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PFG-691

1. PENNY Global Foodservice Solutions 2 2 UNPACKING T INSTRUCTIONS Continued 8 9 10 it 12 13 DEAD WEIGHT SHIPPING SUPPORT e OISCARD NS SESA 14 Model 691 Remove the counterweights which are strapped to the pallet under the fryer from the pallet Do not drop The counterweights weigh approximately 18 lbs 8 1 kg each Handle with care or personal injury could result Remove rear service cover Load the 7 weights into the counterweight assembly Replace rear service cover To avoid personal injury and assure safe operation of unit rear service cover must be in place Cut warning tags from the lid assembly The lid may now be unlatched Remove the accessories from inside the filter drain pan The fittings for installing the gas line are in a separate box along with the accessories in the filter drain pan Prepare the deadweight valve for operation The metal shipping support 1s placed within the deadwei ght assembly housing to protect the deadweight orifice and dead weight during shipment This support must be removed prior to installation and start up Unscrew the deadweight cap Remove the deadweight Remove and discard the shipping support Clean the deadweight orifice with a dry cloth Carefully place deadweight over deadweight orifice Replace deadweight cap finger tight D HE Remove the protective paper from the fryer cabinet Clean exter
2. Y PENNY Global Foodservice Solutions Henny Penny Pressure Fryer Gas Model PFG 691 OPERATOR S MANUAL PENNY Model 691 Global Foodservice Solutions LIMITED WARRANTY FOR HENNY PENNY APPLIANCES Subject to the following conditions Henny Penny Corporation makes the following limited warranties to the original purchaser only for Henny Penny appliances and replacement parts NEW EQUIPMENT part of a new appliance except lamps and fuses which proves to be defective in material or workmanship within two 2 years from date of original installation will be repaired or replaced without charge F O B factory Eaton Ohio or F O B authorized distributor To validate this warranty the registration card for the appliance must be mailed to Henny Penny within ten 10 days after installation REPLACEMENT PARTS appliance replacement part except lamps and fuses which proves to be defective in material or workmanship within ninety 90 days from date of original installation will be repaired or replaced without charge F O B factory Eaton Ohio or F O B authorized distributor The warranty for new equipment and replacement parts covers only the repair or replacement of the defective part and does not include any labor charges for the removal and installation of any parts travel or other expenses incidental to the repair or replacement of a part EXTENDED FRYPOT WARRANTY Henny Penny will replace any frypot
3. 1 1 edibus equ MUI 2 E E N 1 1 curn dM 1 2 INSTALLATION cssssssssssssssssesssssssssssssssssssssscsssssesssssssusssssssssnssssecsssnsesescsssnseeseesssnee 2 2 1 MINCE OCG NIORT TR 2 1 Unpacking THstr e TOTIS na 2 1 Selecting the Fryer LOCA ON euet penne 2 4 2 4 Level eT yer xu ua s suu sans 2 4 2 5 Ventilation of Oe ace RE RR RN RR 2 5 2 6 AS SUG ERN RUE T 2 5 2 T CG I PIDE a Re EEUU E E TINI MARO entrar erent 2 5 2 5 Gas Pressure Regulator Seting uuu iens ccepit eden enesionseceiasasladeeseluiconsteseonee 2 8 2 9 Electrical PES EIS US uuu uu TEE 2 8 Testing the 2 9 2 11 PO I 2 9 OPERATING INSTRUCTIONS LLL eee 3 1 Pera AS UICE UE 3 SCIEN 3 4 3 3 Swi bes and 3 5 a iie sene ica E UNITA 3 8 3 5 Filling or Adding Shorteni8ng 3 10 Product Racking Recommendations 3 11 Opa ou uu u u uuu sn awakuna 3 12 3 8 Care of the Shortening 3 16 3 9 Jo TID R O 3 16 3 10 Changing the IH
4. SP 8A shows in the display C and followed by GLOBAL FILTER CYCLES The right side of the display shows a digit 1 to 99 Press v to set the desired amount of Cook Cycles between filters umbero Cook Cycles remaining shows in the center of the display Ex SX In Cook Mode the gt Press proc and SP 8B shows in the display followed by LOCKOUT ENABLED and YES or NO Press and release V 4 to choose YES NO DOWN UP k Press proc and SP 8C shows in the display followed by LOCKOUT HEAT OIL and a temperature preset at 300 F 149 C When a filter lockout occurs the fryer heats up to this set temperature and the display shows FILTER LOCKOUT WAIT Then once the set temperature 15 reached FILTER LOCKOUT YOU MUST FILTER NOW shows in display Use a to change this temperature setting DOWN UP Now go back to the Filter Cycle Mode step of the Pro gramming section Press P p until FILTER INCL PROG shows in the display Each product must be set to YES to be included in the filter tracking 1005 3 17 SPECIAL PROGRAM MODE Continued 1005 Model 691 SCHEDULE m If 4 SCHED is selected SP 8A shows in the display and followed by SCHEDULE Press the P up PROG to 4 different times of day can be programmed by pressing V A EX SP 8A SCHEDULE FI
5. Global Foodservice Solutions Continued 10 11 12 Model 691 Wait for the pressure gauge to show zero 0 pressure in the pot before ii to open the lid EX DO NOT LIFT HANDLE OR FORCE LID LATCH OPEN BEFORE PRESSURE GAUGE READS 0 PSI ESCAPINGSTEAM AND SHORTENING WILL RESULT IN SEVERE BURNS Unlock and raise the lid cautiously Using the rack handles remove the racks of product from the carrier starting with the top rack to avoid damaged product If a quality time hold time was programmed the controller automatically starts the hold timer The display alternately shows the product selected and the quality time remaining in minutes If a different product is selected during the Hold Cycle the display only shows the product selected At the end of the Hold Cycle a tone sounds the display flashes QUALITY and the product it was timing Press and release In a Cook Cycle when FILTER SUGGESTED shows in the display the operator has the option to filter at this time or to continue cooking But if the operator continues cooking a Filter Lockout occurs within the next Cook Cycle or two When FILTER LOCKOUT then YOU MUST FILTER NOW shows in the display P is the only PROG button that functions until the unit is filtered Follow the filtering instructions in this manual 1104 3 7 BASIC OPERATION 803 PENNY Global Foodservice So
6. display with the hour and or PM flashing V Press v to change the hour and AM PM setting DOWN Press P gt and CS 5 SET MINUTE shows in the PROG display with the minutes flashing A a to change the minutes DOWN UP 803 3 4 CLOCK SET 803 PENNY Global Foodservice Solutions Continued 14 15 16 17 Model 691 gt and CS 6 CLOCK MODE shows in the PROG display along with 1 AM PM AM PM 12 hour time 2 24 is 24 hour time Press Y tochange 4 DOWN UP Press P Pand CS 7 DAYLIGHT SAVINGS ADJ PROG shows in the display along with 2 US A V Press v tochange to the following a OFF No automatic adjustments for Daylight Savings Time b 2 05 Automatically applies United States Daylight Savings Time adjustment DST activated on the first Sunday in April DST deactivated on the last Sunday in October c 3 EURO Automatically applies European CE Daylight Saving Time adjustment DST activated on the last Sunday in March DST deactivated on the last Sunday in October Press and CS 8 BEGIN NEW DAY shows in PROG display along with 3 00AM This setting indicates the time of day that statistics start accumulating for a new day If setto 3 00AM for example then late night cook cycles and filter operations
7. 3 15 PREVENTIVE Checking Cleaning Dilution Box Monthly MAINTENANCE Cleaning the dilution box helps to ensure the unit operates efficiently Continued and with few failures l Make sure unit is off and close and lock the lid Lid should be in locked down position Failure to do so could result in personal injury 2 Unscrew the wingnut on the lower left back access panel of the fryer and remove the access panel Clean the dilution box with a cloth or brush Make sure the holes in the box are free of debris Replace the back shroud when finished DILUTION BOX Depending on the breading location and conditions within the kitchen area the dilution box may need to be cleaned more often Cleaning Safety Relief Valve Annually DANGER SAFETY RELIEF VALVE DO NOT ATTEMPT TO REMOVE THE SAFETY VALVE WHILE FRYER IS OPERATING OR SEVERE BURNS OR OTHER INJURIES WILL RESULT DO NOT DISASSEMBLE OR MODIFY THIS SAFETY VALVE TAMPERING WITH THIS VALVE COULD CAUSE SERIOUS INJURIES AND WILL VOID AGENCY APPROVALS AND APPLIANCE WARRANTY 1 Use a wrench to remove pressure gauge 2 Usea wrench to loosen the valve from the pipe tee turn counterclockwise to remove 3 Clean the inside of the pipe tee with hot water Turn the safety relief valve towards the rear of the fryer when reinstalling the relief valve 4 Immerse the safety relief valve in a soapy water solution for 24 hours Use a 1 1 dilution rate T
8. 803 CAUSE Eeprom memory Write error A to D failure Analog converter chip Input system error CPU can t read buttons digital inputs Faulty power switch or switch wiring faulty I O board 24 VAC fuse on I O board open Model 691 PANEL BOARD CORRECTION Turn switch to OFF position then back to ON if display shows 41 the control should be re initialized see Pro gramming section if the error code persists replace the control panel Turn switch to OFF position then back to ON if display shows E 46 the control should be re initialized see Pro gramming section if the error code persists replace the control panel Turn switch to OFF position then back to ON if display shows E 47 the control should be re initialized see Pro gramming section if the error code persists replace the control panel Turn switch to OFF position then back to ON if display shows E 48 the control should be re initialized see Pro graming section if the error code persists replace the control panel Have power switch checked along with its wiring have Input Output board replaced if necessary Have components in 24 volt circuit hi limit drain switch checked for shorts 4 3 H Y PENNY Global Foodservice Solutions air valve airflow switch blower breading burner assembly gas fryers only burner chamber gas fryers only burner tubes gas fryers only carrier
9. DOWN recent Cook Cycle FUNCTION DISPLAY EX Time of day the last Cook Cycle was started STARTED 10 25A Product Last product cooked Ready Was fryer Ready before start Stopped Time remaining or secs past Done DONE 9 SECS Actual elapsed cook Time real seconds ACTUAL TIME 7 38 Programmed cook Time PROG TIME T00 Actual time vs Prog time Percentage ACT PROG 109 MAX TEMP 327 Min Temp during Cook Cycle MIN TEMP 313 F Avg Temp during Cook Cycle AVG TEMP 322 F HEAT ON 73 Only if Presently Cooking Present cook step setpoint and time rem STEP 1 325 F 6 47 Actual shortening temp deg below load comp avg present stretch time real secs ck sec 3139F LC I29 1406 Press P gt to continue to DAILY STATS PROG 3 DAILY STATS reset each day Press v to view the following operation information for any DOWN of the last 7 days Press to select which day CLEAN FUNCTION DISPLAY EX TUE COOK 2 9 Cook Cycles for product 4 TUE COOK 4 0 Cook Cycles for product 5 Cook Cycles for product 6 Cook Cycles for product 7 TUE COOK 7 0 Cook Cycles for product 8 TUE COOK 8 0 Cook Cycles for product 9 TUE COOK 9 1 Cook Cycles for product 0 TUE COOK 0 0 Press gt to continue to REVIEW USAGE PROG 1005 PENNY Model 691 obal Foodkeriice Solution 3 19 INFORMATION MODE 4 REVIEW USAGE Continued Press to view the accumulated information
10. 2 Rotate gas valve knob clockwise to the OFF position and wait at least five 5 minutes before continuing to next step 3 Rotate gas valve knob counterclockwise to the ON position 4 the COOK PUMP switch to COOK position 5 The burner will light until shortening reaches a preset temperature 6 Press desired product button after temperature is displayed on front of control panel To shut down burner 1 Rotate gas valve knob to the OFF position 2 Turn COOK PUMP switch to the OFF position This fryer 15 equipped with a grounded cord and plug for your protection against shock and should be plugged into a three prong grounded receptacle Do not cut or remove grounding prong 1104 3 21 PENNY Global Foodservice Solutions Model 691 3 12 CLEANING THE FRYPOT After the initial installation of the fryer as well as before every change of shortening the frypot should be thoroughly cleaned as follows 2 3 4 CHEMICAL CHEMICAL SPLASH RESISTANT GOGGLES GLOVES 6 3 22 Turn the COOK PUMP switch to OFF and unplug unit from wall receptacle Moving the fryer or filter drain pan while containing hot shortening is not recommended Hot shortening can splash out and severe burns could result The filter drain pan must be as far back under fryer as it will go and the cover in place Be sure the hole in the cover lines up with the drain before opening the drain Failure to follow these instructi
