Voyager Evo - Ottobockdoc.se
Contents
1. Adjustment on a Back Assembly with Back Upholstery The back height cannot be changed afterwards 3 7 2 2 Adjusting the Back Angle CAUTION Missing anti tipper Tipping over falling of the user due to missing safety devices If the back is tilted far to the rear and in the case of a short wheelbase 2 anti tippers one on each side must be mounted and in a functional position in the case of a long wheelbase at least one anti tipper must be mounted and in a functional position B Check that the anti tipper is securely attached Adjustment on a Back Assembly with Back Plate The back angle is continuously adjustable by up to 15 1 On both sides loosen all Allen head screws on the back plate see Fig 34 2 Move the back plate to the desired angle see Fig 35 NOTE Please note that the back height can now be adjusted as well see Fig 34 3 On both sides tighten the Allen head screws to 8 Nm see Fig 34 Voyager evo Ottobock 17 Service Work Adjustment on a Back Assembly with Back Upholstery The back angle cannot be changed afterwards 3 7 2 3 Adjusting the Backrest Following adjustment the position of the seat bottom and side panels must be checked and readjusted if neces sary see the relevant section The backrest is continuously adjustable horizontally on the seat tubes depending on the length of the seat tubes Adjusting the Back Assembly with Back Plate 1 Remove the side panels2. Loosen the Allen head screws on the back assembly on both sides see Fig 36 item 1 Adjust the back assembly Check the position by measuring it afterwards see Fig 37 A OD If necessary Adjust the side panels so that moving the back assembly to the desired position is possible On both sides tighten the Allen head screws to 10 Nm see Fig 36 item 1 Ol 3 7 2 4 Adjusting the Back Upholstery INFORMATION A well adjusted backrest provides lasting comfort for the wheelchair user and reduces the risk of secondary dam age and pressure zones Do not create too much pressure Ensure that the user s pelvis is positioned as far back in the wheelchair as possible i e between the backrest tubes The backrest cover can be adjusted in segments to the needs of the user 1 Remove the seat cushion 2 Fold the seat pad forwards away from the hook and loop fastener not illustrated 18 Ottobock Voyager evo Service Work Pull the back padding up and off the hook and loop fastener on the back upholstery and remove it see Fig 38 Loosen the backrest straps and then fasten together with the desired tension see Fig 39 Fit the back padding and secure it with the hook and loop fastener to the back and seat upholstery Place the kink in the back padding at the top The V in the padding see Fig 40 item 1 shows exactly where the kink is Pull the back padding flap tightly downwards Pull the pa
3. 1 Loosen the Allen head screws on the footplate see Fig 15 2 Remove and replace the footplate 3 If applicable Remove and replace the clamp bracket In order to do so bend open the clamp bracket as far as possible and pull it off the tube Slide the new clamp bracket onto the tube 4 Preinstall the footplate with the Allen head screws 5 Rotate the footplate to the desired angle 6 Tighten the Allen head screws to 10 Nm Voyager evo Ottobock 11 Service Work 3 5 4 Installing Adjusting the Lateral Heel Block The lateral heel block can be installed using the pre drilled holes on the footplate Install the lateral heel block using the Allen head screws on the underside of the footplate see Fig 16 item 1 Before tightening slide the lateral heel block in the slot to the desired foot width see Fig 17 Tighten the Allen head screws 1 2 3 3 5 5 Adjusting the Footrests Tube Footrest Footplates 3 5 5 1 Adjusting the Lower Leg Length The required footrest height depends on the lower leg length of the user and the thickness of the seat cushion Angle adjustable Footrest Fixed Footrest 1 2 3 Loosen the Allen head screws above the footrest see Fig 18 item 1 Adjust the lower leg length continuously adjustable The footrest must be inserted at least 60 mm into the frame tube Tighten the Allen head screws to 8 Nm Angle Adjustable Depth Adjustable Footrest The adjustment of this fo
4. 380 info ottobock com eg www ottobock com eg Otto Bock South Africa Pty Ltd Building 3 Thornhill Office Park 94 Bekker Road Midrand Johannesburg South Africa T 27 11 312 1255 info southafrica ottobock co za www ottobock co za Americas Otto Bock Argentina S A Av Belgrano 1477 CP 1093 Ciudad Aut noma de Buenos Aires Argentina T 54 11 5032 8201 5032 8202 atencionclientes ottobock com ar www ottobock com ar Otto Bock do Brasil Tecnica Ortop dica Ltda Alameda Maria Tereza 4036 Bairro Dois C rregos 13278 181 Valinhos Sao Paulo Brasil T 55 19 3729 3500 F 55 19 3269 6061 ottobock ottobock com br www ottobock com br Otto Bock HealthCare Canada 5470 Harvester Road Burlington Ontario L7L 5N5 Canada T 1 289 288 4848 F 1 289 288 4837 infocanada ottobock com www ottobock ca Otto Bock HealthCare Andina Ltda Calle 138 No 53 38 Bogot Colombia T 57 1 8619988 F 57 1 8619977 info ottobock com co www ottobock com co Otto Bock de Mexico S A de C V Prolongaci n Calle 18 No 178 A Col San Pedro de los Pinos C P 01180 M xico D F Mexico T 52 55 5575 0290 F 52 55 5575 0234 info ottobock com mx www ottobock com mx Otto Bock HealthCare Two Carlson Parkway North Suite 100 Minneapolis MN 55447 USA T 1 763 553 9464 F 1 763 519 6153 usa customerservice ottobockus com www ottobockus com Asia Pacific Otto Bock Australia Pty Ltd Suite 1 01 Century Co
5. Insert the caster wheel journal and adjust it so the caster fork is perpendicular to the floor see Page 23 steps 7 9 8 Tighten the Allen head screw to 23 Nm 3 9 4 Replacing the Caster Wheel Adapter 1 Remove the tube footrest and clamp sleeves see Page 10 2 Loosen the Allen head screws see Fig 53 3 Replace the caster wheel adapter see Fig 54 4 Tighten the Allen head screw to 15 Nm 22 Ottobock Voyager evo Service Work 3 9 5 Adjusting the Caster Wheel Journal Angle When the rear wheels have been adjusted for the user the caster wheel journal angle must be adjusted if needed The caster wheel axles caster wheels must be perpendicular to the ground to ensure optimum wheelchair driving characteristics see Fig 55 1 2 If necessary Heat the plug guide see Fig 58 right with hot air 80 C to soften the Loctite Loosen the clamping on the plug guide In order to do so remove the M8 Allen head screw on the inside while it is hot see Fig 56 item 1 Loosen the bearing sleeve Loosen the set screw on the outside see Fig 56 item 2 see Fig 57 Remove the bearing sleeve not illustrated Instead of the bearing sleeve slide a suitable lever tube into the caster wheel journal see Fig 58 item 1 Pry the caster wheel journal see Fig 58 item 2 secured with Loctite out of the taper fitting see Fig 58 item 3 Remove the remaining Loctite from the surfaces and threads of t
6. Please note that with the rear wheel in the front position and with an unfavourable body position the user may tip backwards even on level ground Use an anti tipper for inexperienced users and with extreme settings of the rear wheel Be sure to position the rear wheels towards the rear for transfemoral amputees This improves the stability of the wheelchair CAUTION Incorrect mounting of the camber module Tipping over falling of the user due to lack of adhesion Do not pull the camber module out too far During installation the whole camber module must be fully enclosed by the clamping fixture Changing the rear wheel position can also change the angle between the caster wheel journal and the ground However this must be approx 90 The knee lever wheel lock also has to be readjusted 3 10 5 1 Adjusting the Horizontal Position of the Rear Wheels The horizontal rear wheel position can be changed by sliding the axle assembly horizontally on the seat tubes Changing the rear wheel position has the following effects Position of rear wheel Effects 0 Move to rear Larger wheelbase Larger turning circle Greater stability of the wheelchair Wheelchair is harder to tip backwards when crossing obstacles Position recommended for inexperienced users Move forwards Smaller wheelbase Less load on caster wheels greater manoeuvrability Less stability of the wheelchair Wheelchair is easier to tip backwards when crossing obstacle
