 2115 2 2 PRA 5 I I J ji WASH SIGNAL INLET H 5 124 5 I J WASH SIGNAL RETURN 256 Page Created 09 10 2012 Revised N A 18 Technical Manual 07610 003 97 40 INSTALLATION INSTRUCTIONS CONTINUED THE ILLUSTRATION BELOW DEPICTS DIMENSIONS REQUIRED FOR MOUNTING 10AB N70 TO A DISH TABLE THE DIMENSIONS WOULD ALLOW THE DISH TABLE TO REST ALONG THE EDGE OF THE WASH TUB OF THE MACHINE Hole is clearance for Hood Support Assembly 1 7 8 dia 10 15 16 19 1 4 dia pex 1 27 TURNDOWN REQUIRED ALL AROUND EDGE NOTE THIS VIEW REPRESENTS THE CUT OUT FOR DISH MACHINE ONLY NOT THE SIZE OF THE DISH TABLE JACKSON DOES NOT MANUFACTURE OR SELL DISH TABLES FOR THIS MODEL FOR ANY QUESTIONS OR ISSUES PLEASE CONTACT JACKSON TECHINCAL SERVICE 1 888 800 5672 Page Created 09 10 2012 Revised N A 19 Technical Manual 07610 003 97 40
45. N RD COLUMBUS OH 43213 614 751 3769 866 862 1252 FAX 614 751 5792 jadkins certifiedsc com CERTIFIED SERVICE CENTER 6025 N DIXIE DRIVE DAYTON OH 45414 937 898 4040 800 257 2611 FAX 937 898 4177 dharvey Qcertifiedsc com COMMERCIAL PARTS amp SVC OF COLUMBUS 5033 TRANSAMERICA DRIVE COLUMBUS OH 43228 614 221 0057 800 837 8327 FAX 614 221 3622 GCS SERVICE INC COLUMBUS OH 614 476 3225 800 282 5406 FAX 614 476 1196 ELECTRICAL APPLIANCE REPAIR SVC 5805 VALLEY BELT ROAD CLEVELAND OH 44131 216 459 8700 800 621 8259 FAX 216 459 8707 tomr electapplrep com OKLAHOMA HAGAR RESTAURANT EQMT 1229 W MAIN STREET OKLAHOMA CITY OK 73106 405 235 2184 800 445 1791 FAX 405 236 5592 OREGON RON S SERVICE 16364 SW 72ND AVE PORTLAND OR 97224 503 624 0890 800 851 4118 FAX 503 684 6107 lrobinson ronsservice com PENNSYLVANIA 1 5 COMMERCIAL PARTS amp SERVICE 1816 WEST 26TH STREET ERIE PA 16508 814 456 3732 800 332 3732 FAX 814 452 4843 aiserie aol com ELMER SCHULTZ SVC 540 NORTH 3RD STREET PHILADELPHIA PA 19123 215 627 5400 FAX 215 627 5408 elmer2 erols com GCS SERVICE INC PHILADELPHIA PA 215 925 6217 800 441 9115 FAX 215 925 6208 GCS SERVICE INC HARRISBURG PA 717 564 3282 800 367 3225 FAX 717 564 9286 GCS SERVICE INC PITTSBURGH PA 412 787 1970 800 738 1221 FAX 412 787 5005 K amp D PAR
46. NUFACTURER Instead contact the carrier and ask them to send a representative to the site to inspect the damage You should request that an inspection report be completed You must contact the carrier within 48 hours of receiving the machine in order to re port possible freight damage You are also encouraged to contact the dealer through which you purchased the unit UNPACKING THE MACHINE The machine should be unboxed and removed from the pallet prior to installing Open the door and remove all of the materials from the inside Once unpacked verify there are no missing parts to the best of your ability If you discover a part is missing contact the manufacturer immedi ately LEVEL THE DISHMACHINE The dish machine is designed to operate while level This is important to prevent any damage to the machine during operation and to ensure the best possible results Verify the unit is level from front to back and side to side prior to making any electrical or plumbing connections PLUMBING THE MACHINE All plumbing connections must be made to adhere to local state territorial and national codes The plumber is responsible for ensuring the incoming water lines are flushed of debris prior to connecting to the machine Note that chips and materials from cutting processes can become lodged in the solenoid valves and prevent them from opening or closing Any valves that are found to be fouled or defective because of foreign matter left in the water line a
47. OF DISHMACHINE m 8 Page Created 09 10 2012 Revised N A 5 Technical Manual 07610 003 97 40 Operating Parameters Model Designation 10AB N70 Operating Capacity Racks per Hour 45 Dishes per Hour 450 Glasses per Hour 1215 Tank Capacity gallons Wash Tank 4 5 Rinse Tank 3 Electrical Loads as applicable Wash Motor HP 1 3 Rinse Heater KW Total 13 4kW 254V NOTE Always refer to the machine data plate for specific electrical and water requirements The material provided on this page is for reference only and is subject to change without notice HOT WATER SANITIZING Water Temperatures Fahrenheit Minimum Wash Temperature 150 Minimum Rinse Temperature 180 Incoming Water Temperature 110 Other Water Requirements Water Flow Pressure PSIG 15 Flow Rate Minimum GPM 0 97 Water Line Size NPT 1 2 Drain Line Size NPT 1 1 2 Page Created 09 10 2012 Technical Manual 07610 003 97 40 Notes Regarding Electrical Requirements All electrical ratings provided in this manual are for reference only Always refer to the machine data plate to get the exact electrical information for your machine All electrical work performed on machines should be done in accordance with applicable local state territorial and national codes Work should only be performed by qualified electricians and authorized service agents A list of authorized Service Agen cies is located in the bac
48. PE 7 85 13B Spray Arm Assy 8 581 5 Rinse Bowl Feeder Plastic Tubing O D X 18 ais Lg LDPE 10 85 14 Float Switch Assy Plastic Fittings 11 85 148 Float Switch Assy Brass Fittings 12 58 70 2 Rinse Suction Fitting 1 13 80 67 13 Compression Nut O D Tube 1 568 Rev J 35524 3 25 10 Pg 2 of 4 DEMA 581 SOLID RINSE BOWL INSTALLATION INSTRUCTIONS NO PART NO DESCRIPTION NO PART NO DESCRIPTION 1 61 93 Vacuum Breaker 14 Brass 20 58 9 O Ring Only EP 2 58 54 4 Compression Elbow Brass 21 58 28 Spring 3 58 53 8 Compression Fitting Brass 22 58 113 1 Ball Teflon 4 58 2 Vacuum Breaker w J G Plastic 23 44 116 2 8 Screw 5 58 1 Vacuum Breaker Plastic 24 58 18 Spray Arm 6 58 104 2 J G Elbow Fit X 4 Plastic 25 58 14 Arm Plug 7 58 103 2 J G Str Fittings 4 X Plastic 26 58 109 1 Hex Socket 8 58 6 Stainless Steel Tube 4 X 8 Lg 27 58 27 Safety Paddle 9 58 58 LDPE Tubing O D X 2 Lg 28 58 16 2 Spray Nozzle 1 8 NPT 10 24 67 8 HiLo Screw 1 29 24 31 5 Backup Washer 11 58 23 Splash Guard 30 85 14 Float Switch Assy Plastic 12 58 87 Vacuum Seat 3 85 14B Float Switch Assy Brass 13 58 51 O Ring E P 32 80 67 13 Comp Nut 4 O D Tube 14 58 86 Rubber Washer E P 33 58 26 Top Fit W O Rin
49. PLIANCE SERVICECENTER 1020 TUCKASEEGEE RD CHARLOTTE NC 28208 704 377 4501 800 532 6127 FAX 704 377 4504 AUTHORIZED APPLIANCE SERVICECENTER 800 N PERSON ST RALEIGH NC 27604 919 834 3476 FAX 919 834 3477 MAINTENANCE amp REPAIR CENTERS AUTHORIZED APPLIANCE SERVICECENTER 904 S MARSHALL ST WINSTON SALEM NC 27403 336 725 5396 FAX 336 721 1289 AUTHORIZED APPLIANCE SERVICECENTER 104 HINTON AVE WILMINGTON NC 28403 910 313 1250 FAX 910 313 6130 WHALEY FOODSERVICE 8334 K ARROWRIDGE BLVD CHARLOTTE NC 28273 704 529 6242 FAX 704 529 1558 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 203 D CREEK RIDGE RD GREENSBORO NC 27406 336 333 2333 FAX 336 333 2533 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 335 105 SHERWEE DRIVE RALEIGH NC 27603 919 779 2266 FAX 919 779 2224 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 6418 101 AMSTERDAM WAY WILMINGTON NC 28405 910 791 0000 FAX 910 791 6662 info whaleyfoodservice com NORTH DAKOTA GCS SERVICE INC MINNEAPOLIS MN 612 546 4221 800 345 4221 FAX 612 546 4286 GENERAL PARTS INC 10 SOUTH 18TH STREET FARGO ND 58103 701 235 4161 800 279 9987 701 235 0539 FAX OHIO CERTIFIED SERVICE CENTER 890 REDNA TERRACE CINCINNATI OH 45215 513 772 6600 800 543 2060 FAX 513 612 6600 sbarasch certifiedsc com CERTIFIED SERVICE CENTER 171J K NORTH HAMILTO
