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1. Lese tenerse en u J T 800 322 2884 World Wide WeDSite u www riconcorp com Ricon U K Ltd Littlemoss Business Park Littlemoss Road Drovisden Manchester United Kingdom ai adle aa etes 44 161 301 6000 32mSSFn2 1 1 RICON CORPORATION FIVE VEAR LIMITED WARRANTV Ricon Corporation Ricon warrants to original purchaser of this product that Ricon will repair or replace at its option anv part that fails due to defective material or workmanship as follows Repair or replace parts for a period of one vear from date of purchase Labor costs for specified parts replace under this warrantv for a period of one vear from date of purchase A Ricon rate schedule determines the parts covered and labor allowed Repair or replace lift power train parts for a period of five vears from date of purchase A list of parts cov ered can be obtained from vour authorized Ricon dealer or Ricon Product Support If Vou Need to Return a Product Return this Ricon product to vour installing dealer Please give advance notice and allow a reasonable amount of time for repairs If You are Traveling All Ricon authorized dealers honor this warranty Consult telephone directory or call our Product Support department for the name of the nearest Ricon authorized dealer This Warranty does not Cover e Malfunction or damage to product parts caused by a
2. FIGURE 2 15 INTERLOCK METHOD 2 2 19 a2nssFEn R e 90 AMP v JED BY INS INTERLOCK ELECTRICAL IS PROPERLY NOTE BE SURE THAT ALL JNNECTIONS INSULATED AND THA SECURED ARE MAIN CIRCUIT B TERMINAL OF SOLE NOID PUMP SOLENOID APPLICABLE 8 IRCUIT PRC SIZE INTERLOCK CIRCUIT a2DSSFn FIGURE 2 16 INTERLOCK METHOD 3 2 12 FINAL ADJUSTMENTS 1 LIMIT SWITCH ADJUSTMENT For lift limit switch adjustment refer to Figures 2 17 2 18 and following procedure Contact the Ricon Product Support Department for assistance if needed NOTE Toavoid operational dead spots alwavs adjust OUT cutoff switch before UP cutoff switch NOTE When loosening adjustment screws applv enough pressure to screw to move block instead of screw The block might stick if insufficient pressure is applied to screw F UP CUTOFF SWITCH 7 FOLD CUTOFF ACTUATOR OUT CUTOFF SWITCH FIGURE 2 17 LIMIT SWITCH ADJUSTMENT DIAGRAM a Fully DEPLOY platform PARALLEL ARM ig FIGURE 2 18 LIMIT SWITCH ADJUSTMENT CLEARANCE b Adjust UP CUTOFF ADJUSTMENT SCREW and OUT CUTOFF ADJUSTMENT SC
3. FIGURE 2 9 ELECTRICAL INSTALLATION DIAGRAM RINSSFENI 9 5 2 ROUTE AND CONNECT MAIN POWER CABLE CAUTION Check under side of vehicle before drilling to avoid damage to fuel lines vent lines brake lines or wires NOTE For applications where power cable is to pass through sheet metal drill a 3 4 hole and use wire clamp provided For applications where cable is to pass through plywood drill a 1 hole and use black plastic grommet provided Refer to Figure 2 10 Locate and drill a hole through the vehicle floor near or under the pump cover so the power cable may reach the positive pole of the solenoid the side opposite to where the solenoid is connected to the pump motor The hole should be drilled so that it will be hidden by the pump cover IF PLATFORM WIDTH 32 THEN 2 25 IF PLATFORM WIDTH 30 THEN A 1 25 DIA 0 75 FOR SHEET METAL DIA 1 00 FOR OTHER MATERIALS FIGURE 2 10 POWER CABLE ACCESS HOLE NOTE An 8 amp circuit breaker is provided for lift as a circuit protection device Whatever circuit inter b face is supplied b
4. VERTICAL ARM ASSY RH 51200 VS AC 241 VERTICAL ARM ASSY LH S1200 VS AC 242 VERTICAL ARM ASSY S2000 VT AC 141 VERTICAL ARM ASSY S5000 V5 AC 141 VERTICAL ARM ASSY RH S1100 S N s 32000 62043 V1 AG 241 VERTICAL ARM ASSY LH 51100 S N s 62044 present V1 AC 242 TOP ARM ASSY 51200 VS AC 250 ARM ASSY 52000 VT AC 250 TOP ARM ASSY S5000 V5 AC 250 BOTTOM ARM ASSY 51200 VS AC 252 BOTTOM ARM ASSV S2000 VT AC 252 BOTTOM ARM ASSY S5000 V5 AC 252 SADDLE ASSEMBLY VT AC 046 LINK KNUCKLE LEVER ASSY VT AC 070 LINK VERTICAL KNUCKLE ASSY 51200 w LOAD SENSOR VS AC 058 LINK VERTICAL KNUCKLE ASSY 52000 w LOAD SENSOR VT AC 058 LINK VERTICAL KNUCKLE ASSY 55000 w LOAD SENSOR V5 AC 058 LINK VERTICAL KNUCKLE ASSY 81100 w LOAD SENSOR SOLID PLATFORM V1 AC 058 LINK VERTICAL KNUCKLE ASSY 81100 w LOAD SENSOR SPLIT PLATFORM V1 AC 158 LINK VERTICAL KNUCKLE ASSY 61200 w o LOAD SENSOR VS AC 069 LINK VERTICAL KNUCKLE ASSY 52000 w o LOAD SENSOR VT AC 069 gt N N N N N NE N NE N N N LINK VERTICAL KNUCKLE ASSY S5000 w o LOAD SENSOR V5 AC 069 LINK VERTICAL KNUCKLE ASSY S1100 wo LOAD SENSOR SOLID PLATFORM V1 AC 069 LINK VERTICAL KNUCKLE ASSY S1100 wo LOAD SENSOR SOLID PLATFORM V1 AC 071 VT SP 45 VT SP 42 11796 VT PI 41 VT BU 42 19715 V2 AC 025 V2 AC 124 V2 AC 024 V2 PI 094 19576 15918 V2 AC 89 13308 15928 17504 16093 16094 16095 13661 15919 VS AH 06 2562
5. 6 7 1 4 5 8 NOTE Vertical Arms must be parallel for proper operation Adjust bolts as required Best results are obtained when lift is mounted on plywood Shims although best avoided be used if required 9 4 3BINSSFNI R B ELECTRICAL INSTALLATION N CAUTION Do not route a wire while it is connected to the battery e Route wires clear of moving parts brake lines and the exhaust system Secure to the vehicle e When routing an electrical wire through vehicle floor or walls use a grommet to protect wires from chafing e Check underside of vehicle before drilling to avoid damage to fuel lines vent lines brake lines or wires 1 INSTALL MAIN CIRCUIT BREAKER Disconnect battery Mount main circuit breaker inside engine compartment near battery Mount within 12 inches to minimize amount of unprotected cable Avoid installing near heat sources 4 AWG POWER CABL SHORT CABLE NOT TO EXCEED 12 CONNECTED BETWEEN BATTERY OR MAIN POWER SOURCE AND MAIN CIRCUIT BREAKER LONG CABLE CONNECTED BETWEEN MAIN CIRCUIT BREAKER AND POSITIVE TERMINAL OF SOLENOID P LENOID AMP CIRCUIT BUS AMP CIRCUIT BREAKER TT i JUMPER INECTED BETWEEN AND 8 AMP CIRCUIT BREAKERS 3 AWG RED WIR WY A LE TERMINAL AWG WIRE CONNECTED BETWEEN 30 AMP CIRCUIT BREAKER AND POSITIVE TERMINAL OF SOLENOID
6. 953 787 S 2035 45 55 14 30 48 42 37 5 31 1143 1397 356 762 1219 1067 953 787 S 5030 45 57 75 21 5 30 48 48 37 5 31 1143 1467 546 762 1219 1219 953 787 a2DSSFn
7. Assem ble rod end attachment brack ets to left and right tie rod as semblies at right hand ball T STUD KJ NN _7 PLATFORM joint Note correct positioning PANEL of ball joint on inside of rod end attachment bracket c Assemble rod end attachment brackets to corresponding plat form panels using screws and Loc TITE Blue BALL JOIN _ pe TIE ROD ASSEMBLY HAND THR FIGURE 2 20 ROD END INSTALLATION N CAUTION DO NOT LENGTHEN TIE ROD STUD TO POINT WHERE PANEL WILL LIFT OFF ITS TAB SUPPORT AT CENTER OF LIFT FORK d Adjust left tie rod assembly Adjust tie rod stud until nearly all of link free plav is out by lengthen ing the rod 9 16 22NSSF02 R 4 NOTE The left platform panel should be adjusted first so that it is slightly higher than right platform panel This will ensure proper insertion of left panel joining pin through hole in right platform panel Raise platform to point just before panel joining and adjust right tie rod assembiv for proper join ing Lower platform below vehicle floor level There must be no tension or compression on tie rod assemblies when platform is at or below the vehicle floor level Stow and deplov lift several times to be certain both platform panels join correctly Readjust if necessary and then tighten lock nuts against ball joints to secure adjustment PLATFORM PRESSURE SWITCH CHECK AND ADJUSTMENT serial no s 104 0
8. BUS BAR MOTOR SP SOLENOID V2 ES 030 BUS BAR MOTOR DP SOLENOID UV ES 040 KIT HYDRAULIC COMBINATION BLOCK 12V 01149 KIT HYDRAULIC COMBINATION BLOCK 24V 01148 MOTOR ASSY 12V MONARCH PUMP V2 SH 115 MOTOR ASSY 24V MONARCH PUMP V2 SH 116 VALVE COIL ASSY 12V V2 SH 143A VALVE COIL ASSY 24V V2 SH 142A VALVE 2 WAY NC SPOOL V2 SH 145 BALL BEARING STEEL 1 4 DIA V2 SH 144 BLOCK COMBINATION POSI LOC SLO BLOC V2 SH 157 SCREW BUTTON HEAD 5 16 18 X 214 282294 POPPET MOVABLE ORIFICE V2 SH 152 SPRING COMP 310D X 75L 25453 O RING NITRILE 36ID X 07 WIDTH 24012 CARTRIDGE FIXED ORIFICE V2 SH 150 BACKER NITRILE 39ID X 053 WIDTH 24012B O RING NITRILE 644 ID 087 WIDTH 24908 BUSHING 28ID 47OD X 44 V2 SH 153 O RING NITRILE 609ID X 139 WIDTH 24208 O RING NITRILE 426ID 070 WIDTH 24013 VALVE 2 WAY NC POPPET V2 SH 138 STEM ASSY MANUAL RELEASE V2 SH 159 FITTING L 1 4 JIC X 9 16 STRAIGHT THREAD V2 SH 14 RESERVOIR POWER UNIT PLASTIC V2 SH 108 HOSE CLAMP V2 SH 109 28 1 POPPET VALVE ASSY HYDRAULIG 12V V2 SH 105 28 2 POPPET VALVE ASSY HYDRAULIG 24V V2 SH 136 29 O RING NITRILE 301ID X 070 WIDTH 24011 30 BACK UP PUMP MANUAL V2 SH 110 CABLE CLAMP 3 8 25516 32 CIRCUIT BREAKER 8 AMP w DECAL V2 SH 005 33 CIRCUIT BREAKER 30 AMP 26510 34 BRACKET SOLENOID MOUNTING V2 SH 127 35 HANDLE MANUAL BACK UP PUMP V2 SH 111 36 PLUG RESERVOIR BREATHER V2 SH 106 37 PLUG 3 4 CAVITY w O RI
