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fiat ritmo course outline

1. C3 l NCV NQS NCL NSP C1 Gateway ap ap ap ap GD dD ow D D NIT NVO NAB NAG NAP NRR A BUS Body B CAN CPP CAV CSA DEV CSP B CAN NBC Body Computer Node NQS Instrument Panel Node NVO Flying Node NIT Infotainment Node NRR Radio Receiver Node NAB Airbag Node NCL Climate Control Node NAG Driver Setup Node NAP Passenger Setup Node NCV Convergence Node C1 or C3 NSP Parking Sensor Node DIAG_ TEST C CAN NGE Electric Power Steering Node NBC Body Computer Node NFR Braking Systems Node ABS ASR ESP NCM Engine Control Node NYL Yaw Rate Sensor Node NCR Automated Sequential Gearbox Node NCV C3 Convergence Node 50 111 2006 Fiat Auto S p A All rights reserved Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy A BUS CAV Volumetric Anti Lift Sensor Control Unit DEV Stalk Unit CSA Antitheft Alarm Control Unit CSP Rain Daylight Sensor Control Unit CPP Tyre Pressure Control Unit EMCU Fuse control units CBA Battery Control Unit CFO Supplemental Control Unit on Battery CGP Door Management Control Unit CPL Dashboard Control Unit CVB Boot Compartment Control Unit CVM Engine Compartment Control Unit MEE cone sverewinooe OS CER PEP
2. 12 1 7 ERGONOMICS AND INTERIOR 9 12 1 8 ROOMINESS AND PASSENGER 10 14 e COMPARTMENT 14 2 TECHNICAL 16 22 NGINE HHR 16 OIC VOE 16 SPECI AON S 16 16 OLUTO P EMEN 17 Paes an E N E A E ene 17 BRAVE UU 17 OT 17 EL OI nce E M Y 17 Ee OS 18 2 5 VEHICLE 19 20 ENGINE 21 Ce oh ll LG DESCRIP 21 3 2 1 9 MurTIJET ENGINE DESCRIP
3. 58 2006 Fiat Auto S p A rights reserved Fiat auto S p A FIAT BRAVO COURSE OUTLINE Training Academy Blue amp Me hands free kit for Bluetooth based mobile phones eese esee 58 Pesci oror BLUE E ME c c 62 PIS Cd OWING GIA OIA EN 65 CONNECT NAV description 67 res seu eene P 72 NWE 74 PANDAS mM 74 1 1541 11 101 91 Sv zc 74 FOG zzzi E 75 PIC GC w R 75 Electric Power Steering wiring 80 82 7 HP 81 82 TREPAIFROEPROUOEDUES 82 9 DIAGNOSTIC 94 STPARHOGULATETIELEE DPI 94 9 2 TURBOCHARGER 98 9 3 TROUBLESHOOTING A BATTERY DRAINAGE 100 94 ELECTRIC IEOWERSTEERINOL GERE 101 2006 Fiat Auto S p A All rights reserved Fiat Auto
4. i8 cr 3 5 GF Gl s bi 65 091 jth Ol Fe 3 Y 16 48 OLOIN 8 0909 LL x 44 TESTE 7000 810109 HZ 78 81 1 Hh 91 411441 5 SN Yy 2006 Fiat Auto S p A All rights reserved 33 111 Fiat auto 5 FIAT BRAVO COURSE OUTLINE Training Academy 2 3 K047 3 3 43 7 20 30 11 2 8 69 90 un a aal i i es e So 2 gt mii 6 P4 ar E e o Pia 5 j 3 Qr La 2 12 2006 Fiat Auto S p A All rights reserved 34 1 1 1 Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy E5070 DPF 35 111 2006 Fiat Auto S p A All rights reserved 0609 909 RY 0601 Training Academy 08063 E or te Zl ll 10 8 OF 6 GF iB 1 OLON S BI ce m amp Al 0 36 111 cl Fl 11 6 H1 HBf F E a g 8 41 v H O O O gt H LL g Y m Li 4 6008 S Pa az 21 lt z L n o e ONE APY ey E s E z 1
5. Phone display provided by Blue amp Me Comfort dashboard The dashboard shows Blue amp Me state BLUETOOTH state Phone service provider name Example The dashboard also displays the information sent by Blue amp Me via dynamic messages The number of frames received depends on the number of characters sent by Blue amp Me Blue amp Me displays Matrix dashboard Phone display The state and information sent by Blue amp Me are displayed Navigator display The following information is displayed Navigation pictogram Distance to next turn Unit of measurement Street name Example Repetition of Radio Infotainment Node information Comfort dashboard The dashboard will provide the following displays Radio from Radio Receiver and Infotainment Node Phone from Infotainment Node Voice box recording from Infotainment Node 2006 Fiat Auto S p A All rights reserved 60 1 1 1 Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy Navigation Distance to next turn pictogram Unit of Street name Repetition of Radio Infotainment Node information Matrix dashboard The dashboard will provide the following displays Radio from Radio Receiver and Infotainment Node Phone from Infotainment Node Voice box recording from Infotainment Node Navigation from Infotainment Node D 61 111 2006 Fiat Auto S p A All rights reserved Fiat auto 5 FIAT BRAV
6. Voice commands without voice identification are used to activate main operation modes TEL RADIO CD etc Voice commands with voice identification are used to enter a contact into the phone book or select an existing contact and to enter or select navigation addresses Voice commands without voice recognition are recognised by the system regardless of speaker gender voice tone or accent For these commands the system requires no preliminary training and the user simply needs to follow the step by step instructions provided each time by the system When using voice commands with voice identification the system recognises command after comparing it with a voice sample stored previously by the same speaker ROADSIDE ASSISTANCE AND SOS When the SOS button is pressed the display will switch to the Emergency Call screen page shown in fig 150 regardless of the screen page displayed at the time The SOS menu includes the following functions Medical advice Roadside assistance 7 Preferred number calls a preset phone number stored previously by the user Emergency call For a free one year subscription to these services user should contact the service provider or the bCONNECT Service Centre A service fee will be charged upon service renewal If user has not subscribed to these services the associated menu functions will be inactive and the display will read Subscription services not
7. eL 0903 66093 lt E gt 0 2 2 o z 8 i gt o Ts Training Academy OLON fy 21 1 1 1 AST 32 8 ee 41 9r if iF 91 l bf 2006 Fiat Auto S p A All rights reserved cr 3 5 GF Gl 65 09 tt Ob Fe T8 9H fe 53 15 3 Y 16 6i OLOIN 8 0909 X IM 82111155 1 BL OOV 14 m Ty HZ HN 7B 81 ANT 981 AT 3 1111 m O LLI O O O S LL 14 47009 SN 9901 2901 Fiat Auto 5 Fiat auto 5 FIAT BRAVO COURSE OUTLINE Training Academy 2 3 K047 3 3 43 7 20 30 11 2 8 69 90 un a aal i i es e So 2 gt mii 6 P4 ar E e o Pia 5 j 3 Qr La 2 12 2006 Fiat Auto S p A All rights reserved 38 1 1 1 Fiat Auto S p A FIAT RITMO COURSE OUTLINE Training Academy Key to components A040 B001 B002 B099 C001 C010 C020 C038 0001 0004 050 H001 1030 1031 1050 K030 K036 K040 K041 K044 K046 K047 K055
8. 2006 Fiat Auto S p A All rights reserved 62 1 1 1 Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy Functional description Y VV WV On bard display with Matrix dashboard GPS GSM antenna Navigation kit USB key with preloaded map of a country geographic area and backup CD ROM to store the same map or additional maps on other MP3 readers GSM module and SIM card only for communication with service provider if user subscribed to other services Dedicated deck mounted control panel Navigation system operation Blue amp Me C3 offers a simple intuitive pictogram based navigation system Main features comprise Voice activated destination selection Real time route recalculation Map stored on USB key Competitive pricing Operating instructions When the USB key with the map is inserted into the USB port navigation becomes available as soon as the ignition key is turned to on The GPS system tracks vehicle position When the Nav button in the deck mounted control panel is pressed the system connects directly to the navigation menu which can also be called up using the steering wheel controls To enter the desired destination the user must select the initial letters of the address from the New destination menu using the steering wheel controls The system offers a list of destinations and user only needs to pronounce the name of the desired destination chosen from the list to complete the selection pro
9. FIAT RITMO COURSE OUTLINE 1 1 1 1 2006 Fiat Auto S p A All rights reserved Fiat auto 5 FIAT BRAVO COURSE OUTLINE Training Academy DOCUMENTATION MODIFICATIONS UPDATES Date File Name Description of modification 2006 Fiat Auto S p A rights reserved No part of this publication may be reproduced or disclosed in any form or by any means Processing the material below may not involve specific responsibilities for unintentional errors or omissions The information given in this publication is continuously updated Fiat Auto S p A disclaims all responsibilities for any errors omissions damage or loss that might result from the use of outdated information This publication is issued for training purposes only Exhaustive updated technical information for servicing purposes can be found in the service manual and any other service information for the vehicle model concerned 2006 Fiat Auto S p A All rights reserved Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy CONTENTS Lice M 5 t TE VEHICLE AND THE DESIGN 5 6 811 9 ichs Em 11 11 1 6 ERGONOMICS AND
10. accelerator to front H point 161 H point couple distance L50 1 maximum effective leg room accelerator L34 minimum effective leg room rear L51 and shoulder room W3 1 and W3 2 Interior dimensions are measured in accordance with the GCIE List issued by the Global Car Information Exchange Group to establish comparable dimensional parameters among manufacturers Again a comparison of individual interior dimensions according to the GCIE List puts the Bravo at the top of its class 1 9 BOOT COMPARTMENT The boot s regular shape has been designed to strike a balance between exterior styling and interior volume achieving over 400 litres in the 5 seat configuration and up to 1175 litres in the 2 seat configuration Virtual modelling resulted in a roomy cargo compartment with ample totally usable space Versatility is ensured by the folding rear seat for greatly enlarged load carrying capacity The rear seat is split to accommodate bulky items while retaining 3 to 4 passenger seating capacity volurre baule con 5 persone 2006 Fiat Auto S p A All rights reserved 14 111 Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy Wheels and Tyres 435 solo 150 15 111 2006 Fiat Auto S p A All rights reserved Fiat auto 5 FIAT BRAVO COURSE OUTLINE Academy 2 TECHNICAL DAT
11. Academy 9 DIAGNOSTIC PROCEDURES 9 1 PARTICULATE FILTER DPF Malfunction indicator light of fuel injection system EOBD comes on Examiner Error P1206 TROUBLE One or more of the following problems occur Fuel injection EOBD engine control system malfunction indicator light comes on Poor engine performance Examiner indicates error P1206 PROCEDURE When this trouble occurs perform the tests listed below with the Examiner tester before performing forced regeneration or other repairs NOTE These tests must be carried out before a forced regeneration procedure and with the engine at operating temperature water temperature 90 C A Connect the Examiner measure the parameters listed below and report readings in the table 1 below Table 1 Examiner parameters readings Parameters to be measured with Readings Examiner 9 1 Differential pressure sensor pressure with engine stopped 2 Differential pressure sensor pressure with engine running Air mass flow let engine idle for at least 2 minutes so that EGR valve will close air flow meter air temperature below 35 C NOTE Correct reading for 1 9 and 2 4JTD engines is about 480 mg inj Correct reading for 1 3JTD engines is between 280 and 310 mg inj Particulate filter clogging 4 Particulate filter temperature Average temperature during last 5 regeneration cycles 7 Odometer 7 2006 Fiat Auto S p A All rights reserved 94 1
12. FIAT BRAVO COURSE OUTLINE Training Academy sintomi 3 Stepo ALLORA ALTRIMENTI Step1 Corretto funzionamento Valala EGR variabile Varifica depressione In tirofrilasciqfregime min Eg cau E Mancata tenuta step01 Impianto depressione Waste gate in SM 10 22 06 Corretto funzionamenta Val circa mbar Step2 iniu ALLORA ALLORA Vettura femna 2500rpm Pressiane sovraliment Ste 2 1 5 rmbareval 1 8 0rmbha Assoluta EXAMINER p Step4 Crtogonale alla staffa Turbocompressore supporta capsula Errato posizionamento Ada attuatore wastegate Step5 Man deve ruotare ALLORA ALLORA cuscinetti turbo cal alio motore Selenia attraversa il fissaggio raccordo alimentazione alia 9 3 TROUBLESHOOTING A BATTERY DRAINAGE PROBLEM Examiner s Can Network Monitor function enables you to troubleshoot the causes for a battery drainage problem or a battery not holding the charge due to CAN network failure events with the key set to Stop Examiner may be used to test the CAN network for the desired period of time also in excess of 24 hours The following procedure will enable you to easily determine which control units are causing the problem 1 Charge the battery and connect the Examiner Tester to the car s diagnostic connector select Control Unit Test select model and version and run the CAN Network Monitor programme included in Other systems 2 Launch the pr
13. K083 Fuel temperature sensor DPF differential pressure sensor Upstream Diesel Particulate Filter DPF temperature sensor Downstream Diesel Particulate Filter DPF temperature sensor EGR solenoid valve Variable turbine geometry solenoid valve 1062 1064 001 Preheating glow plugs Engine compartment connector box Connector box under dashboard Pmaxi fuse box on battery Battery ground Front left ground Dashboard ground on passenger side Central tunnel ground Dashboard front junction Engine front junction Instrument panel Ignition switch Brake pedal switch Clutch pedal switch Inertia switch Engine oil pressure sensor Engine water temperature sensor Lambda sensor Air flow meter Intake air pressure and temperature sensor Hpm sensor Timing sensor Accelerator pedal potentiometer Fuel pressure sensor Throttle body Flow modulating solenoid valve Body computer 10 Engine control unit 15 Glow plug preheating control unit 040 070 Electric fuel pump and fuel level meter Electro injectors 77 Fuel regulator D 39 111 2006 Fiat Auto S p A All rights reserved Fiat auto 5 FIAT BRAVO COURSE OUTLINE Training Academy 3 4 DPF SYSTEM DESCRIPTION Installed in the exhaust line the DPF uses a regeneration system to eliminate soot particles when they have built up beyond a certain limit Particulate matter is eliminated during a post combustion phase E
