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150 - Arctic Cat
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1. 40 Change of Address Ownership or Warranty 63 Clothing and Gear 16 Cold Weather Driving 36 Condition of the 17 Controls Locations 28 Controls Locations and Functions 37 Crossing Obstacles 35 Gtossing iride rose tese p 35 Crossing 35 Dismounting ATV 31 Drive CAIN mE 53 Emission Control System Limited WY QUAI ossis wre 61 mines 21 EPA Emission Control Statement 62 EQ UNS MCM RE 22 Experienced Trained Riders 25 PISTA 18 Flag 5 41 1 Fuel ave 39 gu Q 56 Gasoline 42 Gas Tank 42 General 37 Handling the 31 E 7 Headlight 4424 222222 38 Headlights 55
2. 4 8 37 A 37 Control Locations and 37 DPIC ALO INS i 39 HOSES 40 Carburetor Float Bowl 40 OIL usc vade Muse cati sti uias 40 vB RW CRT 41 eines 41 TRANS DO FUNG ATV t D Pr 41 aasolinesOI Cat ska RU cus oes 42 Break ImProCedul6e sisse se iue bx eq uS Cae 42 GENERAL 2 2 44 56 Maintenance 5 44 PD SOMOS tatiana e Mati da 45 General EUDITOSUOE csse mg IE ves S Pas Ped Ru 45 Hand Brake Systems 46 Suspension Steering Arm Bushings 47 eae 47 me X M 48 TR 51 Engine Idle RPM 52 Throttle Cable 52 PAu INS pe D R 52 Drive Chain
3. 39 Throttle Limiter 39 WD S unb di idus 31 Tire Inflation Pressure 27 Tire Repair Tubeless 55 Tire 54 EPERS 54 Tire Tread Condition 54 E 56 Transmission Lubricant Changing 45 Transmission Lubricant Recommended 42 41 Warning Labels 7 Waning cR 8 Warranty Limited 222 2 59 Warranty Procedure Owner Responsibility 60 r Lees 55 34 MAINTENANCE RECORD SERVICE PERFORMED NOTES 5 67 Declaration of Conformity Application of council directives Issued by European Commission Type of Equipment All Terrain Vehicles Brand Name Arctic Cat Model Standards to which conformity is declared Manufacturer if not issuing agent EMC Directive 2004 108 EC Date of Issue December 2004 EC Machinery Directive 98 37 Date of Issue June 1993 150 2x4 IEC 801 2 1991 IEC 801 3 1984 EN 55012 Arctic Cat Inc 601 Brooks Ave 5 Thief River Falls MN 56701 USA Identification Numbers Record A WARNING Indicates a potential hazard that co
4. 1 To adjust idle RPM start the engine and warm it up to normal operating temperature 2 Turn the idle adjustment screw in or out until the engine idles at 1700 RPM KM872A A WARNING Adjust the idle to the correct RPM Make sure the engine is at normal operating temperature before adjusting the idle RPM THROTTLE CABLE ADJUSTMENT The throttle has been adjusted at the factory and no adjustment should be necessary If adjustment is necessary the following pro cedure should be followed 1 Pull back rubber boots to access cable adjustment nut 2 Loosen jam nut to allow BS cable adjustment nut to be adjusted 3 Turn cable adjustment nut clockwise to increase free play in the cable Turn the adjustment nut counter clockwise to decrease free Adhesions NN play in the cable gt 4 There should be approxi mately 6 mm 1 4 in free play in the cable KM870A 5 Tighten the jam nut to secure the adjustment AIR FILTER The air filter inside the air filter housing must be kept clean to provide good engine power and gas mileage If the ATV is used under normal conditions service the filter at the intervals speci fied If operated in dusty wet or muddy conditions inspect and service the filter more frequently Use the following procedure to remove the filter and inspect and or clean it CAUTION Failure to inspect the air filter frequently if the ATV is used in dus
5. 10 anfui 99 01d eq jejes ue JUNO y Uo 8J 0 je IM SIYUL 5141 JOUMO eu Jo pue euueu uano y uo sdeey ou 1250 HddJSNVHlI ALNVdHVM HO dIHSH3NMO 55 3430 39NVHO 10295 NW STIVA WHAT THIHLL 018 Od ddd A ILNV SI VAN CNV 5 LONdGOdd ONI LVO OLLOSIV dIHSH3NMO SS3HQQV 30 J 9NVH 9J9H dwejs 6580 26 ete 20 Digger 52 Basic Operating Maneuvers 29 PER 48 29 Boots Tie 47 Brakellghis re 56 Brakes Hand uses eet devi verte tee acies 46 Brakes 46 47 Brake Lever eei eoe ees 38 46 Brake Systems Hand 46 MM 30 Break In Procedure 42 Bulb 55 Bushings Suspension Steering Arm 47 el 45 Carburetor Float Bowl Drain
6. Active riding and basic maneuvers are the foundation of your ATV ride Without basic skills it S impossible to move to this level active riding These are your basic maneuvers e Mounting the ATV e Starting the Engine Emergency Starting e Starting a Cold Engine Braking Stopping Parking Dismounting the ATV Mounting the 1 From the left side grab the left side handlebar apply the brake and put your left foot on the footrest 2 Grab the right side handlebar 3 Swing your leg over the seat and set your right foot down on the right side footrest 4 Get seated in a comfortable position 5 Always keep your feet planted on the footrests Starting the Engine Always start with the ATV on a flat level surface Carbon monox ide poisoning can kill you so keep your ATV outside while it s running Follow these steps to start it up 1 Mount the and sit down 2 Engage the parking brake 3 Turn on the fuel valve 4 Turn on the ignition 5 Move the emergency stop switch to RUN 6 Set the choke lever to the full choke position full left 7 Press the starter button CAUTION Do not run the starter motor for more than eight seconds per starting attempt The starter motor may overheat causing severe starter motor damage Allow 15 seconds between starting attempts to allow the starter motor to cool 8 As the engine warms up slowly slide the choke lever to the off position full
7. 13 Warnings A WARNING POTENTIAL HAZARD Improperly crossing hills or turning on hills WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any hill until you have mastered the turning technique as described in this Operator s Manual Practice first on level ground Be very careful when turning on any hill Avoid crossing the side of a steep hill if possible When crossing the side of a hill Always follow proper procedures as described in this Operator s Manual Avoid hills with slippery or loose surfaces Shift your weight to the uphill side of the ATV 14 A WARNING POTENTIAL HAZARD Operating the ATV through deep or fast flowing water WHAT CAN HAPPEN Tires may float causing loss of traction and loss of control which could lead to an accident HOW TO AVOID THE HAZARD Never operate the ATV in fast flowing water or in water deeper than the footrests Remember that wet brakes may have reduced stopping capability Test your brakes after leaving water If necessary apply them several times to dry out the brakes A WARNING POTENTIAL HAZARD Operating the ATV with improper tires or with improper or uneven tire pressure WHAT CAN HAPPEN Use of improper tires on the ATV or operation of the ATV with improper or uneven tire pressure may cause loss of control increasing your risk of accident HOW TO AVOID
8. E lt LLI 2 LLI So INFORMATION 2 Odometer Trip Meter To select odometer ODO or trip meter TRIP press and hold button B while watching the gauge Release the button when the desired display is indi cated While in TRIP mode depress and hold buttons A and B to reset the trip meter to zero 3 Clock To set the clock use the following procedure A Using button B make sure the gauge 1s in the odometer ODO mode then simultaneously depress and hold but tons A and B until the hour flashes in the clock window approximately three seconds B Depress button B to set the hour 24 hour clock only B NOTE If buttons are not activated within ten seconds the gauge will return to normal operation and step A must be repeated C Momentarily depress button A until the minute flashes then depress button B to set the minute After ten seconds the gauge will resume normal operation 4 Fuel Level Indicator Indicates approximate amount of gas oline in the gas tank 5 High Beam Indicator The high beam indicator will illumi nate when the headlight high beam 15 selected and the ignition switch is in the LIGHTS position 6 Reverse Indicator The reverse indicator will illuminate when the reverse position 1s selected with the shift lever and the ignition switch is in the ON or Lights position 7 Neutral Indicator The neutral indicator will illuminate when the neutral position is selected with the s
9. ative to positive can cause serious damage to the electri cal system B NOTE Arctic Cat highly recommends all ATV batteries be connected to a maintenance charger during storage or any extended period of non use This charger MUST have an automatic float storage safe or pulse maintenance mode to avoid battery damage due to long term overcharg ing To connect the maintenance charger use any of the following procedures A Remove the battery cover then connect the charger leads positive cable first directly to the battery B Locate the rear accessory connector and connect the char ger leads positive cable first directly to the connector C Using an appropriate adapter connect the charger to any DC power outlet 49 GENERAL TT o lt Lu lt Jump Starting B NOTE Arctic Cat does not recommend jump starting a vehicle with a dead battery but rather to remove the battery service it and correctly charge it however in an emer gency it may be necessary to jump start a vehicle If so use the following procedure to carefully and safely com plete this procedure ZA WARNING Improper handling or connecting of a battery may result in severe injury including acid burns electrical burns or blind ness as a result of an explosion Always remove rings and watches 1 the vehicle to be jump started remove the battery cover and any terminal boots A WARNING Anytime service is p
10. engine crankcase for check TRANSPORTING When transporting the Arctic Cat recommends that the be in its normal operating position on all four wheels and the following procedure be used 3 Remove the oil level stick E the engine oil level should Ex be between the lower F and upper level on the stick DESAS ie 1 Engage the parking brake _ nn noe 2 Turn the fuel valve OFF CAUTION 3 Secure the ATV with load rated hold down straps Do not overfill the engine with oil Always make sure the oil level is between the lower and upper levels on the stick E lt LLI 2 So INFORMATION B NOTE Suitable hold down straps are available from your Arctic Cat ATV dealer Ordinary rope is not recommended SEAT LOCK because it can stretch under load 1 To remove the seat push the seat lock lever CAUTION ATV under the seat Raise damage the the rear end of the seat and o oo slide it rearward KM835A CAUTION 2 To lock the seat into position slide the front of the seat into 24 2 brake lever lock the seat retainers and push down firmly on back of seat The gag i seat should automatically lock into position 41 GASOLINE OIL LUBRICANT Recommended Gasoline The recommended gasoline to use in this ATV is 87 minimum octane regular unleaded In many areas oxygenates either etha nol or M
11. 16 19 Clothing arid Ge 16 CORGITION OF he AT V oos vem ret uui apex dnte uad aan UN ad 17 FirSE Ald arid vues sce tes 18 ACTIVE RIDIN cf 20 SOUND JUDGMENTL 5 21 24 21 ENVIRON 21 EGUNEN Sis e iidem as e CERE PERO EE SUE EE vay nad ena euet Re Hi 22 Load Capacity Ratings 2 23 Persolial CHOICES btt uM Mr VES MEE 24 SUPERVISION e a In ee e lease 25 TAKING Responsibility S sau vise ede xin tane Doe cns SUR SUR RB 25 DIVISION Il OPERATION MAINTENANCE PREFACE p 26 PARTS AND ACCESSORIES 220205 26 5 27 LOCATION OF 5 2 4 2 2 22 1 2 28 ATV OPERATION coca or e Econ ree deni dee epa 29 36 Basic Operating Maneuvers 29 How to Handle the ATV Active Riding Techniques 31 dicerem 31 GENERAL INFORMATION 2 2 2 1 37 43 Identification Numbers
12. 53 PERTINET D PARC DEDE aaa E E eae ET 54 lil c M C 9 55 Bulb 55 EES RM M DIE MR MOOR T 56 storage Compartment reete sue 56 PREPARATION FOR 5 2 57 PREPARATION AFTER STORAGE 58 59 WARRANTY PROCEDURE OWNER RESPONSIBILITY 60 EMISSION CONTROL SYSTEM LIMITED WARRANTY 61 U S EPA EMISSION CONTROL STATEMENT WARRANTY U S eiiis eee uero e cunc 62 CHANGE OF ADDRESS OWNERSHIP OR WARRANTY TRANSFER esi 63 INDE X DS 65 MAINTENANCE 2 2 66 DECLARATION OF CONFORMITY 2 24 68 IDENTIFICATION NUMBERS RECORD Inside Back Cover Division I Rider Avvareness Hesponsibility AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE An ATV handles differently from other vehicles including motor cycles and cars A collision or rollover can occur quickly even during routine maneuvers such as turning and driving on hills or over
13. cant to the chain The drive chain should be lubricated with a dry graphite based chain lubricant By using a dry graphite based chain lubricant dirt buildup on the drive chain will be minimized Adjusting Tension 1 Loosen the four cap screws A on the axle housing then using adjuster nut B adjust E chain slack clockwise to tighten counterclockwise to loosen to 10 20 mm 7 2 Tighten the four cap screws A to 50 ft Ib then tighten adjuster nut B to 15 ft Ib KM831A B NOTE Drive chain adjustments may be done by the ATV owner if qualified to do so If the owner does not feel quali fied take the ATV to an authorized Arctic Cat ATV dealer for this service 54 TIRES A WARNING Always use the size and type of tires as specified Refer to the specifications chart for proper tire inflation pressure and always maintain proper tire inflation pressure Tire Tread Condition The use of worn out tires on an is very dangerous A tire 15 considered to be worn out when the depth of the tread is less than 3 mm 1 8 in Be sure to replace the tires before reaching this min imum specification Lo gt Minimum Tread F Depth 3 mm 1 8 in 0732 649 A WARNING The use of worn out tires can be dangerous and can increase the risk of an accident Tire Replacement The ATV has low pressure tubeless tires Air 15 sealed by the con tact surfaces of the inner wheel rim and
14. climate and development take their toll The thing about terrain is that sometimes you don t know it s changed until you get there Whether it s familiar or not check out your surroundings before and during your ride Night Riding Riding at night can be very hazardous Obstacles and other haz ards that are easily identified during daytime are much more dif ficult to see and avoid When night riding make sure the lights are properly adjusted and in good working order Reduce speed do not over drive the headlights Never travel in an unfamiliar area or blaze a new trail at night Always carry a flashlight or flare for signaling an emergency 21 O m o Sound Judgment Paved Surfaces Don t do it The ATV isn t designed for pavement Its handling becomes more difficult on paved surfaces Trail Riding Use sound judgment when trail riding that means riding on a trail that fits your ability level If the trail is pretty rugged standing up on your footrests will make it easier for you to endure the rough terrain Make yourself visible by using headlights and taillight and pull completely off the trail if you need to stop Outsloped trails trails that slant to allow rain to run off make trail riding a bit more challenging Accepting that challenge means keeping your weight shifted into the slope Denying the challenge means sliding off the trail It also helps to know whi