9. interlock svstem method is used the light will be ON when interlock allows electrical power to lift and OFF when interlock has disabled power to lift When there is no interlock svstem installed the light stavs illuminated at all times A light assembiv is installed in the position where door operator circuit breaker would normally be mounted on all lift assemblies without optional door operator The light indicates power is supplied to signal portion of electrical svstem and will aid in diagnosing electrical problems TABLE 3 2 INTERLOCK INDICATOR TROUBLESHOOTING GUIDE SVMPTOM POSSIBLE CAUSE Light is not lit lift does not operate Control svstem circuit breaker is tripped Interlock svstem is not allowing power to lift due to an unsafe condition or a faultv interlock Light is not lit lift operates Light needs to be replaced lii lit lift works in an unsafe con Interlock is not functioning There is a problem with electrical svstem either with power or Light is lit lift does not operate signal side Both will have to be checked but start with power side since it is less complicated END OF TABLE 32mSSFn2 2 LIFT TROUBLESHOOTING TABLE 3 3 LIFT OPERATIONAL TROUBLESHOOTING GUIDE SVMPTOM POSSIBLE CAUSE REMEDV Hvdraulic fluid leaks Loose hydraulic fitting Make sure fitting is PROPERLY tightened Hydraulic component Discontinue use of lift until repairs are made by defective an authorized Ricon deal
10. the maximum range of travel is accomplished by raising vehicle on a service hoist or ramp END OF TABLE Hvdraulic fluid mav be low Hvdraulic fluid mav be low 32mSSFn2 E HVDRAULIC CIRCUIT DIAGRAM HYDRAULIC HYDRAULIC CYLINDER CYLINDER LEFT RIGHT LOW CONTROL VALVE R LOCATED AT HYDRAULIC CYLINDER ECELERATION FIGURE 3 2 S SERIES HVDRAULIC CIRCUIT DIAGRAM a2DSSFn F 1 ELECTRICAL WIRING DIAGRAM a DIAGRAM LEGENDS Wire Color Codes TABLE 3 4 WIRE COLOR CODES lj m em e am o om Y w END OF TABLE Electrical Connector Description Refer to Figure 3 3 The standard electrical connectors used Ricon are Molex 062 Series These connectors have terminal ke md numbers molded onto the rear use these numbers to identify wires Diagram Labels FIGURE 3 3 MOLEX CONNECTORS DC Doo 2 Volts Circuit current rating is also given Pump Down Attempt Jut Attempt Out must be enabled system Deploy Attempt DO followed by OUT stem Store Attempt IN np Up Used by UP and IN command n Direct command open Enable From Door O ff switch Down Used by OUT and enabled
11. 1 2 2 1 2 1 2 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 4 A 1R 32mSSFn2 C This page intentionallv left blank 22NSSFN2 C A 1Q S SERIES STANDEE HANDRAIL EXPORT SERIAL NO s 32000 present FIGURE 4 8 STANDEE HANDRAIL EXPORT 32mSSFn2 C EXPORT 06 01 04 FIGURE 4 8 STANDEE HANDRAIL EXPORT SERIAL NO s 32000 PRESENT DESCRIPTION KIT HANDRAIL ASSV OFFSET RH PART NO VT AC 364 VT AC 363 20653 25550 KIT HANDRAIL ASSY OFFSET LH BUMPER RUBBER BAG OF 10 CAP ROUND BLACK RDNSSEN2 C APPENDIX 1 LIFT SPECIFICATIONS S SERIES EXPORT USE WHEELCHAIR LIFT electro hvdraulic motor Rated load capacitv 800 Ibs 364 kg Pump rating 12 volts DC 65 amp avg cycle 1250 psi Manual backup manual hand pump Pump rating 24 volts DC 32 5 amp avg cycle 1250 psi Manual backup down manual pressure release valve Hvdraulic cvlinders 2ea 1 5 power up gravitv down Lift Weight S 2030 350 Ibs 159 kg S 5030 375 Ibs 170 kg FREE inches mm UE ja Heiaht ila Usable Usable Floor to Traveling Clear MODEL frame depth platform platform ground frame entry width folded width length travel width width S 2030 45 55 21 5 30 48 42 37 5 31 1143 1397 546 762 1219 1067 953 787 S 2034 45 70 21 5 30 63 42 37 5 31 1143 1778 546 762 1600 1067
12. 14728 KIT PENDANT S SERIES 10 FT 14729 KIT PENDANT S SERIES STEEL JACKETED CORD 14730 KIT PENDANT OLD STVLE W ROCKER SWITCH 01008 KIT CLIP PENDANT MALE W RIVETS 28781 KIT INSTL PENDANT MTG CLIP 01118 FACEPLATE ASSY PENDANT SWITCH GD V2 ES 035 SWITCH SP ROCKER ON OFF ON BLK 26455 HARNESS REPLACEMENT 7FT CORD FOR 01008 ONLY OLD STYLE PENDANT V2 ES 024 32mSSFn2 4 412 PLATFORM SPLIT z lt LU 0 S SERIES E E NE N N X 2 N V FIGURE 4 6 S SERIES SPLIT PLATFORM 4 14 a2nssFn FIGURE 4 6 S SERIES SPLIT PLATFORM EXPORT WHEELCHAIR LIFT SERIAL NO s 32000 PRESENT REF DESCRIPTION QTV PART NO 1 1 PLATFORM ASSY SPLIT 30 X 42 V2 PF 380 1 2 PLATFORM ASSY SPLIT 30 X 48 V2 PF 381 1 3 PLATFORM ASSY SPLIT 26 X 38 51100 V1 PF 380 1 4 PLATFORM ASSY SPLIT 30 X 38 S1100 V1 PF 381 2 1 ROLLSTOP ASSY LH SPLIT PLATFORM 30 V2 PF 122 2 2 ROLLSTOP ASSY LH SPLIT PLATFORM 51132 26 V1 PF 122 3 1 ROLLSTOP ASSY RH SPLIT PLATFORM 30 V2 PF 123 3 2 ROLLSTOP ASSY RH SPLIT PLATFORM 1132 26 V1 PF 123 4 1 KIT REPLACEMENT ROLLSTOP ACTUATOR LH W HDWR 22903 4 2 ROLLSTOP ACTUATOR ASSY LH 51132 V1 PF 003 5 1 KIT REPLACEMENT ROLLSTOP ACTUATOR RH W HDWR 22902 5 2 ROLLSTOP ACTUATOR ASSY RH 51132 V1 PF 002 SPACER ROLLSTOP UV PF 839 BLOCK PLATFORM LEVEL ADJU
13. LEVEL WARNING SCREW SHC 1 4 20X2 FITTING SRT 1 4J STEEL KIT RETROFIT 2nd SOLENOID 12V KIT RETROFIT 2nd SOLENOID 24V HARNESS EXT RH PUMP LIGHT LIFT ARMED INDICATOR 12V S N s 61878 present LIGHT LIFT ARMED INDICATOR 24 S N s 61878 present BRACKET TENSION LINK MONARCH PUMP JUMPER SWITCH PRESSURE RH PUMP JUMPER SWITCH PRESSURE LH PUMP DECAL OIL LEVEL WARNING SCREW SHC 1 4 20X2 Item not shown 32mSSFn2 95 ay Sl eres OO jan gt V2 SH 149 15860 15861 32 10 154 28490 V2 SH 012 19068 19843 V2 ES 155 UL ES 034 V2 ES 016 V2 SH 149 15860 15861 32 10 154 28490 This page intentionallv left blank RINSSFENI DWG SSBQ0002 IWER UNIT O U nn 0 54999 JUL 5 U 32 NO s gt mx e gt a NARC 10 RIA gt c 2 MONARCH HYDRAULIC POWER UNIT 2 FIGURE 4 a32DSSFn FIGURE 4 2 MONARCH HVDRAULIC POWER UNIT 2 S SERIES ALL MODELS WHEELCHAIR LIFT SERIAL NO s 32000 9 REF DESCRIPTION SCREW 10 24 1 2 PAN HEAD SELF THREAD 28111T SOLENOID SPST 12V 26444 SOLENOID SPST 24V 26449 HARNESS PUMP w DOOR INTERLOCK S N s 32000 95999 V2 ES 100 NUT HEX 10 24 BAG 10 14489 SOLENOID DPST 12V 26447 SOLENOID DPST 24V 26450
14. Made changes to items 4 5 19 20 23 27 29 30 33 1 amp 2 34 Made changes to items 4 1 5 1 8 10 15 16 19 21 23 24 26 28 30 32 33 1 34 35 43 47 49 Made changes to items 1 1 1 2 1 3 2 1 2 3 9 16 20 1 8 2 21 22 1 2 3 4 24 25 28 2 85 86 1 amp 2 87 1 87 3 89 1 89 2 90 100 104 106 Made changes to item 3 Made changes to items 29 32 34 36 52 1 56 58 59 62 80 82 2 83 sape END OF LIST 32DSSF02 TABLE OF CONTENTS Chapter Page 1 1 RICON 5 YEAR LIMITED WARRANTY B ik B ka as 1 2 e a 1 3 GENERAL SAFETY PBEGAUT ICINB ui 1 3 C MAJOR LIFT COMPONENTS u 7 ami 1 4 EEE RR ERE b 2 1 A MEGHANICALINSTALLA 2 1 1 LIFTLOGATION at fa berti teca aa 2 1 2 LIFT INSTALLATION GUIDELINES 4 2 1 3 LIFT INSTALLATION INTO VANS pp 2 2 4 LIFT INSTALLATION INTO BUSES a aa a aa a aaan 2 4 2 5 1 INSTALL MAIN CIRCUIT BREAKER 2 5 2 ROUTE CONNECT MAIN POWER CABLEE I I n n nnns nnne nnns 2 6 3 GROUNDING INSTRUCTIONS nnanet eana aE sd 2 8 4 INSTALLATION OF UNSUPPORTED INTERLOCK DEVICES 2 9 GC FINAL ADS TERT iiec eise ta ri na 2 14 1
15. adjust height of both bracket as semblies so that top bracket is level with ve hicle floor Tighten bracket assembiv bolts Be certain that lift is fullv closed with hand rails folded tight against vertical arms If necessary use manual pump N WARNING LIFT WEIGHT IS APPROXIMATELY 350 375 LBS TAKE EXTREME CARE WHEN POSITIONING BRACKETS MAY DO NOT POSITION ALONE THIS PROCEDURE SHOULD NOT BE ATTEMPTED BY ONE PERSON FIGURE 2 4 BRACKET ASSEMBLY d Refer to Figure 2 4 With doors fully open position lift in vehicle doorway so that back is supported by vehicle floor and front is supported by both bracket assemblies 2 9 3BINSSFNI R e Adjust Base Assembiv NOTE 1 2 If Ricon Power Door Operators are used install them first They have some influence on location of lift Be certain baseplate assembly is parallel with vehicle floor The baseplate assembly may be slightiv offset in door opening to provide proper clearance for passenger seats Before drilling be certain that lift s position does not interfere with closing of vehicle door s as well as clear all passenger seats f Mark Drill Holes NOTE 1 NOTE NOTE Fasten Bracket Assemblies Lift Before drilling holes be sure that no underlying wires or tubes are in the Refer to Figure 2 5 Mark drill four 25 64 baseplate assembiv mounting holes 1 2 3 and 4 through vehicle floor Dodge an
16. and DOWN Must be valve for UP followed by DC must be enabled R2DSSFN C d Electrical Svmbols Figure 3 4 defines symbols used in the electrical wiring diagrams El SPST SPS CONTACTOR SPDT LIMIT SWITCH DIODE GROUND CH WIRE CROSSINGS CONTACTS U COMMON e MALLY OSED NOT I CONNECTED CONNECTED 0 MALLY FIGURE 3 4 DIAGRAM SYMBOLS 2 LIMIT SWITCH DIAGRAM Refer to Figure 3 5 The actuation diagram shows the state of all limit switches as the platform travels from stowed to vehicle floor level and then to ground level The solid line segments represent current flow through the normally CLOSED switch contacts and the open line segments represent current flow through the normally OPEN switch contacts The heavy dashed lines show switch states when plat form is beyond normal travel boundaries This is useful in showing the operation of switches that change states at stowed or ground level positions For proper operation of lift the switch actuations must overlap as shown F L Le x IL e E FD TID 2 AR 0 D T D B Y DWN OUT ENABLE p FEE UP IN ENABLE nu mr IN DC ENABLE IIL i r A 50 lb limit sw TT EE L 50 Ib limit switch is tripped when weight on platform exceeds 50 Ibs during in operation FIGURE 3 5 LIMIT SWITCH ACTUATION a2DSSFn 3 WIR
17. is on center of platform a NOTE Refer to Figure 2 23 Place your left hand around knuckle vertical link assembly as shown link is located on left side of lift Loosen two hex bolts shown Exert a light downward pressure through vour left hand fingers onto load sensor bar and retighten hex bolts Refer to Figure 2 21 To verifv proper load sensor switch operation deplov and lower platform to ground Place a 50 Ib load in center of platform and then raise platform to floor level Press and hold STOW switch If pump motor does not stall or clicks off on exces sivelv loosen two hex bolts push down further on load sensor bar and re tighten bolts Repeat above two steps as necessarv until pump motor stalls i e load sensor switch is activated preventing lift platform from folding past vehicle floor level FIGURE 2 23 LOAD SENSOR D VERIFV INSTALLATION ADJUSTMENT Be certain there is no interference with operation of the lift bv interior or exterior components The lift is designed to carrv weight of a wheelchair and its passenger The vehicle structure must be adequate to support all loads produced during lift operation as well as forces incurred by motion of vehicle during driving N CAUTION DO OPERATE LIFT ELECTRICALLY OR MANUALLV DURING LOAD TEST THE LOAD TEST IS DESIGNED TO TEST INSTALLATION MOUNTING OF LIFT NOT IT S LIFTING CAPACITY REMOVE TEST WEIGHT IMMEDIATELY AFTER
