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ECOSYS-M2030dn-M2530dn-M-2035dn-M2535dn-SM

1. a 3 O E 9 LL gt zi O ps wPs 3 9 CL 72 H RFM a YC701 ON ON Nr Nr Nr gt NS 18 23 3 V1E 2 2 ZCROSS 17 ERN 3 3 2 16 4 4 e am 16 HEATN als S lt JE az dz 9 alz EE SLEEP gt a gt o a sa C a IA rele sa o nln 14 FMHVDR 6 6 ua lols gt o 32 So SSS IB S 23 13 717 oaze o SIZE au Su Aa SO a aZ 12 RTHVDR ala IOA tajo 0 aon gt Lui Lui 11 PSEL1 919 Nam eNom eN ms 10 O r Nm eN N oN 10 HVCLK 10 40 9 9 REGN nin NO T NO N ex mo NO N oN N 3 MCNT ES YC18 YC16 YC20 YC29 YC21 YC27 YC28 6 e HHVDR 14 14 CASE YC23 515 THERM 15 15 414 zavar 116116 4 4 3 3V4 14 4 313 SGND 17117 3 3 RECLK 3 3 4 5 SEPA 19 19 C13 2 2 REDAIA 22 RFID CONPWB 2 2 1 1 Aya y 24V0IL ila 2 24V0IL loza f PGND 4 4 YC25 PGND A YC26 2 YC19 1 YC17 YC30 3 loans l QNOD T QN CO t 0 CO 1 TONO I OON CO s UD v7 ON CO sf 10 CO 1 l l i i z YC24 2 1 I A z 3 sg a px 3 MG 24V0F lla x Eolo Sa OE 1 FAN LFM SAIZ 30255 IZDA 2 1 trom N w HOla F Oziz ir 24V0 Tow 1 1 LEOWERSW 3 5 1 gt TA NOTON TON CO t 00 o 1 00 YC32 lolo POWER LED 212 MSW 2 GND A SCPWB i NO x o1 313 111 3 l l mO Control PWB
2. Image scanner Document DP timi DP original unit ISU processor DP iming origina Exposure lamp LED sensor sensor 4 DP switchback nei DP switchback Home pressure close feedshift po or ada solenoid sensor solenoid p A E Driver Te PIFI ME DPdriver PWB EIE es a gau uses EJE Ss o uoo vazo Y aJ ex ed Q 000 Ul m t5 I ES u Seu LO min LL ar A Oiz Motor Motor driver driver Y LAMP um CPU eo Regulator e Power al circuit O Scanner PWB co gt ceo e T Power source 24VOF AFE DE CSI ASIC Control PWB Figure 2 3 5 Scanner PWB block diagram 2 3 11 Connector Signal 2PK 2PL 2PM 2PN al L y YC104 YC108 Description YC101 Connected to the power source PWB 24VOF N C GND 24 V DC power source Not used Ground YC102 Connected to the control PWB SEGIR SSDIR SSBSY SEGSI SSCKN SEGSO PAGESET OVMONOUT CPURDY CPUSEL CPUSO CPUSI CPUCLK 3 3V3C GND 0 3 3 V DC 0 3 3 V DC 0 3 3 V DC 0 3 3 V DC pulse 0 3 3 V DC pulse 0 3 3 V DC 0 3 3 V DC 0 3 3 V DC 0 3 3 V DC 0 3 3 V DC 0 3 3 V DC
3. 500mm 19 41 16 paa 300mm 11 13 16 300mm 11 1346 300mm 11 13 16 1000mm 39 3 8 Figure 1 2 1 1 2 1 1 2 2 Unpacking 1 Unpacking COMNAORWD Machine Outer case Inner frame Bottom pad L Bottom pad R Machine cover Top pad L Top pad R Accessory spacer Toner container 11 12 13 14 15 16 Plastic bag 18 19 20 17 Figure 1 2 2 Plastic bag Power cord Plastic bag 250 600 Operation labels Operation label pad Plastic bag 240 350 Modular cable Quick installation guide Safety guide 1 1 2 2 2PK 2PL 2PM 2PN 21 Safety guide 2 22 Toner OSHA leaflet 23 EEA information leaflet 24 DVD ROM 120 V AC model only 220 240 V AC model only 2PK 2PL 2PM 2PN 2 Removing the tapes 1 Remove two tapes 2 Open the sheet Procedure Y I JA f J o LS qu o G G ll Y Y Figure 1 2 3 o 2 E o un c D lt o c e Q 8 Q lt S o 2 O E o c Te 3 Remove two tapes A 4 Open the top cover the spacer
4. Power source PWB YC104 06 Connectors Figure 1 5 59 Sy Frame left duct Figure 1 5 60 1 5 40 2PK 2PL 2PM 2PN SS 6 Remove the screw and then detach the inlet mount AT PO IM SN Y 7 Remove five screws 8 Remove two connectors and then remove the power source PWB assem bly aN S IM id dd ae N AQ Screw Screw T AL de i lt lt Power source ol ES lt PWB assembly I S Power source PWB oA s Screws gr Connector Figure 1 5 62 1 5 41 9 10 Remove four screws and then remove the power source PWB from the power source PWB plate Check or replace the power source PWB and refit all the removed parts Caution The power source PWB sheet must be installed in the specified posi tion 2PK 2PL 2PM 2PN c Y screw i gt gt Power source PWB o Screws n RS UM Power source PWB sheet QI Power source PWB plate Figure 1 5 63 1 5 42 2PK 2PL 2PM 2PN 3 Detaching and refitting the high voltage PWB Procedure 1 Remove the developer unit See page 1 5 27 2 Remove the drum unit See page 1 5 28 3 Remove the cassette See page 1 5 6 4 Remove the left cover and right cover
5. Original path Light path r e sen Sed AA Se enn fl Figure 1 1 5 14 Image scanner unit ISU 15 Document processor DP Only model with Document Processor as standard 1 1 10 2PK 2PL 2PM 2PN 1 2 1 Installation environment 1 Temperature 10 to 32 5 C 50 to 90 5 F 2 Humidity 15 to 8076 RH 3 Power supply 120 V AC 7 8 A 220 240V AC 4 0A 4 Power source frequency 50 Hz 0 3 60 Hz 0 3 5 Installation location Avoid direct sunlight or bright lighting Ensure that the photoconductor will not be exposed to direct sun light or other strong light when removing paper jams Avoid locations subject to high temperature and high humidity or low temperature and low humidity an abrupt change in the environmental temperature and cool or hot direct air Avoid places subject to dust and vibrations Choose a surface capable of supporting the weight of the machine Place the machine on a level surface maximum allowance inclination 1 Avoid air borne substances that may adversely affect the machine or degrade the photoconductor such as mercury acidic of alkaline vapors inorganic gasses NOx SOx gases and chlorine based organic sol vents Select a well ventilated location 6 Allow sufficient access for proper operation and maintenance of the machine Model with document processor as standard 500mm 19 11 16
6. Figure 2 1 31 Original switchback eject sections 1 Conveying roller B 7 Original eject table 2 Conveying pulley 8 Switchback guide 3 DP base 9 Switchback roller 4 Eject roller 10 Switchback pulley 5 Eject pulley 11 Switchback pulley mount 6 PF housing 12 Switchback tray DPDPWB DPPRSOL on RELSOLN 044 DPSBSOL SENSO GBA TIMSWN yc2 9 DPMOT1A DPMOT2A DPMOT1B DPMOT2B YC3 1 2 3 4 Figure 2 1 32 Original switchback eject sections block diagram 2 1 23 2PK 2PL 2PM 2PN This page is intentionally left blank 2 1 24 2PK 2PL 2PM 2PN 2 2 1 Electrical parts layout 1 PWBs N n A w N 2 ooo oomeco __ Machine left PD PWB PDPWB Zener PWB ZEPWB LED PWB LEDPWB RFID PWB RFPWB Control PWB CONPWB Power source PWB PSPWB High voltage PWB HVPWB Operation panel PWB APC PWB APCPWB sess OPPWB Scanner PWB SCPWB CCD PWB CCDPWB LED drive PWB LEDDRPWB FAX control PWB FC PWB es ZA Machine inside 0 Machine right Figure 2 2 1 PWBs Main controller Controls the software such as the print data processing and provides the interface with computers Engine Controls machi
7. Figure 2 1 21 Fuser unit 2 1 16 ONOOaARWDND Upper fuser frame Lower fuser frame Heat roller Press roller Fuser heater Fuser thermostat Fuser thermistor Separators 9 Fuser bushes 10 Press springs 11 Press spring holders 12 Fuser lever L R 13 Exit sensor 14 Actuator exit sensor 15 Fuser guide pulley Fuser unit PSPWB HVPWB Llvc402 1 YC103 6 L HEATN T YC103 7 l SLEEP YC102 3 YC103 8 ZCROSS THERM Figure 2 1 22 Fuser unit block diagram 2 1 17 2PK 2PL 2PM 2PN CONPWB YC23 5 YC23 6 YC23 3 YC23 16 2PK 2PL 2PM 2PN 2 1 8 Paper exit section The paper exit section transports the paper which passed the fuser unit towards the top tray The paper which passed through the fuser unit turns on the actuator exit sensor in the fuser unit and is led by the guide com prised of the rear cover frame and the FD cover guide finally reaching the upper FD roller The paper is deliv ered to the top tray by the rotation of the upper FD roller 5 Figure 2 1 23 Paper exit section 1 2 3 4 5 6 7 8 9 0 Exit roller Fuser exit pulley Middle pulley Rear cover Upper FD roller Exit pulley FD cover Top tray
8. cecceceeeeeeeeeeeeeeeeaaecaeceeeeeeeeeeeeseceaaaaeaaeaeseseeeeeeeseeseceecsaneeeeeeees Check that all the caution labels that should be present on the machine according to the instruction handbook are clean and not peeling Replace with new ones if necessary ssssssssssss Handle greases and solvents with care by following the instructions below sssss Use only a small amount of solvent at a time being careful not to spill Wipe spills off completely Ventilate the room well while using grease or solvents Allow applied solvents to evaporate completely before refitting the covers or turning the power Switch on Always wash hands afterwards Never dispose of toner or toner bottles in fire Toner may cause sparks when exposed directly to fire in a furnace etc coccooonnnncnncccocnncnnnnconnnonennnnnnonernnnnnnnnrnnrnnn nnne n snn nens nn esee ass s esae sins esses rsen s sse aeneis Should smoke be seen coming from the copier remove the power plug from the wall outlet immedi A A 3 Miscellaneous WARNING Never attempt to heat the drum or expose it to any organic solvents such as alcohol other than the specified refiner it may generate toxic gas ooooccninnocccccnnnconccnnnnnonannnnnnnnnnn conc nr nan cnn nenne nnnm nens Keep the machine away from flammable liquids gases and aerosols A fire or an electric shock atleti foret RTT O This page is inten
9. 3 5 Remove the power source PWB See 5 See page 1 page 1 5 40 6 Turn the machine with the front side up 7 Remove the stopper 8 Remove the DU holder Figure 1 5 64 9 Pull the DU bush out 10 Remove the DU cover assembly DU cover a E o o o Figure 1 5 65 1 5 43 2PK 2PL 2PM 2PN o 2 o E o c o jo c s o x o o o g lt x o o c 2 N y 11 Remove four screws c o gt Q o o n o 2 o x Lower base cover Vy Y 4 Figure 1 5 66 1 5 44 2PK 2PL 2PM 2PN N VY YN y PL l NO S N NEN I KA EY Y We ES p LAD W E SORA SON NN WM 2 yi MI IN al SAN SS BA NES A A Um A A Sama N o D o gt lt gt I m a Figure 1 5 67 f NN NE ua SNK Cassette pin holder 16 Remove the cassette pin holder from the high voltage PWB 13 Remove the spring 14 Remove the cassette pin 15 Remove two connectors and then remove the high voltage PWB Figure 1 5 68 1 5 45 2PK 2PL 2PM 2PN 17 Check or replace the high voltage PWB and refit all the removed parts High voltage PWB When refitting the high voltage PWB be careful about following point
10. Measure the distance from the leading edge to the black belt inside of the original at A Enter the measured value using the cursor right left keys or numeric keys in Lead Measure the distance from the left edge to the black belt inside of the original at B Enter the measured value using the cursor right left keys or numeric keys in Main Scan Measure the distance from the black belt of leading edge inside to the black belt of trailing edge inside of the original at C Enter the measured value using the cursor right left keys or numeric keys in Sub Scan Press the start key The value is set Original for adjustment P N 7505000106 Figure 1 3 3 Completion Press the stop key The screen for selecting a maintenance item No is displayed 1 3 24 2PK 2PL 2PM 2PN 1 Item No Description Initializing all data Description Initializes software switches and all data in the backup data on the FAX control PWB according to the destination and OEM Executes the check of the file system when abnormality of the file system is detected initializes the file system communication past record and register setting contents Purpose To initialize the FAX control PWB Method 1 Press the start key 2 Select Execute The screen for entering the destination code and OEM code is displayed 3 Select Country Code and enter a destination code using the numeric keys refer to the d
11. 2 Press the start key The value is set Completion Press the stop key The screen for selecting a maintenance item No is displayed 1 3 33 2PK 2PL 2PM 2PN Item No Description Setting communication control 1 Description Makes settings for fax transmission regarding the communication Method 1 Press the start key 2 Select the item to be set using the cursor up down keys Display Description TX SPEED Sets the communication starting speed RX SPEED Sets the reception speed TX ECHO Sets the waiting period to prevent echo problems at the sender RX ECHO Sets the waiting period to prevent echo problems at the receiver Setting the communication starting speed Sets the initial communication speed when starting transmission When the destination unit has V 34 capability V 34 is selected for transmission regardless of this setting 1 Select the setting using the cursor up down keys Display Description 14400bps V17 V 17 14400 bps 9600bps V29 V 17 9600 bps 4800bps V27ter V 27ter 4800 bps 2400bps V27ter V 27ter 2400 bps Initial setting 14400bps V17 2 Press the start key The setting is set 1 3 34 2PK 2PL 2PM 2PN Item No Description Setting the reception speed Sets the reception speed that the sender is informed of using the DIS or NSF signal When the destination unit has V 34 capability V 34 is selected regardless of the setting 1 S
12. Broken fuser thermistor wire Replace the fuser unit See page 1 5 32 Fuser thermistor installed incor rectly Replace the fuser unit See page 1 5 32 Fuser thermal cutout triggered Replace the fuser unit See page 1 5 32 Fuser heater installed incor rectly Replace the fuser unit See page 1 5 32 Broken Fuser heater wire 1 4 13 Replace the fuser unit See page 1 5 32 Contents Zero cross signal error The zero cross signal does not reach the control PWB for specified time 2PK 2PL 2PM 2PN Remarks Causes Defective har ness between high voltage PWB CN202 and control PWB YC23 or improper con nector insertion Check procedures Icorrective measures Reinsert the connector Also check for continuity within the connector har ness If none remedy or replace the harness See page 1 5 37 Defective con nection between power source PWB YC103 and high voltage PWB CN201 Reinsert the connector Defective power source PWB Replace the power source PWB See page 1 5 40 Defective control PWB Replace the control PWB See page 1 5 37 Waste toner full The waste toner sensor has detected that the waste toner reser voir drum unit is full Waste toner res ervoir drum unit is full Turn the power switch off on to restart the machine If the error is not resolved replace the drum unit
13. Initial setting ON 2 Press the start key The setting is set Setting the automatic printing of the protocol list Sets if the protocol list is automatically printed out 1 Select the setting using the cursor left right keys Display Description ON The protocol list is automatically printed out after communica tion OFF The protocol list is not printed out automatically ERR The protocol list is automatically printed out after communica tion only if a communication error occurs Initial setting OFF 2 Press the start key The setting is set 1 3 31 2PK 2PL 2PM 2PN Item No Description Selecting if detection of trail edge margin is to be performed This determines whether trailing edge margin is detected to prevent image from being mutilated while printing a received Fax 1 Select the setting using the cursor left right keys Display Description ON The trail edge margin is detected OFF The trail edge margin is not detected Initial setting ON 2 Press the start key The setting is set Completion Press the stop key The screen for selecting a maintenance item No is displayed Setting the remote switching mode Description Sets the signal detection method for remote switching Be sure to change the setting according to the type of telephone connected to the machine Setting 1 Press the start key 2 Select REMORT MODE and press the start
14. Controller box cover Figure 1 5 72 3 Remove two screws and then remove the FAX control PWB 4 Check or replace the FAX control PWB and refit all the removed parts FAX control PWB Figure 1 5 73 1 5 48 2PK 2PL 2PM 2PN 1 5 10 Others 1 Detaching and refitting the main motor Procedure 1 Remove the right cover See page 1 5 3 2 Remove the connector 3 Remove the M3 screw and two M4 Screws 4 Remove the main motor 5 Check or replace the main motor and refit all the removed parts Main motor ES M3 screw M4 screws Figure 1 5 74 1 5 49 2PK 2PL 2PM 2PN 2 Direction of installing the left cooling fan motor right cooling fan motor When detaching or refitting a fan motor be careful of the airflow direction intake or exhaust Figure 1 5 75 1 5 50 2PK 2PL 2PM 2PN 1 Detaching and refitting the DP rear cover and DP front cover 1 5 11 Document processor NNN AS O 0 ZAK Figure 1 5 76 XN D DP rear cover o o EE o 2 3 o E E D g c c o T r v E gt 0 c ooc oO oz 0 7 o Ox M us oo9 O 00 Oo c 0 c o QA o gt am a O of So ES lt UOxous Ye gt Oo 8 o o o o e o Y or otc c o 2o0ocau ca gOr 70 DA No E Figure 1 5 77 1 5 51 2PK 2PL 2PM 2PN 2 Detaching and refitting the DP drive PWB Follow the procedure below to check o
15. Defective harness between paper feed clutch and control PWB YC20 or improper connector insertion Reinsert the connector Also check for continuity within the connector harness If none remedy or replace the harness Defective control PWB Replace the control PWB See page 1 5 37 6 Developer clutch does not operate Broken developer clutch coil Check for continuity across the coil If none replace the developer clutch Defective harness between developer clutch and control PWB YC20 or improper connector insertion Reinsert the connector Also check for continuity within the connector harness If none remedy or replace the harness Defective control PWB Replace the control PWB See page 1 5 37 7 MP paper feed solenoid does not operate Broken MP paper feed solenoid coil Check for continuity across the coil If none replace the MP paper feed solenoid Defective harness between MP paper feed solenoid and control PWB YC21 or improper connec tor insertion Reinsert the connector Also check for continuity within the connector harness If none remedy or replace the harness Defective control PWB Replace the control PWB See page 1 5 37 1 4 23 Problem 8 Duplex solenoid does not operate Broken duplex sole noid coil 2PK 2PL 2PM 2PN Check procedures corrective measures Check for conti
16. Procedure 1 Remove the left cover and right cover See page 1 5 3 2 Remove the wires from three clamps 3 Remove the connector from the power 00000 Power source source PWB O mm pu Power source YC105 gt PWB Connctor O Figure 1 5 47 ANN 4 Unhook four hooks and then remove Xd the frame left duct F left duct 5 Remove the wires from the clamp rame JER au Figure 1 5 48 1 5 32 2PK 2PL 2PM 2PN 6 Remove the connector from the power ee source PWB O n RS run o P o o c c o O N o 2 O gt Figure 1 5 49 N 7 Remove the connector from the control e a NY Se x AN NS CAE es I O NE Figure 1 5 50 1 5 33 2PK 2PL 2PM 2PN 8 Remove the rear cover Rear cover 9 Remove two screws and then remove the fuser unit Figure 1 5 52 1 5 34 2PK 2PL 2PM 2PN N M LE z xf y er unit Caution When reinstalling the fuser unit tighten up a screw while pressing the fuser unit in order of 1 to 2 10 Check or replace the fuser unit and
17. 1 4 38 2PK 2PL 2PM 2PN 2 6 U011XX error code table G3 reception Error code Description U01100 Function of the unit differs from that indicated by a DCS signal U01101 Function of the unit excl communication mode select differs from that indicated by an NSS signal U01102 A DTC NSC signal was received when no transmission data was in the unit U01110 No response after transmission of a DIS signal U01111 No response after transmission of a DTC NSC signal U01112 No training reception after reception of a DCS or NSS signal U01113 No response after transmission of an FTT signal U01114 No message reception after transmission of a CFR signal U01115 No message reception after transmission of an MCF signal U01116 No message reception after transmission of a PPR signal U01117 No message reception after transmission of a CTR signal U01118 No message reception after transmission of an ERR signal U01119 No further signals were received after reception of a message U01120 No response after transmission of an MCF signal U01121 No response after transmission of an RTP signal U01122 No response after transmission of an RTN signal U01123 No response after transmission of a PIP signal U01124 No response after transmission of a PIN signal U01125 No response after transmission of a CNS signal between units of our make U01126 No response af
18. Check visually and remedy if necessary Contents FAX control PWB to control PWB high capacity data transfer prob lem High capacity data transfer between the FAX control PWB and the control PWB of the machine was not nor mally performed even if the data transfer was retried the specified times 2PK 2PL 2PM 2PN Remarks Causes Improper installa tion FAX control PWB Check procedures Icorrective measures Reinstall the FAX control PWB See page 1 5 48 Defective FAX control PWB or control PWB Replace the FAX control PWB or control PWB and check for correct operation See page 1 5 48 or 1 5 37 Fax file system error The backup data is not retained for file system abnormality of flash memory of the FAX control PWB Defective FAX control PWB Replace the FAX control PWB See page 1 5 48 Main motor error The main motor ready input is not given for 2 s during the main motor is ON Defective har ness between main motor CN1 and con trol PWB YC 17 or improper con nector insertion Reinsert the connector Also check for continuity within the connector har ness If none remedy or replace the harness See page 1 5 37 Defective drive transmission sys tem of the main motor Check if the rollers and gears rotate smoothly If not grease the bushings and gears Check for broken gears and replace if any Defective main motor Replace the main motor
19. Correction 1 3 19 to 24 Correction U411 and U425 Address Correction This page is intentionally left blank MM KYOCERA Safety precautions This booklet provides safety warnings and precautions for our service personnel to ensure the safety of their customers their machines as well as themselves during maintenance activities Service personnel are advised to read this booklet carefully to familiarize themselves with the warnings and precautions described here before engaging in maintenance activities Safety warnings and precautions Various symbols are used to protect our service personnel and customers from physical danger and to prevent damage to their property These symbols are described below L DANGER High risk of serious bodily injury or death may result from insufficient attention to or incorrect compliance with warning messages using this symbol WARNING Serious bodily injury or death may result from insufficient attention to or incorrect compliance with warning messages using this symbol 4h CAUTION Bodily injury or damage to property may result from insufficient attention to or incorrect com pliance with warning messages using this symbol Symbols The triangle A symbol indicates a warning including danger and caution The specific point of attention is shown inside the symbol AN General warning AN Warning of risk of electric shock A Warning of high temperature Q in
20. Initial setting 2100 2 Press the start key The setting is set Completion Press the stop key The screen for selecting a maintenance item No is displayed 1 3 36 2PK 2PL 2PM 2PN Item No Description Setting communication control 3 Description Makes settings for fax transmission regarding the communication Method 1 Press the start key 2 Select the item to be set using the cursor up down keys Display Description DIS 4BYTE Sets the DIS signal to 4 bytes SHORT PRTCL TX Sets the short protocol transmission SHORT PRTCL RX Sets the reception of short protocol transmission NUM OF CNG F T Sets the CNG detection times in the fax telephone auto select mode Setting the DIS signal to 4 bytes Sets if bit 33 and later bits of the DIS DTC signal are sent 1 Select the setting using the cursor up down keys Display Description ON Bit 33 and later bits of the DIS DTC signal are not sent OFF Bit 33 and later bits of the DIS DTC signal are sent Initial setting OFF 2 Press the start key The setting is set Setting the short protocol transmission Sets if short protocol transmission is performed 1 Select the setting using the cursor up down keys Display Description ON Short protocol transmission is performed OFF Short protocol transmission is not performed Initial setting ON 2 Press the start key The setting is set Setting the r
21. Laser scanner unit LSU and refit all the removed parts 11 Release the clamp and then pull out the wires 12 Remove four screws and then remove the laser scanner unit LSU 13 Check or replace the laser scanner unit N Y NN Figure 1 5 27 1 5 20 2PK 2PL 2PM 2PN 4 Replacing the image scanner unit ISU Procedure Removing the image scanner unit ISU 1 Remove the DP See page 1 5 13 2 Unhook two hooks by using a flat screwdriver from the pits 3 Remove the connector and then remove the operation panel 2 GJ gt js PO KS Figure 1 5 28 4 Remove two screws ISU upper frame e 5 Unhook three hooks and then remove the ISU upper frame Figure 1 5 29 1 5 21 2PK 2PL 2PM 2PN 6 Move the image scanner unit ISU in the middle of the ISU shaft 7 Detach the ISU shaft from the holder by lifting it 8 Pull the ISU shaft out from the ISU ISU shaft Holder 9 Remove the ISU belt from the tension pulley and ISU gear 63 32 10 Remove the ISU belt from the hooks of the ISU ISU gear 63 32 Tension pulley Figure 1 5 31 1 5 22 2PK 2PL 2PM 2PN 11 Remove the FFC center stopper Figure 1 5 32 ES ex joe 5 12 Remove the FFC from the FFC tape D P d LAER IS 13 Remove the ferrite core from the pit LA pos 7 E m SV 14 Remove the FFC from the FFC tape A PV P gt AR Ferrite core VAD Figure 1 5 33 1 5 23 2PK
22. PF paper feed sensor 1 PFPFS1 does not turn off B during paper feed from cassette 2 0513 Multiple sheets in cassette 3 PF paper feed sensor 2 PFPFS2 does not turn off C during paper feed from cassette 3 0518 Multiple sheets in duplex The registration sensor RS does not turn off dur E section ing paper feed from the duplex section 0519 Multiple sheets in MP tray The registration sensor RS does not turn off dur E ing paper feed from theMP tray 1403 PF paper feed sensor 1 non PF paper feed sensor 1 PFPFS1 does not turn on G arrival jam during paper feed from cassette 3 1413 PF paper feed sensor 1 stay PF paper feed sensor 1 PFPFS1 does not turn off F jam during paper feed from cassette 3 1420 Paper remains at the PF paper feed sensor 1 B PFPFS1 when power is turned on 1620 PF paper feed sensor 2 stay Paper remains at the PF paper feed sensor 2 C jam PFPFS2 when power is turned on 4002 Registration sensor non The registration sensor RS does not turn on dur A arrival jam ing paper feed from cassette 2 4003 The registration sensor RS does not turn on dur A ing paper feed from cassette 3 Refer to figure 1 4 2 for paper jam location see page 1 4 2 1 4 3 2PK 2PL 2PM 2PN Jam Contents Conditions location Registration sensor stay jam The registration sensor RS does not turn off dur ing paper feed from cassette 2 The registration sensor RS does not turn off dur ing pape
23. or improper connector insertion Reinsert the connector Also check for continuity within the connector harness If none remedy or replace the harness Defective control PWB Replace the control PWB See page 1 5 37 3 Left cooling fan motor does not operate Broken left cooling fan motor coil Check for continuity across the coil If none replace the left cooling fan motor Defective harness between left cooling fan motor and control PWB YC104 or improper connector insertion Reinsert the connector Also check for continuity within the connector harness If none remedy or replace the harness Defective control PWB Replace the control PWB See page 1 5 37 1 4 22 Problem 4 Registration clutch does not operate Broken registration clutch coil 2PK 2PL 2PM 2PN Check procedures corrective measures Check for continuity across the coil If none replace the registration clutch Defective harness between registration clutch and control PWB YC20 or improper connector insertion Reinsert the connector Also check for continuity within the connector harness If none remedy or replace the harness Defective control PWB Replace the control PWB See page 1 5 37 5 Paper feed clutch does not operate Broken paper feed clutch coil Check for continuity across the coil If none replace the paper feed clutch
24. sensor on the high voltage PWB Replace the high voltage PWB See page 1 5 43 Defective exit sen SOr Replace the exit sensor 12 Attention indi cator is lit when the front cover is closed Defective interlock switch on the power source PWB Check for continuity across the interlock switch If there is no continuity when the interlock switch is on replace the power source PWB See page 1 5 40 13 When the trou ble occurs in the DP Refer to the DP s service manual 1 4 24 1 4 5 Mechanical problems 1 No primary paper feed Causes check procedures Check if the surfaces of the paper feed roller is dirty with paper powder 2PK 2PL 2PM 2PN Corrective measures Clean with isopropyl alcohol Check if the paper feed roller is deformed Check visually and replace any deformed paper feed roller assembly See page 1 5 6 Defective paper feed clutch installation Check visually and remedy if necessary 2 No secondary paper feed Check if the surfaces of the upper and lower registration rollers are dirty with paper powder Clean with isopropyl alcohol Defective registration clutch installation Check visually and remedy if necessary 3 Skewed paper feed Paper width guide in a cassette installed incorrectly Check the paper width guide visually and correct or replace if necessary 4 Multiple sheets of paper are fed at
25. ssssseem m Use utmost caution when working on a powered machine Keep away from chains and belts Handle the fixing section with care to avoid burns as it can be extremely hot ssusss AN Check that the fixing unit thermistor heat and press rollers are clean Dirt on them can cause abnormally high temperatures eerie etienne e Do not remove the ozone filter if any from the copier except for routine replacement Q Do not pull on the AC power cord or connector wires on high voltage components when removing them always hold the plug itself esseeessiiseseessseeeeee eene tn nennen nth ninh tanda aaa Do not route the power cable where it may be stood on or trapped If necessary protect it with a cable cover or other appropriate item ssssssssssssssssssseneene ene eennennnmerrernnn enn nnne Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks QD Remove toner completely from electronic components ssssssssssssssseseeeeenenee AN Run wire harnesses carefully so that wires will not be trapped or damaged ssusessss DQ After maintenance always check that all the parts screws connectors and wires that were removed have been refitted correctly Special attention should be paid to any forgotten connector trapped wire and missing screws
26. 1 5 16 2PK 2PL 2PM 2PN 3 Detaching and refitting the laser scanner unit LSU Procedure 1 Remove the scanner unit See page 1 5 14 2 Remove the screw and then remove the grounding terminal 3 Remove three connectors from the con trol PWB Control PWB DO DIT 3 C YC3 Connectors Connector Grounding terminal Figure 1 5 21 1 5 17 2PK 2PL 2PM 2PN 4 Remove the wires from three clamps 5 Remove the connector from the power source PWB Power source PWB Connector Figure 1 5 22 6 Unhook four hooks and then remove EES the frame left duct NS u Pu 7 Remove the wires from the clamp A ms LOS SU Frame left duct SO E Q M Figure 1 5 23 1 5 18 2PK 2PL 2PM 2PN 8 Release the hook and then remove the top cover rack L from the top cover Figure 1 5 24 Top cover 9 Remove four screws from the top cover Figure 1 5 25 1 5 19 2PK 2PL 2PM 2PN is i V Y Ny GEN SS GAV fo V 5 SN V N 10 Unhook two hooks and then remove the top cover NOS Figure 1 5 26 NN NX
27. 2 4303 The eject sensor ES does not turn on after a G switchback start during paper feed from cassette 3 4309 The eject sensor ES does not turn on after a G switchback start during paper feed from the MP tray 4311 Duplex sensor stay jam The eject sensor ES does not turn off after a F Switchback start during paper feed from cassette 1 4312 The eject sensor ES does not turn off after a F Switchback start during paper feed from cassette 2 4313 The eject sensor ES does not turn off after a F switchback start during paper feed from cassette 3 4319 The duplex sensor DUS does not turn off after a F switchback start during paper feed from the MP tray 9000 No paper feed from DP DP timing sensor DPTS does not turn on during H original feed from DP Retry 5 times 9001 DP original conveying jam DP timing sensor DPTS turns off within the speci H fied time since the sensor turns on 9003 DP original switchback jam During duplex switchback scanning the DP timing H sensor DPTS does not turn off within specified time 9004 During duplex switchback scanning the DP timing H sensor DPTS does not turn on within specified time since original switchback operation starts 9011 DP top cover open The DP top cover is opened during original feed H ing 9410 DP timing sensor stay jam The DP timing sensor DPTS does not turned off H within the specified time its turning on Refer to figure 1 4 2 for pape