15. contact an authorized Arctic Cat ATV dealer or call 1 800 887 2887 U S or 1 613 739 1535 Canada A WARNING POTENTIAL HAZARD Allowing anyone under age 14 to operate this ATV WHAT CAN HAPPEN Use of an ATV by children can lead to severe injury or death of the child Children may not have the skills abilities or judgment needed to operate the ATV safely and may be involved in a seri ous accident HOW AVOID THE HAZARD A child under 14 should never operate this ATV A child lacking the skills abilities or judgment needed to operate the ATV safely should never operate this ATV A child under the age of 16 should never operate this ATV without parental supervision A WARNING POTENTIAL HAZARD Carrying a passenger on this ATV WHAT CAN HAPPEN Greatly reduces your ability to bal ance and control this ATV Could cause an accident resulting in injury 2 or death to you and or your passen ger HOW TO AVOID THE HAZARD Never carry a passenger The long seat is to allow the operator to shift positions as needed during operation It is not for carry ing passengers 8 Z WARNING Indicates a potential hazard that could result in a serious injury or death Warnings A WARNING POTENTIAL HAZARD Operating this ATV on paved sur faces WHAT CAN HAPPEN The 5 tires are designed for off road use only not for use on pave ment Paved surfaces may seriously affect handling and co
16. free play or looseness in steering components Check and clean the drive chain and sprockets of for eign material and debris Check drive chain adjustment 6 MISCELLANEOUS ITEMS Inspect your air filter Look for debris or damage that may indicate you need to replace it A clogged filter can stop an engine Check your battery terminals for corrosion Also be sure to tighten any loose parts nuts or bolts First Aid and Survival Check 1 Gas 2 Oil 3 Fluid leaks Check 1 Suspension arms 2 Shock springs 3 Fenders 4 Steering 5 Drive Chain Check Air filter Battery Tighten parts nuts and bolts You need to prepare for the unexpected Emergencies and acci dents are traumatic enough but they re even worse when you re not prepared for them At the minimum during every ATV ride you should have the following items on board Z WARNING Indicates a potential hazard that could result in a serious injury or death Prevention Tools e Water dentification First Aid Kit For rides that are longer in duration and distance the following additional items are recommended Cellular Phone Maps GPS Emergency Kit with Flashlight and First Aid Kit Tools Carry these items on Routine maintenance will generally your ATV eliminate the need for emergency 1 Bulbs repairs Riding on rough terrain could Duct tape cause loosening of nuts bolts and fas teners Espe
17. 8 cm 40 9 in 95 0 cm 37 4 in 21 x 7 10 22 x 10 10 Tire Inflation Pressure Front 27 6 kPa 4 0 psi Rear 24 1 kPa 3 5 psi MISCELLANY Gas Tank Capacity Rated 8 7 L 2 3 U S gal Dry Weight Approx 157 9 kg 349 Ib ity Transmission Lubricant Recommended 5 80W 90 Hypoid Transmission Lubricant Capacity 300 ml 10 fl oz Engine Oil Capacity 1 0 L 1 06 U S qt Gasoline Recommended Engine Oil Recommended 87 Octane Regular Unleaded Arctic Cat ACX All Weather Synthetic Headlights 12V 35W 35W 2 Parking Lights 12V 5W 2 Brakelights Taillights 12V 21W 5W 2 Starting System Electric w Kick Start Emergency Specifications subject to change without notice 27 Location of Controls Battery Front Brake Lever Fuel Valve Seat Lock Lever Tool Storage Brake Lever Lock Key Switch Throttle Limiter Throttle Lever Brakelights Taillights Kick Start Lever 00 109 tA BW NO Emergency Stop Switch 92 Engine Starter Button 4 Rear Brake Lever Oil Level Stick Brake Fluid Sight Glass Headlight Switch Choke Lever KM884B Shift Lever 20 Headlights Parking Lights B NOTE you have purchased may differ slightly from those shown in the figures of this manual m QV tA Oo oo Operation Basic Operating Maneuvers
18. THE HAZARD Always use the size and type tires specified in this Operators Manual for this ATV Always maintain proper tire pressure as described in this Opera tors Manual Z WARNING Indicates a potential hazard that could result in a serious injury or death Warnings A WARNING POTENTIAL HAZARD Improperly operating over obstacles WHAT HAPPEN Could cause loss of control or a collision Could cause the ATV to overturn HOW TO AVOID THE HAZARD Before operating in a new area check for obstacles Never attempt to ride over large obstacles such as large rocks or fallen trees When you go over obstacles always follow proper procedures as described this Operators Manual A WARNING POTENTIAL HAZARD Skidding or sliding WHAT CAN HAPPEN You may lose control of the ATV You may also regain traction unexpectedly which may cause the ATV to overturn HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at slow speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or slid ing out of control Z WARNING Indicates a potential hazard that could result in a serious injury or death A WARNING POTENTIAL HAZARD Operating the ATV with improper modifications WHAT CAN HAPPEN Improper installation of accessories or modification of the ATV may cause changes in handl
19. against bare metal B NOTE Have the battery and electrical system checked prior to operating the vehicle again SPARK PLUG The ATV comes equipped with a specified spark plug See the ATV Specifications chart for the correct spark plug A light brown insulator indicates that the plug is correct A white or dark insula tor indicates that the engine may need to be serviced or the carbu retor may need to be adjusted Consult an authorized Arctic Cat ATV dealer if the plug insulator is not a light brown color To help prevent cold weather fouling make sure to thoroughly warm up the engine before operating To maintain a hot strong spark keep the plug free of carbon Before removing the spark plug be sure to clean the area around the spark plug If you do not dirt could enter engine when remov ing or installing the spark plug Adjust the gap to 0 6 mm 0 024 in for proper ignition Use a feeler gauge to check the gap ATV 0051 When installing the spark plug be sure to tighten it securely A new spark plug should be tight ened 1 2 turn once the washer contacts the cylinder head A used spark plug should be tight ened 1 8 1 4 turn once the 00520 washer contacts the cylinder head 51 GENERAL t lt LLI t ENGINE IDLE RPM ADJUSTMENT To properly adjust the idle a tachometer is necessary If one is not available take the ATV to an authorized Arctic Cat ATV dealer
20. and a snowmobile suit in the winter and lighter protective clothing in the summer Helmet There are several types of helmets on the market but make sure you wear a helmet that complies with the current standards of the U S Department of Transportation DOT The Snell Memorial Foundation or the Ameri can National Standards Institute ANSI Helmets that comply with one or more of these agency s stan dards have a sticker on the inside or outside of the helmet These helmets should provide full face protec Helmets should have one of these 1 DOT label 2 Snell label 3 ANSI Z90 1 label TESTIMONIAL DOCUMENT N490117A1 tion CITY STATE N HUNTINGDON PA If you drop or damage long run not having to contend with an injury This is the minimum protection you need to wear during every ride nA BP UQ N Helmet Eye Protection Long Pants Long Sleeved Shirt Gloves Boots Ankle Protection 16 your helmet get a new one immediately Your helmet may not protect your head from injury if it has cracks fissures or other damage to its out side or core padding Remember your helmet won t do you any good if the chin strap isn t fastened 2 14 06 94 SYNOPSIS The 6 year old male victim died from blunt force trauma to the head when the 4 wheel ATV on which he was a passenger struck a rock ona hill connecting two roads and flipped over backwards onto the victim
21. engine creating a fire hazard A WARNING Do not overfill or over flow gasoline when filling the gas tank A fire hazard could materialize Always allow the engine to cool before filling the gas tank Tighten the gas tank cap securely after filling the tank BREAK IN PROCEDURE New ATV s and renewed ATV engines require a break in period The first month is most critical to the life of this ATV Proper operation during this break in period will help assure max imum life and performance from the ATV During the first 3 hours of operation always use less than throt tle Varying the engine RPM during the break in period allows the components to load aiding the engine component mating cess and then unload allowing components to cool Although it is essential to place some stress on the engine components dur ing break in care should be taken not to overload the engine too often When the engine starts allow it to warm up properly Idle the engine several minutes until the engine has reached normal oper ating temperature Do not idle the engine for excessively long periods of time Maintenance after break in should include checking of all pre scribed adjustments and tightening of all fasteners At the discre tion and expense of the owner operator the ATV may be taken to an authorized Arctic Cat ATV dealer for this initial service E lt LLI LLI O INFORMATION GENERAL IVIA
22. for inspecting and servicing the drive chain A WARNING Failure to inspect and maintain the drive chain can be haz ardous Operating the ATV with the drive chain in poor con dition or improperly adjusted can cause an accident resulting in possible injury Inspecting Condition Inspect the drive chain for any of the following conditions Loose pins Loose or cracked rollers Dry or rusted links Kinked or binding links e Excessive wear The presence of any of the conditions requires drive chain replacement Take the ATV to an authorized Arctic Cat ATV dealer for this service B NOTE If the drive chain is worn or damaged the sprock ets may also be worn or damaged Inspect the sprockets for worn broken or damaged teeth Always inspect the sprockets when a new drive chain is being installed GENERAL Lu o z lt z Lu lt Cleaning and Lubricating The drive chain should be cleaned and lubricated frequently to prolong chain and sprocket life Use the following procedure to clean and lubricate the chain 53 B NOTE This is equipped with an O ring type roller chain Each link incorporates small O rings to seal out water and dirt Care should be taken to choose cleaning solutions and lubricants that are suitable for O ring chains 1 Using a suitable nonflammable cleaning solution thoroughly wash the chain and sprockets 2 Allow the chain to dry then apply a dry graphite based lubri
23. front wheels 3 Inspect the four tie rod boots inner and outer right and left for cracks tears or perforations 4 Check the tie rod end free play by grasping the tie rod near the end and attempting to move it up and down MD0041 47 GENERAL MAINTENANCE 5 If boot damage is present or tie rod end free play seems excessive contact an authorized Arctic Cat ATV dealer for service BATTERY The battery 1s located under the seat After being in service batteries require regular cleaning and recharging in order to deliver peak performance and maximum service life The following procedure is recommended for clean ing and maintaining a sealed battery Always read and follow instructions provided with battery chargers and battery products B NOTE Battery maintenance can be performed by the ATV owner if qualified to do so If the owner does not feel qualified take the ATV to an authorized Arctic Cat ATV dealer for this service This service is at the discretion and expense of the ATV owner A WARNING Anytime service is performed on a battery the following must be observed keep sparks open flame cigarettes or any other flame away Always wear safety glasses Protect skin and clothing when handling a battery When servicing battery in enclosed space keep the area well ventilated 1 Remove the battery hold down then disconnect the battery cables negative cable first 2 Remove the battery from the ba
24. is a specified amount so consult the ATV Load Capacity Ratings Chart and monitor it carefully Think about these when dealing with weight 1 Weight distribution 2 ATV speed Extra weight on the ATV will also throw you off balance if it s not distributed evenly Load Capacity Ratings Chart Arctic Load Capacity Ratings Specifications ey 9 Max Load Capacity Max Load Capacity Total weight of operator tongue weight accessories and cargo on front and rear racks Tongue Weight Weight on trailer tongue Z WARNING Indicates a potential hazard that could result in a serious injury or death B NOTE Tongue and accessory weight winch gun scab board brackets etc must be included as part of the front and rear rack weights A WARNING Operating this ATV with improper modifications can be haz ardous Improper installation of accessories or modifica tion of the ATV may cause changes in handling which could lead to an accident Never modify the ATV with improper installation or use of improper accessories All parts and accessories installed on this ATV must be genuine Arctic Cat parts and accessories designed for use on this ATV Install and use them according to instructions If you have any questions contact an authorized Arctic Cat ATV dealer B NOTE Use extra caution when operating an ATV with additional loads such as accessories and or personal items Handling of the AT
25. lever to the off position full right Do not touch the throttle lever until the engine has run for at least 3 minutes 30 5 Run the engine for at least 10 minutes so it is thoroughly warmed up If the engine is run for a shorter period of time the spark plug may not have reached a high enough tempera ture to burn off the excess fuel in the combustion chamber CAUTION If unburned fuel is collected in the combustion chamber due to lack of running time spark plug fouling will occur more easily during the next starting attempt Braking Stopping Coming to a stop should be a slow easy process Always allow plenty of room and time to stop smoothly Sometimes quick stops are inevitable so always be prepared Whether you re stopping slowly or stopping quickly do this 1 Compress both right and left brake levers on the handlebars to apply both the front and rear brakes 2 If your wheels lock release them for a second then apply them again 3 Never ride the brakes Even maintaining minimal pressure on a brake lever will cause the brake shoes to drag on the drums and overheat the brake system Parking Parking involves following the previous rules for braking then 1 After the ATV stops shift into neutral 2 Stop the engine using the engine stop switch 3 Turn off the ignition 4 If you have to park on a hill shift the ATV into low gear oth erwise try to park only on level surfaces 5 Engage the
26. might have to lean into the turn more than you do in a wide turn 4 If shifting your weight and balance aren t enough to keep the ATV tires on the ground straighten out the handlebars as much as you can 5 Gradually increase your speed as you come out of the turn Operation Crossing Obstacles Crossing obstacles 15 risky avoid it if possible Riding over logs rocks and ruts means combining all the active riding skills into one big motion Your ATV will respond differently for different obstacles logs ruts etc but these are general guidelines for overcoming two track both tires contacting the obstacle at the same time obstacles ATV 0016 ATV 0027 1 Keep your speed way down less than 5 mph 2 Approach the obstacle head on 3 Come up off the seat 4 Keep your weight on the footrests 5 Apply a little throttle when the front tires make contact with the obstacle 6 Lean forward and release the throttle when the front tires clear the obstacle 7 Keep your body loose to absorb any shock 8 If the ATV starts tipping shift your weight to keep it in balance To clear a single track only one tire contacts obstacle follow the same rules except 1 Use the ATV s momentum to clear the obstacle 2 Don t pull up on the handlebar 3 Don t apply the throttle Crossing Water Your ATV can only handle water up to its footrests Any more than that and you risk engine damage and or persona
