Model 9000/9100/9500 Service Manual
Contents
1. dds Figure 42 Slow Rinse S nd 12 3 DF183 0 E 7 N N Tis 222220 Figure 43 Rapid Rinse 42 Model 9000 9100 9500 Brine Tank Fill Position I 22 DF184 0 Figure 44 Brine Tank Fill Position In Service Tanks Switched DF185 0 Figure 45 In Service Tanks Switched 43 Model 9000 9100 9500 Troubleshooting PROBLEM 1 Softener fails to regenerate 2 Hard water 3 Unit used too much salt 4 Loss of water pressure 5 Loss of mineral through drain line 6 Iron in conditioned water 7 Excessive water in brine tank 44 So WP m a w gt gt gt m CAUSE Electrical service to unit has been interrupted Timer is defective Bypass valve is open No salt in brine tank Injector screen plugged Insufficient water flowing into brine tank Hot water tank hardness Leak at distributor tube Internal valve leak Improper salt setting Excessive water in brine tank Iron buildup in line to wat2. Figure 19 Pressing the Extra Cycle button during a Regeneration cycle immediately advances the valve to the next cycle step position and resumes normal step timing Control Operation During Programming The control only enters the Program Mode with the valve In Service While in the Program Mode the control continues to operate normally monitoring water usage and keeping all displays up to date Control programming is stored in memory permanently There is no need for battery backup power Control Operation During A Power Failure During a power failure all control displays and programming are stored for use upon power re application The control retains these values for years if necessary without loss The control is fully inoperative and any calls for Regeneration are delayed The control upon power re application resumes normal operation from the point that it was interrupted An inaccurate or flashing Time of Day display indicates that a power outage has occurred 20 Model 9000 9100 9500 ET and SE Timer Assemblies 068 0 Figure 20 Item Quantity Part Number Description 1 1 configured item ET timer assembly 2 1 configured item SE timer assembly 3 1 40427 03 wire harness 21 Model 9000 9100 9500 9000 9100 9500 Electro Mechanical Timer Assembly j y 16 p 34 DF192 1 Figure 21 22 Model 9000 9100 9500 9000 9100 9500 Electro Mechanical T
3. o xd 1 o e o i m g s iL lad s lw 2 led ri i 5 ig 2 s 1 0 D lir 4 palese o ii 9 5 4 9 not o rest a 1 01 e E 29200000 on tan Sg 2328 8 o 2 50 6 ET Ex 60 80 100 120 PSI DF227 40 20 Figure 55 9000 9100 1600 Series Injectors TR 18467 41092 54 Injector 3 Injector 2 Model 9000 9100 9500 9500 9 MEN o 9 e N 4 4 4 Q 1 p N a 1 zc a D 1 D la o o g me e 4e H qu Li S g 1 jm ibi 1 4 Q i i e 3 _ NU E a 3 is 5 PE LE sees sb k ane iad a 4 4 d i o is P E als 1 l i 2 4 424 17771 di ci P e o dea ae tans o 4 1 da L ee 1 N n ala ala a EM a 5 tx SIE TM EM 8 5 o 8 i tga 888 88 gl s 888888 58 4 io d i ci o oN A oo rx 57 E Nd9
4. 2 Simm ni An DF211 0 50 Figure 50 Model 9000 9100 9500 9500 Control Dimensions 1 0 11 5 NPT DRAIN PORT 3 8 O D 1600 BRINE VALVE 1 2 O D 1700 BRINE VALVE METER DOME MUST FACE UP 1 5 11 NPT INTERNAL TYPICAL 24 PIPE 27 7 THREAD DISTRIBUTOR TUBE 1 5 PVC 1 90 D DF196 0 Figure 51 Model 9000 9100 9500 Meter Flow Data 9000 Turbine Meter 3 4 Mechanical Meter uu kus 4 ONOR d 3 PS e 4 4 4 4 4 nono nono NANA rr ajey mo T T T T T T a CAPR MRE TER Lene 4 lt lt Lor unb ames tl d NEC Yap d pP O LO O O 9 Ne ey 35 30 15 20 10 35 30 15 20 10 Pressure Drop psid TR 18467 41092 Pressure Drop psid TR 18467 41092 DF217 DF216 1 Brass Meter DF218 Pressure Drop psid TR 18467 41092 Figure 52 9000 Meter Flow Data 52 Turbine Meter 3 4 Mechanical Meter Model 9000 9100 9500 9100 33 35 DF223
5. 3200ET CIRCUIT BOARD F1 TIMED AUXILIARY OUTPUT FUSE VDM VALVE DRIVE MOTOR SWI HOMING SWITCH SW2 STEP SWITCH SW3 BRINE CAM SWITCH HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM BLACK BROWN DF208 0 Figure 47 Twin Unit Meter Timeclock Sensor Regeneration 47 Model 9000 9100 9500 SE Timer Valve Wiring CB1 SE TIMER T1 24V TRANSFORMER TM 3 4 TURBINE FLOW METER OPTIONAL PWM 1 0 PADDLE WHEEL FLOW METER OPTIONAL VDM VALVE DRIVE MOTOR SWI VALVE HOMING SWITCH SW2 VALVE STEP SWITCH HCAM VALVE HOMING CAM SCAM VALVE STEP CAM DF209 0 48 Figure 48 Model 9000 9100 9500 9000 Control Dimensions 1 2 14 NPT Lt DF205 0 DRAIN PORT 1 11 1 2 NPT 1 METER 2 2 3 4 METER 2 da 5 130 142 0 9 0 0 6 15 11 4 290 3 8 O D Dl puo 64 1 5 6 3 E 88 160 I e e e e 2 5 8 NPSM m 1 1 9 48 56 L 5 6 142 r 1 2 DF206 0 19 48 30 Figure 49 Model 9000 9100 9500 9100 Control Dimensions 1 2 14 NPT DRAIN PORT 6 60 166 85 2 5 65 02 25 57 05 2 1 2 8 NPSM 0 85 2 9 21 46 CARL DF210 0 GA rn Mie E Ji us n Bor
6. 30 15 20 Pressure Drop psid 10 TR 18467 41092 35 DF222 Figure 54 9500 Meter Flow Data 30 15 20 Pressure Drop psid 10 TR 18467 41092 wo cen a E Y oa e Y Y a o F de o k emb 1 3 ol m Le bce E Lia m 411 Fog r7 i 1 4 Pod a gt BRUN dl a 5 o Atl to 18 CE y 8 w 3 ui o E 9 mE ecd oe 4 T T rra cep o N para a wo a i Pod e N NM MW pepe 8 1 1 A 5 8 8 Sa PRA A i OA a 4 N E LY 7 gey is SANO 4 2 gey g 3 k R 4 r O Q s N o 5 5 P og d 3 4 54 Jud AA gt 5 c IONI o 5 4 Da S too MS e a NI 8 o 1 N FEE EN E Bo g mesa 5 TES OE ER C E i REM pg b SUS a 5 4 44 1 r4 TEC gey HE 5 D a 8 5 a ia 5 n oos o Y ii 5 n un E b 4 F E h w d i b
7. Check salt dosage requirements and reset program wheel to provide additional reserve Pull cable out of meter cover and rotate manually Program wheel must move with out binding and cycle actuator must start the cycle before the clutch releases Check output by observing rotation of small gear on front of timer Note Program wheel must not be against regeneration stop for this check Each tooth is approximately 75 gallons on 1 1 2 installations If not performing prop erly replace meter 45 Model 9000 9100 9500 Mechanical Timer Valve Wiring METER IMMEDIATE REGENERATION TIMER RIBBED BLUE DF207 0 TM TIMER MOTOR VDM VALVE DRIVE MOTOR SWI TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE PROGRAM SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM Figure 46 46 Model 9000 9100 9500 ET Timer Valve Wiring ORANGI PURPLE BLACK BLUE GREY LACK _____ gt WHITE 11 LOCKOUT SIGNAL METER SIGNAL GREEN 9 METER RED METER BLACK iNT SENSOR METER SENSOR SIGNAL Ft 6 3A 250V GRN o GREY z 2 PINK z ware veux z WHITE 2 BLACK WHITE BLK YELLOW YELLOW WHATE BLK 222 WHITE BLACK TB1 HIGH VOLTAGE TERMINAL BLOCK TB2 LOW VOLTAGE TERMINAL BLOCK
