InstallatIon Manual & operatIon InstructIons - PRO
Contents
1. 2_ arr s ese cran Fine Pane vm 1_ ad KX OLRM 1 xd 5 Equipment Volume 03 03 2010 01 37 PM www ProSeriesEquipment com MASTER COLUMN ASSEMBLY 2 3 21 22 23 24 25 26 27 28 29 30 31 32 33 31 of 40 2 Post Lift PSE 10 000 BP Parts Breakdown INSTALLATION manual CARRIAGE ASSEMBLY Number o 3 Amr P0901035 2 stenghen Cariage Gude 29x38x76 2 TELLE www ProSeriesEquipment com 32 of 40 quipment Volume 03 03 2010 01 37 PM 2 Post Lift PSE 10 000 BP Parts Breakdown INSTALLATION manual EQUALIZATION CABLE PULLEY ASSEMBLY No Deep Dimensions Number Qy s 06025 P2302001 TELLE www ProSeriesEquipment com 33 of 40 quipment Volume 03 03 2010 01 37 PM 2 Post Lift PSE 10 000 BP Parts Breakdown INSTALLATION manual CHAIN ROLLER ASSEMBLY No Dimensions Number Qy PRO SERIES www ProSeriesEquipment com 34 of 40 Equipment Volume 03 03 2010 01 37 PM 2 Post Lift PSE 10 000 BP Parts Breakdown INSTALLATION manual 3 STAGE FRONT ARMS QTY OF 2 i No Desr Dimensions Number 3 oWwemoitar2. 4 2000F Gyinder Piston e Wearing OL P0901035 2 wean Posoraas 2 s 2 TELLE www ProSeriesEquipment com 35 of 40 quipment Volume 03 03 2010 01 37 PM Parts Breakdown 2 Post Lift PSE 10 000 BP INSTALLATION manual 2 STAGE REAR ARMS QTY OF 2 Description Arm Locking Gear Adjustable Arm Socket 1 Adjustable Arm Socket 2 Adjustable Pad Support Plate Arm Support Rubber Snap Ring Snap Ring Snap Ring Sarah Bolt O Plain Washer Spring Washer Round Head Bolt Hex Bolt 1st Rear Arm 2nd Rear Arm 3 4 15 ad KX OLRM 1 xd 5 Equipment Volume 03 03 2010 01 37 PM Description 0 0 00 Number 1 ArmLocking Gear 1030002 2 AdustabeAmSockei A1030401 3 Adjustable Arm Socket 2 1030401 4 Adjustable Pad Support Plate 1030404 S Support Rubber 1030406 _6 SnapRing T 8 SnapRing 0 0 0 P0901025 9 Sarah Bot o _P01060825 10 Plain Washer 0 0 _ 0301110_ 11 Spring Washer 20302010 i2 RoudHeadBot _P01031015 13 HexBot o _ 01011030_ 14 tstRerAm o 1040101 15 2ndRearArm 1040201 www ProSeriesEquipment com P090104 045 040 O25 P090102 M10 M10 8 25 P01060825 P030201 P010
3. short screw n your electrical power wires from the main Monarch breaker box with 220 volt single phase on Fill Here a Dedicated 20 Amp Breaker Remove the knock out hole on the side top depending on the type of Power unit electrical box on the motor Line the hole with a Strain Relief Now run your main power wires through the knock out hole on the side top of the Motor Junction Box commonly refererred to as the Pecker Head to make the electrical connection to the switch wires inside the box Port SEE PAGE 17 OR 18 FOR WIRING TO SWITCH DEPENDING ON IF YOU HAVE A KEY SECURITY CONTROL BOX Attach the Green wire to the ground screw on the motor in the back of the Power Unit junction box Do not hold the Down Button or the Release Lock Handle Button more than 30 seconds to let the lift down This will cause the coil to burn up from getting to hot The SPX Power Unit s Port may be Put the junction box cover back on after which will void the referenced in the manual if you have warranty an SPX Power Unit it may or may not be the wiring IS complete labeled use this picture to locate it PRO SERIES www ProSeriesEquipment com 19 of 40 Equipment Volume 03 03 2010 01 37 PM 2 Post Lift PSE 10 000 BP Manual Release Handle Power Unit INSTALLATION manual DO YOU HAVE THIS STYLE HYDRAULIC POWER UNIT IF SO SEE NOTES BELOW INSTALLATION OF THE ELECTRICAL TO TH
4. in the floor Stand the Columns up so that the Power Unit side will be on the vehicle passenger side See Figure 2 Use your four foot level the provided 74 Flat Washers and Shims shim the Columns level front to back and side to side Re check the Columns to see that they are facing each other square If not rotate the Columns as needed and be sure to keep the Column Base Plates even within your layout square Position the steel Base Plate between the posts in the mounting slots Figure 3 do this to ensure Columns are correct distance apart before anchoring This step is to ensure the Base Plate will slide into position later in the installation process Check for clearance in the front and rear to be sure that when a car is on the Lift the garage door will open we recommend 23 foot clear area See Figure 2 Leave the Base Plate in place while drilling and installing in the anchor holes This will ensure the proper distance between Columns and prevent the Columns from shifting while anchoring FIGURE 3 Correct positioning of the Base Plate DOUBLE CHECK EVERYTHING NOW THE NEXT STEP IS PERMANENT PRO SERIES www ProSeriesEquipment com Equipment Volume 03 03 2010 01 37 PM 2 Post Lift PSE 10 000 BP Installation INSTALLATION manual STEP 4 Installing Anchor Bolts amp Re Leveling Columns You will need a rotary hammer drill with a 74 carbide masonry bit most rental outl
5. Ensure all Cables are on all Pulleys at all times e Check Equalization Cables The Cables keep both sides of the Lift equal allowing the Safety Locks to catch together If one side of your Lift is running ahead of the other it is most likely time to adjust your Cables Follow this simple procedure Refer to Pages 13 Step 5 for adjustment So the Locks are always locking everytime e All of the Pulleys Sheaves on your Lift should be sprayed with a light oil such as WD 40 or similar lubricant two to three times a year PRO SERIES www ProSeriesEquipment com 24 of 40 Equipment Volume 03 03 2010 01 37 PM 2 Post Lift PSE 10 000 BP Maintenance Instructions INSTALLATION manual WEEKLY MAINTENANCE Check anchor bolt torque daily to 125ft Ibs e Check floor for stress cracks near anchor bolts Check hydraulic oil level e Check and tighten all bolts nuts and all screws e Check all Cables are all the proper Pulleys at all times e Grease the inside of the Columns where the Carriages run up and down YEARLY MAINTENANCE e All of the Pulleys Sheaves on your Lift should be sprayed with a light oil such as WD 40 or similar lubricant two to three times a year e Check all Cables are on all the proper Pulleys each time you use your Lift e Change the hydraulic fluid good maintenance procedure makes it mandatory to keep hydraulic fluid clean No hard fast rules can be established operating temperature type
6. Lift must be installed on basement level or ground level of building STEP 2 Measuring Lift Area amp Positioning Note For illustration purposes in Figure 2 we used a 25 Foot Installation Bay or installation area Your installation area may vary 1 Snapa chalk line down the center and the full length of the installation bay This will be your Center Line 2 Snap chalk line across your installation bay where you want the center of your Columns to This is the Midline See Figure 2 Make sure this Midline mark is parallel to the front and back of your door or installation area as all other measurements are based on correct positioning of the Midline 3 From the Midline measure 6734 to one side and make a mark then measure from the marked line 13572 to the other side and make another mark See Figure 2 4 Measure 7 7 8 from the front and rear of the midline on both sides and snap two parallel lines as in Figure 2 The line located at the Back Side of the Lift is the Base Line See Figure 2 You should have a square layout area exactly like Figure 2 This is where you will install the Lift now STEP 3 Positioning amp Leveling Columns Installing Cable Sheaves This Lift requires a minimum 9 2 ceiling height you should allow as much room as possible though this is the height of the Columns themselves and does not account for the roof height of the vehicle which you will be lifting NOTE The 92 h