28. DP timing sensor DPTS Detects the original scanning timing DP open close sensor DPOCS Detects the opening closing of the DP DP paper feed motor DPPFM Drives the original feed section DP paper feed clutch DPPFCL Controls the drive of the forwarding pulley and feed pulley DP switchback solenoid DPSBSOL Operates the switchback guide DP pressure solenoid DPPRSOL Operates the switchback pulley List of correspondences of PWB names No Name used in service manual Name used in parts list 1 DP drive PWB PARTS DRIVER PWB ASSY SP 2 2 5 2PK 2PL 2PM 2PN This page is intentionally left blank 2 2 6 2PK 2PL 2PM 2PN 2 3 1 Power source PWB Power source PWB 24V0 PWB 24V0 Left FAN cooling fan motor Zero EP A FAN signal circui AC input I DEN 24V0F Switching l regulator GND circuit oe Interlock L switch SLEEP Fuser heater ZCROSS Relay control circuit HEATN 3 3V1E THERM Fuser thermistor Fuser heater O O Fuser thermostat Fuser unit YC104 YC108 Figure 2 3 1 Power source PWB block diagram H SW101 1 Hm c YC106 1YC105 bo 3 YC103 Figure 2 3 2 Power source PWB silk screen diagram 2 3 1 Connector Conn
29. Figure 2 1 7 Drum unit ee eee F 1 Drum 2 Drum shaft 3 Drum cover A 4 Drum cover B 2 1 4 2PK 2PL 2PM 2PN 2 Main charger unit As the drum rotates in a clean neutral state its photoconductive layer is given a uniform positive corona charge dispersed by the main charger wire Due to high voltage scorotron charging the charging wire can get contaminated by oxidization after a long run Therefore the charger wire must be cleaned at a specific interval Cleaning the charging wire prevents print quality problems such as black streaks eS Figure 2 1 8 Main charger unit 1 Main charger shield 2 Main charger wire 3 Main charger grid 4 Main charger wire cleaner Main charger output M Main charger shield Main charger wire Main charger grid HVPWB ZEPWB Figure 2 1 9 Drum unit and main charger unit block diagram 2PK 2PL 2PM 2PN 2 1 3 Optical section 1 Scanner unit 4 5 3 Q A10 6 8 1 Figure 2 1 10 Scanner unit 1 ISU top frame 6 ISU belt 2 ISU bottom frame 7 SU shaft 3 Contact glass 8 ISU gear 63 32 4 DP contact glass 9 SU motor 5 Size
30. Firmware Environment Commands The printer maintains a number of printing parameters in its memory There parameters may be changed per manently with the FRPO Firmware RePrOgram commands This section provides information on how to use the FRPO command and its parameters using examples Using FRPO Commands for Reprogramming Firmware The current settings of the FRPO parameters are listed as optional values on the service status page Note Before changing any FRPO parameter print out a service status page so you will know the parameter values before the changes are made To return FRPO parameters to their factory default values send the FRPO INIT FRPO INITialize command R FRPO INIT EXIT The FRPO command is sent to the printer in the following sequence IR FRPO parameter value EXIT Example Changing emulation mode to PC PR201 65A IR FRPO P1 11 EXIT FRPO Parameters Environment para Values Factory meter setting Top margin A1 Integer value in inches 0 A2 Fraction value in 1 100 inches 0 Left margin A3 Integer value in inches 0 A4 Fraction value in 1 100 inches 0 Page length A5 Integer value in inches 13 A6 Fraction value in 1 100 inches 61 Page width A7 Integer value in inches 13 A8 X Fraction value in 1 100 inches 61 Default pattern resolution B8 0 300 dpi 0 1 600 dpi Copy count CO Number of copies to print 1 999 1 Page orientation C1 O Portrait 1 Landscape Default font No C2 Mid
31. Labels Bond Recycled Vellum Rough Letterhead Color Prepunched Envelope Cardstock Thick High quality Custom 1 8 Cassette A4 A5 B5 Letter Legal Statement Oficio Il Folio 16K 216x340 Custom Paper size MP tray A4 A5 A6 B5 ISO B5 Letter Legal Statement Executive Oficio II Folio 16K 216x340 Custom Zoom level Manual mode 25 to 40096 196 increments Auto mode 400 200 141 129 115 90 86 78 70 64 50 25 Copying speed A4R When using Letterk 20 sheets min 21 sheets min the DP Cassette Leagal B5R A5R 17 sheets min 22 sheets min 17 sheets min When the DP is not used Cassette A4R LetterR Leagal B5R A5R A6R 30 sheets min 32 sheets min 26 sheets min 24 sheets min 17 sheets min 17 sheets min 35 sheets min 37 sheets min 30 sheets min 24 sheets min 17 sheets min 17 sheets min 30 sheets min 32 sheets min 26 sheets min 24 sheets min 17 sheets min 17 sheets min 35 sheets min 37 sheets min 30 sheets min 24 sheets min 17 sheets min 17 sheets min First copy time A4 feed from cassette When using the DP 7 9s orless When the DP is not used 6 9 or less Warm up time 22 C 71 6 F 60 RH Power on 20s or less Paper capacity Cassette 250 sheets 80g m MP tray 50 sheets 80 g m plain paper A4 Letter or less 1 1 1 Outp
32. Scan to SMB error Codes ance uie ipid tiende ede dede quat un dad T secta 1 4 26 2 Scan to FTP error codes cima 1 4 27 3 Scan to E mail error codes ooooocccccccccccoconooononconnconnnnnnnnnnnnnnn non nnnnnnnnnnn rra eene 1 4 29 2PK 2PL 2PM 2PN 2 1547 f EITOP COdOS icem eet ERR E DROP eun 1 4 31 T Error codo niei oe tem tate mn Ie nde fpe eben benda iata 1 4 31 2 Table of general classification eese enne nnne ent hnnc ne 1 4 32 2 1 U004XX error code table Interrupted phase B ssseeee 1 4 35 2 2 U006XX error code table Problems with the unit eenee 1 4 36 2 3 U008XX error code table Page transmission error sseeseee 1 4 36 2 4 U009XX error code table Page reception error sseeeeee 1 4 36 2 5 U010XX error code table G3 transmission sssssseeene 1 4 37 2 6 U011XX error code table G3 reception sssssse nn 1 4 39 2 7 U017XX error code table V 34 transmission mannnrrrnnronnnrrnnnrrnnnrrrnnnennrrrenrrrnnnnnn 1 4 40 2 8 U018XX error code table V 34 receptiON oooonooncccnnnnocccccccnnonccccconannnnncnnnannncncnanna 1 4 41 2 9 U023XX error code table Relay command abnormal reception 1 4 41 2 10 U044XX error code table Encrypted transmission eeeeee 1 4 41 1 5 Assembly and Disassembly 1 5 1 Precautions for assemb
33. other Daisywheel data length R8 7 7 bit 7 8 8 bit A4 letter equation S4 0 Off 1 1 On Host buffer size S5 0 10kB x H8 1 1 100kB x H8 2 1024kB x H8 RAM disk size S6 1 to 1024 MB 400 2 4 7 2PK 2PL 2PM 2PN Environment var Values Factory meter setting RAM disk mode S7 0 Off 0 1 On Cassette 1 paper size T1 4 International C5 16 2 x 22 9 cm 6 U S A 5 Executive 7 1 4 x 10 1 2 inches or 6 US Letter 8 1 2 x 11 inches 8 Euro and 7 US Legal 8 1 2 x 14 inches other 8 A4 21 0 x 29 7 cm 9 B5 18 2 x 25 7 cm 13 A5 14 A6 10 5 x 14 8 cm 18 B5 17 6 x 25 cm 19 Custom 11 7 x 17 7 inches f 33 Officio II 40 16K 42 216x340 50 Statement 51 Folio Cassette 1 paper size T2 4 International C5 16 2 x 22 9 cm 6 U S A 5 Executive 7 1 4 x 10 1 2 inches or 6 US Letter 8 1 2 x 11 inches 8 Euro and 7 US Legal 8 1 2 x 14 inches other 8 A4 21 0 x 29 7 cm 9 B5 18 2 x 25 7 cm 13 A5 18 B5 17 6 x 25 cm 19 Custom 11 7 x 17 7 inches f 33 Officio II 40 16K 42 216x340 51 Folio Cassette 1 paper size T3 Same as above 6 U S A or 8 Euro and other Wide A4 T6 O0 0ff 0 1 On Line spacing UO Lines per inch integer value 6 Line spacing U1 Lines per inch fraction value Character spacing U2 Characters per inch integer value 10 Character spacing U3 Characters per inch fraction value 0 2 4 8 2PK 2PL 2
34. 100 0 93 6 10 6 76 2 25 2 51 3 72 6 48 1 86 2 46 7 67 8 38 8 Setting the a value 200 0 to 200 0 0 9 0 2 0 2 0 2 0 3 32 8 69 9 18 6 54 2 51 3 25 3 Setting the b value 200 0 to 200 0 0 4 0 7 1 2 0 2 0 3 11 5 6 1 81 7 38 6 48 9 22 8 4 Enters the value that is indicated on the back of the chart using the cursor right left keys or numeric keys 5 Press the start key The value is set 1 3 22 2PK 2PL 2PM 2PN 2 Setting Adjust Original This setting is usually unnecessary Display Description Setting range Initial setting Dist1 Sets the adjustment value of a leading 4 0 to 6 0 5 0 edge Dist2 Sets the adjustment value of a left edge 9 0 to 11 0 10 0 Dist3 Sets the adjustment value of a trailing 265 0 to 267 0 266 0 edge Measure the distance from the leading edge to the top of black belt 1 of the original at A B and C Measurement procedure 1 Measure the distance from the leading edge to the top of black belt 1 of the original at A 30 mm from the left edge B 105 mm from the left edge and C 180 mm from the left edge respectively 2 Apply the following formula for the values obtained A B C 3 Enter the values solved using the cursor right left keys or numeric keys in Dist1 Press the start key The value is set Measure the distance from the left edge to the right edge black belt 2 of the original at F Measurement procedure 1 M
35. 2 3 Other electrical components Main motor MM ssuusssss Drives the paper feed conveying section and fuser unit Polygon motor PM Drives the polygon mirror ISU motor ISUM sssini Drives the ISU Right cooling fan motor RFM Cools the interior of machine Left cooling fan motor LFM Cools the interior of machine Registration clutch RCL Controls the secondary paper feed Paper feed clutch PFCL Controls the paper cassette paper feed Developing clutch DEVCL Controls the toner feed Duplex solenoid DUCL Controls the paper conveying at the duplex conveying section MP paper feed solenoid MPPFSOL Controls the MPF bottom plate of the MP tray Fuser heater FH necesen Heats the heat roller Cleaning lamp CL Eliminates the residual electrostatic charge on the drum Speaker SP ierit Outputs buzzer monitoring and speaker sounds 2 2 4 2PK 2PL 2PM 2PN 4 Document processor ONOnRWN Machine left 2277 Machine inside F Machine right Figure 2 2 4 Document processor DP drive PWB DPDPWB Consists the solenoids and clutch driver circuit and wiring relay circuit DP original sensor DPOS Detects the presence of an original
36. 2013 02 29 15 38 2013 02 28 09 00 013 02 28 08 12 e 8 Service Call Log Count Service Code 1881214 01 6000 178944 01 2100 5296 01 4000 5295 01 6000 2099 01 2100 1054 01 4000 809 01 6000 30 01 2100 9 Maintenance Log Count Item 3 104511 01 00 2 3454 01 01 1 34 01 01 No RO O ocZ3 10 Unknown toner Log Count Item 3454 01 00 3454 01 00 406 01 00 32 01 00 Data and Time 2013 03 02 11 11 2013 03 02 10 57 2013 03 02 10 44 2013 03 02 10 00 2013 03 02 09 27 2013 03 01 17 30 2013 03 01 10 02 2013 03 01 08 57 Data and Time 2013 03 02 11 11 2013 03 02 10 57 2013 03 02 10 44 Data and Time 2013 03 02 11 11 2013 03 02 10 57 2013 03 02 10 44 2013 03 02 10 00 3 2PK 2PL 2PM 2PN 2 2013 05 31 15 15 4 5 IXXXXXXXX XXXXXXXX PXXXXXXXX f 0100 J0105 J0106 J0110 JO111 J0512 J0513 J0518 J0519 J1020 J4201 J4202 J4203 J4208 J4209 11 Counter Log 0 9 coooo C0001 C0002 C0003 C0004 C0005 C0006 C0007 C0008 C0009 C0010 C0011 o0000000000000 aa o h roo 200000 A0N TO1 T02 TO3 T04 T05 999 6 XXXXXXXXXXXXXXXX Figure 1 3 1 1 3 6 Description 2PK 2PL 2PM 2PN Detail of event log Ne tems Beam System version System date Engine soft version Engine boot version Operation panel mask version Machine serial number Paper Jam Log
37. 6 6 YC8 7 7 4 4 LRELSOLN 7 7 5 ala 3 3 PRESOLN s 8 zh Ez ze az e 9 mg REVSOL oO aa NN E EE 919 2 l FEEDGL o o zx 28 2 da rz r ma 8 o 08 10110 1 1 10110 le o S oos Aa las aa aa dala ala ala a za eje IZa zo ozza amp ksoololooojo ooo ololooo zoxzionzolzSzieo 1 Y FG dd 2 dd TP ZOO 210 0 20 0 2 0 0 20101 0101 0 0 DOS o A PSPWB xpansion memory slo card slo E lot SD card slot YC9 YS2000 YC2000 YC2010 YC2013 YC2004 YC7 YC10 CONPWB 1 2 YC3 USB KUIO VF ETHERNET SJANONT ANT TNA ononera ONO DEVICE Qoordocoiusooe ENTO ononSgrQN NO Pr z z a 2 Kos za M t nq zia OJN za a E gu DEG s ic Ole 42999 22885822 Boersegese Ojajojo LO gt gt 00 a Foc HE PIE perpe resp A ae ee He a a sen e Do aNosiomroo9 BASS rNm nonaon S YC1 APCPWB OPPWB LCD 1 Wiring diagram 2 4 1 2PK 2PL 2PM 2PN Transfer roller Developing roller 24V2 Interlock 1 switch 24V1 24V2 10 10 PGND 11 PGND 12 12 lt X o A
38. 6 Close the top cover Figure 1 2 4 1 2 3 2PK 2PL 2PM 2PN 7 Remove two tapes Figure 1 2 5 8 Open the DP 9 Remove the sheet 10 Remove the paper Sheet Figure 1 2 6 1 2 4 11 Remove the tape A 12 Move the lock lever to the position of release When turning on power if the lock lever is not released the error message is displayed 13 Close the DP 14 Remove eight tapes B 2PK 2PL 2PM 2PN N Ww IN ANNY mill ART fff 7 Was EGG Figure 1 2 7 1 2 5 2PK 2PL 2PM 2PN 1 2 3 Installing the expansion memory option Procedure 1 e OD NR Turn off the power switch and pull out the power cable Caution Do not insert or remove expansion memory while machine power is on Doing so may cause damage to the machine and the expansion memory Remove the right side cover Remove the screw Open the memory slot cover Insert the expansion memory into the memory socket so that the notches on the memory align with the correspond ing protrusions in the slot Close the memory slot cover Secure the screw Refit the right side cover Print a status page to check the mem ory expansion If memory expansion has been properly performed information on the installed memory is printed with the total memory capacity has been increased Standard memory capacity 256 MB Right side cover Figure 1 2 8 N
39. AU A P ue um CA Expansion memory Figure 1 2 9 1 2 6 2PK 2PL 2PM 2PN 1 3 1 Maintenance mode The machine is equipped with a maintenance function which can be used to maintain and service the machine 1 Executing a maintenance item Enter 10871087 using Maintenance mode is entered the numeric keys i Enter the maintenance item number using the cursor left right keys or numeric keys Press the start key The maintenance item is selected Repeat the same maintenance item Yes Run another maintenance item Turn the main power switch off and on Maintenance mode is exited and the system is restarted to initialize it and to reflect the setting changes End 2 Maintenance modes item list Section General Content of maintenance item Outputting an maintenance report 2PK 2PL 2PM 2PN Initial setting Setting the factory default data Setting the machine number Operation panel and support equipment Checking DP operation Setting the IC card type Other Mode setting Setting the maintenance cycle 100000 Checking clearing the maintenance count Setting the destination Switching between double and single counts Double count Selecting the timing for copy counting EJECT Setting service status page ON Setting the size conversion factor 1 0 Setting
40. Altitude 2 500 m 8 202 ft or less Bright ness 1 500 lux or less Dimensions W x Dx H 494 x 410 x 366 mm 494 x 430 x 448 mm 19 7 16 x 16 1 8 x 14 7 16 19 7 16 x 16 15 16 x 17 1 4 When using the original cover When using the DP Weight with toner container 15 kg 33 1 Ib with original cover 18 kg 39 7 Ib with DP Space required W x D using MP tray 494 x 613 mm 494 x 633 mm 19 7 16 x 24 1 8 19 7 16 x 24 15 16 Power source 2PK 2PL 2PM 2PN Specifications 3 in 1 model without FAX 4 in 1 model with FAX 35ppm 120 V AC 60 Hz more than 10 0 A 30ppm 220 240 V AC 50 60 Hz more than 6 0 A Options Printer Printing speed Paper feeder x 2 Expanded memory SD card for printer Network interface kit Specifications A4R LetterR Leagal B5R A5R A6R Simplex Cassette 30 sheets min 32 sheets min 26 sheets min 24 sheets min 17 sheets min 17 sheets min 35 sheets min 37 sheets min 30 sheets min 24 sheets min 17 sheets min 17 sheets min A4R Dupplex Cassette cios Leagal 17 sheets min 18 sheets min 16 sheets min 19 sheets min 20 sheets min 18 sheets min First print time A4 feed from cassette 7 0 s or less Excluding time for system stabilization immediately after turning on the main power Resolution Fast 1200 600 dpi 300 dpi Fin
41. Controller box cover Figure 1 5 4 1 5 3 2PK 2PL 2PM 2PN 6 Unhook seven hooks and then remove the right cover M M 7 Right cover Figure 1 5 5 1 5 4 2PK 2PL 2PM 2PN 7T Unhook six hooks and then remove the Left cover f JI M MN Myf Ml HY Y ye Y ht Left cover Left cover MM NW uM o 2 Q 8 E 2 Figure 1 5 6 1 5 5 2PK 2PL 2PM 2PN 1 5 3 Paper feed section 1 Detaching and refitting the paper feed assembly paper feed roller and pickup roller Procedure 1 Remove the cassette Cassette 2 Slide the feed shaft 3 While pressing the lever and then remove the paper feed roller assembly Ml WA Wh I Paper feed roller assembly Figure 1 5 8 1 5 6 4 Check or replace the paper feed assembly and refit all the removed parts When refitting the paper feed roller assembly be sure to align the paper feed roller pivot with the slotted hole on the feed shaft 1 5 7 2PK 2PL 2PM 2PN Paper feed roller i Feed shaft 7 aoa EERSTE Paper feed roller assembly Feed shaft O Slotted hole Figure 1 5 9 2PK 2PL 2PM 2PN 2 Detaching and refitting the retard roller assembly Procedure 1 Remove the cassette See page 1 5 6 2 Push the bottom plate down until it locks 3
42. Exit sensor Actuator exit sensor 2 1 18 Fuser unit CONPWB LN LU Fe EXITN YC49 4 ES Figure 2 1 24 Paper exit section block diagram 2 1 19 2PK 2PL 2PM 2PN 2PK 2PL 2PM 2PN 2 1 9 Duplex conveying section The duplex conveying section consists of conveying path which sends the paper sent from the exit section to the paper feed conveying section when duplex printing M Figure 2 1 25 Duplex conveying section 1 DU cover B 6 Lower base cover 2 DU holder 7 Feed roller 3 Middle pulley B 8 Feed pulley 4 DU roller 9 Exit sensor 5 DU cover A 10 Actuator exit sensor DUDR1 YC29 1 DUSOL 7 DUDR2 YC29 3 Fuser unit CONPWB SN EXITN YC49 4 ES Figure 2 1 26 Duplex paper conveying section block diagram 2 1 20 2PK 2PL 2PM 2PN 2 1 10 Document processor 1 Original feed section The original feed section consists of the parts shown in figure An original placed on the original table is con veyed to the original conveying section Original is fed by the rotation of the DP forwarding pulley and DP feed pulley E 4 7 pee 5 1 11 9 p 6 10 7 qe p 5 re tes Co J Figure 2 1 27 Original feed section 1 DP forwarding pulley 8 Separation mount 2 DP feed pulley 9 Upper guide 3 LF holder 10 Switchback guide 4 PF stopper 11 DP original sensor DPOS 5 Front separation p
43. FG ES MM PF Option 2 O Controller box 3 co 3 3V1E I I 1 I Lum c mmc THERM 1 i 1 Main frame 07 0 Paper feeder 3 NEUTRAL DT 1 2 FH i LIVE I 1 i oslo I FTS Ed AA z LME x NEUTRAL AC input 2 4 2 2PK 2PL 2PM 2PN 2 Repetitive defects gauge First occurrence of defect 24 99 mm 1 Upper registration roller 37 68 mm 1 1 2 Lower registration roller 45 216 mm 1 3 4 Transfer roller 62 8 mm 2 1 2 Developing roller developing unit 73 162 mm 2 7 8 Heat roller fuser unit 78 5 mm 3 1 16 Press roller fuser unit 94 mm 3 11 16 Drum drum unit 2 4 3 3 Maintenance parts list Maintenance part name Name used in service manual Maintenance kit For 30ppm 100 000page Name used in parts list MK 1130 MAINTENANCE KIT OPTION DK 150 DV 132 U 1702MJONLO 2PK 2PL 2PM 2PN Alternative part No 072MJONL MK 1132 MAINTENANCE KIT OPTION DK 150 DV 130 E 1702MJOKLO 072MJOKL MK 1134 MAINTENANCE KIT OPTION DK 150 DV 134 AO 1702MJOASO 072MJOAS Maintenance kit For 35ppm 100 000page MK 1140 MAINTENANCE KIT OPTION DK 150 DV 132 U 1702MLONLO 072MLONL MK 1142 MAINTENANCE KIT OPTION DK 150 DV 130 E 1702MLOKLO 072MLOKL MK 1144 MAINTENANCE KIT OPTION DK 150 DV 134 AO 2 4 4 1702MLOASO 072MLOAS 2PK 2PL 2PM 2PN 4
44. INFOO before entering phase 3 primary channel equivalent device training For example INFOO A Abar B Bbar for polling transmission INFOh was not detected U01720 A communication error that occurs at the transmitting unit in the period after initiating the control channel before entering the T 30 process For example PPh ALT MPh E was not detected U01721 In the absence of a common communication speed between units including when an impossible combination of communication speed and symbol speed occurs after MPh exchange 1 a DCN signal was received from the destination unit and the line was cut or 2 a DIS NSF CSI signal was received from the destination unit and in response to the signal the unit transmitted a DCN signal and the line was cut 1 4 40 2PK 2PL 2PM 2PN 2 8 U018XX error code table V 34 reception Error code Description U01800 A communication error occurred in phase 2 line probing U01810 A communication error occurred in phase 3 primary channel equivalent device training U01820 A communication error occurred in phase 4 modem parameter exchange U01821 Operation was interrupted due to the absence of a common communication speed between units U01800 A communication error that occurs at the receiver unit in the period after transmission of INFOO before entering phase 3 primary channel equivalent device training For example INFOO B Bbar A Abar for polling reception probing t
45. In reverse polling although no original was set in the destination unit transmission was complete U03200 In confidential polling reception data was not accumulated in the specified box in the destination unit Or in interoffice subaddress based bulletin board reception data was not stored in the box specified by the destination unit 1 4 32 2PK 2PL 2PM 2PN Error code Description U03300 In polling reception from a unit of our make operation was interrupted due to a mismatch in permit ID or telephone number Or in interoffice subaddress based bulletin board reception operation was interrupted due to a mismatch in permit ID or telephone num ber U03400 Polling reception was interrupted because of a mismatch in individual numbers destina tion unit is either of our make or by another manufacturer U03500 In confidential polling reception the specified confidential box No was not registered in the destination Or in interoffice subaddress based bulletin board reception the speci fied Subaddress confidential box number was not registered in the destination unit Or the destination was being accessed U03600 Confidential polling reception was interrupted because of a mismatch in specified confi dential box No Or an interoffice subaddress based bulletin board reception was inter rupted because of a mismatch in the specified subaddress confidential box number U03700 Confidential polling reception faile
46. Original table 2 Original eject table 2 Opening handle 2 USB host connector Original cover 3 2 Only model with Document Processor as standard 3 Only model with original cover as standard 1 1 6 2 Operation panel 2PK 2PL 2PM 2PN 1 2 4 5 6 7 8 9 10 eer Job Cancel copy Bod hal Berar Destination On Hook ee fS E mail 1 2 ES 4 Documen Folder 12 13 14 15 Bor send i G oS G G om Der 5 6 7 8 C 2 E A c TAX 10 11 E 20 21 22 O Shift Lock l O O Co p Processing Memory LJ Ly 11 1213 14 15 16 17 18 19 20 21 22 ABC DEF Clear Reset Program Function Menu O TID Carel Copy 90000 OS GHI JKL MNO Stop I Logout 4 o O 5 868 Q CY CD Back O 9 Memory Attention a Le 2324 2526 27 28 29 30 Figure 1 1 2 1 System menu Counter key 11 Document Box key LED 22 Reset key LED 12 FAX key LED 23 Attention indicator 2 Status Job Cancel key LED 13 Send key LED 24 Back key 3 Copy key LED 14 Shift Lock key LED 25 OK key 4 Address Book key 15 Left Select key 26 Cursor keys 5 Address Recall Pause key 16 Processing indicator 27 Start key LED 6 Confirm Destination key 17 Memory indicator 28 Stop k
47. PF 120 Installazione di PF 120 Installation de PF 120 1 300mm 11 13 16 120 V specifications only NOTICE This accessory is for use only with the following Applicant s Listed Machine Refer to the supplied guide to install the accessory in the field Machine FS 1030MFP FS 1130MFP FS 1035MFP FS 1135MFP 11 13 16 mi HKA DAR 8 FR 4 AOE Adjustment of paper size Ajustement de format papier Ajuste del tamano del papel Justage des Papierformats Registrazione del formato carta Folio Oficio Il KA AOE y A Loading paper Papier de chargement Papel del cargamento Ladenpapier Carta da caricamento HX FA 4 O2 x U DME Removing Paper Jams Solution pour les bourrages papier Eliminaci n de los atascos de papel Entfernen von Papierstaus Rimozione degli inceppamenti carta KFK 155 NA ERES AIEO DONTI MMERRHETSRUT lt KEE For paper specification refer to the machine s Operation Guide Avec les sp cifications de papier r f rez vous au guide de l op ration de machine Para la especificaci n de papel refiera a la gu a de la operaci n de m quina F r Papierspezifikation beziehen Sie sich den auf F hrer Rechneroperation Per la specifica di carta riferiscasi alla guida di funzionamento della macchina 2011 KYOCERA MITA Corporation 2 28 1 Chome Tamatsukuri Chuo ku Osaka 5
48. Purpose To be set when installing the facsimile kit Method 1 Press the start key 2 Select the item to be set using the cursor up down keys Display Description EXCHANGE Sets the connection to PBX PSTN DIAL TONE Sets PSTN dial tone detection BUSY TONE Sets busy tone detection PBX SETTING Setting for a PBX DC LOOP Sets the loop current detection before dialing Setting the connection to PBX PSTN Selects if a fax is to be connected to either a PBX or public switched telephone network 1 Select the setting using the cursor up down keys Display Description PSTN Connected to the public switched telephone network PBX Connected to a PBX Initial setting PSTN 2 Press the start key The setting is set Setting PSTN dial tone detection Selects if the dial tone is detected to check the telephone is off the hook when a fax is connected to a public switched telephone network 1 Select the setting using the cursor up down keys Display Description ON Detects the dial tone OFF Does not detect the dial tone Initial setting ON 2 Press the start key The setting is set 1 3 46 2PK 2PL 2PM 2PN Item No Description U660 Setting busy tone detection When a fax signal is sent sets whether the line is disconnected immediately after a busy tone is detected or the busy tone is not detected and the line remains connected until TO time out time
49. See page 1 5 28 Defective waste toner sensor Replace the waste toner sensor Defective control PWB 1 4 14 Replace the control PWB See page 1 5 37 Contents Control PWB Operation panel PWB communication error 2PK 2PL 2PM 2PN Remarks Causes Defective har ness between operation panel PWB YC1 and control PWB YC7 or improper con nector insertion Check procedures Icorrective measures Reinsert the connector Also check for continuity within the connector har ness If none remedy or replace the harness Defective opera tion panel PWB Replace the operation panel PWB Defective control PWB Replace the control PWB See page 1 5 37 Control PWB RAM checksum error Defective main memory RAM on the control PWB Turn the power switch off on to restart the machine If the error is not resolved replace control PWB See page 1 5 37 Defective expanded mem ory DIMM Replace the expanded memory DIMM Control PWB engine communica tion error A communication error is detected Defective control PWB Turn the power switch off on to restart the machine If the error is not resolved replace control PWB See page 1 5 37 Control PWB scanner PWB com munication error A communication error is detected Defective control PWB or scanner PWB Turn the power switch off on to restart the machine If the error is not
50. See page 1 5 49 Defective control PWB Replace the control PWB See page 1 5 37 PF paper feed motor error paper feeder The PF paper feed motor of cassette 2 ready input is not given for 2 s dur ing the PF paper feed motor is ON Defective har ness between PF paper feed motor and PF main PWB YC4 or improper con nector insertion Reinsert the connector Also check for continuity within the connector har ness If none remedy or replace the harness Refer to the service manual for the paper feeder Defective PF paper feed motor drive transmission system Check if the gears rotate smoothly If not grease the bushings and gears Check for broken gears and replace if any Defective PF main motor Replace the PF main motor Defective control PWB 1 4 9 Replace the control PWB See page 1 5 37 Contents PF paper feed motor error Paper feeder The PF paper feed motor of cassette 3 ready input is not given for 2 s dur ing the PF paper feed motor is ON 2PK 2PL 2PM 2PN Remarks Causes Defective har ness between PF paper feed motor and PF main PWB YC4 or improper con nector insertion Check procedures Icorrective measures Reinsert the connector Also check for continuity within the connector har ness If none remedy or replace the harness Refer to the service manual for the paper feeder Defective PF paper feed motor
51. Unhook two hooks and then remove the retard guide 4 Remove the retard roller assembly Retard roller Assembly Figure 1 5 11 5 Check or replace the retard roller assembly and refit all the removed parts Caution Before refitting the retard roller assembly firmly install the spring onto the projection of the retard roller assem bly 2PK 2PL 2PM 2PN Retard roller TL assembly y y mm S Ke N aa NS Co ZA S Projection me PF PE ro ba f oe Gal BY Ik Spring 1 5 9 Figure 1 5 12 2PK 2PL 2PM 2PN 3 Detaching and refitting the MP paper feed roller Procedure 1 Open the front cover 2 Pull the MP feed holder lever down 1 3 Slide the MP feed holder 2 4 Remove the MP paper feed roller 3 P paper feed roller MP feed holder 2 Figure 1 5 13 1 5 10 2PK 2PL 2PM 2PN 5 Check or replace the MP paper feed roller and refit all the removed parts When refitting the MP paper feed roller be sure to align the paper feed roller pivot with the slotted hole on the MPF feed shaft When refitting the MP paper feed roller be sure to align the MPF feed shaft pivot with the slotted hole on the MP paper feed roller MPF feed shaft MP paper feed roller Figure 1 5 14 1 5 11 2PK 2PL 2PM 2PN 4 Note on removing and Installing the upper registration roller and lower registration roller When reinstalling the upper r
52. YC2013 YC21 a E YC20 yo YS2000 YC2004 YC2010 YC19 i Connectors 77 FFCs Figure 1 5 55 1 5 37 2PK 2PL 2PM 2PN 6 Remove five screws and the grounding terminal and then remove the control box es A Grounding k terminal Screw Figure 1 5 56 7 Remove seven screws and the grounding terminal and then remove the control PWB Grounding Control PWB Screw terminal Figure 1 5 57 1 5 38 8 Check or replace the control PWB and refit all the removed parts To replace the control PWB remove the EEPROM U17 from the old control PWB and mount it to the new control PWB 2PK 2PL 2PM 2PN Es U17 EEPROM Control PWB 1 5 39 Figure 1 5 58 2PK 2PL 2PM 2PN 2 Detaching and refitting the power source PWB Procedure 1 Remove the left cover See page 1 5 3 2 Remove the wires from three clamps 3 Remove five connectors from the power source PWB 4 Unhook four hooks and then remove the frame left duct 5 Remove the wire from the clamp O 000 oo oo oo J 00000
53. a maintenance item is displayed 1 3 21 2PK 2PL 2PM 2PN 2 Item No Description Set Target Description Enters the lab values that is indicated on the back of the chart P N 7505000107 used for adjustment Purpose Performs data input in order to correct for differences in originals during automatic adjustment Method 1 Press the start key 2 Select the item to be set Display Description Table Setting the value of the table adjustment DP Setting the value of DP adjustment Method Table 1 Press the start key 2 Select the item to be set Display Description White Setting the white patch for the original for adjustment Black Setting the black patch for the original for adjustment Gray1 Setting the Gray1 patch for the original for adjustment Gray2 Setting the Gray2 patch for the original for adjustment Gray3 Setting the Gray3 patch for the original for adjustment Setting the cyan patch for the original for adjustment Setting the magenta patch for the original for adjustment Setting the yellow patch for the original for adjustment Setting the red patch for the original for adjustment Setting the green patch for the original for adjustment Setting the blue patch for the original for adjustment Adjust Original Setting the main and auxiliary scanning directions Select the item to be set Display Description Setting range Initial setting L Setting the L value 0 0 to
54. drive transmis sion system Check if the gears rotate smoothly If not grease the bushings and gears Check for broken gears and replace if any Defective PF main motor Replace the PF main motor Refer to the service manual for the paper feeder Defective control PWB Replace the control PWB See page 1 5 37 ISU home position error Defective FFC between CCD PWB YC1 and control PWB YC8 Replace the image scanner unit ISU See page 1 5 21 Defective FFC between control PWB YC6 and scanner PWB YC103 or improper FFC insertion Reinsert the FFC Also check for conti nuity within the FFC If none remedy or replace the FFC Defective home position sensor Replace the home position sensor Defective har ness between ISU motor and scanner PWB YC104 or improper con nector insertion Reinsert the connector Also check for continuity within the connector har ness If none remedy or replace the harness Defective ISU motor 1 4 10 Replace the ISU motor Contents Exposure lamp error The exposure lamp is not turned on 2PK 2PL 2PM 2PN Remarks Causes Defective FFC between scan ner PWB YC103 and control PWB YC6 or improper FFC insertion Check procedures Icorrective measures Reinsert the FFC Also check for conti nuity within the FFC If none remedy or replace the FFC Defective FFC between CCD P
55. host during a cer tain period of time Confirm the network parameters the device is con nected Confirm that the LAN cable is properly connected to the device 1 4 26 2 Scan to FTP error codes Contents FTP server does not exist on the net work 1 2 2PK 2PL 2PM 2PN Check procedures corrective measures Check the FTP server name Confirm device s network parameters 3 Confirm the parameters of the network to which the device is connected are correct Login to the FTP server has failed Confirm user name and password 2 Check the FTP server name Destined folder is invalid Check that the illegal characters are not contained within these names Check the FTP server name FTP protocol is not enabled Confirm device s FTP protocols Initializing TLS has failed Confirm device s security parameters TLS negotiation has failed Confirm device s security parameters Check the FTP server name Access to the FTP server has failed Check the FTP server name Confirm that the LAN cable is properly connected to the device Check the FTP port number Confirm device s network parameters Confirm the network parameters the device is con nected Check the FTP server name Access to the FTP server has failed Connection timeout Check the FTP server name Check the FTP port number Confirm device s