8. Valve In Service Dot On Extra Cycle Tonight Flashing Dot 8 Service o m Program O Ub P M L Program Mode Dot On EE P M Indicator Extra Regeneration Button Set Up Button Set Down Button ET023 0 Water Flow Flashing Dot Figure 17 SE Timer Display In normal operation the Time Of Day display alternates with Volume Remaining and Tank in In Service displays 9000SE Timer only As treated water is used the Volume Remaining display counts down in gallons from a maximum value to zero or Once this occurs a Regeneration cycle initiates immediately or delayed to the set Regeneration Time Water flow through the valve is indicated by the flashing Flow Dot Indicator Time Of Day 833 Gallons of Treated nService Water Remaining Paasi 0 Gallons of Treated In Service Water Remaining Program Tank 1 in Service In Service Program nes Figure 18 SE Timer Display During Normal Operation Set Time of Day ET025 0 When the valve is In Service press either the Set Up or Set Down button once to adjust the Time Of Day by one digit Press and hold to adjust by several digits Start an Extra Regeneration Cycle 026 Press the Extra Regeneration button to start an Extra Regeneration tonight Press and hold the Extra Regeneration button for 5 seconds to start an Extra Regeneration immediately 18 Model 9000 9100 9500 Set Control Progr
9. Water Test Capacity Of Unit Max Per Regeneration Brine Tank Size Salt Setting Per Regeneration Control Valve Specifications 1 TypeofTimer A 82 minute available regeneration time 1 15 RPM B 164 minute available regeneration time 1 30 RPM 2 Type of Meter Mechanical Valves gallon settings Meter Standard Range 3 4 125 2 125 1 310 5 270 1 1 2 625 10 625 Electrical Timers minutes per cycle Meter ET 0 999 9 minutes per cycle 3 4 9 999 999 1 9 999 999 1 1 2 9 999 999 3 Timer Gallon Setting Extended Range 625 10 625 1 150 26 350 3 125 53 125 SE 0 99 minutes per cycle 9 999 9 999 gal 4 Regeneration Program Setting A Backwash min B Brine and Slow Rinse min C Rapid Rinse min D Brine Tank Refill min 5 Drain Line Flow Control gpm 6 Brine Refill Rate 7 Injector Size gpm Model 9000 9100 9500 General and Commercial Installation Checklist Water Pressure A minimum of 25 lbs of water pressure is required for regeneration valve to operate effectively Electrical Facilities An uninterrupted alternating current A C supply is required Make sure Voltage supply is compatible with unit before installation e Current supply is always hot and cannot be turned off with another switch Existing Plumbing Condition of existing plumbing should be free from lime and iron buildup Replace piping that has
10. 60125 60125 HW 60125 20 60421 60421 HW 60421 20 60401 60401 01 60385 XXXX 60022 12 60022 25 60022 50 60022 100 60350 12763 13061 13759 valve body machined valve body machined nickel plated screw hex washer 10 24 x 3 8 end plate end plug stand off piston assembly top piston assembly top hot water seal and spacer kit top seal and spacer kit top hot water seal and spacer kit top 559PE seal and spacer kit bottom seal and spacer kit bottom hot water seal and spacer kit 559PE piston assembly bottom piston assembly bottom hot water injector assembly see chart for dash numbers injector numbe DLF r C red 0 00 Blank white 1 01 1 2 blue 2 02 1 5 yellow 3 03 2 0 green 4 04 2 4 3 0 3 5 4 0 5 0 7 0 brine line flow control assembly 0 125 gpm brine line flow control assembly 0 250 gpm brine line flow control assembly 0 500 gpm brine line flow control assembly 1 00 gpm brine valve assembly seal and space stuffer tool spacer puller tool DLFC retainer tool numbe o ON Q PUNTO BLFC Blank 0 25 0 50 1 00 number Q N Oo 27 Model 9000 9100 9500 9100 Control Valve Assembly Cy S 4 3 4 NES YE E OO 2 gt GRO 4 412 A DS 0 o e e LL a Figure 24 28 Model 9000 9100 9500 9100 Control Valve Assembly Item Quantity Part Number 1 1 2 4 3 1
11. DF176 0 Figure 4 Timer 16 Cycle timer into backwash position Turn manual knob so that the micro switch rides on the first set of pins In this position the tanks switch lower piston and the control valve moves to the backwash position upper piston Wait until the positioning of upper and lower pistons stops before advancing the timer further If advanced too fast the control will not home into the In Service position it will not advance to any other position To correct this rotate the manual knob back to In Service and start again into backwash NOTE Once valve positions itself into the backwash cycle the homing circuit locks in 17 With all the air backwashed slowly cycle the timer to the brine position rapid rinse and brine tank refill Wait for the control drive motor to position itself in each cycle and stop before advancing on to the next position 18 Once back in the In Service position cycle the control valve again into the backwash position The tanks switch again and air head backwashes out of the other tank Cycle the control back to the In Service position Leave the timer in the open position DO NOT insert meter cable yet Model 9000 9100 9500 DF215 0 Figure 5 Program Wheel NOTE Two motors are available 1 15 RPM has 82 minute Regeneration Time 1 30 RPM has 164 minute Regeneration Time See Figure 5 Model 9000 9100 9500 Regeneration Cycle Progra
12. Lia io IT x iro pg ja E 12 RSS S D lr EN B o o ie N o N mE i lt 211 i i t 4 A LI tio WW Y Nal i iii 1 il NV o 3 v ier abe 1 4 W N Eod d EO N Y 4 a 3 w 1 1 11 6 iz 5 ib Sh as 3 1B 50 8 iii o Sa d Al e gt pei 2000000000 T S l fi 9900000000 RI l OKRELE ONKO 3 u dico am V S 1 o o qua o o amp 5 a h Q 9 1 i si 40 anla 2 el Lodi lo S HP il 3 Li ii o N 9 o o o o o We n ovo no NK 55 DF236 PSI Figure 57 9500 1700 Series Injectors 20 40 60 TR 18467 41092 P N 40944 Rev A 01 03
13. a rate that varies with flow rate Close the tap after 3 5 gallons of water flow Example 125 gallons of water remaining Valve In Service No water flow Volume below reserve capacity Reserve arrow flashing Service Time Reserve Totalizer Meter 125 a Example 0 gallons of water remaining Valve In Service Water flowing Volume below reserve capacity Reserve arrow flashing Service Reserve Totalizer Meter Regen Lockout Volume Program Flow Sensor Regen Lockout Volume Program Flow Sensor Remaining Rate Remaining Rate ET003 0 Figure 7 3 Manually initiate a Regeneration cycle and allow water to run to drain for 3 to 4 minutes Press and release the Extra Cycle button With Immediate Regeneration timers the control goes into Regeneration immediately With Delayed Regeneration timers the In Service arrow flashes immediately and a Regeneration occurs at the preset Regeneration Time Press and hold the Extra Cycle button for 5 seconds The control goes into Regeneration immediately 4 Manually step the valve through a Regeneration cycle checking valve operation in each step During Regeneration the control displays the Regeneration step number to which the valve is advancing or has reached and the time remaining in that step 12 Model 9000 9100 9500 AMD Servi Ti R Totali Met ervice ime eserve Totalizer Meter Valve advancing to Regeneration Step 1 1 flashing Eran Regeneration ar
