Coupler Catalog - Titan International
Contents
1. SPINDLES 12434 2 1 4 Ib V Yao x 45 Ag R Yao Za 7g R 1 12 74 16 NF Y i Vy f 15075 7 Ib V 7 16 NF 1 1 18 OTITAN B SPINDLES 23494 4 10 9 3 4 16 NF 1 1 732 x 45 3 16 NF OTITAN S 19 gt EE lt LIMITED WARRANTY Limited Warranty Titan International Titan warrants its products to be free from defects in material and workmanship for one year from date of delivery to the original purchaser when properly installed used and maintained by the purchaser This warranty does not apply to damage or loss caused by any or all of the following circumstances or conditions Freight damage Parts accessories materials or components not obtained from or approved in writing by Titan Misapplication misuse and failure to follow the directions or observe cautions and warnings on installation operation application inspection or maintenance specified in any Titan quotation acknowledgement sales literature specification sheet or installation instruction and service manual applicable literature If any Titan products are found upon Titan s examination to have been defective when supplied TITAN will either credit the purchaser s account for the purchase price of the Titan product replace the Titan product or repair the product Titan has sole discretion in choosing which option to prov2. 6 1 2 90 Studded 180 0710700 1721300CB042 1250 5 4 50 N A N A 41 9 6 1 2 8 4 Studded 180 0710700 2339900 1250 5 4 50 Tapered 1 1 2 5 5 8 4 Tapped 180 0710700 1699300042 2600 65 50 1 3 4 1 1 4 4 52 718 110 Studded 180 1703600 1699200680427 2600 6 5 50 N A N A 4527 718 113 Studded 180 1703600 1617000 1250 5 4 50 N A 1 1 2 5 5 8 4 Tapped 180 1703600 16860000426 1750 54 50 1 3 8 11 1 4 642 90 Studded 180 1243400 1685900CB042G 1750 5450 NWA 4 6 1 2 81 Studded 180 1243400 16993000426 2600 6550 1 3 4 1 1 4 452 748 10 Studded 180 1703600 1699200680426 2600 65 50 NA 452 718 113 Studded 180 1703600 All hubs except tapped are furnished with stud bolts and cups installed Gomponent parts of cones seals dust caps and wheel nuts are shipped loose Tapped hubs are furnished with cups installed lug bolts cones seals and dust caps loose Hubs not painted Some spindles may be non standard and reguire lead time OTITAN 15 AGRICULTURE HUBS For additional agricultural hub sizes contact your Titan representative at 1 800 USA BEAR Part 4872200 4872100 4872300 4872400 4871900 4872000 Model No 888 Cap pounds 3560 Hub 280550 JL69310 LM501310 JLM506810 910263 910272 910284 910284 910292 910358 Hub Cups 280551 Inner mm 2 LM67010 LM67010 2720 2720 1 501310
3. LM501310 910257 910257 910285 910285 910272 910272 RE 2 J169349 LM501349 3780 3780 JLM506849 387AS _ 910200 910273 910286 91006 910293 910359 Bore Diameter 1 5 1 62 2 2 2 16 2 25 LM67048 LM67048 2790 2790 1 501349 LM501349 _ 910259 910259 910287 910287 910273 910273 Bore Diameter 1 25 1 25 1 31 1 31 1 63 1 63 Hub Cap 909905 909905 909982 909982 909912 909912 Bolt 943 913538 N A 913555 NA Stud NA 913548 913556 943527 Nut NA 913549 913557 913557 906284 906204 906481 906486 906486 A 1 53 28 244 2 44 2 56 3 77 B 1 09 24 2 41 1 5 1 52 C 1 0 97 1 25 1 25 1 39 1 53 1 56 1 34 1 34 015 1 66 All hubs except tapped are furnished with stud bolts and cups installed Component parts of cones seals dust caps and wheel nuts are shipped loose Tapped hubs are furnished with cups installed lug bolts cones seals and dust caps loose 174 1 Yay 3 716 x 45 ty lt gt 15 i 2776 ite 4 4 14 34 au 04346 3 1 2 Ib 1 14 NF 7 1746 1 R ons 29 n E 2737 gt 14 916 Mr aooo ae 05029 2 3 4 Ib W Yao x 45 34 16 NF E TUNE PE i 13 i E Ka 3 75 4 oo h 8 OTITAN 17
