Original - Sumed International
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1. Manufactured by Sumed International UK Ltd Integrity House Units 1 2 Graphite Way Hadfield Glossop Derbyshire SK13 10H Telephone 01457 890980 Fax 01457 890990 INTEGRITY AUTO ADJUSTING FULL DYNAMIC REPLACEMENT MATTRESS SYSTEM sales sumed co uk www sumed co uk Maximum Working Load Limit 178kg 28 stones For your own safety and the safety of the equipment always take the following precautions e Keep the pump away from liquids e Do not expose the system to naked flames or other heat sources e Do not store the system in direct sunlight e Disconnect the pump from the mains power supply before cleaning or maintenance e Do not use phenol based solutions to clean the system e Make sure the system is clean and dry prior to use or storage e Store the pump and mattress in the protective bag supplied e Only the pump and mattress combination as supplied by Sumed should be used The correct function of the product cannot be guaranteed if any other Manufacturer s pump and mattress combination is used e Maximum working load limit is 178kg 28 stones About this manual This manual is your introduction to Integrity Auto Adjusting Full Dynamic Replacement Mattress System Use this manual to initially set up the system and keep it as a reference for day to day routines and as a guide to maintenance Noise levels should be less than 30dB About Integrity Integrity is an Auto Adjusting Full Dynamic Replacement Mat2. washer Gently push compressor seal upwards to remove complete bellows assembly a Remove l Undo six screws remove metal plate and rubber seal compressor seal from bellows i Remove central screw and square washer Attach compressor seal to new bellows and reassemble compressor Refit compressor as described in How to replace the compressor unit Push compressor seal up to remove bellows IMPORTANT ensure compressor seal is correct way round When reassembling ensure shock absorbing Strip is away from air inlet power inlet end 15 16 How to replace the motor IMPORTANT e Ensure that no wires will interfere with movement of rotor head e Ensure earth wire green yellow is reconnected to correct screw 2mm silicone tube Rotor head motor assembly Air outlet tubes Remove air outlet tubes Disconnect 4mm silicone tube at compressor end Undo both screws fixing rotor head motor assembly to casing noting which screw is used Fixing screws x 2 4mm silicone tube to connect earth wire green yellow Disconnect 2 pin MOTOR and 4 pin PHOTO block connectors from circuit board disconnect 2 pin PUMP block connector for easier access Disconnect 2mm silicone tube from rotor head Rotor head motor assembly can now be removed MOTOR block connector PHOTO block connector Swap 4mm silicone tube onto new rotor head Connect 2mm silicone tube to new rotor head if 2mm tube h
3. will be available from Sumed on request Service period It is recommended that the pump is serviced every 12 months by a Sumed authorised service agent Integrity pump General Care Maintenance and Inspection Check all electrical connections and the mains power cord for signs of excessive wear In the event of the pump being subjected to abnormal treatment e g immersed in water or dropped the unit must be returned to an authorised service centre Integrity mattress General Care Check for obvious signs of wear and tear or other damage If in doubt contact your supplier Serial number labels Pump The serial number label for the pump is on the back of the pump case Mattress The mattress is marked with a LOT number From this the Manufacturer can determine the date of manufacture 6 Replacement of Air Cells IMPORTANT e Only replace one cell at a time to avoid connecting tubes incorrectly e Wording on cells should always be upwards e Press studs at the ends are colour coded to the corresponding cell How to replace ventilated grey air cells a At the head end Switch pump off and remove CPR tag Unzip and remove cover Unfasten colour coded press studs at both ends of cell Disconnect air supply connector from cell elbow or T connector Air supply connector is located on right hand CPR tag side of mattress Remove old cell by sliding retaining loops Slide replacement ventilated grey head en