11. Gas Natural L 8 7 mbar Propano Licuado L 25 mbar Gas Natural 2 51 mm Propano Licuado L 1 04 mm Este equipo debe instalarse nicamente en un recinto adecuadameute ventilado y conforme a las indicaciones del fabricante y alas normas vigentes Lea completamente las instrucciones antes de instalar o usar este equipo PENNY Global Foodservice Solutions Model 691 HENNY PENNY 8 HEAD GAS PRESSURE FRYER SPECIFICATIONS Height 61 155 cm Width 24 61 cm Depth 4134 106 cm Floor Space Approximately 7 sq ft 0 65 sq m Pot Capacity 8 head of chicken 32 Ibs 14 5 kg 130 lbs shortening 59 kg Electrical 120 VAC 1 Phase 50 60 Hz 10 Amp 3 Wire Service 240 VAC 1 Phase 50 60 Hz 5 Amp 3 Wire Service Heating Propane or Natural Gas 100 000 Btu h 105 51 MJ hr Pressure 9 psi operating pressure 621 mbar 14 5 psi safety relief pressure 999 mbar Shipping Weight Approximately 935 Ibs 424 kg Accessories Shipped Eight wire baskets basket carrier and standard cleaning brushes serial number warranty date and other information pertaining to fryer Also the serial number is stamped on the outside of the frypot See figure below e B Serial Na amp K NI PENNY Model 691 Global Foodservice Solutions TABLE OF CONTENTS Section Page INTRODUCTION 1 1 1 1 diri Cl RR 1 1
12. casters cleaning solution cold zone condensation drain pan cook cycle cooking load cool counterweight counterweight assembly 803 Model 691 GLOSSARY HENNY PENNY PRESSURE FRYERS a valve that allows air into the filter lines when the pump is on in the mixing mode on eight head fryers a switch that senses the amount of airflow coming from the blower if the airflow falls below a certain level the switch cuts power to the gas control valve that shuts down the burners on eight head gas fryers located on the rear of an eight head gas fryer the blower pulls flue gases out of the flue and provides the proper amount of air to the burner tubes for efficient combustion a flour and seasoning mixture used to coat the product prior to frying an assembly on gas fryers that houses the pilot light which ignites the gas that heats the fryer the area on four head fryers in which the gas combustion that heats the shortening takes place the tubes in eight head fryers through which heated air is forced to heat the shortening a wire frame inside the eight head frypot that holds five racks of product during the cook cycle the wheels on bottom of the fryer that allow the unit to roll casters should be locked when unit is in use and not being moved casters may be adjusted to help level the fryer an agent used to clean the frypot see recommended cleaning procedures an area in the bottom of the frypot where shortening is coo
13. don t press any button for 20 seconds The controller displays X CANCELED X and exits the copy process In this case no changes are made Erasing X On the Select Prog Product step press OPTIONS followed by 1 COPY A PROD shows in display V Press three more times to reach the Erase All option 2 ERASE A PROD erases a single product 3 PRESET A PROD sets factory settings kA ERASE ALL Press P Pto select the presently displayed Erase All option PROG The controller responds with a confirmation message ERASE ALL PROD 2 NO Press to confirm that you want to erase all products back to empty values The controller responds by erasing each product individually ERASING 1 ERASING 6 ERASING 2 ERASING 7 ERASING 3 ERASING 8 ERASING 4 ERASING 9 ERASING 5 ERASING 0 then briefly displays ALL ERASED and finally returns to the Select Prog Product display 3 33 Y PENNY obal Foodseriice d 3 17 SPECIAL PROGRAM MODE SP 1 SP 2 SP 3 SP 4 SP 5 SP 6 SP 7 SP 8 SP 9 SP 10 SP 11 SP 12 SP 13 SP 14 SP 15 SP 16 SP 17 SP 18 Model 691 The Special Program Mode 15 used to set more detailed parameters listed below Degrees Fahrenheit or Celsius Language English French German Spanish and Portuguese System initial
14. or CAN 6 0 88 Also a quick disconnect coupling which complies with the Standard for Quick Disconnect De vices for use with Gas Fuel ANSI Z21 41 the latest edition or CAN 1 6 9M79 Also adequate means must be provided to limit the movement of the fryer without depending on the connector and any quick disconnect device or its associated piping to limit the fryer movement See the illustration on the following page for the proper connections of the flexible gas line and cable restraint The cable restraint limits the distance the fryer can be pulled from the wall For cleaning and servicing the fryer the cable must be unsnapped from the unit and the flexible gas line disconnected This allows better access to all sides of the fryer The gas line and cable restraint must be reconnected once the cleaning or servicing 15 complete 1102 y PENNY Solution 2 7 GAS PIPING Continued RIGHT MINIMUM PULL of equip ment away from wall permissible for accessi bility to Quick Disconnect Device WRONG AVOID SHARP BENDS AND KINKS when pulling equipment away from wall Max imum pull will kink ends even if installed properly and reduce Connector life DISCONNECT BEFORE QUICK DISCON NECT DEVICE still attached while extended at maximum pull STRESS STRESS POINTS PAINTS MAXIMUM PULL NOT ADVISED WHILE CONNECTED MINIMUM PULL
15. standpipe the pipe through which oil is pumped back into the frypot after the filtering process is complete standpipe assembly the pipe and fittings that are part of the shortening filtering process straight brush a brush that is included with the fryer that is used to clear the drain in the bottom of the frypot temperature probe a round probe that is located in the inside of the frypot that measures the temperature of the oil in the frypot the probe communicates with the control panel 803 G 5
16. FOR ACCESSI BILITY ONLY RIGHT Couplings and hose should be installed in the same plane as shown at left DO NOT OFFSET COUPLINGS this causes torsional twisting and undue strain causing premature failure This is the correct way to install metal hose for ver tical traverse Note the single natural loop Aliowing a sharp bend as shown at right strains and twists the metal hose to point of early failure at the coupling WRONG Sa Maintain the minimum or larger bending diameter between the couplings for longest life Closing in the diameter at the couplings as shown at right creates doubie bends causing work fatigue failure of the fittings RIGHT In al installations where self draining is not necessary connect metal i hose in a vertical loop 2 DO NOT CONNECT METAL HOSE HORI ZONTALLY unless self draining is neces sary then use support on iid plane as shown at ert luas _ 803 Model 691 CABLE RESTRAINT Please refer to the illustration below when installing cable restraint on all moveable gas fryers is to be secured to the building using acceptable building construc tion practices DRY WALL CONSTRUCTION Secure I bolt to a building stud Do not attach to dry wall only Also locate the I bolt at the same height as the gas service Preferred installa
17. For FILTER AFTER to appear in the Product Program Mode the Filter Tracking must be enabled in the Special Program Mode You have the option to program mixed each product has its own filter count or global all products have the same count Press P P PROG 2 Mixed a FILTER AFTER shows in the display along with the preset number of Cook Cycles b Press and release v until the desired number of Cook Cycles between filters shows in the display For example if 4 1s set for a product each time that product 15 selected it counts 1 4 or 2596 Then each time a product is cooked the percentages add up until 100 or more is reached Then display shows FILTER SUGGESTED 3 GLOBAL a FILTER INCL shows in the display along with or YES b Press andrelease v to YES if that product is DOWN UP to be included in the filter count or NO if it is not 3 31 3 16 PROGRAMMING 3 32 PENNY Global Foodservice Solutions Continued Model 691 Copy Erase Preset Products Products and their setpoints can be copied from one menu location on the controller to another location preset the controls to factory settings or erase products and all their values 1 Press and hold P Pior one second until PROG shows in the display followed by ENTER CODE 2 Enter code 1 2 3 SELECT PRODUCT PRESS PROG scrolls across the dis
18. IN SEVERE BURNS TO AVOID SERIOUS PERSONAL INJURY DO NOT OPERATE WITHOUT LID COVER IN PLACE AND ALL COMPONENTS INSTALLED TO AVOID SERIOUS PERSONAL INJURY DO NOT TAMPER WITHANY COMPONENT OF LID LOCKING MECHANISM To open lid l 2 Gently raise handle until it stops Push handle back until it stops Lower handle Lower the handle before attempting to raise the lid or damage to the lid could result Push handle back Unlatch the front lid latch and raise lid 803 3 3 Fi pi 3 1 3 1 3 1 3 1 g No EUER a SWITCHES AND INDICATORS Item Description No 2 Digital Display 3 PRO PRESSURE ON 4 WAIT 5 3 3 3 1005 6 INFO V A 7 amp 8 D a Model 691 Refer to Figure 3 1 Function Lights when the control calls for heat the elements come on and heat the shortening Shows all the functions of the Cook Cycles program modes diagnostic modes and alarms Lights when the solenoid closes and pressure starts to build inside frypot Flashes when the shortening temperature is not at the proper temperature for cooking product Lights when the shortening temperature is 5 F 3 C below to 15 F 9 C above the cooking temperature signaling the operator that the shortening temperature is at the proper temperature for cooking product Press to display the following fryer information and status The temperature of t
19. care and maintenance Requirements for the maintenance and cleaning are contained in this manual and must become a regular part of the operation of the unit at all times Should you require outside assistance just call your local indepen dent Henny Penny distributor in your area call Henny Penny Corp at 1 800 417 8405 toll free or 1 937 456 8405 or visit us online at www hennypenny com 1 1 PENNY Global Foodservice Solutions 1 4 SAFETY Model 691 The Henny Penny Pressure Fryer has may safety features incorporated However the only way to ensure a safe operation is to fully understand the proper installation operation and maintenance procedures The instructions in this manual have been prepared to aid you in learning the proper procedures Where information is of particular importance or safety related the words DANGER WARNING CAUTION and NOTICE are used Their usage is described below SAFETY ALERT SYMBOL is used with DANGER WARNING or CAUTION which indicates a personal injury type hazard NOTICE is used to highlight especially important information CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION used with the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury WARNING indicates a potentially hazardous situation which
20. must be in accordance with Standard CGA Bl49 amp 2 Installation Codes Gas Burning Appliances and local codes Thefryer and its manual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 45 kPa 34 5 mbar 2 5 PENNY Global Foodservice Solutions 2 7 GAS PIPING 2 6 Continued Model 691 The fryer must be isolated from the gas supply piping system by closing its manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 45 kPa 34 5 mbar A standard 3 4 inch black steel pipe and malleable fittings should be used for gas service connections Do not use cast iron fittings Although 3 4 inch size pipe is recommended piping should be of adequate size and installed to provide a supply of gas sufficient to meet the maximum demand without undue loss of pressure between the meter and the fryer The pressure loss in the piping system should not exceed 0 3 inch water column 0 747 mbar Provisions should be made for moving the fryer for cleaning and servicing This may be accomplished by l Installing a manual gas shutoff valve and disconnect union Or Installing a heavy duty design minimum 3 4 A G A certi fied connector which complies with standard connectors for moveable gas appliances ANSI Z21 69 the latest edition
21. not apply a to damage resulting from accident alteration misuse or abuse b if the equipment s serial number is removed or defaced or c for lamps and fuses THE ABOVE LIMITED WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUD ING MERCHANTABILITY AND FITNESS AND ALL OTHER WARRANTIES ARE EXCLUDED HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER OBLIGATION OR LIABILITY 5 010 Revised 03 31 06 803 PENNY Model 691 Global Foodservice Solutions This manual should be retained 1n a convenient location for future reference A wiring diagram for this appliance 15 located on the rear shroud cover of the control panel Post in a prominent location instructions to be followed if user smells gas This information should be obtained by consulting the local gas supplier Do not obstruct the flow of combustion and ventilation air Adequate clearance must be left all around appliance for sufficient air to the combustion chamber The Model PFG 691 Fryer is equipped with a continuous pilot But Fryer cannot be operated with out electric power Fryer will automatically return to normal operation when power 15 restored To avoid a fire keep appliance area free and clear from combustibles Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance inst