14. display to Time Of Day or Volume Remaining Press and hold the button for 25 seconds to reset the Totalizer display During the 25 seconds the Totalizer arrow flashes indicating that the display is resetting properly Low Battery ET013 0 Figure 13 The red Low Battery LED turns on whenever the 9V Alkaline Battery not included reguires replacement The battery is used for memory backup and is stored against the valve backplate In the event of a power outage the battery maintains the current operating displays for approximately 24 hours at maximum battery capacity Low Battery Indicator Immediate Regeneration Valves With Days Between Regeneration Override Set When the valve reaches its set Days Since Regeneration Override value a Regeneration cycle initiates immediately This event occurs regardless of the Volume Remaining display reaching zero gallons Delayed Regeneration Valves With Days Between Regeneration Override Set When the valve reaches its set Days Since Regeneration Override value a Regeneration cycle initiates at the preset Regeneration Time This event occurs regardless of the Volume Remaining display reaching the calculated reserve capacity Control Operation During Regeneration In Regeneration the control displays a special Regeneration display The control shows the current Regeneration step number to which the valve is advancing or has reached and the time remaining in that step The displayed step nu
15. heavy lime and or iron build up If piping is clogged with iron install a separate iron filter unit ahead of the water softener Location of Softener and Drain Locate the softener close to a clean working drain and connect according to local plumbing codes Bypass Valves Always provide for the installation of a bypass valve if unit is not equipped with one CAUTION Do not exceed water pressure of 125 psi Do not exceed 110 F water temperature Do not subject unit to freezing conditions Model 9000 9100 9500 Equipment Configuration 9000 9100 yokes water meter tank two tank one tank two adapter bypass valve adapter clips main control valve DF174 0 Figure 1 9000 9100 9500 gt o 1 1 2 copper gt 6 outlet 2 Y N meter dome AE must face up tank two adapter DF173 0 control valve tank two Figure 2 9500 Model 9000 9100 9500 General and Commercial Installation Checklist 1 Place the softener tank where you want to install the unit NOTE Be sure the tank is level and on a firm base 2 During cold weather it is recommended that the installer warm the valve to room temperature before operating 3 Perform all
16. plumbing according to local plumbing codes Usea 1 2 minimum pipe size for the drain Use a 3 4 drain line for backwash flow rates that exceed 7 gpm or length that exceeds 20 6 m 4 Both tanks must be the same height and diameter and filled with equal amounts of media 5 The distributor tube must be flush with the top of each tank Cut if necessary Use only non aerosol silicone lubricant 6 Lubricate the distributor o ring seal and tank o ring seal Place the main control valve on one tank and the tank adapter on the second tank NOTE If required solder copper tubing for tank interconnection before assembling on the main control valve and tank adapter Maintain a minimum of 1 distance between tanks on final assembly 7 Solder joints near the drain must be done before connecting the Drain Line Flow Control fitting DLFC Leave at least 6 152 mm between the DLFC and solder joints when soldering pipes that are connected on the DLFC Failure to do this could cause interior damage to DLFC 8 Use only Teflon tape on the drain fitting 9 Be sure the floor under the salt storage tank is clean and level 10 Place approximately 1 25 mm of water above the grid plate If a grid is not utilized fill to the top of the air check in the salt tank Do not add salt to the brine tank at this time 11 On units with a bypass place in Bypass position Turn on the main water supply Open a cold soft water tap nearby and let wa
17. tank gallons available compensated hardness of H O NOTE Based on tank size More resin increases capacity less resin decreases capacity More salt increases capacity less salt decreases capacity Example tank diameter 16 compensated hardness 35 grains per gal tested sample ft resin based on flow rate 4 lbs of salt 8 capacity per ft 24 000 24 000 x 4 ft of resin per tank 35 grains DO NOT SET THIS FIGURE GO TO STEP 4 Because the control valve regenerates with soft water from the other tank subtract the water used for Regeneration Take each Regeneration cycle and calculate the water used 2740 gallons available before regeneration Model 9000 9100 9500 Example Unit is set for a 16 diameter tank with 4 ft of resin and salted at 8 lbs per 7 gpm backwash 3 injector 1 0 gpm brine refill and 60 psi and timer set for 0 min backwash 60 min brine and rinse 10 min rapid rinse 10 min brine tank fill Backwash Brine and Rinse Rapid Rinse Brine Tank Fill With the 2740 gallons available calculated in Step 3 subtract the Regeneration water used from the total water available 2740 gallons available 4 Set meter wheel at approximately 2530 gallons Lift the inner dial of the meter program wheel so that you can rotate it 10 minutes x 7 0 gpm 60 minutes x 1 0 gpm 10 minutes x 7 0 gpm 10 minutes x 1 0 gpm Total Regeneration Water 210 gallons used in Re
18. with salt NOTE It is recommended a 9V Alkaline Battery be installed at all times for proper valve operation The Low Battery LED turns on when the battery needs to be replaced 13 Model 9000 9100 9500 ET Timer Control Start Up Procedure Display ET Service Indicator Valve In Service Arrow On Manual Regeneration Tonight Flashing Arrow Time of Day Indicator Reserve Indicator Volume Remaining Above Reserve Arrow Off Volume Remaining At or Below Reserve Arrow Flashing Totalizer Indicator Service Time Reserve Totalizer Meter Flow Indicator No Water Flow Arrow Off Water Flow Arrow Flashing Regen Lockout Volume Program Flow Sensor Remaining 5 Sensor Indicator Sensor Input Signal Arrow Flashing Valid Regeneration Signal Arrow On Flow Rate Indicator Rapid Rinse e rue Program Indicator O co Volume Remaining Indicator Lockout Indicator Lockout Signal Arrow On Regeneration Indicator Valve in Regeneration Arrow On Figure 10 ET Timer Display In Normal operation the Time Of Day display alternates with the Volume Remaining display The meter arrow flashes in direct relation to the water flow rate through the unit As treated water is used the Volume Remaining display counts down from a maximum value to the calculated reserve capacity The Reserve arrow flashes when the reserve capacity is being used At the preset Regeneration Time a Regeneration cycle initiates Example 125 gal