7. Make sure that the wire to the Safety Lock has a little bit of slack this will ensure that it will not be pulled out while Lift is in operation Also make sure that there is plenty of wire to run up the Power Unit Column and attach to the Connector coming out of the Gray Electrical Control Box which is installed in the next step on Page 16 REINSTALL SAFETY LOCK COVERS ON EACH SIDE amp SECURE Base Plate IN BETWEEN COLUMNS PRO SERIES www ProSeriesEquipment com 15 of 40 Equipment Volume 03 03 2010 01 37 PM Installation 2 Post Lift PSE 10 000 BP INSTALLATION manual Wiring The PSE 10 000 BP Use the pictures below for reference on pages 17 20 ELECTRICIAN Power Unit is mounted here using 4 sets of 8mm Bolts Nuts Washers amp Lock Washers do not use the 4 rubber Vibration Bolts pictured below Mount the Electrical Cut Off Switch w 8 Pigtail Here See Pg 14 Gray Electrical Control Box is mounted here 4 1 33 49 5107 41 P NM DIM 5 amp 1 l EE r 4 2 50 15 4 184 using 4 screws provided in the parts box or attached to the Column here 1 EM ALL WIRING SHOULD BE DONE BY A QUALIFIED This DIN Connector may come pre attached to the Power Unit If it is not simply remove the red plug from the male connector on the Power Unit and connect the DIN connector and tighten t
8. approach side of the Lift and slide the 3 Stage Short Lifting Swing Arms onto the Carriage front C Brackets at the front of the Lift Slide in the 4 long Steel Arm Pins Attach one or the other Snap Rings C Clips or Roll Pins to the Arm Pins to ensure that the Pins do not back out of the Lifting Arms in the future Attach 4 Arm Safety Restraint Gears with the 3 Bolts and Lock Washers to the arms Ensure they are meshing together correctly amp locking the Arms into place Adjust as necessary to ensure each of the 8 arm restraint gears are locking together to keep the Arms from moving when the Pad is not touching the proper points on the bottom of the vehicle Review and adjust gears daily or as necessary Arm restraints are only for holding the Arms in place till the Pad is centered on the proper manufacturers lifting points of the vehicle being lifted STEP 8 Installing Swivel Pads amp Checking Height Adapters Should the Pads not be attached to the Arms drop the four Swivel Pads onto the Arms and test to see that they screw up and down smoothly The Snap Rings will act as stops to stop the Screw Pads from screwing out Note Truck Adapter Extensions are available in 4 or 6 heights through your lift dealer In some cases they are needed on special vehicles or special applications for keeping the vehicle leveled during lifting Never lift any vehicles without using Truck Adapters when the screw up pad will not reach the proper manufacuters
9. behind is the one you tighten until you get it clicking simultaneously REMEMBER NOT TO OVER TIGHTEN CABLES THEY SHOULD BE FIRM MUCH LIKE A BANJO STRING OR A FAN BELT IN A CAR PRO SERIES www ProSeriesEquipment com 21 of 40 Equipment Volume 03 03 2010 01 37 PM 2 Post Lift PSE 10 000 BP Safety amp Operation Instructions INSTALLATION manual GENERAL SAFETY INSTRUCTIONS a AUTHORIZED PSE LIFT INSTALLER ALWAYS make sure the Lift is on the Locks before going under the vehicle and vehicle is level NEVER allow anyone to go under the Lift when raising or lowering Care must be taken as burns can occur from touching hot parts Do not operate equipment with a damaged cord or if the equipment has been dropped or damaged until a qualified serviceman has examined it To reduce the risk of fire do not operate equipment in the vicinity of open containers of flammable liquids Adequate ventilation should be provided when working Keep hair loose clothing fingers and all parts of the body away from moving parts To reduce the risk of electrical shock do not use on wet surfaces or expose to rain Use only as described in this manual Use only Manufacturer s Recommended Parts amp Authorized Installer e ALWAYS WEAR SAFETY GLASSES e NEVER allow unauthorized personnel to operate Lift ALWAYS know the gross weight of vehicle NEVER EXCEED CAPACITY OF 10 000 LBS ON THIS LIFT NEVER use
10. lifting points When this happens always use the proper Truck Adapters STEP 9 Hooking Up Electrical Please reference the electrical diagram at the end of this manual for the electrical hook up It should be done ONLY BY A CERTIFIED ELECTRICIAN The normal power unit requires 208 220 volts single phase on a 30 amp circuit breaker STEP 10 Testing amp Adjusting Lift With the power properly hooked up and hydraulic oil in the pump reservoir push the Red Up button to raise the Lift until it is stopped by the Cut Off Switch contacting the Carriage Pressing the Green Lock button will lower the Carriages until the first Lock is engaged To Lower the Lift press the Red Down button NOTE Pressing the Red Down button will cause the Lift to go up 5 6 inches before lowering this is normal and is so that the Locks can be disengaged Cycle the Lift several times all the way to the top then back down this will get all of the air out of the hydraulic lines you will see the tank at the bottom of the Power Unit bubbling When the Lift has hit the ground hold the down button for 10 seconds this will cause air to bleed into the tank While running the Lift listen to the Safety Locks clicking Each side should click simultaneously or with in a 1 2 second of each other If they are not clicking together then adjust the Cables to compensate by tightening the side that is clicking last at the Cable Bolt at the top of the Carriage The one that is
11. of service contamination levels filtration and chemical composition of fluid should be considered If operating in dusty environment a shorter interval may be required e Grease the inside of the Columns where the Carriages run up and down All repairs should only be performed by a PSE Authorized Lift Installer e Replacement of Hydraulic Hoses e Replacement of Cables and Sheaves e Replacement or rebuilding Hydraulic Cylinders Replacement or rebuilding Power Unit Pumps Motors e Checking Hydraulic Cylinder Rods and Rod Ends threads for deformation or damage e Checking Cylinder Mounting for looseness and or damage Relocating or changing components may cause problems Each component in the system must be compatible an undersized or restricted line will cause a drop in pressure All Valve Pump and Hose connections should be sealed and or capped until just before use Air Hoses can be used to clean Fittings and other components However the air supply must be filtered and dry to prevent contamination Most important cleanliness contamination is the most frequent cause of malfunction or failure of Hydraulic Equipment PRO SERIES www ProSeriesEquipment com 25 of 40 Equipment Volume 03 03 2010 01 37 PM Troubleshooting Problem Motor won t run Motor runs won t raise Arms Motor runs Arms raise but not vehicle Lift settles down slowly Lift goes up unevenly Anchor bolts won t stay tight or are p