7. Wheel camber Rear wheel attachment device Rear wheel Tetra axle accessories Wheelbase extension Spoke protectors Wheel Braking function Swing away mechanism Wheel lock lever extension accessories Accessories Tray 38 Ottobock Voyager evo Appendices Do the wheelchair settings match the user s require ments Maintenance was carried out by Voyager evo Ottobock 39 40 Ottobock Voyager evo Voyager evo Ottobock 41 42 Ottobock Voyager evo Kundenservice Customer Service Europe Otto Bock HealthCare Deutschland GmbH Max N der Str 15 37115 Duderstadt Germany T 49 5527 848 3433 F 49 5527 848 1460 healthcare ottobock de www ottobock de Otto Bock Healthcare Products GmbH KaiserstraBe 39 1070 Wien Austria T 43 1 5269548 F 43 1 5267985 vertrieb austria ottobock com www ottobock at Otto Bock Adria Sarajevo D O O Omladinskih radnih brigada 5 71000 Sarajevo Bosnia Herzegovina T 387 33 766200 F 387 33 766201 obadria bih net ba www ottobockadria com ba Otto Bock Bulgaria Ltd 41 Tzar Boris Ill Blvd 1612 Sofia Bulgaria T 359 2 80 57 980 F 359 2 80 57 982 info ottobock bg www ottobock bg Otto Bock Suisse AG Pilatusstrasse 2 CH 6036 Dierikon T 41 41 455 61 71 F 41 41 455 61 70 suisse ottobock com www ottobock ch Otto Bock CR s r o Protetick 460 33008 Zru amp Senec Czech Republic T 420 377825044 F 420 377825036 email ottobock
8. cz www ottobock cz Otto Bock Iberica S A C Majada 1 28760 Tres Cantos Madrid Spain T 34 91 8063000 F 34 91 8060415 info ottobock es www ottobock es Otto Bock France SNC 4 rue de la R union CS 90011 91978 Courtaboeuf Cedex France T 33 1 69188830 F 33 1 69071802 information gottobock fr www ottobock fr Otto Bock Healthcare plc 32 Parsonage Road Englefield Green Egham Surrey TW20 OLD United Kingdom T 44 1784 744900 F 44 1784 744901 bockuk ottobock com www ottobock co uk Otto Bock Hungaria Kft Tatai ut 74 1135 Budapest Hungary T 36 1 4511020 F 36 1 4511021 info ottobock hu www ottobock hu Otto Bock Adria d o o Dr Franje Tudmana 14 10431 Sveta Nedelja Croatia T 385 1 3361 544 F 385 1 3365 986 ottobockadria ottobock hr www ottobock hr Otto Bock Italia Srl Us Via Filippo Turati 5 7 40054 Budrio BO Italy T 39 051 692 4711 F 39 051 692 4720 info italia ottobock com www ottobock It Otto Bock Benelux B V Ekkersrijt 1412 5692 AK Son en Breugel The Netherlands T 31 499 474585 F 31 499 476250 info benelux ottobock com www ottobock nl Industria Ortop dica Otto Bock Unip Lda Av Miguel Bombarda 21 2 Esq 1050 161 Lisboa Portugal T 351 21 3535587 F 351 21 3535590 ottobockportugal mail telepac pt Otto Bock Polska Sp z o o Ulica Koralowa 3 61 029 Poznan Poland T 48 61 6538250 F 48 61 6538031 ottobock ottobock p
9. gt Only use original rear wheels with a verified maximum radial out of round of 1 mm Adjusting the Knee Lever Wheel Locks Scissor Wheel Locks This adjustment must be made after the rear wheel has been repositioned or during fine adjustment 1 Loosen the Allen head screws in the clamp brackets see Fig 95 item 1 2 Adjust move the support for the knee lever wheel lock scissor wheel lock to any position in the clamp bracket knee lever wheel lock example see Fig 95 item 2 If necessary Slide and twist the clamp bracket on the seat tube 3 When the wheel lock is disengaged the gap between the tyre and wheel lock bolt must not exceed 5 mm see Fig 96 re For special requirements when adjusting the scissor wheel lock see the section Special Requirements for Adjustments to the Scissor Wheel Locks 4 Tighten the Allen head screws to 15 Nm After adjustment the left and right knee lever wheel locks must both have the same braking force Voyager evo Ottobock 35 Appendices Special Requirements for Adjustments All Types of Wheel Locks Depending on the adjustment it may be necessary to rotate or replace the support for the wheel lock This makes further wheel lock adjustments possible Special Requirements for Adjustments to the Scissor Wheel Locks e Install the scissor wheel lock such that it can be guaranteed that the swivelling parts can move freely without colliding see Fig 97 see Fig 98 e The sciss
10. of the quick release axle with a wrench size 11 2 Adjust the play by turning the nut on the end of the quick release axle size 19 see Fig 85 item 1 in or out 32 Ottobock Voyager evo Service Work 3 10 6 5 Inner Tube Rim Tape Tyre Replacement When driving outdoors always carry a repair kit and tyre pump when using pneumatic tyres in case of emer gency Suitable tyre pumps are listed on the order form and are supplied with the product An alternative is tyre foam which fills your tyre and then hardens available from bicycle shops etc Removal and Preparing for Installation 1 Carefully remove the tyre from the rim using appropriate tools INFORMATION Take care not to damage the rim or the inner tube 2 Unscrew the valve nut from the valve and remove the tube 3 Repair the tube according to the directions in the repair kit or replace it with a new tube 4 Before fitting the tyre again inspect the rim bed and tyre inner wall for foreign objects This could have caused the puncture 5 Before installing the tube check that the rim band is in proper condition The rim band protects the tube from being damaged by the ends of the spokes Replacing the Rim Band only when necessary 1 Ifthe rim band needs to be replaced remove it from the rim 2 Install the new rim band on the inside of the rim making sure the valve opening is in the right position 3 Glue the rim band in place if this is intended Ensu
11. the Side Panels 3 8 4 1 Adjusting the Standard and Clothing Protector Side Panels After adjusting the rear wheel position or backrest the position of the side panels needs to be checked and may have to be adapted Adjusting the Side Panel Depth 1 Loosen the Allen head screws between the side panel and side panel bracket see Fig 45 item 1 20 Ottobock Voyager evo Service Work 2 Adjust the side panel as needed The side panels should be as close against the backrest as possible see Fig 45 item 2 3 Tighten the Allen head screws to 8 Nm see Fig 45 item 1 Adjusting the Clothing Protector Lip 1 Loosen the Allen head screws between the side panel and clothing protector lip see Fig 45 item 3 2 Adjust the clothing protector lip as needed INFORMATION Choose the setting so that the lip of the clothing protector is close enough to or far enough away from the tyre to exclude the risk of crushing 3 Tighten the Allen head screws to 5 7 Nm see Fig 45 item 3 Adjusting the Side Panel Bracket The firm fit of the side panel can be influenced by slightly adjusting the Allen head screws see Fig 46 3 9 Assembly F Caster Wheels 3 9 1 Replacing the Caster Wheels INFORMATION Observe the seat height table in the Technical Data 1 Loosen the screw connection on the threaded axle see Fig 47 item 1 2 Remove the threaded axle spacers 3 Remove the caster wheel 4 Insert the threaded axle w