4. and all other data on the specific component that appears to be involved in the difficulty The date and from whom you purchased your Titan product e State your difficulty being sure to mention at least the following application nature of load involved and weight of the load Field Service If field service at the request of the purchaser is rendered and the difficulty is found not to be with Titan s product the purchaser shall pay the time and expense at the prevailing rate at the time of service of seller s field representative s Charges for service labor and other expenses that have been incurred by the purchaser its customer or agent without prior written authorization of Titan will not be accepted TITAN EXTENDS NO WARRANTY EXPRESS OR IMPLIED ON PRODUCTS NOT MANUFACTURED BY TITAN OR TO TITAN S DESIGN SPECIFICATION INCLUDING BUT NOT LIMITED TO SUCH ITEMS AS NON TITAN TIRES BRAKES ACTUATORS BEARINGS HOSE AND TUBING PURCHASER S RECOURSE SHALL BE LIMITED TO ANY WARRANTY OF THE RESPECTIVE MANUFACTURERS THIS WARRANTY EXCLUDES ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR ANY PURPOSE THIS WARRANTY DOES NOT COVER NOR EXTEND TO INCIDENTAL OR CONSEQUENTIAL DAMAGE Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have o
5. gt rm N Application No of Bolt Bolt Center Center Weight Size Part No Holes Circle Hole Size Hole Style pounds _ oso Ru _ 7 LV Ram Rud b _ 31 Rnd o SINGLE TANDEM AND TRIPLE BRAKE TUBING KITS N e ca k Part No Description 4829900 Single Axle Tubing Kit 4830000 Tandem Axle Tubing Kit 4864000 Triple Axle Tubing Kit Must be used when installing disc brakes HYDRAULIC BRAKE FITTING AND TUBING KITS Single Axle Tandem Axle Triple Axle Ref No Part No Description 4829900 4830000 4864000 0777300 13 Hydraulic Brake Hose SSS SS 2 19 Brake Tubing 3 16 diameter s Wem 1 2 CSCS 5 220230224212 s omo 7 USD Wem MH m a 12 19 Brake Tubing 1 4 diameter 20 1 Note All tubing is 3 16 steel bundyweld tubing SINGLE AXLE BRAKE TUBING KIT PARTS LIST 4829900 Part No Ouantity Description 0777300 71 Hydraulic Hose 12 27 32 4336000 71 19 Bundyweld Tubing 1062200 1 17 Bundyweld Tubing 1086600 71 66 Bundyweld Tubing 0776400 Hose Clip FC 3052 0778500 1 Frame Tee with Clip 0936600 4 Tube Clip 0776500 Hydraulic Hose
6. 18 25 32 10 OTITAN SINGLE AXLE TUBING KIT ep e 2 19 TUBING 4 66 TUBING OTITAN TANDEM AXLE BRAKE TUBING KIT PARTS LIST 4830000 TANDEM AXLE TUBING KIT DIAGRAM N e ca Part No Quantity Description 0777300 71 Hydraulic Hose 12 27 32 4336000 1 19 Bundyweld Tubing 1062200 17 Bundyweld Tubing 1086600 66 Bundyweld Tubing 0760 4 kosed AS 0776400 744 HoseClipFC 3052 0778500 Frame Tee with Clip 1086700 1 4 1 2 Bundyweld Tubing 1061900 1 30 Bundyweld Tubing 0936600 8 Tube Clip 0776500 74 Hydraulic Hose 18 25 32 1 12 27 32 HOSE 11 18 25 32 HOSE 11 18 25 32 HOSE 12 OTITAN v TRIPLE AXLE TUBING KIT INIANL TRIPLE AXLE TUBING KIT PARTS LIST 4864000 i b TRIPLE AXLE TUBING KIT DIAGRAM Ref No PartNo Quantity Description 07790 1 Hydraulic Hose 12 27 32 7 0776300 6 Hose Bracket 0740 6 HoseCipFC 30522 0778500 5 FrameTeewithClip 0776500 6 Hose 1825 22 4868600 1 19 Bundyweld Tubing 1 4 Diameter 1 4 to 3 16 Adapter 9 30 TUBING n 8 4 1 2 TUBING 4 66 TUBING 11 18 25 32 HOSE 5 5 11 18 25 32 HOSE 7 9 30 TUBING 8 4 1 2 TUBING 6 6 10 10 2 _ E 11 18 25 32 HOSE 4 66 TUBING 17 TUB