12. purchasing an Electro Hydraulic Lift from the Advance Auto Parts product line This Lift has been constructed to the best quality safety standards This manual is made in order to supply the owner as well as all operators amp users with the basic instructions for the correct use of this lift It is important that the owner installers and all users adhere to the guidelines set forth in this manual to ensure the correct safe use of this equipment as well as ensure a long functional life for this product as well It is recommended that this product is installed by a PSE authorized installer Read this guide with the utmost care before using the lift This guide contains the instructions for installation use and maintenance of our PSE 10 000 BP hydraulic two post lift systems Keep this guide as well as all other supplied technical literature in a safe place close to the Lift in order to allow users to consult it whenever necessary The technical literature is an integral part of the Lift and it must always be kept with the product especially in case of sale Again follow the directions given by this guide with the utmost attention the Manufacturer declines all responsibility for any damage due to negligence and non observance of the instructions found within this manual The non observance of herewith contained instructions will automatically involve the immediate lapse of warranty 1 1 Intended Use This Two Post Lift is suitable for lifti
13. 000 BP Introduction INSTALLATION manual READ THIS BEFORE INSTALLING THE LIFT Improper installation can cause injury or damage 1 Read this installation and operation manual in its entirety before attempting to install the Lift Manufacturer or Distributor assumes no responsibility for loss or damage of any kind expressed or implied resulting from improper installation or use of this Lift Always use a PSE Authorized Lift Installer to install your Lift All persons using this equipment must be responsible qualified and carefully follow the operation and safety guidelines contained in this manual A level floor is required for proper Lift installation and operation DO NOT install this Lift on any asphalt surface Only on concrete surface that is a minimum of 4 6 thick and 3 000 psi tensile strength with steel or fiber mesh reinforcement A Lift can only be as strong as its foundation DO NOT install this Lift over concrete expansion joints or cracks Check with your building architect DO NOT install this Lift on an upper floor without written authorization from your building architect This Lift should only be installed on the ground basement floor DO NOT attempt to Lift only part of a vehicle This Lift is intended to raise the entire body of a vehicle only Lifting only part of a vehicle will bend the Lifting Arms and void the Lift s Warranty NEVER Lift any persons or vehicles containing persons This Lift is de
14. 1 37 PM 2 Post Lift PSE 10 000 BP Installation INSTALLATION manual STEP 6 Assembly Of Power Unit Hoses Wiring Height Cut Off Switch amp Switch Box CARRIAGE CUT OFF SWITCH Using the four provided screws secure the Cut Off Switch to the Power Unit Column as pictured below The two short Screws are used on the Cable side and the 2 long Screws are used to secure the Switch side Power Unit mount SEE PAGE 16 ull Cut off Switch mount WI 8 Pigtail Cable Secure to Mounting Block using these 4 provided Screws You may need to adjust this switch to ensure that the back of the carriage makes contact NOTE It is very important to install this cut off especially in a low ceiling environment this helps to prevent the Carriage from coming out the top of the Column and damaging the ceiling or a vehicle The wires will be connected to the wires feeding out the bottom of the Switch Box later in the Switch Box installation mount Mount the Switch box using the 4 provided Screws Remove Cover and install Screws as pictured below 01 TEL www ProSeriesEquipment com 14 of 40 quipment Volume 03 03 2010 01 37 PM Installation Running Hydraulic Hose amp Safety Lock Cable Lay out the 10572 Hydraulic Hose between the Columns Remove the caps attached to the Fitting at the base of each Cylinder Using 2 wrenches attach the Angled Fittings to either end of the Hydr
15. 267 m 3 10 A 2 T _ 3 E 4 8 9 4 1127 2 11 3 135 gt FIGURE 1 Specifications Drawing PRO SERIES www ProSeriesEquipment com Equipment Volume 03 03 2010 01 37 PM PSE 10 000 BP Specifications 2 Post Lift PSE 10 000 BP INSTALLATION manual 1915 496 mm WORKBENCH AREA 61 FRONT SIDE OF LIFT ul z 1 FOR THIS INSTALLATION WE Q2 USED A 25 FOOT INSTALL to E LENGTH IF YOUR S VARIES gt RECALCULATE THE DISTANCE 5 u TO YOUR MIDLINE O 2 c 3 5 Tl e 0 5 151 2 X 197 394 mm X 496 mm 7 010 mm wbuNE L LINE 93 4 93 4 248 mm 248 mm APPROACH SIDE OF THE LIFT 673 2 6774 1 721 mm 1 721 mm FIGURE 2 Layout Drawing PRO SERIES www ProSeriesEquipment com 21 0 mm Note for Figure 2 We recommend 12 INCHES between the Lift Columns and the nearest wall Equipment Volume 03 03 2010 01 37 PM 2 Post Lift PSE 10 000 BP Introduction INSTALLATION manual Power Unit Side Column This is the Column that the Power Unit will be mounted to It is commmonly placed on the Driver s Side of the Installation Bay but can be on the Passenger Side if preferr
16. 31015 P01011030 36 of 40 2 Post Lift PSE 10 000 BP Parts Breakdown INSTALLATION manual 3 STAGE FRONT ARMS QTY OF 2 Adjustable Arm Socket 1030401 8 Arm Support Rubber 25t x 120 A1030405 PRO SERIES www ProSeriesEquipment com 37 of 40 Equipment Volume 03 03 2010 01 37 PM 2 Post Lift PSE 10 000 BP Parts Breakdown INSTALLATION manual CONTROL BOX No Dmensons Number Gy Powerswicn s uswa xm 1 Ca somsa a Drectswicn o Poem AM 1 1 s 1_ s conto Box Cover ox 5 Potes PRO SERIES www ProSeriesEquipment com 38 of 40 Volume 03 03 2010 01 37 PM WARRANTY ACTIVATION FORM 2 Post Hitt PSE 10 000 ATTENTION MAIL TODAY TO ACTIVATE YOUR WARRANTY WARRANTY IS NON TRANSFERABLE Company Name Owner Shop Manager Address Phone Fax Cell City State Province Zip E mail PSE 10 000 BP Serial pats Purchased From Purchase Date Address City otate Office Phone Cell Phone PRO SERIES www ProSeriesEquipment com Equipment Volume 03 03 2010 01 37 PM d q eue
17. ATION manual INSTALLATION amp MAINTENANCE MANUAL FOR YOUR AAP TWO POST PSE 10 000 BP VEHICLE LIFT 10 000 POUND MAXIMUM CAPACITY Catalog Number PSE 10 000 BP TABLE OF CONTENTS READ THIS BEFORE INSTALLING THE Sp qaibas tn YET rA roncet AVR QU PER a OFT kaqqa 2 3 TOOLS FOR ag urge 3 HPP DST PI DU de 4 5 6 LAYOUT DRAWING amp CONTROL 7 INSTALLATION INS TRUC HONG Lu irei 8 21 OGOENERALSAFETYINSIRUCIINIONS uuu u EnO E EEE ES ERE ES 22 LIFT OPERAIINGINSIRUCTIONS5 e 22 SAFETY amp OPERATION INSTRUC HONS u u u iD HUI u u RE 23 Virga eie lzb8c EOS 24 25 ji ss HZz SSICI 26 LIFT WARRANTY E 27 DIAGRAMS amp ILLUS TRATION S LLL L uu uu us sS 8 18 LIFT WARRANTY ACTIVATION r FER SN 29 READ THIS MANUAL COMPLETELY BEFORE INSTALLING LIFT DISTRIBUTED BY PRO SERIES EQUIPMENT 1 800 708 2988 Web www ProSeriesEquipment com E mail Sales ProSeriesEquipment com PRO SERIES www ProSeriesEquipment com Equipment Volume 03 03 2010 01 37 PM 2 Post Lift PSE 10 000 BP Introduction INSTALLATION manual Thank you for