14. Press wiring connectors firmly into place Problems found Action EPS indicator light Proceed to Step 3 malfunction Problems found Action Follow tester instructions look up error list and perform the suggested repair See table 25 ELECTRIC POWER STEERING ASSIST FAILURE AND MALFUNCTION LIGHT ON If any errors are found Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy OPERATION TEST All OK Problems found Contact Technical Service for detailed information about the specific problem Ensure problem has End of diagnostic disappeared Problem persists 1 1 07 1 1 1 2006 Fiat Auto S p A All rights reserved Fiat auto 5 FIAT BRAVO COURSE OUTLINE Training Academy H029 POOR STEERING RETURN AND HEAVY STEERING Customer complains about poor steering response and or heavy steering EMEN Inspection results SETUP CHECK All Problems found 1 Worn tyres 1 Change tyres 2 2 Wrong tyre Set to correct pressure pressure 3 Wrong alignment 3 Align wheels CHECK FOR CONSISTENT STEERING FEEL All Problems found FROM LOCK TO LOCK Action Check for correct wheel alignment and Proceed to Step 2 tyre wear Action With the vehicle Do not disturb the stopped ensure that EPS system Check heavy feel of Proceed to Step 3 Heavy feel and or for any problems in steering varies while return consistent the steering box of turnin
15. see arrow in Fig 1 Fig 1 Slide the male end of the shaft up and down in an axial movement so grease will fill all points of shaft female end and keep the lower end of the shaft fully extended pulled out Remove the fuse carrier cover Op 7040A37 to gain access to the upper section of the steering column Connect a grease needle with an outer diameter of about 6 mm to a grease gun m 1 01 1 1 1 2006 Fiat Auto S p A All rights reserved Fiat auto 5 FIAT BRAVO COURSE OUTLINE Training Academy Insert the grease needle into the upper hole of the steering shaft 1 Fig 2 and push until it contacts the top end of shaft male end to verify contact push the shaft slightly back in and observe the needle being pushed back out NOTE Cut the needle tip at a 45 angle to facilitate insertion Fig 2 Inject about 40 cc of Kl bersynth LI 44 22 grease in several steps hold the needle pushed all the way in during the process Slide the male end of the shaft up and down in an axial movement so grease will fill all points of shaft female end Refit the yoke to the steering box pinion observe the timing mark to achieve correct orientation do not reuse the screw 1b Fig 1 tighten the new screw to 5 0 6 1 daNm NOTE Ifthe steering wheel is turned over more than 360 while the steering shaft is disconnected from the pinion you will have to perform the steering angle calibration procedure
16. 5 FIAT RITMO COURSE OUTLINE Training Academy 1 BRIEFING 1 1 THE VEHICLE AND THE DESIGN Exterior design is undoubtedly one of the strengths of the New Bravo lts appealing sporty design is the result of in depth studies by Fiat Style Centre aimed at restoring a strong brand image in keeping with the true essence of the masterpieces of Italian car making that marked Fiat s history Fiat s new challenger the C segment takes its styling clues from the Grande Punto to enhance Fiat s new design philosophy and brand consistency The dynamic streamlined design of the hatchback body conveys emotion and visual appeal combined with a sense of interior roominess and function The cab is roomy and easy to access thanks to the tall body while the windscreen is more raked and its base has been moved forward to lend the car a sleek aerodynamic design The compact sloping front blends smoothly with the windscreen s slanted lines and lends the car body a dynamic MPV look The wedge shaped body and steep beltline provide an aggressive look while curvy styling and minimalist design make the New Bravo look like a sculpture Distinctive styling cues front and rear enhance the emotional unmistakably Italian styling The front end takes its styling cues from the Grande Punto sleek headlights inspired by the tradition of Italian Grand Tourers a narrow rounded contour grille and above all a striking balance between all stylistic elements
17. 8 08 wM BM NH 91821 EE 1 if 91 fl t vi zr ory Ii 11 Ol Fd ro 98 8 59 16 y rz 16 o osos p g THT mm H ot 1 4 m M1 OH 18 HZ HN 28 81 AND ou on A tt Tum m XE E m EE E noe SN 2901 28 111 2006 Fiat Auto S p A All rights reserved Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy K047 H Gol M bd TE 1 dgio 2 S pnmme a Fe c E mo a r rur u x c DO e 4 w e y Lut 4 a a 010 29 1 1 1 2006 Fiat Auto S p A All rights reserved Fiat auto S p A FIAT BRAVO COURSE OUTLINE Training Academy Key to components A040 B001 B002 B099 C001 C010 C020 C038 0001 0004 E050 H001 Preheating glow plugs Engine compartment connector box Connector box under dashboard Pmaxi fuse box on battery Battery ground Front left ground Dashboard ground on passenger side Central tunnel ground Dashboard front junction Engine front junction Instrument panel Ignition switch 1030 Brake pedal switch 1031 Clutch pedal switch 1050 Inertia switch K030 K036 K0
18. and includes 4 indicators with stepper motors that provide the following indications 1 Electronic speedometer 2 Electronic rev meter 3 Fuellevel with low fuel light 4 Engine coolant temperature with maximum temperature warning light 22 negative contrast MAX LED lights provision for 7 CAN network controlled lights provision for 2 discreet mode controlled lights 1 matrix transmissive negative mode STN display to view Date Trip computer information processed by the dashboard Set up menu and related messages for set ups adjustments Messages concerning function activation service information failures dialogue messages feedback with related symbols 5 Repetition of Audio Phone Navigation function indications 6 Blue amp Me functions 7 Odometer 8 9 pepe dec Clock External temperature and Ice Risk symbol Remote headlamp adjustment indication Service open ended spanner symbol on equipped with automated sequential gearbox a dedicated area displays current shifter position and the AUTO E and S symbols On versions equipped with the Sport function a dedicated area displays the S symbol 1 buzzer with 8 volume settings provides the following functions Alarm warning hazard indications Automated sequential gearbox alert where fitted Parking sensor alert where fitted Seat Belt Reminder Direction hazard lights op
19. enabled Both functions can be selected by turning and then pressing the knob to confirm selection after about 10 seconds a message requesting medical advice roadside assistance is sent to DCONNECT service provider along with vehicle tracking information 2006 Fiat Auto S p A All rights reserved 70 111 Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy INFOMOBILITY SERVICES Connect function When the CONNECT button is pressed and the Connect function is selected using the knob the on board device sends a preset SMS to the Operations Centre with a request for information Upon receipt of the message bCONNECT calls the user s on board hands free phone number When the phone connection is active the user may request the desired information If the connection cannot be activated a warning message is displayed Certain kinds of information will be given by the operator on the phone whereas other kinds of information may be relayed through SMS text messages that are given priority over the current active function MAIN AUDIO etc A window with the desired information is superimposed on the current screen page the window provides Save Delete and Map functions if the message concerns geographic information and a Call function if it contains a phone number Types of incoming messages Traffic information T icon e g road work road accidents etc A Point of Interest in
20. front and rear wheels ESP Electronic Stability Program electronic stability control Hill Holder with ESP automatic feature for stopping and starting uphill with no need to operate the handbrake HBA system Hydraulic Brake Assistant electro hydraulic brake assist system that automatically increases brake pressure in a panic braking situation with ESP Bosch 8 1 ABS is the latest state of art technology available to date it features a hydraulic control unit with 8 solenoid valves 4 active sensors and 4 channels with proportioning valve in the ESP versions the electro hydraulic unit features 12 solenoid valves the steering wheel sensor is installed on the steering column whereas the yaw sensor is located on the central floor near the central console and detects side acceleration yaw speed and vehicle inclination for the Hill Holder function 2006 Fiat Auto S p A All rights reserved 42 111 Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy The hydraulic servo braking system features a diagonally split dual circuit design with independent circuits for each pair of diagonally opposed wheels to ensure braking and stability in the event of a brake line failure All range models are equipped with Ventilated brake discs on front wheels Solid brake discs on rear wheels ABS with EBD ESP fitted as standard with Sport trim level Braking systems feature certain variants to suit the varying weights a
21. pleasant driving experience The seats offer great lateral support to hold occupant body securely during a spirited drive Cab profile has been designed to generously accommodate five passengers Vehicle set up has been defined according to the most advanced ergonomics concepts in line with styling and safety requirements Roominess and passenger volume Cab comfort Ease of access Visibility Load compartment Usability All of these functions are associated with parameters that provide a measure of the car s ability to meet passengers requirements in terms of comfort Outlined below are Bravo s dimensions compared to those of its main competitors 13 111 2006 Fiat Auto S p A All rights reserved Fiat auto 5 FIAT BRAVO COURSE OUTLINE Training Academy 1 8 ROOMINESS AND PASSENGER VOLUME Bravo s interior space achieves an optimal balance between cab volumes offering unexpected roominess for a car with such compact dynamic exterior design Those parameters that dictate drivers and passengers posture and seat position in the various configurations overall cab comfort and passenger volume have been optimised so as to achieve the ideal balance between exterior styling and interior volume As a result the Bravo boasts class leading passenger volume Internal volumes are defined by the following dimensions effective head room front and rear H61 1 and H61 2 point to Heel point front and rear H30 1 and H30 2
22. switch H090 Switch assembly 001 Body computer 086 Electric power steering control unit D 81 1 1 1 2006 Fiat Auto S p A All rights reserved Fiat auto 5 FIAT BRAVO COURSE OUTLINE Academy 8 8 1 REPAIR PROCEDURES 7005E10 FRONT SIDE DOOR INNER PANEL R amp l Perform the following operations Op 7005M15 ELECTRIC WINDOW AND SIDE MIRROR SWITCH ASSEMBLY ON FRONT DOOR DRIVER SIDE R amp l Op 7005E38 FRONT SIDE DOOR PULL R amp l 1 Prise off the trim cover 2 Unscrew the screws securing the door panel 3 Use the suitable tool to prise the door panel 3a outwards slightly so as to disengage the retainers 3b Disengage 1878077000 Prytoo retainers Lift the panel 3a slightly to disengage the inner window weatherstrip 3c from the door frame Lift the panel 3a slightly to disengage the inner window weatherstrip 3c from the door frame 4 Disengage tie rod 4a from the retainers 4b and 4c of the door inside handle 5 Remove the door inside panel 2006 Fiat Auto S p A All rights reserved 82 1 1 1 Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy To refit Check the door inside panel for damage Engage the tie rod in the door inside handle retainers Position the door panel and engage the inner window weatherstrip in the frame door engage the inner retainers Tighten the screws securing the door panel Fit
23. using Examiner Test the steering wheel to ensure the noise has disappeared 2006 Fiat Auto S p A All rights reserved 102 111 Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy H025 ELECTRIC POWER STEERING ASSIST FAILURE AND MALFUNCTION LIGHT ON Steering becomes hard to turn in both directions all power assist is lost and malfunction light comes on The electric power steering system is integral and concentric with the steering column When the engine is running the malfunction light must be off ELECTRIC SYSTEM TESTING Problems found Check for the following Electric connectors and terminals are correctly inserted on EPS and Body systems Battery terminals are at the correct torque EPS power supply wiring continuity See E7045 ELECTRIC POWER STEERING Inspect and clean body ground terminals Battery is charged charge not less than 10 5 Volt 1 Loose connections and or no continuity at both ends of wiring 2 Battery down Proceed to Step 1 FAILURE MODE ASSESSMENT All OK Problems found 1 Failure occurs during starting 2 Failure occurs while car is running 1 103 111 Determine when End of diagnostic the problem occurs procedure 1 Press wiring connectors firmly into place If problem persists proceed to step 2 Charge the battery Action 1 Proceed to step 3 if diagnosis indicates th
