Installation & Service Manual
Contents
1. PUMP IS USED NOT REQUIRED WITH A CENTRIFICAL PUMP TANK USED WITH SCS 303 AND SCS 313 BOOM PRESSURE VALVES AGITATOR RELIEF VALVE CONSOLE VALVE plz CONTROL BOOM 1 o PRESSURE VALVE TRANSDUCER lt STRAINER TANK gt k CN BOOM 2 3 VALVE PUMP EE AA a gr H 8 BOOM 3 8 lt O l A a PRESSURE CONSOLE CONTROL CABLE GAUGE NOTE WHEN USING A PRESSURE TRANSDUCER TRANSDUCER MUST BE PLUMBED IN A VERTICAL POSITION TO ALLOW FOR DRAINAGE FIGURE 1 STANDARD SPRAYER PLUMBING DIAGRAM BY PASS USE PRESSURE RELIEF VALVE HAND VALVE IF POSITIVE DISPLACEMENT TYPE PUMP IS USED NOT REQUIRED pha WITH A CENTRIFICAL PUMP z USED WITH SCS 303 AND SCS 313 XE CONTROL VALVE TANK 800 PRESSURE VALVES AGITATOR RELIEF VALVE X P VALVE ae CONSOLE lt pk PRESSURE HOON TRANSDUCER GSA 5 a 1 TANK py ak BOOM 2 Se VALVE PUMP L_ MAIN LINE gt lt 24 STRAINER HAND VALVE a BOOM 3 8 gt O o 4 i X PRESSURE CONSOLE CONTROL CABLE CAUCE NOTE WHEN USING A PRESSURE TRANSDUCER TRANSDUCER MUST BE PLUMBED IN A VERTICAL POSITION TO ALLOW FOR DRAINAGE FIGURE 2 ALTERNATE BY PASS SPRAYER PLUMBING DIAGRAM 4 WIRIN2. 010 0 Flow Ext Cable 12 ft 07 0159 025 1 Flow Control Cable 6 ft 5 0159 013 Flow Control Cable 12 ft 5 0159 015 2 Union Fitting 333 0001 008 3 Tubing length as required 214 0001 001 4 3 4 Valve Assembly 063 0159 001 5 1 Valve Assembly 063 0159 447 6 11 2 Valve Assembly 063 0171 895 7 SCS 200 series Console 063 0159 203 8 Gauge only 417 0001 002 9 Gauge Fitting 333 0001 004 p A 3 SCS 303 REPLACEMENT PARTS ITEM DESCRIPTION RAVEN PART 1 ounting Bracket 07 0159 007 2 Boom Switch 412 2011 038 3 ounting Knob 309 1000 006 4 aster Switch 412 2011 037 5 Pressure Gauge 417 0001 016 6 Fuse Holder 510 2001 003 7 Fuse 15 Amp 510 1003 003 8 Pressure Adjust Switch 412 2011 039 3 Console Control Cable 8 ft 5 0159 011 10 Flow Ext Cable 12 ft 07 0159 043 11 Flow Control Cable 6 ft 5 0159 008 12 Pressure Transducer 063 0159 316 13 3 4 Valve Assembly 063 0159 001 14 1 Valve Assembly 063 0159 447 15 11 2 Valve Assembly 063 0171 895 16 Console 063 0159 315 PEN A NEL Z A 4 U W U Sprayer Control ZE 8 NE Y 2 gp ZE MJ gt d z x NR
3. 10 1 358 Day 2 z f 2 E a o SPAN E TOP VIEW OF PC BOARD Position Console MASTER and BOOM switches ON Run pump at normal operating RPM Hold PRESSURE ADJUST switch down until Test Gauge reads 10 PSI If necessary close main line hand valve to obtain 10 PSI Turn ZERO ADJUST with a small screwdriver until SCS 313 meter reads 10 PSI CAUTION Do NOT touch screwdriver to components mounted to console faceplate Hold PRESSURE ADJUST switch up until Test Gauge reads 40 PSI If necessary open main line hand valve to obtain 40 PSI If SCS 313 meter does not read within 2 PSI of Test Gauge turn the SPAN ADJUST If span adjustment is required repeat Steps 7 10 The Console is now calibrated and ready for field use Replace the faceplate and mounting screws Remove the Test Gauge Repeat this calibration procedure at the start of each spray season as needed 10 SCS 202 203 REPLACEMENT PARTS ITEM DESCRIPTION RAVEN PART 1 Mounting Bracket 07 0159 007 2 Boom Switch 412 2011 038 3 ounting Knob 309 1000 006 4 aster Switch 412 2011 037 5 English PSI Gauge Female Fitting 7 0159 006 Male Fitting 195 Tubing Liquid Gauge optional 417 0001 018 6 Fuse Holder 510 2001 003 7 Fuse 15 Amp 510 1003 001 8 Pressure Switch 412 2011 039 9 Console Control Cable 8 ft 5 0159