22. proper cooking level Add fresh shortening as needed 4 Do not overload the basket with product or place product with extreme moisture content into basket 4 DANGER FIRE HAZARD WITH PROLONGED USE THE FLASHPOINT OF SHORTENING IS REDUCED DISCARD SHORT ENING IF IT SHOWS SIGNS OF EXCESSIVE SMOKING OR FOAMING SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE COULD RESULT 3 9 FILTERING The Henny Penny 8 Head Gas Fryer Model PFG 691 must be INSTRUCTIONS cleaned and the shortening filtered at least twice daily after lunch rush and at the end of the day Drain the shortening at 250 F 121 C or less The higher temperatures cause cracklings to burn on the steel frypot surfaces after the shortening has drained 3 16 803 PENNY Global Foodservice Solutions 3 9 FILTERING Model 691 4 DANGER ONLY FILTER WHEN THE SHORTENING TEMPERATURE IS LESS THAN 275 F 135 C FAILURE TO DO SO CAN RESULT IN SHORTEN ING OVERFLOWING THE FRYPOT CAUSING SERIOUS BURNS PERSONAL INJURY AND OR PROPERTY DAMAGE High volume cooking could cause the cold zone to fill quicker with cracklings and cleaning may be required more often Part of the process involves removing cracklings from the cold zone of the frypot INSTRUCTIONS Continued 1 2 SHORTENING STIRRER 3 4 DRAIN CLEANOUT SMALL WHITE ROD BRUSH 803 Turn COOK PUMP switch OFF before draining shortening Make sure drain pa
23. since the data Was manually reset FUNCTION DISPLAY EX Number of hours the fryer was On Number of times shortening was filtered Total number of Cook Cycles Cook Cycles stopped before DONE COOKED 1 193 Cook Cycles for product 2 LE 2 107 Cook Cycles for product 5 COOKED 5 Cook Cycles for product 6 COOKED 6 6 Cook Cycles for product 7 COOKED 7 Cook Cycles for product 8 COOKED 8 Cook Cycles for product 9 COOKED 9 15 Reset usage data Enter the Mgr Code 1 2 3 unless changed on this step to zero out all the usage RESET USG information ENTER CODE Press P gt to continue to INPA CVHDSFPM PM wv 5 v _CVHDSFPM PM Press to view the status of components and inputs If the input signal is detected an identifying letter is displayed see below If the signal is not detected is displayed With the COOK PUMP switch in the COOK position and all inputs detected CVHDSFPM PM shows in display See below for definition of codes A COOK PUMP in COOK position B COOK PUMP in PUMP position C Solenoid continuity won t show with pressure on V Volts 24 VAC detected High Limit If is present the high limit is good if is missing the high limit is tripped overheated or faulty D DRAIN SWITCH If D is present the drain handle is closed if D is missing the drain is open or faulty S COOK PUM
24. that fails due to manufacturing or workmanship issues for a period of up to seven 7 years from date of manufacture This warranty shall not cover any frypot that fails due to any misuse or abuse such as heating of the frypot without shortening 3 YEARS During this time any frypot that fails due to manufacturing or workmanship is sues will be replaced at no charge for parts labor or freight Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost 3 TO 7 YEARS During this time any frypot that fails due to manufacturing or workmanship is sues will be replaced at no charge for the frypot only Any freight charges and labor costs to install the new frypot as well as the cost of any other parts replaced such as insulation temperature probes high limits fittings and hardware will be the responsibility of the owner Any claim must be presented to either Henny Penny or the distributor from whom the appliance was purchased No allowance will be granted for repairs made by anyone else without Henny Penny s written consent If damage occurs during shipping notify the sender at once so that a claim may be filed THE ABOVE LIMITED WARRANTY SETS FORTH THE SOLE REMEDY AGAINST HENNY PENNY FOR ANY BREACH OF WARRANTY OR OTHER TERM BUYER AGREES THAT NO OTHER REMEDY INCLUDING CLAIMS FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES SHALL BE AVAIL ABLE The above limited warranty does
25. turned on a three way switch located on the front control panel of the fryer that serves as an off on switch and a filter switch the gauge located on the left rear corner of the frypot that shows the pressure inside the frypot a piece of plastic on eight head fryers located between the lid locking arm and the lid casting that helps create the seal for the lid only a service technician should perform maintenance or repair on the pressure pad a food item cooked in the fryer the starting preset cooking temperature at which product is placed in the shortening a spring loaded valve that automatically releases excess pressure if the operating valve becomes obstructed if the safety relief valve activates turn the Power Pump switch to OFF to release all pressure from the frypot a preset cooking temperature the setpoint is a programmable feature a spacer located in the deadweight assembly for protection during shipment an automatic system on eight head fryers that periodically uses the filter pump to mix the shortening in the frypot to prevent an accumulation of moisture to minimize the boiling action in the frypot the process of removing clumps from breading 803 H Y PENNY motores Global Foodservice Solutions solenoid valve a valve used to generate or release pressure for the cook cycle spark igniters the igniters that create a spark to ignite the pilot lights on eight head gas fryers gas fryers only see ignition modules
26. 10 00A SP 8B SCHEDULE F2 2 00P SP 8C SCHEDULE F3 8 00P SP SD SCHEDULE F4 Unneeded times should be left at otherwise Filter Suggested shows in the display prompting the operator to start filtering iL Cooking is still permitted during the suggested phase However if lockout is enabled and the fryer still has not been filtered after one hour then the controller activates lockout mode and prompts FILTER LOCKOUT YOU MUST FILTER NOW D Press prog and SP 8E SKIP IF LESS THAN shows in the display followed by the number of loads between filters ex LOAD 4 In this example if the suggested filter time occurs before 4 loads have been cooked then the filter operation is skipped If more than 4 loads have been cooked then Filter Suggested shows in the display The numbers of loads can be set by pressing D Press PRocand SP SF shows in the display followed by LOCKOUT ENABLED Press to choose YES Or DOWN UP gt Press P and SP 8G shows in the display followed by SP 8G LOCKOUT HEAT OIL anda shortening temperature when reached allows the operator to filter Example LOCKOUT HEAT OIL 300F means the display shows FILTER LOCKOUT WAIT until 300F is reached then display shows FILTER LOCKOUT YOU MUST FILTER NOW and repeated high low tones are activated This prompts the user that i
27. 1102 Model 691 The fryer should be located with provision for venting into adequate exhaust hood or ventilation system This is essential to permit efficient removal of the flue gases and frying odors Special precaution must be taken in designing an exhaust canopy to avoid interference with the operation of the fryer Make certain the exhaust hood is designed high enough to allow for proper opening of the fryer lid We recommend you consult a local ventilation or heating company to help in designing an adequate system Ventilation must conform to local state and national codes Consult your local fire department or building authorities The gas fryer is factory available for either natural or propane gas Check the data plate on the right side panel of the cabinet to determine the proper gas supply requirements The minimum supply for natural gas is 7 inches water column 1 7 kPa and 10 inches water column 2 49 kPa for propane 4 DANGER Do not attempt to use any gas other than that specified on the data plate Incorrect gas supply could cause a fire or explosion resulting in severe injuries and or property damage Please refer below for the recommended hookup of the fryer to main gas line supply To avoid possible serious personal injury Installation must conform with American National Standard Z223 1 the latest edition National Fuel Gas Code and the local municipal building codes In Canada installation
28. 2 above b Press and releaselP gt 5 times SP 6 and MELT CYCLE SELECT flash on the display along with I LIQ or 2 SOLID V A c Press Lv a to toggle from one type to another DOWN The type of shortening being used in the cooker determines the amount of heat applied during the Melt Cycle Ifthe controls are set to the solid setting less heat is applied to the shortening than if the controls were set to liquid Too much heat applied to solid shortening causes much smoking and could cause a fire Match this setting to the type of shortening being used at the time When using solid shortening it is recommended to melt the shortening on an outside source before placing shortening in the frypot Unless elements are completely covered in shortening fire or damage to the frypot could result Idle Mode SP 7 A programmed Idle Mode allows the shortening temperature to drop to a lower temperature when not in use This saves on the shortening and utilities a Follow steps and 2 above b Press and release P gt times SP 7 and IDLE PR MODE ENABLED flash in the display along with NO or YES V A c Press and release n to toggle from NO to YES Or Vice versa d With YES in the display the Idle Mode 1s enabled gt Press and release prog SP 7A and IDLE SETPT TEMP show in the display along with the preset temperature 803 3 17 SPECI
29. AL PROGRAM 1005 h d PENNY obal Foosker MODE Continued Model 691 V A Change the idle setpoint temperature by pressing n DOWN UP Press and release SP 7B and AUTO IDLE MINUTES show in display along with the preset time V A Press to set the minutes fryer stays idle before the Auto idle 1s enabled 60 the maximum OFF the minimum Ex 30 in the display means if product is not cooked in that frypot for 30 minutes the control automatically activates the idle setpoint temperature programmed above Press and release P P SP 7C and GO IDLE AT PROG MELT EXIT show in display V A Press Lv to toggle from NO to YES or vice versa With YES in the display the fryer automatically enters the Idle Mode once the Melt Mode 15 exited Filter Tracking Enabled SP 8 The controls can be set to signal the operator when the shortening needs filtering The Filter Tracking must be enabled to program the number of Cook Cycles between filtering procedures See Filter Cycles paragraph 3 10 a b Follow steps and 2 above D Press and release P until SP 8 and FILTER TRACKING ENABLED flash on the display along with 1 OFF V A To enable the filter tracking press ir to toggle the display from 1 OFF to 2 to 3 GLOBAL or ASCHED ony e The Mixed setting allows the uem to set different amount
30. Continued 10 Model 691 A DANGER BURN RISK DO NOT CLOSE LID WITH WATER AND OR CLEANER IN FRYPOT WATER UNDER PRES SURE BECOMES SUPERHEATED WHEN LID IS OPENED ESCAPING WATER AND STEAM WILL RESULT IN SEVERE BURNS Watch the cleaning solution constantly to make sure it does not boil over causing damage to controls Do not use steel wool other abrasive cleaners or cleaners sanitizers containing chlorine bromine iodine or ammonia chemicals as these will deteriorate the stainless steel material and shorten the life of the unit Do not spray the unit with water such as with a garden hose Failure to follow this caution could cause compo nent failure BURN RISK If the cleaning solution in the frypot starts to foam and boil over immediately turn the power switch to OFF and do not try to contain it by closing the fryer lid or severe burns could result Using the fryer brush Henny Penny part number 12105 scrub the inside of the frypot the lid liner and around the countertop of the fryer After cleaning turn off the COOK PUMP switch Open the drain valve and drain the cleaning solution from the frypot into the filter drain pan and discard Close the drain valve and refill the frypot with plain hot water to upper level indicator lines Add approximately 16 ounces of distilled vinegar and enter the Clean Out Mode again see step 5 3 23 3 12 CLEANING THE FRYPOT PENNY Global Food
31. F to 5000 cycles Change Shortening B Hours SP 18 This mode allows the operator to set the number of power on hours between shortening changes These hours are not only cooking time but the total time the fryer is on When the set numbers of hours are reached the control displays CHANGE OIL SOON This mode is just a reminder and cooking can continue For this feature to TE the operator must reset the Review Usage data in the Information Mode See Review Usage step in Information Mode Section a Follow steps and 2 above b Press P ntin SP 18 and CHANGE OIL B HOURS show in along with number of hours or OFF c Press v Bho change the number of hours OFF 1 to 999 Hour Press and hold any time to exit Special Program Mode 3 18 DATALOGGING HEAT The Data Logging Heat Control Tech and Stat Modes are CONTROL TECH AND advanced diagnostic and program modes mainly for Henny STAT MODES Penny use only For more information on these Modes contact the Service Department at 1 800 417 8405 or 1 937 456 8405 3 42 803 Y PENNY obal Foodseriice 3 19 INFORMATION MODE 803 Model 691 This mode gathers and stores historic information on the fryer and operator s performance Press P and lt 1 at the same time PROG INFO and INFO MODE shows on display Press P gt or lt V PROG INFO to access the steps and press to view the statistics wit