19. 00 31 9000 9100 9500 SecondTankAssemblies rh 32 9000 9100 9500 Meter Assemblies ri EEA NARO 34 9000 9100 Bypass Valve RE RE NERA a a 36 2310 Satety Brie Valve 5 25 tp Le trail ih abi ette tees 37 9500 2350 Safety Brine Valve 2 38 2300 Satety Bine Valve correre RR Sele a tenete to lait ino 39 Water Conditioner Flow Diagrams 40 Troubleshooting area tia selin 44 Mechanical Timer Valve Wining un ile bk oe AEN NEN MS 46 ETT Waning even t bia o eed 47 SE Timer Valve Wiring 13 296 MS wi i es 48 9000 Control Dimensions 2 1 2 49 9100 Control Dimensions yeka ilm LIRE LIE ELE EE RIE elele 50 9500 Control Dimensions ene A e rea 51 Meter Flow Data li Auge UA tddi nh 52 Injector Elow Datar A A esa lea iaia 54 IMPORTANT The information specifications and illustrations in this manual are based on the latest information available at the time of printing The manufacturer reserves the right to make changes at any time without notice Model 9000 9100 9500 Job Specifications Sheet Job Number Model Number
20. 1 2 tubes nickel plated 15823 14 yoke assembly 14 tanks 10 1 2 tubes 15823 14NP yoke assembly 14 tanks 10 1 2 tubes nickel plated 15823 16 yoke assembly 16 tanks 12 1 2 tubes 15823 16NP yoke assembly 16 tanks 12 1 2 tubes nickel plated 9100 second tank assembly 6 1 60425 12 plastic tube assembly 9100 up to 12 tanks 60425 16 plastic tube assembly 9100 up to 16 tanks 7 1 14865 second tank adapter assembly 9100 8 1 61419 distributors adapter kit 9100 1 05 9500 second tank assembly 9 1 16919 01 second tank adapter assembly 9500 16919 01NP second tank adapter assembly 9500 nickel plated 16919 21 second tank adapter assembly 9500 BSP Metric 16919 21NP second tank adapter assembly 9500 BSP Metric nickel plated 10 1 60715 16 tube assembly 16 tanks 60715 16NP tube assembly 16 tanks nickel plated 60715 20 tube assembly 20 tanks 60715 20NP tube assembly 20 tanks nickel plated 60715 24 tube assembly 24 tanks 60715 24NP tube assembly 24 tanks nickel plated 33 Model 9000 9100 9500 9000 9100 9500 Meter Assemblies 3 4 Meter Figure 31 Figure 32 S i Figure 33 34 Model 9000 9100 9500 9000 9100 9500 Meter Assemblies Item Quantity Part Number Description 1 1 60086 60086 50 60087 1A 1 14038 1B 14716 1C 15150 1D 1 15218 15218NP 1E 15237 15237NP 2 1 13509 13509 01 3 1 19797 60626 60626 01 4 1 60389 6038
21. 4 1 5 1 6 1 7 1 8 1 9 1 1 10 1 1 11 1 12 1 12A 1 12B 1 13 1 Not Shown 14 15 16 40688 15137 14906 14928 19054 18303 40538 60400 60125 60125 20 60421 60421 20 60401 60385 XXXX 60022 12 60022 25 60022 50 60022 100 60350 61419 12763 13061 13759 Description valve body assembly screw hex washer 10 24 x 3 8 end plate end plug O ring 124 O ring 336 retainer 32mm piston top assembly seal and spacer kit top seal and spacer kit top 559PE seal and spacer kit bottom seal and spacer kit bottom 559PE piston assembly bottom injector assembly see following chart for dash numbers injector number red 0 00 white 1 01 blue 2 02 yellow 3 03 green 4 04 brine line flow control assembly 0 125 gpm brine line flow control assembly 0 250 gpm brine line flow control assembly 0 500 gpm brine line flow control assembly 1 00 gpm brine valve assembly distributor adapter kit 1 05 seal and space stuffer tool spacer puller tool DLFC retainer tool DLFC Blank 1 2 1 5 2 0 2 4 3 0 3 5 4 0 5 0 7 0 numbe Q Q LD os BLF Blank 0 25 0 50 1 00 numbe Q NN 29 Model 9000 9100 9500 9500 Control Valve Assembly OPTIONAL 1600 INJECTOR DF187 2 Figure 25 Item Quantity PartNumber Description T T 16919 01 valve body 9500 NPT mechanical base 16919 01NP valve body 9500 NPT mechanical base nickel pl
22. 9NP 1 60389 20 60390 60390NP 60390 20 60612 60622 4A 1 15078 5 1 60610 01 60610 01NP 60610 02 60610 02NP 60610 21 60610 21NP 60610 22 60610 22NP 60611 01 60611 01NP 60611 02 60611 02NP Not Shown 6 17790 7 60460 8 60461 9000 meter assembly 3 4 meter assembly standard range 3 4 meter assembly electronic ET 3 4 meter assembly extended range meter cap assembly standard range meter cap assembly electronic ET meter cap assembly extended range meter cap assembly brass standard range meter cap assembly brass nickel plated standard range meter cap assembly brass extended range meter cap assembly brass nickel plated extended range impeller impeller hot water 3 4 turbine meter assembly less clips and screws 3 4 turbine meter assembly with clips screws meter cable 3 4 turbine meter assembly with clips and screws 1 meter assembly standard range 1 meter assembly standard range 1 meter assembly standard range BSP 1 meter assembly extended range 1 meter assembly extended range nickel plated 1 meter assembly extended range BSP 1 meter assembly standard range hot water 1 meter assembly electronic 1 adapter coupling 1 1 2 meter assembly standard range 1 1 2 meter assembly standard range nickel plated 1 1 2 meter assembly extended range 1 1 2 meter assembly extended range nickel plated 1 1 2 meter assembly standard range BSP 1 1 2 meter assembly
23. Model 9000 9100 9500 Service Manual IMPORTANT Fill in pertinent information on page 3 for future reference Model 9000 9100 9500 Table of Contents Job Specifications Sheet ERE ge ai 3 General and Commercial Installation Checklist aa 4 General and Commercial Installation Checklist a 6 Regeneration Cycle Program Setting Procedure 9 Time Brine Refill and Meter Setting Procedure 10 ET Timer Installation And Start Up Procedures 14 12 ET Timer Control Start Up Procedure hae Oh a i 14 ET Timer Control Operation ia ey edm 15 SE Timer Control Start Up 18 ET and SE Timer Assemblies y u ya NAL ua o Aia 21 9000 9100 9500 Electro Mechanical Timer Assembly 22 9000 2100 9500Power Head le ma dalia iaia i 24 9000 9100 9500 Power Head a i 25 9000 Control Valve Assembly ae See bye AA a 26 9100 Control Valve 4 28 9500 Control Valve Assembly ete aet RU uc l LEA ea 30 9500 Brine Valve Systems 1600 and 17
24. amming 1 Press and hold both the Set Up and Set Down buttons for 5 seconds n 027 0 Set the Treated Water Capacity Using the Set Up or Set Down buttons set the amount of treated water to flow through the unit before a Regeneration is required 215 65006 Program O O P M Press the Extra Regeneration button 026 Set the Regeneration Time Use the Set Up or Set Down buttons to set the desired time of day for Regeneration to occur 650 Gallons Capacity ET028 0 NOTE This does not display if Regeneration occurs immediately 2 00 A M Service MEORUM or Regeneration Time Program e O ETO30 0 Press the Extra Regeneration button 026 Set Regeneration Day Override Use the Set Up or Set Down buttons to set the maximum number of days before Regeneration cycle must occur In Service O O Flow R 1 NPI Program O O P M ETO31 1 Press the Extra Regeneration button to exit the program 026 NOTE If setting up the system for the first time perform the following Fast Cycle Regeneration 1 Press the Extra Regeneration button for 5 seconds to force an Extra Regeneration immediately Once the valve reaches Regen Step 1 let water run to drain for approximately 5 minutes Press the Extra Regeneration button once to advance valve to Regen Step 2 Press the Extra Regeneration button onc