7. Adding Rod 1768 CHAIN 4 MECHANICAL BREAKAWAY 14 OTITAN V CAST HUBS Tapered Roller Bearing Certified Capacity Bolt a A Hub Flange Weight Studded Drilled Pallet Used With Product No pounds hub Circle Inner Outer Length 0 D pounds and Tapped Oty Spindle 4019000042 1000 4 4 00 T T 41 9 5 1 2 63 Tapped 252 0502900 40191006042 1000 4 4 00 4 1 8 5 1 2 6 3 Cup Only Tapped 252 0502900 4085300042 1000 4 4 00 T T 41 9 5 1 2 5 Studded 252 0502900 4085200 042 1000 44400001 48 541 2 50 Studded 252 0502900 4018700042 1000 545000018 4 1 8 5 72 63 252 0502900 40189006042 1250 54 50 N A 41 8 5 2 62 CupOnlyTapped 252 0502900 T 4214000042 1250 4450 1 1 16 41 8 542 63 Tapped 252 1048900 4214200042 1250 5 450 1 1 16 11 6 4 18 51 2 63 Tapped 252 1048900 4084600042 1250 5450 1 48 51116 66 Studded 180 0502900 4084500CB042 1250 5 4 50 N A 418 5 11 16 50 Studded 180 0502900 4206800042 1250 54 50 1 1 16 14 16 418 5 11 16 6 6 180 1048900 0508400 1750 5 5 50 1 3 8 1 3 8 3 2 63 4 1 Studded 180 0651700 0508500CB 1750 5550 N A 33 2 6 34 90 Studded 180 0651700 1686000042 1750 5450 1 3 8 4 62 90 Studded 180 1243400 1685900 042 1750 5 450 4 6 81 Studded 180 1243400 1721400042 1250 54 50 1 1 4 34 41 8
8. COUPLERS AND MISCELLANEOUS VOLUME 1 TITAN MOVES THE WORLD TABLE OF CONTENTS _ SURGE BRAKING COUPLERS ASSEMBLY 2 5 16 PRIMED 2 5 16 ADJUSTABLE ADJUSTABLE ASSEMBLY THREE HOLE ADJUSTABLE BOLT ON LEVELER CHANNEL 6 EXTENDED 2 5 16 2 STRAIGHT MULTI FIT 2 STRAIGHT LEVERLOCK AUSTRALIAN LUNETTE EYES 3 ADJUSTABLE UNPAINTED DUCTILE IRON LEVELER CHANNEL 3 ADJUSTABLE LUNETTE EYE ASSEMBLY CLEVIS HITCHES ADJUSTABLE 2 BOLT 3 4 ASSEMBLY ADJUSTABLE 3 BOLT 1 ASSEMBLY ni MYCOTRAILERS 2 OTITANV BRAKE FLANGES TUBING KITS TUBING KITS PARTS LIST SINGLE AXLE TUBING KIT PARTS DIAGRAM TANDEM AXLE TUBING KIT PARTS DIAGRAM TRIPLE AXLE TUBING KIT PARTS DIAGRAM BREAKAWAY AND PARKING KITS AND AGRIGULTURE HUBS SPINDLES WARRANTY SAFETY WARNING TRAILER COMPONENTS DISPLAY TITAN TRAILER COMPONENTS Titan has a rich heritage in the hydraulic brake and actuator industry Many of the products in use today are based on our designs We invented and held the first patent on free backing brakes and have led the way on a wide variety of product innovations Titan s extensive lines of brakes actuators couplers and hubs are designed to serve a wide variety of trailer applications Manufacturers of boat recreation vehicle livestock travel and flatbed trailers rely on the performance of our products To learn more about our other trailer component product lines please reference our Brake Compone
9. ING 11 18 25 32 HOSE 5 5 E 6 4 6 10 10 2 11 18 25 32 HOSE 4 66 TUBING 17 TUBING 11 18 25 32 HOSE 5 5 OTITAN 13 N a e gt AE lt lt gt lt ct Ac aa BREAKAWAY AND PARKING KITS 2385200 Parts List 2385201 Parts List M 2385500 Rear Cable 1837 2385501 Rear Cable 136 0953600 0953600 Clamp In the event of a breakaway the lever is pulled to the on 0953700 0953700 position The cable type breakaway will stop and hold the 5776890 _ 0776800 iler indefinitely as sed to the hydraulic bre tlk E 0854000 0854000 Part Number 2385200 is 183 long Part Number 2385201 is 136 long TOP VIEW BACK SIDE Retainer Pin Cable RIGHT BRAKE tiet 3 Spring Must Be RIN ock Cable lt CABLE 7 PARKING Behind Fork to Outside of Fork UD 1 BRAKE 8 _ of Lever emove LEVER ED P E Punch out tab uo read Cable Through Opening FRONT VIEW Until Retainer Cap FRONT SIDE 1110 SPRING Snaps Into Place RIGHT BRAKE 1820 WASHER 2 Supplied 8540 NUT 2 Supplied Jam to Lock 1166 BRAKE LEVER Weld S Hook to Lever NE Below Adjustment Knob 9536 CABLE CLAMP 2 Supplied 10555 S HOOK 9537 CABLE LINK 2 Supplied 2 Supplied 23855 REAR CABLE HYDRAULIC SUD lt 183 4 AS 241169 FRONT CABLE Can be Lengthened by