27. of content Lema of control can raul in sanae injury cr death Cold tre prossune Pronk 4 0 pai 27 6 kPa Fear 3 5 psi 24 1 kPa emg capaci 275 Es 124 pM mee ME MM EL LADEE I c ii Ji pem Aer T Diis wies uh Tet T m ar TE fama t b LA THIS VEHICLE 5 ALL TERRAIN VEHICLE AND IS NOT INTENDED FOR USE ON PUBLIC HKSHYVAYS CE V HICULE EST LIN V HICULE TOUT TERRAIN NEST PAS DESTINE ETRE LITILIS SUR LES CHEMINS PUBLICS ARCTIC CAT INC CERTIFIES THAT THIS COMPLIES WITH THE AMERICAN NATIONAL STANDARD FOR FOUR WHEEL ALL TERRAIN VEHICLES R ANSISVIA 1 2007 AND 15 SUBJECT TO THE ATW ACTION PLAN DATED AUG 29 2007 AND FILED WITH THE U S CONSUMER PRODUCT SAFETY COMMISSION Z WARNING Indicates a potential hazard that could result in a serious injury or death Warnings A WARNING POTENTIAL HAZARD Operating this ATV without proper instruction and supervision WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain HOW TO AVOID THE HAZARD Beginning and inexperienced operators should complete the cer tified training course offered They should then regularly practice the skills learned in the course and the operating techniques described in this Operators Manual For more information about the training course
28. or death Warnings A WARNING POTENTIAL HAZARD Removing hands from handlebars or feet from footrests during operation WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to con trol the ATV or could cause you to lose your balance and fall off the ATV If you remove a foot from a footrest your foot or leg may come into contact with the wheels which could injure you or cause an accident HOW TO AVOID THE HAZARD Always keep both hands on the handlebars and both feet on the footrests of your ATV during operation A WARNING POTENTIAL HAZARD Operating on steep hills WHAT CAN HAPPEN The ATV can overturn more easily on steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities Practice on smaller hills before attempting larger hills Z WARNING Indicates a potential hazard that could result in a serious injury or death A WARNING POTENTIAL HAZARD Failure to use extra care when oper ating the ATV on unfamiliar terrain WHAT CAN HAPPEN You can come upon hidden rocks bumps or holes without enough time to react Could result in the ATV overturning or going out of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar ter rain Always be alert to changing terrain conditions when operating the ATV A WARNING POTENTIAL HAZARD Turning improp
29. parking light housing and remove the bulb by pulling it from the socket 2 Push a new bulb into the socket and press the socket into the parking light housing Brakelights Taillights To replace the brakelight bulb use the following procedure Turn the bulb socket counterclockwise to unlock and pull it out of the light housing 2 Push the bulb in and turn it counterclockwise 3 Install the new bulb by turning it clockwise while pushing in then place the socket into the light housing and lock by turn ing it clockwise FUSE The main 20 amp fuse is located in a fuse holder near the battery under the seat B NOTE To replace the fuse open the holder and remove the fuse then install the new fuse A spare fuse is located in the battery hold down KM854A If there is any type of electrical system failure always check the fuse first KM863 CAUTION Always replace a blown fuse with a fuse of the same type and rating If the new fuse blows after a short period of use consult an authorized Arctic Cat ATV dealer immediately STORAGE 5 basic tool kit is provided with It is located under the seat Maintain the tool kit with the ATV at all times PREPARATION FOR STORAGE CAUTION Prior to storing the ATV it must be properly serviced to pre vent rusting and component deterioration Arctic Cat recommends the following procedure to prepare the
30. right Another way to remember the starting procedure is by using the acronym BONE C It stands for BRAKES ONFUEL NEUTRAL ENGINE CHOKE LOCKED VALVE AT IDLE SWITCH Emergency Starting This Arctic Cat ATV has an emergency kick starter to use if the electric starter becomes inoperative To use the starter follow this procedure A WARNING Be sure parking brake is engaged when using the emer gency kick starter z lt A gt lt Operation 1 Push down on the kick starter until resistance is felt then with MA a short quick downward stroke start engine 2 Repeat until the engine starts 3 After making sure that the engine is warm apply the front brakes to release the parking brake then select the desired gear Starting A Cold Engine B NOTE It is very important not to touch or compress the throttle lever during the starting procedures 1 Rotate the ignition switch key to the first position ON 2 Move the choke lever to the full choke position full left 3 Compress the left hand brake lever then press on the starter button CAUTION Do not run the starter motor for more than eight seconds per starting attempt The starter motor may overheat causing severe starter motor damage Allow 15 seconds between starting attempts to allow the starter motor to cool 4 As the engine warms up approximately 2 2 1 2 minutes slowly move the choke
31. shattering his bicycle helmet The victim was life flighted to the hospital and died that night The driver of the ATV the victim s 29 year old father sustained minor injuries but wasn t treated Z WARNING Indicates a potential hazard that could result in a serious injury or death Prevention Eye Protection Wear eye protection such as goggles to completely surround your eyes to prevent getting dirt or other items in your eyes sunglasses are not recommended they don t prevent objects from flying in through the sides Long Pants and Long Sleeved Shirt The goal is to protect your body from branches long grass air borne objects or anything else that could scrape your skin The more thick and durable the material the better protection it ll pro vide Gloves Your hands are targets for flying objects and branches Along with providing skin protection gloves will shield your hands from harsh weather Wear gloves that are weather resistant and have a gripping surface to keep them from sliding off the handlebar Boots Ankle Protection Wear a boot that covers the largest possible area of your leg pref erably up to your knee and can handle significant impact Choos ing boots with low heels and a good tread will help prevent your feet from slipping off the footrests in wet or rugged conditions or getting hurt if they get hit by rocks dirt or branches Condition of the ATV The second step in Prevention is checking
32. the condition of your ATV Chances are good that you ll be using your ATV in some rough terrain and there s no way you want your brakes to go out when riding downhill You need to check the following parts on your ATV before every ride Z WARNING Indicates a potential hazard that could result in a serious injury or death Tires and Wheels Controls and Cables 1 2 3 Lights and Electrical 4 Oil and Fuel 3 Chassis and Drive Train 6 Miscellaneous Items One easy way to remember what parts you need to check is by using the acronym T CLOC It stands for LL CONTROLS LIGHTS AND OIL AND CHASSIS AND ELECTRICAL FUEL AND WHEELS CABLES DRIVE TRAIN 1 TIRES AND WHEELS Correct tire pressure is crucial Consult the General Maintenance section of this Operator s Manual for tire pressure guidelines Incorrect tire pressure can cause poor handling instability and a loss of ATV control z LLI gt LLI oc While checking the tire pressure inspect the tread and sidewalls of the tires for cracks cuts or other damage that could indicate they need to be replaced Check 1 Tire pressure 2 Tire surface tread and sidewalls 17 Prevention 2 CONTROLS AND CABLES A Brakes Squeeze your hand brake levers If they feel soft or squishy the brakes may need adjustment Check the maintenance section of this Operator s Manual for instructions Don t
33. time before riding rods protective boots bushings Tire air pressure 27 inspect every time before riding Tire wear NETT Throttle cable 52 T Inspect every time before riding I Inspect and clean adjust lubricate replace as necessary Dealer maintenance C Clean L Lubricate Replace T Tighten SHOCK ABSORBERS Each shock absorber should be visibly checked weekly for exces sive fluid leakage some seal leakage may be observed but it does not indicate the shock is in need of replacement cracks or breaks in the lower case or a bent shock rod If any one of these condi tions is detected replacement is necessary B NOTE When the is operated in extremely cold weather 23 C 10 F or colder a small amount of leakage may be present Unless the leakage is excessive replace ment is not necessary GENERAL LUBRICATION Cables None of the cables require lubrication however it 1s advisable to lubricate the ends of the cables periodically with a good cable lubricant Engine Oil Change the engine oil at the scheduled intervals The engine should always be warm so the oil will drain easily and completely 1 Park the on level ground 2 Loosen the oil level stick Be careful not to allow contami nates to enter the opening 3 Remove the oil drain plug from the left front of the engine then remove the oil screen filter cap from under the right front of the engine and clean th
34. 4 12 0 12 2 11 0 11 9 11 5 or less 0 24 B NOTE If the battery voltage is 11 5 DC Volts or less some chargers may cut off and fail to charge If this occurs connect a fully charged booster battery in parallel positive to positive and negative to negative for a short period of time with the charger connected After 10 15 min utes disconnect the booster battery leaving the charger connected and the charger should continue to charge If the charger cuts off replace the battery Charge Time Required at 1 5 2 0 Amps None 3 6 hours 5 11 hours 13 hours minimum Battery Voltage DC 12 5 or more 20 hours minimum 6 After charging the battery for the specified time remove the battery charger and allow the battery to sit for 1 2 hours 7 Connect the multimeter and test the battery voltage The meter should read at least 12 5 DC Volts If the voltage 15 as specified the battery 1s ready for service B NOTE If voltage in step 7 is below specifications charge the battery an additional 1 5 hours then retest 8 Place the battery in the battery compartment then coat the battery posts and cable ends with a light coat of multi pur pose grease CAUTION Before installing the battery make sure the ignition switch is in the OFF position 9 Connect the battery cables positive cable first then install the battery hold down CAUTION Connecting cables in reverse positive to negative and neg
35. ATV for storage An authorized Arctic Cat ATV dealer should perform this service however the owner operator may perform this service if desired 1 Clean the seat cushion cover and base with a damp cloth and allow to dry 2 Clean the ATV thoroughly by washing dirt oil grass and other foreign matter from the entire ATV Allow the ATV to dry thoroughly DO NOT get water into any part of the engine or air intake 3 Either drain the gas tank or add a fuel stabilizer to the gas in the gas tank Remove the air filter housing cover and air filter Start the engine and allow it to idle then using Arctic Cat Engine Preserver rapidly inject the preserver into the air fil ter opening for a period of 10 to 20 seconds Install the air fil ter and housing cover CAUTION If the interior of the air filter housing is dirty clean the area before starting the engine 4 Drain the carburetor float chamber 5 Plug the hole in the exhaust system with a clean cloth 6 Apply light oil to the upper steering post bushing and plung ers of the shock absorbers 7 Tighten all nuts bolts cap screws and screws Make sure rivets holding components together are tight Replace all loose rivets Care must be taken that all calibrated nuts cap screws and bolts are tightened to specifications 8 Clean the ATV thoroughly 9 Disconnect the battery cables negative cable first then remove the battery clean the battery posts and cables
36. Hoses Gas Vent 40 Identification 5 37 Idle RPM Agjustment 52 Ignition Switch Key 2 1 37 AGG ator p cU DE 39 Inexperienced Untrained Riders 25 Jump Starting 50 32 Nep 39 Leaning Weight Shift and Balance 32 Load Capacity Ratings Chart 23 Lubrication 45 Maintenance General 44 Maintenance Record 66 Maintenance Schedule 44 Mounting the ATV 2 29 Oil Engine Changing 45 Oil Engine Recommended 42 Oil Level SUCK tere tesi 40 mE T 30 Parking Dre 56 26 Personal Choices 24 TES 26 Prevenlion 16 Protec YOUR SDOLDEa cat MER iore 1 25 Rider Training 6 pP 31 Hiding DoWnRhlll z eoi 34 Ridi
37. INTENANCE B NOTE Proper maintenance of the ATV is important for optimum performance Follow the Maintenance Schedule and all ensuing maintenance instructions information If at any time abnormal noises vibrations or improper function ing of any component of this ATV is detected DO NOT OPER ATE THE ATV Take the ATV to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair If the owner operator does not feel qualified to perform any of these maintenance procedures or checks take the ATV to an authorized Arctic Cat ATV dealer for professional service B NOTE The following instructions and information refer to specific items in the maintenance and care of the ATV 44 MAINTENANCE SCHEDULE Initial Page yer Monthly Quarterly Annually Week We s 1 1 1 Baey 48 Brake componens 46 1 Inspect every time before riding a7 i every time before riding Lights 5556 1 inspect every time before riding 4 I c Csssmtsanio 1 T T T _ s8 1 inspect every ime before riding Electrical connections 1 3 WansmssonWbian 4s R J o 4 R R 1 J 8 3 Crass 9i Shock absorbers Je 1l o Steering L repect very time bere Suspension Front tie every
38. ONTAINED IN THE MANUAL AND ON ALL LABELS NEVER OPERATE AN WITHOUT PROPER INSTRUCTION TAKE A TRAINING COURSE BEGIN NERS SHOULD COMPLETE THE TRAINING COURSE DESCRIBED ON PAGE 6 NEVER CARRY A PASSENGER OR RIDE AS A PASSEN GER ON AN ATV CARRYING A PASSENGER MAY UPSET THE BALANCE OF THE ATV AND MAY CAUSE IT TO GO OUT OF CONTROL EVERY ARCTIC CAT BRAND ATV IS DESIGNED FOR A CERTAIN AGE GROUP NEVER RIDE AN ATV THAT IS NOT DESIGNED FOR YOUR AGE GROUP THE OPERA TOR S MANUAL AND LABELS CONTAIN THE AGE GROUP FOR EACH ARCTIC CAT BRAND NEVER OPERATE AN ARCTIC CAT BRAND TRANSI TIONAL ATV WITHOUT PARENTAL SUPERVISION NEVER OPERATE AN ATV ON PAVEMENT THE VEHI CLE IS NOT DESIGNED TO BE USED ON PAVED SUR FACES AND MAY BE DIFFICULT TO CONTROL Z WARNING Indicates a potential hazard that could result in a serious injury or death NEVER OPERATE AN ATV ON A PUBLIC ROAD EVEN A DIRT OR GRAVEL ONE BECAUSE YOU MAY NOT BE ABLE TO AVOID COLLIDING WITH OTHER VEHICLES ALSO OPERATING AN ATV ON A PUBLIC ROAD MAY BE AGAINST THE LAW NEVER OPERATE AN ATV WITHOUT AN APPROVED MOTORCYCLE HELMET EYE PROTECTION BOOTS GLOVES LONG PANTS AND A LONG SLEEVED SHIRT OR JACKET NEVER CONSUME ALCOHOL OR DRUGS BEFORE OR WHILE OPERATING AN NEVER OPERATE AN ATV AT EXCESSIVE SPEEDS GO AT A SPEED WHICH IS PROPER FOR THE TERRAIN VISIBILITY CONDITIONS AND YOUR EXPERIENCE NEVER ATTEMPT TO DO WHEELIES JUMP