18. E POWER UNIT IS TO BE DONE ONLY BY A CERTIFIED ELECTRICIAN Fill Here BEFORE THE POWER UNIT IS INSTALLED HAVE THE ELECTRICIAN Fill Line WIRE QUICK DISCONNECT Fill to this line takes BEIWEEN THE MAIN POWER BREAKER BOX AND THE CONTROL BOX THEN HAVE THIS QUICK DISCONNECT MOUNTED TO THE SIDE OF THE COLUMN NEXT TO THE POWER UNIT Remove the junction box cover on the Motor Run your electrical power wires from the Main Breaker Box with a 220 Volt Single Phase on a Dedicated 20 Amp Breaker Remove the knock out hole on the side top depending on the type of Power unit of the Junction Box on the Motor Line the hole with a Strain Relief Now run your main power wires through the knock out hole on the side top of the Motor Junction Box to make Ground Wire the electrical connection to the switch wires inside the box SEE PAGE 17 FOR WIRING TO SWITCH Attach the Green Wire to the Ground Screw on the Motor in the back of the Motor Junction Box Put the Junction Box Cover back on after the wiring is complete ard LL gt DA om Monarch Fill Here ELLE www ProSeriesEquipment com 20 of 40 quipment Volume 03 03 2010 01 37 PM 2 Post Lift PSE 10 000 BP Installation INSTALLATION manual STEP 7 Installing Lifting Swing Arms For standard setting slide the Two Stage Long Lifting Swing Arms between the end of the C Bracket on the Carriage closest to the vehicle
19. INSTALLATION MANUAL amp OPERATION INSTRUCTIONS 2 POST LIFT PSE 10 000 BP Manual PSE 1 0 000 B P Push Button Controls With Key Security Box Heavy Duty DualSymmetric 2 Post Lift EXTENDED WARRANTY Protect Yourself For An Additional 12 Months Contact Distributor For Details Warranties Go Away Equipment Stays LIFT FEATURES ee Commercial Grade Symmetric AND Asymmetric Two Lifts In One Only 92 Tall Single Point Lock Release Rubber Door Guard Solenoid Controlled Release Valve Telescoping Screw Pads 5 YEAR LIMITED WARRANTY e Lifts Available Thank You For Your Purchase We reserve the right to make changes in specifications without notice and without making changes retroactive PRO SERIES P O Box 734 Franklin Indiana 46131 J THIS MANUAL NEAR THE MACHINE AT ALL TIMES AND MAKE SURE ALL READ THIS MANUAL COMPLETELY BEFORE INSTALLING LIFT KEEP USERS HAVE READ THIS MANUAL BEFORE OPERATING THIS MACHINE Equipment 1 800 708 2988 www ProSeriesEquipment com Email Sales ProSeriesEquipment com Volume 03 03 2010 01 37 PM ift 10 000 INFORMATION ABOUT THIS LIFT duo eee DM PSE 10 000 BP 10 000 Ibs TL _ OO OOO mae _ Phone Number PRO SERIES www ProSeriesEquipment com Equipment Volume 03 03 2010 01 37 PM 2 Post Lift PSE 10 000 BP Introduction Table of Contents INSTALL
20. RRANTY THIS LIMITED WARRANTY IS NOT TRANSFERABLE FROM THE ORIGINAL RETAIL PURCHASER No warranty exists until each aid in full and the Lift Warranty Sheet has been returned to the manufacture or master distributor Power Units are covered for defects in workmanship for one 1 year Any misuse of Power Unit will void this Warranty For Power Unit Warranty repairs the original purchaser needs to provide the following information 1 Date code of the Power Unit 2 Serial Number of the Power Unit and 3 Model Number In cases of Power Unit replacements you will be sent a replacement Power Unit after billing your charge card It is the Original Purchaser s responsibility to properly drain and box the defective Unit tag it and call UPS to pick it up and have it shipped back to us After receiving the Power Unit back to our facility an inspection will be made to the Unit to ensure it was defective from the Manufacturer If it is the manufacturer s defective Unit we will credit your credit card back less any shipping Failure to follow these procedures will void the Power Unit warranty and any credit to your credit card Any wearable Lift part is not covered under warranty such as Cables Slide Blocks Arms Pullies Pins Adapters Pads Switches Hoses amp Fittings unless authorized by the manufacturer and which was not found to have been abused will be repaired or replaced at the Manufacturer s option Defects caused by or
21. RS TO INSPECT LIFTING EQUIPMENT AT THE START OF EVERY SHIFT THESE AND OTHER PERIODIC INSPECTIONS ARE THE RESPONSIBILITY OF THE USER OPERATOR DAILY PRE OPERATION CHECK BY OPERATOR The user should at least perform the following checks daily and not use the Lift if anything is not correct e Daily check of all Safety Locks amp Arm Restraints the discovery of device failure could save you from expensive property damage lost production time serious personal injury and even death e Check Safety Locks for free movement and full engagement with Lift make sure the Arm Restraint Gears mesh together completely and are working 10096 each and every time the Lift is used If not do not use the Lift Check Hydraulic Connections and Hoses for leakage Insure Snap Rings at all Rollers Sheaves and on all Screw up Pads amp optional Truck Adapters are correct and safe Check Bolts Nuts and Screws and tighten Check Wiring amp Switches for damage and that they all work correctly Keep Floor Plate free of dirt grease or any other corrosive substances Check for any stress cracks in the concrete floor near the Anchor Bolts which if present could cause the Anchor Bolts to loosen and pull out of the floor Do not use the Lift if this is apparent e Check daily Anchor Bolts torque to 125 ft lbs Do NOT tighten using impact gun NEVER use the Lift with loose Anchor Bolts All Anchor Bolts should be the correct torque specifications e
22. aulic Hose so that they are tight Now attach both sides of the Hose to the Cylinder fittings again using 2 wrenches to ensure that they are tight Once installation of the Hose is finished run the 21 252 Safety Lock Wire Cable down the Column one end of this Cable Wire has 2 Plastic Harnesses wired to it this side will be connected to the Plastic Harness Clip Position 8 9 2 105 2 Hydraulic Hose between the Columns This Hose will run underneath the Base Plate Also remove the Caps from the Fittings at the base of each Hydraulic Cylinder as pictured to the right Attach Hose to the base of each Cylinder using provided Angled Steel Tubing Use 2 wrenches as pictured here and ensure that the Hose is attached tightly This Connector runs Run 21 252 Safety under the steel Base Plate to opposite gt Lock Wire Cable to Column s Safety Lock Connector under the Column opposite the Power Unit Blue Cover Box Run the Single Connector side down the Power Unit side These Connectors run up the Power Approx Unit Column and connects to both Column through the Cylinder dc ion 24 Fitting cut out around the Connectors under T Cylinder and under the Base the blue cover 252 Plate to the opposite Column and back up to the Safety Lock the same way Use wire ties to attach to Hydraulic Hose When finished secure the Wire to the Hose using the provided Wire Ties