12. 10 3 5 2 Replacing the Angle Adjustable Depth Adjustable Footrest rarnrnrnnnnnnnnnennnnvrnnenerenererenererenerenenenenenenenenen 11 3 5 3 REDIACIHG INS FOOD um 11 3 9 4 Installing Adjusting the Lateral Heel Block nn ce dee aaa 12 3 5 5 Adjusting the Footrests Tube Footrest Footplates nsvunsnesrernern sneren een an ER RER ae een aa 12 NL Adusi ine LOWGrF LEO Lena essen een mern 12 35 82 Adiusungihe Support ANGIE usa rs is sans ecesaabapisaaienaniagasibanioes Reederei 13 3 6 Assembly C Seat Seating verneint 13 3 6 1 Replacing MP 13 3 6 2 Replacing the Adaptable Seat Upholstery u a 13 3 6 3 Retrofitting the Adaptable Seat Upholstery issue tcs eden ve aeta aa 14 3 6 4 Adjueling Ihe NN NES en admo T ee ee er 14 3 6 5 Cleaning the Seat Upholstery EEE EE ee 15 3 6 6 Cleaning Oo EE EE NE 15 3 7 ASSembh PB 15 3 7 1 Renac NG Me DIOR ERE er oen eeens ee er MM DUUM MEM UEM SEE 15 SEE RPM BE 15 SEZ REPPEN 16 3 7 1 3 Replacing the Back Attachment Clamp Block nononono eenen eneneneneneneneenneerenenenenenenenenenenenenenen 16 31 14 Replacing ihe Back UDMO Sey see saepe d ica ctetu A wee e pM no E ESL ER 16 3 7 2 FEE 17 3 2 21 FEB 17 SEE Adustne ne Back Andie ET EE EE ee 17 3 723 ee EE OE D UU EEE a E E EDT 18 gt EEE ae tme Back UPHOISIE EE era 18 3 8 PSsembly E SIde Wane SRFRPRFERFFERELBEPFETPERERPEEFPESUEFNPEREREEHESLECREENDERLERERTEUFERELTERPEERSIERBPEFFERCEERDREREOEREBRERFETRTECRLERE 19 3 8 1 Fe
13. 12 18 Caster wheel assembly caster wheel journal angle adjustment see Page 23 Voyager evo Ottobock 7 Service Work 3 4 2 Retrofitting the Accessory Mount Anti Tipper and Tip Assist A CAUTION Incorrect installation of the anti tipper missing anti tipper Tipping over falling of the user due to failure to observe the installation instructions and because of incorrect adjustment Depending upon the settings of the chassis the centre of gravity the back angle and the experience of the user the use of an anti tipper may be necessary For a small wheelbase and a backrest that is tilted far back an anti tipper may need to be installed on both sides depending upon the user s experience Verify that the anti tipper has been installed and adjusted properly Find the appropriate position with the assistance of a helper The manufacturer offers an accessory mount for this product This enables the installation of the anti tipper and the tip assist A special clamp block is needed to install the accessory mount see Fig 6 3 4 2 1 Retrofitting the Accessory Mount and Anti Tipper 1 Loosen the drive axle see Page 25 2 Remove the clamp block of the axle retainer see Page 25 3 Install the clamp block for the accessory mount see Fig 6 item 1 4 Slide the accessory mount with the anti tipper into the clamp block see Fig 6 item 2 5 Tighten the Allen head screws of the accessory mount to 15 Nm see Fig 7
14. 3 Tighten the Allen head screw of the clamp bracket to max 7 Nm see Fig 65 Voyager evo Ottobock 25 Service Work 3 10 2 2 Retrofitting a Clamp Block for the Accessory Mount Instead of an axle retainer clamp block a clamp block for mounting an accessory mount can be installed see Page 8 3 10 3 Replacing the Height Blocks Remove the axle retainer clamp block see Page 25 Loosen the Allen head screw of the clamp bracket see Fig 67 Replace the height block see Fig 68 INFORMATION The height blocks always have to be replaced in pairs If applicable Align the clamp bracket so that the curvature faces the direction of travel Tighten the Allen head screw of the clamp bracket to max 7 Nm see Fig 67 3 10 3 1 Replacing a Clamp Block for Height Blocks Remove the rear wheel axle clamp block of the axle retainer and height block see previous section HB Ol Remove the back attachment clamp block see Page 16 Loosen the Allen head screws on the seat plate see Fig 69 item 1 Loosen the Allen head screw on the clamp block see Fig 69 item 2 Replace the clamp block Tighten the Allen head screws Allen head screw on the clamp block 15 Nm Allen head screw on the seat plate 8 Nm Reinstall the components that were removed 26 Ottobock Voyager evo Service Work 3 10 4 Replacing the Stabiliser INFORMATION To replace the stabiliser with a larger or smaller stabiliser the sea
15. 30 item 1 3 7 1 3 Replacing the Back Attachment Clamp Block 1 Remove the back plate brackets see Page 2 Loosen the Allen head screw on the seat plate see Fig 31 item 1 3 Replace the clamp block 4 Position the clamp block so it is flush with the tube end see Fig 32 5 Tighten the Allen head screw on the seat plate to 8 Nm see Fig 31 item 1 3 7 1 4 Replacing the Back Upholstery 1 Remove the seat cushion and fold the seat pad forward see Page 18 2 Remove the backrest pad see Page 18 3 Remove and replace the worn backrest bands see Fig 39 4 Remove the worn belt loops from the fleece pads and replace them see Fig 33 5 Fasten the backrest bands together with the desired tension using the hook and loop fasteners see Fig 39 6 Replace the backrest pad seat pad and seat cushion and attach with hook and loop fasteners see Page 18 16 Ottobock Voyager evo Service Work 3 7 2 Adjusting the Back 3 7 2 1 Adjusting the Back Height Adjustment on a Back Assembly with Back Plate The back height is continuously adjustable vertically by up to 25 mm 1 On both sides loosen all Allen head screws on the back plate see Fig 34 2 Slide the back plate to the desired height INFORMATION Please note that the back angle can be adjusted now as well see Fig 35 3 On both sides tighten the Allen head screws to 8 Nm see Fig 34 Make sure that the right and left sides are parallel
16. 6 Install the drive axle see Page 25 7 Tighten the Allen head screws of the clamp brackets on the drive axle to max 7 Nm see Fig 61 8 Reinstall the drive axle see Page 25 8 Ottobock Voyager evo Service Work 3 4 2 2 Retrofitting the Tip Assist Like the anti tipper the tip assist is installed on the accessory mount in the installation position provided 3 4 3 Replacing Other Frame Components The replacement of some frame components is described in other sections e Replacing the Drive Axle see Page 25 e Replacing the Height Blocks see Page 26 e Replacing the Stabiliser see Page 27 3 4 4 Adjusting the Anti Tipper and Tip Assist 3 4 4 1 Adjusting the Anti Tipper INFORMATION In order to adjust the anti tipper correctly it may be necessary to combine the steps to adjust the length and angle The anti tipper see Fig 8 has to be adjusted precisely upon retrofitting and after every change of the rear wheel position Adjusting the Length of the Pivot Arm 1 Remove the Allen head screw on the pivot arm see Fig 9 item 1 2 Adjust the length of the pivot arm 3 Bolt down the pivot arm The outer edge of the anti tipper roller has to project beyond the largest diameter of the rear wheels see Fig 8 Adjusting the Angle of the Pivot Arm 1 Remove the Allen head screw between the anti tipper tube and the angle adjuster see Fig 10 item 1 Loosen the second Allen head screw on the angle adjus
17. Pr 19 3 8 2 Replacing ihe side Panel SUPPONS NETTE E T CO DO D T S 20 3 8 3 Rep acing me Clothing Protector EE ea dane 20 3 8 4 Aalu ae ine S Ide Panels ee oS IRI ee IMEEM ME EU 20 3 8 4 1 Adjusting the Standard and Clothing Protector Side Panels cccceceeeeee ee ee ee ee renere kerner nenn nenn 20 2 Ottobock Voyager evo Table of contents 3 9 NT aster hee T 21 3 9 1 Replacing me Casier WNGSIS E 21 3 9 2 FF 22 3 9 3 Replacing the Caster Wheel J trial i itae ee ee 22 3 9 4 Replacing the Caster Wheel Adapter nennen een 22 3 9 5 Adjusting the Caster Wheel Journal Angle 0c nemen mememe sessi sese nen nn nnns 23 3 9 6 Changing the Installation Position of the Caster Wheels sss eee 24 3 10 Assembly RT MN vormen nn 24 SIOL ee ae el p EE o o EE Ee 24 0 ES oe ING the Dre EN EEE eier 25 3 10 2 1 Replacing a Clamp Block of the Axle Retainer sess emnes 25 3 10 2 2 Retrofitting Clamp Block for the Accessory Mount a an rn ERR REE ERE REE ru xr REEL n D D ERE Rad EE 26 s 150 9 REPACIGO NB 26 3 10 3 1 Replacing a Clamp Block for Height BIOCKS asus ERE ER RENEE ERE REE REE ERE REELLE TERE ELLE E ELLER LEE ET 26 8 104 RE Re IR oublie SES ee err te eee en E E ee E ee eee 27 3 10 4 1 Replacing Stabiliser Clamp Block neues ie kein vinethennaen dethoemenb
18. derstadt Germany T 49 5527 848 1590 F 49 5527 848 1676 reha export ottobock de www ottobock com Ihr Fachh ndler Your specialist dealer E L Versandanschrift fur Rucksendungen Adress for Returns Otto Bock Manufacturing K nigsee GmbH LindenstraBe 13 07426 K nigsee Rottenbach Germany Printed by Otto Bock Mobility Solutions GmbH LindenstraBe 13 07426 K nigsee Rottenbach Germany T 49 0 69 9999 9393 F 49 0 69 9999 9392 ccc ottobock com www ottobock com Ottobock has a certified Quality Management System in accordance with ISO 13485 EN 01 1401 Ottobock 647G965