24. 1 1 Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy Odo count last time DPF was replaced Odo count since last regeneration 10 Target air mass Pre catalyist temperature This parameter is only available for 1 9 and 2410 engines with Bosch EDC16C39 Control Units 12 Particulate filter status Average distance covered during last 5 regeneration cycles 14 Average life during last 5 regeneration cycles Check that IMA codes on injectors match codes viewed on Examiner Check for any additional errors Cl Note number of forced regeneration cycles performed 17 Information only available for and 1 3JTD engines with Marelli 6F3 Control Units Note the following identification numbers SW number SW version FIAT design no Programming date 18 B When only error P1206 is present omit forced regeneration and proceed to step G C If you find other errors in addition to P1206 remove error cause and delete errors perform forced regeneration and proceed to step D D Ensure that forced regeneration process is completed successfully and check to ensure error P1206 has disappeared E After the regeneration process measure DPF fill rate using Examiner readings around 75 are acceptable and vehicle may be returned to Owner WARNING THE PARTICULATE FILTER PARAMETER RESET PROCEDURE UNDER EXAMINER ITEM PARTICULATE FILTER REPLACEMENT ONLY IF DPF IS FITT
25. 36 974 762 1497 1792 1536 1532 STILO 3D 2600 4185 887 698 1454 1786 1514 1508 STILO 5D 2600 4256 896 760 1517 1756 1514 1508 FOCUS 05 2640 4342 871 831 1489 1740 1535 1531 PEUGEOT 307 2608 4202 878 716 1532 1 55 1509 1505 ASTRA 05 2614 4249 871 764 1467 1754 1483 1470 GOLF V 2578 4204 880 746 1485 1759 1539 1528 CITROEN C4 2608 4255 935 712 5 1473 5 1766 1505 1497 MEGANE 5D 2006 Fiat Auto S p A All rights reserved 6 1 1 1 Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy Interior dimensions Interior dimensions of the Bravo compared to competitors 021161 BRAVO 913 STILOSD 916 0050 896 FOCUS 05 926 PEUGEOT ASTRA 05 945 932 CITROEN C4 946 MEGANE 50 962 8 274 253 298 298 302 283 2 9 268 259 134 161 H61 1 W3 1 150 1512 H30 2 H61 2 W32 986 1410 793 311 960 1385 986 1412 783 888 311 940 1378 987 1412 803 928 351 956 1365 998 1408 786 908 332 978 1385 1370 793 897 309 975 1342 1390 803 901 321 979 1348 1406 7685 810 3085 938 1348 1395 751 809 302 980 1348 1011 989 987 993 988 111 2006 Fiat Auto S p A All rights reserved Fiat auto 5 FIAT BRAVO COURSE OUTLINE Training Academy A comparison with competitors puts Bravo at the top of its c
26. 40 K041 K044 K046 K047 K055 K083 K101 DPF differential pressure sensor Upstream Diesel Particulate Filter DPF temperature sensor Downstream Diesel Particulate Filter DPF temperature sensor EGR solenoid valve Engine oil pressure sensor Engine water temperature sensor Lambda sensor Air flow meter Intake air pressure and temperature sensor Rpm sensor Timing sensor Accelerator pedal potentiometer Fuel pressure sensor Fuel temperature sensor 1036 Variable turbine geometry solenoid valve 1062 Throttle body 001 Body computer M010 Engine control unit M015 Glow plug preheating control unit 040 7 77 2006 Fiat Auto S p A All rights reserved Electric fuel pump and fuel level meter Electro injectors Fuel regulator 30 111 Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy 3 3 1 9 16 Multijet ENGINE DESCRIPTION 120 110 4 100 90 701 B 320 300 50 280 L220 200 180 20 1000 2000 3000 4000 40110 giriinin Displacement cc Cast iron 5 main bearing housings 8 counterweights Timing system Double overhead camshaft one shaft is driven by a toothed belt idle gear pair on second shaft Hydraulic tappets Fuel system Direct injection with variable geometry turbocharger and intercooler Multijet engine control system bhp kW Maximum torque Nm 305 Nm at 2000 rpm Anti pol
27. A 2 1 ENGINE Engine type 1 4 90 1 9 120 bhp 1 9 150 bhp Front Layout Transversally m nted Front Transversally Front Transversally mounted mounted No of cylinders 01 No of cylinders arrangement cylinder Diesel Diesel Fuel system Petrol MPI Common Engine specifications ___ 1 4 90 bp 1 9 120 bhp 1 9 150 bhp Boe m 172 8 Stroke mm Total 1368 1910 1910 18 0 5 1 17 5 0 5 1 Injection BOSCH Injection order Injection order 2006 Fiat Auto S p A All rights reserved 16 111 Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy 2 2 CLUTCH 1 4 90 bhp 1 9 120 bhp 1 9 150 bhp Dry single plate Dry single plate Dry single plate Push type Push type Push type Hydraulic control Hydraulic control Hydraulic control Control with concentric slave with concentric with concentric cylinder slave cylinder slave cylinder Supplier 2 3 GEARBOX 1 4 90 bhp 1 9 120 bhp 1 9 150 bhp C514 C530 C530 Synchronisers on all forward gears 2 4 BRAKES Braking system 1 4 90 bhp 1 9 120 bhp 1 9 150 bhp Hydraulic Hydraulic servo Hydraulic servo Type servo brake brake brake Servo brake cylinder diameter 10 10 Front brakes 1 4 90 bhp 1 9 120 bhp 1 9 150 bhp Disc type Ventilated Ventilated Ventilated Disc diameter 257 284 281 m
28. All this communicates stylish appearance and strong brand identity combined with fresh original styling and a visible premium character compared to its sibling The stylish fog lights incorporating a cornering light function are flanked by massive air vents whereas the headlamps sport a contemporary look with cylindrical lights and chrome frames The grille boasts Fiat s new logo installed in a recess in the bumper The large wraparound bumper has been designed to meet the most stringent safety standards concerning pedestrian protection and reduce damage in the event of a collision The clean uncluttered yet expressive design of the tail perfectly complements front end styling The tail lights recall those of the first generation Bravo from the Nineties one of the few car models from that period that has successfully stood the test of time in terms of appearance and styling to lend character to the tail and perfectly blend in with other stylistic elements such as the smoothly flowing lines of the wide rear window The raked rear window greatly contributes to the overall impression of power and solidity of the tail typical of Grand Tourers This is an unusual styling choice in this segment traditionally focused on communicating functionality The result is a visibly strong shoulder that becomes apparent when seen from three quarter views and is further emphasised by the rear light clusters which have been pushed all the way out to the ve
29. E The SOS and INFO buttons will not operate if service is not available 2006 Fiat Auto S p A All rights reserved 64 1 1 1 Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy Blue amp Me wiring diagram Version without navigator 18002 162 M0011 65 111 2006 Fiat Auto S p A All rights reserved Fiat auto 5 FIAT BRAVO COURSE OUTLINE Academy Version with navigator NAV 505 21 025 BOLOGNA 00 2006 Fiat Auto S p A All rights reserved 66 1 1 1 Key to components 002 Connector box under dashboard 099 Pmaxi fuse box on battery C038 Central tunnel ground 0020 Dashboard rear junction D047 Clockspring junction E050 Instrument panel H001 Ignition switch M001 Body computer M162 Bluetooth control unit 20 Car radio 025 GPS GSM antenna 26 Hands free phone microphone P143 USB port CONNECT description Filii 1 RADIO 4 SM wr TP 2 RAI GRPR 5 CENTQUNO IERIE 2 3 RTLIO2 S GENERAL CONNECT Nav controls and provides information for the following systems and functions GPS based navigation Global Positioning System RDS Radio Data System radio MP3 CD player and CD Changer audio GSM Global System for Mobile Communication phone with WAP and SOS call emergency call capabilities Voice recognition VR module with voice synthe
30. EATHERSEAL R amp l OR REPL WITH DOOR PANEL REMOVED Op 5570791 FRONT SIDE SPEAKER ONE LH OR RH R amp I WITH DOOR PANEL REMOVED Op 7005E10 FRONT SIDE DOOR INNER PANEL R amp l Op 7005E38 FRONT SIDE DOOR PULL R amp l Initialisation procedure If power supply has been disconnected the anti obstruction system must be reset as follows Turn the key to RUN Press the window switch in manual mode hold down to roll up the window until fully closed and keep holding down the switch for at least 1 second Anti obstruction system and window auto roll up down are now operational 2006 Fiat Auto S p A All rights reserved 84 1 1 1 Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy 7040A10 DASHBOARD TRIM PANEL R amp l Removal Perform the following operations Op 5580018 AIR BAG MODULE R amp I Op 4110A10 STEERING WHEEL R amp l FOR REPL OR INSPECTION Op 7040A26 STEERING COLUMN TRIM PANEL R amp l Op 5550A10 COMPLETE STALK SWITCH R amp I Op 5560B10 DASHBOARD R amp l Op 5570T80 RADIO SET R amp l Op 7040A85 DASHBOARD CENTRAL TRIM R amp l Op 7040A22 DASHBOARD TRIM PANEL FINISHER ONE REPL Op 2125C02 GEAR SHIFTER OUTER BOOT R amp I Op 7040L37 GEAR SHIFTER TRIM MOULDING R amp l Op 7040A47 GLOVE BOX IN UNDER DASH TRIM PANEL R amp l Op 5040D15 CONTROL UNIT WITH KNOBS AND BUTTONS BI ZONE AUTOMATIC CLIMATE CONTROL R amp l Op 7040A14 DASH STORAGE BOX DOOR R am
31. ED MUST ONLY PERFORMED AFTER REPLACING THE PARTICULATE FILTER 1 95 111 2006 Fiat Auto S p A All rights reserved Fiat auto S p A FIAT BRAVO COURSE OUTLINE Training Academy If the forced regeneration process is aborted and or error P1206 persists proceed to step G G Perform the engine tests listed in Table 2 below Table 2 Engine tests OK NOK Acin Use Examiner SMART to Temperature above 85 C lf temperature is less measure engine water than 85 C change the temperature with the engine thermostat at operating temperature and the vehicle running in 4th 5th gear at 70 and 90 kph Check engine oil level Correct oil level Top up engine oil to at least 2 mm below Max correct level level 2 Check design number of air leaks design Change injectors injectors and check for any number matches number which to air leaks listed in Table 3 specifications Check how many washers Correct thickness is Adjust to correct are fitted in the injector 2 mm on 1 9JTD and thickness seat and measure their 2 4JTD thickness There should 1 5 mm on 1 3JTD be only one washer Check design number of Design number matches Change injectors injector nozzles number listed Table which to number is stamped on specifications injector end Clean gently making sure not to touch the lower end as it accommodates the c
32. GR Vako E iE 1 4 dm Catalyzed soot Ralativa prassura Filter 3 2 sensor Diesel engine Fiat Bravo models equipped with DPF use a differential pressure sensor with a single pressure port upstream of the filter the second pressure port has been eliminated as the sensor is ported to the atmosphere filter clogging is determined based on the difference between pressure upstream of the filter and the atmosphere and the ECU is set to process the modified differential pressure parameter appropriately Shown in the following figure are the pressure inlets on the sensor 2006 Fiat Auto S p A All reserved 40 111 Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy A Additional port for atmospheric pressure B Atmospheric pressure C Exhaust gas pressure D Atmospheric pressure is applied to sensor chip E Exhaust gas pressure is applied to sensor chip Characteristic curve of sensor 5 4 65 10 125 140 The graph in the figure shows pressure output signal relative to pressure expressed in which is the difference between exhaust gas pressure and atmospheric pressure D 41 1 1 1 2006 Fiat Auto S p A All rights reserved Fiat auto S p A FIAT BRAVO COURSE OUTLINE Training Academy 4 CLUTCH AND GEARBOX All petrol and Diesel engines use clutch plates with environmentally safe lining in accordance wi
33. LEHEeEREL LLLCUCAL 20 20 11 K083 1 2 3 BR uz c 8 43 28 5021 D m m E z u Co 9 p mm Lill eee Pad L LwLCLULG G GDG DGUGCL o i e e es ri a Y e 25 1 1 1 2006 Fiat Auto S p A All rights reserved Fiat auto 5 FIAT BRAVO COURSE OUTLINE Academy 5070 8001 010 co o T x eo x al n 54 32 m T E m r gt 050 2006 Fiat Auto S p A All reserved 26 111 Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy Versions without DPF E5050 010 K055 45 1 3 28 1 E 4 ic y m n i z 0 t 4 1 17 1 bb ra irren ai Dr m wy p m dis Vg B002 c Lot cd om i gt 5 e E s3 5 z O am ma C 27 1 1 1 2006 Fiat Auto S p A All rights reserved Training Academy z anal gt 0 lt m LL Fiat auto S p A dS l
34. NGINES The range of engines available at the time of the sales launch is as follows 90 bhp 1 4 petrol engine 66 kW 120 bhp 1 9 Multijet engine 88 kW 150 bhp 1 9 Multijet engine 110 kW The table below lists available engine and gearbox combinations Engine Clutch Gearbox 90 bhp 1 4 AP C514 120 bhp 1 9 Valeo C530 120 and 150 bhp 1 4 turbocharged engines and a 1 6 Multijet engine will be introduced during 2007 to complement the range 1 5 SAFETY Fiat Bravo aims at achieving excellence in safety performance with the following ratings 5 7 Adult Passenger Protection 3 Pedestrian Protection 4 Ww Child Protection TEE MARARA KARNA Citro n C4 2004 e Yr Wes Fiat Stilo 2005 e Yr Y vy YOOX Ford Focus 200 Akk YOOX Mazda 3 2006 Ye WHI Wwe Nissan Almera 1 4 GX 1999 Yee yey KAKAR Opel Vauxhall Astra 200i WwW KK Peugeot 307 2001 Yr Y Renault 00 Seat Le n 2005 eI ET KKK In Toyota Corolla 2003 Vevey vr WWI Volkswagen Golf 2004 e slo Y Y kkk oo a ak D 11 111 2006 Fiat Auto S p A All rights reserved Fiat auto 5 FIAT BRAVO COURSE OUTLINE Training Academy 1 6 ERGONOMICS AND COMFORT Bravo design focuses on ergonomics and comfort placing great emphasis on ease of access interior Space and passenger accommodation There are several factors contributing to the overall comfortable and roomy fee
35. NSIONS 6 1 FRONT SUSPENSION DESCRIPTION Independent Mac Pherson strut suspension with damper and spring providing dampening and acting as stressed member and wheel location device The key components of the suspension are outlined below Twin shell pressed metal wishbones with the patented butterfly layout provide significant weight saving compared to the Stilo to reduce unsprung weight Extremely rigid front Suspension crossbeam with a transverse linking strap close to the front link attachments Dual path double front strut mounts filter out road vibration more efficiently while ensuring a high level of structural rigidity for enhanced steering precision The anti roll bar is stiffer than that of the Stilo for improved efficiency and is connected to the shock absorbers via link attachments for enhanced stability and prompter response when cornering New stiffer coil springs use the side load technique to optimise thrust axis so as to reduce tangential loads on the damper shaft and internal friction system hysteresis and provide a supple ride over minor road bumps Double rate telescopic hydraulic dampers with 22 mm shaft on Multijet versions and 20 mm shaft on 1 4 petrol engine versions provide high lateral rigidity and better roadholding when cornering In addition rigidity and caster angle have been increased by adopting a stiffer bodyshell and a redesigned upper strut attachment to the bodyshell resulting in impro