25. ated 16919 21 valve body 9500 BSP Metric mechanical base 16919 21NP valve body 9500 BSP Metric mechanical base nickel plated 2 1 60080 XX injector assembly see chart for dash numbers 3 1 60039 XX injector assembly see chart for dash numbers injector number blue 2 02 yellow 3 03 green 4 04 white 5 05 4 60134 seal and spacer kit top 60134 01 seal and spacer kit top hot water 60134 seal and spacer kit top silicone 60108 piston assembly top 60108 01 piston assembly top hot water 6 60109 piston assembly bottom 60109 01 piston assembly bottom hot water 7 60133 seal and spacer kit bottom 60133 01 seal and spacer kit bottom hot water 60133 10 seal and spacer kit bottom silicone 8 6455 O ring 347 9 3577 O ring 226 10 1 16955 end plug 11 1 16394 O ring 029 12 1 14906 end plate 13 4 5137 screw hex washer machine 1 24 x 3 8 17657 screw hex M5 40 Metric Not Shown 14 6516 tool seal and spacer stuffer 15 7623 tool spacer puller 30 Model 9000 9100 9500 9500 Brine Valve Systems 1600 and 1700 Series 1600 DF188 2 Figure 26 1700 DF189 1 Figure 27 Item Quantity PartNumber Description 1 1 16922 bracket brine valve 1600 Series Brine System 2 2 15137 screw brine valve bracket 3 1 60037 610 brine valve assembly 0 25 gpm 60020 620 brine valve assembly 0 50 gpm 60020 630 brine valve assembly 1 00 gpm 60020 690 brine valve assembly blank 60037HW brine valve assem
26. bly hot water 3A 1 60020 25 brine line flow control assembly 0 25 gpm 60020 50 brine line flow control assembly 0 50 gpm 60020 100 brine line flow control assembly 1 00 gpm 4 1 tube brine valve 1 adapter kit 6 1 16922 bracket brine valve 1700 Series Brine System 7 2 15137 screw brine valve bracket 8 2 15414 nut tube 9 1 16959 tube brine valve 10 1 60039 00 brine valve assembly blank 60039 10 brine valve assembly 1 0 gpm 60039 12 brine valve assembly 1 2 gpm 60039 15 brine valve assembly 1 5 gpm 60039 20 brine valve assembly 2 0 gpm 60039 24 brine valve assembly 2 4 gpm 60039 30 brine valve assembly 3 0 gpm 60039 35 brine valve assembly 3 5 gpm 60039 40 brine valve assembly 4 0 gpm 31 Model 9000 9100 9500 9000 9100 9500 Second Tank Assemblies 9000 DF201 0 Figure 28 AKO 9100 DF202 0 Figure 29 DF198 1 32 Figure 30 Model 9000 9100 9500 9000 9100 9500 Second Tank Assemblies Item Quantity Part Number Description 9000 second tank assembly 1 4 14202 01 screw hex head 8 32 2 4 13255 clip hold down 3 4 15078 01 coupling assembly 9000 4 1 14864 01 second tank adapter assembly 9000 14864 01NP second tank adapter assembly 9000 nickel plated 5 1 15823 06 yoke assembly 6 tanks 6 tubes 15823 06NP yoke assembly 6 tanks 6 tubes nickel plated 15823 12 yoke assembly 12 tanks 8 1 2 tubes 15823 12NP yoke assembly 12 tanks 8
27. e to advance valve to Regen Step 3 if active Press the Extra Regeneration button once to advance valve to Regen Step 4 if active Press the Extra Regeneration button once to advance valve to Regen Step 5 if active AD US Press the Extra Regeneration button once more to advance the valve back to In Service 19 Model 9000 9100 9500 Immediate Regeneration Valves With Days Between Regeneration Override Set When the valve reaches its set Days Since Regeneration Override value a Regeneration cycle initiates immediately This event occurs regardless of the Volume Remaining display reaching zero gallons Delayed Regeneration Valves With Days Between Regeneration Override Set When the valve reaches its set Days Since Regeneration Override value a Regeneration cycle initiates at the preset Regeneration Time This event occurs regardless of the Volume Remaining display reaching zero gallons Control Operation During Regeneration In Regeneration the control displays a special Regeneration display While in Regeneration the control shows the current Regeneration step number to which the valve is advancing or has reached and the time remaining in that step The displayed step number flashes until the valve completes driving to this Regeneration step position Once all Regeneration steps are complete the valve returns to In Service and resumes normal operation Example Less Than 6 Minutes Remaining in Regen Step 1 ET032 0
28. ease frequency of regeneration Check flow control Clean injector and screen Replace timer Replace brine valve seat and clean valve Clean brine line flow control Check power source Model 9000 9100 9500 PROBLEM CAUSE CORRECTION 8 Softener fails to draw brine 9 Control cycles continuously 10 Drain flows continuously Drain line flow control is plugged Injector is plugged Injector screen plugged Line pressure is too low gos m Internal Control Leak A Broken or shorted switch A Valve is not programming correctly B Foreign material in control C Internal control leak Clean drain line flow control Clean injector Clean screen Increase line pressure to 25 psi min Change seals spacers and piston assembly gt Determine if switch or timer is faulty and replace it or replace complete power head A Check timer program and positioning of control Replace power head assembly if not positioning properly B Remove power head assembly and inspect bore remove foreign material and check control in various regeneration positions C Replace seals and piston assembly General Service Hints Problem Softener delivers hard water PROBLEM CAUSE CORRECTION Softener delivers hard water Reserve capacity has been exceeded Program wheel is not rotating with meter output Meter is not measuring flow