32. M HOT SHORTENING SPRAYING FROM THE MALE FITTING f Detach the hose and raise the fitting end of hose high for a minute to allow the remaining shortening in the hose to drain into the frypot Push the drain handle to the closed position to close the drain 8 Turn COOK PUMP switch to PUMP DANGER BURN RISK IF THERE ARE AIR BUBBLES COMING UP IN THE SHORTENING IT S POSSIBLE THAT THE FILTER CONNECTION AT THE UNION ON THE FILTER TUBE IS NOT TIGHTENED PROPERLY IF SO TURN OFF THE PUMP AND USE PROTECTIVE CLOTH OR GLOVE WHEN TIGHTENING THE UNION THIS UNION WILL BE HOT AND SEVERE BURNS COULD RESULT 9 When all shortening has been pumped into frypot turn COOK PUMP switch to OFF 3 10 CHANGING THE FILTER The filter envelope should be changed after 10 12 filterings or ENVELOPE whenever it becomes clogged with crumbs Proceed as follows l Move the COOK PUMP switch to the OFF position 2 Remove and empty the condensation drain pan 3 Disconnect the filter union and remove the filter drain pan from beneath the frypot 1104 3 19 PENNY Global Foodservice Solutions 3 10 CHANGING THE FILTER ENVELOPE Continued 10 11 12 13 3 20 Model 691 BURN RISK Use protective cloth or glove when disconnecting the filter union or severe burns could result If the filter pan is moved while full of shortening use care to prevent splashing or severe burns could result Lift the filte
33. OM THE STEAM WILL RESULT 3 1 3 1 OPERATING CONTROLS 3 2 PENNY Global Foodservice Solutions Continued Pressure Gauge Solenoid Valve Drain Valve Drain Interlock Switch Condensation Drain Pan Shortening Mixing System Lid Latch Model 691 Indicates the pressure inside the frypot An electromechanical device that causes pressure to be held in the frypot The valve closes at the beginning of the Cook Cycle and opens automatically at the end of the Cook Cycle if this valve should become dirty or the Teflon seat nicked pressure will not build up and it must be repaired per the Technical Manual maintenance procedures A two way ball valve itis normally in the closed position turn the handle to drain the shortening from the frypot into the filter drain pan DANGER PRESSURIZED DO NOT OPEN THE DRAIN VALVE WHILE FRYPOT IS UNDER PRESSURE HOT SHORTEN ING WILL EXHAUST FROM THIS VALVE AND SEVERE BURNS WILL RESULT A microswitch that provides protection for the frypot in the event an operator inadvertently drains the shortening from the frypot while the main switch is in the COOK position the switch is designed to automatically shut off the heat when the drain valve is opened A collection point for the condensation formed within the steam exhaust system it must be removed and emptied periodically usually daily Ensures the shortening is properly mixed to prevent an accumulation of mo
34. P switch ON interlock circuit If S 15 present the COOK PUMP switch is in the COOK position if the S is missing the COOK PUMP is either off failed or wired incorrectly F FAN P PV Detects output from PV terminal of ignition module 1005 M MV Detects output from MV terminal of ignition module 3 45 3 19 INFORMATION MODE 3 46 Y PENNY obal Foodseriice d Continued Model 691 Press to view the specific status of each input An underscore indicates the input is not presently detected checkmark indicates the signal is detecting a normal input A blinking indicates the signal is presently detected but is detected as a half wave partially failed input The V D S F P and M signals are wired in series The first signal missing out of this sequence generally causes all signals to the right of it to be missing as well Press j gt to continue onto OUTP H P 6 OUTP F I H P This mode displays the status of components and outputs If the output signal 15 detected an identifying letter is displayed see below followed by an If the output is off 15 displayed F Fan output Ignition modules output Heat output P Pressure output If fanis on shows in display If fanis off shows in display If controls sense a problem with the fan output shows in display with the gt flashing W
35. Ring 803 A three way switch with center OFF position move the switch to the position marked COOK to operate the fryer move the switch to the PUMP position to operate the filter pump certain conditions must be met prior to operation of the filter pump these conditions are covered later in this section This reservoir holds the cooking shortening and is designed to accommodate the heat exchanger 8 head of product and an adequate cold zone for collection of cracklings This stainless steel carrier consists of five racks which contain the food product during and after frying Provides the pressure seal for the frypot chamber The deadweight style operating pressure relief valve is used to maintain a constant level of steam pressure within the frypot any excess steam pressure is vented through the exhaust stack remove the deadweight cap and clean the deadweight cap weight and deadweight orifice once a day see Section 3 15 Failure to clean the deadweight assembly daily could result in the fryer building too much pressure Severe injuries and burns could result An ASME approved spring loaded valve set at 14 5 psi 999 mbar in the event the operation valve becomes obstructed this safety valve will release excess pressure keeping the frypot chamber at 14 5 psi 999 mbar 1f this occurs turn the COOK PUMP switch to the OFF position to release all pressure from the frypot This ring is not to be pulled SEVERE BURNS FR
36. The following procedures should be followed on the initial start up of the fryer and each time the fryer 1s brought from a cold or shutdown condition back into operation These are basic general instructions l Make sure the shortening 1s filled to the proper level in the frypot to the two lower level indicators DANGER OVERFLOW RISK DO NOT OVERLOAD OR PLACE PRODUCT WITH EXTREME MOISTURE CONTENT INTO THE RACKS 32 LBS 14 5 KG IS THE MAXIMUM AMOUNT OF PRODUCT PER FRYPOT FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RE SULT IN SHORTENING OVERFLOWING THE FRYPOT WHICH COULD CAUSE SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE Turn the COOK PUMP switch to the COOK position and press the appropriate product button to select product to be cooked Unit automatically goes into the Melt Cycle When temperature reaches 230 F 110 C the control goes into the Heat Cycle and heats the shortening to the setpoint temperature Stir the shortening as it is heating up from a cold start Be sure to stir down into the cold zone DANGER OVERFLOW RISK DO NOT STIR THE SHORTENING AT ANY OTHER TIME EXCEPT AT MORNING START UP FAIL URE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SHORTENING OVERFLOWING THE FRYPOT WHICH COULD CAUSE SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE 1005 3 7 BASIC OPERATION 803 PENNY Global Foodservice Solutions Continued Model 691 Allow
37. de of display and OFF on the right side Amps Reading Low Limit SP 13 not used on model 691 SP 13 and AMPS RDG LOW LIMIT should show on the left side of display and OFF on the right side Amps Reading High Limit SP 14 not used on model 691 SP 14 and AMPS RDG HIGH LIMIT should show on the left side of display and OFF on the right side 3 40 803 Model 691 EP oram PENNY obal Foosseriice Soli 3 17 SPECIAL PROGRAM Manager Code Change SP 15 MODE Continued This allows the operator to change the program code or manager code factory set at 1 2 3 used to access Product Programming Special Programming Clock Set Data Comm and Heat Control Modes a Follow steps 1 and 2 above b Press uil SP 15 and CHANGE MGR CODE 1 YES show in display along with CODE c Press ENTER NEW CODE P DONE I QUIT show in display Press Product buttons with new code d If satisfied with code press P REPEAT NEW CODE P DONE I QUIT show in display Press same code buttons in step c e If satisfied with code press P J P CODE CHANGE shows in display f If not satisfied with code press wro and shows in display then reverts back to SP 15 and CHANGE MGR CODE 1 YES Then the above steps can be repeated Usage Code Change SP 16 This allows the operator to change the usage code factory set at 1 2 3 used t
38. e temperature at which shortening ignites the interior portion of the fryer that holds the shortening and the product while cooking the top flat surface area around the fryer lid an automatic dual controller that controls gas to both pilot lights and gas pressure to burners on fryers if either pilot light goes out the controller shuts off the gas to the other pilot light the knob that opens and closes the gas control valve a device located on the gas control valve that regulates the gas pressure the pressure specifications are preset at the factory the light that illuminates when the shortening is being heated the light goes off when the preset shortening temperature has been achieved the coils located inside the frypot on electric fryers that heat the shortening a temperature control that opens and shuts off the heat to the frypot if it senses shortening temperature in excess of 420 F 216 C on eight head fryers and 450 F 232 C on four head fryers a preset temperature usually 250 F 121 C or less which can be manually or automatically selected to save the life of the shortening when not cooking two modules that send electrical energy to the spark igniters that ignite the pilot lights on eight head gas fryers a brush included with the fryer that is used to clean around the burner tubes and heating elements another name for a dumping table see dumping table lines marked on the interior rear wall of the frypot
39. eated Reset motor o y m n rm More detailed troubleshooting information is available in the Technical Manual available at www hennypenny com or 1 800 417 8405 or 1 937 456 8405 Follow Boil Over procedures 803 4 1 PENNY Global Foodservice Solutions 4 2 ERROR CODES DISPLAY 4 2 4 oy E 6B 10 FE 15 E 20A E 20B 4 E 20C E 20D 2 CAUSE Control board overheating Shortening overheating Temperature probe open Temperature probe shorted Air pressure switch failure stuck closed Draft fan or air pressure switch failure stuck open Ignition module failure Modules working but no ignition Model 691 In the event of a control system failure the digital display will show an error message which are coded 4 E 5 E 6 E 10 15 20 41 46 47 45 70 and E 92 constant tone 15 heard when error code 15 displayed and to silence this tone press any of the product buttons PANEL BOARD CORRECTION Turn switch to OFF position then turn switch back to ON if display still shows 4 the board is getting too hot check for signs of overheating behind the control panel once panel cools down the controls should return to normal if E 4 persists replace the control Turn s
40. ed language press and release V A v System Initialization SP 3 This step resets the controls but doesn t erase product settings a Follow steps and 2 above b Press and release iP twice SP 3 and DO SYSTEM INIT flash on the display along with V c Press and hold INIT shows on the display atone sounds and IN 3 IN 2 IN 1 flash on right side of the display When INIT starts flashing on the left side of the display release When DONE shows on the display the initialization is complete and the controls now have factory preset parameters Audio Volume SP 4 The volume of the speaker can be adjusted a Follow steps and 2 above P b Press P 3 times SP 4 and AUDIO VOLUME flash on the display along with the volume value V A c Press v l to adjust the speaker volume 10 DOWN UP the maximum value and 1 the minimum Audio Tone SP 5 The tone of the speaker can be adjusted a Follow steps and 2 above b Press times SP 5 and AUDIO TONE HZ flash on the display along with the tone value V A c Press Lv to adjust the tone of the speaker 2000 the maximum 50 the minimum 803 3 35 3 17 SPECIAL PROGRAM MODE Continued 3 36 Model 691 Type of shortening to be melted Liquid or Solid SP 6 The Melt Cycle can be set to the type of shortening being used a Follow steps and
41. ed shortening 1s at the proper level See photo at left Cold shortening should be filled to the lower indicators DANGER OVERFLOW RISK BE CERTAIN THE SHORTENING IS NEVER ABOVE THE UPPER LEVEL INDICATOR LINES FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SHORTENING OVERFLOWING THE FRYPOT CAUSING SERIOUS BURNS PER SONAL INJURY FIRE AND OR PROPERTY DAMAGE 1104 PENNY Model 691 Global Foodservice Solutions 3 6 PRODUCT RACKING RECOMMENDATIONS The rack positions are referenced starting at the bottom 4 3 2 1 The bottom position is to be avoided small loads because it is closer to the cold zone The oil 15 cooler at the bottom of the frypot and hotter at the top With bigger loads however there is generally enough turbulence in the oil that the bottom rack gets sufficient heat The top position is to be avoided on small loads because of insufficient oil coverage With bigger loads the top rack has good oil coverage because the volume of product on the lower racks raises the overall oil level Cooking ONE rack Cooking TWO racks 2 head load 4 head load 4 o 4 o 3 3 OOOOOOOOO 2 OOOOOOOOO 2 OOOOOOOOO 1 1 Cooking THREE racks Cooking FOUR racks 6 head load 8 head load 4 4 OOOOOOOOO 3 OOOOOOOOO 3 2 OOOOOOOOO 2 OOOOOOOOO 1 1 503 3 11 HENNY PENNY Foodseriice 3 7 BASIC OPERATION 3 12 Model 691