23. dinary wear and tear abuse misuse overloading accident including shipping damages improper maintenance and alterations are not approved by the Manufacturer or Master Lift Distributor are specifically excluded The Manufacturer reserves the absolute right to decline responsibility for repair work made or attempted by any Company or Person not associated with or approved beforehand by the Manufacturer This Lift must be installed by a PSE Authorized Installer Not having this Lift installed by an PSE Authorized Installer could possibly void the Warranty WARRANTY LABOR IS NOT INCLUDED UNDER WARRANTY UNLESS EXPRESSLY APPROVED BY THE MANUFACTURER IN WRITING BEFORE THE REPAIRS ARE ATTEMPTED PRO SERIES www ProSeriesEquipment com 27 of 40 Equipment Volume 03 03 2010 01 37 PM 2 Post Lift PSE 10 000 BP INSTALLATION manual PRO SERIES www ProSeriesEquipment com 28 of 40 Equipment Volume 03 03 2010 01 37 PM 2 Post Lift PSE 10 000 BP INSTALLATION manual PRO SERIES www ProSeriesEquipment com 29 of 40 Equipment Volume 03 03 2010 01 37 PM 2 Post Lift PSE 10 000 BP Parts Breakdown INSTALLATION manual LIFT OVERVIEW PRO SERIES www ProSeriesEquipment com 30 of 40 Equipment Volume 03 03 2010 01 37 PM Parts Breakdown 2 Post Lift PSE 10 000 BP INSTALLATION manual NECEM No
24. e carriage stops on the next available Safety Lock Note The Power Unit is not made to hold the load and may bleed down on the locks this is normal ALWAYS let the Lift down onto the Safety Locks To lower the vehicle you must first raise the Lift off of the Locks using the UP Button on the Control Box Then engage and hold the Red Button on the Key Security Control Box until the Lift is on the ground You must pull the Safety Lock Handle to release the Locks after raising up off the Locks then lower the vehicle NEVER WORK UNDER OR NEAR THIS LIFT WITHOUT THE LOCKS BEING ENGAGED THE POWER UNIT IS NOT DESIGNED TO BE ALOAD HOLDING DEVICE NOT USING THE LOCKS COULD RESULT IN A PREMATURE FAILURE OF THE CYLINDERS PUMP AND OR CABLES AND CAN CAUSE SERIOUS PROPERTY DAMAGE OR PERSONAL INJURY FAILURE TO HEED THIS WARNING WILL RESULT IN IMMEDIATE TERMINATION OF YOUR WARRANTY MAINTENANCE SCHEDULE The following maintenance is recommended and required in these intervals accumulated hours or monthly period whichever comes sooner If you hear a noise or see any indication of possible failure cease operation immediat Oely and correct and or replace parts as required Following these maintenance procedures is the key to prolonging the useful life or your Lift AT ANY TIME IF YOU ARE NOT SURE OF THE SAFE OPERATION OF THE LIFT DISCONTINUE USING IT AND CALL YOUR CHSSI AUTHORIZED LIFT INSTALLER FOR ASSISTANCE WARNING OSHA AND ANSI REQUIRE USE
25. e sure this Alignment Pin is inside the hole in on bottom of the Base Plate This Fitting will come PREINSTALLED onto the Cylinder in each Column When the Alignment Pin pictured on the cylinder above is inside the hole at the bottom of the Floor Plate as it should be the bottom of THIS fitting will rest directly Alignment Pin on top of the Floor Plate THE BOTTOM OF THIS FITTING MAY GET STUCK ON THIS LEDGE MAKE SURE TO CHECK THIS BEFORE OPERATING THE LIFT There should be NO gap between the bottom of the fitting and the Floor Plate the picture to the left is INCORRECT it should rest on the surface of the Base Plate In the picture above the Cylinder is seated onto the Floor Plate correctly PRO SERIES www ProSeriesEquipment com 11 of 40 Equipment Volume 03 03 2010 01 37 PM 2 Post Lift PSE 10 000 BP Installation INSTALLATION manual STEP 5 Installing amp Adjusting Equalizer Cables The installation of the Sheaves on the PSE 10 000 BP is very simple Using at least two people lift each carriage to the second or third Lock Allow each carriage to rest on the Lock and measure each side to be sure they are at the same height In some cases remove the two 77 inch lock nuts from the Cables Place the Nuts on each carriage for easy access when needed Be sure each carriage is at the same height by measuring from the top of the base plate to the bottom of the carriages This dimensio
26. ed by just switching sides T a Power Unit d Key Safety Control Box Column PSE 10 000 BP PSE 10 000 BP Controls 1 Power LED Light is on when key is turned to ON 2 Key Switch Must be in ON position for the Power Unit to be powered on 3 UP Button Used to raise the Lift 4 LOCK Button Use this button to lower the Lift to the locking point 5 DOWN Button Used to lower the Lift When up push the down button making the Lift first rise and then the locks will open and the Lift will come back down PRO SERIES www ProSeriesEquipment com Equipment Volume 03 03 2010 01 37 PM 2 Post Lift PSE 10 000 BP Installation INSTALLATION manual STEP 1 Unloading Lift amp Checking For Defects Unload the Lift and place it near the intended installation location Remove shipping bands and packing materials to allow the Arms and Base Plate to be unpacked Remove the packing brackets and bolts holding the Columns to the end plates the end plates are shipping purposes only The Lift should be installed on a level floor with a minimum 4 6 of 3 000 psi concrete sufficiently cured Visually inspect the floor the Lift should not be installed on cracked concrete or over expansion joints The installed Lift will only be as strong as the foundation on which it is installed It is best to test drill where the Lift is to be installed to verify the depth of the concrete The
27. eight is the Column itself when raised to the highest setting the Carriage on the PSE 10 000 BP will protrude several inches out of the top of the Column First before you stand the Columns up bolt the Pulley Mounts to the top of each Column this can be done after the Columns are stood up but is much easier while they are laying down The Pulley should be on the same side as the Cable Anchor Eyelet on the Carriage sd pictures below Continued Next Page This is how the Pulley Mount should be attached to each Column so that the Pulley is on the same side as the Cable Anchor Eyelet Do not install the Cables at this time PRO SERIES www ProSeriesEquipment com Equipment Volume 03 03 2010 01 37 PM 2 Post Lift PSE 10 000 BP Installation INSTALLATION manual STEP 3 Positioning amp Leveling Columns Installing Cable Sheaves Continued While the Columns are laying down you should also mount the Power Unit For instructions see Page 14 Raise the Columns to vertical Position them on either end of the layout square See Figure 2 The Power Unit Column will be on the right side passenger side of the layout square for standard settings or the driver s side if needed The passenger side is recommended for easy operation Examine the area where the Base Plates of the Columns are going to be anchored to the floor Anchor holes in the Base Plates should be at least 4 from any expansion joints or large cracks