29. er conditioner Iron buildup in water conditioner Inlet of control plugged due to foreign material broken loose from pipe by recent work done on plumbing system Air in water system Drain line flow control too large Fouled mineral bed Plugged drain line flow control Plugged injector system Timer not cycling Foreign material in brine valve Foreign material in brine line flow control Power loss during brine fill gt gt w coU m CORRECTION Assure permanent electrical service check fuse plug pull chain or switch Replace timer Close bypass valve Add Salt to brine tank and maintain salt level above water level Clean injector screen Check brine tank fill time and clean brine line flow control if plugged Repeated flushing of the hot water tank is required Make sure distributor tube is not cracked Check O Ring and tube pilot Replace seals and spacers and or piston Check salt usage and salt setting See Problem No 7 Clean line to water conditioner Clean control and add mineral cleaner to mineral bed Increase frequency of regeneration and or backwash time Remove pistons and clean control Assure that well system has proper air eliminator control Check for dry well condition Check to ensure drain line flow control is sized properly for your mineral tank Check backwash brine draw and brine tank fill Incr
30. generation Step 4 freely Position the white dot opposite the 2530 gallon setting NOTE There is a slight delay between the time the meter zeros out and the cycle starts Units using the 70 0 gallons 60 0 gallons 70 0 gallons 10 0 gallons 210 0 gallons 2530 gallons 1 15 RPM motor 82 minute Regeneration Time has a 9 minute delay 1 30 RPM motor 180 minute Regeneration Time has an 18 minute delay This delay period is not critical on residential equipment However take this factor into consideration for commercial applications by subtracting continuous flows for 9 minutes or 18 minutes from water available 5 Insert meter cable into meter 6 Check bypass 7 Plug in unit 11 Model 9000 9100 9500 ET Timer Installation And Start Up Procedures 1 In Normal Operation the Time Of Day and if flow meter equipped the Volume Remaining displays appear alternately Set the Time Of Day display Press the Up or Down set button to display the correct time Example 12 59 P M Valve In Service Service Time Reserve Totalizer Meter Regen Lockout Volume Program Flow Sensor Remaining Rate ET002 0 Figure 6 2 Flow Meter Equipped Valves Only The Volume Remaining Display displays the volume of water in gallons including any reserve capacity remaining prior to Regeneration When there is no water usage the Meter arrow should not appear or not change Open a soft water tap The Meter arrow begins flashing at
31. generation Valves When the control receives a valid sensor input signal a Regeneration cycle initiates at the preset Regeneration Time The Sensor Input arrow flashes until the signal is determined to be valid The Reserve arrow flashes when the reserve capacity is being used Example Service Time Reserve Totalizer Meter 12 58 A M with invalid sensor signal Valve In Service Sensor arrow flashing Regen Lockout Volume Program Flow Sensor Remaining Rate Example Service Time Reserve Totalizer Meter 12 59 A M with valid sensor signal Valve In Service Sensor arrow on Reserve arrow flashing Delayed regeneration Regen Lockout Volume Program Fiow Sensor Remaining Rate 009 0 Figure 13 Lockout Input Operation The lockout arrow turns on whenever the control sends a lockout signal Any requests for Regeneration are delayed until this signal is removed Regeneration then proceeds normally 15 Model 9000 9100 9500 Extra mmm Cycle Flow Program Rate Figure 14 012 0 Start an Extra Cycle Press the Extra Cycle button to start an Extra Regeneration tonight Press and hold the Extra Cycle button for 5 seconds to start an Extra Cycle immediately Totalizer Flow Rate Press the Totalizer Flow Rate button to display the flow rate Press the button a second time to display the total accumulation of water flow through the valve since the last reset Press the button a third time to return the
32. i RM v 3 ud 4 ak NO i0 O u da Q Q 2 e 59 SS gey moja ms ey 4 gt Injector 2 Injector 000 Model 9000 9100 9500 Injector Flow Data 9000 9100 T T o o g 2 a Ul 9 o i o PIA amp ye Uu PRU GO Cl i e eds or Wa o O poem be gt 5 Vit e E i l io e 9 mur 177 m MA 5 15 199 6 ka o Tn 16 9 ES uus Wd 8 5 E Mery S E 5 o in o 552 e E e y f E VOTI cow Ss 5 NUN biblia TIS N ow f o N N 5 MIE 4 Ad 4 e Sa Uu Uu U o 2 NS oooooooo ea 8 8 8 8 gt nononowno ie a Ss e re ON NK OO FE ONONNK KOO EY Nd9 nio 71 5 de 3 5 MY 5 H E 1 rj ME NE Q R TTF TTA elle ini e o 9 17771 amp La hee LA 2 ii X papi d l o o e j perve ts 5 moa 1 ili Se o 5 AUER AR HUNC 1 9 r r a rasr
33. imer Assembly Item Quantity PartNumber Description 1 1 13870 03 timer housing assembly 2 1 17870 label capacity gallons 3 1 15465 label Caution 4 1 16930 label Instruction 5 1 15227 actuator plate 6 1 10300 screw hex washer 8 7 1 17513 spring clip 8 1 15407 washer plain 4 9 1 15228 spring 10 1 16270 10 gallon wheel assembly 3 4 standard range meter 16270 50 gallon wheel assembly 3 4 extended range meter 16270 30 gallon wheel assembly 1 standard range meter 16270 40 gallon wheel assembly 1 extended range meter 16270 50 gallon wheel assembly 1 1 2 standard range meter 16270 60 gallon wheel assembly 1 1 2 extended range meter 11 1 13806 program wheel retainer 12 1 13748 screw flathead 6 20 13 2 11999 button decal 14 1 15223 cycle actuator gear 15 1 13886 01 knob 16 4 13296 screw hex washer 6 20 17 1 17724 drive pinion 18 1 17723 drive pinion clutch 19 1 14276 spring meter clutch 20 1 14253 retainer 21 3 14087 insulator 22 1 15314 switch 23 1 15320 switch 24 2 11413 screw pan head 4 40 25 1 13018 idler shaft 26 1 18563 spring idler shaft 27 1 13017 idler gear 28 1 13164 drive gear 29 1 13887 motor mounting plate 30 1 18743 motor 120V 60 Hz 1 30 RPM 18824 motor 220V 50 Hz 1 30 RPM 19170 motor 120V 60 Hz 1 15 RPM 18825 motor 220V 50 Hz 1 15 RPM 31 2 13278 screw 6 32 32 1 14265 spring clip 33 1 15055 main drive gear 34 1 19210 02 program wheel 90 minute 19210 05 progra
34. it will brine and rinse 2 minutes per hole To change the length of brine and rinse time add or remove pins in the rapid rinse group of pins to increase or decrease the number of holes in the brine and rinse section The number of holes multiplied by two equals minutes of brine and rinse Changing Length Of Rapid Rinse The second group of pins on the program wheel determines the length of time the water conditioner rapid rinses 2 minutes per pin To change the length of rapid rinse time add or remove pins at the higher numbered end of this section as required The number of pins multiplied by two equals minutes of rapid rinse NOTE Program wheels with 0 82 minute cycle times use one minute per pin or hole to set Regeneration times The layout of pins and holes on the program wheel follow the same procedure as on this page Changing Length of Brine Tank Refill Time The second group of holes on the program wheel determines the length of time the water conditioner refills the brine tank 2 minutes per hole To change the length of refill time move the two pins at the end of the second group of holes as required The Regeneration cycle is complete when the two pin set at end of the brine tank refill section trips the outer micro switch The program wheel however continues to rotate until the inner micro switch drops into the notch on the program wheel Model 9000 9100 9500 Time Brine Refill and Meter Setting Procedure Prog