36. O COURSE OUTLINE Training Academy Description of BLUE amp ME C3 Telematic services The C3 system comprises C1 functions and the following added functions Board Navigation with pictograms and voice directions using a Pen Drive The system provides on screen instructions on dashboard display pictograms and voice directions voice synthesis GSM Dual Band phone only for communication with service provider Services SOS Roadside Medical Assistance with on demand or automatic tracking when bag 15 deployed nsurance Telematic connection with insurers and access to on line insurance packages pay per use discounts Smart Wear limit detection and Maintenance Term Reminder Connection to F A service network Fleet Vehicle tracking visibility Management Mileage and consumption monitoring and reporting Diagnostics If the user subscribes to insurance and fleet management services the system collects vehicle usage information and transmits such data to service provider and under certain terms and conditions to insurers Such information concerning e Where region type of roads travelled When day night week ends Mileage km month Use of safety features air bags seat belts etc e Vehicle condition key in switch alarm activated door status etc enable insurers to tailor insurance policies to a specific user profile and offer significant discounts
37. RITMO COURSE OUTLINE Training Academy Electric power steering pinout The control unit has two connectors e atwo way power supply connector and e a10 way connector for CAN network and signals Battery power supply Battery return 9 on CAN network 12 N C 77 1 1 1 2006 Fiat Auto S p A All rights reserved Fiat auto 5 FIAT BRAVO COURSE OUTLINE Training Academy Operation The system provides steering assist by applying the torque generated by a brushless motor to the steering column via a worm and helical gear set A diagram showing system operation is provided below A Optical torque sensor B Electric Power Steering Node 1 Optical torque sensor signal 2 Optical torque sensor power supply 3 Motor control 4 Motor position reading 5 Data transfer over CAN network vehicle speed vehicle status signals 6 Connection with Body Computer Node NBC 7 Power supply The assist force power assist to be added to the steering torque applied by the driver is dependant on the following parameters steering torque applied by driver vehicle speed steering wheel rotation angle steering wheel rotation speed selected assist mode City or Normal This system provides the following functions under all operating conditions e keeps steering effort below a certain value according to selected power assist mode City or Normal e ensures correct return
38. RITMO COURSE OUTLINE Training Academy Wiring diagram of 1 9 Multijet 8v engine management system Version with DPF E5050 1 46 1 ce LT wc m 11 L i I lt Y AE X m l x LE da 5 d 1 en c iTi 26 45 44 E1050 casey 23 1 1 1 2006 Fiat Auto S p A All rights reserved Training Academy z anal gt 0 lt m LL Fiat auto S p A dS 18 4 Yl Iz 1 W 1 0 063 13 OH NA BM NH MH NOUNS 8 T 1 1 1 y tg gr it i bl el f vt reeel tr vr is i 66 65 09 2505204 OLOIN 8 0909 s v 8 g 1000 810102 0 0 55573 ASN 31 ai oul I uz un 28 a jain z 9 ILLA 1 Ad MERI HS 2 k 4 A 8 c 5 I SLOW Ix NB 42 41 9001 001 7901 24 111 2006 Fiat Auto S p A All rights reserved Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy aas m ma 1 L 65 7 Lo M a EIIIIEPIIEEEELLCCLOGOCIUZGLLGCLLLCCOBLLL ILLLLLLOeORCCGLLLRLLLIQOLLLLLULLLECSLLALBZL LELEH SULLOLCEU
39. TION 22 Wiring diagram of 1 9 Multijet 8v engine management system 23 3 9 1 9 16V MULTIJET ENGINE DESCRIPTION 31 Wiring diagram of 1 9 Multijet 16v engine management system 32 Sd DPF O EMDE SCRIPTION dicunt INE MO I SE niu FUN TIENE ISTE M IM DELI 40 4 CLUTCH AND GEARBOX 2 42 BRAKES USE 42 0 SUSPENSIONS Te t 45 6 1 FRONT SUSPENSION 45 6 2 FRONT SUSPENSION INS olg ndr ris ritos 46 6 0 REAR SUSPENSION DESGPBIP M Cesar 48 6 4 REAR SUSPENSION INSTALLATION 49 50 MEC 50 53 7 3 INFOTAINMENT
40. This system generates torque force movement which supplements the torque applied by driver to the steering wheel to reduce steering effort The system consists of a steering box with a conventional rack and pinion system an electric motor with a rack and pinion connected to the steering column a torque sensor that measures the torque applied to the steering wheel a mode button to choose between two different assist levels City or Normal and a control unit that determines the amount of assistance needed The assist force power assist to be added to the steering torque applied by the driver is dependant on the following parameters steering torque applied by driver vehicle speed steering wheel rotation angle steering wheel rotation speed selected EPS mode City or Normal This system provides the following functions under all operating conditions e keeps steering effort below a certain value according to selected power assist mode City Normal e ensure correct return of the steering wheel to centre position e dampen steering wheel oscillation during return Electric power steering offers the following benefits over hydraulic systems e fewer components mean less weight and a simplified layout e easier and faster installation and or service the system will only draw power when power assist is required making for improved vehicle performance and less consumption and emissions less operating noise improves driving comfort v
41. ULDING R amp l Op 2125C02 GEAR SHIFTER OUTER BOOT R amp l Op 7040A22 DASHBOARD TRIM PANEL FINISHER ONE REPL Op 7040A85 DASHBOARD CENTRAL TRIM R amp l Op 5570T80 RADIO SET R amp l Op 5560B10 DASHBOARD R amp l Op 5550A10 COMPLETE STALK SWITCH R amp l 7040A26 STEERING COLUMN TRIM PANEL R amp I Op 4110A10 STEERING WHEEL R amp l FOR REPL OR INSPECTION Op 5580C18 AIR BAG MODULE R amp l Check operation of all parts you have removed 5560B10 DASHBOARD R amp l E 0 87 111 2006 Fiat Auto S p A All rights reserved Fiat auto 5 FIAT BRAVO COURSE OUTLINE Training Academy Removal Perform the following operations 5580018 AIR BAG MODULE R amp I Op 4110A10 STEERING WHEEL R amp l FOR REPL OR INSPECTION Op 7040A26 STEERING COLUMN TRIM PANEL R amp l Op 5550A10 COMPLETE STALK SWITCH R amp I 1 Unscrew the screws 2 Ease out the dashboard 3 Disconnect the electric connector 4 Remove the dashboard To refit Check the dashboard for damage Connect the electric connector Position the dashboard Tighten the screws Perform the following operations Op 5550A10 COMPLETE STALK SWITCH R amp I Op 7040A26 STEERING COLUMN TRIM PANEL R amp I Op 4110A10 STEERING WHEEL R amp l FOR REPL OR INSPECTION 5580018 AIR BAG MODULE R amp I NOTE Some CAN network nodes including the instrument panel node come with factory def
42. afety and Customer needs in terms of comfort and roominess ease of access interior visibility with an optimal layout of controls which are all fully visible and within easy reach and exterior visibility aided by the generously sized side mirrors The Bravo offers a comfortable ride to occupants of all sizes while achieving best in class boot capacity with over 400 litres in the standard configuration with 5 passengers As a matter of fact in cab comfort means making space available to occupants right where they need it and the Bravo boasts class leading passenger volume addition it affords a sense of protection enhanced by the quality of interior trim and upholstery These winning features are becoming increasingly important due to the increasing amount of time people spend driving the growing popularity of high end roomier car models and the increasing average height of the population Bravo provides excellent comfort in terms of shoulder room both front and rear with top of the class performance under all respects roominess ease of access visibility and user friendliness This means improved comfort when getting in and out of the car and once seated creates a comfortable environment Great emphasis has been placed on occupant posture and seat configuration Pedal position steering wheel alignment ideal footrest position the shifter ensuring great ease of operation and the fully visible instruments and key controls make for a
43. alibrated injection holes 5 Check design numbers of Design number matches any glow plugs all glow plugs number listed in Table 3 which are not to specifications Inspect air lines running leaks Repair to achieve proper from air flow meter to sealing of the air intake engine inlet circuit 7 Check for oil in the air oil Clean affected areas and intake circuit intercooler check turbocharger On 1 9JTD engines No wear Change camshafts if only check camshaft cams are worn cams for wear qm 2006 Fiat Auto S p A All rights reserved 96 1 1 1 Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy Table 3 Design numbers of injectors nozzles and glow plugs 1 9 JTD 8v Engine 120CV 1 9 JTD 16v de Designed 55500259 55198218 njector 0 445 110 0 445 110 2 6 243 DLLA 142 P DLLA 148 P 1607 1347 Fiat Designed 55200817 55187863 glow plugs Bosch Designed glow plugs 0 250 202 132 2 6 010 Please remember to NEVER wash the particulate filter with a water jet cleaner or similar equipment disconnect the differential pressure sensor while forced regeneration is in progress NOTE When topping up engine oil never exceed the maximum level ideal filling level is 2 mm below the Max mark 1 97 111 2006 Fiat Auto S p A All rights reserved Fiat auto S p A FIAT BRAVO COURSE OUTLINE Training Academy 9 2 TURBOCHARGER Whistling s
44. ariable power assist depending on vehicle speed power assist mode City Normal can be selected to suit driver s needs to facilitate parking Note 75 111 2006 Fiat Auto S p A All rights reserved Fiat auto S p A FIAT BRAVO COURSE OUTLINE Training Academy On SPORT versions a SPORT mode is available instead of the CITY mode it kicks in in under 5 seconds after the mode button is pressed to deliver faster response under acceleration and a harder steering for the appropriate steering feel ct _1 Basic control strategies The electric power steering control unit controls the electric servomotor to provide assist torque and aid steering wheel rotation depending on steering input from the driver and vehicle speed The motor applies assist torque to the steering column via a worm gear transmission to decrease manual steering effort Variable power assist depending on vehicle speed Steering effort turning torque applied to the steering wheel decreases proportionally with increasing vehicle speed as rolling resistance will decrease at higher speeds The control unit uses vehicle speed inputs to reduce power assist force Return assist When the steering wheel is released after steering the geometry of the vehicle s front end will cause it to return it to centre position At low speed the steering wheel is slower to return or may not return to centre fully and electric power steering actuates the servo motor to achi
45. at damage Position the seat with the rails at rearward end of travel 1 Engage the wiring clip 2 Tighten the front inner retaining screw 3 Screw in the front outer retaining screw but do not tighten yet 4 Connect the electric connector 4a and fit the floor carpet edge into place 4b Slide the seat all the way forward 5 Tighten the rear inner retaining screw 6 Screw in the rear outer retaining screw 6a but do not tighten yet The seat must be fastened securely to the floor and must not bind when sliding on the rails If needed work the floating nuts 6b to ensure they move freely Check to ensure the seat slides smoothly slide the seat back and forward and lock the seat repeatedly to ensure the latches on both rails lock at the same time 7 Tighten the rear outer screw 8 Tighten the front outer screw 9 Position the front seat belt end 1a to the seat and screw in the screw 1 tighten the screw to the specified torque 2006 Fiat Auto S p A All rights reserved 92 1 1 1 Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy 10 Position the trim plate 2a of the seat belt 2b and engage the retainers Check to ensure the seat slides smoothly slide the seat back and forward and lock the seat repeatedly to ensure the latches on both rails lock at the same time 1 93 111 2006 Fiat Auto S p A All rights reserved Fiat auto S p A FIAT BRAVO COURSE OUTLINE
46. at auto 5 FIAT BRAVO COURSE OUTLINE Training Academy 3 2 1 9 8V Multijet ENGINE DESCRIPTION KW 80 80 Nm 10 215 BD 245 x 25 4 185 3 155 l 125 1000 1500 2000 2500 3000 3900 4000 450 5000 garmin SPECIFICATIONS 1 9 8V 120 bhp Multijet Displacement cc 1910 82 Stroke mm 90 4 Cylinder head Aluminium alloy two valves per cylinder Cast iron closed deck Cast iron 5 main bearing housings 8 counterweights Timing system Single overhead camshaft driven by toothed belt Fuel system dn with variable geometry turbocharger and intercooler Maximum E m 120 ARA 88 4000 E m Maximum torque Nm 255 vo 2000 rpm Anti pollution Linear EGR valve with cooling controlled directly by Bosch EDC16c39 engine systems control unit 10 6 pre catalyst with high noble metal content 140gr cu ft Underfloor 4 litre catalysed particulate trap with 70 gr cu ft noble metal content gt regeneration is activated by post injection Lubrication Forced lubrication with gear pump Water oil radiator with piston cooling jets Forced cooling with centrifugal pump Turbocharging Garrett VGT 17 variable geometry turbocharger with intercooler butterfly valve controlled by control unit for improved exhaust gas recirculation doubles as anti shudder valve for smoother engine shutdown 2006 Fiat Auto S p A All rights reserved 22 111 Fiat Auto 5 FIAT