4. are not over tightened Control panel Circuit board underside Hanging brackets Back up battery Transformer Power switch Rotor head motor assembly Compressor air outlet Pump cover 13 How to replace the power switch Lift air outlet to gain access to power switch Disconnect block connector from circuit board Push switch out it is retained by two clips top and bottom and remove four spade connectors Reconnect spade connectors to same positions on new switch Push new switch into place and reconnect block connector to circuit board Air outlet Block connector Switch with spade connectors How to replace the compressor unit Disconnect PUMP block connector from circuit board Disconnect 4mm silicone tube at compressor end Gently prise four rubber mountings out of their slots and remove compressor unit Fit new compressor screws go underneath label on top Ensure rubber mountings are firmly pressed into their slots Reconnect silicone tube to compressor Reconnect PUMP block connector to circuit board PUMP block connector a Te pee HCH 1 1o 4mm silicone tube _ N vi Rubber mountings x 4 14 How to replace the bellows Remove compressor as described in How to replace the compressor unit Turn compressor over undo six screws on casing and remove metal plate and rubber seal Lift two black wires and remove foam Undo long central screw and remove square
5. as detached from circuit board reattach to port U5 Port U5 Reconnect 4 pin PHOTO block connector 2 pin MOTOR block connector blue brown and 2 pin PUMP block connector black black Replace both screws to fix new rotor head motor assembly to casing making sure to reattach earth wire green yellow in correct position Reattach outlet air tubes and slide ports into position female port above power switch male port above mains inlet How to replace the transformer T1 block connector OUTPUT block connector Fixing screws x 2 Disconnect T1 amp OUTPUT block connectors from circuit board Undo two screws holding transformer to casing Transformer can now be removed Attach new transformer to case by replacing two screws and reconnect T1 amp OUTPUT block connectors to circuit board How to replace the back up battery Disconnect BATTERY block connector from circuit board and remove back up battery Insert new back up battery and reconnect BATTERY block connector 17 18 9 Troubleshooting Head end of mattress is moving Check patient is correctly positioned with their head at the head end by CPR tag and feet at the foot end marked on cover Mattress will not inflate properly Check CPR tag stoppers are correctly connected to the air supply tube and that the tubes are not kinked or trapped in any part of the bed frame In the event of a problem you must first contact your supplier The Manufacturer Su
6. d cell through retaining loops Head end cells only have one air inlet tube do not use centre foot end cells which have two air inlet tubes Wording on cell must face upwards Reconnect air supply connector replacement air supply connectors are available to order Fasten colour coded press studs at both ends of cell Reconnect CPR tag stoppers to air supply tube Head end cells have only one air inlet tube b In the centre and at the foot end Switch pump off and remove CPR tag Unzip and remove cover Unfasten colour coded press studs at both ends of cell Disconnect both air supply connectors from cell elbow or T connector Air supply connectors are located on right hand CPR tag side of mattress Remove old cell by sliding through retaining loops Slide replacement ventilated grey centre foot end cell through retaining loops Centre foot end cells have two air inlet tubes do not use head end cells which only have one air inlet tube Wording on cell must face upwards Reconnect lower air supply connector to lower air inlet tube on cell Reconnect remaining air supply connector to upper air inlet tube on cell replacement air supply connectors are available to order Fasten colour coded press studs at both ends of cell Reconnect CPR tag stoppers to air supply tube through Head end cells and CPR tag 11 12 How to replace non ventilated blue cells Switch pump off and remove CPR tag Unzip and remove cover U
7. e system This should take approximately 30 minutes Step 9 The unit AUTOMATICALLY adjusts for the weight of the user Then select the desired Comfort setting for the patient if required WARNING Make sure the mains power cord and air tubes are always positioned to avoid causing a hazard Make sure the mains power cord and air tubes are clear of any moving bed mechanisms or other possible entrapment areas Deflating and storing the mattress 1 Switch off the pump and disconnect the pump from the mains power supply 2 Remove the tubes from the pump and mattress 3 If quick deflation is required the CPR tag can be used WARNING This CPR tag MUST be reconnected before resuming normal use 4 Make sure the mattress is clean and dry before rolling it up 5 Once deflated roll up the mattress starting at the head end 4 Cleaning and Decontamination WARNING Remove the electrical supply to the pump by disconnecting the mains power cord from the mains power supply before cleaning Protective clothing should always be worn when carrying out decontamination procedures Avoid immersing electrical parts in water during the cleaning process Always refer to your Infection Control specialist for advice During use It is recommended that where practicable all parts of the system including mattress mattress top cover pump and tube set should be cleaned weekly Suggested cleaning materials e Neutral detergents or neutral deterge