56. image scanner unit ISU See page 1 5 21 Defective CCD PWB Replace the CCD PWB Defective control PWB Replace the control PWB See page 1 5 37 Polygon motor laser scanner unit error The polygon motor ready input is not given for 6 s during the polygon motor is ON Defective har ness between polygon motor and control PWB YC10 or improper con nector insertion Reinsert the connector Also check for continuity within the connector har ness If none remedy or replace the harness Defective laser scanner unit Replace the laser scanner unit See page 1 5 17 Defective control PWB Replace the control PWB See page 1 5 37 BD error laser scanner unit error BD sensor does not detect laser beam due to con densation on the polygon mirror Turn machine power off for at least 30 minutes then turn machine on again If not cured replace the laser scanner unit See page 1 5 17 Defective laser scanner unit Replace the laser scanner unit See page 1 5 17 Defective control PWB Replace the control PWB See page 1 5 37 VIDEO ASIC device error Mismatch of reading data from two locations occurs eight times succes sively Mismatch between writing data and reading data occurs eight times suc cessively Defective con nector cable or poor contact in the connector Reinsert the connector Also check for continuity within the conn
57. installing the left cooling fan motor right cooling fan motor 1 5 50 2PK 2PL 2PM 2PN 2 1 5 11 Document processor et Ge ed i edes nei ete ea een er ii pen 1 5 51 1 Detaching and refitting the DP rear cover and DP front cover sssseess 1 5 51 2 Detaching and refitting the DP drive PWB sssss mem 1 5 52 3 Detaching and refitting the feed pulley and forwarding pulley sssse 1 5 53 4 Detaching and refitting the separation pad assembly ssssee 1 5 56 1 6 Requirements on PWB Replacement 1 6 1 Upgrading the firmware io ii ua aep AG 1 6 1 1 6 2 Remarks on control PWB replacement ssssssssssssssssseeeeen eene 1 6 2 2 1 Mechanical Construction 2 1 1 Paper feed conveying section oooonnncoconinncccccinononanoncnnnnnono nn nn nono nana r cnn nennen nnne enne 2 1 1 1 Cassette paper feed section eese eene nte rennen entente nnn 2 1 1 2 MP tray paper feed section ri rore EEA nennen nnnm 2 1 2 3 Paper Conveying section cccccecccccetedeceeccetenececdeeseeedenseeeeneseteeteneceneetteneceedenseneseenenenee 2 1 3 2 122 Drum SOCIO tai dre Napa Mads ER DER EE ERREUR A 2 1 4 TiDrumSection u E lete 2 1 4 2 Main charger unit 5 eorr aee MEME 2 1 5 2 1 3 Optical zem c 2 1 6 A SS CANON unit 5 c rim ne UR deret eds 2 1 6 2 Image scanner unit I
58. key 3 Select the mode using the cursor up down keys Display Description ONE One shot detection CONT Continuous detection Initial setting ONE 4 Press the start key The setting is set Completion Press the stop key The screen for selecting a maintenance item No is displayed 1 3 32 2PK 2PL 2PM 2PN Item No Description U625 Setting the transmission system 1 Description Makes settings for the auto redialing interval and the number of times of auto redialing Purpose Change the setting to prevent the following problems fax transmission is not possible due to too short redial interval or fax transmission takes too much time to complete due to too long redial interval Method 1 Press the start key 2 Select the item to be set using the cursor up down keys Display Description INTERVAL Setting the auto redialing interval TIMES Setting the number of times of auto redialing Setting the auto redialing interval 1 Change the setting using the cursor left right keys Description Setting range Initial setting Redialing interval 1 to 9 min 3 120 V 2 220 240 V 2 Press the start key The value is set U625 Setting the number of times of auto redialing 1 Change the setting using the cursor left right keys or numeric keys Description Setting range Initial setting Number of redialing 0 to 15 2 120 V 3 220 240 V
59. network parameters Confirm the network parameters the device is con nected Check the FTP server name The server cannot establish communi cation Check the FTP server name Check the FTP port number Confirm device s network parameters Confirm the network parameters the device is con nected Check the FTP server name Connection with the FTP server has failed Confirm device s network parameters Confirm the network parameters the device is con nected Confirm destined folder Check the FTP server name Connection with the FTP server has failed Timeout Confirm device s network parameters Confirm the network parameters the device is con nected No response from the server during a certain period of time Confirm device s network parameters Confirm the network parameters the device is con nected 1 4 27 2PK 2PL 2PM 2PN Contents Check procedures corrective measures Connection with the FTP server has 1 Confirm device s network parameters failed 2 Confirm the network parameters the device is con FTPS communication nected FTP server responded with an error Confirm device s network parameters 2 Confirm the network parameters the device is con nected Check the FTP server 1 4 28 3 Scan to E mail error codes Contents SMTP POP3 server does not exist on the network 2PK 2PL 2PM 2PN Check p
60. not detected scanner auxiliary scanning direction trailing edge 08 Black band is not detected DP main scanning direction far end 09 Black band is not detected DP main scanning direction near end 0a Black band is not detected DP auxiliary scanning direction leading edge Ob Black band is not detected DP auxiliary scanning direction leading edge original check Oc Black band is not detected DP auxiliary scanning direction trailing edge Od White band is not detected DP auxiliary scanning direction trailing edge Oe DMA time out Of Auxiliary scanning direction magnification error 10 Auxiliary scanning direction leading edge error 11 Auxiliary scanning direction trailing edge error 12 DP uxiliary scanning direction skew error 13 Maintenance request error 14 Main scanning direction center line error 15 DP main scanning direction skew error 16 Main scanning direction magnification error 17 Service call error 18 DP paper misfeed error 19 PWB replacement error la Original error 1b Input gamma adjustment original error 1c Matrix adjustment original error 1d Original for the white reference compensation coefficient error 1e Lab value searching error 1f Lab value comparing error 20 Input gamma correction coefficient error 21 Color correction matrix coefficient error 30 Chromatic aberration adjustment original error 63 Completed to obtain a test RAW Completion Press the stop key The screen for selecting
61. of a page reception error U00910 A page reception error remained after retry of transmission in the ECM mode 1 4 36 2PK 2PL 2PM 2PN 2 5 U010XX error code table G3 transmission Error code Description U01000 An FTT signal was received for a set number of times after TCF signal transmission at 2400 bps Or an RTN signal was received in response to a Q signal excluding EOP after transmission at 2400 bps U01001 Function of the unit differs from that indicated by a DIS signal U01010 No relevant signal was received after transmission of a DNL MPS or EOM signal and the preset number of command retransfers was exceeded between units of our make U01011 No relevant signal was received after transmission of a DCS TCF signal and the preset number of command retransfers was exceeded U01012 No relevant signal was received after transmission of an NSS1 NSS2 TCF signal and the preset number of command retransfers was exceeded between units of our make U01013 No relevant signal was received after transmission of an NSS3 TCF signal and the pre set number of command retransfers was exceeded between units of our make U01014 No relevant signal was received after transmission of an MPS signal and the preset number of command retransfers was exceeded U01015 No relevant signal was received after transmission of an EOM signal and the preset number of command retransfers
62. on the paper is molten and pressed into the paper as it passes between the heat roller and the press roller in the fuser unit The heat roller has a heater inside which continuously turns on and off by the fuser thermistor to maintain the constant temperature onto the heat roller surface The heat roller is resin coated by florin to prevent toner from accumulating on the roller after a long run Care must be taken while handling the heat roller not to scratch the roller surface as doing so may result in print problems Fuser tem perature is optimized to the paper type The heat roller has four separators claws which are continuously in contact with its surface These separators claws prevent the paper on which toner has been fused from being wound around the heat roller causing paper jam The press roller is made of the heat resistant silicon rubber This roller is used to strongly press the paper towards the heat roller by means of press springs The temperature of the heat roller is constantly monitored by the control PWB using the fuser thermistor Should the temperature of the heat roller exceed the predetermined value the fuser thermal cutout is activated to effectively disconnect the heater from power Lo U FIT L 11
63. problems at the sender Setting the waiting period to prevent echo problems at the receiver 14400bps V17 14400bps 300 75 Setting communication control 2 Setting ECM transmission Setting ECM reception Setting the frequency of the CED signal Setting communication control 3 Setting the DIS signal to 4 bytes Setting the short protocol transmission Setting the reception of a short protocol transmission Setting the CNG detection times in the fax telephone auto select mode Setting communication control 4 Enabling disabling V 34 communication Setting the V 34 symbol speed 3429 Hz Setting the number of times of DIS signal reception Setting the reference for RTN signal output Setting communication control 5 Setting communication time 1 Setting the one shot detection time for remote switching Setting the continuous detection time for remote switching Setting communication time 2 Setting the TO time out time Setting the T1 time out time Setting the T2 time out time Setting the Ta time out time Setting the Tb1 time out time Setting the Tb2 time out time Setting the Tc time out time Setting the Td time out time 36 69 30 20 80 60 9 120 V 6 220 240 V Setting modem 1 Setting the G3 transmission cable equalizer Setting the G3 reception cable equalizer Setting the modem detection level 1 3 3 0dB 0dB 43dBm Section Content of maintenance item Setting modem 2 Modem o
64. pulse 0 3 3 V DC pulse 0 3 3 V DC pulse 3 3V DC 2 3 12 Serial communications interruption demand Serial communications trans recep change Impossible transmission Completion notice Serial communications data output Serial communications clock Vertical synchronizing signal Vertical synchronizing monitor signal Communications ready signal Communications ready signal Communications select signal Serial communications data input Serial communications data output Serial communications clock signal 3 3 V DC power source Ground Connector Signal Voltage 2PK 2PL 2PM 2PN Description YC103 Connected to the control 12V GND HPSW 12 V DC 0 3 3 V DC 12 V DC power source Ground Home position sensor On Off PWB GND NC LAMP 0 24 V DC SCMOT1A 0 24 V DC pulse SCMOT2A 0 24 V DC pulse SCMOT1B 0 24 V DC pulse SCMOT2B 0 24 V DC pulse Ground Not used Exposure lamp drive signal ISU motor drive pulse Connected to ISU motor drive pulse the ISU ISU motor drive pulse motor AR 0 N ALO A Y N gt ISU motor drive pulse 3 3V3C 3 3 V DC Connected to GND 7 the DP driver TIMSWN 0 3 3 V DC PWB ORGSWN 0 3 3 V DC OPSWN 0 3 3 V DC DPDETN 0 3 3 V DC RELSOLN 0 24 V DC 3 3 V DC power source Ground DP timing sensor On Off DP original sensor On Off DP open close sensor On Off DP installation detection signal DP switchback pressure sole
65. resolved replace control PWB or scanner PWB See page 1 5 37 or 1 5 47 Control PWB engine checksum error Some error may have occurred when download ing the firmware of the control PWB Download the firmware of the control PWB again See page 1 6 1 Defective control PWB Turn the power switch off on to restart the machine If the error is not resolved replace control PWB See page 1 5 37 Control PWB video data control error Defective control PWB 1 4 15 Turn the power switch off on to restart the machine If the error is not resolved replace control PWB See page 1 5 37 1 4 3 Image formation problems 1 Completely blank printout See page 1 4 17 6 Black vertical streaks AB 12 See page 1 4 19 2 All black print out See page 1 4 18 7 Unsharpness ABC 123 See page 1 4 20 3 Dropouts ABC 123 See page 1 4 18 8 Gray back ground ABC 123 See page 1 4 20 1 4 16 2PK 2PL 2PM 2PN 4 Black dots 5 Black horizontal streaks ABC ABC 123 See page 1 4 19 See page 1 4 19 9 Dirt on the top 10 Undulated edge or back of the printing at the right paper edge scanning start position ABC 123 ml This vertical line should be straight See page 1 4 20 See page 1 4 21 1 Completely blank printout Print example Connection failure with DP con nector 2PK 2PL 2PM 2PN Check procedures c
66. scanner unit The charged surface of the drum is then scanned by the laser beam from the laser scanner unit The laser beam 780 nm wavelength beam is dispersed as the polygon motor revolves to reflect the laser beam over the drum Various lenses and mirror are housed in the laser scanner unit adjust the diameter of the laser beam and focalize it at the drum surface Figure 2 1 13 Laser scanner unit 1 2 3 4 5 6 7 Polygon motor mirror F 0 lens F 0 lens LSU mirror LSU shutter LSU frame LSU cover 2PK 2PL 2PM 2PN Figure 2 1 14 Laser scanner unit 1 Polygon motor mirror 6 F 0 lens 2 Laser diode APC PWB 7 PD mirror 3 Collimator lens 8 SOS lens 4 Cylindrical lens 9 Pin photo diode sensor PD PWB 5 F 0 lens 10 LSU mirror 2 1 10 2PK 2PL 2PM 2PN 2 1 4 Developing section The latent image constituted on the drum is developed into a visible image The developing roller contains a 3 pole S NS magnet roller and an aluminum cylinder rotating around the magnet roller Toner attracts to the magnet sleeve since it is powdery ink made of black resin bound to iron particles Developing blade magne tized by magnet is positioned approximately 0 3 mm above the magnet sleeve to constitute a smooth layer of toner in accordance with the magnet sleeve revolution The developing roller is applied with the AC weighted positi
67. setting using the cursor left right keys Description Setting Initial Change in value range setting per step Tb1 time out time 1 to 255 20 100 ms 2 Press the start key The value is set 1 3 42 2PK 2PL 2PM 2PN Item No Description Setting the Tb2 time out time In the fax telephone auto select mode sets the time to start ringing an operator through the con nected telephone after receiving a call as a fax machine see figure 1 3 4 In the fax telephone auto select mode change the setting when fax reception is unsuccessful or a telephone fails to receive a call 1 Change the setting using the cursor left right keys Description Setting Initial Change in value range setting per step Tb2 time out time 1 to 255 80 100 ms 2 Press the start key The value is set Setting the Tc time out time In the TAD mode set the time to check if there are any triggers for shifting to fax reception after a connected telephone receives a call Only the telephone function is available if shifting is not made within the set Tc time In the TAD mode change the setting when fax reception is unsuccessful or a telephone fails to receive a call 1 Change the setting using the cursor left right keys Description Setting range Initial setting Tc time out time 1 to 255 60 2 Press the start key The value is set Setting the Td time out time Sets the length of the
68. the value for maintenance due indication Image processing Auto Adj Scn Set Target Fax Initializing all data Initializing permanent data Setting user data 1 DTMF Setting user data 2 2 120 V 1 220 240 V Clearing data Setting system 1 Setting the number of lines to be ignored when receiving a fax at 100 magnification Setting the number of lines to be ignored when receiving a fax in the auto reduction mode Setting the number of lines to be ignored when receiving a fax A4R LetterR in the auto reduction mode Setting system 2 Setting the number of adjustment lines for automatic reduc tion Setting the number of adjustment lines for automatic reduc tion when A4 paper is set Setting the number of adjustment lines for automatic reduc tion when letter size paper is set Setting system 3 Selecting if auto reduction in the auxiliary direction is to be performed Setting the automatic printing of the protocol list 1 3 2 Section Content of maintenance item Setting the remote switching mode 2PK 2PL 2PM 2PN Initial setting ONE Setting the transmission system 1 Setting the auto redialing interval Setting the number of times of auto redialing 3 120 V 2 220 240 V 2 120 V 3 220 240 V Setting communication control 1 Setting the communication starting speed Setting the reception speed Setting the waiting period to prevent echo
69. was exceeded U01016 An MCF signal was received but no DIS signal was received after transmission of an EOM signal and T1 timeout was detected U01017 No relevant signal was received after transmission of an EOP signal and the preset number of command retransfers was exceeded U01018 No relevant signal was received after transmission of a PRI EOP signal and the preset number of command retransfers was exceeded U01019 No relevant signal was received after transmission of a CNC signal and the preset num ber of command retransfers was exceeded between units of our make U01020 No relevant signal was received after transmission of a CTC signal and the preset num ber of command retransfers was exceeded ECM U01021 No relevant signal was received after transmission of an EOR Q signal and the preset number of command retransfers was exceeded ECM U01022 No relevant signal was received after transmission of an RR signal and the preset num ber of command retransfers was exceeded ECM U01023 No relevant signal was received after transmission of a PSS NULL signal and the preset number of command retransfers was exceeded ECM U01024 No relevant signal was received after transmission of a PSS MPS signal and the preset number of command retransfers was exceeded ECM U01025 No relevant signal was received after transmission of a PPS EOM signal and the preset number
70. 0 086mm increment 0 default 1 2 Adjustable range 40 to 40 in 0 086mm increment 0 default Example Scanner leading edge registration set to 20 to increase 1 72mm IR KCFG SCAN 6 1 20 EXIT Scanner center line within 2 0 mm Original Copy Copy example 1 example 2 2 4 16 2PK 2PL 2PM 2PN Adjusting the scanning position for originals from the DP alternative command for the maintenance mode U068 Description Adjusts the position for scanning originals from the DP Performs the test copy at the four scanning positions after adjusting Purpose Used when the image fogging occurs because the scanning position is not proper when the DP is used Exe cute KCFG EESS 4 107 1 1 command to adjust the timing of DP leading edge when the scanning posi tion is changed Format IR KCFG SCAN 1 2 EXIT Parameter 1 1 DP READ Starting position adjustment for scanning originals 2 BLACK LINE Scanning position for the test copy originals 2 1 1 Adjustable range 33 to 33 in 0 086mm increment 0 default 1 2 Adjustable range 0 to 3 in 0 22mm increment 0 default Example DP READ set to 15 BLACK LINE set to 3 IR KCFG SCAN 9 1 15 KCFG SCAN 9 2 3 EXIT 2 4 17 2PK 2PL 2PM 2PN Adjusting the DP magnification alternative command for the maintenance mode U070 Description Adjusts the DP original scanning speed Purp
71. 0000000000 0008000000 080000001D 0096009B00 9B009BFFFB 0082000000 000000 1 5 65 66 1 67 0 15 47 68 69 XXXXXXXXXXXXXXXX Figure 1 3 6 1 3 60 2PK 2PL 2PM 2PN Detail of service status page Description Supplement Firmware version System date Engine soft version Engine boot version Operation panel mask version Machine serial number Standard memory size Optional memory size Total memory size Local time zone Report output date Day Month Year hour minute NTP server name Presence or absence of the Installed Not Installed document processor Presence or absence of the Installed Not Installed optional paper feeder2 Presence or absence of the Installed Not Installed optional paper feeder3 Presence or absence of the Installed Not Installed optional memory card Presence or absence of the card Installed Not Installed authentication kit B Print setting Off Auto Feed Always Page of relation to the A4 Letter Print Coverage provides a close matching refer ence of toner consumption and will not match with the actual toner consumption Average coverage for total Average coverage for copy Average coverage for printer Average coverage for fax Cleared date and output date Coverage on the final output page Number of rings Number of rings before auto matic switching N
72. 1 5 41 1 5 28 2PK 2PL 2PM 2PN 2 Detaching and refitting the main charger unit Procedure 1 Remove the developer unit See page 1 5 27 2 Remove the drum unit See page 1 5 28 3 Remove the tape 4 While pushing on the main plate 1 slide the main charger unit 2 Drum unit Figure 1 5 42 5 Remove the main charger unit by lifting it 6 Check or replace the main charger unit and refit all the removed parts Figure 1 5 43 1 5 29 2PK 2PL 2PM 2PN 1 5 7 Transfer separation section 1 Detaching and refitting the transfer roller Procedure Remove the developer unit See page 1 5 27 Remove the drum unit See page 1 5 28 Slide the paper chute guide and unhook the hooks Remove the paper chute guide N 2 A Paper chute guide Figure 1 5 44 1 5 30 5 Remove the transfer roller s shaft from the both transfer bushes 6 Remove the gear Z16 from the transfer roller 7 Check or replace the transfer roller and refit all the removed parts Caution When refitting the transfer roller be careful about following point Push the release lever to raise the lever end then insert the front of gear Z16 under the release lever end 2PK 2PL 2PM 2PN Transfer roller Transfer bush Transfer roller Transfer bush Transfer roller Figure 1 5 46 1 5 31 2PK 2PL 2PM 2PN 1 5 8 Fuser section 1 Detaching and refitting the fuser unit
73. 154 A DCN signal was received after transmission of an RNR signal ECM U01155 A DCN signal was received after transmission of an SPA signal short protocol U01160 During message reception transmission time exceeded the maximum transmission time per line U01161 Number of error lines exceeded limits during message reception U01162 A break in loop current was detected during message reception U01163 Polarity reversal was detected during message reception U01164 One page length exceeded the specified length during message reception U01170 A decoding error occurred during MMR message reception U01172 During reverse polling in V 34 mode at the transmitting unit a JM signal was not detected after transmission of a CM signal when receiving after transmission U01191 Communication was interrupted because an error occurred during an image data recep tion sequence in the V 34 mode U01199 A DIS signal with different FIF was received after transmission of a DIS signal 2 7 U017XX error code table V 34 transmission Error code Description U01700 A communication error occurred in phase 2 line probing U01720 A communication error occurred in phase 4 modem parameter exchange U01721 Operation was interrupted due to the absence of a common communication speed between units U01700 A communication error that occurs at the transmitting unit in the period after transmission of
74. 200003 China Phone 86 21 5301 1777 Fax 86 21 5302 8300 KYOCERA Document Solutions Thailand Corp Ltd 335 Ratchadapisek Road Bangsue Bangkok 10800 Thailand Phone 66 2 586 0333 Fax 66 2 586 0278 KYOCERA Document Solutions Singapore Pte Ltd 12 Tai Seng Street 404 014 Luxasia Building Singapore 534118 Phone 65 6741 8733 Fax 65 6748 3788 KYOCERA Document Solutions Hong Kong Limited 16 F Mita Centre 552 566 Castle Peak Road Tsuenwan NT Hong Kong Phone 852 3582 4000 Fax 852 3185 1399 KYOCERA Document Solutions Taiwan Corporation 6F No 37 Sec 3 Minquan E Rd Zhongshan Dist Taipei 104 Taiwan R O C Phone 886 2 2507 6709 Fax 886 2 2507 8432 KYOCERA Document Solutions Korea Co Ltd 18F Kangnam bldg 1321 1 Seocho Dong Seocho Gu Seoul Korea Phone 822 6933 4050 Fax 822 747 0084 KYOCERA Document Solutions India Private Limited First Floor ORCHID CENTRE Sector 53 Golf Course Road Gurgaon 122 002 India Phone 91 0124 4671000 Fax 91 0124 467 1001 KYOCERA Document Solutions Europe B V Bloemlaan 4 2132 NP Hoofddorp The Netherlands Phone 31 20 654 0000 Fax 31 20 653 1256 KYOCERA Document Solutions Nederland B V Beechavenue 25 1119 RA Schiphol Rijk The Netherlands Phone 31 20 5877200 Fax 31 20 5877260 KYOCERA Document Solutions U K Limited Eldon Court 75 77 London Road Reading Berkshire RG1 5BS United Kingdom P
75. 2PK 2PL 2PM 2PN 2 4 1 Appendixes Document processor DP DPTS DPOS DPOCS Image scanner unit ISU cn m i REE i i NOD NN Y Na olololo i cam an No dao i AAAA i i EEE m LEDPWB LEDDRPWB i TAN i EN i CATHODE Ni 9g i YC1 E ANODE YC2 z e le ze J oo 1 8 99 n5 og oe us daua ou NO i zzo zo zio 114 n uec labia Hoa oomr oom 22 2 2 z eo i 2 313 a 242 CHa tO 2o 3392 J asr i 144 16 16 MOTTA 141 2 2 15 15 2 2 3 3 1444 MOT1B 3 3 4 4 1313 MOT2B 14 4 5 5 12 12 24V3 5 5 6 6 11 11 END 6 6 DPDPWB 1 1 1010 230 4 4 2 2 9 9 2 2 313 3 8 LIIMSWN 13 3 4 4 7 7 ORGSWN 14 4 YC102 Novooroo9r NPZOPLOSRQNRRA RR NAR SO 515 6 6 e 515 10 OO OL OQ oc mr cio sto NS i 6 6 5 5
76. 2PL 2PM 2PN FF ISU lower frame d vM V 7 FFC tape A A XEN OMEN 15 Fold the end of the FFC and then pull the FFC out from the ISU lower frame 16 Remove the FFC tape D and A from the ISU lower frame 17 Clean the adhesive residue of the FFC tape D and A p A sit MERA SR Figure 1 5 34 18 Remove the ferrite core from the FFC CRT Ferrite core V Figure 1 5 35 1 5 24 Installing the image scanner unit ISU 1 Peel off the protective seal on one side from the FFC tape D 2 Stick the FFC tape D on the ISU lower frame aligned with the marking of the frame Sticking standards See right figure 3 Peel off the protective seal on the other side of the FFC tape A 4 Stick the FFC tape A on the ISU lower frame At the right for how to correctly sick the tape in position see the figure 5 Fix the ferrite core onto the FFC NS NWYN PACA 2PK 2PL 2PM 2PN x Sz i A lt A Figure 1 5 36 CRT Ferrite core gt FFC Ds f IG Figure 1 5 37 10 11 12 Peel off the protective seal from the FFC tape D Align the line marking on the FFC with the rib on the ISU lower frame then fix the FFC to the FFC tape D Install the ferrite core in the pit Peel off the released paper from the FFC tape A Stick the FFC on the FFC tape A
77. 3 3V1C PANRXD PANTXD FPRSTN GND POWERKEY 5V1C 0 3 3 V DC pulse 0 3 3 V DC pulse 0 3 3 V DC 0 3 3 V DC pulse 0 3 3 V DC pulse 3 3 0 V DC 3 3 0 V DC 5V DC Ground Transmitting enable signal Receiving enable signal Home position sensor On Off Operation panel PWB receiving data Operation panel PWB transmitting data Operation panel PWB reset signal Ground Power key input signal 5 V DC power source Connected to the CCD PWB 0 N DOO A O N gt LAMP NC GND GND HPSW 3 3V3C NC CCDRSN CCDRSP NC CCDCLPP CCDCLPN NC CCDPH1N CCDPH1P NC 0 24 V DC 0 3 3 V DC 3 3 V DC LVDS LVDS LVDS LVDS LVDS LVDS 2 3 6 Exposure lamp drive signal Not used Ground Ground Home position sensor On Off 3 3 V DC power source Not used CCD reset signal CCD reset signal Not used CCD reset signal CCD reset signal Not used CCD shift register clock signal CCD shift register clock signal Not used Connector Signal 2PK 2PL 2PM 2PN Description YC8 Connected to the CCD PWB CCDPH2P CCDPH2N NC CCDSH CCDSW GND CCDDATAR GND CCDDATAG GND CCDDATAB GND 12V3 GND 5V3E2 5V3E2 CCD shift register clock signal CCD shift register clock signal Not used CCD shift gate signal CCD color BW change signal Ground CCD image output signal Red Ground CCD image output signal Green Ground CCD image
78. 4 1 2 Paper misfeed detection condition sssssssseeeenne eene 1 4 2 1 4 2 Self diagnostic function iussi enretenar eean ar E anaa rE EA RAEE TEERAA ERA enne enne nennen nnns 1 4 6 1 Self diagnostic function cocida ollas 1 4 6 2 Self diagnostic codes isses eene E thao dd tte dd d a dde uns 1 4 7 1 4 3 Image formation problems ssssssssseeeneeeneenen nennen enne rennen nnne 1 4 16 1 Completely blank printout oocccconnnocccccnnnnoncccconannncncconnnnncccnn nano ncn cnn nan emen nennen nennen 1 4 17 2 AllEblack priritoUt te rs o ede eie Ens 1 4 18 3 DrOPOUtS C a 1 4 18 4 BlaCk of 1 4 19 5 Black horizontal Streaks r EEE R A AEEA sees nn nn cc nn nnn nn AARE 1 4 19 6 Black vertical Streaks i e ez e e REN ER RR edi E eee 1 4 19 ry Unsharpriess e etre tp tinea tte tec et tede teri A 1 4 20 8 Gray background ide e c edi liliana dg 1 4 20 9 Dirt on the top edge or back of the paper sssssssseenm emen 1 4 20 10 Undulated printing at the right edge scanning start position sssseesssss 1 4 21 1 4 4 Electric problems 2 22 tte rer Fee eet aud E de vest o ene Ld t ree eia 1 4 22 1 4 5 Mechanical problems 2 ccceccecceceeeeeeeeee cee nn nnnntonnnnnn rn narr nere nn nete nne n nennen tt ennnen 1 4 25 194 6 Send error pode sunnere efte cea aue exte nata ees Ree RR Re ERE HER 1 4 26 1
79. 40 8585 Japan KYOCERA Document Solutions America Inc Headquarters 225 Sand Road Fairfield New Jersey 07004 0008 USA Phone 1 973 808 8444 Fax 1 973 882 6000 Latin America 8240 NW 52nd Terrace Dawson Building Suite 100 Miami Florida 33166 USA Phone 1 305 421 6640 Fax 1 305 421 6666 KYOCERA Document Solutions Canada Ltd 6120 Kestrel Rd Mississauga ON L5T 188 Canada Phone 1 905 670 4425 Fax 1 905 670 8116 KYOCERA Document Solutions Mexico S A de C V Calle Arquimedes No 130 4 Piso Colonia Polanco Chapultepec Delegacion Miguel Hidalgo Distrito Federal C P 11560 M xico Phone 52 555 383 2741 Fax 52 555 383 7804 KYOCERA Document Solutions Brazil Ltda Alameda frica 545 P lo Empresarial Consbr s Tambor Santana de Parna ba SP CEP 06543 306 Brazil Phone 55 11 4195 8496 Fax 55 11 4195 6167 KYOCERA Document Solutions Australia Pty Ltd Level 3 6 10 Talavera Road North Ryde N S W 2113 Australia Phone 61 2 9888 9999 Fax 61 2 9888 9588 KYOCERA Document Solutions New Zealand Ltd Ground Floor 19 Byron Avenue Takapuna Auckland New Zealand Phone 64 9 415 4517 Fax 64 9 415 4597 KYOCERA Document Solutions Asia Limited 16 F Mita Centre 552 566 Castle Peak Road Tsuenwan NT Hong Kong Phone 852 2610 2181 Fax 852 2610 2063 KYOCERA Document Solutions China Corporation 8F No 288 Nanjing Road West Huangpu District Shanghai
80. 6 shades One Touch key 22 keys Multi Station transmission Max 100 destinations Substitute memory reception 256 sheets or more when using ITU T A4 1 chart Image memory capacity 3 5 MB standard for incoming faxed originals Report output Sent result report FAX RX result report Activity report Status page NOTE These specifications are subject to change without notice 1 1 5 1 1 2 Parts names D SSS gt 1 Overall 2PK 2PL 2PM 2PN Figure 1 1 1 1 Platen contact glass 12 Paper stopper 2 Original size Indicator plate 13 Paper width guides 3 Operation panel 14 Cassette 4 Top cover 15 Paper width guides MP tray 5 Front cover 16 MP Multi Purpose tray 6 Main charger cleaner 17 MP tray extension 7 Drum unit 18 USB Interface connector 8 Lock lever 19 Network Interface connector 9 Toner container 20 Tel connector T1 1 10 Top tray 21 Line connector L1 1 11 Paper length guide 22 Rear cover 1 4in1 model with FAX only 23 24 25 26 2T 28 29 30 31 N NN NN W NS AN NN Ny N EN Power switch Power cord connector Top cover Original width guides 2
81. 654 Dial tone busy tone detection pattern 122 7654 Busy tone detection pattern 1 Busy tone detection in automatic FAX TEL switching 125 76543210 Access code registration for connection to PSTN 126 7654 FAX TEL automatic switching ringback tone ON OFF cycle Calling time setting No Bit Item 133 76543210 DTMF signal transmission time 134 76543210 DTMF signal pause time 141 76543210 Ringer detection cycle minimum 142 76543210 Ringer detection cycle maximum 143 76543210 Ringer ON time detection 144 76543210 Ringer OFF time detection 145 76543210 Ringer OFF non detection time 147 76543210 Dial tone detection time continuous tone 148 76543210 Allowable dial tone interruption time 149 76543210 Time for transmitting selection signal after closing the DC circuit 151 76543210 Ringer frequency detection invalid time 1 3 51 2PK 2PL 2PM 2PN Item No Description Clearing the black ratio data Description Clears the accumulated black ratio data for A4 sheet Purpose To clear data as required at times such as during maintenance service Method 1 Press the start key 2 Select ALL CLEAR using the cursor up down keys 3 Press the start key The accumulated black ratio data is cleared Completion Press the stop key The s