50. S CONTINUED Description Part Number GASKET 2 O D x 1 1 2 x 1 16 Page Created 09 10 2012 Revised N A 34 Technical Manual 07610 003 97 40 PARTS SECTION RINSE ARM ASSEMBLY NOTE UPPER AND LOWER RINSE ARMS ARE THE SAME Item QTY Description Part Number 1 ASSEMBLY RINSE HEAD COMPLETE WITH ALL ITEMS 05700 000 28 68 PICTURED ABOVE PLUG RINSE ARM 04730 609 04 00 BUSHING RINSE HEAD 05700 000 28 65 RING RETAINING S S 5340 112 02 11 WASHER NYLATRON 5311 369 08 00 Page Created 09 10 2012 Revised N A 35 Technical Manual 07610 003 97 40 INTAKE STRAINER PART 04730 017 15 10 OVERFLOW STRAINER PART 04730 017 15 05 O RING USED BELOW OVERFLOW STRAINER PART 5330 400 05 00 PARTS SECTION TUB ASSEMBLY RACK SUPPORT PART 05700 000 13 43 a ACY n b C RINSE FEED CASTING PART 09515 300 16 47 BOLTS 5 16 18 x 1 PART 05305 275 06 00 2 each GASKET RINSE FEED CASTING PART 05330 200 02 06 FRONT SHROUD 05700 003 94 41 MOUNTING HARDWARE BOLT 5 16 18 x 1 05305 275 06 00 3 EACH WASHER 5 16 PART 5311 175 01 00 3 EACH RINSE FEED PIPE PART 05700 002 60 96 NOT SHOWN WIRE SPRING RING PIN PART 05315 700 03 00 CABLE ASSEMBLY 03020 201 09 01 Page Created 09 10 2012 Revised N A 36 Technical Manual 07610 003 97 4
51. S6161 1L FSE 010 0910 LP 113 0825 INSTALLATION AND OPERATION MANUAL FOR JACKSON MSC MODEL 10AB N70 DISHWASHER N00024 11 C 2111 JACKSON MSC LLC P O BOX 1060 HWY 25E BARBOURVILLE KY 40906 STATEMENT A APPROVED FOR PUBLIC RELEASE DISTRIBUTION UNLIMITED PUBLISHED BY DIRECTION OF COMMANDER NAVAL SEA SYSTEMS COMMAND APRIL 29 2013 APPROVAL AND PROCUREMENT RECORD APPROVAL DATA FOR S6161 1L FSE 010 TITLE OF MANUAL Installation and Operation Manual for Jackson MSC Model 10 N70 Dishwasher APPROVAL AUTHORITY Groton CT Design Agent Electric Boat Corporation dtd April 29 2013 CONTRACT SHIP QUANTITY QUANTITY BUILDING NUMBER APPLICABILITY OF OF YARD MANUALS EQUIPMENT N00024 11 C SSN774 thru 3 1 EB Corp 2111 SSN786 Groton CT SSN787AFS Quantities distributed in accordance with applicable Class Index of Technical Publications ITP Applicable upon completion of ShipAlt 46810 REMARKS Refer to the Record of Alterations page for specific remarks DATE April 29 2013 CERTIFICATION It is hereby certified that 56161 1L FSE 010 and the changes thereto have been provided under the contract and approval data shown above s J H Gagnon Manager Technical Services Electric Boat Corporation Groton CT 06340 Record of Alterations This manual reflects alterations occurring after April 29 2013 as a result of the following CHANGE NO DEFICIENCY DESCRIPTION Safety Summary G
52. T BOARD ONLY 8 81 118 11 4 TRIGGER WIRE SOURCE TO BOARD KIT WIRE ONLY 82 23 1 MAGNETIC FIELD READER FLUX SENSOR KIT NOT SHOWN see page 4 for info 9 82 28 1 INDUCTIVE PROBE KIT NOT SHOWN see page 5 and 6 for more info 5 1 980 Page 3 of 8 Rev E 35763 6 10 10 Installation WARNING INSTALLATION OF DEMA PRODUCTS MUST MEET ALL APPLICABLE ELECTRICAL CODES AND REGULATIONS ESTABLISHED BY NATIONAL CITY COUNTY PARISH PROVINCIAL OR OTHER AGENCIES IT IS POSSIBLE THAT ELECTRICAL CODES AND REGULATIONS REQUIRE THAT A CERTIFIED ELECTRICAL CONTRACTOR OR ENGINEER PERFORM THE ELECTRICAL INSTALLATION FOR QUESTIONS CONTACT A CERTIFIED ELECTRICIAN ALL ELECTRICAL POWER MUST BE TURNED OFF TO THE HEATING ELEMENTS AND DISH MACHINE PRIOR TO BEGINNING INSTALLATION UNIT MUST BE GROUNDED EARTHED Mounting the Nitro 1 Remove mounting bracket from dispenser 2 Mount the bracket in an appropriate place on a wall 3 Slide the dispenser onto the bracket and attach the secure screw on the bottom left corner of the dispenser Setting up the Nitro and the Dish Machine 1 Locate the electrical connection point The input power may be 100V 265 V 50 60 Hz Check with the manufacturer of the machine to determine if there are dedicated terminals available for installation 2 Properly ground the dispenser to earth ground 3 Ifthe Nitro will be operating in the concentration mode locate the proper position for the DEMA C 12B probe or t
53. T BE REMOVED TO MAKE CONNECTION SEE BELOW ON REMOVAL OF DRESS PANEL to REMOVE THE TWO 5 16 HEX BOLTS AND WASHERS FROM THE FRONT OF THE DRESS PANEL AT THE LOCATIONS SHOWN ALSO REMOVE THE 5 16 HEX BOLT AND WASHER NOT SHOWN USED TO SECURE CONTROL BOX BRACKET TO THE MACHINE Page Created 09 10 2012 Revised N A 12 Technical Manual 07610 003 97 40 INSTALLATION INSTRUCTIONS CONTINUED CYCLE LIGHT RED FRONT OF REMOTE CONTROLLER BACK OF REMOTE CONTROLLER HEATER LIGHT RED an O MANUAL EX RINSE WASH MASTER START amp FILL HEATER D S ae gt YH 22 WASH RINSE WASH RINSE PRESSURE PRESSURE TEMPERATURE TEMPERATURE RINSE AND WASH PRESSURE HOLES TO BE CONNECTED TO REMOTE CONTROLLER DURING INSTALL EACH HOSE WILL BE MARKED WITH CONNECTION POINT HOSES WILL BE CONNECTED TO THE DISHMACHINE FROM FACTORY NOTE REFER TO FOLLOWING PAGE FOR REMOTE CONTROLLER DIMENSIONS Page Created 09 10 2012 Revised N A 13 Technical Manual 07610 003 97 40 INSTALLATION INSTRUCTIONS CONTINUED FRONT OF REMOTE CONTROLLER
54. TS AND SERVICE CO 1833 41 N CAMERON STREET HARRISBURG PA 17103 717 236 9039 800 932 0503 FAX 717 238 4367 kdparts service paonline com CLARK SERVICE amp PARTS 306 AIRPORT DRIVE BOX 10 SMOKETOWN PA 17576 717 392 5590 717 392 5735 Page Created 07 06 2011 Revised N A 50 Technical Manual 07610 003 78 18 RHODE ISLAND GCS SERVICE INC EAST PROVIDENCE RI 401 434 6803 800 462 6012 FAX 401 438 9400 SUPERIOR KITCHEN SERVICE INC 669 ELMWOOD AVENUE PROVIDENCE RI 02907 888 590 1899 401 781 1996 FAX SOUTH CAROLINA AUTHORIZED APPLIANCE SERVICECENTER 1811 TAYLOR ST COLUMBIA SC 29202 803 254 8414 FAX 803 254 5146 AUTHORIZED APPLIANCE SERVICECENTER 2249 AUGUSTA RD GREENVILLE SC 29605 864 235 9616 FAX 864 235 9623 WHALEY FOODSERVICE REPAIRS 126 amp US1 P O BOX 4023 WEST COLUMBIA SC 29170 803 791 4420 800 877 2662 FAX 803 794 4630 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 748 CONGAREE ROAD GREENVILLE SC 29607 864 234 7011 800 494 2539 FAX 864 234 6662 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 1406 C COMMERCE PL MYRTLE BEACH SC 29577 843 626 1866 FAX 843 626 2632 info whaleyfoodservice com MAINTENANCE amp REPAIR CENTERS WHALEY FOODSERVICE REPAIRS 4740 A FRANCHISE STREET N CHARLESTON SC 29418 843 760 2110 FAX 843 760 2255 info whaleyfoodservice com SOUTH DAKOTA GCS SERVI