18. 00 to present Correct adjustment of this pressure switch is required to prevent platform from folding into vehicle when there is a load of 50 Ibs or more on the platform a Refer to Figure 2 21 Deplov and lower platform to ground Place a 50 Ib load in center of plat form and then raise platform to floor level Press and hold STOW switch FIGURE 2 21 PRESSURE SWITCH TEST AT FLOOR LEVEL Pressure switch is correctiv set if pump motor shuts off preventing further movement of platform There should not be excessive on off clicking of pump motor that would indicate switch is set marginally Proceed to next step if pump motor does not shut off Refer to Figure 2 22 Remove the 1 4 20 x 1 00 locking set screw with hex recess from end of pressure switch to gain access to adjustment screw Save screw for reinstallation FIGURE 2 22 HVDRAULIC PUMP WITH PRESSURE SWITCH a2nssrEn 2 17 Insert 1 8 hex wrench into pressure switch and engage adjustment screw inside Turn screw 1 8 turn clockwise and then repeat 50 Ib load check described above Repeat adjustment as necessary to achieve correct setting Reinstall set screw and tighten against adjustment screw 5 PLATFORM LOAD SENSOR SWITCH ADJUSTMENT serial no s 0 103 999 This procedure provides for setting platform load sensor switch to prevent lift from folding past vehicle floor level when a load of 50 Ibs
19. 26449 4 HARNESS PUMP w DOOR INTERLOCK S N s 32000 95999 1 V2 ES 100 HARNESS PUMP w DOOR INTERLOCK SN 96000 present 1 10069 5 HARNESS PUMP w o DOOR INTERLOCK S N s 32000 95999 1 V2 ES 150 HARNESS PUMP w o DOOR INTERLOCK SN 96000 present 1 10335 6 NUT NVLON INSERT 10 24 BAG 10 3 13382 7 SOLENOID DPST 12V 1 20670 SOLENOID DPST 24V 1 26450 8 BUS BAR MOTOR SP SOLENOID S N s 52456 95999 1 V2 ES 034 BUS BAR SN 96000 present 1 10807 9 BUS BAR MOTOR DP SOLENOID S N s 32000 95999 1 UV ES 040 10 BUS SN 96000 present 1 13087 11 1 MOTOR ASSY 12V 3 MONARCH PUMP 1 V2 SH 115 11 2 MOTOR ASSY 24V 3 MONARCH PUMP i V2 ES 116 11 3 MOTOR ASSY 12V ISKRA SN 96000 present 1 14332 MOTOR ASSY w BRACKET 12V ISKRA 1 14345 11 4 MOTOR ASSY 24V ISKRA SN 96000 present 1 14333 MOTOR ASSY w BRACKET 24V ISKRA 1 14346 12 FITTING ASSY ELBOW 4 STD THD X 4 JIC wHDWR 1 18235 13 DECELERATION VALVE ASSY 1 V2 SH 279 14 PLUG 3 4 16 CAVITY w O RING 2 V2 SH 001 15 SWITCH HYDRAULIC PRESSURE 1 15207 16 PLUG w O RING 1 V2 SH 182 17 LIGHT ASSY INDICATOR 12V 1 19067 18 1 SPOOL VALVE ASSY 12V ADA APPLICATIONS 1 01176 18 2 SPOOL VALVE ASSY 24V ADA APPLICATIONS 1 01177 19 RESERVOIR RICON POWER UNIT PLASTIC 1 V2 SH 108 20 PLUG BREATHER RESERVOIR 1 V2 SH 106 21 HOSE CLAMP 1 V2 SH 109 22 1 HYDRAULIC POPPET VALVE ASSY down valve 12V 1 V2 SH 105 22 2 HYDRAULIC POPPET VALVE ASSY down valve 24V 1 V2 S
20. 3 V2 AC 011 V2 AC 112 25374 SPRING KNUCKLE ACTUATOR S N s 31999 AND BELOW SPRING KUNCKLE ACTUATOR S N s 32000 present RETAINING RING 75 EXT BAG OF 10 PIN SNAP RING 0 75 OD X 2 15L SPACER KNUCKLE LINK SCREW BUTTON HEAD 1 4 20 X 1 SST BAG OF 10 RETAINER CAM ROLLER ROLLER BRIDGEPLATE 52000 amp 55000 ROLLER BRIDGEPLATE 51000 51200 ROLLER FLANGED BUSHING 75ID BAG OF 10 RIVET BLIND 3 16 X 1 2 ALUM BAG OF 10 CAP UPPER PARALLEL ARM SCREW HEX HEAD 1 4 20 x 3 4 GR5 BAG OF 10 SCREW FLAT HEAD 1 4 20 x 1 2 BAG OF 10 WASHER FLAT HEAD 630D x 28ID x 065 BAG OF 10 CABLE ASSV REPLACEMENT BRIDGEPLATE S1200 49 50 CABLE ASSV REPLACEMENT BRIDGEPLATE S2000 52 50 CABLE ASSV REPLACEMENT BRIDGEPLATE 55000 55 50 CABLE ASSV REPLACEMENT BRIDGEPLATE 51100 45 00 NUT HEX 1 4 20 NVLON INSERT BAG OF 10 BEARING GROOVED WASHER FENDER 1 00OD x 28ID x 065 BAG OF 10 STAND OFF 38 LG 1 4 ID X 1 2 OD BLOCK PULLEV MOUNT IRS BEARING GROOVED 1 OD 25 ID 51100 S N s 62044 present N N D D N N N N N N Q N N SAN NN 7 is used on serial no s 103 999 and below SA Item quantity is one each for s n s 103 999 and below and quantity is two each for s n s 104 000 and above 32mSSFn2 4 17 REF DESCRIPTION QTY PART NO 29 SCREW BUTTON HEAD 1 4 20 x 2 1 4 SST BLK OXIDE BAG
21. 5000 present S SERIES PUMP 24V wCOMMON BRACKET s n s 31000 31999 amp 35000 present S SERIES PUMP 12V wCOMMON BRACKET s n s 32000 34999 S SERIES PUMP 24V wCOMMON BRACKET s n s 32000 34999 S SERIES PUMP 12V COM BRKT w o INTLK RH DCL S SERIES PUMP 24V COM BRKT w o INTLK RH DCL PLATE PUMP COVER MOUNT PLATE PUMP MOUNTING SCREW FLAT HEAD 5 16 18 X 3 4 BAG OF 10 STUD THREADED 5 16 18 X 1 75 BAG OF 10 CABLE TIE 5 5 BLACK BAG OF 10 TUBE POLVURETHANE 6MM x 4MM BLACK ADAPTOR STRAIGHT 1 4 NPT MALE S N s 32000 63999 ADAPTOR 6 SAE MALE X 4 JIC MALE S N s 64000 present FITTING L MALE 10 32 X 1 4 BARB KIT CVLINDER REPAIR W PISTON ASSV GLAND NUT AND SEAL KIT FLOW CONTROL PRESSURE COMPENSATED FIXED RATE KIT OF 2 SCREW HEX HEAD 1 4 20 X 1 BAG OF 10 HOSE ASSY 61 X 1 4 JIC X 1 4 JIC HOSE ASSY 26 X 1 4 JIC X 1 4 JIC FITTING RUN TEE 1 4 JIC M M F FITTING L 1 4 JIC M F SWIVEL OIL HYDRAULIG TEXACO 15 MEETS MIL H 5606G CYLINDER ASSY S 1200 CYLINDER ASSY S 2000 CVLINDER ASSY S 5000 DECAL MANUAL OPERATION w CB GROMMET CATERPILLAR 3 16 SPACER CABLE AND HOSE BUSHING 3 4 ID X 3 8W GLAND NUT AND SEAL RDNSSEN2 C QTV PART NO CNW aan ap a V2 SH 111 19557 V2 CV 121 V2 CV 220 V2 CV 021 14495 13350 V2 CV 015 PM212002007 PM212090110 PM212090100 PM224110100 PM212090100 PM224110100 PM212090308 PM224100108 V2 AC
22. 71 V2 AC 70 14499 14500 25697 22 02 230 V2 SH 84 26591 V2 SH 16 V2 SH 56 30968 14491 V2 SH 009 V2 SH 008 V2 SH 012 VS SH 06 20 16 051 VS SH 105 VT SH 105 V5 SH 105 26214 26647 25557 25381 13009 0104 LINN HO 30018 RICON Ly WALI 404 Wiad yl WALI 404 6 ZL WALI 404 ol WALI 404 119130 6 WALI 404 11130 ESA IN SERIES ELECTRICAL SYSTEM 5 4 FIGURE 4 RINSSENI C A 1n FIGURE 4 4 S SERIES ELECTRICAL SVSTEM ALL MODELS SERIAL NO s 32000 PRESENT REF DESCRIPTION PART 1 1 LIFT CONTROL w SET SCREW S N s 32000 62559 V2 ES 99 1 2 LIFT CONTROL S N s 62560 present V2 AC 107 2 SWITCH LIMIT FOLD POWER CUTOFF V2 ES 111 BLOCK FOLD CUTOFF SWITCH OFFSET 1 4 THICK V2 ES 78 BLOCK FOLD CUTOFF SWITCH OFFSET 3 8 THICK V2 ES 79 SPRING RETAINING UPPER LOWER SWITCH BLOCK V2 ES 95 SCREW ROUND HEAD 10 24 X 2 ADJUSTING BAG OF 10 14497 SPRING COMPRESSION 30 OD X 2 06L V2 ES 93 ROLL PIN 94 X 1 TIMING PIN BAG OF 10 14498 9 ROLL PIN 94 X 50 SWITCH BLOCK MOUNT BAG OF 0 14496 10 SWITCH BLOCK ASSY UPPER 8 LOWER V2 ES 82 11 1 ADJUSTING COLLAR ASSY FOLD POWER CUTOFF S N s 32000 62559 V2 BU 89 11 2 ACTUATOR FOLD CUTOFF S N s 62560 present V2 AC 089 12 SWITCH LIMIT FLOOR LEVEL POWER CUTOFF UP amp DOWN
23. 9 7588 ral megkeres tilre ta babe preg ans rhy ig pose cad LOCK WHEELCHARR BRAKES STADE Se ioe 2 tn Dt Ret Ba el ue sita re lm tl es tech ros ad eli Exit Vehicle Fat Dpt tt st 2 rer aso ig er pose IR BRAKES 2 es BW te ber tom 1 Re iti bas ar ie Stow Uff Sr wh s lar di RE EN 2 bra doors Standees Stes doll or stad b center fitter rig delen ol gel Im o G me ard ry gap art ZN MANUAL OPERATION as on pamp aer rar Ara INSTI DEC PART OF NUMBER ONLY RIC PLACEABLE MAX LOAD 800 Lbs NO STEP DECAL PN 26244 OPERATING RUCTIONS FIGURE 2 24 S SERIES DECAL LOCATIONS AND PART NUMBERS a2DSSFn 2 0 This page intentionallv left blank a22NSSFN2 R S SERIES EXPORT MAINTENANCE AND REPAIR egular maintenance of the RICON S Series Export Use Wheelchair and Standee Lift with Folding Platform will help optimize its performance and reduce the need for repairs This chapter contains lubrication and cleaning instructions a maintenance schedule a troubleshooting section and electrical and hvdraulic diagrams CAUTION THIS RICON PRODUCT IS HIGHLV SPECIALIZED MAINTENANCE AND REPAIRS MUST BE PERFORMED BV A RICON AUTHORIZED SERVICE AGENT USING RICON REPLACE MENT PARTS MODIFVING OR FAILING
24. AUTHORIZED DEALER ANNUAL SAFETY CHECK or 3500 cycles of operation Hvdraulic Cvlinder 1 Check Hvdraulic Cvlinder for evidence of leaks Hoses and Fittings 2 Inspect hvdraulic hoses for damage 3 Be sure that all fittings are tightly secured END OF TABLE aonsSFn D TROUBLESHOOTING The troubleshooting guides are designed to provide logical starting points to locate general problems that could occur with lift However not all possible problems or combinations of problems are listed For trou bleshooting lift refer to Tables 3 2 and 3 3 The guides do not incorporate routine safetv precautions or preliminarv procedures and assume that vehicle batterv is charged and batterv terminals connectors are clean and tight N WARNING THE TROUBLESHOOTING GUIDES DO NOT INCORPORATE ROUTINE SAFETV PRECAUTIONS OR PRELIMINARV PROCEDURES DURING THE RICON WAR RANTV PERIOD A RICON AUTHORIZED DEALER MUST PERFORM TROUBLE SHOOTING AFTER THE WARRANTY PERIOD IT IS RECOMMENDED THAT TROU BLESHOOTING BE CONTINUED BV A RICON AUTHORIZED SERVICE TECHNICIAN 1 INTERLOCK INDICATOR DIAGNOSTICS The purpose of a vehicle interlock svstem is to prevent operation of lift if an unsafe condition is present When vehicle interlock systems are interfaced with lift circuitry the interlock indicator shows whether or not interlock is operating The light is interfaced with electrical svstem so that no matter which