39. Operation af this by children uncer the of 14 increases the risk of severo injury or death Adult supervision required for children under age 16 NEVER permit children under age 1410 operaie thes his Operator e guidelines and agreement with the 0 5 oduct Safety Commission anual carefully portant safety information oe von mera NE we dii Your can be hazardous to operate A collision or rollover can occur quickly even during routine maneuvers such as turning and driving on hills or over obstacles if you fail to take proper precautions For your safety understand and follow all the warnings contained in this Operator s Manual and the labels on your ATV Keep this Operator s Manual with your ATV at all times FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH Training is available U S owners call 1 800 887 2887 Cana dian owners call 1 613 739 1535 Un cours d instruction est disponible pour les propri taires cana diens composez le 1 613 739 1535 Particularly important information is distinguished in this manual by the following notations The Safety Alert Symbol means ATTENTION BE ALERT YOUR SAFETY IS INVOLVED A CAUTION NOTE Failure to follow WARNINGS could result in SERIOUS OR SEVERE INJURY OR DEATH to the ATV operator a bystander or a person inspecting or r
40. R OPERATE UP OR DOWN HILLS STEEPER THAN 15 Z WARNING Indicates a potential hazard that could result in a serious injury or death Warnings A WARNING POTENTIAL HAZARD Going down a hill improperly WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in this Operator s Manual Always check the terrain carefully before you start down any hill Shift your weight backward Never go down a hill at high speed Avoid going down a hill at an angle that would cause the ATV to lean sharply to one side Go straight down the hill where possi ble Z WARNING Indicates a potential hazard that could result in a serious injury or death A WARNING POTENTIAL HAZARD Stalling rolling backwards improperly dismounting while climb ing a hill WHAT CAN HAPPEN Could result in the ATV overturning HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill If you lose all forward speed Keep weight uphill Apply the brakes Engage the parking brake after you are stopped If you begin rolling backwards Keep weight uphill Apply the brakes while rolling backwards When fully stopped engage the parking brake Dismount on uphill side or to a side if pointed straight uphill Turn the ATV around and mount following the procedure described in this Operator s Manual
41. S OR OTHER STUNTS ALWAYS BE CAREFUL WHEN OPERATING AN ESPECIALLY WHEN APPROACHING HILLS TURNS AND OBSTACLES AND WHEN OPERATING ON UNFA MILIAR OR ROUGH TERRAIN NEVER LEND YOUR ATV TO ANYONE WHO HAS NOT TAKEN A TRAINING COURSE OR HAS NOT BEEN DRIVING AN ATV FOR AT LEAST A YEAR Hider Training9 Course Arctic Cat sponsors a free Rider Training Course to teach ATV riding skills or to reinforce current riding skills First time pur chasers without any previous ATV riding experience will receive a 100 00 coupon from Arctic Cat through the SVIA ASI after completing the training course U S owners only one incentive Arctic Cat provides free rider training courses to appropriate immediate family members per ATV purchase Others can take the training course for a small fee See an authorized Arctic Cat ATV dealer for details or call 800 887 2887 for training course information FOR IVIORE INFORMATION ABOUT ATV SAFETY call the Consumer Product Safety Commission at 800 638 2772 or the ATV Distributors Safety Hotline at 800 852 5344 Visit the Arctic Cat Inc website at www arcticcat com for addi tional product information 6 Z WARNING Indicates a potential hazard that could result in a serious injury or death Hangtag amp Warning Labels Your Arctic Cat ATV comes with a hangtag and several labels con taining important safety informa tion Anyone who rides the ATV should read and understan
42. TBE are added to the gasoline Oxygenated gasolines containing up to 10 ethanol 5 methane or MTBE are accept able gasolines When using ethanol blended gasoline it is not necessary to add a gasoline antifreeze since ethanol will prevent the accumulation of moisture in the fuel system CAUTION Do not use white gas Only Arctic Cat approved gasoline additives should be used Hecommended Engine Oil The recommended oil to use is Arctic Cat ACX AII Weather syn thetic Engine oil capacity 1s 1 0 L 1 06 U S qt Recommended Transmission Lubricant E NOTE Arctic Cat recommends the use of genuine Arctic Cat lubricants The recommended transmission lubricant to use is SAE 80W 90 hypoid CAUTION Any lubricant used in place of the recommended one could cause serious transmission damage 42 Filling Gas Tank A WARNING Always fill the gas tank in a well ventilated area Never add gasoline to the ATV gas tank near any open flames or with the engine running or hot DO NOT SMOKE while filling the gas tank Since gasoline expands as its temperature increases the gas tank must be filled to its rated capacity only Expansion room must be maintained in the tank particularly if the tank is filled with cold gasoline and then moved to a warm area Maximum Level ATV 049B Allow the engine to cool before filling the gas tank Care must be taken not to overfill the tank If overfilled gas may leak onto the
43. V may be adversely affected Reduce speed when adding additional loads A WARNING POTENTIAL HAZARD Overloading the ATV or carrying personal items improperly WHAT CAN HAPPEN Could cause changes in ATV handling which could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated load capacity for the ATV Always follow the instructions in this Operators Manual pertain ing to ATV loading 23 LLI o Sound Judgment Personal Choices A safe enjoyable ride is dependent on many personal choices An ATV like all motorized vehicles can be dangerous to operate if you choose to ignore safety precautions take unnecessary chances or ride beyond your ability or your vehicle s capability Don t allow the thrill of freedom or adventure to affect your abil ity to make good safe choices Your Physical Condition Being physically exhausted 15 like being Don t ride drunk Try to do something that s detail oriented when you re really tired and you ll feel totally uncoordinated 1 When yourre tired Reckless Hiding If you are involved in an ATV accident when you re speeding you have 25 chance of landing yourself in the hospital The faster you go the more likely you are to destroy your head and internal organs and skip the wheelies jumps stunts and any other showboating Lavvs and Hegulations Any police officer will tell you that ignorance of the
44. able regulations of the California Air Resources Board and B Is free from defects in material and workmanship which could cause such ATV to fail to conform with applicable regulations of the California Air Resources Board for a period of use of two 2 years from the date of initial retail delivery Coverage Warranty defects shall be remedied during customary business hours at any authorized Arctic Cat ATV dealer located within the state of California in compli ance with applicable regulations of the California Air Resources Board Any com ponent or components replaced under this warranty shall become the property of Arctic Cat In California emission related warranted components are specifically defined by the state s Emission Warranty Parts List These warranted components are carbu retor and internal components intake manifold fuel injection system spark advance mechanism crankcase breather air cutoff valve fuel vapor separator canister igniters breaker governors ignition coils ignition wires ignition points condensers and spark plugs if failure occurs prior to the first scheduled replace ment and hoses clamps and fittings used directly in these parts Since emission related components may vary from model to model certain models may not con tain all of these components and certain models may contain functionally equiva lent components In California emission control system emergency repairs as provided for in the Califor
45. age instructions If major repair or service is ever required contact an authorized Arctic Cat ATV dealer for professional service At the time of publication all information and illustrations in Division II were technically correct Some illustrations used in Division used for clarity purposes only and are not designed to depict actual conditions Because Arctic Cat Inc constantly refines and improves its products no retroactive obligation is incurred PARTS AND ACCESSORIES When in need of replacement parts oil or accessories for your Arctic Cat ATV be sure to use only GENUINE ARCTIC CAT PARTS OIL AND ACCESSORIES Only genuine Arctic Cat parts oil and accessories are engineered to meet the standards and requirements of your Arctic Cat ATV For a complete list of accessories refer to the current Arctic Cat ATV Accessory Cata log To aid in service and maintenance procedures on this a Service Manual and an Illustrated Parts Manual are available through your local Arctic Cat ATV dealer SPECIFICATIONS ENGINE AND DRIVE Type Bore x Stroke Displacement Spark Plug Type Spark Plug Gap Brake Type CHASSIS Length Overall Height Overall Width Overall Tire Size Front Tire Size Rear Four Cycle OHC Air Cooled 62 x 49 5 mm 2 44 x 1 95 in 149 cc 9 1 cu in DR8EA 0 6 mm 0 024 in Front Double Drum Rear Hydraulic Disc w Parking Brake 177 8 cm 69 9 in 103
46. and store in a clean dry area CAUTION This sealed battery should be charged at the recommended rate every 30 days or permanent damage will result if the battery completely discharges 10 Store the ATV indoors in a level position CAUTION Avoid storing outside in direct sunlight and avoid using a plastic cover as moisture will collect on the ATV causing rusting 57 PREPARATION AFTER STORAGE Taking the ATV out of storage and correctly preparing it will assure many miles and hours of trouble free riding Arctic Cat recommends the following procedure to prepare the ATV 1 2 2 Clean the thoroughly Clean the engine Remove the cloth from the exhaust system Check all control wires and cables for signs of wear or fray ing Replace if necessary Change the transmission lubricant Charge the battery then install 10 11 Connect the battery cables making sure to connect the posi tive cable first Check the entire brake system cables shoes etc all con trols and brakelight adjust or replace if necessary Check the tire pressure Inflate to recommended pressure as necessary Tighten all nuts bolts cap screws and screws making sure all calibrated nuts cap screws and bolts are tightened to specifications Make sure the steering moves freely and does not bind Check the spark plug Clean or replace as necessary LIMITED WARRANTY Arctic Cat Inc
47. anual Practice turning at slow speeds before attempting to turn at faster speeds Do not turn at excessive speed Always have the ATV checked by an authorized Arctic Cat ATV dealer if it has been involved in an accident Never operate the ATV on hills too steep for the ATV or for your abilities Practice on smaller hills before attempting larger hills IS NOT TOY AND CAN BE HAZARDOUS TO OPERATE 4 Always follow proper procedures for climbing hills as described in this manual Check the terrain carefully before you start up any hill Never climb hills with slippery or loose surfaces Shift your weight forward Never open the throttle suddenly Never go over the top of any hill at high speed Always follow proper procedures for going down hills and for braking on hills as described in this manual Check the terrain carefully before you start down any hill Shift your weight backward Never go down a hill at high speed Avoid going down a hill at an angle which would cause the ATV to lean sharply to one side Go straight down the hill where possible Always follow proper procedures for crossing the side of a hill as described in this manual Avoid hills with slippery or loose sur faces Shift your weight to the uphill side of the ATV Never attempt to turn the ATV around on any hill until you have mastered the turning techniques described in this manual on level ground Avoid crossing the side of a steep hill if possible Alway
48. ar wheel hydraulic brake system should be checked for proper operation before every time the ATV 1s ridden B NOTE The rear wheels should spin freely with the brake lever released CAUTION Check through the rear brake reservoir sight glass that the fluid level is above the LOWER level line If below the line take the ATV to an authorized Arctic Cat ATV dealer for ser vice 1 Compress the left brake lever and engage the brake lever lock 2 With engine turned off and with the brake lever com pressed attempt to move the ATV 26 3 If rear wheels are locked brake is operating properly 4 If rear wheels are not locked the hydraulic brake system must be serviced B NOTE The hydraulic brake must lock the rear wheels If not take the ATV to an authorized Arctic Cat ATV dealer for service SUSPENSION STEERING ARIM BUSHINGS The bushings should be inspected periodically J 7 1 f 4 1 Secure the on a sup port stand to elevate the front wheels 2 Remove both front wheels 3 Check the bushings for free play by grasping the steering knuckle and turn ing it from side to side and up and down 4 If bushing free play seems excessive contact an authorized Arctic Cat ATV dealer for service TIE ROD BOOTS The protective boots should be inspected periodically 1 Secure the ATV on a support stand to elevate the front wheels 2 Remove both
49. brake lever lock Operation Dismounting the After you ve followed the procedure for parking it s time to dis mount 1 Double check that the parking brake is engaged 2 Swing your right leg over to the left side of the seat 3 Step to the ground on the left side of the ATV Hovv to Handle the Active Riding Techniques Active riding involves moving your body You must learn to lean and shift your weight into your turns to maintain control Your safety depends on using safe riding techniques Statistics from the U S Consumer Product Safety Commission CPSC say that inexperienced riders who don t use safe riding techniques are 13 times more likely to have an ATV accident than riders who have over 1 month of experience Tips Safe riding techniques include Riding Sharp Turns Skidding or Sliding Crossing Obstacles Leaning Weight Shift and Balance Crossing Water K Turns Crossing Roads Riding Uphill Driving in Cold Weather Sidehilling Traversing Stopping the Riding Downhill Stopping the Engine Wide Turns Riding Once the engine s warm the 15 ready to go Keep your feet on the footrests and both hands on the handlebar 2 Hold the brake levers and release the parking brake ith MN RA ATV 0012 3 Release the brakes slowly and apply the throttle Skidding or Sliding If you lose control after hitting sand i
50. ce mud or water 1 Turn your handlebar into the direction of the slide 2 Keep your hand off the brakes until you re out of the skid 3 Shift your weight forward Sometimes your ATV may not respond and goes straight ahead instead of letting you turn Here s how to handle it 1 Slow down 2 Move forward on the seat 3 Lean to inside of turn 4 Turn handlebar 31 z lt A gt lt Operation Leaning Weight Shift and Balance When you turn the trick is to move forward and slide over to the side of the seat that s on the inside of the turn Support your body weight on the outside footrest At the same time lean your body to the inside of the turn Pay attention to the handling 41f you feel the tires coming off the ground reduce speed shift more of your body weight to the side that s lifting and make the turn wider if possible 1 0013 0024 ATV 0025 2 K Turns 3 Use K turns if you accidentally stall while riding uphill you need 4 to take action before the rolls backward down the hill 5 EG Mein E ATV 0035 ATV 0037 Stop where you are apply the brakes Shut off the engine Keep your body weight shifted forward Get off the ATV on the uphill side If you re to the left of the ATV turn the handlebar all the way left 6 Partially release the brake but lightly hold the brake lever Let the ATV roll to your right side unti