55. amp DOWN arrows to adjust feed limit in minutes 57 and seconds Press DOWN arrow to advance to alarm delay Amount of time before detergent alarm sounds 5 Press ENTER to modify setting Use UP amp DOWN arrows to adjust time setting minutes seconds Press ENTER when desired 336917005 setting is displayed t l Press DOWN arrow to advance to alarm volume Concentration Mode Alarm Volume Sets volume of audible detergent alarm Press ENTER to modify setting Use UP or DOWN arrows to adjust volume Press ENTER when desired volume is reached SANITIZER RINSE DETERGENT Press DOWN arrow to t advance to rinse speed Concentration Mode Rinse Speed Adjust rinse pump speed Press ENTER to modify setting Use UP amp DOWN arrows to adjust rinse speed Press ENTER when desired speed is displayed Press DOWN arrow to advance to rinse length i Concentration Mode Rinse Delay For door machine only Delays rinse pump an activation up to 15 seconds NITRO Press ENTER to modify SS setting Ringe Delay Tm Use UP amp DOWN arrows to 2 69 1551 adjust rinse delay Press ENTER when desired rinse delay is displayed t Press UP or DOWN arrow to advance to other screens SANITIZER RINSE DETERGENT Concentration Mode Rinse Length For conveyor machine type only Rinse length should match the a
56. anufacturer to see where the proper trigger connection points are located before installing the trigger connection wires Below is a wiring diagram for the unit This is the internal wiring of the unit Internal Triggers Trigger Cable and Trigger Board may bereplaced with Magnetic Field Readers 82 23 1 Internal Trigger Cables 24 VDC Wash Trigger Inductive Output Probe Coa Power Cable Supply 115 Control 24vDC i Rinse Trigger Li Output Connection Point for Use With 82 28 1 Sanitizer Input DLL or LLL only A d Switch to Detergent Motor Rinse Motor Supply f Trigger Cable or Valve i 24 480 VAC zz Power Switch Probe Cable External Power Cable 100 265 V AC 1 980 Page 5 of 8 Rev E 35763 6 10 10 Initial Programming The programming of this unit is done through the control board display and buttons on the front of the unit Programming of the unit is as follows Company Name Press and hold Enter Button for 3 Seconds until backlight comes on Press Language English Spanish French Portuguese Press amp Rack Count Show Rack count Press amp Det SP Input Det C Concentration or P Probeless SP Set point Input amp probe reading Press amp New Program Press Enter Control Mode Press Enter then select using arrows Concentration Probe or Probe less When Concentration i
57. ck the probe cable for any possible shorts and correct the issue where necessary Clean Probe Check set point in programming 2 3 Rinse Sanitizer pump not 1 running Speed turned off Check the programming to see the speed setting and make sure it is on the proper setting Warranty Merchandise Returns No Merchandise will be Returned for Credit Without DEMA S Written Permission Returned Merchandise Authorization Number is Required in Advance of Return Product Warranty DEMA products are warranted against defective material and workmanship under normal use and service for one year from the date of manufacture This limited warranty does not apply to any products that have a normal life shorter than one year or failure and damage caused by chemicals corrosion physical abuse or misapplication Rubber and synthetic rubber parts such as o rings diaphragms PVC tubing and gaskets considered expendable and are not covered under warranty This warranty is extended only to the original buyer of DEMA products If products are altered or repaired without prior approval of DEMA this warranty is void Defective units or parts should be returned to the factory with transportation prepaid If inspection shows them to be defective they will be repaired or replaced without charge F O B factory DEMA assumes no liability for damages Return merchandise authorization number must be granted in
58. croswitch is replaced by Remove all wires from the timer properly tag them to assure proper replacement Remove the two screws which hold the timer to the control panel One screw holds the microswitches cams and actuating arms in the frame This screw is seen on the side opposite the motor Remove this screw NOTE Be sure to note which cam goes with which microswitch Cam nearest timer motor has 1 2 raised cam cen ter larger depressed areas cam farthest from timer motor smallest depressed areas The unit can now be taken apart and the defective microswitch replaced Reassemble NOTE The flanges on the cams are such that they only mesh in one direction The shorter flange on the cams always points toward the drive motor The timers cam drive system is equipped with a clutch to enable one to view the operations of the cams and microswitches Remove power to the machine BEFORE touching the timer Rotate the cams by turning with fingers cam will turn in one direction only Do not force them As cams actuate switches listen for the click of the switch or test the switches with an ohm meter TIMER 120v part Mircoswitch part 05945 003 95 37 05945 306 02 00 Page Created 09 10 2012 Revised N A 26 Technical Manual 07610 003 97 40 SERVICE INSTRUCTIONS FOR WASH PUMP INSTALLING NEW SEAL IN WASH PUMP Remove the four bolts holding pump to the machine Hold shaft and rotate impeller counterclockwise to
59. e of the unit to determine if your expectations have been met If not you may need to run the delime solution through the unit for more time Once clean drain the machine completely Close the door Refill the unit Flip the WASH switch to ON and run the unit for 10 minutes Flip the WASH switch to OFF Open the front door Drain the unit Your machine is ready to use This equipment is not recommended for use with deionized water or other aggressive fluids Use of deionized water or other aggressive fluids will result in corrosion and failure of materials and com ponents Use of deionized water or other aggressive fluids will void the manufacturer s warranty Page Created 09 10 2012 Revised N A 22 Technical Manual 07610 003 97 40 TROUBLESHOOTING WARNING INSPECTION TESTING AND REPAIR OF ELECTRICAL EQUIPMENT SHOULD ONLY BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN MANY OF THE TESTS REQUIRE THAT THE UNIT HAVE POWER TO IT AND LIVE ELECTRICAL COMPONENTS BE EXPOSED USE EXTREME CAUTION WHEN PROBLEM With master switch on machine Begins to rinse without operating the start switch Machine goes through entire cycle and shuts off but rinses the entire cycle of the machine Rinse runs continually with power to the machine turned off With master switch off rinse runs continually as soon as machine is powered on Rinse temperature to high Low rinse temperature Wash reservoir loose
60. e the detergent dispenser is turned on The SRB will then keep some of the liquefied rinse additive in the reservoir at all times A level control switch LCS is used to automatically maintain the amount of rinse additive in the reservoir the lowest point being 2 oz the highest point being 4 oz At all times the LCS will control the rinse additive level in the reservoir 1 568 Pg 1 of 4 Rev J 35524 3 25 10 DEMA 581 SOLID RINSE BOWL INSTALLATION INSTRUCTIONS The detergent dispenser may call for the detergent numerous times after the reservoir is full but no more product will be dissolved until the LCS senses that more is needed ELECTRICAL CONNECTION NO PART NO DESCRIPTION 1 81 14 15 Spade Connector 2 81 8 2 Wire Nut FIGURE 1 BLACK WIRE CONNECT TO RED WIRE FLOAT SWITCH d CONNECT TO BLACK WIRE TRANSFORMER 4 RED WIRE PLASTIC TUBE TO FLOAT SWITCH i e FIGURE 2 fe NO PART NO DESCRIPTION Q n 1 58 2 Vacuum Breaker w J G Fittings Plastic thy 2 58 1 Vacuum Breaker Plastic 1 2 1 39 Ln 3 581042 J G Elbow Fittings 4 X 1 4 Plastic I 1 2 1 A 58 103 2 J G Straight Fittings 4 X 1 4 Plastic 94 1 29 gt 5 58 6 Stainless Steel Tube X 8 VLLL tic Tubing OD X 2 o o astic Tubing 4 O D Oy hoes Lg LD