47. at certain parts must be replaced enclose a printout of the diagnosis report with replaced parts and state that problem occurs during starting in the report 2 Proceed to step 3 2006 Fiat Auto S p A All rights reserved Fiat auto 5 FIAT BRAVO COURSE OUTLINE Training Academy TESTING WITH TESTER All OK Problems found Connect the tester Examiner or other tester to the diagnostic connector of the electric power steering node and check for any errors End of diagnostic procedure If any errors are found EPS CONTROL UNIT POWER SUPPLY TEST Problems found Check power supply to electric power steering control unit See Test 4110DC EPS CONTROL UNIT POWER SUPPLY TEST See E7045 ELECTRIC POWER STEERING 1 70 A power fuse in engine compartment fuse box blown 2 15 power supply interrupted 3 Faulty ground connection Proceed to Step 5 TESTING WITH TESTER Problems found Delete errors disconnect diagnostic station and set key to Stop End of diagnostic for about 10 sec Start the engine and turn steering wheel lock to lock Problem persists 104 111 2006 Fiat Auto S p A All rights reserved if diagnosis indicates that certain parts must be replaced enclose a printout of the diagnosis report with replaced parts and state that problem occurs when vehicle is running in the report Action Follow tester inst
48. ations ESP indications Hill Holder indications Handbrake activated Brake fluid minimum level Brake pads wear Electric Power Steering City Mode ON Sport Mode ON Immobiliser indications Fire Prevention Switch Fuel cut off Overspeed Doors boot bonnet ajar Parking sensor indications Key X Fitted Not fitted 1 57 1 1 1 2006 Fiat Auto S p A All rights reserved Fiat auto 5 FIAT BRAVO COURSE OUTLINE Training Academy 7 3 INFOTAINMENT SYSTEM This infotainment system aims at meeting the increasing market demand for integrated systems supporting hands free use of mobile phones and last generation multimedia services while safeguarding user safety The platform is called Blue amp Me and is integrated in the dashboard Blue amp Me hands free kit for Bluetooth based mobile phones Blue amp Me allows the connection of mobile devices Bluetooth devices pen drives with minimal operations on the part of the user Operation is user friendly and intuitive and the voice recognition system requires no preliminary training Available features comprise Automatic Bluetooth phone connection Manual menu controls or voice synthesis recognition Phone book upload Caller ID number or name display if caller is stored in phone book Voice dialling by pronouncing number digit by digit if stored in phone book or person s name Phone book scrolling
49. ault settings Please note that replacement panels available from Parts Service are blank If the instrument panel needs replacing the data stored in the Body Computer will have to be uploaded to the replacement panel by performing the PROXI ALIGNMENT procedure Test instrument panel instruments for proper operation 2006 Fiat Auto S p A All rights reserved 88 1 1 1 5570780 RADIO SET R amp l 24 S ER 89 111 2006 Fiat Auto S p A All rights reserved Fiat auto S p A FIAT BRAVO COURSE OUTLINE Academy Removal 1 Insert the suitable tools 1a tool number 2000024200 fully home into the slots 1b in the radio set 2 Grab the tools 1a push outwards and pull towards you to ease out the radio set 1b 3 Disconnect the antenna connector 4 Disconnect the electric connectors 2a 2b 5 Remove the radio set refit Check the radio set for damage Connect the electric connectors Connect the antenna connector Insert the radio set back into place and engage the internal retainers Ensure that the wires do not become trapped between any components Check operation of radio set and speakers 5010C02 DASH RIGHT SIDE AIR VENT R amp l 2006 Fiat Auto S p A All rights reserved 90 1 1 1 Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy Removal Perform the following operation Op 7040A45 DASHBOARD RIGHT SIDE TRIM PANEL R am
50. cedure Voice activated destination selection is an exclusive feature of Blue amp Me that eliminates the need for lengthy selection procedures Full phone music and navigation information is displayed on the dashboard Users may listen to their favourite music stored on the same USB key while the navigation System is in operation 63 111 2006 Fiat Auto S p A All rights reserved 5 FIAT BRAVO COURSE OUTLINE Training Academy Supported services Thanks to the GSM module Blue amp Me C3 supports additional services that the user may subscribe under specific agreements The most significant among several services dedicated to the automative industry currently under development are listed below e SOS Roadside and Medical Assistance with vehicle tracking service Access to on line insurance packages available at special pricing e Information on Points of Interest along the route e Fleet monitoring and management services rent a car Dedicated deck mounted control panel The deck mounted navigation control panel holds three dedicated buttons NAV Fast access to navigation menu SOS Roadside and Medical Assistance with car tracking service INFO Concierge Service to obtain real time information on points of interest along the route such as dealers repair shops service stations pharmacies restaurants hotels cinemas clubs local events traffic and weather information VN ON PLEASE NOT
51. correctly positioned to avoid interference or the wires becoming trapped between any components Ensure the wires do not contact the clutch pedal switch Tighten the screws securing the dashboard trim panel Perform the following operations 5580622 AIR BAG MODULE PASSENGER SIDE R amp I Op 5010012 WINDSCREEN DEFROST VENT R amp I Op 5010056 SUNLOAD SENSOR R amp l AFTER ELECTRIC SYSTEM INSPECTION Op 5580623 DRIVER SIDE KNEE AIR BAG R amp I Op 7040A30 DASHBOARD LOWER LEFT TRIM PANEL R amp I Op 7040A45 DASHBOARD RIGHT SIDE TRIM PANEL R amp l Op 7040A44 DASHBOARD LEFT SIDE TRIM PANEL R amp l Op 7040A37 FUSE ACCESS COVER ON DASHBOARD R amp l Op 7040A18 DASH STORAGE BOX R amp l Op 7040A65 CONSOLE SIDE CLOSURE ONE R amp l Op 7040L20 TRIM PANEL ON TUNNEL R amp l Op 7040L70 TUNNEL TRIM PANEL REAR COVER R amp l 7040173 CUP HOLDER ASH TRAY ON TUNNEL REAR TRIM PANEL R amp I Op 7040A45 DASHBOARD RIGHT SIDE TRIM PANEL R amp l Op 5570149 BLUETOOTH ELECTRONIC CONTROL UNIT R amp l Op 7040G22 BULB HOLDER SWITCH FOR DASH BOX LIGHT R amp I Op 7040A14 DASH STORAGE BOX DOOR R amp l Op 5040D15 CONTROL UNIT WITH KNOBS AND BUTTONS BI ZONE AUTOMATIC CLIMATE CONTROL R amp l 2006 Fiat Auto S p A All rights reserved 86 1 1 1 Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy Op 7040A47 GLOVE BOX IN UNDER DASH TRIM PANEL R amp l Op 7040L37 GEAR SHIFTER TRIM MO
52. dialogue messages feedback information 5 Repetition of Audio Phone function indications 6 Blue amp Me functions Two lower segment lines display Odometer Clock External temperature and Ice Risk symbol Remote headlamp adjustment indication City ON symbol S symbol Sport mode ON Service open ended spanner symbol oe On versions equipped with automated sequential gearbox a dedicated area displays current shifter position and the AUTO E and S symbols 1 buzzer with 8 volume settings provides the following functions Alarm warning hazard indications Automated sequential gearbox alert where fitted Parking sensor alert where fitted D 55 111 2006 Fiat Auto S p A All rights reserved Fiat auto 5 FIAT BRAVO COURSE OUTLINE Training Academy Seat Belt Reminder Direction hazard lights operation Roger beep tone at each key press buttons MODE CAF MODE CAF MODE on dedicated dashboard panel for C A F Dimming and Setup Menu settings TRIP button on stalk switch to display Trip Computer When the ignition key is turned to OFF with the front doors closed the display stays off When the ignition key is turned to OFF and at least one front door is opened or closed the display shows clock and odometer DASHBOARD MATRIX COMFORT DASHBOARD Speedometer Rev meter Fuel level indicator Engin
53. direction indicator turns on a lamp incorporated in the fog light to provide additional illumination in the direction of the turn at night time The Body Computer Node NBC provides independent control for the fog lights according to steering wheel position as follows The right or left fog light turns on when the steering wheel angle exceeds 40 and will turn off when the steering wheel is turned back to under 20 20 20 steering angle 40 Front lights Steering wheel angle in degrees 20 fog light 40 fog light Absolute value 2006 Fiat Auto S p A All rights reserved 52 1 1 1 7 2 DASHBOARD Versions The Bravo dashboard is available in two versions depending on trim level ZA 490 TEN 2 100 160 J 0 0 l E E i rj Version with black graphics for basic trim levels Version with white graphics for Blue amp Me C3 option and Sport trim levels 53 111 2006 Fiat Auto S p A All rights reserved Fiat auto 5 FIAT BRAVO COURSE OUTLINE Training Academy MATRIX dashboard eR ep 11 The MATRIX Dashboard adopted for the Blue amp Me option and Sport trim levels incorporates reconfigurable matrix display connected to the CAN network it comes in a standard version for both left and right drive
54. e coolant temperature indicator Turbocharging pressure indication Remote headlamp adjustment Odometer External temperature and Ice Risk Rheostat lighting daytime Rheostat lighting night time Setup Menu Time and Date Trip Computer Service scheduled maintenance Automated sequential gearbox indications where fitted Audio information repetition Phone information repetition Navigation information repetition Repetition of information from Blue amp Me C1 Repetition of information from Blue amp Me C3 Logistic Mode Buzzer failures automated sequential gearbox indications parking sensor SBR direction hazard lights operation roger bee Diesel Particulate Filter Oil life Alternator failure Minimum engine oil pressure EOBD MIL indication Glow plug preheating sensor failure Water in diesel filter sensor failure Cruise Control Front and rear fog lights Direction indicators parking lights number plate light Oo High beam lights Brake light lamp check 2006 Fiat Auto S p A All rights reserved 56 1 1 1 Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy DASHBOARD COMFORT MATRIX DASHBOARD Daylight sensor failure and sensitivity adjustment option in menu Rain sensor failure Tyre Pressure Monitoring System indications Air bags Passenger air bag cut off Seat Belt Reminder ABSindicaions ABS indic
55. egatalint asata interna ALLORA ALTRIMENTI Olio motore esausto step4 Oppure nan a tabella ALTRIMENTI Catalizz atore intasata ALTRIMENTI Valvola EGR Pralubriticare cuscinetti turbo col olio tep7 Presenza di alin in motore Selenia step Catalizz atare scarico Ispezionare ed eseguire adeguata pulizia alimentazione olio ALLORA ALTRIMENTI del circuito aspirazione intercooler Prelubrificare cuscinetti turbo col alia motore Selenia attraversa il foro fissaggio raccordo alimentazione alio Turbocharger poorly efficient Exhaust smoke Engine oil consumption Engine oil leaking into catalyst epezionare ed eseguire adeguata pulizia del circuita aspirazione intercooler Sintomi 2 Smontaggio manichetta step1 ingressa ara filtrata Esame visiva Step2 ot 5 Condotto lubrificazione Scarsa lubrificazione rotto piegatafintasato interna ALLORA ALTRIMENT Oppure atabella ALLORA ALTRIMENTI Catalizzatore intasato ALTRIMENT Valvola EGR nan funziona step 4 Prelubrificare cuscinetti turba col alia motore Selenia attraverso il faro fissaggio raccordo alimentazione alia Sostituire alia Eseguire controllo periodico del alia rotore Eseguire controllo flessibile alimentazione olia viti di tenuta e filtro raccorda alin step Poor performance 99 111 2006 Fiat Auto S p A All rights reserved Fiat auto 5
56. eration 1 109 111 2006 Fiat Auto S p A All rights reserved Fiat auto 5 FIAT BRAVO COURSE OUTLINE Training Academy H030 ELECTRIC POWER STEERING CITY MODE NOT OPERATIONAL When the CITY button is pressed City mode does not operate and assist force is not increased Inspection results OPERATION TEST All OK Problems found Press the CITY button and check for the following Proceed to Step 2 Associated symbol lights up on NQS Proceed as indicated See table oymbol on H025 ELECTRIC dashboard is on but POWER assist force remains STEERING unchanged ASSIST FAILURE AND MALFUNCTION LIGHT ON TESTING WITH TESTER All OK Problems found Action Connect the tester Examiner or other tester to the diagnostic connector of the electric power steering node and check for the Proceed to Step 5 following Any errors in the electric power steering node Any errors in NBC Any errors in NCM CITY BUTTON TEST All OK Problems found Action 1 City button faulty 1 Change City 2 Wiring interrupted button 2 Restore Symbol on NQS does not light up Proceed to Step 4 Road test the car to ensure assist force varies when the End of diagnostic CITY button on the procedure control panel is pressed 1 Follow tester instructions 2 Repair electric connectors of CAN network from NGE to NBC 3 Repair electric connectors of CAN network from NCM t