82. 8 in 0 196mm increment 0 default Example FRONT HEAD set to 10 FRONT TAIL set to 15 BACK HEAD set to 10 BACK TAIL 15 IR KCFG SCAN 2 1 10 KCFG SCAN 2 2 15 KCFG SCAN 2 3 10 KCFG SCAN 2 4 15 EXIT Leading edge registration Original Copy Copy example 1 example 2 Trailing edge registration Original Copy Copy example 1 example 2 2 4 19 2PK 2PL 2PM 2PN Adjusting the DP center line alternative command for the maintenance mode U072 Description Adjusts the scanning center line for the DP original Purpose Make the adjustment if there is a regular error between the centers of the original and the copy image when the DP is used Format IR KCFG SCAN 3 7 1 22 EXIT Parameter 1 1 FRONT Center line first page 2 BACK Center line second page 3 ROTATE Center line rotated scan 2 Setting range 39 to 39 in 0 086mm increment initial 0 Example FRONT set to 15 BACK set to 3 IR KCFG SCAN 3 1 15 KCFG SCAN 3 2 3 EXIT DP center line Original Copy Copy example 1 example 2 2 4 20 INSTALLATION GUIDE FOR PAPER FEEDER KYOCERA PF 120 te et LAKIH KE Installation Guide Guide d installation Guia de instalacion Installationsanleitung Guida all installazione PF 120H zz Instalaci n de PF 120 PF 120 H Installation von PF 120 Installation of
83. 8 40 FAX Information 26 Rings Normal 27 Rings FAX TEL 28 Rings TAD 29 Option DIMM Size 30 FRPO Status User Top Margin User Left Margin A1 A2 100 A3 A4 100 Usage Page A4 Letter Conversion PDF mode RP Code 31 1234 5678 9012 32 5678 9012 3456 33 9012 3456 7890 34 3456 7890 1234 6 XXXXXXXXXXXXXXXX Figure 1 3 5 2PK 2PL 2PM 2PN Service status page 2 Service Status Page MFP 2013 06 07 15 15 Firmware version 2PN 2000 000 000 2013 06 07 XXXXXXXX XXXXXXXX XXXXXXXX NENNEN Engine Information Send Information 35 NVRAM Version 1F31255 1F31255 40 Date and Time 10 06 30 36 Scanner version 2PN 1200 001 089 41 Address 37 FAX Slot1 FAX BOOT Version 2PN 5000 001 001 FAX APL Version 2PN 5100 001 001 FAX IPL Version 2PN 5200 001 001 38 MAC Address 00 C0 EE D0 01 0D 39 DP Counters Total 1234 1 2 42 43 44 100 100 45 0 0 0 0 46 0000000 0000000 0000000 0000000 0000000 0000000 0000000 F00 U00 0 0 0 0 30 70 abcde 1 0 1 47 48 49 50 51 52 53 54 55 56 57 58 59 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 60 12345678 11223344 00001234abcd567800001234abcd5678 01234567890123456789012345678901 0008 00 07 XXXXXXXX 61 62 ABCDEFGHIJ ABCDEFGHIJ 63 2PN 81BR 001 010 64 00070107FE 0700FE00FE 00FE000100 0000000000 00000A010A 0A0A0A3200 0000000000
84. Count Event Remembers 1 to 16 of occurrence If the occur rence of the previous paper jam is less than 16 all of the paper jams are logged When the occurrence excesseds 16 the oldest occur rence is removed The total page count at the time of the paper jam Log code 2 digit hexa decimal 5 categories a Cause of a paper jam b Paper source c Paper size d Paper type e Paper eject a Cause of paper jam Hexadecimal Refer to page 1 4 2 for paper jam location 0100 Secondary paper feed request time out 0101 Waiting for process package to be ready 0105 Warm up request time out 0107 Waiting for fuser package to be ready 0110 Top cover open 0501 No paper feed from cassette 1 0502 No paper feed from cassette 2 0503 No paper feed from cassette 3 0508 No paper feed from duplex section 0509 No paper feed from MP tray 0511 Multiple sheets in cassette 1 0512 Multiple sheets in cassette 2 0513 Multiple sheets in cassette 3 0518 Multiple sheets in duplex section 0519 Multiple sheets in MP tray 1403 PF feed sensor 1 non arrival jam cassette 3 1413 PF feed sensor 1 stay jam cassette 3 1420 PF feed sensor 1 initial jam Warm up 1620 PF feed sensor 2 initial jam Warm up 4002 Registration sensor non arrival jam cassette 2 4003 Registration sensor non arrival jam cassette 3 4012 Registration sensor stay jam cassette 2 4013 Registration sensor stay
85. DPOS Ground DPOS On Off 3 3 V DC power to DPTS Ground DPTS On Off Connected to DP paper feed motor DPMOT1A DPMOT2A DPMOT1B DPMOT2B 0 24 V DC pulse 0 24 V DC 0 24 V DC 0 24 V DC pulse pulse pulse DPPFM drive control signal DPPFM drive control signal DPPFM drive control signal DPPFM drive control signal YC4 Connected to DP pressure solenoid C N gt WYN gt l O NOORA Y N ALD OA Y N gt 24V3 PRESOLN RELSOLN 24 V DC 0 24 V DC 0 24 V DC 24 V DC power to DPPRSOL DPPRSOL ON Press Off DPPRSOL On Release Off YC5 Connected to DP switch back sole noid 24V3 REVSOL 24 V DC 0 24 V DC 24 V DC power to DPSBSOL DPSBSOL On Off YC6 Connected to DP paper feed clutch 24V3 FEEDCL 24 V DC 0 24 V DC 24 V DC power to DPPFCL DPPFCL On Off YC7 Connected to scanner PWB 2 3 15 24 V DC power from SCPWB Ground 2PK 2PL 2PM 2PN Connector Pin Signal 1 0 Voltage Description 3 3V3C 3 3 V DC 3 3 V DC power from MPWB GND Ground TIMSWN 0 3 3 V DC DPTS On Off ORGSWN 0 3 3 V DC DPOS On Off OPSWN 0 3 3 V DC DPOCS On Off DPDETN 0 3 3 V DC DP set signal RELSOLN 0 24 V DC DPPRSOL On Release Off PRESOLN 0 24 V DC DPPRSOL ON Press Off REVSOL 0 24 V DC DPSBSOL On Off FEEDCL 0 24 V DC DPPFCL On Off Connected to scanner PWB Oo ON OO AR Y N e 2 3 16
86. Defective control PWB Replace the control PWB See page 1 5 37 1 4 21 1 4 4 Electric problems 1 The machine does not operate when the power Switch is turned on Causes No electricity at the power outlet 2PK 2PL 2PM 2PN Check procedures corrective measures Measure the input voltage The power cord is not plugged in prop erly Check the contact between the power plug and the outlet The top cover is not closed completely Check the top cover Broken power cord Check for continuity If none replace the cord Defective power switch Check for continuity across the contacts If none replace the power source PWB See page 1 5 40 Blown fuse in the power source PWB Check for continuity If none remove the cause of blowing and replace the power source PWB See page 1 5 40 Defective interlock switch Check for continuity across the contacts of interlock switch If none replace the power source PWB See page 1 5 40 Defective power source PWB Replace the power source PWB See page 1 5 40 Defective control PWB Replace the control PWB See page 1 5 37 2 Right cooling fan motor does not operate Broken right cooling fan motor coil Check for continuity across the coil If none replace the right cooling fan motor Defective harness between right cooling fan motor and control PWB YC27
87. ECUTE is displayed if the count cannot be cleared Completion Press the stop key The screen for selecting a maintenance item No is displayed 1 3 55 2PK 2PL 2PM 2PN Item No Description Data capture mode Description Store the print data sent to the machine into USB memory Purpose In case to occur the error at printing check the print data sent to the machine Method Insert USB memory in USB memory slot Turn the power switch on Enter the maintenance item Press the start key Select EXECUTE Press the start key Send the print data to the machine Once the print data is stored into USB memory OK will be displayed Completion Press the stop key The screen for selecting a maintenance item No is displayed 1 3 56 2PK 2PL 2PM 2PN 1 3 2 Service mode The machine is equipped with a maintenance function which can be used to maintain and service the machine 1 Executing a service mode Press the System Menu Counter key The Sys Menu Count menu appears Select Adjust Maint using the cursor up down keys and press the start key Select Service Setting using the cursor up down keys and press the start key The Service Setting menu appears Y The Adjust Maint menu appears The selected service mode is run Y Press the stop key End 1 3 57 2PK 2PL 2PM 2PN 2 Description of service mode Service items Descripti
88. F P 3 Change the setting using the cursor left right keys or numeric keys Description Setting range Initial setting Number of fax telephone rings 0 to 15 2 120 V 1 220 240 V f you set this to 0 the unit will start fax reception without any ringing 4 Press the start key The value is set Completion Press the stop key The screen for selecting a maintenance item No is displayed Clearing data Description Initializes data related to the fax transmission such as transmission history Purpose To clear the transmission history Method 1 Press the start key 2 Select CLEAR COM REC 3 Press the start key Initialization processing starts When processing is finished Completed is displayed Completion Press the stop key The screen for selecting a maintenance item No is displayed 1 3 27 2PK 2PL 2PM 2PN Item No Description Setting system 1 Description Makes settings for fax reception regarding the sizes of the fax paper and received images and automatic printing of the protocol list Method 1 Press the start key 2 Select the item to be set using the cursor up down keys Display Description CUT LINE 100 Sets the number of lines to be ignored when receiving a fax at 10096 magnification CUT LINE AUTO Sets the number of lines to be ignored when receiving a fax in the auto reduction mode CUT LINE A4 Sets the number of lines to be ignored when rec
89. Fax transmission may fail due to incorrect busy tone detection When set to 2 this problem may be prevented However the line is not disconnected within the TO time out time even if the desti nation line is busy 1 Select the setting using the cursor up down keys Display Description ON Detects busy tone OFF Does not detect busy tone Initial setting ON 2 Press the start key The setting is set Setting for a PBX Selects the mode to connect an outside call when connected to a PBX According to the type of the PBX connected select the mode to connect an outside call 1 Select the setting using the cursor up down keys Display Description EARTH Earth mode FLASH Flashing mode LOOP Code number mode Initial setting LOOP 2 Press the start key The setting is set Setting the loop current detection before dialing Sets if the loop current detection is performed before dialing 1 Select the setting using the cursor up down keys Display Description ON Performs loop current detection before dialing OFF Does not perform loop current detection before dialing Initial setting ON 2 Press the start key The setting is set Completion Press the stop key The screen for selecting a maintenance item No is displayed 1 3 47 2PK 2PL 2PM 2PN Item No Description Outputting lists Description Outputs a list of data regarding fax transmissions Pri
90. For KPDL3 Automatic emulation switching P7 0 Page eject commands 11 U S A trigger 1 None or For KPDL3 2 Page eject and Prescribe EXIT 10 Euro 3 Prescribe EXIT and other 4 Formfeed L 6 Page eject Prescribe EXIT and formfeed 10 Page eject commands if AES fails resolves to KPDL Command recognition character P9 ASCII code of 33 to 126 82 R 2 4 6 Environment Default paper size Default cassette Para meter R2 R4 uUMuRRMVBONNNN HS O CSI orNourRWN RO 2PK 2PL 2PM 2PN Factory Val eee setting Size of the default paper cassette See R4 0 Monarch 3 7 8 x 7 1 2 inches Business 4 1 8 x 9 1 2 inches International DL 11 x 22 cm International C5 16 2 x 22 9 cm Executive 7 1 4 x 10 1 2 inches US Letter 8 1 2 x 11 inches US Legal 8 1 2 x 14 inches A4 21 0 x 29 7 cm B5 18 2 x 25 7 cm A5 A6 10 5 x 14 8 cm B6 12 8 x 18 2 cm Commercial 9 3 7 8 x 8 7 8 inches Commercial 6 3 5 8 x 6 1 2 inches B5 17 6 x 25 cm Custom 11 7 x 17 7 inches f B4 A4 reduces A3 A4 reduces A4 A4 98 reduces Stock form A4 reduces Hagaki 10 x 14 8 cm f Ofuku Hagaki 14 8 x 20 cm f Officio II 16K 21 6 x 34 cm Statement Folio Youkei 2 53 Youkei 4 0 Multi purpose tray 1 1 1 Cassette 1 2 Cassette 2 3 Cassette 3 MP tray paper size R7 Same as the R2 values except 0 6 U S A or 8 Euro and
91. Maintenance information Toner low setting 0 Enabled 1 Disabled Toner low detection level 0 to 100 96 Full page print mode 0 Normal mode Factory setting 1 Full page mode Wake UP mode 0 OFF Don t wake up 1 ON Do wake up Wake Up Timer Displays the wake up time 1 3 64 2PK 2PL 2PM 2PN Service items Description Network Status Printing a status page for network Description Prints a status page for network Purpose To acquire the detailed network setting information Method 1 Enter the Service Setting menu 2 Select Network Status using the cursor up down keys 3 Press the start key 4 Press Yes in the confirmation display Network status page will be printed Completion Press the stop key 1 3 65 2PK 2PL 2PM 2PN Service items Description Test Page Printing a test page Description The halftones of sixteen different levels are printed for test Purpose The developmental time of image error the test print is performed for judgement of the engine side or the scanner side Method 1 Enter the Service Setting menu 2 Select Test Page 3 Press the start key 4 Press Yes the Left Select key Test page will be printed Gray scale EEE 16 levels Figure 1 3 7 Completion Press the stop key New Developer Perform the toner installation of the developer unit Description Perform the toner installation wh
92. NE AEAEE aS 2 2 5 2 3 Operation of the PWBs 2 3 1 Power source PWDB dini tendens eto cael a edo t de e une E ated adds 2 3 1 2 3 2 roro salo 2 3 4 2 3 3 Scanner PMB n te need 2 3 11 2 3 4 DB dnve P WB ntt iae iem dde ts Fradrag 2 3 14 2PK 2PL 2PM 2PN 2 2 4 Appendixes 2 421 AppendlX6e8 c eR Den ette ie ai al D Meme 2 4 1 C1 Mitrinig dlagFamm s ice tare eie tei e EE abled aded ie 2 4 1 2 Repetitive defects gauge cccocoionccccnnnncncccnconnnnncnnonnnnnccnnnnnnnnec nnns nh senties sth naar nana nnn nn 2 4 3 3 Maintenance parts list eene eene emere nennen nnne 2 4 4 4 Firmware Environment Commands ssssssesssee eene nennen nnns 2 4 5 5 Maintenance Commands ssssssssesess eene enne nnne nn nemen nennen 2 4 13 INSTALLATION GUIDE PAPER FEEDER 2PK 2PL 2PM 2PN 1 1 1 Specifications Machine Type Specifications 3 in 1 model without FAX 4 in 1 model with FAX 35ppm 30ppm Desktop Printing method Electrophotography by semiconductor laser single drum system Originals Sheet Book 3 dimensional objects maximum original size Folio Legal Original feed system Fixed Cassette Paper weight 60 to 120 g m Duplex 60 to 105 g m MP tray 60 to 220 g m Cassette Plain Preprinted Bond Recycled Rough Letterhead Color Prepunched High quality Custom 1 8 Paper type MP tray Plain Transparency Preprinted
93. PM 2PN Environment Fara Values Factory meter setting Country code U6 0 US ASCII 41 1 France 2 Germany 3 UK 4 Denmark 5 Sweden 6 Italy 7 Spain 8 Japan 9 US Legal 10 IBM PC 850 Multilingual 11 IBM PC 860 Portuguese 12 IBM PC 863 Canadian French 13 IBM PC 865 Norwegian 14 Norway 15 Denmark 2 16 Spain 2 17 Latin America 21 US ASCII U7 50 SET 77 HP Roman 8 U7 52 SET Code set at power up in daisywheel U7 0 Same as the default emulation mode P1 53 emulation 1 IBM 6 IBM PC 8 50 US ASCII U6 21 SET 52 HP Roman 8 U6 77 SET Font pitch for fixed pitch scalable U8 Integer value in cpi 0 99 10 font U9 Fraction value in 1 100 cpi 0 99 0 Font height for the default scalable VO Integer value in 100 points 0 9 0 font V1 Integer value in points 0 99 12 V2 Fraction value in 1 100 points 0 25 50 75 0 Default scalable font V3 Name of typeface of up to 32 characters Courier enclosed with single or double quotation marks Default weight courier and letter V9 O Courier darkness 5 Gothic Letter Gothic darkness 1 Courier regular letter Gothic darkness 4 Courier darkness Letter Gothic regular 5 Courier regular letter Gothic regular 2 4 9 Environment Paper type for the MP tray Para meter X0 NOoOBRWDNDN 10 Prepunched 12 13 16 17 21 22 23 24 25 26 Custom7 28 11 27 2PK 2PL 2PM 2PN Fac
94. Parameter 1 Paper source number 0 MP tray 2 6 Cassette2 6 100 Duplex e g landscape images short edge bind 200 Rotated duplex e g portrait images long edge bind 2 Edge to adjust 1 Leading edge 2 Left edge 3 Adjustable range 128 to 127 number of dot in 600dpi Example Set the leading edge of MP tray to 30 dots IR KCFG PFRC 0 1 30 EXIT Leading edge registration 10 Correct image Output Output example 1 example 2 Left edge of printing Correct image Output Output example 1 example 2 2 4 13 2PK 2PL 2PM 2PN Adjusting the scanner magnification alternative command for the maintenance mode U065 Description Adjusts the magnification of the original scanning Purpose Make the adjustment if the magnification in the main scanning direction is incorrect Make the adjustment if the magnification in the auxiliary scanning direction is incorrect Format IR KCFG SCAN 2 amp 1 22 EXIT Parameter 1 1 Y SCAN ZOOM Scanner magnification in the main scanning direction 2 X SCAN ZOOM Scanner magnification in the auxiliary scanning direction 2 1 1 Adjustable range 32 to 127 in 0 1 increment 0 default 2 2 Adjustable range 25 to 25 in 0 1 increment 0 default Example Y SCAN ZOOM set to 55 X SCAN ZOOM set to 10 IR KCFG SCAN 8 1 55 KCFG SCAN 8 2 10 EXIT t Original Co
95. SU rrrrnnnrrnnnnonnnrrnnnnnnnnrrnnnrennnrrennrennnrrennrennnrrennsennsrrrensennsrrrensennnnnn 2 1 7 3 Laser SCAN t eter ida 2 1 9 2 1 4 Developing sectloni 1nd ede dev eu lan dete te dece daa dee a Eee Pe ridder 2 1 11 2 1 5 Transfer separation section ssssssssssssssssseseeeeeee eene nennen nnne 2 1 13 2 1 6 Cleaning SOCOM vestir rte boa P Io ee E Oe Pe ete men Eodem 2 1 14 2 127 FUser Sectlon ei oit teli steed leptin ed dr aee n lade a ege bu cen te d deine 2 1 16 2 1 8 Paper exit Section terree n e nm nite PR eene 2 1 18 2 1 9 Duplex conveying section eese eene nennen tet RAEE AAEE AREER TETARA aed 2 1 20 2 1 10 Document processor cocococcocccnccccccnccononnnnnn non nn nn cnn nn m emen eines nnns nnen nenne nr rnn nnne nsn enses 2 1 21 1 Oniginial TES section iiie cite ite decade ces diae iE etae taa decia Told cn id 2 1 21 2 Original CONVEYING section sssssssseeneeneenne eee enne 2 1 22 3 Original switchback eject sections ssssseeeeeneeeenn 2 1 23 2 2 Electrical Parts Layout 2 21 Electrical parts layout s ct iet cen cec re tole pet o RE A ben te EM e E Ens 2 2 1 NEWB S cn schonen eet ende cene meme nn ees 2 2 1 2 Switches and sensors da dide qu dte d de ae 2 2 3 3 Other electrical COMPONENTS ooooonoccccccnnnocccccccanoncnnnnnnnnncnnc naar o nn n nr naar nennen nennen nnns 2 2 4 4 Document processor oc nesini i i a EE
96. SY SP 2PK 2PL 2PM 2PN 2 Switches and sensors ONOORWD Za N 200 __ Machine left 7 Machine inside 2 Machine right Figure 2 2 2 Switches and sensors Power switch MSW sss Switches of main body operation Interlock switch ILSW Shuts off 24 V DC power line when the front cover is opened Cassette switch COCSW Detects open close cassette Registration sensor RS Detects the timing of primary paper feed Paper sensor PS isses Detects the presence of paper in the cassette MP paper sensor MPPS Detects the presence of paper on the MP tray Exit sensor ES Detects paper jam in the fuser or duplex conveying section Home position sensor HPS Detects the ISU in the home position Toner sensor TS Detects the quantity of toner in a toner container Waste toner sensor WTS Detects when the waste toner reservoir Drum unit is full Fuser thermistor FTH Measures the heat roller temperature Fuser thermostat FTS Shuts off the power source to the Fuser heater when the heat roller reaches extremely high temperature 2 2 3 2PK 2PL 2PM 2PN 3 Other electrical components co 4o00 0n2 9 ak ey GE S CO N O Oo Machineleft KZZ Machine inside Machine right Figure 2
97. Thread an end of the FFC through the ISU lower frame Refer to the step 11 to 1 and refit all the removed parts NOTE When the replacing the image scanner unit ISU perform following mainte nance modes U425 Setting the target see page 1 3 22 U411 Adjusting the scanner automati cally see page 1 3 19 2PK 2PL 2PM 2PN a FFC tape D aS NNN Figure 1 5 38 NE p LV Figure 1 5 39 1 5 26 2PK 2PL 2PM 2PN 1 5 5 Developer section 1 Detaching and refitting the developer unit Procedure 1 Open the front cover 2 Remove the developer unit 3 Check or replace the developer unit and refit all the removed parts Developer unit NOTE When the periodic maintenance replacing the maintenance kit see page 2 4 4 perform following mainte nance modes 1 U251 Clearing the maintenance count see page 1 3 15 Front cover Figure 1 5 40 1 5 27 2PK 2PL 2PM 2PN 1 5 6 Drum section 1 Detaching and refitting the drum unit Procedure 1 Remove the developer unit See page 1 5 27 2 Remove the drum unit 3 Check or replace the drum unit and refit all the removed parts NOTE When the periodic maintenance replacing the maintenance kit see page 2 4 4 perform following mainte nance modes 1 U251 Clearing the maintenance count see page 1 3 15 Figure
98. U01050 A DCN signal was received after transmission of a CTC signal ECM U01051 A DCN signal was received after transmission of an EOR Q signal ECM U01052 A DCN signal was received after transmission of an RR signal ECM U01053 A DCN signal was received after transmission of a PPS NULL signal ECM U01054 A DCN signal was received after transmission of a PPS MPS signal ECM U01055 A DCN signal was received after transmission of a PPS EOM signal ECM U01056 A DCN signal was received after transmission of a PPS EOP signal ECM U01057 A DCN signal was received after transmission of a PPS PRI EOP signal ECM U01070 Polarity reversal was detected during handshake U01071 Polarity reversal was detected during message transmission U01072 A break in loop current was detected during transmission U01073 During reverse polling in V 34 mode at the receiver unit a CM signal was not detected when transmitting after reception U01080 A PIP signal was received after transmission of a PPS NULL signal U01091 During transmission in V 34 mode communication was interrupted because a PPR sig nal was received over 10 times even after reducing the communication speed to the min imum with the symbol speed maintained at the level of connection U01092 During transmission in V 34 mode communication was interrupted because of an impos sible combination of the symbol speed and communication speed
99. User managements open error User managements open error User managements open error User managements error in writing User managements list error User managements list error User managements list error User managements list error User managements open error User managements error User managements error User managements open error User managements error User managements open error User managements error Box file open error Box error in writing Box error in reading Box list error Box list error Box error Box error Box open error Box close error Box creation error Box creation error Box deletion error Box movement error Program error in writing Program error in reading Fax memory open error Fax memory initialization error Fax memory list error Fax memory error Fax memory error Fax memory mode error Fax memory error Fax memory error Fax memory mode error File reading error File writing error Data mismatch Log file open error Log file error in writing Directory open error Directory error in reading Synchronization error Synchronization error 1 3 54 2PK 2PL 2PM 2PN Item No Description Error Codes Codes Description Description d000 Unspecified error File reading error d001 HDD unavailable File writing error d002 USB memory is not inserted File copy error d003 File for writing is not found in the USB File compressed error d004 File for reading is
100. WB YC1 and control PWB YC8 Replace the image scanner unit ISU See page 1 5 21 Defective har ness between CCD PWB YC3 and LED drive PWB YC1 or improper con nector insertion Reinsert the connector Also check for continuity within the connector har ness If none remedy or replace the harness Defective har ness between LED drive PWB YC2 and expo sure lamp or improper con nector insertion Reinsert the connector Also check for continuity within the connector har ness If none remedy or replace the harness Defective expo sure lamp Replace the exposure lamp See page 1 5 27 Defective LED drive PWB Replace the LED drive PWB See page 1 5 27 Defective control PWB Replace the control PWB See page 1 5 37 AGC error After AGG correct input is not obtained at CCD Defective FFC between CCD PWB YC1 and control PWB YC8 Replace the image scanner unit ISU See page 1 5 21 Defective expo sure lamp Replace the exposure lamp See page 1 5 27 Defective CCD PWB Replace the CCD PWB Defective control PWB 1 4 11 Replace the control PWB See page 1 5 37 Contents CPU ASIC CCD PWB communi cation error An error code is detected 2PK 2PL 2PM 2PN Remarks Causes Defective FFC between CCD PWB YC1 and control PWB YC8 Check procedures Icorrective measures Replace the
101. ad 12 Actuator DP original sensor 6 LF friction plate 13 Original table 7 DP separation pad FEEDCL veg ORGSWN c5 6 DPDPWB DPMOT1A DPMOT2A DPMOT1B DPMOT2B YC3 1 2 3 4 Figure 2 1 28 Original feed section block diagram 2 1 21 2PK 2PL 2PM 2PN 2 Original conveying section The original conveying section consists of the parts shown in figure A conveyed original is scanned by the optical section CCD of main machine when it passes through the DP contact glass of main machine Figure 2 1 29 Original conveying section 1 Conveying roller A 5 DP timing sensor DPTS 2 Conveying pulley 6 Actuator DP timing sensor 3 Conveying bottom 7 DP contact glass 4 Reading guide DPDPWB FRENCH iis TIMSWN YC2 9 DPMOT1A DPMOT2A DPMOT1B DPMOT2B YC3 1 2 3 4 Figure 2 1 30 Original conveying section block diagram 2 1 22 2PK 2PL 2PM 2PN 3 Original switchback eject sections The original switchback eject sections consists of the parts shown in figure An original of which scanning is complete is ejected to the original eject table by the eject roller In the case of duplex switchback scanning an original is conveyed temporarily to the switchback tray and conveyed again to the original conveying section by the switchback roller
102. al Responds to the second signal Initial setting ONCE 2 Press the start key The setting is set Setting the reference for RTN signal output Sets the error line rate as the reference for RTN signal output If transmission errors occur fre quently due to the quality of the line they can be reduced by lowering this setting 1 Select the setting using the cursor up down keys Display Description 5 10 15 20 Error line rate of 5 Error line rate of 10 Error line rate of 15 Error line rate of 20 Initial setting 15 2 Press the start key The setting is set Completion Press the stop key The screen for selecting a maintenance item No is displayed 1 3 39 2PK 2PL 2PM 2PN Item No Description Setting communication control 5 Description Sets the maximum number of error bytes judged acceptable when receiving a TCF signal Used as a measure to ease transmission conditions if transmission errors occur Setting 1 Press the start key 2 Change the setting using the cursor left right keys or numeric keys Description Setting range Initial setting Number of allowed error bytes when detecting TCF 0 to 255 0 3 Press the start key The value is set Completion Press the stop key The screen for selecting a maintenance item No is displayed Setting communication time 1 Description Sets the detection time when one shot de
103. ams depending on loca tion Refer to Paper Jam Log All instances includ ing those are not occurred are dis played 1 3 11 Indicates the log counter of self diag nostics errors depending on cause See page 1 4 7 Example C6000 4 Self diagnostics error 6000 has hap pened four times Indicates the log counter depending on the maintenance item for maintenance T Toner container 00 Black M Maintenance kit 01 MK 1130 1140 MK 1132 1142 Example TOO 1 The toner container has been replaced once The toner replace ment log is triggered by toner empty This record may con tain such a reference as the toner container is inserted twice or a used toner container is inserted 2PK 2PL 2PM 2PN Item No Description Setting the factory default data Description Restores the machine conditions to the factory default settings Purpose To move the image scanner unit to the home position position in which the frame can be fixed Method 1 Press the start key 2 Select MODE1 ALL using the cursor up down keys 3 Press the start key The imege scanner returns to the home position 4 Turn the power switch off and on An error code is displayed in case of an initialization error When errors occurred turn power switch off then on and execute initialization using maintenance item U002 Error codes Codes Description 0001 Controller error 0020 Engi
104. and its cause while the lower two indicate the detailed classification Items for which detailed classification is not necessary have 00 as the last two digits Error code UXXXXX Detailed classification of error code General classification of error code Error code indication Figure 1 4 4 1 4 31 2PK 2PL 2PM 2PN 2 Table of general classification Error code Description U00000 No response or busy after the set number of redials U00100 Transmission was interrupted by a press of the stop clear key U00200 Reception was interrupted by a press of the stop clear key U00300 Recording paper on the destination unit has run out during transmission U004XX A connection was made but interrupted during handshake with the receiver unit See page 1 4 35 U00500 Multiple communication was interrupted and call was not made on destination units after interruption U006XX Communication was interrupted because of a machine problem See page 1 4 36 U00700 Communication was interrupted because of a problem in the destination unit U008XX A page transmission error occurred in G3 mode See page 1 4 36 U009XX A page reception error occurred in G3 mode See page 1 4 36 U010XX Transmission in G3 mode was interrupted by a signal error See page 1 4 37 U011XX Reception in G3 mode was interrupted by a signal error See page 1 4 39 U01400 An invalid one touch key was spe
105. anisms and protective circuits eee Always use parts having the correct specifications sssssssssssse nor nnr nn nana cnn O Always use the thermostat or thermal fuse specified in the service manual or other related brochure when replacing them Using a piece of wire for example could lead to fire or other serious acci prid a a ao ias When the service manual or other serious brochure specifies a distance or gap for installation of a part always use the correct scale and measure carefully sssse Always check that the copier is correctly connected to an outlet with a ground connection QD Check that the power cable covering is free of damage Check that the power plug is dust free If it is dirty clean it to remove the risk of fire or electric shock sssssssssseeeenes Never attempt to disassemble the optical unit in machines using lasers Leaking laser light may damage eyesight P Handle the charger sections with care They are charged to high potentials and may cause electric AN shock if handled improperly ooocoocccccncnnnonoononcconononcnnnnnnnnnnnnnnnnnnnnnnn nn nn nana n nn eee rernm nennen EEEE en nennen sensns CAUTION Wear safe clothing If wearing loose clothing or accessories such as ties make sure they are safely AN secured so they will not be caught in rotating sections
106. arger cleaner green left and right 2 or 3 times to clean the charger wire then return it to its original posi tion CLEANER HOME POSITION Refer to the opera tion guide Defective drum unit A streak of toner remaining on drum after printing means that the cleaning blade in the drum unit is not working properly Replace the drum unit See page 1 5 28 Defective developer roller Replace the developer unit See page 1 5 27 developer unit 1 4 19 7 Unsharpness Print example Defective paper specifications 2PK 2PL 2PM 2PN Check procedures corrective measures Replace paper with the one that satisfies the paper specification Defective transfer roller installa tion The transfer roller must be supported by the bushes at the both ends Clean the bush to remove oil and debris Replace the transfer roller if necessary See page 1 5 30 Defective transfer bias output Replace the high voltage PWB or control PWB See page 1 5 43 or 1 5 37 EcoPrint mode setting 8 Gray background Print example Print density setting The EcoPrint mode can provides faint unsharp printing because it acts to conserve toner for draft printing pur pose For normal printing turn the EcoPrint mode off by using the operator panel For details refer to the opera tion guide Check procedures corrective measures The print density may be set too high Try adjusting the print