28. epair any leaks Adjust cables according to manual Shim column not more than 1 2 or adjust swivel pads to compensate Remove bad cement pour new pad per Lift specs in manual Relocate Lift using the proper size drill bit or pour anchoring cement into holes to secure anchors Raise Lift until safety adjusting bolt appear in window and adjust as necessary Reconnect or replace safety spring Bend flat washer away from release cable until it moves freely Spray penetrating oil on latch and work the latch until it moves freely 8 Cylinder whines or chatters Dry or tight cylinder seals Replace seals or hydraulic cylinder 9 Oil Leaks 10 Lift jerks going up and down PRO SERIES Equipment Volume 03 03 2010 01 37 PM e Breather End of Cylinder Rod End of Cylinder Power unit Seals bad or rolled Air in hydraulic system Dry or tight Seals www ProSeriesEquipment com The piston seal of the cylinder is out Rebuild the cylinder The rod seal of the cylinder is out Rebuild the cylinder If leaking around the tank mounting flange check the oil level in the tank The level should be two inches below the flange of the tank Check with a screwdriver Rebuild the Cylinder Raise Lift all the way to top and return to floor Repeat 4 6 times Do not let this overheat Power Unit Use for 60 day break in period 26 of 40 2 Post Lift PSE 10 000 BP Warra nty INSTALLATION manual LIMITED LIFT WA
29. ets carry them The concrete floor must be at least 4 6 thick and a minimum of 3 000 psi Drill through the fourteen 1 inch holes into the concrete drilling all the way through the floor Install the nut and flat washer on the Anchor bolt before putting them in the holes Be careful not to move the columns when drilling One way to avoid this is to drill the holes and place the bolts in one at a time saving the inside hole for last Note After you put the anchor into the drilled hole to keep the sleeve on the anchor from pulling up through the plate on the bottom of the lift place 1 U shaped shim between the Bottom Plate of the Lift and the cement around the Anchor The Shim will keep the Sleeve from pulling up when you tighten the Anchor In some cases the threads on the Anchors will be exposed above the base of the Lift 2 2 72 when they are tightened this is normal Recheck the level of each Column and place Shims around each Anchor and wherever they re needed If 1 2 inch or more of Shim is required either refinish concrete or use steel plates and extra long anchor bolts FOR EXTRA PLATES OR LONGER ANCHORS CALL YOUR LIFT DISTRIBUTOR Tighten anchor bolts and recheck for level and plumb Hammer the Anchor Bolts all the way down Tighten Anchor Bolts using a torque wrench to 125 ft Ibs DO NOT use an air electric or battery impact gun when tightening the Anchor Bolts NOTE 4 6 of reinforced concrete is the mini
30. g out of the Valve Control on the side of the Power Unit See Pages 19 amp 20 for details USE THE PICTURES TO THE RIGHT TO FIND THE LOCATION OF EACH CONNECTOR The 5 Cables that run out of the bottom of the Gray Electrical Control Box should be connected as pictured to the right Follow the 1 D NOT PIC TYRED ABOVE SEE PAGE 16 FOR MORE DETAILS instructions above and use these ON CABLE WIRE LOCATIONS pictures to ensure that the Cables are properly connected SAFETY SWITCH THIS IS THE 3 WAY CABLE RAN UNDER THE BASE PLATE ON PAGE 15 IT WILL BE CONNECTED TO 1 CONNECTOR COMING OUT OF THE GRAY ELECTRICAL CONTROL BOX AND 1 CONNECTOR COMING OUT OF THE SAFETY LOCK UNDER THE BLUE COVER ON THIS COLUMN Picture D Shows the electrical hook up for the Power unit Refer to pages 19 amp 20 for more information REMOVE COVER ON POWER UNIT SEE PG 19 amp 20 PRO SERIES www ProSeriesEquipment com 17 of 40 Equipment Volume 03 03 2010 01 37 PM 2 Post Lift PSE 10 000 BP Installation INSTALLATION manual Wiring The Power Unit The 15 4 184 Electrical Cable will be wired to a Male Plug or Junction Box The PSE 10 000 BP requires Dedicated 220 V Single Phase 30 Amp Power Supply The 4 2 50 Electrical Cable will be wired into the Power Unit See Pages 19 amp 20 for details ALL PSE 10 000 BP WIRING SHOULD BE DONE ONLY BY A QUALIFIED ELECTRICIAN Power should not be ran
31. he phillips screw on top of the DIN connectors This DIN will only connect one way The Matching Male Connector runs out of the Gray Electrical Control Box with a 3 5 41 Cable and the larger plastic electrical connector Approx 21 252 This Male Connector is attached to the matching Female connector on the 21 8 260 Cable on the side with the 2 Way fitting See Page 15 This 4 1 49 Cable w Male Connector is attached to the matching Female connector running off of the Power Unit See description above These 2 Male Connectors are Attached White to White Black to Black to the matching Female Connectors running off of the Cut Off Switch See Page 14 for instructions on mounting the Cut Off Switch The 4 2 50 Electrical Cable is wired to the Power Unit See Pages 17 20 The 15 4 184 Electrical Cable is for your main power supply The SL 10 000 BP requires a dedicated 220 V Single Phase 30 Amp power supply See Page 17 for more details WARNING 3 Phase amp Stinger applications contact a qualified electrician PRO SERIES www ProSeriesEquipment com 16 of 40 Equipment Volume 03 03 2010 01 37 PM 2 Post Lift PSE 10 000 BP Installation INSTALLATION manual Mounting The Control Box In order to mount the Electrical Control Box you must first remove the Gray Electrical Control Box cover by loosening the 4 Phillips screws with plastic heads Then using the second set
32. he previous page for operating your Lift Make sure to always extend the Arms in the correct order never extend a later stage of the Arm before all of the stages before it are extended all the way out ALSO NEVER PUT MORE OF A VEHICLE S WEIGHT ON THE FRONT ARMS THAN ON THE REAR ARMS Stage 2 MUST be COMPLETELY Extended before extending Stage 3 i 1 X END STAGE 3 FRONT ARM END STAGE 2 I END STAGE 1 i END STAGE 1 END STAGE 2 END STAGE 3 REAR ARM NEVER Extend Stage 3 of the Front Arm Before Stage 2 is The 3 Stage Front Arm should NEVER be extended Fully Extended The Arms are to be extended in order to reach out farther than the 2 Stage Rear Arm NEVER LIFT A vehicle manufature lifting points Extend Stage 2 FIRST and VEHICLE WITH THE ARMS IN THIS CONFIGURATION ONLY extend Stage 3 AFTER Stage 2 has been fully extended and more length on the Front Arm is still needed CORRECTLY USING THE LIFTING PADS This Lifts Lifting Pads extend in Stages by screwing up or down It is important to use the Pads correctly when operating this Lift ALWAYS makes sure that the Pad s screws are raised in the correct order ALWAYS extend otage 2 BEFORE extending Stage 3 NEVER Extend Stage 3 without fully extending Stage 2 Operators must make sure to position the Lifting Pads to the Vehicle Manufacturer s Recommended Lifting Points correctly The Manufacturer s Lifting Points MUST BE CENTERED o
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34. les This will cause the lift to lose carrying capacity and could damage the sheaves or cables PRO SERIES www ProSeriesEquipment com 12 of 40 Equipment Volume 03 03 2010 01 37 PM 2 Post Lift PSE 10 000 BP Installation INSTALLATION manual STEP 5 Installing amp Adjusting Equalizer Cables Continued Note for Figure 4 Do not over tighten Cables This could damage the Sheaves or Cables With both Cables in place you are ready to adjust Start on the left side With a pair of locking pliers grab the bottom of the Cable end with the threads pointing down Place 94 16 socket or wrench on the Nut and tighten it until the opposite carriage raises a 4 Tighten the other side the same way until it comes back down then give it one full turn Both Cables should now have the same tension much like a banjo string When the Lift is in operation the Locks should click at the same time or close to each other If not adjust the Cables as necessary Ensure all Cables are on all Pullys at all times NOTE IT IS THE CUSTOMER S OR THE END USER S RESPONSIBILITY TO MAINTAIN THE PROPER TENSION ON THE EQUALIZER AND OR OVERHEAD SAFETY RELEASE AN CABLES ASKING A PSE QUALIFIED LIFT TECHNICIAN TO RETURN IN THE FUTURE TO MAINTAIN THE CABLE ADJUSTMENTS AFTER THE LIFT IS INSTALLED WOULD NOT BE COVERED UNDER WARRANTY FOR THE ADJUSTMENTS PRO SERIES www ProSeriesEquipment com 13 of 40 Equipment Volume 03 03 2010 0