57. eration Roger beep tone at each key press 3 buttons MODE CAF MODE CAF MODE on dedicated dashboard panel for C A F Dimming and Setup Menu settings 2006 Fiat Auto S p A All rights reserved 54 1 1 1 Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy TRIP button on stalk switch to display Trip Computer When the ignition key is turned to OFF with the front doors closed the display stays off When the ignition key is turned to OFF and at least one front door is opened or closed the display shows clock and odometer COMFORT dashboard The COMFORT Dashboard adopted for the basic trim levels incorporates an alphanumeric display connected to the CAN network it comes in a standard version for both left and right drive and includes 4 indicators with stepper motors that provide the following indications 1 Electronic speedometer 2 Electronic rev meter 3 Fuellevel with low fuel light 4 Engine coolant temperature with maximum temperature warning light 30 negative contrast MAX LED lights provision for 1 CAN network controlled light 1 three line alohanumeric transmissive negative mode STN display The top line holds 14 7x5 dot matrix characters and displays 1 Date 2 Trip computer information processed by the dashboard 3 Set up menu and related messages for set ups adjustments 4 Messages concerning function activation service information failures
58. eve faster more accurate return Return assist applies the required amount of assist force depending on vehicle speed e maximum assist force is provided at low speeds e minimum or no assist force is provided at high speeds Gearmotor The cast aluminium housing of the gearmotor is mounted on vehicle chassis The gearmotor gear is integral and concentric with the steering column and is made of steel whereas the gear wheel mounted on the output shaft is co moulded plastic The metal part of the gear is integral with the electric motor shaft that transmits the steering torque provided by the servomotor to supplement manual torque applied by the driver The input and output shafts are connected by a calibrated torsion bar During steering the steering resistance torque of the wheels is transmitted back to the output shaft and the input shaft twists the torsion bar hence the angle of twist between the input and output shaft is proportional to the torque applied to the steering wheel A torque sensor mounted inside the input shaft detects the twist between input and output shaft and sends a proportional signal to the control unit The gearmotor housing also accommodates the external section of the torque and position sensor The input shaft sleeve is also connected to gearmotor housing which accommodates both the ignition switch and the stalk switch 2006 Fiat Auto S p A All rights reserved 76 111 Fiat Auto 5 FIAT
59. formation i icon points of interest or generic information Generic information i icon weather reports weather conditions etc MY CAR MENU In the MY CAR mode user can set a set of parameters and operation modes for the vehicle and the CONNECT Nav system Parameters and operation modes are grouped into four areas LANGUAGE DATE amp TIME VEHICLE main settings of on board instrumentation varies according to trim level CONNECT main settings D 71 1 1 1 2006 Fiat Auto S p A All rights reserved Fiat auto S p A FIAT BRAVO COURSE OUTLINE Academy 7 4 CLIMATE CONTROL The range offers three different systems gt Heater gt Manual climate control gt Bi zone automatic climate control with Air Quality Sensor AQS The amount of gas required to fill the climate control circuit is 500 40 g Heater control panel A j 72 111 2006 Fiat Auto S p A All rights reserved Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy D a a Auto button Air distribution button Display Control unit OFF Air flow control Mono button Heated rear window Max Def Passenger side temperature control knob 10 Air recirculation 11 Compressor button 12 Driver side temperature control knob 73 111 2006 Fiat Auto S p A All rights reserved Fiat auto 5 FIAT BRAVO COURSE OUTLINE Trai
60. g from lock to the front suspension lock assembly Action DETERMINE PROBLEM All OK Problems found SEVERITY 1 Steering has a Determine the size slightly heavy feel of the problem End of diagnostic problem occurs heavy feel of procedure when parking steering 2 Steering feels very heavy 1 Do not repair or adjust the EPS system is not supplying return assist force when vehicle is at standstill 2 Proceed to Step 4 Action Problems found WIRING TEST All OK 2006 Fiat Auto S p A All rights reserved 108 111 Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy Check for the following Electric connectors and terminals are correctly inserted on EPS system and Body Computer Battery terminals are at the correct torque EPS power supply wiring continuity Inspect and clean body ground terminals Loose connections and or no continuity Refit wiring at both ends of connectors properly wiring Proceed to Step 5 TESTING WITH TESTER All OK Problems found Action Follow tester instructions look up Connect the Examiner tester and check for any errors If any errors are found error list and perform the suggested repair Proceed to Step 6 CITY SWITCH TEST Problems found Action Use Examiner tester to check for any City switch errors End of diagnostic Switch and or wiring Repair to ensure procedure fault correct op
61. g which direction vehicle is going in relation to North in degrees Longitude latitude and altitude of vehicle Number of visible satellites Destination only available when navigation is active ETA and distance to destination only available when navigation is active D 69 111 2006 Fiat Auto S p A All rights reserved Fiat auto 5 FIAT BRAVO COURSE OUTLINE Academy ON BOARD TRIP COMPUTER Pressing the TRIP button on CONNECT Nav front panel brings up a Main Trip screen that provides the following information Time of arrival only available when the navigation function is active Distance to destination only available when the navigation function is active Speed limit with overspeed buzzer alarm Range Instantaneous consumption Travel time Distance covered Average speed Average consumption VOICE RECOGNITION This function enables CONNECT Nav Voice Control Voice recognition enables the user to give voice commands to the system through the microphone a brief press of the VOICE button on the front panel enables voice command recognition CONNECT Nav then provides voice directions with step by step instructions to guide user to the desired function Pressing the VOICE button stops the procedure Voice commands are grouped into two categories voice commands without voice identification voice commands with voice identification
62. ia in 3 colour variants Anthracite Grey Avio Blue or Marmotta Brown Inox fabric seats and door panels in 3 colour variants Anthracite Grey Avio Blue or Marmotta Brown matching fascia colour Elegance differs from Dynamic trim in Chrome coloured exterior door handles Chromed frame on inside door handle plates Chrome trim on window weatherstrip Dashboard with carbon look crosshatch pattern fascia in 3 colour variants Anthracite Grey Blue or Marmotta Brown Tecnotweed fabric seats and door panels in 3 colour variants Anthracite Grey Avio Blue or Marmotta Brown matching fascia colour Sport differs from Elegance trim in Body coloured exterior door handles Skirts and spoiler Metallic black interior door opener handles Black window weatherstrip trim Special chassis set up Sports pedal unit Paint finished brake callipers Chromed exhaust pipe Special instrument panel Sports steering wheel with red or blue stitching handbrake with red or blue stitching gear shifter with red or blue stitching Audio controls on steering wheel with metallic black plate Black carbon look crosshatch pattern dashboard fascia Black Sail fabric seats and door panels with red or blue stitching matching steering wheel handbrake and gear shifter stitching Sport button vers 1 4 T 150 bhp petrol 2006 Fiat Auto S p A All rights reserved 10 111 FIAT RITMO COURSE OUTLINE Fiat Auto S p A Training Academy 1 4 E
63. l of the cab Ergonomics position of the pedal unit steering wheel alignment armrest position correct position of footrest shifter knob within easy reach is easier to operate improved visibility of instruments and key controls the seats offer great lateral support both in the standard and Sport configuration to hold occupant body securely during a spirited drive Comfort Protection from exterior noise intrusion Interior noise Reduction of vibration and rolling noise Acoustic sensitivity to excitation transmitted through solids Solid chassis response when riding over rough roads Dynamic systems engine intake and exhaust These factors contribute to the Bravo s high comfort levels in line with top competitors without compromising on styling and performance 1 7 ERGONOMICS AND INTERIOR SPACE When evaluating cab components customers perception of in cab comfort seems to focus entirely around the driver s position The area surrounding the driver s seat and the components located in it seems to be the key factor in determining customers judgement on the overall comfort they can expect of a car As a matter of fact nearly all components mentioned by the target when asked to list the most significant cab features in assessing in cab comfort are located in this area As a result ergonomics research aims at achieving the following goals Reduction of critical transient environmental conditions heat cold humidi
64. lass in terms of interior space The comparison shows that interior space both vertical and from side to side is significantly greater than the segment s average with the best in class interior width When compared with the Grande Punto the Bravo seems to represent a giant step forward with a significant improvement in interior roominess d 1 W27 2 2041 20 2 BRAVO GRANDE PUNTO 2006 Fiat Auto S p A All rights reserved Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy 1 3 TRIM LEVELS The Bravo 15 available in four trim levels Active gt basic trim level Dynamic gt mid range trim level Elegance gt top of line trim level for enhanced style and comfort Sport gt top of line trim level for a sporty look Active Flat black exterior door handles Flat black side mirrors Flat black interior door handles Chrome air vent rims Chrome inserts on door armrest Brushed finish anthracite grey dashboard fascia Axel fabric seats and door panels in two versions grey or blue 9 111 2006 Fiat Auto S p A All rights reserved Fiat auto 5 FIAT BRAVO COURSE OUTLINE Training Academy Dynamic differs from Active trim in Body coloured exterior door handles Body coloured side mirrors Chrome interior door handles Chrome gauge rims Chromed gear shifter boot frame Chrome gear shifter shield rim Dashboard with carbon look crosshatch pattern fasc
65. lution Linear EGR valve with cooling controlled directly by Bosch EDC16c39 engine control unit 0 6 pre catalyst with high noble metal content 140gr cu ft Underfloor 4 litre catalysed particulate trap with 70 gr cu ft noble metal content gt regeneration is activated by post injection Lubrication Forced lubrication with gear pump Water oil radiator with piston cooling jets Forced cooling with centrifugal pump Turbocharging Variable geometry turbocharger with intercooler butterfly valve controlled by control unit for improved exhaust gas recirculation doubles as anti shudder valve for smoother engine shutdown 31 1 1 1 2006 Fiat Auto S p A All rights reserved systems Fiat auto 5 FIAT BRAVO COURSE OUTLINE Training Academy Wiring diagram of 1 9 Multijet 16v engine management system Versions with DPF E5050 a S web m xD EP 41 aje bi dm iT T a el yz LEM IT LO 2 1 i ux 010 8 1050 020 44 9 mY 2006 Fiat Auto S p A All rights reserved 32 1 1 1 Training Academy Z 1 H gt 7 O tr 18 Fiat Auto 5 020 1102 1 IH dde ot r3 E _ iy ah 1 81 67 _ 9
66. m Nominal thickness 22 22 26 mm Calliper piston diameter mm 1 1 7 1 1 1 2006 Fiat Auto S p A All rights reserved Fiat auto 5 FIAT BRAVO COURSE OUTLINE Training Academy Rear brakes 1 4 90 bhp 1 9 120 bhp 1 9 150 bhp Disc type Non ventilated Non ventilated Non ventilated Disc diameter 251 251 251 mm Nominal thickness mm fm 2006 Fiat Auto S p A All rights reserved 18 111 Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy 2 5 VEHICLE IDENTIFICATION The layout of plates and identification marks is shown in the figure below 1 Data plate 2 Chassis number 3 Body paint code plate 4 Engine number The chassis number is stamped on the cab floor near the front right seat 1 9 1 1 1 2006 Fiat Auto S p A All rights reserved Fiat auto 5 FIAT BRAVO COURSE OUTLINE Training Academy 2 6 VEHICLE DIMENSIONS A B D E F G H _ 2006 Fiat Auto S p A All rights reserved Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy 3 ENGINE 3 1 1 4 16 ENGINE DESCRIPTION Induction Naturaly aspirated engine Emisionss 4 Toothed belt with automatic MPI absolute pressure sensor motor driven throttle body Production plant Termoli Italy D 21 1 1 1 2006 Fiat Auto S p A All rights reserved Fi
67. mine the estimated vehicle position SCREEN ITEMS AND FUNCTIONS The navigation system provides and processes the following key information and functions GPS signal symbol changes colour to reflect reception quality Voice and visual directions with indication of distance to destination and estimated time of arrival Detailed multi colour map in different scales to provide clear indications of vehicle position route and destination Log book function lets user store preferred destinations Automatic storage of last 10 destinations Name of current street Preferred route selection nformation on current position NAVIGATION DISPLAY The main screen page of the navigator menu displays a preview of upcoming manoeuvres with arrows or pictograms The bottom pictogram shows the upcoming manoeuvre left turn right turn roundabout go straight ahead or U turn whereas the top pictogram represents the next manoeuvre The number under the pictograms is the distance to the upcoming manoeuvre VOICE DIRECTIONS Voice directions announce each manoeuvre and are followed by detailed instructions MAIN NAVIGATION SCREEN The main navigation screen holds the following information Time GPS and GSM signal strength Date Audio information Active mode NAV Vehicle location on the map icon Map scale The display shows the following information Compass showin