107. ation for PDF direct Y5 0 Enlarges or reduces the image to fit in the 0 printing current paper size Loads paper from the cur rent paper cassette 1 Through the image Loads paper which is the same size as the image 2 Enlarges or reduces the image to fit in the current paper size Loads Letter A4 size paper depending on the image size 3 Through the image Loads Letter A4 size paper depending on the image size 8 Through the image Loads paper from the current paper cassette 9 Through the image Loads Letter A4 size paper depending on the image size 10 Enlarges or reduces the image to fit in the current paper size Loads Letter A4 size paper depending on the imagesize a print character code 160 Ignored in some emulation modes 2 4 12 Characters higher than 127 are printed regardless of the C8 value However setting C8 to 0 does not 2PK 2PL 2PM 2PN 5 Maintenance Commands This section provides information on how to use the maintenance command and its parameters using exam ples Adjusting the print start timing alternative command for the maintenance mode U034 Description Adjusts the leading edge registration or left edge Purpose Make the adjustment if there is a regular error between the leading edges of the copy image and original Make the adjustment if there is a regular error between the left edges of the copy image and original Format IR KCFG PFRC 71 2 43
108. ause dropouts Replace paper with the one that satisfies the paper specifications Defective transfer roller installa tion The transfer roller must be supported by the bushes at the both ends Clean the bush to remove oil and debris Replace the transfer roller if necessary See page 1 5 30 Defective transfer bias output Replace the high voltage PWB or control PWB See page 1 5 43 or 1 5 37 1 4 18 2PK 2PL 2PM 2PN 4 Black dots Print example Check procedures corrective measures Defective drum unit or developer If the defects occur at regular intervals of 94 mm 3 11 16 unit See page 2 4 3 the problem may be the damaged drum in the drum unit Replace drum unit See page 1 5 28 If the defects occur at random intervals the toner may be leaking from the developer unit or drum unit Replace the developer unit or drum unit See page 1 5 27 or 1 5 28 5 Black horizontal streaks Print example Check procedures corrective measures Defective drum unit s ground Check that the drum shaft and the grounding tab machine are in good contact Apply the grounding tab a small amount of electroconductive grease as required Defective drum unit Replace the drum unit See page 1 5 28 6 Black vertical streaks Print example Causes Check procedures corrective measures Adhesion of oxide to main char Remove the drum unit See page 1 5 28 Slide the ger wire ch
109. cified during communication U01500 A communication error occurred when calling in V 8 mode U01600 A communication error occurred when called in V 8 mode U017XX A communication error occurred before starting T 30 protocol during transmission in V 34 mode See page 1 4 40 U018XX A communication error occurred before starting T 30 protocol during reception in V 34 mode See page 1 4 41 U02000 Relay broadcast was refused by a relay station because of a mismatch in permit ID num ber and permit telephone number when a relay command was issued U02100 A relay command failed because the destination unit relay station had no relay broad cast capability U02200 A relay command from a command station failed because a telephone number that was not registered in the relay station was specified Or relay broadcast was requested to a relay station but failed because a telephone number that was not registered in the relay station was specified Or Subaddress based relay broadcast transmission failed because the data registered in the Subaddress relay box was deleted U023XX Receiving station information was not normally received in reception of a relay command See page 1 4 41 U02400 An interoffice subaddress based relay transmission was interrupted because of a mis match in the specified relay box number U03000 No document was present in the destination unit when polling reception started U03100
110. creen for selecting a maintenance item No is displayed 1 3 52 2PK 2PL 2PM 2PN Item No Description Setting backup data reading writing Description Retrieves the backup data to a USB memory from the machine or writes the data from the USB memory to the machine Purpose To store and write data when replacing the control PWB Method 1 Press the power key on the operation panel and after verifying the power indicator has gone off switch off the power switch 2 Insert USB memory in USB memory slot 3 Turn the power switch on Wait for 10 seconds to allow the machine to recognize the USB memory Enter the maintenance item Press the start key Select Export or Import using the cursor up down keys and press the start key Display IMPORT EXPORT Description Writing data from the USB memory to the machine Retrieving from the machine to a USB memory Select the item using the cursor up down keys Display Description Depending data ADDRESS BOOK JOB ACCNT ONE TOUCH Address book Job accounting Address book Information on one touch key USER PROGRAM User managements Job accounting Program information Job accountings and user manage ments DOCUMENT BOX FAX FORWARD Document box information Job accountings and user manage ments FAX transfer information Job accountings user managements and document box information Si
111. cy KYOCERA ECOSYS M2030dn PN ECOSYS M2030dn ECOSYS M2530dn ECOSYS M2035dn ECOSYS M2535dn SERVICE MAN v Published in January 2014 2PKSM062 CAUTION RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS It may be illegal to dispose of this battery into the municipal waste stream Check with your local solid waste officials for details in your area for proper disposal ATTENTION IL Y AUN RISQUE D EXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE DE TYPE INCORRECT METTRE AU REBUT LES BATTERIES UTILISEES SELON LES INSTRUCTIONS DONNEES Il peut tre ill gal de jeter les batteries dans des eaux d gout municipales V rifiez avec les fonctionnaires municipaux de votre r gion pour les d tails concernant des d chets solides et une mise au rebut appropri e Notation of products in the manual For the purpose of this service manual products are identified by print speed and presence of FAX ECOSYS M2030dn Type PN 3in1 model by 30ppm without FAX and document processor ECOSYS M2030dn 3in1 model by 30ppm without FAX ECOSYS M2530dn 4in1 model by 30ppm with FAX ECOSYS M2035dn 3in1 model by 35ppm without FAX ECOSYS M2535dn 4in1 model by 35ppm with FAX Revision history Revision Date Pages Revised contents 1 12 November 2013 1 3 23 1 3 65 Correction FAX country code 2 9 January 2014 Contents
112. d Polygon motor On Off Polygon motor ready signal Polygon motor clock signal Horizontal synchronizing signal Ground Video data signal Video data signal Laser output enable signal Sample hold timing switching signal 3 3 V DC power source Connected to the speaker OUT OUT Analog Analog Speaker sound signal Speaker sound signal Connected to the MP paper sensor PILED GND HANDSN 3 3 V DC 0 3 3 V DC 3 3 V DC power source Ground MP paper sensor On Off Connected to the main motor 24VAIL GND MMOTRDYN MMOTCLK REMOTEN 24 V DC 0 3 3 V DC 0 3 3 V DC pulse 0 3 3 V DC 24 V DC power source Ground Main motor ready signal Main motor clock signal Main motor On Off Connected to the paper sensor Q N O A OO N gt PILED GND PAPER 3 3 V DC 0 3 3 VDC 3 3 V DC power source Ground Paper sensor On Off YC19 Connected to the exit sen sor 3 3 V DC 0 3 3 VDC 2 3 8 Not used 3 3 V DC power source Ground Exit sensor On Off Connector Signal Voltage 2PK 2PL 2PM 2PN Description YC20 Connected to the registra tion clutch paper feed clutch and developing clutch 24VAIL REGDRN 24VAIL FEDDRN 24VAIL DLPDRN 24 V DC 0 24 V DC 24 V DC 0 24 V DC 24 V DC 0 24 V DC 24 V DC power source Registration clutch On Off 24 V DC power source Paper feed clutch On Off 24 V DC p
113. d because the destination unit had no confidential poll ing transmission capability or data was not accumulated in any box in the destination unit Or interoffice subaddress based bulletin board reception failed because the desti nation unit had no subaddress based bulletin board transmission capability or data was not stored in any subaddress confidential box in the destination unit U04000 The confidential box specified for confidential transmission was not registered in the des tination unit Or in interoffice subaddress based transmission mode the specified sub address box number was not registered in the destination unit Or the destination was being accessed U04100 Confidential transmission failed because the destination unit had no confidential capabil ity Or subaddress based transmission failed because the destination unit had no sub address based reception capability U04200 In encrypted transmission the specified encryption box was not registered in the desti nation unit U04300 Encrypted transmission failed because the destination unit had no encrypted communi cation capability U044XX Communication was interrupted because of an encryption key error during encrypted transmission See page 1 4 41 U04500 Encrypted reception was interrupted because of a mismatch in encryption keys U05000 In transmission with a specified number the set number of originals was different from the number of trans
114. density For details refer to the operation guide Defective potential on the drum surface Replace the drum unit See page 1 5 28 Defective main charger grid Clean the main charger grid See page 1 5 29 Defective developer roller developer unit If a developer unit which is known to work normally is available for check replace the current developer unit in the machine with the normal one If the symptom disap pears replace the developer unit with a new one See page 1 5 27 9 Dirt on the top edge or back of the paper Print example Causes Toner contamination in various parts Check procedures corrective measures Dirty edges and back of the paper can be caused by toner accumulated on such parts as the paper chute guide paper conveying paths the bottom of the drum and developer unit and the fuser unit inlet Clean these areas and parts to remove toner Defective transfer roller If the transfer roller is contaminated with toner clean the transfer roller using a vacuum cleaner or by continu ously printing a low density page until the symptom has faded away 1 4 20 2PK 2PL 2PM 2PN 10 Undulated printing at the right edge scanning start position Print example Check procedures corrective measures This vertical line should be straight Defective polygon motor laser scanner unit Replace the laser scanner unit See page 1 5 17
115. dicates a prohibited action The specific prohibition is shown inside the symbol Q General prohibited action G Disassembly prohibited indicates that action is required The specific action required is shown inside the symbol General action required Remove the power plug from the wall outlet D Always ground the copier 1 Installation Precautions WARNING Do not use a power supply with a voltage other than that specified Avoid multiple connections to one outlet they may cause fire or electric shock When using an extension cable always check that it is adequate for the rated current 20 0 2 2 ce cee ceeeeeeceee cee ce eee ee eee eee tee non nnnnnnnnnnn nana nnn nen nn nnnnnnnnrnnnnnnnnnnnnns Connect the ground wire to a suitable grounding point Not grounding the copier may cause fire or electric shock Connecting the earth wire to an object not approved for the purpose may cause explosion or electric shock Never connect the ground cable to any of the following gas pipes light ning rods ground cables for telephone lines and water pipes or faucets not approved by the proper IUIS MERE A CAUTION Do not place the copier on an infirm or angled surface the copier may tip over causing injury Q e Do not install the copier in a humid or dusty place This may cause fire or electric Shock Q Do not install the copier near a radiator heater other heat source or near flammable materia
116. dle two digits of power up font 0 C3 Lasttwo digits of power up font 0 C5 First two digits of power up font 0 PCL font switch C8 0 HP compatibility mode Characters higher 0 than 127 are not printed 32 Conventional mode Characters higher than 127 are printed Supported symbol sets ISO 60 Norway 00D ISO 15 Italian 001 ISO 11 Swe den 00S ISO 6 ASCII 00U ISO 4 U K 01E IS0 69 France 01F ISO 21 Germany 01G ISO 17 Spain 02S Symbol 19M Total host buffer size H8 Oto 99 in units of the size defined by FRPO S5 5 Form feed time out value H9 Value in units of 5 seconds 0 to 99 KIR mode NO 0 Off 2 2 On 2 4 5 2PK 2PL 2PM 2PN Environment Para Values Factory meter setting Duplex binding NA 0 Off 0 1 Long edge 2 Short edge Sleep timer time out time N5 1to 240 minutes 0 Off 15 Ecoprint level N6 O Off 0 2 On Printing resolution N8 0 300dpi 1 1 600dpi 3 1200dpi Default emulation mode P1 O Line Printer 9 U S A 1 IBM Proprinter X24E or 2 Diablo 630 6 Euro and 5 Epson LQ 850 other 6 PCL 6 9 KPDL Carriage return action P2 0 Ignores 0x0d 1 1 Carriage return 2 Carriage return linefeed Linefeed action P3 0 Ignores Ox0d 1 1 Linefeed 2 Linefeed carriage return Automatic emulation sensing P4 0 AES disabled 1 U S A For KPDL3 1 AES enabled or 0 Euro and other Alternative emulation P5 Same as the P1 values except that 9 is ignored 6
117. e 1200 Fast 1200 600 dpi 300 dpi Operating system Windows 2000 Windows XP Windows XP Professional Windows Server 2003 Windows Server 2003 x64 Edition Windows Vista x86 Edition Windows Vista x64 Edition Windows 7 x86 Edition Windows 7 x64 Edition Windows 8 x86 Edition Windows 8 x64 Edition Windows Server 2008 Windows Server 2008 x64 Edition Windows Server 2012 x64 Edition Apple Macintosh OS 9 x Apple Macintosh OS X Interface USB interface connector 1 USB 2 0 USB host 1 Network interface 1 10BASE T 100BASE TX 1000BASE T Page description language PRESCRIBE 2PK 2PL 2PM 2PN Scanner Item Specifications Windows Vista Windows 7 Windows 8 Windows Server 2008 Windows Server 2012 Resolution 600 dpi 400 dpi 300 dpi 200 dpi 200 x 400 dpi 200 x 100 dpi File format JPEG TIFF PDF XPS Operating system B W 35 images min Simplex Color 14 images min Scanning A4 landscape 300 dpi Image quality Text Photo original speed B W 18 images min Duplex Color 8 images min A4 landscape 300 dpi Image quality Text Photo original Interface Ethernet 10 BASE T 100 BASE TX 1000BASE T USB2 0 Network protocol TCP IP PC transmission SMB Scan to PC E mail SMTP Scan to E mail FTP transmission FTP FTP over SSL Scan to FTP USB transmission USB Scan to USB TWAIN scan WIA scan Transmission system 1 Available operating system Wi
118. e 2 Paper feeder Cassette 3 Paper feeder Figure 1 4 2 1 4 2 2PK 2PL 2PM 2PN Contents Conditions yam location 0100 Secondary paper feed Secondary paper feed request given by the con E request time out troller is unreachable 0101 Waiting for process package Process package won t be ready E to be ready 0105 Registration sensor not Activation of the registration sensor on off is detected undetected for 90 s during printing 0107 Waiting for fuser package to Fuser package won t be ready E be ready 0110 Upper cover open The upper cover is opened during printing 0501 No paper feed from cassette The registration sensor RS does not turn on dur A 1 ing paper feed from cassette 1 0502 No paper feed from cassette PF paper feed sensor 1 PFPFS1 does not turn on B 2 during paper feed from cassette 2 Retry 1 times 0503 No paper feed from cassette PF paper feed sensor 2 PFPFS2 does not turn on C 3 during paper feed from cassette 3 Retry 1 times 0508 No paper feed from duplex The registration sensor RS does not turn on dur F section ing paper feed from the duplex section 0509 No paper feed from MP tray The registration sensor RS does not turn on dur D ing paper feed from the MP tray 0511 Multiple sheets in cassette 1 The registration sensor RS does not turn off dur E ing paper feed from cassette 1 0512 Multiple sheets in cassette 2
119. e cursor up down keys Display Description INCH Inch North America specifications EUROPE METRIC Metric Europe specifications ASIA PACIFIC Metric Asia Pacific specifications AUSTRALIA Australia specifications CHINA China specifications KOREA Korea specifications 3 Press the start key 4 Turn the power switch off and on Switching between double and single counts Description Switches the count system for the total counter and other counters Purpose Used to select according to the preference of the user copy service provider if folio size paper is to be counted as one sheet single count or two sheets double count Setting 1 Press the start key 2 Select the count system using the cursor up down keys Display Description SGL COUNT ALL Single count for all size paper DBL COUNT FOLIO Double count for Folio size or larger nitial setting DBL COUNT FOLIO 3 Press the start key The setting is set Completion Press the stop key The screen for selecting a maintenance item No is displayed 1 3 16 2PK 2PL 2PM 2PN Item No Description Selecting the timing for copy counting Description Changes the copy count timing for the total counter and other counters Purpose To be set according to user request Setting 1 Press the start key 2 Select the copy count timing using the cursor up down keys Display Description FEED When secondary
120. e equalizer 1 Select 0dB 4dB 8dB or 12dB using the cursor up down keys Initial setting 0dB 2 Press the start key The setting is set Setting the modem detection level 1 Select 33dBm 38dBm 43dBm or 48dBm using the cursor up down keys Initial setting 43dBm 2 Press the start key The setting is set Completion Press the stop key The screen for selecting a maintenance item No is displayed 1 3 44 2PK 2PL 2PM 2PN Item No Description U651 Setting modem 2 Description Sets the modem output level Sets the DTMF output level of a push button dial telephone Purpose Used if problems occur when sending a signal with a push button dial telephone Setting 1 Press the start key 2 Select the item to be set using the cursor up down keys 3 Change the setting using the cursor left right keys or numeric keys Display Description Setting range Initial setting SGL LV MDM Modem output level 1to 15 9 120 V 10 220 240 V DTMF LV C DTMF output level 0 to 15 0 5 120 V main value 10 5 220 240 V DTMF LV D DTMF output level 0 to 5 5 2 120 V level difference 2 5 220 240 V 4 Press the start key The setting is set Completion Press the stop key The screen for selecting a maintenance item No is displayed 1 3 45 2PK 2PL 2PM 2PN Item No Description Setting the NCU Description Makes setting regarding the network control unit NCU
121. e sided original of CCD continuous operation CCD ADP With paper single sided original of CCD CCD RADP NON P Without paper double sided original of CCD continuous operation CCD RADP With paper double sided original of CCD 6 Press the start key The operation starts 7 To stop continuous operation press the stop key Completion Press the stop key The screen for selecting a maintenance item No is displayed 1 3 13 2PK 2PL 2PM 2PN Item No Description Setting the IC card type Description Sets the type of IC card Purpose To change the type of IC card Setting 1 Press the start key 2 Select the item using the cursor up down keys Display Description OTHER The type of IC card is SSFC SSFC The type of IC card is not SSFC Initial setting OTHER 3 Press the start key The setting is set Completion Press the stop key The screen for selecting a maintenance item No is displayed Setting the maintenance cycle Description Displays clears and changes the maintenance cycle Purpose To check and change the maintenance cycle Method 1 Press the start key The currently set maintenance cycle is displayed Setting 1 Select M CNT A using the cursor up down keys 2 Change the setting using the cursor left right keys or numeric keys Description Setting range Initial setting Maintenance cycle 0 to 9999999 100000 3 Pres
122. e start key The value is set Completion Press the stop key The screen for selecting a maintenance item No is displayed Setting the value for maintenance due indication Description Sets when to display a message notifying that the time for maintenance is about to be reached by setting the number of copies that can be made before the current maintenance cycle ends When the difference between the number of copies of the maintenance cycle and that of the maintenance count reaches the set value the message is displayed Purpose To change the time for maintenance due indication Setting 1 Press the start key 2 Select COUNT using the cursor up down keys 3 Change the setting using the cursor left right keys Description Setting range Initial setting Time for maintenance due indication 0 to 9999 0 Remaining number of copies that can be made before the current maintenance cycle ends 4 Press the start key The value is set Clearing 1 Select CLEAR using the cursor up down keys 2 Press the start key The value is cleared Completion Press the stop key The screen for selecting a maintenance item No is displayed 1 3 18 2PK 2PL 2PM 2PN 2 Auto Adj Scn Description Uses a specified original and automatically adjusts the following items in the scanner and the DP scanning sections Scanner section Original size magnification leading edge timing center line input gamma inp
123. e wall outlet When the fax kit is installed be sure to disconnect the modular code before starting disassembly When handling PWBs printed wiring boards do not touch parts with bare hands The PWBs are susceptible to static charge Do not touch any PWB containing ICs with bare hands or any object prone to static charge When removing the hook of the connector be sure to release the hook Take care not to get the cables caught To reassemble the parts use the original screws If the types and the sizes of screws are not known refer to the PARTS LIST 2 Drum unit Note the following when handling or storing the drum unit When removing the drum unit never expose the drum surface to strong direct light Do not leave it for a long time even if itis weak light such as fluorescent lamps Keep the drum unit at an ambient temperature between 20 C 4 F and 40 C 104 F and at a relative humidity not higher than 8596 RH Avoid abrupt changes in temperature and humidity Avoid exposure to any substance which is harmful to or may affect the quality of the drum unit Do not touch the drum surface with any object Should it be touched by hands or stained with oil clean it 3 Toner Store the toner container in a cool dark place Avoid direct light and high humidity 1 5 1 2PK 2PL 2PM 2PN 4 How to tell a genuine Kyocera toner container As a means of brand protection the Kyocera toner container utilizes an optical security t
124. easure the distance from the left edge to the right edge black belt 2 of the original at F 21 mm from the top edge of black belt 1 Enter the values using the cursor right left keys or numeric keys in Dist2 Press the start key The value is set Measure the distance from the top edge of black belt 1 to the bottom of black belt 3 of the original at D and E 1 Measure the distance from the top edge of black belt 1 to the bottom of black belt 3 of the original at D 30 mm from the left edge and E 180 mm from the left edge respectively 2 Apply the following formula for the values obtained D 2 E 2 8 Enter the measured value using the cursor right left keys or numeric keys in Dist3 Press the start key The value is set 30mm 105mm 180mm Black belt 1 3 gt E 3l NX F A B C Leading edge Blackbelt 2 Dist1 A B C 3 Dist2 F Dist3 D 2 E 2 oct AE E AA HE SR HAN Original for adjustment Black belt 3 P N 7505000107 Figure 1 3 2 1 3 23 2PK 2PL 2PM 2PN 2 Setting DP This setting is usually unnecessary Display Description Setting range Initial setting Lead A value of length of detecting the lead 14 0 to 16 0 15 0 ing edge Main Scan A value of width of main scan 14 0 to 16 0 15 0 Sub Scan A value of length of sub scan 265 0 to 269 0 267 0
125. eception of a short protocol transmission Selects whether to receive or ignore transmission using short protocol If a short protocol transmission is received when an auto switching device is attached to the machine communication problems including auto switching inability sometimes occur Change the setting to ignore short protocol transmission to prevent such problems 1 Select the setting using the cursor up down keys Display Description ON Receives short protocol transmission OFF Ignores short protocol transmission Initial setting ON 2 Press the start key The setting is set 1 3 37 2PK 2PL 2PM 2PN Item No Description Setting the CNG detection times in the fax telephone auto select mode Sets the CNG detection times in the fax telephone auto select mode 1 Select the setting using the cursor up down keys Display Description 1TIME Detects CNG once 2TIMES Detects CNG twice Initial setting 2TIMES 2 Press the start key The setting is set Completion Press the stop key The screen for selecting a maintenance item No is displayed Setting communication control 4 Description Makes settings for fax transmission regarding the communication Purpose To reduce transmission errors when a low quality line is used Method 1 Press the start key 2 Select the item to be set using the cursor up down keys Display Description V 34 Enables or disabl
126. echnology to enable visual validation A validation viewer is required to accomplish this Hold the validation viewer over the left side part of the brand protection seal on the toner container Through each window of the validation viewer the left side part of the seal should be seen as follows A black colored band when seen through the left side window A shiny or gold colored band when seen through the right side window X The above will reveal that the toner container is a genuine Kyocera branded toner container otherwise it is a counterfeit See through the left window See through the right window e marking zc marking Validation viewer Validation viewer protection protection seal seal A black colored band when A shiny or gold colored band when seen through the left side window seen through the right side window Figure 1 5 1 The brand protection seal has an incision as shown below to prohibit reuse Incision ajh NIULENO OCA Ra 64 mem RKO CR KYOCE Figure 1 5 2 1 5 2 1 5 2 Outer covers 2PK 2PL 2PM 2PN 1 Detaching and refitting the left cover and right cover Procedure 1 Remove the screw 2 Unhook four hooks and then remove the rear upper cover 3 Remove the cassette See page 1 5 6 4 Open the front cover 5 Unhook the hook and then remove the controller box cover DL d ll im Figure 1 5 3
127. ected to the AC inlet NEUTRAL LIVE Voltage 120 V AC 220 240 V AC 120 V AC 220 240 V AC 2PK 2PL 2PM 2PN Description AC power input AC power input Connected to the Fuser heater LIVE NEUTRAL 120 V AC 220 240 V AC 120 V AC 220 240 V AC Fuser heater output Fuser heater output YC103 Connected to the high volt age PWB Oo ON DOO A ON gt 24V0 SGND FAN THERM 3 3V1E HEATN SLEEP ZCROSS 24VOIL 24VOIL PGND PGND 24 V DC 0 24 V DC Analog 3 3V DC 0 3 3 V DC 0 3 3 V DC 0 3 3 V DC pulse 24 V DC 24 V DC 24 V DC power source Ground Left cooling fan motor On Off Fuser thermistor detection voltage 3 3 V DC power source Fuser heater On Off Sleep mode signal On Off Zero cross signal 24 V DC power source via interlock Switch 24 V DC power source via interlock switch Ground Ground Connected to the left cool ing fan motor 24V0 FAN 24 V DC 0 24 V DC 24 V DC power source Left cooling fan motor On Off Connected to the fuser thermistor 3 3V1E N C THERM 3 3 V DC power source Not used Fuser thermistor detection voltage YC106 Connected to the scanner PWB 24V0F N C GND 2 3 2 24 V DC power source Not used Ground Connector Connected to the ground terminals Voltage 2 3 3 2PK 2PL 2PM 2PN Description Frame ground Control PWB Frame gr
128. ector cable If none replace the cable Defective control PWB 1 4 12 Replace the control PWB See page 1 5 37 Contents Broken Fuser heater wire The fuser temperature does not rise after the Fuser heater has been turned on 2PK 2PL 2PM 2PN Remarks Causes Poor contact in the fuser therm istor connector terminals Check procedures Icorrective measures Reinsert the connector See page 1 5 32 Poor contact in the Fuser heater connector termi nals Reinsert the connector See page 1 5 32 Fuser thermistor installed incor rectly Replace the fuser unit See page 1 5 32 Fuser thermal cutout triggered Replace the fuser unit See page 1 5 32 Fuser heater installed incor rectly Replace the fuser unit See page 1 5 32 Broken Fuser heater wire Replace the fuser unit See page 1 5 32 Abnormally high fuser thermistor temperature Fuser thermistor detects abnormally temperature When the temperature of a fuser thermistor detects 195 C or more at the time of heater OFF and 155 C or more Shorted fuser thermistor Replace the fuser unit See page 1 5 32 Defective control PWB Replace the control PWB See page 1 5 37 Broken fuser thermistor wire Input from fuser thermistor is 0 A D value Poor contact in the fuser therm istor connector terminals Reinsert the connector See page 1 5 32
129. egistration roller or lower registration roller be sure to use a new registration L spring and registration R spring Otherwise paper feeding may be deteriorated due to the spring hooks possi bly being distorted during the spring is unhooked Registration R spring New At Registration L spring Upper registration roller New Lower registration roller Figure 1 5 15 1 5 12 2PK 2PL 2PM 2PN 1 5 4 Optical section 1 Detaching and refitting the DP Procedure 1 Pull the DP out Figure 1 5 16 1 5 13 2PK 2PL 2PM 2PN 2 Detaching and refitting the scanner unit Procedure 1 Remove the DP See page 1 5 13 Control PWB 2 Remove the left cover and right cover See page 1 5 3 3 Remove the FFC and connector from Pet en r YC8 me FFC connect li the control PWB 4 Remove three connectors from the scanner PWB Wd LH y AC 04 YC108 Connector Connector Connector Figure 1 5 17 1 5 14 2PK 2PL 2PM 2PN 5 Release three clamps and then remove the wires 6 Remove two screws Figure 1 5 19 1 5 15 2PK 2PL 2PM 2PN c 5 o c c o o 7 Unhook four hooks and then remove the scanner unit Figure 1 5 20
130. eiving a fax A4R LetterR in the auto reduction mode Setting the number of lines to be ignored when receiving a fax at 100 magnification Sets the maximum number of lines to be ignored if the received data volume exceeds the record ing capacity when recording the data at 10096 magnification If the number of excess lines is below the setting those lines are ignored If over the setting they are recorded on the next page 1 Change the setting using the cursor left right keys or numeric keys Description Setting Initial Change in range setting value per step Number of lines to be ignored when 0 to 22 3 16 lines receiving at 10096 Increase the setting if a blank second page is output and decrease it if the received image does not include the entire transmitted data 2 Press the start key The value is set Setting the number of lines to be ignored when receiving a fax in the auto reduction mode Sets the maximum number of lines to be ignored if the received data volume exceeds the record ing capacity when the data is recorded in the auto reduction mode If the number of excess lines is below the setting those lines are ignored If over the setting the entire data on a page is fur ther reduced so that it can be recorded on the same page 1 Change the setting using the cursor left right keys or numeric keys Description Setting Initial Change in range setting value per step Number of
131. elect the setting using the cursor up down keys Display Description 14400bps V 17 V 33 V 29 V 27ter 9600bps V 29 V 27ter 4800bps V 27ter 2400bps V 27ter fallback only Initial setting 14400bps 2 Press the start key The setting is set Setting the waiting period to prevent echo problems at the sender Sets the period before a DCS signal is sent after a DIS signal is received Used when problems occur due to echoes at the sender 1 Select the setting using the cursor up down keys Display Description 500 Sends a DCS 500 ms after receiving a DIS 300 Sends a DCS 300 ms after receiving a DIS Initial setting 300 2 Press the start key The setting is set Setting the waiting period to prevent echo problems at the receiver Sets the period before an NSF CSI or DIS signal is sent after a CED signal is received Used when problems occur due to echoes at the receiver 1 Select the setting using the cursor up down keys Display Description 500 Sends an NSF CSI or DIS 500 ms after receiving a CED 75 Sends an NSF CSI or DIS 75 ms after receiving a CED Initial setting 75 2 Press the start key The setting is set Completion Press the stop key The screen for selecting a maintenance item No is displayed 1 3 35 2PK 2PL 2PM 2PN Item No Description Setting communication control 2 Description Makes settings regarding fax transmissi