61. en cam arrangement which operates three microswitches PRINCIPLE OF OPERATION The timer controls various operations of the dishmachine as per the wiring dia grams for each machine however the timing cycle and the microswitches are the same for each model The time for one complete revolution of the cam shaft is approximately 150 seconds allowing two wash and two rinse operations for each complete revolution of the cam shaft The microswitch nearest the timer motor is the hold circuit and uses both the NO and NC contacts The middle microswitch controls the wash and uses the NO contact The switch farthest away from the timer motor controls the rinse and uses just the NC contact SERVICE INSTRUCTIONS CAUTION ALWAYS REMOVE THE POWER TO THE MACHINE BEFORE WORKING ON THE CONTROL PANEL OR WHILE SERVICING THE COMPONENTS ON THE SWITCH PANEL ALL ELECTRICAL CHECKS SHOULD BE MADE BY QUALIFIED PERSONNEL Timer operation can be observed after removing the front panel from the remote controller box by loosening the four screws holding it Hang the control panel using the two right hand screws with the back side of the panel outward If it is determined that the timer is defective it is recommended that a new timer be installed However limited field maintenance can be accomplished as follows A frozen contact on a microswitch will be indicated by one function being executed all the time or the absence of a click when the switch arm is actuated The mi
62. en desired length is displayed Press DOWN arrow to advance to sanitizer speed SANITIZER RINSE DETERGENT Probeless Mode Sanitizer Speed Press ENTER to modify setting Use UP amp DOWN arrows to BEER T 07 adjust sanitizer speed Press ENTER when desired speed is displayed Press DOWN arrow to advance to company name 333173805 9 Company Up to 16 characters Press ENTER to modify setting Use LEFT amp RIGHT arrows to move between characters Use UP amp DOWN arrows to at adjust each character Press ENTER when desired name is displayed Press DOWN arrow to t advance to rack count ComPaha SANITIZER RINSE DETERGENT Rack Count Displays number of rack counts registered Rack counts are generated NITRO by rinse length in conveyor mode or machine operations in door mode Press ENTER to reset and follow on screen instructions Press DOWN arrow to 4 advance to enter code SANITIZER RINSE DETERGENT Enter New Code e Access Code gains access to system programming MM setup Press ENTER to modify access code SANITIZER RINSE DETERGENT D Enter Program Code Use SANITIZER button to move cursor left and EXIT Use UP amp DOWN arrows to change digit in each position Press ENTER when access code is displayed Note Default value out of box is 0000 t i SANITIZER RINSE DETERGENT Accept Program Code P
63. ery cloth 13 Rinse the ball bearings and manifolds thoroughly 14 To reassemble first fill the lower race way to capacity with the 1 4 ball bearings then remove one This will give proper movement needed during rotation of assembly 15 Replace the wash manifold and fill the race way fully with the bearings and then remove one 16 Replace the wash cap by turning clockwise onto the center shaft and finger tighten 17 Turn the wash cap counter clockwise by a 1 4 turn and tighten the allen set screw 18 Rotate the manifolds in opposite directions see if they rotate freely A rule of thumb is to select the longest tube in the bottom manifold and make sure it moves up and down at least 1 8 and no more than a 1 4 19 Replace the rinse feed pipe and rinse head assembly Replace the pin through the rinse feed casting and rinse feed pipe 20 Close the door and refill the dishwasher 21 Run through several cycles and recheck the wash manifolds for easy movement Adjust if necessary Page Created 09 10 2012 Revised N A 25 Technical Manual 07610 003 97 40 SERVICE INSTRUCTIONS FOR THE TIMER GENERAL DESCRIPTION The timer is a self contained frame mounted timer of the repeating cycle type It is mounted on the control panel of the control box to control the automatic functions of the machine It consists of a clock motor which operates on 60 cycle AC 120 VAC In addition to the clock motor the timer also contains a driv
64. etic field readers or flux sensors connect directly to the control board in the trigger wires spots as shown on the wiring diagram The magnetic field readers or flux sensors can be placed on wash motors or rinse valves to measure a magnetic field when the motors or valves are activated which will trigger the proper pump or valve on the dispenser BROWN WASH TRIGGER HOT DISH MACHINE WASH TRIGGER RETURN ELECTRICAL CONNECTION POINT WHITE 4 BLACK RINSE TRIGGER HOT TRIGGER CABLE RED RINSE TRIGGER RETURN MAIN POWER GREEN EARTH GROUND 1 Connect the wash trigger white and brown wires to the appropriate wash trigger output between 24 and 480 V 50 60Hz as recommended by the dish machine manufacturer 2 Connect the rinse trigger black and red wires to the appropriate rinse trigger output between 24 and 480 V 50 60 Hz as recommended by the dish machine manufacturer 3 Make sure to connect the earth ground green wire to the ground connection on the dish machine as recommended by the dish machine manufacturer PROBE Main Power should be applied any time there is power to the dish machine The main power cable will come out of the conduit fitting with the trigger cable and be hooked up near the same electrical connection point on the dish machine If there is ever any question about the main power or trigger cable connection to the dish machine please check with the dish machine m
65. fication The labor to repair or replace such failed part will be paid by Jackson MSC within the continental United States Hawaii and Canada during the warranty period provided a Jackson MSC authorized service agency or those having prior authorization from the factory performs the service Any repair work by persons other than Jackson MSC authorized service agency is the sole responsibility of the customer Labor coverage is limited to regular hourly rates overtime premiums and emergency service charges will not be paid by Jackson MSC Accessory components not installed by the factory carry a 1 one year parts warranty only Accessory components such as table limit switches pressure regulators pre rinse units etc that are shipped with the unit and installed at the site are included Labor to repair or replace these components is not covered by Jackson MSC This warranty is void if failure is a direct result from shipping handling fire water accident misuse acts of god attempted repair by authorized persons improper installation if serial number has been removed or altered or if unit is used for purpose other than originally intended TRAVEL LIMITATIONS Jackson MSC limits warranty travel time to 2 two hours and mileage to 100 one hundred miles Jackson MSC will not pay for travel time and mileage that exceeds this or any fees such as those for air or boat travel without prior authorization WARRANTY REGISTRATION CARD The wa