25. E All connectors provided on interlock circuit must be a fully insulated type 4 Cut piggyback connector from light assembly and female spade connector from signal power wire Strip both wires about 1 2 being careful not to nick conductor Crimp both wires in a single 1 4 fully insulated female spade connector designed for use on 14 16 AWG wire 5 Connect male spade connector of interlock circuit to female spade connector added to har ness in above step 6 Dress wires in such a way as to not allow rubbing or chafing of insulation and so there is no strain at any terminals or body of light b Interlock Method 2 Signal interrupt feed from vehicle Refer to Figure 2 15 This method interrupts power between lift s 8 amp breaker and vehicle s battery It requires circuit protection to be provided by installer 1 Disconnect battery 2 The cable leading to applicable circuit protection from battery must be at least 16 AWG or larger and must not exceed 12 in length 3 Connect INPUT side of interlock circuit to OUTPUT side of circuit protector using 16 AWG or larger wire RDNSSEN2 C 2 9 10 5 6 If an optional 30 amp circuit breaker has been installed next to 8 amp breaker completely remove 18 AWG wire connecting INPUT sides of 30 amp and 8 amp circuit breakers To do this the spade connector must be removed from 8 amp INPUT and 18 AWG wire must be cut as close as possible to 30 amp INPUT connector since it is crimped
26. H 136 23 SEAL KIT MANUAL BACK UP PUMP 1 V2 SH 220 24 BACK UP PUMP MANUAL 1 V2 SH 210 25 FITTING ASSY SNL 1 4J X 1 4J STEEL l VS SH 06 26 1 CABLE CLAMP 3 8 NYLON BAG OF 10 1 18660 26 2 CABLE CLAMP 3 16 NYLON BAG OF 0 1 19798 26 3 CABLE CLAMP 5 16 NYLON OF 10 1 19772 26 4 CABLE CLAMP 1 NYLON BAG OF 10 1 19774 27 CIRCUIT BREAKER 8 AMP wHDWR amp DECAL 1 V2 SH 005 28 CIRCUIT BREAKER 30 AMP wHDWR 1 26510 29 1 BRACKET SOLENOID MOUNTING S N s 32000 95999 1 V2 SH 127 29 2 BRACKET SOLENOID ISKRA S N 96000 1 10507 30 HANDLE MANUAL BACK UP PUMP 1 V2 SH 111 31 JUMPER DPDT SOLENOID BLK 10GA 5 0 1 ELJ00121 32 JUMPER DPDT SOLENOID w ISOLATED GROUND BLK 10GA 5 5 1 ELJ00122 33 JUMPER DPDT SOLENOID RED 10GA 5 5 1 ELJO2055 34 JUMPER DPDT SOLENOID ORG 18GA 5 0 1 ELJO3061 35 DIODE BLOCK ASSEMBLY 1 08232 36 PIN amp RETAINING RING 2 V2 SH 017 37 1 KIT PUMP MOTOR BRUSH SET located inside motor S N s 32000 95999 1 V2 SH 115B 37 2 KIT PUMP MOTOR BRUSH SET located inside motor S N 96000 present 1 14334 38 DECAL 8 AMP CIRCUIT BREAKER 1 26290 39 ADAPTER 625 D HOLE TO 484 ROUND 1 V2 ES 059 40 WASHER FLAT 7 16 S N s 61878 present BAG OF 10 1 19716 32mSSFn2 C REF 41 42 1 42 2 43 44 45 46 47 48 49 1 49 2 41 42 1 42 2 43 44 kk DESCRIPTION BRACKET TENSION LINK MONARCH PUMP JUMPER SWITCH PRESSURE RH PUMP JUMPER SWITCH PRESSURE LH PUMP DECAL OIL
27. ING DIAGRAMS 24V MODEL OPTIONAL PRESSURE SV enable FIGURE 3 6 WIRING DIAGRAM W DOOR OPERATOR 22 lt lt 2 DOOR CONNECTOR 50 718 018 SIDE HOP CONTACTOR 0 CONTACTOR 5 IYNOILa0 3ATVA IVNOILHO RESTRAINT BELT INTERLI FIGURE 3 7 WIRING DIAGRAM W O DOOR OPERATOR 2 4n a2DSSFn IV S SERIES EXPORT PARTS DIAGRAMS AND LISTS his chapter contains parts diagrams and parts lists for the RICON S Series Export Use Wheelchair and Standee Lift with Folding Platform The exploded view of each major lift assembly shows individual compo nents referenced bv numbers On each associated parts list is the reference number a part description the quantitv used and the Ricon part number For part numbers of lift decals refer to the Decal Locations and Part Numbers figure in Chapter II of this manual PRODUCT NUMBER S2030 E10000000
28. INNOVATION IN MOBILITY S Series Export Use Wheelchair and Standee Lift with Folding Platform fs Service Manual 06 04 04 32DSSE02 C 94 2004 RICON CORPORATION U S Patent Nos 4 534 450 5 308 215 5 445 488 5 605 431 5 944 473 All Rights Reserved Australia Patent Nos 687066 Canadian Patent Nos 1 245 603 Printed in the Other U S and foreign patents pending United States of America This Ricon service manual is for use by qualified service technicians and is not intended for use bv non professionals do it vourselfers The manual provides es sential instructions and reference information which sup ports qualified technicians in the correct installation and maintenance of Ricon products Qualified service technicians have the training and knowl edge to perform maintenance work and safelv For the location of a Ricon authorized service technician in vour area call Ricon Product Support at 1 800 322 2884 Customer Name Installing Dealer C gt Date Installed G Serial Number U G G U oo 32DSSF02 REVISION RECORD DESCRIPTION OF CHANGE ECR ECO 32055 02 Updated fig 2 13 to show 274 solenoid configuration C Updated Pump configuration to include 2 solenoid jr Added item 8 8 PM224100108 Made changes to items 2 4 3 6 17 21 32 4491 5269 Made changes to items 4 4 1 5 1 2 3 4 7 Added items 7 12
29. LIMIT SWITCH ADJUSTMENT 2 14 2 ROLLSTOP PLATFORM TILT ADJUSTMENT L n Sana 2 16 3 TIE ROD ASSEMBLY INSTALLATION AND ADJUSTMENT pp 2 16 4 PLATFORM PRESSURE SWITCH CHECK AND ADJUSTMENT 20 2 17 5 PLATFORM LOAD SENSOR SWITCH ADJUSTMENT pp 2 18 D JINSTALLA TRO ciiin avrei d REPORT ROG pa n eee Gent 2 18 E CUSTOMER ORIENTATIONS San pep o Er Ue uqusqa 2 18 MAINTENANCE AND 2 2 2 222 202222 44 4 3 1 e orcum c eens 3 1 meo rM PR TT PE Ree 3 2 MAINTENANCE HELU Eque 3 2 D TROUBLESHOOTING assists Nan aia Wa 3 4 1 INTERLOCK INDICATOR DIAGNOSTICS sse enne eene nnne nns nins nennen nn 3 4 2 LIFT TROUBLESHOOTING sata nn MU a eds add er n de 3 5 eee erri e 3 6 BET MIRI DE ia RE 3 7 1 3 7 2 LIMIT SWITCH STATES Gut inei pe cetera en E Rede et 3 8 3 9 IV PARTS DIAGRAMS AND LISTS uuuuuu u uuu 4 1 APPENDIX LIFT SPECIFICATIONS went ARE DAS SU AGE 4 22 32099 02 iv This page intentionally left blank 32DSSF02 I S SERIES EXPORT INTRODUCTION T he RICON S Series Export Use Wheelchair and Standee Lift with Folding Platform provides
30. NG V2 SH 132 38 PIN amp RETAINING RING V2 SH 017 39 BRACKET TENSION LINK V2 SH 149 40 KIT PUMP MOTOR BRUSH SET located inside motor V2 SH 115B 41 DIODE BLOCK ASSEMBLV 08232 42 DECAL 8 AMP CIRCUIT BREAKER 26290 43 BUS BAR MOTOR DP SOLENOID UV ES 040 ET 32mSSFn2 C WAS 081 LAN GNVID 31vu a31vsNadWoo 3unsSaud TOYLNOO MOTH HAQNITAO 8uv8 v L 26 01 ONILLI4 T 26 HO JON3H343H 81 JON3H3434 21 401 JIONIYIHIY 91 S SERIES HVDRAULIC SVSTEM FIGURE 4 3 RINSSENI IN4S44d 00066 SON TVIH3S IN31SAS OITNVHGAH SaldaS S REF 22 23 24 25 1 25 2 25 3 28 29 30 31 32 FIGURE 4 3 S SERIES HVDRAULIC SVSTEM ALL MODELS WHEELCHAIR LIFT SERIAL NO s 32000 PRESENT DESCRIPTION HANDLE MANUAL BACKUP PUMP KIT TOOL CLIP W HDWR COVER PUMP RH SN s 31000 31999 35000 present COVER PUMP S N s 31000 31999 amp 35000 present COVER PUMP LH S N s 6000 31000 SCREW HEX HEAD 5 16 18 X 625 BAG OF 10 WASHER FLAT 5 16 SAE BAG OF 10 HEX ROD PUMP STANDOFF S SERIES PUMP 12V UV RES 2KPSI S SERIES PUMP 12 w INTLK ANTIDRIFT S SERIES PUMP 12V wCOMMON BRACKET s n s 31000 31999 8 3
31. OF 10 19720 BUSHING 5 8 OD X 3 16L VS AH 13 31 T NUT FLAT HEAD 10 24 X 25 OD X 44L V2 AC 015 32 SCREW FLAT HEAD 10 24 x BAG OF 10 13303 33 CAM ASSY BRIDGEPLATE ACTUATOR V2 AC 190 34 KIT SPACER RUBBER BRIDGEPLATE CAM 01224 35 PIN SNAP RING 38OD X 3 09 L VS PI 09 36 RETAINING RING 38ID BAG OF 10 11795 45 BUSHING STEEL 251D X 320D X 19L V2 BU 003 51 PIN LINK ARM 16679 52 KIT RETROFIT PIN LINK ARM ASSY 16679 53 WASHER FENDER 5 16 SST BAG OF 10 15921 54 SCREW BUTTON HEAD 5 16 18 X 1 2 SST BAG OF 10 14494 56 SETSCREW 3 8 16 x 3 8 CUP PT BAG OF 10 11797 57 1 KIT PINCH POINT SHIELD 51200 52000 25722 57 2 KIT PINCH POINT SHIELD S5000 25723 57 3 KIT PINCH POINT SHIELD 51100 25721 58 SPRING NUT 10 24 U TYPE BAG OF 10 11799 59 SCREW PAN HEAD 10 24 x 12 BAG OF 10 13304 60 PLUG 1 LOW PROFILE BLK NYLON S N s 52246 present 25563 61 BEARING NYLINER 3 8 ID 11 16 LONG S N s 56000 present 25562 62 BUMPER BUTTON BRIDGEPLATE CAM BAG OF 10 19783 63 BUMPER BRIDGEPLATE CAM ANTI RATTLE S N s 56000 present V2 BU 090 71 SCREW HEX HEAD 1 4 20 X 1 3 4 GR5 BAG OF 10 25696 SPRING UPPER PARALLEL ARM V2 SP 97 80 SETSCREW 5 16 18 x 1 CUP PT BAG OF 10 15830 81 WASHER KEYED PAINTED 20258 KIT LATCH RELEASE 30 w BLOCKS amp HDWR 28768 KIT LATCH RELEASE 26 w BLOCKS amp HDWR 28767 BLOCK MOUNTING BASE LATCH S N s 32000 44719 V2 AC 001 BLOCK CENTE
32. R MOUNTING BASE LATCH S N s 44720 present V2 AC 102 DOWEL PIN 094 DIA X 38 L BAG OF 10 25615 BLOCK MOUNTING BASE LATCH V2 AC 001 BRACKET STOW LOCK SOLENOID S N s 50517 present V2 AC 108 SOLENOID ASSY 12V S N s 50517 present V2 ES 127 SOLENOID ASSY 24V S N s 50517 present V2 ES 128 CLIP SPRING BASE LATCH V2 AC 009 SCREW PAN HEAD 10 24 x 12 BAG OF 10 13304 SCREW FLAT HEAD 10 24 x SST BAG OF 10 14426 NUT HEX NVLON INSERT 10 24 BAG OF 10 13382 PIN SPRING MOUNTING V2 P1 095 KIT REPLACEMENT SOLENOID 12V S N s 32000 50516 01238 KIT REPLACEMENT SOLENOID 24V S N s 32000 50516 01239 93 SPRING DOOR HELPER 38OD X 3 5 V2 SP 093 94 BUSHING LATCH COVER V2 BU 080 95 SCREW HEX HEAD 5 16 18 X 3 4 BAG OF 10 15901 96 SCREW FLAT HEAD 5 16 18 X 3 4 BAG OF 10 14499 97 SCREW BUTTON HEAD 1 4 20 X 1 2 SST BAG OF 10 15902 98 COVER BASE LATCH S N s 50517 present V2 CV 123 99 SCREW HEX HEAD 5 16 18 X 625 BAG OF 10 14495 100 WASHER FLAT 69OD x 34ID 065 BAG OF 10 13350 101 TOUCH UP SPRAY PAINT CHARCOAL 25340 102 BUSHING E COVER MOUNT V2 BU 081 103 SCREW HEX HEAD 1 4 20 X 1 GR5 BAG OF 10 14493 104 GROMMET 30ID 88OD x 44 BAG OF 10 23391 105 1 CONTROL S N s 62560 present V2 PI 091 105 2 KIT CONTROL CAM RETROFIT 01287 106 RIVET BLIND STEEL 3 16 X 5 8 14 30 410 1 2 2 1 2 4 2 1 2 6 3 1 1 1 4 4 4 1