4. EE due a En IE af al al HO Li ae EA gt jJ SCS 11 REPLACEMENT PARTS ITEM DESCRIPTION 1 Printed Enclosure 2 Back Cover Bracket 3 On Off Switch 4 Pressure Adjust Switch 5 English PSI Gauge Female Fitting Male Fitting 195 Tubing 6 Fuse Holder El Fuse 5 Amp 8 Console Control Cable 16 ft 9 3 4 Valve Assembly 10 1 Valve Assembly Ti 1 1 2 Valve Assembly 12 Tubing length as required RAVEN PART 07 0159 092 06 0159 00 412 2011 038 412 2011 04 7 0159 007 q a RAVEN RAVEN INDUSTRIES Limited Warranty What Does this Warranty Cover This warranty covers all defects in workmanship or materials in your Raven Applied Technology Product under normal use maintenance and service How Long is the Coverage Period Raven Applied Technology Products are covered by this warranty for 12 months after the date of purchase This warranty coverage applies only to the original owner and is nontransferable How Can I Get Service Bring the defective part and proof of purchase to your Raven Dealer If your Dealer agrees with the warranty claim the Dealer will send the part and proof of purchase to their distributor or to Raven Industries for final approval What Will Raven Industries Do Upon confirmation of the warranty claim Raven Industries will at our discretion repair or replac
5. G THE SPRAYER CONTROL SYSTEM WIRING DIAGRAM FOR SCS 11 FUSE 5 AMP TT m Sprayer Control BA i SCS 11 CONSOLE NL CONSOLE CONTROL CABLE 115 0159 005 16 FT E HOY gt GAUGE TUBE BLACK BOOM VALVE CONNECTORS WHITE CONTROL VALVE gt GAUGE TUBE O a A Hk O E gt WHITE O OT WIRING DIAGRAM FOR SCS 200 SERIES PR SCS 202 203 CONSOLE 063 0159 203 cay RED O PR CONSOLE CONTROL CABLE O 115 0159 010 8 FT O 3 gt a WHITE q FLOW EXT CABLE Ja 12 FT Yue A JM A FLOW CONTROL CABLE j 5 0159 013 6 FT 115 0159 015 12 FT WIRING DIAGRAMS CONT ON NEXT PAGE 4 WHITE BLACK BOOM VALVE CONNECTORS BROWN BLUE a k NTROL VALVE A OOOOOO 000000 WIRING DIAGRAM FOR SCS 303 Sprayer Control K SCS 303 CONSOLE 063 0159 315 E c RED NASA CONSOLE CONTROL CABLE PRESSURE TRANSDUCER 115 0159 011 8 FT W Ha at 5 WHITE U FLOW EXT CABLE 107 0159 043 12 FT WHITE O BLACK BOOM VALVE CONNECTORS Ee lt Q BROWN Ha BLUE CONTROL VALVE 5 FL
6. KET SCS 203 8 303 CONSOLE BRACKET S AP L A AS e E N Q A Y 0 N 3 Route the two Power Wires Red amp White from the Console to a 12 volt source Connect the White wire to ground Connect the Red wire to a 12 VDC hot wire battery ignition solenoid or fuse block CAUTION Some ignition solenoids are 24 VDC 4 Route the 8 foot 16 foot on SCS 11 Console Control Cable out the tractor cab 2 INSTALLING THE PRESSURE SENSOR 1 The SCS 11 202 and 203 Sprayer Control systems sense pressure by means of a black plastic tube which is tapped into the sprayer line and connected to the pressure tube provided with the system 2 The SCS 303 and SCS 313 Sprayer Control sense pressure through an electronic Pressure Transducer and therefore does not bring a liquid tube into the Console gauge Attach Pressure Transducer with quick disconnect so periodic flushing is possible when using suspensions Refer to Appendix 1 and Appendix 3 for calibration instructions for the Pressure Transducer INSTALLING THE MOTORIZED CONTROL VALVE Install the motorized Control Valve as shown in the Sprayer Plumbing Diagrams below The plumbing will vary depending on whether your sprayer has a positive displacement pump or a centrifugal pump 3 USE PRESSURE RELIEF VALVE IF POSITIVE DISPLACEMENT TYPE