42. er to cool to release the pressure in frypot have all lines solenoid and exhaust tank cleaned Pressure not exhausting at e Solenoid or exhaust line clogged end of cook cycle Turn OFF and allow fryer to cool to release the pressure in frypot clean Operating pressure too high Deadweight assembly clogged deadweight per Section 3 15 DANGER DO NOT OPERATE UNIT IF PRESSURE GAUGE SHOWS HIGH PRESSURE CONDITIONS SEVERE INJURIES AND BURNS WILL RESULT PLACE THE POWER PUMP SWITCH IN THE OFF POSITION IMMEDIATELY RELEASE THE PRESSURE BY ALLOWING UNIT TO COOL THE PRESSURE THEN DROPS DO NOT RESUME USE OF UNIT UNTIL CAUSE OF HIGH PRESSURE HAS BEEN FOUND AND CORRECTED Place full capacity product in frypot when using fresh shortening Pressure does not build Not enough product in frypot Metal shipping spacer not Remove shipping spacer see removed from deadweight Section 2 2 Pressure not programmed Check programming Lid gasket leaking Reverse or replace lid gasket Shortening not heating Gas valve knob turned to the Make sure gas control valve knob is OFF position turned to the ON position Close drain valve Drain valve open High temperature limit tripped Reset high temperature limit Foaming or boiling over See Boil Over label on fryer and information in this manual Shortening not drainin e Drain valve clogged Push cleaning rod thr ough open drain valve Filter motor won t run Motor overh
43. es SHOCK HAZARD Do not disconnect the ground plug This fryer must be adequately and safely grounded or electrical shock could result Refer to local electrical codes for correct erounding procedures or in absence of local codes with The National Electrical Code ANSI NFPA No 70 the current edition In Canada all electrical connections are to be made in accordance with CSA C22 1 Canadian Electrical Code Part 1 and or local codes To avoid electrical shock this appliance must be equipped with an external circuit breaker which will disconnect all ungrounded unearthed conductors The main power switch on this appliance does not disconnect all line conductors 803 Model 691 PENNY Global Foodservice Solutions 2 10 TESTING THE FRYER Each Henny Penny pressure fryer was completely checked and tested prior to shipment However it is good practice to check the unit again after installation 2 11 GAS LEAK TEST om IC E Prior to turning the gas supply on be sure the gas control valve knob on the gas control valve 1s in the OFF position The word OFF 1s at the bottom of the knob when the valve is closed After the piping and fittings have been installed check for gas leaks A simple checking method is to turn on the gas and brush all connections with a soap solution If bubbles occur it indi cates escaping gas In this event the piping connection must be redone 4 DANGER To avoid f
44. es and burns could result 2 Wipe both the deadweight cap and weight with a soft cloth Make certain to thoroughly clean inside deadweight cap the weight seat and around deadweight orifice 3 Clean the exhaust tube with stainless steel brush Henny Penny part number 12147 4 Dry the parts and replace them immediately to prevent damage or loss 1104 3 25 ENNY Global Foodservice Solutions 3 15 PREVENTIVE MAINTENANCE Continued 3 26 Model 691 Reversing Lid Gasket Every 90 Days Reversing the lid gasket helps to prevent early failure of the lid gasket and the loss of pressure during a cook cycle 1 2 Raise the lid and remove the racks and carrier Grasping the lid handle lift the front of the lid up until it stops in an upright position Be sure the metal arm on the left side of the lid is in the vertical position holding the lid upright or severe injuries could result See photo at left Using a thin blade screwdriver pry out the gasket at the corners Remove the gasket Check the gasket for any tears or nicks If the gasket 1s damaged it needs to be replaced Clean the gasket and gasket seat with hot water Rotate the gasket with the opposite side facing out AKONG Install the four corners of the lid gasket Smooth the gasket into place working from the corners towards the middle of each side 1104 PENNY Model 691 Global Foodservice Solutions
45. from midnight to 3 00AM Tuesday morning are accumulated with Monday s statistics The CS 8 value can be set from 12 00AM midnight to 8 00AM in half hour increments 12 00 AM 12 30 AM 1 00 AM 1 30 AM etc The default value for general market software is 3 00 AM V A Press v a tochange the time the new day starts DOWN UP Clock Set is now complete Press and holdlP P to exit 3 9 PENNY Global Foodservice Solutions 3 5 FILLING OR ADDING SHORTENING 3 10 Model 691 The shortening level must always be above the burner tubes when the fryer is heating and at the frypot level indicators on the rear of the frypot See photo below Failure to follow these instructions could result in a fire and or damage to the fryer When using solid shortening it is recommended to melt the shortening on an outside heating source before plac ing it in the frypots The burner tubes must be completely submerged in shortening Fire or damage to the frypot could result Itis recommended that a high quality shortening be used in the fryer Some low grade shortenings have a high moisture content and will cause foaming and boiling over BURN RISK To avoid severe burns when pouring hot shortening into frypot wear gloves and take care to avoid splashing The gas model requires 130 165 59 kg of shortening The frypot has 4 level indicator lines inscribed on the rear wall of the frypot which show when the heat
46. fryer to heat until O illuminates Bypass Melt Cycle if desired by pressing a Product button and holding it for five seconds The display shows EXIT MELT 12 YES 2 NO Press 23 to exit melt Do not bypass the Melt Cycle unless enough shortening has melted to completely cover all of the burner tubes If the Melt Cycle is bypassed before all burner tubes are covered excessive smoking of shortening or a fire will result NOIE The heat cycles on and off about 10 F 6 C before the setpoint temperature to help prevent overshooting the setpoint temperature Proportional Control WAIT Once out of the Melt Cycle flashes until 5 F 3 C before setpoint temperature is reached Then READ illuminates and the selected product shows in the display 2 Slide racks of breaded product into carrier on the lid starting with the bottom tier to avoid damaged product Before loading product onto the racks lower the racks into the hot shortening to prevent the product sticking to the racks Q Lower and lock the lid and press A different product can be selected during the first minute of cooking in case the wrong product button was pressed To check the shortening temperature lt or to stop a cook cycle press INFO At the end of the cycle the pressure vents automatically and an alarm sounds while the display shows DONE Then press 3 7 BASIC OPERATION 3 14 PENNY
47. he fryer type serial number warranty date and other information a metal cylinder that works with the deadweight orifice to regulate the amount of steam entering the deadweight assembly an assembly that controls pressure inside the frypot the entire deadweight assembly should be cleaned according to the recommended procedures the assembly is made up of the deadweight the deadweight cap the deadweight orifice the deadweight valve and the deadweight body a threaded cap that screws onto the deadweight valve housing an opening that regulates the amount of steam entering the deadweight assembly a container that holds the deadweight assembly indentation on both ends of deadweight a metal air intake device on the rear of the fryer to pull in fresh air for the blower a microswitch that automatically shuts off the fryer heat in the event the drain valve is inadvertently opened while the fryer power switch is in the ON position a valve that allows the shortening to drain from the frypot into the filter drain pan the fryer power switch should be in the OFF position before the drain valve is opened the drain valve should remain closed at all other times the starting preset cooking temperature at which product is placed in the shortening a table onto which the cooked product is dumped after removal from the frypot a hose used to vent steam from the frypot on eight head fryers the lines marked on the interior rear wall of the frypot that s
48. he shortening The temperature setpoint Hilter status The number of times filtered today The average no of filters per day No of times Cook Cycle was stopped early today No of times Cook Cycle was stopped early in past week Oil Life Display Only if Change Oil feature is enabled Date and time mon mo If pressed in the Program Mode shows previous settings 4 PJP pressing this along with accesses the Information Mode which has historic information on the operator and fryer s performance Used to adjust the value of the currently displayed setting in the Program modes 3 5 PENNY Model 691 Global Foodservice Solutions 3 3 SWITCHES AND INDICATORS Continued Fig Item Description Function No No 3 9 P gt Press to access Program Modes once in the Program Mode it is used to advance to the next setting 1f pressed along with PROG lt INFO it accesses the Information Mode which has historic information on the operator and fryer s performance O 3 10 Used to start and stop Cooking Cycles and to stop the timer at the end of a Holding Cycle 3 11 Menu Card The name of the food product associated with each product Window selection button the menu card strip is located behind the decal 3 1 12 Product Select Are used to select the product for cooking Buttons to use them to start Cooking Cycles see Special Program Mode section 3 13 COOK PUMP Switch A 3 way
49. he valve cannot be disassembled It is factory preset to open at 14 1 2 pounds of pressure If it does not open or close it must be replaced 1104 3 27 PENNY Global Foodservice Solutions 3 16 PROGRAMMING 3 28 Model 691 1 Pressandhold P Pfor second until PROG shows in PROG the display followed by ENTER CODE 2 Enter code 1 2 3 SELECT PRODUCT PRESS PROG scrolls across the display 3 Press and release the desired product button 1 to 10 Press 55m to copy a product erase a product preset a product erase all products or preset all products See Copy Erase Preset Products section 4 Press and release P gt The name of that product PROG shows in the display Ex NAME FRIES Change Product Names a Press and release and the first letter or digit starts flashing Down 0 b Press and release v to change flashing letter DOWN UP c Tocontinue to the next letter press P D Then press PROG v 4 to change this letter DOWN UP d Repeat step c until up to 7 letters are entered e Press and hold P gt to exit Program Mode or press and PROG release P gt until PRELOAD shows in display to PROG continue with Program Mode 5 The Preload Mode allows the operator to drop large pieces first with the lid up before loading the rest of the product The preload cycle always runs without pressure which alway
50. hen ignition modules are 1 shows in the display If ignition modules are off shows in display If controls sense a problem with an ignition module T shows in the display with flashing If heat is on H shows in display If heat is off shows in display If controls sense a problem with the heat output shows in display with the flashing If pressure 15 on P shows in display If pressure is off P_ shows in display If controls sense a problem with the pressure output shows in display with the flashing V Press Lv to view the amp DRAW status of each output V and P inthe display means the amps are good flashing X behind the or P means too much current 803 INFORMATION MODE 3 19 803 Y obal Fooshkeriice Solution Continued Model 691 Lv to view the No Connect Ground NC GND status of each output This monitors a possible problem with the relays on the output PC board and P V in the display means everything on the output PC board 18 good A flashing X behind the or P means a problem exists v to view the outputs and inputs together DOWN D Press prog and 6 PMP AIR shows in display V Press to view the amp DRAW status of the pump motor output and air valve
51. hin each step Information Mode is intended for technical use but the operator can view the following information 1 E LOG last 10 errors and time they occurred 2 LASTLOAD information about the most recent Cook Cycle or the cycle presently in progress 3 DAILY STATS information for the last 7 days REVIEW USAGE information accumulated since the last time this data was manually reset INPA VHDSF PM PM provides test of fryer inputs OUTP shows the state of heater and pressure OIL TMP temperature of shortening CPU TMP temperature of PC board ANALOG status of controller s a to d converter o Press and hold Pto exit Information Mode at any PROG time or after 2 minutes controls automatically exit back to normal operation 1 E LOG error code log Press we date amp time NOW show in display This is the present date and time V Press v and if a error was recorded 1B date time and DOWN error code information shows in display This is the latest error code that the controls recorded Press and the next latest error code information can be seen Up to 10 error codes 1B to 1K can be stored in the E LOG Section Press P gt to continue to LAST LOAD PROG 3 43 PENNY obal Solution Model 691 3 19 INFORMATION MODE 2 LAST LOAD Continued Press to view the following information from the most 3 44