10. LUID FILLING AND BLEEDING procedures promptly after installation may result in internal master cylinder corrosion and cause brake failure Use only fresh brake fluid from a sealed container DO NOT reuse fluid After filling and bleeding remember to refill the actuator Failure to maintain an adequate fluid level may cause brake failure To ensure proper engagement of the actuator s coupler to the tow ball DO NOT use a multi piece ball an incorrectly sized ball or a worn damaged ball TOP VIEW SHOWN TRAILER ACTUATOR 5 The breakaway system is not designed to operate if the trailer 6 1 does not separate completely from the tow vehicle or if the trailer tongue submarines and goes beneath the tow vehicle DO NOT use the breakaway system as a parking brake The trailer s safety chains length MUST be set short enough so the actuator s breakaway cable chain is not pulled if the coupler separates from the tow vehicle s hitch but remains connected by the safety chains The breakaway system should only activate after BOTH the trailer s coupler AND safety chains have failed and allowed the trailer to completely separate from the tow vehicle Provide just enough slack in the trailer safety chains to allow tight turns The chains should not drag on the ground Safety chains must be used When towing AVOID sharp turns which can cause the actuator to bind against the tow vehicle This can damage the actuator and trail
11. SEMBLY arm 14 000 pounds capacity max GVWR GVWR limited to ball rating Part No Part No Pallet Weight Standard Primed Plated Description Oty pounds Non standard 2330900 Coupler with parts N A 4837800 N A Coupler with parts N A 19 Std 0897800 Channel 4 hole 4833700 Channel 6 hole 0909300 Bolt 2 0909300 Bolt 2 1040500 Nuts 2 1040500 Nuts 2 1882000 Coupler 1882000 Coupler 4 OTITANG CO PLER THREE HOLE ADJUSTABLE 21 000 pounds capacity max GVWR Trailer and agricultural application Fits both four and six hole leveler channel Use on triple 7 000 pound axles Part No Part No Weight Standard Primed Plated Description pounds Non standard 4854900 N A Primed 75 10 Std Weld to 3 wide tongue C0 BOLT ON LEVELER CHANNEL 6 iL Easy to install hole configuration same as Model 10 and Model 20 a gt Fits both 3x4 and 3x5 tongue Enables fast changing of couplers Allows for extra coupler Multiple uses 4865900 Bolt on Leveler Channel optional parts 4854900 Coupler 21 000 Ib capacity 1613700 Lunette eye 21 000 Ib capacity 1807800 1 Clevis Hitch 20 000 Ib capacity 0897900 3 4 Clevis Hitch 12 000 Ib capacity 0909300 Bolts 3 4 1040500 Nuts 3 4 4865700 Optional configurations OTITAN V 5 CU PLER EXTENDED 2 5 16 21 000 pounds capacity max GVWR Easy to install hole configuration same as Model 10 and 20 Us
12. TI Primed Plated Description Oty pounds Non standard 0897800 4 Hole Unpainted 4 4833700 6 Hole Unpainted 20 000 pounds capacity max GVWR GVWR limited to ball rating 1812800 Part No Part Pallet Weight Standard Primed Plated Description Oty pounds Non standard 16 Std 20 Std 1812800 4840500 Unpainted Unpainted 1812800 assembly includes parts 4840500 assembly includes parts 0897800 Channel 4 hole 4833700 Channel 6 hole 0909300 Bolt 2 0909300 Bolt 2 1040500 Nuts 2 1040500 Nuts 2 1613700 Lunette Eye 1613700 Lunette Eye OTITANU 7 HITCH ADJUSTABLE 2 BOLT 3 4 ASSEMBLY A gt 2 gt mul 12 000 pounds capacity max GVWR GVWR limited to ball rating Use 3 4 pin Part No Part No Pallet Weight Primed Plated Description Oty pounds Non standard 0909500 assembly includes parts 0897800 Channel 0909300 Bolt 2 1040500 Nuts 2 0897900 Clevis Hitch ADJUSTABLE 3 BOLT 1 ASSEMBLY 20 000 pounds capacity max GVWR GVWR limited to ball rating Use 1 pin Part No Part No Pallet Weight Standard Primed Plated Description Oty pounds Non standard 1812200 assembly includes parts 0897800 Channel 0909300 Bolt 3 1040500 Nuts 3 1807800 Clevis Hitch 8 OTITANV BRAKE FLANGES LD gt A i r