66. g Plastic 15 58 21 Vacuum Poppet 34 58 63 Level Switch Mounting 16 58 20 Vacuum Breaker Body 35 58 70 Spacer 17 85 13B Spray Arm Assembly 36 58 64 Level Switch 18 58 8 Compression Nut 37 58 19 6 Solid Bowl Feeder 19 58 112 1 Top Fittings w O Ring Brass 1 568 Rev J 35524 3 25 10 Pg 3 of 4 DEMA 581 SOLID RINSE BOWL INSTALLATION INSTRUCTIONS RETURNS WARRANTY 1 568 Rev J 35524 3 25 10 NO PART NO DESCRIPTION 1 41 9 5 3 Solenoid Coil 2 41 41 Nylon Washer 3 63 46 Screw 8 18 X 1 2 Lg 2 Req d 4 41 62 2 Screw 8 18 X 3 8 Lg 5 41 39 Flange 6 41 7 25 Enclosing Tube Stainless 7 41 34 Spacer Ring 8 41 1 8 Kick Off Spring 9 141 10 11 Plunger 10 41 15 5 Diaphragm 11 41 59 1 Valve Body P442 12 41 36 1 JG Fitting 2 Plastic 13 41 61 Strainer Screen 14 41 60 O Ring Seal 15 85 24 Screen Cap 16 41 40 Romex Connector 17 41 38 Cover Screw 2 18 Cover NO MERCHANDISE MAY BE RETURNED FOR CREDIT WITHOUT DEMA S WRITTEN PERMISSION RETURN MERCHANDISE AUTHORIZATION NUMBER REQUIRED IN ADVANCE OF RETURN DEMA products are warranted against defective material and workmanship under normal
67. g com www viking injector com Page 2 of 2 Part 4 Nitro Warewash Dispenser Training Manual NITRO THE COMPACT MULTI FEATURE WAREWASH DISPENSER Nitro bridges the gap between compact basic dispensers and large feature full dispensers too bulky for smaller kitchen environments Probe or probeless operation from the same unit Pre wired power supply Password protected digital programming Multi lingual display Quick change pump Optional magnetic field reader and inductive probe Nitro Features 100 260VAC 50 60Hz main power constant power 24 480 trigger signals 71 7 Detergent pump output 6 oz min 180 min DEMA Ensinesrir Rinse pump output 1 3 Bod Nitko 128 oz min 40ml min SANITIZER RINSE DETERGENT Nitro Button Functions SANITIZER EXIT button PRIME button exits the primes programming sanitizer and and moves moves cursor _ URL 2 cursor right in left in programming programming s Rinse Prime ENTER button UP arrow enters primes rinse programming and and accepts increases values entered value or moves cursor up Det Prime DOWN arrow primes detergent and decreases value or moves cursor down Idle Screen amp Priming Idle Default screen shown when unit is not being programmed Unit will return to this screen during long periods GarTTTUUETEIRS of no button activity HH Hd
68. ged gasket on pump housing Bearings in pump assembly are worn Wash pump motor is defective Power to machine is shut off Defective manual wash and rinse switches Loose or broken L1 L2 or L3 wires at TB1 Timer not working Motor on timer not turning Defective master or start switch Defective wash mircoswitch in timer Defective wash mircoswitch in timer Insufficient water pressure Rinse arms are not rotating freely Revised N A 24 REMEDY Tighten nut at union Replace Teflon washer Replace ceramic seal Replace crane seal Remove damaged gasket on pump housing and replace Replace bearings in pump assembly Repair or replace damaged motor Verify that there is incoming power to the dish machine Check manual wash or rinse switch replace them if they are damaged or not working correctly Check for loose or broken wires to L1 L2 and L3 Remove remote controller cover and observe the timer to see if the cams on the timer are rotating Check master and start switches replace them if they are damaged or not working correctly Check timer SEE PAGE 26 ON SERVICE INSTRUCTIONS FOR THE TIMER Check timer SEE PAGE 26 ON SERVICE INSTRUCTIONS FOR THE TIMER Line pressure at solenoid valve should be 15 psi View page 33 for rinse arm assembly make sure rinse arm nylatron washers are not worn Technical Manual 07610 003 97 40
69. he DEMA Inductive Probe 82 28 1 in the wash tank The probe must be installed below the water level normally 1 2 from the bottom of the tank and must be kept away from heating elements pump intake drains and incoming water supply 4 Install the detergent injection bulkhead fitting 80 55 above the probe if a probe is used to obtain a rapid reading of all chemicals entering the wash tank 5 Install the rinse line injection fitting 904 8T into the rinse line tap provided by the manufacturer of the machine If a tap is not provided follow the manufacturer s recommendations for installing this fitting 6 Install the sanitizer injection fitting 904 8KY if sanitizer is used into the rinse line tap provided by the manufacturer of the machine If a tap is not provided follow the manufacturer s recommendations for installing this fitting Connecting the Chemical Tubing to the Nitro 1 After mounting the dispenser measure the length of tubing needed to go from the dispenser to the chemical containers The detergent tubing 25 68 20 is opaque in color and has a larger inside diameter than the rinse and sanitizer tubing 100 12 SV1 which is clear in color and has a small inside diameter 2 Cutthe tubing to the length required and if desired place the pickup tube on the tubing before placing in the chemical container 3 Measure the length of tubing needed to go from the dispenser to the chemical injection point on the machine 4 Cutthe
70. ial or other agencies It is possible that electrical codes and regulations require that a certified electrical contractor or engineer perform the electrical installation For questions contact a certified electrician All installations must conform to local plumbing codes and use approved backflow prevention devices A pressure indicating tee is to be installed with existing faucets according to local plumbing codes in the state of Wisconsin and any other state that requires the use of a pressure indicating tee ALWAYS WEAR PROTECTIVE CLOTHING AND EYEWEAR WHEN WORKING WITH CHEMICAL PRODUCTS 1 980 Page 1 of 8 Rev E 35763 6 10 10 Packing List X included in kit Part Number Description J a 2 2 21 2 904 8 RINSE CHECK VALVE 4 OD TEFLON BALL X X X X 80 55 LIQUID DETERGENT FEED INJECTION ELBOW X X 81 312 1 SPLIT PICK UP TUBE STIFFENER 1 2 2 3 25 68 20 20 FT OD LDPE TUBING X X X X C 12B CONDUCTIVITY CELL X X X X 100 12 5 1 VINYL RINSE TUBING X X X X 58 5 OVERFLOW ELBOW KIT DRY DETERGENT X X 904 8KY RINSE CHECK VALVE 14 COMP X 1 8 KYNAR X X 81 16 1 TIE WRAPS 8 LONG 5 5 8 8 1980 INSTRUCTION SHEET X X X X Operational Requirements For indoor use only Main Power 100 265V AC 50 60 Hz 1 5A Trigger Inputs 24 480 V 50 60 Hz Motor Solenoid Rating 24VDC Enclosure Material ABS Environmental Temp 0 40 C 32 104 F