19. e caster fork Once the anterior seat height has been adjusted the rear wheel tracking see Page 31 and the caster wheel journal angle see Page 23 must be checked and adjusted if required 3 10 Assembly G Rear Wheels 3 10 1 Replacing the Rear Wheels 1 Press in the button on the quick release axle 2 Remove the rear wheel and replace it 3 Attach the rear wheel to the quick release axle housing and release the button on the quick release axle 4 The quick release lock engages The quick release axle must not be removable after releasing the pushbutton 24 Ottobock Voyager evo Service Work 3 10 2 Replacing the Drive Axle To replace the drive axle with a larger or smaller rear wheel axle the seat plate back plate stabiliser and tube footrest also have to be replaced 1 Loosen the Allen head screws of the clamp brackets on both sides see Fig 61 2 Remove the clamp brackets see Fig 62 3 Loosen the Allen head screws of the clamp blocks on both sides see Fig 63 4 Replace the drive axle see Fig 64 5 Tighten the Allen head screws of the clamp blocks on both sides to 15 Nm see Fig 63 6 Mount the clamp brackets see Fig 62 7 Tighten the Allen head screws of the clamp brackets on both sides to max 7 Nm see Fig 61 3 10 2 1 Replacing a Clamp Block of the Axle Retainer 1 Loosen the Allen head screw of the clamp bracket see Fig 65 2 Replace the clamp block see Fig 66
20. ean be abe ER SEMPER E Pip URP S PUMA I SIRE RR 35 4 APPEAR 36 4 1 Flirt 36 4 2 Maintenance CMe CU EE NE ee et 38 Voyager evo Ottobock 3 Introduction 1 Introduction 1 1 Foreword e Regular maintenance is important it improves safety and increases the lifespan of the product e All Mobility products should be inspected and serviced once a year e However we recommend inspecting readjusting and if necessary servicing the product every 6 months if the product is used frequently by growing children or by users with changing clinical conditions e Only use original spare parts for all service and maintenance work The service and maintenance tasks described here should only be completed by trained qualified personnel and not by the user of the device e This service and maintenance manual refers to the respective spare parts catalogues and the instructions for use of the described products Please use these documents together e Use the maintenance schedule checklist as a template for making copies Retain completed maintenance schedules and provide the customer with a copy Instructions for Use qualified per Instructions for Use user sonnel Voyager Evo 647G963 647G964 1 2 Support Your national Ottobock team will be happy to answer any technical questions The contact addresses and tele phone numbers can be found on the back inside cover of the service manual 1 3 Product Overview Voyager evo versi
21. eck the symmetry of the track width setting To do this meas ure the distance between the outer side of the camber module and the outer side of the axle tube clamp The caster wheel journal angle should be checked immediately after every adjustment to the track et seq 1 Loosen the seat clamps see Fig 77 and axle tube clamps see Fig 78 so that the camber modules are only lightly clamped in the rear wheel axle see Page 29 Place the wheelchair on an even surface Avoid twisting the axle when doing this Pull the rear wheel out slightly in order to make room for the installation 4 A 90 back square placed on a level surface is used as an adjustment aid Carefully turn the camber module until the spanner flat is flush with the blade of the back square The spanner flat of the camber module is now vertical see Fig 76 item 2 6 Tighten the Allen head screws respectively on the axle tube clamps to 15 Nm see Fig 78 7 Tighten the Allen head screws respectively on the seat clamps to 7 Nm see Fig 77 3 10 6 Maintenance Work on the Rear Wheel 3 10 6 1 Replacing the Push Rings Adjusting the Installation Position narrow wide 1 Completely remove the tyre 2 Unscrew remove the push ring screws from the rim see Fig 81 3 Tightly bolt the push rings onto the rim in narrow or wide installation position 4 Completely reinstall the tyre Voyager evo Ottobock 31 Service Work 3 10 6 2 Replacing Retrofi
22. eplacing the seat plate Replacing the seat plate and frame tubes Specify the serial number of the seat plate and frame tubes HB Remove the footrest see Page 10 2 Remove the caster attachment device see Page 22 3 Remove the rear wheels see Page 24 4 Remove the back plate and back plate brackets from the frame see Page 15 5 Remove the side panels and side panel supports see Page 19 6 Remove the wheel locks see Page 34 7 Loosen the Allen head screws on both sides of the front clamp block see Fig 2 8 Loosen the Allen head screws on both sides of the rear clamp block see Fig 3 9 Replace the frame tubes 10 Slide the longer side of the frame tubes into the clamp blocks The tube end must not project beyond the rear clamp block see Fig 4 11 Align the frame tubes at an angle of 90 see Fig 5 12 Tighten the Allen head screws on both sides of the front clamp block to 15 Nm see Fig 2 13 Tighten the Allen head screws on both sides of the rear clamp block to 15 Nm see Fig 3 14 Reinstall all parts and assemblies on the frame in their original positions INFORMATION Always observe the respective torque specifications in the sections for the individual assemblies page numbers are in brackets behind the instructions above 15 Check the following settings and adjust if necessary 16 Wheel lock adjustment of the wheel lock see Page 35 17 Footrests lower leg length setting see Page
23. eraibaahnhen otten 27 3105 Adjuslingihe Rear Wheels sasceososba SEE ERE APP bere nen Poe DUERME E DA S SH ipM APA RAI IM RR EDER SERRA 28 3 10 5 1 Adjusting ihe Horizontal Position of the Rear Wheels uncut aaa 28 1052 ToU ae the Rear VV NCCI ANG nie annen ED EET eier ee 28 3 10 5 3 Adjusting the Track Width additional adjustment rss ke ento teras Poen dose dorsa REE RTE RENEE RTE RER REEL EEN 29 3 10 94 Adjusing the Rear WheelC amDBl een te err res ee a ee ee 30 3 10 5 5 Adjusting the 0 3 6 Rear Wheel Camber een ae anna eneen 30 31056 MEL meh Ereq PE UUEUEMETRTTSTM 31 3 10 6 Maintenance Work on the Rear Wheel ius sss aesa uiu Seshe Dade a RET REEL REE LEE E EEN E LER ERE ERE NER IM e RE ceca 31 3 10 6 1 Replacing the Push Rings Adjusting the Installation Position narrow wide sess 31 31092 Replacing Retrofitting a Spoke Prokura seende 32 3 1063 Tensioning the Spokes Adjusting the ORO sone rns omes edem edo Cod euet gui a bee ER uie 32 3 10 6 4 Adjusting the Quick Release NE neppe era er ER TEE ERE aou ERE ERR ERE RS 32 3 10 6 5 Inner Tube Rim Tape Tyre Replacement sa seen in ee einen 33 3 11 Assembly He Wheel L BE vvs 34 3 11 1 Replacing the Scissor Wheel Lock Knee Lever Wheel Lock rarrnananrnrnnnnnnnnnnnenenenennneneenennnenerenerenenerenenenene 34 3 11 2 Replacing the Wheel Lock Camping een 34 3 11 38 Repacng the Brake BIGEK es ee eee 35 311 4 FEB ee fen 35 STAT Adjushng Ihe Wheel LOCK 2 Rene PIX i En
24. g the Clamp Blocks 1 Remove the clamp blocks on the stabiliser see Page 27 2 Replace the clamp blocks see Fig 24 see Fig 25 3 Secure the clamp blocks see Page 27 Installing the Adaptable Seat Upholstery 1 Install the frame tubes see Page 7 Remove the seat plate see Page 13 3 Install the adaptable seat upholstery instead of the seat plate see previous section Adjust the sag of the seat upholstery see following section A 3 6 4 Adjusting the Seat Upholstery INFORMATION You can slightly correct the centre of gravity by making small changes to the sag of the seat upholstery Larger corrections to the centre of gravity must be made by making changes to the settings on the frame the axle unit and the caster wheels The adaptable seat upholstery can be adjusted in segments to the needs of the user 1 Remove the seat cushion 14 Ottobock Voyager evo Service Work 2 Pull the seat pad off the hook and loop fastener see Fig 26 3 Pull the flap of the backrest pad off the hook and loop fastener and let it hang down 4 Loosen the backrest straps and then fasten together with the desired tension see Fig 27 5 Secure the backrest pad to the seat upholstery with the hook and loop fastener To do this pull the part of the flap that can be fastened forwards and fasten to the seat upholstery see Fig 41 INFORMATION The part of the flap that can be fastened prevents sliding or falling