13. e on triple 7 000 pound trailers Part No Part No Weight Standard Primed Plated Description pounds Non standard 485100 N A Plated 75 10 Std Fits to 3 wide tongue CU 2 STRAIGHT MULTI FIT TM 5 000 pounds capacity max GVWR GVWR limited to ball rating uk Km Part No Part No Weight SIGUE Primed Plated A pounds Non standard 2343400 N A Primed N A 6 Std N A 2343400183 Plated N A 6 Std Fits 1 7 8 50 mm and 2 balls GVWR limited to ball rating CU 2 STRAIGHT LEVERLOGK aa ka 5 000 pounds capacity max GVWR GVWR limited to ball rating 3 s Part No Part No Weight Standard Primed Plated Description pounds Non standard N A 4845000 Zinc Plated N A 6 Std Fits 1 7 8 50 mm and 2 balls GVWR limited to ball rating 3 500 pounds capacity max GVWR GVWR limited to ball rating Part No Part No Weight CHIETI Primed Plated Description pounds Non standard e am 4869200 N A Primed 15 10 Std EM A Fits to 3 wide tongue 6 OTITANU 20 000 pounds capacity max GVWR GVWR limited to ball rating Part No Part No Pallet Weight Standard Primed pounds Non standard Plated Description Oty 1613700 Unpainted N A 1613700183 Plated OM o n 20 000 pounds capacity max GVWR GVWR limited to ball rating Part No Part No Pallet Weight CHIE
14. er causing brake failure AVOID towing across severe bumps or dips which may cause the tow hitch to lever against the actuator coupler and compromise the connection Trailer components must be used in accordance with the recommended load capacity provided by Titan TOW VEHICLE HITCH OTITAN 24 JNINGVM ALAIVS TRAILER COMPONENTS DISPLAY TRAILER DISPLAY Introducing the new Trailer Components retail display and packaging from Titan Customize your display by mixing and matching from the list of components below to meet your specific retail needs m p URABLE Actual display size 4 wide 30 deep 63 tall Display BrakeRite package Accessories package Disc Brake package Actuator package Drum Brake package Brake Components package Contact your Titan representative today for details 1 800 USA BEAR gt OTITANU OTITANU 2 LI Es Pr eee Titan Tire Customer PHONE 1 800 USA BEAR FAX 515 265 9379 WEB www titan intl com Titan Tire Corporation Des Moines lowa 2012 Titan Tire Corporation All Rights Reserved Division of Titan International Inc TWI Quincy IL Materials and specifications are subject to change without notice 06 12
15. ide For this LIMITED WARRANTY to apply Titan must receive notice of the alleged defect within 30 days of either the discovery of the alleged defect or the expiration of the warranty period whichever is earlier Any claim not made within this period shall conclusively be deemed waived If requested by Titan purchaser shall return the alleged defective product to Titan for examination at Titan s direction and return expense Titan will not pay for expenses incurred in returning a product to Titan without Titan s prior written authorization Titan shall not be liable for any other expenses purchaser incurs to remedy any defect Purchasers waive subrogation on all claims under any insurance Limitation of Liability It is expressly agreed that the liability