33. REW 6 8 turns counter clockwise and then push screws FORWARD Cycle platform STOW then DEPLOY d When DEPLOY position platform should stop at an angle and NOT even with vehicle floor If not turn OUT CUTOFF ADJUSTMENT SCREW an additional 2 3 turns counter clockwise push screw forward STOW then DEPLOY platform then repeat this step e Cvcle platform to UP position f When UP position platform should stop short of vehicle floor level If not turn UP CUTOFF ADJUSTMENT SCREW an additional 2 3 turns counter clockwise push screw forward cvcle platform DOWN then UP then repeat this step g Cvcle platform to STOW then DEPLOV 2 14 a2nssFEn R Push and hold control pendant DEPLOY switch Slowly turn OUT CUTOFF ADJUSTMENT SCREW clockwise until platform jogs down to vehicle floor level Make sure that clearance be tween knuckle actuator saddle and parallel arm is 1 8 minimum distance may be 1 2 maximum and unequal from left or right arm stop turning screw and release DEPLOY switch Position platform DOWN to ground level then UP until it stops Push and hold control pendant UP switch Slowlv turn UP CUTOFF ADJUSTMENT SCREW clockwise until platform jogs up to vehicle floor level Make sure that clearance between knuckle actuator saddle and parallel arm is 1 8 minimum distance may be 1 2 maximum and unequal from left or right arm stop turning screw and release UP switch If lift does not opera
34. STMENT VT AH 142 BUMPER RUBBER BAG OF 10 20653 SCREW HEX HEAD 1 4 20 X 7 8 BAG OF 10 15920 WASHER FLAT 640D 28ID X 065 BAG OF 10 17504 NUT HEX 1 4 20 NYLON INSERT BAG OF 10 15919 T NUT SST BAG OF 10 14485 BUSHING BRONZE 39 ID V2 BU 195 BUMPER UHMW PLASTIC 75 D X 38 T V2 AC 027 NUT HEX NYLON INSERT 5 16 18 BAG OF 10 13349 SCREW BUTTON HEAD 5 16 18 X 1 2 SST BAG OF 10 17506 NUT HEX 5 16 18 BAG OF 10 19714 SCREW TEK PAN HEAD 8 X 3 4 BAG OF 10 15911 SCREW HEX HEAD 5 16 18x1 GR5 BAG OF 10 15953 SCREW HEX HEAD 1 4 20 2 GR5 SST BAG OF 10 13307 PIN CLEVIS 5 16 x 1 1 4 BAG OF TEN 19513 BRACKET ROD END ATTACHMENT V3 PL 46 WASHER FLAT 810D X 41ID x 065 BAG OF 10 17510 SCREW FLAT HEAD 3 8 16 x 34 BAG OF 10 11792 SET SCREW 1 2 20 X 1 1 4 ADJUSTING SCREW BAG OF 10 19704 SET SCREW 14 20 x 1 2 CUP POINT BAG OF 10 13312 SAFETREAD 2 75 X 14 V2 AC 41 RING RETAINING 25 OD BAG OF 10 11793 WASHER NYLON 318 ID X 751 OD X 031 BAG OF 10 14467 SCREW BUTTON HEAD 1 4 20 X 3 8 SST BAG OF 10 13309 GUIDE 1 00 OD X 1 4 20 ID X 0 33 UL AC 034 SCREW BUTTON HEAD 5 16 18 SST BAG OF 10 17506 KIT REPLACEMENT LATCH MECHANISM 01099 CATCH BASE LATCH 44720 present V2 AC 103 RETAINING RING EXT 75 BAG OF 10 11796 BUSHING FLANGED 1 ID 1 2W BAG OF 10 19579 SAFETREAD 9 75 X 5 50 BLACK 25653 INNER ROLLSTOP 30 AS
35. SY V2 PF 141 KIT INNER ROLLSTOP RETROFIT W HDWR 01029 INNER ROLLSTOP 26 ASSY V1 PF 212 ASSEMBLY TIE ROD VS AH 08 BALL JOINT RH THREAD VS AH 03 STUD TIE ROD LH THREAD TO RH THREAD VS AH 07 BALL JOINT LH THREAD SST VS AH 02 WASHER SPLIT LOCK 5 16 BAG OF 10 13384 NUT HEX 5 16 24 BAG OF 10 15988 SHAFT MAIN PLATFORM 1 X 37 25 VT PI 43 SHAFT MAIN PLATFORM 1 X 33 25 VS PI 14 SHIM PVC V2 BU 091 PLUG SQUARE 1 1 8 BLACK PLASTIC 10258 BUSHING STEEL 25ID 32OD X 19L V2 BU 003 COLLAR 39ID VS BU 02 SET SCREW 1 4 20 X 14 CONE POINT BAG OF 10 14492 SPRING TORSION RH V3 SP 22 SPRING TORSION LH V3 SP 21 PIN HINGE SPLIT PLATFORM DOOR ONLY FOR 30 X 48 SPLIT PLATFORM VS PI 01 Fully assembled platform with all items shown in Figure 4 6 except items 45 and 46 32mSSFn2 18 FIGURE 4 7 S SERIES TRAVELING FRAME 4 1A 32mSSFn2 FIGURE 4 7 S SERIES TRAVELING FRAME ALL MODELS WHEELCHAIR LIFT SERIAL NO s 32000 PRESENT REF DESCRIPTION BASEPLATE ASSY 26 w INTERLOCK S1100 14450 BASEPLATE ASSY 30 w o INTERLOCK 14452 BASEPLATE ASSY 30 w INTERLOCK 14453 BASEPLATE ASSY 30 w o INTERLOCK RH 14452R BASEPLATE ASSY 30 w INTERLOCK S1100 14451 BASEPLATE ASSY 32 w o INTERLOCK 14454 BASEPLATE ASSY 32 w INTERLOCK 14455 BASEPLATE ASSY 32 w o INTERLOCK RH 14454R
36. TERFACE INSTALL DOOR OPERATOR _7 INTERFACE JUMPER IF DOOR J OPERATOR IS NOT USED 7 STRAIN RELIEF BRACKET FIGURE 2 12 STRAIN RELIEF KIT a2DSSFn CAUTION Be sure that the harness does not interfere with anv moving parts or binds against anv parts or is pinched in anv wav g Connect a 12 cable from batterv positive terminal to main breaker terminal closest to batterv h Install wall portion of pendant dovetail clip in an appropriate safe location 3 GROUNDING INSTRUCTIONS a 12VDC Svstems 12VDC powered lifts can be chassis grounded and therefore do not require a separate ground cable connection to batterv NOTE electrical system is grounded to chassis the ground cable must be attached in a manner that provides a reliable electrical connection If cable is attached to an existing ground circuit the circuit must be capable of conducting an additional 90 amps to the negative battery terminal b 24VDC Systems 4 Ricon recommends that a dedicated ground cable be used in 24VDC installations A 4GA cable or heavier must be used 5 Refer to Figure 2 13 The ground cable is routed from the negative stud on pump motor to the negative battery terminal 7 24V SOLENOID B SEE EN GROUND CONNECTION Pa 24V SIDE SOLENOID 4GA GROUND CABLE TO m BATTERY TERMINAL Ow SEE
37. TEST WHEN TEST WEIGHT IS PLACED ON PLATFORM THE VEHICLE SUSPENSION WILL COMPRESS AND VEHICLE WILL LEAN IF WEIGHTED PLATFORM TOUCHES GROUND REMOVE WEIGHT RAISE PLATFORM AND RETEST The lift must be test loaded to 125 of its rated 800 pound load capacitv to verifv integritv of installa tion Position lift platform 2 6 above the ground place 1000 pounds in center of platform and in spect lift mounting points REMOVE TEST WEIGHT Run lift through several complete cvcles to confirm proper operation E CUSTOMER ORIENTATION IMPORTANT Customer Orientation Ricon Sales Service personnel must review Warrantv and Operator Manual with customer to be certain he she understands safe operation of lift In struct customer to follow operating instructions without exception Refer to Figure 2 24 on next page and be certain that all decals are properly located and affixed as shown 2 18 NOTE The installing service agent must affix Operating Instructions decal to vehicle in a location clearly visible to lift operator 22NSSF02 R MANUAL OPERATION OPERATION MANUELLE OPERACION MANUAL HANDBEDIENUNG se ER DECAL T S SERES EXPORT USE WHEELCHAIR LIFTS WARNING es f Bert pr ij OL ad nd asl rics r lm tk mr ma sie tr RICON CORP 12450 MONTAGUE ST PACOIMA CA 91351 800 322 2884 818 89
38. TO PROPERLV MAINTAIN THIS PRODUCT WILL VOID WARRANTV AND MAY RESULT IN UNSAFE OPERATING CONDITIONS A LUBRICATION N CAUTION DO NOT LUBRICATE MOTOR OR OTHER ELECTRICAL COMPONENTS LUBRICATION OF ELECTRICAL COMPONENTS MAY CREATE UNINTENTIONAL SHORT CIRCUITS Lubrication should be performed at least everv six months or sooner depending on usage Refer to Figure 3 1 and the following Maintenance Schedule Lubricate lift at points specified Make sure that platform tie rods are clear clean and lubricated TORSION SPRINGS BOTH SIDES N S KNUCKLE LINKS BOTH SIDES N N NOTE DETAIL B HANDRAILS AND PLATFORM MAY DIFFER FROM ILLUSTRATION N LUBRICATE WITH A PENETRATING OIL 2N LUBRICATE WITH DRY LUBRICANT GRAPHITE FIGURE 3 1 LIFT LUBRICATION POINTS RDNSSEN2 C 2 1 B CLEANING Regular cleaning with mild soap i e dish soap car wash liquid and drying thoroughly will protect painted surfaces Cleaning is especially important in areas where roads are salted in winter Make sure that lift pivot points remain clear and clean prior to lubrication C MAINTENANCE SCHEDULE Under normal operating conditions maintenance inspections are required at least every six months 1750 cycles and a through inspection should be performed at service intervals referenced in Table 3 1 Service should be increased under conditions of heavier use more t
39. V2 ES 110 13 COMPONENTS SOLENOID BRACKET for replacement parts refer to hydraulic power unit parts list drawing 14 KIT LIMIT SWITCH BLOCK REPLACEMENT 18 SCREW 4 40 X 1 25 PAN HEAD BAG OF 10 19 SCREW 4 40 X 75 PAN HEAD BAG OF 10 20 NUT HEX 4 40 BAG OF 10 21 ELECTRICAL HARNESS MAIN w DOOR OPERATOR INTERCONNECT 22 ELECTRICAL HARNESS MAIN w o DOOR OPERATOR INTERCONNECT 31 CIRCUIT BREAKER MAIN 41 CLAMP CABLE 11 16 S N s 53168 present MS 10 24 X PHIL PAN BAG OF 10 43 PIN EXTENSION FOLD CUTOFF S N s 62560 present BAG OF 10 MS 10 24 X 1 3 4 PHIL PAN S N s 62560 present BAG OF 10 45 MS 8 32 X 1 1 4 PHIL PAN S N s 62560 present BAG OF 10 46 NUT HEX 8 32 NYLON INSERT S N s 62560 present BAG OF 10 47 COVER ELEC SYSTEM N CNN ca a oa V2 ES 61 15908 15909 15903 V2 ES 051 V2 ES 050 01010K 255161 13304 15914 15915 15906 15907 V2 CV 110 kk ON Used for left hand installation 32mSSFn2 4 11 INVOIN3d 5 FIGURE 4 5 S SERIES PENDANT RINSSENI 4 19 FIGURE 4 5 S SERIES PENDANT REF DESCRIPTION QTY PART NO SPARE PARTS STOW DEPLOY BUTTON S SERIES 14731 SPARE PARTS UP DOWN BUTTON S SERIES 14732 SPARE PARTS V BRACKET PLASTIC 14733 KIT WALL MOUNT BRACKET UNIVERSAL PENDANT 14709 KIT CONTROL HARNESS STRAIN RELIEF S SERIES 01007 KIT PENDANT S SERIES 7 FT 14727 KIT PENDANT S SERIES COILED CORD