35. lons of water remaining Service Time Reserve Totalizer Meter Valve In Service No water flow Volume is below reserve capacity Regen Lockout Volume Program Flow Sensor Remaining Rate Example 0 gallons of water remaining Valve In Service Water flowing Meter arrow flashing Volume is below reserve capacity Service Time Reserve Totalizer Meter Regen Lockout Volume Program Flow Sensor Remaining Rate ET007 0 Figure 11 14 Model 9000 9100 9500 ET Timer Control Operation Timeclock Regeneration Valves When the number days since the last Regeneration reaches the preset number of days a Regeneration cycles initiates at the preset Regeneration Time Flow Meter Equipped Immediate Regeneration Valves The Time Of Day display alternates with the Volume Remaining display The Meter arrow flashes in direct relation to the water flow rate through the unit As treated water is used the Volume Remaining display counts down from a maximum value to zero and initiates a Regeneration cycle Example 525 gallons of water remaining Valve In Service Water flowing Meter arrow flashing Service Time Reserve Totalizer Meter Regen Lockout Volume Program Flow Sensor Remaining Rate ET008 0 Figure 12 Sensor Immediate Regeneration Valves When the control receives a valid sensor input signal a Regeneration cycle initiates The Sensor Input arrow flashes until the signal is determined to be valid Sensor Delayed Re
36. ltage ET drive gear assembly lower drive gear assembly geneva wheel wire connector Cover screw position decal retaining ring ground plate screw hex washer 6 screw motor mounting drive motor 24V 50 60 Hz red wires drive motor 120V 60 Hz black wires drive motor 220V 50 Hz yellow wires backplate mechanical and SE backplate ET backplate ET screw flat head 4 40 washer lock 4 micro switch homing nut micro switch screw valve mounting drive gear assembly upper strain relief retaining ring drive gear triple cam 9000 9100 triple cam 9500 triple cam 9500 auxiliary switch cable guide 9000 9100 cable guide 9500 washer thrust meter cable 15 25 1 meter mechanical meter cable 13 25 3 4 meter mechanical meter cable 20 75 1 1 2 meter mechanical meter cable 1 meter SE meter cable 3 4 and 1 meter ET meter cable 1 meter SE spacer micro switch program insulator screw cover black cover black left window optional auxiliary drive switch 9000 9100 optional auxiliary drive switch 9500 25 Model 9000 9100 9500 9000 Control Valve Assembly DF199 1 Model 9000 9100 9500 9000 Control Valve Assembly Item Quantity Part Number Description 1 1 1 2 4 3 1 4 1 5 6 7 1 8 1 1 9 1 10 1 11 1 12 1 12A 1 12B 1 Not Shown 13 14 15 14861 01 14861 01NP 15137 14906 14928 15471 60400 60400 01
37. m Setting Procedure Setting the Regeneration Cycle Program The Regeneration cycle program on the water conditioner is preset at the factory However portions of the cycle or program time may be lengthened or shortened for local conditions or system design 1 Expose cycle program wheel by grasping timer in lower right hand corner and pulling This releases snap retainer and swings timer to the left NOTE Meter cable must be removed from meter dome before opening timer 2 Remove the program wheel by grasping program wheel and squeezing protruding lugs towards center Lift program wheel off timer Switch arms may require movement to facilitate removal 3 Return timer to closed position by engaging snap retainer in back plate Make certain all electrical wires locate above snap retainer post Changing Length of the Backwash Time The program wheel in Figure 5 is In Service position Looking at the numbered side of the program wheel the group of pins starting at zero determines the length of time the unit backwashes Example If there are six pins in this section the time of backwash is 12 minutes 2 minutes per pin To change the length of backwash time add or remove pins as required The number of pins multiplied by two equals minutes of backwash Changing Length of Brine and Rinse Time The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that a un
38. m wheel 180 minute 35 23 15493 roll pin 36 1 15203 harness 37 2 12681 wire nut 38 1 60320 02 auxiliary timer switch kit not shown 23 Model 9000 9100 9500 9000 9100 9500 Power Head E 4 a vana mI 22 te D z DF212 0 Figure 22 24 Model 9000 9100 9500 9000 9100 9500 Power Head Item Quantity Part Number Description 1 2 2 1 O tA 11 12 13 14 o HE NF REP NEP NNR 15 16 2 17 18 19 20 21 22 23 24 RAN 25 26 27 ENH E 28 29 30 31 Not Shown 32 NR 33 eee 18728 11838 11839 40084 12 11545 01 14678 19303 01 40085 12 19674 25651 15202 14822 40041 06 15134 15135 14896 40422 19367 15175 14917 15199 14430 19160 18737 18738 18739 15131 17784 05 17784 06 15172 10340 10218 10339 15331 15133 13547 15810 15132 17331 17765 15638 17337 15372 15216 15425 17744 19121 01 19121 05 19791 01 15692 16433 10302 15173 60232 110 60232 112 60320 09 60320 10 nut clip 88 32 power cord 6 U S 120V power cord 12 U S 120V power cord 12 U S 120V ET power cord 5 European 220V power cord 6 U S 220V power cord Australian 8 220V power cord 12 U S 220V ET transformer U S 110V to 24V transformer European 220V to 24V wire harness mechanical wire harness auxiliary drive switch wire harness low vo
39. mber flashes until the valve completes driving to the Regeneration step position Once all Regeneration steps are complete the valve returns to In Service and resumes normal operation Example Less than 10 minutes remaining in Service Time Reserve Totalizer Meter Regeneration N Step 1 9 Ea Regen Lockout Volume Program Flow Sensor Remaining Rate 067 0 Figure 16 16 Model 9000 9100 9500 Press the Extra Cycle button during a Regeneration cycle to immediately advances the valve to the next cycle step position and resume normal step timing Control Operation During Programming The control enters Program Mode with the valve In Service While in Program Mode the control continues to operate normally monitoring water usage and keeping all displays up to date Control programming is stored in memory permanently There is no need for battery backup power Control Operation During A Power Failure During a power failure all control displays and programming are stored for use upon power re application The control retains these values for years if necessary without loss The control is fully inoperative and any calls for Regeneration are delayed The control upon power re application resumes normal operation from the point that it was interrupted An inaccurate or flashing Time of Day display indicates that a power outage has occurred 17 Model 9000 9100 9500 SE Timer Control Start Up Procedures Display SE