25. he disassembled components not illustrated Apply new high strength Loctite INFORMATION Note that only approx 5 7 min is available for the subsequent steps 7 9 Temporarily attach the bearing sleeve with caster fork in the caster wheel journal Set the caster wheel axle vertically Check the 90 setting with a square see Fig 55 The caster wheel axles caster wheels on both caster wheel adapters must be positioned vertically Reinstall the caster wheel assembly When tightening the screws note the following torque values Allen head screw on the inside see Fig 56 item 1 23 Nm Set screw secured with medium Loctite on the outside to secure the bearing sleeve see Fig 56 item 2 8 Nm Voyager evo Ottobock 23 Service Work 3 9 6 Changing the Installation Position of the Caster Wheels Observe the seat height table in the Technical Data The front seat height can be adjusted by moving the caster wheels in the fork and by selecting the caster wheel size 1 Unscrew the screw connection of the threaded axle see Fig 60 2 Remove the threaded axle spacers 3 Remove the caster wheel 4 Insert the threaded axle with the first spacer bushing offset in one of the bore holes 5 Install the caster wheel 6 Slide on the second spacer bushing not illustrated 7 Tighten the threaded axle to 8 Nm Once changed the left and right caster wheels must have the same vertical position in th
26. ith the first spacer bushing offset in one of the 4 bore holes see Fig 47 item 2 5 Install the caster wheel see Fig 48 6 Slide on the second spacer bushing not illustrated 7 Tighten the threaded axle to 8 Nm Once changed the left and right caster wheels must have the same vertical position in the caster fork Once the anterior seat height has been adjusted the rear wheel tracking see Page 31 and the caster wheel journal angle see Page 23 must be checked and adjusted if required Voyager evo Ottobock 21 Service Work 3 9 2 Replacing the Caster Fork 1 Loosen the Allen head screw see Fig 49 2 Replace the caster fork see Fig 50 3 Tighten the Allen head screw to 8 Nm 3 9 3 Replacing the Caster Wheel Journal 1 If necessary Heat the plug guide see Fig 58 right with hot air 80 C to soften the Loctite 2 Loosen the clamping on the plug guide In order to do so remove the Allen head screw on the inside while it is hot see Fig 51 3 Instead of the bearing sleeve slide a suitable lever tube into the caster wheel journal not illustrated 4 Pry the caster wheel journal see Fig 58 item 2 secured with Loctite out of the taper fitting see Fig 58 item 3 5 Remove and replace the caster wheel journal see Fig 52 6 Apply high strength Loctite to the new caster wheel journal INFORMATION Note that only approx 5 7 min is available for the subsequent steps 7 9 7
27. just the wheel locks see Page 35 INFORMATION Use new Allen head screws on the clamp bracket or secure the existing Allen head screws with liquid thread locking compound 6 Tighten the Allen head screws on the clamp bracket to 15 Nm 3 11 2 Replacing the Wheel Lock Clamping 1 Loosen the Allen head screws on the clamp bracket 2 Pull the knee lever wheel lock out of the wheel lock clamping 3 Pull the wheel lock clamping off the frame and replace it see Fig 93 34 Ottobock Voyager evo Service Work 4 Slide the knee lever wheel lock into the wheel lock clamping 5 Close the clamp bracket 6 Adjust the wheel locks see Page 35 INFORMATION Use new Allen head screws on the clamp bracket or secure the existing Allen head screws with liquid thread locking compound 7 Tighten the Allen head screws on the clamp bracket to 15 Nm 3 11 3 Replacing the Brake Block 1 Unscrew the Allen head screw on the brake block see Fig 94 2 Remove replace the brake block 3 Tighten the Allen head screw to 6 Nm 3 11 4 Adjusting the Brakes 3 11 4 1 Adjusting the Wheel Lock CAUTION Insufficient braking of the knee lever wheel lock Accident falling of the user due to incorrect adjustment and improperly inflated tyres Check the air pressure of the rear wheels and the correct setting of the knee lever wheel lock The correct tyre pressure is printed on the tyre For rear wheels the minimum air pressure is 7 bar
28. ks only use tools that are suitable for the conditions at the place of work and for which safety and the protection of health are assured with proper use gt Observe the specifications in the section Required Tools CAUTION Re use of self locking nuts Tipping over falling of the user due to unintended loosening of the screw connections Always replace self locking nuts with new self locking nuts after disassembly NOTICE Tipping or falling of the product Damage to product due to lack of attachment When you work on the product secure it so that it cannot tip over or fall over Usea clamping fixture to secure the product whenever you work on it at a workbench 3 Service Work 3 1 General Information Read the service manual before starting work Familiarise yourself with the functions of the product prior to inspection and use In order to do so you can request this service manual and other documentation from the manufacturer see the overview of national Ottobock branches on the inside of the back cover or download from our homepage www ottobock de or www ottobock com Clean and disinfect the product before commencing service work Observe all product care and product specific inspection instructions in the instructions for use Many screw connections utilise screws and nuts equipped with a thread lock If you loosen screw connections be sure to replace the respective nut or screw with one equipped with a new
29. l www ottobock pl Otto Bock Romania srl Sos de Centura Chitila Mogosoia Nr 3 077405 Chitila Jud Ilfov Romania T 40 21 4363110 F 40 21 4363023 info ottobock ro www ottobock ro OOO Otto Bock Service p o Pultikovo Business Park Greenwood Building 7 69 km MKAD 143441 Moscow Region Krasnogorskiy Rayon Russian Federation T 7 495 564 8360 F 7 495 564 8363 info ottobock ru www ottobock ru Otto Bock Scandinavia AB Koppargatan 3 Box 623 60114 Norrk ping Sweden T 46 11 280600 F 46 11 312005 info ottobock se www ottobock se Otto Bock Slovakia s r o R ntgenova 26 851 01 Bratislava 5 Slovak Republic T 421 2 32 78 20 70 F 421 2 32 78 20 89 info ottobock sk www ottobock sk Otto Bock Sava d o o Industrijska bb 34000 Kragujevac Republika Srbija T 381 34 351 671 F 381 34 351 671 info ottobock rs www ottobock rs Otto Bock Ortopedi ve Rehabilitasyon Teknigi Ltd Sti Ali Dursun Bey Caddesi Lati Lokum Sokak Meric Sitesi B Block No 6 1 34387 Mecidiyek y Istanbul Turkey T 90 212 3565040 F 90 212 3566688 info ottobock com tr www ottobock com tr Africa Otto Bock Alg rie E U R L 32 rue Ahc ne Outaleb Coop rative les Mimosas Mackle Ben Aknoun Alger DZ Alg rie T 213 21 913863 F 213 21 913863 information gottobock fr www ottobock fr Otto Bock Egypt S A E 28 Soliman Abaza St Mohandessein Giza Egypt T 202 330 24 390 F 202 330 24