of Titan is limited and Titan does not function as an insurer THE REMEDIES SET FORTH IN THIS WARRANTY SHALL CONSTITUTE THE EXCLUSIVE REMEDIES AVAILABLE TO THE PURCHASER OR USER AND ARE IN LIEU OF ALL OTHER REMEDIES EXPRESS OR IMPLIED THE LIABILITY OF TITAN WHETHER IN CONTRACT IN TORT UNDER ANY WARRANTY OR OTHERWISE SHALL NOT EXCEED THE PURCHASE PRICE OF THE PARTICULAR PRODUCT MANUFACTURED SOLD OR SUPPLIED BY TITAN 20 OTITAN V To Obtain Technical Assistance To enable Titan to respond to a request for assistance or evaluation of customer or user operating difficulty please provide at a minimum the following information by calling 1 800 832 8781 Model number serial number
16. nts and Actuators catalogs INTRODUCTION TO SURGE BRAKING Surge braking is accomplished by replacing a trailer s standard tongue coupler with an actuator and adding hydraulic brake assemblies The surge or push of the trailer toward the tow vehicle during deceleration automatically synchronizes these trailer brakes with the tow vehicle brakes As the trailer pushes against the vehicle the actuator telescopes together and applies force to its master cylinder supplying hydraulic pressure to the trailer s brakes Surge actuators of this type provide a service life of approximately five years with proper installation usage and maintenance However a well cared for actuator can often exceed this estimate To get the most benefit from your Titan surge actuator follow the instructions given in this catalog and use common sense in caring for the Titan brake actuator and your entire trailer brake system OTITAN C0 PLER ASSEMBLY 2 5 16 PRIMED 20 000 pounds capacity max GVWR GVWR limited to ball rating Part No Part No Weight Primed Plated pounds Non standard 1755000 N A Primed 15 10 Std 1755000UP N A Unpainted 15 10 Non Weld to 3 wide tongue 14 000 pounds capacity max GVWR GVWR limited to ball rating Part No Part No Weight Standard Primed Plated pounds Non standard 1882000 N A Primed 15 11 Std N A 4721500 Plated 15 11 Non Weld to 3 wide tongue CU PLER ADJUSTABLE AS
17. ther rights which vary from state to state No representative has authority to make any representation promise or agreement except as stated in this Limited Warranty TITAN reserves the right to make design and other changes upon Its products without any obligation to install the same on any previously sold or delivered products THERE ARE NO WARRANTIES THAT EXTEND BEYOND THOSE DESCRIBED ABOVE EFFECTIVE JANUARY 1 1998 THIS WARRANTY SUPERSEDES ALL PRIOR WARRANTIES WRITTEN OR IMPLIED FOR WARRANTY CLAIMS CALL 800 872 2327 SAFETY WARNING BrakeRite and Surge Actuators 1 DO NOT submerge the actuator Internal corrosion may 2 3 4 result and cause brake failure Salt water granular fertilizers and other corrosive materials are destructive to metal To minimize the damaging effect of corrosion on a braking system used under corrosive conditions we recommend that the actuator be externally flushed after each use with a high pressure water hose Be sure to lubricate all moving parts after the unit has dried Whenever the unit will be out of service for an extended period of time or after hard use remove the brake drums and clean inside the brakes Pack wheel bearings with grease before the drum is installed Failure to properly and adequately grease and maintain the actuator could weaken it and or cause it to fail and result in serious injury and or property damage Failure to complete the BRAKE F
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