132. en the developer unit has been replaced Purpose Perform when the developer unit is replaced Method 1 Enter the Service Setting menu 2 Select New Developer using the cursor up down keys 3 Press Yes in the confirmation display Completion Press the stop key 1 3 66 2PK 2PL 2PM 2PN 1 Service items Description FAX Country Code FAX country code Description Initializes software switches and all data in the backup data on the FAX control PWB according to the destination Purpose To initialize the FAX control PWB Method 1 Enter the Service Setting menu 2 Select FAX Country Code using the cursor up down keys 3 Press the start key 4 Enter a destination code using the numeric keys 5 Press the start key The setting is set 6 Press the start key Data initialization starts Destination code list Code Destination Destination 000 007 009 022 038 080 084 088 097 108 115 126 136 137 152 156 159 169 181 Japan Argentina Australia Brazil China Hong Kong Indonesia Israel Korea Malaysia Mexico New Zealand Peru Philippines Saudi Arabiat Singapore South Africa Thailand U S A Russia CTR21 European nations Italy Germany Spain U K Netherlands Sweden France Austria Switzerland Belgium Denmark Finland Portugal Ireland Norway Taiwan Completion Press the stop key 1 3 67 2PK 2PL 2PM 2PN Service items Desc
133. er m a nennen nn Ea rrr rers n nnns 1 5 27 1 Detaching and refitting the developer unit ssm e 1 5 27 1 526 Dr rmrSectlon s aj eto Ree ean canc p MD B BM 1 5 28 1 Detaching and refitting the drum unit sssse eem 1 5 28 2 Detaching and refitting the main charger unit sssssse nan nncncnnnnna 1 5 29 1 5 7 Transfer separation section ooooooconociccconncnnocnccnncnnnnnnnonconnnnnnnnnnnnnnnnnnn nn nnnn ener nnne nennen 1 5 30 1 Detaching and refitting the transfer roller ssse nana 1 5 30 1 5 8 Fuser section aine idc min idv s edv ae deed dave de dd e dd did re e e de 1 5 32 1 Detaching and refitting the fuser unit 1 5 32 2 Switching the fuser pressure ssssssssseseeeeenm nennen enne nennen 1 5 36 159 PWBS E ote tta reat Sen bena 1 5 37 1 Detaching and refitting the control PWB ssssemmemn 1 5 37 2 Detaching and refitting the power source PWB sss me 1 5 40 3 Detaching and refitting the high voltage PWB sssssm 1 5 43 4 Detaching and refitting the scanner PWB sssse mem 1 5 47 5 Detaching and refitting the FAX control PWB rnrrrannnonnrrrnnnnonnnrrnnnrennnrrrensrennrrrenssennnnne 1 5 48 1 5 10 ONS en te ette te ute tete bte tica Len onis Mi les a 1 5 49 1 Detaching and refitting the main motor sssssseeeem emn 1 5 49 2 Direction of
134. es tination code list on following for the destination code Press the start key There is no operation necessary on this screen The destination code and the OEM code are displayed with the values currently set Press the start key Data initialization starts To cancel data initialization press the stop key After data initialization the entered destination OEM codes and ROM version are displayed A ROM version displays three kinds application boot and IPL Destination code list Code Destination Destination 000 007 009 022 038 080 084 088 097 108 115 126 136 137 152 156 159 169 181 Japan Argentina Australia Brazil China Hong Kong Indonesia Israel Korea Malaysia Mexico New Zealand Peru Philippines Saudi Arabiat Singapore South Africa Thailand U S A Russia CTR21 European nations Italy Germany Spain U K Netherlands Sweden France Austria Switzerland Belgium Denmark Finland Portugal Ireland Norway Taiwan 1 3 25 2PK 2PL 2PM 2PN Item No Description Initializing permanent data Description Initializes software switches on the FAX control PWB according to the destination and OEM Purpose To initialize the FAX control PWB without changing user registration data Method 1 Press the start key 2 Select Execute The screen for entering the destination code and OEM code is displayed 3 Select Country Code and enter a de
135. es V 34 communication V 34 3429Hz Sets the V 34 symbol speed 3429 Hz DIS 2RES Sets the number of times of DIS signal reception RTN CHECK Sets the reference for RTN signal output Enabling disabling V 34 communication Sets whether V 34 communication is enabled disabled for transmission and reception 1 Select the setting using the cursor up down keys Display Description ON V 34 communication is enabled for both transmission and reception TX V 34 communication is enabled for transmission only RX V 34 communication is enabled for reception only OFF V 34 communication is disabled for both transmission and reception Initial setting ON 2 Press the start key The setting is set 1 3 38 2PK 2PL 2PM 2PN Item No Description Setting the V 34 symbol speed 3429 Hz Sets if the V 34 symbol speed 3429 Hz is used 1 Select the setting using the cursor up down keys Display Description ON OFF V 34 symbol speed 3429 Hz is used V 34 symbol speed 3429 Hz is not used Initial setting ON 2 Press the start key The setting is set Setting the number of times of DIS signal reception Sets the number of times to receive the DIS signal to once or twice Used as one ofthe correction measures for transmission errors and other problems 1 Select the setting using the cursor up down keys Display Description ONCE TWICE Responds to the first sign
136. ey 7 Add Destination key 18 Right Select key 29 Program keys 8 On Hook key 19 Function Menu key LED 30 Logout key LED 9 One touch keys 20 Numeric keys 10 Message display 21 Clear key 4in1 model with FAX only 1 1 7 2PK 2PL 2PM 2PN 3 Option Z ZZ ZW System Kit RR Expention memory for copy and printer General purpose 144pin DIMM 1 slot Card Authentication Kit B Network interface Kit 3in1 model only IB 50 IB 51 Wire less LAN Figure 1 1 3 1 Machine 2 Paper feeder 2PK 2PL 2PM 2PN 1 1 3 Machine cross section p Paper path b Paper path option pe Light path de G 1 12 9 1 3 Figure 1 1 4 1 Cassette 8 Laser scanner unit LSU 2 MP tray 9 Transfer separation section 3 Paper feed conveying section 10 Fuser section 4 Toner container 11 Exit section 5 Developer unit 12 Duplex conveying section 6 Main charger unit 13 Scanner section 7 Drum unit 2PK 2PL 2PM 2PN
137. for selecting a maintenance item No is displayed 1 3 29 2PK 2PL 2PM 2PN Item No Description Setting system 2 Description Sets the number of adjustment lines for automatic reduction Method 1 Press the start key 2 Select the item to be set using the cursor up down keys Display Description ADJ LINES Sets the number of adjustment lines for automatic reduction ADJ LINES A4 Sets the number of adjustment lines for automatic reduction when A4 paper is set ADJ LINES LT Sets the number of adjustment lines for automatic reduction when letter size paper is set Setting the number of adjustment lines for automatic reduction Sets the number of adjustment lines for automatic reduction 1 Change the setting using the cursor left right keys or numeric keys Description Setting range Initial setting Number of adjustment lines for automatic reduction 0 to 22 7 2 Press the start key The value is set Setting the number of adjustment lines for automatic reduction when A4 paper is set Sets the number of adjustment lines for automatic reduction when A4 paper is set 1 Change the setting using the cursor left right keys or numeric keys Description Setting range Initial setting Number of adjustment lines for automatic reduction 0 to 22 22 when A4 paper is set 2 Press the start key The value is set Setting the number of adjustment lines for auto
138. ft margin decimal part Life counter The first line Machine life MP tray Cassette 1 Cassette 2 Cassette 3 Duplex Life counter The second line Maintenance kit Panel lock information OFF Partial lock Full lock USB information Not installed Full speed Hi speed Paper handling information Paper source unit select 1 Paper source unit Auto cassette change 0 Auto cassette change prohibition 1 Auto cassette change permission Black and white printing double count mode 0 All single counts 1 A3 Single count Less than 420 mm length 2 Legal Single count 356 mm or less length 3 Folio Single count Less than 330 mm length Billing counting timing Temperature machine outside Absolute temperature machineoutside Fixed assets number Job end judgment time out time Job end detection mode Priscribe environmental reset 0 OFF 1 ON Media type attributes 1 to 28 Not used 18 19 20 Weight settings 0 Light 1 Normal 1 2 Normal 2 3 Normal 3 4 Heavy 1 5 Heavy 2 6 Heavy 3 7 Extra Heavy Fuser settings 0 High 1 Middle 2 Low 3 Vellum Duplex settings 0 Disable 1 Enable 1 3 63 2PK 2PL 2PM 2PN Description Supplement RFID information RFID reader writer version infor mation Soft version of the optional paper feeder Version of the optional message
139. he screen for selecting a maintenance item No is displayed List of Software Switches of Which the Setting Can Be Changed Communication control procedure No Bit Item 36 7654 Coding format in transmission 3210 Coding format in reception 37 5 33600 bps V34 31200 bps V34 28800 bps V34 26400 bps V34 24000 bps V34 21600 bps V34 19200 bps V34 16800 bps V34 14400 bps V34 12000 bps V34 9600 bps V34 7200 bps V34 4800 bps V34 2400 bps V34 FSK detection in V 8 4800 bps when low speed setting is active NI AJOJ O gt NIIAJ a OI nN oO gt NO wo A FIF length in transmission of more than 4 times of DIS DTC signal 1 3 50 2PK 2PL 2PM 2PN Item No Description Communication time setting No Bit Item 53 76543210 T3 timeout setting 54 76543210 T4 timeout setting automatic equipment 55 76543210 T5 timeout setting 60 76543210 Time before transmission of CNG 1100 Hz signal 63 76543210 TO timeout setting manual equipment 64 7 Phase C timeout in ECM reception 66 76543210 Timeout 1 in countermeasures against echo 68 76543210 Timeout for FSK detection start in V 8 Modem setting No Bit Item 89 76543 RX gain adjust NCU setti ng No Bit Item 121 7
140. holder 5 Paper chute guide HVPWB Discharge electrode Transfer bias T z GND Figure 2 1 18 Transfer separation section block diagram 2 1 13 2PK 2PL 2PM 2PN 2 1 6 Cleaning section After the transferring process the drum needs to be physically cleaned of toner which is residual after the development process The cleaning blade is constantly pressed against the drum and scrapes the residual toner off to the sweep roller The waste toner is collected at the output end of the sweep roller and sent back to the toner container into the waste toner reservoir After the drum is physically cleaned it then must be cleaned to the electrically neutral state This is necessary to erase any residual positive charge ready to accept the uniform charge for the next print process The residual charge is canceled by exposing the drum to the light emitted from the cleaning lamp PWB This lowers the electrical conductivity of the drum surface making the residual charge on the drum surface escape to the ground Main frame Waste toner reservoir Drum unit Figure 2 1 19 Cleaning section 1 Cleaning lamp PWB 2 Sweep roller 3 Cleaning blade 2 1 14 2PK 2PL 2PM 2PN ERASER WC 4 CONPWB Figure 2 1 20 Cleaning section block diagram 2 1 15 2PK 2PL 2PM 2PN 2 1 7 Fuser section The toner
141. hone 44 118 931 1500 Fax 44 118 931 1108 KYOCERA Document Solutions Italia S p A Via Verdi 89 91 20063 Cernusco s N MI Italy Phone 39 02 921791 Fax 39 02 92179 600 KYOCERA Document Solutions Belgium N V Sint Martinusweg 199 201 1930 Zaventem Belgium Phone 32 2 7209270 Fax 32 2 7208748 KYOCERA Document Solutions France S A S Espace Technologique de St Aubin Route de l Orme 91195 Gif sur Yvette CEDEX France Phone 33 1 69852600 Fax 33 1 69853409 KYOCERA Document Solutions Espana S A Edificio Kyocera Avda de Manacor No 2 28290 Las Matas Madrid Spain Phone 34 91 6318392 Fax 34 91 6318219 KYOCERA Document Solutions Finland Oy Atomitie 5C 00370 Helsinki Finland Phone 358 9 47805200 Fax 358 9 47805390 KYOCERA Document Solutions Europe B V Amsterdam NL Z rich Branch Hohlstrasse 614 8048 Z rich Switzerland Phone 41 44 9084949 Fax 41 44 9084950 O 2014 KYOCERA Document Solutions Inc ol KYOCERA is a trademark of KYOCERA Corporation KYOCERA Document Solutions Deutschland GmbH Otto Hahn Strasse 12 40670 Meerbusch Germany Phone 49 2159 9180 Fax 49 2159 918100 KYOCERA Document Solutions Austria GmbH Eduard Kittenberger Gasse 95 1230 Vienna Austria Phone 43 1 863380 Fax 43 1 86338 400 KYOCERA Document Solutions Nordic AB Esbogatan 16B 164 75 Kista Sweden Phone 46 8 546 550 00 Fax 46 8 546 550 10 KYOCERA Document Solu
142. iled because a decoding error occurred U19300 Transmission failed because an error occurred during JBIG encoding U19400 Reception failed because an error occurred during JBIG decoding 1 4 34 2PK 2PL 2PM 2PN 2 1 U004XX error code table Interrupted phase B Error code Description U00420 A relay request was received from the host center but interrupted because of a mismatch in permit ID or telephone number U00421 Subaddress based relay reception was interrupted because of a mismatch in the speci fied subaddress relay box number U00430 Polling request confidential or reverse was received but interrupted because of a mis match in permit number Or subaddress based bulletin board transmission request was received but interrupted because of a mismatch in permit ID in the transmitting unit U00431 Confidential polling transmission was interrupted because the specified confidential box No was not registered Or an subaddress based bulletin board transmission was inter rupted because the specified subaddress confidential box was not registered U00432 Confidential polling transmission was interrupted because of a mismatch in confidential box ID number Or an subaddress based bulletin board transmission was interrupted because of a mismatch in Subaddress confidential box numbers U00433 Confidential polling request was received but data was not present in the confidential box Or subaddress based bu
143. indicator plate 10 Image scanner unit ISU 2PK 2PL 2PM 2PN 2 Image scanner unit ISU The original image is illuminated by the LED and scanned by the CCD image sensor in the CCD PWB CCD PWB via the four mirrors and ISU lens the reflected light being converted to an electrical signal If a document processor DP is used the image scanner unit stops at the position of the DP contact glass and scans sequentially one row of the image on the original in synchronization with the moving timing of the original in the sub scan direction by driving the DP Figure 2 1 11 Image scanner unit ISU 1 Lamp mount 8 Mirror D 2 ISU housing 9 ISU lens 3 ISU reflector 10 CCD PWB CCDPWB 4 Transparent material 11 LED drive PWB LEDDRPWB 5 Mirror A 12 Home position sensor HPS 6 Mirror B 13 ISU shaft 7 Mirror C 2 1 7 SCPWB YC103 6 YC103 3 YC104 1 2 3 4 2PK 2PL 2PM 2PN Original Contact glass 3 it ISU mage scanner unit OT CCDPWB LED LEDDR na Mirrors PWB and lens Le CCD id image TY AD sensor Y LAMP HPSW SCMOT1A SCMOT2B t SCMOT1B SCMOT2A Scanner unit Figure 2 1 12 Scanner unit block diagram 2PK 2PL 2PM 2PN 3 Laser
144. jam cassette 3 4020 Registration sensor initial jam Warm up 4201 Eject sensor non arrival jam cassette 1 4202 Eject sensor non arrival jam cassette 2 4203 Eject sensor non arrival jam cassette 3 1 3 7 2PK 2PL 2PM 2PN Description Description Paper Jam Eject sensor non arrival jam duplex Log Eject sensor non arrival jam Mp tray Eject sensor stay jam cassette 1 Eject sensor stay jam cassette 2 Eject sensor stay jam cassette 3 Eject sensor stay jam duplex Eject sensor stay jam MP tray Eject sensor initial jam Warm up Duplex sensor non arrival jam cassette 1 Duplex sensor non arrival jam cassette 2 Duplex sensor non arrival jam cassette 3 Duplex sensor non arrival jam MP tray Duplex sensor stay jam cassette 1 Duplex sensor stay jam cassette 2 Duplex sensor stay jam cassette 3 Duplex sensor stay jam MP tray No original feed DP original conveying jam DP original swichback non arrival jam DP original swichback stay jam DP top cover open DP timing sensor stay jam b Detail of paper source Hexadecimal 00 MP tray 01 Cassette 1 02 Cassette 2 paper feeder 1 03 Cassette 3 paper feeder 2 05 to 09 Reserved 1 3 8 2PK 2PL 2PM 2PN Description Description Paper Jam c Detail of paper size Hexadecimal Log 00 Not specified 0B B4 Special 1 01 Monarch OG Ledger Special 2 02 Business 0D ASR A3 wide 03 Interna
145. l This MAY CAUSE TING E Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool as possible Insufficient ventilation may cause heat buildup and poor copying performance Always handle the machine by the correct locations when moving it seseees D Always use anti toppling and locking devices on copiers so equipped Failure to do this may cause the copier to move unexpectedly or topple leading to injury sm Avoid inhaling toner or developer excessively Protect the eyes If toner or developer is accidentally ingested drink a lot of water to dilute it in the stomach and obtain medical attention immediately If it gets into the eyes rinse immediately with copious amounts of water and obtain medical atten up M Advice customers that they must always follow the safety warnings and precautions in the copier s Inistr ction handbook iro ro vie Pia A bte RE UO dea eee 2 Precautions for Maintenance R WARNING Always remove the power plug from the wall outlet before starting machine disassembly Always follow the procedures for maintenance described in the service manual and other related O broChures Under no circumstances attempt to bypass or disable safety features including safety mech
146. l be displayed and blinking the mem ory LED this shows to start the down load 5 Display the software that now upgrad ing 5 minutes USB memory slot W ANN FW Update CTRL ENGN SCAN 6 Display the completion of the upgrade Memory LED is ON condition 7 Cut the power supply by pulling out the power cable and remove the USB memory NS After the print engine farm is down loaded it is not possible to turn it off with the power switch Figure 1 6 1 Check the result of the version up 1 Output the service status by the U000 and confirm the firmware version 2PK 2PL 2PM 2PN 1 6 2 Remarks on control PWB replacement When replacing the control PWB remove the EEPROM U17 from the control PWB that has been removed and then reattach it to the new control PWB EEPROM Control PWB O so ss R o Ee o 3 UT n EEPROM o Les oo 000 oo 000 Le E53 oo 0000 00000 00000 P ma Es PA ETTE i5 vss 3359995225 LE ss 955 Figure 1 6 2 Detaching of EEPROM 1 The flat screwdriver is inserted between EEPROM EEPROM and socket 2 Detach it little by little right and left and alternately while noting the transformation and the damage of the pin gt O Flat screw driver Figure 1 6 3 1 6 2 2 1 1 Paper feed conveying section 2PK 2PL 2PM 2PN Paper feed conveying sectio
147. lines to be ignored when 0 to 22 0 16 lines receiving in the auto reduction mode Increase the setting if a page received in the reduction mode is over reduced and too much trailing edge margin is left Decrease it if the received image does not include all transmitted data 2 Press the start key The value is set 1 3 28 2PK 2PL 2PM 2PN Item No Description Setting the number of lines to be ignored when receiving a fax A4R LetterR in the auto reduction mode Sets the maximum number of lines to be ignored if the received data volume exceeds the record ing capacity when the data is recorded in the auto reduction mode onto A4R or LetterR paper under the conditions below If the number of excess lines is below the setting those lines are ignored If over the setting the entire data on a page is further reduced so that it can be recorded on the same page 1 Change the setting using the cursor left right keys or numeric keys Description Setting Initial Change in range setting value per step Number of lines to be ignored when 0 to 22 0 16 lines receiving a fax A4R letter in the auto reduction mode Increase the setting if a page received in the reduction mode is over reduced and too much trailing edge margin is left Decrease it if the received image does not include all transmitted data 2 Press the start key The value is set Completion Press the stop key The screen
148. lletin board transmission request was received but data was not present in the subaddress confidential box U00434 Confidential polling request was received but interrupted because the specified confi dential box No was intended for encryption U00435 Confidential polling request was received but interrupted because the specified confi dential box was being accessed Or subaddress based bulletin board transmission request was received but interrupted because the specified subaddress confidential box was being accessed U00440 Confidential reception was interrupted because the specified confidential box No was not registered Or subaddress based confidential reception or subaddress based relay reception was interrupted because the specified subaddress box was not registered Or subaddress based confidential reception or subaddress relay command reception was interrupted because the specified subaddress box No was being accessed U00441 Confidential reception was interrupted because the specified confidential box No was intended for encryption U00450 The destination transmitter disconnected because the permit ID s did not agree with while the destination transmitter is in password check transmission or restricted trans mission U00460 Encrypted reception was interrupted because the specified encryption box number was not registered Or encrypted reception request was received but interrupted because the specified e
149. ly and disassembly ssssssesssssee eene 1 5 1 1 Preca tions cederet dee dace dev tta ede E e code ted ede A D dd e ne dd 1 5 1 Drum Unit vasse Gap Ge 1 5 1 3 i E A A T missvisende inde 1 5 1 4 How to tell a genuine Kyocera toner container srrrrnrnannrrrnnnnnrnnrrrnnnnnnnnrrennrrnnnrrrenrren munne 1 5 2 152 Quter NO 1 5 3 1 Detaching and refitting the left cover and right cover ssssemm 1 5 3 1 5 3 Paper feed SLOT e a a e i a a aa Era nenne nnns n siens aaa a aao ra nns n nist nnne 1 5 6 1 Detaching and refitting the paper feed assembly paper feed roller and pickup roller 1 5 6 2 Detaching and refitting the retard roller assembly sss 1 5 8 3 Detaching and refitting the MP paper feed roller s 1 5 10 4 Note on removing and Installing the upper registration roller and lower registration roller 2esesiiiiiseseiicisseseee ci 1 5 12 1 524 Optical SECO iii eio ete ret ter rc E EEG We t e ET res kentaurer 1 5 13 1 Detaching and refitting the DP esssnnrrnnnronanrrrnnrennnrrrnnsennnrrrnnsennnrrrnnsensnrrrnnsennsrrrenssennnnn 1 5 13 2 Detaching and refitting the scanner unit ssssssssee enne 1 5 14 3 Detaching and refitting the laser scanner unit LSU 1 5 17 4 Replacing the image scanner unit ISU sss emn 1 5 21 1 5 5 Developer section a T a a e E T Aa E en
150. matic reduction when letter size paper is set Sets the number of adjustment lines for automatic reduction when letter size paper is set 1 Change the setting using the cursor left right keys or numeric keys Description Setting range Initial setting Number of adjustment lines for automatic reduction 0 to 26 26 when letter size paper is set 2 Press the start key The value is set Completion Press the stop key The screen for selecting a maintenance item No is displayed 1 3 30 2PK 2PL 2PM 2PN Item No Description Setting system 3 Description Makes settings for fax transmission regarding operation and automatic printing of the protocol list Method 1 Press the start key 2 Select the item to be set using the cursor up down keys Display Description AUTO REDUCTION Selects if auto reduction in the auxiliary direction is to be per formed PROTOCOL LIST Sets the automatic printing of the protocol list DETECT TRAIL Sets the detection of trailing edge margin Selecting if auto reduction in the auxiliary direction is to be performed Sets whether to receive a long document by automatically reducing it in the auxiliary direction or at 100 magnification 1 Select the setting using the cursor left right keys Display Description ON Auto reduction is performed if the received document is longer than the fax paper OFF Auto reduction is not performed
151. mitted originals U05100 Password check transmission or restricted transmission was interrupted because the permit ID s did not agree with U05200 Password check reception or restricted reception was interrupted because the permit ID s did not match the rejected FAX number s did match or the destination receiver did not return its phone number U05300 The password check reception or the restricted reception was interrupted because the permitted numbers did not match the rejected numbers did match or the machine in question did not acknowledge its phone number U09000 G3 communication was attempted but failed because the destination unit was a G2 machine 1 4 33 2PK 2PL 2PM 2PN Error code Description U12000 Relay broadcast was requested from a command station but memory overflowed during reception Or in subaddress based relay reception memory overflowed U12100 Relay was commanded but memory overflowed in the destination unit relay station U14000 Memory overflowed during confidential reception Or in subaddress based confidential reception memory overflowed U14100 Memory overflowed in the destination unit during confidential transmission Or in interof fice subaddress based transmission memory overflowed in the destination unit U19000 Memory overflowed during memory reception U19100 Memory overflowed in the destination unit during transmission U19200 Memory transmission fa
152. munication error between con trol PWB and optional paper feeder Improper installa tion paper feeder Follow installation instruction carefully again Defective har ness between control PWB YC30 and paper feeder interface connec tor or improper connector inser tion Reinsert the connector Also check for continuity within the connector har ness If none remedy or replace the harness Defective control PWB Replace the control PWB See page 1 5 37 Defective har ness between PF main PWB YC5 and paper feeder interface connec tor or improper connector inser tion Reinsert the connector Also check for continuity within the connector har ness If none remedy or replace the harness Refer to the service manual for the paper feeder Defective PF mainPWB Replace the PF main PWB Refer to the service manual for the paper feeder FAX control PWB flash program area checksum error A checksum error occurred with the program of the FAX control PWB Defective fax software Install the fax software Defective FAX control PWB Replace the FAX control PWB See page 1 5 48 Faults of RTC The time is judged to go back based on the comparison of the RTC time and the current time or five years or more have passed Defective control PWB Replace the control PWB See page 1 5 37 The battery is disconnected from the control PWB 1 4 8
153. n consists of the paper feed unit that feeds paper from the cassette and the MP tray paper feed unit that feeds paper from the MP tray and the paper conveying section that conveys the fed paper to the transfer separation section 1 Cassette paper feed section Figure 2 1 1 Cassette paper feed section MMOTRDYN 1 Pickup roller 7 Bottom plate 2 Paper feed roller 8 Bottom pad 3 Feed holder 9 Cassette base 4 Retard roller 10 Paper sensor 5 Retard holder 11 Actuator paper sensor 6 Retard guide MOTCLK REMOTEN FEDDRN PAPER YC17 3 YC17 4 YC17 5 CONPWB YC20 4 Figure 2 1 2 Cassette paper feed section block diagram 2 1 1 2 MP tray paper feed section O A z ali 1 a t E Sue 11 HL 4 2 13 40 p e e F Figure 2 1 3 MP tray paper feed section 1 MP paper feed roller 8 MPF frame 2 MPF separation pad 9 MPF guide R L 3 MPF separator 10 MPF base 4 MPF bottom plate 11 MPF middle tray 5 MPF friction pad 12 MPF upper tray 6 MP paper sensor 13 MPF turn guide 7 Actuator MP paper sensor MMOTRDYN MOTCLK REMOTEN MPPFSOL MPFDRN HANDSN YC17 3 YC17 4 YC17 5 CONPWB YC21 2 YC16 3 Figure 2 1 4 MP tray paper feed section block diagram 2PK 2PL 2PM 2PN 3 Paper conveying secti
154. nce data are dependent with each other data other than those assigned are also retrieved or written in Select ON using the cursor left right keys Press the start key Starts reading or writing The progress of selected item is displayed in 96 When an error occurs the operation is canceled and an error code is displayed When normally completed FIN is displayed Turn the power switch off and on after completing writing when selecting IMPORT 1 3 53 2PK 2PL 2PM 2PN Item No Description Error Codes Codes Description Description e002 e003 e004 e005 e006 e010 e011 e012 e013 e014 e015 e016 e017 e110 e111 e112 e113 e114 e115 e210 e211 e212 e310 e311 e312 e313 e314 e315 e316 e317 e318 e319 e31a e31b e31c e31d Parameter error File write error File initialization error File error Processing error Address book clear error contact Address book open error contact Address book list error contact Address book list error contact Address book clear error group Address book open error group Address book list error group Address book list error group Job accounting clear error Job accounting open error Job accounting open error Job accounting error in writing Job accounting list error Job accounting list error One touch open error One touch list error One touch list error User managements backup error User managements clear error
155. ncryption box was being accessed U00462 Encrypted reception was interrupted because the encryption key for the specified encryption box was not registered 1 4 35 2PK 2PL 2PM 2PN 2 2 U006XX error code table Problems with the unit Error code Description U00600 The document processor cover is open U00601 Document jam or the document length exceeds the maximum U00602 Image scanning section problem U00603 No document feed U00604 Document length exceeded the limit of the bitmap memory capacity U00610 Recording section cover is open U00611 Recording paper JAM U00613 Image writing section problem U00614 Nearly empty of recording paper U00615 Empty of recording paper U00620 Copier fixing unit problem U00622 Copier drive motor problem U00655 CTS was not activated after RTS due to a modem error U00656 Data was not transmitted after CTS was activated due to a modem error U00670 Power was cut off during communication U00677 There was no file to transmit in the memory transmission mode U00690 System error 2 3 U008XX error code table Page transmission error U00800 A page transmission error occurred because of reception of a RTN or PIN signal U00810 A page transmission error reoccurred after retry of transmission in the ECM mode 2 4 U009XX error code table Page reception error U00900 An RTN or PIN signal was transmitted because
156. ndows XP Windows Server 2003 Windows Vista Windows Server 2008 Windows 7 2 Available operating system Windows Vista Windows Server 2008 Windows 7 2PK 2PL 2PM 2PN Document processor Standard model only Item Specifications Original feed method Automatic feed Supported original types Sheet originals Original sizes Maximum A4 Legal Minimum A5 Statement Original weights Simplex 50 to 120 g m Duplex 50 to 110 g m2 Loading capacity 50 sheets 50 to 80 g m or less Dimensions W x D x H 490 x 339 x 104 mm 195 16 x 13 3 8 x 4 1 8 Weight 3 kg 6 6 Ib or less FAX 4 in 1 model with FAX only Compatibility Specifications Super G3 Communication line Subscriber telephone line Transmission time 3 s or less 33600 bps JBIG ITU T A4 1 chart Transmission speed 33600 31200 28800 26400 24000 21600 19200 16800 14400 12000 9600 7200 4800 2400 bps Coding scheme JBIG MMR MR MH Error correction ECM Original size A4 B5 JIS A5 Legal Letter Statement Oficio Il 216x340 Automatic document feed Max 50 sheets Scanner resolution Horizontal x Vertical 200 x 100 dpi Normal 8 dot mm x 3 85 line mm 200 x 200 dpi Fine 8 dot mm x 7 7 line mm 200 x 400 dpi Super fine 8 dot mm x 15 4 line mm 400 x 400 dpi Ultra fine 16 dot mm x 15 4 line mm Printing resolution 600 x 600 dpi Gradations 25
157. ne error 0040 Scanner error Setting the machine number Description Sets or displays the machine number Purpose To check or set the machine number Method 1 Press the start key If the machine serial number of engine PWB matches with that of main PWB Display Operation MACHINE No Displays the machine serial number If the machine serial number of engine PWB does not match with that of main PWB Display Operation MACHINE No MAIN Displays the machine serial number of main MACHINE No ENG Displays the machine serial number of engine Setting Carry out if the machine serial number does not match 1 Press EXECUTE 2 Press the start key Writing of serial No starts Completion Press the stop key The screen for selecting a maintenance item No is displayed 1 3 12 2PK 2PL 2PM 2PN Item No Description Checking DP operation Description Simulates the original conveying operation separately in the DP Purpose To check the DP operation Method 1 Press the start key 2 Place an original in the DP if running this simulation with paper 3 Select the speed to be operated using the cursor up down keys Display Description NORMAL SPEED Normal reading 600 dpi HIGH SPEED High speed reading Press the start key Select the item to be operated using the cursor up down keys Display Description CCD ADP NON P Without paper singl