40. aved or hanging loose after installation of interlock device If you have any questions about proper installation of these inter lock devices please contact The Ricon Product Support Department immediatelv DO NOT OPERATE LIFT UNLESS VOU ARE CERTAIN THAT INTEGRITV OF LIFT S ELECTRICAL CIRCUITS AS DESIGNED HAS BEEN MAINTAINED N CAUTION WIRING ATTACHED DIRECTLY BATTERY S POSITIVE TERMINAL IS NOT PROTECTED AGAINST SHORT CIRCUITS WIRING ATTACHED DIRECTLY TO A BATTERY MUST BE KEPT AS SHORT AS POSSIBLE 12 OR LESS AND MUST BE ROUTED SO THAT THERE IS NO RISK OF PINCHING WIRES FOR INTERLOCK CIRCUIT SHOULD BE ROUTED FROM AN APPROPRIATELY PROTECTED POWER SOURCE SUCH AS A DEDICATED ACCESSORY ON AN EXISTING FUSE PANEL Ricon recommends using one of the following three installation methods a Interlock Method 1 Signal interrupt feed from lift Refer to Figure 2 14 This method interrupts power lifts hand control pendant It does not re quire additional circuit protection but does require a modification to lift harness 1 Disconnect battery 2 Remove piggyback spade connector wire from OUTPUT side of 8 amp circuit breaker refer to decal on circuit breaker NOTE The OUTPUT side of breaker must be used to avoid possibility of an electrical short 3 Connect female spade connector of interlock circuit provided by installer to OUTPUT side of 8 amp breaker using 16 AWG or larger wire NOT
41. ber A subframe member should be used to support clamping bar VEHICLE FLOOR CLAMPING BAR SUBFRAME MEMBER NS MINIMUM UNSUPPORTED CLAMPING BAR LENGTH AN CLAMPING BAR SUPPOR SUBFRAME WHERE PO LIFT WEIGHT IS APPROXIMATELY 350 375 LBS TAKE EXTREME CARE WHEN POSITIONING BRACKETS MAY TIP DO NOT POSITION ALONE THIS PROCEDURE SHOULD NOT BE ATTEMPTED BY ONE PERSON a With doors fully open position lift in vehicle doorway as close as possible to door with lift baseplate parallel to side of bus b Refer to Figure 2 8 Mark drill eight 25 64 baseplate assembly mounting holes 1 thru 8 through vehicle floor NOTE Before drilling any holes be sure that no underlying wires or tubes are in the way FIGURE 2 8 BUS BASEPLATE HOLES Fasten Lift 1 Insert eight 4 x 3 8 carriage bolts through baseplate and vehicle floor 2 Install support tubes 4 ea to bolts underneath vehicle floor across baseplate i e from 1 to 5 2 to 6 etc and secure lift to vehicle floor with 3 8 washers lock washers and hex nuts 3 Tightening carriage bolts requires special care to keep baseplate assembly from warping when secured to vehicle floor If baseplate assembly warps vertical arms will not be paral lel Corrections can be made by shimming at appropriate locations To help prevent warp ing tighten the eight carriage bolts to 28 ft Ibs in following sequence 2 3
42. ccident misuse lack of proper maintenance neglect improper adjustment modification alteration the mechanical condition of vehicle road hazards over loading failure to follow operating instructions or acts of nature i e weather lightning flood Note Ricon recommends that this product be inspected by a Ricon authorized dealer at least once every six months or sooner if necessary Any required maintenance should be performed at that time N WARNING THIS PRODUCT 5 DESIGNED AND MANUFACTURED SPECIFICATIONS MODIFICATION OF THIS PRODUCT IN ANV RESPECT CAN BE DANGEROUS This Warranty is Void if The product has been installed or maintained by someone other than a Ricon authorized service techni cian The product has been modified or altered in any respect from its original design without written authoriza tion by Ricon Ricon disclaims liability for any personal injury or property damage that results from operation of a Ricon product that has been modified from the original Ricon design No person or company is au thorized to change the design of this Ricon product without written authorization bv Ricon Ricon s obligation under this warranty is exclusivelv limited to the repair or exchange of parts that fail within the applicable warrantv period Ricon assumes no responsibilitv for expenses or damages including incidental or consequential damages Some states
43. ctory Factors such as vehicle floor height lift tilt angle and stiffness of vehicle springs will varv installation geometry a a Deplov and lower the lift platform to a posi tion halfwav between the vehicle floor level and ground level b b Refer to Figure 2 19 Adjust left right plat form set screws until platform is level at zero 0 degrees Turn setscrews clockwise to angle front end of platform upward or counter clockwise to angle downward At ground level the distance between heel of platform and ground should be 3 4 to 1 This distance should be measured at initial point of rollstop s full deployment NOTE Adjust setscrews on both sides of platform si multaneously and evenly to ensure proper level ing of platform C Repeat steps a and b as required to achieve proper rollstop operation FIGURE 2 19 PLATFORM SET SCREWS 3 TIE ROD ASSEMBLY INSTALLATION AND ADJUSTMENT N CAUTION STOWING PLATFORM WITHOUT ROD ASSEMBLIES INSTALLED WILL CAUSE SEVERE DAMAGE TO PLATFORM DO NOT ATTEMPT TO STOW PLATFORM BEFORE TIE ROD ASSEMBLIES ARE INSTALLED AND ADJUSTED S Series folding platform model lifts are equipped with tie rod assemblies which open the platform panels as the lift is stowed Correct adjustment of these tie rods is essential for preventing rod end breakage a Lower platform below vehicle VERTICAL ARM floor level b Refer to Figure 2 20
44. d GM vans vou must drill through vehicle floor and subframe Place four 8 x 3 8 carriage bolts 4 x 3 8 bolts on Ford vans into holes to fix position Refer to Figure 2 6 Match and align both top bracket holes 5 6 7 and 8 with base plate assembiv holes 5 6 7 and 8 Mark bracket assembly mounting holes 9 10 11 and 12 onto vehicle step Remove carriage bolts installed in step 2 and carefully push lift back into vehicle inte rior Drill 1 4 holes through marked locations 9 10 11 and 12 Using 1 1 2 x 5 16 sheet metal screws with 5 16 lock washers secure lower brackets to vehicle step holes 9 through 12 If screw in position 12 interferes with proper door operation do not install Reposition lift ensuring that surface beneath FIGURE 2 6 TOP BRACKET HOLES lift is free of obstacles Reinsert four 8 x 3 8 carriage bolts through mounting holes at rear of baseplate assembiv and insert four 1 1 2 x 3 8 carriage bolts through baseplate and bracket assemblies Place 3 8 washers lock washers and nuts under bracket assemblies and finger tighten nuts On Dodge and GM vans place four 4 x 4 plates 3 8 washers lock washers and hex nuts on 8 x 3 8 carriage bolts under van and finger tighten On Ford models reinforce vehicle floor with clamping bars Thev are to be bolted in positions 1 2 3 and 4 and run across width of baseplate towards center of van Before tightening carriage b
45. do not allow the exclusion or limitation of incidental or consequential dam ages so the above limitation or exclusion not Important The warranty registration card must be completed and returned to Ricon within 20 days after installation of this Ricon product for the warranty to be valid The warranty is not transferable The warranty gives specific legal rights and there may be other rights that vary from state to state 1 9 22NSSEN A SHIPMENT INFORMATION Because of the specialized nature of this product Ricon does not sell directiv to user Instead the product is distributed through a worldwide network of authorized Ricon dealers who perform actual installation When the product is received unpack it and check for freight damage Claims for damage should be made to freight carrier immediatelv Be sure installation kit contains all items listed on kit packing list Please report anv missing items immediatelv to Ricon Product Support The warrantv and owner registration cards must be com pleted and returned to Ricon within 20 davs for the warrantv to be valid NOTE The Sales Service Personnel must review Warrantv and Operator manual with user Verifv that user understands safe operation of product and instruct to follow operating instructions without exception GENERAL SAFETV PRECAUTIONS The following general safetv precautions must be followed during installation operation service and main te
46. er Obstruction of rollstop PET Rollstop does not open release latch Raise lift and remove obstruction Lift functions ing Remove obstruction and check for any damage Backup pump manual Turn manual release valve CLOCKWISE until release valve OPEN lightly snug While platform is at GROUND LEVEL be sure that the pump hydraulic fluid level is maintained at required FULL level Add only Texaco 01554 Aircraft Hydraulic Oil or equivalent U S mil spec H5606G fluid Purge hydraulic system by operating lift through its maximum range of travel for at least four Air may be trapped in complete cycles For vehicles that do not use hydraulic system the full travel of the lift the maximum range of travel is 2 bv raising vehicle a service hoist or ramp No Opera Control Svstem Circuit Reset circuit Breaker tion Breaker tripped Backup pump manual Turn manual release valve CLOCKWISE until release valve OPEN lightly snug Hydraulic hose or fitting Contact an authorized Ricon service agent for leak repair While platform is at GROUND LEVEL ensure that pump hydraulic fluid level is maintained at required FULL level Add only Texaco 01554 Aircraft Hydraulic Oil or equivalent U S mil spec H5606G fluid Purge hvdraulic svstem bv operating lift through its maximum range of travel for at least four Air be trapped in complete cycles For vehicles that do not use hvdraulic svstem the full travel of the lift