35. mum requirement for installation area Recheck the level of the Columns If the Columns are off level at this point loosen the Anchors and use a pry bar to tilt the Columns and Shim as needed Retighten and check again When satisfied as to level tighten all the Anchor Bolts It is best to hold the top of the Anchor Bolts with vice type pliers to then tighten down You must re torque your anchors every 30 days to insure they are tight After all Anchors are installed remove the center Base Plate out of the way so you can run the Cables Hose amp Safety Lock Wire PRO SERIES www ProSeriesEquipment com 10 of 40 Equipment Volume 03 03 2010 01 37 PM 2 Post Lift PSE 10 000 BP ATT E N T ux LORS manual ATTENTION PLEASE READ ENSURE THAT THE FITTING BELOW IS SEATED PROPERLY BEFORE PROCEEDING WITH INSTALLATION The fitting at the bottom of each Column needs to be checked before operating this Lift When transported or when you raise up the carriages there will be a small chance that the cylinder may move from its proper location The fitting shifts up from its proper position and rests on the lip of the Column s slot as noted in the picture below The fitting attaches directly to the bottom of the cylinder to reset the fitting simply shift the cylinder over until the fitting drops into proper position Cracked or broken fittings are not covered under your warranty make sure you follow these steps Mak
36. n must be within 1 2 inch on each side Take one Cable and run it straight across to the other Column NOTE The Cables should never cross If the Cable is on the backside of the Lift it will be on the backside of the Lift on the opposite side as well Run the Column under the Pulley at the bottom of the Column straight up the Column to the top Pulley route the Cable around this Pulley then straight back down to the Anchor Eyelet on top of the Carriage Pull the end of the Cable through the hole Make sure the other cable end is now sitting in the hole in the other carriage If you see less than 2 of the Cable end sticking up you can install a Flat Washer and Nut otherwise go back to the left side and tighten the Nut more to take up the slack Install the other Cable in the same fashion running it under the bottom Pulley to the opposite side THE CABLES DO NOT CROSS READ STEP 5 ON PAGES 12 amp 13 FOR INSTRUCTIONS ON RUNNING THESE CABLES CABLE 1 START Starts at base of Carriage Cable ships attached here CABLE 2 FINISH Anchor to the top PULLIES AT THE TOP OFEACH COLUMN of the Carriage through Eyelet PULLIES AT THE BASE i OFEACHCOLUMN CABLE 2 FINISH Anchor to the top CABLE 1 START Starts at base of Carriage Cable ships attached here 20NEACH x of the Carriage through Eyelet FIGURE 4 Note for Figure 4 Do not over tighten cab
37. n the Lifting Pad NEVER lift a vehicle when the Lifting Pad only makes contact with the Lifting Point at the edge of the Pad Always CENTER the Manufacturer s Lifting Points on the Pad If the Lifting Pads do not Screw Up high enough to reach the vehicles Manifacture s Lifting Points you should use Truck Adapters to make up the voided space Truck Adapters can be purchased through your Lift Distributor Never lift a vehicle without the Pads touching the Manufacturer s Recommended Lifting Points CORRECTLY RAISING amp LOWERING SCREW UP PADS HE STAGE 2 STAGE 1 STAGE 1 STAGE 2 STAGE 3 CORRECTLY CENTERING WEIGHT ONTO THE SCREW UP PADS 6 OR 4 CENTERED OFF CENTER CORRECT WRONG 3 Manufacturer s Recommended Lifting Point T 4 S 9 9 x Manufacturers S Recommended Lifting Point N OPERATORS MUST ENSURE THAT THE VEHICLE MANUFATURE LIFTING POINTS ARE CENTERED ON THE LIFTING PAD EVERY TIME THEY LIFT A VEHICLE ON ALL 4 PADS PRO SERIES www ProSeriesEquipment com 23 of 40 Equipment Volume 03 03 2010 01 37 PM 2 Post Lift PSE 10 000 BP Maintenance Instructions INSTALLATION manual THE PROPER OPERATION OF THE LIFT REQUIRES THAT ANY TIME YOU RAISE A VEHICLE TO WORK ON IT YOU MUST LOWER THE LIFT ONTO THE SAFETY LOCKS This is done by raising the vehicle to the desired height and lowering the Lift by pressing the Red Button on the PSE 10 000 BP until th
38. ng motor vehicles having a maximum total weight of 10 000 Ibs PSE 10 000 BP It is necessary to respect the parameters given by the LOAD DISTRIBUTION CHART as foreseen by standard EN 1493 98 This Lift must only be used for which it is expressly designed It is forbidden to lift people or other equipment not specified in this guide Any other use is to be considered improper and irrational and thus highly forbidden The Manufacturer cannot be held responsible for any damage or injury caused by an improper use or by the non observance of the following instructions gt DO NOT INSTALL the Lift in windy sites or a potentially explosive room gt The Lift is not intended for outdoor use In this case it is necessary to ask the constructor for a special version For any installation to be made in a site different than what is specified ask for the Manufacturer s advice Failure to get written authorization to install a Lift in any way not described within this manual will result in the immediate termination of the Lift s Warranty D The technical literature is an integral part of the Lift Read this guide carefully before using the Lift because it contains very important safety rules for use and maintenance KEEP THIS AS WELL AS ALL OTHER SUPPLIED TECHNICAL LITERATURE IN A SAFE PLACE AND CONSULT WHENEVER NECESSARY PRO SERIES www ProSeriesEquipment com Equipment Volume 03 03 2010 01 37 PM 2 Post Lift PSE 10
39. of provided screws These will be found in the parts box or screwed into the Mounting Plate on the Power Unit Side Column screw one into each of the 4 holes securing the Box to the Column Once this is finished reattach the Cover to the Gray Electrical Control Box by tightening the 4 screws with plastic heads Snugly DO NOT OVER TIGHTEN Reference the pictures on page 14 for details Connecting Wires From The Control Box There are 5 cables running out of the bottom of the Control Box The 15 4 184 Electrical Cable is for your main power supply to your main power source this should be wired to a Male Plug or Junction Box by your electrician The 4 2 50 Electrical Cable will be connected to the Power Unit as explained on Pages 19 amp 20 The other three Cables can be quickly attached to their matching connectors See Pictures Below The 21 8 160 Cable which was ran in the last step to the opposite Safety Lock under the Blue Cover is now connected to the Connector coming out of the Gray Electrical Control Box Picture A at the bottom of this page Next there is a 3 572 417 gt Cable which has 2 separate Metal Connectors Picture C below which needs to be connected to the Cut Off Switch mounted to the Column as explained on page 14 White Wire to White Wire Black Wire to Black Wire The final 4 1 49 cable with the large plastic connector Picture B below is connected to the matching connector runnin