7. OW CONTROL CABLE 115 0159 008 6 FT WIRING DIAGRAM FOR SCS 313 Sproyer Control beid YS j SCS 313 CONSOLE 063 0172 085 Ic p RED e CONSOLE CONTROL CABLE 115 0171 184 8 FT ADAPTER CABLE PRESSURE TRANSDUCER ae 422 0000 059 Uh Na I WHITE EN ls FLOW EXT CABLE 107 0159 043 12 FT WHITE SA m BLACK BOOM VALVE CONNECTORS N L o BROWN E 2 BLUE NTROL VALVE 5 E co FLOW CONTROL CABLE 115 0159 008 6 FT bied INITIAL SYSTEM SET UP 1 1 2 3 4 5 6 7 8 9 10 11 ADJUSTING THE SYSTEM Fill tank with water only Place MASTER ON OFF Switch to ON BOOM ON OFF switches to OFF and open tank shut off valve With pump not running fully open main line hand valve and totally close agitator line hand valve If positive displacement type pump is used fully open pressure relief valve If centrifugal pump is used proceed with Step 5 If positive displacement pump is used proceed as follows a Place MASTER ON OFF switches to OFF b Set Pressure Relief Valve to 65 PSI 448 KPAI c Place MASTER ON OFF switch to ON Verify that each boom solenoid valve operates by operating BOOM ON OFF switches and that no nozz
8. RAVEN Simply improving your position Installation amp Service Manual SCS 11 SCS 203 MG SCS 303 313 EG WARNING Disconnect console before jump starting charging battery or welding on equipment 016 0159 008 06103 TABLE OF CONTENTS INSTALLATION csm esa K WA taa akta Ea 1 MOUNTING THE SPRAYER CONTROL CONSOLE 2 INSTALLING THE PRESSURE SENSOR 3 INSTALLING THE MOTORIZED CONTROL VALVE 4 WIRING THE SPRAYER CONTROL SYSTEM NIMAL SYSTEM SET UP aaa ol i oli boi 1 ADJUSTING THE SYSTEM sect seta crete een ae Martine eda ir ek 2 CALIBRATING THE PRESSURE GAUGE APPENDIXES 1 PRESSURE TRANSDUCER CALIBRATION PROCEDURE 2 GAUGE GUARD ASSEMBLY INSTRUCTIONS 3 SCS 313 CONSOLE PRESSURE CALIBRATION REPLACEMENT PARTS SHEETS INSTALLATION 1 MOUNTING THE SPRAYER CONTROL CONSOLE 1 Select a mounting location for the Console in the tractor cab where the pressure gauge is clearly visible and switches are within easy reach 2 Use the Console bracket as a pattern to drill the mounting holes Drill one 1 4 hole and bolt the bracket in the position desired Now drill the second hole and install the second mounting bolt SCS 11 CONSOLE BRAC
9. READ SEALANT TO PIPE NIPPLE ASSEMBLE TRANSDUCER a THREAD SEALANT ONIZ3344 NOHA d33A 2 FILL THE TRANSDUCER AND GAUGE GUARD CAVITY WITH 5W 30 OIL FILL WITH OIL HERE 3 ASSEMBLE GAUGE GUARD TO TRANSDUCER CAUTION AN EXCESSIVE LOSS OF OIL DURING ASSEMBLY MAY AFFECT TRANSDUCER CALIBRA 5 ONIZA3UJ WONT daa 4 WITH TRANSDUCER POSITIONED AS SHOWN REMOVE BLEED SCREW SOME AIR AND EXCESS OIL MUST ESCAPE BLEED SCREW 5 REPLACE AND TIGHTEN BLEED SCREW BLEED SCREW ONIZA3UJ MOYA daal 6 INSTALL TRANSDUCER AND CALIBRATE AS DESCRIBED IN RECALIBRATION OF PRESSURE TRANSDUCER FRON FREEZING UJ APPENDIX 3 SCS 313 CONSOLE PRESSURE CALIBRATION PROCEDURE The SCS 313 Control Console is factory calibrated However if re calibration is necessary complete the following procedure 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Install Pressure Transducer and Control Valve see page 3 Install Test Gauge standard pressure gauge on boom line Fill sprayer tank with water only Remove screws from console faceplate Pull faceplate outward 2s O Se LI ZERO Je ZERO O 8 5 Pe 27 158 4 2 6 5
10. e the defective part and pay for return freight What is not Covered by this Warranty Raven Industries will not assume any expense or liability for repairs made outside our facilities without written consent Raven Industries is not responsible for damage to any associated equipment or products and will not be liable for loss of profit or other special damages The obligation of this warranty is in lieu of all other warranties expressed or implied and no person or organization is authorized to assume any liability for Raven Industries