71. ing water pressure to machine pressure required is 15 psi Use pressure regulator to adjust pressure Required incoming water temperature 110 degrees adjust water temperature to meet machine operating parameters Check rinse switch replaces if it is damaged or not working correctly Adjust thermostat control in clockwise direction to increase rinse temperature Verify heater element is defective replace only the elements that are defective Remove thermometer and check in hot water against accurate thermometer If defective replace thermometer Place strainer in firmly insure strainer is seated properly Replace strainer Replace o ring PROBLEM Hood binding does not open and close freely Wash pump leaks Dish machine vibrates excessively Dish machine does not wash or rinse in manual Machine does not work on automatic But works on manual Wash motor does not work on automatic but rinses on automatic and washes on manual Machine goes through entire cycle and shuts off but washes the entire time Insufficient rinse Water leaks from top of hood Page Created 09 10 2012 Technical Manual 07610 003 97 40 TROUBLESHOOTING CONTINUED POSSIBLE CAUSE 1 Hood misaligned due to loose hood support pipe nut 2 Teflon washer on hood between inner and outer hood damaged Defective or worn ceramic seal Defective or worn crane seal Dama
72. k of this manual Note that all electrical wiring used in the dish machine must be rated at a minimum for 100C 212F Furthermore use copper conductors only Where applicable heating element amperage draws have been adjusted for the assumed input voltage Jack son assumes incoming voltages will be either 208 230 or 460 volts Some of the heating elements used in the machines are actually rated for other voltages such as 240 or 480 volts Always verify the amperage draw of the machine in operation when sizing circuit protection The electrical configurations of the machines are as follows Available Electrical Characteristics 440 volt 60 Hz Three phase 10AB N70 with 13 4 kW Rinse Heater Drive Rinse Volts Phase Freq Motor Motor Heater FLA MCA Amps Amps Amps Page Created 09 10 2012 Technical Manual 07610 003 97 40 INSTALLATION INSTRUCTIONS VISUAL INSPECTION Before installing the unit check the container and the machine for damage A damaged container may be an indication there is possible damage to the product If there is any type of dam age to both the container and the unit NOT THROW AWAY THE CONTAINER The dish machine has been previously inspected at the factory and is expected to arrive to you in new undamaged condition However rough handling by carriers or others may result in damage to the unit while it is in transit If such a situation occurs DO NOT RETURN THE UNIT TO THE MA
73. manufacturer if all power should have been restored to the unit to see if there is an issue with the machine Turn power to the dish machine off and inspect the cable for any possible damage done Pumps are not priming like 1 they should be or not holding a prime Hole in the tubing from the chemical container to the pump head Hole in the squeeze tube in the pump head Fitting is not tight on the tubing Check the tubing from the chemical container to the pump head for leaks by feeling the tubing for chemical that has leaked out Replace the tube if necessary Replace the squeeze tube after inspecting it for a possible hole or leak Check both the inlet and outlet fitting and tighten if necessary to create a good seal Pump over feeding 1 If in concentration or probe mode feed rate may not be set correctly If in concentration or probe mode probe cable may not be connected properly If a probe is being used scale could be built up on the probe 4 Range of set point is too low Check the programming for the feed rate Check the probe cable connection points and make sure it is connected properly Clean Probe 4 Check set point in programming Pump under feeding 1 If in concentration or probe mode the probe cable may be shorted If a probe is being used scale would be build up on the probe Range of set point is too high Che
74. maximum efficiency from your detergent Page Created 09 10 2012 Revised N A Technical Manual 07610 003 97 40 INSTALLATION INSTRUCTIONS CONTINUED 0 53 x 4PLCS FRONT OF MACHINE J 874 x 3 PLCS MACHINE MOUNTED JUNCTION BOX ELECTRICAL KNOCKOUTS LOCATED ON BOTTOM OF JUNCTION BOX NOTE USE DIMENSIONS FOR FOOT HOLE MOUNTING LOCATIONS VIEW REPRESENTATION PERTAINING TO BOTTOM OF DISHMACHINE Page Created 09 10 2012 Revised N A 10 Technical Manual 07610 003 97 40 INSTALLATION INSTRUCTIONS CONTINUED ELECTRICAL OPENINGS 7 8 dia WATER INLET 1 2 NPT 1 1 2 NPT DRAIN CONNECTION RINSE AID INLET 1 4 NPT 2 RINSE TEMPERTURE PROBE INLET SEE BELOW DETAIL A NOTE RINSE TEMPERATURE PROBE CONNECTION TO BE MADE DURING INSTALLATION Page Created 09 10 2012 Revised N A 11 Technical Manual 07610 003 97 40 INSTALLATION INSTRUCTIONS CONTINUED WASH TEMPERATURE PROBE INLET SEE NOTE DETAIL A NOTE WASH TEMPERATURE PROBE CONNECTION TO BE MADE DURING INSTALLATION FRONT DRESS PANEL MUS
75. mount of rinse time per rack Allows Nitro to count racks on a conveyor machine Use UP amp DOWN arrows to adjust rinse length Press ENTER when desired length is displayed Press DOWN arrow to advance to sanitizer speed SANITIZER RINSE DETERGENT Concentration Sanitizer Speed Adjust sanitizer pump speed Press ENTER to modify setting Use UP amp DOWN arrows to adjust sanitizer speed Press ENTER when desired speed is displayed Press DOWN arrow to SANITIZER RINSE advance to company name Note Advance to slide 34 for company name or proceed to next slide for probeless mode new programming Probeless Detergent Control Mode Press ENTER to modify setting Use UP or DOWN arrows to EE change between probeless or concentration Press ENTER when desired mode is displayed Press DOWN arrow to SANITIZER RINSE DETERGENT advance to machine type t l Probeless Mode Machine Type Press ENTER to modify setting Use UP or DOWN arrows to 077 change between conveyor and door Press ENTER when desired machine type is displayed Press DOWN arrow to SANITIZER RINSE DETERGENT advance to trigger mode t l Probeless Trigger Mode Press ENTER to modify setting change between Detergent Rinse Detergent Only or Rinse Only Press ENTER when desired mode IS displayed SANITIZER RINSE DETERGENT Press DOWN arrow to advance to recharge
76. nd any subsequent water damage are not the re sponsibility of the manufacturer Water hardness should be a maximum of 6 grains per gallon Hard water should be treated prior to being used by the machine Iron in the water line can cause staining A filter designed to remove iron from the water supply is highly recommended for supplies in excess of 0 1 ppm Your dish machine comes with a Water Pressure Regulating Valve The unit utilizes a flow pressure of 15 PSI for the incoming water line Do not confuse static pressure with flow pressure Static pressure is the pressure when there is no flow and the valves are closed flow pressure is when the water is running into the machine The WPRV should be adjusted to the proper flow pressure at a minimum The water supply line shall be 1 2 NPT minimum and must be able to provide water at the minimum temperature indicated on the machine data plate It is recommended a shut off valve be installed to allow isolating the dish machine from the water sys tem in the event maintenance or other activities require it Also it is suggested that a shock absorber be in stalled on the incoming water line This prevents water hammer hydraulic shock induced by the solenoid valve as it operates from causing damage to the equipment See page 39 for Water Hammer Arrestor Kit part number and illustration not included with dish machine Page Created 09 10 2012 Revised N A 8 Technical Manual 07610 003