68. n with the new anti roll bar installed inside the crossbeam and welded to the side arms Axle hydraulic connection bushes ensure greater longitudinal flexibility and comfort than the rubber on metal bushes and feature sturdier design and shoulders the new bushes come standard on the Stilo since October 2005 2006 Fiat Auto S p A All rights reserved 48 111 Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy 6 4 REAR SUSPENSION INSTALLATION Correct installation of the rear suspension axle requires the tool 200004400 to ensure axle is accurately centred with the bodyshell the tool has four pins on each side one pin connects to the axle and the other one provides correct location to the bodyshell another pin helps support the axle and the fourth pin connects to the bush plate How to use the tool on the rear suspension axle 2000024400 H POST 49 111 2006 Fiat Auto S p A All rights reserved FIAT BRAVO COURSE OUTLINE Training Academy Fiat auto S p A 7 ELECTRIC SYSTEM The electric system features uncluttered design with great emphasis on function The block diagram is provided below 7 1 GENERAL LEGENDA C CAN B CAN A BUS i pu 7 i M Bus i K line LIN Powertrain Chassis C CAN NGE NYL NCR NFR NCM NCV
69. nd power output of the different engines 1 4 16V petrol engine 25 x 22 mm ventilated front brake disc Bosch ZOH brake callipers with 54 mm piston surface area of brake pads 43 sq cm 251 10 mm rear brake disc with Bosch BIHIII 1 9 120 bhp Multijet engines 284 x 22 mm ventilated brake disc Bosch ZOH brake callipers with 54 mm piston surface area of brake pads 52 sq cm 251 10 mm rear brake disc with Bosch BIHIII 1 9 150 bhp Multijet engine 281 x 26 mm ventilated brake disc Bosch ZOH brake callipers with 54 mm piston surface area of brake pads 57 sq cm 251 10 mm rear brake disc with Bosch BIRIII 43 1 1 1 2006 Fiat Auto S p A All rights reserved Fiat auto 5 FIAT BRAVO COURSE OUTLINE Training Academy A large size long stroke Bosch servo brake 10 diameter with aluminium pump provides longer pedal travel so as to ensure sufficient travel in the event of severe overheating under heavy duty usage conditions The Bravo uses a pedal unit with plastic support accommodating brake clutch and accelerator pedals Accelerator and clutch pedals are made from plastic The pedal unit is equipped with an anti intrusion system that causes the pedals to collapse in the event of a collision for improved lower limb protection 2006 Fiat Auto S p A All reserved 44 111 Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy 6 SUSPE
70. ning Academy 7 5 PASSIVE SAFETY Air bags The occupant protection system of the New Bravo comprises Front collision protection system with Driver and passenger front air bags Front impact sensor Front seat belts with pretensioner and load limiter Electronic passenger air bag defeat system My Car Driver front knee air bag option Optional Side collision protection system with 2 side air bags on front seats 2curtain style side air bags mounted in the roof rails above the side windows 2 side impact sensors The seats also contribute to impact protection as they are designed to absorb part of the energy during a front or side collision Fire Prevention System FPS All petrol and Diesel engines feature an FPS Fire Prevention System inertia switch that shuts down the engine within a few milliseconds from the onset of a collision The switch is located under the lining of the front right door post The plastic tank meets the requirements of upcoming European regulations it is located in a protected position for the event of a collision and is designed to withstand distortion with no risks of fuel spillage The plastic tank does not create an explosion hazard in the event of a fire 2006 Fiat Auto S p A All rights reserved 74 111 Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy 7 6 ELECTRIC POWER STEERING Description Bravo is equipped with an electric power steering system
71. o NGE 1 Errors found in the electric power steering node 2 CAN network from NGE to NBC faulty 3 CAN network from NCM to NGE faulty Check for correct operation of City 2006 Fiat Auto S p A All reserved 110 111 Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy button See Test 7040AA CITY BUTTON TEST Check continuity of wiring connecting City button and body computer node See E7045 ELECTRIC POWER STEERING Body Computer wiring continuity faulty Op 7040A56 3 Change Body Computer Op 5505A32 OPERATION TEST Problems found Action 5 Replace complete steering column if Ensure problem has End of diagnostic us disappeared 9 column replacement proceed to Step 6 TESTING WITH TESTER Problems found Action Delete errors disconnect diagnostic station and set key to Stop for about 10 sec Start the engine and turn steering wheel End of diagnostic lock to lock procedure Reconnect the Examiner tester and check for any electric power steering control unit errors Change electric Problem persists power steering control unit 1 111 111 2006 Fiat Auto S p A All rights reserved
72. of the steering wheel to centre position return assist e dampens steering wheel oscillation during return dampening function 2006 Fiat Auto S p A All rights reserved 78 111 Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy Control strategies Assist torque is the resultant of the following forces amain component which is a function of the torques applied by the driver and supplied by selected assist mode City or Normal e the dampening and return assist components which are a function of steering speed and torque applied by the driver and steering wheel angle respectively Electric connections 24 1 3 1 Ignition switch 2 Battery 3 Dashboard front connection 19 1 1 1 2006 Fiat Auto S p A All rights reserved Fiat auto 5 FIAT BRAVO COURSE OUTLINE Academy Electric Power Steering wiring diagram 001 B002 Co c c 5 C ca c C2 PO 3 i i n m al m 1 e oo J 2006 Fiat Auto S p A All rights reserved 80 1 1 1 Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy Operation The electric power steering system is managed by control unit M86 The control unit is fed directly from the battery via a line protected by fuse F72 located in the maxi fuse box on battery B99 C a
73. ogramme and turn the ignition key to STOP Access the Acquisition environment choose the network you want tested B CAN or C CAN and select acquisition time at the end this time interval a list of all control units that have been sending messages over the network will be displayed 3 From the Acquisition environment you may access the Graphics and Times functions for an in depth review of acquired information Each screen provides PRINT and HELP buttons with a detailed description of available functions 2006 Fiat Auto S p A All rights reserved 100 111 Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy 9 4 ELECTRIC POWER STEERING STEERING SHAFT Steering noise TROUBLE Steering noise repeated knocking noises PROCEDURE Steer repeatedly in both directions at parking speed to check for steering noise repeated knocking noises If you find any steering noise loosen the screw 1b Fig 1 and detach the steering shaft yoke 1a from the pinion NOTE Before disconnecting the steering shaft yoke mark a timing mark across yoke 1a Fig 1 and steering box pinion splines so as to ensure correct orientation when you reconnect the yoke the steering wheel and check for noise ensure lower shaft does not interfere with pedals and associated components the lower end of the shaft as far it will go Apply about 10 cc of Klubersynth LI 44 22 grease on the sliding area of the lower shaft
74. on dashboard display using the steering wheel controls Mute control on steering wheel Personal ring tone played on the car s radio system Compatible with 90 of mobile phones can be upgraded to support new standards and phones The Blue amp Me system is integrated in the vehicle dashboard and comprises the following modules Bluetooth receiver Integrated Voice Recognition module including microphone Integrated Text to Speech Module Alphanumeric display integrated in dashboard Steering wheel controls Connection to on board B Can network Functional description Radio with Tel IN and Tel MUTE inputs Microphone installed inside ceiling lamp Steering wheel controls for hands free radio and Bluetooth phone operation Display on car dashboard Minimum mobile phone requirements are a Bluetooth interface and a Hands Free profile 2006 Fiat Auto S p A All rights reserved 58 1 1 1 Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy Blue amp Me controls Blue amp Me and the radio are controlled from the same source through the steering wheel controls each system responds to the appropriate commands depending on which button is pressed and which mode is active Blue amp Me will inhibit radio controls on the steering wheel when the Hands Free mode is active User s mobile phone connects to Blue amp Me through the 2 4 GHz Bluetooth radio channel After a one off pairing procedure Blue amp Me stores mobile
75. ound under acceleration Integrita ALLORA ALTRIMENTI step2 ALLORA Fiegatura palette step3 ALLORA Verifica stato step4 ALTRIMENTI verificare parti interne step6 motore distaccate 1 3 ALTRIMENTI ALTRIMENTI Step4 1 ALLORA ALTRIMENTI Sfregamento Step4 2 ALLORA Verificare particolari step testa cilindriicinghia distr Prelubrificare cuscinetti turbo col alio motore Selenia attraverso il foro fissaggio raccordo alimentazione olio Fer geometria fissa sostituire manichetta adduzione aria al turbocompressore Fer geometria variabile verificare manichetta adduzione aria al turbocompressore Hissing sound under acceleration Detesion amento step 1 verifica rumarasit Accelerare a vuoto aveicolo fermo Fina a 3000rpm ALTRIMENTI L acceleratore Frelubrificare cuscinetti turbo col alia motore Selenia attraversa il fara fissaggio raccordo alimentazione alia ALLO RA Mon effettuare Alcuna sostituzione 2006 Fiat Auto S p A All rights reserved 98 1 1 1 Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy Loss of performance Oil leakage Intercooler filled with oil Oil leaking from exhaust pipe Sintomi 1 Smontaggio manichetta step 1 ingresso aria filtrata st 2 Esame visiva Fottura girante Con specchietto Danneggiarento palette st 2 condotto lubrificazione Scarsa lubrificazione ratta pi
76. p l 7040G22 BULB HOLDER SWITCH FOR DASH BOX LIGHT R amp I m 1 85 111 2006 Fiat Auto S p A All rights reserved Fiat auto S p A FIAT BRAVO COURSE OUTLINE Training Academy Op 5570 49 BLUETOOTH ELECTRONIC CONTROL UNIT R amp I Op 7040A45 DASHBOARD RIGHT SIDE TRIM PANEL R amp I Op 7040173 CUP HOLDER ASH TRAY ON TUNNEL REAR TRIM PANEL R amp I 7040170 TUNNEL TRIM PANEL REAR COVER R amp I Op 7040120 TRIM PANEL ON TUNNEL R amp I 7040A65 CONSOLE SIDE CLOSURE ONE Op 7040A18 DASH STORAGE BOX R amp l Op 7040A37 FUSE ACCESS COVER ON DASHBOARD R amp I Op 7040A44 DASHBOARD LEFT SIDE TRIM PANEL R amp l Op 7040A45 DASHBOARD RIGHT SIDE TRIM PANEL R amp l Op 7040A30 DASHBOARD LOWER LEFT TRIM PANEL R amp l Or alternatively Op 5580C23 DRIVER SIDE KNEE AIR BAG R amp l Op 5010D56 SUNLOAD SENSOR R amp l AFTER ELECTRIC SYSTEM TEST Op 5010 12 WINDSCREEN DEFROST VENT R amp l Op 5580C22 AIR BAG MODULE PASSENGER SIDE R amp l 1 Unscrew the screws securing the dashboard trim panel on driver side 1 Unscrew the screws securing the dashboard trim panel on passenger side 2 Remove dashboard trim panel If needed strip the dashboard Perform the following operation Op 7040A27 DASHBOARD TRIM PANEL STRIPPING AFTER REPLACEMENT To refit Check the dashboard trim panel for damage Position the dashboard trim panel Ensure all electric wires are
77. p l 1 Unscrew the screw securing the vent 2 Set the control 2a to Open 3 Insert the suitable tool into the vent and hook up the inner end 3b of the vent as shown in the figure 2000011100 Extractor Air vents 4 Use the tool 3a to remove the vent 4a disengaging the inner retainers 4b To refit Check the vent for damage Fit the vent into place and engage the internal retainers Tighten the screw securing the vent Perform the following operation Op 7040A45 DASHBOARD RIGHT SIDE TRIM PANEL R amp l D 91 111 2006 Fiat Auto S p A All rights reserved Fiat auto 5 FIAT BRAVO COURSE OUTLINE Academy 7045A10 FRONT SEAT ONE LH OR RH R amp I Removal Slide the front seat all the way forward and raise it as far as it will go 1 Working on the outboard side of the seat remove the trim plate 1a using the suitable tool to disengage the inner retainers 1b Disengaging Unscrew the seat belt end retaining screw 2a of the front seat belt 2b Unscrew the rear retaining screws Slide the seat all the way back Slide the seat all the way back Move aside the floor carpet edge Disconnect the electric connector Unscrew the front retaining screws Disengage the wiring clip 4b and remove the seat 4a the seat has a side air bag grab the seat from head rest area and the cushion front side only 2 3 4 5 6 7 8 9 refit Check the se
78. phone address and will connect it automatically each time the phone is present in the car Blue amp Me can store up to 5 users and will connect any given user s phone automatically the next time the ignition is switched on with no need for any manual commands However only one mobile phone can be connected to Blue amp Me at any given time Blue amp Me functions are only available if user has activated the appropriate Bluetooth and Hands Free Profiles with the provider Blue amp Me switches on automatically when the ignition key is turned to on When the key is turned back to off it switches off automatically and releases the active Bluetooth connection after a 30 second time delay designed to prevent unexpected disconnection when the vehicle is stuck in traffic or stopped at traffic lights A phone conversation in progress when the key is turned to off is maintained unless displayed on the dashboard display Blue amp Me and the radio will switch off permanently when the conversation is finished Available languages Menu text strings voice recognition messages and text to speech messages support the following languages French English German Italian Spanish Spain Dutch Portuguese Portugal Polish Any changes to language settings and software updates must be performed by an authorised dealer D 59 111 2006 Fiat Auto S p A All rights reserved Fiat auto 5 FIAT BRAVO COURSE OUTLINE Training Academy