Damages caused by normal wear and tear misuse abuse neglect accident or improper installation and maintenance are not covered by this warranty RAVEN SCS 11 SCS 203 MG SCS 303 313 EG Simply improving your position Installation Service Manual P N 016 0159 008 Rev E 2 09 Raven Industries Toll Free U S and Canada 800 243 5435 Applied Technology Division or Outside the U S 1 605 575 0722 PO Box 5107 Fax 605 331 0426 Sioux Falls SD 57117 5107 www ravenprecision com atdinfo ravenind com Notice This document and the information provided are the property of Raven Industries Inc and may only be used as authorized by Raven Industries Inc All rights reserved under copyright laws
11. eading as your reference point for maintaining the desired pressure at the nozzle APPENDIX 1 PRESSURE TRANSDUCER CALIBRATION PROCEDURE The SCS 303 Control Console and Transducer are factory calibrated However if re calibration is necessary complete the following procedure 1 Install Pressure Transducer and Control Valve see page 3 2 Install Test Gauge standard pressure gauge on boom line 3 Fill sprayer tank with water only 4 To remove Transducer cover rotate cover until slot and tab are aligned Lift off cover SPAN ADJUST ZERO ADJUST SLOT TAB TAB SLOT COVER TOP VIEW OF TRANSDUCER 5 Position Console MASTER and BOOM switches ON 6 Run pump at normal operating RPM 7 Hold PRESSURE ADJUST switch down until Test Gauge reads 10 PSI If necessary close main line hand valve to obtain 10 PSI 8 Turn ZERO ADJUST with a small screwdriver until SCS 303 meter reads 10 PSI 9 Hold PRESSURE ADJUST switch up until Test Gauge reads 40 PSI If necessary open main line hand valve to obtain 40 PSI 10 If SCS 303 meter does not read within 2 PSI of Test Gauge turn the SPAN ADJUST 11 If span adjustment is required repeat Steps 7 10 12 The Transducer is now calibrated and ready for field use 13 Replace the Transducer cover and remove the Test Gauge 14 Repeat this calibration procedure at the start of each spray season APPENDIX 2 GAUGE GUARD ASSEMBLY INSTRUCTIONS 1 APPLY TH
12. les are plugged Place all BOOM ON OFF switches ON Hold the MAN ADJ switch in INC position until the pressure stops increasing and begins to decrease Adjust agitator line hand valve for desired agitation Close the main line hand valve if necessary to set the maximum desired operating pressure The maximum pressure should be approximately 10 PSI 69 kPA above the nominal spraying pressure Hold the MAN ADJ switch in DEC until the pressure stops decreasing and begins to increase If desired minimum pressure cannot be obtained install larger bypass hose Verify the desired maximum pressure of the Sprayer System by repeating Step 7 2 3 CALIBRATING THE PRESSURE GAUGE The pressure tap on the Raven Sprayer Control systems is located away from the nozzles thus there can be a pressure difference between nozzle pressure and gauge pressure at the Console Therefore for best results we recommend the following procedure When the sprayer is ready and the tank filled with water NO CHEMICALS AT THIS TIME attach an accurate pressure gauge to a nozzle in place of the spray tip Start up the pump turn on the electric shut off valves Boom Valves and adjust the pressure control valve so that the desired pressure is maintained on the gauge at the nozzle Because of pressure drops through the system the pressure shown on the gauge in the Console may read slightly higher than the gauge at the nozzle Use this Console pressure r
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