51. ch trails you can ride and who else might be on those same trails These are signs currently used in some areas to designate trail types and restrictions Trail Signs SYMBOLS ENTERING MOTOR TRAVEL RESTRICTED AREA TWO WHEEL mes NATIONAL FOREST ROUTE MARKERS 28 TRAVEL MANAGEMENT POSTER Acada masntained lor LOW clearance HIGH m CLEARANCE VEHICLE 4x4 279 PICKUP SNOWMOBILE m CLOSED ne us amer uses RETURN DR TOTS 0068 Equipment The last thing you expected was that your ATV would break down in the middle of the field it s usually so reliable that sometimes you forget the ATV has its limits ATV Maintenance You have to maintain your ATV The General Maintenance sec tion of this Operator s Manual tells you about taking care of your ATV If at any time abnormal noises vibrations or improper functioning of any component of this 15 detected DO NOT OPERATE THE ATV Take the ATV to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair Z WARNING Indicates a potential hazard that could result in a serious injury or death Sound Judgment Cargo Limitations One reason why passengers are pro hibited on this ATV is because their presence throws off the weight and balance of the ATV Cargo can do the same Limit the ATV to the specified load capacity rating The combined weight limit including you and your personal items
52. cially on long rides carry ing the right tools can prevent an inconvenience from becoming a crisis Water Water is so important that you need to carry it regardless of the duration of your ride Heat exhaustion and heat stroke can creep up suddenly and can take you out of commission If you become dehydrated you could find yourself physically unable to safely operate your ATV Rope Spark plugs Spare parts Tool Kit Identification If something does happen to you the emergency personnel will want to know who you are and whom to contact It s possible you may be in no condition to give them that information Put your I D in your pocket before you ride Without it you re anony mous Z WARNING Indicates a potential hazard that could result in a serious injury or death Cellular Phone It may be necessary to make an urgent phone call Miaps GPS Global Positioning System Maps may be unnecessary when you re familiar with the area But when you re riding on unfamiliar trails it s good to know where you are what s coming up and how to get back Emergency Kit with Flashlight and First Aid Kit You ll need several items in your Emer gency Kit including a flashlight The matches will come in handy if you need to start a fire to stay warm Flares are appro priate for signaling help A first aid kit is very important if an injury of some type should happen A good First Aid Kit should include banda
53. ct electronic accessories during jump starting may cause system damage due to power spikes 6 Attach one clamp of the positive red jumper cable to the posi tive terminal 1 of the dead battery C being careful not to touch any metal with the other clamp then attach the other clamp of the positive red jumper cable to the positive terminal 2 of the good battery B A Unpainted Surface Engine B Good Battery C Dead Battery 0744 527 NOTE Some jumper cables be the same color but the clamps or ends will be color coded red and black 7 Attach one clamp of the negative black jumper cable to the negative terminal 3 of the good battery B then attach the other clamp of the negative black jumper cable 4 to an unpainted metal surface A on the engine or frame well away from the dead battery and fuel system components A WARNING Never make the final connection to a battery as a spark could ignite hydrogen gases causing an explosion of the battery resulting in acid burns or blindness 8 Stand well away from the dead battery and start the vehicle with the good battery Allow the vehicle to run for several minutes applying some charge to the dead battery 9 Start the vehicle with the dead battery and allow it to run for several minutes before disconnecting the jumper cables 10 Remove the jumper cables in opposite order of hook up 4 3 2 1 Be careful not to short cables
54. d this information before riding The labels should be considered as permanent parts of the ATV If a label comes off or becomes hard to read contact your Arctic Cat dealer for a replacement Pour commander des Etiquettes de Mise en Garde gratuites voyez votre d taillant de autoris VTT Arctic Cat pour le num ro de 1436 344 qe ee WARNING TRANSITIONAL MODEL IAM UNDE ADULT SUPERVISION DER ATO DAI OPERATOR UNDER AGE 14 E WITH M ee KM879C opp mam mou ri fa all Lan Ha pus um d DER rafe mmm ll EL and UE Bm eam et AUWANS RESPECT THE FIGHTS OF Pro m aee gna em uini TREAD LIGHTLY PRE RIDE INSPECTION PROCEDURES down than 15 and er deam VEN a panang aea rA E RUE brem cedi Loser vehicle iimg best could cause an accident Reduce xod whan NEVER rides Passengers caa a ss of commi resulting in SEVERE INJURY prope Line pressum or can causer ass
55. e screen KM827A 4 Install the screen filter cap spring and screen Tighten to 11 ft Ib 5 Install the drain plug and Drain Plug gt tighten to 22 ft lb Pour the recommended oil in the fill hole Install oil level stick KM041A 6 Start the engine while the ATV is outside on level ground and allow it to idle for a few minutes 7 Shut the engine off then allow oil to drain into the crankcase for mately three minutes Remove the oil level stick and check for proper oil level Level Level Transmission IAS PA Lubricant KM022A Change the transmission lubricant at the scheduled intervals The transmission should always be warm when the lubricant is changed so the lubricant will drain easily and completely 1 Park the ATV on level ground GENERAL Lu o z lt z Lu lt 45 2 Remove the fill plug careful not to allow contam inates to enter the opening 3 Remove the drain plug from the bottom of the transmis sion and drain the lubricant into a drain pan 4 Install the drain plug and tighten to 18 ft Ib Pour the recommended lubricant in the fill hole Install fill plug 5 Start the engine while the ATV is outside on level ground and allow it to idle for a few minutes KM836B 6 Turn the engine off and wait approximately one minute Recheck the lubricant level The level should be visible on the fill pl
56. epairing the ATV A CAUTION indicates special pre cautions that must be taken to avoid damage to the ATV A NOTE provides key information to make procedures easier or more clear California Proposition 65 A WARNING This product contains or emits chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Forevvord Congratulations and thank you from Arctic Cat Inc for purchas ing an ARCTIC CAT All Terrain Vehicle ATV It 1s designed to provide superior ride comfort and utility This Operator s Manual is furnished to make the operator aware of proper operating procedures It also includes information about the general care and maintenance of your Children differ in skills physical abilities and judgment Some children may not be able to operate an ATV safely Parents should supervise their child s use of the ATV at all times Parents should permit continued use only if they determine that the child has the ability to operate the ATV safely Carefully read the following pages If you have any questions regarding this ATV contact an authorized Arctic Cat ATV dealer for assistance Remember only authorized Arctic Cat ATV deal ers have the knowledge and facilities to provide you with the best service possible Protect Your Sport Know all local state provincial riding laws Hespect your ATV Respect the environment and You will gain the respect of othe
57. erformed on a battery the following must be observed keep sparks open flame cigarettes or any other flame away Always wear safety glasses Protect skin and clothing when handling a battery When servicing battery in enclosed space keep the area well ventilated Make sure battery venting is not obstructed 2 Inspect the battery for any signs of electrolyte leaks loose terminals or bulging sides Leaking or bulging battery cases may indicate a frozen or shorted battery A WARNING If any of these conditions exist DO NOT attempt a jump start boost or charge the battery An explosion could occur caus ing serious injury 3 Inspect the vehicle to be used for jump starting to determine if voltage and ground polarity are compatible The vehicle must have a 12 volt DC negative ground electrical system CAUTION Always make sure the electrical systems are of the same volt age and ground polarity prior to connecting jumper cables If not severe electrical damage may occur 4 Move the vehicle to be used for the jump start close enough to ensure the jumper cables easily reach then shift into neu tral set and lock the brakes shut off all electrical accessories and turn the ignition switch OFF B NOTE Make sure all switches on the vehicle to be jump started are turned OFF 5 Disconnect all external accessories such as cell phones GPS units and radios on both vehicles CAUTION Failure to disconne
58. erly WHAT CAN HAPPEN ATV could go out of control causing a collision or rollover HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Operator s Manual Practice turning at slow speeds before attempting to turn at faster speeds Do not turn at excessive speed 11 Warnings A WARNING POTENTIAL HAZARD Failure to use extra care when oper ating on rough slippery or loose ter rain WHAT CAN HAPPEN Could cause loss of traction or ATV control which could result in an accident including an overturn HOW TO AVOID THE HAZARD Do not operate on rough slippery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain Always be especially cautious on these kinds of terrain 12 WARNING POTENTIAL HAZARD Climbing hills improperly WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Operator s Manual Always check the terrain carefully before you start up any hill Never climb hills with slippery or loose surfaces Shift your weight forward Never open the throttle suddenly The ATV could flip over back wards Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill NEVE
59. ges antiseptic spray gauze tape etc Carry these items 1 Flashlight Matches Flares First Aid Kit Money 19 PREVENTION Active Hiding Overvievv Active Riding is the second part of P A S S It involves understanding of how your body weight balance gravity and physical forces affect the handling of the ATV For example when you drive car quickly into a sharp turn your body 15 pulled to the outside of the vehicle by centrifugal force Although a car is relatively stable enough centrifugal force can cause an ATV to overturn Constantly shifting your weight is one major difference between driving a car and riding an ATV Knowing how to shift your weight is necessary to avoid rolling or flipping the ATV For complete operating instructions see ATV OPERATION sec tion in this manual 20 Z WARNING Indicates a potential hazard that could result in a serious injury or death Sound Judgment Those Around You People do all kinds of things that you can t predict or control Riding Companions Leave a lot of space between you and other riders especially in dusty and dirty conditions because it ll be difficult to see the rid ers in front of you stopping Riding with companions on several ATV s is not the same as rid ing one ATV with a passenger Passengers are prohibited it s unsafe The extra weight on the seat makes the ATV difficult to control About 50 of all accidents invol
60. hereinafter referred to as Arctic Cat extends a limited war ranty on each new Arctic Cat ATV it manufactures and on each genuine Arctic Cat ATV part and accessory manufactured or sold by an authorized Arctic Cat ATV dealer Warranty on an Arctic Cat ATV is extended to the original retail purchaser however the balance of the unused warranty may be transferred to a second party Arctic Cat warrants only the products it manufactures and or sells and does not warrant that other products will function properly when used with an Arctic Cat ATV or will not damage the ATV Arctic Cat does not assume any liability for incidental or consequential damages Arctic Cat will repair or replace at its option free of charge including any related labor charges any parts that are found to be warrantable in mate rial or workmanship This repair work MUST be done by an authorized Arc tic Cat ATV dealer No transportation charges rental charges or inconvenience costs will be paid by Arctic Cat The warranty is validated upon examination of said parts by Arctic Cat or an authorized Arctic Cat ATV dealer Arctic Cat reserves the right to inspect such parts at its factory for final determination if warranty should apply The warranty periods are as follows Six months from the date of sale for an Arctic Cat ATV used for rec reational purposes Ninety days from date of sale for an Arctic Cat ATV used for com mercial purposes including renta
61. hift lever and the ignition switch is in the ON or LIGHTS position 40 GAS VENT HOSES Replace the gas hose every two years Damage from aging may not always be visible Do not bend or obstruct the routing of the carburetor vent hose Make certain that the vent hose is securely connected to the carburetor and hose holder and the opposite end is always open CARBURETOR FLOAT BOWL DRAIN Periodically the float bowl should be drained to remove conden sation To drain the float bowl use the following procedure 1 Place a suitable container beneath the float bowl drain hose 2 Loosen the drain screw and allow the gasoline and con densation to flow out 3 Tighten the securely drain screw 846 OIL LEVEL STICK There is an oil level stick for checking the engine oil level To check the oil level use the following procedure B NOTE The ATV should be on level ground when check ing the engine oil level 1 Unscrew the oil level stick and wipe it with a clean cloth A WARNING Make sure the seat is secure before mounting the ATV 2 Install the oil level stick completely into the engine Severe personal injury may result if the seat is not properly secured kcase SAFETY FLAG BRACKET B NOTE The oil level stick 827 bracket is provided for mounting a flag at the rear of the should be threaded into the The flag should be displayed to make the ATV more visible
62. imited solely to the remedying of defects in material and workmanship by an authorized Arctic Cat ATV dealer at its place of business during customary business hours This warranty does not cover inconvenience or loss of use of the ATV or transpor tation of the ATV to or from the Arctic Cat ATV dealer ARCTIC CAT SHALL NOT BE LIABLE FOR ANY OTHER EXPENSES LOSS OR DAMAGE WHETHER DIRECT INCIDENTAL CONSEQUENTIAL OR EXEM PLARY ARISING IN CONNECTION WITH THE SALE OR USE OF INABIL ITY TO USE THE ARCTIC CAT ATV FOR ANY PURPOSE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF ANY INCIDENTAL OR CON SEQUENTIAL DAMAGES SO THE ABOVE MAY NOT APPLY TO YOU NO EXPRESS EMISSION CONTROL SYSTEM WARRANTY IS GIVEN BY ARC TIC CAT EXCEPT AS SPECIFICALLY SET FORTH HEREIN ANY EMISSION CONTROL SYSTEM WARRANTY IMPLIED BY LAW INCLUDING ANY WAR RANTY OF MERCHANT ABILITY OR FITNESS FOR A PARTICULAR PUR POSE IS LIMITED TO THE EXPRESS EMISSION CONTROL SYSTEM WARRANTY TERMS STATED IN THIS WARRANTY THE FOREGOING STATE MENTS OF WARRANTY ARE EXCLUSIVE AND IN LIEU OF ALL OTHER REM EDIES No dealer is authorized to modify this Arctic Cat Inc Limited Emission Control System Warranty Legal Rights THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE THIS WARRANTY IS IN ADDITION TO THE ARCTIC CAT INC LIMITED ATV WARRANT Y Additional Information Any replacement component that is equivale