8. ess of fluid and allow easy removal of the cover for cleaning or replacement Cells Integrity has 29 separate welded double height cells e 10 x blue non ventilated cells on both rows e 19 x grey ventilated micro air loss cells on the top row non ventilated cells on the bottom row This gives a 58 cell construction including 19 micro air loss cells coloured grey and printed Ventilated less than 10 Litres per hour 5 at the head 5 at the feet and 9 in the central area Power lead Detachable Cover 19x Ventilated Cells 10x Non ventilated Cells CPR Control The CPR Cardio Pulmonary Resuscitation Control is at the head end position of the mattress and is identified by the clearly marked pull tag This allows the air to be evacuated in approximately 10 seconds a Emergency CPR Deflate With the patient lying down pull down hard on the tag pictured right for quick deflation b Remember to replace the CPR tag when resuming operation or the unit will not inflate c Pull open the CPR tag to deflate non alternating air cells for storage Transport Control The Transport Control facility is enabled by disconnecting the air supply tubes from the pump and re connecting the male and female ends together Pump Air Tubes Double height cell construction Foam Insert 3 Installation and Set Up Integrity is supplied in its own carrying bag and comprises of the following Integrity pu
9. kets provided The pump can also be placed upright on the floor On Standby When the green indicator is on this means that the power unit will start to operate When the orange indicator is on this means that the unit is in Standby mode and will not operate This can only be used in Unlock mode Comfort Select the green indicators for a soft medium or firm setting The power unit automatically adjusts and shifts to the most appropriate pressure depending on the selected setting This function can be used only to adjust the Comfort level around the preset levels for S Soft M Medium and F Firm In Alternating Mode Soft 20mmHg Medium 30mmhg and Firm 40mmHg The up and down arrow will allow for adjustment between 20 29 on the S setting 30 39 on the M setting and 40 49 on the F setting This adjustment can only be made in Unlock mode In Static Mode Soft 15mmHg Medium 20mmHg and Firm 25mmHg The up and down arrow will allow for adjustment between 15 19 on the S setting 20 24 on the M setting and 25 29 on the F setting This adjustment can only be made in Unlock mode Alternating Mode This feature allows the time cycle to be changed from its default cycle time of 10 minutes per cycle Options include 5 10 15 or 20 minutes per cycle The green light indicates which cycle time has been selected e This feature allows temporary relief of pressure in conjunction with the selected time cycle This in turn improves blo
10. med recommends that this product is serviced annually This product carries a Manufacturer s warranty period for the power unit and the air mattress of 2 years against manufacturing defects The Manufacturer s warranty will be invalidated if the tamper evident seal on the pump has been broken For after sales service maintenance and any questions regarding this or any other Sumed product please contact Sumed International UK Limited Integrity House Units 1 2 Graphite Way Hadfield Glossop Derbyshire SK13 1QH Telephone 01457 890980 Fax 01457 890990 Website www sumed co uk E mail sales sumed co uk 11 Technical Specifications Power Unit Specification Part number 12345P Input 220 240V AC 50Hz Power consumption 10W max Fuse rating T1AL 250V Weight 1 5kg approx Dimension L26cm x W8cm x H13cm UK and Euro Electrical Safety Standards Complies with EN 60601 1 1990 A13 1996 Degree of protection against electric shock Class I Type BF Degree of protection against water ingress IPXO Mode of operation Continuous Integrity Specification Dimension L195 5cm x W86 4cm x 15cm approx Weight of air mattress within a bag Accessories Spare Parts 12kg approx 10cm air cells ventilated grey centre foot end Part No 12345VC 10cm air cells ventilated grey head end Part No 12345 VCH 10cm air cells non ventilated blue Part No 12345NC Detachable ma