30. n the tyre wall 9 The anti tipper is mandatory for an inclination of more than 10 Additional Information Voyager Evo Mass of the heaviest component kg Overall length with footrests mm Overall width mm Seat bottom angle Effective seat depth mm Effective seat width mm Front seat height mm Rear seat height mm Backrest angle Backrest height mm Distance footrest to seat mm Angle footrest to seat bottom Push ring diameter mm Turning radius mm Horizontal axle position mm 1 n accordance with ISO 7176 5 Voyager evo Ottobock 37 Appendices 4 2 Maintenance Schedule Maintenance Schedule Type of wheelchair Item Area Inspection check list Inspection checklist depending on equipment age deformation inspected Frame pad ke Angle adjustment Je lLateralheel blocks fe X Cats x Kk Setwhdsey x X S Sexcuhon x Bakwhostey x o Back tubes x x x x x x Angle adjustment Push handles Side panels Height setting Swivel mechanism Removability Side Panel Arm rest padded swing away Accessories Tray Caster wheel Tyres wear Tyre pressure Caster wheel journal angle caster wheel axles Screw connections on the frame x Swivelling of the caster forks X Running behaviour of the x wheels Rear wheel Tyres wear Running behaviour of the x wheels Spokes push rings Quick release axles
31. on see Fig 19 item 3 Loosen the Allen head screws above the footplate not illustrated 3 Rotate the footplate to the desired angle see Fig 19 item 4 Tighten the Allen head screws to 10 Nm Reinstall the protective caps 3 6 Assembly C Seat Seating System 3 6 1 Replacing the Seat Plate 1 Loosen the Allen head screws on both sides see Fig 21 item 1 2 Replace the seat plate 3 Tighten the Allen head screws to 8 Nm 3 6 2 Replacing the Adaptable Seat Upholstery 1 Pull the seat pad off the hook and loop fastener see Fig 26 2 Remove the Allen head screws between the seat upholstery and frame see Fig 22 item 1 3 Remove the seat upholstery 4 If applicable Remove the upholstery bars see Fig 23 item 1 5 Install the new seat upholstery Voyager evo Service Work Ottobock 13 Service Work 6 Tighten the Allen head screws to 5 Nm see Fig 22 item 1 7 If applicable Adapt the seat upholstery to the needs of the user see Page 14 3 6 3 Retrofitting the Adaptable Seat Upholstery Installation Instructions To retrofit the adaptable seat upholstery special clamp blocks have to be installed In order to maintain the stability of the frame geometry the seat plate should only be removed after installing the clamp blocks for the adaptable seat upholstery the stabiliser and the frame tubes After removing the seat plate the adaptable seat upholstery can be installed Replacin
32. on with fixed back plate seat plate 4 Ottobock Voyager evo Introduction Max load capacity 100 kg effective seat width 280 460 mm The lightweight wheelchair is a modular rigid frame wheelchair for active use in open frame design The one piece aluminium or carbon frame combined with a single panel footplate or a tube footrest offers high stability with a low net weight The frame design allows the centre of gravity seat depth lower leg length back angle and back height as well as camber to be adjusted Various frame angles as well as straight and inward or outward offset versions are avail able Seat with seat pac 2 Side pane B Cath gt S Bekosho Sjfomet a Back here fixed back plate Rear wheel with push ring Wheel lock here scissor wheel lock 6 Quickrelease axe release button E Voyager evo Ottobock 5 Safety 2 Safety 2 1 Explanation of Warning Symbols Warning regarding possible serious risks of accident or injury Warning regarding possible risks of accident or injury Warnings regarding possible technical damage 2 2 General Safety Instructions CAUTION Failure to observe installation instructions Pinching crushing due to installation errors Do not reach between force actuated surfaces during installation work CAUTION Use of unsuitable tools Pinching crushing or damaging the product due to use of unsuitable tools When completing the tas
33. or wheel lock should not hit the frame when it is open e For information on using the scissor wheel lock see the instructions for use user reference number 647G964 4 Appendices 4 1 Technical data INFORMATION gt Many of the technical data below are given in mm Please note that product settings unless otherwise spe cified cannot be adjusted in the mm range but only in increments of approx 0 5 cm or 1 cm Note that the values achieved during adjustment may deviate from the values specified below The dimension al tolerance is 10 mm and 2 General Information Voyager Evo Maximum load capacity kg 100 Weight kg approx 8 for seat width 400 mm seat depth 400 mm 4 full rub ber caster wheels 22 hollow rim 36 Ottobock Voyager evo Appendices TT Voyager Evo Transport weights kg Frame 6 9 9 8 for seat width 440 mm 4 full rubber caster wheels 22 rear wheel 1 1 Seat width mm 280 460 Seat depth mm 360 520 Back height mm 200 500 Max total height mm for rear seat height 500 mm back height 500 mm push handle Min tyre pressure bar Max permissible inclination 7 i Max permissible inclination 9 1 The specified weights vary according to the selected options and model 2 With wheelbase extension rear axle position 80 mm 3 n accordance with ISO 7176 5 8 12 4 Varies according to tyre option see the print o
34. otrest can be fine tuned as follows 1 Loosen 2 Allen head screws respectively on each side of the footrest assembly However do not completely unscrew the Allen head screws see Fig 19 item 1 After loosening the Allen head screws pry the clamp washer out of the bore hole in the cross tie using a sult able tool e g screwdriver Do not remove the clamp washer entirely Push the footrest assembly up down slightly around the pivot point see Fig 19 item 2 Ensure that the cross ties are parallel before re tightening the screws INFORMATION During the adjustment process never loosen the screws see Fig 19 Fig 1 and Fig 3 at the same time Tighten the Allen head screws to 10 Nm In doing so ensure that the clamp washer is parallel not tilted in the cross tie for optimum fixation INFORMATION After each adjustment of the lower leg length readjust the footrest angle 12 Ottobock Voyager evo 3 5 5 2 Adjusting the Support Angle The footrest setting should be chosen so that the ankle is in a relaxed comfortable position Fixed Footplate The angle of the footplate cannot be changed not illustrated Angle Adjustable Footrest 1 Loosen the Allen head screws on the clamp bracket see Fig 20 item 1 2 Rotate the footplate to the desired angle see Fig 20 item 2 3 Tighten the Allen head screws to 10 Nm Angle Adjustable Depth Adjustable Footrest 1 Remove the protective caps from the screw connecti
35. ottobock Voyager Evo Service Manual Table of contents Table of contents 1 BITC ge GUC TION rt S SENER 4 1 1 FI 4 1 2 SUP M 4 1 3 Fl CO 7 7 EET 4 2 Saf e t e 6 2 1 Explananon NN 6 2 2 ES EP EN ET 1 og EET ETT TO NE D 6 3 Service WORK NE EE bangen 6 3 1 General IA OM AMON nee ee ne ee ee ae aan 6 3 2 viciis ars glei gt CMEOUIG PE EE ENE PE DOE E LET 6 3 3 seme m 7 3 4 Fa SEE Ea gt EN ne E ERE ee rer eer rer err 7 3 4 1 FN 7 3 4 2 Retrofitting the Accessory Mount Anti Tipper and Tip Assist ulusm 8 3421 Retrofitting the Accessory Mount and AL PE are ne 8 3422 Refrohlling The IP PASSE sraao 0 1 0 50 TLLUTIMDEIMEmM 9 3 4 3 Replacing Other Frame Components nee a ee 9 3 4 4 Adjusting the Ant Tipper and 1P AsSst nee eu 9 cc eben aebin vouidie m c 9 3447 POSTING ine Mp c c P 10 3 5 RENE 10 3 5 1 RePl dng ne IDE FOOT Suu vvs eie isse RARE DAR Pr AR NI inside
36. re that all spoke ends are covered Installing the Tube and Tyre 1 Behind the valve push one side of the tyre over the edge of the rim Slightly inflate the tube until it starts to assume its round shape 3 Unscrew the valve nut from the tube and push the valve through the valve opening in the rim Insert the tube into the tyre Voyager evo Ottobock 33 Service Work 5 Mount the other side of the tyre on the rim starting from the position across the valve Ensure that the tube is not pinched between the tyre and rim during this process Inflating the Tube 1 Ensure that the valve is positioned perpendicularly for proper positioning of the tube and tyre in the region of the valve 2 Firmly screw on the valve nut 3 Inflate the tube so that the tyre can still be pressed in easily with your thumb INFORMATION If the circumferential lines on the two sides of the tyre are both at an even distance from the rim the tyre is centred If not let some air out and realign the tyre 4 Inflate the tube to the maximum pressure specified by the tyre manufacturer see information printed on the casing 5 Firmly screw the valve cap onto the valve 3 11 Assembly H Wheel Lock Brake 3 11 1 Replacing the Scissor Wheel Lock Knee Lever Wheel Lock 1 Evenly loosen the two Allen head screws on the clamp bracket see Fig 91 2 Open the clamp bracket 3 Replace the wheel lock see Fig 92 4 Close the clamp bracket Ol Ad