63. ing which in some situations could lead to an accident HOW TO AVOID THE HAZARD Never modify the ATV through improper installation or improper use of accessories All parts and accessories added to this ATV should be genuine Arctic Cat ATV components designed for use on the ATV and should be installed and used according to instructions Never install a twist grip throttle If you have ques tions consult an authorized Arctic Cat ATV dealer 15 Prevention Overvievv When using an prevention is the name of the game Had you only known something could go wrong you would have prevented it If you don t notice your conditions and surroundings before riding your ATV you give up control over the situation Using ATV prevention techniques helps you forecast potential hazards before they injure you or damage your ATV Following the safety instructions and warnings in this manual will help you P A S S the safety test P A S S stands for Preven tion Active Riding Sound Judgment and Supervision Remembering P A S S and what it stands for will help you have a safe predictable ride every time you go out on your ATV Clothing and Gear You ll find it important to dress correctly for ATV riding in order to prevent hrs scraped skin and serious head injuries It s easy and could save you time in the Of course it also makes sense to remember the seasons Wear a hat under your helmet
64. is ATV after or while consuming alcohol or drugs WHAT CAN HAPPEN Could seriously affect your judgment Could cause you to react more slowly Could affect your balance and perception Could result in an accident HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV A WARNING POTENTIAL HAZARD Operating this ATV at excessive speeds or removing the speed limiting device from the ATV WHAT CAN HAPPEN Increases your chances or losing control of the ATV which can result in an accident HOW TO AVOID THE HAZARD Always ride at a speed that is proper for the terrain visibility and operating conditions and your age and experience A WARNING POTENTIAL HAZARD Attempting wheelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident including an overturn HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps Don t try to show off A WARNING POTENTIAL HAZARD Failure to inspect the ATV before operating Failure to properly maintain the ATV WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe operating condition Always follow the inspection and maintenance procedures and schedules described in this Operator s Manual 10 Z WARNING Indicates a potential hazard that could result in a serious injury
65. is operated Always block the downhill side of the wheels if leaving the ATV on a hill or park the ATV in a sidehill position Headlight Switch Use the headlight switch to select the high or low headlight beam or parking lights when 18 the ignition switch is in the 74 LIGHTS position When the switch is in the High Beam position the high beam will illuminate When the switch is in the Low Beam position the low beam will illuminate When the switch is the Park position the parking lights will illuminate ow Beam KM850A Emergency Stop Switch This switch will stop the engine The engine can be started again by pressing the yellow starter button KM850B STOP position The ignition circuit 1s off The engine cannot be started or will not run If the emergency stop switch is used to stop engine without turning off ignition switch the battery may discharge RUN position The ignition circuit is on The engine can start and run Electric Starter Button Pushing in on this button activates the starter motor Before start ing the engine make sure the ignition switch is in the ON position and the parking brake is engaged Throttle Lever Control engine RPM with the position of the throttle lever Operate this lever with the thumb Pushing it forward increases engine RPM and allowing it to retract decreases engine RPM KM859 Throttle Limite
66. jack BULB REPLACEIVIENT The wattage rating of the bulb is shown in the chart When replac ing a burned bulb always use the same wattage rating Headlights 12V 35W 35W 2 Parking Lights 12V 5W 2 Brakelights Taillights 12V 21W 5W 2 CAUTION Use only specified bulb indicated in the chart as replace ment bulb Headlights B NOTE The bulb portion of the headlight is fragile HAN DLE WITH CARE When replacing the headlight bulb do not touch the glass portion of the bulb If the glass is touched it must be cleaned with a dry cloth before installing Skin oil residue on the bulb will shorten the life of the bulb To replace the headlight bulb use the following procedure 1 Remove the rubber boot from the back of the headlight housing then remove the three wire connector from the bulb KM194A GENERAL TT o z lt z Lu lt 2 Release the two ends of the spring clip from the headlight housing taking care not to bend or deform the clip then remove the bulb from the housing 3 Install the new bulb into the housing then secure with the spring clip 4 Connect the three wire con nector to the bulb then install the rubber boot 5 Install the wiring harness con nector CAUTION When replacing the headlight bulb be careful not to touch the glass portion of the bulb Grasp the new bulb with a clean cloth Parking Lights 1 Pull the bulb socket from the
67. l injury Stay away from fast moving rivers ATV tires can be buoyant so if the water 1s too deep you might find the ATV suddenly afloat 1 Physically check the depth and current of the water espe cially if you can t see the bottom You re also checking for boulders logs or any other hidden obstacles 2 Keep your speed slow 3 Make sure you have a way out on the other side of the water 4 If you get stuck in the sludge or mud try rocking the ATV from side to side 5 Once you ve cleared the water briefly apply the brakes to make sure they work Crossing Roads Crossing roads on your ATV is also a bad idea so avoid it If you can t 1 Stop completely on the shoulder of the road 2 Check both directions for traffic 3 Crossing near a blind corner or intersection is dangerous don t do it 4 Drive straight across to the opposite shoulder 35 z lt TY lt Operation 5 Take into account that your could stall while crossing give yourself enough time to get off the road 6 You have to assume that oncoming cars don t see you and if they do they won t be able to predict your actions 7 It s illegal to cross public roads in some places Know your local laws Driving In Cold Weather B NOTE Check that all control levers move freely Make sure that the footrests are free of ice and snow A WARNING For your personal safety it is very importa
68. l it faces slightly downhill 8 Reapply the brakes 10 32 Get back on the ATV from the uphill side and keep your weight shifted uphill when you sit down Start the engine and follow the method for riding downhill Operation Riding Uphill Roughly 20 of accidents happen while riding on hills and as a result of the ATV rolling or flipping So obviously use extreme caution and follow this method for riding uphill ATV 0019 ATV 0032 ATV 0033 1 Accelerate before you start climbing then maintain a steady pace 2 Lean as far forward as possible For steeper hills come off your seat to stand and lean forward 3 If you lose speed quickly release the throttle so your front tires don t lift OR 4 If that doesn t work and you still have forward motion and the terrain permits do a U turn go back down and try climb ing again OR 5 If you have lost all forward motion follow the K turn proce dure Never Operate Up Or Down Hills Steeper Than 15 15 Maximum Sidehilling Traversing Sidehilling is considered an advanced skill it s really tricky and unpredictable So whether your skills are advanced or not try to avoid this kind of riding If you re in a situation where you abso lutely have to sidehill follow this method ATV 0017 ATV 0028 ATV 0029 Keep your speed low and consistent 2 Shift all your body weight to the uphill side of the seat als
69. l operations Thirty days from date of sale of ATV on Arctic Cat supplied batteries Thirty days from date of sale for all dealer installed genuine Arctic Cat service parts and accessories Until expiration of the new product warranty paragraphs 1 and 2 above for all eligible replacement parts on new product Exclusions to this warranty include normal wear abuse or corrosion and the following parts and items Tires CV Boots Oil Filter Drive Belt Air Filter Brake Pads Light Bulbs Spark Plug s The following will VOID Arctic Cat s warranty 1 Failure to perform the proper break in procedure and all related main tenance storage procedures if stored for extended periods and or service as recommended in the Operator s Manual Repairs and or adjustments by anyone other than an authorized Arctic Cat ATV dealer Use of improper carburetor main jets Use of improper gasoline lubricating oils or spark plug An accident or subjecting the ATV to misuse abuse or negligent oper ation Any modification addition or removal of parts unless instructed to do 5 by Arctic Cat 7 Use of the ATV in any way for racing purposes 8 Removal of the engine for use in another vehicle 9 Removal or mutilation of the Vehicle Identification Number or Engine Serial Number 10 Use of parts not sold or approved by Arctic Cat 11 Damage due to improper transportation In consideration of the foregoing a
70. law is no defense Your best defense is to check out your local state or pro vincial ATV laws before riding It ll also make sure that you can continue to ride in your favorite areas The quickest way to have a land area closed 15 by riding over the regulations 24 Group Behavior People always do crazier and riskier things in a group than they would consider doing by themselves When you re ATV riding with others and things start to get out of hand decide whether you re willing to be injured or see your friends injured SIPDE By themselves none of these safe behaviors and sound judgments will go very far But when you put them all together when you re paying attention to how you feel when you re monitoring the movements of your ATV and when you re constantly evaluating your environment then you re practicing SIPDE SIPDE is an acronym that stands for PREDICT DECIDE EXECUTE WHAT WILL WHAT TO THE DECI HAPPEN DO SION IDENTIFY HAZARDS SCAN SEARCH Z WARNING Indicates a potential hazard that could result in a serious injury or death Supervision Overvievv You re responsible for supervising those who ride your ATV Your wisdom 15 valuable it ll bring them all back safely your friends your family your relatives and your ATV It s crucial that you consider yourself a supervisor for all riders of your Whether you accept responsibility or not the truth is that you are responsible for other
71. ng Uphill e i ia 33 Safety edite eva ost edes e 4 SEA LOCK Me EL 41 Sharp TUN ave iei 34 Shock Absorbers 45 Sidehilling Traversing 33 c 24 RE 31 Sliding PR 31 Sound 21 Spark cee axe hiec RED 51 252 27 Starter BUON duisi iot e 39 Starting a Cold Engine 30 Starting Emergency 29 Starting the Engine 55 ster Eben ra pP et 29 SLOP PING Mese T 30 Stopping the nte te 36 Stopping the Engine 36 Stop Switch Emergency 38 Storage 56 Storage Preparation After 58 Storage Preparation For 57 SUPE WISION 25 UNWIN eats 18 TING US 56 WC OG esas 17 Those Around YOU uus deerunt ro xe ode toe ta 21 Throttle Cable Adjustment 52 alioi
72. nia Administrative Code may also be performed by other than an autho rized Arctic Cat ATV dealer An emergency situation occurs when an authorized Arctic Cat ATV dealer is not reasonably available a component is not available within thirty 30 days or a repair is not complete within thirty 30 days Any replacement component can be used in an emergency repair Arctic Cat will reim burse the owner for the expenses including diagnosis not to exceed suggested retail price as set forth by Arctic Cat for all warranted components replaced and labor charges based on the recommended time allowance set forth by Arctic Cat for the warranty repair and the geographically appropriate hourly labor rate The owner may be required to keep receipts and failed components in order to receive compensation Limitations This Emission Control System Warranty shall not cover any of the following A Repair or replacement required as a result of 1 accident 2 misuse 3 lack of required maintenance 4 repairs improperly performed or replacements improperly installed b use of replacement components or accessories not conforming to Arctic Cat specifications which adversely affect performance and or 6 use in competitive racing or related events B Inspections replacement of components and other services or adjust ments necessary for required maintenance Limited Liability The liability of Arctic Cat under this Emission Control System Warranty is l
73. nt in performance and durability may be used in the performance of any maintenance or repairs However Arctic Cat is not liable for these components The owner is responsible for the performance of all required maintenance Such maintenance may be performed at a service establishment or by any individual The warranty period begins on the date the ATV is delivered to the owner U S EPA EMISSION CONTROL STATEMENT WARRANTY COVERAGE U S Only STATEIVIENT WARRANTY Arctic Cat warrants to the original retail purchaser and each subsequent purchaser that all U S EPA certified Arctic Cat ATV s are designed built and equipped to conform to all U S EPA Emission Control Regulations Please read the following information completely Your authorized Arctic Cat ATV dealer will repair or replace any defective emission related component at no cost to you during the warranty period You may have non warranty service performed by any repair establish ment that uses equivalent components The regulations provide significant civil penalties for tampering that causes your ATV to no longer meet U S EPA emission standards Arctic Cat further warrants that the engine and its emission related compo nents are free from defects in materials or workmanship that could cause the engine to fail to comply with applicable regulations during the warranty period If you have any questions about this information or the emission warranty coverage statement con
74. nt to wear the type and amount of cold weather clothing according to the coldest anticipated temperatures 1 With the parking brake released move the ATV forward and backward to check that the wheels roll freely If the ATV will not roll the tires may be frozen to the ground or the brake shoes may be frozen to the drums 2 If the tires are frozen to the ground pour warm water around them to melt the ice CAUTION Before riding manually move the ATV forward and back ward to make certain that all wheels roll freely 36 3 If the brakes are frozen take the ATV to a warmer area to thaw out the brakes A WARNING Do not attempt to free frozen brakes by pouring warm water on the brakes E NOTE After the brakes thaw dry them by applying them several times while riding slowly B NOTE After riding through water mud snow or slush it Is important to dry the brake system before parking the ATV A WARNING Go slowly and be extra careful when riding on snow cov ered or ice covered terrain Always be alert to changing ter rain conditions when operating the ATV 4 Practice driving in an open snow covered or ice covered area at slow speeds before driving on snow covered or ice cov ered trails 5 Learn how the ATV responds to steering and braking on the type of terrain to be encountered on the ride Stopping The ATV To stop the ATV first release the throttle lever Next apply the brake St