47. first model in number sequence DOCUMENTATION KIT NUMBER 01074 PRODUCTION DECAL SET NUMBER SXXXXLEXXXXXXXX SPARE DECAL KIT NUMBER 26013 PARTS DIAGRAM EN san tenss eniauss PAGE FIGURE 4 1 MONARCH HYDRAULIC POWER UNIT 1 f une rune 4 2 FIGURE 4 2 MONABOSHHTYTDRAULIG POWER UNIT 382 ai g b BLA bik kn 4 6 FIGURE SEES FERAL gt lt 4 8 FIBUREd4 cERIES ELECTRICAL S YS TEN 4 10 FIGURE AD SSERESPENDANT i ai 4 12 FIGURE 5 S SERIES SPLIT PLATFORM io i la be een 4 14 PEGLUBE 4 7 SERIES TRAVELING FRAME uen anneau monte 4 16 FIGURE 4 8 S SERIES STANDEE HANDRAIL EXPORT n es nba deep minen 4 20 HIPT reese eee 4 22 32mSSFn2 4 1 1 fi WER UNIT O AZ Pi I MONARCH HYDRAULIK RIAL NO s S DATE 05 05 04 DWG SSX00001 REVK FIGURE 4 1 MONARCH HYDRAULIC POWER UNIT 1 RINSSENI FIGURE 4 1 HYDRAULIC POWER UNIT 1 S SERIES ALL MODELS WHEELCHAIR LIFT SERIAL NO s 31000 31999 SERIAL NO s 35000 PRESENT REF DESCRIPTION QTV PART NO 1 SCREW 10 24 X v PAN HEAD SELF THREAD 3 28111T 2 SOLENOID SPST 12V 1 19066 3 SOLENOID SPST 24V 1
48. han 10 cycles per day TABLE 3 1 MAINTENANCE SCHEDULE SERVICE POINT ACTION TO PERFORM DAILY SAFETY CHECK Overall Condition Listen for any abnormal noises as lift operates i e grinding or binding noises Control Pendant Check that control pendant is not damaged and cable connectors are tight TWO WEEK SAFETY CHECK Overall Condition 1 Listen for any abnormal noises as lift operates i e grinding or binding noises 2 Inspect underside of vehicle to ensure nothing is out of the ordinary Control Pendant Check that control pendant is not damaged and cable connectors are tight Electrical Wiring Inspect the electrical wiring for frayed wires chaffed wires loose connectors etc Vehicle Interlock Place vehicle in NON INTERLOCK mode and attempt to operate lift Decals Be certain that all lift decals are affixed properly clearly visible and legible Replace if necessary Be certain that all handrail fasteners are properly tightened Lift Mountings and 1 certain that all lift mounting and support points are in proper order and Support Points free from damage 2 Becertain that all mounting bolts are sufficiently tight Main Lifting Pivots Be certain all traveling frame pins are installed properly free from damage and locked in position Platform and Platform Be certain platform operates properly during lift functions without obstruc Attachment Points tion s 1 Inner Rollstop Be certain that inner rollstop
49. i If GROUND Na B 4GA POWER CABLE Des mA II FROM NOTE CONNECT THESE TERMINALS TO CIRCUIT BREAKER PIN 3 WHITE OF PUMP FIGURE 2 13 24VDC DUAL SOLENOID WIRING 2 3INSSFNI R 4 INSTALLATION UNSUPPORTED INTERLOCK DEVICES An interlock device may be installed that is designed to prevent operation of lift or vehicle when it is not safe to do so The interlock supplied the installing Ricon service technician is not a Ricon product Some interlock devices lock vehicle transmission in PARK when lift is deploved or do not allow lift to be deploved unless vehicle transmission is in PARK and emergency brake is set Other devices will stall vehicle s engine if lift is deploved and brake is released or transmission is shifted from PARK There be other tvpes of interlock devices that disable lift or vehicle and prevent unsafe lift operating conditions Because these devices are non Ricon products Ricon is not aware of all that are available For this reason it is verv important that interlock device be properiv installed such that it does not interfere with safe operation of lift or create an electrical or fire hazard The installer should alwavs be certain that none of original equipment electrical circuit breakers fuses or solenoids are bvpassed removed or altered Be sure that no wires are left fr
50. ift be installed on a 7 mini mum high grade plywood sub floor However this additional installation height may not be acceptable in cases where overhead clearance is limited NOTE Be certain to check for proper travel clearance through doorway a b With doors fully open place position lift in vehicle doorway as close as possible to door with lift baseplate assembly parallel to side of vehicle Be sure to allow a distance of 3 4 if possible between door and the part of lift closest to it Ad just lift s left and right side locations to accommodate subframe members Verify proper clearance of door frame passenger seats and outer edge of vehicle floor and pos sible interference with wires fluid lines subframe members etc LIFT INSTALLATION GUIDELINES The mounting of the lift is a verv important step Lift performance can be greativ affected bv improper mounting and or fastening of lift Although fastening details mav varv from one vehicle to the next some general principles alwavs applv Be certain that all mounting bolts are installed and tightened Bolts used to fasten baseplate assembiv to vehicle floor should be equivalent to or greater than a strength rating of SAE Grade 5 and torqued to 28 ft Ibs drv Alwavs remember that the most important bolts are those at the rear of lift since these bolts retain most of load Refer to Figure 2 1 Improper fastening sequence or torquing of bolts may result
51. in a warped or buckled baseplate and therefore cause lift to operate unevenly LOOSEN HERE TIGHTEN HERE FIGURE 2 1 PLATFORM MOUNTING RINSSFENI 9 1 C Refer to Figure 2 2 On Ford van installations clamping bars should be used to help distribute floor loading and should only be cut if needed to clear a subframe member A sub frame member should be used to support clamping bar LS NOT SHOWN NI VEHICLE FLOOR CLAMPING BAR x SUBFRAME MEMBER N MINIMUM UNSUPPORTED CLAMPING BAR LENGTH N CLAMPING BAR SUPPORTED BY X SUBFRAME WHERE POSSIBLE FIGURE 2 2 FORD VAN CLAMPING BAR 3 LIFT INSTALLATION INTO VANS a Refer to Figure 2 3 Using four 1 x 3 8 bolts 3 8 washers 3 8 lock washers and 3 8 hex nuts assemble the two bracket assembly kits CLE FLOOR TOP BRACKET LEVEL WITH VEHICLE FLOOR FIGURE 2 3 STEPWELL BRACKET NOTE The top bracket must overlap the bottom bracket and both slots must face outward b Position and
52. nance Under no circumstances should installation maintenance repair and adjustments be attempted without immediate presence of a person capable of rendering aid An injurv no matter how slight should alwavs be attended Alwavs administer first aid or seek medi cal attention immediatelv Protective eveshields and appropriate clothing should be worn at all times To avoid injurv alwavs exercise caution when operating and be certain that hands feet legs and clothing are not in the path of product movement Batteries contain acid that can burn If acid comes in contact with skin flush affected area with water and wash with soap immediatelv Always work in a properly ventilated area Do not smoke or use an open flame near a battery Do not lav anvthing on top of a batterv Check under vehicle before drilling so as not to drill into frame subframe members wiring hvdraulic lines fuel lines fuel tank etc Read and thoroughiv understand operating instructions before attempting to operate Inspect product before each use If an unsafe condition unusual noises or movements exist do not use it until problem is corrected Never load or stand on platform until installation is complete Upon completion of installation alwavs test load the lift to 125 of its rated load capacitv Stand clear of doors and platform and keep others clear during operation The product requires regular periodic maintenance A thorough inspection is
53. oll 2 ing off of platform during lift operation 15 Platform Area of lift where wheelchair and occupant are situated during Up and Down motions 16 oe Mechanical links that cause platform to fold as it is Plate that bridges gap between platform and vehicle when plat form is at floor height Acts as barrier to confine wheelchair to platform during Up and Down motions END OF TABLE Connects platform to top and bottom arms Bridgeplate inboard rollstop 7 32mSSFn2 This page intentionallv left blank 32mSSFn2 I S SERIES EXPORT INSTALLATION Folding Platform into most vans and buses although custom installations are also possible in other tvpes of ve his chapter contains instructions for installing the RICON S Series Export Use Wheelchair and Standee Lift with hicles Due to the wide range of applications for the lift specific information for everv possible application is not available The following general procedures will applv to most installations Contact Ricon Product Support for in struction about installations not covered To install lift refer to following sections and perform procedures carefully and in the order that thev are presented Be certain that installation instructions are followed exactiv and do not elimi nate anv steps or modifv product MECHANICAL INSTALLATION A 1 2 LIFT LOCATION The installation surface must be flat and level It is recommended that l
54. olts verifv that lift is level with vehicle floor Adjust bracket as sembly bolts if necessary Tilting lift towards inside of van may hinder its initial unfolding Install lift with its baseplate assembly as level as possible Tightening carriage bolts requires special care to keep baseplate assembly from warping when secured to vehicle floor If baseplate assembly warps the vertical arms will not be parallel Corrections can be made by shimming at appropriate locations To help prevent warping tighten the eight carriage bolts six on Dodge van with sliding door to 28 ft lbs in the following sequence DODGE WITH SWING DOORS ALL FORD AND GM VANS 2 3 6 7 1 4 5 8 DODGE WITH SLIDING DOORS 2 3 5 8 1 4 Vertical Arms must be parallel for proper operation Adjust bolts as required Best results are obtained when lift is mounted on plywood Shims although best avoided may be used if required 32mSSFn2 9 2 6 Make certain that holes 13 and 14 on front of each bracket assembiv are drilled through and 5 16 bolts are inserted to lock position of bracket assemblies 4 LIFT INSTALLATION INTO BUSES N WARNING DO NOT INSTALL THE S SERIES EXPORT USE LIFT INTO MASS TRANSIT VEHICLES RICON AUTHORIZED DEALER FOR PROPER S SERIES MODEL Refer to Figure 2 7 Since clamping bars are used on most bus installations thev help distribute floor loading and should be cut if needed to clear a subframe mem