37. rporate Centre 62 Norwest Boulevarde Baulkham Hills NSW 2158 Australia T 61 2 8818 2800 F 61 2 8814 4500 healthcare ottobock com au www ottobock com au Beijing Otto Bock Orthopaedic Industries Co Ltd B12E Universal Business Park 10 Jiuxianqiao Road Chao Yang District Beijing 100015 P R China T 8610 8598 6880 F 8610 8598 0040 news service ottobock com cn www ottobock com cn Otto Bock Asia Pacific Ltd Suite 3218 32 F Sun Hung Kai Centre 30 Harbour Road Wanchai Hong Kong China T 852 2598 9772 F 852 2598 7886 info ottobock com hk Otto Bock HealthCare India Behind FairLawn Housing Society St Gregorios Lane Sion Trombay Road Chembur Mumbai 400071 India T 91 22 2520 1268 F 91 22 2520 1267 information gindiaottobock com www ottobock in Otto Bock Japan K K Yokogawa Building 8F 4 4 44 Shibaura Minato ku Tokyo 108 0023 Japan T 81 3 3798 2111 F 81 3 3798 2112 ottobock ottobock co jp www ottobock co jp Otto Bock Korea HealthCare Inc 4F Agaworld Building 1857 74 Seocho dong Seocho ku 137 070 Seoul Korea T 82 2 577 3831 F 82 2 577 3828 info ottobockkorea com www ottobockkorea com Otto Bock South East Asia Co Ltd 1741 Phaholyothin Road Kwaeng Chatuchark Khet Chatuchark Bangkok 10900 Thailand T 66 2 930 3030 F 66 2 930 3311 obsea otttobock co th www ottobock co th Other countries Otto Bock HealthCare GmbH Max Nader StraBe 15 37115 Du
38. rt of the flap that can be fastened forwards and fasten tightly to the seat upholstery see Fig 41 item 1 INFORMATION The part of the flap that can be fastened prevents sliding or falling through the gaps between the straps and protects against draughts Fasten the seat pad and the seat cushion 3 8 Assembly E Side Panels 3 8 1 Replacing the Side Panels 1 2 3 Loosen the Allen head screws see Fig 42 item 1 Replace the side panels Firmly tighten the Allen head screws see Fig 42 item 1 Voyager evo Ottobock 19 Service Work 3 8 2 Replacing the Side Panel Supports Rear Side Panel Supports 1 Loosen the Allen head screws at the rear see Fig 42 item 2 NO Secure the spring on the Allen head screw or reinstall if needed see Fig 48 item 1 Replace the side panel supports at the rear Retighten the Allen head screws at the rear A C Front Side Panel Supports 1 Loosen the Allen head screws at the front see Fig 42 item 3 2 Replace the side panel supports at the front 3 Retighten the Allen head screws at the front 3 8 3 Replacing the Clothing Protector Lip 1 Remove the seat pad 2 Remove the rear wheels see Page 24 3 Loosen the Allen head screws see Fig 44 item 1 4 Replace the clothing protector lip 5 Usecare to firmly tighten the Allen head screws see Fig 44 item 1 6 Install the rear wheels see Page 24 7 Install the seat pad 3 8 4 Adjusting
39. s INFORMATION An anti tipper can be installed if necessary Position recommended only for experienced users 3 10 5 2 Adjusting the Rear Wheel Axle The axle assembly is continuously adjustable horizontally on the seat tubes 1 Remove the wheels 2 Pull the side panels out of the guides on the side panel mountings 3 Loosen the connection between the seat plate or seat upholstery and the seat tube clamps With a seat plate Loosen the Allen head screws between the seat plate and seat tube clamps see Fig 72 item 1 With seat upholstery Loosen all Allen head screws between the seat upholstery and seat tube clamps see Fig 73 item 1 Remove the seat upholstery 4 Loosen the Allen head screws respectively between the seat tube clamps and seat tubes see Fig 72 item 2 5 Move the axle assembly to the desired position see Fig 74 28 Ottobock Voyager evo Service Work 6 Ensure that the depth setting is the same For fine tuning measure the distance respectively between the centre of the axle tube and the centre of the lower screw on the back bracket see Fig 75 7 Tighten the Allen head screws between the seat tube clamps and seat tubes to 15 Nm see Fig 72 item 2 8 Reconnect the seat plate or seat upholstery and the seat tube clamps With a seat plate Tighten the Allen head screws between the seat plate and seat tube clamps to 8 Nm see Fig 72 item 1 With seat upholstery At the height of the adjus
40. t plate back plate drive axle and tube footrest also have to be replaced 1 Remove the frame tubes see Page 7 2 Loosen the Allen head screws on the seat plate on both sides see Fig 70 3 Remove the clamp blocks see Fig 71 4 Replace the stabiliser 5 Install the clamp blocks on both sides 6 On both sides tighten the Allen head screws on the seat plate to 8 Nm see Fig 70 7 Mount the frame tubes see Page 7 3 10 4 1 Replacing a Stabiliser Clamp Block INFORMATION When using adaptable seat upholstery note that a special clamp block must be installed see Page The install ation corresponds to the description that follows 1 Remove the frame tubes see Page 7 2 Loosen the Allen head screws on the seat plate on the desired side see Fig 70 3 Remove and replace the clamp block see Fig 71 4 Reattach the clamp block 5 On both sides tighten the Allen head screws on the seat plate to 8 Nm see Fig 70 6 Mount the frame tubes see Page 7 Voyager evo Ottobock 27 Service Work 3 10 5 Adjusting the Rear Wheels CAUTION Lack of fine adjustment of the rear wheels Tipping over falling of the user due to incorrect adjustment B Check the standard adjustments of the wheelchair for stability against tipping and function of the rear wheels Avoid any extreme settings CAUTION Incorrectly adjusted wheelbase Tipping over falling of the user due to unstable settings
41. ted seat tube clamps punch the seat upholstery with a 6 mm hole punch and drill 6 mm holes in the upholstery tubes Tighten the Allen head screws between the seat upholstery and seat tube clamps to 8 Nm see Fig 73 item 1 Slide the side panels back into the side panel mountings Adjust the side panels if necessary see Page 20 INFORMATION Following adjustment the track of the rear wheel the caster journal angle and the knee lever wheel lock must be checked and if necessary readjusted refer to the corresponding section JE c dp 5 4 Qon 2 B 011 12 beoorde veli dd radius AR 3 10 5 3 Adjusting the Track Width additional adjustment The camber modules can slide in the axle for adjusting the track width horizontally see Fig 76 item 1 In case of camber modules with a screwed in fitting the counter nut on the fitting also has to be loosened and the fitting adjusted to the desired length Adjustment on camber module for quick release axles O 12 mm 1 Remove the wheels 2 Loosen the Allen head screw respectively on the seat clamp see Fig 77 3 Loosen the Allen head screw respectively on the axle tube clamp see Fig 78 INFORMATION The adjustment should be made on one side first and then on the other INFORMATION The track width must be adjusted symmetrically on both sides Set the track width so that the slanted rear wheels run freely 4 Insert the rear wheel s quick release axle into the camber module