77. nd wrench it is possible to loosen the inside nut enough to allow the outside nut holding the switch to be removed by fingers Push switch out of hole CONTINUED ON NEXT PAGE Page Created 09 10 2012 Revised N A 29 Technical Manual 07610 003 97 40 FUNCTION OF SWITCHES CIRCUIT BREAKER amp INDICATING LIGHTS CONTINUED If a switch is found to be defective replacement can be achieved by placing the new switch next to the old one To make sure the new switch is not upside down line it up with the keyways Transfer wires one at a time to the new switch If this is not practical pull wires off one at and tag them for the proper replacement Put switches back into panel make sure switch protrudes through panel properly tighten both nuts and replace control panel on remote controller box Power can now be applied to the dish machine and run through cycles checking all operations Connection terminals Inside nut Panel plate Outside nut coe Oo br Bar or toggle handle Page Created 09 10 2012 Revised N A 30 Technical Manual 07610 003 97 40 PARTS SECTION CONTROL BOX COMPONENTS CR THE ILLUSTRATION TO THE LEFT DEPICTS GE COMPONENTS OF THE REMOTE CONTROLLER WITH CONTROL COVER PLEASE REFER TO THE PARTS LIST THE NEXT PAGE FOR PART 13 NUMBERS AND QUANTITIES REQUIRED 20 N 13 d 24 13 THE ILLUSTRATION TO TH
78. ress EXIT to accept new access code M HE Press any other button to reject new access code SANITIZER RINSE DETERGENT D NITRO THE COMPACT MULTI FEATURE WAREWASH DISPENSER e Press EXIT to leave programming mode or use UP amp DOWN arrows to navigate to other screens to make changes
79. ression nut E on the fitting on top of the Viking Bowl to secure the stainless steel tube to the Bowl Attach the stainless steel tube to the ELBOW fitting in the side of the plastic or metal vacuum breaker 2 Mount the Viking Bowl using screws and anchors provided Allow enough room above the bowl to insert and remove containers of product 3 Run and secure a 1 4 OD water line from the output side of your detergent control solenoid or timer valve to the straight fitting in the bottom of your plastic or metal vacuum breaker this is the vacuum breaker inlet fitting NOTE Do NOT tap a hot water line AFTER booster heater for a feed line to the solenoid and Bowl The temperature of the water that will flow to the bowl must not exceed 140 degrees Fahrenheit 4 On the side of the dish machine tank locate or make with a Greenlee punch a 7 8 hole for the 77 degree elbow above the water line Try to dispense in an area with good water circulation A good location is across from the inlet to the circulation pump Avoid installing in the tank corners Install the elbow assembly in this hole 5 Attach the clear feed tubing to the bottom of the Viking Bowl Pull the other end of the tubing in line with the elbow and cut off any extra so the line doesn t sag Attach it to the elbow 6 Power the detergent dispenser and check for leaks at all connections Tighten any loose compression nuts A small trickle of water from the spray nozzle is normal when the
80. rranty registration card supplied with the machine must be returned to Jackson MSC within 30 days to validate warranty REPLACEMENT PARTS WARRANTY Jackson replacement parts are warranted for a period of 90 days from date of installation or 180 days from the date of shipment from the factory which ever occurs first PRODUCT CHANGES AND UPDATES Jackson MSC reserves the right to make changes in design and specification of any equipment as engineering or necessity requires THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON MSC JACKSON S LIABILITY ON ANY CLAIM OF ANY KIND INCLUDING NEGLIGENCE WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER SHALL IN NO CASE EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEROF WHICH GIVES RISE TO THE CLAIM THERE ARE NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING FOR FITNESS OR MERCHANTABILITY THAT ARE NOT SET FIRTH HEREIN OR THAT EXTEND BEYOND THE DURATION HEREOF UNDER NO CIRCUMSTANCES WILL JACKSON MSC BE LIABLE FOR ANY LOSS OR DAMAGE DIRECT OR CONSEQUENTIAL OR FOR THE DAMAGES IN THE NATURE OF PENALTIES ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS ITEMS NOT COVERED THIS WARRANTY DOES NOT COVER CLEANING OR DELIMING OF THE UNIT OR ANY COMPONENT SUCH AS BUT NOT LIMITED TO WASH ARMS RINSE ARMS RINSE ARMS OR STRAINERS AT ANYTIME NOR DOES IT COVER ADJUSTMENTS SUCH AS BUT NOT LIMITED TO TIMER CAMS THERMOSTATS OR DOORS BEYOND 30 DAYS FROM THE DATE OF INSTALLATION IN ADDITION T
81. s Program Manual SAFETY 2 MODEL 10AB N70 TECHNICAL MANUAL INSTALLATION MANUAL FOR EXPORT UNITS SERVICE MANUAL FOR DOMESTIC UNITS ELECTRICALLY HEATED MODELS MODEL 10AB N70 a Jackson Clean the First Jackson MSC LLC P O Box 1060 Hwy 25E Barbourville KY USA SEPT 10 2012 1 606 523 9795 P N 07610 003 97 40 www jacksonmsc com MANUFACTURERS WARRANTY ONE YEAR LIMITED PARTS amp LABOR WARRANTY ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP UNDER NORMAL USE AND OPERATION FOR A PERIOD OF 1 ONE YEAR FROM DATE OF PURCHASE BUT IN NO EVENT TO EXCEED 18 EIGHTEEN MONTHS FROM DATE OF SHIPMENT FROM THE DATE OF SHIPMENT FROM THE FACTORY Jackson MSC agrees under this warranty to repair or replace at its discretion any original part which fails under normal use due to faulty material or workmanship during the warranty period providing the equipment has been unaltered and has been properly installed maintained and operated in accordance with applicable factory instruction manual furnished with the machine and failure is reported to the authorized service agency within the warranty period this includes the use of factory specified genuine replacement parts purchased directly from a Jackson authorized parts distributor or service agency Use of generic replacement parts may create a hazard and void warranty certi
82. s chosen Concentration Set Point 0 1000 Press Feed Rate 0 10 Press Feed Limit 5s 10 min Press amp Alarm Delay 5s 10 min Press Alarm Volume 0 10 Press amp Rinse Speed 0 100 Press amp Rinse Delay 0 158 Press amp Rinse Limit 15s 30s Press Rinse Length 55 755 Press amp Sanitizer Speed 0 100 Press amp Press Machine Type Press Enter then select using arrows Conveyor or Door Press Trigger Mode Press Enter then select Detergent Rinse or Rinse Only or Detergent Only Press When Probeless Conveyor is chosen Recharge Time 1s 5min Press Dwell Time 1s 10 min Press Initial Charge 1s 10 min Press amp Charge Clock 5 min 16 hrs Charge Clock If no triggers are received for this length of time the next wash trigger will give an initial charge Door Mode Only Door Mode Only Conveyor and Door Detergent Trigger only Modes Company Name Press Enter use arrows to change characters use sanitizer prime and exit to move cursor left and right Press amp Rack Count Press Enter then Exit to Reset Rack Count Press Enter New Code Enter 4 digit code use sanitizer prime button to move cursor Press Control Mode Reverts back to beginning of programming Inductive Probe With the inductive probe there are a several