40. opriate lifting points If you are not sure of the proper lifting points you should check the vehicle s service manual or contact the vehicle manufacturer Adjust the Screw Pads so they all hit their lifting points at the same time with full contact to the center of the Pad This will allow the car to be level when rising With the Pads in their proper locations and no obstructions around the Lift or vehicle you may now press the UP Button on the Power Unit or the UP Button on the Key Security Control Box depending on the type of Lift you have to raise the vehicle Raise the vehicle so that the tires are 6 inches off the ground Walk to the back of the vehicle and push up and down on the bumper The vehicle will rock but should not at any time lose contact with the Lifting Screw Pads If the vehicle is bouncing off the Pads or feels at all unstable you should lower it back to the ground and reposition the Arms amp Pads to balance the load Repeat this process until the vehicle is completely stable When the vehicle is stable you may raise the Lift all the way to the top Listen to Safety Locks clicking evenly and adjust if necessary Never adjust the Cables without it setting on the Locks PRO SERIES www ProSeriesEquipment com 22 of 40 Equipment Volume 03 03 2010 01 37 PM 2 Post Lift PSE 10 000 BP Safety amp Operation Instructions INSTALLATION manual CORRECT POSITIONING OF LIFTING ARMS Follow the instructions on t
41. signed to lift empty vehicles only TOOLS FOR INSTALLATION otep Ladder 4 Foot Bubble Level 12 Inch Adjustable Wrench AW 32 Non Foaming Non Detergent Hydraulic Fluid 3 gallons or ATF Equivalent PRO SERIES www ProSeriesEquipment com Equipment Volume 03 03 2010 01 37 PM 2 Post Lift PSE 10 000 BP Introduction INSTALLATION manual Shipping Container Contents After removing the wrapping on your lift you will find these components 2 Posts attached to End Plates used for shipping only e 1 Base Plate e 2 Three Stage Short Arms e 2 Two Stage Long Arms e Parts Box contents listed below Parts Box Contents 1052 m PULLEY SHEAVES m OR Runs Underneath 8 96 HYDRAULIC HOSE Base Plate Cover FOR POWER UNIT 5 to 6 ied 5 to 5 10 pcs PARTS BAG CONTAINS CUT OFF 3 WAY T CABLE SWITCH BOLTS amp 2 WIRE CABLE NUTS FOR MOUNTING SHEAVES WIRE TIES FOR SAFETY VIBRATION RUBBER RELEASE FOR POWER UNIT LOCKS Base Plate CYLINDER FITTINGS 5305 5 T NU ELECTRIC CONTROL BOX See Page GREASE FOR SLIDE 4 ARM PINS III 13 For Cable BLOCKS INSIDE COLUMN amp 4 C CLIPS Descriptions PRO SERIES www ProSeriesEquipment com Equipment Volume 03 03 2010 01 37 PM PSE 10 000 BP Specifications kukapaq loti 11 32 13557 gt 10 6 1
42. the Lift to raise one end or one side of vehicle This will bend the Lifting Arms and void your warranty ALWAYS keep unqualified people away from area while loading unloading raising or lowering the Lift NEVER allow anyone to ride in the vehicle while raising or lowering the Lift ALWAYS keep the area clean and free of water grease and oil ALWAYS remove wheel chocks tools hoses etc before loading unloading raising or lowering the Lift NEVER operate the Lift if the Safety Locks are not working properly NEVER operate the Lift without the Stop Snap Rings secured on the Screw up Lifting Pads Ensure Round Pads or Truck Adapter Pads are evenly centered on the Lifting Frame Pads that are bent or broken due to misuse or not centered are not covered by Warranty LIFT OPERATING INSTRUCTIONS owing the Front Arms to the front and the Rear Arms to the rear Once arms are in position pull a car into the bay A general rule of thumb is to stop the car with the center of the wheelbase even with the center of the Columns Some vehicles will be heavier in the front due to the engine In these cases position the vehicle so that the vehicle s weight distribution on the Lifts Columns is 5096 Front to Rear of the vehicle REMEMBER the DualSymmetric Arms on the PSE 10 000 BP allows for either 50 50 or 30 70 vehicle distribution Swing the four Lifting Arms under the vehicle and position the Lifting Pads under the appr
43. to the Power Unit until all other wiring has been completed and the Reservoir has been filled with hydraulic oil Use AW 32 Hydraulic Oil or Dexron Ill Automatic Transmission Fluid or Equivalent The Lift should be cycled all the way to the top and back down 2 or 3 times to make sure all parts operate smoothly under load all of the air is pushed out of the Hydraulic Hoses and that all Safety Locks work properly Mount Power Unit to Main Column Secure to mounting block using 4 sets of 8mm Bolts Nuts Washers amp Lock Washers Do not use the Rubber Vibration Bolts pictured below 4 33 2 THICKNESS QTY OF 4 REQUIRED IT IS IMPERATIVE THAT THE POWER UNIT HAS 12 SPACERS BENEATH ALL FOUR MOUNTING BOLTS PRO SERIES www ProSeriesEquipment com 18 of 40 Equipment Volume 03 03 2010 01 37 PM 2 Post Lift PSE 10 000 BP Solenoid Controlled Power Units INSTALLATION manual DO YOU HAVE THIS STYLE HYDRAULIC POWER UNIT IF SO SEE NOTES BELOW INSTALLATION OF THE EL ELECTRICAL TO THE POWER Fill Here UNIT IS TO BE DONE ONLY BY A 7 CERTIFIED ELECTRICIAN BEFORE w Fill Line THE POWER UNIT IS INSTALLED Fil to this takes HAVE THE ELECTRICIAN WIRE A QUICK DISCONNECT BETWEEN THE MAIN POWER BREAKER BOX AND THE CONTROL BOX THEN HAVE THIS QUICK DISCONNECT MOUNTED TO THE SIDE OF THE COLUMN NEXT TO THE POWER UNIT Remove the junction box cover on the motor by removing
44. ulling out of floor Safety latches don t work Possible Causes Fuse or circuit breaker Incorrect voltage to motor Wiring connections Burned out micro switch Burned out motor windings e Open lowering valve e Pump is sucking air Suction tube is off of Power Unit Low oil level Pressure adjust to low Motor is running on low voltage Debris in lowering valve Improper relief valve adjustment Overloading of Lift Pressure adjust to low Debris in check valve Debris in lowering valve External oil leaks Equalizer cables not properly adjusted Lift installed on uneven floor Cement thickness or strength is insufficient Holes are too big for anchors Safety not adjusted properly Safety spring not connected or weak Flat washer bent too far squeezing release cable Safety latch is rusted or frozen 2 Post Lift PSE 10 000 BP INSTALLATION manual Suggested Solution Replace blown fuse or reset circuit breaker Supply correct voltage to motor Check and repair or insulate all connections Replace micro switch Replace motor Repair or replace lowering valve Tighten all hydraulic line fittings Adjust or replace suction tube Top off tank Call Technical Service Supply correct voltage to motor Clean lowering valve Call Technical Support Check vehicle weight or balance load properly Call Technical Service Clean check valve Clean lowering valve Check for and r
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