42. tem of the product offers camber modules for different sloped settings of the rear wheels example see Fig 80 1 Remove the wheels 2 Remove the camber modules see Page 29 INFORMATION Make sure that the same camber module is installed on both sides 3 Exchange and install the camber modules see Page 29 Set the track width so that the slanted rear wheels run freely 30 Ottobock Voyager evo Service Work During installation the whole camber module must be fully enclosed by the axle tube clamp Check the position by measuring it afterwards 4 Lightly clamp the camber module in the axle tube clamp 5 Adjust the track width in the same fashion on the other side Make sure that both camber modules have been adjusted symmetrically 6 Adjust the track see Page 31 Use an adjustment aid e g back square to do so 7 Tighten the Allen head screw respectively on the axle tube clamps to 15 Nm see Fig 78 8 Tighten the Allen head screw respectively on the seat clamps to 7 Nm see Fig 77 3 10 5 6 Adjusting the Track The track must be adjusted after the following adjustments have been made Adjusting the track width see Page 29 Adjusting the rear wheel camber see Page 30 The track setting must be checked and if necessary adjusted after the following adjustments have been made Adjusting the horizontal position of the rear wheel see Page 28 When adjusting the rear wheel track always ch
43. ter see Fig 10 item 2 3 Setthe angle of the pivot arm Bolt down the pivot arm The max distance between the anti tipper rollers and floor is 5 cm see Fig 8 Voyager evo Ottobock 9 Service Work 3 4 4 2 Adjusting the Tip Assist 1 Press the spring on the tip assist not illustrated 2 Insert the tip assist into the accessory mount 3 Allow the spring to lock in 3 5 Assembly B Footrest 3 5 1 Replacing the Tube Footrest INFORMATION When installing the footrest the lower leg length and footrest angle also need to be adjusted see Page 12 Document the insertion depth before replacing the footrest footplate 1 Loosen the Allen head screws see Fig 11 2 Pull out and replace the tube footrest see Fig 12 3 If applicable Replace clamp sleeves Pull out the clamp sleeve see Fig 13 Position the new clamp sleeve The flat side has to face in the direction of the clamping screws 4 Evenly slide the footrest in to the frame up to the recorded insertion depth Use a soft faced hammer if neces sary 5 Tighten the Allen head screws to 7 Nm 10 Ottobock Voyager evo Service Work 3 5 2 Replacing the Angle Adjustable Depth Adjustable Footrest 1 Loosen the Allen head screws on both sides see Fig 14 2 Replace the footrest 3 Adjust the footrest see Page 12 et seq 4 On both sides tighten the Allen head screws to 8 Nm see Fig 14 3 5 3 Replacing the Footplate
44. thread lock If new screws or nuts with thread lock are not available apply a medium strength liquid thread locking compound such as Loctite 241 or Euro Lock A24 20 to the existing screws 3 2 Maintenance Schedule Maintenance schedule as a template for copying see Page 6 Ottobock Voyager evo Service Work 3 3 Required Tools The following tools are required in order to perform the service work e Reversible ratchet handle wrench and sockets size 8 24 e Torque wrench measurement range 5 50 Nm e Wrench size 8 24 contained in the 481C08 ST010 Tool Set e Allen wrench size 2 5 6 size 3 6 contained in the 481C08 ST010 Tool Set e Screwdriver blade width 2 5 3 5 5 mm e Phillips head screwdriver size 2 Hammer approx 300 g soft faced hammer e Pliers cutting pliers combination pliers snap ring pliers e Pin punch e 3 4 5 6 mm e Stanley knife with sickle hooked blade and standard blade e Tyre mounting levers and inner tube repair kit e Workbench and vice with plastic jaws and rubber insert e Measurement equipment yardstick spirit level back square e Liquid thread lock medium and strong 3 4 Assembly A Frame 3 4 1 Replacing the Frame To replace the frame all mounted parts and assemblies have to be removed from the frame in sequence Replacing the frame and seat plate Reason Information for ordering parts Specify serial number ofthe frame tubes Insufficient seat depth R
45. through the gaps between the straps and protects against draughts 6 Secure the seat pad to the seat upholstery by means of the hook and loop fastener with edges aligned see Fig 26 item 1 7 Secure the seat cushion with the hook and loop fastener 3 6 5 Cleaning the Seat Upholstery 1 Remove the seat upholstery see Page 13 2 Clean the seat upholstery with regular mild household detergent 3 Reinstall the seat upholstery 3 6 6 Cleaning Seat Cushions Standard Seat Cushion B Clean the seat cushion according to the attached care label Seat Cushion with Foam Core 1 Open the zipper and remove the foam core see Fig 28 2 Clean the cover and foam core according to the attached care label 3 Reinsert the foam core with proper alignment Close the zipper 3 7 Assembly Group D Back 3 7 1 Replacing the Back 3 7 1 1 Replacing the Back Plate 1 Remove the wheels Voyager evo Ottobock 15 Service Work 2 Oneach side loosen the three Allen head screws see Fig 29 item 1 3 Replace the back plate 4 On each side tighten the three Allen head screws to 8 Nm see Fig 29 item 1 5 Install the wheels ottobock 3 7 1 2 Replacing the Back Plate Brackets 1 Remove the back plate see Page 15 2 Loosen the Allen head screws on both sides see Fig 30 item 1 3 Replace the back plate brackets on both sides 4 On both sides tighten the Allen head screws to max 10 Nm see Fig
46. to aid removal see Fig 79 5 Move the camber module to the desired position outwards with the aid of the quick release axle or inwards with the help of a soft faced hammer Voyager evo Ottobock 29 Service Work Do not pull the camber module out too far During installation the whole camber module must be fully enclosed by the axle tube clamp Check the position by measuring it afterwards To do this measure the distance between the outer side of the camber module and the outer side of the axle tube clamp 6 Lightly clamp the camber module in the axle tube clamp 7 Adjust the track width in the same fashion on the other side Make sure that both camber modules have been adjusted symmetrically 8 Make the track adjustments see Page 31 9 Tighten the Allen head screw respectively on the axle tube clamps to 15 Nm see Fig 78 10 Tighten the Allen head screw respectively on the seat clamps to 7 Nm see Fig 77 3 10 5 4 Adjusting the Rear Wheel Camber The rear wheel camber is adjusted by exchanging of the camber modules This has the following effects Position of rear wheel Effects 0 Wheel camber 3 6 e Wheelchair becomes more manoeuvrable turns faster and tips less easily to the side e Overall width increases e Increased rolling resistance 0 position e Narrow track excellent straight line stability Low rolling resistance 3 10 5 5 Adjusting the 0 3 6 Rear Wheel Camber The modular sys
47. tting a Spoke Protector Spoke protectors can be mounted to rear wheels with hollow rims The spoke protectors are mounted with snap fasteners attachment nipples 1 Remove the rear wheels 2 If present Press out the attachment nipples from the worn spoke protector from the inside e g with the handle of a hammer see Fig 83 3 Remove and replace the spoke protector 4 Position the spoke protector on the rim so that it is centred and you can see a spoke beneath each of the six bore holes 5 From the outside press in the attachment nipples until you hear them lock in place on the spokes INFORMA TION INFORMATION In some cases assembly with screws is required see Fig 84 Please refer to the information given in the spare parts catalogue 3 10 6 3 Tensioning the Spokes Adjusting the Out of Round Tensioning the Spokes 1 Completely remove the tyre see Fig 82 2 Check the spokes tension by shaking moving the spokes 3 If necessary carefully adjust the tension of the spokes with spoke tensioner 4 Completely reinstall the tyre Adjusting the Out of Round Adjusting the out of round by a maximum of 1 mm requires special instruments and technical knowledge The adjustment should be performed in a bicycle specialist workshop 3 10 6 4 Adjusting the Quick Release Axle The quick release axle see Fig 85 should be adjusted so that it engages properly and so that the wheel has no play on the axle 1 Hold the tip
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