52. how the proper shortening level also referred to as level indictor lines the clips are the part of the filter screen assembly that holds the filter envelope closed the threaded connection between the fryer and the filter system that can be connected or released without tools a pan that rolls or slides under the fryer into which shortening is drained 803 H Y PENNY Global Foodservice Solutions filter envelope filter quick disconnect filter screen assembly flame sensors gas fryers only flashpoint frypot frypot collar gas control valve gas fryers only gas valve knob gas fryers only gas pressure regulator gas fryers only heat indicator heating elements high limit idle ignition modules L shaped brush landing table level indicator lines 803 Model 691 a fiber envelope into which the filter screen is placed the end of the envelope is folded and held closed with filter clips a part of the filter screen assembly an optional connection on the fryers allowing the filter rinse hose to be con nected or released without tools an assembly that filters the shortening as it is pumped from the frypot the assembly is made up of two filter screens a filter envelope and two filter clips Note four head fryers have three filter screens that include a crumb catcher the sensors that shut off the gas supply to eight head gas fryers if the pilot lights go out or do not light th
53. iciency To properly service the fryer 24 inches 60 96 cm of clearance is needed on all sides of the fryer Access for servicing can be attained by removing a side panel Also at least 6 inches 15 24 cm around the base of the unit 1s needed for proper air supply to the combustion chamber FIRE HAZARD To avoid a fire install the fryer with minimum clearance from all combustible and noncombustible materials 6 inches 15 24 cm from side and 6 inches 15 24 cm from back If installed properly the gas fryer is designed for operation on combustible floors and adjacent to combustible walls To avoid fire and ruined supplies the area under the 691 fryer should not be used to store supplies BURN RISK Install fryer to prevent tipping or movement causing splashing of hot shortening This may be accomplished by the location of the fryer or by restraining ties Severe burns can result from splashing hot shortening For proper operation the fryer must be level from side to side and front to back Using a level placed on the flat areas around the frypot collar adjust the leveling bolt or casters until the unit is level DANGER FAILURE TO FOLLOW THESE LEVELING INSTRUCTIONS CAN RESULT IN SHORTENING OVERFLOWING THE FRYPOT WHICH COULD CAUSE SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE 803 PENNY Global Foodservice Solutions 2 5 VENTILATION OF FRYER 2 6 GAS SUPPLY 2 7 GAS PIPING
54. ide controls the pilot light on the left side if one pilot goes out the other pilot goes out also To avoid property damage do not tamper with or disas semble this component It is set and sealed from the factory and is not to be adjusted Senses the flow of air coming from the blower if the airflow 1s reduced below a set amount the switch will cut power to the control valve which shuts down the burners Adds the proper amount of air into the burner tubes so an efficient combustion takes place and pulls the flue gases out to the flue Pumps air into the shortening periodically to keep the shortening at auniform temperature this only functions when the unit has been sitting idle for a period of time and when heating up from a cold start 3 3 PENNY Global Foodservice Solutions 3 2 LID OPERATION 3 4 Model 691 To close lid l 2 Lower the lid until gasket comes into contact with the pot With the lid lowered pull lid handle forward until it stops Lift up on the lid handle until it stops Bring lid handle out towards you until it stops Push lid handle down locking lid in place DANGER DO NOT ATTEMPT OPEN LID UNTIL THE PRESSURE DROPS TO ZERO LID IS LOCKED WHEN FRYER IS UNDER PRESSURE DO NOT ATTEMPT TO FORCE THE LID LATCH OR OPEN THE LID WHILE UNDER PRESSURE OPENING THE LID WHEN THE FRYPOT IS PRESSURIZED WILLALLOW HOT SHORTENINGAND STEAM TO ESCAPE FROM THE FRYPOT RESULTING
55. if not avoided could result in death or serious injury DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED WILL RESULT IN DEATH OR SERIOUS INJURY 403 PENNY Model 691 Global Foodservice Solutions 2 1 INTRODUCTION This section provides the installation and unpacking instructions for the Henny Penny PFG 691 s s 1 dl Lr 111 TO 1 A x 1 L Installation of this unit should be performed only by a qualified service technician Do not puncture the fryer with any objects such as drills or screws as electrical shock or component damage could result 2 2 UNPACKING NASAL SL INSTRUCTIONS Any shipping damage should be noted in the presence of the delivery agent and signed prior to his or her departure l Cutandremove the plastic bands from the main box 2 Remove the box lid and lift the main box off the fryer 3 Remove four corner packing supports 4 Cutthe stretch film from around the carrier rack box and remove it from the top of the fryer lid 5 Cutandremove metal bands holding the fryer to the pallet All counterweights must be loaded before unlatching the lid or personal injury could result 6 Remove the fryer from the pallet HEAVY OBJECT Take care when moving the fryer to prevent personal injury The fryer weighs approximately 935 Ibs 424 1104 2 1
56. ilterE68velop e uuu ll 3 19 3 11 Liohtine and Shutdown ot the LS u u u u uu 3 21 Ile E VDO 3 22 3 13 Filter Pump Motor Protector Manual Reset 3 24 Regular Maintenance Schedule 3 24 3 15 Preventive Maintenance 3 25 Poranne ea 3 28 Special Program Mode 3 34 3 18 Data Logging Heat Control Tech and Stat Modes 3 42 Tito Eia FORE VIOUS 3 43 TROUBLE HOO TING S uu u u ete Roe eee ene MP 4 Troubleshooting Guide 4 1 O CO 4 2 GLO DORI peaa E E E G 1 Distributors Lists Domestic and International 1005 i PENNY Global Foodservice Solutions Model 691 SECTION 1 INTRODUCTION 1 1 PRESSURE FRYER P H T Pressure Time 1 2 PROPER CARE 1 3 ASSISTANCE 306 The Henny Penny Pressure Fryer is a basic unit of food processing equipment It has found wide application in institutional and com mercial food service operations A combination of pressure heat and time 1s automatically controlled to produce the
57. ior surface with a damp cloth 1104 Model 691 Y PENNY Global Foodservice Solutions Ramp Unloading tiona Op 131T1vd JHL SLHOI3M FHL 4 iiddadH SVS SONILLIA 3H L ALON NVd 3H L WOdSs 5314055300 JHL O G17 HOLVINN 01 9NIIdW311V 3804338 NI3H3Hl Q3NIVINOO SNOILONYLSNI H3d Q3T1ViSNI 38 151 SIN3W93S 1H913M uv3u 9 3016 03123135 1 NO U31SV2 dWvu t 3015 43 113 53015 H108 WoOIdAL C SOVd H38BfhM 110 5320N3 3 AMH9I S 3015 3SIV8 NOI 1ISOd OINO 131lVd 2 ae RH 440 LINN Tow S 5 uH ELA 2 3 803 2 3 SELECTING THE FRYER LOCATION 2 4 LEVELING THE FRYER 2 4 PENNY Global Foodservice Solutions Model 691 The proper location of the fryer is very important for operation speed and convenience Choose a location which provides easy loading and unloading without interfering with the final assembly of food orders Operators have found that frying from raw to finish and holding the product in warmer provides fast continuous ser vice Landing or dumping tables should be provided next to at least one side of the fryer Keep in mind the best efficiency will be obtained by a straight line operation 1 e raw in one side and finish out the other side Order assembly can be moved away with only a slight loss of eff
58. ire or explosion never use a lighted match or open flame to test for gas leaks Ignited gas could result in severe personal injury and or property damage 2 9 803 PENNY Model 691 Global Foodservice Solutions BOIL OVER PREVENTION IN HENNY PENNY FRYERS 4 DANGER FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SHORTENING OVERFLOWING THE FRYPOT WHICH COULD CAUSE SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE THE SHORTENING MAY BE STIRRED ONLY DURING THE MORNING START UP PROCEDURE DO NOT STIR THE SHORTENING ATANY OTHER TIME FILTER THE SHORTENING AT LEAST TWICE A DAY FILTER ONLY WHEN IDLE IS DISPLAYED BRUSHALL CRACKLINGS FROM FRYPOT SURFACES AND THE COLD ZONE DURING THE FILTERING PROCESS MAKE SURE THE COOKER IS LEVEL BE CERTAIN THE SHORTENING IS NEVER ABOVE THE UPPER FRYPOT FILL LINE BE CERTAIN THAT THE GAS CONTROL VALVE AND BURNERS ARE PROPERLY ADJUSTED GAS UNITS ONLY BESURE LOAD DOES NOT EXCEED RECOMMENDED LOAD SIZE FOR ADDITIONAL INFORMATION ON THESE INSTRUCTIONS REFER TO THE HENNY PENNY SERVICE MANUAL FOR ASSISTANCE CALL THE HENNY PENNY SERVICE DEPARTMENT AT 1 800 417 8405 or 1 937 456 8405 2 10 803 PENNY Global Foodservice Solutions Model 691 SECTION 3 OPERATING INSTRUCTIONS 3 1 OPERATING CONTROLS COOK PUMP Switch Frypot Carrier Lid Gasket Deadweight Valve Safety Relief Valve Safety Relief Valve
59. isture causing boiling action in the frypot the filter pump is activated by the controls at preset intervals to mix the shortening A mechanical catch on the front of the lid which engages a bracket on the front of the pot this device holds the lid down while the lid is being locked into place but is not meant to hold pressure in the frypot 803 PENNY Global Foodservice Solutions 3 1 OPERATING CONTROLS Continued High Limit Ignition Modules Spark Ignitors Flame Sensors Gas Control Valve Airflow Switch Blower Air Valve 803 Model 691 This is a safety component that senses the temperature of the shortening and 1f the temperature of the shortening exceeds 420 F 216 C this control opens and shuts off the heat to the frypot when the temperature of the shortening drops to a safe operation limit the control must be manually reset by pressing the red reset button located under the control panel in the front of the fryer Sends 24 volts to the gas control valve and high voltage to the ignitors When the pilots are being lit the spark ignitors are electrically energized and the tip of the ignitors spark to ignite the pilot lights Senses the pilot lights when the power switch 1s turned on if the pilots go out or do not light the flame sensors shut the gas off via the modules A dual controller in which one side of the valve controls the pilot light on the right side and the other s
60. ization Audio volume Audio tone Type of shortening to be melted liquid solid Idle Mode Filter tracking Product buttons Clean out minutes Clean out temperature Nominal amps reading Amps reading low limit percentage Amps reading high limit percentage Program code change Usage code change Change shortening A Cook Cycles Change shortening B Hours 1 Press and hold 5 seconds until L 2 and LEVEL 2 followed by SP PROG and ENTER CODE show in the display 2 Entercode 1 2 3 and SP 1 TEMP UNITS show in the display CODE shows on the display Wait a few seconds the control reverts back to the Cook Mode and repeat the above steps To exit from the Special Program Mode at any time press and hold P gt button for 2 seconds or to roll back to PROG previous setting press Degrees Fahrenheit or Celsius SP 1 a Follow steps 1 and 2 above b The display flashes SP 1 and TEMP UNITS along with F or C Press V A 4 buttons to DOWN UP toggle from F to C or vice versa 3 34 803 Model 691 Y PENNY 3 17 SPECIAL PROGRAM Language SP 2 MODE Continued a Follow steps and 2 above P b Press and release P button SP 2 and LANGUAGE flash on the display along with the language Ex 1 ENGL c To toggle to the desir
61. ler than the area above the zone allows the crumbs to settle without burning a pan located at the bottom of the fryer that collects condensation from the steam exhaust system the pan should be removed and emptied periodically a programmed cycle that cooks a particular product at a preselected temperature and for a preselected time the amount of product cooked during a cook cycle a preset temperature usually 250 F 121 C or less which can be manually or automatically selected to save the life of the shortening when not cooking the weights shipped with the fryer that when installed in the counterweight assembly enable the eight head fryer lid to lift easily an assembly of weights and cables that enable the eight head fryer lid to lift easily G 1 H Y PENNY Global Foodservice Solutions cracklings crumb catcher data plate deadweight deadweight valve assembly deadweight cap deadweight orifice deadweight body deadweight seat dilution box gas fryers only drain interlock switch drain valve drop temperature dumping table exhaust hose fill lines filter clips filter union filter drain pan Model 691 the crumbs of breading that come off the product during a cook cycle the part of the filter assembly on four head fryers that filters crumbs out of the shortening before the shortening is pumped back into the frypot a label or plate located on the right side panel of the fryer that indicates t
62. lutions Continued Model 691 Once filtering is complete and the COOK PUMP switch is turned back on IS POT FILLED shows in the display followed by 1 YES 2 If shortening 15 at the proper level in the frypot press and the controls start a normal heating process If shortening is NOT at proper level press and TURN OFF UNTIL FILLED scrolls through the display Turn the COOK PUMP switch to the OFF position fill frypot to the proper level then turn the COOK PUMP switch back to the COOK position Again IS POT FILLED shows in the display followed by 1 2 NO This time press and unit resumes normal heating process When the fryer is heating the shortening level must always be above the heating elements Failure to follow these instructions could result in a fire and or damage to the fryer PENNY Model 691 Global Foodservice Solutions 3 8 CARE OF THE SHORTENING DANGER FOLLOW THE INSTRUCTIONS BELOW TO AVOID SHORTENING OVERFLOWING THE FRYPOT WHICH COULD RESULT IN SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE 1 Toprotect the shortening when the fryer is not in immediate use the fryer should be put into the IDLE Mode 2 breaded products requires filtering to keep shortening clean The shortening should be filtered at least twice a day after lunch rush and at the end of the day 3 Maintain the shortening at the