79. proc 0 NBC Body Computer Node Yes B CAN Yes Yes 1 NOM Engine Control Node Yes K line No Yes 2 NGE Electric Power Steering Node CCAN Yes K line No NO 3 NQS Instrument Panel Node B CAN Yes B CAN Yes Yes 4 NVO Flying Node BCAN No No 5 NRR Radio Receiver Node B CAN No No No 6 NFR Brake Node C CAN Yes K line 7 NIT Infotainment Node B CAN Yes B CAN No No 7 NCV C1 Convergence Node Yes B CAN Yes 7 NCV C3 Convergence Node BC CAN Yes B CAN Yes No 10 NCL Climate Control Node B CAN Yes B CAN Yes No 14 NCR Automatic Transmission C CAN Yes K line No N Node B CAV Volumetric Sensor Alarm A BUS No No x ON meon o PP No Antitheft Alarm Control Unit A BUS Yes K line No LANE CHANGE FUNCTION Thanks to this new function the driver simply needs to tap the left stalk switch in the appropriate direction to signal his her intention to change lanes the corresponding indicator will blink three times and turn off automatically 1 51 1 1 1 2006 Fiat Auto S p A All rights reserved Fiat auto 5 FIAT BRAVO COURSE OUTLINE Training Academy CORNERING LIGHTS FUNCTION When running at less than 40 kph with the low beams on turning the steering wheel through large angles or activating a
80. ructions Action 1 Determine why fuse blew and change fuse 2 Reconnect power supply 3 Repair ground connection Action Contact Technical Service for detailed information about the specific problem Fiat Auto 5 FIAT RITMO COURSE OUTLINE Reconnect the Examiner tester and check for any electric power steering control unit errors 1 105 111 Training Academy 2006 Fiat Auto S p A All rights reserved 5 FIAT BRAVO COURSE OUTLINE Training Academy 025 ELECTRIC POWER STEERING ASSIST FAILURE WITH MALFUNCTION LIGHT OFF Customer complains about EPS failure hard steering but malfunction light is off Inspection results WIRING TEST All OK Problems found Proceed to Step 2 TESTING WITH TESTER Connect the Examiner tester and check to ensure the Proceed to Step 4 EPS indicator light is not malfunctioning Check for the following Electric connectors and terminals are correctly inserted on EPS system and Body Computer Battery terminals are at the correct torque EPS power supply wiring continuity Inspect and clean body ground terminals INSTRUMENT 3 PANEL AND BODY COMPUTER TESTING Connect the Examiner tester and check for any instrument panel and body computer errors Proceed to Step 4 106 111 2006 Fiat Auto S p A All rights reserved Loose connections and or no continuity at both ends of wiring
81. ry corners of the vehicle The broad anthracite protection shell emerging from the lower end of the bumper and flowing into the signature omega shaped panel enhances the sporty look of the tail and complements its clean overall appearance Interior styling echoes the themes of bodywork design The refined contemporary looking dashboard offers a striking balance between moulded panels and round surfaces yet retains an impression of minimalist design This is an innovative concept based on driver oriented design with a broad finely finished fascia surrounding the instrument cluster and feature packed central console 5 111 2006 Fiat Auto S p A rights reserved Fiat auto 5 FIAT BRAVO COURSE OUTLINE Training Academy 1 2 SIZE Exterior Exterior dimensions reflect market expectations and the resulting stylistic choices Overall height is midway between the Stilo 3 and 5 door models merging interior roominess with the dynamic driving capabilities expressed in the design Class leading track and width are clear indications of superior driving dynamics as well as of the comfortable feeling and sense of protection afforded to occupants 100 1103 EN __ 9 Listed in the table are the exterior dimensions of the compared with those of the current Stilo and main competitor models L101 L103 L104 L105 H100 W103 W101 W102 RITMO 2600 43
82. seconds of each track on the CD following track sequence on the CD Compression function audio output dynamic range compression as CD plays back Define Playlist creates a playlist to define the order the CD or MP3 tracks are to be played back VOICE ACTIVATED MOBILE PHONE CONNECT features a SIM cardholder tray on the front for the GSM module present on to control the SIM card directly CONNECT NAV provides INCOMING CALLS processing OUTGOING CALLS processing Access to a list of last 10 numbers dialled to facilitate use of frequently called numbers Access to list of last 10 calls received SMS processing Short Message Service to send and receive short text messages Credit balance display for prepaid SIM card provided that service is supported by provider Signal strength indication and other status messages and icons 2006 Fiat Auto S p A All rights reserved 68 1 1 1 Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy NAVIGATOR NAV CONNECT Nav incorporates a navigator that provides visual and voice guidance to guide user to selected destination Vehicle position is tracked by the on board GPS Global Positioning System The GPS is equipped with an antenna and a reception module integrated into the infotainment system This enables the system to process satellite signals and signals from the on board system and supplement them with current position to deter
83. sis and voice memory ri 671111 2006 Fiat Auto S p A All rights reserved Fiat auto 5 FIAT BRAVO COURSE OUTLINE Training Academy The CONNECT Nav system basically consists of a control panel holding 28 buttons and 2 knobs steering wheel controls 8 buttons 1 thumbwheel electronic unit accommodated inside dashboard User interface comprises one multi function display for all integrated components Control panel trim plate and function keys feature a glossy Black Metal paint finish whereas phone and CD player buttons are painted in Grand Prix Grey The knobs sport a black soft touch paint finish that provides a soft feel and better grip and a chrome ring up front Multi function display The display is a 256 colour 6 5 graphic TFT 16 9 Liquid Crystal Display with 400 x 240 pixel resolution Main features available for RADIO mode Traffic information Alternative frequency search Autostore function automatically stores stations into memory Band Scan function scans stations in the selected frequency band Preset Scan function scans through preset stations in the selected frequency band Mono Stereo selection PTY function RDS function Regional Mode enables or disables regional RDS service Audio setup function Bass Treble Balance Fader Loudness Main features available for CD MP3 mode Shuffle function RANDOM PLAY Scan function plays the first ten
84. t pin A of connector A of M86 Pin B of connector A of M86 is connected to ground Key on power is provided by the line protected by fuse F24 of the engine compartment control unit B1 at pin 1 of connector B of M86 Body Computer M1 is fed directly from the battery via the line protected by the maxi fuse of B99 at pin 18 of connector F that provides an interface with the under dash control unit B2 key on power INT is at pin 9 of connector F that provides an interface with control unit B2 Control unit M86 is connected to the other nodes via the CAN network pins 7 8 and 5 6 of connector B such as Body Computer M1 and instrument panel E50 to which it sends the signals for the Electric Power Steering malfunction light and CITY mode on indication The CITY mode select button that provides less steering effort is located in the control assembly in the middle of the dashboard driver side H90 connector A the CITY mode on signal is sent to pin 20 of connector H of M1 and relayed over the CAN network to control unit M86 Self diagnosis data are output to connector C of Body Computer M1 connector pin 9 receives the signals from pin 4 of connector B of M86 via the dedicated diagnostics line Key to components B001 Engine compartment connector box B002 Connector box under dashboard B099 Pmaxi fuse box on battery C001 Battery ground C038 Central tunnel ground 0001 Dashboard front junction E050 Instrument panel H001 Ignition
85. th European Directives concerning environmental protection All petrol and Diesel engines feature a hydraulically controlled Concentric Slave Cylinder CSC for clutch disengagement On Multijet versions the CSC system is combined with a play take up system that compensates for clutch plate wear to ensure consistent clutch operation throughout vehicle life The 1 4 16V engine is mated to the C514 gearbox that provides ease of use low running noise and lightweight driveline layout features a transversely mounted engine with end on mounted gearbox and differential gear synchronisation for all gears including reverse is of the brass free ring Borg Warner type and its layout is as follows 1st and 2nd speed synchroniser ring on secondary shaft 3rd 4th and 5th speed synchroniser ring on main shaft reverse synchroniser ring on intermediate shaft Since the 1st and 2nd speeds are most frequently used and heavily stressed in service they use double cone synchroniser that reduces engagement effort by 40 compared to equally sized conventional synchronisers 120 and 150 bhp Multijet engines are mated to the C530 gearbox that offers superior performance and smooth operation 5 BRAKES The braking system uses sophisticated electronic and mechanical technology normally found on last generation upmarket vehicles ABS Anti Lock Braking System prevents wheel lockout EBD Electronic Braking Distribution distributes braking power evenly to
86. the trim cover Perform the following operations 7005E38 FRONT SIDE DOOR PULL R amp l Op 7005M15 ELECTRIC WINDOW AND SIDE MIRROR SWITCH ASSEMBLY ON FRONT DOOR DRIVER SIDE R amp l Check operation of all parts you have removed 7005M26 WINDOW REGULATOR FRONT DOOR LH OR RH R amp I Perform the following operations Op 7005M15 ELECTRIC WINDOW AND SIDE MIRROR SWITCH ASSEMBLY ON FRONT DOOR DRIVER SIDE R amp l Op 7005E38 FRONT SIDE DOOR PULL R amp l 7005E10 FRONT SIDE DOOR INNER PANEL R amp I Op 5570191 FRONT SIDE SPEAKER ONE LH OR RH R amp I WITH DOOR PANEL REMOVED Op 7005A04 FRONT SIDE DOOR WEATHERSEAL R amp l OR WITH DOOR PANEL REMOVED Op 7005D15 ROLL DOWN WINDOW GLASS ONE LH OR RH FRONT SIDE DOOR R amp l 0 83 111 2006 Fiat Auto S p A All rights reserved Fiat auto S p A FIAT BRAVO COURSE OUTLINE Academy 1 Disconnect the electric connector 2 Unscrew the nuts securing the window regulator 3 Disconnect the wiring 3b retainer 3a 4 Ease out the window regulator 4a and remove it from the recess 4b To refit Check the window regulator for damage 1 Position the window regulator 1a and tighten the nuts 1b 2 Connect the wiring 2b retainer 2a 3 Connect the electric connector Perform the following operations Op 7005D15 ROLL DOWN WINDOW GLASS ONE LH OR RH FRONT SIDE DOOR R amp l Op 7005A04 FRONT SIDE DOOR W
87. ty poor air exchange Reduction of disturbing factors below the perception level noise electromagnetic fields bothersome air flow speed ionising radiation unpleasant odours poor air hygiene allergens etc Constant replenishment of fresh filtered air Continuous unobtrusive monitoring of significant biological parameters Control of in cab environmental conditions with the possibility of customising conditions over time in space and according to the different needs of individual occupants Air free from chemical physical biological contaminants and pollutants which are kept below concentrations triggering a biological response under all conditions Elimination of complex manual adjustments user friendly controls Continuous adaptation of driving and control systems both globally and at each individual seat to changing usage environmental and psychophysical conditions 2006 Fiat Auto S p A All rights reserved 12 111 Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy Roominess ability to accommodate user offering optimal posture comfort related and giving a feel of space relates to pleasantness Access ability to ensure ease of entry exit towards door opening door sill interior dimensions with minimal changes in posture and a natural movement vertical transverse longitudinal perceived Ergonomics is at the core of Bravo s design The result is a perfect balance between Styling S
88. ved steering precision better feedback and enhanced comfort 45 1 1 1 2006 Fiat Auto S p A All rights reserved 6 2 FRONT SUSPENSION INSTALLATION Correct installation of the front suspension crossbeam requires tool 200004400 to ensure the crossbeam is accurately centred with the bodyshell the tool has three pins on each side two pins connect to the crossbeam and the third provides correct location One of the crossbeam pins has a split pin to ensure safety on disassembly f 2006 Fiat Auto S p A All rights reserved 46 111 Fiat Auto 5 FIAT RITMO COURSE OUTLINE Training Academy How to use the tool on the front suspension crossbeam D 47 1 1 1 2006 Fiat Auto S p A All rights reserved Fiat auto 5 FIAT BRAVO COURSE OUTLINE Training Academy 6 3 REAR SUSPENSION DESCRIPTION The semi independent rear suspension with a rear torsion beam axle connecting the wheels is derived from the Stilo predecessor however with an optimised layout The new tubular anti roll bar is derived from the Stilo but is 40 stiffer resulting in a 40 increase in anti roll performance which benefits both steering accuracy and roadholding The vertically mounted dampers are attached to the bodyshell inside the wheelarch to filter out road vibration and sound deadening has been improved to lessen cabin noise The torsion beam axle is made up two pressed metal side arms welded to a torsion side sectio

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