11. mp e Mains power cord e Integrity mattress replacement system e Laminated quick set up guide Remove the existing mattress from the bed frame then follow the steps below Step 1 Check that there are no sharp objects on the bed frame surface that will come into contact with the mattress system The end with a connector for the power unit is the foot end Step 2 Ensure the mattress is positioned centrally on the bed ensuring there are no gaps that could cause entrapment Secure the mattress to the bed with the securing straps on to the fixed section of the bed however with a profiling bed the straps must be attached to the profiling sections Step 3 Place the pump in the preferred position Step 4 Connect the air hoses at the foot end of the mattress to the air outlet of the pump these only fit in one way Ensure CPR tag is in closed position Step 5 Connect the power lead to the pump Step 6 Plug the power cord of the pump into a socket with a power supply Step 7 Turn on the main power switch located at the side of the pump adjacent to the pipe inlets The orange indicator light will show indicating that the system is in Standby mode Press the On Standby button and the green indicator light will show The pump will start pumping air after a few seconds Step 8 Wait until the inflation cycle has completed and the pump has stabilised to its default settings 10 minute cycles on a medium setting before placing the patient on th
12. nfasten colour coded press studs at both ends of cell Disconnect both air supply T connectors from cell Air supply connectors are located on right hand CPR tag side of mattress Remove old cell by sliding through retaining loops Slide replacement non ventilated blue cell through retaining loops ensuring air inlet tubes on cell face towards head CPR tag end of mattress Reconnect lower air supply connector to lower air inlet tube on cell Reconnect remaining air supply connector to upper air inlet tube on cell replacement air supply connectors are available to order Fasten colour coded press studs at both ends of cell Reconnect CPR tag stoppers to air supply tube Ensure air inlet tubes are reconnected correctly How to replace the cover Unzip by starting at head end and detach at foot end How to replace tubing Tubing is provided in 1 metre lengths Replace damaged tubes by carefully cutting new tube to size 7 Replacement of Air Filter How to replace the air filter Remove single screw on air filter panel on pump housing Remove air filter panel change filter and reattach panel using screw 8 Maintenance and Repair of Pump Unit Replacement of all parts in this section requires careful removal of pump cover By removing pump cover and breaking tamper evident seal 2 year manufacturer s warranty will be invalidated Undo 6 screws to remove pump cover When replacing pump cover ensure that screws
13. nts combined with disinfectants e Alcohol disinfectant wipes e Mild soap and water mattress assembly only Method 1 Dampen or rinse a clean cloth in the cleaning solution and remove excess fluid 2 Wipe all external cover surfaces clean Ensure they are dry before replacing the mattress in position For greasy or stubborn soiling use a non abrasive cloth 3 A clean cloth should be used with each application Each application of solution should be made in accordance with the Manufacturer s instructions Rinse after application with clean water using a clean cloth 4 If a combined detergent and disinfection solution is used rinse after application with clean water using a clean cloth 5 Allow the mattress to dry 6 Wipe all surfaces with an alcohol disinfectant wipe To launder the mattress top cover 1 To achieve thermal disinfection the temperature in the washing cycle of the laundering process must be maintained at e 71 C for a minimum of 3 minutes or e 65 C for a minimum of 10 minutes This data is based on the United Kingdom Health Service Guideline HSG 95 18 2 The top cover is then dried as follows e Covers can be tumble dried up to 85 C or air dried 10 5 Routine Maintenance Maintenance The equipment has been designed to be virtually maintenance free between service periods Service manuals Component parts lists and other information necessary for Integrity trained personnel to repair the system