63. n is under fryer and the filter union is tightened to the standpipe coming out of the pan The filter pan must be as far back under fryer as it will 20 and the cover in place Be sure the hole in the cover lines up with the drain before opening the drain Failure to follow these instructions causes splashing of shortening and could result in personal injury Surfaces of fryer and racks will be hot Use care when filtering to avoid getting burned Remove cooking racks and wipe bottom of lid Tilt lid out of the way to clean frypot Pull drain handle towards you to open drain valve The handle should point straight out to the front of the fryer Use L shaped brush to clean cracklings from the heat tubes and from sides and bottom of frypot as shortening drains Use straight brush to push cracklings through drain opening in bottom of frypot 1f necessary and to clean between the burner tubes and the frypot wall PENNY Global Foodservice Solutions 3 9 FILTERING INSTRUCTIONS Continued MALE FITTING FILTER VALVE HANDLE 3 18 Model 691 DANGER OVERFLOW RISK BRUSH ALL CRACKLINGS FROM FRYPOT SURFACES AND THE COLD ZONE DURING THE FILTERING PROCESS FAILURE TO DO SO CAN RESULT IN SHORTENING OVERFLOWING THE FRYPOT WHICH COULD CAUSE SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE When all of the shortening has drained scrape or brush the sides and bottom of the frypot and swing drain valve ha
64. ndle to the closed position Do not bang the pot scraper or other cleaning utensil on the frypot rim Damage to the frypot rim could result and the lid may not seal properly during a cook cycle If an optional filter rinse hose is available on your fryer the following cleaning procedure may be used otherwise continue onto step 7 a Attach the filter rinse hose with its filter union fitting to the male fitting located next to the filter valve handle Slide back the spring ring on the female side of the filter union fitting and let it snap into place over the male half of the fitting b Make sure the hose nozzle is pointed down into the bottom of the frypot and filter valve is in closed position Move the power pump switch to the PUMP position Hold nozzle carefully to avoid excessive splashing BURN RISK Use care to prevent burns caused by splashing of hot shortening 306 PENNY Model 691 Global Foodservice Solutions 3 9 FILTERING INSTRUCTIONS c Rinse the frypot interior Especially work on hard to clean Continued areas like the frypot bottom and burner tubes d After thorough rinsing with shortening close the drain valve e Turn the COOK PUMP switch to the OFF position DANGER BURN RISK ONLY CONNECT AND DISCONNECT THE FILTER RINSE HOSE WHEN THE MAIN POWER SWITCH IS IN THE OFF POSITION ALSO USE A DRY CLOTH OR GLOVE TO AVOID BURNS FAILURE TO DO THIS COULD RESULT IN SEVERE BURNS FRO
65. ntenance The following paragraphs provide preventive maintenance procedures to be performed by the operator Procedure Frequency Filtering of shortening Twice a day Checking cleaning dilution box Monthly Changing of shortening As required Changing the filter envelope As required Cleaning the deadweight assy Daily Cleaning the frypot As required Reversing lid gasket Every 90 Days Cleaning blower Annually See Technical Manual Lubricate rear lid rollers Annually See Technical Manual Cleaning safety relief valve Annually 1104 PENNY Model 691 Global Foodservice Solutions 3 15 PREVENTIVE MAINTENANCE Before servicing the fryer Gas supply should be turned off to avoid fire or explosion Electrical supply should be unplugged or wall circuit breaker turned off to avoid electrical shock Cleaning Deadweight Assembly Daily DANGER BURN RISK DO NOT ATTEMPT TO REMOVE DEADWEIGHT CAP WHILE FRYER IS OPERATING SEVERE ORIFICE CAP DEADWEIGHT BURNS OR OTHER INJURIES WILL RESULT Atthe end of each day s usage of the fryer the deadweight assembly must be cleaned The fryer must be off and the pressure released Open the lid and then remove the dead weight valve cap and deadweight Deadweight cap may be hot Use protective cloth or glove or burns could result EXHAUST TUBE Failure to clean the deadweight assembly daily could result in the fryer building too much pressure Severe injuri
66. o reset the usage data in the Information Mode a Follow steps and 2 above b Press Puntil SP 16 and CHANGE USG CODE PROG 1 YES show in display along with USAGE c Press ENTER NEW CODE P DONE I QUIT show in display Press Product buttons with new code w P d If satisfied with code press P REPEAT NEW CODE P DONE I QUIT show in display Press same code buttons in step c e If satisfied with code press P D CODE CHANGE shows in display me 4 f If not satisfied with code press and shows in display then reverts back to SP 16 and CHANGE USG CODE 1 YES Then the above steps can be repeated 803 3 41 PENN Model 691 Foodeert 3 17 SPECIAL PROGRAM Change Shortening A Cook Cycles SP 17 MODE Continued This mode allows the operator to set the number of Cook Cycles between shortening changes When the set numbers of Cook Cycles is reached the control displays CHANGE OIL SOON This mode is just a nuu and Sun can continue For this anne to Spee the Spear must reset the Review Usage data in the Information Mode See Review Usage step in Information Mode section a Follow steps and 2 above b Press UP Punti SP 17 and CHANGE OIL A COOK CYCLES show in display along with the number of Cook Cycles or OFF c Press v to change the number of Cook Cycles OF
67. ons causes splashing of shortening and could result in personal injury If hot shortening is present in the frypot it must be drained by slowly pulling the drain handle out towards you Close the drain valve and discard the shortening Remove the racks and carrier from lid and tilt lid back so that the lid won t interfere with cleaning Fill the frypot to the level indicators with hot water Add 8 to 10 ounces of fryer cleaner Henny Penny part number 12101 to the water and mix thoroughly Always wear chemical splash goggles or face shield and protective rubber gloves when cleaning the frypot as the cleaning solution is highly alkaline Avoid splashing or other contact of the solution with your eyes or skin Severe burns and possible blindness will result Care fully read the instructions on the cleaner If solution comes in contact with your eyes rinse thoroughly witH cool water and see a physician immediately Turn the COOK PUMP switch to COOK and enter the Clean Out Mode by pressing and holding until CLEAN OUT YES 2 shows in display Press to start Clean Out Mode The fryer displays CLEAN OUT MODE and heats up to a preprogrammed temperature 195 F 91 C max then automatically begins a preset timed countdown Use v 4 i necessary to adjust the temperature and to keep cleaning solution from boiling UNE 0 3 12 CLEANING THE FRYPOT 1104 PENNY Global Foodservice Solutions
68. optimum in a tasty appealing product Pressure is basic to this method of food preparation The pressure is developed from the natural moisture of the food The patented lid traps this moisture and uses it as steam Because the steam builds rapidly the greater part of the natural juices are retained within the food A deadweight assembly vents excess steam from the pot and maintains constant live steam pressure Heat generated is another important factor of the pressure fryer Energy savings 15 realized due to unit s short frying time low temperature and heat retention of the stainless steel frypot Time is important because the shorter time involved in frying foods results in additional economies for the user Foods are table ready in less time than it would take to fry them in a con ventional open type fryer As of August 16 2005 the Waste Electrical and Electronic Equip ment directive went into effect for the European Union Our products have been evaluated to the WEEE directive We have also reviewed our products to determine if they comply with the Restriction of Hazardous Substances directive RoHS and have redesigned our products as needed in order to comply To continue compliance with these directives this unit must not be disposed as unsorted municipal waste For proper disposal please contact your nearest Henny Penny distributor Asin any unit of food service equipment the Henny Penny Pressure Fryer does require
69. output PMP and AIR in the display means the amps are good A flashing X behind the PMP or AIR means too much current V Press to view the No Connect Ground NC GND status of each output This monitors a possible problem with the relays on the output PC board Press P gt to continue onto the OIL TMP reading PROG 7 OIL TMP This step shows the present peanut oil temperature The display shows 7 OIL TMP temp Press P p to continue onto the CPU TMP reading PROG 8 CPU TMP This step shows the present PC board temperature Press gt to continue onto ANALOG reading PROG 9 ANALOG 1 2 56V This step displays the present status of any channel of the controller s a to d converter This feature may be useful to a technician troubleshooting a problem with the fryer or controller The displayed value can be toggled between volts and bits by pressing If the displayed value has a decimal point itis voltage 0 to 5 VDC If no decimal point is shown the value is a to d bits 0 4095 Press and hold PJP to exit Information Mode at any time or after 2 minutes controls automatically exit back to normal operation 3 47 Model 691 SECTION 4 TROUBLESHOOTING 4 l TROUBLESHOOTING GUIDE Problem Cause Correction Power switch ON but fryer Opencircuit e Plug fryerin completely inoperative Check breaker or fuse at wall Turn OFF and allow fry
70. play followed by DOWN FOR OPTIONS V 3 Press v and OPTION followed by 1 COPY A PROD shows in display Press again each time to view the following options n 1 COPY A PROD 2 ERASEAPROD 3 PRESET A PROD 4 ERASEALL 5 PRESETALL 4 To select one of the above options press while the desired option shows in display EROS Selecting PRESET A PROD or PRESET ALL PROD sets factory setpoints in those menu items q INFO at any time to exit the Options menu or wait 30 seconds and controller automatically exits Press The following are examples of copying and erasing products Copying Press gt to select presently displayed COPY A PROG PROD option COPY _ TO showsin display The first set of 1s blinking Select the product you wish to copy from For example by pressing the 2 button COPY 2TO __ shows in display 803 3 16 PROGRAMMING 803 PENNY Global Foodservice Solutions Continued Model 691 Next press product you want to copy to For example by pressing the controller responds with a confirmation message COPY 2 TO 0 1 YES 2 NO Press 1 25 and controller copies product 2 to product 0 position the 2 product is left intact and the display shows COPIED then returns to the Select Prog Product step with the 40 product already selected Press 2 NO
71. r screen assembly from the drain pan Wipe the shortening and crumbs from the filter drain pan Clean the filter drain pan with soap and water Thoroughly rinse with hot water Unthread the standpipe from the filter screen assembly Remove the crumb catcher and clean thoroughly with hot water Remove the filter clips and discard the filter envelope Clean the top and bottom filter screen with soap and water Rinse thoroughly with hot water Be sure that the filter screens crumb catcher filter clips and the standpipe are thoroughly dry before assembly of filter envelope as water will dissolve the filter paper Assemble the top filter screen to the bottom filter screen Slide the screens into a clean filter envelope Fold the corners in and then double fold the open end Clamp the envelope in place with the two filter retaining clips 1104 PENNY Global Foodservice Solutions 3 10 CHANGING THE FILTER 14 ENVELOPE Continued Model 691 Replace the crumb catcher screen on top of the filter paper Screw on the standpipe assembly 15 Place complete filter screen assembly back into filter drain pan and slide pan back into place beneath the fryer 16 Connect the filter union by hand Do not use a wrench to tighten 17 Slide the condensation drain pan back into place The fryer is now ready to operate 3 11 LIGHTINGAND To light burner SHUTDOWN OF THE l Turn COOK PUMP switch to the OFF position BURNERS
72. ructions thoroughly before installing or servicing this equipment DANGER DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE FIRE OR EXPLOSION COULD RESULT Global Foodservice Solutions Nominal Heat Input Net Nominal Heat Input Gross Supply Pressure Test Point Pressure Injector Size PENNY Model 691 Technical Data for CE Marked Products Natural L 26 4 kW 90 000 Btu h Liquid Propane L 27 0 kW 92 000 Btu h Natural 1 29 3 kW 100 000 Btu h Liquid Propane L 29 3 kW 100 000 Btu h Natural I 20 mbar Liquid Propane L 37 50 mbar Natural L 8 7 mbar Liquid Propane 1 25 mbar Natural 2 51 mm Liquid Propane L 1 04 mm This appliance must be installed in accordance with the manufacturer s instructions and the regulations in force and only used in a suitable ventilated location Read the instructions fully before installing or using the appliance Consumo Calorico Nominal Neto Consumo Calorico Nominal Bruto Presion De Alimentacion Presion En Ez Punto De Prueba Di metro Boquilla Datos Tecnicos Para Products CE Gas Natural L 26 4 kW 90 000 Btu h Propano Licuado I 27 0 kW 92 000 Btu h Gas Natural 29 3 kW 100 000 Btu h Propano Licuado L 29 3 kW 100 000 Btu h Gas Natural I 20 mbar Propano Licuado L 37 50 mbar