40. ramming 1 10 The control valve is set at the factory for backwash brine and slow rinse rapid rinse and brine tank fill times Change any of these times by repositioning the pins and holes or adding more pins NOTE Two speed timer motors are available 1 15 RPM has 82 minute Regeneration Time and each pin or hole equals one minute 1 30 RPM has 164 minute Regeneration Time and each pin or hole equals two minutes The control valve has a separate brine tank fill cycle Calculate the desired salt setting using the brine line flow control rate of refill in gpm multiplied by the timer setting Then using one gallon of fresh water dissolving approximately 3 165 salt calculate the refill time Example A desired 30 lbs salt setting The unit has a 1 0 gpm refill rate so a 10 gallon fill is required 10 gallons x 3 Ibs gals 30 lbs salt Set the timer refill section at 10 minutes 10 minutes x 1 0 gpm 10 gallon fill NOTE There must always be two pins at the end of a refill time to stop the fill cycle With the Regeneration times set place timer back to its original position making sure the lower right hand corner snaps back into the backplate and the meter cable slides through the backplate and does not bind Setting the gallon wheel Knowing the amount of resin in each tank and the salt setting per Regeneration calculate the gallons available using the following capacities as a guide capacity per ft x ft of resin per
41. row on 7 N Regen Lockout Volume Program Flow Sensor Remaining Rate 065 0 Figure 8 When the first cycle step is reached a red LED turns on indicating the current Regeneration cycle step Examp le x Service Time Reserve Totalizer Meter Regeneration Step 1 reached 10 0 minutes remain in Step 1 Ebc Regeneration arrow on N Regen Lockout Volume Program Flow Sensor Remaining Rate ET067 0 Figure 9 Press the Extra Cycle button during a Regeneration step to immediately advance the valve to the next Regeneration step position Press the Up or Down set buttons during a Regeneration step to adjust the time remaining in the current Regeneration step Programmed Regeneration step times are not changed Once all Regeneration cycle steps are complete the valve returns to In Service and resumes normal operation 5 Manually step the valve to the Brine Draw position see Step 15 and allow the valve to draw water from the brine tank until it stops NOTE The air check checks at approximately the midpoint of the screened intake area Manually step the valve to the Brine Refill position and allow the valve to return to In Service automatically Make sure the brine refill time salt dosage is set as recommended by the manufacturer With the valve In Service check that there is about 1 of water above the grid in the brine tank if one is used g NO oo c co Fill the brine tank
42. standard range BSP nickel plated 1 1 2 meter assembly extended range BSP 1 1 2 meter assembly extended range BSP nickel plated 1 1 2 meter assembly standard range with 1 sleeve 1 1 2 meter assembly standard range with 1 sleeve nickel plated 1 1 2 meter assembly extended range with 1 sleeve 1 1 2 meter assembly extended range with 1 sleeve nickel plated 1 1 2 meter sleeve reduced to 1 meter checker kit standard range meter checker kit extended range when reducing 1 1 2 meter to 1 program wheel and timer settings must be changed to 1 meter size 35 Model 9000 9100 9500 9000 9100 Bypass Valve DF214 0 Figure 34 Item Quantity Part Number Description 1 1 60040SS 3 4 bypass valve NPT 60040 10 3 4 bypass valve BSP 60041SS 1 bypass valve NPT 60041 10 1 bypass valve BSP 2 1 60049 plastic bypass valve Not Shown 3 40157 plastic bypass T handle wrench 36 Model 9000 9100 9500 2310 Safety Brine Valve DF168 1 Figure 35 Item Quantity Part Number Description 1 1 60014 2310 safety brine valve 2 1 60068 2310 float assembly 60026 30 float assembly red white float fill 3 1 60002 500 air check 37 Model 9000 9100 9500 9500 2350 Safety Brine Valve DF213 0 Figure 36 Item Quantity Part Number Description 1 1 60038 2350 safety brine valve 1A 1 61024 2350 actuator assembly 2 1 60026 30 float assembly red white 60076 30SAN float assembl
43. ter run a few minutes or until the system is free of foreign material usually solder resulting from the installation Close the water tap when water runs clean 12 Place the bypass In Service position and let water flow into the mineral tank When water flow stops slowly open a cold water tap nearby and let water run until air is purged from the unit Then close tap Electrical 13 Make all electrical connections according to codes Plug the valve into an approved power source Do not insert meter cable into the meter yet 14 Tank one has control valve and tank two has adapter See Figure 1 page 5 or Figure 2 page 5 15 Look on the right side of the control valve it has indicators showing which position the control valve is in during Regeneration and which tank is In Service Figure 3 page 7 shows the valve In Service position with tank one supplying conditioned water and tank two on standby NOTE Make sure the meter cable is not inserted in the meter dome Swing the timer out to expose the program wheel to swing timer out grab onto the lower right corner of timer face and pull outward See Figure 5 page 8 Model 9000 9100 9500 rapid rinse brine rinse brine fill backwash stand by P d tank two tank one DF175 0 Figure 3 Control Valve Position Indicators CAUTION ALWAYS REMOVE CABLE FROM METER BEFORE SWINGING TIMER PEN TO MANUALLY START CYGLE TURN KNOB 3 Y
44. y green green hot water 3 1 60009 00 900 air check 1 60009 01 900 air check hot water Not Shown 4 18603 2350 fittings for 1700 brine system 5 18604 900 fittings for 1700 brine system 38 Model 9000 9100 9500 2300 Safety Brine Valve 1 2 3 DF044 1 Figure 37 Item Quantity Part Number Description 1 1 60027 FFA 2300 safety brine valve fitting facing arm 60027 FFS 2300 safety brine valve fitting facing stud 2 1 60028 30 float assembly blue white 60026 30SAN float assembly green green hot water 3 1 60002 60003 500 air check 500 air check hot water 39 Model 9000 9100 9500 Water Conditioner Flow Diagrams In Service Position S amp DF 178 0 Tanks Switching Lu Figure 39 Tanks Switching Meter Initiated Regeneration 40 Model 9000 9100 9500 Backwash DF180 0 Brine Draw esi Z DF181 0 Figure 41 Brine Draw 41 Model 9000 9100 9500 Slow Rinse gt DF182 0 g paag Mi
Download Pdf Manuals
Related Search