158. ne hardware such as high voltage bias output control paper conveying system control and fuser temper ature control etc After full wave rectification of AC power source input switching for converting to 24 V DC for output Controls the Fuser heater Generates main charging developing bias and transfer bias Consists the LCD LED indicators and key switches Generates and controls the laser beam Controls horizontal synchronizing timing of laser beam Adjusts the drum surface potential Controls the scanner section Reads the image of originals Controls the exposure lamp Modulates demodulates compresses decompresses and smoothes out image data and converts resolution of image data Exposes originals Reads the container information 2 2 1 List of correspondences of PWB names Name used in service manual Control PWB Control PWB Power source PWB Power source PWB High voltage PWB Operation panel PWB APC PWB PD PWB Zener PWB Scanner PWB CCD PWB LED drive PWB FAX control PWB FAX control PWB LED PWB RFID PWB RFPWB 1 1 2 2 3 4 5 6 7 8 9 don gt n OO N a a Oo 2 2 2 2PK 2PL 2PM 2PN Name used in parts list PARTS MAIN PWB ASSY FS SP PARTS MAIN PWB ASSY FS SP EU PARTS SWITCHING REGULATOR 120V SP PARTS SWITCHING REGULATOR 230V SP HIGH VOLTAGE UNIT PARTS PANEL PWB ASSY SP PARTS SCANNER PWB ASSY SP PARTS MAIN FAX ASSY U SP PARTS MAIN FAX ASSY E SP PARTS PWB RFID AS
159. ng maintenance item U425 Set a specified original P N 7505000107 on the platen Enter maintenance item U411 Select Target Select U425 and press the start key Select Table Press the start key Auto adjustment starts NOOR WD Method DP 1 Set a specified original P N 7505000106 on the DP face up 2 Enter maintenance item U411 3 Select DP 4 Press the start key Auto adjustment starts When automatic adjustment has normally completed OK is displayed If a problem occurs during auto adjustment error code is displayed and operation stops Should this happen determine the details of the problem and repeat the procedure from the begin ning Error Codes Codes Description 00 Automatic adjustment success 01 Black band detection error scanner auxiliary scanning direction leading edge skew 02 Black band detection error scanner main scanning direction far end skew 03 Black band detection error scanner main scanning direction near end skew 03 Black band detection error scanner auxiliary scanning direction trailing edge skew 04 Black band is not detected scanner auxiliary scanning direction leading edge 05 Black band is not detected scanner main scanning direction far end 1 3 20 2PK 2PL 2PM 2PN 2 Item No Description Error Codes Codes Description 06 Black band is not detected scanner main scanning direction near end 07 Black band is
160. noid Release On Off DP switchback pressure solenoid Press On Off DP switchback feedshift solenoid On Off DP paper feed clutch On Off DP paper feed motor drive pulse PRESOLN 0 24 V DC REVSOL FEEDCL MOT1A MOT2A 0 24 V DC 0 24 V DC 0 24 V DC pulse 0 24 V DC pulse MOT1B 0 24 V DC pulse MOT2B 0 24 V DC pulse 24V3 24 V DC GND 24V3 24 V DC GND e Connected to the DP driver PWB DP paper feed motor drive pulse DP paper feed motor drive pulse DP paper feed motor drive pulse 24 V DC power source Ground 24 V DC power source N o a 25 OO N Connected to Ground the DP driver PWB 2 3 13 2PK 2PL 2PM 2PN 2 3 A DP drive PWB Figure 2 3 7 DP drive PWB silk screen diagram 2 3 14 Connector Connected to scanner PWB Pin Signal MOT1A MOT2A MOT1B MOT2B 24V3 GND Voltage 0 24 V DC pulse 0 24 V DC pulse 0 24 V DC pulse 0 24 V DC pulse 24 V DC 2PK 2PL 2PM 2PN Description DPPFM drive control signal DPPFM drive control signal DPPFM drive control signal DPPFM drive control signal 24 V DC power from MPWB Ground Connected to DP open close sen Sor DP origi nal sensor and DP tim ing sensor PILED GND OPSWN PILED GND ORGSWN PILED GND TIMSWN 3 3 V DC 0 3 3 V DC 3 3 V DC 0 3 3 V DC 3 3 V DC 0 3 3 V DC 3 3 V DC power to DPOCS Ground DPOCS On Off 3 3 V DC power to
161. not found in the HDD File decompressed error d005 USB error in writing Directory open error d006 USB error in reading Directory creation error d007 USB unmount error File writing error d008 File rename error File reading error d009 File open error File deletion error dOOa File close error File copy error to the USB Supplement The following restrictions apply to the data which were imported from 4 in 1 model with FAX to 3 in 1 model without FAX Personal address book FAX related data are not imported Group address book Group addresses including FAX addresses are not imported Job accounting data Initial values are added for FAX related data One touch data Groups assigned with FAX addresses or those including FAX are not imported User management data Initial values are added for out going FAXes of authentication Program data Not imported The same applies when data are imported from 3 in 1 to 4 in 1 model Completion Press the stop key The screen for selecting a maintenance item No is displayed Clearing the all copy counts and machine life counts one time only Description Resets all of the counts back to zero Supplement The total account counter and the machine life counter can be cleared only once if all count val ues are 1000 or less Method 1 Press the start key 2 Press EXECUTE 3 Press the start key All copy counts and machine life counts are cleared CAN NOT EX
162. nting a list is disabled either when a job is remaining in the buffer or when Pause All Print Jobs is pressed to halt printing Purpose To check conditions of use settings and transmission procedures of the fax Method 1 Press the start key 2 Select the item to be output using the cursor up down keys 3 Press the start key The selected list is output Display Description SETTING LIST Outputs a list of software switches self telephone number confidential boxes ROM versions and other information ACTION LIST Outputs a list of error history transmission line details and other information SELF ST REPORT Outputs a list of settings in maintenance mode own status report regarding fax transmission only PROTOCOL LIST Outputs a list of transmission procedures ERROR LIST Outputs a list of error ADDR BOOK No Outputs address book in order IDs were added ADDR BOOK Name Outputs address book in order of names ONE TOUCH LIST Outputs a list of one touch GROUP LIST Outputs a list of group Completion Press the stop key The screen for selecting a maintenance item No is displayed 1 3 48 2PK 2PL 2PM 2PN Item No Description U695 FAX function customize Description Sets fax batch transmission ON OFF Also changes the print size priority at the time of small size reception Purpose To be executed as required Setting 1 Select the setting using the cursor up down keys Di
163. nuity across the coil If none replace the duplex solenoid Defective harness between duplex sole noid and control PWB YC29 or improper connector insertion Reinsert the connector Also check for continuity within the connector harness If none remedy or replace the harness Defective control PWB Replace the control PWB See page 1 5 37 9 Cleaning lamp does not turn on Defective harness between cleaning lamp YC701 and control PWB YC28 or improper connec tor insertion Reinsert the connector Also check for continuity within the connector harness If none remedy or replace the harness Defective cleaning lamp PWB Replace the cleaning lamp PWB Defective control PWB Replace the control PWB See page 1 5 37 10 Paper indica tor is flashing when paper is present in the cassette Defective paper sen sor Replace the paper sensor Defective harness between paper sen sor and control PWB YC18 or improper connector insertion Reinsert the connector Also check for continuity within the connector harness If none remedy or replace the harness 11 A paper jam in the paper feed conveying section or fuser section is indicated when the main power switch is turned on A piece of paper torn from paper is caught around registration sensor or exit sen sor Check and remove if any Defective registration
164. of command retransfers was exceeded ECM U01026 No relevant signal was received after transmission of a PPS EOP signal and the preset number of command retransfers was exceeded ECM U01027 No relevant signal was received after transmission of a PPS PRI EOP signal and the preset number of command retransfers was exceeded ECM U01028 T5 time out was detected during ECM transmission ECM 1 4 37 2PK 2PL 2PM 2PN Error code Description U01040 A DCN or other inappropriate signal was received during standby for DIS signal recep tion U01041 A DCN signal was received after transmission of a DNL MPS or EOM signal between units of our make U01042 A DCN signal was received after transmission of a DCS TCF signal U01043 A DCN signal was received after transmission of an NSS1 NSS2 TCF signal between units of our make U01044 A DCN signal was received after transmission of an NSS3 TCF signal between units of our make U01045 A DCN or other inappropriate signal was received after transmission of an MPS signal U01046 A DCN or other inappropriate signal was received after transmission of an EOM signal U01047 A DCN or other inappropriate signal was received after transmission of an EOP signal U01048 A DCN signal was received after transmission of a PRI EOP signal U01049 A DCN signal was received after transmission of a CNC signal between units of our make
165. on Ol D O 2PK 2PL 2PM 2PN UN Figure 2 1 5 Paper conveying section 1 Lower registration roller 2 Upper registration roller 3 Registration sensor 4 Actuator registration sensor 5 Feed pulley MMOTRDYN MOTCLK REMOTEN REGDRN yc20 2 CONPWB REGN Figure 2 1 6 Paper conveying section block diagram 2PK 2PL 2PM 2PN 2 1 2 Drum section 1 Drum section The durable layer of organic photoconductor OPC is coated over the aluminum cylinder base The OPC tend to reduce its own electrical conductance when exposed to light After a cyclic process of charging exposure and development the electrostatic image is constituted over the OPC layer Since the OPC is materialized by resin it is susceptible to damage caused by sharp edges such as a screw driver etc resulting in a print quality problem Also finger prints can cause deterioration of the OPC layer therefore the drum in the drum unit must be handled with care Substances like water alcohol organic sol vent etc should be strictly avoided As with all other OPC drums the exposure to a strong light source for a prolonged period can cause a print quality problem The limit is approximately 500 lux for less than five minutes If the drum drum unit remains removed from the machine it should be stored in a cool dark place j Th
166. on Method 1 Press the start key 2 Select the item to be set using the cursor up down keys Display ECM TX ECM RX CED FREQ Description Sets ECM transmission Sets ECM reception Sets the frequency of the CED signal Setting ECM transmission To be set to OFF when reduction of transmission costs is of higher priority than image quality This should not be set to OFF when connecting to the IP Internet Protocol telephone line 1 Select the setting using the cursor up down keys Display Description ON OFF ECM transmission is enabled ECM transmission is disabled nitial setting ON 2 Press the start key The setting is set Setting ECM reception To be set to OFF when reduction of transmission costs is of higher priority than image quality This should not be set to OFF when connecting to the IP Internet Protocol telephone line 1 Select the setting using the cursor up down keys Display ON ECM reception is enabled OFF Initial setting ON 2 Press the start key The setting is set Description ECM reception is disabled Setting the frequency of the CED signal Sets the frequency of the CED signal Used as one of the measures to improve transmission per formance for international communications 1 Select the setting using the cursor up down keys Display Description 2100 1100 2100 Hz 1100 Hz
167. on Service Status Printing a status page for service purpose Description Prints a status page for service purpose The status page includes various settings and service cumulative Purpose To acquire the current printing environmental parameters and cumulative information Method 1 Enter the Service Setting menu 2 Select Service Status using the cursor up down keys 3 Press the start key 4 Press Yes the Left Select key Two pages will be printed Completion Press the stop key 1 3 58 2PK 2PL 2PM 2PN Service status page 1 Service Status Page MFP 1 Firmware version 2PN_2000 000 000 2013 06 07 2 2013 06 07 15 15 3 4 5 XXXXXXXX XXXXXXXX XXXXXXXX Controller Information Memory status 7 Standard Size 8 Option Slot 9 Total Size 2 0 GB 128 0 KB 2 0 GB Time 10 Local Time Zone 11 Date and Time 12 Time Server 01 00 Tokio 06 04 2010 12 00 10 183 53 13 Installed Options 13 Document Processor 14 Paper Feeder2 15 Paper Feeder3 Installed 16 Memory Card Not Installed 17 IC card Authentication Kit B Installed Installed Installed Print Setting 18 MP Tray Priority Auto Feed Print Coverage 19 Average 20 Total K 1 10 21 Copy K 1 10 22 Printer K 1 10 23 FAX K 1 10 24 Period 25 Last Page 1111111 11 1111111 11 1111111 11 11111111 11 1 00 1 3 59 27 10 2009 03 11 2009 0
168. one time Check if the separator pad or MPF sepa ration pad is worn Replace the separator pad if it is worn Check if the paper is curled Replace the paper 5 Paper jams Check if the paper is excessively curled Replace the paper Check if the contact between the upper and lower registration rollers is correct Check visually and remedy if necessary Check if the heat roller or press roller is extremely dirty or deformed Replace the fuser unit See page 1 5 32 Check if the contact between the ejection roller and fuser ejection pulley is correct Check visually and remedy if necessary 6 Toner drops on the paper conveying path Check if the drum unit or developer unit is extremely dirty Clean the drum unit or developer unit See page 1 5 28 or 1 5 27 7 Abnormal noise is heard Check if the pulleys rollers and gears operate smoothly Grease the bearings and gears Check if the following electromagnetic clutches are installed correctly Paper feed clutch registration clutch and developer clutch Check visually and remedy if necessary 8 When the trouble occurs in the DP 1 4 25 Refer to the DP s service manual 1 4 6 Send error code 2PK 2PL 2PM 2PN This section describes the scanning errors and descriptions preventive actions as well as corrective actions Error codes not described here could fall within software errors If s
169. one was not detected U01810 A communication error that occurs at the receiver unit in phase 3 primary channel equivalent device training For example S Sbar PP TRN was not detected U01820 A communication error that occurs at the receiver unit in the period after initiating the control channel before entering the T 30 process For example PPh ALT MPh E was not detected U01821 In the absence of a common communication speed between units including when an impossible combination of communication speed and symbol speed occurs after MPh exchange a DCN signal was transmitted to the destination unit and the line was cut 2 9 U023XX error code table Relay command abnormal reception U02303 Timeout was detected before a correct DNL signal was received U02304 A signal other than MPS or EOM signal was received after a DNL signal was received 2 10 U044XX error code table Encrypted transmission U04400 Encrypted transmission was interrupted because encryption keys did not agree U04401 Calling failed during encrypted transmission because the encryption key was not regis tered 1 4 41 2PK 2PL 2PM 2PN This page is intentionally left blank 1 4 42 2PK 2PL 2PM 2PN 1 5 1 Precautions for assembly and disassembly 1 Precautions Before starting disassembly press the Power key on the operation panel to off Make sure that the Power lamp is off before turning off the power switch Unplug the power cable from th
170. orrective measures If a blank copy is made because the original loaded in the DP is not fed after the Start key is pressed Turn the power switch off investigate the DP connector connection and firmly connect the DP connector XN lt DP LL Defective drum unit or developer unit Open the front cover and check that the drum unit and developer unit are correctly seated See page 1 5 28 and 1 5 27 Investigate that the terminals between the main charger unit and the drum unit are not in loose contact See page 1 5 28 Defective transfer bias output or developer bias output Replace the high voltage PWB See page 1 5 43 Poor contact of developer bias terminal spring and high volt age output terminal B J401 J402 J403 on the high voltage PWB Poor contact of transfer bias ter minal spring and transfer bias terminal T J201 J202 J203 on the high voltage PWB Check the high voltage PWB visually and correct or replace if necessary See page 1 5 43 Defective laser scanner unit Replace the laser scanner unit See page 1 5 17 Defective control PWB Replace the control PWB See page 1 5 37 1 4 17 2 All black printout Print example Defective main charger unit 2PK 2PL 2PM 2PN Check procedures corrective measures Open the front cover and check that the drum unit and developer unit are correctly seated See page 1 5 28 and 1 5 27 Investigate that the
171. ose Make the adjustment if the magnification is incorrect in the auxiliary scanning direction when the DP is used Format IR KCFG SCAN 4 3 1 2 EXIT Parameter 1 2 CONVEYING SPEED Magnification in the auxiliary scanning direction 2 Adjustable range 25 to 25 in 0 1 increment 0 default Example DP scanning magnification set to 20 to increase 2 IR KCFG SCAN 4 2 20 EXIT Leading edge registration Original Copy Copy example 1 example 2 2 4 18 2PK 2PL 2PM 2PN Adjusting the DP scanning timing alternative command for the maintenance mode U071 Description Adjusts the DP original scanning timing Purpose Make the adjustment if there is a regular error between the leading or trailing edges of the original and the copy image when the DP is used Format IR KCFG SCAN 2 7 222 EXIT Parameter 1 1 FRONT HEAD Leading edge registration first page 2 FRONT TAIL Trailing edge registration first page 3 BACK HEAD Leading edge registration second page 4 BACK TAIL Trailing edge registration second page 5 ROTATE Leading edge registration rotate scan 2 1 1 Adjustable range 32 to 32 in 0 196mm increment 0 default 1 2 Adjustable range 32 to 32 in 0 196mm increment 0 default 1 3 Adjustable range 45 to 45 in 0 196mm increment 0 default 1 4 Adjustable range 45 to 45 in 0 196mm increment 0 default 1 5 Adjustable range 128 to 12
172. ound Frame Frame ground Frame 2PK 2PL 2PM 2PN 2 3 2 Control PWB Clutches Sole oids Scanner PWB CCD PWB Cleaning lamp LL l 1 d Engine control Commu Image 4 nication High voltage PWB section i section ep p Paper feeder option APC PWB FAX control PWB LB Main control section Control PWB Fan Operation panel motors PWB Figure 2 3 3 Control PWB block diagram 2 3 4 2PK 2PL 2PM 2PN g YC29 5 Jvc YC2005 1 3 9 5 YC10 2 YC2007 2 1 1 Ez YC2000 YC2006 YC2013 v rs YC26 YCo YS2000 YC2004 YC2010 2 YC19 LI Figure 2 3 4 Control PWB silk screen diagram 2 3 5 Connector Connected to USB host Bb O N gt VBUS DATA DATA GND Voltage 2PK 2PL 2PM 2PN Description 5 V DC power source USB data signal USB data signal Ground Connected to the scanner PWB 12V3 GND HPSW GND NC LAMP 12V DC 0 3 3 V DC 0 24 V DC 12 V DC power source Ground Home position sensor On Off Ground Not used Exposure lamp drive signal Connected to the opera tion panel PWB 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 e GND PANCTS PANRTS
173. output signal Blue Ground 12 V DC power source For exposure lamp Ground 5 V DC power source 5 V DC power source Connected to the scanner PWB oN DOO A OO N gt GND 3 3V3C CPUCLK CPUSI CPUSO CPUSEL CPURDY OVANOHLD PAGESET SEGSO SSCKN SEGSI SSBSY SSDIR SEGIR 3 3V DC 0 3 3 V DC pulse 0 3 3 V DC pulse 0 3 3 V DC pulse 0 3 3 V DC 0 3 3 V DC 0 3 3 V DC 0 3 3 V DC 0 3 3 V DC 0 3 3 V DC pulse 0 3 3 V DC pulse 0 3 3 V DC 0 3 3 V DC 0 3 3 V DC 2 3 7 Ground 3 3 V DC power source Serial communications clock signal Serial communications data input Serial communications data output Communications select signal Communications ready signal Communications ready signal Vertical synchronizing monitor signal Vertical synchronizing signal Serial communications clock Serial communications data input Impossible transmission Completion notice signal Serial communications T R switching sig nal Serial communications interruption demand signal Connector Signal Voltage 2PK 2PL 2PM 2PN Description YC10 Connected to the laser scanner unit Oo ON DOO FW N a O 24VAIL GND PLGDRN PLGRDY PLGCLK PDN GND VDON VDOP OUTPEN SAMPLEN 3 3V4A 24 V DC 0 3 3 V DC 0 3 3 V DC 0 3 3 V DC pulse 0 3 3 V DC pulse 0 3 3 V DC pulse 0 3 3 V DC pulse 0 3 3 VDC 0 3 3 VDC 3 3 V DC 24 V DC power source Groun
174. ower source Developing clutch On Off Connected to the MP paper feed solenoid 24VAIL MPFDRN 24 V DC 0 24 V DC 24 V DC power source MP paper feed solenoid On Off Connected to the high volt age PWB 1 2 3 4 5 6 7 8 24V0 3 3V1E ZCROSS FAN HEATN SLEEP MHVDR RTHVDR PSEL1 HVCLK REGN TCNT MCNT THVDR CASE THERM 24VAILR SGND SEPA 24 V DC 3 3 V DC 0 3 3 V DC pulse 0 24 V DC 0 3 3 V DC 0 3 3 V DC 0 3 3 V DC 0 3 3 V DC 0 3 3 V DC 0 3 3 V DC pulse 0 3 3 V DC PWM PWM 0 3 3 V DC Analog Analog 24 V DC 24 V DC power source 3 3 V DC power source Zero cross signal Left cooling fan motor On Off Fuser heater On Off Sleep mode signal On Off Main charger output signal On Off Transfer reverse bias output signal On Off Transfer reverse bias control signal On Off Developing bias clock signal Registration sensor On Off Transfer current control signal Main charger output control signal Transfer bias output signal On Off Cassette switch On Off Fuser thermistor detection voltage 24 V DC power source Ground Connected to the waste toner sensor 3 3V1E TNFULL SGND 3 3 V DC 0 3 3 V DC 2 3 9 3 3 V DC power source Waste toner full detection signal Ground Connector Signal 2PK 2PL 2PM 2PN Description YC25 Connected to the high volt age PWB 24VOIL 24VOIL PGND PGND 24 V DC power sou
175. paper feed starts EJECT When the paper is ejected Initial setting EJECT 3 Press the start key The setting is set Completion Press the stop key The screen for selecting a maintenance item No is displayed Setting service status page Description Determines displaying the digital dot coverage report on reporting Purpose According to user request changes the setting Setting 1 Press the start key 2 Select ON or OFF using the cursor up down keys Display Description ON Displays the digital dot coverage OFF Not to display the digital dot coverage Initial setting ON 3 Press the start key The setting is set Completion Press the stop key The screen for selecting a maintenance item No is displayed 1 3 17 2PK 2PL 2PM 2PN Item No Description Setting the size conversion factor Description Sets the coefficient of nonstandard sizes in relation to the A4 Letter size The coefficient set here is used to convert the black ratio in relation to the A4 Letter size and to display the result in user simulation Purpose To set the coefficient for converting the black ratio for nonstandard sizes in relation to the A4 Let ter size Setting 1 Press the start key 2 Change the setting using the cursor left right keys or numeric keys Display Description Setting range Initial setting CALG RATE Size parameter 0 1 to 3 0 1 0 3 Press th
176. py Copy example 1 example 2 Magnified in the main scanning direction Magnified in the auxiliary scanning direction Original Copy Copy example 1 example 2 2 4 14 2PK 2PL 2PM 2PN Adjusting the scanner leading edge registration alternative command for the maintenance U066 Description Adjusts the scanner leading edge registration of the original scanning Purpose Make the adjustment if there is a regular error between the leading edges of the copy image and original Format IR KCFG SCAN 5 1 2 EXIT Parameter 1 1 Scanner leading edge registration 2 Scanner leading edge registration of rotated scan 2 Adjustable range 45 to 45 in 0 086mm increment 0 default Example Scanner leading edge registration set to 10 to increase 0 86mm IR KCFG SCAN 5 1 105 EXIT Scanner leading edge registration within x 2 5 mm tet Original Copy Copy example 1 example 2 2 4 15 2PK 2PL 2PM 2PN Adjusting the scanner center line alternative command for the maintenance mode U067 Description Adjusts the scanner center line of the original scanning Purpose Make the adjustment if there is a regular error between the center lines of the copy image and original Format IR KCFG SCAN 6 741 22 EXIT Parameter 1 1 Scanner center line 2 Scanner center line of rotated scan 2 1 1 Adjustable range 70 to 70 in
177. r feed from cassette 3 When a power supply is turned on the registration sensor RS does not turn off Eject sensor non arrival jam The eject sensor ES does not turn on during paper feed from cassette 1 The eject sensor ES does not turn on during paper feed from cassette 2 The eject sensor ES does not turn on during paper feed from cassette 3 The eject sensor ES does not turn on during paper feed from duplex section The eject sensor ES does not turn on during paper feed from MP tray Eject sensor stay jam The eject sensor ES does not turn off during paper feed from cassette 1 The eject sensor ES does not turn off during paper feed from cassette 2 The eject sensor ES does not turn off during paper feed from cassette 3 The eject sensor ES does not turn off during paper feed from the duplex section The eject sensor ES does not turn off during paper feed from the MP tray Paper remains at the eject sensor ES when power is turned on Refer to figure 1 4 2 for paper jam location see page 1 4 2 1 4 4 2PK 2PL 2PM 2PN Code Contents Conditions yam location 4301 Duplex sensor non arrival The eject sensor ES does not turn on after a G jam switchback start during paper feed from cassette 1 4302 The eject sensor ES does not turn on after a G Switchback start during paper feed from cassette
178. r jam location see page 1 4 2 1 4 5 2PK 2PL 2PM 2PN 1 4 2 Self diagnostic function 1 Self diagnostic function This machine is equipped with self diagnostic function When a problem is detected the machine stops print ing and display an error message on the operation panel An error message consists of a message prompting a contact to service personnel total print count and a four digit error code indicating the type of the error The display varies depending on the type of the error Machine failure Call service Figure 1 4 3 1 4 6 2 Self diagnostic codes Contents FAX control PWB system error Processing with the fax software was disabled due to a hardware problem 2PK 2PL 2PM 2PN Remarks Causes Defective FAX control PWB Check procedures Icorrective measures Replace the FAX control PWB See page 1 5 48 FAX control PWB incompatible detection Error Abnormal detection of FAX control PWB incompatibility In the initial communication with the FAX control PWB any normal communication command is not transmitted Defective fax software Install the fax software Defective FAX control PWB Replace the FAX control PWB See page 1 5 48 Backup memory device error Defective flash memory Replace the control PWB See page 1 5 37 Defective control PWB Replace the control PWB See page 1 5 37 MAC address data error Defective fla
179. r replace the DP drive PWB Procedure Remove the DP rear cover See page 1 5 51 Remove eight connectors from the DP drive PWB Remove the screw and then remove the DP drive PWB Check or replace the DP drive PWB Refit all the removed parts N Co AR Figure 1 5 78 1 5 52 2PK 2PL 2PM 2PN 3 Detaching and refitting the feed pulley and forwarding pulley Follow the procedure below to clean or replace the feed pulley or forwarding pulley Procedure 1 Remove the DP rear cover and DP front cover See page P 1 5 51 2 Remove the stopper 3 Remove the bush 4 Remove the stopper A and then remove the DP paper feed clutch 5 Remove the stopper B and then remove the PF collar spring spring collar S pin and bush from the PF shaft Stopper Figure 1 5 79 Spring collar S P4 Pin PF shaft gt LO P Bow OL Tu GN Spring M DP paper pom G feed clutch S AD J N Figure 1 5 80 1 5 53 2PK 2PL 2PM 2PN 6 Remove the forwarding pulley assem bly Forwarding pulley assembly Figure 1 5 81 Detaching the feed pulley Spring 7 Remove the stopper A Spring collar S Y 8 Remove the feed pulley assembly from pe a the LF holder A B 9 Remove the stopper B PF collar 10 Remove the PF collar spring spring collar S and pin from the PF shaft 11 Remove the feed pulley one way clutch PF pulley gear and pin from the PF shaft Pin Feed pull
180. rce 24 V DC power source Ground Ground Connected to the toner sensor 3 3V1E TEMPTY SGND 3 3 V DC 0 3 3 V DC 3 3 V DC power source Toner quantity detection signal Ground YC27 Connected to the right cool ing fan motor 24V0 FAN 24 V DC 0 24 V DC 24 V DC power source Right cooling fan motor On Off Connected to the eraser lamp ERASER ERASRW 0 24 V DC 24 V DC Eraser lamp On Off 24 V DC power source YC29 Connected to the duplex solenoid DUDR1 COMMON DUDR2 0 24 V DC 24 V DC 0 24 V DC Duplex solenoid activate On Off 24 V DC power source Duplex solenoid return On Off Connected to the optional paper feeder PF main PWB 24VAIL PGND PFSI PFSO PSEL 3 3V1 24 V DC 0 3 3 V DC pulse 0 3 3 V DC pulse 0 3 3 V DC 3 3V DC 24 V DC power source Ground Serial communication data input signal Serial communication data output signal Paper feeder selection signal 3 3 V DC power source YC32 Connected to the power switch ON ALTO a Bb Y N gt POWERSW NC GND 0 3 3 V DC 2 3 10 Power switch On Off Not used Ground 2PK 2PL 2PM 2PN 2 3 3 Scanner PWB
181. refit all the removed parts Figure 1 5 53 1 5 35 2PK 2PL 2PM 2PN 2 Switching the fuser pressure The fuser pressure may be decreased to suppress the print quality problems such as paper creases and curls It must be cautioned that decreasing the fuser pressure could cause loose toner fusing Procedure 1 Remove the cassette See page 1 5 6 2 Open the duplex cover 3 Slide the fuser lever R and L Normal Flush with the front of the machine Fuser pressure decreased Flush with the rear of the machine Y N Normal Fuser pressure decreased 1 5 36 1 5 9 PWBs 2PK 2PL 2PM 2PN 1 Detaching and refitting the control PWB Procedure 1 2 Remove the FAX control PWB See page 1 5 48 Remove the right cover See page 1 5 3 Remove the five connectors from the scanner PWB Remove twenty connectors and two FFCs from the control PWB Remove the wires from the clamp d Ug i jn ri YC109 Connectors E pw PWB EO ag Control ds a X f gt YC2014 YC32 YC2005 A YC24 YC2007 YC12 1 Yc27 YC2000 vc2ooe I
182. ription FAX call Setting FAX call setting Description Selects if a fax is to be connected to either a PBX or public switched telephone network Selects the mode to connect an outside call when connected to a PBX Access code registration for connection to PSTN Purpose To be executed as required Method 1 Enter the Service Setting menu 2 Select FAX Call Set using the cursor up down keys 3 Press the start key Display Description Exchange Select Setting the connection to PBX PSTN PBX Setting Setting for a PBX Dial No to PSTN Setting access code to PSTN Setting the connection to PBX PSTN 1 Select Exchange Select using the cursor up down keys 2 Press the start key 3 Select PBX or PSTN using the cursor up down keys 4 Press the start key The setting is set Setting for PBX 1 Select PBX Setting using the cursor up down keys 2 Press the start key 3 Select Loop Flash or Earth using the cursor up down keys 4 Press the start key The setting is set Setting access code to PSTN 1 Select Dial No to PSTN using the cursor up down keys 2 Press the start key 3 Enter access code using the numeric keys 0 to 9 00 to 99 4 Press the start key The setting is set Completion Press the stop key 1 3 68 2PK 2PL 2PM 2PN Service items Description Remote Setting remote diagnostics diagnostics Description Sets the remote diagnostics Purpose Used to e
183. rocedures corrective measures Check the SMTP POP3 server name Confirm device s network parameters Confirm the parameters of the network to which the device is connected are correct Login to the SMTP POP3 server has failed Confirm user name and password 2 Check the SMTP POP3 server The domain the destined address belongs is prohibited by scanning restriction Confirm device s SMTP parameters SMTP protocol is not enabled Confirm device s SMTP protocols Sender s address is not specified Confirm device s SMTP protocols Connection to the SMTP POP3 server has failed Check the SMTP POP3 server name Confirm that the LAN cable is properly connected to the device Check the SMTP POPS port number Confirm device s network parameters Confirm the network parameters the device is con nected Check the SMTP POP3 server Connection to the SMTP POP3 server has failed Connection timeout Check the SMTP POP3 server name Check the SMTP POP3 port number Confirm device s network parameters Confirm the network parameters the device is con nected Check the SMTP POP3 server The server cannot establish communi cation Check the SMTP POP3 server name Check the SMTP POP3 port number Confirm device s network parameters Confirm the network parameters the device is con nected Check the SMTP POP3 server Connec