73. s of Cook Cycles between filters for each product If the op erator wants to have one setting for all products go to step h MIXED d If 2 MIXED is selected press and shows in the display followed by SUGGEST FILTER anda value between 75 and 100 Press and release v 4 to change this value Jar Press nd SP SB shows in the display followed by LOCKOUT ENABLED and YES or NO V A Press and release 4 to choose YES or NO DOWN UP 3 37 Y PENNY Foodseriice 3 17 SPECIAL PROGRAM MODE Continued 3 38 Model 691 Press P gt and SP 8C shows in the display PROG FILTER LOCKOUT AT anda value between 100 and 200 show in display Press a to change this value DOWN UP Press P P and SP 8D shows in the display if YES G was chosen in step e LOCKOUT HEAT OIL anda temperature preset at 300 F 149 C show in display When a filter lockout occurs the fryer heats up to this set temperature and the display shows FILTER LOCKOUT WAIT Then once the set temperature is reached FILTER LOCKOUT YOU MUST FILTER NOW shows display Use lt to change this temperature setting s w h Now go back to the Filter Cycle Mode step of the Pro gramming section and program in the number of Cook Cycles between filtering GLOBAL i If 3 GLOBAL is selected
74. s and release P gt and ALARM 1 AT 0 00 shows PROG y A v 4j in the display Press and release zz gt tosetan alarm Ex If a Cook Cycle was set at 3 minutes and an alarm was to go off after 30 seconds into the Cook Cycle 2 30 would be set in the display at this time When the timer counts down to 2 30 the alarm sounds 3 29 3 16 PROGRAMMING 3 30 PENNY Global Foodservice Solutions Continued 11 17 15 Model 691 After the alarm time is set press P gt and ALARM and PROG TYPE flashes in the display with the alarm type on the right side of the display TIME SHAKE STIR ADD and LID can be set by pressing v 4 An alarm sounds and alarm type flashes prompting the operator to shake the basket stir the product or add product If TIME is selected the time remaining flashes in the display If LID is selected CLOSE LID flashes in the display The timer countdown is paused until the lid 1s closed and lt 15 pressed to restart the timer Up to four alarms can be programmed After the first one 1s set the other alarms can be accessed by pressing P gt again PROG gt Press and release until QUALITY TMR shows in the display along with the preset holding time Press and release A to adjust the holding time up to 59 59 v To exit Program Mode at any time pre
75. s regulates to the Step 1 cook temperature Press 4 toseta preload time or press P D ifno URE PROG DOWN UP preload is desired 803 3 16 PROGRAMMING 803 PENNY Global Foodservice Solutions Continued 10 Model 691 Press and release P pand 1 COOK TIME shows in PROG P the display along with the preset time Press A to change the time The time shows in minutes and seconds Press and hold the buttons and the time will jump by 5 second increments to a maximum of 59 59 Press and release P gt and 1 TEMP shows in the PROG display along with the preset temperature on the right side of the display Press A to change the temperature play v 5 Press and hold the buttons and the temperature will jump by 5 degree increments to a max of 380 F 193 C and a min of 190 F 88 C Press and release P gt and 1 PRESSURE shows PROG V in the display along with YES or NO Press v to build pressure in the first step or not Press and release P gt and 2 STEP2 AT shows in PROG display along with a step 2 time If no step 2 1s desired set time to 0 00 and press P Ifa step 2 1s desired press PROG V and set a time Then press P gt to set DOWN UP PROG temperature and pressure Up to 10 steps can be programmed for a product repeating the above step for each cooking step Pres
76. service Solutions Continued 3 13 FILTER PUMP MOTOR PROTECTOR MANUAL RESET 3 14 REGULAR 3 24 MAINTENANCE SCHEDULE Model 691 11 Using a clean brush scrub the interior of the frypot and lid liner This will neutralize the alkaline left by the cleaning compound 12 Drain the vinegar rinse water and discard 13 Rinse down the frypot using clean hot water 14 Thoroughly dry the filter drain d and the frypot interior Make sure the inside of the frypot the drain valve opening and all parts that come in contact with the new shortening are as dry as possible 15 Replace the clean filter assembly in the filter drain pan and install under fryer 16 Refill the fryer with fresh shortening The filter pump motor is equipped with a manual reset button located on the rear of the motor in case the motor overheats Wait approximately 5 minutes before attempting to reset this protective device to allow motor to cool Remove the access panel on the left side panel of the unit to reset the button It takes some effort to reset and a screwdriver can be used to help reset the button To prevent burns caused by splashing shortening turn the unit s main power switch to the OFF position before resetting the filter pump motor s manual reset protection device As in all food service equipment the Henny Penny Pressure Fryer does require care and proper maintenance The table below provides a summary of scheduled mai
77. ss and hold La for 2 seconds Press and release P gt and LOAD COMP shows in PROG the display along with the load compensation value This automatically adjusts the time to account for the size and temperature of the cooking load Press and release A to change this value to a max of 20 and a min of 0 or OFF Preset at factory at 5 Press and release gt and LCOMP REF shows in the display 1f load compensation 1s set to OFF then ___ shows in display along with the load compensation average temperature This is your average cooking temper ature for the products you cook The timer speeds up at temperature above this setting and slows down at tempera tures below this setting Press and release a 4 to change this value DOWN UP 803 PENNY Global Foodservice Solutions 3 16 PROGRAMMING Continued 803 14 15 Model 691 Or to use the cooking setpoint temperature as the load compensation reference point press until STEP X and flashes in the display Now for example if the cooking temperature is 350 the timer speeds up when the shortening temperature is above 350 and slows down when the temperature 1s below 350 Go to Idle after Done Press and release P p and GO TO IDLE AFTER PROG shows in the display along with YES or NO Press V totoggle between YES and NO v 4 DOWN UP Filter Cycle Mode Optional
78. switch with a center OFF position turn the switch to the COOK position to operate the fryer turn the switch to the PUMP position to operate the filter pump certain conditions must be met before operating the filter pump these conditions are covered later in the Filtering Instructions Section of this manual e 3 14 IDLE Used to manually enter an Idle mode or Clean Out Mode CLEAN 3 6 803 Model 691 H Y PENNY Global Foodservice Solutions 14 1 2 3 4 5 6 7 8 9 DOHO COCOH M WI LEI tf 13 11 12 10 Figure 3 1 Control Panel 803 3 7 PENNY Global Foodservice Solutions 3 4 CLOCK SET 3 8 10 lI 12 13 Model 691 Upon initial start up or PC board replacement if CLOCK SET automatically appears in the display start with step 4 Press and hold P gt for 5 seconds until LEVEL 2 PROG shows in display Press nd CLOCK SET ENTER CODE shows in display Press 2 CS 1 SET MONTH and the month flashes in the display V Press the v to change month DOWN UP Press P P and CS 2 SET DATE shows in the PROG display with the date flashing Press v a to change the date DOWN UP Press gt and CS 3 SET YEAR shows in the PROG display along with the year flashing V A Press v to change the year DOWN UP Press P gt and CS 4 SET HOUR shows in the PROG
79. that show the proper shortening level also referred to as fill lines G 3 H Y PENNY Global Foodservice Solutions lid assembly lid gasket lid handle lid latch manual shutoff valve gas fryers only P H T pilot orifice gas fryers only pilot light gas fryers only power pump switch pressure gauge pressure pad product ready safety relief valve setpoint shipping spacer shortening mixing system sift breading G 4 Model 691 an assembly comprised of lid lid handle lid latch and lid gasket Note on four head fryers the lid assembly includes spindles the gasket around the lid that creates a seal when the lid is properly latched a handle that is attached to the lid and is used to lower the lid into contact with the frypot the handle is then pulled forward and pushed down to lock the lid in place see lid latch a mechanical catch on the front of the fryer lid that engages a bracket located on the front of the frypot the latch holds the lid down while it is being locked into place a valve located between the fryer and the wall that shuts off the flow of gas from the supply line this is not the main shutoff valve for the store the automatic control of pressure heat and time to produce appealing food product a controlled opening for the pilot light located on the burner assembly a small flame that remains burning even when the fryer is not in use the flame ignites the gas when the fryer is
80. tion is approximately six inches to either side of service Cable restraint must be at least six inches shorter than flexible gas line Utilize elbows when necessary to avoid sharp kinks or excessive bend ing For ease of movement install with a lazy loop Gas appliance must be disconnected prior to max imum movement Minimum move ment is permissible for hose dis connection PENNY Global Foodservice Solutions 2 8 GAS PRESSURE REGULATOR SETTING 2 9 ELECTRICAL 2 8 REQUIREMENTS Model 691 The gas pressure regulator on the gas control valve is factory set as follows Natural 3 5 inches water column 0 87 kPa Propane 10 0 inches water column 2 49 kPa 4 DANGER MAKE SURE GAS PRESSURE IS SET COR RECTLY FAILURE TO DO SO CAN RESULT IN SHORTENING OVERFLOWING THE FRYPOT WHICH COULD CAUSE SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE The gas fryer requires 120 volt 60 Hertz 1 phase 10 amp 3 wire grounded earthed service or 230 volt 50 Hertz 1 phase 5 amp service The 120 volt gas fryer is factory equipped with a erounded earthed cord and plug for your protection against shock and should be plugged into a three prong grounded earthed receptacle Do not cut or remove grounding earthing prong A wiring diagram is located behind the right side panel and can be accessed by removing the side panel The 230 volt plug must conform to all local state and national cod
81. tis now time to filter the shortening to change DOWN UP 3 39 Model 691 Y PENNY obal Fooskerzice Sol 3 17 SPECIAL PROGRAM Product Buttons SP 9 MODE Continued This mode allows you set up the way products are selected and Cook Cycles started in the cook mode a Follow steps and 2 above P b Press and release until 5 9 and PRODUCT BUTTONS flash in the display c When using the first option 1 COOK pressing a product button displays that product and starts the Cook Cycle When nothing 15 cooking no product displays V A d Press to show the second option If using 2 SELECT pressing a product button displays the product only Press to start the Cook Cycle Clean Out Minutes SP 10 This allows you to set the number of minutes of the Clean Out Mode a Follow steps and 2 above b Press E t SP 10 and CLEAN OUT MINUTES show in display along with the preset minutes V A c Press Lv to change the number of minutes up to 99 Clean Out Temperature SP 11 This allows you to set the temperature of the Clean Out Mode a Follow steps and 2 above b Press a until SP 11 and CLEAN OUT TNP show in display along with the set temperature V A c Press 195 E 91 C to change the temperature up to Nominal Amps Reading SP 12 not used on model 691 SP 12 AMPS RDG NOMINAL should show on the left si
82. witch to OFF position then back to ON if display shows E 5 the heating circuits and temperature probe should be checked once the unit cools down the controls should return to normal if E 5 persists replace the control Turn switch to OFF position then turn switch back to ON if display shows E 6 have the temperature probe checked Turn switch to OFF position then turn switch back to ON if display shows 6 have the temperature probe checked Reset the high limit by manually pushing up on the red reset button if the high limit does not reset the high limit must be replaced call Henny Penny s Service Department Close the drain using the drain valve handle if display still shows 15 call Henny Penny s Service Department Press the timer button to try the ignition process again and if 20 persists call Henny Penny s Service Department Press the Timer button to try the ignition process again and if 20 persists call Henny Penny s Service Department Press the Timer button to try the ignition process again and if 20 persists call Henny Penny s Service Department Press the Timer button to try the ignition process again and if E 20D persists call Henny Penny s Service Department 803 PENNY Global Foodservice Solutions 4 2 ERROR CODES Continued DISPLAY E 411 46 47 E 48 E 70B 6 E 92 2

PFG-691

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