14. od supply and assists in the healing and prevention of pressure ulcers This can only be used in Unlock mode Static Mode On this setting the system does not alternate If the green indicator is on this means that the Static Mode is activated e After 1 hour Integrity automatically reverts to the last comfort and cycle time setting in Alternating Mode This can only be used in Unlock mode Auto Firm Nursing When carers are providing nursing care the mattress is pressurised to be flat and firm to provide a more stable surface to make nursing care easier When the green indicator is on the Auto Firm Nursing button is activated However after 30 minutes the unit will resume its previous setting in order to protect the patient from the risk of developing pressure ulcers This can be used in Lock or Unlock mode Auto Dual Mode This enables a combination of pressure therapy The function enables Alternating and Static Modes to alternate on one hour cycles The mattress automatically adjusts to the set comfort level e As an example if the Alternating Comfort setting is 27mmHg this will adjust to a Static Mode setting of 18mmHg If the Alternating Comfort setting is 38mmHg this will adjust to a Static Mode setting of 24mmbg This can only be used in Unlock mode Low Pressure Alarm The alarm automatically sounds when a low air pressure is detected in the mattress The alarm can be muted by pressing the Low Pressure Alarm button In orde
15. r to restore the audible alarm function you have to press the On Standby button and reset to a chosen setting This can only be used in Unlock mode Power Failure Alarm The alarm automatically sounds within 80 seconds when there is a loss of power during normal operation of the system e The indicators do not turn on during normal operation However when the orange indicators are on it means that either the Low Pressure Alarm or the Power Failure Alarm has sounded The alarm can be muted by pressing the Power Failure Alarm button If a prolonged power failure occurs refer to initial set up Lock Unlock This is used to prevent the user from accidentally changing the control panel settings The button can lock the existing settings status Press again to unlock e Please note the ON Standby button will also be locked as an additional safety feature however the Auto Firm Nursing button cannot be locked Display Where a dot appears after a reading this means that the panel is unlocked to enable the system to be reset adjusted When there is no dot the reading is a display of the pressure being EZ supplied to cells which are being inflated This is an indication of the Comfort setting 2 Integrity Mattress Components Integrity comprises the following components Detachable Cover The standard protective cover is a 2 way stretch cover zipped on 4 sides to a durable anti slip base The zips are protected by flaps to prevent ingr
16. tress System to assist in the prevention treatment and management of pressure ulcers Integrity comprises a pump and mattress replacement system which can be used on standard hospital profiling auto regression and normal domestic beds with bed rails or sides Beds can be adjusted or profiled with the Integrity mattress in position Manufactured by Sumed International UK Ltd Integrity House Units 1 2 Graphite Way Hadfield Glossop Derbyshire SK13 1QH Telephone 01457 890980 Fax 01457 890990 sales sumed co uk www sumed co uk SUMEA Meler Contents 1 Usage and Controls of the Integrity Pump Page 4 5 2 Integrity Mattress Components Page 6 7 3 Installation and Set Up Page 8 4 Cleaning and Decontamination Page 9 5 Routine Maintenance Page 10 6 Replacement of Air Cells Page 11 12 7 Replacement of Air Filter Page 12 8 Maintenance and Repair of Pump Unit Page 13 17 9 Troubleshooting Page 18 10 Warranty and Service Page 18 11 Technical Specifications Page 19 1 Usage and Controls of the Integrity Pump The controls and indicators are located on the top panel Comfort A SUMEC Lock unlock Al Mod ternating Mode An AA Cycle minutes y IIT Low Pressure alarm mmHg Alternating Pressure Mattress System Power Failure alarm oN Static Mode Auto Firm Mode Auto Dual Mode Nursing Standby The pump can be fixed to the foot end of a hospital bed by the bed brac
17. ttress 2 way stretch cover Part No 12345C Alternating pressure mattress system complete Part No 12345 Alternating pressure mattress including tube but not the pump Part No 12345M Alternating pressure mattress system pump Part No 12345P Carry bag Part No 12345B Power lead Part No 12345PL Fuse for pump Part No 12345F Air filter Part No 12345AF Replacement tubing 1 metre length Part No 12345T1M Power switch Part No 12345PS Bellows Part No 12345BW Compressor complete Part No 12345COM Battery back up Part No 12345BBU Motor including rotor valve motor set Part No 12345MOT Transformer Part No 12345TRAN Silicone tubing 4mm diameter 4 3cm length Part No 1234581443 Silicone tubing 4mm diameter 4 0cm length Part No 12345 T440 Silicone tubing 2mm diameter 10cm length Part No 12345S1210 T connector Part No 123451C Elbow connector Part No 12345EC Environmental Protection Please dispose of this unit in accordance with local regulations Retardancy Complies with BS7177 crib 5 BS597 1 BS597 2 19
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