75. ntrol of the ATV and may cause the ATV to go out of control HOW AVOID THE HAZARD Never operate the ATV on any paved surfaces including side walks driveways parking lots and streets A WARNING POTENTIAL HAZARD Operating this ATV on public streets roads or highways WHAT CAN HAPPEN You can collide with another vehicle HOW AVOID THE HAZARD Never operate this ATV on any public street road or highway even a dirt or gravel one In many states it is illegal to operate an ATV on public streets roads or highways Z WARNING Indicates a potential hazard that could result in a serious injury or death A WARNING POTENTIAL HAZARD Operating this ATV without wearing an approved motorcycle helmet eye protection and protective clothing WHAT CAN HAPPEN Protective clothing Operating without an approved hel met increases your chances of a severe head injury or death in the event of an accident Operating without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident Operating without protective clothing increases your chances of severe injury in the event of an acci dent HOW AVOID THE HAZARD Always wear an approved helmet that fits properly You should also wear Eye protection goggles or face shield Gloves Boots Long sleeved shirt or jacket Long pants Warnings WARNING POTENTIAL HAZARD Operating th
76. ny implied warranty is limited in duration to the various warranty periods set forth This warranty gives you specific legal rights and you may also have other rights which vary from state to state or country to country Some states do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you Torn or Punctured Upholstery Cracks or Gouges in Body Panels Drive Driven Clutch Wear Parts WARRANTY PROCEDURE OWNER RESPONSIBILITY At the time of sale an ATV Rider Training Certificate and Owner Registra tion form is to be completed by the selling dealer and consumer The receipt of the form by Arctic Cat is a condition precedent to warranty cover age It is the selling dealer s responsibility to retain and or submit appropri ate copies of the form to the appropriate place s to initiate warranty coverage The dealer will furnish to the consumer a signed copy of the form which must be presented to the dealer when requesting warranty service The registration form is the consumer s proof of ownership and warranty eligi bility The form is used by the dealer to validate the warranty claim Retain your copy of the form and keep it in a safe place When warranty repair is suspected the ATV should be taken to the selling dealer who has the primary responsibility to perform warranty repairs In the event the selling dealer has ceased to do business you have moved or you are in a location away fr
77. o support your weight on the uphill footrest 3 Steer like you re driving into the hill 4 If the ATV feels like it s tipping turn the handlebar downhill If that s not possible because of the terrain or other conditions or if it just doesn t work stop and get off Dismount the ATV on the uphill side 33 z lt lt Operation Riding Downhill Success in riding downhill depends on how well you know your brakes take it easy on them or you could flip over ATV 0018 ATV 0030 ATV 0031 1 Shift your body weight as far back on the seat as possible 2 Lightly apply the brakes and ease up on the throttle Wide Turns About 20 of ATV accidents happen during turns If you don t understand turning techniques it s easy for the ATV to get away from you by losing traction plowing or tipping ATV 0045 ATV 0046 ATV 0044 1 Ease off the throttle as you approach the turn to slow down 2 Use the principles of leaning weight shifting and balancing shift your body weight to the inside of the turn 34 3 Gradually increase your speed as you come out of the turn Sharp Turns After mastering wide turns practice the advanced skill of sharp turns ATV 0038 ATV 0039 ATV 0040 1 Ease off the throttle as you approach the turn to slow down 2 Use the principles of leaning weight shifting and balancing shift your body weight to the inside of the turn 3 You
78. obstacles if you fail to take proper precautions SEVERE INJURY OR DEATH can result if you do not follow these instructions Z WARNING Indicates a potential hazard that could result in a serious injury or death Parents It is very important that your child or children understand and follow the instructions and warnings contained in this manual before operating this ATV under adult supervision Also it is very important that you take time to watch the Safety DVD included in the Owners Packet with your child or children It contains impor tant operating and safety instructions Read this manual and all labels carefully and follow the operating procedures described Never operate an ATV without proper instruction Take a training course Beginners should receive training from a certified instruc tor Contact an authorized Arctic Cat ATV dealer or call the ATV Safety Institute at 1 800 887 2887 U S or 1 613 739 1535 Canada to find out about the training course nearest you Never allow anyone under 14 years of age to operate this ATV Never allow a child to operate a T 14 ATV without adult supervi sion and never allow continued use of an ATV by a child if the child does not have the abilities to operate it safely Some operators even at the age of 14 may not be able to oper ate an ATV safely parents should supervise such operator of the ATV at all times Parents should permit continued use only if they determine that the opera
79. om your selling dealer warranty may be performed by any authorized Arctic Cat ATV dealer The authorized Arctic Cat ATV dealer will examine the ATV or part to deter mine if in his opinion a warrantable condition exists If a warrantable con dition appears to exist the dealer will repair or replace at Arctic Cat s option free of charge including any related labor costs all parts that are found to be warrantable and any other parts which the warrantable part caused to be damaged You the owner will then be asked to sign a war ranty form to ensure Arctic Cat that the warranty work was actually per formed It is the owner s responsibility to maintain and service the ATV in accor dance with Arctic Cat s recommendations in the Operators Manual To protect yourself and your ATV follow all safety and service tips Arctic Cat will NOT warrant repairs required as a result of not performing stan dard operator maintenance storage procedures and service as out lined in the Operator s Manual Should you have any questions concerning the warranty contact an autho rized Arctic Cat ATV dealer ARCTIC EMISSION CONTROL SYSTEM LIMITED WARRANTY Arctic Cat Inc RO Box 810 Thief River Falls MN 56701 hereinafter referred to as Arctic Cat warrants that this new Arctic Cat ATV manufactured on or after Jan 1st 1997 A 15 designed built and equipped so as to conform at the time of initial pur chase with all applic
80. opping The Engine To stop the engine turn the ignition switch key to the OFF posi tion or set the emergency stop switch to the OFF position GENERAL INFORMATION ATV IDENTIFICATION NUMBERS The Arctic Cat ATV has two iden tification numbers Vehicle Identi fication Number VIN and Engine Serial Number ESN The VIN is located on the hori zontal frame bar The ESN is located on the left side of the engine crankcase near the lower front These numbers are required by the dealer to complete warranty claims properly No warranty will be allowed by Arctic Cat if the VIN or ESN is removed or muti lated in any way _ KM849A Always provide the ATV name VIN and ESN when contacting an authorized Arctic Cat ATV dealer for parts service accesso ries or warranty If a complete engine must be replaced ask the dealer to notify Arctic Cat for correct registration information IGNITION SWITCH KEY Two keys come with the ATV Keep the spare key in a safe place ATV 0055A CONTROL LOCATIONS AND FUNCTIONS Ignition Switch The ignition switch has three posi tions OFF position electrical circuits are off The engine will not start The key can be removed in this position KM864 ON position The ignition circuit is complete the engine can run The key cannot be removed in this position LIGHTS position The ignition circuit is complete and the parking lights and tailligh
81. our own risk FOR MORE INFORMATION ABOUT SAFETY call the ATV Safety Institute at 1 800 887 2887 U S or Canada Safety Council at 1 613 739 1535 Canada ATV SAFETY ALERT The Consumer Product Safety Commission has concluded that ALL TERRAIN VEHICLES ATV s may present a risk of DEATH or SEVERE INJURY in certain circumstances While accidents may occur for many reasons Over 2856 people including many children have died in acci dents associated with ATV s since 2003 Many people have become severely paralyzed or suffered severe internal injuries as a result of accidents associated with ATV s Every month thousands of people are treated hospital emer gency rooms for injuries received while riding an You should be aware that AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE An ATV handles differently from other vehicles including motorcycles and cars A collision or rollover can occur quickly even during routine maneuvers such as turning and driving on hills and over obstacles if you fail to take proper precautions Z WARNING Indicates a potential hazard that could result in a serious injury or death AVOID DEATH OH SEVEHE PERSONAL INJURY NEVER ALLOW ANYONE UNDER 14 YEARS OLD TO OPERATE AN ARCTIC CAT T 14 ATV ALWAYS READ THE OPERATOR S MANUAL CARE FULLY AND FOLLOW THE OPERATING PROCEDURES DESCRIBED PAY SPECIAL ATTENTION TO THE WARN INGS C
82. r Screw Throttle lever travel may be limited by adjusting the throttle lim iter screw The throttle limiter should be adjusted according to the operator s skill and experience To adjust the throttle limiter use the following procedure 1 Loosen the jam nut 2 Turn the throttle limiter screw clockwise to decrease engine RPM maximum or counterclockwise to increase engine RPM maximum 3 Tighten the jam nut securely Fuel Valve The fuel valve is incorporated in the gas tank There are three positions ON RES and OFF In the OFF position the valve will not allow gasoline to flow to the carburetor the ON position the normal operating position gasoline will flow from the tank to the carburetor KM043A Moving the valve to the reserve RES position will allow the operator to use the remaining gasoline in the tank When turning the valve to any of the three positions be sure the indicator is pointed directly at the position desired A WARNING Never leave the valve in the ON or RES position when the engine is not running LCD INDICATOR LIGHTS B NOTE LCD indicator 9 lights monitor several ATV functions The gauge is backlit whenever the ignition switch is in the LIGHTS posi tion KM842C 1 Speedometer To select miles per hour MPH or kilometers per hour KM H press and hold button A while watching the gauge Release the button when the desired display is indicated 39
83. rs We also advise you to strictly follow the recommended mainte nance program as outlined This preventive maintenance program is designed to ensure that all critical components on this ATV are thoroughly inspected at various intervals information in this manual is based on the latest product data and specifications available at the time of printing Arctic Cat Inc reserves the right to make product changes and improvements which may affect illustrations or explanations without notice Arctic Cat and the ATV Safety Institute recommend that all ATV operators ride the appropriate sized ATV according to age Age Years SPESE S NOTES Y 12 12 or Older 15 Limited Operate Under 30 Maximum Adult Supervision 20 Limited 30 Limited T 14 14 or Older Operate Under Adult Supervision 38 Maximum G amp S 16 or Older According to Local Regulations TREAD LIGHTLY ON PUBLIC AND PRIVATE LAND 10 10 76 T able of Contents PORE WORD 0226 05 200 2 22202 2 026225 0 2 2 00 25 05 02 25 1 DIVISION I RIDER AWARENESS HESPONSIBILITY SAFETY AEEHT ou vides 4 RIDER TRAINING COURMSPE 5 recede 6 HANGTAG amp WARNING LABELS eere 7 Lin crcs 8 15 PREVENTION m
84. s riding your ATV Taking Hesponsibility You re to the last letter in PASS Supervision You ve just gone through the manual and you ve seen what s involved That puts you in a good position to be confident about what you know So now it s time to use your knowledge and supervise others who ride your ATV Inexperienced Untrained Riders You can t let people ride your ATV who don t know what they re doing Unless they ve had over a year of experience with ATV riding or taken an ATV training course it s your responsibility to keep them off your ATV It can be dangerous especially for und eraged children all the more reason for you to be firm Experienced Trained Riders If anyone is going to borrow your ATV you are responsible for their supervision Before they ride have them take the training course have them watch the safety video and have them read the Operator s Manual You train them It doesn t matter how you do it as long as you do it Z WARNING Indicates a potential hazard that could result in a serious injury or death ATV s are all a little different from the handling to the stability to the controls So regardless of how much experience your family members have with ATV s they don t have experience with your ATV Let experienced riders get familiar with your ATV show them the basics before they take off You don t want it on your conscience that someone got hurt because you didn t tell them ho
85. s use proper procedures if you stall or roll backward when climbing a hill To avoid stalling maintain a steady speed when climbing a hill If you stall or roll backwards follow the special pro cedure for braking described in this manual Dismount on the uphill side or to either side if pointed straight uphill Turn the ATV around and mount following the procedure described in this manual Always check for obstacles before operating in a new area Never attempt to operate over large obstacles such as large rocks or fallen trees Always follow proper procedures when operating over obstacles as described in this manual Always be careful of skidding or sliding On slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control Never operate an ATV in fast flowing water or in water deeper than the footrests Remember that wet brakes may have reduced stop ping capability Test your brakes after leaving water If necessary apply them lightly several times to let friction dry out the pads Always use the size and type tires specified in this manual Always maintain proper tire pressure as described in this manual Never improperly install or improperly use accessories on your Never install a twist grip throttle on this ATV Never exceed the stated load capacity for this ATV One operator only No passengers Remove the speed limiting safety device on this at y