184. s Grounding plate Position the ground plate so that it is atop the high voltage PWB Each interface is firmly in contact with each spring The bias contact pin must be installed og in the specified position The cassette pin must be inserted in paa the cassette pin holder Y AOV AQ Q IN MAY E ZA High voltage PWB AS Mr VL e p o fo High voltage Bias contact pin R Spring Cassette pin holder Developing Figure 1 5 69 1 5 46 2PK 2PL 2PM 2PN 4 Detaching and refitting the scanner PWB Procedure 1 Remove the right cover See page 1 5 3 2 Remove six connectors and the FFC from the scanner PWB T LE 5 L J YC109 3 Remove four screws and then remove the scanner PWB 4 Check or replace the scanner PWB and refit all the removed parts NOTE When the replacing the scanner PWB perform following maintenance modes 1 U425 Setting the target see page 1 3 22 2 U411 Adjusting the scanner automati cally see page 1 3 19 Figure 1 5 71 1 5 47 2PK 2PL 2PM 2PN 5 Detaching and refitting the FAX control PWB Procedure 1 Open the rear cover 2 Unhook the hook and then remove the controller box cover Rear cover
185. s the start key 2 Select the item to be set using the cursor up down keys Display Description TO TIME OUT Sets the TO time out time T1 TIME OUT Sets the T1 time out time T2 TIME OUT Sets the T2 time out time Ta TIME OUT Sets the Ta time out time Tb1 TIME OUT Sets the Tb1 time out time Tb2 TIME OUT Sets the Tb2 time out time Tc TIME OUT Sets the Tc time out time Td TIME OUT Sets the Td time out time Setting the TO time out time Sets the time before detecting a CED or DIS signal after a dialing signal is sent Depending on the quality of the exchange or when the auto select function is selected at the destination unit a line can be disconnected Change the setting to prevent this problem 1 Change the setting using the cursor left right keys Description Setting range Initial setting TO time out time 30 to 90 s 56 2 Press the start key The value is set Setting the T1 time out time Sets the time before receiving the correct signal after call reception No change is necessary for this maintenance item 1 Change the setting using the cursor left right keys Description Setting range Initial setting T1 time out time 30 to 90 s 36 2 Press the start key The value is set 1 3 41 2PK 2PL 2PM 2PN Setting the T2 time out time The T2 time out time decides the following From CFR signal output to image data reception From image data reception to
186. s the start key The value is set Clearing 1 Select CLEAR using the cursor up down keys 2 Press the start key The count is cleared Completion Press the stop key The screen for selecting a maintenance item No is displayed 1 3 14 2PK 2PL 2PM 2PN Item No Description Checking clearing the maintenance count Description Displays clears and changes the maintenance count Purpose To check the maintenance count Also to clear the count during maintenance service replacing the maintenance kit Method 1 Press the start key The maintenance count is displayed Setting 1 Select M CNT A using the cursor up down keys 2 Change the setting using the cursor left right keys or numeric keys Description Setting range Initial setting Maintenance count 0 to 9999999 0 3 Press the start key The count is set Clearing 1 Select CLEAR using the cursor up down keys 2 Press the start key The count is cleared Completion Press the stop key The screen for selecting a maintenance item No is displayed 1 3 15 2PK 2PL 2PM 2PN Item No Description Setting the destination Description Switches the operations and screens of the machine according to the destination Purpose To be executed after initializing the backup RAM in order to return the setting to the value before replacement or initialization Setting 1 Press the start key 2 Select the destination using th
187. sh memory Replace the control PWB See page 1 5 37 Backup memory read write error Defective flash memory Replace the control PWB See page 1 5 37 Defective control PWB Replace the control PWB See page 1 5 37 Backup memory data error Defective flash memory Replace the control PWB See page 1 5 37 Defective control PWB Replace the control PWB See page 1 5 37 Control PWB EEPROM error Detecting control PWB EEPROM U17 communication error Improper installa tion control PWB EEPROM U17 Check the installation of the EEPROM U17 and remegy if necessary See page 1 5 37 Defective control PWB Replace the control PWB See page 1 5 37 Data damage of control PWB EEPROM U17 Contact the Service Administrative Divi sion Billing counting error Defective control PWB Replace the control PWB See page 1 5 37 Data damage of control PWB EEPROM U17 1 4 7 Contact the Service Administrative Divi sion Contents Machine number mismatch Machine number of main and engine does not match 2PK 2PL 2PM 2PN Remarks Causes The main PWB or the engine PWB were exchanged Data damage of control PWB EEPROM U17 Check procedures Icorrective measures U004 Setting the machine number See page 1 3 12 Contact the Service Administrative Divi sion Paper feeder communication error Com
188. splay Description FAX BULK TX fax batch transmission ON OFF A5 PT PRI CHG Change of print size priority at the time of small size reception Setting FAX BULK TX 1 Select ON or OFF using the cursor left right keys Display Description ON Fax batch transmission is enabled OFF Fax batch transmission is disabled Initial setting ON 2 Press the start key The setting is set Setting A5 PT PRI CHG 1 Select ON or OFF using the cursor left right keys Display Description ON At the time of A5 size reception Ab B5 AA4 OFF At the time of A5 size reception A5 gt A4 gt B5 Initial setting OFF 2 Press the start key The setting is set Completion Press the stop key The screen for selecting a maintenance item No is displayed 1 3 49 2PK 2PL 2PM 2PN Item No Description Setting the software switches Description Sets the software switches on the FAX control PWB individually Purpose To change the setting when a problem such as split output of received originals occurs Since the communication performance is largely affected normally this setting need not be changed Method 1 Press the start key 2 Press SW No 3 Enter the desired software switch number 3 digits using the numeric keys and press the enter key 4 Use numeric keys 7 to 0 to switch each bit between 0 and 1 5 Press the start key to set the value Completion Press the stop key T
189. ss the start key 2 Select the item to be output using the cursor up down keys Display Output list MAINTENANCE List of the current settings of the maintenance modes EVENT Outputs the event log ALL Outputs the all reports 3 Press the start key A list is output Method Send to the USB memory 1 Turn the power switch off Insert USB memory in USB memory slot Turn the power switch on Enter the maintenance item Press the start key Select the item to be send Select TEXT or HTML Display Output list Print Outputs the report USB TEXT Sends output data to the USB memory text type USB HTML Sends output data to the USB memory HTML type 8 Press the start key Output will be sent to the USB memory Completion Press the stop key The screen for selecting a maintenance item No is displayed 1 3 5 Event log Event Log MFP Description 1 Firmware version 2PN 2000 000 000 2013 05 31 Dn OE 7 Paper Jam Log Count Event Descriprions Data and Time 1876543 0501 01 08 01 01 166554 4020 01 08 01 01 4988 0501 01 08 01 01 4988 4020 01 08 01 01 1103 0501 01 08 01 01 1103 4020 01 08 01 01 1027 0501 01 08 01 01 1027 4020 01 08 01 01 1027 0501 01 08 01 01 1027 4020 01 08 01 01 a b c d 2013 03 02 11 11 2013 03 02 10 57 2013 03 02 10 44 2013 03 02 10 00 2013 03 02 09 27 2013 03 01 17 30 2013 03 01 10 02 2013 03 01 08 57 2013 02 29 17 00
190. stablish communication between the machine and the service facility when a problem is encounted Method 1 Enter the Service Setting menu Select Remote Diag Set using the cursor up down keys Press the start key Select On using the cursor up down keys Press the start key The setting is set Select Remote Diag ID using the cursor up down keys Press the start key Enter the prespecified remote diagnostics ID number 0000 to 9999 using the numeric keys Press the start key The setting is set Completion Press the stop key 1 3 69 2PK 2PL 2PM 2PN This page is intentionally left blank 1 3 70 2PK 2PL 2PM 2PN 1 4 1 Paper misfeed detection 1 Paper misfeed indication When a paper misfeed occurs the machine immediately stops printing and displays the paper misfeed mes sage on the operation panel To remove paper misfed in the machine pull out the paper cassette open the front cover rear cover or duplexer s cover or remove the drum unit Figure 1 4 1 Paper misfeed indication 1 4 1 2PK 2PL 2PM 2PN 2 Paper misfeed detection condition Registration sensor RS Paper sensor PS MP paper sensor MPPS Exit sensor ES PF paper feed sensor 1 PFPFS1 PF paper sensor 1 PFPS1 PF paper feed sensor 2 PFPFS2 PF paper sensor 2 PFPS2 DP document sensor DPOS DP timing sensor DPTS Cassette 1 Machine Cassett
191. stination code using the numeric keys refer to the des tination code list on page 1 3 25 for the destination code Press the start key There is no operation necessary on this screen The destination code and the OEM code are displayed with the values currently set Press the start key Data initialization starts To cancel data initialization press the back key After data initialization the entered destination OEM codes and ROM version are displayed A ROM version displays three kinds application boot and IPL Setting user data 1 Description Makes user settings to enable the use of the machine as a fax Purpose To be run after installation of the facsimile kit if necessary Method 1 Press the start key 2 Select LINE TYPE and press the start key 3 Select the setting using the cursor up down keys Display Description DTMF DTMF 10PPS 10 PPS 20PPS 20 PPS Initial setting DTMF 4 Press the start key The setting is set Completion Press the stop key The screen for selecting a maintenance item No is displayed 1 3 26 2PK 2PL 2PM 2PN Item No Description Setting user data 2 Description Makes user settings to enable the use of the machine as a fax Purpose Use this if the user wishes to adjust the number of rings that occur before the unit switches into fax receiving mode when fax telephone auto select is enabled Method 1 Press the start key 2 Select RINGS
192. tection is selected for remote switching This setting item will be displayed but the setting made is ineffective Sets the detection time when continuous detection is selected for remote switching This setting item will be displayed but the setting made is ineffective Method 1 Press the start key 2 Select the item to be set using the cursor up down keys Display Description TIME ONE Sets the one shot detection time for remote switching TIME CONT Sets the continuous detection time for remote switching Setting the one shot detection time for remote switching 1 Change the setting using the cursor left right keys Description Setting range Initial setting One shot detection time for remote switching 0 to 255 7 2 Press the start key The value is set Setting the continuous detection time for remote switching 1 Change the setting using the cursor left right keys Description Setting range Initial setting Continuous detection time for remote switching 0 to 255 80 2 Press the start key The value is set Completion Press the stop key The screen for selecting a maintenance item No is displayed 1 3 40 2PK 2PL 2PM 2PN Item No Description Setting communication time 2 Description Sets the time out time for fax transmission Purpose To improve transmission performance for international communications mainly Method 1 Pres
193. ter transmission of a PPR signal ECM U01127 No response after transmission of an ERR signal ECM U01128 No response after transmission of an RNR signal ECM U01129 No response after transmission of an SPA signal short protocol U01140 A DCN signal was received after transmission of a DIS signal U01141 A DCN signal was received after transmission of a DTC signal U01142 A DCN signal was received after transmission of a DCS or NSS signal U01143 A DCN signal was received after transmission of an FTT signal U01144 A DCN signal was received after transmission of a CFR signal U01145 A DCN signal was received after reception of a message U01146 A DCN signal was received after transmission of an MCF signal interoffice communica tion after reception of an MPS EOM signal or confidential interoffice communication U01147 A DCN signal was received after transmission of an RTP signal U01148 A DCN signal was received after transmission of an RTN signal U01149 A DCN signal was received after transmission of a PIP signal U01150 A DCN signal was received after transmission of a PIN signal U01151 A DCN signal was received after transmission of a PPR signal ECM 1 4 39 2PK 2PL 2PM 2PN Error code Description U01152 A DCN signal was received after transmission of a CTR signal ECM U01153 A DCN signal was received after transmission of an ERR signal ECM U01
194. terminals between the main charger unit and the drum unit are not in loose contact See page 1 5 28 Poor contact of main charger ter minal spring and main charger output terminal M on the high voltage PWB Check the high voltage PWB visually and correct or replace if necessary See page 1 5 43 Defective main charging output Replace the high voltage PWB See page 1 5 43 Broken main charger wire Replace the main charger unit See page 1 5 29 3 Dropouts Print example Defective control PWB Causes Replace the control PWB See page 1 5 37 Check procedures corrective measures ABC 123 Defective developer roller developer unit If the defects occur at regular intervals of 62 8 mm 2 1 2 See page 2 4 3 the problem may be the damaged developer roller in the developer unit Replace the developer unit See page 1 5 27 Defective drum unit If the defects occur at regular intervals of 94 mm 3 11 16 See page 2 4 3 the problem may be the damaged drum in the drum unit Replace the drum unit See page 1 5 28 Defective fuser unit heat roller or press roller If the defects occur at regular intervals of 73 162 mm 2 7 8 or 78 5 mm 3 1 16 See page 2 4 3 the problem may be the damaged heat roller or press roller in the fuser unit Replace fuser unit See page 1 5 32 Defective paper specifications Paper with rugged surface or dump tends to c
195. the next signal reception In ECM from RNR signal detection to the next signal reception 1 Change the setting using the cursor left right keys Description Setting Initial Change in value range setting per step T2 time out time 1 to 255 69 100 ms 2 Press the start key The value is set Setting the Ta time out time In the fax telephone auto select mode sets the time to continue ringing an operator through the connected telephone after receiving a call as a fax machine see figure 1 3 4 A fax signal is received within the Ta set time or the fax mode is selected automatically when the time elapses In fax telephone auto select mode change the setting when fax reception is unsuccessful or a telephone fails to receive a call 1 Change the setting using the cursor left right keys Description Setting range Initial setting Ta time out time 1 to 255 30 2 Press the start key The value is set Ring back tone send start i Line connection as a fax machine amp Start of fax reception o Ring detection Figure 1 3 4 Ta Tb1 Tb2 time out time Setting the Tb1 time out time In the fax telephone auto select mode sets the time to start sending the ring back tone after receiving a call as a fax machine see figure 1 3 4 In fax telephone auto select mode change the setting when fax reception is unsuccessful or a telephone fails to receive a call 1 Change the
196. time required to determine silent status fax one of the triggers for Tc time check In the TAD mode change the setting when fax reception is unsuccessful or a telephone fails to receive a call Be sure not to set it too short otherwise the mode may be shifted to fax while the unit is being used as a telephone 1 Change the setting using the cursor left right keys Description Setting range Initial setting Td time out time 1 to 255 9 120 V 6 220 240 V 2 Press the start key The value is set Completion Press the stop key The screen for selecting a maintenance item No is displayed 1 3 43 2PK 2PL 2PM 2PN Item No Description Setting modem 1 Description Sets the G3 cable equalizer Sets the modem detection level Purpose Perform the following adjustment to make the equalizer compatible with the line characteristics To improve the transmission performance when a low quality line is used Method 1 Press the start key 2 Select the item to be set using the cursor up down keys Display Description REG G3 TX EQR Sets the G3 transmission cable equalizer REG G3 RX EQR Sets the G3 reception cable equalizer RX MODEM LEVEL Sets the modem detection level Setting the G3 transmission cable equalizer 1 Select OdB 4dB 8dB or 12dB using the cursor up down keys Initial setting 0dB 2 Press the start key The setting is set Setting the G3 reception cabl
197. tion to the SMTP POP3 server has failed Confirm device s network parameters 2 Confirm the network parameters the device is con nected Connection to the SMTP POP3 server has failed Timeout Confirm device s network parameters 2 Confirm the network parameters the device is con nected The size of scanning exceeded its limit Confirm device s network parameters SMTP POP3 server responded with an error Confirm device s network parameters Confirm the network parameters the device is con nected Check the SMTP POP3 server No SMTP authentication is found Check the SMTP server 2 The device supports SMTP authentication services including CRAM MD5 DIGEST MD5 PLAIN and LOGIN 1 4 29 2PK 2PL 2PM 2PN Contents Check procedures corrective measures Failed to establish the SSL session 1 Verify the self certificate of the device 2 Check the server certificate of the SMTP POP3 server 3 Check the SMTP POP3 configuration of the device and the SMTP POP3 server 1 4 30 2PK 2PL 2PM 2PN 1 4 7 Error codes 1 Error code Error codes are listed on the communication reports activity report etc The codes consist of an error code indication U followed by a 5 digit number Error codes for V34 communication errors start with an E indica tion followed by five digits The upper three of the five digits indicate general classification of the error
198. tional DL OE A6 Ledger wide 04 International C5 OF B6 Full bleed paper 05 Executive 10 Commercial 9 12 x 8 06 Letter R 11 Commercial 6 8K 86 Letter E 12 ISO B5 16K R 07 Legal 13 Custom size 216x340mm 08 AAR 1E C4 16K E 88 AE 1F Postcard Statement R 09 B5R 20 Reply paid post Statement E 89 B5E card Folio OA A3 21 Oficio II Western type 2 Western type 4 d Detail of paper type Hexadecimal 01 Plain OA Color 15 Custom 1 02 Transparency OB Prepunched 16 Custom 2 03 Preprinted OC Envelope 17 Custom 3 04 Labels OD Cardstock 18 Custom 4 05 Bond OE Coated 19 Custom 5 06 Recycled OF 2nd side 1A Custom 6 07 Vellum 10 Media 16 1B Custom 7 08 Rough 11 High quality 1C Custom 8 09 Letterhead e Detail of paper eject location Hexadecimal 01 Face down FD Service Call Count Service Code Log Remembers 1 to 8 of The total page count Self diagnostic error occurrence of self at the time of the code See page 1 4 7 diagnostics error If self diagnostics the occurrence of the error Example previous diagnostics 01 6000 error is less than 8 all of the diagnostics 01 Self diagnostic errors are logged error 6000 Self diagnostic error code number 1 3 9 Maintenance Log Description Description Count 2PK 2PL 2PM 2PN Item Remembers 1 to 8 of occurrence of replacement If the occ
199. tionally left blank 2PK 2PL 2PM 2PN 2 CONTENTS 1 1 Specifications 1 171 Specifications avarter ene aS Ara Saul 1 1 1 1 1 2 Parts names 5 isse tee dd d de dd ld 1 1 6 MORTE 1 1 6 2 Operation panel duced uideo e Cd o edd adv 1 1 7 3 OptlOliz So tinte tnde tete e ree eet asi e nite tete nie 1 1 8 1 1 3 Machine cross section sssssssssseene eene nennen enne enne en nennen nes 1 1 9 1 2 Installation 1 2 1 Installation environments oracin a en nenne ener nennen 1 2 1 122 2 Unpacking iR e ee m E HERO Ert ee taal 1 2 2 CT Unpacklng Snadder 1 2 2 2 Removing tlie tapes nidi ete Pe tede tatc h diia 1 2 3 1 2 3 Installing the expansion memory option sssssseene nemen 1 2 6 1 3 Maintenance Mode 1 3 1 Maintenance mode ccc eee ett en ii Aii erent ee nenne enne nnns nennen rre nen nnne nns 1 3 1 1 Executing a maintenance Hemi aiarren aa aN a AA REKTE E RE A Raai ERa 1 3 1 2 Maintenance modes item list nemen 1 3 2 3 Contents of the maintenance mode items sssssse en 1 3 5 1322 Service mode esce e e ER ER EORUM E ROLLE ERE i E Edna 1 3 57 1 Executing a service mode airera a EEE eterne nter inet than tete dnas Naak 1 3 57 2 Description of service mode isser ennon ieena EA KEETE EENAA AAE tenen tenete kennen nate 1 3 58 1 4 Troubleshooting 1 4 1 Paper misfeed detection nennen nenne rmn nn setenta 1 4 1 1 Paper misteed indication 1 he ttc etg eed aa 1
200. tions Norge Nuf Postboks 150 Oppsal 0619 Oslo Norway Phone 47 22 62 73 00 Fax 47 22 62 72 00 KYOCERA Document Solutions Danmark A S Ejby Industrivej 60 DK 2600 Glostrup Denmark Phone 45 70223880 Fax 45 45765850 KYOCERA Document Solutions Portugal Lda Rua do Centro Cultural 41 Alvalade 1700 106 Lisboa Portugal Phone 351 21 843 6780 Fax 351 21 849 3312 KYOCERA Document Solutions South Africa Pty Ltd KYOCERA House Hertford Office Park 90 Bekker Road Cnr Allandale Midrand South Africa Phone 27 11 540 2600 Fax 27 11 466 3050 KYOCERA Document Solutions Russia LLC Botanichesky pereulok 5 Moscow 129090 Russia Phone 7 495 741 0004 Fax 7 495 741 0018 KYOCERA Document Solutions Middle East Dubai Internet City Bldg 17 Office 157 P O Box 500817 Dubai United Arab Emirates Phone 971 04 433 0412 KYOCERA Document Solutions Inc 2 28 1 chome Tamatsukuri Chuo ku Osaka 540 8585 Japan Phone 81 6 6764 3555 http www kyoceradocumentsolutions com
201. tory Val yee setting Plain 1 1 Transparency Preprinted Label Bond Recycle Vellum Letterhead Color Envelope Cardstock Thick High Quality Custom1 Custom2 Custom3 Custom4 Custom5 Custom6 Custom8 Paper type for paper cassettes 1 X1 Oonw 10 11 17 Plain 1 Preprinted Bond Recycled Letterhead Color Prepunched High Quality 21 22 23 24 25 26 27 28 Custom1 Custom2 Custom3 Custom4 Custom5 Custom6 Custom7 Custom8 2 4 10 Environment Paper type for paper cassettes 2 to 4 Para meter X2 X3 DOGO 17 2PK 2PL 2PM 2PN Factory values setting Plain 1 Preprinted Bond Recycled 9 10 11 High Quality 21 22 23 24 25 26 2T 28 Letterhead Color Prepunched Custom1 Custom2 Custom3 Custom4 Custom5 Custom6 Custom7 Custom8 PCL paper source Automatic continue for Press GO X9 YO 0 Performs paper selection depending on 0 media type 1 Performs paper selection depending on paper sources 0 Off 0 1 0n Automatic continue timer Y1 number from 0 to 99 in increments of 5 seconds 6 30secons 2 4 11 2PK 2PL 2PM 2PN Environment PAIS Values Factory meter setting Error message for device error Y3 O Not Detect 127 1 Detect Duplex operation for specified YA O Off 0 paper type 1 On Prepunched Preprintedand Letter head Default oper
202. uch an error is encountered turn power off then on and advise the service representative 1 Scan to SMB error codes Contents Host destined does not exist on the net work 1 2 3 Check procedures corrective measures Confirm the destined host Confirm thedevice s network parameters Confirm the parameters of the network to which the device is connected are correct Login to the host has failed Confirm user name and password 2 Confirm the parameters of the network to which the device is connected are correct Check the host if the folder is properly shared Destined host folder and or file names are invalid Check illegal characters are not contained within these names Check the name of the folder and files conform with the naming syntax Confirm destined host and folder SMB protocol is not enabled Confirm device s SMB protocols Login to the host has failed Confirm the destined host Confirm that the LAN cable is properly connected to the device Check the SMB port number Confirm the device s network parameters Confirm the parameters of the network to which the device is connected are correct Writing scanned data has failed Check the file name to save the scanned data 2 Confirm the device s network parameters Confirm the parameters of the network to which the device is connected are correct No response from the
203. umber of rings before connect ing to answering machine 1 3 61 2PK 2PL 2PM 2PN No Description Option DIMM Size Supplement FRPO Setting RP code Code the engine software version and the date of update RP code Code the main software version and the date of update RP code Code the engine software version and the date of the previous update RP code Code the main software version and the date of the previous update NV RAM version 1F3 1225 a b c _ 1F3 1225 d e f a Consistency of the present software version and the database _ underscore OK Asterisk NG b Database version c The oldest time stamp of database version d Consistency of the present software version and the ME firmware version _ underscore OK Asterisk NG e ME firmware version f The oldest time stamp of the ME database ver sion Normal if a and d are underscored and b and e are identical with c and f Scanner firmware version Fax firmware version Mac address Number of original feed from DP The last sent date and time Transmission address 1 3 62 2PK 2PL 2PM 2PN Description Destination information Supplement Area information Margin settings Top margin Left margin Margin Page length Page width settings Top margin integer part Top margin decimal part Left margin integer part Le
204. urrence of the previous replace ment of toner con tainer is less than 8 all of the occurrences of replacement are logged The total page count at the time of the replacement of the toner container Code of mainte nance replacing item 1 byte 2 categories First byte Replacing item 01 Toner container 02 Maintenance kit Second byte Type of replacing item 00 Black 01 MK 1130 1140 MK 1132 1142 Unknown Toner Log Count Item Remembers 1 to 5 of occurrence of unknown toner detec tion If the occurrence of the previous unknown toner detec tion is less than 5 all of the unknown toner detection are logged The total page count at the time of the Toner Empty error with using an unknown toner con tainer The toner replace ment log is triggered by toner empty This record may contain such a refer ence as the toner container is inserted twice or a used toner container is inserted Unknown toner log code 1 byte 2 cate gories First byte 01 Fixed Toner con tainer Second byte 00 Fixed Black 1 3 10 Items Description Description 2PK 2PL 2PM 2PN Counter Log Comprised of three log coun ters including paper jams self diagnostics errors and replacement of the toner con tainer f Paper jam g Self diagnostic error h Maintenance item replacing Indicates the log counter of paper j
205. ut gamma in monochrome mode and matrix DP scanning section Original size magnification leading edge timing center line Purpose To perform automatic adjustment of various items in the scanner and the DP scanning sections Method 1 Press the start key 2 Select the item The screen for executing is displayed Original to be used for adjustment P N Table Automatic adjustment in the scanner sec 7505000107 tion Display Description Original size magnification leading edge timing center line input gamma input gamma in monochrome mode and matrix Automatic adjustment in the DP scanning 7505000106 section Original size magnification leading edge timing center line Performs automatic adjustment in the DP 7505000107 scanning section following automatic 7505000106 adjustment in the scanner section Set up for obtaining the target value 7505000107 7505000106 1 3 19 2PK 2PL 2PM 2PN 2 U411 Method Table To Automaticary enter the target value Usually it adjusts here 1 Set a specified original P N 7505000107 on the platen 2 Enter maintenance item U411 3 Select Target 4 Select Auto and press the start key 5 Select Table 6 Press the start key Auto adjustment starts To manually enter the target value When adjustment is automatically impossible 1 Enter the target values which are shown on the specified original P N 7505000107 execut i
206. ut tray capacity 2PK 2PL 2PM 2PN Specifications 3 in 1 model without FAX 4 in 1 model with FAX 35ppm 30ppm 150 sheets 80g m Continuous copying 1 to 999 sheets Light source Exposure lamp LED Scanning system Flat bed scanning by CCD image sensor Photoconductor OPC drum diameter 30 mm Image write system Semiconductor laser Charging system Scorotron positive charging Developing system Mono component dry developing method Toner replenishing Automatic from the toner container Transfer system Transfer roller negative chargeing Separation system Small diameter separation discharger electrode Cleaning system Drum Counter blade Charge erasing system Exposure by cleaning lamp LED Fusing system Heat and pressure fusing with the heat roller and the press roller Heat source halogen heater Abnormally high temperature protection devices thermostat CPU PowerPC465S 667MHz Main Standard 512 MB memory Maximum 1536 MB Interface Standard USB interface connector 1 USB 2 0 USB host 1 Network interface 1 10BASE T 100BASE TX 1000BASE T Option eKUIO slot 1 It uses it by fax in 4in1 model Reading 600 x 600 dpi Resolution Writing 600 x 600 dpi Tempera ture 10 to 32 5 C 50 to 90 5 F Operating envi Humidity 15 to 80 RH ronment
207. utput level DTMF output level main value DTMF output level level difference 2PK 2PL 2PM 2PN Initial setting 9 120 V 10 220 240 V 5 120 V 10 5 220 240 V 2 120 V 2 5 220 240 V Setting the NCU Setting the connection to PBX PSTN Setting PSTN dial tone detection Setting busy tone detection Setting for a PBX Setting the loop current detection before dialing PSTN ON ON LOOP ON Outputting lists FAX function customize ON OFF Setting the software switches Others Clearing the black ratio data Setting backup data reading writing Clearing the all copy counts and machine life counts one time only Data capture mode 1 3 4 2PK 2PL 2PM 2PN 3 Contents of the maintenance mode items Item No Description Outputting an maintenance report Description Outputs lists of the current settings of the maintenance items and paper jam and service call occurrences Outputs the event log Also sends output data to the USB memory Printing a report is disabled either when a job is remaining in the buffer or when Pause All Print Jobs is pressed to halt printing Purpose To check the current setting of the maintenance items or paper jam or service call occurrences Before initializing or replacing the backup RAM output a list of the current settings of the mainte nance items to reenter the settings after initialization or replacement Method 1 Pre
208. ve DC power source Toner on the magnet sleeve is given a positive charge The positively charged toner is then attracted to the areas of the drum which was exposed to the laser light The gap between the drum and the magnet sleeve is approximately 0 32 mm The non exposed areas of the drum repel the positively charged toner as these areas maintain the positive charge The developing roller is also AC biased to ensure contrast in yielding by compensating the toner s attraction and repelling action during development Figure 2 1 15 Developing unit and toner container 1 Magnet sleeve 5 DLP screw A 2 Magnet roller 6 DLP screw B 3 Developing blade 7 DLP case 4 Blade magnet 8 Toner container 2 1 11 HVPWB g Developing bias output Magnet roller Magnet sleeve DLPDRN CONPWB YC20 6 2PK 2PL 2PM 2PN Figure 2 1 16 Developing section block diagram 2 1 12 2PK 2PL 2PM 2PN 2 1 5 Transfer separation section The transfer separation section consists of the transfer roller discharge electrode and paper chute guide A high voltage generated by the high voltage PWB is applied to the transfer roller for transfer charging Paper after transfer is separated from the drum m N A D Figure 2 1 17 Transfer separation section 1 Transfer roller 2 Transfer bushes 3 Discharge electrode 4 DC brush
209. y Ne Figure 1 5 82 1 5 54 Detaching the forwarding pulley 12 Remove the PF stopper from the LF holder 13 Remove the stopper 14 Pull out the LF shaft and then remove the LF gear 18 forwarding feed joint gear and forwarding pulley 15 Clean or replace the feed pulley and forwarding pulley Refit all the removed parts PF stopper LF shaft 1 5 55 LF r va 3 2PK 2PL 2PM 2PN holder p a Forwarding ES 9 pa pulley Forwarding LF gear 18 feed joint gear Figure 1 5 83 2PK 2PL 2PM 2PN 4 Detaching and refitting the separation pad assembly Follow the procedure below to clean or replace the separation pad assembly Procedure 1 Remove the forwarding pulley assem bly See page P 1 5 53 2 Remove the separation pad assembly 3 Clean or replace the separation pad assembly Refit all the removed parts Separation pad assembly Figure 1 5 84 1 5 56 2PK 2PL 2PM 2PN 1 6 1 Upgrading the firmware Follow the procedure below to upgrade the firmware of control PWB main controller and engine and scanner PWB Preparation Extract the file that has the download firmware and put them in the USB Memory Procedure 1 Turn ON the power switch and confirm if the screen shows Ready to print then turn OFF the power switch 2 Insert USB memory that has the firm ware in the USB memory slot 3 Turn ON the power switch 4 About 40 seconds later FW Update wil

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