83. s water when not operation Defective timer motor or clutch slipping causing rinse SERVICING THE MACHINE POSSIBLE CAUSE mircoswitch to remain energized REMEDY 1 Check timer SEE PAGE 26 ON SERVICE INSTRUCTIONS FOR THE TIMER Defective rinse mircoswitch Water inlet solenoid valve allowing water into machine Defective rinse fill switch Incoming water temperature is to high Thermostat set to high Machine using more water than required caused by excessive incoming water pressure Incoming water temperature to low Defective heater switch Thermostat setting is to low Defective Heater element Defective rinse thermometer Overflow strainer not properly seated Bottom of overflow strainer bent out of shape O ring missing or damaged at bottom of discharge seat that overflow strainer sits in Page Created 09 10 2012 Revised N A 23 Check timer SEE PAGE 26 ON SERVICE INSTRUCTIONS FOR THE TIMER Check water pressure during fill pressure must be 15 psi Repair or replace water inlet solenoid valve See instructions on servicing solenoid valve Check rinse switch replace if it is damaged or not working correctly Required incoming water temperature 110 degrees adjust water temperature to meet machine operating parameters Adjust thermostat control in counter clockwise direction to lower rinse temperature Verify incom
84. solenoid timer valve is active and no product container is in place SPECIFICATIONS amp RECOMMENDED OPERATING CONDITIONS Water Pressure Minimum 15 PSI Maximum 40 PSI Dynamic If necessary pressure can be adjusted by installing an in line regulator to control the water pressure to the Viking Bowl Water Temperature Some solid products are run with cold water We do not recommend using water that is more than 140 degrees Fahrenheit Notes The Viking Bowl accepts a standard 6 jug with a 100MM neck finish Colored Viking Bowls are available call for details Private label logo is available on the Viking Bowl call for details Viking manufactures screen caps for encapsulated detergent call for details Nozzles The Viking Bowl comes with a Standard Spray Nozzle installed The standard nozzle is used for both powder and solid products The Cone Nozzle provides the same spray pattern as the Standard Nozzle but it is cone shaped to shed water and product after feeding is complete The Powder Nozzle provides a low flat spray and should be used with powdered products only The NDB Nozzle is for locations where low water pressure is too low It has a smaller orifice and will provide a better spray pattern at lower pressures It will produce lower flow rates than any of the other nozzles 1 1029 Rev A 37101 7 28 11 www demaeng com www viking injector com Page of 2
85. to charge clock conveyor mode or charge activate door mode SANITIZER RINSE DETERGENT Probeless Mode Charge Clock For conveyor machine type only Allows dispenser to provide initial charge after a defined period of time without trigger signals Press ENTER to modify setting Use UP amp DOWN arrows to adjust time setting hours minutes i Press ENTER when desired setting is displayed Press DOWN arrow to advance to rinse speed SANITIZER RINSE DETERGENT Probeless Mode Charge Activate For door machine type only Allows the dispenser to recognize machine fill versus rinse cycle Trigger mode must be set to Rinse Only Press ENTER to modify setting Use UP amp DOWN arrows to adjust time setting SANITIZER RINSE Press ENTER when desired seconds are displayed Setting must be greater than normal rinse cycle time Press DOWN arrow to advance to rinse speed Probeless Mode Rinse Speed Press ENTER to modify setting Use UP amp DOWN arrows to EE adjust rinse speed Press ENTER when desired speed is displayed Press DOWN arrow to advance to rinse length SANITIZER RINSE conveyor mode or sanitizer speed door mode Probeless Mode Rinse Length For conveyor machine type only Rinse length should match the amount of rinse time per rack Allows Nitro to count racks on a conveyor machine Use UP amp DOWN arrows to adjust rinse length Press ENTER wh
86. unscrew and remove Be careful not to damage shaft Remove the three screws holding retainer ring to the pump housing Press out shaft and bearings by pushing against threaded end of the shaft Press crane seal out of pump housing Install new seal using Permatex 1 around housing where seal fits If surface on impeller where seal rubs is cored either reface or install new impeller Examine bearings and if they seem rough replace ROO cl ON Od vp us Reassemble pump being certain that drip hole in housing is facing down when assembling to machine SEAL CRANE BEARINGS 2 REQ RING RETAINER ROTATION WASHER PHENOLIC IMPELLER PUMP HOUSING GASKET Page Created 09 10 2012 Revised N A 27 Technical Manual 07610 003 97 40 SERVICE INSTRUCTIONS FOR INCOMING WATER SOLENOID VALVE DISASSEMBLY The valve may be taken apart by unscrewing the valve bonnet from the valve body After unscrewing carefully lift off the valve bonnet Do not drop the plunger The o ring and diaphragm can now be lifted out BE CAREFUL NOT TO DAMAGE THE MACHINED FACES WHILE THE VALVE IS APART TO REASSEMBLE Place the diaphragm in the valve body with the pilot port extension up Hold the plunger with the synthetic seal against the pilot port Make sure the o ring is in place then lower the valve bonnet over the plunger Screw valve bonnet down on the valve body DIAPHRAGM CARTRIDGE Data 027 2
87. use and service for one year from the date of manufacture This limited warranty does not apply to any products which have a normal life shorter than one year or failure and damage caused by chemicals corrosion improper voltage supply physical abuse or misapplication Rubber and synthetic rubber parts such as rings diaphragms squeeze tubing and gaskets are considered expendable and are not covered under warranty This warranty is extended only to the original buyer of DEMA products If products are altered or repaired without prior approval of DEMA this warranty will be void Defective units or parts should be returned to the factory with transportation prepaid If inspection shows them to be defective they will be repaired or replaced without charge F O B factory DEMA assumes no liability for damages Return merchandise authorization number to return units for repair or replacement must be granted in advance of return Pg 4 of 4 Part 3 Viking Bowl Installation Instructions DEMA 5800V amp 5800V B VIKING BOWL INSTALLATION INSTRUCTIONS Choose a location on the wall that will allow gravity feed of the chemical to the dish machine You don t want to be more than 5 from the bottom of the Viking Bowl to the bulkhead fitting in the dish machine tank wall The 5 8 I D clear PVC tubing from the Bowl should run down to the injection point If mounting on the side of the dish machine use 4 20 x bolts 1 Use the comp

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