86. s used in a manner for which it was designed Systems Ignition System Ignition Coil Knock Sensor System Spark Plugs Capacitive Discharge Ignition CDI Module Magneto Pick Up GEG L 67 219 esinoo y JO 397 205 2 Iw JOJONIJSU esanoo eouejsisse JO Je eop se 10 jseJeeu Aly ep jjeu eui joue 7 892 288 008 1 WS N siipis poob 1ueuno 99J0JUl9J JO 5115 AW BSINOD Aly Ue eye eJojeg 9P0D 1 150 epo 7 5 OL d334SNVH Il ALNVIEHVM dIHSH3NMO SS3HQQV AO 39NVHO JejisueJ C diusieuwQ y Jo eoue eq eui JO uenem enssi pue y sseooud 160 Ody OU 1eD OnoJly O si Jo doo e uunjaJ Ud w104 siy 1n0 AjueJ4JeM u puooes e oj eui Jo uonjod pesnun pesn eq osje siu 1eujoue 0 PJOS SI ALY y JI JO JI oU VED pue SI Siu Jo doo e eJns eseoejd
87. tact your local authorized Arctic Cat ATV dealer WARRANTY PERIOD The emission warranty period for this ATV begins on the same date as the standard warranty coverage and continues for 30 months or 3100 miles whichever comes first COMPONENTS COVERED The emissions warranty covers major emissions control components and emission related components listed as follows Engine Management and Sensors Barometric Pressure Sensor Camshaft Position Sensor Engine Control Unit ECU Engine Coolant Temperature Sensor Intake Air Temperature Sensor Manifold Absolute Pressure Sensor Oxygen Sensor Throttle Position Sensor Crankshaft Position Sensor Fuel Air System Fuel Injectors Fuel Pressure Regulator Carburetor s Turbocharger Assembly Air Bypass Valve Turbo Waste Gate Control Valve Crankcase Ventilation System ISC Valve Used in Aforementioned Miscellaneous Items Connectors Switches Grommets Clamps Hoses Ties Gaskets Wiring OWNER S RESPONSIBILITIES The owner of any ATV warranted under this Arctic Cat Emission Control Statement is responsible for the proper maintenance and use of the ATV as stated in the Operator s Manual Proper maintenance generally includes replacement and service at the owner s choosing such items as air filter oil and oil filter or any other part item or device related to emis sions control as specified in the Operator s Manual It is the owner s responsibility to ensure that the ATV i
88. the tire bead If either the inner wheel rim or tire bead is damaged air may leak Be extremely careful not to damage these areas when replacing tires It is very important to use the proper tools when repairing or replacing tires to prevent damage to the tire bead or wheel rims If proper tools and related items are not available have this mainte nance performed by an authorized Arctic Cat ATV dealer or a qualified tire repair station CAUTION When breaking the tire bead loose from the wheel be extremely careful not to damage the inner wheel surface or the tire bead A WARNING Use only Arctic Cat approved tires when replacing tires Failure to do so could result in unstable ATV operation Tubeless Tire Repair Should a leak or flat tire occur due to a puncture the tire may be repaired using a plug type repair If the damage 15 from a cut or if the puncture cannot be repaired using a plug the tire must be replaced When operating the in areas where transportation or service facilities are not readily available it is strongly recom mended to carry a plug type repair kit and a tire pump along WHEELS Park the ATV on level ground and engage the parking brake Loosen the wheel nuts on the wheel to be removed Elevate the ATV Remove the wheel nuts Remove the wheel Install the wheel and install wheel nuts Tighten in a crisscross pattern to 30 ft Ib 1 A tA A 92 N Remove the
89. tor has the ability to operate the ATV safely Never carry a passenger Never permit a guest to operate this ATV unless the guest has read this manual and all product labels and has completed a cer tified training course Never operate an ATV on any paved surfaces including side walks driveways parking lots and streets Never operate this ATV on any public street highway or road even a dirt or gravel one Never operate an ATV without wearing an approved helmet that fits properly You should also wear eye protection goggles or face shield gloves boots long sleeved shirt or jacket and long pants Never consume alcohol or drugs before or while operating this ATV Never operate at excessive speeds Always travel at a speed which is proper for the terrain visibility and operating conditions and your experience Never attempt wheelies jumps or other stunts Always inspect this ATV each time you use it to make sure it is in safe operating condition Always follow the inspection and mainte nance procedures and schedules described in this manual Always keep both hands on the handlebars and both feet on the footrests of the ATV during operation Always go slowly and be extra careful when operating on unfamil iar terrain Always be alert to changing terrain conditions when operating the ATV Never operate on excessively rough slippery or loose terrain Always follow proper procedures for turning as described in this m
90. ts are on The headlight switch is active and the key cannot be removed in this position CAUTION Leaving the ignition switch in the ON or LIGHTS position for a long period of time when the engine is not running may cause the battery to discharge Always leave the ignition switch in the OFF position when engine is not running Hand Brakes The hand brakes should be applied whenever a braking situation is needed Apply the brakes by compressing the brake levers toward the han dlebar 37 E lt cc LLI LLI INFORMATION Brake Lever Lock To engage and release the brake lever lock use the following pro cedure 1 Compress the left hand brake lever 2 Depress and hold the brake lever lock 3 While holding the brake lever lock down release the brake lever KC333A B NOTE The brake lever will not return to its released position 4 Release the brake lever lock by compressing the brake lever It will return to its released position Check to make sure the brake lever lock engages properly and that the brake when engaged locks the rear wheels 1 Engage the brake lever lock 2 Attempt to push the ATV B NOTE The brake must lock the wheels If it doesn t the hydraulic brake system must be serviced 38 A WARNING Always check to be sure that the brake lever lock has been disengaged before operating the ATV An accident could result if a brake is left engaged while the ATV
91. ttery compartment then thor oughly wash the battery and battery compartment with soap and water 48 B NOTE If battery posts cable ends or the battery case has a build up of white green powder residue apply water and baking soda to neutralize acid then flush off with warm soapy water 3 Using a wire brush clean the battery posts and cable ends removing all corrosive buildup Replace damaged cables or cable ends CAUTION A WARNING Battery acid is harmful if it contacts eyes skin or clothing Care must be taken whenever handling a battery 4 Using a multimeter test the battery voltage The meter must read at least 12 5 DC Volts for a fully charged battery B NOTE At this point if the meter reads as specified the battery may be returned to service see step 8 5 If the meter reads less than specified voltage charge the bat tery using the following guidelines A When using an automatic battery charger always follow the charger manufacturer s instructions B When using a constant current battery charger use the following Battery Charging Chart CAUTION Never exceed the standard charging rate A WARNING An overheated battery could explode causing severe injury or death Always monitor charging times and charge rates carefully Stop charging if the battery becomes very warm to the touch Allow it to cool before resuming charging Battery Charging Chart Constant Current Charger State 12 2 12
92. ty wet or muddy conditions can damage the engine 1 Remove the seat then remove the four screws securing the air filter hous ing cover 2 Remove the air filter hous ing cover then pull the fil ter out KM840A 3 Fill a wash pan larger than the filter with a non flammable cleaning solvent then dip the filter in the solvent and wash it B NOTE Foam Air Filter Cleaner and Foam Air Filter Oil are available from Arctic Cat 4 Compress the filter by pressing it between the palms of both hands to remove excess solvent Do not twist or wring the fil ter or it will develop cracks 5 Dry the filter 6 Put the filter in a plastic bag then pour in air filter oil and work the oil into the filter CAUTION A torn air filter can cause damage to the ATV engine Dirt and dust may get inside the engine if the filter is torn Care fully examine the filter for tears before and after cleaning it Replace the filter with a new one if it is torn 7 Clean any dirt or debris from inside the air cleaner Be sure no dirt enters the carburetor 8 Install the air filter and housing cover making sure the rubber seal is in place then install the four screws and tighten securely do not over tighten the screws 9 Install the seat making sure it locks securely DRIVE CHAIN CONDITION ADJUSTMENT Drive chain condition and adjustment should be inspected each day before you ride Always follow the guidelines below
93. ug tip If lubricant is not visible add recommended lubricant until the level is visible at the threads of the fill level plug 7 Inspect the area around the drain plug for leaks HAND BRAKE SYSTEMS A WARNING Be sure to inspect the hand brake systems before each use Always maintain brakes according to the Maintenance Schedule 46 Brake Lever Lock Check to make sure the brake lever lock engages properly and that the rear brake when engaged locks the rear wheels 1 Compress the left brake lever 2 Engage the brake lever lock KC333A 3 The rear brake should lock 4 Attempt to push the NOTE The brake must lock the wheels If not take the ATV to an authorized Arctic Cat ATV dealer for service Checking Adjusting Front Wheel Brake System 1 Raise ATV enough to allow the wheels to spin freely 2 On the brake lever cable assembly loosen both jam Jam NOP nuts Turn both cable adjust Mill ers counterclockwise until A o both front wheels do not spin NES freely Brake Lever Lock Jam Nut Sy N KM024B 3 Turn both cable adjusters in 1 4 turn increments clock wise until wheels spin with a very slight amount of drag 4 Lower ATV push ATV forward and compress brake lever 5 If front wheels lock adjustment is correct 6 If front wheels do not lock additional adjustment is neces sary Checking Adjusting Rear Wheel Hydraulic Brake System The re
94. uld result in serious injury or death 1 VEHICLE IDENTIFICATION NUMBER ____________ 2 ENGINE SERIAL NUMBER ed Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen A WARNING Improper ATV use can result in SEVERE INJURY or DEATH eed Gp ALWAYS USE NEVERUSEON NEVER CARRY NEVER USE AN APPROVED PUBLIC ROADS PASSENGERS WITH DRUGS HELMET AND OR ALCOHOL PROTECTIVE pt tht rope ARCTIC CAT without proper training or instruction at speeds too fast for your skills or the conditions on public roads a collision can occur with another vehicle With a passenger passengers affect balance and steering and increase risk of losing control ALWAYS use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns avoid paved surfaces pavement may seriously affect handling and control LOCATE AND READ OPERATOR S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS 2009 Arctic Cat Inc Trademarks of Arctic Cat Inc Thief River Falls MN 56701 218 681 9851 U S 204 982 1772 Canada p n 2258 609
95. use the ATV until the brakes are operating normally Check 1 Hand brake levers 2 Parking brake Test the parking brake and see if it locks the hand brake lever into position then disengage it to release the brakes Ensure that the hand brakes are working properly your brakes could fail during a ride if they re not maintained B Throttle The throttle should have a free smooth range of motion If it seems to stick at any point refer to the General Mainte nance section of this Operator s Manual for instructions Driving your ATV with a sticking throttle can turn your leisurely ride into an unwelcome accident Don t drive your ATV if the throttle sticks 3 LIGHTS AND ELECTRICAL Check that the brakelights taillights Check headlights and parking lights work 4 Brakelights Don t drive the ATV unless all systems Taillights are working Check the ignition switch Headlights and engine stop switch Check 1 Free smooth range of motion Parking Lights Ignition switch Stop switch 18 4 OIL AND FUEL Start with a full tank of gas and check engine oil before every ride Don t forget to check for fluid leaks around the ATV 5 CHASSIS AND DRIVE TRAIN Grass and leaves can gum up your sus pension and shocks Clear and clean the suspension arms shock springs and fenders Check smoothness by turning the handlebar full left and full right Check that there is no binding restric tions
96. ve passengers Other Vehicles Depending on where you re riding you might encounter other bikes or motor vehicles on public lands Respect the pres ence of cars if you re crossing roads or riding in public areas and make yourself be seen If you can t see other vehicles coming that means you re invisible too Hikers With the renewed interest in hiking camping and other outdoor activities people can show up in remote areas where you would never expect them For their sake keep your eyes open Animals and Nature Respect the outdoors that you love Don t use your ATV to chase animals or birds Drive around young trees rather than over them Keep clear of streams and ditches with standing water Tread Lightly and leave it as you found it Z WARNING Indicates a potential hazard that could result in a serious injury or death Environment The environment you operate an is often harsh and some times dangerous if you don t take proper precautions Weather You need to consider the weather It is dangerous to ride your ATV when the weather is bad or potentially bad Keep abreast with weather forecasts Terrain Always pay close attention to the terrain you re on even if it is familiar to you You can t assume that the landscape you re used to doesn t change Changes to landscape can happen at nearly any time Fences can be constructed and excavations dug in a short period of time Weather
97. w to use your ATV Remember that regardless of experience you should never let anyone under the age of 14 operate your ATV Arctic Cat and the ATV Safety Institute recommend that all ATV operators ride the appropriate sized ATV according to age Age Years SP NOTES Y 12 12 or Older 15 Limited Operate Under 30 Maximum Adult Supervision 20 Limited Operate Under Adult Supervision 30 Limited 38 Maximum 14 or Older G amp S 16 or Older According to Local Regulations z en oc LLI DIVISION OPERATION MAINTENANCE Preface This Arctic Cat ATV Operator s Manual should be considered a permanent part of the ATV and must remain with the ATV at the time of resale If the ATV changes ownership more than once contact Arctic Cat Inc Service Department P O Box 810 Thief River Falls MN 56701 for proper registration information You have chosen a quality Arctic Cat ATV designed and manufac tured to give dependable service Be sure as the owner operator of an Arctic Cat ATV to become thoroughly familiar with its basic operation maintenance and storage procedures Read and understand the entire Operator s Manual before operating the to ensure safe and proper use of your new Arctic Cat Always operate the ATV within your level of skill and current ter rain conditions Division of this manual covers important information operator related maintenance and stor
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