55. operates properly during lift functions without obstruction s 2 Becertain that inner rollstop deploys fully as platform stops at proper ve hicle floor level Platform Rollstop Be certain that rollstop operates properly without obstruction s when it con tacts ground Hydraulic Power Unit N CAUTION DO NOT ADD FLUID UNTIL PLATFORM IS LOWERED TO GROUND LEVEL ADDING FLUID WHILE LIFT IS STOWED WILL CAUSE TANK OVERFLOW WHEN PLATFORM IS LOWERED 1 Check for visible hvdraulic fluid leakage 2 Ensure backup pump manual release valve is lightly snug 2 9 32mSSFn2 TABLE 3 1 MAINTENANCE SCHEDULE SERVICE POINT ACTION TO PERFORM SIX MONTH SAFETY CHECK or 1750 cycles of operation Be certain that all handrail fasteners are properly tightened Cleaning and Lubrica 1 Clean lift with a mild soap and wipe dry Rub down all surfaces with a tion light oil using a soft cloth to avoid rusting of material Wipe clean anv ex cess Following labeled directions on container sprav lubricant Curtisol Red Grease 88167 or WD 40 lubricate lift as specified in Lift Lubrication Points diagram Wipe anv excess grease from surrounding areas Hvdraulic Power Unit While platform is at GROUND LEVEL be certain that pump hvdraulic fluid level is maintained at required FULL level Add Texaco 01554 Aircraft Hvdraulic or equivalent U S mil spec H5606G fluid CAUTION THIS SAFETY CHECK MUST BE DONE BV A RICON
56. recommended at least once everv six months The product must alwavs be maintained at the highest level of performance RDNSSEN2 C 1 2 MAJOR LIFT COMPONENTS The references used throughout this manual are illustrated in Figure 1 1 and defined in Table 1 1 Refer to Chapter IV for more details CONTROL FE FIGURE 1 1 EXPORT USE WHEELCHAIR AND STANDEE LIFT a2nssFn TABLE 1 1 S SERIES EXPORT LIFT TERMINOLOGV mer wwe BESCRPHON Lift references when installation is viewed from outside of vehicle 5 Hydraulic cylinders Telescoping cylinders convert hydraulic pressure into platform lift left and right ing force Contains electric motor driven pump that produces hydraulic pres Hydraulic power unit sure to raise and fold lift and a pressure release valve to unfold and lower it 7 Manual backup pump Used to operate manual back up pump when electrical power is handle not functional Baseplate assembly Assembly that bolts securely to vehicle floor Location of lift serial number decal 10 Top and bottom arms Upper and lower parallel links connect vertical arms to base as left and right sembly Vertical arms left and right Handrails 12 left and right Provide a hand hold for platform occupant 13 Control pendant Hand held device used to control lift operating functions 14 Platform rollsto Front barrier prevents wheelchair from slowly or inadvertentiv r
57. te after 1 2 full turns of adjustment screw cycle platform UP and DOWN The UP SWITCH is less sensitive than OUT CUTOFF SWITCH Cvcle platform through all functions DEPLOV DOWN UP and STOW to verifv correct adjust ment Refer to Table 2 1 if necessarv TABLE 2 1 LIMIT SWITCH ADJUSTMENT CHART COMPONENT SYMPTOM ADJUSTMENT PROCEDURE Fold Cutoff Lift does Rotate collar With lift fullv folded handrails should be folded not fold counter tight against 21 arms rotate actuator so tightly clockwise that fold cutoff leg barely trips fold cutoff switch Pump runs continu ously Actuator Rotate collar Test lift Pump should cutoff when lift is folded clockwise tight Adjust up cutoff switch so that lift stops just be fore first knuckle actuator saddle or roller 2 touches underside of lower parallel arm Sad dle or roller should be about 1 8 from the lower parallel arm Adjust screw counter clockwise Adjust lower limit switch so that lift stops just below Up cutoff described in above step This will give the necessarv overlap to avoid dead spots Lift stops Adjust screw high clockwise END OF TABLE Out Cutoff Adjust screw Lift stops Adjustment low counter Screw clockwise 32mSSFn2 C 2 16 2 ROLLSTOP PLATFORM TILT ADJUSTMENT Correct platform tilt adjustment is crucial for proper platform rollstop operation but cannot be adjusted at fa
58. to that connec tor along with a 10 AWG wire Connect OUTPUT side of interlock circuit to INPUT side of lift s 8 amp circuit breaker using 16 AWG or larger wire Re connect batterv Interlock Method 3 Power interrupt Refer to Figure 2 16 This method interrupts power between interlocks solenoid and batterv This cuts all power to lift It requires circuit protection to be supplied bv installer Disconnect batterv Disconnect 4 AWG power cable from main breaker at pump solenoid Connect cable to one of terminal posts of interlock solenoid Connect other terminal post of interlock solenoid to emptv terminal post of pump solenoid using 4 AWG wire Connect circuit protector provided by installer should be 8 amp maximum to the main power cable coming from batterv which should be disconnected at this time using wire at least 16 AWG or larger not to exceed 12 in length Be sure that wiring cannot pinch or chafe Connect OUTPUT side of circuit protector to INPUT side of interlock circuit provided bv in staller using 16 AWG or larger wire Connect the OUTPUT side of interlock circuit to coil terminal of solenoid using 16 AWG or larger wire Be sure that interlock solenoid is properly grounded If a separate grounding post is pro vided connect a 16 AWG wire from ground post to a suitable chassis ground coil is grounded through bodv of solenoid be sure that solenoid is mounted to a suitable chassis ground Reconnect the ba
59. tterv 32mSSFn2 R NOTE THIS IS OUTPUT SIDE OF 8 BREAKER ASSEMBLY ED BY INSTALLER FROM POSITIVE SOLENOID TERMINAL FEMALE SPADE CONNECTOR TO CONTROL PENDANT ALE SI INTERLOCK INDICATOR CONNECTOR FEMALE SPADE CONNECTOR PREVIOUSLV ECTED TO sae OUTPUT SIDE OF 8 AMP BREAKER SOLENOID 8 AMP CI BREAKER MUM j SK 1TINTERLOCK BATTERY INSTALLE INSTALLATION MUST CONFORM TO SAE SPECIFICATIO CIRCUIT BREAKERS 5 SSEMBLY ARAGRAPH 2 10 1 CIRCUIT PROTECTION FIGURE 2 14 INTERLOCK METHOD 1 RINSSFNI 9 11 PROVIDED BY INSTALLE EE POWER WAL c INTERLOCK TO PUMP SOLENOID AMP MAIN BREAKER TO INPUT SIDE OF 8 AMP LIFT BREAKER NOTE BE SURE THAT ALL ELECTRICAL CONNECTIONS ARE INSULATED AND THAT WIRING NOTE IS PROPERLY SECURED LINKING AND 8 AMP CIRCUIT BREAKERS INSTALLATION MUST CONFORM TO SAE SPECIFICATIONS 555 CIRCUIT BREAKERS 0 1 CIRCUIT PROTECTION PUMP SOLENOID 8 CIRCUIT BREAKER ED BY INSTALLE BATTERY APPLICABLE 8 AMP CIRCUIT PROTECTION 16 AWG MINIMUM INTERLOCK CIRCUIT
60. wheelchair access to personal vans The patented movement provides smooth safe entry and exit and easily lifts up to 800 pounds 364 kilograms It is operated by the wheelchair occupant or a trained attendant The lift contains a powerful electro hydraulic pump that includes a built in manual backup pump If lift loses electrical power it can be raised or lowered manually By using lift control switches the lift is unfolded out from vehicle de ployed The user boards the large non skid platform and then uses the control switches to gently lower the platform to the ground After the user departs the platform is raised and folded into vehicle stowed The platform splits and folds when stowed providing easy vehicle access through the lift This manual contains installation instructions maintenance and repair instructions troubleshooting guide parts and diagram lists It is impor tant to user safety that lift operator s be completely familiar with the operating instructions Once the lift is installed it is very important that the lift be properly maintained by following the Ricon recommended cleaning lubrication and inspection instructions If there are questions about this manual or additional copies are needed please contact Ricon Product Support at one of the following locations Ricon Corporation 7900 Nelson Road Panorama City CA 91402 a ei Ad fan J nenna 818 267 3000 Outside 818 Area Code
61. y the OEM it should be capable of carrying 8 amps of continuous current Install ring terminals supplied to each end of short power cable 12 long and one ring termi nal to one end and one end only of long power cable using an appropriate crimp tool such as Ricon P N 26553 Connect end of the long 4 AWG power cable with ring terminal to main circuit breaker then route power cable underneath vehicle floor and up through hole in the floor Be certain that power cable is secure Bind power cable to pump assembly harness and to pump motor using cable ties Avoid pinch points exhaust system any moving parts and brake lines N CAUTION Be sure there is no interference with anv parts that could damage the power cable or other wires 3INSSFNI R e Refer to Figure 2 11 Cut anv excess wire from long cable install remaining heavv ring terminal to unterminated end of long cable and connect it to live side of solenoid Be certain that red wire from main circuit breaker if applicable is connected to positive solenoid pole AWG POWER CABLE VERTICAL SUPPORT CABLE FIGURE 2 11 CABLE ROUTING f Refer to Figure 2 12 Connect appropriate RICON lift control interface to lift and secure control cable to vehicle floor with the supplied cable clamp NOTE For applications where a hand held control pendant is used it is essential that a strain relief be installed 1 PENDANT IN

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